Flash Drum Coba
Flash Drum Coba
Flash Drum Coba
komponen xi Po Ki yi
C3H6 0.00438806 2.27E+05 7.48E+00 3.28E-02
C3H8 0.00220506 1.59E+05 5.24E+00 1.15E-02
C3H6O 0.43441806 4.11E+04 1.35E+00 5.87E-01
TBA 0.46683953 2.26E+04 7.45E-01 3.48E-01
TBHP 0.09214929 6.87E+03 2.26E-01 2.08E-02
Σ 1 1.00E+00
Kode :
Fungsi : Menurunkan tekanan produk keluar reaktor dari 40 atm menjadi 1.1 atm untuk diumpankan ke flash drum
1. Neraca Massa
F, zi
Umpan masuk
Komp. Input (Arus 5) Output Gas (Arus 6)
BM kg/hr kmol/hr zi kg/hr kmol/hr
C3H6 42 42.1459 1.0035 0.0044 26.5720 0.6327
C3H8 44 22.1874 0.5043 0.0022 12.8381 0.2918
C3H6O 58 5761.9461 99.3439 0.4344 740.1404 12.7610
TBA 74 7900.1014 106.7581 0.4668 180.9867 2.4458
TBHP 90 1896.5653 21.0729 0.0921 6.1124 0.0679
Total 15622.9461 228.6827 1 966.6495 16.1992
15622.9461 228.6827
2. Neraca Panas
a. Menghitung Panas Penguapan (Hvap)
T = 57.720346081 C 330.8703460805 K
Data A Tc n Hvap kmol/hr Qvap
C3H6 26.098 364.76 0.358 11.1474 0.6327 7052.5715
C3H8 26.89 369.82 0.365 11.8252 0.2918 3450.2933
C3H6O 40.176 482.25 0.366 26.2902 12.7610 335490.2383
TBA 107.467 506.2 0.813 45.3853 2.4458 111001.9154
TBHP 72.8 611 0.204 62.0927 0.0679 4217.0411
Total 16.1312 456995.0184 kJ/hr
Jadi umpan sebelum masuk ekspansion valve harus mempunyai suhu 67.9935 C
Neraca Massa
arus 5 arus 6 arus 7
Komponen Umpan fase uap fase cair
kmol kg kmol kg kmol kg
C3H6 1.0035 42.1459 0.6327 26.5720 0.3708 15.5739
C3H8 0.5043 22.1874 0.2918 12.8381 0.2125 9.3493
C3H6O 99.3439 5761.9461 12.7610 740.1404 86.5829 5021.8056
TBA 106.7581 7900.1014 2.4458 180.9867 104.3124 7719.1148
TBHP 21.0729 1896.5653 0.0679 6.1124 21.0050 1890.4529
228.6827 15622.9461 16.1992 966.6495 212.4835 14656.2965
228.6827 15622.9461
Operasi pada tekanan Rendah ( Smith Van Ness hal 89) , dan dari tabel 3.15
( Smith Van Ness hal 90), digunakan persamaan generalized virial coeficient :
Bº = 0,083 - 0,422/(Tr^1.6) (persm 3.50 Smith Van Ness ed 5)
B´ = 0,139 - 0,172/(Tr^4,2) (persm 3.51 Smith Van Ness ed 5)
BPc/RTc = Bº + ωB' (persm 3.48 Smith Van Ness ed 5)
Z = 1 + (BPc/RTc x Pri/Tri) (persm 3.47 Smith Van Ness ed 5)
dengan :
T = Suhu separator = 57.7203 oC = 330.7203 K
BMavg = BM rata-rata = 59.6728 kg/kmol
P = Tekanan = 1.1 atm = 836 mmHg
R = Konstanta Gas = 0.08205 m3 atm/kmol K
Tr = Suhu tereduksi (T/Tc)
Tc = Suhu Kritis
Pr = Tekanan tereduksi (P/Pc)
Densitas Cairan
^
T n
ρ= A . B − 1 -
((
Tc ))
Komponen BM Kg/jam xi
C3H6O 58 5021.8056 0.3432
TBA 74 7719.1148 0.5276
TBHP 90 1890.4529 0.1292
Σ 14631.3734 1.0000
t = ((P.r.W)/(2.f.E-0,2.P))+c
t = 0.1279709402 in
digunakan tebal standar = 0.1875 in = 3/16 in = 0.0047625 m
Komp A B n Tc
C3H6 0.23314 0.27517 0.30246 364.76
C3H8 0.22151 0.27744 0.287 369.82
C3H6O 0.31226 0.27634 0.29353 428.25
TBA 0.26921 0.2565 0.2737 506.2
TBHP 0.30445 0.26825 0.2857 576
#
ρ= 1
1.371837593
= 0.7289 gr/cm3
= 728.9493 kg/m3
= 45.5068 lbm/ft3
qf = 9.56740538 lbm/s
45.5068 lbm/ft3
= 0.2102 ft3/s
Ukuran standar:
D= 4 inch 0.1016 m
ID = 4.026 inch 0.1023 m
OD = 4.5 inch 0.1143 m
SN = 40 inch
#
ρ= 1
1.3441
= 0.7440 gr/cm3
= 744.0124 kg/m3
= 46.4472 lbm/ft3
qf = 9.5674 lbm/s
46.4472 lbm/ft3
= 0.2060 ft3/s
Ukuran standar:
D= 4 inch 0.1016 m
ID = 4.026 inch 0.1023 m
OD = 4.5 inch 0.1143 m
SN = 40 inch
ρ= 0.1562 lbm/ft3
V= 966.6495 kg/jam
= 0.5920 lbm/s
qf = 0.5920 lbm/s
0.1562 lbm/ft3
= 3.7908 ft3/s
# Ukuran standar:
D= 6 inch 0.1524 m
ID = 6.065 inch 0.1541 m
OD = 6.625 inch 0.1683 m
SN = 40 inch
Pipa pengeluaran cairan
ρ= 46.6455 lbm/ft3
L= 14656.2965 kg/jam
= 8.9754 lbm/s
qf = 8.9754 lbm/s
46.6455 lbm/ft3
= 0.1924 ft3/s 0
# Ukuran standar:
D= 3 inch 0.0762 m
ID = 3.068 inch 0.0779 m
OD = 3.5 inch 0.0889 m
SN = 40 inch
Resume
Kondisi operasi :
Suhu : 57.72 oC
Tekanan : 1.1 atm
Spesifikasi :
Drum/shell
- Volume = 3.9195 m3
- ID = 1.0160 m
- OD = 1.0668 m
- L shell= 4.8370 m
- panjang = 5.2868 m
- Tebal = 0.1875 in = 0.0048 m
- material = carbon steel SA 283 grade C
Tipe : Horisontal Head
Jumlah : 1 buah - Type = Torisperical dished head
1. - Tebal = 0.1875 in = 0.0048 m
- Lebar = 8.8534 in = 0.2249 m
- material = carbon steel SA 283 grade C
2. Diameter pipa pemasukan umpan ke trottle valve = 4 in =
Diameter pipa pemasukan umpan ke flash drum = 4 in =
Diameter pipa pengeluaran atas flash drum = 6 in =
Diameter pipa pengeluaran bawah flash drum = 3 in =
3 Lebar Drum= 5.2867587328 m
psia
rho o
F k o
C k= 0.097302
[lb/ft3] [Btu/(hr.ft2.oF/ft)]
29.3 -328 0.043 -200
29.3 32 0.09 0
36 32 0.087 0 T2=
36 212 0.111 100
36 392 0.12 200 k= #DIV/0!
36 752 0.129 400
43.5 -328 0.09 -200
43.5 32 0.135 0
Baja karbon
T, oC 0 100 200 300 400 600 800
k, W/m.oC 55 52 48 45 42 35 31
C
o
36.46316 oC
1000 1200
29 31
isolator yang digunakan adalah jenis asbestos dengan data-data sebagai berikut : (alasan dipilih asbestos
Є= 0.96
k= 0.12 Btu/hr ft F (kern,1988)
l3r 2
g t Gr = Bilangan Grasshof
Gr
2
cp . μ Pr = Bilangan Prandtl
Pr =
k
Raf =Gr . Pr Raf = Bilangan Rayleigh
Bila : 0 . 25 ID = 4.837007
Δt
Raf = 104 - 109
hc=0 . 29
L ( ) cek nilai l :
35/(Gr)^0.25 =
Raf = 109 - 1012 hc=0 . 19 ( Δ t )1/ 3(Mc Adams,1958)
ID/L = 4.534127
hc = koefisien perpindahan panas konveksi ID/L > 35/(Gr)^0.25
l = L = tinggi silinder reaktor : 1.06680 m = 3.5 ft
Gr = 2.7802E+09
Pr = 0.00040
Raf= 1.1201E+06
hc = 0.526995051 Btu/hr ft2 F
2π L ( T 1 −T a ) 2π L ( T 1 −T 3 )
Q loss= Q'loss=
R R R R
ln 2 ln 3 ln 2 ln 3
R1 R2 R1 R2
1 +
+ + k1 k2
k1 k2 ( hc ) R 3
2π L ( T 1 −T a ) 2π L ( T 1 −T 3 )
Q loss= Q'loss=
R R R R
ln 2 ln 3 ln 2 ln 3
R1 R2 1
R1 R2
+ + +
k1 k2 ( hc ) R 3 k1 k2
Q loss = 23.9103
selisih = 0.0001
(alasan dipilih asbestos??)
R3
316.07631 K
330.87035 K
303.15 K R2
309.61316 K R1
W=J/s
5, J.P.Holman)
q3
q2
q1
q
T4 = Ta
T1
T3T2
m = 15.86944555 ft
0.1524
T 1 −T 3 )
R
ln 3
R1 R2
+
k2
T 1 −T 3 )
R
ln 3
R1 R2
+
k2
T1 -T3 = 26.629 F
ln (R2/R1) /k1 = 0.0015802811
ln (R3/R2) /k2 = 1.1121378215
R2
R1
cm
cm
cm