Mape Antique I

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Super-fluid, salt-
resistant, fillerized
hydraulic binder, based
on lime and Eco-Pozzolan,
for making injection
slurries for consolidating
masonry

WHERE TO USE and special additives according to a formulation


Consolidating foundations, pillars, vaulted roofs and developed in MAPEI’s research laboratories.
archways. When mixed with water in a suitable clean container,
Consolidating “cement-core” walls. Mape-Antique I forms a fluid, volumetrically-stable
Consolidating stone, brick, tuff and mixed masonry injection slurry resistant to salts which is easy to
on old buildings, including those of historical or inject with a manual or electronic pump or by gravity
artistic interest, which contain cracks or small to casting in structures with cracks, gaps or internal
large internal gaps and cavities. cavities.
Consolidating masonry with the presence of capillary Once hardened, the properties of slurry made using
rising damp and soluble salts. Mape-Antique I, such as mechanical strength,
modulus of elasticity and porosity, are very similar to
Some application examples slurry made using lime, lime-pozzolan or hydraulic
Super-fluid, volumetrically-stable injection slurry with lime originally used in the construction of old
high resistance to soluble salts for consolidating: buildings. Compared with these types of slurry,
Mape-Antique I also has properties which make
• foundations, pillars, vaulted roofs and archways; the product resistant to various chemical-physical
aggressive phenomena, such as the presence of
• “cement-core” walls;
soluble salts, freeze-thaw cycles and alkali-aggregate
• stone, brick, tuff and mixed masonry in general reactions.
on old buildings, including those of historical or Typical values are shown in the Technical Data
artistic interest with a conservation order or under table (see Application Data and Final Performance
the protection of the National Trust, which contain sections) which refer to the main characteristics of
cracks, gaps and internal cavities; Mape-Antique I at both fresh and hardened states.

• masonry with the presence of capillary rising damp RECOMMENDATIONS


and soluble salts. •D
 o not use Mape-Antique I for casting into
formwork (use Mape-Antique LC mixed with
TECHNICAL CHARACTERISTICS aggregates with a suitable grain size).
Mape-Antique I is a cement-free, fluid hydraulic
binder in powder form for injection slurry made •D
 o not use Mape-Antique I on structures with
from lime, Eco-Pozzolan, natural ultra-fine sand murals (use Mape-Antique F21).

601_mape-antique i_gb (25.10.2012 - 1ª Bozza/Corr. PDF)


ueI
ntiq • Do not use Mape-Antique I for injectors and grout the holes with a

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rendering. suitable mortar from the Mape-Antique

ape range.
M • Do not use Mape-Antique I for skimming
render (use Mape-Antique FC Ultrafine, Cleaning
Mape-Antique FC Civile or Slurry may be removed from tools with
Mape-Antique FC Grosso). water before it hardens. Once hardened,
cleaning is much more difficult and must
• Never add additives, fillers, sand, cement be carried out mechanically.
or other binders (lime and gypsum) to
Mape-Antique I. PACKAGING
20 kg bags.
• Do not apply Mape-Antique I if the
temperature is lower than +5°C. CONSUMPTION
Approx. 1.40 kg/dm³ (of cavities to be
APPLICATION PROCEDURE filled).
Preparation of the substrate
Grout and “seal” all cracks and gaps on STORAGE
the masonry facing wall from where the 12 months in a dry, covered environment in
slurry could seep out. Drill 20-40 mm its original, unopened packaging.
diameter holes to a depth of 2/3 of the
thickness of the wall, preferably at a square SAFETY INSTRUCTIONS FOR
pitch of 50x50 cm. If the wall is thicker PREPARATION AND APPLICATION
than 60 cm, it is better to make holes from Mape-Antique I contains special hydraulic
both sides. Fasten small tubes or injectors binders which, in contact with perspiration
or other bodily fluids, may produce an
Preparation of in place to inject the slurry. The day
Mape-Antique I irritating alkaline reaction to the eyes or
before injecting the slurry, we recommend
skin. Use protective gloves and goggles.
saturating all the inside of the structure
For further and complete information about
with water through the tubes or injectors
the safe use of our product please refer to
previously fastened in place. Saturate the
our latest version of the Material Safety
wall starting with the holes in the highest
Data Sheet.
position. Make sure the structure has
absorbed all the water before injecting
PRODUCT FOR PROFESSIONAL USE.
the slurry.
WARNING
Preparation of the slurry Although the technical details and
Prepare Mape-Antique I in a suitable recommendations contained in this
clean container using a low-speed electric product data sheet correspond to the best
drill with a mixing attachment. Mixing by of our knowledge and experience, all the
hand is not recommended. After pouring above information must, in every case,
in approximately 7 litres of clean water for be taken as merely indicative and subject
each 20 kg bag of Mape-Antique I, to confirmation after long-term practical
slowly add the powdered binder in a application: for this reason, anyone who
continuous flow. Mix for approximately intends to use the product must ensure
5 minutes and check that the blend is well beforehand that it is suitable for the
mixed, even and free of lumps and that no envisaged application: in every case, the
Filling of the
injection pump with material has stuck to the sides and base user alone is fully responsible for any
Mape-Antique I of the container. Inject the slurry within 60 consequences deriving from the use of the
minutes of preparation. product.

Injecting the slurry Please refer to the current version of the


Inject Mape-Antique I through the small Technical Data Sheet, available from our
tubes or injectors previously fastened in web site www.mapei.com
place with an electric or electronic pump
at a pressure of up to 1 bar at the nozzle.
Inject the product starting from the bottom
working upwards to help expel air in the Our Commitment To The Environment
structure and fill all the cavities. When the More than 150 MAPEI products assist Project
Designers and Contractors create innovative LEED
slurry seeps out of a tube or injector near (The Leadership in Energy and Environmental
Design) certified projects, in
the one being injected, stop injecting, compliance with the U.S. Green
Building Council.
close the injector used and continue the
operation from the tube or injector from
which the slurry seeped out. Follow this All relevant references
pattern until the slurry seeps out of the for the product are available
highest hole. upon request and from
When the consolidation procedure has www.mapei.com
Consolidating injection been completed, remove all tubes and
with Mape-Antique I
TECHNICAL DATA (typical values)

PRODUCT IDENTITY

Appearance: powder

Colour: white

Maximum size of aggregate (EN 1015-1) (µm): 100

Bulk density (kg/m³): 1100

Hazard classification according to EC 1999/45: irritant.


Before using refer to the “Safety instructions for
preparation and application” paragraph and the
information on the packaging and Safety Data Sheet

APPLICATION DATA OF PRODUCT (at +20°C – 50% R.H.)

Mixing ratio: 100 parts of Mape-Antique I with 35 parts of water


(7 litres of water per 20 kg bag of product)

Consistency of mixture: superfluid

Bleeding (NorMaL M33-87): absent

Fluidity of mix (EN 445) (s): < 30 (initial)


< 30 (after 60 minutes)

Bulk density of fresh mortar (EN 1015-6) (kg/m³): 1900

Application temperature range: from 5°C to 35°C

Workability time of fresh mortar (EN 1015-9): approx. 60 minutes

FINAL PERFORMANCE (35% mixing water)

Test Performance
Performance characteristic
method of product

Compressive strength after 28 days (N/mm²): EN 196-1 18

Reaction to fire: EN 13501-1 Class A1

Resistance to sulphates: Anstett test high

Saline efflorescence (after semi-immersion in water): / absent


Mape
-Antiq
ueI

BUILDING THE FUTURE


®
Any reproduction of texts, photos and illustrations published
601-1-2012 here is prohibited and subject to prosecution (I) A.G. BETA
(GB)

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