CLV63x Manual

Operating Instructions
O P E R AT I N G I N S T R U C T I O N S
CLV63x Bar Code Scanner

CLV63x
Bar Code Scanner
Advanced Line
Software Versions Operating Instructions
Software Versions
Software/Tool Function Version

CLV63x Bar Code SICK firmware From v 1.0 0000
Scanner
Device Description Device-specific software module for SOPAS-ET config- From v 2.5
CLV63x uration software
SOPAS-ET Configuration software From v 2.16
Copyright
Copyright © 2008
SICK AG Waldkirch
Auto Ident, Reute Plant
Nimburger Strasse 11
79276 Reute
Germany
Trademark
Windows 2000TM, XPTM, VistaTM and Internet ExplorerTM are registered trademarks or trade-
marks of the Microsoft Corporation in the USA and other countries.
AcrobatTM ReaderTM is a trademark of Adobe Systems Incorporated.
Latest manual version

For the latest version of this manual (PDF), see www.sick.com.
2 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011970/S345/2008-04-16

Operating Instructions Contents
Table of contents
Figures and Tables............................................................................................................ 5
Abbreviations..................................................................................................... 5
Tables................................................................................................................. 6
Figures ............................................................................................................... 7
1 Notes on this document................................................................................................... 9
1.1 Purpose.............................................................................................................. 9
1.2 Target group ...................................................................................................... 9
1.3 Depth of information......................................................................................... 9
1.4 Used symbols ..................................................................................................10
2 Safety information ..........................................................................................................11
2.1 Authorised users .............................................................................................11
2.2 Intended use ...................................................................................................12
2.3 General safety precautions and protection measures .................................12
2.4 Quick stop and quick restart ..........................................................................15
2.5 Environmental information.............................................................................16
3 Quick-Start .......................................................................................................................17
3.1 Preparing the bar code scanner for the quick start......................................17
3.2 Establishing connection with the bar code scanner.....................................17
3.3 Performing the reading...................................................................................18
4 Product description.........................................................................................................21
4.1 Setting up the bar code scanner....................................................................21
4.2 Included in delivery .........................................................................................24
4.3 Device versions ...............................................................................................25
4.4 System requirements......................................................................................26
4.5 Product features and functions (overview) ...................................................26
4.6 Bar code scanner methods of operation.......................................................27
4.7 Indicators and control elements ....................................................................33
5 Installation .......................................................................................................................39
5.1 Overview of installation sequences ...............................................................39
5.2 Installation preparations ................................................................................39
5.3 Installation location ........................................................................................41
5.4 Installation of the bar code scanner..............................................................46
5.5 Installing external components......................................................................47
5.6 Removing the bar code scanner ....................................................................48
6 Electrical installation ......................................................................................................49
6.1 Overview of installation sequence .................................................................49
6.2 Electrical installation preparation ..................................................................49
6.3 Electrical connections and cables .................................................................50
6.4 Performing electrical installation ...................................................................54
6.5 Pin assignment and wire colour assignment of the assembled cables ......60
7 Startup and configuration..............................................................................................63
7.1 Overview of the startup procedure ................................................................63
7.2 SOPAS-ET configuration software ..................................................................63
7.3 Establish communication with the bar code scanner ..................................64
7.4 First startup .....................................................................................................66
7.5 Default setting.................................................................................................68
7.6 Adjusting the bar code scanner .....................................................................69
8 Maintenance ....................................................................................................................71
8.1 Maintenance during operation.......................................................................71
8.2 Cleaning the bar code scanner ......................................................................71
8.3 Cleaning further optical effective surfaces ...................................................73
8.4 Checking the incremental encoder................................................................74
8.5 Replacing a bar code scanner........................................................................74
8011970/S345/2008-04-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 3

Contents Operating Instructions
9 Troubleshooting .............................................................................................................. 75
9.1 Overview of errors and malfunctions which could occur ............................. 75
9.2 Detailed malfunction analysis ....................................................................... 75
9.3 Status protocol................................................................................................ 76
9.4 SICK Support................................................................................................... 76
10 Technical data................................................................................................................. 77
10.1 Datenblatt Barcodescanner CLV63x (Linien-/Rasterscanner).................... 77
10.2 Data sheet for the CLV63x Bar Code Scanner (line scanner with oscillating mir-
ror)79
10.3 Specification diagrams................................................................................... 80
10.4 CLV63x Bar Code Scanner dimensional drawings ....................................... 90
11 Appendix .......................................................................................................................... 97
11.1 Appendix overview .......................................................................................... 97
11.2 Configuring the bar code scanner with command strings ........................... 97
11.3 Calculating the code length of a bar code .................................................... 98
11.4 Ordering information for bar code scanner and accessories ...................... 99
11.5 Dimensional drawing accessories...............................................................106
11.6 Supplementary documentation ...................................................................110
11.7 Glossary.........................................................................................................111
11.8 EC Declaration of Conformity.......................................................................118
11.9 Code samples of bar codes (selection).......................................................119

Operating Instructions Figures and Tables Chapter
Figures and Tables

Abbreviations
CAN Controlled Area Network (field bus protocol based on the CAN bus)
CDB Connection Device Basic
CDM Connection Device Modular
CLV Code-Leser V-Prinzip
CMC Connection Module Cloning
CMD Connection Module Device
CMF Connection Module Fieldbus
CMP Connection Module Power
DOF Depth Of Field
HTML Hyper Text Markup Language
I Input
LED Light Emitting Diode
MAC Medium Access Control
MTBF Mean Time Between Failure
MTTR Mean Time To Repair
O Output
PROM Programable Read Only Memory.
RAM Random Acces Memory
ROM Read Only Memory
RTF Rich Text Format (standardised document format with format description)
SD Secure Digital
SMART SICK Modular Advanced Recognition Technology
SOPAS-ET SICK Open Portal for Application and Systems Engineering Tool (PC software for Windows for con-
figuring the bar code scanner)
PLC Programmable Logic Controller
TCP/IP Transmission Control Protocol/Internet Protocol

Chapter Figures and Tables Operating Instructions
Tables
Tab. 1-1: Target group ........................................................................................................9
Tab. 2-1: Required qualification for starting up the bar code scanner ........................ 11
Tab. 2-2: Laser Data of CLV63x ...................................................................................... 14
Tab. 4-1: CLV63x Bar Code Scanner delivery ................................................................ 24
Tab. 4-2: Variants of the CLV63x Bar Code Scanner .................................................... 25
Tab. 4-3: Overview of the bar code scanner's product features and functions ........... 27
Tab. 4-4: Data interface function .................................................................................... 32
Tab. 4-5: LED indications ................................................................................................. 34
Tab. 4-6: Meaning of the LEDs during activation of buttons ......................................... 35
Tab. 5-1: Permitted reading angles between the scanning line and bar code ............ 43
Tab. 6-1: Electrical connections to the bar code scanner with a fixed cable and
connector (standard version) .......................................................................... 51
Tab. 6-2: Electrical connections to the bar code scanner with connector unit
(Ethernet version) ............................................................................................ 51
Tab. 6-3: Standard version: Pin assignment of the 15-pole D-Sub-HD cable
onnector ........................................................................................................... 52
Tab. 6-4: Ethernet version: Pin assignment of the 4-pole M12 socket ....................... 52
Tab. 6-5: Ethernet version: Pin assignment on the 12-pole M12 plug ........................ 53
Tab. 6-6: Recommended maximum cable lengths, depending on the selected
data transfer rate ............................................................................................. 55
Tab. 6-7: Ratings for the switching inputs ..................................................................... 58
Tab. 6-8: Ratings for the switching outputs ................................................................... 59
Tab. 6-9: Pin assignment of the 4-pole M12 plug and the 6-pole RJ45 plug .............. 60
Tab. 6-10: Pin assignment of the 12-pole M12 socket and the 15-pole
D-Sub-HD plug .................................................................................................. 60
Tab. 6-11: Pin assignment of the 12-pole M12 socket and wire colours at the
open end ........................................................................................................... 61
Tab. 6-12: Pin assignment of the 5-pole M12 plug and wire colours at the
open end ........................................................................................................... 61
Tab. 6-13: Pin assignment of the 15-pole D-Sub-HD socket and wire colours
at the open cable end ...................................................................................... 62
Tab. 7-1: Default setting for the SOPAS-ET configuration software (excerpt) ............. 64
Tab. 7-2: Connection between the PC with SOPAS-ET configuration software
and the bar code scanner ............................................................................... 64
Tab. 10-1: Technical specifications for the CLV63x Bar Code Scanner
(line/raster scanner)......................................................................................... 78
Tab. 10-2: Technical specifications for the CLV63x Bar Code Scanner
(line scanner with oscillating mirror) ............................................................... 79
Tab. 10-3: Reading conditions for all specification diagrams ........................................ 80
Tab. 11-1: Help table for calculating the code length of a bar code ............................... 98
Tab. 11-2: Variants of the CLV63x Bar Code Scanner .................................................... 99
Tab. 11-3: In stock accessories: Installation accessories..............................................100
Tab. 11-4: In stock accessories: Connection modules................................................... 101
Tab. 11-5: In stock accessories: Extensions for connection modules ..........................103
Tab. 11-6: In stock accessories: Separate field bus modules ....................................... 103
Tab. 11-7: In stock accessories: Cables and connectors for the standard version
of the bar code scanner ................................................................................. 104
Tab. 11-8: In stock accessories: Cables and connectors for the Ethernet version
of the bar code scanner ................................................................................. 104
Tab. 11-9: In stock accessories: General cables and connectors for bar
code scanner................................................................................................... 105
Tab. 11-10: In stock accessories: Memory media for CLV63x Bar Code Scanner ........ 106
Tab. 11-11: Supplementary documentation .....................................................................110

Operating Instructions Figures and Tables Chapter
Figures
Fig. 2-1: Outlet opening of the laser radiation at the reading window
(shown here: Ethernet version)........................................................................ 13
Fig. 2-2: Laser warning sign attached to the bar code scanner at delivery ................ 14
Fig. 3-1: Register tab Quickstart .................................................................................... 18
Fig. 4-1: Housing types of the CLV63x Bar Code Scanner............................................ 22
Fig. 4-2: Device view of the CLV63x Bar Code Scanner
(shown here: Ethernet-Version)........................................................................ 23
Fig. 4-3: Bar code scanner's methods of operation in a conveyor system
(schematic)........................................................................................................ 28
Fig. 4-4: CLV63x Oscillating Mirror: Example of focal position control in
search run, here with 6 focus positions ......................................................... 29
Fig. 4-5: Reading operation mode for the CLV63x Bar Code Scanner in
stand-alone operation .................................................................................... 31
Fig. 4-6: Micro SD memory card for storing the parameter set.................................... 37
Fig. 5-1: Example: Fixing the bar code scanner with the bracket no. 2042800 ........ 40
Fig. 5-2: Exchanging the laser warning sign ................................................................. 41
Fig. 5-3: Allocation of the scanning line(s) for the bar code and conveyor system .... 42
Fig. 5-4: Definition of the reading distance a and the aperture angle α ..................... 42
Fig. 5-5: Line scanner: Reading angles that occurs between the scanning
line and bar code ............................................................................................. 43
Fig. 5-6: Avoiding surface reflection using the line scanner as an example:
Angle between emitting light and bar code
(tilted away from the plumb line) ..................................................................... 44
Fig. 5-7: Counting direction of the reading angle RA within the scanning line
and of the code angle CW with the oscillating mirror..................................... 45
Fig. 5-8: Line scanner: Installation example for positioning the external
reading pulse sensor ....................................................................................... 47
Fig. 6-1: Standard version: Electrical connections at the bar code scanner
with connection cable....................................................................................... 50
Fig. 6-2: Ethernet version: Electrical connections at the bar code scanner
with connector unit ........................................................................................... 50
Fig. 6-3: Direction of rotation of the connector unit ..................................................... 54
Fig. 6-4: Wiring the serial host data interfaces (RS-232 or RS-422) on the
15-pole D-Sub-HD plug .................................................................................... 56
Fig. 6-5: Function of the Ethernet interface .................................................................. 57
Fig. 6-6: Wiring the “Sensor 1“ switching input on the 15-pole D-Sub-HD plug ......... 57
Fig. 6-7: Wiring the "Sensor 2" switching input on the 15-pole D-Sub-HD plug ......... 58
Fig. 6-8: Possible wiring of the "Result 1" switching output on the 15-pole
D-Sub-HD plug .................................................................................................. 59
Fig. 7-1: Configuration with SOPAS-ET and storage the parameter set....................... 66
Fig. 8-1: Cleaning the reading window ........................................................................... 73
Fig. 8-2: Cleaning of the external optical sensors (reading pulse generator) ............ 73
Fig. 10-1: CLV630: Reading ranges of the line scanner/raster scanner with
front reading window ........................................................................................ 80
side reading window ......................................................................................... 81
Fig. 10-3: CLV630: Reading ranges of the line scanner with oscillating mirror
(side reading window)....................................................................................... 81
Fig. 10-4: CLV630: Set of characteristic curves for scan frequency, depending
on the reading distance and resolution (line scanner/raster scanner
with front reading window) ............................................................................... 82

Chapter Figures and Tables Operating Instructions
Fig. 10-8: CLV631: Set of characteristic curves for scan frequency, depending on
the reading distance and resolution (line scanner/raster scanner with
front reading window)....................................................................................... 84
Fig. 10-12: CLV632: Set of characteristic curves for scan frequency, depending
on the reading distance and resolution (line scanner/raster scanner
with front reading window) ............................................................................... 87
Fig. 10-13: CLV630-6000/CLV630-6120: Deflection range as a function of the
reading distance, deflection angle and resolution ......................................... 88
Fig. 10-16: Standard version: Dimensions of the bar code scanner with front
reading window (CLV63x-0000 and CLV63x-1000)....................................... 90
Fig. 10-17: Standard version: Dimensions of the bar code scanner with side
Fig. 10-18: Standard version: Dimensions of the bar code scanner with oscilliating
mirror (CLV63x-6000)....................................................................................... 92
Fig. 10-19: Ethernet version: Dimensions of the bar code scanner with front
Fig. 10-20: Ethernet version: Dimensions of the bar code scanner with side
Fig. 10-21: Ethernet version: Dimensions of the bar code scanner with oscilliating
mirror (CLV63x-6120)....................................................................................... 95
Fig. 11-1: Dimensions of the fixing bracket no. 2020410 .......................................... 106
Fig. 11-2: Dimensions of the quick release clamp no. 2025526 ............................... 107
Fig. 11-3: Dimensions of the fixing bracket no. 2042800 ...........................................108
Fig. 11-4: Dimensions of the round rod holder no. 2042801 ......................................109
Fig. 11-5: EC Declaration of Conformity for the bar code scanner
(page 1, scaled down version) ...................................................................... 118
Fig. 11-6: Code samples of bar codes of various module widths (print ratio 2:1) ..... 119

Operating Instructions Notes on this document Chapter 1
1 Notes on this document
1.1 Purpose
This document provides instructions for technical staff on the installation and operation of
the bar code scanner series CLV63x with fixed focus in the following versions:
• Line scanner / raster scanner / line scanner with oscillating mirror
• Mid-range / short-range / long-range reading area
• With front / side reading window
• With cable and connector (standard version) / with connector unit (Ethernet version)
A summary of all device versions is shown in chapter 4.3 Device versions, page 25.
This document contains the following information:

• Installation
• Electrical installation
• Startup and configuration
• Maintenance
• Troubleshooting
• Replacing the bar code scanner
A step-by-step approach is taken for all tasks.
1.2 Target group

The target group of this document is persons assigned the following tasks:
Tasks Target group

Installation, electrical installation, maintenance, Qualified staff, e.g. service technicians and fac-
replacing the device tory electricians
Startup and configuration Trained staff, e.g. technicians or engineers
Operation of the conveyor system Qualified staff for start-up and operation of the
conveyor system
Tab. 1-1: Target group
1.3 Depth of information

This document contains all the required information for installation, electrical installation
and operation of the bar code scanner at the installation location. The factory default set-
ting (basic configuration) of the bar code scanner is prepared for the use as a stand-alone
device.
Configuration of the bar code scanner for the application-specific reading conditions and
operation is carried out using the SOPAS-ET configuration software on a WindowsTM PC. The
SOPAS-ET configuration software contains an online help system to facilitate configuration.
Important Further information about the design of the bar code scanner as well as the bar code tech-
nology is available from SICK AG, Auto Ident division.
On the Internet at www.sick.com.

Chapter 1 Notes on this document Operating Instructions
1.4 Used symbols

To gain easier access, some information in this documentation is emphasised as follows:
Notice!
¾ Indicates a potential risk of damage or impair on the functionality of the bar code scan-
ner or other devices.
Warning notice!
A warning notice indicates real or potential danger. This should protect you against acci-
dents.
The safety symbol next to the warning notice indicates why there is a risk of accident, e.g.
due to electricity. The warning levels (DANGER, WARNING, CAUTION) indicate the serious-
ness of the risk.
¾ Carefully read and follow the warning notices!
Reference Italic script denotes a reference to further information.

Important This important note informs you about specific features.
Explanation An explanation provides background knowledge of technical nature.
Recommendation A recommendation helps you to carry out tasks correctly.
TIP A tip explains setting options in the SOPAS-ET configuration software.
PROJECT This type of script denotes a term in the user interface in the SOPAS-ET configuration soft-
ware.
A symbol indicates a button in the user interface of the SOPAS-ET configuration software.
There is a procedure which needs to be carried out. This symbol indicates operational in-
structions which only contain one operational step or operational steps in warning notices
which do not have to be followed in any particular order.
Operational instructions comprising several steps are denoted using consecutive num-
bers.
This symbol indicates a reference to other information in the glossary.
Note
This symbol denotes a section in which the operation steps with the SOPAS-ET configuration
software are described.
Important
This symbol indicates supplementary technical documentation.

Operating Instructions Safety information Chapter 2
2 Safety information
This chapter deals with your safety and operator safety in the operational area.
¾ Read this chapter carefully before using the bar code scanner.
2.1 Authorised users

For correct and safe functioning, the bar code scanner must be installed, operated and
maintained by sufficiently qualified staff.
Repairs to the bar code scanner should only be carried out by qualified and authorised
SICK AG service staff.
¾ The operating instructions should be made available to the end user.
¾ The end user should be briefed and urged to read the operating instructions by the
technicians.
The following qualifications are required for different activities:
Tasks Qualification
Installation, maintenance • Practical technical training
• Knowledge of current health and safety regulations at the work-
place
Electrical installation, device • Practical electrical training
replacement • Knowledge of current electrical safety regulations
• Knowledge of start-up and operation of the device in each opera-
tional area (e. g. conveyor system)
Startup, configuration • Basic knowledge of the WindowsTM operating system
• Basic knowledge of designing and setting up (addressing) Ethernet
connections for connecting the bar code system to the Ethernet
• Basic knowledge of working with an HTML browser (e. g. Internet
ExplorerTM) for using the online help
• Basic knowledge of data transfer
• Basic knowledge of bar code technology
Operation of the device in • Knowledge of start-up and operation of the device in each opera-
each operational area tional area (e. g. conveyor system)
• Knowledge of the software and hardware environment in each op-
erational area (e. g. conveyor system)
Tab. 2-1: Required qualification for starting up the bar code scanner

Chapter 2 Safety information Operating Instructions
2.2 Intended use

The CLV63x Bar Code Scanner is an intelligent sensor for the automatic recognition and de-
coding of bar codes on objects e.g. in a conveyor system.
The intended use of the bar code system results from the following description of the func-
tion:
• In a reading station, the bar code scanner is installed in a holder, either on the side of
a conveyor system (side reading) or above it (reading from above).
• The bar code scanner transfers the reading data via the host interface to a superordi-
nate host computer for further processing.
• The bar code scanner is configured/operated using the SOPAS-ET configuration soft-
ware that runs on a standard client PC provided by the customer. Communication takes
place using RS-232 or Ethernet.
Important Any warranty claims against SICK AG shall be deemed invalid in the case changes to the bar
code scanner, such as opening the housing, this includes modifications during installation
and electrical installation or changes to the SICK software.
The bar code scanner is only to be operated in ambient air temperature limit.
2.3 General safety precautions and protection measures

¾ Read the general safety precautions thoroughly and observe them during all bar code
scanner activities. Also observe the warning notices above the operational instructions
of each chapter.
2.3.1 Electrical installation work
Risk of injuries due to electrical current!

The optional power supply module CMP400/CMP490 is connected to the power supply
(100 ... 250 V AC/50 ... 60 Hz) in connection module CDM420.
¾ Observe current safety regulations when working with electrical equipment.
Important Electrical installation should only be carried out by qualified staff.

Connect or release current linkages only under de-energised conditions.
Wire cross sections and their correct shields have to be selected and implemented accord-
ing to valid engineering standards.

2.3.2 Laser radiation of the bar code scanner
Fig. 2-1: Outlet opening of the laser radiation at the reading window (shown here: Ethernet version)
Damage to the eyes through laser radiation!

The bar code scanner operates with an red light laser of class 2. Looking at the laser's li-
ght path for a longer period of time can damage the eye's retina.
The entire reading window is the LED radiation outlet opening.
Caution - use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
¾ Never look directly into the light path (similar to sun light).
¾ Never direct the device's laser beam at the eyes of persons.
¾ When installing and aligning the bar code scanner, avoid laser beam reflections from
reflective surfaces.
¾ Do not open the housing. (Opening does not interrupt the activation of the laser diode
by the reading pulsing.)
¾ Always observe the latest valid version of laser protection regulations.
Important Bar code scanners in series CLV63x operate with a laser of wavelength λ = 655 nm (red
light). The radiation emitted is not harmful to human skin.
The product is classified in laser class 2 (laser class II) in accordance with EN 60825-1,
IEC 60825-1 and 21 CFR 1040.10 (see the warning sign on the device for the date of pub-
lication)
Maintenance is not required to ensure compliance with laser class 2.
The bar code scanner displays a black and yellow laser warning sign.

Standard version Ethernet version
Fig. 2-2: Laser warning sign attached to the bar code scanner at delivery
Device CLV630 CLV631 CLV632

Laser out radiation (maximum/average) 3.2 mW/ 3.2 mW/ 3.2 mW/
<1.0 mW <1.0 mW <1.0 mW
Emitted wavelength 655 nm 655 nm 655 nm
Pulse duration < 300 μs < 300 μs < 300 μs
Tab. 2-2: Laser Data of CLV63x
Important If the bar code scanner is installed in a machine/panelling in such a way that the bar code
scanner's laser warning sign is hidden, additional warning signs in the same language (not
included in delivery) have to be attached to the machine next to the outlet opening of the
laser radiation!
The bar code scanner works as follows in controlling the laser diodes:
• The bar code scanner has monitoring switches that deactivate the laser diode if irreg-
ularities occur in the radiation emission.
• The reading pulse (pulse source) controls the on and off mechanism of the laser diode
during the reading process.
• During reading operation with "Sensor" and "Command" reading pulses, each time level
(laser timeout) switches off the laser diode automatically after 10 minutes (default set-
tings) when a permanent reading pulse has been started. However, it does not stop the
reading pulse.
The reading pulse can be stopped via an appropriate clock signal. The successive read-
ing pulse switches on the laser diode.
• In SOPAS-ET on the "Illumination control" tab you can set or deactivate the laser timeout
within a range of 1 ... 1,500 min (= 25h).

• "Laser" LED:
During normal reading operation the "Laser" LED lights up when the laser diode is
switched on.
When calling up functions via the two buttons of the bar code scanner (aborting normal
reading operation), the LEDs have got additional display functions. The "Laser" LED will
differ from its original function. It is possible that the "Laser" LED is flashing when Auto-
setup is selected, although the laser diode is still switched off or the laser diode is
switched on, for example, in diagnostic mode (Read Diagn) and the "Laser" LED, how-
ever, is not flashing.
2.4 Quick stop and quick restart

The bar code scanner can be switched on or off using the main switch for connection mod-
ules CDB620 or CDM420.
2.4.1 Switching off the bar code scanner

¾ Switch off the power supply to the bar code scanner (the connection module)
- or -
Remove (pull out) the 15-pole D-Sub-HD connector of the bar code scanner's connec-
tion cable from the connection module.
When the bar code scanner is switched off, the following data is lost:
• Application-specific parameter sets in the bar code scanner that were only saved
temporarily in the device
• The last reading result of the bar code scanner
• Daily operating hours counter of the bar code scanner
2.4.2 Switching the bar code scanner back on

¾ Switch the power supply to the bar code scanner (the connection module) back on
- or -
Connect the 15-pole D-Sub-HD connector of the bar code scanner's connection cable
to the connection module.
The bar code scanner starts up using the most recent permanently saved configura-
tion. The daily operating hours counter is reset.

2.5 Environmental information

The bar code scanner has been constructed with minimum environmental pollution in mind.
Excluding the housing, the bar code scanner does not contain any materials using silicone.
2.5.1 Energy requirements
The bar code scanner series CLV63x consumes the following energy:
• Line / Raster scanner: Typically 5 W with 24 V DC ± 10 %
• Line scanner with oscillating mirror: Typically 6 W with 24 V DC ± 10 %
All values with unwired switching outputs.
2.5.2 Dispose of the device after decommissioning

SICK AG will not currently accept the return of any devices which can no longer be operated
or repaired.
¾ Inoperable or irreparable devices must be disposed of in an environmentally friendly
manner and in accordance with valid country-specific waste disposal guidelines.
The design of the bar code scanner allows for its separation as recyclable secondary raw
materials and hazardous waste (electronic scrap).

Operating Instructions Quick-Start Chapter 3
3 Quick-Start
3.1 Preparing the bar code scanner for the quick start
The bar code scanner can be operated quickly and easily using the supplied SOPAS-ET con-
figuration software.
The software offers the following options, among others:

• Fast connection with the bar code scanner
• Configuration of the most important reading parameters and display of the reading re-
sults on one clear register tab in the configuration software
System requirements for using the SOPAS-ET configuration software

See chapter 7.2.2 System requirements for the SOPAS-ET configuration software, page 63.
Additional accessories required (not in delivery)
• Connection module CDB620 or CDM420
• For the Ethernet version of the bar code scanner: Connection cable for data and func-
tion interfaces (see chapter 11.4.7 Accessories: Cables for Ethernet version,
page 104)
• 3-wire RS-232 data cable (null modem cable no. 2014054)
- or -
To connect an Ethernet version of the bar code scanner to the PC's Ethernet interface:
relevant cable (see chapter 11.4.7 Accessories: Cables for Ethernet version,
page 104).
Perform an electrical connection to the bar code scanner

1. Connect the bar code scanner to connection module CDB620/CDM420.
2. Switch on the power supply for CDB620/CDM420.
3. Switch on the PC for the configuration and install and start the supplied SOPAS-ET con-
figuration software.
4. Connect the bar code scanner.
To achieve this, connect the PC using a 3-wire RS-232 data cable (null modem cable)
to the "Aux“ connection in CDB620/CDM420.
- or -
Connect the PC to the bar code scanner's Ethernet interface (Ethernet version).
For detailed instructions, see chapter 5 Installation, page 39 and chapter 6 Electrical in-
stallation, page 49.
3.2 Establishing connection with the bar code scanner

¾ Communicate with the bar code scanner according to the selected data interface (RS-
232 or Ethernet) (see chapter 7.3 Establish communication with the bar code scanner,
page 64) and perform a scan.
TIP To establish a connection quickly and easily via Ethernet, the SOPAS-ET configuration soft-
ware has a CONNECTION WIZARD in the TOOLS menu.

Chapter 3 Quick-Start Operating Instructions
3.3 Performing the reading

Note
With the SOPAS-ET configuration software, the QUICKSTART register tab contains the most im-
portant reading parameters for configuring and performing a bar code reading:
PROJECT TREE, CLV63X, QUICKSTART register tab
Fig. 3-1: Register tab Quickstart
Perform the reading:

1. Ensure that the relevant code types are activated on the register tab.
2. Carry out a test reading with a test bar code.
To achieve this, hold an object with a bar code in front of the bar code scanner's reading
window and trigger the reading by clicking START. The default setting of the focus posi-
tion is 285 mm (11.2 in). If necessary, observe the bar code scanner's depth of fields
ranges in relation to the resolution (see chapter 10.3 Specification diagrams,
page 80).
During reading operation and with default settings, the line scanner with oscillating mir-
ror deflects the scanning line by the central position with a frequency of 1 Hz and at a
max. angle of ± 20°.
The reading result is displayed in the BARCODE CONTENT display field.
The code reading reliability is specified in the relevant display field.

Operating Instructions Quick-Start Chapter 3
Optimise the reading conditions:

If no reading result is displayed or if you wish to increase the code reading reliability, the
reading can be repeated by taking the following measures.
¾ Install the bar code scanner in such a way that the bar code scanner's light meets the
idle object (code) at a 15° angle (skew).
¾ Correct or optimise the parameter values where necessary via the SOPAS-ET configura-
tion software.

Chapter 3 Quick-Start Operating Instructions

Operating Instructions Product description Chapter 4
4 Product description
This chapter describes the design, the features and the functions of the CLV63x Bar Code
Scanner.
¾ For installation, electrical installation and startup assistance as well as for the applica-
tion-specific configuration of the bar code scanner using the SOPAS-ET configuration
software, please read this chapter prior to carrying out any of the tasks.
4.1 Setting up the bar code scanner

The CLV63x Bar Code Scanner consists of a laser scanner (laser diode and lens) with fixed
focus and an electronic unit with an integrated decoder. The laser scanner and electronic
unit are located in a housing. The ligh exits and enters via a reading window in the industrial-
type housing. The bar code scanner (depending on the version) is electrically connected by
a cable with a connector or a revolving connector unit with two connections.
For an adaption to on-site space conditions/reading functions three housings are available:
a housing with front reading window, a housing with side reading window and a housing with
oscillating mirror. Via the integrated angle attachment/oscillating mirror, the laser beam ex-
its through the side reading window at an angle of emergence of 105°. For the oscillating
mirror this corresponds to the central position (default settings) of the laser beam perpen-
dicular to the scan direction.
Depending on the type, various lenses enable different resolutions and reading areas.

Chapter 4 Product description Operating Instructions
4.1.1 Device view
Fig. 4-1: Housing types of the CLV63x Bar Code Scanner

Fig. 4-2: Device view of the CLV63x Bar Code Scanner (shown here: Ethernet-Version)

4.2 Included in delivery

Delivery of the CLV63x Bar Code Scanner includes the following components:
Piece(s) Components Comment

1 Bar code scanner CLV630 / CLV631 / CLV632 depending
on version
1 Set of laser warning signs for class 2 in Self-adhesive to affix the warning sign to
German/American English and French/ the bar code scanner's housing (if neces-
American English sary)
1 Notes on device with electrical connec- Included in the device packaging of the
tion diagram as primary information CLV63x Bar Code Scanner
1 CD-ROM "Manuals & Software Auto
Ident"
CLV63x Operating Instructions in printed Optional, depending on the number of
form, in German and/or English issues explicitly ordered upon purchase
Tab. 4-1: CLV63x Bar Code Scanner delivery
Important The Micro-SD memory card is not included in delivery.

An overview of in-stock installation accessories, connection modules, cables and connec-
tors, sensors for reading pulses as well as memory media is available in chapter 11.4 Or-
dering information for bar code scanner and accessories, page 99.
Important For save operation of the Micro-SD memory card, use only SICK approved memory card.
4.2.1 Contents of the CD-ROM

• "SOPAS-ET Engineering Tool“: Configuration software for WindowsTM PCs with integrat-
ed online help system (HTML files)
• CLV63x operating instructions: PDF version in German and English as well as further
publications of other SICK devices
• “Acrobat Reader“: Freely available PC software for reading PDF files
Important The current versions of publications and programs on the CD-ROM can also be downloaded
at www.sick.com.

4.3 Device versions

The CLV63x Bar Code Scanner with a glass reading window is available in the following ver-
sions, among others:
Order no. Type Scanning method Reading Connection (design)

window
CLV630: Long-range reading range
1040706 CLV630-0000 Line scanner On front Cable with connector
1041969 CLV630-0120 Line scanner On front Connector unit on device
1041970 CLV630-1000 Raster scanner On front Cable with connector
1041971 CLV630-1120 Raster scanner On front Connector unit on device
1041972 CLV630-2000 Line scanner On side Cable with connector
1041973 CLV630-2120 Line scanner On side Connector unit on device
1041974 CLV630-3000 Raster scanner On side Cable with connector
1041975 CLV630-3120 Raster scanner On side Connector unit on device
1041976 CLV630-6000 Line scanner with On side Cable with connector
oscillating mirror
1041977 CLV630-6120 Line scanner with On side Connector unit on device
oscillating mirror
CLV631: Mid-range reading range
oscillating mirror
oscillating mirror
CLV622: Short-range reading range
oscillating mirror
oscillating mirror
Tab. 4-2: Variants of the CLV63x Bar Code Scanner

Important Depending on the connection (design), the following interfaces are available:
• Standard version (cable with connector)
– RS-232, RS-422/485, CAN, two digital switching inputs, two digital switching out-
puts, power supply
• Ethernet version (revolving connector unit)
– Connector 1: Ethernet
– Connector 2: RS-232, RS-422/485, CAN, one digital switching input, power supply
4.4 System requirements

General system requirements are derived from the bar code scanner's technical data (see
chapter 10 Technical data, page 77).
The requirements and conditions for Installation, Electrical installation and Startup and
configuration are summarised in the respective chapters.
4.5 Product features and functions (overview)
CLV63x Bar Code Scanner • Fixed focus

• Line scanner / raster scanner / line scanner with oscillating mirror
• Reading window on front / side
• Large reading area (depending on version)
• High resolution (depending on version)
• High scan frequency
• Can be adapted to the print quality of the code
• Evaluation area of the scanning line can be restricted
User safety and convenience • Robust, compact metal housing, CE mark
• Laser class 2, laser switches off if the output capacity is exceeded
• Automatic self-test on system startup
• Diagnosis tools for system setup and system (remote) monitoring
• Configurable reading diagnosis data display in two reading result formats
• Operational data retrieval, error code display on request in case of errors
• Activatable test string function (heartbeat) for signalling readiness for operation
• Password protected configuration mode
• Configured parameter values (cloning) can be additionally secured on a Micro SD
memory card (can be removed in the case of bar code scanner replacement )
• Future proof due to firmware update (flash PROM) via data interface
• Future-proof SOPAS-ET configuration software
• Low current consumption
• Extended power supply range
Convenient operation/configuration • Configuration (online/offline) using the SOPAS-ET configuration software (incl. help
system)
• 2 buttons on the device for calling up preset functions without connecting a PC
• Status indicators via five LEDs
• Beeper that can be switched off to confirm device functioning
Reading operation modi • Start/Stop operation
Reading pulse • Pulse sources for start: switching inputs; data interface (command); automatic cycle;
CAN
• Pulse sources for stop: reading pulse source, switching inputs, command, timer, con-
dition
Bar code evaluation • All common bar code types
• Max. number of bar codes: 50 per reading pulse
• Separation of identical codes of the same code type using the reading angle

Data processing • Manipulation of the output of the reading data via event-dependent evaluation condi-
tions
• Manipulation of the output strings through filter and output sort options
Data communication • Host interface: two data output formats configurable, switchable to different physical
interfaces, parallel operation possible
• Aux interface: fixed data output format, switchable to different physical interfaces, par-
allel operation possible
Electrical interfaces • Host interface: RS-232, RS-422/485 (data format and protocol can be configured) and
Ethernet, or CAN
• Aux interface: RS-232, (fixed data format, data transfer rate and protocol) and Ether-
net
• CAN interface for integration into the SICK-specific CAN-SENSOR network
• Digital switching inputs
– Standard version: Two digital switching inputs for external reading pulse sensor(s)
or incremental encoder, using optocoupler
– Ethernet version: One digital switching input on the device
• Digital switching outputs
– Standard version: Two digital switching outputs for signalling definable results in
the reading process (reading result status)
– Ethernet version: No digital switching output on the device
Connection technology (design) • Standard version: Cable with 15-pole D-Sub-HD connector
• Ethernet version: Revolving connector unit on the device with two M12 circular connec-
tors
• Connection module CDB620/CDM420 for connection to the host computer (stan-
dalone) and for integrating into the SICK-specific CAN-SENSOR network
• Bus connection module CMF4001) in connection module CDM420 for connecting to
field bus systems
1) Supported by SOPAS-ET from Q4 2007
Tab. 4-3: Overview of the bar code scanner's product features and functions
4.6 Bar code scanner methods of operation

The CLV63x Bar Code Scanner is an intelligent sensor system for automatic and non-con-
tact detection and decoding of bar codes. In principle, the codes can be detected on any
side of still or moving objects in a conveyor system (single-side reading).
Several bar code scanners can be combined to allow detection of several sides in one pas-
sage (multi-side reading).
The bar code scanner creates a scanning line (line scanner) to recognise the codes. In the
raster scanner version, the bar code scanner creates eight scanning lines that are moved
parallel to each other.
Line scanner with oscillating mirror
The oscillating mirror additionally deflects the scanning line from the home position to both
sides, perpendicular to the scanning direction, with a low oscillation frequency. This enables
the bar code scanner to scan larger areas for bar codes as well.
The length of the scanning line that is used for the evaluation (reading area height) depends
on the reading distance because of the V-shaped light exit.
The light pattern that is reflected by the bar code is recorded, processed and decoded. To
control this process, external sensors deliver information via the reading pulse, the object
distance and the conveyor speed (increment). The reading results are output to the bar
code scanner's data interfaces and forwarded to a host/PC.

Fig. 4-3: Bar code scanner's methods of operation in a conveyor system (schematic)
The detailed wiring of the bar code scanner and the connections to the host/PC and to the
external sensors is described in chapter 6 Electrical installation, page 49.
4.6.1 Reading configuration

The bar code scanner detects bar codes with an adjustable scan frequency.
The bar code scanner can detect codes on still and moving objects.
For more rapid evaluation, the reading range of the scanning line (reading angle: RA value)
can be restricted.
Note
The SOPAS-ET configuration software can, among other things, be used to configure the
reading angle and the symbol contrast:
PROJECT TREE, CLV63X, PARAMETER, READING CONFIGURATION, register tab CODELABEL PROPERTIES

4.6.2 Object trigger control

In order to start an object-related reading process, the bar code scanner requires an appro-
priate external signal (trigger source) for reporting an object in the reading area. The start
signal is emitted via an external reading pulse sensor (e. g. photoelectric reflex switch) as
standard. As soon as an object has passed the reading pulse sensor, a time window opens
in the bar code scanner (“reading gate“) for the reading process.
Alternatively, a command activates the reading process via a data interface or the CAN-SEN-
SOR network. In Automatic Cycle mode, the actual bar code scanner generates the reading
gate internally with an adjustable mark-space ratio.
The reading pulse can be ended in a number of ways: With external triggering by the reading
pulse source or a command, internally by a timer or an evaluation condition to be met.
Note
The trigger source can be configured using the SOPAS-ET configuration software:
PROJECT TREE, CLV63X, PARAMETER, READING CONFIGURATION, OBJECT TRIGGER CONTROL, register
tab START/STOP OF OBJECT TRIGGER
4.6.3 Oscillating mirror control

You can manipulate the position of the scanning line for the line scanner with oscillating mir-
ror (CLV63x-6000/CLV63x-6120) by configuring the oscillating mirror.
In addition to parking (fixed scanning line position which can be adjusted) or continuous
oscillation independent of the reading pulse, controlled operation of the oscillating mirror
also enables optimised operation sequences related to the reading pulse:
• n-fold oscillation around an adjustable start position within the reading pulse
• One-shot: one-time deflection (forward and return) per reading pulse from an adjusta-
ble start position
In every oscillation mode, the amplitude can be adjusted separately for each of the two de-
flection directions. The deflection speed ratio of one deflection direction to the other can be
adjusted within the selected periodic time for the entire oscillation sequence.
Fig. 4-4: CLV63x Oscillating Mirror: Example of focal position control in search run, here with 6
focus positions

Note
The behaviour or the position of the oscillating mirror can be configured via the SOPAS-ET
configuration software:
PROJECT TREE, CLV63X, PARAMETER, READING CONFIGURATION, OSCILLATING MIRROR, register tab
OSCILLATING MIRROR
4.6.4 Increment configuration

The bar code scanner receives information about the conveyor speed from an external in-
cremental encoder, for example. The incremental encoder delivers pulses which are used
to determine the current conveyor speed.
The conveyor speed results from the number of impulses and the resolution of the external
incremental encoder.
Note
The increment source and the resolution/speed can be configured using the SOPAS-ET con-
figuration software:
PROJECT TREE, CLV63X, PARAMETER, INCREMENT CONFIGURATION, register tab INCREMENT
4.6.5 Code configuration
The bar code scanner can decode the following code types:
• Codabar
• Code 39
• UPC/EAN
• 2/5 Interleaved
• Code 93
• Code 128 family
• Pharmacode
Note
The code types can be selected and configured using the SOPAS-ET configuration software:
PROJECT TREE, CLV63X, PARAMETER, CODE CONFIGURATION, register tab SYMBOLOGIES
The selected code types can be configured individually. For this purpose, separate register
tabs are available in the configuration software SOPAS-ET.

4.6.6 Reading operation mode

There is only one object in the reading field during start/stop operation, i.e. all the read
codes should be unambiguously assigned to the object. The start and stop of the reading
process control one/two reading pulse sensors at the beginning and at the end of the read-
ing field as standard. The distance between each sensor is determined by the size of the
reading field. The reading process can be alternatively controlled with command strings via
the data interface. The output of the reading results is carried out either at the end of the
reading pulse (the rear edge of the object has left the end of the reading field) or during the
reading pulse if certain configurable conditions have been fulfilled.
Fig. 4-5: Reading operation mode for the CLV63x Bar Code Scanner in stand-alone operation
Note
The reading operation mode can be configured using the SOPAS-ET configuration software:
PROJECT TREE, CLV63X, PARAMETER, DATA PROCESSING, register tab TRACKING
4.6.7 Data processing

Note
The output time in the reading process with regard to the reading pulse start can be config-
ured using the SOPAS-ET configuration software:
PROJECT TREE, CLV63X, PARAMETER, DATA PROCESSING, OUTPUT CONTROL
Furthermore, the evaluation conditions and filters and sorters for data output to the host
computer can be configured:
PROJECT TREE, CLV63X, PARAMETER, DATA PROCESSING, EVALUATION CONDITION
PROJECT TREE, CLV63X, PARAMETER, DATA PROCESSING, FILTER/SORTER FOR OUTPUT
4.6.8 Output format

The reading result (decoded codes) is displayed via selectable physical interfaces. Two dif-
ferent output formats (telegrams) can be defined for this task, one format for "No Read" and
one for the heartbeat (signalisation of readiness).
Note
The output formats can be configured using the SOPAS-ET configuration software:
PROJECT TREE, CLV63X, PARAMETER, DATA PROCESSING, OUTPUT FORMAT

4.6.9 Network / interface / IOs

All important interfaces for displaying the reading results are available on the bar code
scanner. Several bar code scanners can be connected to each other via the CAN bus in the
SICK-specific CAN-SENSOR network.
Note
The network parameters can be configured using the SOPAS-ET configuration software:
PROJECT TREE, CLV63X, PARAMETER, NETWORK / INTERFACE / IOS, tab pages NETWORK OPTIONS
4.6.10 Data interfaces

The following data interfaces are available on the bar code scanner depending on the ver-
sion:
Data interface Function

Host interface Preparation of the reading result for further processing by the host
(RS-232 or RS-422/485 processor
and Ethernet host port)
Auxiliary interface (RS-232 Reading diagnosis or host interface monitoring
and Ethernet aux port)
CAN Networking several bar code scanners
Tab. 4-4: Data interface function
Note
The data interfaces can be configured using the SOPAS-ET configuration software:
PROJECT TREE, CLV63X, PARAMETER, NETWORK / INTERFACE / IOS, SERIAL
PROJECT TREE, CLV63X, PARAMETER, NETWORK / INTERFACE / IOS, ETHERNET
PROJECT TREE, CLV63X, PARAMETER, NETWORK / INTERFACE / IOS, CAN
4.6.11 Digital inputs

The external sensor for the object triggering (photoelectric reflex switch) and the incremen-
tal encoder, e.g., can be connected to the digital switching inputs.
Note
The digital inputs can be configured using the SOPAS-ET configuration software:
PROJECT TREE, CLV63X, PARAMETER, NETWORK / INTERFACE / IOS, DIGITAL INPUTS
Important The connection "Sensor 2" is only available on the standard version of the bar code scanner.
For the Ethernet version of the bar code scanner, this input is only available with the con-
nection module CDB620/CDM420 in combination with the parameter memory module
CMC600.

4.6.12 Digital outputs

With certain events in the reading process (e.g. for unsuccessful decoding "No Read"), two
independent switch signals can be generated at both digital outputs and can be used, e.g.,
to display the event status.
Note
The digital outputs can be configured using the SOPAS-ET configuration software:
PROJECT TREE, CLV63X, PARAMETER, NETWORK / INTERFACE / IOS, DIGITAL OUTPUTS
Important The switching outputs "Result 1" and "Result 2" are only available on the standard version
of the bar code scanner. For the Ethernet version of the bar code scanner, the two outputs
are only available with the connection module CDB620/CDM420 in combination with the
parameter memory module CMC600.
4.7 Indicators and control elements
4.7.1 User interface

The bar code scanner is configured application-specifically using the SOPAS-ET configura-
tion software (see chapter 7.4.1 Overview of the startup procedure, page 66). The software
for this runs on a PC which must be connected to one of the two data interfaces (aux inter-
face: Ethernet or RS-232, host interface: RS-232/RS-422/485 or Ethernet) of the bar code
scanner.
As an alternative to the SOPAS-ET configuration software, command strings are available
upon which the user interface of the SOPAS-ET configuration software is based (see
chapter 11.2 Configuring the bar code scanner with command strings, page 97).
In case of an error, startup and diagnosis can be carried out via the SOPAS-ET configuration
software. The bar code scanner operates fully automated in normal operation.

4.7.2 LEDs on the bar code scanner's housing

The bar code scanner's housing has six LEDs that display the operating status, the laser di-
ode's activity, the status of the reading result and the transfer to the RS-232/RS-422/485,
CAN and Ethernet interfaces.
In reading operation the LEDs indicate the following:
LED Colour Meaning

READY Green • Lights up constantly after switching on and a successful self-test
• Goes out when parameter values are being uploaded from or
downloaded to the bar code scanner
Red • Lights up when a hardware error has been detected
RESULT Green • Lights up after a successful read (Good Read, 100 ms)
LASER Green • Reading operation: Lights up when the laser diode is switched on
(depends on the reading pulse)
DATA Green • Lights up during the data transfer for 100 ms
CAN Yellow • Flickers during the data transfer via the CAN interface
LNK TX Green • Lights up when the physical Ethernet connection is o.k.
Bar graph Green • LED´s light up according to the reading rate during diagnostic
(0 ... 100%) mode.
• During normal reading mode the bar graph display is switched off.
Tab. 4-5: LED indications
Important The “Result“ LED is not coupled with one of the “Result 1“ or "Result 2" outputs.

4.7.3 Buttons on the bar code scanner housing

There are two yellow buttons on the bar code scanner housing in the LED area (see
chapter 4.1.1 Device view, page 22). You can call up predefined functions via these but-
tons.
After changing to the button operating mode you can select one function each by repeatedly
pressing the lower button. By pressing the upper button, you can start or stop the selected
function. The "TeachIn" function (for matchcode) and "Auto-Setup" stop the bar code scan-
ner automatically. Currently you cannot call up user-defined functions.
The selected function is shown via the corresponding LED below the buttons.
When using both of the buttons the LEDs have different meanings than in normal reading operation:
LED Colour Function

Read Diagn Green Flashes slowly: the "Reading diagnosis/evaluation"
function is selected
Flashes rapidly: the "Reading diagnosis/evaluation"
function is started
TeachIn Green Flashes slowly: the "TeachIn matchcode" function is
selected
Flashes rapidly: the "TeachIN matchcode" function is
started
Auto-Setup Green Flashes slowly: the "Auto-Setup" function is selected
Flashes rapidly: the "Auto-Setup" function is started
Adjust Green Flashes slowly: the "Adjusting" function is selected
Flashes rapidly: the "Adjusting" function is started
Userdefined Yellow (momentarily not available)
Tab. 4-6: Meaning of the LEDs during activation of buttons
Important When using the buttons, the "Laser" LED's function differs from its original function in read-
ing operation, the display of the switched-on laser diode.
Use of the buttons
In order to use one of the possible function with the buttons, do as follows:
1. Press the upper button for approx. 3 seconds.
The bar code scanner stops the current reading operation, switches off the LEDs and
the bargraph display and changes to the button operating mode. With immediate effect
the bar code scanner ignores all the other external reading pulses. No reading results
are displayed via the host interface.
The beeper confirms this process with an ascending melody.
The "Read Diagn" function is pre-selected as first function (LED flashes slowly).
2. Repeatedly press the lower button until the LED of the required function flashes. The
bar code scanner scans all the possible functions successively without starting them
and starts over.
The beeper confirms each step with a sound.
3. Press the upper button once to start the selected function.
The LED flashes faster and the beeper confirms the start with two sounds.

4. Press the upper button again to stop the function.

The LED flashes more slowly again and the beeper confirms the end with two sounds.
The bar code scanner stops the "TeachIn" (for matchcode) and "Auto-Setup" function
automatically, when the presented bar code was read successfully. During this proce-
dure, the "Ready" LED flashes in green three times and the beeper confirms it with an
ascending melody.
5. In order to return from the button operating mode to the reading operation, press the
upper button again for approx. 3 seconds.
The beeper confirms the change with a descending melody.
The "Ready" LED lights up again.
The bar code scanner is ready for reading and waits for a reading pulse.
Further behaviour of the bar code scanner when operated by buttons

• Changing into button operating mode is only possible if no other user is logged onto the
bar code scanner for changing the parameters via the SOPAS-ET configuration soft-
ware. If this is the case, however, a descending melody is started by the beeper when
trying to change into the button operating mode. The bar code scanner remains in
reading operation.
• In case a user logs onto the bar code scanner in button operating mode, the bar code
scanner leaves the button operating mode and restarts the reading operation. The
beeper confirms the change with a descending melody.
• If no function is started in button operating mode or if no button operation can be per-
formed after using a function, the bar code scanner returns into reading operation au-
tomatically after 30 seconds. The beeper confirms the change with a descending
melody.
• The bar code scanner terminates an activated continous function 5 minutes after start.
It returns to reading operation automatically. The beeper confirms the change with a
descending melody.
• If the bar code scanner could not read the bar code in the "TeachIN" (for matchcode)
as well as "Auto-Setup" functions, the "Ready" LED flashes in red for three times. The
beeper reports this with a descending melody. After this the bar code scanner remains
in button operating mode.
• You cannot switch off or turn down the beeper in button operating mode.

4.7.4 Parameter set on the Micro SD memory card (optional)

The bar code scanner stores configured parameter values in the internal PROM as well as
on the Micro SD memory card (cloning), provided that this card has been inserted into the
bar code scanner. If the bar code scanner needs to be replaced, the memory card enables
easy and quick transfer of the parameter set to the new device (see chapter 8.5 Replacing
a bar code scanner, page 74).
Important In order to avoid data loss, the Micro SD memory card may only be removed and inserted
into the new device after the respective bar code scanner has been switched off and de-
energized. When inserting the memory card, make sure that the contacts point backwards
and upwards (towards the inscription "mircoSD" on the box slot).
The memory card is located behind a black rubber cover attached to the bar code scanner.
Fig. 4-6: Micro SD memory card for storing the parameter set
Important To maintain the enclosure rating IP 65, the black rubber cover has to be closed and lie flush
against the device.
As an alternative to the Micro SD memory card in the bar code scanner, the external, option-
al parameter memory module CMC600 in connection module CDB620/CDM420 may also
be used for storing the parameter set. If both the Micro SD memory card and the parameter
memory module CMC600 are available, the bar code scanner will load the parameter set
from the CMC600.


Operating Instructions Installation Chapter 5
5 Installation
5.1 Overview of installation sequences

This chapter describes the installation sequences for the bar code scanner and its external
components.
The typical installation sequences are displayed below:

• Changing the language of the laser warning sign (if necessary)
• Selecting the installation location for the bar code scanner
• Aligning the bar code scanner to the object carrying the bar code
• Installing the bar code scanner
• Installing connection module CDB620 or CDM420
• Connecting the bar code scanner to connection module CDB620 or CDM420
• Adjusting the bar code scanner
• Installing the reading pulse sensor for reading pulse triggering
Important Do not open the bar code scanner's housing. If the device is opened, the SICK AG warranty
shall not apply.
5.2 Installation preparations

The following general requirements should be observed for installation:
• Typical space requirement: application-specific and type-dependent (reading range)
• Unobstructed view of the objects for the bar code scanner
• Stable installation bracket with sufficient load capacity and measurements suited to
the bar code scanner (see chapter 10.4 CLV63x Bar Code Scanner dimensional draw-
ings, page 90)
• Shock absorbent and vibration free attachment
The following tools and resources are required for installation:

• Two M5 bolts:
To fix bracket no. 2020410, quick release clamp no. 2025526 or fix bracket
no. 2042800 to the base.
The bolt length depends on the wall thickness of the base.
• Laser warning sign set (if necessary)
• Tool
• Tape measure (up to 1 m (3.28ft))
• Goniometer
5.2.1 Components to be installed
The following components have to be placed ready for installation:

• CLV63x Bar Code Scanner

Chapter 5 Installation Operating Instructions
5.2.2 Accessories
The following accessories are not included in the delivery of the bar code scanner. They
have to be ordered separately and placed ready for installation:
• Mounting device, see next chapter
• Connection module CDB620 or CDM420
• Reading pulse sensor for external reading pulse triggering, e. g. photoelectric reflex
switch/photoelectric proximity switch
5.2.3 Mounting device

The bar code scanner is fixed using two blind hole taps (M5) that are each located on the
narrow sides of the device chapter 10.4 CLV63x Bar Code Scanner dimensional drawings,
page 90.
The bar code scanner can be mounter using the following SICK holders:
• Bracket no. 2020410
• Quick release clamp no. 2025526
• Bracket no. 2042800
• Round rod holder no. 2042801
The construction of the angle with adapter plate no. 2042800 supports e. g. varied mount-
ing options and the alignment of the bar code scanner in two axis.
Fig. 5-1: Example: Fixing the bar code scanner with the bracket no. 2042800
The dimensioning of the SICK-holders is shown in chapter 11.5 Dimensional drawing acces-
sories, page 106.
Alternatively, the user can provide a holder.
The holder should meet the following requirements:

• Stable mounting device
– Adjustable alignment of the bar code scanner in the x and y axis
– The mounting device must be able to bear the weight of the bar code scanner includ-
ing its connection cable (depending on the device version) without vibrating.
• Two M5 bolts to fix the bar code scanner.
– The screw length depends on the thickness of the mounting device.
– The maximum thread reach in the bar code scanner is 5 mm (0.2 in) from the hous-
ing surface.

5.2.4 Exchanging the laser warning sign

The laser warning on the bar code scanner must be in a language that the operators of the
unit in which the bar code scanner is integrated can understand.
A set of self-adhesive laser warning signs German/American English and French/American
English is included in the delivery.
¾ If necessary, replace the English laser warning sign before operating the bar code scan-
ner.
Fig. 5-2: Exchanging the laser warning sign
5.3 Installation location

The following aspects are relevant for the selection of the installation location:
• Allocation of the scanning line for the bar code
• Reading distance to the bar code and aperture angle α
• Angle alignment of the bar code scanner
• Avoiding surface reflections
• Counting direction of the reading angle (position of the bar code along the scanning
line)
Furthermore, the distance between the bar code scanner and the host computer and the
distance to the connection module has to be taken into account (see chapter 6.2 Electrical
installation preparation, page 49 and chapter 5.5.1 Installing connection module CDB620
or CDM420, page 47).

5.3.1 Allocation of the scanning line for the bar code

The main allocation of the scanning line to the bar code on the object depends on the ver-
sion of the bar code scanner (line scanner, raster scanner or line scanner with oscillating
mirror).
Fig. 5-3: Allocation of the scanning line(s) for the bar code and conveyor system
5.3.2 Reading distance to the bar code and aperture angle α

The maximum distance between the bar code scanner's reading window and the bar code
must not exceed the device-specific thresholds.
The usable length of the scanning line that is used for the evaluation (reading area height)
depends on the reading distance because of the V-shaped deflection of the beam.
Fig. 5-4: Definition of the reading distance a and the aperture angle α
In the specification diagrams (chapter 10.3 Specification diagrams, page 80) the height of
the reading area is shown in relation to the reading distance a for various resolutions (mod-
ule widths).

5.3.3 Angle alignment of the bar code scanner

The bar code scanner is optimally aligned if the scanning line almost scans the lines of the
bar code in the right-hand angle (90°). Possible code positions that can occur between the
scanning line and bar code in all three levels in the room have to be taken into account.
β
α
α Azimuth angle (tilt)

β Inclination angle (pitch)
γ Step angle (skew)
a Reading distance
b Reading range
Fig. 5-5: Line scanner: Reading angles that occurs between the scanning line and bar code
Angle Threshold
Azimuth α (tilt) max. 30° (resolution 0.35 mm (13.8 mil), depending on the print
image)
Inclination β (pitch) max. 45° (depending on module width)
Step angle γ (skew) max. 45° (depending on module width)
Tab. 5-1: Permitted reading angles between the scanning line and bar code

5.3.4 Avoiding surface reflections

If the light of the scanning line(s) vertically meets the surface of the bar code, this can result
in disruptive reflections when the bounced back light is received. To prevent this effect, the
bar code scanner must be installed in such a way that the light emitted is tilted down rela-
tive to the plumb line.
Fig. 5-6: Avoiding surface reflection using the line scanner as an example: Angle between emitting light and bar code (tilted away
from the plumb line)
5.3.5 Counting direction of the reading angle and code angle

The bar code scanner can scan and decode several bar codes with every read.
The location-related reading diagnosis data is determined:

• The reading angle from the reading window to the red scanning line of the deflected
scanning beam under which the middle of a bar code is detected can be displayed as
an RA (reading angle) value.
• In addition, with the line scanner with oscillating mirror, the deflection angle of the
scanning line under which the bar code scanner detects the bar code on the red scan-
ning line can be displayed as a CW value.
The determination of the RA/CW value enables identical bar codes (code type, code length
and data contents) to be separated and the bar code data to be assigned to their position
on the object.

Fig. 5-7: Counting direction of the reading angle RA within the scanning line and of the code angle CW with the oscillating mirror

5.4 Installation of the bar code scanner
5.4.1 Installing the bar code scanner
Damage to the device!

The maximum thread reach of the two blind hole taps M5 is 5 mm (0.2 in). Longer bolts will
damage the device.
¾ Use bolts of a suitable length.
1. Preparing base for the installation of the bar code scanner holder, see chapter 5.2.2
Accessories, page 40.
2. Place the object with the bar code at the designated position where the reading should
be taken in the bar code scanner's visual range (no conveyor movement).
3. Visually align the bar code scanner to the bar code. Pay attention to the following
points:
– With the bar code scanner with the front reading window, ensure that the narrow re-
verse side of the device with the laser warning sign is facing the viewer and is ap-
proximately parallel to the bar code plane.
– With the bar code scanner with the side reading window, respectively the line scan-
ner with oscillating mirror, ensure that the wide side panel with the LEDs is facing
the viewer and is approximately parallel with the bar code plane.
– During the reading, consider the reading angle, see chapter 5.3.3 Angle alignment
of the bar code scanner, page 43.
– If the bar code's position within the scanning line is relevant for the evaluation, ob-
serve the reading angle's counting direction, see chapter 5.3.5 Counting direction
of the reading angle and code angle, page 44.
4. Installing the bar code scanner holder on the base.
5. Screw M5 bolts through the holder and into the bar code scanner's blind hole taps and
gently tighten them.
6. Adjusting the bar code scanner, see chapter 7.6.1 Adjusting the bar code scanner,
page 69.

5.5 Installing external components
5.5.1 Installing connection module CDB620 or CDM420

Depending on the application, you can install either connection module CDB620 or
CDM420. The installation process is the same for both modules.
Important If the PC with the SOPAS-ET configuration software accesses the bar code scanner's auxil-
iary interface (RS-232; 57.6 kbd) via the connection module, the connection module should
not be installed more than 3 m (9.84 ft) cable lengths away from the bar code scanner.
1. Install the connection module close to the bar code scanner.
2. Install the connection module in such a way that the opened device can be accessed
at any time.
Important
For detailed information about installation and electrical installation, see the operating in-
structions "Connection Module CDB620“ (no. 8012119, German/English) or "Connection
Module CDM420-0001“ (no. 8010004, German/English).
5.5.2 Installing the external reading pulse sensor

If the bar code scanner is triggered by an external reading pulse sensor (photoelectric reflex
switch), the sensor has to be installed close to the bar code scanner.
Bar code scanner in the middle or at the end of Bar code scanner at the beginning of the con-
the conveyed material veyed material
b< a b b< a
b
Fig. 5-8: Line scanner: Installation example for positioning the external reading pulse sensor
The installation location depends on the distance (a) of the bar code to the front edge of the
object. Depending on the application, the sensor should be attached in such a way that bar
codes on different sized objects can be fully read during the evaluation (reading gate).
5.5.3 Installing the incremental encoder

An incremental encoder is required for separating bar codes with the same code type and
identical content.
The increment impulses have to come from the conveyor system area where the bar code
scanner is reading.
1. Install suitable increment encoders near to the bar code scanner, best against the di-
rection of the conveyor system in front of the bar code scanner.
2. Ensure that the incremental encoder has direct and fixed contact with the drive system
and that the friction wheel rotates without slipping.

5.6 Removing the bar code scanner

Removal of the components is described in chapter 8.5.1 Removing the bar code scanner,
page 74.

Operating Instructions Electrical installation Chapter 6
6 Electrical installation
6.1 Overview of installation sequence
Important Electrical installation must be performed by qualified staff.
The following list provides an overview of a typical installation sequence:

• Connecting the bar code scanner to connection module CDB620 or CDM420
• Wiring the bar code scanner's data and function interfaces
• Connecting the connection module to the supply voltage
• Connecting a PC for start-up and configuration (RS-232 or Ethernet)
The actual installation work which has to be carried out depends on the respective system
configuration and the version of the bar code scanner (see chapter 6.2 Electrical installa-
tion preparation, page 49). Once electrical installation has been completed, the bar code
scanner is started up and configured (see chapter 7 Startup and configuration, page 63).
6.2 Electrical installation preparation

The following general requirements should be observed for the electrical installation:
• Supply voltage 18 ... 30 V DC (functional extra-low voltage in accordance with IEC 364-
4-41 (VDE 0100 Part 410)) and min. 7 W output power
– Using connection module CDB620/CDM420: supply voltage provided by terminals
of the connection module
- or -
– Free wiring by customer (without connection module CDB620/CDM420): connec-
tion of supply voltage e.g. by cable no. 6034418 (15-pole D-Sub-HD socket to open
end)
• With external reading pulsing
– Appropriate reading pulse sensor (start/stop), e. g. photoelectric reflex switch:
for registering an object in the reading area
– Additional appropriate reading pulse sensor (stop), e.g. photoelectric reflex switch:
For registering the end of pulse with extended external reading pulse
• Appropriate incremental encoder: For separating identical bar codes
• Host computer with RS-232, RS-422/485 data interface or Ethernet: For further
processing the reading data
• Connection cables: See chapter 11.4.7 Accessories: Cables for Ethernet version,
page 104
Important The possible distance between the bar code scanner and the host computer depends on
the physical version of the selected host interface and the set data transfer rate.
The following tools and resources are required for electrical installation:
• Tool
• Digital measuring device (current/voltage measurement)

Chapter 6 Electrical installation Operating Instructions
6.3 Electrical connections and cables
Fig. 6-1: Standard version: Electrical connections at the bar code scanner with connection cable
Fig. 6-2: Ethernet version: Electrical connections at the bar code scanner with connector unit

6.3.1 Electrical connections at the bar code scanner
Important Prerequisites for enclosure rating IP 65:

• The black rubber cover of the memory card (optional) has to be closed and lie flush
against the device.
• The connectors attached to the used electrical connections of the Ethernet version
have to be firmly screwed.
The same applies to the EMC requirement (ESD) according to CE.

Depending on the device version, the following electrical connections are available at the
bar code scanner:
Device version Connection (design) Interfaces For connection to

CLV63x-0000 Cable with connector • RS-232 e. g. connection mod-
CLV63x-1000 (D-Sub-HD, 15-pole, plug) • RS-422/485 ule CDB620 or
CLV63x-2000 • CAN CDM420
CLV63x-3000 • Two digital inputs
CLV63x-6000 • Two digital outputs
• Power supply
Tab. 6-1: Electrical connections to the bar code scanner with a fixed cable and connector
(standard version)
Device version Connection (design) Interfaces For connection to

CLV63x-0120 Connector 1 at the connec- • Ethernet Network provided by
CLV63x-1120 tor unit the client
CLV63x-2120 (M-12, 4-pole, socket)
CLV63x-3120 Connector 2 at the connec- • RS-232 e. g. connection mod-
CLV63x-6120 tor unit • RS-422/485 ule CDB620 or
M-12, 12-pole, plug • CAN CDM420
• One digital input
• Power supply
Tab. 6-2: Electrical connections to the bar code scanner with connector unit (Ethernet version)
Important Additional digital inputs and outputs are available at connection module CDB620/CDM420
(available from week 07/2008) in combination with the parameter memory module
CMC600.

6.3.2 Bar code scanner connections to the cable and connector (standard version)
6 1 5 10
11 15
Pin Signal Function

1 18 ... 30 V DC Operating voltage
2 RxD (Aux) Aux interface (receiver)
3 TxD (Aux) Aux interface (sender)
4 Sensor 2 Digital switching input (adjustable func-
tion, e. g. external reading pulse)
5 GND Ground
6 RD+ (RS-422/485) Host interface (receiver)
7 RD– (RS-422/485); Host interface (receiver)
RxD (RS-232)
8 TD+ (RS-422/485) Host interface (sender)
9 TD– (RS-422/485); Host interface (sender)
TxD (RS-232)
10 CAN H CAN bus (IN/OUT)
11 CAN L CAN bus (IN/OUT)
12 Result 1 Digital switching output, adjustable func-
tion
13 Result 2 Digital switching output, adjustable func-
tion
14 Sensor 1 Digital switching input for external read-
ing pulse
15 SensGND Common ground for the switching inputs
- – Shield
Tab. 6-3: Standard version: Pin assignment of the 15-pole D-Sub-HD cable connector
6.3.3 Bar code scanner's connections with connector unit (Ethernet version)
Pin Signal Function

1 TD+ Transmitter+
2 RD+ Receiver+
3 TD- Transmitter-
4 RD- Receiver-
- - Shield
Tab. 6-4: Ethernet version: Pin assignment of the 4-pole M12 socket

Pin Signal Function

1 GND Ground
2 18 ... 30 V DC Operating voltage
3 CAN L CAN bus (IN/OUT)
4 CAN H CAN bus (IN/OUT)
5 TD+ (RS-422/485) Host interface (sender)
6 TD– (RS-422/485); Host interface (sender)
TxD (RS-232)
7 TxD (Aux) Aux interface (sender)
8 RxD (Aux) Aux interface (receiver)
9 SensGND Switching input Sensor 1 ground
10 Sensor 1 Digital switching input (external reading
pulse)
11 RD+ (RS-422/485) Host interface (receiver)
12 RD– (RS-422/485); Host interface (receiver)
RxD (RS-232)
- – Shield
Tab. 6-5: Ethernet version: Pin assignment on the 12-pole M12 plug
Important The "Sensor 2", "Result 1" and "Result 2" connections are only available on the bar code
scanner with a cable and connector (standard version) and for the Ethernet version via the
CDB620/CDM420 connection module in combination with the parameter memory module
CMC600.

6.4 Performing electrical installation
Important To ensure secure fastening of the connected connectors and adherence to the enclosure
rating, the knurled nuts/coupling rings of the M12 connectors have to be tightened or the
cable connectors have to be secured.
1. Connect or release current linkages only under de-energised conditions.
2. All wire cross sections and their shields on customer side have to be selected and im-
plemented according to valid engineering standards.
Damage to the connector unit at the bar code scanner due to overwinding.
The connector unit at the bar code scanner has two end positions.
¾ Never turn the connector unit more than 180° in one direction (comming from one of
the end positions).
¾ Always rotate the connector unit in the direction of the laser diode name.
Fig. 6-3: Direction of rotation of the connector unit
6.4.1 Connecting the power supply for the bar code scanner
The bar code scanner requires a supply voltage of 18 ... 30 V DC (functional extra-low volt-
age in accordance with IEC 364-4-41 (VDE 0100 (Part 410)) for operation. The functional
extra-low voltage can be created using a safety transformer in accordance with IEC 742
(VDE 0551). The maximum current consumption is 6 W.
The bar code scanner is supplied with 18 ...30 V DC via connection module CDB620 or
CDM420. If the power supply module CMP400/CMP490 is used, the input voltage is 100
... 250 V AC/ 50 ... 60 Hz at the module.
Important The output circuit must be electrically separated from the input circuit. This is usually crea-
ted by means of a safety transformer in accordance with IEC 742 (VDE 0551).

Connecting supply voltage

When wiring the bar code scanner using connection module CDB620 or CDM420, the bar
code scanner's data and function interfaces are contacted to the connection module to-
gether with the power supply.
1. Ensure that the connection module's supply voltage has been switched off.
2. Standard version: Connect the bar code scanner's 15-pole cable plug to the connection
module's 15-pole socket and screw it tight.
- or -
Ethernet version: Connect the bar code scanner's 12-pole plug via a corresponding ca-
ble (e.g. 2042916) to the connection module's 15-pole socket and screw it tight.
6.4.2 Wiring serial data interfaces

The maximum data transfer rate depends on the cable length and the interface type.
Interface type Transfer rate Distance to the host

RS-232 up to 19,200 Bd max. 10 m (32.8 ft)
38,400 ... 57,600 Bd max. 3 m (9.8 ft)
115,200 Bd max. 2 m (6.6 ft)
RS-422/485 1) max. 38,400 Bd max. 1,200 m (3,937 ft)
max. 115,200 Bd max. 500 m (1,640 ft)
1) With corresponding line termination according to specification
Tab. 6-6: Recommended maximum cable lengths, depending on the selected data transfer rate

RS-232
CLV Host
RS-422
CLV Host
Fig. 6-4: Wiring the serial host data interfaces (RS-232 or RS-422) on the 15-pole D-Sub-HD plug
Pin assignment for the serial auxiliary data interface on the 15-pole D-Sub-HD plug:
• RxD = Pin 2
• TxD = Pin 3
• GND = Pin 5
Damage to the interface module!

Incorrect wiring of the serial data interfaces can damage electronic components in the bar
code scanner.
¾ Observe information about wiring the serial data interface.
¾ Check the wiring carefully before switching on the bar code scanner.
1. Connect the bar code scanner's serial interface to the host in accordance with the EMC
regulations using shielded cables.
Adhere to the maximum cable lengths.
2. To prevent interference, do not lay cables parallel to power supply cables and motor
lines over a longer distance, e. g. in cable channels.
Important
Terminating the RS-422 data interface

Termination can be performed either in connection module CDB620 or CDM420. See oper-
ating instructions "Connection module CDB620" or "Connection module CDM420".

6.4.3 Wiring CAN interface

Important
To wire and configure the bar code scanner's CAN interface for use in the CAN-SENSOR-net-
work, see the operating instructions "Using the CAN Interface“ (no. 8009180, English).
6.4.4 Wiring Ethernet interface

Aux and host interface communication can also be executed in parallel via the Ethernet in-
terface.

$X[

+RVW
&$1 623$6(7

(WKHUQHW

Fig. 6-5: Function of the Ethernet interface
Important The Ethernet interface has an auto-MDIX function. This automatically sets the speed and
any cross connection that is required.
6.4.5 Wiring switching inputs

If the bar code scanner's reading process should be triggered by an external sensor, the
reading pulse sensor is connected to the "Sensor 1" switching input.
Fig. 6-6: Wiring the “Sensor 1“ switching input on the 15-pole D-Sub-HD plug

The "Sensor 2" switching input has the following functions, among others:
Trigger source for

• Incremental encoder input
• Reading pulse generator for reading pulse end
Fig. 6-7: Wiring the "Sensor 2" switching input on the 15-pole D-Sub-HD plug
Important The ratings for "Sensor 1" and "Sensor 2" are identical.
Switching behaviour Power fed to the input opens the internal reading gate of the bar code
scanner.
(Default setting: active high; debouncing: max. 30 ms (standard))
Features – Optodecoupled, reverse polarity protected
– Can be wired with the PNP output of a sensor
Electrical values Low: |Vin| ≤ 2 V; |Iin| ≤ 0.3mA
High: 6 V ≤ |Vin| ≤ 32 V; 0.7 mA ≤ |Iin| ≤ 5.0 mA
Tab. 6-7: Ratings for the switching inputs
¾ Connect switching inputs depending on application.

Important
To wire the switching inputs using connection module CDB620 or CDM420, see operating
instructions "Connection Module CDB620" (no. 8012119, German/English) or "Connection
Module CDM420-0001" (no. 8010004, German/English).

6.4.6 Wiring switching outputs

The two switching outputs "Result 1" and "Result 2" can be allocated various functions for
outputting the result status independently of each other. If the assigned result occurs in the
reading process, the corresponding switching output at the end of the reading pulse is live
for the selected impulse duration.
Important The "result" LED is not coupled with one of the "result" outputs.
Fig. 6-8: Possible wiring of the "Result 1" switching output on the 15-pole D-Sub-HD plug
Important The ratings of the two switching outputs are identical.
Switching behaviour PNP switching against the distribution voltage VS

Features Short-circuit proof + temperature-protected,
Galvanically not separate from VS
Electrical values 0 V ≤ Vout ≤ VS
Guaranteed: (VS −1.5 V) ≤ Vout ≤ VS with Iout ≤ 100 mA
Tab. 6-8: Ratings for the switching outputs
Important Capacitance loads at the switching output affect the switching behaviour. Threshold is a
max. capacitance of 100 nF. Exeeding this value can lead to unwanted pulsing behaviour
of the output.
1. Connect switching outputs depending on application.
2. Wire the switching outputs with a load resistance to test the switching functions using
a high-resistance digital voltmeter.
Indication of incorrect voltages/switching statuses is avoided this way.
Important
To wire the switching outputs using connection module CDB620 or CDM420, see the oper-
ating instructions "Connection Module CDB620" (no. 8012119, German/English) or "Con-
nection Module CDM420-0001" (no. 8010004, German/English).

6.5 Pin assignment and wire colour assignment of the

assembled cables
6.5.1 Pin assignment of the assembled cables

Cable no. 6034414, 6029630, 6034415, 6030928 (Ethernet version)
Pin (4-pole) Signal Function Pin (6-pole)

1 TD+ Transmitter+ 1
3 TD- Transmitter- 2
2 RD+ Receiver+ 3
- - 4
- - 5
4 RD- Receiver- 6
- - Shield -
Tab. 6-9: Pin assignment of the 4-pole M12 plug and the 6-pole RJ45 plug
Cable no. 2042916, 2041834, 2042914, 2042915 (Ethernet version)
Pin (12-pole) Signal Function Pin (15-pole)

2 18 ... 30 V DC Operating voltage 1
8 RxD (Aux) Aux interface (receiver) 2
7 TxD (Aux) Aux interface (sender) 3
- - - 4
1 GND Ground 5
11 RD+ (RS-422/485) Host interface (receiver) 6
12 RD– (RS-422/485); Host interface (receiver) 7
RxD (RS-232)
5 TD+ (RS-422/485) Host interface (sender) 8
6 TD– (RS-422/485); Host interface (sender) 9
TxD (RS-232)
4 CAN H CAN bus (IN/OUT) 10
3 CAN L CAN bus (IN/OUT) 11
- - - 12
- - - 13
10 Sensor 1 Digital switching input for exter- 14
nal reading pulse
9 SensGND Common ground for the switching 15
inputs
- – Shield -
Tab. 6-10: Pin assignment of the 12-pole M12 socket and the 15-pole D-Sub-HD plug

6.5.2 Pin assignment and wire colour assignment of the assembled cables with an
open end
Cable no. 6034605 (Ethernet version)
Pin (12-pole) Signal Function Wire colour

1 GND Ground brown
2 18 ... 30 V DC Operating voltage blue
3 CAN L CAN bus (IN/OUT) white
4 CAN H CAN bus (IN/OUT) green
5 TD+ (RS-422/485) Host interface (sender) pink
6 TD– (RS-422/485); Host interface (sender) yellow
TxD (RS-232)
7 TxD (Aux) Aux interface (sender) black
8 RxD (Aux) Aux interface (receiver) grey
9 SensGND Common ground for the switching red
inputs
10 Sensor 1 Digital switching input for external violet
reading pulse
11 RD+ (RS-422/485) Host interface (receiver) grey-pink
12 RD– (RS-422/485); Host interface (receiver) red-blue
RxD (RS-232)
Tab. 6-11: Pin assignment of the 12-pole M12 socket and wire colours at the open end
Cable no. 6012166

1 – Shield -
2 +24 V DC Operating voltage red
3 GND Ground black
4 CAN H CAN bus (IN/OUT) white
5 CAN L CAN bus (IN/OUT) blue
Tab. 6-12: Pin assignment of the 5-pole M12 plug and wire colours at the open end

Cable no. 6034418 (Standard version)

1 18 ... 30 V DC Operating voltage red
2 RxD (Aux) Aux interface (receiver) violet
3 TxD (Aux) Aux interface (sender) yellow
4 Sensor 2 Digital switching input (adjustable red-black
function, e. g. external reading
pulse)
5 GND Ground black
6 RD+ (RS-422/485) Host interface (receiver) light blue
7 RD– (RS-422/485); Host interface (receiver) blue
RxD (RS-232)
8 TD+ (RS-422/485) Host interface (sender) light grey-turquoise
9 TD– (RS-422/485); Host interface (sender) green
TxD (RS-232)
10 CAN H CAN bus (IN/OUT) grey
11 CAN L CAN bus (IN/OUT) pink
12 Result 1 Digital switching output, adjustable brown
function
13 Result 2 Digital switching output, adjustable orange
function
14 Sensor 1 Digital switching input for external white
reading pulse
15 SensGND Common ground for the switching white-black
inputs
Tab. 6-13: Pin assignment of the 15-pole D-Sub-HD socket and wire colours at the open cable end

Operating Instructions Startup and configuration Chapter 7
7 Startup and configuration

Startup, adjustments, configuration and diagnosis are carried out via the SOPAS-ET config-
uration software. A simple reading rate diagnosis (integrated bargraph display) can, among
other things, be called up independently via two buttons on the device. See chapter 4.7.3
Buttons on the bar code scanner housing, page 35.
7.1 Overview of the startup procedure

• Start up the bar code scanner with the factory default settings
• Install SOPAS-ET configuration software
• Connect the PC with the SOPAS-ET configuration software to the bar code scanner
• In order to optimise the functionality of the bar code scanner, if necessary, adjust and
configure the bar code scanner
• Check correct functioning of the bar code scanner in reading operation
7.2 SOPAS-ET configuration software

The SOPAS-ET configuration software optimises the bar code scanner to the reading condi-
tions on site. The configuration data can be saved and archived as a parameter set (project
file) on the PC.
7.2.1 Functions of the SOPAS-ET configuration software for the bar code scanner
(overview)
The online help in the SOPAS-ET configuration software describes the general functions of
the software and their operation: MENU, HELP, HELP F1
• Selecting the menu language (English, German)
• Setup communication with the bar code scanner
• Password protected configuration for various operating levels
• Recording of data during the current mode (recording and analyzing the data of certain
bar code scanner memory areas via the data recorder)
• Diagnosing the system
7.2.2 System requirements for the SOPAS-ET configuration software
PC system requirements:
• Recommendation: Pentium III, 500 MHz, 512 MB RAM, CD drive, RS-232 serial data
interface or Ethernet interface card, mouse (recommended) and colour monitor (rec-
ommended resolution 1,024 x 768 pixels)
• Operating system Windows 2000TM, Windows XPTM or Windows VistaTM
• Free storage space on the hard drive: approx. 100 MB for SOPAS-ET (V. 2.14) configu-
ration software with help files and approx. 70 MB for "Acrobat Reader"
• PC HTML browser, e.g. Internet ExplorerTM: For online help system for the SOPAS-ET con-
figuration software
Connection cables: See chapter 11.4.7 Accessories: Cables for Ethernet version, page 104
and chapter 11.4.8 Accessories: General cables and connectors, page 104.

Chapter 7 Startup and configuration Operating Instructions
7.2.3 Installing the SOPAS-ET configuration software

1. Start the PC and insert the installation CD.
2. If installation does not start automatically, call setup.exe on the CD.
3. Follow the operating instructions to conclude installation.
7.2.4 Default setting for SOPAS-ET configuration software
Parameter Value
User interface language English (the software has to be restarted after
changes)
Units of length Metric
User group (operating level) Maintenance
Download parameter for changes Immediate, temporary (bar code scanner's RAM)
Upload parameter after online switching Automatic
Window layout 3 (project tree, help, work area)
Serial communication COM 1: 9,600 Bd/19,200 Bd, 8 data bits, 1 stop
bit, no parity 1)
Tab. 7-1: Default setting for the SOPAS-ET configuration software (excerpt)
7.3 Establish communication with the bar code scanner
Prerequisite The TCP-IP protocol at the PC has to be active to enable communication via TCP-IP.
7.3.1 Connecting data interfaces

¾ Connect the PC and bar code scanner to each other.
Connection Via data interface Comment

Bar code scanner STANDARD (RS-232) Directly connect the PC (serial interface) to the AUX or
HOST connection of the bar code scanner using a suit-
able cable (see chapter 11.4.8 Accessories: General
cables and connectors, page 104).
Bar code scanner ETHERNET (10/100 Directly connect the PC (Ethernet interface) to the
(optional) MBit/s) ETHERNET connection of the bar code scanner (see
chapter 11.4.7 Accessories: Cables for Ethernet ver-
sion, page 104).
Tab. 7-2: Connection between the PC with SOPAS-ET configuration software and the bar code
scanner

7.3.2 Starting the SOPAS-ET configuration software and calling the scan assistant
1. Switch the power supply to the bar code scanner on.
The bar code scanner performs a self-test and is initialised.
2. Switch on the PC and start the SOPAS-ET configuration software.
The SOPAS-ET configuration software opens the program window with an English pro-
gram interface as standard.
3. In order to change the language setting, click on CANCEL and change the language of
the program interface to e. g. GERMAN/DEUTSCH via the menu TOOLS/OPTIONS.
4. Once the language setting has been changed, shut down the SOPAS-ET configuration
software and restart it.
5. In the dialog window, select the option CREATE A NEW PROJECT and click on OK to confirm
it.
6. In the main window under SCAN ASSISTENT click on the CONFIGURATION button.
The dialog window SCAN WIZARD appears.
7.3.3 Configuring the Ethernet connection
TIP To establish a connection quickly and easily via Ethernet, the SOPAS-ET configuration soft-
ware has a CONNECTION WIZARD in the TOOLS menu.
Manual configuration:
1. In the dialog window NETWORK SCAN WIZARD under INTERNET PROTOCOL/INTERNET PROTOCOL
(IP), check the check box for ENABLE IP COMMUNICATION.
2. Click on the ADD button.
3. Enter the IP address of the bar code scanner and confirm it by pressing OK in the dialog
window.
The dialog window closes. A new entry appears in the IP ADDRESS CONFIGURATION list.
4. Click on OK to confirm settings.
The dialog window ADVANCED SCAN SETTINGS closes.
7.3.4 Configuring the serial connection

1. In the dialog window NETWORK SCAN WIZARD under SERIAL PORT/STANDARD PROTOCOL,
check the check box for ENABLE SERIAL COMMUNICATION.
2. Click on the ADVANCED... button.
3. Under SELECT BAUDRATE(S) deactivate all the baud rates except 57.6 KBD.
4. Select the following PORT SETTINGS: 8 data bits, no parity, 1 stop bit.
5. Click on OK to confirm settings.
The dialog window ADVANCED SCAN SETTINGS closes.
7.3.5 Carrying out a scan

1. In the dialog window SCAN ASSISTENT click on the NETWORK SCAN button.
2. Select the listed devices (CLV63x) and confirm via ADD DEVICE.
Connected devices are searched for via the connection. The SOPAS-ET configuration
software inserts the found device in the project tree and uploads the current parameter
set (SYNC CHECK).
3. For configuration of the devices see chapter 7.4.2 Configuring the bar code scanner,
page 67.

7.4 First startup

The SOPAS-ET configuration software optimises the bar code scanner to the reading condi-
tions on site. Starting point for this is the factory default setting which can be adjusted to
optimise the bar code scanner. The SOPAS-ET configuration software is used to create an
application-specific parameter set which can be loaded permanently into the bar code scan-
ner and saved/archived as a project file (spr file with configuration data) on the PC.
Fig. 7-1: Configuration with SOPAS-ET and storage the parameter set
If the bar code scanner is optionally connected to a Micro SD memory card (see
chapter 4.7.4 Parameter set on the Micro SD memory card (optional), page 37) or connect-
ed to a module with parameter memory mode CMC600, the parameter set is saved perma-
nently to the memory card, or to the CMC600 repectively, with every permanent storage of
the parameter set to the bar code scanner.
After the bar code scanner is restarted, the data from the memors card, repectively from the
CMC600 is automatically transferred to the bar code scanner. As such, a bar code scanner
can be exchanged, for example, without losing configuration data (see chapter 8.5 Replac-
ing a bar code scanner, page 74). If there is a memory card as well as a CMC600, the bar
code scanner takes the parameter set from the CMC600.
7.4.1 Overview of the startup procedure

• Connect data interfaces of the PC and the bar code scanner
• Start the SOPAS-ET configuration software and create a new project file
• Configure the scan assistant (activate PC communication)
• Establish communication with the bar code scanner
• Accept current configuration of the bar code scanner in the project tree
• Log on as an "Authorized client" to the bar code scanner
• Configure the bar code scanner for use
• If necessary, apply the "Event Monitor" diagnosis tool
• Load the optimised configuration into the bar code scanner and save permanently
• Save the project file with the configuration data of the bar code scanner on the PC

7.4.2 Configuring the bar code scanner

All configurable parameters for the bar code scanner are grouped into a device description
(jar-file) for the SOPAS-ET configuration software. The device description's project tree acts
as a guideline for the configuration.
The function of each respective parameter is explained in a context-sensitive manner in an
online help (F1 key). The valid value range and the default setting list the display window
PARAMETER INFO (right mouse button, when the cursor is positioned over the parameter).
Note
In order to configure a device via the SOPAS-ET configuration software, the respective oper-
ating level has to be selected in advance. After the start, the SOPAS-ET configuration soft-
ware functions at the operating level "MAINTENANCE".
1. In the menu bar under TOOLS select the command LOGIN DEVICE.
2. In the dialog window under USERLEVEL in the list box select the entry AUTHORIZED CLIENT.
If the parameter set is password-protected, enter the password "client" in PASSWORD.
Activate/deactivate password protection on the PARAMETER register tab.
3. Click on OK to confirm the dialog window.
The previously greyed out parameters on the register tabs are now accessible.
7.4.3 Permanently load changed parameter sets into the device

Changed parameter values are immediately transferred to the bar code scanner's main
memory (RAM) depending on the option (“Immediate download“). To ensure that the chang-
es remain even after the bar code scanner is restarted, the configuration has to be perma-
nently saved in the bar code scanner's PROM.
¾ In order to load the current settings permanently in the bar code scanner, select the
command PARAMETER/SAVE PERMANENT in the menu bar under CLV63X or click on in
the tool bar.
7.4.4 Save, display and print the current parameter set

When archiving a parameter set it is recommended to not only save the project file on the
PC but also print out the contents of the file.
1. In order to save the current parameter set, select the menu item SAVE PROJECT AS in the
menu bar under PROJECT.
2. Enter a file name in the dialog window and confirm it via SAVE.
The SOPAS-ET configuration software saves the current settings in a configuration file
“*.SPR“.
3. In order to print out the current parameter set, select the command PRINT/PRINT PREVIEW
in the menu bar under PROJECT.
The SOPAS-ET configuration software displays a preview of a table with a list of all the
parameter values.
4. Click on in the tool bar at the top of the dialog window.
The dialog window PRINT for the printer configuration appears.
5. Edit setting accordingly and confirm with OK.
The current project settings are printed as a table on several pages.
TIP To save the current parameter set as a PDF, in the menu bar under PROJECT select the com-
mand PRINT/SAVE AS PDF FILE.

7.5 Default setting

The values of the default setting are permanently saved in the bar code scanner (ROM) and
in the database of the SOPAS-ET configuration software in the device-specific jar file (see
chapter 7.4 First startup, page 66). A PC is not required to start up the bar code scanner
with the default setting.
7.5.1 Resetting the default setting in the bar code scanner
Prerequisite The SOPAS-ET configuration software is connected online to the bar code scanner.
Two default setting types can be called up via the SOPAS-ET configuration software:
• Complete default setting (LOAD FACTORY DEFAULT)
SOPAS-ET resets all parameter values of the bar code scanner to default. Settings
which have been previously made for the communication parameters of the Ethernet
interfaces or serial data interfaces (e.g. Ethernet address) are overwritten. The connec-
tion(s) to the bar code scanner might be interrupted and has (have) to be reconfigured.
• Application-specific default setting (LOAD APPLICATION DEFAULT)
SOPAS-ET resets the parameter values of the bar code scanner but does not change
the communication parameters. Settings which have been previously made for the
communication parameters of the Ethernet interfaces or serial data interfaces are kept
and the current connection(s) to the bar code scanner remain(s) established.
1. In order to discard changes to the parameter set as described above, select the corre-
sponding command in the menu bar under CLV63X.
The SOPAS-ET configuration software loads the default setting from the bar code scan-
ner and displays the parameter values in the register tabs. In the bar code scanner, the
default setting will first be active in the temporary main memory only.
The default setting can also be saved on or printed via the PC, chapter 7.4.4 Save, dis-
play and print the current parameter set, page 67.
2. In the menu bar under TOOLS select the command LOGIN DEVICE.
3. In the dialog window under USERLEVEL in the list box select the entry AUTORIZED CLIENT.
If the parameter set is password-protected, enter the password "client" in PASSWORD.
4. Click on OK to confirm the dialog window.
5. In the menu bar under CLV63X select the command PARAMETER/SAVE PERMANENT.
The SOPAS-ET configuration software transfers the default setting to the permanent pa-
rameter memory (PROM) of the bar code scanner.
If the bar code scanner is equiped with the Micro SD memory card or connected to a
connection module CDB620/CDM420 with parameter memory module CMC600, the
default setting will be permanently transferred to parameter memory CMC600 or mem-
ory card respectively.
Important Once the default setting has been restored, password-protection is deactivated.

7.6 Adjusting the bar code scanner
7.6.1 Adjusting the bar code scanner

To completely adjust the bar code scanner, the electrical installation must be complete and
the device must be operated, see chapter 6 Electrical installation, page 49 and chapter 7
Startup and configuration, page 63.
1. Align the bar code scanner in such a way that the angle between the scanning line and
the bar code's lines is almost 90°.
2. To avoid disruptive reflections, rotate the bar code scanner from the plumb line so that
the emitting light meets the bar code at an angle of approx. 105° (line scanner),
chapter 5.3.4 Avoiding surface reflections, page 44.
3. Manually bring objects with bar codes sequentially into the bar code scanner's visual
range. The default setting of the focal position is 285 mm (11.2 in) from the reading
window. Check the reading result using the SOPAS-ET configuration software.
Move objects in different positions (angles) to the reading area and ensure that the
thresholds of the permitted reading angles are not exceeded.
4. Align the bar code scanner in such a way that the good read rate is between 70 and
100%.
5. Tighten the screws on the bar code scanner.
The bar code scanner is aligned with the bar code.


Operating Instructions Maintenance Chapter 8
8 Maintenance
8.1 Maintenance during operation

The bar code scanner functions maintenance free. Maintenance is not required to ensure
compliance with the bar code scanner's laser class 2.
Important Do not open the bar code scanner's housing. If the device is opened, the SICK AG warranty
shall not apply.
8.2 Cleaning the bar code scanner
Recommendation In order to make use of the full optical reading capacity of the bar code scanner, the reading
window should be checked regularly (e. g. weekly) for soiling. This is especially recommend-
ed when operating the device in harsh conditions (dust, abrasion, humidity, finger prints,
etc.).
Damage to the eyes through laser radiation!

The bar code scanner works with an red light laser of class 2. Looking at the laser's light
path for a longer period of time can damage the eye's retina.
The entire reading window is the LED radiation outlet opening.
Caution - use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiaton exposure.
¾ Never look directly into the light path (similar to sun light).
¾ Never direct the device's laser beam at the eyes of persons.
¾ When installing and aligning the bar code scanner, avoid laser beam reflections from
reflective surfaces.
¾ Do not open the housing. (Opening does not interrupt the activation of the laser diode
by the reading pulsing.)
¾ Always observe the latest valid version of laser protection regulations.
The type place displays the window material used for the reading window: CLV63x-xxxy
• y = 0: Glass
• y = 1: Plastic

Chapter 8 Maintenance Operating Instructions
8.2.1 Cleaning the reading window
Damage to the reading window!

Reduced reading capacity due to scratches or smears on the reading window!
The reading window for versions CLV63x-xxx0 is made of glass.
¾ Do not use aggressive cleaning agents.
¾ Do not use cleaning agents which cause increased abrasion (e.g. powder).
¾ Avoid cleaning motions on the reading window which could cause scratches or abra-
sion.
Damage to the reading window!

Reduced reading capacity due to scratches or smears on the reading window!
The reading window for versions CLV63x-xxx1 is made of plastic.
¾ Only clean the reading window with a damp cloth.
¾ Use mild cleansing agents without powder. Do not use strong cleansing agents such
as acetone.
¾ Avoid cleaning motions on the reading window which could cause scratches or abra-
sion.
Important Electrostatic charges cause dust particles to stick to the reading window. This effect can be
combated by using anti-static SICK synthetic cleaner (no. 5600006) in combination with a
SICK lens cloth (no. 4003353).
Cleaning the reading window:
¾ Switch off the device while you are cleaning it (see Laser protection).
¾ Use a clean, soft brush to free the (glass) reading window from dust.
¾ If necessary, additionally clean the (glass) reading window with a clean, damp, lint-free
cloth and a mild, anti-static window cleaning fluid.
¾ Only clean the (plastic) reading window with a clean, damp, lint-free cloth and a mild,
anti-static window cleaning fluid.

Operating Instructions Maintenance Chapter 8
Fig. 8-1: Cleaning the reading window
If the reading window is scratched or damaged (cracked, broken), it must be replaced.

Please contact the SICK Service.
8.2.2 Cleaning the housing

¾ Use a soft cloth to free the housing of dust.
¾ If necessary, also clean the LEDs on the housing.
8.3 Cleaning further optical effective surfaces

Depending on the reading system equipment, additional external sensors with optical effec-
tive surfaces can be installed (e.g. photoelectric reflex switch for external reading pulsing).
Soiling of these sensors can cause incorrect switching behaviour.
¾ In order to prevent incorrect switching behaviour, remove soiling from the optical effec-
tive surfaces of the external sensors.
Fig. 8-2: Cleaning of the external optical sensors (reading pulse generator)

Chapter 8 Maintenance Operating Instructions
8.4 Checking the incremental encoder

If an optional incremental encoder is used, the position of the friction wheel at the drive sys-
tem should be checked at regular intervals.
¾ Ensure that the incremental encoder has direct and fixed contact with the drive system
and that the friction wheel rotates without slipping.
8.5 Replacing a bar code scanner

Incorrect or damaged bar code scanners have to be removed and replaced with either new
or repaired bar code scanners.
Important Repairs to the bar code scanner should only be carried out by qualified and authorised
SICK AG service staff.
8.5.1 Removing the bar code scanner

1. Switch the power supply to the bar code scanner off.
2. Disconnect all the connection cables on the bar code scanner.
3. Remove the bar code scanner from the holder. Mark the bar code scanner's situation
and alignment on the holder or environment.
4. If available, remove the Micro SD memory card (optional) with the stored parameter set
from the faulty bar code scanner (see chapter 4.7.4 Parameter set on the Micro SD
memory card (optional), page 37). To do this, carefully open the black rubber cover and
slightly press on the memory card in order to unlock it.
5. Insert the memory card accordingly into the empty space of the new, turned-off bar
code scanner the right way round (contacts to the back and top) until it is locked.
6. Close the rubber cover.
8.5.2 Replacing the bar code scanner

1. Align and install the new or repaired bar code scanner (see chapter 5 Installation,
page 39). Observe any marks made previously on the holder or the environment
(chapter 8.5.1 Removing the bar code scanner, page 74).
2. Reconnect connection cables to the bar code scanner (see chapter 6 Electrical instal-
lation, page 49).
3. Switch the power supply to the bar code scanner back on.
The bar code scanner starts with the default setting.
4. If, as an option, a Micro SD memory card has been inserted into the bar code scanner
or a parameter memory module CMC600 into connection module CDB620/CDM420,
the new bar code scanner will automatically load the stored parameter set from the
memory card or CMC600 into its permanent memory. If both a memory card and a
CMC600 are available, the bar code scanner will load the parameter set from the
CMC600.
- or -
Without Micro SD memory card /parameter memory module CMC600: Connect to the
bar code scanner via the SOPAS-ET configuration software, transfer the configuration
stored on the PC via download to the bar code scanner and permanently store the con-
figuration there.

Operating Instructions Troubleshooting Chapter 9
9 Troubleshooting
This chapter describes how errors at the bar code scanner can be recognised and eliminat-
ed.
9.1 Overview of errors and malfunctions which could occur
9.1.1 Installation error

• The bar code scanner has been unsuitably aligned to objects with bar codes (e.g. visual
glare)
• Reading pulse sensor has been incorrectly positioned (e.g. internal reading gate opens
too late or shuts too early)
• Incremental encoder (optional) positioned incorrectly
9.1.2 Electrical installation error

• Interfaces of the bar code scanner wired incorrectly
9.1.3 Configuration error

• Functions have not been adjusted to the local conditions, e.g. parameters for the data
interface set incorrectly
• Device-related limits have not been considered, e.g. reading distance, aperture angle
• Selected trigger source for reading pulse incorrect
9.1.4 Malfunctions during operation

• Start/Stop operation: External reading pulse is missing, more than one object is in the
reading area
• Device error (hardware/software)
9.2 Detailed malfunction analysis
9.2.1 LEDs on the bar code scanner

The following statuses can, among other things, be read from the LEDs on the bar code
scanner's housing (see chapter 4.7.2 LEDs on the bar code scanner's housing, page 34):
• Reading reliability (Bar graph, diagnostic mode)
• Ready
• Status of the reading result (Result)
• Data trafic on the Host-, Aux- and CAN-interface
The LEDs can display possible malfunctions or errors. Please refer to the system informa-
tion for further details.

Chapter 9 Troubleshooting Operating Instructions
9.2.2 System information
The bar code scanner displays errors in various ways. The error output is hierarchised and
always allows a detailed analysis:
• Communication errors can occur while transferring telegrams to the bar code scanner.
In this case, the bar code scanner returns an error code.
• Error codes are written into a status protocol for errors which occur during a reading
(chapter 9.3 Status protocol, page 76).
9.3 Status protocol
Important The status protocol remains even after switching the bar code scanner off and on again.
The bar code scanner differentiates between four error types:

• Information
• Warning
• Error
• Fatal error
The bar code scanner only saves the last five entries for each of the error types.
9.3.1 Displaying the status protocol using the SOPAS-ET configuration software
In order to display the status protocol, the SOPAS-ET configuration software has to be online
and connected to the bar code scanner.
1. Connect the SOPAS-ET configuration software with the device.
2. Open the project tree CLV63X, SERVICE, SYSTEMSTATUS, register tab SYSTEMINFORMATION.
9.4 SICK Support

If an error cannot be eliminated, it is possible that the bar code scanner is defective. The
bar code scanner cannot be repaired by the user, meaning that it is not possible to re-es-
tablish functions after a failure. However, the bar code scanner can be rapidly replaced by
the user. See chapter 8.5 Replacing a bar code scanner, page 74.
¾ If an error occurs which cannot be eliminated, please contact SICK Service:
• International: Competent SICK branch office or SICK subsidiary
– Telephone numbers and e-mail addresses on the reverse side of these operating in-
structions
– For the postal address please visit www.sick.com
¾ Only return devices after consultation with the SICK Service.
Important Repairs to the bar code scanner should only be performed by qualified and authorised SICK
AG service staff.

Operating Instructions Technical data Chapter 10
10 Technical data
10.1 Datenblatt Barcodescanner CLV63x (Linien-/

Rasterscanner)
Type CLV63x Bar Code Scanner

Focus Fixed focus
Reading window Line / Raster scanner: With front/side reading window (with angle attachment: light entrance/exit
under 105°)
Laser diode (wavelength) Red light (λ = 655 nm)
MTTR of the laser diode 20,000 h
Device laser class Class 2 in accordance with IEC 60825-1 and EN 60825-1, see warning sign on device for date of
publication
Useable aperture angle max. 50° (front reading window and side reading window)
Scan/decoder frequency 400 ... 1,200 Hz
Resolution 0,15 ... 1.0 mm (5.9 ... 39.5 mil) (type-dependent)
Raster height 15 mm (0.6 in) (8 lines) with 200 mm (7.9 in) reading distance (front reading window)
Bar code print contrast (PCS) ≥ 60 %
Ambient light compatibility 2,000 lx (on bar code)
Number of bar codes per scan 1 ... 20 standard decoder; 1 ... 6 SMART decoder
Number of bar codes per reading 1 ... 50 bar codes (auto-discriminating)
gate1)
Bar code types Code 39, Code 128, Code 93, Codabar, EAN, EAN 128, UPC, 2/5 Interleaved, Pharmacode
Bar code lengths Max. 50 characters (max. 5,000 characters across all bar codes per reading gate, 500 characters
with multiplexer function (CAN))
Print ratio 2:1 ... 3:1
Number of multireads 1 ... 99
Memory card for parameters Micro SD card (flash card) 512 MB, optional
(cloning)
Optical indicators 6 LEDs: Ready, Result, Laser, Data, CAN, LNK TX and bargraph display
Acoustic display Beeper, can be switched off, with function for result status display
Control elements 2 buttons (selecting and starting/stopping functions)
Reading pulsing Pulse sources for start: Switching inputs "Sensor 1"2) and/or "Sensor 2"; command; Automatic
Cycle; CAN
Pulse sources for stop: Reading pulse source, "Sensor 1", "Sensor 2", command, timer, good read,
condition
"Host" data interface Serial: RS-232 or RS-422/485; Ethernet (port 2112),
adjustable data format (serial) and data output format
Data transfer rate 2,4 ... 115.2 kbd
Protocols SICK standard (SOPAS-Cola-A)
Physical configurations Stand-alone
"Aux" data interface Serial: RS-232 (57.6 kbd; 8 data bits, no parity, 1 stop bit); Ethernet (port 2111); fixed data output
format
"Ethernet" data interface Only for Ethernet version: 10/100 MBit/s, TCP/IP, half/full duplex
"CAN" data interface 20 kBit/s ... 1 MBit/s, SICK CAN-SENSOR network (Master, Slave, Multiplexer)
Digital switching inputs Standard version: 2 ("Sensor 1", "Sensor 2"), 2 additional inputs via CMC600 in CDB620
Ethernet version: 1 ("Sensor 1"), 2 additional inputs via CMC600 in CDB620, optodecoupled, Vin =
max. 32 V, reverse polarity protected, can be wired with PNP output, configurable debouncing 0
...10.000 ms

Chapter 10 Technical data Operating Instructions

Digital switching outputs Standard version: 2 ("Result 1", "Result 2"), 2 additional outputs via CMC600 in CDB620
Ethernet version: no output, 2 outputs via CMC600 in CDB620
PNP, Iout = max. 100 mA, short circuit-proof, configurable impulse duration (static, 10 ... 1.000 ms)
Electrical connection Standard version: Cable (0.9 m (3 ft)) with 15-pole D-Sub-HD plug
Ethernet version: Revolving connector unit with two M12 circular connectors
(12-pole plug, 4-pole socket)
Operating voltage 18 ... 30 V DC in accordance with IEC 364-4-41 (SELV respectively PELV acc. to IEC 60364-4-41
(2005))
Current consumption Line / Raster scanner: typically 5 W with DC 24 V ± 10%
Housing Die-cast aluminium
Reading window material Glass or plastic, see type plate CLV63x-xxxy
(y = 0: glass, y = 1: plastic)
Electrical safety according to EN 60950-1 (2006-04)
Safety class III, according to EN 61140 (2002-03)
Enclosure rating IP 65, according to EN 60529 (1991-10); A1 (2002-02)
EMC test Emission: according to EN 61000-6-3 (2001-10); immunity: according to EN 61000-6-2 (2005-08)
Vibration-/ shock-test according to EN 60068-2-6 (1995) / according to EN 60068-2-27 (1993)
Weight Standard version:
320 g with connection cable (front reading window), 340 g (side reading window)
Ethernet version:
250 g without connection cables (front reading window), 270 g (side reading window)
Ambient operating temperature/ 0 ... +40 °C/–20 ... +70 °C
storage temperature
Max. rel. humidity 90%, no condensation
Housing colour SICK Blue (light blue according to RAL 5012)
1) Reading gate: code evaluation time window created internally by the reading pulse
2) Ethernet version: only switching input "Sensor 1"
Tab. 10-1: Technical specifications for the CLV63x Bar Code Scanner (line/raster scanner)

10.2 Data sheet for the CLV63x Bar Code Scanner (line scanner
with oscillating mirror)
The technical specifications correspond to those of the CLV63x Bar Code Scanner (line/raster scanner), except for the fol-
lowing variations:

Reading window side reading window, light exit under 105° (default setting)
Useable aperture angle max. 50°
Oscillating mirror functions Uncontrolled operation:
• Fixed (position can be adjusted) or
• Continuous, free oscillation
Controlled operation (start/stop condition can be adjusted):
• Triggered oscillation (start position and number of oscillations can be adjusted)
• One-shot: One-time oscillation in forward and return motion (start position can be adjusted)
In every oscillation mode, the amplitude can be adjusted separately for each of the two deflection
directions. The deflection speed ratio of one deflection direction to the other can be adjusted within
the selected periodic time for a complete oscillation sequence.
Oscillation frequency / Periodic 0.5 ... 6.25 Hz / 2,000 ... 160 ms
time
Max. angle of deflection (ampli- +20° ... –20°
tude)
Current consumption Typically 6 W with DC 24 V ±10 %
Weight Standard version: 420 g
Ethernet version: 350 g
Tab. 10-2: Technical specifications for the CLV63x Bar Code Scanner (line scanner with oscillating mirror)

10.3 Specification diagrams
Test code Code 39/ITF

Print ratio 2:1
Print contrast > 90 %
Tilt ±10°
Ambient light < 2 000 lx
Good read rate > 75 %
Tab. 10-3: Reading conditions for all specification diagrams
10.3.1 Reading ranges of the CLV630 Bar Code Scanner (Long-range)
Fig. 10-1: CLV630: Reading ranges of the line scanner/raster scanner with front reading window

Fig. 10-2: CLV630: Reading ranges of the line scanner/raster scanner with side reading window
Fig. 10-3: CLV630: Reading ranges of the line scanner with oscillating mirror (side reading window)

Fig. 10-4: CLV630: Set of characteristic curves for scan frequency, depending on the reading distance and resolution (line scanner/
raster scanner with front reading window)
Important With the CLV630 Line Scanner/Raster Scanner with side reading window, the reading dis-
tance values in the above diagram have an offset of 16 mm towards the reading window for
all scan frequencies.
With the line scanner with oscillating mirror, the values have an offset of 19 mm towards
the reading window.

10.3.2 Reading ranges of the CLV631 Bar Code Scanner (Mid-range)

the reading window.

10.3.3 Reading ranges of the CLV632 Bar Code Scanner (Short-range)


the reading window.

10.3.4 Deflection range of line scanner with oscillating mirror
Fig. 10-13: CLV630-6000/CLV630-6120: Deflection range as a function of the reading distance, deflection angle and resolution


10.4 CLV63x Bar Code Scanner dimensional drawings
10.4.1 CLV63x-0000 and CLV63x-1000 Bar Code Scanner dimensional drawing
Fig. 10-16: Standard version: Dimensions of the bar code scanner with front reading window (CLV63x-0000 and CLV63x-1000)

Fig. 10-17: Standard version: Dimensions of the bar code scanner with side reading window (CLV63x-2000 and CLV63x-3000)

10.4.3 CLV63x-6000 Bar Code Scanner dimensional drawing
Fig. 10-18: Standard version: Dimensions of the bar code scanner with oscilliating mirror (CLV63x-6000)

Fig. 10-19: Ethernet version: Dimensions of the bar code scanner with front reading window (CLV63x-0120 and CLV63x-1120)

Fig. 10-20: Ethernet version: Dimensions of the bar code scanner with side reading window (CLV63x-2120 and CLV63x-3120)

10.4.6 CLV63x-6120 Bar Code Scanner dimensional drawing
Fig. 10-21: Ethernet version: Dimensions of the bar code scanner with oscilliating mirror (CLV63x-6120)


Operating Instructions Appendix Chapter 11
11 Appendix
11.1 Appendix overview

The appendix contains the following additional information:
• Configuring the bar code scanner System with command strings
• Help table for calculating the code length of a bar code
• Ordering information
• Supplementary documentation (overview)
• Glossary
• Copy of EC Declaration of Conformity
• Code samples of bar codes
11.2 Configuring the bar code scanner with command strings

As an alternative to the SOPAS-ET configuration software, the bar code scanner can also be
configured and operated with command strings via all the data interfaces. The command
strings can be displayed separately via the SOPAS-ET configuration software.
Important Both the command strings and the SOPAS-ET configuration software are based on com-
mand language which directly accesses the command interpreter of the bar code scanner.
This command language must be used with care as the bar code scanner executes sent
commands immediately. Parameter values altered via commands are at first only active in
the current parameter set in the working memory (RAM) of the bar code scanner. To save
in the permanent memory, the altered parameter set must be copied into the PROM using
a special command, this ensures that the alterations are not lost when the power supply is
switched off.
Command strings for triggering the reading pulse:

• START: <STX>sMN mTCgateon<ETX>
• STOP: <STX>sMN mTCgateoff<ETX>
If the commands are entered via the terminal emulator in the SOPAS-ET configuration soft-
ware, the two control characters <STX> and <ETX> are omitted.
Connection to the bar code scanner when using the terminal emulator and Ethernet:
1. Select TOOLS/TERMINAL in the SOPAS-ET configuration software menu to call up the ter-
minal emulator and in the terminal emulator, select CONNECTION/CONNECT to call up the
connection assistant.
2. Select option USER DEFINED CONNECTION in the connection assistant and confirm by press-
ing NEXT.
3. Select option TCP/IP and confirm by pressing NEXT.
4. Select option SHOW ONLY COLA TELEGRAMS.
5. Enter the bar code scanner's IP address in the relevant field and confirm by pressing
NEXT.
6. In the ADDRESSING MODE selection list, select BY NAME and confirm the settings by press-
ing CONNECT.
The connection with the bar code scanner is established. The command strings can be
transferred.

Chapter 11 Appendix Operating Instructions
11.3 Calculating the code length of a bar code

The code length of a bar code corresponds to the number of characters used in the print
image, including the check digit (if available).
To scan (decode) a code, the code length must be input using the SOPAS-ET configuration
software. Depending on the bar code type, the code length can be calculated by counting
the bars and spaces according to the relevant formula in the following table.
1. Determine the bar code type and count the bars or wide elements (bars and spaces),
incl. start and stop characters according to the information in the following table.
2. Calculate the bar code length according to the relevant formula.
3. Enter the results via the SOPAS-ET configuration software, as shown in column 4 of the
table.
Bar code type Count Calculating the bar code length1)2) Input the SOPAS-ET
configuration software
Code 39 Number of bars Number – 10 Calculated code length
ICode = —————————
5
2/5 Interleaved Number of wide elements Number – 1 Calculated code length
(bars and spaces) ICode = —————————
2
EAN n/a 13 characters (normal version) Activate 13-digit
8 characters (short version) Activate 8-digit
UPC n/a 12 characters (UPC A, normal ver- Activate version A
sion)
6 characters (UPC E, short version) Activate version E
Codabar Number of bars Number – 8 Calculated code length
ICode = —————————
4
Code 128 (character set A) Number of bars Number – 10 Calculated code length
ICode = —————————
3
EAN 128 Number of bars Number – 10 Calculated code length
ICode = —————————
3
Pharmacode Number of bars Number Number = code length
1) Check digit optional for code 39, 2/5 Interleaved, Codabar. Check digit is always integrated into the bar code print for EAN, UPC, code 128, code 93, EAN 128 according to the specification
(automatically eliminated when the bar code scanner reading results are generated)
2) Apart from a few exceptions, every printed character represents an ASCII character which has to be decoded.
Extended for code 39. The number of characters in the bar code scanner's data string may be greater than the number of characters in the print image for code 93, code 128 and EAN 128, since they are made up
of several character sets.
Tab. 11-1: Help table for calculating the code length of a bar code

11.4 Ordering information for bar code scanner and accessories
11.4.1 Ordering information for CLV63x Bar Code Scanner
Order no. Type Scanning method Reading Connection (design)

window
CLV630: Long-range reading range
oscillating mirror
oscillating mirror
CLV631: Mid-range reading range
oscillating mirror
oscillating mirror
CLV622: Short-range reading range
oscillating mirror
oscillating mirror
Tab. 11-2: Variants of the CLV63x Bar Code Scanner

11.4.2 Accessories: Mounting devices
Order no. Description Fig.

2020410 Fixing bracket incl. installation material.
For dimensional drawing, see chapter 11.5.1 Dimensional drawing fixing bracket no.
2020410, page 106
2025526 Quick release clamp incl. installation material.

For dimensional drawing, see chapter 11.5.2 Dimensional drawing of quick release clamp
no. 2025526, page 107
2042800 Fixing Bracket incl. installation material.

For dimensional drawing, see chapter 11.5.3 Dimensional drawing fixing bracket no.
2042800, page 108
2042801 Round rod holders for round rods and tubes with an outer diameter of 12...20 mm (0.47 ...
0.8 in), incl. installation material.
For dimensional drawing, see chapter 11.5.4 Dimensional drawing of round rod holder no.
2042801, page 109
Tab. 11-3: In stock accessories: Installation accessories
11.4.3 Accessories: Connection modules
Order no. Type Description Display

1042256 CDB620-001 Connection module for a CLV63x, with:
• 1 x 15-pole D-Sub-HD device socket
• 4 x cable connections M16 (clamping range Ø 4.5 ...10 mm
(0.18 ... 0.39 in))
• Terminal strips (signal distribution unit) for wiring the data and func-
tion interfaces (digital switching inputs and outputs)
• 1 x internal 9-pole D-Sub "Aux" plug
• 9 x LED (status indicators)
• Operating voltage 10...30 V DC
• Polycarbonate housing, enclosure rating IP 651)
• Operating temperature -352) ...+40 °C (-312) ... +104 °F)
• Dimensions 124.2 mm x 113.1 mm x 53.9 mm (7.56 in x 6.54 in
x2.74 in)
• Weight approx. 260 g (9.17oz)
1042257 CDB620-101 As CDB620-001, but with:
(0.18 ... 0.39 in))
• 2 x 5-pole M12 circular connector (1 x plug, 1 x socket)
1042258 CDB620-201 As CDB620-001, but with:

(0.18 ... 0.39 in))
• 1 x cable connection M12 (clamping range Ø 4.5...7mm
(0.18...0.28in))
1025362 CDM420- Connection module for a CLV63x, with:
0001 • 1 x 15-pole D-Sub-HD device socket
• 6 x cable connections M16 (clamping range Ø 4.5...10mm
(0.18...0.39in))
• Terminal strips (signal distribution unit) for wiring the data and func-
tion interfaces (digital switching inputs and outputs)
• Operating voltage 10...30 V DC, current consumption 0.5 W without
CLV63x
• Polycarbonate housing, enclosure rating IP 651)
• Operating temperature -352) ...+40 °C (-312) ... +104 °F)
• Dimensions 191.9 mm x 166.2 mm x 69.7 mm (7.56in x 6.54in
x2.74in)
Application of CLV63x in combination with the parameter memory
module CMC600 available from week 7/2008.
1028487 CDM420- As CDM420-0001, but for max. two CLV63x with:
0004 • 2 x 15-pole D-Sub-HD device sockets
• 2 x 5 LED (status indicators)
Application of CLV63x in combination with the parameter memory
module CMC600 available from week 7/2008.
1) When using a SICK scanner standard connection cable
2) Dormant (no installation or electrical installation), up to –20 °C (-4 °F)
Tab. 11-4: In stock accessories: Connection modules
11.4.4 Accessories: Extensions for connection modules

1042259 CMC600- Parameter memory module (connection module cloning)
101 • Plug-in using connection module CDB620 or CDM420
• Storage of the parameter set of CLV63x (from firmware V 1.00)
• Rotary switch for activating CLV63x network operation
• Operating voltage 10 ... 30 V DC using CDB620 or CDM420
• Current consumption 0.5 W
• Operating temperature 0 ... +40 °C
2029466 CDM4001) Display module (connection display module)
• In the optional housing cover for connection module CDM420
• Display of reading results and reading diagnosis data of CLV63x
(from firmware V 1.00)
• LCC with 4 x 20 characters, keyboard with 5 keys
• Connection via flat cable
• Operating voltage 18 ... 30 VDC using CDM420, current consump-
tion 1 W
Prerequisite: Parameter memory module CMC600-101 for addressing
the display.
2029468 CMP400 Power supply module (connection module power)

• Installed in connection module CDM420
• Power supply of CLV63x from the alternating current network
• Input voltage 100 ... 250 VAC/50 ...60 Hz
• Output voltage 24 V DC, max. 10.8 W (short-circuit proof)
• Connection to CDM420 via flat cable
2030091 CMP4902) Power supply module (connection module power)
• In the optional housing cover for connection module CDM420
• Power supply of CLV63x from the alternating current network
• Input voltage 100 ... 250 V AC/50 ...60 Hz
• Output voltage 24 V DC, max. 25 W (short-circuit proof)
• Connection to CDM420 via flat cable
1026241 CMF400- Field bus gateway (connection module field bus)

1001 • Installed in connection module CDM420
• Connection of a CLV63x (from firmware V 1.00) via RS-232 data in-
terface to Profibus DP (slave)
• Changeable front panel: 9-pole D-Sub socket (bus), enclosure rating
IP 20
• On the gateway in the device, 5-pole terminal strip for connecting
two digital inputs and outputs each
• Connection to CDM420 via connector
• Operating voltage 18 ... 30 VDC using CDM420, current consump-
tion 2 W
• Configuration with PC software "ComPro" (included in delivery)
• Configuration with SOPAS-ET from Q4/2007

1026643 CMF400- As CMF400-1001, but with:
1101 • Changeable front panel: 9-pole D-Sub socket (bus), enclosure rating
IP65
1028663 CMF400- As CMF400-1001, but with:

1201 • Changeable front panel: 2 x 5-pole M12 circular connector (1 x plug,
1 x socket) for bus, enclosure rating IP65
1026242 CMF400- Field bus gateway (connection module field bus)

2101 • Installed in connection module CDM420
• For connecting a CLV63x (from firmware V 1.00) via RS-232 data in-
terface to DeviceNet (slave)
• Changeable front panel: 5-pole M12-plug (bus), enclosure rating
max. IP 65
• On the gateway in the device, 5-pole terminal strip for connecting
two digital inputs and outputs each
• Connection to CDM420 via connector
• Operating voltage 18 ... 30 V DC using CDM490, current consump-
tion 2 W
• Configuration with PC software "ComPro" (included in delivery)
• Configuration with SOPAS-ET from Q4/2007
6029030 - Profibus connector, IP 65, for CMF400-1101 -
1) Simultaneous operation together with power supply module CMP490 not possible
2) Simultaneous operation together with display supply module CMD400 not possible
Tab. 11-5: In stock accessories: Extensions for connection modules
11.4.5 Accessories: Separate field bus modules

1041251 CDF600- PROFIBUS DP Proxi
0100 • Connection of a CLV63x (from firmware V2.50) via RS-232 data in-
terface to PROFIBUS DP
• 1 x 15-pole D-Sub-HD socket for CLV63x
• 1 x 5-pole M12 plug/socket for bus connection
• 1 x 5-pole M12 plug for operating voltage
• 1 x 4-pole M8 socket for configuration (Aux, RS-232)
• Operating voltage 24 V DC ± 20 %, current consumption type 5 W
• Aluminium die casting housing, enclosure rating IP 65
• Operating temperature 0 ... + 40 °C (32 ... 104 °F)
• Dimensions 225 mm (8.6 in) x 76,5 mm (3.03 in) x 47 mm (1.9 in)
(without direct connections)
• Configuration: via 3 x rotary switches and SOPAS-ET
Tab. 11-6: In stock accessories: Separate field bus modules
11.4.6 Accessories: Cables for standard version
Order no. Description Wires Length Connection

6034417 Extension cable for data and function interfaces, 15 2 m (6.56 ft) CLV63x to CDB620, CDM420
2043413 shielded, with 15-pole D-Sub-HD socket and 15-pole, D- 3 m (9.84 ft)
Sub-HD plug
6034418 Extension cable for data and function interfaces, Ø 15 x 2 m (6.56 ft) CLV63x for free wiring
7 mm (0.28 in), shielded, with 15-pole D-Sub-HD 0.16 mm²
socket and open end (26 AWG)
6034419 Extension cable for data and function interfaces, Ø 6.8 16 x Sold by the CLV63x to CDB620, CDM420
mm (0.27 in), shielded, for lengths up to 3 m (9.84 ft) 0.14 mm² metre
(26 AWG)
Tab. 11-7: In stock accessories: Cables and connectors for the standard version of the bar code scanner
11.4.7 Accessories: Cables for Ethernet version
Order no. Description Wires Length Connection

6034414 Ethernet cable (patch), twisted pair, shielded, with 4- 2x2 2 m (6.56 ft) CLV63x to Ethernet
6029630 pole M12 round plug (D coded), IP 65 and 8-pole RJ45 3 m (9.84 ft)
plug
6034415 5 m (16.4 ft)
6030928 10 m
(32.8 ft)
6034420 Ethernet cable (patch), twisted pair, shielded, with 2 x 2x2 2 m (6.56 ft) CLV63x to Ethernet
6034421 4-pole M12 round plug (D coded), IP 65 3 m (9.84 ft)
6034422 5 m (16.4 ft)
2042916 Connection cable for data and function interfaces, 12 0.9 m (3 ft) CLV63x to CDB620, CDM420
2041834 shielded, with 12-pole M12 round socket and 15-pole, 2 m (6.56 ft)
D-Sub-HD plug, IP 67
2042914 3 m (9.84 ft)
2042915 5 m (16.4 ft)
6034605 Connection cable for data and function interfaces, Ø 12 x 5 m (16.4 ft) CLV63x for free wiring
6.2 mm (0.24 in), shielded, with 12-pole M12 round 0.14 mm²
socket and open end. (26 AWG)
Tab. 11-8: In stock accessories: Cables and connectors for the Ethernet version of the bar code scanner
11.4.8 Accessories: General cables and connectors
Order no. Description Wires Length Connection/view

6021164 CAN data cable, shielded, twisted pair, with 5-pole 2 x 0.32 mm² 1 m (39.37 CLV63x via CDB620 to CAN
M12 socket and 5-pole M12 plug, IP 65, PVC-free (28 AWG) in) bus
6021165 2 x 0.25 mm² 3 m (118.11
(28 AWG) in)
6021168 5 m (196.85
in)
6021166 CAN data cable, Ø 6.8 mm (0.27in), shielded, 2 x 0.32 mm² 5 m (196.85 CLV63x via CDB620 to CAN
twisted pair, with 5-pole M12 socket and open end (28 AWG) in) bus
(wire end ferrules), IP65, PVC-free 2 x 0.25 mm²
(28 AWG)
6021167 CAN terminal resistance, shielded, with 5-pole M12 - - CAN bus connection
plug, IP 65
Order no. Description Wires Length Connection/view

6027048 Unitronic CAN data cable, Ø 9.7 mm (0.38 in), 2 x 2 x 0.5 mm² Sold by the CAN-Bus
twisted pair (21 AWG) metre
2014054 RS-232 data cable, shielded, with 2 x 9 -pole D-Sub 3 3 m (118.11 CLV63x to PC
sockets. SICK null modem cable (pin 2 and pin 3 in)
crossed)
2030490 Data cable with 9-pole D-Sub plug and 3-pole molex 3 0.25 m (9.84 PC to CMF400
plug. For configuring the CMF400 with PC software in)
"ComPro"
Required in addition to the extension: Data cable
no. 2014054
6025906 Power supply line, with 5-pole M12 socket (direct), 5 x 0,34 mm² 2 m (78.74 CDF600 at power supply
A coded and open end (28 AWG) in)
6025908 As No. 6025906, but longer 5 x 0,34 mm² 10 m (394
(28 AWG) in)
6025909 Power supply line, with 5-pole M12 socket (90° off- 5 x 0.34 mm² 2 m (78.74
set), A coded and open end (28 AWG) in)
6025911 As No. 6025909, but longer 5 x 0,34 mm² 10 m (394
(28 AWG) in)
6025931 Connection cable for switching input or output, with 2 m (78.74 CDF600 at sensors and PLC
5-pole M12 plug (direct), A coded and 5-pole M12 in)
socket (direct), A coded
6021195 Data cable (RS-323), shielded, with 4-pole M8 plug 2 m (78.74 CDF600 on PC
and 9-pole socket. For CDF600 configuration with in)
SOPAS-ET
6021156 Terminating resistor for PROFIBUS, 5-pole M12 plug - - On PROFIBUS
(direct), B coded
6021353 5-pole M12 socket (direct), B coded, for PROFIBUS - - CDF600 on PORFIBUS (Bus IN)
connection cable
6021354 5-pole M12 plug (direct), B coded, for PROFIBUS - CDF600 on PORFIBUS (Bus
connection cable OUT)
6021355 PROFIBUS connection, shielded 2 x 0,34 mm² Sold by the PROFIBUS network
(28 AWG) metre
4038847 Sealing rubber IP 65 for extension cables with 15- - -
pole D-Sub connectors
6009438 D-Sub connector housing (metal) for 9-pole or 15- - -

pole HD inserts
6010019 D-Sub connector insert, 15-pole HD female - -

multipoint connector (socket), hand soldering
6010020 D-Sub connector insert, 15-pole HD male multipoint - -

connector (plug), hand soldering
Tab. 11-9: In stock accessories: General cables and connectors for bar code scanner
11.4.9 Accessories: Reading pulse sensors

Important
The SICK catalog "SENSICK Sensoren for Automation" (order no. 8006530, English) con-
tains a large selection of photoelectric reflex switches and photoelectric proximity switches
as well as accessories (holders, connection cables).
11.4.10 Accessories: Memory Media
Order no. Description

4051366 Micro SD memory card (Flash-Card), 512 MB
Tab. 11-10: In stock accessories: Memory media for CLV63x Bar Code Scanner
11.5 Dimensional drawing accessories
11.5.1 Dimensional drawing fixing bracket no. 2020410
Included to fix the bar code scanner to the bracket:

2 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking
Fig. 11-1: Dimensions of the fixing bracket no. 2020410
11.5.2 Dimensional drawing of quick release clamp no. 2025526
Included to fix the bar code scanner to the clamp:

2 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking
Fig. 11-2: Dimensions of the quick release clamp no. 2025526
11.5.3 Dimensional drawing fixing bracket no. 2042800
Included to fix the bar code scanner to the bracket:

• 3 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking
• 3 x spring washer A5
Fig. 11-3: Dimensions of the fixing bracket no. 2042800
11.5.4 Dimensional drawing of round rod holder no. 2042801
Included to fix the bar code scanner to the holder:

• 3 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking
• 3 x spring washer A5
Fig. 11-4: Dimensions of the round rod holder no. 2042801
11.6 Supplementary documentation
Order no. Title Language Contents

8012119 Operating instructions "Connection module CDB620“ German/ Description of the wiring for the bar code scan-
English ner with the host/PLC/sensor using connec-
tion module CDB620
8010004 Operating instructions "Connection module CDM420- German/ Description of the wiring for the bar code scan-
0001“ English ner with the host/PLC/sensor using connec-
tion module CDM420
8011155 Operating instructions "Connection module CDM420- German/ Description of the wiring for two bar code
0004“ English scanners with the host/PLC/sensor using con-
nection module CDM420
8012120 Operating instructions "Parameter memory module German/ Description of operating the module in con-
CMC600“ English nection module CDB620 or CDM420
8010372 Operating instructions "Display module CMD400“ German/ Description of operating the module in con-
English nection module CDM420
8010365 Operating instructions "Power supply module CMP400“ German/ Description of installing the module in connec-
English tion module CDM420
8010601 Operating instructions "Power supply module CMP490“ German/ Description of installing the module in connec-
English tion module CDM420
8010461 Operating instructions "Field bus gateway CMF400- German Description of installing and operating (config-
1x01 for Profibus-DP“ uring) the module in connection module
CDM420
8010463 Operating instructions "Field bus gateway CMF400- German Description of installing and operating (config-
2101 for DeviceNet“ uring) the module in connection module
CDM420
8012213 Operating instruction "Field bus module CDF600-0100 German Description of installation, operation and con-
for PROFIBUS-DP" figuration
8009179 Operating instructions "Use of the CAN interface" German Description of setting up a CAN scanner net-
work (electrical connection, configuring the
bar code scanner, functions) and integrating it
in a CAN open network
Tab. 11-11: Supplementary documentation
11.7 Glossary
Also see the SOPAS-ET configuration software online help for further terms.
Aperture angle α
Aperture within the boundaries of which the bar code scanner is able to detect codes
(through the lenses). A V-shaped area appears radially in front of the reading window, at
right angles to the conveyor system (reading from above), in which the codes to be read
must be positioned.
Aspect ratio
For bar codes with the code height (strip length) to code length (number of characters) ratio.
Aux interface
Logical auxiliary data interface of the bar code scanner with a fixed data output format,
physically switched to RS-232 (Aux) and Ethernet (port 2111). With this data interface, ac-
cess to the bar code scanner for the configuration is always possible with the PC and the
SOPASET configuration software. The data interface is also used for diagnosis (output of
reading diagnosis data or monitoring the data traffic on the Host interface). For the physical
RS-232 interface, the following applies: fixed data format, data transfer rate 57.6 kbd. The
data output to the PC via RS-232 can be switched off, existing Aux interface communication
via the Ethernet interface (port 2111) remains active.
Bar code
Field of dark strips (bars) and light spaces (elements) arranged in parallel, which, by working
to a certain rule (specification), can be represented on the medium (subsurface) by various
print processes. A user-readable (alpha)numeric character is produced from each machin-
ereadable, corresponding number and combination of strips and spaces. Since the entire
coded information, framed by start and stop characters, is available as a whole in one di-
mension and is also usually analysed by line, bar codes are also referred to as linear codes.
The various code types differ in their codeable character inventory, design (number of ele-
ments per character, number of characters, start/stop characters, check characters), their
information density and in their print tolerances. The length of the code strips and spaces
has no bearing on the information content. However, longer code strips and spaces can be
more easily analysed by the reading device.
CAN interface
Physical data interface. Controls construction of a rapid SICK-specific CAN SENSOR network
with various functions (e.g. multiplexer, master/slave). Access to the CLV63x Bar Code
Scanner for configuration is possible via the CAN interface (network) using the SOPAS-ET
configuration software in remote mode.
Code geometry
Code length and height dimensions.
Command strings, commands

User interface to the bar code scanner, as an alternative to the SOPAS-ET configuration soft-
ware. The command string form a clearly structured command language for changing the
parameter value sets in the bar code scanner online. Directly accesses the command inter-
preter of the bar code scanner. Use of the host requires a corresponding programming task.
The SOPAS-ET configuration software is based on the command strings.
Configuration file
Project file for the SOPAS-ET configuration software in which either only one complete pa-
rameter value set for a device or, if several devices are grouped into one project, the com-
plete parameter value set for each device, is saved for archiving on the PC. The project file
can be expressed as a table, transferred to the Windows clipboard or provided as a PDF.
Data output string

A structured data telegram for the reading results in two independent data output formats
that the bar code scanner itself prepares for output from its database. The output formats
can be output via the Host interface to the physical data interfaces RS-232/RS-422/485,
Ethernet or CAN. The design of the output formats is flexible (sequence of the code seg-
ments and elements, link with event conditions, filters, sorters etc.) and can be widely
adapted to the application-specific requirements.
Decoder, decoding
From the code type-dependent analysis routine to reconstruction of the codes read in elec-
tronic form, in order to decipher the data content.
Default setting
The factory default setting of all of the bar code scanner’s parameter values is saved in its
permanent memory and can be reloaded at any time when the device is connected using
the CLV63x menu to the bar code scanner’s working memory. This rejects all changes that
were made in an application-specific configuration if they were not permanently saved in
SOPAS-ET after the request. If necessary, the data connection to the bar code scanner itself
is lost.
However, the application-specific basic setting enables all parameter values except for
those for the communication parameter to be set to the factory default settings. The existing
communication with the bar code scanner remains unaffected.
Deflection angle
Angle which the scanning line covers at both sides each of the central position CW=50 (cor-
responds to 0°) when deflected by the oscillating mirror. Also called oscillation angle.
Deflection range
Deflection of the scanning line by way of the oscillating mirror across the scanning direction
to both sides of the central position CW=50 (corresponds to a light exit under 105° (default
setting)). Also called oscillation amplitude.
Download
Transfer process of the parameter values using the SOPAS-ET configuration software from
the PC to the connected bar code scanner.
In "Online" communication mode, the SOPAS-ET configuration software always transfers the
just modified parameter values in the background automatically and temporarily to the
working memory (RAM) of the bar code scanner with the "Immediate download" option (de-
fault setting). With this option, the current parameter values in the bar code scanner are
constantly synchronised with the modifications that are made on the user interface.
With the "Download on request" option, the user is responsible for comparing them manu-
ally. If individual parameter values have unsynchronized statuses between SOPAS-ET and
the connected bar code scanner, SOPAS-ET identifies these parameters with a blue frame.
Using the context menu (right mouse button), if necessary the modified parameter value on
a register tab (DOWNLOAD PARAMETER VALUE) can be transferred manually to the bar code scan-
ner. Using the Communication menu, either modified parameter values only (DOWNLOAD
MODIFIED PARAMETERS TO DEVICE) or all of the bar code scanner’s parameter values (DOWNLOAD
ALL PARAMETERS TO DEVICE) can be transferred.
The parameter values that were temporarily changed in the bar code scanner are only saved
permanently when the storage option "Permanent" (menu CLV63X) is selected. The trans-
ferable parameter values depend on the current user level in SOPAS-ET.
Error messages
Messages in coded form with which the bar code scanner displayed a diagnosed error. The
bar code scanner differentiates between four error types: Information, Warning, Error, Fatal
Error. The error messages can be displayed in the SOPAS-ET configuration software on the
System Informationen register tab.
Ethernet interface
Physical data interface with transfer rate 10/100 MBit/s and TCP/IP protocol. The Ethernet
interface can be used alternatively to and also in parallel with the physical interfaces RS-
232, RS-422/485.
Port 2112 (Host interface) is used to output the reading result and port 2111 (Aux interface)
among other things is used to output reading diagnosis data and to monitor the data traffic
on the Host interface. The bar code scanner can be configured using both ports. If the Aux
interface data output via RS-232 is eliminated, existing communication via Ethernet re-
mains active. The same applies to the Host interface, although the data output via Ethernet
can be eliminated separately.
Function interfaces
Digital switching inputs and outputs of the bar code scanner.
Good read
The defined evaluation condition(s) were successfully met during the last reading pulse in
the reading process.
Host interface
Logical main data interface of the bar code scanner with two independent, configurable
data output formats. Allows, among other functions, the output of the reading result in tel-
egram form to the host/PLC. Physically switchable to RS-232/RS-422/485 and Ethernet
(port 2112) or CAN. Works as a gateway in conjunction with the SICK-specific CAN-SENSOR
network. Provides various transfer protocols (except for CAN).
With the Host interface, access to the bar code scanner for configuration and diagnosis is
always possible with the SOPAS-ET configuration software. The data transfer rate is 57.6
kbd in the default setting. The data output via RS-232/RS-422/485 can be switched off,
existing Host interface data output via Ethernet remains active. However, it can be eliminat-
ed separately.
Line scanner
Scanner that uses a polygon mirror wheel with paraxial mirrors to deflect a focused laser
beam extremely fast. As a result, it creates a light spot in the reading plane that moves along
a straight line, which appears to the naked eye as a stationary scan line.
Line scanner with oscillating mirror

Line scanner that also deflects the laser beam about a central position, on both sides and
perpendicular to the san direction using an oscillating mirror. By doing so, the bar code
scanner can search for bar codes in larger areas. In addition to basic deflection to the max-
imum oscillation amplitude, optimum oscillating mirror functions are also possible.
Master/Slave configuration
Special arrangement and technical circuit connection of several bar code scanners to one
reading station (e.g. multi-side reading) using the CAN interface. Via the master the combi-
nation acts on the host as just one device.
Multi-reading
Selectable number of readings which must each deliver internal results from one and the
same bar code before the bar code scanner generates the reading result.
No read
The defined evaluation condition(s) were not met during the last reading pulse in the read-
ing process.
No read format
Special, configurable output format for no reads in the data output string as a replacement
for the output formats of a reading with fulfilled evaluation conditions. In its default setting,
the bar code scanner displays the "NoRead" string as the no read format, framed by STX and
EXT.
Oscillating mirror reversal point

Point of deflection the oscillating mirror is at in which a reversal of direction takes place.
Parameter value set

Data set which is used to initialise and activate the implemented functions of the bar code
scanner. Transferred using the upload (all parameter values only) or download from the bar
code scanner SOPAS-ET configuration software or vice versa.
Raster scanner
Scanner that uses a polygon mirror wheel with tilted mirrors to deflect its focused laser
beam extremely quickly. As a result, it creates a light spot that moves quickly in several rows
across the reading plane. Each light spot repeatedly moves along a straight line. It thereby
appears to human eyes as one of several stationary scan lines.
Reading angle (RA value)

The reading angle from the reading window to the red scanning line of the scanning beam
under which the middle of a bar code is detected. Recorded by the bar code scanner for
each scan and used, e. g., for the separation of bar codes with identical data contents. For
the decoding process, the active analysis area along the scanning line can be restricted ap-
plication- specifically by presetting the minimum and maximum RA values.
Reading diagnosis data

Code-, object- or device-related data which the bar code scanner derives directly from the
reading process. The data allows, among other things, an assessment of the reading quality
and to draw conclusions on the reading process.
Reading gate, reading interval

Time window in which the bar code scanner switches on the scanning line and attempts to
recognise valid bar codes from the read information. The reading gate can be shorter than
the external reading pulse, depending on the output mode of the selected reading result.
Reading pulse
Triggering of the internal reading gate via a bar code scanner-external pulse is carried out
by means of an external trigger source such as a photoelectric reflex switch or a command
string via the data interface. With internal trigger source "automatic tick", the bar code scan-
ner creates the reading pulse itself.
Reading range (DOF)

Depth of field at both sides of the lens focal point at the reading level. The size of the range
depends on resolution and reading distance.
Reading result
Electronic display and output of the data contents of the scanned bar codes together with
reading diagnosis data in a data output string at the defined output time.
Result status output

Adjustable function of the two independent switching outputs "Result 1" and "Result 2" of
the standard version. Indicates either the status of the reading result (e.g. good read) or the
fulfillment of a definable, event-dependent evaluation condition for the read operation
(such as Match1). The outputs can also be switched off individually or together. The Ether-
net version does not provide any switching outputs on its connectors. However, the function
with two switching inputs can be accessed via connection module CDB620 in combination
with the parameter memory module CMC600.
The "Result" LED is not coupled with one of the result outputs. It only shows status "Good
read" for approx. 100 ms when generating reading results via the data interface.
Saving to the bar code scanner

The application-specific parameter set can be stored in the bar code scanner either tempo-
rarily or permanently. In the case of temporary storage, the parameter set is only contained
in the temporary working memory (RAM) and is lost as soon as the power supply is switched
off. In the case of permanent storage, the parameter set is also transferred to the bar code
scanner’s permanent memory and saved as a current data set after switching off. The de-
fault setting is deposited in a fixed, Read Only Memory (ROM) irrespective of this.
Sending point
Output time of the reading result in relation to the start of the reading pulse and the fulfilled
evaluation conditions.
SMART620 decoder
Specially developed decoder for reading bar codes with bad or soiled print images.
SOPAS-ET
PC configuration software, to run on Windows 2000TM, XPTM and VistaTM. Used for online com-
munication with the bar code scanner in the dialog (configuration, displaying reading
events, diagnosis) as well as for preparatory offline configuration of stand-alone devices or
the grouping of the same/different SOPAS-ET-compatible SICK devices in a project. The pa-
rameters are exchanged device-specific with the bar code scanner/the devices via upload
and download.
SOPAS-ET help
Online help which supports use of the SOPAS-ET configuration software. The parameter
functions of the bar code scanner are explained in the online help. Runs using an HTML
browser, such as "Internet ExplorerTM", and can be called up in the SOPAS-ET configuration
software.
Start/Stop operation
In this reading operation mode, only one object per reading pulse is located in the reading
area. Two external sensors or command strings control the beginning and end of the read-
ing pulse for the bar code scanner (stand-alone device). The length of the reading area is
determined in this case by the distance of both reading pulse sensors for the start (begin-
ning of the reading area) and stop (end of the reading area). The minimum reading distance
between two objects must always be greater than the length of the reading area.
In the case of combined use with other bar code scanners in a master/slave combination
(e.g. unidirectional double-side reading), the bar code scanner as a slave receives its pulse
signals from another bar code scanner (master). The bar code scanners are networked via
the CAN interface, the output of the master’s reading result via its RS- 232/RS-422/485
interface and/or the Ethernet interface.
Upload
Transfer process of all parameter values from the connected bar code scanner’s working
memory to a PC in the SOPAS-ET configuration software for display and modification. This
is achieved when the device is connected and communication is successfully carried out af-
ter the scanning process for a confirmed request to synchronise the user interface and the
bar code scanner. Where necessary, this can be triggered manually in the Kommunikation
menu (UPLOAD ALL PARAMETERS FROM DEVICE Parameter values must be represented in the reg-
ister tabs before the current parameter value set can be modified.
User interface
Windows-oriented input interfaces in the SOPAS-ET configuration software for operation
and configuration of the bar code scanner.
11.8 EC Declaration of Conformity

The figure shows a scaled down version of the EC Declaration of Conformity (page 1) for the
CLV63x Bar Code Scanner.
¾ The complete EC Declaration of Conformity and the list of device versions and the
standards met can be requested from SICK AG.
Fig. 11-5: EC Declaration of Conformity for the bar code scanner (page 1, scaled down version)
11.9 Code samples of bar codes (selection)
2/5 Interleaved EAN 13-digit Code 39
X
3
4 096072 616559
6
9876543210
V
L
C
Module width 0.30 mm Module width 0.35 mm Module width 0.50 mm
(11.8 mil) (13.8 mil) (19.7 mil)
Fig. 11-6: Code samples of bar codes of various module widths (print ratio 2:1)

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Australia Polska
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Ceská Republika 3KRQH
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E-Mail [email protected] Russia
China 3KRQH
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Danmark Schweiz
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España Suomi
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France Sverige
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Great Britain Taiwan
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India Türkiye
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Italia USA/Canada/México
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Japan (0DLOLQIR#VLFNXVDFRP
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(0DLORIILFH#VLFNDW www.sick.com
SICK AG | Waldkirch | Germany | www.sick.com


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Operating Instructions

CLV63x Bar Code Scanner

CLV63x Bar Code Scanner

Software/Tool Function Version

Latest manual version

2 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011970/S345/2008-04-16

8011970/S345/2008-04-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 3

CLV63x Bar Code Scanner

4 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011970/S345/2008-04-16

CLV63x Bar Code Scanner

Figures and Tables

8011970/S345/2008-04-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 5

CLV63x Bar Code Scanner

6 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011970/S345/2008-04-16

CLV63x Bar Code Scanner

8011970/S345/2008-04-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 7

CLV63x Bar Code Scanner

8 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011970/S345/2008-04-16

CLV63x Bar Code Scanner

1 Notes on this document

This document contains the following information:

A step-by-step approach is taken for all tasks.

1.2 Target group

Tasks Target group

Tab. 1-1: Target group

1.3 Depth of information

8011970/S345/2008-04-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 9

CLV63x Bar Code Scanner

1.4 Used symbols

Reference Italic script denotes a reference to further information.

This symbol indicates supplementary technical documentation.

10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011970/S345/2008-04-16

CLV63x Bar Code Scanner

2.1 Authorised users

8011970/S345/2008-04-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 11

CLV63x Bar Code Scanner

2.2 Intended use

2.3 General safety precautions and protection measures

2.3.1 Electrical installation work

Risk of injuries due to electrical current!

Important Electrical installation should only be carried out by qualified staff.

12 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011970/S345/2008-04-16

CLV63x Bar Code Scanner

2.3.2 Laser radiation of the bar code scanner

Damage to the eyes through laser radiation!

8011970/S345/2008-04-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 13

CLV63x Bar Code Scanner

Standard version Ethernet version

Device CLV630 CLV631 CLV632

14 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011970/S345/2008-04-16

CLV63x Bar Code Scanner

2.4 Quick stop and quick restart

2.4.1 Switching off the bar code scanner

2.4.2 Switching the bar code scanner back on

8011970/S345/2008-04-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 15

CLV63x Bar Code Scanner

2.5 Environmental information

2.5.1 Energy requirements

All values with unwired switching outputs.

2.5.2 Dispose of the device after decommissioning