Control Electrónico Detroit Diesel Ddec III

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Component Location

Connector Location1
Schematic Machine Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
RENR1439
Connector Number
Location Location Air Dryer F-15 31 Sender- Fuel Level A-13 25 March 1998
CONN 1 C-15 31
Alarm - Action B-8 C Sender - Transmission Speed B-15 28
CONN 2 D-15 31
CONN 3 C-15 31 16 Alarm - Backup E-15 1 Sensor - Engine Speed B-14 26 Electrical Schematic Symbols And Definitions
CONN 4 A-14 41 Alternator D-14 2 Solenoid - A/C Clutch A-13 22
13 20
CONN 5 A-14 27 6 12 15 Battery C-14 5,6 Solenoid-Centershift B-3 29
31 44
CONN 6a A-14 8 D
36 27 42 4 26 14 35 Beacon A-12 7 Solenoid - Differential Unlock E-14 4
3 32 9 39
CONN 6b A-14 8 43
45 Breaker-Alternator D-13 8 Solenoid-Dual Horsepower A-13 22
CONN 7 Starting and Charging Diagnostic E-14 45 E
25 B 17 30 29
CONN 8 F-14 36 1 41 21 18 A Breaker - Cab Flood Lamp D-10 B Solenoid - Engine Shutdown D-13 22
28 24
7 47
CONN 9 E-14 42 2 22 33 Breaker - Converter F-12 13 Solenoid - Forward Horn F-3 10
19 34
CONN 10 B-13 37 8 37 23 T
11 Breaker - Headlamp and Right Tail! Pos D-10 B Solenoid - Park Brake B-12 10
CONN 11 B-13 37
CONN 12 B-13 37
5 10 C 38
40
46
Breaker - Left Tail Lamp D-10 B Solenoid - Start Aid A-13 25 Pressure Temperature Level Flow
CONN 13 D13 22 Buss Bar C-13 5 Solenoids - Blade Cushion E-2 30 Symbol Symbol Symbol Symbol
CONN 14 D-13 37 Control - Neutral Start A-8 10 Solenoids - Transmission Valve (8) D-15 31
CONN 15 D-13 37 E-14 9 F-5 A
Control - Secondary Steer Speedometer
CONN 16 E-13 3
Control - Transmission A-7 11 Switch - A/C Refrigeration A-13 22
CONN 17 B-12 10
CONN 18 D-12 43 Converter-Voltage F-11 12 Switch -Air Inlet Heater B-8 C
CONN 19 D-12 43 Converter-Voltage F-13 13 Switch-Beacon B-6 C
CONN 20 D-12 43
CONN 21 E-12 43
Electronic Monitoring System(EMS) E-6 A Switch - Blower (A/C) B-10 C Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Flasher D-10 B Switch - Blower (Heater) A-10 C
CONN 22 E-12 43
CONN 23 E-12 43 Fuses B-6 C Switch - Brake Air Pressure A-2 11
7
44
CONN 24 E-12 43 21
14 D
40 Fuses D-10 B Switch-Centershift Indicator C-3 29
Normally open switch that is closed due to an applied condition, and will open again with a
CONN 25 F-12 43 E-11 B B-9 C
CONN 26a A-11 38
18
13
15 Fuses Switch - Centershift Pin specific decrease in that condition.
Gauge - Articulation F-5 A Switch - Coolant Temp (Monitor) B-14 24
CONN 26b B-11 38
E Gauge - Coolant Temperature F-5 A Switch - Coolant Temp (Start Aid) A-14 24
CONN 26c A-11 38
A

120H Motor Grader (ES Version)


B
CONN 27 F-12 44 Gauge - Fuel Level E-5 A Switch - Cushion Blade B-9 C
9
CONN 28a B-10 C 27 42
41 45 Ground - Cab Frame to Front Frame C-5 17 Switch - Defroster (Front) A-5 C Normally closed switch that will open with an increase of a specific condition.
C
CONN 28b A-9 C 24 17 30
Ground - Front Frame D-5 39 Switch - Defroster (Rear) B-5 C

Electrical System
25 33
CONN 29 C-10 33 19 26
32 22 29 Ground Strap - Rear Frame to Front Frame C-12 23 Switch - Differential Unlock D-9 B
CONN 30 F-14 36 37
16 38
2 11 39 B-15 31 C-14 6
Heater-Air Intake Switch-Disconnect
CONN 31 D-11 39 1 8 3 5 6
12 35
46
Normally closed switch that is open due to an applied condition, and will close again
CONN 32 D-11 39 Meter - Service E-10 B Switch - EMS Test E-8 B
31 10
43
with a specific decrease in that condition.
CONN 33
CONN 34
D-11
D-11
39
B
36
4
23
20
Motor - Blower (A/C group) B-10 14 Switch - Engine Oil Pressure C-13 32
120H:
A-10 E D-9 B
6NM1-254
28 34 Motor - Blower (Heater group) Switch - Flood Lamps
CONN 35 D-11 B
CONN 36 B-9 38 Motor-Defroster A-12,E-4 15 Switch-Forward Horn E-10 B
The circle indicates that the component has screw terminals and a wire can be disconnected
CONN 37 B-9 38 Motor-Secondary Steer F-14 20 Switch-Fuel Pressure B-13 24 9YR1-329 from it.
CONN 38 E-10 39 Motor- Starter C-13 19 Switch - Head/Tail Lamp E-8 B
CONN 39 F-9 39
Motor - Washer (Front Lower) B-6 16 Switch - Headlamp Dimmer E-9 B
CONN 40 A-8 10
CONN 41 B-8 38 Motor - Washer (Front Upper) C-6 16 Switch - Hydraulic Oil Temperature C-11 33
CONN 42
CONN 43
E-8
D-8
39
39
Machine Harness Connector and Component Locations Motor - Washer (Rear)
Motor - Wiper (Front Lower)
F-6
C-4 17
16 Switch - Inching Pedal Pressure
Switch - Key Start
C-15
B-9
31
C
No circle indicates that the wire cannot be disconnected from the component.
CONN 44 D-8 39
Motor - Wiper (Front Upper) D-4 17 Switch - Panel Lamp Dimmer E-10 B
CONN 45 D-8 39
CONN 46 B-7 38 Wire Description Motor - Wiper (Rear) B-11 18 Switch - Park Brake Pressure B-11 34
CONN 47 B-7 38 Wire Wire Wire Wire Relay - AIH B-15 31 Switch - Primary Steer F-12 35
Description Description
CONN 48 Service Tool B-7 C Number Color Number Color Relay - Cab Flood Lamp E-10 B Switch - Rear Flood Lamp D-8 B
CONN 49 E-3 30 Power Distribution Circuits Accessory Circuits (Continued) This indicates that the component has a wire connected to it that is connected to ground.
Relay - Flood/Tail Lamp D-8 B Switch - Secondary Steer Test B-8 C
CONN 50 A-6 40 101 RD Bat (+) 506 PU Washer - Front Relay - Left Tail Lamp E-9 B Switch - Start Aid/Monitor Test E-l 1 B
CONN 51 C-6 40
102 RD Hd Lmp 507 WH Washer - Rear D-14 8 A-2 11
CONN 52 C-6 17 Relay - Main Switch - Stoplamp Pressure
CONN 53 C-6 17 105 RD Key Sw 508 PU Radio Speaker- Left E-8 B A-9 C
Relay - Right Tail Lamp Switch - Transmission Direction & Speed
CONN 54 C-6 17 107 RD Eng Shut 509 WH Radio Speaker - Left (Commom)
Relay - Secondary Steer F-14 22 Switch - Transmission Oil Temp C-15 31 This indicates that the component does not have a wire connected to ground. It is grounded
CONN 55 D-6 17
CONN 56 E-6 17
108 RD Aux Ckt 511 BR Radio Speaker - Right
Relay - Start D-13 8 Switch - Turn Signal E-10 B by being fastened to the machine.
109 RD Alt Output (+) Term. 512 GN Radio Speaker - Right (Common) A-11,E-4 E A-4 C
CONN 57 E-6 17 Resistor - Blower Speed Switch - Wiper (Front Lower)
CONN 58 E-6 17 112 PU Main Power Rly Output 513 OR A/C Compressor/Refrigerant Pressure SW B-11 15 B-4 C
Resistor - Blower Speed (A/C) Switch - Wiper (Front Upper)
CONN 59 C-5 40 113 OR Opr Mon Panel B+ Switched 515 GY Blower Motor (HI) A-11 E A-4 C
Resistor - Blower Speed (Heater) Switch - Wiper (Rear)
CONN 60 C-5 40 114 RD Warning Horn (Forward) 516 GN Blower Motor (Medium)
Resistor - Panel Lamp Dimmer E-10 B Tachometer E-5 A
CONN 61 B-3 46
115 RD Aux Ckt 517 BU Blower Motor (Low) C-14 19 B-11 E
CONN 62 D-3 47 Resistor - Starting/Charging Diagnostic Thermostat (A/C)
116 BR Aux Ckt 521 YL A/C SW To Refrigerant SW C-12 23 D-7 B
CONN 63 E-3 47 Sender-Articulation Timer-AIH
CONN 64 F-3 17 118 GY Aux Ckt 522 WH A/C Clutch To Thermostat SW A-14 24
Sender- Coolant Temp
CONN 65 F-13 37 119 PK Aux Ckt 537 GN Turn Signal SW To Flasher
1
Machine locations are repeated for components located close together.
The connectors shown in this chart are for harness to harness connectors.
122 BU Aux Ckt 538 OR Hazard Indicator A = Operator’s compartment (Dash).
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart. 124 GN A/C 539 BU Turn Signal B = Operator’s compartment (Steering console). ©1998 Caterpillar Printed in U.S.A.
C = Operator’s compartment (Right side console).
126 PK Xmsn Ctrl 556 WH Differential Lock
D = Operator’s compartment (Headliner).
All Rights Reserved
130 RD Aux Ckt 570 BU Blade Cushion Sol
E = Operator’s compartment (Under seat).
134 RD Aux Ckt 575 YL Wiper - Aux (Park)
136 GN Sec Ster 576 PK Wiper-Aux (Low)
141 PK Aux Ckt 577 PU Wiper-Aux (HI)
144 RD Aux Ckt 578 BU Washer-Aux
149 PU Aux Ckt 584 YL Wiper SW Jumper Harness And Wire Electrical Schematic Symbols
151 GN Aux Ckt 592 BU DC/DC Converter Power Output
152 BU Aux Ckt 597 PU A/C HI Press. Coutout SW To Low Press. SW Transmission Diagnostic Code Conversion
160 PU Aux Ckt A50 PK Front Defroster Fan (Low) Off Machine Switch Specification Code A AA 1 1
Flashed CID - FMI Description
165 YL AuxCkt A50 GN Rear Defroster Fan (Low) Part No. Function Actuate Deactuate Contact Position 1 2 2
2M-9346 45 kPa 5.0 kPa MIN Normally Open 11 N/A No diagnostics active
169 PK Aux Ckt A50 OR Front Defroster Fan (HI) Stop Lamp Pressure
12 N/A No logged diagnostic codes Typical representation of a Typical representation of a
173 RD Aux Ckt A50 YL Rear Defroster Fan (HI) (6.5 psi) (0.7 psi MIN)
21 641 F05 Transmission Solenoid A open circuit Deutsch connector. The Sure-Seal connector. The
176 OR Aux Ckt A51 PK DC/DC Converter Memory Output 3E-2033 Brake/Park Brake Air Pressure 640 kPa MAX 530 ± 40 kPa Normally Open Receptacle
Plug plug contains all sockets plugand receptacle contain
Ground Circuits Lighting Circuits (92.0 psi MAX) (77.0 ± 6.0psi) 22 642 F05 Transmission Solenoid B open circuit
and the receptacle contains both pins and sockets.
200 BK Main Chassis 600 BR Dash Lamp Basic 8C-3569 38.00 ± 3.0 °C 27.0 °C MINJ Normally Closed 23 643 F05 Transmission Solenoid C open circuit
Coolant Temperature 2 all pins.
201 BK Operator Monitor Return 601 GY Dash Lamp Hi (100.4° ± 5.4 °F) (80.6 °F MIN) 24 644 F05 Transmission Solenoid D open circuit
202 BK XMSN Ctrl 603 PK Rotary Beacon 8N-2248 101.7 °C MIN 93.3 °C MIN Normally Closed 25 645 F05 Transmission Solenoid E open circuit
Hydrualic Oil Temperature
203 BK Chassis Diagnostic 604 OR Stop Lamp 26 646 F05 Transmission Solenoid F open circuit
(215°F MIN) (200°F MIN) Pin or Socket
207 BK Starter Diagnostic 605 YL Turn Lamp - Left
8T-8640 Steering Pressure 1206 kPa MAX 700.0 ± 103 kPa 1-2 Normally Open 27 647 F05 Transmission Solenoid G open circuit Number
277 BK XMSN Ctrl Ident Code 1 606 GY Turn Lamp - Right 28 648 F05 Transmission Solenoid H open circuit
(175.0 psi MAX) (101.5 ± 15.0 psi) 1-3 Normally Closed
278 BK XMSN Ctrl ldent Code 2 608 GN Flood Lamp - Rear
8T-9793 107.0 ± 3.0 °C 93.00 °C Normally Closed 31 641 F06 Transmission Solenoid A short to ground Wire, Cable, or Harness Component
Coolant Temperature
Basic Machine Circuits 609 YL Flood Lamp - Side
32 642 F06 Transmission Solenoid B short to ground
Assembly Identification Part Number
(224.6 ± 5.4 °F) (199.4 °F)
301 BU Starter Sol 610 OR Head Lamp
33 643 F06 Transmission Solenoid C short to ground Single Wire
9X-0378 Engine Oil Pressure 62.0 kPa MAX 38 ± 20 kPa Normally Open Connector
302 OR Starter Resistor to Diagnostic 611 PU Head Lamp Hi
(9.00 psi MAX) (5.5 ± 3.0 psi) 34 644 F06 Transmission Solenoid D short to ground
304 WH Starter Relay No. 1 Output 614 PU Park/Tail/Dash/Lamp
35 645 F06 Transmission Solenoid E short to ground C A A AA 9X-1123
306 GN Starter Relay Coil To Neut Start SW Or Key SW 615 YL Cab Flood Lamp 111-7088 Inching Pedal Pressure 75.0 kPa MAX 50.0 kPa MIN Normally Open
36 646 F06 Transmission Solenoid F short to ground 325-PK-14 1 325-PK-14
Related Electrical Service Manuals 307 OR Key SW To Neut Start SW 617 BR Tail/Position Lamp (10.9 psi MAX) (7.30 psi MIN)
Title 37 647 F06 Transmission Solenoid G short to ground
Form Number 308 YL Main Power Relay Coil 618 YL Tail/Position Lamp 114-5334 Refrigerant Pressure (A/C) 275 to 1750 kPa¹ - Normally Open²
Wire
38 648 F06 Transmission Solenoid H short to ground Pin Socket
Alternator: 100-5047 (50A) Atch 310 PU Start Aid SW To Start Aid Sol 619 GN Head Lamp Lo (40 to 255 psi) - Color
SENR2082 115-7103 93.0 ± 21 kPa 69 ± 21 kPa Normally Closed 41 641 F03 Transmission Solenoid A short to battery
Consist No. 100-5046 311 WH Start Aid SoI To Temp SW 646 OR Sw to Front Flood Relay Fuel Pressure
SENR4130 321 BR Bckp Alarm Lamp Travel Alarm 668 BU Head Lamp/Tail Lamp Sw (13.5 ± 3.0 psi) (10 ± 3.0 psi) 42 642 F03 Transmission Solenoid B short to battery
Consist No. 100-5045
Electronic Monitoring System SENR2945 322 GY Warning Horn (Forward) Control Circuits ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed 43 643 F03 Transmission Solenoid C short to battery 2 200-BK-14
326 RD Key SW “C’ Term. 710 GN condition can be maintained down to 170 kpa (25psi). 44 644 F03 Transmission Solenoid D short to battery
Transmission Electronic Shift Control SENR6982 XMSN Speed Pickup
334 BU Start Aid Sol #2 727 GN Sec Ster Motor Relay ² Contact postion at the contacts of the harness connector. 45 645 F03 Transmission Solenoid E short to battery
Starting And Charging Systems SENR2947 Circuit Number Wire
Starting Motor: 106-8555
373 GN Start Aid Switch To Timer 728 BU Sec Ster Cont SW 46 646 F03 Transmission Solenoid F short to battery Identification Gauge
Monitoring Circuits 751 GN XMSN Shift Sol No. 1 Or 3 47 647 F03 Transmission Solenoid G short to battery
Consist No. 6V-5023 SENR3536
403 GN Alternator (R) Term. 752 YL XMSN Shift Sol No. 2 48 648 F03 Transmission Solenoid H short to battery
Consist No. 6V-5207 SENR3581

Consist No. 6V-5226 SENR4975


404 YL Opr Mon Hyd Oil Temp 754 BU XMSN Shift Sol No. 3 Or 1 52 637 F06 Backup alarm short to ground Electrical Schematic Symbols And Definitions
405 GY Opr Mon Oil Press. (Low Setting) 755 OR XMSN Shift Sol No. 4 Or 5 54 444 F05 Starter relay open circuit
406 PU Opr Mon Coolant Temp 758 GN AWD Clutch Sw 55 444 F06 Starter relay short to ground
408 WH Opr Mon System Air Press. 795 YL FUSE - A component in an electrical circuit that will open the circuit if too much current flows
Dual Hp Sol
Resistor, Sender and Solenoid Specifications 56 444 F03 Starter relay short to battery
through it.
409 OR Opr Mon Neut F76 BU AWD To Inch Pedal SW Part No. Component Description Resistance (Ohms)¹ 58 688 F06 VHP solenoid short to ground
410 WH Opr Mon Fault Alarm F77 BU Centershift Sol 3E-5383 Sender - Articulation 3 to 97
411 PK Opr Mon Master 892 BR
59 688 F03 VHP solenoid short to battery REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
Start Mod Right (-) Port/CAT Data Link (-) 3T-3123 Resistor - Panel Dimmer 25.0 ± .3 61 668 F02 Shift lever input invalid contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
413 BR Opr Mon Fuel Press. 893 GN Start Mod Right (+) Port/CAT Data Link (+) 4W-9972 Sender - Coolant Temperature 560 to 716 @ 54°C (130°F) 62 668 F03 Shift lever open/short to +battery
415 GN Opr Mon Test SW G86 BU +12 Volt Switch Power
72 to 82 @ 110°C (230°F) 63 269 F00 Sensor supply voltage above normal
417 GY Primary Ster SW 900 PU XMSN Shift 501 No. 4
6T-2217 Resistor - Starting/Charging Diagnostic 150 ± 7.5 64 269 F01 Sensor supply voltage below normal SENDER - A component that is used with a temperature or pressure gauge. The sender
419 YL Opr Mon Parking Brake 901 WH XMSN Shift Sol No. 6
7T-4003 Resistor - Power 10.0 ± 0.5 measures the temperature or pressure. Its resistance changes to give an indication to the
439 YL Lamp Indicator 902 BR XMSN Shift Sol No. 7 65 701 F02 Transmission output speed signal incorrect
7T-9073 Solenoid - Differential Unlock 33.6 ± 1.0
T gauge of the temperature or pressure.
441 OR Eng Coolant Temp Gage 903 GY XMSN Shift Sol No. 8 68 168 F01 System voltage below normal
7T-9074 Solenoid - Forward Horn/Park Brake 55.17 ± 5.77
447 PK Fuel Level Gage 921 WH XMSN Sol No 1 Or 3 Return 71 520 F02 Invalid transmission configuration code
8C-3663 Solenoid - Engine Shutdown
449 BU Spdom Sender (Signal No. 1) 977 YL CST Autoshift- Auto/Manual SW 1 72 268 F02 Check programmable parameters RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Start (Latch) Coil 1.55 ± 0.15
450 YL Tach Sender (+) E93 PU MG MESH CNTL - Redundant Neutral
73 764 F05 Transmission indicator lamp open circuit
It has a coil that makes an electromagnet when current flows through it. The electromagnet
462 YL Sec Ster Motor Indicator E93 OR MG MESH CNTL - First Gear
Stop (Unlatch) Coil 10.3 ± 1.03 can open or close the switch part of the relay.
8T-8808 Solenoid - Centershift 34.3 ± 1.7 74 764 F06 Transmission indicator lamp short to ground
467 WH System Fault (Xmsn) E93 WH MG MESH CNTL - Second Gear
488 WH Air SW To Air SW Jumper E94 BU MG MESH CNTL - Third Gear 9G-1950 Resistor - Blower Speed Overall 2.00 ± .10 Tap 1.00 ± .05 75 764 F03 Transmission indicator lamp short to battery CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
A42 YL Articulation Indicator E94 YL MG MESH CNTL - Fourth Gear 9G-4365 Solenoid - Start Aid 6.0
77 762 F04
Transmission oil temperture switch short to much current flows through it. This does not destroy the circuit breaker and it can be reset to
G46 GN Transmission Temperature SW E94 GN MG MESH CNTL - Fifth Gear 101-1759 Solenoid - A/C Clutch 14.4 ± 0.6 ground become part of the circuit again.
Accessory Circuits E94 BR MG MESH CNTL - Sixth Gear 104-6387 Sender - Transmission Speed 1000 to 1200
500 BR Wiper - Front (Park) E94 GY MG MESH CNTL - Seventh Gear 111-0570 Solenoid - Dual HP 31.1 ± 2.4 SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
501 GN Wiper - Front (Low) E94 PU MG MESH CNTL - Eighth Gear 127-0574 Solenoids - Transmission 31.0 ± 3.0 that makes an electromagnet when current flows through it. The electromagnet can open or
502 OR Wiper - Front (HI) E94 OR MG MESH CNTL - Forward Direct ¹ At room temperature. close a valve or move a piece of metal that can do work.
503 BR Wiper - Rear (Park) E94 WH MG MESH CNTL - Reverse Direct
504 YL Wiper - Rear (Low) E94 BU MG MESH CNTL - Park MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
505 BU Wiper - Rear (HI) E94 YL MG MESH CNTL - Neutral activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
E97 PU MESH Lamp that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A
AIR DRYER XX 25A CONVERTER BU 3 + BATTERY 2 113-OR A MOTOR A
8W-3087 YY REAR
MOTOR BK-0 24V IN 176-OR-14 BREAKER CONN 27 RD 2 728-BU GROUND 3 200-BK - + 507-WH
E L32 L32 WASHER 200-BK 200-BK
GROUND 200-BK-10 3T-2662 BK 1 200-BK GROUND (RADIO) 6 200-BK A MOTOR A 200-BK
BK-22 XX EE K FRONT LOWER MOTOR 7T-8891 200-BK L10 L10
1 122-BU-14 +12V RADIO 5 592-BU 200-BK
BK-22 2 200-BK SECONDARY LOCALIZED 12V OUT (NOTE E) 176-OR-14
EE EE
1 101-RD-14
PRIMARY 24 TO 12 VOLT +24V IN 1 102-RD WASHER A - + A FRONT UPPER + -
200-BK 200-BK
STEERING GROUND 15A STEER SW CONVERTER L66 7T-8891 WASHER
IGNITION 113-OR 2 113-OR 8T-8640 +12V MEMORY 4 A513-PK 7T-8891 507-WH 200-BK
CONN 8 MOTOR STUD 119-1733 506-PU 200-BK L32
EE L21 L21
CCC E 117-3915 24V TO 12V CONVERTER 578-BU
3E-8646 L72 L72 CONN 64
618-YL 5 12V RADIO 618-YL
605-YL 1 (EUROPEAN VERSION) L32 L32 L32 606-GY L53 A P
604-OR 2 SECONDARY 135-5946 101-RD-14 L13 L13 L13 L13 606-GY 606-GY
L8 L13 1
617-BR 3 L51 STEERING K L16 L16 L16 L16 L16 605-YL 2 605-YL

619-GN
606-GY 4 RELAY ANTENNA B+ MEMORY YL A513-PK L12 L12 L12 611-PU 3 611-PU
5 L12
200-BK 6 3E-0154 9W-3072 B+ RD 6 592-BU L65 L65 L65 L65 200-BK 619-GN 4 619-GN P
YY WW CABLE AS. GROUND BK 3 200-BK 114-RD 5 200-BK 5
L35
F NOTE G RD-0 RD-0 9X-3073 + LH SPEAKER WH 2 508-PU L13 L35 L35 L35 322-GY 6 617-BR 611-PU 4 BU-18 F
AAA - LH SPEAKER WH/BK 1 509-WH WH 3 L16 617-BR 7 618-YL 619-GN 6 RD-18 619-GN
L13 L47

L8
NNN AAA + RH SPEAKER GY 8 511-BR RD 1 108-RD L12 INSTRUMENT CONSOLE 618-YL 617-BR 3 WH-18
STOP/TAIL/TURN LAMP NOTE F AND G AAA - RH SPEAKER GY/BK 7 512-GN 2 200-BK L10 605-YL 1 YL-18
BK
--------

L30
618-YL ANTENNA 4 113-OR SPEEDOMETER 200-BK 200-BK 2 BK-18

617-BR
605-YL
K

101-RD-14
727-GN
NOTE F DOME LAMP A FORWARD

200-BK
605-YL 110-2338

462-YL

A513-PK
8C-9678 COOLANT ARTICULATION HORN

509-WH
113-OR

512-GN
604-OR 606-GY 601-GY LAMP 8D-1429 609-YL 114-RD

511-BR

508-PU
592-BU
1 RD

200-BK
CONN 30 M
617-BR 321-BR 605-YL TEMP NOTE H 322-GY 2 RD SOLENOID 3E-7586 HI/LOW/POS/TURN LAMP
LEFT SPEAKER

A429-YL
CCC E L37 L37 M GRD L10 7T-9074

417-GY
606-GY 200-BK 618-YL 6T-7695 STD, 3E-7587 ATCH
STOP NNN 200-BK 1 321-BR CONN 25 C A 617-BR GAUGE SEND K

449-BU
CONN 65 IGN IGN

L48

611-PU
RD 1 604-OR 2 200-BK 9 160-PU 556-WH 608-GN CLUSTER 508-PU

L72
L17 L72 + L53 SIDE TURN/CLEARANCE LAMP
WH 2 617-BR 8 334-BU 608-GN 310-PU 124-0384 M 509-WH -

617-BR
200-BK
TAIL SEND SEND IGN 117-8318

321-BR
GGG C

200-BK
BR 3 605-YL 1 462-YL 310-PU 618-YL M K

200-BK

L10
BK 4 200-BK 2 727-GN L35 L45 L45 308-YL 113-OR 1 WH-18 (24 V) M L14 L14
6 727-GN 727-GN GRD GRD
7 417-GY 3 417-GY 8 RD-18 (12 V) SIDE
L51 L51

113-OR
TURN TURN

617-BR

L47
1 136-GN 4 136-GN 441-OR 6 OR-18 611-PU
GGG

L98
4 728-BU 5 728-BU 617-BR 4 PU-18 (24 V)
200-BK
200-BK

OPERATOR STATION
DIFFERENTIAL A

556-WH

617-BR
604-OR MOTOR RELAY GN-18 727-GN 2 308-YL 6 A429-YL 3 GN-18 (12 V) TACHOMETER

618-YL
200-BK
1

10
UNLOCK SOLENOID 110-8467

619-GN
1
2
3
4
5
6
7
8
9
200-BK 9 GY-18

606-GY
618-YL GY-18 2 417-GY 3 200-BK 7 STEERING CONSOLE A429-YL

611-PU
OPR PANEL 200-BK
606-GY 7T-9073 5 403-GN 403-GN SERVICE J 447-PK 7 PK-18 LAMP 8D-1429

538-OR
A

200-BK
C

617-BR
539-BU

618-YL
CONN 42

618-YL
L2 E METER NN J CONN 39 EMS TEST SW

556-WH
NOTE H REAR

308-YL

605-YL
606-GY

619-GN
5 YL-18

322-GY
114-RD

601-GY
RD-18 1 136-GN 403-GN 403-GN 601-GY

611-PU
+ BATTERY 1 FRONT
L55 L55 3E-9359 106-2477 CLEARANCE

L47
200-BK GN 2 2 KEY SW YL-18 2 308-YL 3 608-GN 608-GN 2 601-GY 601-GY 404-YL 200-BK 2 BK-18 IGN CLEARANCE

617-BR
200-BK
605-YL
NNN GN 1 PK-18 9 5 447-PK 405-GY 1 CAB FLOOD J J 1 322-GY 200-BK NOTE J 201-BK L72 M
1 L81 LAMP SEND
LAMP RELAY HORN SW A

610-OR
RD 1 617-BR BR-18 6 2 405-GY 403-GN 2 + - A429-YL 8M-6176 M GRD CONN 49

200-BK
A429-YL
CONN 38 J M
ARC SUPPRESSOR 3E-6477 8X-9440

200-BK
160-PU
334-BU

1
200-BK

2
3
4
BK 2 200-BK BK-18 8 200-BK 4 413-BR 413-BR 3 308-YL 417-GY CONN 58 200-BK SIG

200-BK
GROUND L54 L54 L65 R J L30 GRD
105-8827 J P

200-BK
200-BK
200-BK

200-BK
A M

102-RD
BU-18 4 200-BK 6 201-BK 447-PK 4 4 310-PU 201-BK 403-GN

C
A
B
LICENSE PLATE J L97

3
2
1
610-OR

113-OR
PU-18 5 728-BU 7 441-OR 201-BK 5 201-BK 404-YL 403-GN 113-OR

450-YL

617-BR
449-BU
STEER SW J 5 1 IGN

556-WH
JJJ HH CONN 9 L24

403-GN
101-RD

200-BK
LAMP CONN 24 85 86 PPP PPP

L80
L79

617-BR
727-GN
OR-18 3 8 406-PU 441-OR 6 415-GN 450-YL 113-OR 8 113-OR

200-BK

200-BK
462-YL
-------- 85 86 J PANEL LAMP M FUEL M

617-BR
200-BK
200-BK

605-YL
608-GN 1 608-GN ALTERNATOR WH-18 7 403-GN 9 450-YL 406-PU 601-GY J 87 403-GN 441-OR 6
L69 30

601-GY
601-GY
601-GY
601-GY
601-GY
601-GY
NOTE F DIMMER SW LEVEL SYMBOL DESCRIPTION

L67
200-BK 2 200-BK 450-YL 200-BK 601-GY 200-BK 419-YL 447-PK 4 403-GN 3 ALTERNATOR

L65

113-OR
ABBREV COLOR

308-YL
SECONDARY GGG 87 30 3E-9318 L65
419-YL J 2 200-BK 405-GY 415-GN 10 415-GN 15 TEST
REAR FLOOD LAMP STEERING L61 START AID 1 J 600-BR L23 BLADE, SPADE, RING,
160-PU CONN 23 F G 201-BK 617-BR 87a 2

618-YL
200-BK 610-OR 406-PU 405-GY 405-GY 5 ENG OIL PRESS RD RED

200-BK
200-BK
200-BK
L8 L9 L73 3 OR SCREW TERMINAL

200-BK
9X-6775 3E-5184 EMS TEST SW L24 L103

118-GY

610-OR
L60
334-BU 751-GN 7

609-YL
615-YL
1 601-GY 413-BR 406-PU 406-PU 6 COOLANT TEMP 200-BK WH WHITE
L69 L69 200-BK 2 752-YL 9X-9628 601-GY RIGHT TAIL 447-PK 413-BR 3 413-BR 13 FUEL PRESS 200-BK 200-BK L4

570-BU
CIRCUIT CONNECTED OR ORANGE

609-YL
200-BK
200-BK
L46 L46 NOTE J L85 LAMP RELAY L4
E E

608-GN
3 921-WH 601-GY 201-BK 201-BK 5 20 UNUSED 200-BK 200-BK

668-BU
YL YELLOW
4 754-BU 601-GY 3E-6477 441-OR 439-YL 9 16 UNUSED 200-BK 200-BK 200-BK PK PINK
FUSE L85 CIRCUIT NOT CONNECTED
5 755-OR J 601-GY 618-YL 201-BK 467-WH 4 SHIFT FAULT 200-BK DEFROSTER BK BLACK
L48 6 202-BK BLOCK L58 RESISTOR 601-GY 617-BR L78 467-WH CONN 57 A M 417-GY 12 PRIM STEER 9X-9657
L8 1 L27 L10 ELECTRICAL CONNECTION GY GRAY
L9 9G-0747 3T-3123 L/S SYSTEM R/S SYSTEM

200-BK
200-BK
200-BK
200-BK
200-BK
7 758-GN J 2 600-BR 409-OR A429-YL 5 113-OR 1 + BATTERY TO MACHINE STRUCTURE PU PURPLE

L27
G 10A KEY SW 105-RD 538-OR 410-WH 6 410-WH 10 ALARM AIR PRESS AIR PRESS BLOWER
F L44 J HORN L81 L98 M M M M GAUGE 9X-0343 BR BROWN
MASTER GAUGE

200-BK
200-BK
K INTERNAL ELECTRICAL

200-BK
604-OR

606-GY

STARTING AND CHARGING 900-PU 114-RD 539-BU 201-BK 9 201-BK 17 AWD (NOTE G)
617-BR

200-BK

1 10A GN GREEN
605-YL

618-YL

CONN 7 J SEC STEER ACTION 1W-3306 1W-3306 CONNECTION TO SURFACE


DIAGNOSTIC CONNECTOR 2 901-WH 134-RD 609-YL 403-GN 419-YL 2 419-YL 19 BRAKE ON A506-OR 1 RD/BK MOTOR

617-BR

617-BR
200-BK

200-BK
10A BU BLUE

CONN 22

L44
LAMP OF COMPONENT

601-GY
3 902-BR 200-BK 201-BK 404-YL 3 404-YL 7 HYD TEMP 200-BK 2 BK

619-GN

200-BK
10A

611-PU
L1 J J
12

13
10
11
15
18
19
20
14

L29
16
17

BACKUP 4 903-GY 10A TURN SIGNALS 173-RD 537-GN 85 86 HEADLAMP/ L29 415-GN 408-WH 1 408-WH 8 BK AIR PRESS 9W-2111 LAMP LAMP L22 CONNECTOR
5

3
7
2
9
1
8
6
4
AAA TAIL SW NOTE H 7N-5876 7N-5876

1 4
ALARM CCC 6 G865-BU 10A 617-BR 409-OR 7 409-OR 9 NEUTRAL

609-YL
AAA J STOP LAMPS L58 L73 87 30 LEFT TAIL 3E-9317 NOTE H NOTE H ATCH WIRE, CABLE &

668-BU
L82
3T-1815 321-BR 5 G460-GN 130-RD 439-YL 467-WH 8 201-BK 2 GROUND CONN 63

310-PU
10A
304-WH
COMPONENT

311-WH
L28
302-OR

306-GN
LAMP RELAY
109-RD
101-RD

CONN 16 J SHUTDOWN CNTRL


112-PU
203-BK
207-BK

BLADE
105-RD

7
J
308-YL

5
8
4
3
2
1
6
200-BK 7 F769-BU 10A 113-OR 417-GY 4 201-BK 14 UNUSED A506-OR
Y 3E-6477

610-OR
1 C'SHIFT PIN HAZARD FLOOD

556-WH
CIRCUIT GROUPING

118-GY
2

311-WH

617-BR
M

617-BR

L16
J 10A M A CC

403-GN
CCC

101-RD

601-GY
SPARE

615-YL
609-YL
A M 201-BK 18 UNUSED A506-OR

200-BK
L101 L#
CONN 21 EEEE G 410-WH 200-BK 2 411-PK 11 LAMP TURN INDICATOR INDICATOR A503-PK 609-YL 1 609-YL LAMP DESIGNATION

311-WH

304-WH
1 INDICATOR M M M M LAMP M M LAMP

306-GN
L34

109-RD

101-RD
L75

112-PU

310-PU
CCC K 9X-6775 T

308-YL
1 202-BK 115-RD 201-BK 617-BR 3 K 2 200-BK

411-PK
201-BK
B J 2 L14

5
6

2
3
TURN LAMP HEADLAMP LEFT TAIL ELECTRONIC MONITORING LAMP 7N-5876 7N-5876

101-RD-10
RD 605-YL 2 710-GN 102-RD 102-RD 408-WH 539-BU 4 570-BU GN

609-YL
1 L1 L77 3 J L6 RESISTOR 1
7X-6066 & RIGHT LAMP TURN SIGNAL SW J J DIMMER SYSTEM (EMS) 9X-7801 7N-5876 NOTE H NOTE H

539-BU

570-BU
200-BK

108-RD
BK 2 200-BK 102-RD 201-BK 538-OR 1

538-OR
710-GN AND 200-BK 2 GN

200-BK

200-BK
200-BK
439-YL
TAIL/POS. BREAKER L83 L84 SWITCH 4 NOTE H 7T-4003 L14 BLADE

610-OR
107-RD
308-YL 202-BK ARE 9G-5589 605-YL 115-RD J 5 449-BU 449-BU 5 449-BU
BREAKER 3T-2662 103-5678 L99 L23 CUSHION

200-BK
200-BK

TWISTED PAIR 606-GY 115-RD CONN 45 E975-PU 450-YL 6 450-YL

200-BK
200-BK
3T-2662 6 A T T SOLENOIDS
C A NOTE D 101-RD J J A 200-BK E975-PU 7
L72

101-RD-14
CCC 10 107-RD J 3 310-PU 201-BK 1 570-BU 570-BU 1 GN 2A-6469
CONN 56

A513-PK
L97

512-GN

113-OR
STOP/TAIL RD 1 604-OR 311-WH 9 202-BK 539-BU 308-YL 2 201-BK 2 200-BK 200-BK 2 GN

511-BR
592-BU
S TURN W/L

200-BK
C

15A
LAMP 538-OR L80 L96 J IDENT PART NO. CHG LOC LEVEL NOTE

101-RD
T WH 3 617-BR 308-YL 308-YL 1 105-RD HAZARD C2 200-BK 4 415-GN 201-BK

15A
130-3452 FLOOD/TAIL L29 L17
G BK 2 200-BK 308-YL L56 2 308-YL GROUND 31 200-BK 609-YL 7 403-GN 201-BK CONN 62
L56 L45 L45 FRONT LAMP

L68

CONN 35
Y 200-BK 200-BK 310-PU 5 310-PU N/C 30B 609-YL 200-BK 5 615-YL 201-BK 201-BK 617-BR 617-BR
200-BK L68 308-YL L62 3 306-GN HHH TURN SW. 49A 537-GN L83 615-YL FLOOD 85 86 RELAY 1 200-BK 201-BK 200-BK 617-BR 617-BR L103 HARNESS AS.
L82 J M E975-PU

160-PU
334-BU
CONN 34
AA LAMPS 3E-6477 A 115-9367 05 (PLATFORM) 120

L79
L78
1
2

L15

L3
604-OR

TRANS LAMP
606-GY

306-GN 306-GN 4 326-RD + BATTERY 49 173-RD 6 169-PK 201-BK 617-BR 617-BR


200-BK
200-BK

200-BK
200-BK
1
2
618-YL

AIH

200-BK
202-BK
114-0419 87 30 (ATCH) C 116-2868 00 (R FRAME-ENGINE) 200

102-RD 1
101-RD 2
6 795-YL J J 2 201-BK 7N-5876 NOTE H 200-BK LAMP M
L57 L57 L38
Y J A CONN 44 M M E 115-9426 00 (R FRAME-TAIL) 201

101-RD
115-RD
L66
8 597-PU J

646-OR

618-YL
N L54 L54 FLASHER (TUV) 3 M 611-PU 7N-5876 F 137-1718 01 (R FRAME-TRANS) 202
2
1
112-PU Y START 7 522-WH 115-RD 3 609-YL HIGH BEAM INDICATOR 200-BK
8V-2514 7N-5876 NOTE H NOTE H G 137-1721 00 (XSMN CONSOLE) 170
GN 1 751-GN 112-PU-4 109-RD-4 RELAY 326-RD 115-RD J 5 1 608-GN A M 200-BK 200-BK
SOL 1 GN 2 921-WH L50 Y 105-RD 102-RD J 2 165-YL 611-PU 2 611-PU M 200-BK H 101-8161 02 (CAB-REAR) 182

618-YL
A513-PK
3E-7279

102-RD
L25
MAIN L77 6 L22 J 115-9430 08 (STEERING CONSOLE) 140

592-BU
127-0574 CONN 20 J

646-OR
304-WH 102-RD 4 334-BU 160-PU 1 160-PU 200-BK

617-BR
617-BR
617-BR
617-BR
618-YL
CONN 33
RELAY
109-RD-4

N REAR FLOOD LAMPS K 115-9432 01 (CAB-FRONT) 181


D 200-BK D

102-RD
109-RD-10 304-WH-10 102-RD 102-RD 5 373-GN

149-PU
105-RD
101-7740 Y Y L62 L62 CONN 19 L55 J L74 114-0417 CONN 55 L 115-9433 00 (SW PANEL) 180

610-OR
GN 1 752-YL 10A J BLADE FLOODS 149-PU

609-YL

608-GN
J M 115-9436 03 (GAUGE CONSOLE) 160
SOL 2 GN 2 921-WH CONN 15 101-RD 10A J REAR FLOODS 116-BR 609-YL 601-GY

373-GN
334-BU
127-0574 Y C C A A J 101-RD-10 10A BLADE CNTRL 169-PK 200-BK N 137-1120 02 (TRANSMISSION) 270
L50 L31 L6
N 10A J DIFF LOCK P 115-9439 01 (HEADLIGHTS-BAR) 100

L6
112-PU-4 112-PU-4 112-PU-4 112-PU-10 112-PU-8 1 101-RD-10 165-YL J
L74 J2 CONN 43
GN 1 754-BU CONN 2 112-PU-8 112-PU-10 A J 10A JJ XSMN CNTRL 126-PK 116-BR J 200-BK U 116-2306 01 (XSMN CONSOLE-SWITCHES) 171
Y Y C C A 3 K V 104-8588 02 (TRANS SPEED SENDER) 271

L61
SOL 3 GN 2 921-WH 109-RD-4 101-RD 101-RD-4 1 112-PU-8 112-PU-8 10A J SEC STEER 136-GN 200-BK J 3 200-BK-8
N F L76 CAB FLOOD X 124-1429 00 (CONDITIONER GP-B) 150 ATCH
127-0574 109-RD 101-RD-4 101-RD-4 101-RD-4 101-RD-4 A J CONN 32 112-PU 10A J GAUGES 113-OR 200-BK 4 200-BK 200-BK 615-YL

L61
N Y 60A LAMP X 124-1429 00 (HEATER GP) 154 ATCH

L21
1 751-GN 101-RD 3 102-RD J 15A J AIR CNDTR 124-GN 601-GY J 608-GN 2 200-BK 200-BK 200-BK
GN 1 755-OR 9 921-WH ALTERNATOR PP CONN 14 105-RD 1 105-RD 20A AIR DRYER 122-BU-14 601-GY 1 200-BK 200-BK L21 9X-6775 Y 116-2867 00 (FUEL TANK) 230

101-RD-4
SOL 4 GN 2 921-WH 2 752-YL BREAKER CONN 18 L75 200-BK L64 AA 115-9446 00 (HEADLAMP BREAKER) 141
Y ALT Y 80A
8 134-RD 610-OR 200-BK-14

GN-18
RD-18
9S-0174 STD FUSE FUSES K CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH

BK-18
L46

200-BK
CONN 13

127-0574

YL-18
3 754-BU R + 109-RD-4 AAA 5 130-RD 609-YL

308-YL
403-GN 200-BK J 2 J 201-BK
N 4 755-OR ALTERNATOR 9S-4693 ATCH 326-RD STOP 9 126-PK BLOCK 3K-8782 (10A) 165-YL 403-GN 202-BK 202-BK FRONT 200-BK 615-YL CAB FLOOD EE 112-0829 02 (2-WAY RADIO CONVERTER) 208 ATCH
9G-0747 8M-8948 (15A) 3 L84 A FRAME LAMP HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH

F775-BU
GN 1 900-PU 5 900-PU 100-5047 50A STD Y 7 136-GN J 556-WH 200-BK-8 200-BK 200-BK
Y

101-RD-10
L67 L76

112-PU-10

L64
SOL 5 L67 8M-0456 (20A) 9X-6775 KK 4E-8715 00 (CONDENSER JUMPER) 155

169-PK
GN 2 921-WH 10 921-WH 6 113-OR 601-GY 556-WH 615-YL

165-YL

570-BU
101-RD-4

165-YL
3E-7577 75A ATCH L55 L55 UUU UUU AIH PP 115-4599 02 (EEC SOCKET) 231

202-BK

202-BK
127-0574

202-BK
200-BK
6 901-WH 200-BK-4 AAA 4 124-GN 200-BK DIFFERENTIAL TIMER 615-YL
N AAA 200-BK-10 GND CAB FLOOD L96 AAA 116-2869 01 (ENGINE) 220

L21
7 902-BR 2 122-BU-14 112-PU 1 15A UNLOCK SW 4Y-7948 615-YL
GN 901-WH 8 903-GY 301-BU-10 START L56 L56 10 107-RD 118-GY 2 LAMP BREAKER 165-YL L21 615-YL CCC 115-9448 01 (RADIATOR GRILL) 203
1 123-5862
3T-2662 FFF 101-8181 03 (CAB FUSE PANEL) 183
311-WH

SOL 6 GN 2 921-WH PP 301-BU-10 L37 CONN 31 J 200-BK


SHUTDOWN L37 L71 L71 GGG 101-8185 01 (SECONDARY STEERING) 260
L51

L40
L48

L69

127-0574 101-RD 113-OR 200-BK


L9

N SOLENOID L25 CONN 54 A K K HHH 101-8196 01 (LEFT TAIL LAMP BREAKER) 142

L33
200-BK AAA 200-BK 200-BK 200-BK
GN 902-BR PP STARTER 304-WH-10 BUSS BAR 8C-3663 L39 L39 113-OR 592-BU 101-RD-14 200-BK 200-BK-10 101-RD-14 615-YL CAB FLOOD JJJ 101-8192 01 (REAR FLOOD LAMP) 205 ATCH
1 L33 7 L104 L104
SOL 7 GN 2 921-WH 758-GN SOCKET AS. 106-8555 G S 124-5814 C L33 615-YL 1 113-OR 113-OR 113-OR 200-BK LAMP NNN -------- (CUSTOMER ROADING HARN.) 145 NOTE F
9R-7941 C L3 9X-6775 PPP 115-9450 00 (LEFT SIDE TURN LAMP) 273 ATCH
127-0574 202-BK WWW 101-RD-4 1 A429-YL 2 A513-PK A513-PK A513-PK
N AAA MTR BAT RD-00 XXX L67 L28 L101 L101 RRR 115-9451 00 (RIGHT SIDE TURN LAMP) 272 ATCH
2 200-BK 439-YL 439-YL 3 615-YL

200-BK
GN 1 903-GY 301-BU WWW L71 113-OR 113-OR L28 L27 4 K UUU 115-9453 00 (CAB FLOOD LAMP BKR) 275 ATCH
KKK

L102
AAA AAA WW CAB FLOOD EEEE 136-3153 00 (TOS) 202
SOL 8 GN 2 921-WH ART 113-OR 113-OR 601-GY 5 200-BK 615-YL
301-BU 1 RESISTOR MOTOR L44 L44 L33 101-RD 6 200-BK-10 200-BK 200-BK LAMP T 101-8188 02 (BLADE CUSHION) 120 ATCH
127-0574 SENDER L44
RD-0

9X-6775

L25
6T-2217
RD-00

302-OR 2 3E-5383 126-PK A K 601-GY 200-BK


L25 L102

101-RD
101-RD-10
101-RD-4
L25

112-PU-10
152-BU 3 507-WH 200-BK-8 200-BK
101-RD-4

TRANSMISSION SOLENOIDS (8) 207-BK AAA L38 L38 L38 306-GN L34 576-PK 1 578-BU WIRE AS.
L26 L26 L18 LO LL 8Y-9603 01 (START MTR TO ENGINE) 221
127-0574 200-BK 126-PK 126-PK 795-YL 577-PU 2 506-PU K
200-BK

DISCONNECT SW UU L70 200-BK L7 L7 L7 L71 L38 L71 L71 575-YL 4 152-BU 200-BK-8 200-BK BK GND HI NN 8X-9440 04 (HORN SWITCH) 143
L36 326-RD L43 L100 MOTOR
7N-0718 TTT 117-4469 00 (AIH RELAY TO AIH) 216

L99
AAA L36 308-YL 507-WH 6 576-PK 4
INCHING PEDAL L21
200-BK

L36
L72 K T° XXX 117-4472 00 (AIH RELAY TO BUS BAR) 215

OPERATOR STATION
CAB MMM
BK-00

F 203-BK 522-WH 578-BU 7 577-PU MMM FRONT 501-GN 1 GN


C LLL C

601-GY
(TRANSMISSION) BK-18 RD-00 BK-00 KK A 597-PU 506-PU 5 575-YL FRAME GROUND 118-GY 3 GY B+
1 758-GN PARK
200-BK-4

PRESSURE SW L72 L19 L19

E975-PU
RR

449-BU
L37
BK-18 2 202-BK PP 200-BK-10 1 122-BU-14 307-OR 592-BU 8 101-RD 500-BR 4 BR
111-7088 L37 L43 L31 L71 L71
BK-00

TT RR AAA L43 CABLE AS.

L35
LL BK 2 521-YL A513-PK 9 502-OR 2 OR
BK-00

CONN 1 POS NEG 12V BATTERY AAA 200-BK 200-BK BK 3 597-PU L35 101-RD-14 10 101-RD-14 L7 L7 RR 5T-1553 01 (NEG BAT/DISCONNECT SW) 211
9X-9721 (1000 CCA) VVV K TT 115-8547 00 (NEG BAT TO POS BAT) 213

L64
V V F 4 200-BK-14 A K L101 L19

201-BK
L100

404-YL
Y L64 CONN 53 FRONT UPPER UU 061-7661 03 (START MTR TO FRAME GND) 214
V+ OR-18 A G865-BU A G865-BU ENGINE 112-PU-10
200-BK
200-BK

BK-18 202-BK 202-BK LLL CONN 29 L7 WIPER VV 8X-9618 01 (GND-R FRAME TO F FRAME) 204
GROUND B B RD-00 601-GY K K
L7 CONN 52

200-BK
SIGNAL YL-18 C G460-GN C G460-GN UU L7 9X-3392 WW 115-5322 00 (STR MTR/SEC STEER REL) 261
REAR L71

10
TT KKK XX 101-8204 01 (STEERING MTR TO GND) 262

7
8
6
4
3
5
9
1
2
112-PU-10

1
5
4
6
3
2
7
TRANSMISSION V EEEE NEG POS FRAME A A L36 604-OR CONN 59 L L CONN 60 YY 115-5321 00 (STR RELAY TO STR MTR) 263
T° L40 L36 FFF K
OIL TEMP SW 1 202-BK 0 321-BR A KKK 111-0871 00 (POS BAT TO START MTR) 210
L52

A506-OR
A503-PK
136-2632 12V BATTERY VV HYD OIL L40 CONN 51 LLL 110-6399 01 (DISCONNECT SW TO GND) 212

507-WH

501-GN
502-OR
VV

108-RD
122-BU-14

101-RD

118-GY

601-GY
2 710-GN 439-YL

577-PU

506-PU

500-BR
152-BU

578-BU
576-PK

200-BK
2

575-YL
9X-9721 (1000 CCA) TEMP SW L71 L71 113-OR 1 WH-18 1 2 WH-18 MMM 1S-2342 02 (GND-F FRAME TO CAB) 105

112-PU
112-PU
112-PU
112-PU
112-PU
CONN 3 REAR FRAME 8N-2248 L39 HOLDER AS. 4K-5122 4 3 VVV 108-5747 00 (AIH TO ENG GND) 217
FRONT FRAME 4 WH-18 WH-18
L52 L40 L40 10A FUSE 3K-8782 WIRES THAT HAVE BATTERY VOLTAGE WWW 124-2802 00 (START MTR TO BUS BAR) 218

L43
LO 3
AAA ENGINE FFF A WHEN THE KEY SWITCH IS OFF.
OIL SW L L93 L94 GND CENTERSHIFT

200-BK
201-BK 2 BK-18 10A UPPER WIPER/WASHER 118-GY 118-GY 200-BK BK HI
L35 L34 892-BR & 893-GN MOTOR

F775-BU
9X-0378 INDICATOR SW WIRES THAT HAVE BATTERY VOLTAGE

L26
L27
710-GN AND 405-GY 1 BK-18 118-GY

307-OR
L

105-RD
326-RD
134-RD

570-BU
FFF

169-PK

CONN 41
ARE TWISTED PAIR

308-YL

165-YL

CONN 47
V 202-BK ARE U U SHIFT 10A LOWER WIPER/WASHER 152-BU 576-PK 1 GN T° 3E-9367 WHEN THE KEY SWITCH IS ON.
REAR U NOTE D L18 B+

410-WH
BK-18 202-BK 152-BU 3 GY PARK 200-BK

373-GN
727-GN
1 TWISTED

202-BK

201-BK
LEVER

977-YL

462-YL
CONN 12 FRAME CONN 17 FFF L

E975-PU
L48 REAR WIPER L7 STARTING CIRCUIT.

467-WH
200-BK

601-GY
WH-18 2 710-GN RD 1 410-WH REAR WIPER/WASHER 119-PK 575-YL 4 BR

307-OR

306-GN
409-OR
PAIR 10A

200-BK

321-BR

449-BU
CONN 46

202-BK

126-PK
PANEL

977-YL

795-YL
A L89

G
L37

H
E
A
B
F

152-BU
9X-3392

152-BU
J
Y C

522-WH
310-PU BK 2 201-BK 577-PU 2 OR 200-BK

124-GN
NOTE D

601-GY
200-BK
LAMP L

521-YL
TRANS SPD SENDER E A G FFF GAUGE CIRCUIT.
L56
L56

6 308-YL A FRONT DEFROSTER 141-PK

1
2
3
4
5
6
7
8
9
L62 7N-5876 10A A
CONN 48

893-GN
104-6387

126-PK
202-BK
892-BR
CCC 7 310-PU 618-YL 9 LO U NOTE H ACTION ALARM A A FFF

200-BK
L

200-BK
7
2
3
4
6

8
5
1
STOP/TAIL S RD 1 604-OR 5 306-GN 617-BR 5 H 9G-9813 SERVICE 10A REAR DEFROSTER 151-GN FRONT LOWER ELECTRONIC MONITOR SYSTEM (EMS) CIRCUIT.
HI GND CONN 36 A L87 U TOOL WIPER

2
7
4
3
5
6
1

3
5
1
2
4
7
6
CONN 37
L55

L55

LAMP T WH 3 618-YL L50 1 403-GN 606-GY 4 BK 200-BK L L


L50 L68 L68 MOTOR L86 G G CONNECTOR 9X-3392 PANEL LAMP CIRCUIT.

5
4
3
1
2
H

L95
130-3452 G BK 2 200-BK 200-BK 4 608-GN 605-YL 6 101-RD 10A BEACON 144-RD THIS IS THE SCHEMATIC FOR THE 120H ES
L51 L51 L89 L7

L7
°T 9W-1951

F769-BU
L36
200-BK 3 447-PK 122-BU-14 8 122-BU-14 GN 1 504-YL U L MOTOR GRADER (146-0787 CHG 00)
200-BK 2 200-BK 556-WH 7 L36 PARK B+ GY 3 119-PK L41 DOME LAMP 108-RD WIPER/WASHER CIRCUIT.
200-BK 101-RD 10A

118-GY
118-GY
L88
311-WH

L88

L53
310-PU

200-BK 3 BR 4 503-BR CONDITIONER GP-B 8C9788 200-BK 601-GY COMPONENTS ARE SHOWN INSTALLED ON A FULLY
CCC 604-OR 2 604-OR OR 2 505-BU 601-GY 601-GY HEATER AND AIR CONDITIONER CIRCUIT. OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
CONN 11 A CC BLADE
AAA C
200-BK

TURN LAMP RD 1 606-GY 321-BR 1 321-BR 601-GY 601-GY AND XMSN SHIFTER IN NEUTRAL
L9 L41 L41 GROUND CIRCUIT.
200-BK
200-BK

FLOOD
200-BK

606-GY
BK 2 200-BK 105-RD 2 413-BR 200-BK 144-RD 1 609-YL

200-BK
7X-6066

618-YL
U U

601-GY
CUSHION

200-BK
601-GY

200-BK
326-RD 1 405-GY 200-BK L70 L86 601-GY 601-GY 467-WH 8 EMS OUT 2 200-BK LAMP
BLADE SW L L L L UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
B ENGINE SPEED 9X-6775 TURN SIGNAL CIRCUIT. B
L54
L63

L54

3 201-BK 200-BK 200-BK 409-OR 7 NEUTRAL 603-PK ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
160-PU
334-BU
200-BK

SENSOR L61 L61 1 L42 9X-9629 L H


405-GY 4 441-OR 124-GN 202-BK 2 GROUND L2 3 502-OR B B

308-YL
L11

3E-7886 2 U 2 U 2 BEACON SW A CENTERSHIFT PAYLOAD MONITOR CIRCUIT.


727-GN 5 406-PU A 521-YL 169-PK 134-RD 126-PK 1 +BATTERY 601-GY
AAA L48 5 BLOWER SW 3 U 570-BU 3 U 727-GN 9X-9639 SOLENOID
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

L59
462-YL 6 450-YL 419-YL 1 BK-18 515-GY U 307-OR 3 START SW. 200-BK F775-BU 1 GN NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
C WH-18 2 450-YL 450-YL 8 L61 201-BK 2 BK-18 516-GN 4 6P-3236 462-YL E975-PU 4 A/M LAMP L 200-BK 2 GN 8T-8808 START AID CIRCUIT.
101-RD-4
200-BK-2

3
2
1

604-OR
130-RD
BK-18 1 202-BK 202-BK 7 202-BK 517-BU 308-YL 200-BK 795-YL 6 DUAL HP L L NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:
L94 TRANSMISSION CONTROL CIRCUIT.

200-BK
200-BK
406-PU PARK BRAKE 200-BK 321-BR 5 BU ALARM 501-GN
PRESS SW BLOWER KEY START SW SEC STER PW
BK-18
BK-18

413-BR 758-GN 20 INCH PEDAL

307-OR
200-BK

326-RD
105-RD
FUEL

308-YL
AIH COOLANT TEMP 441-OR CONN 10 3E-2033 RESISTOR 9X-9363 9G-7641 TEST SW 751-GN 10 SOLENOID 1 REAR L FRONT UPPER A RRR 24V OUTPUTS TO
SW
201-BK

RELAY SWITCH AAA C X 115-1967 DEFROST SW ALL DASHED LINES ARE ATTACHMENTS. GND

200-BK
9G-1950

200-BK
597-PU 752-YL 11 SOLENOID 2 500-BR WIPER SW 606-GY 3
3E-7279 8T-9793 AAA115-7103 L49 A X L 9X-9638 L59 SOLENOIDS S B D W/ SOL
L57

200-BK
522-WH 3 795-YL 3 754-BU 12 SOLENOID 3 506-PU 3T-6655 618-YL 2
L57

C RU 601-GY GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET NEU

L5
201-BK 1 BK-18 795-YL 5 597-PU 126-PK 1 RD 5 515-GY 1 WH/RD-14 U CENTERSHIFT 755-OR 13 SOLENOID 4 200-BK 200-BK 1
160-PU-4 406-PU 2 RD-18 4 522-WH 200-BK 2 RD CONN 26b 1 200-BK 2 BK-14 601-GY 900-PU 14 SOLENOID 5 1 152-BU PARK
BK 1 201-BK MOTOR U L 2
TTT OFF C U PIN SW L95 N

L44
XXX BK 2 201-BK 413-BR 3 BU-18 1 105-RD 4 200-BK 601-GY 901-WH 15 SOLENOID 6 152-BU
AIR INTAKE 2 326-RD PARK BRAKE 2 PANEL LAMP ON S U 9X-9634
200-BK L44 902-BR 16 SOLENOID 7 3 L 584-YL CONN 61 1F
AAA THERMOSTAT ST B U U 2 L L

200-BK
200-BK
HEATER T° 8 SOLENOID 8D-1429 165-YL 903-GY 17 SOLENOID 8 4 A504-GN 2F

606-GY
200-BK
L H

618-YL
107-9652 COOLANT TEMP 7T-9074 SW BASE L87 3 U F775-BU U 2 L 5 L B B 3F
7 462-YL 200-BK F775-BU 308-YL 921-WH 18 SOLE RETN 577-PU
SENDER L60 L60 3E-5464 3 U 373-GN 6 4F

202-BK
7G-9730
L41

160-PU-4 201-BK 6 727-GN 614-PU U 710-GN 9 TOS + INP A507-YL


L41 T° 5F
VVV TTT AAA 4W-9972 H 373-GN G865-BU 19 +12 V
6F
441-OR 447-PK PK-18 200-BK 200-BK 200-BK U 200-BK G460-GN 21 TMP SW/DCn 584-YL RRR

202-BK
202-BK
202-BK
202-BK
202-BK
1 2 7F

C
A
B
200-BK 2 BK-18 FUEL LEVEL 1 603-PK 3 124-GN 277-BK 22 DIA CODE 1 151-GN P
°T SENDER U AUTOSHIFT SW. AIR INLET L90 L93 L L 8F

119-PK
L42
BEACON 5 521-YL 601-GY 278-BK 23 DIA CODE 2 576-PK 5
200-BK

Y 120-9588 L42 102-9861 HEATER SW. FRONT PW 1R


L41

128-6983 1 200-BK 200-BK 977-YL 24 A/M SWITCH L DEFROST SW 611-PU 4 BU-18


L41
L63

DEFROSTER 115-1969 L 2R
L51

BULB 4 522-WH U 449-BU 25 BUFF TOS 601-GY 9X-9638 FRONT LOWER 619-GN 6 RD-18
L51 200-BK 9X-9657 2 601-GY HEATER GP 8C-9787 977-YL 892-BR 26 CAT LINK - 200-BK 575-YL WIPER SW 618-YL 3 WH-18 3R
L52 9X-7849 U 1 L FRONT 4R
CONN 5 L52 202-BK 893-GN 27 CAT LINK + 578-BU 3T-6655 606-GY 1 YL-18
L 2 CLEARANCE 5R
HH Y BLOWER CONN 26a
L63

CONNECT CONN 6a TO E937-PU 28 RED NEUTR 200-BK 2 BK-18


608-GN 608-GN CONN 6b WHEN USING 9X-0343 E938-OR 29 FIRST 3 L 584-YL 6R

202-BK
202-BK
202-BK
202-BK
1 4
L52

L69 200-BK 2 200-BK CONN 6a STARTING/CHARGING H WITH 8C-9788 COND. GP., E939-WH 30 SECOND A503-PK
Y CONN 26a MATES TO CONN 26b RESISTOR L 5 REAR
ANALYZER WITHOUT A507-YL 1 BK/RD MOTOR E940-BU 31 THIRD L 119-PK 3E-7586 HI/LOW/POS/TURN LAMP
200-BK 1 START AID 200-BK 2 BK WITH 8C-9787 HEATER GP., 9G-1950 124-GN 1 E941-YL 32 FOURTH 6 A506-OR 119-PK CLEARANCE STD, 3E-7587 ATCH
L2
200-BK
200-BK

L11 200-BK 2 ATTACHMENT CONN 26a MATES TO CONN 26c 521-YL 2 BLOWER SW E942-GN 33 FIFTH SIDE NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
5 6P-3236 L91 CONN 50 AT LEAST 1 TURN / 25 MILLIMETERS:
515-GY E943-BR 34 SIXTH L L TURN
311-WH 200-BK Y CONN 6b START AID AAA 516-GN 4 L91 E944-GY 35 SEVENTH Han L 584-YL 710-GN & 202-BK; 892-BR & 893-GN.
L63 H L H

119-PK
STOP/TAIL/TURN LAMP SOLENOID 3 B B NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
A -------- REAR FLOOD AAA 311-WH
310-PU
1
2
BK-18
BK-18 9G-4365
200-BK
795-YL
2
1
GN
GN RESISTOR
517-BU
BLOWER
E945-PU
E946-OR
36
37
EIGHTH
FORWARD
2
7
200-BK
A507-YL
141-PK 505-BU
SIDE TURN/CLEARANCE LAMP RADIO SHOULD BE SIZE 10 AWG A

E939-WH

E947-WH
LAMP

E938-OR

E942-GN

E946-OR
E944-GY
E937-PU

E943-BR
E945-PU
E940-BU

E948-BU
E941-YL

E949-YL
NOTE F CONN 4 7T-4003 9X-9363 117-8318 A NOTE F: ITEMS TO BE FURNISHED BY CUSTOMER
1
2

E947-WH 38 REVERSE 5 A504-GN

202-BK
9X-6775 DUAL HORSEPOWER X L20 L6 BRAKE AIR SW NOTE G: DISCONNECT HARNESS CCC AND MATE HARNESS NNN
JJJ HH E948-BU 39 PARK 3 603-PK 119-PK 408-WH 408-WH 1 BK-18
L49 L49 SOLENOID H L6 3E-2033 TO HARNESS E WHEN ADDING CUSTOMER SUPPLIED
BK
BK

608-GN 1 A504-GN 3 BAT + 1 307-OR CONN 40 G G E949-YL 40 (N) NEUT 6 119-PK 119-PK 201-BK 488-WH 2 BK-18
NNN 111-0570 L92 L L ROADING HARNESS.
200-BK 2 795-YL A507-YL 5 515-GY 1 WH/RD-14 GROUND 2 202-BK 1 202-BK G 1 505-BU 504-YL PW
STOP NOTE F AND G 200-BK CONN 26c 1 200-BK 2 BK-14 MOTOR G SOL 1 OUTPUT 3 306-GN G460-GN 2 G460-GN 8 503-BR L92 K NOTE H: TERMINAL 3T-3157
L90

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
RD 1 604-OR 504-YL 4 SW 2 INPUT 4 E949-YL 202-BK 3 277-BK TRANSMISSION 4 504-YL L REAR 511-BR A SOCKET 3T-3158

2
1
3
4
5
6
7
8
9
L49 AAA AIR CONDITIONER AAA L41 L20 X CONTROL L15 + BRAKE AIR SW SPRING 3T-3159
WH 2 618-YL 1 GN 119-PK 2 SW 1 INPUT 5 E948-BU 202-BK 4 278-BK 503-BR WIPER SW 512-GN - 488-WH 1 BK-18
L2 CLUTCH SOL PANEL LAMP TRANSMISSION 134-6553 3E-2033 BOOT 3T-3278

FORWARD
TAIL

THIRD
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND

NEUTRAL
SECOND
FOURTH
FIFTH
SIXTH
3T-6655

RED NEUT

REVERSE
PARK
FIRST

SEVENTH
EIGHTH
BR 3 606-GY 522-WH 1 2 GN 2 3 BK-18 1 513-OR 503-BR SOL 2 OUTPUT 6 306-GN 507-WH K 201-BK 2 BK-18
BK 4 200-BK T° 513-OR 2 101-1759 BK-18 2 597-PU 505-BU 8D-1429 DIRECTION & SPEED SW. 977-YL RIGHT SPEAKER CONTACT 6D-4161

UNUSED
COOLANT SW 1 8C-5337 NOTE J: USE 9X-9628 SWITCH WITH START AID ATTACHMENT.
603-PK 200-BK BASE NEUTRAL 6T-7695
8C-3569 3E-9169 DIODE AS. START A A
TURN A/C REFRIGERANT SW 614-PU 7G-9730 CAB SWITCH AND FUSE PANEL 130-RD

L18
114-5334 CONTROL L18 L5 604-OR STOP LAMP
NOTE A 117-9364 SW
L5 L5 2M-9346
SHIFT CONSOLE SHIFT CONSOLE
597-PU L20 L20 L20
E27228
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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