CM Radios Detailed Service Manual 6866545D30-O

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Commercial Series

CM Radios

Detailed Service Manual


6866545D30-O
ii
Commercial Series
CM Radios

Detailed Service Manual


6866545D30-O

Contents

Section 1 Service Maintainability

Section 2 Controlhead Service Information

Section 3 UHF2 Service Information

Section 4 VHF2 Service Information

Section 5 Midband Service Information

Section 6 UHF2 High Power Service Information

Section 7 VHF2 High Power Service Information

WLS EMEA Publications Department, Jays Close, Viables Industrial Estate, Basingstoke, Hampshire, RG22 4PD, UK.
Issue : December 2003 iii
iv
Commercial Series
CM Radios
Service Maintainability

Issue: December 2003


ii

Computer Software Copyrights


The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or
reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this manual may not be copied or reproduced in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license
under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive
royalty-free license to use that arises by operation of law in the sale of a product.
iii

Table of Contents

Chapter 1 INTRODUCTION

1.0 Scope of Manual ..................................................................................................1-1


2.0 Warranty and Service Support.............................................................................1-1
2.1 Warranty Period and Return Instructions .......................................................1-1
2.2 After Warranty Period .....................................................................................1-1
2.3 European Radio Support Centre (ERSC).......................................................1-2
2.4 Parts Identification and Ordering ....................................................................1-2
2.5 EMEA Test Equipment Support......................................................................1-2
2.6 Technical Support...........................................................................................1-3
2.7 Related Documents ........................................................................................1-3
3.0 Radio Model Information......................................................................................1-4

Chapter 2 MAINTENANCE

1.0 Introduction ..........................................................................................................2-1


2.0 Preventive Maintenance ......................................................................................2-1
2.1 Inspection .......................................................................................................2-1
2.2 Cleaning .........................................................................................................2-1
3.0 Safe Handling of CMOS and LDMOS..................................................................2-2
4.0 General Repair Procedures and Techniques.......................................................2-2
5.0 Notes For All Schematics and Circuit Boards ......................................................2-5

Chapter 3 SERVICE AIDS

1.0 Recommended Test Tools...................................................................................3-1


2.0 Test Equipment....................................................................................................3-2
iv
v

SAFETY INFORMATION
Read this information before using your radio.

PRODUCT SAFETY AND RF EXPOSURE FOR MOBILE TWO-WAY RADIOS


INSTALLED IN VEHICLES OR AS FIXED SITE CONTROL STATIONS.
This document provides information and instructions for the safe and efficient operation of Motorola
Mobile Two-Way Radios. The information provided in this document supersedes information
contained in user guides published prior to February 2002.

COMPLIANCE WITH RF ENERGY EXPOSURE STANDARDS


Note:This Radio is intended for use in occupational/controlled applications, where users have been
made aware of the potential for exposure and can exercise control over their exposure. This radio
device is NOT authorized for general population, consumer or similar use.
This user safety booklet includes useful information about RF exposure and helpful instructions on
how to control your RF exposures.
Your Motorola radio is designed and tested to comply with a number of national and international
standards and guidelines regarding human exposure to radio frequency electromagnetic energy. This
radio complies with IEEE and ICNIRP exposure limits for occupational/controlled RF exposure
environments at usage factors of up to 50% talk–50% listen. In terms of measuring RF energy for
compliance with the IEEE/ICNIRP exposure guidelines, your radio radiates measurable RF energy
only while it is transmitting (during talking), not when it is receiving (listening) or in standby mode.

Your Motorola two-way radio complies with the following RF energy exposure
standards and guidelines:
● United States Federal Communications Commission, Code of Federal Regulations; 47 CFR part 2
sub-part J
● American National Standards Institute (ANSI) / Institute of Electrical and Electronic Engineers
(IEEE) C95. 1-1992
● Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition
● International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998
● Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radiofrequency Electro-
magnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999
● Australian Communications Authority Radiocommunications (Electromagnetic Radiation - Human
Exposure) Standard 2001
● ANATEL, Brasil Regulatory Authority, Resolution 256 (April 11, 2001) “additional requirements for
SMR, cellular and PCS product certification.”
vi

COMPLIANCE AND CONTROL GUIDELINES AND OPERATING INSTRUCTIONS FOR


MOBILE TWO-WAY RADIOS INSTALLED IN VEHICLES
To control your exposure and ensure compliance with the occupational/controlled environment
exposure limits, always adhere to the following procedures:
● To transmit (talk), push the Push-To-Talk (PTT) button; to receive, release the PTT button. Transmit
only when people outside the vehicle are at least the minimum lateral distance away from a properly
installed, externally-mounted antenna. Table 1 lists the minimum distance for bystanders in an
uncontrolled environment from the transmitting antenna at several different ranges of rated radio
power for mobile radios installed in a vehicle..
Table 1: Rated Power and Distance

Rated Power of Vehicle-Installed Minimum Distance from


Mobile Two-Way Radio Transmitting Antenna
Less than 7Watts 20 cm (8 Inches)
7 to 15 Watts 30.5 cm (1 Foot)
16 to 50 Watts 61 cm (2 Feet)
51 to 110 Watts 91.5 cm (3 Feet)

● Install mobile antennas at the centre of the roof and centre of the trunk deck. These mobile installa-
tion guidelines are limited to metal body vehicles. The antenna installation must additionally be in
accordance with:
a. The requirements of the antenna manufacturer/supplier
b. Instructions in the Radio Installation Manual.
● Use only Motorola-approved supplied or replacement antenna. Use of non–Motorola - approved
antennas, modifications, or attachments could damage the radio and may violate IEEE/ICNIRP regu-
lations. For a list of Motorola-approved antennas please see your dealer. Your nearest dealer can
be found at the following web site :
http://www.motorola.com/cgiss/emea/dealerlocator.html
For additional information on exposure requirements or other training information, visit
http://www.motorola.com/rfhealth.

COMPLIANCE AND CONTROL GUIDELINES AND OPERATING INSTRUCTIONS FOR


MOBILE TWO-WAY RADIOS INSTALLED AS FIXED SITE CONTROL STATIONS
If mobile radio equipment is installed at a fixed location and operated as a control station or as a fixed
unit, the antenna installation must comply with the following requirements in order to ensure optimal
performance and compliance with the RF energy exposure in the standards and guidelines listed
above:
● The antenna must be mounted outside the building on the roof or a tower if at all possible.
● As with all fixed site antenna installations, it is the responsibility of the licensee to manage the site in
accordance with applicable regulatory requirements and may require additional compliance actions
such as site survey measurements, signage, and site access restrictions in order to insure that
exposure limits are not exceeded.
vii

ELECTROMAGNETIC INTERFERENCE/COMPATIBILITY
NOTE: Nearly every electronic device is susceptible to electromagnetic interference (EMI) if
inadequately shielded, designed or otherwise configured for electromagnetic compatibility. It may be
necessary to conduct compatibility testing to determine if any electronic equipment used in or around
vehicles or near fixed site antenna is sensitive to external RF energy or if any procedures need to be
followed to eliminate or mitigate the potential for interaction between the radio transmitter and the
equipment or device.
Facilities
To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any
facility where posted notices instruct you to do so. Hospitals or health care facilities may be
using equipment that is sensitive to external RF energy.
Vehicles
To avoid possible interaction between the radio transmitter and any vehicle electronic control
modules, for example, ABS, engine, or transmission controls, the radio should be installed only by an
experienced installer and that the following precautions be used when installing the radio:
1. Refer to the manufacturer’s instructions or other technical bulletins or recommendations on radio installation.
2. Before installing the radio, determine the location of the electronic control modules and their harnesses in
the vehicle.
3. Route all radio wiring, including the antenna transmission line, as far away as possible from the electronic
control units and associated wiring.

Driver Safety
Check the laws and regulations on the use of radios in the area where you drive. Always obey them.
When using your radio while driving, please:
● Give full attention to driving and to the road.
● Pull off the road and park before making or answering a call if driving conditions so require.

OPERATIONAL WARNINGS
For Vehicles With An Air Bag
Do not mount or place a mobile radio in the area over an air bag or in the air bag deployment area. Air
bags inflate with great force. If a radio is placed in the air bag deployment area and the air bag
inflates, the radio may be propelled with great force and cause serious injury to occupants of the
vehicle.
Potentially Explosive Atmospheres
Turn off your radio prior to entering any area with a potentially explosive atmosphere. Sparks in a
potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even
death.
The areas with potentially explosive atmospheres referred to above include fuelling areas such as
below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains
chemicals or particles, such as grain, dust or metal powders. Areas with potentially explosive
atmospheres are often but not always posted.
Blasting Caps And Areas
To avoid possible interference with blasting operations, turn off your radio when you are near
electrical blasting caps, in a blasting area, or in areas posted:
"Turn off two-way radio". Obey all signs and instructions.
viii

For radios installed in vehicles fueled by liquefied petroleum gas, refer to the (U.S.) National Fire
Protection Association standard, NFPA 58, for storage, handling, and/or container information. For a
copy of the LP-gas standard, NFPA 58, contact the National Fire Protection Association, One Battery
Park, Quincy, MA.
Chapter 1
INTRODUCTION

1.0 Scope of Manual


This manual is intended for use by service technicians familiar with similar types of equipment. It
contains service information required for the equipment described and is current as of the printing
date. Changes which occur after the printing date may be incorporated by a complete Manual
revision or alternatively as additions.

NOTE Before operating or testing these units, please read the Safety Information Section in the
front of this manual.

2.0 Warranty and Service Support


Motorola offers long term support for its products. This support includes full exchange and/or repair
of the product during the warranty period, and service/ repair or spare parts support out of warranty.
Any "return for exchange" or "return for repair" by an authorised Motorola Dealer must be
accompanied by a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an
Authorised Motorola Dealer.

2.1 Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or
Reseller contract. These conditions may change from time to time and the following notes are for
guidance purposes only.

In instances where the product is covered under a "return for replacement" or "return for repair"
warranty, a check of the product should be performed prior to shipping the unit back to Motorola.
This is to ensure that the product has been correctly programmed or has not been subjected to
damage outside the terms of the warranty.

Prior to shipping any radio back to the appropriate Motorola warranty depot, please contact
Customer Resources (Please see page 2 and page 3 in this Chapter). All returns must be
accompanied by a Warranty Claim Form, available from your Customer Services representative.
Products should be shipped back in the original packaging, or correctly packaged to ensure no
damage occurs in transit.

2.2 After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways.

1. Motorola's Radio Aftermarket and Accessory Division (AAD) offers a repair service to both
end users and dealers at competitive prices.
2. AAD supplies individual parts and modules that can be purchased by dealers who are
technically capable of performing fault analysis and repair.
1-2 INTRODUCTION

2.3 European Radio Support Centre (ERSC)

The ERSC Customer Information Desk is available through the following service numbers:

Austria: 08 00 29 75 41 Italy: 80 08 77 387

Belgium: 08 00 72 471 Luxemburg: 08 00 23 27

Denmark: 80 88 05 72 Netherlands: 08 00 22 45 13

Finland: 08 00 11 49 910 Norway: 80 01 11 15

France: 08 00 90 30 90 Portugal: 08 00 84 95 70

Germany: 08 00 18 75 240 Spain: 90 09 84 902

Greece: 00 80 04 91 29 020 Sweden: 02 07 94 307

UK : 08 00 96 90 95 Switzerland: 08 00 55 30 82

Ireland: 18 00 55 50 21 Iceland: 80 08 147

Or dial the European Repair and Service Centre:

Tel: +49 30 6686 1555

Please use these numbers for repair enquiries only.

2.4 Piece Parts

Some replacement parts, spare parts, and/or product information can be ordered directly. If a
complete Motorola part number is assigned to the part, it is available from Motorola Radio
Aftermarket and Accessory Division (AAD). If no part number is assigned, the part is not normally
available from Motorola. If the part number is appended with an asterisk, the part is serviceable by
Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable
parts are available for that kit or assembly.

All part orders should be directed to :

Motorola GmbH
Customer Care
AM Borsigturm 130
13507 Berlin
Germany.

2.5 EMEA Test Equipment Support

Information related to support and service of Motorola Test Equipment is available via Motorola
Online (Extranet), through the Customer Care organisation of Motorola’s local area representation
or by calling the the European Repair and Service Centre: Tel: +49 30 6686 1555
Warranty and Service Support 1-3

2.6 Technical Support

Motorola Product Services is available to assist the dealer/distributors in resolving any malfunctions
which may be encountered.

UK/Ireland - Richard Russell


Telephone: +44 (0) 1256 488 082
Fax: +44 01256 488 080
Email: [email protected]

Central/East Europe - Siggy Punzenberger


Telephone: +49 (0) 6128 70 2342
Fax: +49 (0) 6128 95 1096
Email: [email protected]

Scandinavia
Telephone: +46 8 735 9282
Fax: +46 8 735 9280
Email: [email protected]

Germany -Customer Connect Team


Telephone: +49 (0) 6128 70 2248
Fax: +49 (0) 6128 95 1082
Email: [email protected]

France - Lionel Lhermitte


Telephone: +33 1 6929 5722
Fax: +33 1 6929 5904
Email: [email protected]

Italy - Ugo Gentile


Telephone: +39 0 2822 0325
Fax: +39 0 2822 0334
Email: [email protected]

Africa & Middle East - Armand Roy


Telephone: +33 1 6929 5715
Fax: +33 1 6929 5778
Email: [email protected]

2.7 Related Documents


The following documents are directly related to the use and maintainability of this product.

Title Language Part Number


CM Series Product Manual English GMLN1062_
German GMLN1063_
French GMLN1064_
Italian GMLN1065_
Spanish GMLN1066_
Russian GMLN1067_
1-4 INTRODUCTION

3.0 Radio Model Information


The model number and serial number are located on a label attached to the back of your radio. You
can determine the RF output power, frequency band, protocols, and physical packages. The
example below shows one mobile radio model number and its specific characteristics.

Table 1-1 Radio Model Number (Example: MDM50FNC9AN2_N)

Type of Model Freq. Power Physical Channel Feature Model Model


Protocol
Unit Series Band Level Packages Spacing Level Revision Package

MD M 50 F N C 9 AA 1 A N
Midband 1-25W CM140 Program- Conven- RF
(66- CM340 mable tional Connector :
88MHz) MDC Mini-UHF
MD = Motorola Internal Use

J
M = Mobile

VHF1
(136-
162MHz)
K
VHF2
(146-
174MHz)

Q P F AN 2
UHF1 25-40W CM160 5 Tone RF
(403- CM360 Connector :
430MHz) BNC
R Q
UHF2 25-45W
(438-
470MHz)
S
UHF3
(465-
495MHz)
Chapter 2
MAINTENANCE

1.0 Introduction
This chapter of the manual describes:
■ preventive maintenance
■ safe handling of CMOS devices
■ repair procedures and techniques

2.0 Preventive Maintenance


The radios do not require a scheduled preventive maintenance program; however, periodic visual
inspection and cleaning is recommended.

2.1 Inspection
Check that the external surfaces of the radio are clean, and that all external controls and switches
are functional. It is not recommended to inspect the interior electronic circuitry.

2.2 Cleaning
The following procedures describe the recommended cleaning agents and the methods to be
used when cleaning the external and internal surfaces of the radio. External surfaces include the
front cover, housing assembly, and battery case. These surfaces should be cleaned whenever a
periodic visual inspection reveals the presence of smudges, grease, and/or grime.
NOTE Internal surfaces should be cleaned only when the radio is disassembled for servicing or
repair.
The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild
dishwashing detergent in water. The only factory recommended liquid for cleaning the printed
circuit boards and their components is isopropyl alcohol (70% by volume).

CAUTION: The effects of certain chemicals and their vapors can have harmful results on
! certain plastics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided.

1. Cleaning External Plastic Surfaces


The detergent-water solution should be applied sparingly with a stiff, non-metallic, short-
bristled brush to work all loose dirt away from the radio. A soft, absorbent, lintless cloth or
tissue should be used to remove the solution and dry the radio. Make sure that no water
remains entrapped near the connectors, cracks, or crevices.
2. Cleaning Internal Circuit Boards and Components
Isopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to dislodge
embedded or caked materials located in hard-to-reach areas. The brush stroke should
direct the dislodged material out and away from the inside of the radio. Make sure that
controls or tunable components are not soaked with alcohol. Do not use high-pressure
air to hasten the drying process since this could cause the liquid to collect in unwanted
places. Upon completion of the cleaning process, use a soft, absorbent, lintless cloth to
dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or
back cover.
2-2 MAINTENANCE

NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination by
dissolved material (from previous usage).

3.0 Safe Handling of CMOS and LDMOS


Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios.
CMOS characteristics make them susceptible to damage by electrostatic or high voltage
charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore,
special precautions must be taken to prevent device damage during disassembly,
troubleshooting, and repair.
Handling precautions are mandatory for CMOS circuits and are especially important in low
humidity conditions. DO NOT attempt to disassemble the radio without first referring to the CMOS
CAUTION paragraph in the Disassembly and Reassembly section of the manual.

4.0 General Repair Procedures and Techniques


IC Pre-Baking
No pre-baking of components is required in the repair of this product.

Parts Replacement and Substitution


When damaged parts are replaced, identical parts should be used. If the identical replacement
component is not locally available, check the parts list for the proper Motorola part number and
order the component from the nearest Motorola Communications parts center listed in the “Piece
Parts” section of this manual.

Rigid Circuit Boards


The family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are
not accessible, some special considerations are required when soldering and unsoldering
components. The through-plated holes may interconnect multiple layers of the printed circuit.
Therefore, care should be exercised to avoid pulling the plated circuit out of the hole.
When soldering near the 18-pin and 40-pin connectors:
■ avoid accidentally getting solder in the connector.
■ be careful not to form solder bridges between the connector pins
■ closely examine your work for shorts due to solder bridges.
General Repair Procedures and Techniques 2-3

Chip Components
Use either the RLN4062 Hot-Air Repair Station or the Motorola 0180381B45 Repair Station for
chip component replacement. When using the 0180381B45 Repair Station, select the TJ-65 mini-
thermojet hand piece. On either unit, adjust the temperature control to 370 °C (700 °F), and
adjust the airflow to a minimum setting. Airflow can vary due to component density.
■ To remove a chip component:
1. Use a hot-air hand piece and position the nozzle of the hand piece approximately 0.3 cm
(1/8") above the component to be removed.
2. Begin applying the hot air. Once the solder reflows, remove the component using a pair
of tweezers.
3. Using a solder wick and a soldering iron or a power desoldering station, remove the
excess solder from the pads.
■ To replace a chip component using a soldering iron:
1. Select the appropriate micro-tipped soldering iron and apply fresh solder to one of the
solder pads.
2. Using a pair of tweezers, position the new chip component in place while heating the
fresh solder.
3. Once solder wicks onto the new component, remove the heat from the solder.
4. Heat the remaining pad with the soldering iron and apply solder until it wicks to the
component. If necessary, touch up the first side. All solder joints should be smooth and
shiny.
■ To replace a chip component using hot air:
1. Use the hot-air hand piece and reflow the solder on the solder pads to smooth it.
2. Apply a drop of solder paste flux to each pad.
3. Using a pair of tweezers, position the new component in place.
4. Position the hot-air hand piece approximately 0.3 cm (1/8” ) above the component and
begin applying heat.
5. Once the solder wicks to the component, remove the heat and inspect the repair. All
joints should be smooth and shiny.
2-4 MAINTENANCE

Shields
Removing and replacing shields will be done with the R1070 station with the temperature control
set to approximately 215°C (415°F) [230°C (445°F) maximum].
■ To remove the shield:
1. Place the circuit board in the R1070 circuit board holder.
2. Select the proper heat focus head and attach it to the heater chimney.
3. Add solder paste flux around the base of the shield.
4. Position the shield under the heat-focus head.
5. Lower the vacuum tip and attach it to the shield by turning on the vacuum pump.
6. Lower the focus head until it is approximately 0.3 cm (1/8”) above the shield.
7. Turn on the heater and wait until the shield lifts off the circuit board.
8. Once the shield is off, turn off the heat, grab the part with a pair of tweezers, and turn off
the vacuum pump.
9. Remove the circuit board from the R1070 circuit board holder.
■ To replace the shield:
1. Add solder to the shield if necessary, using a micro-tipped soldering iron.
2. Next, rub the soldering iron tip along the edge of the shield to smooth out any excess
solder. Use solder wick and a soldering iron to remove excess solder from the solder
pads on the circuit board.
3. Place the circuit board back in the R1070 circuit board holder.
4. Place the shield on the circuit board using a pair of tweezers.
5. Position the heat-focus head over the shield and lower it to approximately 0.3 cm (1/8”)
above the shield.
6. Turn on the heater and wait for the solder to reflow.
7. Once complete, turn off the heat, raise the heat-focus head and wait approximately one
minute for the part to cool.
8. Remove the circuit board and inspect the repair. No cleaning should be necessary.
Notes For All Schematics and Circuit Boards 2-5

5.0 Notes For All Schematics and Circuit Boards


* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.
1. Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads
(pF) or microfarads (µF).
2. DC voltages are measured from point indicated to chassis ground using a Motorola DC
multimeter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in
series with the voltage probe to prevent circuit loading.
3. Interconnect Tie Point Legend:

Signal Name Signal Description


16_8MHz 16.8MHz Reference Frequency from Synthesizer to ASFIC
3V 3V RF regulator
5V 5V RF regulator
5V_CH Optional 5V for Control Head
9V Regulated 9.3V Supply Voltage
9R 9V to enable RX_INJ when RX_EN is active
ASFIC_CS ASFIC Chip Select
B+ 13.8V Supply Voltage
BATT_SENSE Battery Voltage Sense Line
BOOT_EN_IN_CH Boot Mode Select
BW_SEL Select BW (12.5 KHz, 25 KHz)
CH_ACT Channel Activity Indicator Signal (Fast Squelch)
COMM_DATA_SEL_CH Display Driver Command/ Data Select
D3_V3 Regulated 3.3V supply voltage for Voice Storage
DEMOD Audio Output Signal from the Receiver IC
DETECTOR_AUDIO_SEND_BRD Flat Audio to Option Board
DISPLAY_CS_CH Control Head Chip Select
EMERGENCY_ACCES_CONN Emergency line to switch on the radio voltage regulators
EMERGENCY_SENSE Emergency sense to µP
EXTERNAL_MIC_AUDIO ACCES_CONN External (from accessory connector) microphone input
F1200 Interrupt line from ASFIC CMP
FILT_SW_B+ Switched 13.8 V supply voltage
FLAT_TX_AUDIO_INPUT_ACCESS_CONN Flat TX input from accessory connector
HANDSE RX_AUDIO_CH Handset Audio Output
HOOK_CH Hang-up switch input
HSIO High Speed Clock In / Data Out
IGNITION Ignition Line to switch on he radio’s voltage regulator
KEYPAD_COL_CH Keypad Matrix Column
LOC_DIST Enable Attenuator for RX line
LSIO Low Speed Clock In / Data Out
MIC_AUDIO_CH Microphone Input
2-6 MAINTENANCE

MIC_PTT_CH Microphone PTT Input


MOD_IN Modulation Signal from ASFIC
MOD_OUT Modulation Signal to the Synthesizer
ONOFF_SENSE On off sense switch
OPT_DATA_R_OPRD DATA/Ready Request from Option Board
OPT_EN_OPBD Option Board Chip Select
PA_BIAS PA Control bias voltage
PA_CURRENT Not used
POST_LIMITER_TX Flat TX Input from Option Board
AUDIO_RETURN_OPT_BRD
PROG x IN ACC y General Purpose Input x accessory connector Pin y
PROG x INOUT ACC y General Purpose Input/Output x accessory connector Pin y
PROG x OUT ACC y General Purpose Input x accessory connector Pin y
PWR_SET PA Power Control Voltage
RESET Reset Line
RSSI Received Signal Strength Indicator
RX RX signal
RX AUD RTN Option Board Input/Output of Receiver Audio Path
RX_AUDIO_OUTPUT_ACCESS_CONN Flat or filtered audio to accessory connector
RX_EN Enable Receiving
RX_INJ RF signal from VCO into the Receiver
SCI_CH Bi-directional serial communication line
SHIFT_R_CS SPI Chip select for the Control Head
SPI_CLK Serial peripheral interface bus CLOCK
SPI_MISO Serial peripheral interface bus data IN
SPI_MOSI Serial peripheral interface bus data OUT
SPKR- Negative Audio PA Speaker Output
SPKR- Negative Audio PA Speaker Output
SPKR+ Positive Audio PA Speaker Output
SQ_DET Squelch Detect Signal
SYNTH_CS Synth Chip Select
SYNTH_LOCK µP Clock Lock Signal
TX AUDIO_RETURN_OPT_BRD Option Board Output to Transmit Audio Path
TX AUDIO_SEND_OPT_BRD Microphone Audio to Option Board
TX_INJ RF signal from the VCO to transmitter PA
TX_EN Enable transmitting
UNMUTED RX_AUDIO_SEND_OPT_BRD Unmuted filtered audio to option board
uP_CLK µP Clock signal
VoL_INDIRECT Volume Pot Input
VOX Voice operated transmit level
Notes For All Schematics and Circuit Boards 2-7

VS AUDIO_SEL Switch signal to Enable option board audio output signal


VS GAIN_SEL Voice Storage Gain Select line
VS_MIC Voice Storage Audio Signal to microphone path
VS_INT Voice Storage Interrupt line
VS_RAC Voice storage Row Address Clock Signal
VSTBY 3.3 V supply for µP when the radio is switched off
2-8 MAINTENANCE
Chapter 3
SERVICE AIDS

1.0 Recommended Test Tools


Table 3.1 lists the service aids recommended for working on the radio. While all of these items are
available from Motorola, most are standard workshop equipment items, and any equivalent item
capable of the same performance may be substituted for the item listed.

Table 3-1 Service Aids

Motorola Part
Description Application
No.
RLN4460_ Portable Test Set Enables connection to audio/accessory jack.
Allows switching for radio testing.
GMVN5034_ Customer Programming Programs customer options and channel data.
Software (CPS) and Tuner Tunes hardware parameters, front end,
CDROM (MDC) power, deviation etc.

GMVN5033_ Customer Programming Programs customer options and channel data.


Software (CPS) and Tuner Tunes hardware parameters, front end,
CDROM (5-Tone) power, deviation etc.

RKN4081_ Programming Cable with Includes radio interface box (RIB) capability.
Internal RIB

FKN8096_ Data/Flash Adapter Key Used with RKN4081 (10 to 8 pin adapter for
front Telco connector with Data/Flash switch).

RKN4083_ Mobile Programming/Test Cable Connects radio to RIB (RLN4008_).via rear


accessory connector

FKN8113_ Adapter Cable Used with RKN4083 (20 to 16 pin adapter for
rear accessory connector).

GTF374_ Program Cable Connects RIB to Radio microphone input.

RLN4008_ Radio Interface Box Enables communications between radio and


computer’s serial communications adapter.

HLN8027_ Mini UHF to BNC Adaptor Adapts radio antenna port to BNC cabling of
test equipment.

GPN6133_ Power Supply Provides the radio with power when bench
testing.
EPN4040_ Wall-Mounted Power Supply Used to supply power to the RIB (UK).

EPN4041_ Wall-Mounted Power Supply Used to supply power to the RIB (Euro).

8180384N64 Housing Eliminator (25W) Test Fixture used to bench test the radio pcb.

3080369B71 Computer Interface Cable Connects the RIB to the Computer (25-pin).
3-2 SERVICE AIDS

Table 3-1 Service Aids

Motorola Part
Description Application
No.
3080369B72 Computer Interface Cable Connects the RIB to the Computer (9-pin)
(Use for IBM PC AT - other IBM models use
the B71 cable above).

6686119B01 Removal Tool Assists in the removal of radio control head.

6680334F39 Hex Tool Assists in the removal of antenna connector.

WADN4055A Portable Soldering Station Digitally controlled soldering iron.


6604008K01 0.4mm Replacement Tip For WADN4055A Soldering iron.

6604008K01 0.8mm Replacement Tip For WADN4055A Soldering iron.

0180386A82 Anti-static Grounding Kit Used for all radio assembly/disassembly


procedures.

6684253C72 Straight Prober

6680384A98 Brush

1010041A86 Solder (RMA type) 63/37, 0.5mm diameter, 1lb. spool.


Test Equipment 3-3

2.0 Test Equipment


Table 3-2 lists test equipment required to service the radio and other two-way radios.

Table 3-2 Recommended Test Equipment

Motorola Part
Description Characteristics Application
No.
R2600_NT Comms System This monitor will Frequency/deviation meter
Analyzer (non MPT) substitute for items with and signal generator for wide-
an asterisk * range troubleshooting and
alignment

*R1072_ Digital Multimeter AC/DC voltage and current


measurements

*R1377_ AC Voltmeter 100 µV to 300 V, Audio voltage


5Hz-1MHz, measurements
10 Megohm input
impedance

WADN4133 Delay 2 Channel 40 MHz Waveform measurements


Oscilloscope bandwidth,
5 mV/cm - 20 V/cm

R1440_ Wattmeter, Thruline 50-Ohm, Transmitter power output


±5% accuracy measurements
0180305F17 Plug-in Elements 10W, 25 - 60 MHz
0180305F31 Plug-in Elements 10W, 100 - 250 MHz
0180305F40 Plug-in Elements 10W, 200 - 500 MHz
RLN4610_ Carry case Wattmeter and
6 elements
T1013_ RF Dummy Load

S1339_ RF Millivolt Meter 100mV to 3 VRF, RF level measurements


10 kHz to 1.2 GHz

R1011_/220V 220V Power 0-40V, 0-40A Programmable


Supply
3-4 SERVICE AIDS
Commercial Series
CM Radios
Controlhead
Service Information

Issue: December 2003


ii

Computer Software Copyrights


The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or
reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this manual may not be copied or reproduced in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license
under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-
free license to use that arises by operation of law in the sale of a product.
iii

Table of Contents

Chapter 1 MODEL OVERVIEW

1.0 CM140/CM340 Models ........................................................................................1-1


2.0 CM160/CM360 Models ........................................................................................1-1

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-1


2.0 Controlhead Model for CM140 and CM340 .........................................................2-1
2.1 Power Supplies...............................................................................................2-1
2.2 Power On / Off................................................................................................2-1
2.3 Microprocessor Circuit....................................................................................2-1
2.4 SBEP Serial Interface.....................................................................................2-1
2.5 Keypad Keys ..................................................................................................2-1
2.6 Status LED and Back Light Circuit..................................................................2-3
2.7 Microphone Connector Signals ......................................................................2-3
2.8 Speaker ..........................................................................................................2-4
2.9 Electrostatic Transient Protection ...................................................................2-4
3.0 Controlhead Model for CM160 andCM360 ..........................................................2-4
3.1 Power Supplies...............................................................................................2-4
3.2 Power On / Off................................................................................................2-4
3.3 Microprocessor Circuit....................................................................................2-5
3.4 SBEP Serial Interface.....................................................................................2-5
3.5 Keypad Keys ..................................................................................................2-6
3.6 Status LED and Back Light Circuit..................................................................2-6
3.7 Liquid Crystal Display (LCD) ..........................................................................2-6
3.8 Microphone Connector Signals ......................................................................2-6
3.9 Speaker ..........................................................................................................2-7
3.10 Electrostatic Transient Protection ...................................................................2-8

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Chart for Controlhead CM140/340 ...........................................3-1


1.1 On/Off ............................................................................................................3-1
1.2 Microprocessor ..............................................................................................3-2
2.0 Troubleshooting Chart for Controlhead CM160/360 ............................................3-3
2.1 On/Off ............................................................................................................3-3
2.2 Microprocessor ..............................................................................................3-4
2.3 Display ...........................................................................................................3-5
2.4 Backlight ........................................................................................................3-6
iv

Chapter 4 CONTROLHEAD PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards ....................................................... 4-1


2.0 Controlhead CM140/340 - PCB 8488998U01 Schematics.................................. 4-3
2.1 Controlhead PCB 8488998U01 - Parts List.................................................... 4-5
3.0 Controlhead CM160/360 - PCB 8489714U01 Schematics ................................. 4-6
3.1 Controlhead PCB 8489714U01 - Parts List ................................................... 4-8
Chapter 1
OVERVIEW

1.0 CM140/CM340Models
The Controlhead contains the internal speaker, the on/off/volume knob, the microphone connector,
several buttons to operate the radio, three indicator Light Emitting Diodes (LED) to inform the user
about the radio status, and a single character 7-segment display for numeric information e.g.
channel number.

2.0 CM160/CM360Models
The Controlhead contains the internal speaker, the on/off/volume knob, the microphone connector,
several buttons to operate the radio, three indicator Light Emitting Diodes (LED) to inform the user
about the radio status, and an 8 character Liquid Crystal Display (LCD) for alpha - numerical
information e.g. channel number or call address name.
1-2 OVERVIEW
Chapter 2
THEORY OF OPERATION

1.0 Introduction
This Chapter provides a detailed theory of operation for the Controlhead circuits. For details of the
trouble shooting refer to the related chapter in this section.

2.0 Controlhead Model for CM140 and CM340


The controlhead contains the internal speaker, the on/off/volume knob, the microphone connector,
several buttons to operate the radio and three indicator Light Emitting Diodes (LED) to inform the
user about the radio status and a 7-segment display for numeric information.

7-segment 9.3V
display

BCD To Shift
7-segment Register

Control line
Boot_res / SCI

Mux. PTT
DTMF Control circuit
Resistors DTMF
Row/Column

Row/Column 9.3V
Boot_res (DTMF-
Keypads Column)/ SCI
Keypad (DTMF-Row)
Backlight
2 pin speaker
connector

2.1 Power Supplies


The power supply to the control head is taken from the host radio’s 9.3V via connector J803-9, The
9.3V is used for the LEDs and back light, the 5V is used for the LCD driver and level shifter. The
stabilized 3V is used for the other parts.

2.2 SPI Interface


The host radio (master) communicates with the control head through its SPI bus. Three lines are
connected to the shift register (U801):SPI clock (J803-17), SPI MOSI (J803-16) and shift register
chip select (J803-15).
2-2 THEORY OF OPERATION

When the host radio needs to send date to the shift register, the radio asserts the shift register chip
select and the data is loaded to the shift register. For example, the host radio sends data to change
display channel or change LED status.

2.3 Keypad Keys


The control head keypad is a four-key design. All keys are configured as two analog lines read by
µP. The voltage on the analog lines varies between 0V and 3.3 V depending on which key is
pressed. If no key is pressed, the voltage at both lines is 3.3V. The key configuration can be thought
of as a matrix where the two lines represent one row and one column. Each line is connected to a
resistive divider powered by 3.3V. If a button is pressed, it will connect one specific resistor of each
divider line to ground level and thereby reduce the voltages on the analog lines. The voltages of the
lines are A/D converted inside the µP (ports PE 6 - 7) and specify the pressed button. To determine
which key is pressed, the voltage of both lines must be considered.
The same analog lines also support a keypad microphone. A microphone key press is processed in
the same manner like a control head key press.

2.4 Status LED’s and Back Light Circuit


All indicator LEDs (red, yellow, and green) are driven by current sources. To change the LED status
the host radio sends a data message to the control head shift register via the SPI bus. The control
head shift register determines the LED status from the received data and switches the LEDs on or
off via Q5-Q7.
The back light for the keypad is always on. The back light current for the keypad is drawn from the
9.3 V source and controlled by two current sources. The LED current is determined by the resistor
at the emitter of the respective current source transistor.

2.5 Microphone Connector Signals


The MIC_PTT line (J802-3) is grounded when the PTT button on the microphone is pressed. When
released, this line is pulled to 9.3V by R805. Two transistor stages (Q802, Q801 and associated
parts) are used to level shift between 9.3V and 3.3V required for the uP while keeping the same
sense (active low for PTT pressed).
Two of the mic socket lines (J802-2,7) have dual functions depending on the type of microphone or
SCI lead connected. An electronic switch (U803) is used to switch these two lines between mic
keypad operation or SCI operation. The switch (mux) is controlled by the uP through J803-20 with
level shifting (and inversion) provided by transistor Q812. When MUX_CTRL (J803-20) is low the
electronic switch is in the mic keypad mode. The mic socket (J802) pin 2 is connected to the keypad
row line that goes to J803-13 and pin 7 is connected to the keypad column line that goes to J803-12.
When MUX_CTRL (J803-20) is high the electronic switch is in the SCI mode. The mic socket (J802
pin 2) is connected to the SCI line that goes to J803-4 and pin 7 is connected to the BOOT_RES line
that goes to J803-11.
The HOOK line (J802-6) is used to inform the uP which type of microphone or SCI lead is connected
to the microphone socket. The voltage of the HOOK line is monitored by the uP (port PE0,
MIC_SENSE) through a resistor divider on the main board. When the HOOK line is grounded (on
hook condition) or floating (2.8V nominal), the uP sets the mux (U803) for keypad operation to allow
the use of microphones with a keypad. When the HOOK line is connected to 9.3V, the uP sets the
mux for SCI operation. This mode is also used to select low cost mic operation where the gain of the
microphone path is increased (on the main board) to compensate for not having a pre-amp in the low
cost mic.
Controlhead Model for CM140 and CM340 2-3

If the BOOT_RES (J802-7) line is connected to >5V (e.g. 9.3V) at turn-on, the uP will start in boot
mode instead of normal operation. This mode is used to programme new firmware into the FLASH
memory (U404 mainboard).

2.6 Speaker
The controlhead contains a speaker for the receiver audio. The receiver audio signal from the
differential audio output of the audio amplifier located on the radio’s controller is fed via connector
J803-1, 2 to the speaker connector P801 pin 1 and pin 2. The speaker is connected to the speaker
connector P801. The controlhead speaker can be disconnected if an external speaker, connected on
the accessory connector, is used.

2.7 Electrostatic Transient Protection


Electrostatic transient protection is provided for the sensitive components in the controlhead by
diodes VR801, VR802, VR803 and VR804. The diodes limit any transient voltages to tolerable
levels. The associated capacitors provide Radio Frequency Interference (RFI) protection.
2-4 THEORY OF OPERATION

3.0 Controlhead Model for CM160 and CM360


The controlhead contains the internal speaker, the on/off/volume knob, the microphone connector,
several buttons to operate the radio, three indicator Light Emitting Diodes (LED) to inform the user
about the radio status, and an 8 character Liquid Crystal Display (LCD) for alpha - numerical
information e.g. channel number or call address name.

9.3V LCD

LED LED
Backlight Indicators LCD Level
Driver Shifter
9.3V

Backlight Shift
Control Register

Control line
Boot_Res / SCI

Mux. PTT
Keypad Control circuit
Resistors DTMF
Row/Column
8 pin JACK
Row/Column connector
Boot_Res (DTMF-
Keypads Column)/ SCI
(DTMF-Row)

2-pin speaker
connector

3.1 Power Supplies


The power supply to the control head is taken from the host radio’s 9.3V via connector J103-9, The
9.3V is used for the LEDs and back light, the 5V is used for the LCD driver (U3) and level shifter
(U4). The stabilized 3V is used for the other parts.

3.2 SPI Interface


The host radio (master) communicates with the control head through its SPI bus. Three lines are
connected to the shift register (U8):SPI clock (J103-17), SPI MOSI (J103-16), shift register chip
select (J103-15) and LCD driver chip select (J103-18).
When the host radio needs to send date to the shift register, the radio asserts the shift register chip
select and the data is loaded to the shift register. For example, the host radio sends data to change
display channel or change LED status.
Controlhead Model for CM160 and CM360 2-5

3.3 Keypad Keys


The control head keypad is a four-key design. All keys are configured as two analog lines read by
µP. The voltage on the analog lines varies between 0V and 3.3 V depending on which key is
pressed. If no key is pressed, the voltage at both lines is 3.3V. The key configuration can be thought
of as a matrix where the two lines represent one row and one column. Each line is connected to a
resistive divider powered by 3.3V. If a button is pressed, it will connect one specific resistor of each
divider line to ground level and thereby reduce the voltages on the analog lines. The voltages of the
lines are A/D converted inside the µP (ports PE 6 - 7) and specify the pressed button. To determine
which key is pressed, the voltage of both lines must be considered.
The same analog lines also support a keypad microphone. A microphone key press is processed in
the same manner like a control head key press.

3.4 LCD Driver

The LCD (36 x 4 segemnts) is controlled by U3. It has an on onboard clock controlled by R28
(typically 20kHz measured on pin 2). U3 is operated from the 5V supply and is controlled over the
SPI bus (SPI_CLK J103-17, SPI_MOSI J103-16, LCD chip select J103-18). Chip select is active low.
U2 is used to provide level shifting between the 3.3V logic from the uP and the 5V required by U3.

3.5 Status LED’s and Back Light Circuit


All indicator LEDs (red, yellow, and green) are driven by current sources. To change the LED status
the host radio sends a data message to the control head shift register via the SPI bus. The control
head shift register determines the LED status from the received data and switches the LEDs on or
off via Q8-Q10.

Backlighting for the LCD and keys is provided by a matrix of 21 LEDs arranged in 7 columns of 3
rows. The LEDs are driven from a constant current circuit (Q12, U1 and associated parts). There are
4 levels of baclight: off, low, medium and high, which are controlled by two outputs (pins 15, 1) from
the shift register (U8). The current is controlled by transistor Q12. The op amp U1 monitors the
current by measuring the voltage drop across R26, R27 and adjusting the bias of Q12 to achieve the
required level as set by the combined shift register o/ps. When in the off state, Q11 is also turned on
to clamp the base of Q12 so as to force it off. This ensures that the LEDs are fully off. Q11 is
controlled by pin 3 of the shift register U8.

3.6 Microphone Connector Signals

The MIC_PTT line (J102-3) is grounded when the PTT button on the microphone is pressed. When
released, this line is pulled to 9.3V by R33. Two transistor stages (Q14, Q13 and associated parts)
are used to level shift between 9.3V and 3.3V required for the uP while keeping the same sense
(active low for PTT pressed).
Two of the mic socket lines (J102-2, 7) have dual functions depending on which type of microphone
or SCI lead that is connected. An electronic switch (U41) is used to switch these two lines between
mic keypad operation or SCI operation. The switch (mux) is controlled by the uP through J103-20
with level shifting (and inversion) provided by transistor Q41. When MUX_CTRL (103-20) is low the
electronic switch is in the mic keypad mode. The mic socket (J102) pin 2 is connected to the keypad
row line that goes to J103-13 and pin 7 is connected to the keypad column line that goes to 103-12.
When MUX_CTRL (103-20) is high the electronic switch is in the SCI mode. The mic socket (J102
pin 2) is connected to the SCI line that goes to J103-4 and pin 7 is connected to the BOOT_RES line
that goes to J103-11.
2-6 THEORY OF OPERATION

The HOOK line (J102-6) is used to inform the uP which type of microphone or SCI lead is connected
to the microphone socket. The voltage of the HOOK line is monitored by the uP (port PE0,
MIC_SENSE) through a resistor divider on the main board. When the HOOK line is grounded (on
hook condition) or floating (2.8V nominal), the uP sets the mux (U8) for keypad operation to allow the
use of microphones with a keypad. When the HOOK line is connected to 9.3V, the uP sets the mux
for SCI operation. This mode is also used to select low cost mic operation where the gain of the
microphone path is increased (on the main board) to compensate for not having a pre-amp in the low
cost mic.
If the BOOT_RES (J102-7) line is connected to >5V (e.g. 9.3V) at turn-on then the uP will start in
boot mode instead of normal operation. This mode is used to programme new firmware into the
FLASH memory (U404 mainboard).

3.7 Speaker
The controlhead contains a speaker for the receiver audio. The receiver audio signal from the
differential audio output of the audio amplifier located on the radio’s controller is fed via connector
J103-1, 2 to the speaker connector P101 pin 1 and pin 2. The speaker is connected to the speaker
connector P101. The controlhead speaker can be disconnected if an external speaker, connected on
the accessory connector, is used.

3.8 Electrostatic Transient Protection


Electrostatic transient protection is provided for the sensitive components in the controlhead by
diodes VR1 - VR4. The diodes limit any transient voltages to tolerable levels. The associated
capacitors provide Radio Frequency Interference (RFI) protection.
Chapter 3
TROUBLESHOOTING CHARTS

1.0 Controlhead CM140/CM340 Troubleshooting Chart

1.1 Control Head Failure

Control Head Check

Back light No Check 9.3V on


OK ? R808, R809

YES

Power-up No Check Speaker


Alert Tone Connection
OK ?

YES

Power-up No Check
Red LED D801, Q806, U801
Flash ?

YES

Channel No Check
Display DS801, U801, U802
OK?

YES

Up/Down
P1 and P2 No
Alert Tone Check R845, R846
Buttons OK? R810, R811

YES

EXT No
PTT Check Q801, Q802
OK ?
YES
No
Communication Ok Check Q803, Q812

Control Head is OK
3-2 TROUBLESHOOTING CHARTS

1.2 Button/Tones Select Error (Page 1 of 2)

Button/Tones Check

Check Voltage Levels on


TP401 (Keypad Col)
and TP402 (Keypad Row)
(see table on next page)

Right
Voltage No Check R846, R811
Up Key on Control Head
?

YES
Right
Voltage No Check R845, R810
on Down Key on Control Head
?

YES

Right
Voltage No Check R813, R814
on P1/P2 on Control Head
Keys ?

YES
Connect DTMF Mic
to TELCO Connector

Is there
0.75 Vdc on Check Control Head
No
MIC_SENSE connectivity continuity
R429, on radio and R429, R430, D401
(main board)

A
Controlhead CM140/CM340 Troubleshooting Chart 3-3

1.3 Button/Tones Select Error (Page 2 of 2)

Right Does Q812


Voltage No No
on Control Head Replace
on DTMF keys operates well Q812
? ?

YES YES

Button/Tones Keys Replace U803


Okay on Control Head

Key_Col Key_Column Voltage TP401


Voltage
(TP401) 0.008 V 0.675 V 1.346 V 1.997 V 2.650 V 3.300 V
Key_Row Voltage TP402

0.008 V Up

0.675 V 1 2 3

1.346 V 4 5 6 7

1.997 V 8 9 0 *

2.650 V # C B A

3.300 V Left Key Right Key


Down Idle
P1 P2
3-4 TROUBLESHOOTING CHARTS

2.0 Controlhead CM160/CM360 Troubleshooting Chart

2.1 Control Head Failure

Control Head Check

Back light No Check 9.3V on


OK ? Q12, U1 and associated
parts and U8

YES

Power-up No Check Speaker


Alert Tone Connection
OK ?

YES

Indicator No Check
LED’S Q8-Q10, U8 and 9.3V
OK ?

YES

Display No Check LCD


OK? connections, U3 for 5V,
Osc. pins 1 & 2 activity
SCI thru via U4
YES

Up/Down
P1 and P2 No
Alert Tone Check keypad resistors
Buttons
OK?

YES

EXT
No
PTT Check Q13, Q802
OK ?
YES
No
Communication Ok Check Q803, Q14 and
associated parts
Control Head is OK
Controlhead CM160/CM360 Troubleshooting Chart 3-5

2.2 Button/Tones Select Error (Page 1 of 2)

Button/Tones Check

Check Voltage Levels on


TP401 (Keypad Col)
and TP402 (Keypad Row)
(see table on next page)

Right
No Check R13, R45
Voltage
Up Key? on Control Head

YES
Right
Voltage No Check R12, R49
on Down on Control Head
Key?

YES

Right
Voltage No Check R31, R29
on P1-P4 R51, R11
Keys ? on Control Head

YES
Connect DTMF Mic
to TELCO Connector

Is there
0.75 Vdc on Check Control Head
No
MIC_SENSE connectivity continuity
R429, on radio and R429, R430, D401
(Main Board)

A
3-6 TROUBLESHOOTING CHARTS

2.3 Button/Tones Select Error (Page 2 of 2)

Right Does Q41


Voltage No No
on Control Head Replace
on DTMF keys operates well Q41
? ?

YES YES

Button/Tones Keys Replace U8


Okay on Control Head

Key_Col Key_Column Voltage TP401


Voltage
(TP401) 0.008 V 0.675 V 1.346 V 1.997 V 2.650 V 3.300 V
Key_Row Voltage TP402

0.008 V Up

0.675 V 1 2 3

1.346 V 4 5 6 7

1.997 V 8 9 0 *

2.650 V # C B A

3.300 V Left Key Right Key


Down P3 P4 Idle
P1 P2
Chapter 4
CONTROLHEAD PCB / SCHEMATICS / PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards


Table 4-1 Controlhead Diagrams and Parts Lists
PCB :
Controlhead CM140/CM340
8488998U01 Main Board Top Side Page 4-3
8488998U01 Main Board Bottom Side Page 4-3
SCHEMATICS
Sheet 1 of 1 Page 4-4
Parts List
8488998U01 Page 4-5

Table 4-2 Controlhead Diagrams and Parts Lists


PCB :
Controlhead CM160/CM360
8489714U01 Main Board Top Side Page 4-6
8489714U01 Main Board Bottom Side Page 4-6
SCHEMATICS
Sheet 1 of 1 Page 4-7
Parts List
8489714U01 Page 4-8
4-2 CONTROLHEAD PCB / SCHEMATICS / PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK


Controlhead CM140/CM340 - PCB 8488998U01 / Schematics 4-3

2.0 Controlhead CM140/CM340 - PCB 8488998U01 / Schematics

D801 D802 D803

J804
DS801

D806
SH1

J805

J802

S801 S802

D804
D805
SHOWN FROM SIDE 1 Top Side

8488998u01_p3

Bottom Side

C801
C811
C807

C805
C804
C803

C814
C802
C808

C810
C809

C812

C806

C813
R819
R818
R809
R820

R808

1
Q811
1 1 1
Q804 Q806

R832
Q805
R843

M802
M801

R845

R840
R810
C827
1

C826
J803

C815
1
R801
R850

C822
C818

C819
R830

C816

C821
C817

C820
P801 C834
R811 R839

R849
R846
R831
U801 C832 1

R844
Q812
Q803 VR803 VR802 VR804
C825 R829 1
C824

R833
M804
M803

R834

R802
R826

R804
R842 R827
R847 R842 R821

R805

C823
R816
R813

R822 Q802
R823
R841

C836
C833
R848

R824 R806

R803
R825 R807 Q801

Controlhead CM140/CM340
SHOWN FROM SIDE 2 PCB 8488998U01
4-4 Controlhead CM140/CM340 - PCB 8488998U01 / Schematics

D3_3V

R842 R847 1
C824 C825 M801
10.K 10.K
220.p 100n THESE ARE THE
1
BI M802

D3_3V ESD PROTECTION


1
M803

DNP CONTACTS (SPRINGS)


1
M804
9_3V C826 C827 R829 R843
DS801 DNP
9_3V D3_3V
HDSP-513G R821 33. 220.p 100n 10.K 10.K

16
MAIN BOARD CONNECTOR
ANODE_B
33.

VDD
R822 J803-14
ANODE_E 14
13 5 J803-9
ANODE_A A2 LE 9
R823 33. 12 4 J803-19
R818 R819 R820 ANODE_D B2 BI OE 19 DIS_RES
11 3 J803-17
3.9K 680. 680. COMM_CATH_2 C2 LT 17 SPI_CLK

16
R824 33. 10 U802 J803-15
COMM_CATH_1 D2 MC14511BFEL 15 SH_R_CS
9 7 15

VCC
J803-16
ANODE_F E A1 Q0 16 SPI_MOSI
HSMG-C670
HSMH-C670

HSMY-C670

R825 33. 15 1 1 11 J803-12


D801 D802 D803 ANODE_C F B1 Q1 CLK_S 12 KEY_COL
14 2 2 12 J803-13
ANODE_G G C1 Q2 CLK_L 13 KEY_ROW
R826 33. 6 3 13 J803-2
ANODE_DP D1 Q3 EN_OE 2 SPKR+
4 10 J803-1

VSS
Q4 RESET 1 SPKR-
R827 33. 5 R850 J803-3
Q5 3 RX. AUDIO
GREEN LED

U801
YELLOW LED

8
6 J803-4
RED LED

Q6 MC74HC595A 0. 4 SCI
7 J803-5
Q7 DNP CH_PTT 5 MIC. PTT
9_3V 9 14 J803-6
SEROUT SERIN 6 MIC. AUDIO
J803-8

GND
8 HOOK
10K J803-11
Q804 11 BOOT_RES

8
J803-20
SH1 DISPL_CS 20 DISP_CS
47K J803-18
R830 BI 18 COM/DATA_SEL
SHIELD Q803 J803-10
470. C834 10
C832 J803-7
100n 22.n DNP DNP DNP 7
10K
1
2
3
4

D3_3V J803-21
G1
J803-22
C801 C803 C805 C807 C809 C811 C813 G2
47K R802
10K R844 OE 220.p 220.p 220.p 220.p 220.p 220.p 220.p
3.3K
Q805 10.K 10K
Place under the 7-segment
Q811
47K
10K 47K
DISPL_CS Q812
C802 C804 C806 C808 C810 C812 C814
47K C815 R801 9_3V
220.p
10u 0. 220.p 220.p 220.p 220.p 220.p 220.p

10K
Q806

47K

DNP
MICROPHONE CONNECTOR
9_3V 100n R834
220.p
C833 9_3V J802-8
0. 9.3 V
C836 8
J802-7
BOOT_RES
7
U803

16
MC14053B J802-6
R841 HOOK
DNP 6

VCC
6
EN
12 10.K J802-4
X0 MIC. AUDIO
14 R833 4
X
13 11 J802-3
X1 A 0. TELCO_PTT MIC. PTT
2 3
Y0
15 D3_3V 9_3V 9_3V D3_3V J802-2
Y SCI
1 10 2
Y1 B
5 J802-1
Z0 DNP RX. AUDIO
4 1
Z DNP DNP
3 9 J802-5
Z1 C R848 R846 R831 R832 R845 5
GND

VEE

R849 10.K 51.K 20.K 20.K 51.K


Change to 1% C816 C818 C820 C822
8

13K
220.p 220.p 220.p 220.p
VR801 VR803
20.0 20.0

ROW
Change to 1% Change to 1%
COL

R813 R816 DNP


22K 13K
KEYPAD BACKLIGHT
R811 R810 C817 C819 C821
VR802 VR804 220.p 220.p 220.p
0. 0.
20.0 20.
9_3V 9_3V
SPEAKER CONNECTOR
COL P801-1
SPKR-
1
ROW P801-2
SPKR+
R808 R809 2
DNP DNP
Change to 1% 300. 680. D3_3V 9_3V 73B02964C39-O
Change to 1%
R839 R840

22.K 22.K

HSMG-C670
D804

R803
S802 S801 R804 R805
47.K
TOUCH_SW_MARLIN TOUCH_SW_MARLIN J805 J804 Q801
47.K 10.K
1 2 1 2 CONTACT CONTACT
C1 C2 C1 C2 CH_PTT
3 4 3 4 1 2 1 2 10K R806
HSMG-C670

C3 C4 C3 C4 PIN1 PIN2 PIN1 PIN2 D805 HSMG-C670 D806


5 6 5 6 Q802
C5 C6 C5 C6 47.K
UP 47K
DOWN TELCO_PTT
F2 F1

R807
C823
10.K
1n

Controlhead CM140/CM340 Schematic


Controlhead CM140/CM340 - PCB 8488998U01 / Schematics 4-5

2.1 Controlhead PCB 8488998U01 Parts Circuit Motorola Circuit Motorola


List Description Description
Ref Part No Ref Part No
J803 0989241U02 FLEX 20-PIN 1mmTOP NON R830 0662057A41 CHIP RES 470 OHMS 5%
Circuit Motorola M801 7588823L03 PAD GROUNFD LCD R841 0662057A73 CHIP RES 10K OHMS 5%
Description
Ref Part No M802 7588823L03 PAD GROUNFD LCD R842 0662057A73 CHIP RES 10K OHMS 5%
C802 2113740F59 CAP CHIP REEL CL13 M803 7588823L03 PAD GROUNFD LCD R843 0662057A73 CHIP RES 10K OHMS 5%
C804 2113740F59 CAP CHIP REEL CL13 M804 7588823L03 PAD GROUNFD LCD R844 0662057A73 CHIP RES 10K OHMS 5%
C805 2113740F39 CAP CHIP REEL CL1+/-30 33 P801 2809926G01 CONN 1.25MM 2PIN SURMT R845 0662057A90 CHIP RES 51K OHMS 5%
C806 2113740F39 CAP CHIP REEL CL1+/-30 33 Q801 4809940E02 TSTR NPN DIG DTC114YE R846 0662057A90 CHIP RES 51K OHMS 5%
C808 2113740F59 CAP CHIP REEL CL13 Q802 4813824A10 TSTR NPN 40V .2A GEN P R849 0662057D03 CHIP RES 13K OHMS 5%
C809 2113740F39 CAP CHIP REEL CL1+/-30 33 Q803 4809940E02 TSTR NPN DIG DTC114YE
C810 2113740F39 CAP CHIP REEL CL1+/-30 33 Q804 4809940E02 TSTR NPN DIG DTC114YE
C811 2113740F59 CAP CHIP REEL CL13 Q805 4809940E02 TSTR NPN DIG DTC114YE
C812 2113740F39 CAP CHIP REEL CL1+/-30 33 Q806 4809940E02 TSTR NPN DIG DTC114YE
C813 2113740F59 CAP CHIP REEL CL13 Q811 4809940E02 TSTR NPN DIG DTC114YE
C814 2113740F59 CAP CHIP REEL CL13 Q812 4809940E02 TSTR NPN DIG DTC114YE
C816 2113740F39 CAP CHIP REEL CL1+/-30 33 R801 0662057A01 CHIP RES 10 OHMS 5%
C817 2113740F39 CAP CHIP REEL CL1+/-30 33 R802 0662057A61 CHIP RES 330 OHMS 5%
C818 2113740F39 CAP CHIP REEL CL1+/-30 33 R803 0662057A89 CHIP RES 47K OHMS 5%
C819 2113740F39 CAP CHIP REEL CL1+/-30 33 R804 0662057A89 CHIP RES 47K OHMS 5%
C820 2113740F39 CAP CHIP REEL CL1+/-30 33 R805 0662057A73 CHIP RES 10K OHMS 5%
C821 2113740F29 CAP CHIP REEL CL1+/-30 12 R806 0662057A89 CHIP RES 47K OHMS 5%
C822 2113740F39 CAP CHIP REEL CL1+/-30 33 R807 0662057A73 CHIP RES 10K OHMS 5%
C823 2113743K15 CER CHIP CAP .100uF R808 0662057A36 CHIP RES 300 OHMS 5%
C824 2113740F59 CAP CHIP REEL CL13 R809 0662057A45 CHIP RES 680 OHMS 5%
C825 2113743K15 CER CHIP CAP .100uF R810 0662057B47 CHIP RES 0 OHMS +0.5
C826 2113740F59 CAP CHIP REEL CL13 R811 0662057B47 CHIP RES 0 OHMS +0.5
C827 2113743K15 CER CHIP CAP .100uF R813 0662057D08 CHIP RES 22K OHMS 5%
C832 2113743K15 CER CHIP CAP .100uF R816 0662057D03 CHIP RES 13K OHMS 5%
C833 2113743K15 CER CHIP CAP .100uF R818 0662057A63 CHIP RES 3900 OHMS 5%
C834 2113743E07 CER CHIP CAP .022uF R819 0662057A45 CHIP RES 680 OHMS 5%
C836 2113740F59 CAP CHIP REEL CL13 R820 0662057A45 CHIP RES 680 OHMS 5%
D801 4805729G74 LED SMT RED HP R821 0662057A13 CHIP RES 33 OHMS 5%
D802 4805729G73 LED SMT YEL HP R822 0662057A13 CHIP RES 33 OHMS 5%
D803 4805729G75 LED SMT GREEN HP R823 0662057A13 CHIP RES 33 OHMS 5%
D804 4805729G75 LED SMT GREEN HP R824 0662057A13 CHIP RES 33 OHMS 5%
D805 4805729G75 LED SMT GREEN HP R825 0662057A13 CHIP RES 33 OHMS 5%
D806 4805729G75 LED SMT GREEN HP R826 0662057A13 CHIP RES 33 OHMS 5%
DS801 5180353L02 7-SEGMENT DISPLAY R827 0662057A13 CHIP RES 33 OHMS 5%
J802 0908353Y02 MODULAR 8-PIN STR R829 0662057A73 CHIP RES 10K OHMS 5%
4-6

3.0

1
2

J102
3
4
9
5

C40
6
C19

C23
7
4 8
8 5 Q12
1
U18 2 3
1 R26
4
R27
R19
Q11
C22

P101
C21 C26 8 5

2
C11 U1
1
4

C35
R24
1

R20
S5

C36
D2

R11
S6

C17
1

R18

M3 M4

C25 R10 R6

C20 R7

R28
48
37
R8
R15
D10
D18
D19

C39 R9 D4
S3

U3
C16

12
24

C18
C33
C32
R30
C30
D24

R39
14 8
U2 D3 D17
7
Controlhead CM160/CM360 - PCB 8489714U01 / Schematics

1
C54
C55
C53
D27 D14
R51 C52
D26
S4

R29 C51
R44
C38
R45
C49 1
R46
C4
J103

R13 D5 D15
C27
C50
C47

R22
R23

R21
Q8 Q9 Q10 C48
C46 D8 D16
C24
DS1

C44
R25
C8

8 C45
C15 D9
S1

1
U8
9 C7 D21 D11
16
R14 1
R40 R35 R49 R12
C58
C41 R50 R48
R16
R17

C14
Q13

R38
R33
C43

D23 D12
R31
R54

R36
R3
C1
R37

Q14

R34
Q41

M2 M1
D25 D13
R41 C56 D20
S2

VR2

C2
1
16

R42 D22
1
C42
VR1

C3
U41

C29
VR3

C5
R43
9

C34
C6

VR4
Top Side

Bottom Side

8489714U01
Controlhead CM160/CM360 PCB
Controlhead CM160/CM360 - PCB 8489714U01 / Schematics
Controlhead CM160/CM360 - PCB 8489714U01 / Schematics 4-7

D3_3V 9_3V

DS1 COM3
4
LCD_36PIN COM2
3 R37
DNF COM1
2 47K R38 R33
COM0
1 47K 10K

SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
5V_IN 9_3V D3_3V
CH_PTT 10K
Q13 D3_3V

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
47K
R36
5V_IN 5V_CH Q14 TELCO_PTT
R25 47K

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
C43 C7 C15 C50
0.1uF R34 1000pF 0.1uF R14 470pF
0 10K 10K

SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
C16 C24
0.1uF 1000pF R6
C8 10K 7 12 5V_CH C55 C54 C38
1000pF DNF VDD COM0 220pF 470pF 1000pF
U3 13 MAIN BOARD CONNECTOR
COM1 C58 DNF DNF
3 S1D15100 14
V1 COM2 .022uF 14 J103-14

16
4 15

VREG
OSC1
OSC2
V2 COM3 SI CK 9 J103-9
5 6 15

C_D

VCC
R39 DIS_RES

CS

CK
V3 VSS Q0 19 J103-19

SI
R7 10K 1 11
Q1 CLK_S 17 J103-17 SPI_CLK
10K 2 12

1
2

16

10

11

8
DNF Q2 CLK_L 15 J103-15 SH_R_CS
3 13
Q3 EN_OE 16 J103-16 SPI_MOSI
4 10
Q4 RESET 12 J103-12 KEY_COL
9_3V 9_3V 9_3V 5 U8
R28 Q5 13 J103-13 KEY_ROW
6 MC74HC595A 9_3V

HSMG-C670
C21 C22 Q6 2 J103-2 SPKR+

HSMH-C670

HSMY-C670
7

MC74HCT04A

MC74HCT04A

MC74HCT04A
4.7uF 0.1uF R15 R8 Q7 1 J103-1 SPKR-
10K 10K 680K 9 14
DNF SEROUT SERIN 3 J103-3 RX. AUDIO
DNF DNF C33 C32 C30

GND
U18 R30 D3_3V

D10
R9 100pF 100pF 100pF 4 J103-4 SCI

D19

D18
9_3V LP2951C 10K R41

U2-4

U2-5

U2-6
DNF DNF DNF DNF C14 C1 CH_PTT 5 J103-5 MIC. PTT
DNF 10K

10

12

8
0.1uF 10uF R3 6 J103-6 MIC. AUDIO
8 1 0 10
INPUT OUTPUT R10 DNF DNF 8 J103-8 HOOK
7 5 R21 R22 R23 R40
FEEDBACK ERROR 11 J103-11 BOOT_RES
3 2 3.9K 680 680 10K

MC74HCT04A

MC74HCT04A

MC74HCT04A
C19 C23 SHUTDOWN SENSE 0 MUX_CTL 20 J103-20 DISP_CS

11

13
6

9
2.2uF 1000pF 5V_TAP DNF C20 C25 10K CS 18 J103-18 COM/DATA_SEL
GND

2.2uF 1000pF MUX_CTL Q41 10 J103-10

U2-3

U2-2

U2-1
DNF DNF 10K C53 C51 C48 C46 C44 7 J103-7
9_3V C56
4

2
47K
Q10 220pF 220pF 220pF 220pF 220pF G1 J103-21
DNF DNF DNF DNF DNF G2 J103-22
47K U41

16
HEF4053B 0.1uF
6

VDD
5

1
EN C52 C49 C47 C45
12 R43 R35
CK YOA 470pF 470pF 220pF 220pF
14 0 3.3K
10K ZA DNF DNF
9_3V 9_3V 9_3V 9_3V 9_3V 9_3V 9_3V COL 13 11 DNF
SI Q9 Y1A SA
2
Y0B
47K 15
CS R54 ZB
ROW 1 10
Y1B SB
HSMG-C670

HSMG-C670

HSMG-C670

HSMG-C670

HSMG-C670

HSMG-C670

HSMG-C670

5 R42 9_3V
13K Y0C MICROPHONE CONNECTOR
4 0
D17

D14

D15

D16

D11

D12

D13

ZC
9_3V D3_3V 3 9 DNF
10K Y1C SC 8 J102-8 9.3 V

VSS
VEE
Q8
7 J102-7 BOOT_RES

8
7
47K

R44 R13 6 J102-6 HOOK


HSMG-C670

HSMG-C670

HSMG-C670

HSMG-C670

HSMG-C670

20K 51K
HSMG-C670

HSMG-C670

DNF
D27

D21

D23
D8

D25
D3

D5

4 J102-4 MIC. AUDIO


TELCO_PTT
3 J102-3 MIC. PTT

R45 2 J102-2 SCI


C39 0
R51 R11 1000pF
HSMG-C670

HSMG-C670

HSMG-C670

HSMG-C670

HSMG-C670
HSMG-C670

HSMG-C670

43K 130K S6
DNF TOUCH_SW 1 J102-1 RX. AUDIO
D26

D20

D22
D9

D24
D2

D4

DNF
C2 C3 C5 C6 5 J102-5
S2 S1
TOUCH_SW C27 470pF 470pF 470pF 1000pF
TOUCH_SW 1 2 R46
DNF DNF 1000pF DNF
22K DNF
1 2 1 2 DNF
C1 C2 C1 C2
9_3V 3 4 3 4
C40 R16 C3 C4 C3 C4
5 6 5 6 UP 9_3V D3_3V
C41 1000pF C5 C6 C5 C6 VR4 C42 C29 C34
1000pF DNF 27K 20V VR2 1000pF 1000pF 1000pF
DNF 20V DNF DNF DNF
R17 +
C26 C11 F4 F3
1000pF 0.1uF R48 R12
20K 51K VR1 VR3
13K 20V 20V
DNF
R29 R31
U1-1
LM2904 8 2
R24 22K 13K
1
3 R49
Q12 2.2K 4 0
1 P101-1 SPKR-
R20
10K 10K C17 S5
1000pF R18 2 P101-2 SPKR+
Q11 DNF 1K TOUCH_SW
DNF DNF
47K 5V_CH
C4 C35 C36 SPEAKER CONNECTOR
R50 1000pF 1000pF 1000pF
S4 S3 2 1 22K DNF
TOUCH_SW TOUCH_SW DNF DNF
DNF U1-2 U2-7 ESD CONTACTS

14
DNF DNF LM2904 8 6 PWR_GND
R19 C18
1 2 1 2 7 VCC M1 M2 M3 M4
C1 C2 C1 C2 0.1uF
R26 R27 3 4 3 4 DOWN 5
10K C3 C4 C3 C4 4
10 10 5 6 5 6 GND
C5 C6 C5 C6

7
-

F2 F1

Controlhead CM160/CM360 Schematic


Controlhead CM160/CM360 - PCB 8489714U01 / Schematics 4-8

3.1 Controlhead PCB 8489714U01 Parts Circuit Motorola Circuit Motorola Circuit Motorola
List Description Description Description
Ref Part No Ref Part No Ref Part No
C44 NOTPLACED CAP, 220pF J102 0908353Y02 CONN_J R29 0662057A81 RES, 22K
Circuit Motorola C45 NOTPLACED CAP, 220pF J103 0989241U02 CONN_J R30 NOTPLACED RES, 10K
Description
Ref Part No C46 NOTPLACED CAP, 220pF M1 7588823L03 CONTACT R31 0662057A76 RES, 13K
C1 NOTPLACED CAP, 10uF C47 NOTPLACED CAP, 220pF M2 7588823L03 CONTACT R33 0662057A73 RES, 10K
C2 2113740F67 CAP, 470pF C48 NOTPLACED CAP, 220pF M3 7588823L03 CONTACT R34 0662057A73 RES, 10K
C3 2113740F67 CAP, 470pF C49 2113740F67 CAP, 470pF M4 7588823L03 CONTACT R35 0662057A61 RES, 3.3K
C4 2113740F12 CAP CHIP REEL CL1 +/-30 12 C50 2113740F67 CAP, 470pF P101 2809926G01 CONN_P R36 0662057A89 RES, 47K
C5 2113740F67 CAP, 470pF C51 2113740F12 CAP CHIP REEL CL1 +/-30 12 Q8 4809940E02 DTC114YE R37 0662057A89 RES, 47K
C6 2113740F12 CAP CHIP REEL CL1 +/-30 12 C52 2113740F67 CAP, 470pF Q9 4809940E02 DTC114YE R38 0662057A89 RES, 47K
C7 2113741F25 CAP, 1000pF C53 2113740F12 CAP CHIP REEL CL1 +/-30 12 Q10 4809940E02 DTC114YE R39 0662057A73 RES, 10K
C8 2113741F25 CAP, 1000pF C54 2113740F67 CAP, 470pF Q11 4809940E02 DTC114YE R40 0662057A73 RES, 10K
C11 2113743K15 CAP, 0.1uF C55 NOTPLACED CAP, 220pF Q12 4813824B01 PZT2222A R41 0662057A73 RES, 10K
C14 NOTPLACED CAP, 0.1uF C56 2113743K15 CAP, 0.1uF Q13 4809940E02 DTC114YE R42 NOTPLACED RES, 0
C15 2113743K15 CAP, 0.1uF C58 2113743E07 CAP, .022uF Q14 4813824A10 MMBT3904 R43 NOTPLACED RES, 0
C16 2113743K15 CAP, 0.1uF D2 4805729G75 HSMG-C670 Q41 4809940E02 DTC114YE R44 NOTPLACED RES, 20K
C17 NOTPLACED CAP, 1000pF D3 4805729G75 HSMG-C670 R3 0662057A01 RES, 10 R45 0662057B47 RES, 0
C18 2113743K15 CAP, 0.1uF D4 4805729G75 HSMG-C670 R6 NOTPLACED RES, 10K R46 NOTPLACED RES, 22K
C19 2113743F18 CAP, 2.2uF D5 4805729G75 HSMG-C670 R7 NOTPLACED RES, 10K R48 NOTPLACED RES, 20K
C20 NOTPLACED CAP, 2.2uF D8 4805729G75 HSMG-C670 R8 NOTPLACED RES, 10K R49 0662057B47 RES, 0
C21 NOTPLACED CAPP, 4.7uF D9 4805729G75 HSMG-C670 R9 0662057B47 RES, 0 R50 NOTPLACED RES, 22K
C22 2113743K15 CAP, 0.1uF D10 4805729G75 HSMG-C670 R10 NOTPLACED RES, 0 R51 0662057A88 RES, 43K
C23 2113741F25 CAP, 1000pF D11 4805729G75 HSMG-C670 R11 0662057B01 RES, 130K R54 0662057A76 RES, 13K
C24 2113741F25 CAP, 1000pF D12 4805729G75 HSMG-C670 R12 0662057A90 RES, 51K S1 NOTPLACED TOUCH_SW
C25 NOTPLACED CAP, 1000pF D13 4805729G75 HSMG-C670 R13 0662057A90 RES, 51K S2 NOTPLACED TOUCH_SW
C26 2113741F25 CAP, 1000pF D14 4805729G75 HSMG-C670 R14 0662057A73 RES, 10K S3 NOTPLACED TOUCH_SW
C27 2113740F12 CAP CHIP REEL CL1 +/-30 12 D15 4805729G75 HSMG-C670 R15 NOTPLACED RES, 10K S4 NOTPLACED TOUCH_SW
C29 2113740F12 CAP CHIP REEL CL1 +/-30 12 D16 4805729G75 HSMG-C670 R16 0662057A83 RES, 27K S5 NOTPLACED TOUCH_SW
C30 NOTPLACED CAP, 100pF D17 4805729G75 HSMG-C670 R17 0662057A76 RES, 13K S6 NOTPLACED TOUCH_SW
C32 NOTPLACED CAP, 100pF D18 4805729G73 HSMY-C670 R18 0662057A49 RES, 1K U1 5113818A01 LM2904
C33 NOTPLACED CAP, 100pF D19 4805729G74 HSMH-C670 R19 0662057A73 RES, 10K U2 5113805A05 MC74HCT04A
C34 2113740F12 CAP CHIP REEL CL1 +/-30 12 D20 4805729G75 HSMG-C670 R20 NOTPLACED RES, 10K U3 5102109U01 S1D15100
C35 NOTPLACED CAP, 1000pF D21 4805729G75 HSMG-C670 R21 0662057A63 RES, 3.9K U8 5113805A75 MC74HC595A
C36 NOTPLACED CAP, 1000pF D22 4805729G75 HSMG-C670 R22 0662057A45 RES, 680 U18 NOTPLACED LP2951C
C38 NOTPLACED CAP, 1000pF D23 4805729G75 HSMG-C670 R23 0662057A45 RES, 680 U41 5184704M60 HEF4053B
C39 NOTPLACED CAP, 1000pF D24 4805729G75 HSMG-C670 R24 0662057A57 RES, 2.2K VR1 4813830A75 MMBZ20VAL
C40 NOTPLACED CAP, 1000pF D25 4805729G75 HSMG-C670 R25 0662057B47 RES, 0 VR2 4813830A75 MMBZ20VAL
C41 NOTPLACED CAP, 1000pF D26 4805729G75 HSMG-C670 R26 0662057A01 RES, 10 VR3 4813830A75 MMBZ20VAL
C42 2113740F12 CAP CHIP REEL CL1 +/-30 12 D27 4805729G75 HSMG-C670 R27 0662057A01 RES, 10 VR4 4813830A75 MMBZ20VAL
C43 2113743K15 CAP, 0.1uF DS1 NOTPLACED LCD_36PIN R28 0662057B18 RES, 680K
Commercial Series
CM Radios
UHF2 (438-470MHz)
Service Information

Issue: December 2003


ii

Computer Software Copyrights


The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or
reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this manual may not be copied or reproduced in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license
under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-
free license to use that arises by operation of law in the sale of a product.
iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM340/CM160/CM360 Model Chart .......................................................1-1


2.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-1


2.0 UHF (438-470MHz) Receiver .............................................................................2-1
2.1 Receiver Front-End .......................................................................................2-1
2.2 Receiver Back-End.........................................................................................2-2
3.0 UHF (438-470MHz) Transmitter Power Amplifier ...............................................2-2
3.1 First Power Controller Stage...........................................................................2-2
3.2 Power Controlled Driver Stage .......................................................................2-3
3.3 Final Stage......................................................................................................2-3
3.4 Directional Coupler.........................................................................................2-3
3.5 Antenna Switch...............................................................................................2-3
3.6 Harmonic Filter ...............................................................................................2-4
3.7 Power Control.................................................................................................2-4
4.0 UHF (438-470MHz) Frequency Synthesis ..........................................................2-4
4.1 Reference Oscillator .......................................................................................2-4
4.2 Fractional-N Synthesizer ................................................................................2-5
4.3 Voltage Controlled Oscillator (VCO) ...............................................................2-6
4.4 Synthesizer Operation ....................................................................................2-7
5.0 Controller Theory of Operation ............................................................................2-8
5.1 Radio Power Distribution ................................................................................2-8
5.2 Protection Devices........................................................................................ 2-10
5.3 Automatic On/Off ..........................................................................................2-10
5.4 Microprocessor Clock Synthesiser ...............................................................2-11
5.5 Serial Peripheral Interface (SPI)...................................................................2-12
5.6 SBEP Serial Interface................................................................................... 2-12
5.7 General Purpose I/O.....................................................................................2-12
5.8 Normal Microprocessor Operation................................................................2-13
5.9 Static Random Access Memory....................................................................2-14
6.0 Control Board Audio and Signalling Circuits ......................................................2-14
6.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14
7.0 Transmit Audio Circuits......................................................................................2-15
7.1 Microphone Input Path .................................................................................2-15
7.2 PTT Sensing and TX Audio Processing ....................................................... 2-16
iv

8.0 Transmit Signalling Circuits ............................................................................... 2-17


8.1 Sub-Audio Data (PL/DPL) ............................................................................ 2-17
8.2 High Speed Data .......................................................................................... 2-18
8.3 Dual Tone Multiple Frequency (DTMF) Data ............................................... 2-18
9.0 Receive Audio Circuits....................................................................................... 2-19
9.1 Squelch Detect ............................................................................................. 2-19
9.2 Audio Processing and Digital Volume Control.............................................. 2-20
9.3 Audio Amplification Speaker (+) Speaker (-) ................................................ 2-20
9.4 Handset Audio.............................................................................................. 2-21
9.5 Filtered Audio and Flat Audio ....................................................................... 2-21
10.0 Receive Audio Circuits ..................................................................................... 2-21
10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder .......................... 2-21
10.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)................................ 3-2


1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ................................ 3-3
2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) ....................... 3-4
2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3) ................... 3-5
2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3).................... 3-6
3.0 Troubleshooting Flow Chart for Synthesizer ....................................................... 3-7
4.0 Troubleshooting Flow Chart for VCO................................................................... 3-8
5.0 Troubleshooting Flow Chart for DC Supply (Sheet 1 of 2) .................................. 3-9
5.1 Troubleshooting Flow Chart for DC Supply (Sheet 2 of 2) ........................... 3-10

Chapter 4 UHF PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards ....................................................... 4-1


1.1 UHF2 and Controller Circuits ......................................................................... 4-1
2.0 UHF2 1-25W PCB 8488978U01 (Rev. D) / Schematics...................................... 4-3
2.1 UHF2 1-25W PCB 8488978U01 (Rev. D) Parts List .................................... 4-19
Chapter 1
MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM340/CM160/CM360 Model Chart

CM Series UHF2 438-470MHz


Model Description
MDM50RNC9AA2_N CM140 438-470 MHz 1-25W 8-Ch

MDM50RNC9AN2_N CM340 438-470 MHz 1-25W 10-Ch


MDM50RNF9AA2_N CM160 438-470 MHz 1-25W 64-Ch

MDM50RNF9AN2_N CM360 438-470 MHz 1-25W 100-Ch

Item Description

X FUE1021_ S. Tanapa UHF2 25W 8 Ch BNC

X PMUE2019_ S. Tanapa UHF2 25W 10 Ch BNC

X PMUE1999_ S. Tanapa UHF2 25W 64 Ch BNC

X PMUE2021_ S. Tanapa UHF2 25W 100 Ch BNC

X X FCN6288_ Control Head

X X FCN5523_ Control Head

X X X X HKN4137_ Battery Power Cable


X X RMN50188_ Mag One Microphone
X X HMN3596_ Compact Microphone

X X X X GLN7324_ Low Profile Trunnion

X X X X 6866546D02_ RTTE Leaflet

X X X X 6866537D37_ Safety Leaflet

X FLE1621AS Servicing Kit CM140

X PMUE2041AS Servicing Kit CM340

X PMUE2027AS Servicing Kit CM160

X PMUE2043AS Servicing Kit CM360

X = Indicates one of each is required


1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications


Data is specified for +25°C unless otherwise stated.

General

Specification UHF2

Frequency Range: 438-470 MHz

Frequency Stability ±2 PPM


(-30°C to +60°C, 25°C Ref.)

Channel Capacity: CM140 - 8


CM340 - 10
CM160 - 64
CM360 - 100

Channel Spacing: 12.5/20/25 kHz

Power Output: 1-25W

Power Supply: 13.2Vdc (10.8 - 15.6 Vdc) negative vehicle ground

Dimensions (L X W X H) 118mm X 169mm X 44mm

Weight:
Low power (1-25W) 1.02 Kg

Operating Temperature -30 to 60 o C

Storage temperature -40 to 80o C

Shock and Vibration Meets MIL-STD 810-C,D&E and TIA/EIA 603

Dust Meets MIL-STD 810-C,D&E and TIA/EIA 603

Humidity Meets MIL-STD 810-C,D&E and TIA/EIA 603


Technical Specifications 1-3

Transmitter

Specification UHF2

Frequency Stability: +/- 2.5ppm

Modulation Limiting: ±2.5 kHz @ 12.5 kHz


±4.0 kHz @ 20 kHz
±5.0 kHz @ 20/25 kHz

Current Drain Transmit: 8A (25W)

FM Hum and Noise: -35 [email protected] kHz


-40 dB@ 20/25 kHz

Conducted/Radiated -36 dBm < 1 GHz


Emissions: -30 dBm > 1 GHz

Adjacent Channel Power -60dB @12.5,


-70dB @ 20/25kHz

Audio Response: +1, -3dB


( 300 to 3000Hz)

Audio Distortion: 3% Typical


@ 1000 Hz, 60%
Rated Maximum Deviation:

Receiver

Specification UHF2

Sensitivity (12dBSINAD): (ETS) 0.35µV (12.5kHz) 0.30µV (25kHz) Typical

Intermodulation : (ETS) >65dB

Adjacent Channel 70 dB @ 25 kHz


Selectivity: (ETS) 60 dB @ 12.5 kHz

Spurious Rejection: (ETS) 70 dB

Rated Audio: (ETS) (Extended audio with 4 Ohm 4W Internal , 13W External
speaker)

Audio Distortion @ Rated Audio: 3% Typical

Hum and Noise: -35 dB @ 12.5 kHz


-40 dB @ 20/25 kHz

Audio Response: +1, -3dB


( 300 to 3000Hz)

Conducted Spurious -57 dBm <1 GHz


Emission per FCC Part 15: -47 dBm >1 GHz

*Availability subject to the laws and regulations of individual countries.


1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS
Chapter 2
THEORY OF OPERATION

1.0 Introduction
This Chapter provides a detailed theory of operation for the UHF circuits in the radio. Details of the
theory of operation and trouble shooting for the the associated Controller circuits are included in this
Section of the manual.

2.0 UHF (438-470MHz) Receiver

2.1 Receiver Front-End

The received signal is applied to the radio’s antenna input connector and routed through the
harmonic filter and antenna switch. The insertion loss of the harmonic filter/antenna switch is less
than 1 dB. The signal is routed to the first filter (4-pole), which has an insertion loss of 2 dB typically.
The output of the filter is matched to the base of the LNA (Q303) that provides a 16 dB gain and a
noise figure of better than 2 dB. Current source Q301 is used to maintain the collector current of
Q303. Diode CR301 protects Q303 by clamping excessive input signals. Q303 output is applied to
the second filter (3-pole) which has an insertion loss of 1.5 dB. In Distance mode, Q304 turns on and
causes D305 to conduct, thus bypassing C322 and R337. In Local mode, the signal is routed
through C322 and R337, thus inserting 7 dB attenuation. Since the attenuator is located after the RF
amplifier, the receiver sensitivity is reduced only by 6 dB, while the overall third order input intercept
is raised.

The first mixer is a passive, double-balanced type, consisting of T300, T301 and U302. This mixer
provides all of the necessary rejection of the half-IF spurious response. High-side injection at +15
dBm is delivered to the first mixer. The mixer output is then connected to a duplex network which
matches its output to the XTAL filter input (FL300) at the IF frequency of 44.85 MHz. The duplex
network terminates into a 50 ohm resistor (R340) at all other frequencies.
Antenna 12.5kHzFilter

Front Filter LNA Second Filter Mixer 4- Pole IF Amp 25kHzFilter


Xtal Filter 25kHzFilter

First LO
IFIC

Phase Shift
2nd LO Xtal Osc Element

Controller

Figure 2-1 UHF Receiver Block Diagram


2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds
the IF IC at pin 1. The first IF signal at 44.85 MHz mixes with the second local oscillator (LO) at
44.395 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y301.
The second IF signal is amplified and filtered by two external ceramic filters (FL303/FL302 for
12.5KHz channel spacing and FL304/FL301 for 25KHz channel spacing). The IF IC demodulates
the signal by means of a quadrature detector and feeds the detected audio (via pin 7) to the audio
processing circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 UHF Transmitter Power Amplifier (438-470 MHz)


The radio’s 25W PA is a three-stage amplifier used to amplify the output from the VCOBIC to the
radio transmit level. All three stages utilize LDMOS technology. The gain of the first stage (U101) is
adjustable and controlled by pin 7 of U103-2 via U103-3. It is followed by an LDMOS stage Q105
and LDMOS final stage Q100.

Antenna
From VCO Pin Diode
Antenna Harmonic
Switch Filter RF Jack
Controlled PA PA-Final Coupler
Stage Driver Stage

Bias Forward
A S FI C _C M P

PA
SPI BUS PWR
SET

L oo p
C ont r ol le r Temperature
U 103 - 2 Sense

Figure 2-2 UHF Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted. A metal clip ensures good thermal contact
between both the driver and final stage, and the chassis.

3.1 First Power Controller Stage

The first stage (U101) is a 20dB gain integrated circuit containing two LDMOS FET amplifier stages.
It amplifies the RF signal from the VCO (TX_INJ). The output power of stage U101 is controlled by a
DC voltage applied to pin 1 from the op-amp U103-3, pin 8. The control voltage simultaneously
varies the bias of two FET stages within U101. This biasing point determines the overall gain of
U101 and therefore its output drive level to Q105, which in turn controls the output power of the
UHF Transmitter Power Amplifier (438-470 MHz) 2-3

PA.Op-amp U103-3 monitors the drain current of U101 via resistor R122 and adjusts the bias
voltage of U101.
In receive mode, the DC voltage from RX_EN line turns on Q101, which in turn switches off the
biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of 12dB. This device requires a
positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit
mode by the drain current control op-amp U102-1, and fed to the gate of Q105 via the resistive
network R175, R147.

Op-amp U102-1 monitors the drain current of Q105 via resistors R126-8 and adjusts the bias
voltage of Q105.

In receive mode the DC voltage from RX_EN line turns on Q102, which in turn switches off the
biasing voltage to Q105.

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a
positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS
is set in transmit mode by the ASFIC and fed to the gate of Q100 via the resistive network R134,
R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be
tuned using the Tuner. Care must be taken not to damage the device by exceeding the maximum
allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC supply voltage
input, B+, via L117 and L115.

A matching network consisting of C1004-5, C1008, C1021: and two striplines, transforms the
impedance to 50 ohms and feeds the directional coupler.

3.4 Directional Coupler

The directional Coupler is a microstrip printed circuit, which couples a small amount of the forward
power of the RF power from Q100.The coupled signal is rectified to an output power which is
proportional to the DC voltage rectified by diode D105; and the resulting DC voltage is routed to the
power control section to ensure that the forward power out of the radio is held to a constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). The basic
operation is to have both PIN diodes (D103, D104) turned on during key-up by forward biasing
them. This is achieved by pulling down the voltage at the cathode end of D104 to around 12.4V
(0.7V drop across each diode). The current through the diodes needs to be set around 100 mA to
fully open the transmit path through resistor R108. Q106 is a current source controlled by Q103
which is turned on in Tx mode by TX_EN. VR102 ensures that the voltage at resistor R107 never
exceeds 5.6V.
2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L111 and L113 along with capacitors C1011, C1023, C1020 and C1016 form a low-pass
filter to attenuate harmonic energy coming from the transmitter. Resistor R150 along with L126
drains any electrostatic charges that might otherwise build up on the antenna. The harmonic filter
also prevents high level RF signals above the receiver passband from reaching the receiver circuits
to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler
samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by
diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error
output current is then routed to an integrator, and converted into the control voltage. This voltage
controls the bias of the pre-driver (U101 and driver (Q105) stages. The output power level is set by
way of a DAC, PWR_SET, in the audio processing IC (U504) which acts at the forward power
control loop reference.
The sampled reflected power is rectified by diode D107,The resulting DC voltage is amplified by an
operational amplifier U100 and routed to the summing junction. This detector protects the final stage
Q100 from reflected power by increasing the error current. The temperature sensor protects the
final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the
final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103
and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage
below 5.6V and eliminates the DC current from the 9.3 regulator U501.
Two local loops for the Pre Driver (U101) and for the Driver (Q105) are used in order to stabilize the
current for each stage.
In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by
applying ground to the Pre Driver U101 and for the Driver Q105 control.

4.0 UHF (438-470MHz) Frequency Synthesis


The synthesizer consists of a reference oscillator (Y201), low voltage Fractional-N (LVFRAC-N)
synthesizer (U200), and a voltage controlled oscillator (VCO) (U201).

4.1 Reference Oscillator


The reference oscillator is a crystal (Y201) controlled Colpitts oscillator and has a frequency of
16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the
oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D)
converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the
voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently,
the output of the crystal Y201 is applied to U200 pin 23.

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which
matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on
frequency. The crystal vendor characterizes the crystal over a specified temperature range and
codes this information into a bar code that is printed on the crystal package. In production, this
crystal code is read via a 2-dimensional bar code reader and the parameters are saved.
UHF (438-470MHz) Frequency Synthesis 2-5

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C.
The temperature compensation scheme is implemented by an algorithm that uses five crystal
parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy
of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200)
at the power up of the radio.

TCXO Y200, along with its corresponding circuitry R204, R205, R210, and C2053, are not placed as
the temperature compensated crystal proved to be reliable.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic,
phase detector, charge pump, A/D converter for low frequency digital modulation, balanced
attenuator used to balance the high and low frequency analog modulation, 13V positive voltage
multiplier, serial interface for control, and a super filter for the regulated 5 volts.

7 LOCK 4
LOCK (U403 PIN 56)
DATA (U403 PIN 100) DATA
8 FREFOUT 19
CLK FREF (U504 PIN 34)
CLOCK (U403 PIN 1)
6, 22, 33, 44
9 GND
CSX (U403 PIN 2) CEX
STEERING
10 LINE
MOD IN (U501 PIN 40) MODIN IOUT 43 LOOP
13, 30 IADAPT 45
VCC, DC5V FILTER
+5V (U503 PIN 1)
5, 20, 34, 36 41
+5V (U503 PIN 1) VDD, DC5V MODOUT
23 3 VCO Bias LO RF INJECTION
XTAL1 AUX4
U200
REFERENCE AUX2 1 (NU)
OSCILLATOR 24 LOW VOLTAGE
XTAL2 FRACTIONAL-N 2 TRB
AUX3 VOLTAGE
25 WARP SYNTHESIZER
SFOUT 28 FILTERED 5V CONTROLLED
32 PREIN OSCILLATOR

47 BIAS1
VCP 40
VMULT2 VMULT1 AUX1 BIAS2 TX RF INJECTION
VOLTAGE 39 (1ST STAGE OF PA)
MULTIPLIER 14 15 48
BWSELECT To IF
Section

PRESCALER IN

Figure 2-3 UHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U200, pin 30) supplies an output voltage of 4.5Vdc
(VSF) at U200, pin 28. This supplies 4.5 V to the VCO Buffer IC U201.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP
(U200, pin 47) while using a low voltage 3.3Vdc supply, a 13V positive voltage multiplier is used
(D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin
19.
2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U201), the TX and
RX tank circuits, the external RX buffer stages, and the modulation circuitry.

AUX3 (U200 Pin 2)

U200 Pin 32
TRB IN Prescaler Out
Pin 20 Pin 19 Pin 12

Rx-SW Pin7
TX/RX/BS
Tx-SW Pin13 Switching Network

LO RF INJECTION
Presc
(U200 Pin 28) Vcc-Superfilter
U201 Q200 Low Pass
Pin3 Buffers Filter
VCOBIC
Steer Line Collector/RF in
Voltage Pin4
(VCTRL) RX
RX Pin8
Rx
RX VCO Pin5 Active Bias
RX Tank Circuit (U200 Pin28)
Pin14 VCC Buffers
Pin6
TX Tx
Pin16 Active Bias TX TX RF Injection
TX Tank TX VCO Pin10
Circuit
Pin15 Attenuator
Vsens
Circuit
Pin18 Pin2 Pin1 Pins 9,11,17
Rx-I adjust Tx-I adjust
Vcc-Logic

(U200 Pin 28)

Figure 2-4 UHF VCO Block Diagram

The VCOBIC together with the LVFRAC-N (U200) generate the required frequencies in both
transmit and receive modes. The TRB line (U201, pin 19) determines which VCO and buffer is
enabled (high being TX output at pin 10, low being RX output at pin 8). A sample of the signal from
the enabled output is routed from U201, pin 12 (PRESC_OUT), via a low pass filter to U200, pin 32
(PREIN).

A steering line voltage between 3.0V and 10.0V at varactor D204 tunes the TX VCO through the
frequency range of 438-470MHz, and at D203 tunes the RX VCO through the frequency range of
393.15-425.15MHz.

The external RX amplifier is used to increase the output from U201, pin 9 from 3-4 dBm to the
required 15dBm for proper mixer operation. In TX mode, the modulation signal from the LVFRAC-N
(U200, pin 41) is applied to the VCO by way of the modulation circuit D205, R212, R211, C2073.
UHF (438-470MHz) Frequency Synthesis 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge
pump circuits, loop filter circuit, and DC supply. The output signal (PRESC_OUT) of the VCOBIC
(U201, pin 12) is fed to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics
and provides a correct input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios.
The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs
via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider
is connected to the phase detector, which compares the loop divider’s output signal with the
reference signal. The reference signal is generated by dividing down the signal of the reference
oscillator (Y201).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The
charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217,
R234, C2074, C2075, C2077, C2078, C2079, C2080, C2028, and L205) transforms this current into
a voltage that is applied the varactor diodes D203 and D204 for RX and TX respectively. The output
frequency is determined by this control voltage. The current can be set to a value fixed in the
LVFRAC-N or to a value determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2
(U200, pin 39). The currents are set by the value of R200 or R206 respectively. The selection of the
three different bias sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200,
pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency
path) and the balance attenuator (high frequency path). The A/D converter converts the low
frequency analog modulating signal into a digital code which is applied to the loop divider, thereby
causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation
sensitivity to high frequency modulating signals. The output of the balance attenuator is presented
at the MODOUT port of the LVFRAC-N (U200,pin 41) and connected to the VCO modulation
varactor D205.
2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation


This section provides a detailed theory of operation for the radio and its components. The main
radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A
control head is connected by an extension cable. The control head contains LED indicators, a
microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a
connector on the rear of the radio. The accessory cable enables you to connect accessories to the
radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

External
To Synthesizer Microphone
Mod
Out Internal Handset
16.8 MHz Microphone
Reference Clock Audio/Signaling
from Synthesizer Architecture
External

.
Speaker
Disc Audio Audio
ASFIC_CMP
PA
Internal
Speaker
SPI µP Clock
To RF Section
SCI to
Accessory &
Digital Control Head
Architecture RAM Connector

EEPROM HC11FL0
3.3V
Regulator
FLASH

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

■ U514 P-cH FET - Batt + (Ext_SWB+)


■ U501 LM2941T - 9.3V
■ U503 LP2951CM - 5V
■ U508 MC 33269DTRK - 3.3V
■ U510 LP2986ILDX - 3.3V Digital
Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:
■ Electronic on/off control
■ RF power amplifier
■ 12 volts P-cH FET -U514
■ 9.3 volt regulator
■ Audio PA

Ignition B+ Control Head


RF_PA
Audio_PA Mic Connector
Auto Ferrite Bit
On/Off Mic Bias Keypad
Switch Filt_B+ 9V, 5mA
Control Antenna Switch
Power Control

Status LEDs 7_Seg

FET 500mA Acces Conn Bed


7_Seg
P-CH Audio PA_Soutdown to
DOT
Power Loop Op_Amp 7-Seg
SW_Filt_B+
On/Off 9.3V 3.2V
Control Back Shift 72mA
65mA
light Reg
11-16.6V
0.9A
U501 0.85A
Reset
9.3V Regulator
9.3V 9.3V 9.3V
On/Off
45mA 75mA 162mA
Control
U503 U508 U510
5V RF Regulator 3.3V RF Reg 3.3V D Reg

500mA 45mA 50mA 25mA 90mA


micro P
Rx_Amp LVFRAC_N ASFIC_CMP
RAM
PA_Pre-driver IF_Amp IFIC
Flash
PA Driver RX Cct
EEPROM

Figure 2-6 DC Power Distribution Block Diagram


Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry
and power control circuitry. Input and output capacitors are used to reduce high frequency noise.
Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is
electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the
regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the
regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and
provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts
if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper
operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output
capacitors are used to reduce the high frequency noise and provide proper operation during battery
transients.
2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to
reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for CM360 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and
VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be
disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents
radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio,
C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.
VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following three ways:

■ On/Off switch. (No Ignition Mode)


■ Ignition and On/Off switch (Ignition Mode)
■ Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will
cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is
ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505
into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501
9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on,
When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn
off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This
will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition
voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501,
R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037
and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to
0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and
turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505
in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition,
Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn
itself by changing GCB2 to ‘0’ after de registration if necessary.
Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY
_ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of
Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501
pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls
the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V),
thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory
connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is
connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the
resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit
found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground
within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to
the µP that the emergency switch is operational. An engaged emergency switch pulls line
EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency
input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the
ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the
synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the
ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference
input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a
programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to
32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square
wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts
operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually
7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various
times depending on the software features that are executing. In addition, the clock frequency of the
synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source
interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter
of the clock output. If the synthesizer cannot generate the required clock frequency it will switch
back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz
reference clock it (and the voltage regulators) should be checked first when debugging the system.
2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT
DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1)
and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a
synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA
or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT
DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA
is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a
device to a µP.

There are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22)), and EEPROM (U400). In the RF
sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The chip select line CSX from
U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each of these IC’s check the
SPI data and when the sent address information matches the IC’s address, the following data is
processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and
then sends the proper data and clock signals. The amount of data sent to the various IC’s are
different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent
the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming
Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal
RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the
accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the
radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97.
Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector
P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output
and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of
the radio model define the function of each port.

■ PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this
port via pin 72 and Q412.
■ PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is
controlled by the µP (U403 pin 55)
■ PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73
and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.
■ DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses
an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read
through µP pins 74, 76, 77; using Q409, Q410, Q411
Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In
expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation
the µP uses only its internal memory. In normal operation of the radio the µP is operating in
expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3
external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there
are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer
specific, referred to as the codeplug. This information consists of items such as: 1) what band the
radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary
calculations required by the software during execution. All of the data stored in both of these
locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data
lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin
30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4)
to select whether to read or to write. The external EEPROM (U400-pin1).

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic
levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels
should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and
fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be
toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe
individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57)
and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or
address line becomes open or shorted to an adjacent line, a common symptom is that the RESET
line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you
may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted
lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic
“1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines
to determine the desired operating mode. While the Central Processing Unit (CPU) is running,
MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new
instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as
PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert
that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.
2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very
frequently, and which are generated and stored by the software during its normal operation. The
information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS
signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the
external RAM as opposed to the internal RAM which is the 3 Kilobytes of RAM which is part of the
68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the
calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation


2. RX/TX signaling, PL/DPL/HST/MDC
3. Squelch detection
4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving
19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or
signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also
has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:

■ GCBO - BW Select
■ GCBI - switches the audio PA On/Off
■ GCB2 - DC Power On switches the voltage regulator (and the radio) on and off
■ GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path
■ GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the
accessory connector.
■ GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path
Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

J2 24kOhms

44 36
U509 TX SND TX RTN

15
MIC MUX
MIC
CONTROL HEAD INT
46 FILTERS AND
CONNECTOR
PREEMPHASIS
35
P1 GCB3 ASFIC_CMP
MIC
IN U504 LIMITER
MIC
2 48 EXT
HS SUMMER
EXT MIC U509
5 42 SPLATTER
FLAT TX MUX
AUX FILTER
AUDIO
TX VCO MOD IN
ACCESSORY TO
LS SUMMER ATN 40
CONNECTOR RF
38 SECTION
GCB5 (SYNTHESIZER)
ATTENUATOR
FLAT TX
AUDIO MUTE

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and
external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from
accessory connector P1-5). The microphones used for the radio require a DC biasing voltage
provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and
U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to
the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between
two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates
2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and
sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via
U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF
creates a159Hz pole with U504- 46 int mic impedance of 16Kohm).
2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed
to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider
R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’.
The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via
C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of
16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010
supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias
supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of
deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via
line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070
divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and
C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and
determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately
14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin
42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be
disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the
VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow
the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone
audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and
selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then
external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412
circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External
Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-
3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to
prevent the transmitter from over deviating. The limited mic audio is then routed through a summer,
which is used to add in signaling data, and then to a splatter filter to eliminate high frequency
spectral components that could be generated by the limiter. The audio is then routed to an
attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The
TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the
RF section.
Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

HS
SUMMER

44 19 HIGH SPEED 5-3-2 STATE


CLOCK IN ENCODER SPLATTER
(HSIO) FILTER
MICRO 82 DTMF
CONTROLLER ENCODER
SPI
BUS
U403 ASFIC_CMP U504
85

80 18 LOW SPEED PL LS
CLOCK IN ENCODER SUMMER
(LSIO)
40 TO RF
ATTENUATOR SECTION
MOD IN
(SYNTHESIZER)

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

■ Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or
signaling,
■ DTMF data for telephone communication in trunked and conventional systems, and
■ Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which
signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are
used for conventional operation and connect tones for trunked voice channel operation. The
trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional
system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these
waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio
receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The
process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-
speed data deviation and select the PL or DPL filters. The µP then generates a square wave which
strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate.
For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine
wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice
or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to
the RF board as previously described for transmit audio. A trunking connect tone would be
generated in the same manner as a PL tone.
2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words
(ISWs) used in a trunking system for high speed communication between the central controller and
the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and
gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to
change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-
limiter summer block and then the splatter filter. From that point it is routed through the modulation
attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same
way as trunking ISW. However, in some cases these signals may also pass through a data pre-
emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a
combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data
signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type
of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high
group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-
19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones
greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via
SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the
high group tone being approximately 2 dB greater than that of the low group tone) and then pre-
emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows
the same path as was described for high-speed data.
Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

ACCESSORY
CONNECTOR

11
FLT RX AUDIO

P1
1
AUDIO 4 SPKR + 16
PA EXTERNAL
SPKR - 1
U502 SPEAKER
9 6

INT INT
SPKR+ SPKR-

CONTROL HEAD
CONNECTOR
19
U509 MUTE INTERNAL
20
SPEAKER
J2
18 HANDSET
AUDIO
U505

37 10 39 41 14
GCB4 U IO URX OUT AUDIO GCB1

43 AUX RX VOLUME
ATTEN. ASFIC_CMP
U504
FILTER AND
DEEMPHASIS

DISC
FROM
AUDIO 2 DISC PL FILTER LS IO 18
RF
LIMITER
SECTION
(IF IC)
LIMITER, RECTIFIER SQUELCH
FILTER, COMPARATOR CIRCUIT

CH ACT SQ DET
16 17
84 83

MICRO
80
CONTROLLER

U403 85

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal
(DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of
the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of
view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs
based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then
sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to
produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”)
when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In
this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.
2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC
coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio
and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth
being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to
strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-
emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects
of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level
is set depending on the value of the volume control. Finally the filtered audio signal passes through
an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output
(U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum /
maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated
from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP
from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first
passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass
filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO
(U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible
signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it
is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking
capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the
differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the
transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The
voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off.
This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+
(U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either
of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK-
are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins
19 and 20).
Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level
than that provided by U502. For these devices HANDSET AUDIO is available at control head
connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505
pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18.
From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone
through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034
through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port
GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the
unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021
determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine
the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking
capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the
accessory.

10.0 Receive Signalling Circuits

DATA FILTER HSIO 19 82


LIMITER MICRO
AND DEEMPHASIS
44 CONTROLLER
2 DISC
DET AUDIO ASFIC_CMP
DISCRIMINATOR AUDIO U403
U504
FROM RF SECTION
LSIO 18 80
(IF IC) FILTER LIMITER
85

PLEAP PLCAP2
8 25

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP
at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it
is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19,
where it connects to the µP U403 pin 80.
2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it
connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch
configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028,
and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS
data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good
key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures),
it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the
audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways:
internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained
within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency,
and at what volume level to generate the tone. (It does not have to be related to the voice volume
setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is
accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19.
Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis
block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume
attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-
pin 41 and is routed to the audio PA like receive audio.
Chapter 3
TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in
determining the problem areas. They are not a substitute for knowledge of circuit operation and
astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions
in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is
good practice to verify supplies and grounds to the affected IC and to trace continuity to the
malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is
not available at a destination, continuity from the source IC should be checked before replacing the
source IC.
3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)


START

Yes
Problem in 12 KHz and
25 KHz channel spacing

No 9V on Yes 3V
Check Go to No
Go to R310 (LNA) to U301
RX_EN DC Section
DC Section OK Okay ?
?
Yes

Check D301-304
Check Q306, Q300 No RX_EN
Yes Check Replace IF Filters( FL304, FL301)
and U403 LOC_DIST If problem in 25 KHz spacing
ON ?

No Yes Check
Check Q304, D305 LOC_DIST
and U403 TPI
ON?

No LO Yes Check 5V
Go to SYN on R337
POWER
Section
OK ?

No 5V Yes Check 3V
Go to on R339
(IF AMP)
DC Section
OK ?

Go
to A
Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)


From
A

Check visually
Go to No 3V Yes all receiver
DC Section (IFIC -Vcc) components
OK ? installation ?

Inject - 40dBm (CW)


Check No Yes to RF connector
the component Installation Check Power on
OK ? C335

RF Check Power on
Antenna to Mixer No Yes
Power C337
circuitry problem > -28 dBM?

Replace RF
Yes Check Y301
Replace Q305, Q300, U302 No Power 44.395 MHz
Q303, Q301 Check passive > -28 dBM?
Check passive components
components

No Y301 Yes Replace Q302, Y300


Replace Y301 OK Check D301 - 304
?

No 3V to Yes
Go to DC Section U301 Replace U300
OK?
3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3)

START

No or too low power when keyed

Check components between


Q100 and RF output, >1A Current >800mA & <1A
Antenna Switch D104, D103, increase when
VR102 and Q106 keyed?
Before replacing Q100.

<800mA

Control
Check PA Yes Voltage at
Stages TP150
>1.6V?

No Short U100
Pin 3 to
Check 9.3V ground
Regulator No
Voltage U103
U501, R180 & pin 5 =
R181 4.7V?

Yes Check PA Yes Voltage at


Stages TP150 rises?
Check power settings, tuning
& components between U103
No U103 Pin 3
Pin 3 and ASFIC Pin 6 before <2.6Vdc No
replacing ASFIC
Check Forward
Yes Power Sense
Circuit

Check Yes PA Bias


U103 Voltage@R134
>2Vdc

No
Check Forward
Power Sense
Circuit
Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) 3-5

2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)

Check PA
Stages

No or too low power when keyed

DC
Voltage No
Check Q101, Q102, at Q101 & Q102 Check U403
R153, R136, R165, base=0?
R122, R168 & R137

No Yes

DC DC
Voltage at <3.5V Voltage >4.5V Check resistive network at
U103 Pin at U103 Pin 9 and 10 of U103
10=8.9V Pin 8 before replacing U101

Yes 3.5 to 4.5V


Check U103 before re- Measure DC Voltage at U102 Pin 1
placing U101

>3V Check resistive network at


<2V Pin 1
Pin 2 & 3 of U102 before
Voltage
replacing Q105

Check Q102, R139,


R155, R166, R126-
R128, R169, R138,
R175, R147

No
DC 2-3V
Voltage
U102 Pin 3 =
8.7V

Yes

Check U102 before re-


placing Q105

Check Final PA Stages


3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)

Check Final PA Stage

<2V PA_Bias Supply Voltage


Voltage at Replace Q100
R134

Check Bias Tuning,


R134, R131 & R106 2-3V
before replacing
ASFIC U504
RF Voltage No
Check FGU
after C1044
>100mV?

Yes

Voltage No Check components


across R122 between C1044 &
>50mV? C1117

Yes

No Check components
RF Voltage between C1117 &
Q105 gate Q105
>250mV?

Yes

No Check components
RF Voltage
between Q105 &
Q100 gate
Q100
>3V?

Yes
Check components
between Q100 &
antenna connector
Troubleshooting Flow Chart for Synthesizer 3-7

3.0 Troubleshooting Flow Chart for Synthesizer

Start
5V NO
at U200 Check 5V
pins 5, 20, 34 Regulator
& 36 U503

Visual
NO
Correct check of the YES
Problem Board
Check D200, D201, OK?
C2026, C2025, &
C2027
YES

YES Is Is
Is 16.8MHz NO 16.8MHz
5V NO Replace
U200 Pin 47 Signal at U200 signal at
at pin 6 of at = 13VDC U200 Pin U200
+5V Pin 19 YES
D200 ? 23?
at U200 ?
NO YES
NO Pin’s
YES YES NO
13 & 30
?
Check Check R201 Check
R228 Check 5V Y201 and associated
Regulator Parts
U503

Is Are
U201 Pin 19 Are
NO signals NO
<40 mVDC in RX & Waveforms NO
at Pin’s 14 &15
>4.5 VDC in TX? at Pins 14 & 15
of U200
(at VCO section) triangular
?
? ?
YES
Is YES
U200 YES Do
YES Pins 7,8 & 9
Pin 2 >4.5 VDC in NO
Tx & <40 mVDC of U200 toggle
in Rx when channel is
? changed?

Is Check programming
NO YES
there a short lines between
Replace U200 NO between Pin 47 and U403 and U200
Pins 14 & 15 of Pins 7,8 & 9
U200
?
Is
NO information
YES from mP U403
correct
?
Remove
Check uP U403
Shorts
Troubleshooting
Is Chart YES
RF level at NO If C2052, R208,C2067,
U200 Pin 32 C2068, L210 are OK, then
-12 < x <-25 see VCO Replace U200
dBm troubleshooting chart
?

YES

Replace U200
3-8 TROUBLESHOOTING CHARTS

4.0 Troubleshooting Flow Chart for VCO

Low or no RF Signal Low or no RF Signal


RX VCO at TP1 at input to PA TX VCO

Visual check NO Visual check


NO Correct
of board Problem of board
OK? OK?

YES
YES

4.5V DC NO Make sure Synthesizer is 4.5V DC


NO
working correctly and runner
at U201 Pin 14 & 18 between U200 Pin 28 and at U201 Pin 14&18
OK ? U201 Pin 14 & and is OK OK ?

YES YES

35mV DC at NO Check runner NO 4.8V DC at


U201 Pin 19 between U200 Pin 2
U201 Pin 19
OK? and U201 Pin 19
OK?
YES YES

Are U201 Pins If all parts


NO NO associated
Is RF available Replace U201 13 at 4.4V
with the pins
at base of Q200 15 at 1.1V are OK,
10 at 4.5V replace U201
16 at 1.9V
YES YES

Are Q200
NO If all parts associated NO If parts between
Base at 2.4V Is RF available
Collector at 4.5V with the pins are OK, R109 & U201 Pin10
replace Q200 at C2060 are OK, replace U201
Emitter at 1.7V

YES
YES

If all parts from collector Check parts to pre-driver


of Q200 to TP1 are
OK, replace Q200

NO
Power OK but Audio =180mVRMS
Replace R212
no modulation at “-” Side of
D205

YES

4.5VDC NO
at D205 Replace R211

YES

If R211 and R12 are OK,


then replace D205
Troubleshooting Flow Chart for DC Supply (1 of 2) 3-9

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)


Since the failure of a critical voltage supply might cause the radio to automatically power down,
supply voltages should first be probed with a multimeter. If all the board voltages are absent, then
the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is
still absent, then another voltage should be tested using the oscilloscope. If that voltage is present,
then the original voltage supply in question is defective and requires investigation of associated
circuitry.

5V

Check VDC on
C5006

Go to 3V Yes No Check Voltage on


V=5V
? C5042

Replace U503 Yes No


9v<V<9.8v Go to Start
?

3V

Check VDC on
C5008

Go to D3_3V Yes No Check Voltage on


V=3.3V
? C5043

Replace U508 Yes No


9v<V<9.8v Go to Start
?
3-10 TROUBLESHOOTING CHARTS

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

D3_3V

Check VDC on
C5007

Go to Digital Section Yes No Check Voltage on


V=3.3V
? C5041

Replace U510 Yes No


9v<V<9.8v Go to Start
?
Chapter 4
UHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards


1.1 UHF2 and Controller Circuits

The UHF circuits are contained on the printed circuit board (PCB) which also contains the Controller
circuits. This Chapter shows the schematics for both the UHF circuits and the Controller circuits. The
PCB component layouts and the Parts Lists in this Chapter show both the Controller and UHF circuit
components. The UHF and Controller schematics and the related PCB and parts list are shown in
the tables below.

Table 4-1 UHF2 1-25W Diagrams and Parts Lists


PCB :
8488978U01- D Main Board Top Side Page 4-4
8488978U01- D Main Board Bottom Side Page 4-5
SCHEMATICS
Main Circuit Page 4-6/Page 4-7
Transmitter Page 4-8/Page 4-9
Synthesiser and VCO Page 4-10/Page 4-11
Receiver Front and Back End Page 4-12/Page 4-13
DC and Audio Ccts Page 4-14/Page 4-15
Microprocessor and Controller Ccts Page 4-16/Page 4-17
Power Control Cct Page 4-18
Parts List
8488978U01- D Page 4-19
Controller version is T1
4-2 UHF2 PCB/ SCHEMATICS/ PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK


UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-3

2.0 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

TX_INJ TX_INJ

FILT_SW_B+ FILT_SW_B+

RX RX

9V 9V
MAIN

PA_BIAS
COMPARTMENT
PA_BIAS

COMP_B+ COMP_B+

DET_VFWD DET_VFWD

PWR_SET PWR_SET

INTEGRATOR INTEGRATOR

RX_EN RX_EN

TX_EN
TX_EN

73D02968C74-O

SHEET 1 OF 8

UHF2 Interconnection between Main Board and


Power Amplifier Compartment
4-4 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

P1

R406

C626
M4

R440
1
J11
1

R5087
C627

C620
C630

C622

C629
C623

R602

C621
M9

C625

C633

C632

C628
C631

R601
C1100
C1116
L119
O

C662
C1001 C5100

C678

R610
C1097 2

C624
VR693
C1113

C1065
C1104
C1026
C1088

C1037
C1064
L126
L122

C1099
C1115
8

C1153

C1152
C1008 TP3 VR501
VR500 2

R5039
R106

C5110
L120

R5089

R5048
C1114

Q500

C5111
M107
C1016 1 4
C1098
R150

R5082

D513
L111 C1154
C1009 R5081 C5096 R5083
C1004

R5085
C5038
C1087

Q503
2

R5073
1 M102
C1033
R178

R5001
C1151

2
C1063 C1084
2 5 R179
L113 M100 C1155 C1129 C5001 R5074

D500
Q100
C1020 2

R182
D502

C1117
C1014 1

2
C1038
C1042
C1005 L105
M6 U501 3

R5038
R159
C1156
4

C1074
C1039
C1031
C1057
C1007 3 6
5 C5005
8

C5095
7 C5021
C1012 1 C5080
C1006 L104
U101
D103

C1023

C5015
C1021 C1013 C5074
9 16

C1131

C5081
C5033
R5045
C1044
R171

R5068
C1108

R5046 R5067
C1010
L114

C1119
C1011 R148 C1041
RT100

R109
1 8

C5057

C5090
C5089
D104

C1118

C1264
C1263
L108 L107 R174

R5022
C1052
L103 R151
U506

R173

C5078
9
4 5 1

C5032
M108

M109

M5
M110

R5057
R5056
M105 M106
O

M103 M104
M101 O U502

R5098

R5099 R5100
R5097
2 7
R335

8
C315
R329

R5094 C5118

C1082
C5019
D301

R5092

R5093
C5115
C362 8

C5116 C5117
1

C1122
R314

C411
R5096

Y300 4 3
C309

C322
R316

U500 R5010 1

C402
R315 Q302 U402 R5086
R5095

C5114

C5113
2

R5052

C1123
C317

FL302
R332
R313

4
R305

5 FL300 2 5
C336 1
C313

R328 C302 22 21 R5053


C310

R5011 M3

C5066 C1124
R320

C5046 R5070
FL301 C5003

C5012
D302

R327 U508 2

C5047 R5054
11 10 R321 6 R5064
1 8
C5068
C5016

C5064
R306 C5006

R461
C5042
C5011

C5043
C311

8 5 C5008
C316

R5063

R5040
R324

R339
C369

C5018
C5070
3
C308

U300 U301 U503 C1125


C307

R5080
C5052
C301
R317

4
R319

C319 4 5 C5079
D303

L305 R5065 C5051

C5022
C318 20 1 C312

C5050
SH200 C5088

C2067
C320 R208 C2033 C2004

C2016
R312
C314

3 2 R318 C2068 C2002


C5030 R5021

R445
C1034
C359

SH202 C2014 37

C2052
1
R302

C364 C2081 R228

Q414
3 2 C2012 C2030 R451 C5014
2 2
2
D204

R5031
R307

Q305 L210

Q400
C2025

R5000
FL303 C360 C304 C305 C5034
D203

Y301

C490
25 D200 C5023

R431
R308

FL304 R325 L203 L204 37 8 5 U504


R309 R323 R206 R450 R5071
R322

R304

R333

4
R337

3 C5028 C5029
2

L205

C5054
C5053
C5062
C337 U505

Q407
C2026

R5079
R430
4

2
R311 R200 1 C5013

D400
L213
C2063

R459 R5050
C2064
D304

L303 L211 U200 4 C5026


C371
C365

C303

13
CR300

4 C306 R444 25
C2028

C5035
R303 C361 C2066 R224 C5020
L315 C2069

C5059

R5034
R5032
Q415
C2024
C2055
R225 VR504

C5024
R217 1
2

R458

R5043
R5044
13 R226 R441

R5055
C5076

2
L207 R5019 C5025 C5044

R429
L206 R472
C2074 C2027 C5087 C5048
2 R5033
R234

R5047
C2036
D401

C2013
C2058

C5103
U515
R473
C2073 C2062 D201

C414
R439

C406

R428
C2075 R5066 R5009 16 9
R212 R5084
R233

R5077

C5027
C2057 C2061 U509

R462
C5102
C2059

C418
C2080 C5010
R232
C2056

R211 C5071 R5075


C2079

C2078
1 8

R202
R222
R221

D205

1 C2001

C5101
C2077

C5056
L214 L215

C612
C602
C611
C617
C614

C615

C610
C606

C604

C619
C608

C607

C605

C618
C603
C616

C613

C609
M1 M2 R5024

SHOWN FROM SIDE 1 OL 79B02969C76-O


OL 79B02969C78-O

UHF2 (438-470MHz) 1-25W 8488978U01 (rev. D)


UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-5

C1000

C1112
C1089
VR695
C5000

R600
5 4

R166
R169
R127

2
C5086
U102 R128

C1073
1 P2 C1061

VR696
R615
VR698

VR694

VR699

C1040
L115

C5099
8 1 R126

R138
2 D402 L117 C1002

2
VR692

VR697
2 R147 R175

2
C1106

C417
R407

C5067
R131
R403
R402

2
R404

R186
R134

D100

C1107

C1103
TP2

2
C5083 L121

C5084
C5061
VR503
M111
R405 R421

C1092
C5060 L500
C1027
C5119

R5049

R5025
C5055 C1086
R5020 R5030
R5023 M114
R5036 C1128
C5037 C1127

R155
R5062

Q505 Q506

R5028
2 U514 R153
2
VR502

Q502

C5085
C5063 Q105

C1096

Q102
R5029

Q101
R5037 2 3 1
Q106

2
C5094

R139
2
R5069 TP555 R107 Q106
D511 TP500
R5103

R136
2
D501

C1054
2

R149
R432 C1091

C1047
VR401
C5092 C5009

VR102
C1028

2
R453
M113

Q408
TP556 C1070 TP150
L118

R170
Q405
C5120
R5076

C1066
R5078

R180

C1062 R167
C1060 C1053

C1035
C1126
8 7

C1036
R130

R172
Q404
C5104
C1032

VR101
2
R454 R108
C5002 C1132 R158 M112

R181
C1029
R137

R185
C5072
C5097

Q409 C1043

R460 C1093
C1072 C1110
R433
R435 Q103

C1051
C5098 R456 R168 2
U103

R142 C1059

D105
C1050 R143
R457

R118
R156

R165
R455

R434

C5073

2
Q401

C1081
C1261 R135
Q410 C1067

2
C1079

D102
R161
Q411

D106
R103

R145
14 1 L100

R122

C1076
C1101
C1130

C1260
C1080 R160

R119
Q412 R104
L502

R401
R5051 R5041 L501 C1077 R157 C1109 C1111
Q416 R183
2
VR402 TP405
Q501 2 R436
Q403
VR400
R5035 C5065
C5036
R5061

C5077

5 4
R5060

C5041
Q504

U507
R5088

8 1 R5058
U510 C1075 R141 C1071 SH302

R117
17 16

C356

C354
C325
C366

C1078
R140 L307
R604

1 8
R5013

C5049 R5026 C5082 R5059 32 31 SH300


L302
C5017

C412
C5069

R426

C1046
C403 C1083 L101 C1121
R470

C5075 Q413 C5007 U100

C339
C1085
C5091 2 U404 C324
C5031
R466

C1045
R5016 C300

L308
R5014

R340
C5058
R5008

C401 4 5

R415
R301 CR301
2
Q417

L306
R422

R467 C367 L300


C400 32 1 TP1 C328
TP4 C345
R443

4 3 6
R427

Q300
C341

U302
R463
R438

4 5 6 R442 R345 C368 L310

C334
T301 T300
8 5 C340

C338
R346

C370
R469

L309

Q306
J3
26

6 3 4
51
C408

U400 C2000
C353

2
1 TP425
TP425
R414

4 TP409
S5010 R603 C2015
R5042

L217
1 2 3 C416 TP410

C2035
C2023

C2005
29

L200
28 C413 C2034 SH201 SH301 R300 R310

C331
D305
U403 C2006

C349
C2051

R338
TP401 R424

R326
C2076 L314 C357

R330
29 30 R471 L312

C2065
C410 C2018 C343

C2070

C2008

R223
C2007
R468

Q301
C2054 C2053
C1090

R423
R425

C2071
C2041
C2040

C2042
C405 R230

C342
TP406 C2049 R210

C327
Q304 Q303

2
C330

C326
C348

R331
C346
L304 C344 C347

C2011
4
C2198 Y200 R231 L212 C2003 L301
C421 R229 L313 L311
C404

C358
R336 C323

C355
C332
C333
L208

C329
TP403 C415 R347
TP402 C2048 L216 C2037 R334 C321 C335 C350
C351

R219
Q200

R220

L209
C2047

C407 Y201
1

C2046 C2032
76

C2060
TP408
16 C2045 R227
9
C423

C422

C2129
TP404 11 10 C2031 R214
U405 TP400 2 3 C2050 R218
1 TP407

R216 C2043
R203

C2019
R213
8

Q201
U201
D202 C2044

C2039
C2010
R5072 R5027 R207
R209

R204
R205
C2072 C2022
1
J2 20 1 C2009

C2038
1

C2021
C5045 R215

R201
TP201 TP200 C2029
C2020
C2017

L202 L201
C5040

R235
C5039 R5002

SHOWN FROM SIDE 2 OL 79B02969C77-O


OL 79B02969C79-O

UHF2 (438-470MHz) 1-25W 8488978U01 (rev. D)


4-6 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

FILT_SW_B+ D3_3V

TO SHEET 2
FILT_SW_B+ D3_3V TX_EN SPI_CLK SPI_MOSI SPI_MISO

RX_EN
LOC_DIST

RSSI

SYNTH_CS

SYNTH_LOCK

ASFIC_CS

CH_ACT
DIGITAL
SQ_DET

LSIO

HSIO

F1200

uP_CLK
VS_AUDIO_SEL
J3 - DNP
RESET
D3_3V 3V
J3-17 J3-4
17 SERIAL CLOCK VOICE STORAGE AUDIO SELECT 4

31
30
29
32
J3-16 J3-12
16 SERIAL DATA SEND DIGITAL 3.3 VOLT SUPPLY 12
J3-15 J3-21 R603 0.
15 SERIAL DATA RETURN ANALOG 3 VOLT SUPPLY21
J3-2 J3-14 DNP

J3-31
J3-30
J3-29
J3-32
VS_INT 2 VOICE STORAGE INT RESET 14
J3-1 J3-22

Option Board
VS_RAC 1 VOICE STORAGE RAC EXTERNAL_ MIC 22
J3-6 Option Board Connector J3-28
VS_CS 6 VOICE STORAGE CS TX AUDIO SEND 28
J3-3 J3-26
VS_GAIN_SEL 3 VOICE STORAGE GAIN SELECT 28 Pins Connector TX AUDIO RETURN 26
J3-7 J3-24
NCELP ONLY 7 KEYPAD ROW POST-LIMITER FLAT TX AUDIO RETURN 24
J3-18 J3-27
OPT_EN_OPBD 18 OPTION BOARD ENABLE DETECTOR AUDIO SEND 27
J3-19 J3-25
OPT_DATA_R_OPBD 19 DATA READY/REQUEST UNMUTED RX AUDIO SEND 25
NC ELP ONLY J3-10 J3-23
9V 10 DISPLAY DRIVER CHIP SELECT RX AUDIO RETURN 23
R604 0. J3-8 J3-9
8 DISPLAY_DRIVER_COMMAND/DATA_SEL BACKLIGHT 9 NC ELP ONLY
DNP J3-5 J3-20
NC ELP ONLY 5 KEYPAD COLUMN GND 20
J3-13 J3-11
13 PUSH TO TALK GND 11

9V
Keypad/Display

D3_3V
J2-1
DISPLAY_CS_CH 1 DISPLAY_DRIVER_CS_EN
J2-6 J2-12
SHIFT_R_CS 6 SHIFT_REG_CS 9.3V 12
J2-3 J2-7
COMM_DATA_SEL_CH 3 DISPLAY_DRIVER_COMMAND/DATA_SEL D3_3V 7
J2-9 J2-18
KEYPAD_COL_CH 9 KEYPAD_COLUMN HANDSET_RX_AUDIO 18
J2-8 J2-15
KEYPAD_ROW_CH 8 KEYPAD_ROW MIC_AUDIO 15
J2-17 J2-20
SCI_CH 17 SCI_PROGRAMMING SPKR- 20
J2-5 J2-19
5 SPI_MOSI SPKR+ 19
J2-10 G1 G2 J2-2
BOOT_EN_IN_CH 10 BOOT/RESET DISPLAY_DRIVER_RESET 2
J2-16 J2-4
MIC_PTT_CH 16 MIC_PTT SPI_CLK 4
J2-13 J2-11
HOOK_CH 13 HOOK GND 11

J2-21

J2-22
J2-14
GND14
DNP

Internal spkr+ jumper


DNP DNP R600
Control Head Connector
0.
C603 C604 C605 C606 C607 C608 C609 C610 C611 C612 C602 C613 C614 C615 C616 C617 C618 C619
1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n

TO DC & AUDIO
Place capacitors near J2 Place capacitors near J2

VOL_INDIRECT FILT_SW_B+
Place capacitors near J2
P1-4 P1-1
VSTBY 4 1
P1-3 P1-16 VR692
ONOFF_SENSE 3 16
R615 100. P1-6 P1-2 20.0
EMERGENCY_SENSE 6 2
P1-10 R601 330.0
VOX 10
P1-8 P1-5
BATT_SENSE 8 5
P1-12 P1-11
12 11
P1-14 P1-13
14 13
P1-7 P1-15 R602 0.0
7 15
P1-9 C662
9
Accessory Connector 1n
Accessory Connector
EXT_ALARM_OUT PROG_O-ACC_C_4
EXT_MIC_PTT PROG_I-ACC_C_3
R610 220
PROG_IN PROG_I-ACC_C_6 Place capacitors near J2 C624
1n
PROG_I/O PROG_IO-ACC_C_8
PROG_I/O PROG_IO-ACC_C_12
PROG_I/O PROG_IO-ACC_C_14 C627 C626 C625 C623
1n 1n 1n 1n
C622 C621 C620 C678
1n 1n 1n 100.n
C633 C632 C630 C629 C628 C631 VR699 VR698
1n 1n 1n 1n 1n 1n 20.0 VR697 VR696 VR695 VR694
20.0
20.0 33. 20.0
20.0

VR693 VR692
33. 20.0

UHF2 (438-470MHz) Main Circuit (Sht 1 of 2)


UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-7

TO SHEET 1
RX_EN

TX_EN

COMP_B+
(SOURCE) (SOURCE) (SOURCE)

3V D3_3V 5V PA_BIAS

SPI_MOSI 3V D3_3V 5V COMP_B+


PA_BIAS PWR_SET
SPI_CLK

ASFIC_CS PWR_SET FILT_SW_B+


FILT_SW_B+
CH_ACT (SOURCE)
FILT_SW_B+ 9V
SQ_DET 9V
(SOURCE)
LSIO 9V
FILT_SW_B+
HSIO
POWER CONTROL
F1200
DET_VFWD INTEGRATOR INTEGRATOR
uP_CLK
5V 3V 9R
VS_AUDIO_SEL DET_VFWD
RESET
VS_MIC TX_INJ
TX_AUDIO_SEND_OPT_BRD
TX_AUDIO_RETURN_OPT_BRD
POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD 5V 3V 9R TX_INJ
DETECTOR_AUDIO_SEND_OPT_BRD
UNMUTED_RX_AUDIO_SEND_OPT_BRD
RX_AUDIO_RETURN_OPT_BRD SPI_CLK

SPI_MOSI RX

BOARD HOLES

DC & AUDIO SYNTH_CS FGU M1 M2 M5

SYNTH_LOCK PLTD_HOLE3_5x7_0 PLTD_HOLE3_5x6_0_TRIMMED PLTD_HOLE3_5x7_0_TRIMMED

HANDSET_RX_AUDIO_CH

GND

GND

GND
1

1
MIC_AUDIO_CH

16.8MHz 16.8MHz
5V_CH (SOURCE)

MOD_OUT MOD_IN RX_INJ M3 M4 M7


PLTD_HOLE3_5x7_0 PLTD_HOLE3_5x7_0_TRIMMED PLTD_HOLE3_5x7_0_TRIMMED

9R 5V 9V VCC

GND

GND

GND
1

1
9R 5V 9V 3V RX_INJ RX
RSSI
M8
RX_EN PLTD_HOLE3_5x7_0_TRIMMED

GND
RX

1
DEMOD DEMOD
VOL_INDIRECT

VSTBY BW_SEL BW_SEL


ONOFF_SENSE
EMERGENCY_SENSE LOC_DIST
VOX HOLES FOR PA SHIELD
BATT_SENSE
CONTACTS FOR PA CLIP PEDS FOR GND CONTACTS M101 M102
PLTD_HOLE1_4X1_8 PLTD_HOLE1_4X1_8
B+ M9

M105

M106

M107

M108

M109
M112

M113

M114

M110
M111
PLTD_NUT

GND

GND

GND
1

1
SPKR- P2-1
1

1
SPKR+
EXTERNAL_MIC_AUDIO_ACCESS_CONN
IGNITION TP2 P2-2
1 2
FLAT_TX_AUDIO_INPUT_ACCESS_CONN TEST_POINT M103 M104
RX_AUDIO_OUTPUT_ACCESS_CONN PLTD_HOLE1_4X1_8 PLTD_HOLE1_4X1_8

TP3

GND

GND
1 DC Connector

1
EMERGENCY_ACCES_CONN TEST_POINT

73D02968C74-O
SHEET 4 OF 8

UHF2 (438-470MHz) Main Circuit (Sht 2 of 2)


4-8 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

PA_FILT_B+ (SOURCE)
IF108
L100 Place inside of the PA compartment
1019447 1
L119
1019447

COMP_B+

R186
IF109
5.1 1
R137
C1000 C1112 C1111 C1110 C1109 C1106 C1089 C1107 C1103 C1115 C1116
C1099 C1100
39.K
120.p 39.p 39.p 39.p 39.p 39.p 120.p 120.p 33n 120.p 120.p
39.p 39.p

C1027
10u

C1053 180.p FLT_9V


C1040
1.n
C1072 120.p
FILT_SW_B+_PA VCNTR3

R138 FLT_9V
R168
U103 36.K
2.2K
MC3303 4 9
V_CTRL_PREDRIVER U102
8 DNP R122
LM2904
10
R130 C1060 4.7 R175 R169
11 8 2
0. 560. 2.K
120.p 1
V_CTRL_DRIVER DNP R126 R127 R128
3 C1061
4 1. 1. 1.
R165 120.p
R147
2.4K 2.7K
L104 C1074 C1039 R166
C1118
56.n 120.p 22n
2.7K
VCNTR1 6.8p
L122 C1001 C1064 C1037
VCNTR2 4.22n 1.0u 120.p 22n

L107 M100
C1119
11.030n
120.p
C1264 C1263 C1261 C1260 MRF1513’s Thermal pad

POS
100n 10.n HEATSINK
1.n 120.p
C1041 R171 C1156

1
L105 C1057 C1031
470.p 560. 24.p 1.542*4 0.8*25
18.n 120.p 3.3n
PLACED NEAR R122

MRF 1518 R106


51.
IF107 Q105

TO SHEET 2
16 6 C1117 30.p
TX_INJ 1 RFIN RFOUT1
1 7
R109 C1044 VCNTRL RFOUT2 C1012 C1014 C1151
14 2
15.000 120.p VD1 VG1
11 3 9.1p 39.p 30.p
G2 U101 VG2 C1104
R173 R174 C1065
30C65 DNP DNP DNP DNP
8 R178 R179 120.p 33.n
300 300 NC1
9
NC2 51. 51.
10 C1155 C1154 C1153 C1152 D100
NC3 C1042 C1038 R159
GND1
GND2
GND3
GND4

15 18.p 4.3p 11.p 15.p


NC4 120.p 22n 6.8K
EP

V_CTRL_DRIVER VCNTR3
12
13
17
4
5

R134 DNP
R131
V_CTRL_PREDRIVER 2.7K
100.K
C1033 C1063

C1043 R158 10.n 120.p


C1032
22n 120.p 6.8K

PA_BIAS PLACED NEAR CHIP’s PIN


IF106
1

C1092
39.p

FILT_SW_B+ FILT_SW_B+_PA
R167 C1036
FILT_SW_B+ 2.2K 22n
IF105
1

L121
1019447
C1086
39.p

VCNTR2 R170
L118 R136 U103
1019447 R139 VCNTR1 510.
36.K MC3303 4 6
IF104 FLT_9V
39.K 7
9V 1 FLT_9V
Q102 5
11 C1062
Q101
120.p
R180
C1126 C1070 R155 C1054 C1028 47.K
120.p 10.K
120.p 120.p 100n
VR101
V_REF_OPAMP
6.8

1
IF103 C1066 C1029
R153 R181
RX_EN 1 120.p 47.K
10.K TEST_POINT 100n
R182
TP150
10.K
C1084 C1129 V_CNTRL

39.p 39.p

UHF2 (438-470MHz) Transmitter (Sht 1 of 2)


UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-9

U102
LM2904
4
5
7
Current sense protection (option)
6 8
FILT_SW_B+_PA

C1073

120.p
CONTACTS FOR PA CLIP
M4

M111

M112

M113

M114
PLTD_HOLE3_5x7_0_TRIMMED
L117

GND
1019447

1
L115 C1002

18.n 100.p

Coupler C1011 L113 Antenna Connector


7.5 width 2.032 39.p
D104 17.n
J11-1
1
L111
Q100 J11-2
C1016 17.n 2
V_forward L126
D

C1026 R150
6.8p
C1020 390.n 10K J11-3
GND1 DNP DNP DNP C1023 6.2p 3
GND2 3.3p
9.1p J11-5
G C1005 C1004 C1009 C1008 C1007 C1021 C1013 G2
S4
S1
S2
S3

36.p 27.p 22.p 12.p 120.p 9.1p 8.2p J11-4


G1

L114
PA_FILT_B+
18.n

R185
R103
10K R108 L108
120. 51.000 390.0n IF100
1 RX
TO SHEET 1

C1076 R107 D103


C1108
13.p 51.000 47.p
C1035 VR102 C1010 C1006 C1121
R104 C1079 5.6
120.p 30.p 30.p 5.6p
R183 R160 D105
470. 120.p
100. Q106
IF110 3.3K
1
DET_VFWD
R172

470.

C1080 C1101 IF101


R161 Q103 1
IF111 TX_EN
1 39.p 20.p R118 R119
INTEGRATOR 3.3K
100. 100. R157
56.K

D106 C1067 C1130 C1078 C1077


120.p 39.p 39.p 39.p
C1081
39.p IF102
1
U103 PWR_SET

MC3303 R149
22.K

11
3
C1059
1 C1047
120.p
R142 4 2 C1091
22.K 10.n
39.p

R143
22.K

R156 FLT_9V
10.K R135 R151
43.K 5.6K

PA’s Temp. Sensor


U103
R148
MC3303
22.K
R145
4 13
22.K
14 L103
12 1.u
D102 11
C1051 RT100
47.0K
120.p C1052
C1050 120.p

120.p V_REF_OPAMP 73D02968C74-O


SHEET 2 OF 8

UHF2 (438-470MHz) Transmitter (Sht 2 of 2)


4-10 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

5V

5V
L217
390nH C2026
10n
R225
C2000 C2015 C2034 150.
3V
2.2uF 0.1uF 120.p C2025
C2055 K3 A3 R228
22p 10n
K2 A2 100.
K1 A1
C2024
3V
10n D200
L200 C2198
390nH 1.n R226
150. C2016 C2004
C2027 D201
C2005 C2023 C2035 0.1uF 2.2uF
10n
2.2uF 10n 120.p K3 A3
K2 A2
NC K1 A1 NC

34
20
36
13
47
5
R202

VRO
VCP
PRE_VDD

DVDD
AVDD
23

PD_VDD
XTAL1 0.
24
XTAL2 C2036 C2001 C2013 DNP
SPI_CLK
8 19 120.p 4.7uF 0.1uF
CLK FREFOUT 16.8MHZ
9 41
CEX MODOUT R229
VCO_MOD 100. C2049
10 15
SYNTH_CS MODIN VMULT1 120.p
7 14
DATA VMULT2
30 U200 12 DNP
SFIN VMULT3
11
FRACN_63A27 VMULT4
35
MOD_IN PVREF
21 48
VBPASS AUX1
1
AUX2
40 2
BIAS1 AUX3
39 3
SPI_MOSI BIAS2 AUX4
C2129
26 37 120.p
SFCAP TEST1
27 38
SFBASE TEST2
32
PREIN
43
IOUT
18 45
C2046 C2048 C2047 C2045 C2006 REFSEL IADAPT R224 L205
42 4
CCOMP LOCK SYNTH_LOCK 1uH
120.p 120.p 120.p 120.p 2.2uF 46 C2074 R217 1.5K
ADAPTSW C2028
17 28 100.n 1.3K

PRE_GND
NC1 SFOUT 2.2n

PD_GND
29 16
NC2 INDMULT C2050

DGND
AGND
31 25
NC3 WARP 120.p

22
33
44
6
R234
39.

1 TP200
SH200 TEST_POINT
SHIELD TP201
1
TEST_POINT R209
3V
100.K
1
R200 R206 DNP C2075 C2080 C2079 C2078 C2077

C2051 C2054 100.n 100.n 100.n 100.n 100.n


100.K 120.K
220p 62.00p R205
5V 0.
R207

DNP 150.K

R204
0.

C2020 C2017
100n 0.1uF

TO SHEET 2
4
C2053 VCC
V_SF
120.p Y200
3 45J68 1
OUT VCON
DNP
DNP R210 16.8MHz
100.K GND
DNP
2 V_SF

Q201

C2052
C2033 C2014 C2002
Y201
120.p
120.p 0.1uF 4.7uF 14R06
FREQ
1 3
IN OUT
GND1
GND

L210
33n D202
2

C2072
R208
C2067 C2068 2.7p
51. 5.1p 5.1p

UHF2 (438-470MHz) Synthesiser and VCO (Sht 1 of 2)


UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-11

V_SF

L201 R231
680nH 51. L209 R220
100.0n 510.
C2009 C2038 R235 C2040 C2008 C2007 C2042 C2041

100n 120.p 18. 120.p 0.1uF 0.1uF 120.p 120.p C2011


0.1uF

V_SF

C2021
L208
1.n 100.0n

C2010 C2039
L202
680nH 100n 120.p

14
18
C2022 R216 R215

VCC_BUFFERS
VCC_LOGIC
10n 2.7K 2.7K
IF200 TX_INJ
1 10
TX_IADJ TX_OUT 1
2 8 L216
C2061 RX_IADJ RX_OUT
C2064 3 C2060 18.n
SUPER_FLTR
6.2p 12p 4 12 15p
COLL_RFIN PRESC_OUT
5 U201
RX_BASE C2071 C2070
6
RX_EMITTER
50U54 RX_SWITCH
7
NC 12.p 12.p
16 13
TX_BASE TX_SWITCH NC
15
L211 C2069 L206 TX_EMITTER

GND_BUFFERS
D203 C2057 20
100.0n 1.2p 12.5n FLIP_IN

GND_LOGIC
19

GND_FLAG
5.1p TRB_IN R230
L203 75.
150.n 9R

17
9
11
R232
47.
C2056 C2018 C2019 C2037 C2003
R221
5.1p 120.p 120.p
DNP DNP 220. 120.p 100n

C2076 C2012 C2030


100.n 0.1uF 3.9n
L204 L214
150.n 47nH
R214 L212
4.7K 33n
C2063 C2062
8.200p 12p

D204 C2031 R219 C2065


L213 L207 C2073 1n 820. 6.2p
C2058 RX_INJ
100.0n C2066 7.80n 1.p
5.1p
2.4p DNP
DNP
V_SF R233 V_SF
47.
R223
C2043 R203 220.
6.8p 0. 3
R222 1 Q200
VCO_MOD R211
SH201 220. BFS540
6.8K C2059 R218
SHIELD 2
5.1p
1.K
TO SHEET 1

R212
L215 C2044 R213 R227 C2032
1 47.K
D205 47nH 3.3p 4.7K 82. 120.p
DNP

VCO Shield

C2081 SH202
120.p SHIELD

R201 C2029
10.K 120.p

VCOBIC Shield

73D02968C74-O
SHEE 5 OF 8

UHF2 (438-470MHz) Synthesiser and VCO (Sht 2 of 2)


4-12 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

FRONT-END SHIELD

9R

9V
Q304
Q306
9V
3V R334

R346 R300 R310 430.


LOC_DIST
10.K 10.K 15.K
3V C321
5V 120.p

R345
5V 10.K
Q300 R336
L304
220.
C323 C350 150.n
RX_EN 120.p
1n

Q301
D305

MIXER SHIELD

L301 R331
SH300 150.n 100.
SH301 C349 R326
SHIELD
120.p 2.7K C351
SHIELD
100n

1 1
C343 C347 C344 C329 C335 C327
C348
R330 R347
C326 3.6p 3.6p 3.6p 3.3p 36.p 10.p 330p T300
15.
820. 22.n 6 XFMR 1 L306

TO SHEET 2
C342 R338 470.0n
RX C346 2
IF300 100.
1 4.3p 4.7p
4 3 R340
C328 C370 Q303 DNP
C339 C341 C340 C345
2.4p 4.7p 2.4p 3.9p 43.p BFS540 51.
24.p L311 L312 L313 C330 C358
18.08n 18.08n
DNP C355 C331 C332 10.p C333 10.p 36.p
DNP C334 C368 DNP 39.p 10.p 12.p
18.08n
20.p DNP C357 L302 C354
CR301 8.2p L314
C1121 C300 C353 36.p
L309 18.08n 150.n 82p
5.6p 51.p 82.p
L300 C338 18.08n
L310
10.p
18.08n 18.08n

U302

A2

A4
K1

K3
T301
6 XFMR 1

C325 L307 C324 L308 2


120.p 18.08n 120.p 18.08n
4 3
RX_INJ

C367 R301 SH302


C366 C356 SHIELD
8.200p 470.
10.p 15.p

1 1

TP4 TP1

TEST_POINT TEST_POINT

UHF2 (438-470MHz) Receiver Front and Back End (Sht 1 of 2)


UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-13

1 7
R315
R306
U301 12.K
20.K FL301
TC7W04F
FLTR
C313
1 IN OUT 2
100n

GND
3
U301
TC7W04F

6 2
BW_SEL
D302 R316 D301
R305 FL302 12.K
C312 20.K FLTR
Check if it is 3v or another value 100n 1 IN OUT 2
3V
R314
U301 R327 R324 12.K
PWR_GND 2.4K 3.3K

GND
8
VCC

3
C316
GND 0.1uF
4

R307 R317
FL304 12.K
20.K
CFWC455D 3V
U301
1 IN OUT 2
TC7W04F

3 5

GND1

4 GND2
C317
0.1uF

3
R335
R318 C311
C310 390.
D304 R308 12.K D303 100n 100n
20.K

R337
100. 1 IN OUT 2
Q302
5V R319
R325 FL303
R302 3.3K CFWC455G 12.K

GND1

4 GND2
0.
C305

3
100n R328

20

13

16
17
11
3
5
8
R333 130.0p

IFAMP_DEC2
1.8K

AUDIOOUT
C318

LIM_DEC1
RSSIOUT

IFAMPOUT
OSCOUT
MIXOUT

LIMOUT
560. C302
0.1uF

U300

1
3V VCC SA616 GND
6 15

AUDIO_FEED
R304

IFAMP_DEC1
R329 Y300

RSSI_FEED

3
R339

LIM_DEC2
RFIN_DEC
33.K 45B02
C308 1.2K

IFAMPIN
QUADIN
51.

OSCIN
C301 100n 455KHz

LIMIN

2
RFIN
C307 10.0u
100n

10
14

18
19
1
2
4
9
7

12
C304 R322 C337
100n 4.7K 6.8p
FL300
FLTR_44.85M
TO SHEET 1

FREQ C315
L305
C319 100n
1.2u L303 R323
3 IN OUT 6 Q305 C303 C371 4.7K 0.1uF
1.2u
100n C365 2.7p
2 CC1
5 CC2 R312 DNP 22p DNP
C364
1 GND1

GND2

13.K C320
C362 22p
C306 0.1uF
22.p C369 DNP
4

100n
8.2p CR300
C336 RSSI

9.1p R313
C314 12.K
100n C309
100n
C359 C360 R309
33p 30p 15.K

DEMOD
Y301
06B09 R320 R332
R311
15.K R321 10.K 680.
NU 44.395MHz 8.2K
3 1 C322
OUT IN
4.7n

GND1

GND
R303 C361 73D02968C74-O
30p

2
0. NU SHEET 6 OF 8

L315
27nH
NU

UHF2 (438-470MHz) Receiver Front and Back End (Sht 2 of 2)


4-14 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

L120
1
1019447
IF502
COMP_B+
IF503
1

SOURCE C1113 C1097 C1088 C1098 C1114


L500 FILT_B+ 120.p 39.p 39.p 9V
120.p 39.p
1019447 U501
9.3V POWER SUPPLY 9.3V SOURCE IF505
4 LM2941T 5 1
B+ VIN VOUT 9V
2 1
ON_OFF ADJ

GND
R5081
6.34K C5005 C5015 C5074 C5095 C5096 C1087 C1034 C1122 C1123 C1124 C1125 C1127

3
C5000 C5061 C5084 C5086 VR500 C5067 C5060 C5083 C5085 C5001 R5038
1% 100.u 100n 120.p 220.p 220.p 39.p 39.p 39.p 39.p 39.p 39.p 100.u
1n 100.n 120.p 22.n 28.0 1n 100.n 120.p 22.n 10.u 33.K

R5001
TP500 FILT_SW_B+ Spacer for TO-220
1.K R5097
TEST_POINT C5115 C5117
M6
1% 0. 16.p
C5094 6.8p

1
IF504 220.p DNP DNP
1 U514 On /Off for ATE

FILT_SW_B+ TP555
1
TEST_POINT
R5000 R5031 R5093 R5099
0. 62.K 220.K 100.K
C1085 C1096 C1132 C1128 R5028
DNP DNP 5V
39.p 39.p 39.p 39.p R5050 100.K

13.K
C5062 VR504 D502
100.n C5092 C5063
3.3
220.p R5092 DNP
BATT_SENSE 100.n U500 U500 DNP
100.K
DNP 2 8 LM2904 LM2904
DEMOD DNP
R5020 R5029 1 6 8
FILT_B+ DNP C5118
3 7
150.K 100.K R5094 100n
4 5
5V R5100
1.M 4
DNP DNP 1.M
EMERGENCY_ACCES_CONN

R5030 Q502 DNP C5113 C5116


R5036 Q506 220.p 220.p
EMERGENCY_SENSE 47.K 33.K R5095
200.K

R5062
VR503 R5049 10.K C5037 DNP
3.3 15.K
TP556 100.n DNP DNP
TEST_POINT R5096 R5098
C5114
100.K 0.
1.u
1

D511
Come from Pin GCB2 of ASFIC Q505 U503
DC_POWER_ON 5V
LP2951C
SOURCE
5V RF Regulator
5V TO LVFRACN
R5069 8 1
D3_3V INPUT OUTPUT 5V 9V
10.K 7
FEEDBACK ERROR 5
3 2
R5035 C5119 R5037 SHUTDOWN SENSE
10.u 10.K 6
Q504 5V_TAP R5002
ONOFF_SENSE 47.K For mid_band
10.M
GND
C5042 C5064 5V_CH
4
1u 120.p DNP DNP DNP
6

C5039 VAG=4.5v
Indirect C5006 C5016 C5068 C5040 C5019 R5052
DNP C5104 S5010 VAG
10.0u 100.n 100.n R5077 R5078
Audio 100n 120.p 100n 10.K
10.u SWITCH 3.3V RF REGULATOR 100.
Volume 300.
1 HIGH

LOW

D3_3V 3V SOURCE
R5053 C5011
U508
R5076 10.K 10.0u
2

MC33269D C5009
50.K 3.3V to IFIC, ASFIC C5010
10.0u 510.
3 2 10.0u 3V
R5071 IN OUT 3V

GND
2.2K
R5079
R5054
C5047 DNP

1
EXTERNAL_MIC_AUDIO_ACCESS_CONN 10.K
D500 100. VOL_INDIRECT 100n R5084
Place near uP C5043 C5066 C5103
C5008 C5018 C5070

TO SHEET 2
R5070 100.n 0.
1u 120.p 10.0u 100n 120.p 2.2K
C5035
DNP

DNP IN MARLIN+
100n

RESET R5047 USE NLAS4599


3.3v Digital REGULATOR 3.3v digital
R5075 MAX4599EXT

2
D3_3V SOURCE 0.

VPOS
FILT_B+ U510 510. U515

DNP IN MARLIN
R5074 LP2986ILDX 4 NC
4 5 D3_3V
1.K INPUT OUTPUT
8 7 5
SHUTDOWN ERROR
6 2 COM
SENSE FEEDBACK
3 9 DNP 6
Smart Fuse Circuit TAP NC VS_MIC
VR501 R5039 R5048 R5073 C5041 C5065 GND NO IN 1

GND
5.1 2.2u 120.p C5017 C5069 C5007 C5102
D513 1.K 1
100.K 24.K
100n 120.p 47u 100n

3
IGNITION

R5082 R5083
DNP
51.K 270.K
Q500 FILT_B+ D501
VS_AUDIO_SEL
Q503
DNP VSTBY
DNP DNP
C5038 C5110
R5089 R5085 R5103 DNP
100.n 1.n DNP
1.M 1.M C5111 24.K C5120 MIC_AUDIO_CH
1.n VR502 47u
C5045
3.9
1.u
C5071
120.p

UHF2 (438-470MHz) DC and Audio Circuits (Sht 1 of 2)


UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-15

C5089 3V
82.p
DNP
9V C5090 82.p

R5024 R5068
R5046 24.K R5022 100.K
POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD DNP 100.K 6.2K
DNP
U506
R5045 R5056
DNP C5056 LM2904 8 6
33.K 10.K
1.u U506 7
C5081 C5033 LM2904 8 2 5
C5101 4
120.p 100n 1
1.n 3
R5023 4
FLAT_TX_AUDIO_INPUT_ACCESS_CONN 100.K C5032
3V 100n
C5078
R5057
1.n 9V
3V 3V C5055 10.K
R5025 1.u
100.K R5009 C5027 C5088
R5067 82.p
DNP 3V 100n
0. C5030 C5079
C5057 6.2K
R5044 R5063 R5064 100n 120.p
DNP
8.2K 100n U509
24.K 8.2K R5021 100.K
C5054
MC14053B

16
DETECTOR_AUDIO_SEND_OPT_BRD 100n DNP

VCC
DNP R5080 6 C5044
EN
10. R5034 36K 12 1u U505
X0
14 6 8 LM2904 RX_AUDIO_OUTPUT_ACCESS_CONN
X
R5032 47.K 13 11 7
X1 A
DNP 2 5
Y0 VAG
15 4 C5003 R5086
UNMUTED_RX_AUDIO_SEND_OPT_BRD C5053 C5012 Y 560.
1 10 R5065 47u
100n Y1 B R5087
4.7u 5 6.2K
R5040 100.K
Z0
30.K 4
R5043 Z
24.K C5052 3 9
Z1 C
100n

GND

VEE
RX_AUDIO_RETURN_OPT_BRD

7
16.8MHz
DNP

TX_AUDIO_SEND_OPT_BRD MOD_OUT
C5051
R5042 C5087
100n
24.K 120P
FLAT_TX_AUDIO_MUTE
R5019

TX_AUDIO_RETURN_OPT_BRD 200K
C5050

48
47
46
45
44
43
42
41
40
RXSND 39
GCB5 38
GCB4 37
100n C5022 3V
FLAT_OR_DEEMPH_RX_AUD_SEL

MICEXT
GNDRC

VDDRC
MICINT

TXSND
RXRTN
AUXTN
AUDIO
MOD
100n
C5048 R5055
1 36 100n 10.K U505
VDDA TXRTN
2 35 2 8 LM2904 HANDSET_RX_AUDIO_CH
DISC GCB3 3V 3V 5V
3 1
GNDA CLK168 34
4 3
PA_BIAS DACU VDDD 33 4
5
DACR VDDCP 32 VAG
6 R5066
PWR_SET DACG GNDD 31 R5010 9V
7 U504 C5075
VOX GNDDO 30 0. 1n
1K
8 30C53
VOX PLCAP F1200 29 3V DNP
9
SQIN SYN 28 R5011 DNP C5076
10
UIO VDDSYN 27 0. 120.p
11
3V VDDDAC NC 26 R5088 R5059
12
SQCAP PLCAP2 25 C5034 0. 10.K DNP

GNDSYN
CHACT
SQDET
100n C5031 C5082

GCB2
GCB1
GCB0

LCAP
DATA
HSIO
LSIO

CSX
CLK
DNP 100n 120.p B+
DNP U507
LM2904
13
14
15
16
17
18
19
20
21
22
23
24
C5026 C5029 C5049
C5014 C5023 C5028 C5013 C5020 C5059 100n 100n DNP
2 8 100n
2.2u 100n 100n 1u 100n 22n DNP
1
C5058 R5058 3
100n 10.K 4 R5013 C5021 C5080
3V 0. U502 100.n 120.p
TDA1519C

7
DC_POWER_ON DNP L501

VCC
R5016 1019447
BW_SEL FILT_SW_B+
1.M 9 4
R5060 INV OUT1 SPKR+
1
CH_ACT NINV
10.K 3
RR
8 6
SQ_DET M_SS OUT2 SPKR-
C5024 C5025 C5036 R5061 R5041

GND1
GND2
GND3
GND4
24.K L502
100n 100n 100.n 10.K
TO SHEET 1

C5046 LSIO
1019447
100n

10
11
2
5
3V
HSIO C5072 C5073
R5033
120.p 120.p
47.K R5051 C5098
ASFIC_CS R5008
12.K
0. C5002 220.p
SPI_CLK 47u
C5091
82.p C5099 C5100
SPI_MOSI AUDIO_PA_EN C5097
220.p 220.p
Q501 220.p
F1200
R5026
33.K uP_CLK

R5072 4.7K

U507 73D02968C74-O
R5014 270.K
LM2904 8 6 R5027
0. SHEET 7 OF 8
7
5
4

C5077
120.p

UHF2 (438-470MHz) DC and Audio Circuits (Sht 2 of 2)


4-16 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

D400
D3_3V

R462
51.
SCI_CH
C410 TP406
R450 TEST_POINT
100n R451 R439
LSIO
10.K 10.K
10.K

1
SPI_MISO CH_ACT
TP410
TP404
TEST_POINT TEST_POINT
SPI_MOSI SQ_DET

1
SPI_CLK HSIO

ASFIC_CS Q407 OPT_DATA_R_OPBD


Q400
SYNTH_CS uP_CLK D3_3V

DISPLAY_CS_CH TP403
TEST_POINT D3_3V
SHIFT_R_CS

1
SPI_MISO D3_3V
D3_3V SPI_MOSI R425 100.K
D3_3V SPI_CLK
ASFIC_CS C404 D3_3V
D3_3V EE_CS 100n C414 C406 C413 C405
SYNTH_CS R471 120.p 100n 120.p 100n
DISPLAY_CS_CH 10.
C400 SHIFT_R_CS
R438 C401
FILT_SW_B+ 10.K 120.p 100n C416 C408 C415 C407

100
120.p 100n 120.p 100n

99
98
97

86
85
84
83
82
81
80
79

90
91

68
69

92
93

95

12
88
39
59
3
2
1
FILT_SW_B+

LVOUT
PA7_PA1_OC1
PA6_OC2_OC1
PD1_TXD

PA5_OC3_OC1
PA4_OC4_OC1

PA2_IC1
PA3_IC4_OC5_OC1

VRL
PD5_SS

PD2_MISO

PD0_RXD

PA1_IC2
PD3_MOSI

VDDL
PA0_IC3

VRH

VDD
PD4_SCK

XFC
PD6_LVIN

VDDSYN

VDDR

AVDD
EXTAL
XTAL
R441
8 89
ECLK 10.K
SPI_CLK 6 VCC
SCK IRQ 96 F1200 RESET
1 U400 48
CS X25128-2.7 XIRQ
3 2 TP409 TP400 6 94
WP SO PG0_XA13 RESET
7 TEST_POINT TEST_POINT A(14) 16 4
HOLD PG1_XA14 PG7_R_W R_W
SPI_MOSI 5 A(15) 20 58
SI PG2_XA15 MODA_LIR
VSS

1
A(16) 19 57
PG3_XA16 MODB_VSTBY
4 A(17) 17
PG4_XA17
A(18) 18 D3_3V
PG5_XA18
5 PJ0_CSGP3 71
PG6_AS MIC_PTT
PJ1_CSGP4 72
COMM_DATA_SEL_CH ACCESS_PTT
47 PJ2 73 DNP
PH0_PW1 PROG_IN-P6_I
46 PJ3 74
PH1_PW2 PROG_IO-P8_I
45 75 R472
LOC_DIST PH2_PW3 U403 PJ4 ONOFF_SENSE
44 PJ5 76 100.K
PH3_PW4 MC68HC11FL0 PROG_IO-P12_I
43 PJ6 77
PH4_CSIO PROG_IO-P14_I
DO NOT CONNECT THIS CS IN ORDER TO 42 PJ7 78
PH5_CSGP1
PROVIDE WIRED OR OPERATION ON CSPROG 41
PH6_CSGP2 DNP
38 PE0_AN0 67
PH7_CSPROG MIC_SENSE
PE1_AN1 66
D(0) 30 65 R473
PC0_DATA0 PE2_AN2 VOL_INDIRECT
D(1) 31 PE3_AN3 64 100.K
PC1_DATA1
D(2) 32 PC2_DATA2 PE4_AN4 63 BATT_SENSE
R428 D(3) 33 PE5_AN5 62
PC3_DATA3
D(4) 34

PB7_ADDR15
PB6_ADDR14
PB5_ADDR13
PB4_ADDR12

PB2_ADDR10
100.K 61

PB3_ADDR11

PBO_ADDR8
PFO_ADDR0
PC4_DATA4 PE6_AN6

PB1_ADDR9
EMERGENCY_SENSE

PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
D(5) 35 PE7_AN7 60
PC5_DATA5
D3_3V D3_3V D(6) 36
PC6_DATA6 RSSI

VSSR

AVSS
VSSL
D(7) 37

VSS
PC7_DATA7

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
VOX

22
23
24
25
26
27
28
29

15
21

10
14

49
50
51
52
53
54
55
56

13
87
40
70
11
7
8

9
PLACE NEAR U402

TO SHEET 2
D(0:7)

1
C412 C403 C411 C402
VR401

A(13)
A(12)

A(10)
A(11)
A(7)
A(6)
A(5)
A(4)
A(3)
A(2)
A(1)
A(0)

A(9)
A(8)
120.p 100n 4.3 120.p 100n
TEST_POINT
A(0:18) TP407
U404 U402 TP402 TP401
8 AT49LV002N_70VI 28 SRM2B256 TEST_POINT TEST_POINT
VCC VDD 10 A(0) D3_3V
A0
30

1
9 A(1)
EN_CE A1
32 8 A(2)
EN_OE A2 R424
7 7 A(3)
R_W EN_WE A3 100.K
6 A(4) TP425 DNP
A4 TEST_POINT KEYPAD_COL_CH
A18_RES 9 5 A(5)
RESET A5
A(0) 20 21 D(0) D(0) 11 D1 4 A(6)
A0 I_O0 A6
19 22

1
A(1) D(1) D(1) 12 D2 3 A(7) DNP
A1 I_O1 A7 KEYPAD_ROW_CH
A(2) 18 23 D(2) D(2) 13 25 A(8)
A2 I_O2 D3 A8 R423
A(3) 17 25 D(3) D(3) 15 24 A(9)
A3 I_O3 D4 A9 100.K MARLIN
16 26 D(4) 21 A(10) MARLIN+
A(4) A4 I_O4 D(4) 16 D5 A10
15 27 SYNTH_LOCK
A(5) D(5) D(5) 17 23 A(11)
A5 I_O5 D6 A11
A(6) 14 28 D(6) D(6) 18 D7 2 A(12) PROG_OUT-ALARM_4 VS_INT
A6 I_O6 A12
A(7) 13 29 D(7) D(7) 19 D8 26 A(13)
A7 I_O7 A13
A(8) 3 1 A(14) PROG_IO-P8_O VS_CS
A8 A14
A(9) 2
A9
A(10) 31 20 PROG_IO-P12_O SHIFT_REGN_CS
A10 CS
A(11) 1 22
A11 OE
A(12) 12 27 D3_3V PROG_IO-P14_O VS_RAC
A12 WE R_W
A(13) 4 VSS
A13
A(14) 5 14
A14 OPT_EN_OPBD
A(15) 11 D3_3V
A15
D3_3V A(16) 10
A16 R443 R442
6
A17 TX_EN
3.3K 10.K R463
A(17) R414 0. GND Q417 RX_EN
DNP 24 10.K
R426 R427 A(18) R415 0.
100.K 100.K
DNP
A18_RES

UHF2 (438-470MHz) Microprocessor and Controller Circuits (Sht 1 of 2)


UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-17

FILT_SW_B+

Q403 R401 R460


2.7K 1.5K
D3_3V
PROG_OUT-ALARM_4

R444
10.K TP405
TEST_POINT Q401

DNP

1
DNP D3_3V
DNP
Q415 BOOT_EN_IN_CH
D3_3V
DNP R431 R436
R457
DNP 10.K VR400 33.K Q412 3.3K
6.80
ACCESS_PTT
R459 C490
47.K 1.u R458
3.3K

D401

D3_3V

R445
HOOK_CH
10.K SCI_CH
TP408
TEST_POINT R421 R429
220.
100.K
MIC_SENSE

1
Q414
D3_3V C418
120.p
R430
39.K

R435 R456
33.K Q411 3.3K
PROG_IN-P6_I

D3_3V

MIC_PTT
MIC_PTT_CH
R461
220.
R422
10.K D3_3V
R434
Q413
33.K
D402
R440 C417
R455 10.K
120.p
VR402 Q410 3.3K
R470
3.30 PROG_IO-P8_I
10.K

R406 0. EXT_ALARM_OUT
Q416 PROG_O-ACC_C_4
R407 0. EXT_MIC_PTT
VSTBY
TO SHEET 1

PROG_I-ACC_C_3

DNP IN MARLIN+ R405 0. PROG_IN


PROG_IO-P8_O PROG_I-ACC_C_6
R404 0. PROG_I/O
R466 0. PROG_IO-ACC_C_8
D3_3V
R403 0. PROG_I/O
R433 PROG_IO-ACC_C_12
R467 0.
VS_INT 33.K
R402 0. PROG_I/O
R468 0. PROG_IO-ACC_C_14
R454
VS_CS Q409
R469 0. 3.3K
PROG_IO-P12_I

VS_RAC 73D02968C74-O
D3_3V
SHEET 8 OF 8
Q404

C422 C423
120.p 100n
PROG_IO-P12_O

16
D3_3V
VCC 15
Q0 PROG_OUT-ALARM_4 R432
11 1 33.K
SPI_CLK CLK_S Q1 PROG_IO-P8_O
12 CLK_L Q2 2 PROG_IO-P12_O
13 EN_OE Q3 3
PROG_IO-P14_O
10 RESET 4 R453
Q4
5 Q408
Q5 3.3K
U405 6 PROG_IO-P14_I
VS_AUDIO_SEL
MC74HC595A Q6
Q7 7
14 9
SPI_MOSI SERIN SEROUT VS_GAIN_SEL

C421 GND
8
22.n
Q405

PROG_IO-P14_O

DNP IN MARLIN

UHF2 (438-470MHz) Microprocessor and Controller Circuits (Sht 2 of 2)


4-18 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

FILT_SW_B+ U100

LM2904

IF701 4 L101
1 3
INTEGRATOR 1.u IF700
1
C1046 1 DET_VFWD
R141 8 2
22.K 120.p
C1071
120.p

C1082 C1045 C1075


39.p
120.p 39.p

R117
15K

R140
27.K

U100
LM2904 8 6
7
5
73D02968C74-O
4

SHEET 3 OF 8

UHF2 (438-470MHz) Power Control Circuit


UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-19

2.1 UHF2 PCB 8488978U01 (rev. D) Parts List Circuit Motorola Circuit Motorola Circuit Motorola
1-25W Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No.

C1038 NOT PLACED GCAM DUMMY PART NUMBER C1077 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1112 2113740F41 CAP CHIP REEL CL1 +/-30 39
Circuit Motorola
Description C1039 2113743E07 CER CHIP CAP .022UF C1078 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1113 2113740F53 CAP CHIP REEL CL1 +/-30 120
Ref. Part No.
C1040 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1079 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1114 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1000 2113740F53 CAP CHIP REEL CL1 +/-30 120
C1041 2113740F67 CAP CHIP CL1 +/-30 470 5% C1080 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1115 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1001 2311049A08 KEMET CAPS
C1042 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1081 NOT PLACED GCAM DUMMY PART NUMBER C1116 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1002 2111078B42 CAP CHIP RF 100 5 NPO 100V
C1043 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1082 NOT PLACED GCAM DUMMY PART NUMBER C1117 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1004 2111078B25 CAP ALT E32
C1044 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1083 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1118 2113740F23 CAP CHIP REEL CL1 +/-30 6.8
C1005 2111078B31 CHIP CAP 36PF +- 5%
C1045 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1084 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1119 2113740F53 CAP CHIP REEL CL1 +/-30 120
C1006 2111078B27 CAP CHIP RF 30 5 NPO 100V
C1046 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1085 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1121 2113740F21 CAP CHIP REEL CL1+/-30 5.6
C1007 NOT PLACED GCAM DUMMY PART NUMBER
C1047 2113743E20 CAP CHIP. 10 UF 10% C1086 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1122 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1008 2111078B15 CAP CHIP RF 12 5 NPO 100V
C1050 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1087 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1123 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1009 NOT PLACED GCAM DUMMY PART NUMBER
C1051 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1088 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1124 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1010 2111078B27 CAP CHIP RF 30 5 NPO 100V
C1052 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1089 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1125 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1011 2111078B32 CAP ALT E12
C1053 2113740F57 CAP CHIP REEL CL1 +/-30 180 C1090 NOT PLACED GCAM DUMMY PART NUMBER C1126 2113740F53 CAP CHIP REEL CL1 +/-30 120
C1012 2111078B12 CAP CHIP RF 9.1 .5 NPO 100V
C1054 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1091 NOT PLACED GCAM DUMMY PART NUMBER C1127 2360567A03 CAP TANTALUM
C1013 NOT PLACED GCAM DUMMY PART NUMBER
C1057 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1092 NOT PLACED GCAM DUMMY PART NUMBER C1128 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1014 2111078B38 CAP CHIP RF 68 5 NPO 100V
C1059 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1093 NOT PLACED GCAM DUMMY PART NUMBER C1129 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1016 2111078B09 CAP ALT E17
C1060 NOT PLACED GCAM DUMMY PART NUMBER C1096 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1130 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1020 2111078B01 CAP CHIP RF 3.3 .25 NPO 100V
C1061 NOT PLACED GCAM DUMMY PART NUMBER C1097 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1131 NOT PLACED GCAM DUMMY PART NUMBER
C1021 2111078B12 CAP CHIP RF 9.1 .5 NPO 100V
C1062 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1098 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1132 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1023 2111078B12 CAP CHIP RF 9.1 .5 NPO 100V
C1063 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1099 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1151 NOT PLACED GCAM DUMMY PART NUMBER
C1026 2111078B08 CAP CHIP RF 6.2 .25NPO 100V
C1064 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1100 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1152 NOT PLACED GCAM DUMMY PART NUMBER
C1027 2311049A45 CAP TANT CHIP 10 10 35
C1065 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1101 2113740F34 CAP CHIP REEL CL1 +/-30 20 C1153 2113740F28 CAP CHIP REEL CL1 +/-30 11
C1028 2113743K15 CER CHIP CAP .100UF
C1066 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1103 2113741A57 CAP CHIP 33K +-5% C1154 2113740F33 CAP CHIP REEL CL1 +/-30 18
C1029 2113743K15 CER CHIP CAP .100UF (2160521A31)
C1067 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1155 NOT PLACED GCAM DUMMY PART NUMBER
C1031 2113741F37 CAP CHIP CL2 X7R REEL 3300 C1104 2113928A02 CAP CERAMIC CHIP .47UF
C1070 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1156 2111078B23 CAP ALT E37
C1032 2113743E07 CER CHIP CAP .022UF C1106 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1071 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1260 2113741F49 CAP CHIP CL2 X7R REEL 10000
C1033 2113741F49 CAP CHIP CL2 X7R REEL 10000 C1107 2113740F53 CAP CHIP REEL CL1 +/-30 120
C1072 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1261 2113740F53 CAP CHIP REEL CL1 +/-30 120
C1034 2113740F41 CAP CHIP REEL CL1 +/-30 39 C1108 2113740F43 CAP CHIP REEL CL1 +/-30 47
C1073 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1263 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1035 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1109 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1074 2113740F53 CAP CHIP REEL CL1 +/-30 120 C1264 2113743K15 CER CHIP CAP .100UF
C1036 2113743E07 CER CHIP CAP .022UF C1110 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1075 2113740F41 CAP CHIP REEL CL1 +/-30 39 C2000 2113743F18 CAP CHIP 2.2 UF 16V +80-20%
C1037 2113743E07 CER CHIP CAP .022UF C1111 2113740F41 CAP CHIP REEL CL1 +/-30 39
C1076 2113740F30 CAP CHIP REEL CL1+/-30 13 C2001 2311049J11 CAPACITOR TANT 10% 4.7UF
4-20 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C2002 2311049A72 CAP TANT CHIP 10.0UF 10% C2033 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2065 2113740F53 CAP CHIP REEL CL1 +/-30 120 C308 2113743E20 CAP CHIP. 10 UF 10%
10V
C2034 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2066 2113740L03 CAP CER CHIP 2.4PF +-0.1PF C309 2113743E20 CAP CHIP. 10 UF 10%
C2003 2113743K15 CER CHIP CAP .100UF
C2035 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2067 2113740F20 CAP CHIP REEL CL1 +/-30 5.1 C310 2113743E20 CAP CHIP. 10 UF 10%
C2004 2113743F18 CAP CHIP 2.2 UF 16V +80-20%
C2036 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2068 2113740F20 CAP CHIP REEL CL1 +/-30 5.1 C311 2113743E20 CAP CHIP. 10 UF 10%
C2005 2113743F18 CAP CHIP 2.2 UF 16V +80-20%
C2037 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2069 2113740F05 CAP CHIP REEL CL1 +/-30 1.2 C312 2113743E20 CAP CHIP. 10 UF 10%
C2006 2113743F18 CAP CHIP 2.2 UF 16V +80-20%
C2038 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2070 2113740L13 CAP CER CHIP 6.2 PF+-0.1PF C313 2113743E20 CAP CHIP. 10 UF 10%
C2007 2113743E20 CAP CHIP. 10 UF 10%
C2039 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2071 2113740L13 CAP CER CHIP 6.2 PF+-0.1PF C314 2113743E20 CAP CHIP. 10 UF 10%
C2008 2113743E20 CAP CHIP. 10 UF 10%
C2040 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2072 2113740L04 CAP CER CHIP 2.7 PF +-0.1PF C315 2113743E20 CAP CHIP. 10 UF 10%
C2009 2113743E20 CAP CHIP. 10 UF 10%
C2041 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2073 2113740F03 CAP CHIP REEL CL1 +/-30 1.0 C316 2113743E20 CAP CHIP. 10 UF 10%
C2010 2113743E20 CAP CHIP. 10 UF 10%
C2042 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2074 2109720D14 CAP CER CHIP LOW DIST C317 2113743E20 CAP CHIP. 10 UF 10%
C2011 2113743E20 CAP CHIP. 10 UF 10% 0.1UF
C2043 2113740L14 CAP CER CHIP 6.8PF +-0.1PF C318 2113743E20 CAP CHIP. 10 UF 10%
C2012 NOT PLACED GCAM DUMMY PART NUMBER C2075 2109720D14 CAP CER CHIP LOW DIST
C2044 NOT PLACED GCAM DUMMY PART NUMBER C319 2113743E20 CAP CHIP. 10 UF 10%
0.1UF
C2013 2113743E20 CAP CHIP. 10 UF 10%
C2045 2113740F53 CAP CHIP REEL CL1 +/-30 120 C320 2113743E20 CAP CHIP. 10 UF 10%
C2076 NOT PLACED GCAM DUMMY PART NUMBER
C2014 2113743E20 CAP CHIP. 10 UF 10%
C2046 2113740F53 CAP CHIP REEL CL1 +/-30 120 C321 2113740F53 CAP CHIP REEL CL1 +/-30 120
C2077 2109720D14 CAP CER CHIP LOW DIST
C2015 2113743E20 CAP CHIP. 10 UF 10%
C2047 2113740F53 CAP CHIP REEL CL1 +/-30 120 0.1UF C322 2113741F41 CAP CHIP CL2 X7R REEL 4700
C2016 2113743E20 CAP CHIP. 10 UF 10%
C2048 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2078 2109720D14 CAP CER CHIP LOW DIST C323 2113741F25 CAP CHIP CL2 X7R REEL 1000
C2017 2113743E20 CAP CHIP. 10 UF 10% 0.1UF
C2049 NOT PLACED GCAM DUMMY PART NUMBER C324 2113740F53 CAP CHIP REEL CL1 +/-30 120
C2018 2113740F53 CAP CHIP REEL CL1 +/-30 120 C2079 2109720D14 CAP CER CHIP LOW DIST
C2050 2113740F53 CAP CHIP REEL CL1 +/-30 120 0.1UF C325 2113740F53 CAP CHIP REEL CL1 +/-30 120
C2019 2113740F53 CAP CHIP REEL CL1 +/-30 120
C2051 2113740F59 CAP CHIP REEL CL1 +/-30 220 C2080 2109720D14 CAP CER CHIP LOW DIST C326 2113743E07 CER CHIP CAP .022UF
C2020 2113743E20 CAP CHIP. 10 UF 10% 0.1UF
C2052 2113740F53 CAP CHIP REEL CL1 +/-30 120 C327 2113741F13 CAP CHIP CL2 X7R REEL 330
C2021 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2081 2113740F53 CAP CHIP REEL CL1 +/-30 120
C2053 NOT PLACED GCAM DUMMY PART NUMBER C328 2113740F42 CAP CHIP REEL CL1 +/-30 43
C2022 2113741F49 CAP CHIP CL2 X7R REEL 10000 C2129 2113740F53 CAP CHIP REEL CL1 +/-30 120
C2054 2113740L37 CAP 62.0 PF 50V 2.0% C329 2113740L31 CAP 36.0 PF 50V 2.0 %
C2023 2113741F49 CAP CHIP CL2 X7R REEL 10000 C2198 2113741F25 CAP CHIP CL2 X7R REEL 1000
C2055 2113740F35 CAP CHIP REEL CL1 +/-30 22 C330 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF
C2024 2113741F49 CAP CHIP CL2 X7R REEL 10000 C300 NOT PLACED GCAM DUMMY PART NUMBER
C2056 2113740F20 CAP CHIP REEL CL1 +/-30 5.1 C331 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF
C2025 2113741F49 CAP CHIP CL2 X7R REEL 10000 C301 2311049A57 CAP TANT CHIP A/P 10UF 10%
C2057 2113740F20 CAP CHIP REEL CL1 +/-30 5.1 C332 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF
C2026 2113741F49 CAP CHIP CL2 X7R REEL 10000 16V
C2058 2113740F20 CAP CHIP REEL CL1 +/-30 5.1 C333 2113740L20 CAP 12.0 PF 50V 2.0 %
C2027 2113741F49 CAP CHIP CL2 X7R REEL 10000 C302 2113740F54 CAP CHIP REEL CL1+/-30 130
C2059 2113740F20 CAP CHIP REEL CL1 +/-30 5.1 C334 2113740L25 CAP CER CHIP 20.0 PF +/-.25PF
C2028 2113741F33 CAP CHIP CL2 X7R REEL 2200 C303 2113743K15 CER CHIP CAP .100UF
C2060 2113740F31 CAP CHIP REEL CL1 +/-30 15 C335 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF
C2029 2113740F53 CAP CHIP REEL CL1 +/-30 120 C304 2113743E20 CAP CHIP. 10 UF 10%
C2061 2113740F29 CAP CHIP REEL CL1 +/-30 12 C336 2113740L17 CAP CER CHIP 9.1 PF+-0.1PF
C2030 2113741F39 CAP CHIP CL2 XTR REEL 3900 C305 2113743E20 CAP CHIP. 10 UF 10%
C2062 2113740F29 CAP CHIP REEL CL1 +/-30 12 C337 2113740L14 CAP CER CHIP 6.8PF +-0.1PF
C2031 NOT PLACED GCAM DUMMY PART NUMBER C306 2113743E20 CAP CHIP. 10 UF 10%
C2063 2113740L16 CAP CER CHIP 8.2 PF+-0.1PF C338 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF
C2032 2113740F53 CAP CHIP REEL CL1 +/-30 120 C307 2113743E20 CAP CHIP. 10 UF 10%
C2064 2113740L13 CAP CER CHIP 6.2 PF+-0.1PF C339 2113740L03 CAP CER CHIP 2.4PF +-0.1PF
UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-21

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C340 2113740L03 CAP CER CHIP 2.4PF +-0.1PF C402 NOT PLACED GCAM DUMMY PART NUMBER C5010 2311049A57 CAP TANT CHIP A/P 10UF 10% C5040 NOT PLACED GCAM DUMMY PART NUMBER
16V
C341 2113740F19 CAP CHIP REEL CL1 +/-30 4.7 C403 2113743K15 CER CHIP CAP .100UF C5041 2113743F18 CAP CHIP 2.2 UF 16V +80-20%
C5011 2311049A57 CAP TANT CHIP A/P 10UF 10%
C342 2113740F19 CAP CHIP REEL CL1 +/-30 4.7 C404 2113743K15 CER CHIP CAP .100UF C5042 2113743F16 CAP CHIP 1.0UF 16V+80-20%
16V
C343 2113740L07 CAP CER CHIP 3.6PF +-0.1PF C405 2113743K15 CER CHIP CAP .100UF C5043 2113743F16 CAP CHIP 1.0UF 16V+80-20%
C5012 2311049A56 CAP TAN CHIP A/P 4.7 20 10
C344 2113740L07 CAP CER CHIP 3.6PF +-0.1PF C406 2113743K15 CER CHIP CAP .100UF C5044 2113928C04 CAP CER CHIP 4.7UF
C5013 2113928P04 CAP CER CHIP 1.0UF 20% 6.3V
6.3V10%0805
C345 2113740L08 CAP CER CHIP 3.9 PF+/-0.1PF C407 2113743K15 CER CHIP CAP .100UF
C5014 NOT PLACED GCAM DUMMY PART NUMBER
C5045 2113743F16 CAP CHIP 1.0UF 16V+80-20%
C346 2113740L09 CAP CER CHIP 4.3 PF +-0.1PF C408 2113743K15 CER CHIP CAP .100UF
C5015 2113743K15 CER CHIP CAP .100UF
C5046 2113743E20 CAP CHIP. 10 UF 10%
C347 2113740L07 CAP CER CHIP 3.6PF +-0.1PF C410 2113743K15 CER CHIP CAP .100UF
C5016 2113743K15 CER CHIP CAP .100UF
C5047 2113743E20 CAP CHIP. 10 UF 10%
C348 2113740L06 CAP CER CHIP 3.3 PF+/-0.1PF C411 NOT PLACED GCAM DUMMY PART NUMBER
C5017 2113743K15 CER CHIP CAP .100UF
C5048 2113743E20 CAP CHIP. 10 UF 10%
C349 2113740F53 CAP CHIP REEL CL1 +/-30 120 C412 2113740F53 CAP CHIP REEL CL1 +/-30 120
C5018 2113743K15 CER CHIP CAP .100UF
C5049 2113743E20 CAP CHIP. 10 UF 10%
C350 2113740F53 CAP CHIP REEL CL1 +/-30 120 C413 2113740F53 CAP CHIP REEL CL1 +/-30 120
C5019 2113743K15 CER CHIP CAP .100UF
C5050 2113743E20 CAP CHIP. 10 UF 10%
C351 2113743E20 CAP CHIP. 10 UF 10% C414 2113740F53 CAP CHIP REEL CL1 +/-30 120
C5020 2113743K15 CER CHIP CAP .100UF
C5051 2113743E20 CAP CHIP. 10 UF 10%
C353 NOT PLACED GCAM DUMMY PART NUMBER C415 2113740F53 CAP CHIP REEL CL1 +/-30 120
C5021 2113741M69 CAP CHIP CLS2 100000 PF 20V (CM160/CM360)
C354 2113740F49 CAP CHIP REEL CL1 +/-30 82 C416 2113740F53 CAP CHIP REEL CL1 +/-30 120 10
C5052 2113743E20 CAP CHIP. 10 UF 10%
C355 NOT PLACED GCAM DUMMY PART NUMBER C417 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5022 2113743K15 CER CHIP CAP .100UF
C5053 2113743E20 CAP CHIP. 10 UF 10%
C356 2113740L22 CAP 15.0 PF 50V 2.0 % C418 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5023 2113743K15 CER CHIP CAP .100UF (CM160/CM360)

C357 NOT PLACED GCAM DUMMY PART NUMBER C421 2113743E07 CER CHIP CAP .022UF C5024 2113743K15 CER CHIP CAP .100UF C5054 2113743E20 CAP CHIP. 10 UF 10%
(CM160/CM360)
C358 NOT PLACED GCAM DUMMY PART NUMBER C422 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5025 2113743K15 CER CHIP CAP .100UF
C5055 2113928C04 CAP CER CHIP 4.7UF
C359 2113740F39 CAP CHIP REEL CL1 +/-30 33 C423 2113743K15 CER CHIP CAP .100UF C5026 2113743K15 CER CHIP CAP .100UF
6.3V10%0805
C360 2113740F38 CAP CHIP REEL CL1 +/-30 30 C490 NOT PLACED GCAM DUMMY PART NUMBER C5027 2113743K15 CER CHIP CAP .100UF
C5056 2113928C04 CAP CER CHIP 4.7UF
C361 NOT PLACED GCAM DUMMY PART NUMBER C5000 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5028 2113743K15 CER CHIP CAP .100UF 6.3V10%0805 (CM160/CM360)

C362 2113740F35 CAP CHIP REEL CL1 +/-30 22 C5001 2389289U01 10UF 50V 20% ALUMINUM SMD C5029 2113743K15 CER CHIP CAP .100UF C5057 2113928C04 CAP CER CHIP 4.7UF
6.3V10%0805
C364 NOT PLACED GCAM DUMMY PART NUMBER C5002 2311049A99 CAP TANT CHIP 47 UF 10V 20% C5030 2113743K15 CER CHIP CAP .100UF
C5058 NOT PLACED GCAM DUMMY PART NUMBER
C365 NOT PLACED GCAM DUMMY PART NUMBER C5003 2311049A99 CAP TANT CHIP 47 UF 10V 20% C5031 2113743K15 CER CHIP CAP .100UF
C5059 2113743E07 CER CHIP CAP .022UF
C366 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF C5005 2360567A03 CAP TANTALUM C5032 2113743K15 CER CHIP CAP .100UF
C5060 2113741M69 CAP CHIP CLS2 100000 PF 20V
C367 2113740L16 CAP CER CHIP 8.2 PF+-0.1PF C5006 2311049A57 CAP TANT CHIP A/P 10UF 10% C5033 2113743K15 CER CHIP CAP .100UF 10
16V
C368 2113740F25 CAP CHIP REEL CL1+/-30 8.2 C5034 2113743K15 CER CHIP CAP .100UF C5061 2113741M69 CAP CHIP CLS2 100000 PF 20V
C5007 2311049A99 CAP TANT CHIP 47 UF 10V 20% 10
C369 2113740F25 CAP CHIP REEL CL1+/-30 8.2 C5035 2113743K15 CER CHIP CAP .100UF
C5008 2311049A57 CAP TANT CHIP A/P 10UF 10% C5062 2113741M69 CAP CHIP CLS2 100000 PF 20V
C370 2113740L27 CAP 24.0 PF 50V 2.0 % C5036 2113743K15 CER CHIP CAP .100UF
16V 10
C371 NOT PLACED GCAM DUMMY PART NUMBER C5037 2113743K15 CER CHIP CAP .100UF
C5009 2311049A57 CAP TANT CHIP A/P 10UF 10% C5063 2113741M69 CAP CHIP CLS2 100000 PF 20V
C400 2113740F53 CAP CHIP REEL CL1 +/-30 120 16V C5038 2113743K15 CER CHIP CAP .100UF 10

C401 2113743K15 CER CHIP CAP .100UF C5039 NOT PLACED GCAM DUMMY PART NUMBER C5064 2113740F53 CAP CHIP REEL CL1 +/-30 120
4-22 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C5065 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5098 2113740F59 CAP CHIP REEL CL1 +/-30 220 C614 2113740F41 CAP CHIP REEL CL1 +/-30 39 D106 4805218N57 DIODE DUAL

C5066 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5099 2113740F59 CAP CHIP REEL CL1 +/-30 220 C615 2113740F41 CAP CHIP REEL CL1 +/-30 39 D200 4802233J09 DIODE TRIPLE SOT25-RH

C5067 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5100 2113740F59 CAP CHIP REEL CL1 +/-30 220 C616 2113740F41 CAP CHIP REEL CL1 +/-30 39 D201 4802233J09 DIODE TRIPLE SOT25-RH

C5068 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5101 2113741F25 CAP CHIP CL2 X7R REEL 1000 C617 2113740F41 CAP CHIP REEL CL1 +/-30 39 D202 4862824C03 DIODE VARACTOR
(CM160/CM360)
C5069 2113740F53 CAP CHIP REEL CL1 +/-30 120 C618 2113740F41 CAP CHIP REEL CL1 +/-30 39 D203 4805649Q13 DIODE VCTR ISV 228
C5102 2113743E20 CAP CHIP. 10 UF 10%
C5070 2113740F53 CAP CHIP REEL CL1 +/-30 120 C619 NOT PLACED GCAM DUMMY PART NUMBER D204 4805649Q13 DIODE VCTR ISV 228
(CM160/CM360)
C5071 2113741F25 CAP CHIP CL2 X7R REEL 1000 C620 2113740F41 CAP CHIP REEL CL1 +/-30 39 D205 4862824C01 DIODE VARACTOR
C5103 2113743K15 CER CHIP CAP .100UF
C5072 2113740F53 CAP CHIP REEL CL1 +/-30 120 (CM160/CM360) C621 2113740F41 CAP CHIP REEL CL1 +/-30 39 D301 4802245J97 Band Switchind Diode, Rohm
DAN
C5073 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5104 NOT PLACED GCAM DUMMY PART NUMBER C622 2113740F41 CAP CHIP REEL CL1 +/-30 39
D302 4802245J97 Band Switchind Diode, Rohm
C5074 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5110 2113741F25 CAP CHIP CL2 X7R REEL 1000 C623 2113740F41 CAP CHIP REEL CL1 +/-30 39
DAN
C5075 NOT PLACED GCAM DUMMY PART NUMBER C5111 2113741F25 CAP CHIP CL2 X7R REEL 1000 C624 2113740F41 CAP CHIP REEL CL1 +/-30 39
D303 4802245J97 Band Switchind Diode, Rohm
C5076 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5113 NOT PLACED GCAM DUMMY PART NUMBER C625 2113740F41 CAP CHIP REEL CL1 +/-30 39 DAN

C5077 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5114 NOT PLACED GCAM DUMMY PART NUMBER C626 2113740F41 CAP CHIP REEL CL1 +/-30 39 D304 4802245J97 Band Switchind Diode, Rohm
DAN
C5078 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5115 NOT PLACED GCAM DUMMY PART NUMBER C627 2113740F41 CAP CHIP REEL CL1 +/-30 39
D305 4880142L01 SOT MMBV109 RH
C5079 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5116 NOT PLACED GCAM DUMMY PART NUMBER C628 2113740F41 CAP CHIP REEL CL1 +/-30 39
D400 4813833C07 DIODE DUAL 100V ‘5C’ SERIES
C5080 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5117 NOT PLACED GCAM DUMMY PART NUMBER C629 2113740F41 CAP CHIP REEL CL1 +/-30 39
D401 4813833C02 DIODE DUAL 70V ‘5B’ COMM
C5081 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5118 NOT PLACED GCAM DUMMY PART NUMBER C630 2113740F41 CAP CHIP REEL CL1 +/-30 39 CATH
C5082 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5119 2113743H14 CAP CHIP 10.0 UF 16V +80-20% C631 2113740F41 CAP CHIP REEL CL1 +/-30 39 D402 4809948D42 DIODE SCHOTTKY RB751V-40
C5083 2113740F53 CAP CHIP REEL CL1 +/-30 120 C5120 2311049A99 CAP TANT CHIP 47UF 10 C632 2113740F41 CAP CHIP REEL CL1 +/-30 39 (CM140/CM160)
(CM340/CM360)
C5084 2113740F53 CAP CHIP REEL CL1 +/-30 120 C633 2113740F41 CAP CHIP REEL CL1 +/-30 39 D500 4813833C02 DIODE DUAL 70V ‘5B’ COMM
C602 2113740F41 CAP CHIP REEL CL1 +/-30 39 CATH
C5085 2113741A53 CAP CHIP CL2 X7R REEL 22000 C662 2113740F41 CAP CHIP REEL CL1 +/-30 39
C603 2113740F41 CAP CHIP REEL CL1 +/-30 39 D501 4813833C02 DIODE DUAL 70V ‘5B’ COMM
C5086 2113741A53 CAP CHIP CL2 X7R REEL 22000 C678 2113741M69 CAP CHIP CLS2 100000 PF 20V CATH (CM340/CM360)
C604 2113740F41 CAP CHIP REEL CL1 +/-30 39 10
C5087 2113740F53 CAP CHIP REEL CL1 +/-30 120 D502 4813825A23 DIODE, DISCRETE SPECIALS
C605 2113740F41 CAP CHIP REEL CL1 +/-30 39 CR300 4880154K03 SOT MMBD353 RH DIODE VAR&P
C5088 2113740F49 CAP CHIP REEL CL1 +/-30 82
DUAL SCHT
C606 2113740F41 CAP CHIP REEL CL1 +/-30 39 D511 4813833C02 DIODE DUAL 70V ‘5B’ COMM
C5089 2113740F49 CAP CHIP REEL CL1 +/-30 82
CR301 4880154K03 SOT MMBD353 RH DIODE CATH
C607 2113740F41 CAP CHIP REEL CL1 +/-30 39
C5090 2113740F49 CAP CHIP REEL CL1 +/-30 82 DUAL SCHT
C608 NOT PLACED GCAM DUMMY PART NUMBER D513 4813833C02 DIODE DUAL 70V ‘5B’ COMM
C5091 2113740F49 CAP CHIP REEL CL1 +/-30 82 D100 NOT PLACED GCAM DUMMY PART NUMBER CATH
C609 NOT PLACED GCAM DUMMY PART NUMBER
C5092 2113740F59 CAP CHIP REEL CL1 +/-30 220 D102 4813833C02 DIODE DUAL 70V ‘5B’ COMM FL300 9180022M11 XTAL FILTER 44.85MHZ
C610 2113740F41 CAP CHIP REEL CL1 +/-30 39 CATH
C5094 2113740F59 CAP CHIP REEL CL1 +/-30 220 FL301 9180468V06 SMD455KHZ 4 ELEMENT CER
C611 2113740F41 CAP CHIP REEL CL1 +/-30 39 D103 4802482J02 PIN DIODE SMD FLTR
C5095 2113740F59 CAP CHIP REEL CL1 +/-30 220
C612 2113740F41 CAP CHIP REEL CL1 +/-30 39 D104 4802482J02 PIN DIODE SMD FL302 9180468V04 SMD455KHZ 4 ELEMENT CER
C5096 2113740F59 CAP CHIP REEL CL1 +/-30 220 FLTR
C613 2113740F41 CAP CHIP REEL CL1 +/-30 39 D105 4805218N57 DIODE DUAL
C5097 2113740F59 CAP CHIP REEL CL1 +/-30 220
UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-23

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

FL303 9180469V03 SMD455KHZ 6 ELEMENT CER L206 2484562T11 COIL SURF MNT AIR WOUND M105 7588823L03 PAD GROUND LCD Q401 4880141L03 QSTR PNP SOT23 LO PROFILE
FLTR TAPE
L207 2413923C12 IND CHIP 7.8 NH 2% M106 7588823L03 PAD GROUND LCD
FL304 9180469V06 SMD455KHZ 6 ELEMENT CER Q403 4809940E02 TSTR DIG NPN DTC114YE
L208 2413926N24 IND CER CHIP 100.0 NH 5% M107 7588823L03 PAD GROUND LCD
FLTR
Q404 4809940E02 TSTR DIG NPN DTC114YE
L209 2413926N24 IND CER CHIP 100.0 NH 5% M108 7588823L04 PAD GROUND LCD
J11 2889309U01 MINI-UHF PCB R.A
Q405 4809940E02 TSTR DIG NPN DTC114YE
L210 2413926N18 IND CER CHIP 33.0 NH 5% M109 7588823L04 PAD GROUND LCD
J2 0989241U02 FLEX 20PIN 1MM TOP NON ZIF
Q407 4809940E02 TSTR DIG NPN DTC114YE
L211 2413926N24 IND CER CHIP 100.0 NH 5% M110 7588823L04 PAD GROUND LCD
J3 0986615Z01 CONN,ZIF,F,28CONT,,TIN,,,CBL
Q408 4880048M01 TSTR NPN DIG 47K/47K
(CM160/CM360) L212 2413926N18 IND CER CHIP 33.0 NH 5% M111 3985994A01 CONTACT, PCB SPEAKER
Q409 4880048M01 TSTR NPN DIG 47K/47K
L100 7686135U02 FLTR,EMI L213 2413926N24 IND CER CHIP 100.0 NH 5% M112 3985994A01 CONTACT, PCB SPEAKER
Q410 4880048M01 TSTR NPN DIG 47K/47K
L101 2462587T30 IND CHIP 1000NH 5% LOW PRO L214 2413926H20 IND CHIP 47.0 NH 5% M113 3985994A01 CONTACT, PCB SPEAKER
Q411 4880048M01 TSTR NPN DIG 47K/47K
L103 2462587T30 IND CHIP 1000NH 5% LOW PRO L215 2413926H20 IND CHIP 47.0 NH 5% M114 3985994A01 CONTACT, PCB SPEAKER
Q412 4880048M01 TSTR NPN DIG 47K/47K
L104 2462587N50 CHIP IND 56 NH 5% L216 2462587N44 CHIP IND 18 NH 5% M9 0289511U01 NUTS
Q413 4809940E02 TSTR DIG NPN DTC114YE
L105 2462587N44 CHIP IND 18 NH 5% L217 2462587Q42 IND CHIP 390NH 10% P1 2804503J01 CONNECTOR,ACCY 16 PIN
Q414 4809940E02 TSTR DIG NPN DTC114YE
L107 2460591B04 COIL AIR WOUND INDUC 11.03 L300 2460591C35 COIL AIR WOUND INDUC 18.08 P2 NOT PLACED GCAM DUMMY PART NUMBER
Q415 NOT PLACED GCAM DUMMY PART NUMBER
L108 2462587T22 IND. CHIP 390NH 5% LOW PRO L301 2462587N55 CHIP IND 150 NH 5% PCB 8488978U01 MARLIN UHF
Q416 4809940E02 TSTR DIG NPN DTC114YE
L111 2460592A01 COIL AW 2 TURN 17 NH L302 2462587N55 CHIP IND 150 NH 5% Q100 4886163B01 LDMOS SMT 35W 520MH 12V
Q417 4813824A10 TSTR NPN 40V .2A GEN PURP
L113 2460592A01 COIL AW 2 TURN 17 NH L303 2462587X69 IND CHIP LO-PRO 1200 NH 5% Q101 4813824A10 TSTR NPN 40V .2A GEN PURP
Q500 4813824A10 TSTR NPN 40V .2A GEN PURP
L114 2485873L01 ENCAPSULATED AIR WOUND L304 2462587N55 CHIP IND 150 NH 5% Q102 4813824A10 TSTR NPN 40V .2A GEN PURP
COIL Q501 4809940E02 TSTR DIG NPN DTC114YE
L305 2483411T74 INDUCTOR CHIP SHIELDED Q103 4813824A06 XSTR NPN 30V DARLINGTON
L115 2485873L01 ENCAPSULATED AIR WOUND Q502 4809940E02 TSTR DIG NPN DTC114YE
COIL L306 2413926K31 IND CER CHIP 470.0 NH 5% Q105 4886212B01 LDMOS PWR TSTR MRF1518
Q503 4813824A10 TSTR NPN 40V .2A GEN PURP
L117 7686135U02 FLTR,EMI L307 2460591C35 COIL AIR WOUND INDUC 18.08 Q106 4805128M27 SOT TRANS
Q504 4880048M01 TSTR NPN DIG 47K/47K
L118 7686135U02 FLTR,EMI L308 2460591C35 COIL AIR WOUND INDUC 18.08 Q200 4802245J95 BJT, NPN TRANSISTOR
Q505 4813824A10 TSTR NPN 40V .2A GEN PURP
L119 7686135U02 FLTR,EMI L309 2460591C35 COIL AIR WOUND INDUC 18.08 Q201 4809939C04 TSTR DUAL PNP/NPN UMC3
Q506 4813824A10 TSTR NPN 40V .2A GEN PURP
L120 7686135U02 FLTR,EMI L310 2460591C35 COIL AIR WOUND INDUC 18.08 Q300 4809940E02 TSTR DIG NPN DTC114YE
R103 0683962T51 RES CHIP 120 5-1
L121 7686135U02 FLTR,EMI L311 2460591C35 COIL AIR WOUND INDUC 18.08 Q301 4813824A17 XSTR PNP40V .2A GENPB=100-
300 R104 0662057A41 CHIP RES 470 OHMS 5%
L122 2460591A01 COIL AIR WOUND INDUC 4.22 L312 2460591C35 COIL AIR WOUND INDUC 18.08
Q302 4813824A10 TSTR NPN 40V .2A GEN PURP R106 0680194M18 RES 51 OHMS 5% 1W
L126 2462587T22 IND. CHIP 390NH 5% LOW PRO L313 2460591C35 COIL AIR WOUND INDUC 18.08
Q303 4802245J95 BJT, NPN TRANSISTOR R107 0680194M18 RES 51 OHMS 5% 1W
L200 2462587Q42 IND CHIP 390NH 10% L314 2460591C35 COIL AIR WOUND INDUC 18.08
Q304 4809939C04 TSTR DUAL PNP/NPN UMC3 R108 0680194M18 RES 51 OHMS 5% 1W
L201 2462587V44 IND CHIP 680 NH 10% L315 NOT PLACED GCAM DUMMY PART NUMBER
Q305 4802197J95 RF TRANSISTOR PBR941 R109 0662057A14 RES CHIP 36 OHM 5 1/8W
L202 2462587V44 IND CHIP 680 NH 10% L500 7686135U02 FLTR,EMI
Q306 4813824A17 XSTR PNP40V .2A GENPB=100- R117 0662057P02 RES. CHIP 15K 1% 30X60
L203 2462587V36 CHIP IND 150NH 5% 0805 L501 7686135U02 FLTR,EMI
300
R118 0662057C51 CHIP RES 100 OHMS 5%
L204 2462587V36 CHIP IND 150NH 5% 0805 L502 7686135U02 FLTR,EMI
Q400 4809940E02 TSTR DIG NPN DTC114YE
R119 0662057C51 CHIP RES 100 OHMS 5%
L205 2462587Q47 IND CHIP 1000 NH 10% M100 2686201B01 HEAT SPREADER WM
4-24 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

R122 0662057C19 CHIP RES 4.7 OHMS 5% R166 0662057A59 CHIP RES 2700 OHMS 5% R213 0662057A65 CHIP RES 4700 OHMS 5% R308 0662057A80 CHIP RES 20K OHMS 5%

R126 0662057C03 CHIP RES 1.0 OHMS 5% R167 0662057A57 CHIP RES 2200 OHMS 5% R214 0662057A65 CHIP RES 4700 OHMS 5% R309 0662057A77 CHIP RES 15K OHMS 5%

R127 0662057C03 CHIP RES 1.0 OHMS 5% R168 0662057A57 CHIP RES 2200 OHMS 5% R215 0662057A62 CHIP RES 3600 OHMS 5% R310 0662057A77 CHIP RES 15K OHMS 5%

R128 0662057C03 CHIP RES 1.0 OHMS 5% R169 0662057A56 CHIP RES 2000 OHMS 5% R216 0662057A59 CHIP RES 2700 OHMS 5% R311 NOT PLACED GCAM DUMMY PART NUMBER

R130 0662057B47 CHIP RES 0 OHMS +-.050 R170 0662057A42 CHIP RES 510 OHMS 5% R217 0662057A52 CHIP RES 1300OHMS 5%05 R312 0662057A76 CHIP RES 13K OHMS 5%
OHMS
R171 0662057A43 CHIP RES 560 OHMS 5% R218 0662057A49 CHIP RES 1000 OHMS 5% R313 0662057A75 CHIP RES 12K OHMS 5%
R131 0662057A97 CHIP RES 100K OHMS 5%
R172 0662057A41 CHIP RES 470 OHMS 5% R219 NOT PLACED GCAM DUMMY PART NUMBER R314 0662057A75 CHIP RES 12K OHMS 5%
R134 0662057A59 CHIP RES 2700 OHMS 5%
R173 0662057A29 CHIP RES 150 OHMS 5% R220 0662057A42 CHIP RES 510 OHMS 5% R315 0662057A75 CHIP RES 12K OHMS 5%
R135 0662057A88 CHIP RES 43K OHMS 5%
R174 0662057A29 CHIP RES 150 OHMS 5% R221 0662057A33 CHIP RES 220 OHMS 5% R316 0662057A75 CHIP RES 12K OHMS 5%
R136 0662057A86 CHIP RES 36K OHMS 5%
R175 0662057A43 CHIP RES 560 OHMS 5% R222 0662057A33 CHIP RES 220 OHMS 5% R317 0662057A75 CHIP RES 12K OHMS 5%
R137 0662057A87 CHIP RES 39K OHMS 5%
R178 0662057A18 CHIP RES 51 OHMS 5% R223 0662057A33 CHIP RES 220 OHMS 5% R318 0662057A75 CHIP RES 12K OHMS 5%
R138 0662057A86 CHIP RES 36K OHMS 5%
R179 0662057A18 CHIP RES 51 OHMS 5% R224 0662057A53 CHIP RES 1500 OHMS 5% R319 0662057A75 CHIP RES 12K OHMS 5%
R139 0662057A87 CHIP RES 39K OHMS 5%
R180 0660082A89 RES CHIP 47K OHMS 1% 1/16W R225 0662057A29 CHIP RES 150 OHMS 5% R320 0662057A73 CHIP RES 10K OHMS 5%
R140 0662057A83 CHIP RES 27K OHMS 5%
R181 0660082A89 RES CHIP 47K OHMS 1% 1/16W R226 0662057A29 CHIP RES 150 OHMS 5% R321 0662057A71 CHIP RES 8200 OHMS 5%
R141 0662057A81 CHIP RES 22K OHMS 5%
R182 0662057A73 CHIP RES 10K OHMS 5% R227 0662057A23 CHIP RES 82 OHMS 5% R322 0662057A65 CHIP RES 4700 OHMS 5%
R142 0662057A81 CHIP RES 22K OHMS 5%
R183 0662057A25 CHIP RES 100 OHMS 5% R228 0662057A25 CHIP RES 100 OHMS 5% R323 0662057A65 CHIP RES 4700 OHMS 5%
R143 0662057A81 CHIP RES 22K OHMS 5%
R185 0662057A73 CHIP RES 10K OHMS 5% R229 0662057A25 CHIP RES 100 OHMS 5% R324 0662057A61 CHIP RES 3300 OHMS 5%
R145 0662057A81 CHIP RES 22K OHMS 5%
R186 0662057C20 CHIP RES 5.1 OHMS 5% R230 0662057A22 CHIP RES 75 OHMS 5% R325 0662057A61 CHIP RES 3300 OHMS 5%
R147 0662057A59 CHIP RES 2700 OHMS 5%
R200 0662057A97 CHIP RES 100K OHMS 5% R231 0662057A18 CHIP RES 51 OHMS 5% R326 0662057A59 CHIP RES 2700 OHMS 5%
R148 0662057A81 CHIP RES 22K OHMS 5%
R201 0662057A73 CHIP RES 10K OHMS 5% R232 0662057A17 RES CHIP 47 OHMS 5% R327 0662057A58 CHIP RES 2400 OHMS 5%
R149 0662057A81 CHIP RES 22K OHMS 5%
R202 NOT PLACED GCAM DUMMY PART NUMBER R233 0662057A17 RES CHIP 47 OHMS 5% R328 0662057A55 CHIP RES 1800 OHM 5%
R150 0662057A73 CHIP RES 10K OHMS 5%
R203 0662057B47 CHIP RES 0 OHMS +-.050 R234 0662057A15 CHIP RES 39 OHMS 5% R329 0662057A51 CHIP RES 1200 OHMS 5%
R151 0662057A67 CHIP RES 5600 OHMS 5% OHMS
R235 0662057A07 CHIP RES 18 OHMS 5% R330 0662057A47 CHIP RES 820 OHMS 5%
R153 0662057A73 CHIP RES 10K OHMS 5% R204 NOT PLACED GCAM DUMMY PART NUMBER
R300 0662057A73 CHIP RES 10K OHMS 5% R331 0662057A25 CHIP RES 100 OHMS 5%
R155 0662057A73 CHIP RES 10K OHMS 5% R205 NOT PLACED GCAM DUMMY PART NUMBER
R301 0662057A41 CHIP RES 470 OHMS 5% R332 0662057A45 CHIP RES 680 OHMS 5%
R156 0662057A73 CHIP RES 10K OHMS 5% R206 0662057A99 CHIP RES 120K OHMS 5%
R302 0662057B47 CHIP RES 0 OHMS +-.050 R333 0662057A43 CHIP RES 560 OHMS 5%
R157 0662057A91 CHIP RES 56K OHMS 5% R207 0662057B02 CHIP RES 150K OHMS 5% OHMS
R334 0662057A40 CHIP RES 430 OHMS 5%
R158 0662057A69 RES CHIP 6800 OHM 5 1/8W R208 0662057A18 CHIP RES 51 OHMS 5% R303 0662057B47 CHIP RES 0 OHMS +-.050
R335 0662057A39 CHIP RES 390 OHMS 5%
OHMS
R159 NOT PLACED GCAM DUMMY PART NUMBER R209 0662057A97 CHIP RES 100K OHMS 5%
R336 0662057A33 CHIP RES 220 OHMS 5%
R304 0662057A85 CHIP RES 33K OHM 5%
R160 0662057A61 CHIP RES 3300 OHMS 5% R210 NOT PLACED GCAM DUMMY PART NUMBER
R337 0662057A25 CHIP RES 100 OHMS 5%
R305 0662057A80 CHIP RES 20K OHMS 5%
R161 0662057A61 CHIP RES 3300 OHMS 5% R211 0662057A69 RES CHIP 6800 OHM 5 1/8W
R338 0662057A25 CHIP RES 100 OHMS 5%
R306 0662057A80 CHIP RES 20K OHMS 5%
R165 0662057A58 CHIP RES 2400 OHMS 5% R212 0662057A89 CHIP RES 47K OHMS 5%
R339 0662057A18 CHIP RES 51 OHMS 5%
R307 0662057A80 CHIP RES 20K OHMS 5%
UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-25

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

R340 0662057A18 CHIP RES 51 OHMS 5% R434 0662057A85 CHIP RES 33K OHM 5% R473 NOT PLACED GCAM DUMMY PART NUMBER R5035 0662057A89 CHIP RES 47K OHMS 5%

R345 0662057A73 CHIP RES 10K OHMS 5% R435 0662057A85 CHIP RES 33K OHM 5% R5000 0662057B47 CHIP RES 0 OHMS +-.050 R5036 0662057A89 CHIP RES 47K OHMS 5%
OHMS
R346 0662057A73 CHIP RES 10K OHMS 5% R436 0662057A85 CHIP RES 33K OHM 5% R5037 0662057A73 CHIP RES 10K OHMS 5%
R5001 0662057T68 RES CHIP 1.0K 1% 30*60
R347 0662057A05 CHIP RES 15 OHMS 5% R438 0662057A73 CHIP RES 10K OHMS 5% R5038 0662057A85 CHIP RES 33K OHM 5%
R5002 0662057C01 CHIP RES 0 OHMS .050 OHMS
R401 0662057C85 CHIP RES 2700 OHMS 5% R439 0662057A73 CHIP RES 10K OHMS 5% R5039 0662057A97 CHIP RES 100K OHMS 5%
(CM160/CM360)
R402 0662057B47 CHIP RES 0 OHMS +-.050 R440 0662057A73 CHIP RES 10K OHMS 5% R5040 0662057A84 CHIP RES 30K OHMS 5%
R5008 0662057B47 CHIP RES 0 OHMS +-.050
OHMS
R441 0662057A73 CHIP RES 10K OHMS 5% OHMS R5041 0662057A82 CHIP RES 24K OHMS 5%
R403 0662057B47 CHIP RES 0 OHMS +-.050
R442 0662057A73 CHIP RES 10K OHMS 5% R5009 0662057B47 CHIP RES 0 OHMS +-.050 R5042 0662057A82 CHIP RES 24K OHMS 5%
OHMS
OHMS
R443 0662057A61 CHIP RES 3300 OHMS 5% R5043 0662057A82 CHIP RES 24K OHMS 5%
R404 0662057B47 CHIP RES 0 OHMS +-.050
R5010 0662057B47 CHIP RES 0 OHMS +-.050
OHMS R444 0662057A73 CHIP RES 10K OHMS 5% R5044 0662057A82 CHIP RES 24K OHMS 5%
OHMS
R405 0662057B47 CHIP RES 0 OHMS +-.050 R445 0662057A73 CHIP RES 10K OHMS 5% R5045 0662057A85 CHIP RES 33K OHM 5%
R5011 NOT PLACED GCAM DUMMY PART NUMBER
OHMS
R450 0662057A73 CHIP RES 10K OHMS 5% R5013 NOT PLACED GCAM DUMMY PART NUMBER R5046 0662057A82 CHIP RES 24K OHMS 5%
R406 0662057B47 CHIP RES 0 OHMS +-.050
OHMS R451 0662057A73 CHIP RES 10K OHMS 5% R5014 0662057B47 CHIP RES 0 OHMS +-.050 R5047 0662057B47 CHIP RES 0 OHMS +-.050
OHMS OHMS (CM140/CM340)
R407 0662057B47 CHIP RES 0 OHMS +-.050 R453 0662057A61 CHIP RES 3300 OHMS 5%
OHMS R5016 NOT PLACED GCAM DUMMY PART NUMBER R5048 0662057A82 CHIP RES 24K OHMS 5%
R454 0662057A61 CHIP RES 3300 OHMS 5%
R414 0662057B47 CHIP RES 0 OHMS +-.050 R5019 0662057B05 CHIP RES 200K OHMS 5% R5049 0662057A77 CHIP RES 15K OHMS 5%
R455 0662057A61 CHIP RES 3300 OHMS 5%
OHMS R5050 0662057A76 CHIP RES 13K OHMS 5%
R456 0662057A61 CHIP RES 3300 OHMS 5% R5020 0662057B02 CHIP RES 150K OHMS 5%
R415 0662057B47 CHIP RES 0 OHMS +-.050 R5051 0662057A75 CHIP RES 12K OHMS 5%
R457 0662057A61 CHIP RES 3300 OHMS 5% R5021 0662057A97 CHIP RES 100K OHMS 5%
OHMS (CM340/CM360)
R5022 0662057A97 CHIP RES 100K OHMS 5% R5052 0662057A73 CHIP RES 10K OHMS 5%
R421 0662057A33 CHIP RES 220 OHMS 5% R458 0662057A61 CHIP RES 3300 OHMS 5%
R5023 0662057A97 CHIP RES 100K OHMS 5% R5053 0662057A73 CHIP RES 10K OHMS 5%
R422 0662057A73 CHIP RES 10K OHMS 5% R459 NOT PLACED GCAM DUMMY PART NUMBER
(CM140/CM160) R5024 0662057A97 CHIP RES 100K OHMS 5% R5054 0662057A73 CHIP RES 10K OHMS 5%
R460 0662057A53 CHIP RES 1500 OHMS 5%
(CM160/CM360) R5055 0662057A73 CHIP RES 10K OHMS 5%
R423 NOT PLACED GCAM DUMMY PART NUMBER
R461 0662057A33 CHIP RES 220 OHMS 5%
R5025 0662057A97 CHIP RES 100K OHMS 5% R5056 0662057A73 CHIP RES 10K OHMS 5%
R424 NOT PLACED GCAM DUMMY PART NUMBER
R462 0662057A18 CHIP RES 51 OHMS 5%
R5026 0662057A85 CHIP RES 33K OHM 5% R5057 0662057A73 CHIP RES 10K OHMS 5%
R425 0662057A97 CHIP RES 100K OHMS 5%
R463 0662057A73 CHIP RES 10K OHMS 5%
R5027 0662057B08 CHIP RES 270K OHMS 5% R5058 NOT PLACED GCAM DUMMY PART NUMBER
R426 0662057A97 CHIP RES 100K OHMS 5%
R466 NOT PLACED GCAM DUMMY PART NUMBER
(CM140/CM160) R5028 0662057A97 CHIP RES 100K OHMS 5% R5059 NOT PLACED GCAM DUMMY PART NUMBER
R467 NOT PLACED GCAM DUMMY PART NUMBER
R427 NOT PLACED GCAM DUMMY PART NUMBER R5029 0662057A97 CHIP RES 100K OHMS 5% R5060 0662057A73 CHIP RES 10K OHMS 5%
R468 NOT PLACED GCAM DUMMY PART NUMBER
R428 0662057A97 CHIP RES 100K OHMS 5% R5030 0662057A85 CHIP RES 33K OHM 5% R5061 0662057A73 CHIP RES 10K OHMS 5%
R469 NOT PLACED GCAM DUMMY PART NUMBER
R429 0662057A97 CHIP RES 100K OHMS 5% R5031 0662057A92 CHIP RES 62K OHMS 5% R5062 0662057A73 CHIP RES 10K OHMS 5%
R470 0662057A73 CHIP RES 10K OHMS 5%
R430 0662057A87 CHIP RES 39K OHMS 5% R5032 0662057A89 CHIP RES 47K OHMS 5%
(CM340/CM360) R5063 NOT PLACED GCAM DUMMY PART NUMBER
R431 NOT PLACED GCAM DUMMY PART NUMBER R5033 0662057A89 CHIP RES 47K OHMS 5%
R471 0662057A01 CHIP RES 10 OHMS 5% R5064 NOT PLACED GCAM DUMMY PART NUMBER
R432 0662057A85 CHIP RES 33K OHM 5% R5034 0662057A86 CHIP RES 36K OHMS 5%
R472 NOT PLACED GCAM DUMMY PART NUMBER R5065 0662057A68 CHIP RES 6200 OHMS 5%
R433 0662057A85 CHIP RES 33K OHM 5%
4-26 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

R5066 0662057A49 CHIP RES 1000 OHMS 5% R5097 0662057B47 CHIP RES 0 OHMS +-.050 U200 5185963A27 IC TESTED AT25016 48 PIN VR101 4813830A18 DIODE 6.8V 5%
OHMS GFP 225MWMMBZ5235B_
R5067 NOT PLACED GCAM DUMMY PART NUMBER
R5098 NOT PLACED GCAM DUMMY PART NUMBER U201 5105750U54 IC PKG DIE VCO BUFFER VR102 4813830A15 TSTR 5.6V 5% 20MA 225MW
R5068 NOT PLACED GCAM DUMMY PART NUMBER
R5099 NOT PLACED GCAM DUMMY PART NUMBER U300 5186144B01 FM IF IC SA616 VR400 NOT PLACED GCAM DUMMY PART NUMBER
R5069 0662057A73 CHIP RES 10K OHMS 5%
R5100 NOT PLACED GCAM DUMMY PART NUMBER U301 5109522E10 IC 3-INV LMOS TC7W04FU VR401 NOT PLACED GCAM DUMMY PART NUMBER
R5070 0662057A57 CHIP RES 2200 OHMS 5%
R5103 0662057A82 CHIP RES 24K OHMS 5% U302 4808612Y05 CROSSOVER QUAD DIODE VR402 4813830A09 DIODE 3.3V 5% 225MW
R5071 0662057A57 CHIP RES 2200 OHMS 5%
(CM340/CM360) SMS3928-0 MMBZ5226B
R5072 0662057A65 CHIP RES 4700 OHMS 5%
R600 0662057C01 CHIP RES 0 OHMS .050 OHMS U400 5102463J64 16KX8 SPI SERIAL EEPROM VR500 4813832C77 TRANS SUP. 24V HIGH PWR
R5073 0662057A49 CHIP RES 1000 OHMS 5%
R601 0611077A62 RES CHIP 330 5 1/8W U402 5102463J36 32KX8 STATIC RAM VR501 4813830A14 DIODE 5.1V 5% 225MW
R5074 0662057A49 CHIP RES 1000 OHMS 5% (CM340/CM360) MMBZ5231B_
R602 0662057B47 CHIP RES 0 OHMS +-.050
R5075 0662057A42 CHIP RES 510 OHMS 5% OHMS U403 5102226J56 68HC11FLO_PASS5 100P IN VR502 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW
TQFP _4684 (CM340/CM360)
R5076 0662057A42 CHIP RES 510 OHMS 5% R603 0662057C01 CHIP RES 0 OHMS .050 OHMS
U404 5189233U02 FLASH 2MEG AT49LV002N-70VI VR503 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW
R5077 0662057A36 CHIP RES 300 OHMS 5% R604 0662057C01 CHIP RES 0 OHMS .050 OHMS
(CM140/CM160) _4684
R5078 0662057A25 CHIP RES 100 OHMS 5% R610 0662057C59 CHIP RES 220 OHMS 5%
U404 5189233U21 FLASH 4MEG AT49LV040N-70VI VR504 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW
R5079 0662057A25 CHIP RES 100 OHMS 5% R615 0662057A25 CHIP RES 100 OHMS 5% (CM340/CM360) _4684

R5080 0662057A01 CHIP RES 10 OHMS 5% RT100 0680361L01 THERMISTOR 47KOHM U405 5113805A75 IC 8 BIT SER TO PAR/PAR VR692 4813830A75 DIODE DUAL COM ANODE
HC595
R5081 0613952D78 CER CHIP RES 6340 OHM 1% S5010 1889288U01 POTENTIOMETER W/SWITCH VR693 4813830A77 DIODE DL ZENER TVS 33V 1.0A
0603 VOLUME U500 NOT PLACED GCAM DUMMY PART NUMBER
VR694 4813830A75 DIODE DUAL COM ANODE
R5082 0662057A90 CHIP RES 51K OHMS 5% SH200 2689590U01 VCO SHIELD U501 0104016J81 9V REGULATOR ASSEMBLY
VR695 4813830A77 DIODE DL ZENER TVS 33V 1.0A
R5083 0662057B08 CHIP RES 270K OHMS 5% SH201 2689589U01 VCO SHIELD U502 5102463J95 AUDIO PA TDA1519C
VR696 4813830A75 DIODE DUAL COM ANODE
R5084 0662057B47 CHIP RES 0 OHMS +-.050 SH202 2689589U01 VCO SHIELD U503 5105469E65 IC VLTG REGLTR
VR697 4813830A75 DIODE DUAL COM ANODE
OHMS (CM160/CM360) U504 5185130C53 IC ASFIC_CMP_R1
SH300 2689591U01 MIXER SHIELD
VR698 4813830A75 DIODE DUAL COM ANODE
R5085 NOT PLACED GCAM DUMMY PART NUMBER U505 5113818A01 IC LOW COST SING SPLY
SH301 2689593U01 FRONT ENA SHIELD
VR699 4813830A75 DIODE DUAL COM ANODE
R5086 0662057A43 CHIP RES 560 OHMS 5% LM2904DR
SH302 2689591U01 MIXER SHIELD
Y200 NOT PLACED GCAM DUMMY PART NUMBER
R5087 0662057A97 CHIP RES 100K OHMS 5% U506 5113818A01 IC LOW COST SING SPLY
T300 2580541Z01 BALUN TRANSFORMER LM2904DR Y201 4880114R06 CRYSTAL 16.8MHZ
R5088 0662057B47 CHIP RES 0 OHMS +-.050
T301 2580541Z01 BALUN TRANSFORMER U507 5113818A01 IC LOW COST SING SPLY
OHMS Y300 9186145B02 CER.DISCR. CDBCA455CX36-
U100 5113818A01 IC LOW COST SING SPLY LM2904DR TC
R5089 NOT PLACED GCAM DUMMY PART NUMBER
LM2904DR U508 5113816A30 IC 3.3V LOW DROPOUT POS. Y301 4880606B09 2ND OSC XTAL 44.395 MHZ
R5092 NOT PLACED GCAM DUMMY PART NUMBER REG.
U101 5185130C65 IC VHF/UHF/800 MHZ LDMOS
0786637Z01 SPRT,REINFORCEMENT,CRS
R5093 NOT PLACED GCAM DUMMY PART NUMBER DRIVE U509 5113806A20 IC MUX/DEMUX TRIPLE 2-
U102 5113818A01 IC LOW COST SING SPLY CHNL
R5094 NOT PLACED GCAM DUMMY PART NUMBER
LM2904DR U510 5104187K94 IC LP2986ILDX-3.3 VLTG REG
R5095 NOT PLACED GCAM DUMMY PART NUMBER
U103 5113819A04 IC QD OP AMP GEN PURP U514 4802393L66 MOSFET P-CH
R5096 NOT PLACED GCAM DUMMY PART NUMBER MC3303D
U515 5162852A59 IC CMOS ANALOG SWITCH
SPDT (CM360/CM160)
Commercial Series
CM Radios
VHF2 (146-174MHz)
Service Information

Issue: December 2003


ii

Computer Software Copyrights


The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or
reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this manual may not be copied or reproduced in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license
under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-
free license to use that arises by operation of law in the sale of a product.
iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM340/CM160/CM360 Model Chart .......................................................1-1


2.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-1


2.0 VHF (146-174MHz) Receiver..............................................................................2-1
2.1 Receiver Front-End .......................................................................................2-1
2.2 Receiver Back-End.........................................................................................2-2
3.0 VHF (146-174MHz) Transmitter Power Amplifier ...............................................2-2
3.1 First Power Controller Stage...........................................................................2-2
3.2 Power Controlled Driver Stage .......................................................................2-3
3.3 Final Stage......................................................................................................2-3
3.4 Directional Coupler.........................................................................................2-3
3.5 Antenna Switch...............................................................................................2-3
3.6 Harmonic Filter ...............................................................................................2-4
3.7 Power Control.................................................................................................2-4
4.0 VHF (146-174MHz) Frequency Synthesis ..........................................................2-4
4.1 Reference Oscillator .......................................................................................2-4
4.2 Fractional-N Synthesizer ................................................................................2-5
4.3 Voltage Controlled Oscillator (VCO) ...............................................................2-6
4.4 Synthesizer Operation ....................................................................................2-7
5.0 Controller Theory of Operation ............................................................................2-8
5.1 Radio Power Distribution ................................................................................2-8
5.2 Protection Devices........................................................................................ 2-10
5.3 Automatic On/Off ..........................................................................................2-10
5.4 Microprocessor Clock Synthesiser ...............................................................2-11
5.5 Serial Peripheral Interface (SPI)...................................................................2-12
5.6 SBEP Serial Interface................................................................................... 2-12
5.7 General Purpose I/O.....................................................................................2-12
5.8 Normal Microprocessor Operation................................................................2-13
5.9 Static Random Access Memory....................................................................2-14
6.0 Control Board Audio and Signalling Circuits ......................................................2-14
6.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14
7.0 Transmit Audio Circuits......................................................................................2-15
7.1 Microphone Input Path .................................................................................2-15
7.2 PTT Sensing and TX Audio Processing ....................................................... 2-16
iv

8.0 Transmit Signalling Circuits ............................................................................... 2-17


8.1 Sub-Audio Data (PL/DPL) ............................................................................ 2-17
8.2 High Speed Data .......................................................................................... 2-18
8.3 Dual Tone Multiple Frequency (DTMF) Data ............................................... 2-18
9.0 Receive Audio Circuits....................................................................................... 2-19
9.1 Squelch Detect ............................................................................................. 2-19
9.2 Audio Processing and Digital Volume Control.............................................. 2-20
9.3 Audio Amplification Speaker (+) Speaker (-) ................................................ 2-20
9.4 Handset Audio.............................................................................................. 2-21
9.5 Filtered Audio and Flat Audio ....................................................................... 2-21
10.0 Receive Audio Circuits ..................................................................................... 2-21
10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder .......................... 2-21
10.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)................................ 3-2


1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ................................ 3-3
2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) ........................ 3-4
2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)................... 3-5
2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)................... 3-6
3.0 Troubleshooting Flow Chart for Synthesizer ....................................................... 3-7
4.0 Troubleshooting Flow Chart for VCO................................................................... 3-8
5.0 Troubleshooting Flow Chart for DC Supply (Sheet 1 of 2) .................................. 3-9
5.1 Troubleshooting Flow Chart for DC Supply (Sheet 2 of 2) ........................... 3-10

Chapter 4 VHF PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards ....................................................... 4-1


1.1 VHF2 and Controller Circuits.......................................................................... 4-1
2.0 VHF2 1-25W PCB 8488977U01 (Rev. C) / Schematics ...................................... 4-3
2.1 VHF2 1-25W PCB 8488977U01 (Rev. C) Parts List .................................... 4-19
Chapter 1
MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM340/CM160/CM360 Model Chart

CM Series VHF2 146-174MHz


Model Description
MDM50KNC9AA2_N CM140 146-174 MHz 1-25W 8-Ch

MDM50KNC9AN2_N CM340 146-174 MHz 1-25W 10-Ch


MDM50KNF9AA2_N CM160 146-174 MHz 1-25W 64-Ch

MDM50KNF9AN2_N CM360 146-174 MHz 1-25W 100-Ch

Item Description

X FUD1183_ S. Tanapa VHF2 25W 8 Ch BNC

X PMUD1879_ S. Tanapa VHF2 25W 10 Ch BNC

X PMUD1874_ S. Tanapa VHF2 25W 64 Ch BNC

X PMUD1881_ S. Tanapa VHF2 25W 100 Ch BNC

X X FCN6288_ Control Head

X X FCN5523_ Control Head

X X X X HKN4137_ Battery Power Cable


X X RMN50188_ Mag One Microphone
X X HMN3596_ Compact Microphone

X X X X GLN7324_ Low Profile Trunnion

X X X X 6866546D02_ RTTE Leaflet

X X X X 6866537D37_ Safety Leaflet

X FLD1934AS Servicing Kit CM140

X PMUD1889AS Servicing Kit CM340

X PMUD1883AS Servicing Kit CM160

X PMUD1891AS Servicing Kit CM360

X = Indicates one of each is required


1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications


Data is specified for +25°C unless otherwise stated.

General

Specification VHF2

Frequency Range: 146-174 MHz

Frequency Stability ±2 PPM


(-30°C to +60°C, 25°C Ref.)

Channel Capacity: CM140 - 8


CM340 - 10
CM160 - 64
CM360 - 100

Channel Spacing: 12.5/20/25 kHz

Power Output: 1-25W

Power Supply: 13.2Vdc (10.8 - 15.6 Vdc) negative vehicle ground

Dimensions (L X W X H) 118mm X 169mm X 44mm

Weight:
Low power (1-25W) 1.02 Kg

Operating Temperature -30 to 60 o C

Storage temperature -40 to 80o C

Shock and Vibration Meets MIL-STD 810-C,D&E and TIA/EIA 603

Dust Meets MIL-STD 810-C,D&E and TIA/EIA 603

Humidity Meets MIL-STD 810-C,D&E and TIA/EIA 603


Technical Specifications 1-3

Transmitter

Specification VHF2

Frequency Stability: +/- 2.5ppm

Modulation Limiting: ±2.5 kHz @ 12.5 kHz


±4.0 kHz @ 20 kHz
±5.0 kHz @ 20/25 kHz

Current Drain Transmit: 7A (25W)

FM Hum and Noise: -40 [email protected] kHz


-45 dB@ 20/25 kHz

Conducted/Radiated -36 dBm < 1 GHz


Emissions: -30 dBm > 1 GHz

Adjacent Channel Power -60dB @12.5,


-70dB @ 20/25kHz

Audio Response: +1, -3dB


( 300 to 3000Hz)

Audio Distortion: 3% Typical


@ 1000 Hz, 60%
Rated Maximum Deviation:

Receiver

Specification VHF2

Sensitivity (12dBSINAD): (ETS) 0.35µV (12.5kHz) 0.30µV (25kHz) Typical

Intermodulation : (ETS) >65dB

Adjacent Channel 75 dB @ 25 kHz


Selectivity: (ETS) 65 dB @ 12.5 kHz

Spurious Rejection: (ETS) 75 dB

Rated Audio: (ETS) (Extended audio with 4 Ohm 4W Internal , 13W External
speaker)

Audio Distortion @ Rated Audio: 3% Typical

Hum and Noise: -40 dB @ 12.5 kHz


-45 dB @ 20/25 kHz

Audio Response: +1, -3dB


( 300 to 3000Hz)

Conducted Spurious -57 dBm <1 GHz


Emission per FCC Part 15: -47 dBm >1 GHz

*Availability subject to the laws and regulations of individual countries.


1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS
Chapter 2
THEORY OF OPERATION

1.0 Introduction
This Chapter provides a detailed theory of operation for the VHF circuits in the radio. Details of the
theory of operation and trouble shooting for the the associated Controller circuits are included in this
Section of the manual.

2.0 VHF (146-174MHz) Receiver

2.1 Receiver Front-End

The received signal is applied to the radio’s antenna input connector and routed through the
harmonic filter and antenna switch. The insertion loss of the harmonic filter/antenna switch is less
than 1 dB. The signal is routed to the first filter (4-pole), which has an insertion loss of 2 dB typically.
The output of the filter is matched to the base of the LNA (Q303) that provides a 16 dB gain and a
noise figure of better than 2 dB. Current source Q301 is used to maintain the collector current of
Q303. Diode CR301 protects Q303 by clamping excessive input signals. Q303 output is applied to
the second filter (3-pole) which has an insertion loss of 1.5 dB. In Distance mode, Q304 turns on and
causes D305 to conduct, thus bypassing C322 and R337. In Local mode, the signal is routed
through C322 and R337, thus inserting 7 dB attenuation. Since the attenuator is located after the RF
amplifier, the receiver sensitivity is reduced only by 6 dB, while the overall third order input intercept
is raised.

The first mixer is a passive, double-balanced type, consisting of T300, T301 and U302. This mixer
provides all of the necessary rejection of the half-IF spurious response. High-side injection at +15
dBm is delivered to the first mixer. The mixer output is then connected to a duplex network which
matches its output to the XTAL filter input (FL300) at the IF frequency of 44.85 MHz. The duplex
network terminates into a 50 ohm resistor (R340) at all other frequencies.
Antenna 12.5kHzFilter

Front Filter LNA Second Filter Mixer 4- Pole IF Amp 25kHzFilter


Xtal Filter 25kHzFilter

First LO
IFIC

Phase Shift
2nd LO Xtal Osc Element

Controller

Figure 2-1 VHF Receiver Block Diagram


2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds
the IF IC at pin 1. The first IF signal at 44.85 MHz mixes with the second local oscillator (LO) at
44.395 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y301.
The second IF signal is amplified and filtered by two external ceramic filters (FL303/FL302 for
12.5KHz channel spacing and FL304/FL301 for 25KHz channel spacing). The IF IC demodulates
the signal by means of a quadrature detector and feeds the detected audio (via pin 7) to the audio
processing circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 VHF Transmitter Power Amplifier (146-174 MHz)


The radio’s 25W PA is a three-stage amplifier used to amplify the output from the TX_INJ to the
antenna port. All three stages utilize LDMOS technology. The gain of the first stage (U101)and the
second stage (Q105) is adjustable and is controlled by pin 7 of U103-2 via U103-3 and U102-1. It is
followed by an LDMOS final stage Q100.

Antenna
From VCO (TX_INJ) Pin Diode
Antenna Harmonic
Switch Filter RF Jack
Controlled PA PA-Final Coupler
Stage Driver Stage

Bias Forward
A S FI C _C M P

PA
SPI BUS PWR
SET

L oo p
C ont r ol le r Temperature
U 103 - 2 Sense

Figure 2-2 VHF Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted. A metal clip ensures good thermal contact
between both the driver and final stage, and the chassis.

3.1 First Power Controller Stage

The first stage (U101) is a 20dB gain integrated circuit containing two LDMOS FET amplifier stages.
It amplifies the RF signal from the VCO (TX_INJ). The output power of stage U101 is controlled by a
DC voltage applied to pin 1 from the op-amp U103-3, pin 8. The control voltage simultaneously
varies the bias of two FET stages within U101. This biasing point determines the overall gain of
U101 and therefore its output drive level to Q105, which in turn controls the output power of the PA.
VHF Transmitter Power Amplifier (146-174 MHz) 2-3

Op-amp U103-3 monitors the drain current of U101 via resistor R122 and adjusts the bias voltage of
U101.

In receive mode, the DC voltage from RX_EN line turns on Q101, which in turn switches off the
biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of 12dB. This device requires a
positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit
mode by the drain current control op-amp U102-1, and fed to the gate of Q105 via the resistive
network.

Op-amp U102-1 monitors the drain current of Q105 via resistors R126-7 and adjusts the bias
voltage of Q105 so that the current remains constant.

In receive mode the DC voltage from RX_EN line turns on Q102, which in turn switches off the
biasing voltage to Q105.

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a
positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS
is set in transmit mode by the ASFIC and fed to the gate of Q100 via the resistive network R134,
R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be
tuned using the Tuner. Care must be taken not to damage the device by exceeding the maximum
allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC supply voltage
input, B+, via L117 and L115.

A matching network consisting of C1004-5, C1008-9, C1021, C1013, C1019, L116: and two
striplines, transforms the impedance to 50 ohms and feeds the directional coupler.

3.4 Bi-Directional Coupler

The bi-directional Coupler is a microstrip printed circuit, which couples a small amount of the
forward and reverse power of the RF power from Q100.The coupled signal is rectified to an output
power which is proportional to the DC voltage rectified by diode D105; and the resulting DC voltage
is routed to the power control section to ensure that the forward power out of the radio is held to a
constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). The basic
operation is to have both PIN diodes (D103, D104) turned on during key-up by forward biasing
them. This is achieved by pulling down the voltage at the cathode end of D104 to around 12.4V
(0.7V drop across each diode). The current through the diodes needs to be set around 100 mA to
fully open the transmit path through resistor R108. Q106 is a current source controlled by Q103
which is turned on in Tx mode by TX_EN. VR102 ensures that the voltage at resistor R107 never
exceeds 5.6V.
2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L111, L112 and L113 along with capacitors C1011, C1024, C1025, C1022, C1020, C1016,
C1017 and C1026 form a low-pass filter to attenuate harmonic energy coming from the transmitter.
Resistor R150 along with L126 drains any electrostatic charges that might otherwise build up on the
antenna. The harmonic filter also prevents high level RF signals above the receiver passband from
reaching the receiver circuits to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler
samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by
diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error
output current is then routed to an integrator, and converted into the control voltage. This voltage
controls the bias of the pre-driver (U101) and driver (Q105) stages. The output power level is set by
way of a DAC, PWR_SET, in the audio processing IC (U504), which acts at the forward power
control loop reference.
The sampled reflected power is rectified by diode D107,The resulting DC voltage is amplified by an
operational amplifier U100 and routed to the summing junction. This detector protects the final stage
Q100 from reflected power by increasing the error current. The temperature sensor protects the
final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the
final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103
and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage
below 5.6V and eliminates the DC current from the 9.3 regulator U501.
Two local loops for the Pre Driver (U101) and for the Driver (Q105) are used in order to stabilize the
current for each stage.
In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by
applying ground to the Pre Driver U101 and for the Driver Q105 control.

4.0 VHF (146-174MHz) Frequency Synthesis


The synthesizer consists of a reference oscillator (Y201), low voltage Fractional-N (LVFRAC-N)
synthesizer (U200), and a voltage controlled oscillator (VCO) (U201).

4.1 Reference Oscillator


The reference oscillator is a crystal (Y201) controlled Colpitts oscillator and has a frequency of
16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the
oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D)
converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the
voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently,
the output of the crystal Y201 is applied to U200 pin 23.

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which
matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on
frequency. The crystal vendor characterizes the crystal over a specified temperature range and
codes this information into a bar code that is printed on the crystal package. In production, this
crystal code is read via a 2-dimensional bar code reader and the parameters are saved.
VHF (146-174MHz) Frequency Synthesis 2-5

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C.
The temperature compensation scheme is implemented by an algorithm that uses five crystal
parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy
of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200)
at the power up of the radio.

TCXO Y200, along with its corresponding circuitry R204, R205, R210, and C2053, are not placed as
the temperature compensated crystal proved to be reliable.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic,
phase detector, charge pump, A/D converter for low frequency digital modulation, balanced
attenuator used to balance the high and low frequency analog modulation, 13V positive voltage
multiplier, serial interface for control, and a super filter for the regulated 5 volts.

7 LOCK 4
LOCK (U403 PIN 56)
DATA (U403 PIN 100) DATA
8 FREFOUT 19
CLK FREF (U504 PIN 34)
CLOCK (U403 PIN 1)
6, 22, 33, 44
9 GND
CSX (U403 PIN 2) CEX
STEERING
10 LINE
MOD IN (U501 PIN 40) MODIN IOUT 43 LOOP
13, 30 IADAPT 45
VCC, DC5V FILTER
+5V (U503 PIN 1)
5, 20, 34, 36 41
+5V (U503 PIN 1) VDD, DC5V MODOUT
23 3 VCO Bias LO RF INJECTION
XTAL1 AUX4
U200 1
REFERENCE AUX2
OSCILLATOR 24 LOW VOLTAGE
XTAL2 FRACTIONAL-N 2 TRB
AUX3 VOLTAGE
25 WARP SYNTHESIZER
SFOUT 28 FILTERED 5V CONTROLLED
32 PREIN OSCILLATOR

47 BIAS1
VCP 40
VMULT2 VMULT1 AUX1 BIAS2 TX RF INJECTION
VOLTAGE 39 (1ST STAGE OF PA)
MULTIPLIER 14 15 48
BWSELECT To IF
Section

PRESCALER IN

Figure 2-3 VHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U200, pin 30) supplies an output voltage of 4.5Vdc
(VSF) at U200, pin 28. This supplies 4.5 V to the VCO Buffer IC U201.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP
(U200, pin 47) while using a low voltage 3.3Vdc supply, a 13V positive voltage multiplier is used
(D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin
19.
2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U201), the TX and
RX tank circuits, the external RX amplifier, and the modulation circuitry.

AUX3 (U200 Pin 2)

U200 Pin 32
TRB IN Prescaler Out
Pin 20 Pin 19 Pin 12

Rx-SW Pin7
TX/RX/BS
Tx-SW Pin13 Switching Network

LO RF INJECTION
Presc
(U200 Pin 28) Vcc-Superfilter
U201 Q200 Low Pass
Pin3 Buffer Filter
VCOBIC
Steer Line Collector/RF in
Voltage Pin4
(VCTRL) RX
RX Pin8
Rx
RX VCO Pin5 Active Bias
RX Tank Circuit (U200 Pin28)
Pin14 VCC Buffers
Pin6
TX Tx
Pin16 Active Bias TX TX RF Injection
TX Tank TX VCO Pin10
Circuit
Pin15 Attenuator
Vsens
Circuit
Pin18 Pin2 Pin1 Pins 9,11,17
Rx-I adjust Tx-I adjust
Vcc-Logic

(U200 Pin 28)

Figure 2-4 VHF VCO Block Diagram

The VCOBIC together with the LVFRAC-N (U200) generate the required frequencies in both
transmit and receive modes. The TRB line (U201, pin 19) determines which VCO and buffer is
enabled (high being TX output at pin 10, low being RX output at pin 8). A sample of the signal from
the enabled output is routed from U201, pin 12 (PRESC_OUT), via a low pass filter to U200, pin 32
(PREIN).

A steering line voltage between 3.0V and 10.0V at varactor D204 tunes the TX VCO through the
frequency range of 146-174MHz, and at D203 tunes the RX VCO through the frequency range of
190-219MHz.

The external RX amplifier is used to increase the output from U201, pin 9 from 3-4 dBm to the
required 15dBm for proper mixer operation. In TX mode, the modulation signal from the LVFRAC-N
(U200, pin 41) is applied to the VCO by way of the modulation circuit D205, R212, R211, C2073.
VHF (146-174MHz) Frequency Synthesis 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge
pump circuits, loop filter circuit, and DC supply. The output signal (PRESC_OUT) of the VCOBIC
(U201, pin 12) is fed to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics
and provides a correct input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios.
The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs
via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider
is connected to the phase detector, which compares the loop divider’s output signal with the
reference signal. The reference signal is generated by dividing down the signal of the reference
oscillator (Y201).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The
charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217,
R234, C2074, C2075, C2077, C2078, C2079, C2080, C2028, and L205) transforms this current into
a voltage that is applied the varactor diodes D203 and D204 for RX and TX respectively. The output
frequency is determined by this control voltage. The current can be set to a value fixed in the
LVFRAC-N or to a value determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2
(U200, pin 39). The currents are set by the value of R200 or R206 respectively. The selection of the
three different bias sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200,
pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency
path) and the balance attenuator (high frequency path). The A/D converter converts the low
frequency analog modulating signal into a digital code which is applied to the loop divider, thereby
causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation
sensitivity to high frequency modulating signals. The output of the balance attenuator is presented
at the MODOUT port of the LVFRAC-N (U200,pin 41) and connected to the VCO modulation
varactor D205.
2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation


This section provides a detailed theory of operation for the radio and its components. The main
radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A
control head is connected by an extension cable. The control head contains LED indicators, a
microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a
connector on the rear of the radio. The accessory cable enables you to connect accessories to the
radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

External
To Synthesizer Microphone
Mod
Out Internal Handset
16.8 MHz Microphone
Reference Clock Audio/Signaling
from Synthesizer Architecture
External

.
Speaker
Disc Audio Audio
ASFIC_CMP
PA
Internal
Speaker
SPI µP Clock
To RF Section
SCI to
Accessory &
Digital Control Head
Architecture RAM Connector

EEPROM HC11FL0
3.3V
Regulator
FLASH

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

■ U514 P-cH FET - Batt + (Ext_SWB+)


■ U501 LM2941T - 9.3V
■ U503 LP2951CM - 5V
■ U508 MC 33269DTRK - 3.3V
■ U510 LP2986ILDX - 3.3V Digital
Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:
■ Electronic on/off control
■ RF power amplifier
■ 12 volts P-cH FET -U514
■ 9.3 volt regulator
■ Audio PA

Ignition B+ Control Head


RF_PA
Audio_PA Mic Connector
Auto Ferrite Bit
On/Off Mic Bias Keypad
Switch Filt_B+ 9V, 5mA
Control Antenna Switch
Power Control

Status LEDs 7_Seg

FET 500mA Acces Conn Bed


7_Seg
P-CH Audio PA_Soutdown to
DOT
Power Loop Op_Amp 7-Seg
SW_Filt_B+
On/Off 9.3V 3.2V
Control Back Shift 72mA
65mA
light Reg
11-16.6V
0.9A
U501 0.85A
Reset
9.3V Regulator
9.3V 9.3V 9.3V
On/Off
45mA 75mA 162mA
Control
U503 U508 U510
5V RF Regulator 3.3V RF Reg 3.3V D Reg

500mA 45mA 50mA 25mA 90mA


micro P
Rx_Amp LVFRAC_N ASFIC_CMP
RAM
PA_Pre-driver IF_Amp IFIC
Flash
PA Driver RX Cct
EEPROM

Figure 2-6 DC Power Distribution Block Diagram


Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry
and power control circuitry. Input and output capacitors are used to reduce high frequency noise.
Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is
electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the
regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the
regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and
provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts
if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper
operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output
capacitors are used to reduce the high frequency noise and provide proper operation during battery
transients.
2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to
reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for CM360 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and
VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be
disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents
radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio,
C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.
VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following three ways:

■ On/Off switch. (No Ignition Mode)


■ Ignition and On/Off switch (Ignition Mode)
■ Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will
cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is
ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505
into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501
9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on,
When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn
off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This
will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition
voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501,
R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037
and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to
0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and
turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505
in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition,
Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn
itself by changing GCB2 to ‘0’ after de registration if necessary.
Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY
_ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of
Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501
pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls
the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V),
thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory
connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is
connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the
resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit
found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground
within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to
the µP that the emergency switch is operational. An engaged emergency switch pulls line
EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency
input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the
ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the
synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the
ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference
input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a
programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to
32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square
wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts
operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually
7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various
times depending on the software features that are executing. In addition, the clock frequency of the
synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source
interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter
of the clock output. If the synthesizer cannot generate the required clock frequency it will switch
back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz
reference clock it (and the voltage regulators) should be checked first when debugging the system.
2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT
DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1)
and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a
synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA
or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT
DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA
is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a
device to a µP.

There are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22)), and EEPROM (U400). In the RF
sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The chip select line CSX from
U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each of these IC’s check the
SPI data and when the sent address information matches the IC’s address, the following data is
processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and
then sends the proper data and clock signals. The amount of data sent to the various IC’s are
different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent
the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming
Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal
RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the
accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the
radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97.
Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector
P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output
and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of
the radio model define the function of each port.

■ PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this
port via pin 72 and Q412.
■ PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is
controlled by the µP (U403 pin 55)
■ PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73
and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.
■ DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses
an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read
through µP pins 74, 76, 77; using Q409, Q410, Q411
Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In
expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation
the µP uses only its internal memory. In normal operation of the radio the µP is operating in
expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3
external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there
are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer
specific, referred to as the codeplug. This information consists of items such as: 1) what band the
radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary
calculations required by the software during execution. All of the data stored in both of these
locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data
lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin
30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4)
to select whether to read or to write. The external EEPROM (U400-pin1).

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic
levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels
should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and
fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be
toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe
individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57)
and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or
address line becomes open or shorted to an adjacent line, a common symptom is that the RESET
line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you
may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted
lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic
“1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines
to determine the desired operating mode. While the Central Processing Unit (CPU) is running,
MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new
instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as
PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert
that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.
2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very
frequently, and which are generated and stored by the software during its normal operation. The
information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS
signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the
external RAM as opposed to the internal RAM which is the 3 Kilobytes of RAM which is part of the
68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the
calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation


2. RX/TX signaling, PL/DPL/HST/MDC
3. Squelch detection
4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving
19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or
signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also
has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:

■ GCBO - BW Select
■ GCBI - switches the audio PA On/Off
■ GCB2 - DC Power On switches the voltage regulator (and the radio) on and off
■ GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path
■ GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the
accessory connector.
■ GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path
Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

J2 24kOhms

44 36
U509 TX SND TX RTN

15
MIC MUX
MIC
CONTROL HEAD INT
46 FILTERS AND
CONNECTOR
PREEMPHASIS
35
P1 GCB3 ASFIC_CMP
MIC
IN U504 LIMITER
MIC
2 48 EXT
HS SUMMER
EXT MIC U509
5 42 SPLATTER
FLAT TX MUX
AUX FILTER
AUDIO
TX VCO MOD IN
ACCESSORY TO
LS SUMMER ATN 40
CONNECTOR RF
38 SECTION
GCB5 (SYNTHESIZER)
ATTENUATOR
FLAT TX
AUDIO MUTE

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and
external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from
accessory connector P1-5). The microphones used for the radio require a DC biasing voltage
provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and
U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to
the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between
two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates
2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and
sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via
U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF
creates a159Hz pole with U504- 46 int mic impedance of 16Kohm).
2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed
to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider
R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’.
The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via
C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of
16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010
supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias
supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of
deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via
line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070
divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and
C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and
determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately
14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin
42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be
disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the
VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow
the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone
audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and
selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then
external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412
circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External
Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-
3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to
prevent the transmitter from over deviating. The limited mic audio is then routed through a summer,
which is used to add in signaling data, and then to a splatter filter to eliminate high frequency
spectral components that could be generated by the limiter. The audio is then routed to an
attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The
TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the
RF section.
Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

HS
SUMMER

44 19 HIGH SPEED 5-3-2 STATE


CLOCK IN ENCODER SPLATTER
(HSIO) FILTER
MICRO 82 DTMF
CONTROLLER ENCODER
SPI
BUS
U403 ASFIC_CMP U504
85

80 18 LOW SPEED PL LS
CLOCK IN ENCODER SUMMER
(LSIO)
40 TO RF
ATTENUATOR SECTION
MOD IN
(SYNTHESIZER)

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

■ Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or
signaling,
■ DTMF data for telephone communication in trunked and conventional systems, and
■ Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which
signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are
used for conventional operation and connect tones for trunked voice channel operation. The
trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional
system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these
waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio
receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The
process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-
speed data deviation and select the PL or DPL filters. The µP then generates a square wave which
strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate.
For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine
wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice
or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to
the RF board as previously described for transmit audio. A trunking connect tone would be
generated in the same manner as a PL tone.
2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words
(ISWs) used in a trunking system for high speed communication between the central controller and
the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and
gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to
change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-
limiter summer block and then the splatter filter. From that point it is routed through the modulation
attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same
way as trunking ISW. However, in some cases these signals may also pass through a data pre-
emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a
combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data
signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type
of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high
group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-
19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones
greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via
SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the
high group tone being approximately 2 dB greater than that of the low group tone) and then pre-
emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows
the same path as was described for high-speed data.
Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

ACCESSORY
CONNECTOR

11
FLT RX AUDIO

P1
1
AUDIO 4 SPKR + 16
PA EXTERNAL
SPKR - 1
U502 SPEAKER
9 6

INT INT
SPKR+ SPKR-

CONTROL HEAD
CONNECTOR
19
U509 MUTE INTERNAL
20
SPEAKER
J2
18 HANDSET
AUDIO
U505

37 10 39 41 14
GCB4 U IO URX OUT AUDIO GCB1

43 AUX RX VOLUME
ATTEN. ASFIC_CMP
U504
FILTER AND
DEEMPHASIS

DISC
FROM
AUDIO 2 DISC PL FILTER LS IO 18
RF
LIMITER
SECTION
(IF IC)
LIMITER, RECTIFIER SQUELCH
FILTER, COMPARATOR CIRCUIT

CH ACT SQ DET
16 17
84 83

MICRO
80
CONTROLLER

U403 85

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal
(DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of
the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of
view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs
based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then
sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to
produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”)
when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In
this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.
2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC
coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio
and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth
being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to
strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-
emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects
of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level
is set depending on the value of the volume control. Finally the filtered audio signal passes through
an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output
(U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum /
maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated
from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP
from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first
passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass
filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO
(U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible
signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it
is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking
capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the
differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the
transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The
voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off.
This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+
(U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either
of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK-
are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins
19 and 20).
Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level
than that provided by U502. For these devices HANDSET AUDIO is available at control head
connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505
pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18.
From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone
through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034
through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port
GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the
unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021
determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine
the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking
capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the
accessory.

10.0 Receive Signalling Circuits

DATA FILTER HSIO 19 82


LIMITER MICRO
AND DEEMPHASIS
44 CONTROLLER
2 DISC
DET AUDIO ASFIC_CMP
DISCRIMINATOR AUDIO U403
U504
FROM RF SECTION
LSIO 18 80
(IF IC) FILTER LIMITER
85

PLEAP PLCAP2
8 25

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP
at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it
is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19,
where it connects to the µP U403 pin 80.
2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it
connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch
configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028,
and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS
data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good
key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures),
it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the
audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways:
internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained
within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency,
and at what volume level to generate the tone. (It does not have to be related to the voice volume
setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is
accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19.
Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis
block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume
attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-
pin 41 and is routed to the audio PA like receive audio.
Chapter 3
TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in
determining the problem areas. They are not a substitute for knowledge of circuit operation and
astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions
in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is
good practice to verify supplies and grounds to the affected IC and to trace continuity to the
malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is
not available at a destination, continuity from the source IC should be checked before replacing the
source IC.
3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)


START

Yes
Problem in 12 KHz and
25 KHz channel spacing

No 9V on Yes 3V
Check Go to No
Go to R310 (LNA) to U301
RX_EN DC Section
DC Section OK? Okay ?

Yes

Check D301-304
Check Q306, Q300 No RX_EN
Yes Check Replace IF Filters( FL304, FL301)
and U403 LOC_DIST If problem in 25 KHz spacing
ON ?

No Yes Check
Check Q304, D305 LOC_DIST
and U403 TPI
ON?

No LO Yes Check 5V
Go to SYN on R336
POWER
Section
OK ?

No 5V Yes Check 3V
Go to on R339
(IF AMP)
DC Section
OK ?

Go
to A
Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)


From
A

Check visually
Go to No 3V Yes all receiver
DC Section (IFIC -Vcc) components
OK ? installation ?

Inject - 40dBm (CW)


Check No Yes to RF connector
the component Installation Check Power on
OK ? C332

RF Check Power on
Antenna to Mixer No Yes
Power C336
circuitry problem > -28 dBM?

Replace RF
Yes Check Y301
Replace Q305, Q300, U302 No Power 44.395 MHz
Q303, Q301 Check passive > -28 dBM?
Check passive components
components

No Y301 Yes Replace Q302, Y300


Replace Y301 OK? Check D301 - 304

No 3V to Yes
Go to DC Section U301 Replace U300
OK?
3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3)

START

No or too low power when keyed

Check components between


Q100 and RF output, >1.0A Current >430mA & <1.0A
Antenna Switch D104, increase when
D103, VR102 and Q106 be- keyed?
fore replacing Q100
<500mA

Control
Check PA Yes Voltage at
Stages TP150
>1.5V =1.5V?

No Short U100
Pin 3 to
Check 9.3V ground
No
Regulator Voltage U103
U501 pin 5 =
4.7V?

Yes Check PA Yes Voltage at


Stages TP150 rises?
Check power settings, tuning
& components between U103
No U103 Pin 3
Pin 3 and ASFIC Pin 6 before <2.6V No
replacing ASFIC
Check Forward
Yes Power Sense
Circuit

Check Yes U100 Pin 3


U103 >2Vdc

No
Check forward
Power Sense
Circuit
Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) 3-5

2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)


Check PA
Stages

No or too low power when keyed

DC
Voltage No
Check Q101, at Q101 & Q102 Check U403
R153,R136, R165, base=0?
R122, R168, R137

Yes
No
DC DC
Voltage at <2V Voltage >5V Check resistive network at
U103 Pin at U103 Pin 9 and 10 of U103
10=8.8V Pin 8 before replacing U101

Yes 2-5V
Check U103 and Resistive Measure DC Voltage at U102 Pin 1 2.3V
Network at Pin 10 of U103
before replacing U101

Pin 1 >3V
Check resistance network
Voltage at pin 1, 2, 3 of U102 before
at U102 replacing Q105

Check Q102, R139,


R155, R166, R126,
R127, R169, R138,
R175, R147

No

<2V 2-3V
U102 Pin 3 =
8.8V

Yes

Check U102 before re-


placing Q105

Check Final PA Stages


3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)

Check Final PA Stage

PA_Bias Supply Voltage


<2V
Voltage at Replace Q100
R134
2.1V

Check Bias Tuning 2-3V


R134, R131, R106
before replacing
RF Voltage No
ASFIC U504 Check FGU
after C1044 -
>100mV?

Yes

Voltage No Check components


across R122 between C1044 &
>50mV? C1117

Yes

No Check components
RF Voltage between C1117 &
Q105 gate Q105
>100mV?

Yes

No Check components
RF Voltage
between Q105 &
Q100 gate
Q100
>1.5V?

Yes
Check components
between Q100 &
antenna connector
Troubleshooting Flow Chart for Synthesizer 3-7

3.0 Troubleshooting Flow Chart for Synthesizer

5V at
No Check 5V
Start U200 pins 5,
20, 34 & 36 Regulator
U503

Yes
No Visual
Correct
check of the
Problem
Board OK?

Yes

Is
Yes
Is 16.8MHz No 16.8MHz
Replace
Signal at signal at
Yes 5V No Yes U200
Is U200 U200 Pin 19? U200 pin
at pin 6 of Pin 47 +5V at 23?
D200 No
= 13VDC? U200 Pins
13 & 30? Yes No
No
Yes
Check 5V Check
Regulator Y201 and associated
Check
U503 parts
R228

No
Are signals
Is U201 Pin 19 at Pins 14 &
<40 mVDC in RX & No
15 of U200?
>4.5 VDC in TX?
(at VCO section)
Yes

Are Waveforms No
Yes at Pins 14 & 15
triangular?

Is U200 pin 2 Yes Yes


>4.5 VDC in Tx & Check R201
Check D200, D201, <40 mVDC in Rx
C2026, C2025,
C2024 & C2027
Do Pins
No No 7,8 & 9 of
U200 toggle
when channel is
No Is there a short changed?
Replace U200 between Pin 47 and
Pins 14 & 15 of
U200? Check programming
lines between U403 Yes
and U200 Pins 7,8 & 9
Yes

No If C2052, R208, C2067


Is RF level at Remove
C2068. C210, are OK, then
U200 Pin 32 Shorts No
see VCO Is information
-12 < x <-25
troubleshooting chart from µP U403
dBm?
correct?

Check µP U403
Yes Yes
Troubleshooting
Chart

Replace
Replace U200
U200
3-8 TROUBLESHOOTING CHARTS

4.0 Troubleshooting Flow Chart for VCO


Low or no RF Signal Low or no RF Signal
RX VCO at TP1 at input to PA TX VCO

Visual check NO Visual check


NO Correct
of board Problem of board
OK? OK?

YES
YES

NO Make sure U508 is working


correctly and runner NO
3.3 DC at U201 5V DC at U201
Pin 14 & 18 OK? between U508 Pin 1 and Pin 14 & 18 OK?
U201 Pin 14 & 18 is OK

YES YES

NO Make sure Synthesizer is


4.5V DC at working correctly and runner NO 4.5V DC at
U201 Pin 3 OK? between U200 Pin 28 and U201 Pin 3 OK?
U201 Pin 3 is OK

YES YES

35mV DC at NO Check runner NO 4.8V DC at


U201 Pin 19 between U200 Pin 2 U201 Pin 19
OK? and U201 Pin 19 OK?
YES YES

If all parts
Are Q200 NO Are U201 Pins
If all parts associated NO associated
Base at 2.4V 13 at 4.4V
with the pins are OK with the pins
Collector at 4.5V 15 at 1.1V
are OK,
Emitter at 1.7V 10 at 4.5V
replace U201
16 at 1.9V

YES YES

If L216, C2071, C2070,


Check 9V at R230 NO
Is RF available C2060 are okay
at C2060
replace U201
YES YES

Is RF available
at base of Q200 Check Transmiiter
Pre Driver
YES

Check parts between NO If all parts from U200 Pin 8


TP1 and Q200 to Base of Q200 are OK,
replace U200

NO
Power OK but Audio =180mVrms
at “+” side of Replace R212
no modulation
D205

YES

2.5VDC NO
at D205 Replace R211

YES

If R211 is Ok,
replace D205
Troubleshooting Flow Chart for DC Supply (1 of 2) 3-9

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)


Since the failure of a critical voltage supply might cause the radio to automatically power down,
supply voltages should first be probed with a multimeter. If all the board voltages are absent, then
the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is
still absent, then another voltage should be tested using the oscilloscope. If that voltage is present,
then the original voltage supply in question is defective and requires investigation of associated
circuitry.

5V

Check VDC on
C5006

Go to 3V Yes No Check Voltage on


V=5V
? C5042

Replace U503 Yes No


9v<V<9.8v Go to Start
?

3V

Check VDC on
C5008

Go to D3_3V Yes No Check Voltage on


V=3.3V
? C5043

Replace U508 Yes No


9v<V<9.8v Go to Start
?
3-10 TROUBLESHOOTING CHARTS

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

D3_3V

Check VDC on
C5007

Go to Digital Section Yes No Check Voltage on


V=3.3V
? C5041

Replace U510 Yes No


9v<V<9.8v Go to Start
?
Chapter 4
VHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards


1.1 VHF2 and Controller Circuits

The VHF circuits are contained on the printed circuit board (PCB) which also contains the Controller
circuits. This Chapter shows the schematics for both the VHF circuits and the Controller circuits. The
PCB component layouts and the Parts Lists in this Chapter show both the Controller and VHF circuit
components. The VHF and Controller schematics and the related PCB and parts list are shown in
the tables below.

Table 4-1 VHF2 1-25W Diagrams and Parts Lists


PCB :
8488977U01-C Main Board Top Side Page 4-4
8488977U01-C Main Board Bottom Side Page 4-5
SCHEMATICS
Main Circuit Page 4-6/Page 4-7
Transmitter Page 4-8/Page 4-9
Synthesiser and VCO Page 4-10/Page 4-11
Receiver Front and Back End Page 4-12/Page 4-13
DC and Audio Ccts Page 4-14/Page 4-15
Microprocessor and Controller Ccts Page 4-16/Page 4-17
Power Control Cct Page 4-18
Parts List
8488977U01-C Page 4-19
Controller version is T1
4-2 VHF2 PCB/ SCHEMATICS/ PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK


VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-3

2.0 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

9V FILT_SW_B+

COMP_B+
COMP_B+

9V
9V FILT_SW_B+

FILT_SW_B+
INTEGRATOR INTEGRATOR

DET_VRVS DET_VRVS

DET-VFWD DET_VFWD

TX_EN TX_EN

RX_EN RX_EN

PWR_SET PWR_SET

PA_CURRENT PA_CURRENT

PA_BIAS PA_BIAS TX_INJ RX

TX_INJ

RX

73D02968C63-0
SHEET 1 OF 8

VHF2 Interconnection between Main Board and Power Amplifier Compartment


4-4 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

P1

R406
M4

C626
J11 M9

R440
R101

C620

R5087

C621
C633

C631

C628
C623

C629
C622

C662
C625

C632
C627

C630
C1007

R601
L119
C1116

C1100
C1064

C1104

C678

R610
C1097 C5100
L122

C624
C1065 C1113
VR693
C1001
C1008 C1009

R107

R108
C1088

C1037
C1099

R102 C1115
R150 TP3

R106

R105
VR501
VR500

L120

R5039
C5110
C1114

R5089

R5048

C5111
Q500
C1016 C1017 L126

C1105
R179 C1063 C1098

C1004

M107
M102 R5082

D513
R178 C1033 R5081 C5096 R5083

R5085
C1087

C5038

R5073
Q503
R123 C1068
L106

R5001
C1014 C1069
L111 Q100 R124
C5001 R5074

C1120
C1021 C1013

D500
R125 M100
D502

C1005
L105
C1117
U501

R5038
M6

C1074

C1031
C1015

C1039

C1057
C5005

C5095
L116
C1024

C5021
L104 C5080
C1023 U101

C1019
C1012

C5015
C1041 C5074
L112

R171

C5081

C5033
R5045
C1011

R5068
R5067
C1044
C1030
C1022
D104

VR101
RT100 R148 C1118 C1119

C5057

C5090

R5046
C5089

R109
R176
C1018 R174
C1020 L107

R5022
C1052
L103 R173
R151
U506

C5078
M108 C5032
M5

M109

R5056
R5057
M105 M106
O

M110
O
O

M104 U502
M101 M103
C1076
R334

R329
C315

C1082
L102 C5019
D301

C357
R314

C1122
C411
Y300 D101 VR401

R146
C1049
C309

C322
R316

R315 R5086

C402
Q302 U402
C1047
O

FL300 R5010

R5052

C1123
FL302
C317

R331
R313
R305

C5003
C335
C313

R328 C302 R5011 R5053


C310

R320

R5070
C5006

FL301

C5064

C1124

C5012
D302

R5054
R326 U508
R321 R5064
C5016

C5066
C5068

R461
R306 M3 C5011
C311

C5008
C316

R338 U301 R5063

R5040
R324

C5046
C364

C5042

C5043
U300

C5070
C5018
C1125
C308

C5047
C307

C5052
C301

R5080
R317

U503
R319

C319
D303

C5079
R5065 C5051
C318 L304

C5022
C312 SH200 C5088

C5050
C2033

C2068

C2067
R318 C320 R312 C2002 C2004
C314

C2016

R445
C5030 R5021
C2052 C2014 C1034
SH202
R302

C359 C2012 C2030 R228

Q414
C352 R451 C5014
D204

L210 R208
R307

Q305

R5031
Q400
C304 C305

R5000
C2025
FL303 C353
L203

L204

R431
Y301

C490
C5034
D203

FL304 R325 D200 C5023


R308

R309 R323 R206 R450


R336
R332
R304

U504 R5071
R322

C5028 C5029
L205

C5053
C5062

C5054
C336 U200 U505

R430
C2026

Q407

D400

R5079
R311 L213 R200 C5013
R459
C2063

R5050 C5026
C367
C360

L301 L211
C2064
D304

C303
CR300

C306 C2066 R224 R444


R303 C356

C5035
C2028

L315 C2069 C5020

C2024

C5059
C2055
R225

R5034
VR504

R5032
Q415

C5024
R217 R458

R5043

R5044
R226 R441 R5019 C5076 C5044

R5055
R429
L206 L207 R472
C5025

C2074 C2027 C5087 C5048


R5033
R234

D401

R5047
C2073 C2062

C406
C2036
C2058

R428
R439

C414

C5103
C2013

C2057

U515
C2061

R473
D201
C2075 R5009
R232 R212
C2056

R233

R5084
R221

R5066
R5077
R462

C5027
C5102 U509

C418
C2080
C2059

C5010
C2079

R211
C2078

L214 C5071 R5075


M8
R202
D205

R222

C2001
C2077

C5101

C5056
M1 M7 L215

C617

C614

C611

C607

C605
C616

C608

C615

C612
C602

C610

C606

C613

C604

C609

C619

C618
C603
R5024
M2

SHOWN FROM SIDE 1


VHF2 (146-174MHz) 1-25W 8488977U01 (rev. C)
VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-5

C1112
C1000
R113

C1089
VR695
R600
C5000 R169

R132
P2

C1056
R114 R111 C1055

R166
C1073
C5086 R127 C1109

R126

R115

R112
C1003

R615

VR696
C1061 L117
U102

VR694

C5099
VR698

VR699

R110

R138
D402

C1040
VR692

R116
R177
VR697

R407

C417
C1002

C1058
R402 C1110

Q103
R403 R147 R175

R186

VR102
R404 C1035

C1067
D100

C1103

R172
TP2

C1107
R131
C5083
VR503 R421

C5084
C5061

C1106
M111

R134
R405 C5060 L500 C1092 L100

C1027
C5119

R5049 L121
C5055 C1128
L115

R5025

R185
C5067
R5030
R5020 Q106
R5023 C1086
R5036 M114
C5037
C1091

C5085
C1127
R5062

Q505 Q506 L109


U514

R5028
Q502
VR502

C1095 Q105 C1130


C5063 L108 C1010

C1131
C1094
R5037 R5029 C1042 R149
L110
C5094 C1038 R158
R5069 TP555
C1006
D501

D511 TP500
R5103

R159 C1032

C5009
C1126 C1043
C5092 R432 R156
R181 R143

C1093

C1066

D103
C1072
L118 C1029 M113

R453
Q408
TP556 D102

Q405

C1070
R180 C1059
C5120 C1062 R103

R163
D108
R5076
R5078

R167
C1036 R142
C5104

C1025

Q404
R162

C1054
R104 C1102

C1028

C1050
TP150

C5002 R454 M112 R120


R170 U103 D107
R139 L114
Q409

R145
Q401
C5072
C5097

D106
R433 R136 R121
R435

R460
C5098 R456

D105
R457
R434
R455

C5073

C1081
C1060 R135

R165
C1053 C1051 L113

R161
Q410 Q102 Q101 C1079

R137

R168
C1129

R182
R130
R401
R118 R157
L502

R119
C1101
R122

C1121
R5102 C1108
Q411 Q412 C1080 R160
L501

C1084
R155

R153
C1077
R5051 R5041 Q416 R5101
2
VR402 TP405
R436
Q501 VR400 Q403
R5035 C5065
R5061

C5036

C5077

U507
C5041
R5060

R5088
Q504
R5058
R117 R141 C1071
C1075
U510 SH302

L101

C348

C342
C327
C361
R140 L312

C1078
R5059 SH300
R5013

C5082
C5049 R5026 L306

C412
R426
Q413 C403
C5017

R164
C5069

R144
C1046
C1083 C345
C363
R466

C341
C5075
R470

C5091

C1085
U404 C326

C1045
C5031

C300

C338
R5016
C401 C5007 U100 L307
R5014

R340
R5008

C5058

R415
C1048 L314
R467 R301 L313 C355
Q417

L305
R422

C5116
C362

C5114
C400 C365

C354
C337

C5113

R5095
TP1

R5099

C5117
TP4
R443

U500

R345
R427

Q300
C323 C351

C344

C349
T301

R5100
R438

R463

U302
R442
L300

R5093

C5115

R5092

R5096
C340 L308
J3
U400

R346

Q306
R469

T300 CR301
C408

C5118 R5094

R5098
R414

TP425
TP409 R5097
S5010 U403
R5042

C2015 L217 C2000


C416 TP410

C2005
SH301

L200
C413 C2034
SH201 R300 R310

R342

R341
C2006 R337

C329
TP401 R424 C2051 C2076

D305
R471 C343 L310 C346 C333 R327

R330
C410

C2065
C2018

R223
C2008

C2007
R468

Q301
C1090

C2054 C2053

C2035

C2023
R423

R425

C332
C2070
C405 C2040 R230 L309 R343

C2042
TP406 C2049 Q304 L311

C2071

C2041
L303

C334

C328
C2011
R231 R344 Q303
L212 C2003 L302

C366
R229 R210
C421

C350
R335 C324
C404

L208

C347
TP403 C415 C339 C325
TP402 C2048 C2037 R333 R339
C321 C331 C330

R219
L216

R220

L209
Q200
C2047

C407
C2046 Y200 C2032
C2060
TP408
Y201 C2045 R227
C423

C422

TP404 C2031
U405 TP400 C2050 R218 R214
TP407

C2043
R203

C2019
R213
D202
U201 C2044
R209

C2039

C2010
R207
R204
R5072 R5027
C2072 R205 C2022

R216
J2 C2009

C5045 R201 R215

C2021
TP200

C2038
TP201

C2029
C2017

C2020

L202 L201
R235
C5040

C5039 R5002

SHOWN FROM SIDE 2

VHF2 (146-174MHz) 1-25W 8488977U01 (rev. C)


4-6 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

FILT_SW_B+ D3_3V

TO SHEET 2
FILT_SW_B+ D3_3V TX_EN SPI_CLK SPI_MOSI SPI_MISO

RX_EN
LOC_DIST

RSSI

SYNTH_CS

SYNTH_LOCK

ASFIC_CS

DIGITAL CH_ACT

SQ_DET

LSIO

HSIO

F1200

uP_CLK
VS_AUDIO_SEL J3 - DNP
RESET
D3_3V
J3-12 J3-25
12 SERIAL CLOCK VOICE STORAGE AUDIO SELECT 25
J3-13 J3-17
13 SERIAL DATA SEND DIGITAL 3.3 VOLT SUPPLY 17
J3-14 J3-8
14 SERIAL DATA RETURN ANALOG 3 VOLT SUPPLY 8 NC ELP ONLY
J3-27 J3-15
VS_INT 27 VOICE STORAGE INT Option Board Connector RESET 15
J3-28 J3-7
VS_RAC 28 VOICE STORAGE RAC 28 pins connector EXTERNAL MIC 7
J3-23 J3-1
VS_CS 23 VOICE STORAGE CS TX AUDIO SEND 1
J3-26 J3-3
VS_GAIN_SEL 26 VOICE STORAGE GAIN SELECT TX AUDIO RETURN 3
J3-22 J3-5
Option Board

ELP ONLY
NC 22 KEYPAD ROW POST-LIMITER FLAT TX AUDIO RETURN 5
J3-11 J3-2
OPT_EN_OPBD 11 OPTION BOARD ENABLE DETECTOR AUDIO SEND 2
J3-10 J3-4
OPT_DATA_R_OPBD 10 DATA READY/REQUEST UNMUTED RX AUDIO SEND 4
J3-19 J3-6
ELP ONLY
NC 19 DISPLAY DRIVER CHIP SELECT RX AUDIO RETURN 6
J3-21 J3-20
ELP ONLY
NC 21 DISPLAY_DRIVER_COMMAND/DATA_SEL BACKLIGHT 20 NC ELP ONLY
J3-24 J3-9
ELP ONLY
NC 24 KEYPAD COLUMN GND 9
J3-16 J3-18
16 PUSH TO TALK GND 18

9V D3_3V
J2-1
DISPLAY_CS_CH 1 DISPLAY_DRIVER_CS_EN
J2-6 J2-12
SHIFT_R_CS 6 SHIFT_REG_CS 9.3V 12
J2-3 J2-7
COMM_DATA_SEL_CH 3 DISPLAY_DRIVER_COMMAND/DATA_SEL D3_3V 7
Keypad/Display

J2-9 J2-18
KEYPAD_COL_CH 9 KEYPAD_COLUMN HANDSET_RX_AUDIO 18
J2-8 J2-15
KEYPAD_ROW_CH 8 KEYPAD_ROW MIC_AUDIO 15
J2-17 J2-20
SCI_CH 17 SCI_PROGRAMMING INT_SPKR- 20
J2-5 J2-19
5 SPI_MOSI INT_SPKR+ 19
J2-10 J2-2
BOOT_EN_IN_CH 10 BOOT/RESET DISPLAY_DRIVER_RESET 2
J2-16 J2-21 J2-22 J2-4
MIC_PTT_CH 16 MIC_PTT SPI_CLK 4
J2-13 G1 G2 J2-11
HOOK_CH 13 HOOK GND 11
J2-14
GND 14
DNP

Internal spkr+ jumper


DNP DNP R600
Control Head Connector
0.
C603 C604 C605 C606 C607 C608 C609 C610 C611 C612 C602 C613 C614 C615 C616 C617 C618 C619

TO DC & AUDIO
1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n

Place capacitors near J2 Place capacitors near J2

FILT_SW_B+

VOL_INDIRECT Place capacitors near J2

P1-4 P1-1
VSTBY 4 1
P1-3 P1-16 VR692
ONOFF_SENSE 3 16
R615 100. P1-6 P1-2 20.0
EMERGENCY_SENSE 6 2
P1-10 R601 330.0
VOX 10
P1-8 P1-5
BATT_SENSE 8 5
P1-12 P1-11
12 11
P1-14 P1-13
14 13
P1-7 P1-15
7 15
P1-9
9 C662
Accessory Connector 1n
Accessory Connector
EXT_ALARM_OUT PROG_O-ACC_C_4
EXT_MIC_PTT PROG_I-ACC_C_3 220.
R610
PROG_IN PROG_I-ACC_C_6 Place capacitors near J2 C624

1n
PROG_I/O PROG_IO-ACC_C_8
PROG_I/O PROG_IO-ACC_C_12
PROG_I/O PROG_IO-ACC_C_14 C627 C626 C625 C623

1n 1n 1n 1n
C622 C621 C620 C678

1n 1n 1n 100.n
C633 C632 C630 C629 C628 C631 VR699 VR698
VR696 VR695 VR694
1n 1n 1n 1n 1n 1n 20.0 20.0 VR697
20.0 20.0
20.0 VR692
20.0
VR693 20.0
33.

VHF2 (146-174MHz) Main Circuit (Sht 1 of 2)


VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-7

TX_EN

TO SHEET 1
RX_EN

9V
FILT_SW_B+
(SOURCE)
(SOURCE) (SOURCE) (SOURCE) 9V
(SOURCE)
FILT_SW_B+

3V D3_3V 5V

SPI_MOSI 3V D3_3V 5V 9V FILT_SW_B+


COMP_B+ COMP_B+
SPI_CLK

ASFIC_CS PA_BIAS PA_BIAS

CH_ACT
PWR_SET PWR_SET
SQ_DET

LSIO PA_CURRENT PA_CURRENT

HSIO TX_INJ

F1200 RX

uP_CLK
5V 3V 9R DET_VFWD FILT_SW_B+
VS_AUDIO_SEL
RESET

VS_MIC
TX_AUDIO_SEND_OPT_BRD DET_VRVS INTEGRATOR INTEGRATOR
TX_AUDIO_RETURN_OPT_BRD
POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD 5V 3V 9R TX_INJ
DETECTOR_AUDIO_SEND_OPT_BRD DET_VRVS
UNMUTED_RX_AUDIO_SEND_OPT_BRD
RX_AUDIO_RETURN_OPT_BRD SPI_CLK
DET-VFWD
SPI_MOSI

BOARD HOLES

M1 M2 M5

DC & AUDIO SYNTH_CS PLTD_HOLE3_5x7_0 PLTD_HOLE3_5x6_0_TRIMMED PLTD_HOLE3_5x7_0_TRIMMED

GND

GND

GND
SYNTH_LOCK

1
HANDSET_RX_AUDIO_CH
MIC_AUDIO_CH

16.8MHz 16.8MHz
5V_CH (SOURCE) M3 M4 M7
PLTD_HOLE3_5x7_0 PLTD_HOLE3_5x7_0_TRIMMED PLTD_HOLE3_5x7_0_TRIMMED
MOD_OUT MOD_IN RX_INJ

GND

GND

GND
1

1
9R 5V 9V VCC

9R 5V 9V 3V RX_INJ RX M8
RSSI PLTD_HOLE3_5x7_0_TRIMMED

GND
RX_EN

1
DEMOD DEMOD
VOL_INDIRECT

VSTBY BW_SEL BW_SEL


ONOFF_SENSE
EMERGENCY_SENSE LOC_DIST
VOX HOLES FOR PA SHIELD
BATT_SENSE

CONTACTS FOR PA CLIP PEDS FOR GND CONTACTS M101 M102


PLTD_HOLE1_4X1_8 PLTD_HOLE1_4X1_8
B+ M9

M111

M112

M113

M114

M105

M106

M107

M108

M109

M110
GND

GND

GND
PLTD_NUT
1

1
P2-1
SPKR-

1
1
SPKR+
EXTERNAL_MIC_AUDIO_ACCESS_CONN
P2-2
IGNITION TP2
1 2
FLAT_TX_AUDIO_INPUT_ACCESS_CONN TEST_POINT M103 M104
RX_AUDIO_OUTPUT_ACCESS_CONN PLTD_HOLE1_4X1_8 PLTD_HOLE1_4X1_8

GND

GND
TP3

1
1 DC Connector
EMERGENCY_ACCES_CONN TEST_POINT

73D02968C63-0

SHEET 4 OF 8

VHF2 (146-174MHz) Main Circuit (Sht 2 of 2)


4-8 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

PA_FILT_B+ (SOURCE)

L100
1019447 IF109 L119
1019447

COMP_B+
R186
IF110
R137
5.1 1
39.K
C1115 C1099 C1100 C1116
220.p 220.p
1n 1n
C1053

1n
C1000 C1112 C1110 C1109 C1106 C1089 C1107 C1103
FLT_9V
220.p 220.p 220.p 220.p 470p 1n 470p 33n
C1027
C1072 1n R168
FILT_SW_B+_PA
10u
2.2K
4
V_CTRL_PREDRIVER 9
8
10 C1060
R130 U103 11 R122 VCNTR3
1n
0. MC3303 C1040 R138
4.7
2.2n FLT_9V
39.K
U102
R165
LM2904
2.4K R175 R169
220. 8 2
C1118 L104 C1074 C1039
1 2.2K
68.n 1n 22n V_CTRL_DRIVER R126 R127
33p 3
VCNTR1 C1061 R125
C1119 4
1. 1. 2.7
1n
33p R147
22.K
L107 R166
4.22n
2.4K R124
2.7

TO SHEET 2
VCNTR2 M100 C1001 C1064 C1037
L122 1n 22n
1.u
L105 C1057 C1031 MRF1513’s Thermal pad C1105 R123
C1041 R171 13.85n
68.n 1n 22n 470p 1.542*4 0.8*25

POS
1n 470 HEATSINK 2.7

1
C1015
R102 47.00p
R109 C1117 L110 L106 R105 R106
120. C1012
15.000 47p 12.0n 7.66n C1068
IF108 Q105 51.0 51.0
16 6 56.00p
1n
TX_INJ RFIN RFOUT1 DNP
1 7
VCNTRL RFOUT2
14 2
C1044 VD1 VG1 C1014
11 3 DNP DNP
R173 R174 1n G2 VG2 DNP
U101 L109 R178 R179 56.00p
C1069
8 C1065 C1104
300 300 30C65 C1042 C1038 R159 C1120 27n
NC1 1n 36. 36.
9 1n 10n
NC2 1n 22n 5.6K 33p
V_CTRL_PREDRIVER R176 10
NC3 R134

GND1
GND2
GND3
GND4
100 15
NC4 V_CTRL_DRIVER

EP
47.K

4
5
12
13
17
VCNTR3

C1033 C1063
C1030
22n 1n R131 D100
22n C1032 C1043 R158
100.K
22n 1n 5.6K

IF107
PA_BIAS

DNP

C1092
R167 C1036
1n 2.2K 22n

VCNTR2

R139
FILT_SW_B+ FILT_SW_B+_PA
39.K C1081

IF106 1n
U103
FILT_SW_B+ R170 DNP
MC3303
510. 4 6
L121 VCNTR1 C1062
7
C1086 1n
1019447 5
FLT_9V
1n R136 11
Q101
IF105 39.K VR101
9V Q102 C1028
FLT_9V 5.6 C1054
1n 100n R180
TEST_POINT

1
L118
47.K
R155 R153 TP150
1019447
10.K 10.K V_REF_OPAMP
V_CNTRL
C1126 C1070
C1066
C1029
220.p 1n R181
1n 47.K
100n

IF104
RX_EN

R182

10.K

C1084 C1129
220.p 220.p

VHF2 (146-174MHz) Transmitter (Sht 1 of 2)


VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-9

DNP IF100
1
PA_CURRENT
R132
R114
LM2904 100.K
DNP 10.K
U102
4 DNP DNP
5 Final_cur_sense
R111
7
R177 C1095
1.K 6 8
R113
100. 220.p
C1055 10.K FILT_SW_B+_PA
R101 C1056
1n
0. 1n
C1073
1n

DNP DNP

R110 R112
R115
1.K 100.K
10.K

C1058 R116

L117 1n 10.K
1019447

C1025 C1024
4.7p 4.7p

R104 Coupler
120. V_reverse
L115
C1002 C1003
C1011 L113 L112 L111
18.0n 470.0p 470.0p width 2.032 68.p 48.0n
D104 48.0n 48.0n J11-1
1
L116 J11-2
7.5
V_forward DNP DNP 2
TO SHEET 1

18.0n
D

Q100 L126 R150


J11-3
GND1 DNP C1018 C1023 C1022 C1016 C1017 1.2u 10.K 3
C1020
GND2 J11-5
16.00p 20.p 6.8p 12.p 33.p 22.p
G C1005 C1004 C1008 C1009 C1021 C1013 C1019 G2
C1007
S1
S2
S3
S4

R103 J11-4
150.p 150.p 100.p 100.p 120.00p 10.p 56.p 13.p G1
120.

L114
48.0n
PA_FILT_B+

D105
R160 R185
R5101
IF111 100. 3.3K R108 L108
10.K
1
DET_VFWD 51.000 1.20u IF101
1 RX
R118 R119
100. D103
C1101 100. C1108
R107 68.p DNP
C1080
100.p Place near both sides of PA shields C1121
1n 51.000
C1035 VR102 C1010 C1006 6.8p

3.3K 5.6
22n 100.p 150.p
R161 Q106

R172

470.

D106

IF102
Q103 TX_EN
R162
R157
3.3K
IF113 IF112 56.K
1
INTEGRATOR DET_VRVS

R5102
R163 V_reverse
C1079 3.3K
100. D107 C1130 C1067 C1077
1n C1102 220.p 1n
R120 R121 1n
D108
100.p 100. 100.

U103 IF103
1
MC3303 PWR_SET

R149
11 DNP
22.K
3
1
C1059 C1091
R142 4 2 FLT_9V
22.K 1n 1n

R135 R151
R143
43.K 5.6K
22.K R156

10.K
Final_cur_sense
R148 L103
R145 U103 22.K 1.u
22.K MC3303 4 13
14
PA’s Temp. Sensor
12
11 C1051
D102
1n
C1052 RT100
1n 47.0K

V_REF_OPAMP
C1050
73D02968C63-0
1n
SHEET 2 OF 8

VHF2 (146-174MHz) Transmitter (Sht 2 of 2)


4-10 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

5V

5V
L217

390nH

C2000 C2015 C2034 R225 C2026


2.2uF 0.1uF 1n
150. 10n

K3 A3
K2 A2
C2055
K1 A1
22p R228
C2025
D200 100.
C2024 10n

10n
3V C2016 C2004
0.1uF 2.2uF

R226

150.
3V
L200
C2027 D201
390nH
10n K3 A3
C2005 C2023 C2035 K2 A2
2.2uF 10n 1n NC K1 A1 NC

R202

34
20
36
13
47
5
0.

PD_VDD
PRE_VDD

VCP
23

VRO
DVDD
AVDD
XTAL1
24 DNP
XTAL2 C2036 C2001 C2013
1n 4.7uF 0.1uF
8 19
SPI_CLK CLK FREFOUT 16.8MHZ
9 41
CEX MODOUT
R229
VCO_MOD DNP
10 15 100.
MODIN VMULT1
7 14 C2049
SYNTH_CS DATA VMULT2
30 12 470p
SFIN U200 VMULT3
11
VMULT4
35 FRACN_63A27
PVREF
21 48
MOD_IN VBPASS AUX1
1
AUX2
40 2
BIAS1 AUX3
39 3
BIAS2 AUX4
SPI_MOSI
26 37
SFCAP TEST1
27 38
SFBASE TEST2
32
PREIN
43
IOUT
18 45
C2006 REFSEL IADAPT R224 L205
C2046 C2048 C2047 C2045 42 4
CCOMP LOCK SYNTH_LOCK 1uH
470p 470p 470p 470p 2.2uF 46 C2074 R217 1.5K
ADAPTSW C2028
17 28
NC1 SFOUT 100.n 1.3K

PRE_GND
29 16 2.2n

PD_GND
NC2 INDMULT C2050

DGND
AGND
31 25
NC3 WARP 470p

6
22
33
44
R234

39.

TP201 1
TP200
SH200 1
TEST_POINT R209 TEST_POINT
SHIELD
3V
100.K

DNP

C2051 C2054
1 R200 R206
220p 62.0p R205
200.K 150.K 5V 0.

TO SHEET 2
C2075 C2080 C2079 C2078 C2077
R207
C2020 DNP 100.n 100.n 100.n 100.n 100.n
100n 150.K

R204
0.

C2017
0.1uF
4
V_SF
VCC

DNP DNP Y200


3 1
OUT 45J68 VCON
DNP
C2053 R210
16.8MHz
100p 100.K GND
Y201
14R06 2
FREQ

1 3
IN OUT
C2052

GND1
GND
C2033 C2014 100p
C2002
D202 C2072
1n 0.1uF 4.7uF
2

L210 2.7p

100nH

R208
100.K
C2068
6.8p
C2067
8.2p

VHF2 (146-174MHz) Synthesiser and VCO (Sht 1 of 2)


VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-11

V_SF

L201 R231

680nH 51.

C2009 C2038 R235 C2040 C2008 C2007 C2042 C2041 C2011

100n 1n 18. 1.n 0.1uF 0.1uF 1.n 1.n 0.1uF

L209 R220 L208


3V
100nH 510. 100nH

C2010 C2039
100n 1n

C2021
10n

L202
680nH R216 R215
C2022

10n 3.9K 4.7K

14
18
VCC_LOGIC
VCC_BUFFERS
C2060
15p IF200
1 10
TX_IADJ TX_OUT 1 TX_INJ
2 8
RX_IADJ RX_OUT L216
C2061 3
C2064 SUPER_FLTR
D203 12p 4 12 47.0n
10.p COLL_RFIN U201 PRESC_OUT C2071 C2070
5
RX_BASE 39.p 39.p
6 50U54 7
RX_EMITTER RX_SWITCH NC
16 13
TX_BASE TX_SWITCH NC
L211 C2069 L206 15
TX_EMITTER
20

GND_BUFFERS
C2057
100nH 5.6p 33.0n FLIP_IN
19

GND_LOGIC
GND_FLAG
18p TRB_IN
L203 R232
R230
680nH 47.
9R

100.

9
11
17
C2018 C2019

100n 100n
C2056 C2037 C2003
R221
DNP DNP 18p 1n 100n
220.

C2076 C2012 C2030


100.n 0.1uF 3.9n
L204 L214
V_SF
680nH 47nH

R214 L212
C2063 C2062
4.7K 100nH
15.p 12p

R218

D204 1.K C2065


C2031 R219
L213 C2066 L207 1n 820. 10p
C2058
100nH 8.2p 47.0n C2073 RX_INJ
1.p 18p
DNP
DNP
TO SHEET 1

R233
R223
V_SF
C2043 R203 220.
47.
6.8p 0. 3
1 Q200
C2059 R222
SH201
220. BFS540
SHIELD 18p
R211 2
VCO_MOD
R212 47.K

30.K
L215
1
47nH C2044 R213 R227 C2032

3.3p 4.7K 100. 1n


D205

VCO Shield

SH202
SHIELD
R201 C2029
0. 1n

VCOBIC Shield

73D02968C63-0

SHEET 5 OF 8

VHF2 (146-174MHz) Synthesiser and VCO (Sht 2 of 2)


4-12 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

FRONT-END SHIELD

9R
9V

Q304
Q306

9V
R300 R310
R333
10.K 15.K
R346 430.
3V C321 L302
LOC_DIST
10.K
10n 1.2u

3V
C324 C330
R345 MIXER SHIELD
1n 470.p
10.K
R335

220.
RX_EN Q300 D305

5V
Q301

C329 R327 L303 R339 C331

5V 2.4K 1.2u 51. 470.p


470.p C366
SH301 3.3p
SHIELD DNP

T300
1 R330 C328 XFMR
1.K 470.p 6 1

TO SHEET 2
C325 C339 L309 C346 L310 C343 L311 C332 R337 2
1n 100.p 33.47n 56.p 33.47n 82.p 33.47n 330p 100.
Q303 L305
4 3
BFS540 470.0n
DNP
R340

C349 51.
36.p

C347 C333 C334 C350


DNP

39.p 91.p 91.p 36.p


C365 C355 C363 C337 C323 L306 C342
C354
30.p 12p 180.p
IF300 5.6p 30.p 1.n 150.n 82p
RX 1 R343 R342 R344 R341

L314 10. 10. 10. 10.

A2

A4
C338 L300
33.47n U302
120.p 33.47n

C351

C300 C340 36.p


CR301
51.p

K1

K3
82.p L307 C345 L308
C341
33.47n 82p 33.47n C344
82.p
DNP
SH300 82p
DNP T301
SHIELD SH302
XFMR
6 1 SHIELD

2
1
4 3 1
RX_INJ
L312 L313
C327 C326
33.47n 33.47n
1.n 1.n C362

18p R301
C361 C348 470.
18p 39p

1
TEST_POINT TEST_POINT

TP4 TP1

VHF2 (146-174MHz) Receiver Front and Back End (Sht 1 of 2)


VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-13

1 7

U301
TC7W04F R315
R306 12.K
C313
20.K
100n FL301

FLTR

1 IN OUT 2

GND
3
U301
TC7W04F

6 2
BW_SEL

D302 R305 R316 D301


20.K 12.K

C312
1 IN OUT 2
100n

R314
R326 R324 FL302 12.K
3.3K
2.4K FLTR

GND
3
C316

0.1uF

C317

0.1uF

Check if it is 3v or another value R307 R317


3V
FL304
20.K 12.K
CFWC455D
U301 1 IN OUT 2
8 PWR_GND

VCC
3V

GND1

GND2
GND
4

4
C311 C310
D304 R308 R318 D303 100n 100n R334
20.K 12.K 390.

1 IN OUT 2
U301

TC7W04F
R319
3 5 R302 R325 FL303 12.K

GND1

GND2
0. 3.3K
CFWC455G Q302

20

11
13

16
17
3
5
8
MIXOUT

OSCOUT
RSSIOUT

LIMOUT
LIM_DEC1
AUDIOOUT

IFAMPOUT
IFAMP_DEC2
TO SHEET 1

R338
C318
5V 51. U300
R336 0.1uF 3V VCC GND
R332 6 SA616 15
100. R304

AUDIO_FEED

IFAMP_DEC1
560.

RSSI_FEED
33.K

RFIN_DEC

LIM_DEC2
IFAMPIN
QUADIN
OSCIN
C305 C302 R328

LIMIN
RFIN
100n C307 C301 C308
130.0p 1.8K
100n 10.0u 100n

1
2
4
9
7
10
14

18
19
C304

12
R322
100n
FL300 4.7K

FLTR_44.85M
FREQ C336
L304
1.2u 6.8p
3 IN OUT 6
Q305 DNP DNP
C367 L301 R323

1
2 CC1 2.7p 4.7K
DNP 1.2u Y300
R312 C303 C360 R329

3
5 CC2
C357 45B02
GND1

GND2

C364 13.K 100n 22p 1.2K


C359 455KHz

2
22.p
8.2p 22p CR300 C306
1

100n
C319 C320 C315
C335 0.1uF 100n
0.1uF
9.1p

C352 C353 R309 C314


RSSI
33p 30p 15.K 100n
R313
12.K
C309
100n
Y301
R311
NU 06B09
15.K 44.395MHz
DEMOD
3 1
OUT IN R320
R331
NU 10.K

GND1
R303 C356

GND
680.
C322
0. 30p 4.7n

2
R321
8.2K
NU L315

27nH 73D02968C63-0

SHEET 6 OF 8

VHF2 (146-174MHz) Receiver Front and Back End (Sht 2 of 2)


4-14 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

IF501

COMP_B+ IF503
1

L120 1019447

9V

C1097 C1088 C1098 C1114


C1113 9.3V
SOURCE 1n 220.p
L500 220.p 1n 1n U501 POWER SUPPLY SOURCE
FILT_B+ 9.3V IF502
57R01 4 LM2941T 5
VIN VOUT 1 9V
B+
2 1
ON_OFF ADJ R5081

GND
6.34K
1% C5005 C5015 C5074

3
C5095 C5096 C1087 C1034 C1122 C1123 C1124 C1125 C1127
100.u 100n 1n
C5000 C5061 C5084 C5086 VR500 C5067 C5085 220.p 220.p 1n 220.p 220.p 220.p 220.p 220.p 100.u
C5060 C5083 C5001
1n 100.n 100.p 22.n 28.0 100.n 100.p 10.u R5001
1n 22.n
1.K
R5038 spacer for TO-220
M6 DNP
1% DNP
TP500 33.K R5097
C5115 C5117
TEST_POINT On/Off for ATE 0.
R5028 DNP 6.8p 16.p
FILT_SW_B+ DNP
FILT_SW_B+ 100.K 5V

1
IF500 R5099
U514 R5093
1 TP555 100.K
1 220.K
BATT_SENSE TEST_POINT
DNP DNP
U500 U500
R5031 D502 DNP
R5000 2 8 LM2904 DNP
DEMOD DNP LM2904
0. 62.K 1 6 8
R5050 DNP C5118
R5092 3 7
C1085 C5094 VR504 100n
C1128 C5062 13.K 100.K 4 R5094 5
3.3 5V
1n 220.p 220.p 100.n 1.M 4 R5100
C5092 C5063
DNP DNP 1.M
220.p
100.n R5029
DNP C5113
FILT_B+ 100.K
220.p
R5095 C5116
200.K 220.p
R5030 R5020 DNP

33.K
R5062 150.K DNP DNP
R5036
10.K Q502 R5098
EMERGENCY_SENSE 47.K
0.
C5037
R5096 C5114
100.n
100.K 1.u
R5049 Q506
VR503
15.K
3.3 TP556

TEST_POINT 5V RF Regulator 5V

EMERGENCY_ACCES_CONN U503 9V
SOURCE
LP2951C
1

DC_POWER_ON 5V TO LVFRACN
8 1
D3_3V INPUT OUTPUT
7 5 5V
FEEDBACK ERROR
3 2
SHUTDOWN SENSE
D511 6
R5069 Q505 5V_TAP
R5035 10.K For mid_band C5019
Q504 DNP
ONOFF_SENSE 47.K GND
C5042 C5064 100n
4 5V_CH R5077 R5078 R5052
C5039
1u 1n C5006 C5016 C5068 DNP R5002 100. 10.K
C5040 300. VAG=4.5v
10.M 100.n
10.0u 100n 1n
DNP C5119 R5037 100.n
DNP
10.u 10.K
C5104
6

10.u
3.3V RF REGULATOR SOURCE R5053 C5011
S5010 Indirect
U508 3V 10.K 10.0u
C5010 C5009 R5076
SWITCH Audio
MC33269D 10.0u 10.0u 510.
Volume 3.3V to IFIC, ASFIC
1 HIGH

LOW

D3_3V
3 2
IN OUT 3V
2

GND
50.K EXTERNAL_MIC_AUDIO_ACCESS_CONN
R5079 R5071

1
100. 2.2K C5043 C5066 C5018 C5070 C5047
C5008 R5054
VOL_INDIRECT
1u 10.0u 100n 1n 100n
1n 10.K

TO SHEET 2
R5070
Place near uP
2.2K
Smart Fuse Circuit C5035

D500 100n
RESET

3.3v Digital REGULATOR 3.3v digital

U510 D3_3V SOURCE


R5075
LP2986ILDX 510.

DNP IN MARLIN +
4 5 R5047
FILT_B+
INPUT OUTPUT D3_3V
R5073 8 7 0.
SHUTDOWN ERROR
6 2
1.K SENSE FEEDBACK
R5074 3 9
TAP NC
1.K GND
R5039
R5048 C5041 C5065 1
VR501 100.K C5017 C5069 C5007 VS_MIC
24.K 2.2u
IGNITION 5.1 1n C5102
D513 R5082 100n 1n 47u
R5083
51.K DNP 100n
270.K
FILT_B+ D501

DNP VSTBY VS_AUDIO_SEL


C5111
DNP DNP
Q503 1.n R5103
Q500 DNP DNP MIC_AUDIO_CH
24.K
R5089 R5085
C5038 C5110 VR502
1.M 1.M 3.9 C5120 C5071 C5045
100.n 1.n
1.u
47u 1n

VHF2 (146-174MHz) DC and Audio Circuits (Sht 1 of 2)


VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-15

DNP DNP
POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD
R5024 DNP
DNP C5056
C5101 100.K 9V
100.n C5090 C5089 3V
1.n R5046 R5068
82.p R5022 82.p
AUDIO 6.2K
24.K 100.K

R5023
100.K
R5045 U506 R5056
FLAT_TX_AUDIO_INPUT_ACCESS_CONN
33.K LM2904 8 6 10.K
3V 3V C5055 U506 7

R5025 1.u LM2904 8 2 5


C5081 C5033 4
1
100.K
1.n 100n 3
4
DNP DNP 3V 9V
R5057 C5032
R5044 R5063 R5064 C5088
C5078 10.K 100n
C5054 82.p
24.K 8.2K 8.2K
1.n
3V R5009 C5027
DETECTOR_AUDIO_SEND_OPT_BRD 100n DNP
DNP 0. 100n
R5080 C5057 R5067 100.K
R5021
UNMUTED_RX_AUDIO_SEND_OPT_BRD C5030 C5079
DNP 10. 6.2K U509
100n
MC14053B 100n 1.n

16
C5053

VCC
6
EN
100n R5034 36K 12 U505
X0
R5040 14 6 8 LM2904 RX_AUDIO_OUTPUT_ACCESS_CONN
R5043 X
C5012 R5032 56.K 13 11 7
24.K 30.K X1 A
C5052 4.7u 2 C5044 5
Y0 VAG
100n 15 1u 4 R5086
C5003
RX_AUDIO_RETURN_OPT_BRD Y 560.
1 10 R5065 47u R5087
Y1 B
5 6.2K 100.K
Z0
4
Z
TX_AUDIO_SEND_OPT_BRD 3 9
Z1 C
DNP

GND

VEE
C5051 R5042

7
16.8MHz
24.K
100n

MOD_OUT

TX_AUDIO_RETURN_OPT_BRD
C5050 3V C5087 120p
C5022
100n

48
47
46
45
44
43
42
41
40
39
38
37
100n
FLAT_OR_DEEMPH_RX_AUD_SEL

MICEXT
GNDRC
MICINT
VDDRC
TXSND

MOD
RXSND
GCB5
GCB4
RXRTN
AUXTN
AUDIO
R5019 200K
1 36
VDDA TXRTN
2 35
DISC GCB3 3V 3V 5V
3 34 C5048 R5055
GNDA CLK168
4 33 100n 10.K U505
PA_BIAS DACU VDDD
5 32 2 8 LM2904 HANDSET_RX_AUDIO_CH
DACR U504 VDDCP 9V
6 31 1
PA_CURRENT DACG GNDD R5010
7 30C53 30 C5075 3
VOX GNDDO 0. 4
8 29 1n
PWR_SET PLCAP F1200 VAG
9 28 DNP DNP R5066
SQIN SYN 3V
10 27
VOX UIO VDDSYN R5011 1K
3V 11 26
VDDDAC NC 0. R5088 R5059
12 25 0. C5031 C5082
SQCAP PLCAP2 10.K

GNDSYN
DNP
C5076

CHACT
SQDET
DNP 100n 1.n
GCB2
GCB1
GCB0

LCAP
DATA
HSIO
LSIO

CSX
CLK
C5034
1.n
C5014 C5023 C5028 C5013 100n DNP
13
14
15
16
17
18
19
20
21
22
23
24
2.2u 100n 100n 1u C5026 C5029
U507 B+
100n 100n
C5059 R5058 LM2904 C5049
C5020 10.K
22n 2 8 100n
DNP
100n DNP
1
C5058 3
4 R5013
100n
0.
C5046
DC_POWER_ON 3V DNP
R5060 U502 C5021 C5080
100n
R5016 7 100.n 1.n
BW_SEL 10.K TDA1519C
C5025 1.M VCC L501
1019447
CH_ACT 100n
3V 9 4
INV OUT1 SPKR+
TO SHEET 1

1
SQ_DET C5036 R5061 NINV
3
FILT_SW_B+
DNP IN MARLIN

100.n 10.K RR
C5024 R5033 3V 8 6
LSIO M_SS OUT2 SPKR-
R5084 47.K
100n

GND1
GND2
GND3
GND4
0. C5103
HSIO L502
100n 1019447

2
5
10
11
ASFIC_CS R5041 C5072 C5073
24.K 1n 1n
USE NLAS4599 DNP IN MARLIN R5008
SPI_CLK 0.
MAX4599EXT
2

C5002 C5097 C5098 C5099 C5100


VPOS

U515 SPI_MOSI 47u


DNP IN MARLIN

4 NC 220.p 220.p 220.p 220.p


R5051
F1200
5
Q501 12.K
COM
C5091 R5026 uP_CLK
6 82.p 33.K
NO IN 1
GND
3

R5027 R5072
U507
270.K 4.7K
LM2904 8 6
7 73D02968C63-0
5
SHEET 7 OF 8
R5014 4
0.
C5077

1.n

VHF2 (146-174MHz) DC and Audio Circuits (Sht 2 of 2)


4-16 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

D400

D3_3V
D3_3V R462

51.
D3_3V SCI_CH

FILT_SW_B+ C410
LSIO
100n
R451 R450 R439
FILT_SW_B+ 10.K 10.K 10.K CH_ACT

SQ_DET

TP404 TP406
TP410 HSIO
SPI_MISO TEST_POINT
TEST_POINT TEST_POINT

SPI_MOSI Q407 OPT_DATA_R_OPBD

1
Q400
uP_CLK D3_3V
SPI_CLK

ASFIC_CS
R425
D3_3V
SYNTH_CS 100.K R471
C413 C405
TP403 10.
1n 100n

TEST_POINT
DISPLAY_CS_CH

1
D3_3V
SHIFT_R_CS

SPI_MISO C414 C406


SPI_MOSI C404 D3_3V
1n 100n
SPI_CLK
100n
ASFIC_CS

ASFIC_CS

SPI_MOSI
SPI_MISO
EE_CS

SPI_CLK
SYNTH_CS C415 C407

EE_CS
DISPLAY_CS_CH 1n 100n
SHIFT_R_CS

DISPLAY_CS_CH
C416 C408
D3_3V

SHIFT_R_CS
SPI_MISO
1n 100n

100
SYNTH_CS

99
98
97

86
85
84
83
82
81
80
79

90
91

68
69

92
93

95

12
88
39
59
2
3

1
R441 TP408

PD5_SS
PD4_SCK
PD3_MOSI
PD2_MISO
PD1_TXD
PD0_RXD

VRL
VRH

VDDSYN
XFC

VDD
VDDR
VDDL
AVDD
EXTAL
XTAL
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PA3_IC4_OC5_OC1
PA2_IC1
PA1_IC2
PA0_IC3
PD6_LVIN

LVOUT
PA7_PA1_OC1
89 10.K TEST_POINT
ECLK
96
IRQ F1200
48

1
R438 C400 C401 XIRQ
TP409 TP400 6 94
10.K PG0_XA13 RESET RESET
1n 100n TEST_POINT TEST_POINT 16 4
A(14)
PG1_XA14 PG7_R_W R_W
A(15) 20 58
PG2_XA15 MODA_LIR
1 1 A(16) 19 57
PG3_XA16 MODB_VSTBY
8 A(17) 17
PG4_XA17
SPI_CLK 6 VCC A(18) 18
SCK U400 PG5_XA18 MIC_PTT
1 5 71
EE_CS CS COMM_DATA_SEL_CH PJ0_CSGP3 D3_3V
PG6_AS ACCESS_PTT
3 X25128-2.7 2 72
WP SO PJ1_CSGP4 PROG_IN-P6_I
7 47 73
HOLD PH0_PW1 PJ2 PROG_IO-P8_I
SPI_MOSI 5 46 74
SI LOC_DIST PH1_PW2 PJ3
VSS 45 75
PH2_PW3 U403 PJ4 ONOFF_SENSE R472
4 44 76
PH3_PW4 MC68HC11FL0 PJ5
43 77 100.K
PH4_CSIO PJ6 PROG_IO-P12_I
42 78
DO NOT CONNECT THIS CS IN ORDER TO PH5_CSGP1 PJ7 PROG_IO-P14_I DNP
PROVIDE WIRED OR OPERATION ON CSPROG 41
PH6_CSGP2
38 67
PH7_CSPROG PE0_AN0 MIC_SENSE R473
66
PE1_AN1
D(0) 30 65 100.K
PC0_DATA0 PE2_AN2 VOL_INDIRECT
D(1) 31 64
PC1_DATA1 PE3_AN3
D(2) 32 63 DNP
R428 PC2_DATA2 PE4_AN4 BATT_SENSE
D(3) 33 62
PC3_DATA3 PE5_AN5
D(4) 34 61
100.K PC4_DATA4 PE6_AN6 EMERGENCY_SENSE

PB7_ADDR15
PB6_ADDR14
PB5_ADDR13
PB4_ADDR12
PB3_ADDR11
PB2_ADDR10
35

PBO_ADDR8
60

PFO_ADDR0
D(5)

PB1_ADDR9
PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
PC5_DATA5 PE7_AN7
D3_3V D3_3V D(6) 36
PC6_DATA6 RSSI

VSSR
37

AVSS
VSSL
D(7)

VSS
PC7_DATA7

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
VOX

22
23
24
25
26
27
28
29

7
8
15
21
9
11
10
14

49
50
51
52
53
54
55
56

13
87
40
70

TO SHEET 2
1
D(0:7)
C412 C403

A(13)
A(12)
A(11)
A(10)
VR401 C411 C402

A(7)
A(6)
A(5)
A(4)
A(3)
A(2)
A(1)
A(0)

A(9)
A(8)
TEST_POINT
1n 100n 4.3 1n 100n
TP407
A(0:18)

8 TP402 TP401
28
VCC U404 10 A(0) TEST_POINT TEST_POINT
VDD A0
30 AT49LV002N_70VI 9 A(1) D3_3V
EN_CE A1
32 8

1
A(2)
EN_OE A2 R424
7 7 A(3)
R_W EN_WE U402 A3 100.K
6 A(4) DNP
SRM2B256 A4 KEYPAD_COL_CH
A18_RES 9 5 A(5)
RESET A5
A(0) 20 21 D(0) D(0) 11 4 A(6) TP425
A0 I_O0 D1 A6 R423
A(1) 19 22 D(1) D(1) 12 3 A(7) TEST_POINT
A1 I_O1 D2 A7 100.K
A(2) 18 23 D(2) D(2) 13 25 A(8) DNP
A2 I_O2 D3 A8 KEYPAD_ROW_CH
17 25 15 24

1
A(3) D(3) D(3) A(9)
A3 I_O3 D4 A9
A(4) 16 26 D(4) D(4) 16 21 A(10) MARLIN MARLIN+
A4 I_O4 D5 A10 SYNTH_LOCK
A(5) 15 27 D(5) D(5) 17 23 A(11)
A5 I_O5 D6 A11
A(6) 14 28 D(6) D(6) 18 2 A(12) PROG_OUT-ALARM_4 VS_INT
A6 I_O6 D7 A12
A(7) 13 29 D(7) D(7) 19 26 A(13)
A7 I_O7 D8 A13
A(8) 3 1 A(14) PROG_IO-P8_O VS_CS
A8 A14
A(9) 2
A9
A(10) 31 20 PROG_IO-P12_O SHIFT_REGN_CS
A10 CS
A(11) 1 22
A11 OE
A(12) 12 27 PROG_IO-P14_O VS_RAC
A12 WE R_W
A(13) 4 VSS
A13
A(14) 5 D3_3V
A14 14 OPT_EN_OPBD
A(15) 11 D3_3V
A15
D3_3V A(16) 10
A16 TX_EN
6
A17
R414
GND

0. R443 R442 RX_EN


A(17)
R463
DNP
24

Q417
3.3K 10.K
R415 10.K
R426 R427 A(18) 0.

100.K 100.K
DNP

A18_RES

VHF2 (146-174MHz) Microprocessor and Controller Circuits (Sht 1 of 2)


VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-17

FILT_SW_B+

Q403
D3_3V

PROG_OUT-ALARM_4
R401 R460
2.7K 1.5K

R444 TP405
TEST_POINT
10.K

Q401

1
DNP DNP
D3_3V
Q415 DNP

BOOT_EN_IN_CH
D3_3V R431
DNP
DNP 10.K VR400
C490 R436 R457
R459 6.80
D3_3V
47.K 1.u 33.K 3.3K
Q412
R445

10.K ACCESS_PTT

R458
Q414
3.3K

D3_3V
D401

R422
10.K SCI_CH
HOOK_CH
Q413 R421
220. R429
D3_3V
100.K

DNP VR402 MIC_SENSE


3.30 C418
R470
R430
1n
10.K
R435 39.K
R456
33.K Q411
3.3K
PROG_IN-P6_I

VSTBY

MIC_PTT
MIC_PTT_CH
R461
D3_3V
220.
R434

33.K
D402
C417
R455
Q410 1n
R440
3.3K
PROG_IO-P8_I 10.K

DNP IN MARLIN+

R466 0.

R467 0. R406 0. EXT_ALARM_OUT


VS_INT
PROG_O-ACC_C_4

R468 0. R407 0. EXT_MIC_PTT


VS_CS
Q416 PROG_I-ACC_C_3
TO SHEET 1

R469 0. R405 0. PROG_IN


VS_RAC
PROG_I-ACC_C_6
PROG_IO-P8_O
R404 0. PROG_I/O
PROG_IO-ACC_C_8

D3_3V R403 0. PROG_I/O


PROG_IO-ACC_C_12
R433
R402 0. PROG_I/O
33.K
PROG_IO-ACC_C_14

R454
Q409 3.3K
D3_3V PROG_IO-P12_I

73D02968C63-0
SHEET 8 OF 8

C422 C423

1n 100n Q404

PROG_IO-P12_O
16

D3_3V
VCC

15
Q0 R432
PROG_OUT-ALARM_4
11 1 33.K
SPI_CLK CLK_S Q1 PROG_IO-P8_O
12 2
CLK_L Q2 PROG_IO-P12_O
13 3
EN_OE Q3 PROG_IO-P14_O
10 4 R453
RESET Q4 VS_AUDIO_SEL
5 Q408
U405 Q5 3.3K
6 PROG_IO-P14_I
MC74HC595A Q6
7
Q7 VS_GAIN_SEL
14 9
C421 SPI_MOSI SERIN SEROUT

22.n GND Q405


8

PROG_IO-P14_O

DNP IN MARLIN

VHF2 (146-174MHz) Microprocessor and Controller Circuits (Sht 2 of 2)


4-18 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

U100
LM2904

R141
22.K 4 L101
3
1.u IF701
1 C1046 1
DET_VFWD
8 2 1n

C1045 C1075
C1071
1n 1n 1n
FILT_SW_B+
R117

IF702 15K

INTEGRATOR R140
22.K

R164
DNP R144
22.K 10.K
C1049
C1082
1n
1n

U100 C1048
R146 LM2904 8 6 1n
7
1 IF700
5
22.K 4 DET_VRVS
L102

D101 1.u

C1047 C1076

1n 1n

73D02968C63-0

SHEET 3 OF 8

VHF2 (146-174MHz) Power Control Circuit


VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-19

2.1 VHF2 PCB 8488977U01 (rev. C) Parts List


Circuit Motorola Circuit Motorola Circuit Motorola
1-25W Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No.

C1030 2113743E07 CER CHIP CAP .022UF C1062 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1094 NOT PLACED GCAM DUMMY PART NUMBER
Circuit Motorola C1031 2113743E07 CER CHIP CAP .022UF C1063 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1095 NOT PLACED GCAM DUMMY PART NUMBER
Description
Ref. Part No.
C1032 2113743E07 CER CHIP CAP .022UF C1064 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1097 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1000 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1033 2113743E07 CER CHIP CAP .022UF C1065 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1098 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1001 2311049A08 KEMET CAPS
C1034 2113740F59 CAP CHIP REEL CL1 +/-30 220 C1066 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1099 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1002 2111078B59 CHIP CAP RF 470 5 NPO 100V
C1035 2113743E07 CER CHIP CAP .022UF C1067 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1100 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1003 2111078B59 CHIP CAP RF 470 5 NPO 100V
C1036 2113743E07 CER CHIP CAP .022UF C1068 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1101 2113740F51 CAP CHIP REEL CL1 +/-30 100
C1004 2111078B47 CAP CHIP RF 150 5 NP O 100V
C1037 2113743E07 CER CHIP CAP .022UF C1069 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1102 2113740F51 CAP CHIP REEL CL1 +/-30 100
C1005 2111078B47 CAP CHIP RF 150 5 NP O 100V
C1038 NOT PLACED GCAM DUMMY PART NUMBER C1070 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1103 2113741A57 CAP CHIP 33K +-5%
C1006 2111078B47 CAP CHIP RF 150 5 NP O 100V (2160521A31)
C1039 2113743E07 CER CHIP CAP .022UF C1071 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1007 NOT PLACED GCAM DUMMY PART NUMBER C1104 2113741A53 CAP CHIP CL2 X7R REEL 22000
C1040 2113741F33 CAP CHIP CL2 X7R REEL 2200 C1072 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1008 2111078B42 CAP CHIP RF 100 5 NPO 100V C1105 2113740F67 CAP CHIP CL1 +/-30 470 5%
C1041 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1073 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1009 2111078B42 CAP CHIP RF 100 5 NPO 100V C1106 2113740F67 CAP CHIP CL1 +/-30 470 5%
C1042 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1074 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1010 2111078B42 CAP CHIP RF 100 5 NPO 100V C1107 2113740F67 CAP CHIP CL1 +/-30 470 5%
C1043 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1075 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1011 2111078B38 CAP CHIP RF 68 5 NPO 100V C1108 2113740F47 CAP CHIP REEL CL1 +/-30 68
C1044 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1076 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1012 2111078B36 CAP CHIP RF 56 5 NPO 100V C1109 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1045 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1077 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1013 2111078B36 CAP CHIP RF 56 5 NPO 100V C1110 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1046 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1078 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1014 NOT PLACED GCAM DUMMY PART NUMBER C1112 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1047 2113743K17 CAP CHIP .330 UF +80-20% 16V C1079 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1015 2111078B34 CAP CHIP RF 47 5 NPO 100V C1113 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1048 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1080 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1016 2111078B29 CAP CHIP RF 33 5 NPO 100V C1114 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1049 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1081 NOT PLACED GCAM DUMMY PART NUMBER
C1017 2111078B22 CAP CHIP RF 22 5 NPO 100V C1115 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1050 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1082 NOT PLACED GCAM DUMMY PART NUMBER
C1018 NOT PLACED GCAM DUMMY PART NUMBER C1116 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1051 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1083 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1019 2111078B16 CAP CHIP RF 13 5 NPO 100V C1117 2113740F43 CAP CHIP REEL CL1 +/-30 47
C1052 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1084 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1020 2111078B15 CAP CHIP RF 12 5 NPO 100V C1118 2113740F39 CAP CHIP REEL CL1 +/-30 33
C1053 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1085 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1021 2111078B13 CAP ALT E16 C1119 2113740F39 CAP CHIP REEL CL1 +/-30 33
C1054 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1086 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1022 2111078B09 CAP ALT E17 C1120 2113740F39 CAP CHIP REEL CL1 +/-30 33
C1055 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1087 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1023 2111078B21 CAP ALT E35 C1121 NOT PLACED GCAM DUMMY PART NUMBER
C1056 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1088 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1024 2111078B05 CAP ALT E19 C1122 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1057 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1089 2113741F25 CAP CHIP CL2 X7R REEL 1000
C1025 2111078B05 CAP ALT E19 C1123 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1058 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1090 NOT PLACED GCAM DUMMY PART NUMBER
C1027 2311049A45 CAP TANT CHIP 10 10 35 C1124 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1059 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1091 NOT PLACED GCAM DUMMY PART NUMBER
C1028 2113743K15 CER CHIP CAP .100UF C1125 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1060 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1092 NOT PLACED GCAM DUMMY PART NUMBER
C1029 2113743K15 CER CHIP CAP .100UF C1126 2113740F59 CAP CHIP REEL CL1 +/-30 220
C1061 2113741F25 CAP CHIP CL2 X7R REEL 1000 C1093 NOT PLACED GCAM DUMMY PART NUMBER
4-20 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C1127 2360567A03 CAP TANTALUM C2027 2113741F49 CAP CHIP CL2 X7R REEL 10000 C2059 2113740F33 CAP CHIP REEL CL1 +/-30 18 C305 2113743E20 CAP CHIP. 10 UF 10%

C1128 2113740F59 CAP CHIP REEL CL1 +/-30 220 C2028 2113741F33 CAP CHIP CL2 X7R REEL 2200 C2060 2113740F31 CAP CHIP REEL CL1 +/-30 15 C306 2113743E20 CAP CHIP. 10 UF 10%

C1129 2113740F59 CAP CHIP REEL CL1 +/-30 220 C2029 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2061 2113740F29 CAP CHIP REEL CL1 +/-30 12 C307 2113743E20 CAP CHIP. 10 UF 10%

C1130 2113740F59 CAP CHIP REEL CL1 +/-30 220 C2030 2113741F39 CAP CHIP CL2 XTR REEL 3900 C2062 2113740F29 CAP CHIP REEL CL1 +/-30 12 C308 2113743E20 CAP CHIP. 10 UF 10%

C1131 NOT PLACED GCAM DUMMY PART NUMBER C2031 NOT PLACED GCAM DUMMY PART NUMBER C2063 2113740L22 CAP 15.0 PF 50V 2.0 % C309 2113743E20 CAP CHIP. 10 UF 10%

C2000 2113743F18 CAP CHIP 2.2 UF 16V +80-20% C2032 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2064 2113740F32 CAP CHIP REEL CL1 +/-30 16 C310 2113743E20 CAP CHIP. 10 UF 10%

C2001 2311049J11 CAPACITOR TANT 10% 4.7UF C2033 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2065 2113740F27 CAP CHIP REEL CL1 +/-30 10 C311 2113743E20 CAP CHIP. 10 UF 10%

C2002 2311049A56 CAP TAN CHIP A/P 4.7 20 10 C2034 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2066 2113740L16 CAP CER CHIP 8.2 PF+-0.1PF C312 2113743E20 CAP CHIP. 10 UF 10%

C2003 2113743K15 CER CHIP CAP .100UF C2035 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2067 2113740F25 CAP CHIP REEL CL1+/-30 8.2 C313 2113743E20 CAP CHIP. 10 UF 10%

C2004 2113743F18 CAP CHIP 2.2 UF 16V +80-20% C2036 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2068 2113740F23 CAP CHIP REEL CL1 +/-30 6.8 C314 2113743E20 CAP CHIP. 10 UF 10%

C2005 2113743F18 CAP CHIP 2.2 UF 16V +80-20% C2037 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2069 2113740L12 CAP CER CHIP 5.6PF +-0.1PF C315 2113743E20 CAP CHIP. 10 UF 10%

C2006 2113743F18 CAP CHIP 2.2 UF 16V +80-20% C2038 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2070 2113740F41 CAP CHIP REEL CL1 +/-30 39 C316 2113743E20 CAP CHIP. 10 UF 10%

C2007 2113743E20 CAP CHIP. 10 UF 10% C2039 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2071 2113740F41 CAP CHIP REEL CL1 +/-30 39 C317 2113743E20 CAP CHIP. 10 UF 10%

C2008 2113743E20 CAP CHIP. 10 UF 10% C2040 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2072 2113740L04 CAP CER CHIP 2.7 PF +-0.1PF C318 2113743E20 CAP CHIP. 10 UF 10%

C2009 2113743E20 CAP CHIP. 10 UF 10% C2041 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2073 2113740F03 CAP CHIP REEL CL1 +/-30 1.0 C319 2113743E20 CAP CHIP. 10 UF 10%

C2010 2113743E20 CAP CHIP. 10 UF 10% C2042 2113741F25 CAP CHIP CL2 X7R REEL 1000 C2074 2109720D14 CAP CER CHIP LOW DIST C320 2113743E20 CAP CHIP. 10 UF 10%
0.1UF
C2011 2113743E20 CAP CHIP. 10 UF 10% C2043 2113740L14 CAP CER CHIP 6.8PF +-0.1PF C321 2113741F49 CAP CHIP CL2 X7R REEL 10000
C2075 2109720D14 CAP CER CHIP LOW DIST
C2012 NOT PLACED GCAM DUMMY PART NUMBER C2044 2113740L06 CAP CER CHIP 3.3 PF+/-0.1PF 0.1UF C322 2113741F41 CAP CHIP CL2 X7R REEL 4700

C2013 2113743E20 CAP CHIP. 10 UF 10% C2045 2113740F67 CAP CHIP CL1 +/-30 470 5% C2076 NOT PLACED GCAM DUMMY PART NUMBER C323 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2014 2113743E20 CAP CHIP. 10 UF 10% C2046 2113740F67 CAP CHIP CL1 +/-30 470 5% C2077 2109720D14 CAP CER CHIP LOW DIST C324 2113741F25 CAP CHIP CL2 X7R REEL 1000
0.1UF
C2015 2113743E20 CAP CHIP. 10 UF 10% C2047 2113740F67 CAP CHIP CL1 +/-30 470 5% C325 2113741F25 CAP CHIP CL2 X7R REEL 1000
C2078 2109720D14 CAP CER CHIP LOW DIST
C2016 2113743E20 CAP CHIP. 10 UF 10% C2048 2113740F67 CAP CHIP CL1 +/-30 470 5% C326 2113741F25 CAP CHIP CL2 X7R REEL 1000
0.1UF
C2017 2113743E20 CAP CHIP. 10 UF 10% C2049 NOT PLACED GCAM DUMMY PART NUMBER C327 2113741F25 CAP CHIP CL2 X7R REEL 1000
C2079 2109720D14 CAP CER CHIP LOW DIST
C2018 2113743E20 CAP CHIP. 10 UF 10% C2050 2113740F67 CAP CHIP CL1 +/-30 470 5% 0.1UF C328 2113740F67 CAP CHIP CL1 +/-30 470 5%

C2019 2113743E20 CAP CHIP. 10 UF 10% C2051 2113740F59 CAP CHIP REEL CL1 +/-30 220 C2080 2109720D14 CAP CER CHIP LOW DIST C329 2113740F67 CAP CHIP CL1 +/-30 470 5%
0.1UF
C2020 2113743E20 CAP CHIP. 10 UF 10% C2052 2113740F67 CAP CHIP CL1 +/-30 470 5% C330 2113740F67 CAP CHIP CL1 +/-30 470 5%
C2081 2113740F67 CAP CHIP CL1 +/-30 470 5%
C2021 2113741F49 CAP CHIP CL2 X7R REEL 10000 C2053 NOT PLACED GCAM DUMMY PART NUMBER C331 2113740F67 CAP CHIP CL1 +/-30 470 5%
C300 2113740F44 CAP CHIP REEL CL1 +/-30 51
C2022 2113741F49 CAP CHIP CL2 X7R REEL 10000 C2054 2113740L37 CAP 62.0 PF 50V 2.0% C332 2113741F13 CAP CHIP CL2 X7R REEL 330
C301 2311049A57 CAP TANT CHIP A/P 10UF 10%
C2023 2113741F49 CAP CHIP CL2 X7R REEL 10000 C2055 2113740F35 CAP CHIP REEL CL1 +/-30 22 16V C333 2113740L41 CAP 91.0 PF 50V 2.0 %

C2024 2113741F49 CAP CHIP CL2 X7R REEL 10000 C2056 2113740F33 CAP CHIP REEL CL1 +/-30 18 C302 2113740F54 CAP CHIP REEL CL1+/-30 130 C334 2113740L41 CAP 91.0 PF 50V 2.0 %

C2025 2113741F49 CAP CHIP CL2 X7R REEL 10000 C2057 2113740F33 CAP CHIP REEL CL1 +/-30 18 C303 2113743K15 CER CHIP CAP .100UF C335 2113740L17 CAP CER CHIP 9.1 PF+-0.1PF

C2026 2113741F49 CAP CHIP CL2 X7R REEL 10000 C2058 2113740F33 CAP CHIP REEL CL1 +/-30 18 C304 2113743E20 CAP CHIP. 10 UF 10% C336 2113740L14 CAP CER CHIP 6.8PF +-0.1PF
VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-21

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C337 2113740F57 CAP CHIP REEL CL1 +/-30 180 C402 2113743K15 CER CHIP CAP .100UF C5011 2311049A57 CAP TANT CHIP A/P 10UF 10% C5042 2113743F16 CAP CHIP 1.0UF 16V+80-20%
16V
C338 2113740F53 CAP CHIP REEL CL1 +/-30 120 C403 2113743K15 CER CHIP CAP .100UF C5043 2113743F16 CAP CHIP 1.0UF 16V+80-20%
C5012 2311049A56 CAP TAN CHIP A/P 4.7 20 10
C339 2113740F51 CAP CHIP REEL CL1 +/-30 100 C404 2113743K15 CER CHIP CAP .100UF C5044 2113928C04 CAP CER CHIP 4.7UF
C5013 2113928P04 CAP CER CHIP 1.0UF 20% 6.3V 6.3V10%0805
C340 2113740F49 CAP CHIP REEL CL1 +/-30 82 C405 2113743K15 CER CHIP CAP .100UF
C5014 NOT PLACED GCAM DUMMY PART NUMBER C5045 2113743F16 CAP CHIP 1.0UF 16V+80-20%
C341 2113740F49 CAP CHIP REEL CL1 +/-30 82 C406 2113743K15 CER CHIP CAP .100UF
C5015 2113743K15 CER CHIP CAP .100UF C5046 2113743E20 CAP CHIP. 10 UF 10%
C342 2113740F49 CAP CHIP REEL CL1 +/-30 82 C407 2113743K15 CER CHIP CAP .100UF
C5016 2113743K15 CER CHIP CAP .100UF C5047 2113743E20 CAP CHIP. 10 UF 10%
C343 2113740F49 CAP CHIP REEL CL1 +/-30 82 C408 2113743K15 CER CHIP CAP .100UF
C5017 2113743K15 CER CHIP CAP .100UF C5048 2113743E20 CAP CHIP. 10 UF 10%
C344 NOT PLACED GCAM DUMMY PART NUMBER C410 2113743K15 CER CHIP CAP .100UF
C5018 2113743K15 CER CHIP CAP .100UF C5049 2113743E20 CAP CHIP. 10 UF 10%
C345 NOT PLACED GCAM DUMMY PART NUMBER C411 2113741F25 CAP CHIP CL2 X7R REEL 1000
C5019 2113743K15 CER CHIP CAP .100UF C5050 2113743E20 CAP CHIP. 10 UF 10%
C346 2113740F45 CAP CHIP REEL CL1+/-30 56 C412 2113741F25 CAP CHIP CL2 X7R REEL 1000
C5020 2113743K15 CER CHIP CAP .100UF C5051 2113743E20 CAP CHIP. 10 UF 10%
C347 2113740F41 CAP CHIP REEL CL1 +/-30 39 C413 2113741F25 CAP CHIP CL2 X7R REEL 1000 (CM160/CM360)
C5021 2113741M69 CAP CHIP CLS2 100000 PF 20V
C348 2113740F41 CAP CHIP REEL CL1 +/-30 39 C414 2113741F25 CAP CHIP CL2 X7R REEL 1000 10 C5052 2113743E20 CAP CHIP. 10 UF 10%
C349 NOT PLACED GCAM DUMMY PART NUMBER C415 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5022 2113743K15 CER CHIP CAP .100UF C5053 2113743E20 CAP CHIP. 10 UF 10%
(CM160/CM360)
C350 2113740F40 CAP CHIP REEL CL1 +/-30 36 C416 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5023 2113743K15 CER CHIP CAP .100UF
C5054 2113743E20 CAP CHIP. 10 UF 10%
C351 2113740F40 CAP CHIP REEL CL1 +/-30 36 C417 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5024 2113743K15 CER CHIP CAP .100UF (CM160/CM360)
C352 2113740F39 CAP CHIP REEL CL1 +/-30 33 C418 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5025 2113743K15 CER CHIP CAP .100UF C5055 2113928C04 CAP CER CHIP 4.7UF
C353 2113740F38 CAP CHIP REEL CL1 +/-30 30 C421 2113743E07 CER CHIP CAP .022UF 6.3V10%0805
C5026 2113743K15 CER CHIP CAP .100UF
C354 2113740F38 CAP CHIP REEL CL1 +/-30 30 C422 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5056 2113928C04 CAP CER CHIP 4.7UF
C5027 2113743K15 CER CHIP CAP .100UF
6.3V10%0805
C355 2113740F38 CAP CHIP REEL CL1 +/-30 30 C423 2113743K15 CER CHIP CAP .100UF C5028 2113743K15 CER CHIP CAP .100UF
C5057 2113928C04 CAP CER CHIP 4.7UF
C356 NOT PLACED GCAM DUMMY PART NUMBER C490 NOT PLACED GCAM DUMMY PART NUMBER C5029 2113743K15 CER CHIP CAP .100UF 6.3V10%0805

C357 2113740F35 CAP CHIP REEL CL1 +/-30 22 C5000 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5030 2113743K15 CER CHIP CAP .100UF C5058 NOT PLACED GCAM DUMMY PART NUMBER

C359 NOT PLACED GCAM DUMMY PART NUMBER C5001 2389289U01 10UF 50V 20% ALUMINUM SMD C5031 2113743K15 CER CHIP CAP .100UF C5059 2113743E07 CER CHIP CAP .022UF

C360 NOT PLACED GCAM DUMMY PART NUMBER C5002 2311049A99 CAP TANT CHIP 47 UF 10V 20% C5032 2113743K15 CER CHIP CAP .100UF C5060 2113741M69 CAP CHIP CLS2 100000 PF 20V
10
C361 2113740F33 CAP CHIP REEL CL1 +/-30 18 C5003 2311049A99 CAP TANT CHIP 47 UF 10V 20% C5033 2113743K15 CER CHIP CAP .100UF
C5061 2113741M69 CAP CHIP CLS2 100000 PF 20V
C362 2113740F33 CAP CHIP REEL CL1 +/-30 18 C5005 2360567A03 CAP TANTALUM C5034 2113743K15 CER CHIP CAP .100UF 10
C363 NOT PLACED GCAM DUMMY PART NUMBER C5006 2311049A57 CAP TANT CHIP A/P 10UF 10% C5035 2113743K15 CER CHIP CAP .100UF C5062 2113741M69 CAP CHIP CLS2 100000 PF 20V
16V 10
C364 2113740F25 CAP CHIP REEL CL1+/-30 8.2 C5036 2113743K15 CER CHIP CAP .100UF
C5007 2311049A99 CAP TANT CHIP 47 UF 10V 20% C5063 2113741M69 CAP CHIP CLS2 100000 PF 20V
C365 2113740F21 CAP CHIP REEL CL1+/-30 5.6 C5037 2113743K15 CER CHIP CAP .100UF
C5008 2311049A57 CAP TANT CHIP A/P 10UF 10% 10
C366 NOT PLACED GCAM DUMMY PART NUMBER 16V C5038 2113743K15 CER CHIP CAP .100UF C5064 2113741F25 CAP CHIP CL2 X7R REEL 1000
C367 NOT PLACED GCAM DUMMY PART NUMBER C5009 2311049A57 CAP TANT CHIP A/P 10UF 10% C5039 NOT PLACED GCAM DUMMY PART NUMBER C5065 2113741F25 CAP CHIP CL2 X7R REEL 1000
16V
C400 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5040 NOT PLACED GCAM DUMMY PART NUMBER C5066 2113741F25 CAP CHIP CL2 X7R REEL 1000
C5010 2311049A57 CAP TANT CHIP A/P 10UF 10%
C401 2113743K15 CER CHIP CAP .100UF C5041 2113743F18 CAP CHIP 2.2 UF 16V +80-20%
16V C5067 2113741F25 CAP CHIP CL2 X7R REEL 1000
4-22 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C5068 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5101 2113741F25 CAP CHIP CL2 X7R REEL 1000 C617 2113741F25 CAP CHIP CL2 X7R REEL 1000 D108 4805218N57 DIODE DUAL
(CM160/CM360)
C5069 2113741F25 CAP CHIP CL2 X7R REEL 1000 C618 2113741F25 CAP CHIP CL2 X7R REEL 1000 D200 4802233J09 DIODE TRIPLE SOT25-RH
C5102 2113743E20 CAP CHIP. 10 UF 10%
C5070 2113741F25 CAP CHIP CL2 X7R REEL 1000 (CM160/CM360) C619 NOT PLACED GCAM DUMMY PART NUMBER D201 4802233J09 DIODE TRIPLE SOT25-RH

C5071 2113741F25 CAP CHIP CL2 X7R REEL 1000 C5103 2113743K15 CER CHIP CAP .100UF C620 2113741F25 CAP CHIP CL2 X7R REEL 1000 D202 4862824C03 DIODE VARACTOR
(CM160/CM360)
C5072 2113741F25 CAP CHIP CL2 X7R REEL 1000 C621 2113741F25 CAP CHIP CL2 X7R REEL 1000 D203 4805649Q13 DIODE VCTR ISV 228
C5104 NOT PLACED GCAM DUMMY PART NUMBER
C5073 2113741F25 CAP CHIP CL2 X7R REEL 1000 C622 2113741F25 CAP CHIP CL2 X7R REEL 1000 D204 4805649Q13 DIODE VCTR ISV 228
C5110 2113741F25 CAP CHIP CL2 X7R REEL 1000
C5074 2113741F25 CAP CHIP CL2 X7R REEL 1000 C623 2113741F25 CAP CHIP CL2 X7R REEL 1000 D205 4862824C01 DIODE VARACTOR
C5111 2113741F25 CAP CHIP CL2 X7R REEL 1000
C5075 NOT PLACED GCAM DUMMY PART NUMBER C624 2113741F25 CAP CHIP CL2 X7R REEL 1000 D301 4802245J97 Band Switchind Diode, Rohm
C5113 NOT PLACED GCAM DUMMY PART NUMBER DAN
C5076 2113741F25 CAP CHIP CL2 X7R REEL 1000 C625 2113741F25 CAP CHIP CL2 X7R REEL 1000
C5114 2113743F16 CAP CHIP 1.0UF 16V+80-20% D302 4802245J97 Band Switchind Diode, Rohm
C5077 2113741F25 CAP CHIP CL2 X7R REEL 1000 C626 2113741F25 CAP CHIP CL2 X7R REEL 1000 DAN
C5115 NOT PLACED GCAM DUMMY PART NUMBER
C5078 2113741F25 CAP CHIP CL2 X7R REEL 1000 C627 2113741F25 CAP CHIP CL2 X7R REEL 1000 D303 4802245J97 Band Switchind Diode, Rohm
C5116 NOT PLACED GCAM DUMMY PART NUMBER DAN
C5079 2113741F25 CAP CHIP CL2 X7R REEL 1000 C628 2113741F25 CAP CHIP CL2 X7R REEL 1000
C5117 NOT PLACED GCAM DUMMY PART NUMBER D304 4802245J97 Band Switchind Diode, Rohm
C5080 2113741F25 CAP CHIP CL2 X7R REEL 1000 C629 2113741F25 CAP CHIP CL2 X7R REEL 1000
DAN
C5118 2113743E20 CAP CHIP. 10 UF 10%
C5081 2113741F25 CAP CHIP CL2 X7R REEL 1000 C630 2113741F25 CAP CHIP CL2 X7R REEL 1000
D305 4880142L01 SOT MMBV109 RH
C5119 2113743H14 CAP CHIP 10.0 UF 16V +80-20%
C5082 2113741F25 CAP CHIP CL2 X7R REEL 1000 C631 2113741F25 CAP CHIP CL2 X7R REEL 1000
D400 4813833C07 DIODE DUAL 100V ‘5C’ SERIES
C5120 3211049A99 CAP TANT CHIP 47 UF 10
C5083 2113740F51 CAP CHIP REEL CL1 +/-30 100 C632 2113741F25 CAP CHIP CL2 X7R REEL 1000
(CM340/CM360) D401 4813833C02 DIODE DUAL 70V ‘5B’ COMM
C5084 2113740F51 CAP CHIP REEL CL1 +/-30 100 C633 2113741F25 CAP CHIP CL2 X7R REEL 1000 CATH
C5121 2113741F25 CAP CHIP CL2 X7R REEL 1000
C5085 2113741A53 CAP CHIP CL2 X7R REEL 22000 C662 2113741F25 CAP CHIP CL2 X7R REEL 1000 D402 4809948D42 DIODE SCHOTTKY RB751V-40
C602 2113741F25 CAP CHIP CL2 X7R REEL 1000 (CM140/CM160)
C5086 2113741A53 CAP CHIP CL2 X7R REEL 22000 C678 2113741M69 CAP CHIP CLS2 100000 PF 20V
C603 2113741F25 CAP CHIP CL2 X7R REEL 1000 D500 4813833C02 DIODE DUAL 70V ‘5B’ COMM
10
C5087 2113740F53 CAP CHIP REEL CL1 +/-30 120 CATH
C604 2113741F25 CAP CHIP CL2 X7R REEL 1000
CR300 4880154K03 SOT MMBD353 RH DIODE
C5088 2113740F49 CAP CHIP REEL CL1 +/-30 82 DUAL SCHT D501 4813833C02 DIODE DUAL 70V ‘5B’ COMM
C605 2113741F25 CAP CHIP CL2 X7R REEL 1000
CATH (CM340/CM360)
C5089 2113740F49 CAP CHIP REEL CL1 +/-30 82 CR301 4880154K03 SOT MMBD353 RH DIODE
C606 2113741F25 CAP CHIP CL2 X7R REEL 1000
DUAL SCHT D502 4813825A23 DIODE, DISCRETE SPECIALS
C5090 2113740F49 CAP CHIP REEL CL1 +/-30 82 VAR&P
C607 2113741F25 CAP CHIP CL2 X7R REEL 1000
D100 NOT PLACED GCAM DUMMY PART NUMBER
C5091 2113740F49 CAP CHIP REEL CL1 +/-30 82 D511 4813833C02 DIODE DUAL 70V ‘5B’ COMM
C608 NOT PLACED GCAM DUMMY PART NUMBER
D101 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH
C5092 2113740F59 CAP CHIP REEL CL1 +/-30 220
C609 NOT PLACED GCAM DUMMY PART NUMBER CATH
C5094 2113740F59 CAP CHIP REEL CL1 +/-30 220 D513 4813833C02 DIODE DUAL 70V ‘5B’ COMM
C610 2113741F25 CAP CHIP CL2 X7R REEL 1000 D102 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH
C5095 2113740F59 CAP CHIP REEL CL1 +/-30 220 CATH
C611 2113741F25 CAP CHIP CL2 X7R REEL 1000 FL300 9180022M11 XTAL FILTER 44.85MHZ
C5096 2113740F59 CAP CHIP REEL CL1 +/-30 220 D103 4802482J02 PIN DIODE SMD
C612 2113741F25 CAP CHIP CL2 X7R REEL 1000 FL301 9180468V06 SMD455KHZ 4 ELEMENT CER
C5097 2113740F59 CAP CHIP REEL CL1 +/-30 220 D104 4802482J02 PIN DIODE SMD FLTR
C613 2113741F25 CAP CHIP CL2 X7R REEL 1000
C5098 2113740F59 CAP CHIP REEL CL1 +/-30 220 D105 4805218N57 DIODE DUAL FL302 9180468V04 SMD455KHZ 4 ELEMENT CER
C614 2113741F25 CAP CHIP CL2 X7R REEL 1000 FLTR
C5099 2113740F59 CAP CHIP REEL CL1 +/-30 220 D106 4805218N57 DIODE DUAL
C615 2113741F25 CAP CHIP CL2 X7R REEL 1000 FL303 9180469V03 SMD455KHZ 6 ELEMENT CER
C5100 2113740F59 CAP CHIP REEL CL1 +/-30 220 D107 4805218N57 DIODE DUAL FLTR
C616 2113741F25 CAP CHIP CL2 X7R REEL 1000
VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-23

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

FL304 9180469V06 SMD455KHZ 6 ELEMENT CER L126 2462587X69 IND CHIP LO-PRO 1200 NH 5% L313 2460591G24 COIL AIR WOUND INDUC 33.47 Q303 4802245J95 BJT, NPN TRANSISTOR
FLTR
L200 2462587Q42 IND CHIP 390NH 10% L314 2460591G24 COIL AIR WOUND INDUC 33.47 Q304 4809939C04 TSTR DUAL PNP/NPN UMC3
J11 2889309U01 MINI-UHF PCB R.A
L201 2462587V44 IND CHIP 680 NH 10% L315 NOT PLACED GCAM DUMMY PART NUMBER Q305 4802197J95 RF TRANSISTOR PBR941
J2 0989241U02 FLEX 20PIN 1MM TOP NON ZIF
L202 2462587V44 IND CHIP 680 NH 10% L500 2484657R01 INDUCTOR BEAD CHIP Q306 4813824A17 XSTR PNP40V .2A GENPB=100-
J3 0986615Z01 CONN,ZIF,F,28CONT,,TIN,,,CBL 300
(CM160/CM360)) L203 2462587V44 IND CHIP 680 NH 10% L501 2484657R01 INDUCTOR BEAD CHIP
Q400 4809940E02 TSTR DIG NPN DTC114YE
L100 2484657R01 INDUCTOR BEAD CHIP L204 2462587V44 IND CHIP 680 NH 10% L502 2484657R01 INDUCTOR BEAD CHIP
Q401 4880141L03 QSTR PNP SOT23 LO PROFILE
L101 2462587T30 IND CHIP 1000NH 5% LOW PRO L205 2462587Q47 IND CHIP 1000 NH 10% M100 2686201B01 HEAT SPREADER WM TAPE

L102 2462587T30 IND CHIP 1000NH 5% LOW PRO L206 2413923C05 IND CHIP 33 NH 2% M105 7588823L03 PAD GROUND LCD Q403 4809940E02 TSTR DIG NPN DTC114YE

L103 2462587T30 IND CHIP 1000NH 5% LOW PRO L207 2413923C07 IND CHIP 47 NH 2% M106 7588823L03 PAD GROUND LCD Q404 4809940E02 TSTR DIG NPN DTC114YE

L104 2462587T13 IND CHIP 68NH 5% LOW PRO L208 2413926N24 IND CER CHIP 100.0 NH 5% M107 7588823L03 PAD GROUND LCD Q405 4809940E02 TSTR DIG NPN DTC114YE

L105 2462587T13 IND CHIP 68NH 5% LOW PRO L209 2413926N24 IND CER CHIP 100.0 NH 5% M108 7588823L04 PAD GROUND LCD Q407 4809940E02 TSTR DIG NPN DTC114YE

L106 2460591A11 COIL AIR WOUND INDUC 7.66 L210 2413926N24 IND CER CHIP 100.0 NH 5% M109 7588823L04 PAD GROUND LCD Q408 4880048M01 TSTR NPN DIG 47K/47K

L107 2460591A01 COIL AIR WOUND INDUC 4.22 L211 2413926N24 IND CER CHIP 100.0 NH 5% M110 7588823L04 PAD GROUND LCD Q409 4880048M01 TSTR NPN DIG 47K/47K

L108 2462587X69 IND CHIP LO-PRO 1200 NH 5% L212 2413926N24 IND CER CHIP 100.0 NH 5% M111 3985994A01 CONTACT, PCB SPEAKER Q410 4880048M01 TSTR NPN DIG 47K/47K

L109 NOT PLACED GCAM DUMMY PART NUMBER L213 2413926N24 IND CER CHIP 100.0 NH 5% M112 3985994A01 CONTACT, PCB SPEAKER Q411 4880048M01 TSTR NPN DIG 47K/47K

L110 2462587N42 CHIP IND 12 NH 5% L214 2413926H20 IND CHIP 47.0 NH 5% M113 3985994A01 CONTACT, PCB SPEAKER Q412 4880048M01 TSTR NPN DIG 47K/47K

L111 2485873L05 ENCAPSULATED AIR WOUND L215 2413926H20 IND CHIP 47.0 NH 5% M114 3985994A01 CONTACT, PCB SPEAKER Q413 4809940E02 TSTR DIG NPN DTC114YE
48NH
L216 2413926H20 IND CHIP 47.0 NH 5% M9 0289511U01 NUTS Q414 4809940E02 TSTR DIG NPN DTC114YE
L112 2485873L05 ENCAPSULATED AIR WOUND
L217 2462587Q42 IND CHIP 390NH 10% P1 2804503J01 CONNECTOR,ACCY 16 PIN Q415 NOT PLACED GCAM DUMMY PART NUMBER
48NH
L300 2460591G24 COIL AIR WOUND INDUC 33.47 P2 NOT PLACED GCAM DUMMY PART NUMBER Q416 4809940E02 TSTR DIG NPN DTC114YE
L113 2485873L05 ENCAPSULATED AIR WOUND
48NH L301 2462587X69 IND CHIP LO-PRO 1200 NH 5% PCB 8488977U01 MARLIN VHF Q417 4813824A10 TSTR NPN 40V .2A GEN PURP
L114 2485873L05 ENCAPSULATED AIR WOUND L302 2462587X69 IND CHIP LO-PRO 1200 NH 5% Q100 4886163B01 LDMOS SMT 35W 520MH 12V Q500 4813824A10 TSTR NPN 40V .2A GEN PURP
48NH
L303 2462587N69 CHIP IND 1200 NH 5% Q101 4813824A10 TSTR NPN 40V .2A GEN PURP Q501 4809940E02 TSTR DIG NPN DTC114YE
L115 2485873L01 ENCAPSULATED AIR WOUND
COIL L304 2483411T74 INDUCTOR CHIP SHIELDED Q102 4813824A10 TSTR NPN 40V .2A GEN PURP Q502 4809940E02 TSTR DIG NPN DTC114YE
L116 2485873L01 ENCAPSULATED AIR WOUND L305 2413926K31 IND CER CHIP 470.0 NH 5% Q103 4813824A06 XSTR NPN 30V DARLINGTON Q503 4813824A10 TSTR NPN 40V .2A GEN PURP
COIL
L306 2462587N55 CHIP IND 150 NH 5% Q105 4813828A11 TSTR 520 MHZ 3W, 12.5V RF Q504 4880048M01 TSTR NPN DIG 47K/47K
L117 2484657R01 INDUCTOR BEAD CHIP LDMO
L307 2460591G24 COIL AIR WOUND INDUC 33.47 Q505 4813824A10 TSTR NPN 40V .2A GEN PURP
L118 2484657R01 INDUCTOR BEAD CHIP Q106 4805128M27 SOT TRANS
L308 2460591G24 COIL AIR WOUND INDUC 33.47 Q506 4813824A10 TSTR NPN 40V .2A GEN PURP
L119 2484657R01 INDUCTOR BEAD CHIP Q200 4802245J95 BJT, NPN TRANSISTOR
L309 2460591G24 COIL AIR WOUND INDUC 33.47 R101 NOT PLACED GCAM DUMMY PART NUMBER
L120 2484657R01 INDUCTOR BEAD CHIP Q300 4809940E02 TSTR DIG NPN DTC114YE
L310 2460591G24 COIL AIR WOUND INDUC 33.47 R102 0683962T51 RES CHIP 120 5-1
L121 2484657R01 INDUCTOR BEAD CHIP Q301 4813824A17 XSTR PNP40V .2A GENPB=100-
L311 2460591G24 COIL AIR WOUND INDUC 33.47 300 R103 0683962T51 RES CHIP 120 5-1
L122 2460591C23 COIL AIR WOUND INDUC 13.85
L312 2460591G24 COIL AIR WOUND INDUC 33.47 Q302 4813824A10 TSTR NPN 40V .2A GEN PURP R104 0683962T51 RES CHIP 120 5-1
4-24 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

R105 0680194M18 RES 51 OHMS 5% 1W R139 0662057A87 CHIP RES 39K OHMS 5% R173 0662057A36 CHIP RES 300 OHMS 5% R219 NOT PLACED GCAM DUMMY PART NUMBER

R106 0680194M18 RES 51 OHMS 5% 1W R140 0662057A81 CHIP RES 22K OHMS 5% R174 0662057A36 CHIP RES 300 OHMS 5% R220 0662057A42 CHIP RES 510 OHMS 5%

R107 0680194M18 RES 51 OHMS 5% 1W R141 0662057A81 CHIP RES 22K OHMS 5% R175 0662057A33 CHIP RES 220 OHMS 5% R221 0662057A33 CHIP RES 220 OHMS 5%

R108 0680194M18 RES 51 OHMS 5% 1W R142 0662057A81 CHIP RES 22K OHMS 5% R176 0662057A25 CHIP RES 100 OHMS 5% R222 0662057A33 CHIP RES 220 OHMS 5%

R109 0662057A05 CHIP RES 15 OHMS 5% R143 0662057A81 CHIP RES 22K OHMS 5% R177 NOT PLACED GCAM DUMMY PART NUMBER R223 0662057A33 CHIP RES 220 OHMS 5%

R110 NOT PLACED GCAM DUMMY PART NUMBER R144 0662057A81 CHIP RES 22K OHMS 5% R178 0662057A14 RES CHIP 36 OHM 5 1/8W R224 0662057A53 CHIP RES 1500 OHMS 5%

R111 NOT PLACED GCAM DUMMY PART NUMBER R145 0662057A81 CHIP RES 22K OHMS 5% R179 0662057A14 RES CHIP 36 OHM 5 1/8W R225 0662057A29 CHIP RES 150 OHMS 5%

R112 0662057P95 RES CHIP 100.0K 1% 30X60 R146 0662057A81 CHIP RES 22K OHMS 5% R180 0660082A89 RES CHIP 47K OHMS 1% 1/16W R226 0662057A29 CHIP RES 150 OHMS 5%

R113 0662057P10 RES CHIP 10.0K 1% 30X60 R147 0662057A81 CHIP RES 22K OHMS 5% R181 0660082A89 RES CHIP 47K OHMS 1% 1/16W R227 0662057A25 CHIP RES 100 OHMS 5%

R114 0662057P10 RES CHIP 10.0K 1% 30X60 R148 0662057A81 CHIP RES 22K OHMS 5% R182 0662057A73 CHIP RES 10K OHMS 5% R228 0662057A25 CHIP RES 100 OHMS 5%

R115 0662057P10 RES CHIP 10.0K 1% 30X60 R149 0662057A81 CHIP RES 22K OHMS 5% R185 0662057A73 CHIP RES 10K OHMS 5% R229 0662057A25 CHIP RES 100 OHMS 5%

R116 0662057P10 RES CHIP 10.0K 1% 30X60 R150 0662057A73 CHIP RES 10K OHMS 5% R186 0662057C20 CHIP RES 5.1 OHMS 5% R230 0662057A25 CHIP RES 100 OHMS 5%

R117 0662057P02 RES. CHIP 15K 1% 30X60 R151 0662057A67 CHIP RES 5600 OHMS 5% R200 0662057A99 CHIP RES 120K OHMS 5% R231 0662057A18 CHIP RES 51 OHMS 5%

R118 0662057C51 CHIP RES 100 OHMS 5% R153 0662057A73 CHIP RES 10K OHMS 5% R201 0662057B47 CHIP RES 0 OHMS +-.050 R232 0662057A17 RES CHIP 47 OHMS 5%
OHMS
R119 0662057C51 CHIP RES 100 OHMS 5% R155 0662057A73 CHIP RES 10K OHMS 5% R233 0662057A17 RES CHIP 47 OHMS 5%
R202 NOT PLACED GCAM DUMMY PART NUMBER
R120 0662057C51 CHIP RES 100 OHMS 5% R156 0662057A73 CHIP RES 10K OHMS 5% R234 0662057A15 CHIP RES 39 OHMS 5%
R203 0662057B47 CHIP RES 0 OHMS +-.050
R121 0662057C51 CHIP RES 100 OHMS 5% R157 0662057A91 CHIP RES 56K OHMS 5% OHMS R235 0662057A07 CHIP RES 18 OHMS 5%

R122 0662057C19 CHIP RES 4.7 OHMS 5% R158 0662057A67 CHIP RES 5600 OHMS 5% R204 NOT PLACED GCAM DUMMY PART NUMBER R300 0662057A73 CHIP RES 10K OHMS 5%

R123 0662057C13 CHIP RES 2.7 OHMS 5% R159 NOT PLACED GCAM DUMMY PART NUMBER R205 NOT PLACED GCAM DUMMY PART NUMBER R301 0662057A41 CHIP RES 470 OHMS 5%

R124 0662057C13 CHIP RES 2.7 OHMS 5% R160 0662057A61 CHIP RES 3300 OHMS 5% R206 0662057B02 CHIP RES 150K OHMS 5% R302 0662057B47 CHIP RES 0 OHMS +-.050
OHMS
R125 0662057C13 CHIP RES 2.7 OHMS 5% R161 0662057A61 CHIP RES 3300 OHMS 5% R207 0662057B02 CHIP RES 150K OHMS 5%
R303 0662057B47 CHIP RES 0 OHMS +-.050
R126 0662057C03 CHIP RES 1.0 OHMS 5% R162 0662057A61 CHIP RES 3300 OHMS 5% R208 0662057A18 CHIP RES 51 OHMS 5% OHMS
R127 0662057C03 CHIP RES 1.0 OHMS 5% R163 0662057A61 CHIP RES 3300 OHMS 5% R209 0662057A97 CHIP RES 100K OHMS 5% R304 0662057A85 CHIP RES 33K OHM 5%
R130 0662057B47 CHIP RES 0 OHMS +-.050 R164 0662057A73 CHIP RES 10K OHMS 5% R210 NOT PLACED GCAM DUMMY PART NUMBER R305 0662057A80 CHIP RES 20K OHMS 5%
OHMS
R165 0662057A58 CHIP RES 2400 OHMS 5% R211 0662057A89 CHIP RES 47K OHMS 5% R306 0662057A80 CHIP RES 20K OHMS 5%
R131 0662057A97 CHIP RES 100K OHMS 5%
R166 0662057A58 CHIP RES 2400 OHMS 5% R212 0662057A84 CHIP RES 30K OHMS 5% R307 0662057A80 CHIP RES 20K OHMS 5%
R132 NOT PLACED GCAM DUMMY PART NUMBER
R167 0662057A57 CHIP RES 2200 OHMS 5% R213 0662057A65 CHIP RES 4700 OHMS 5% R308 0662057A80 CHIP RES 20K OHMS 5%
R134 0662057A89 CHIP RES 47K OHMS 5%
R168 0662057A57 CHIP RES 2200 OHMS 5% R214 0662057A65 CHIP RES 4700 OHMS 5% R309 0662057A77 CHIP RES 15K OHMS 5%
R135 0662057A88 CHIP RES 43K OHMS 5%
R169 0662057A57 CHIP RES 2200 OHMS 5% R215 0662057A65 CHIP RES 4700 OHMS 5% R310 0662057A77 CHIP RES 15K OHMS 5%
R136 0662057A87 CHIP RES 39K OHMS 5%
R170 0662057A42 CHIP RES 510 OHMS 5% R216 0662057A63 CHIP RES 3900 OHMS 5% R311 NOT PLACED GCAM DUMMY PART NUMBER
R137 0662057A87 CHIP RES 39K OHMS 5%
R171 0662057A41 CHIP RES 470 OHMS 5% R217 0662057A52 CHIP RES 1300OHMS 5%05 R312 0662057A76 CHIP RES 13K OHMS 5%
R138 0662057A87 CHIP RES 39K OHMS 5%
R172 0662057A41 CHIP RES 470 OHMS 5% R218 0662057A49 CHIP RES 1000 OHMS 5% R313 0662057A75 CHIP RES 12K OHMS 5%
VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-25

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

R314 0662057A75 CHIP RES 12K OHMS 5% R346 0662057A73 CHIP RES 10K OHMS 5% R438 0662057A73 CHIP RES 10K OHMS 5% R5002 0662057C01 CHIP RES 0 OHMS .050 OHMS
(CM160/CM360)
R315 0662057A75 CHIP RES 12K OHMS 5% R401 0662057C85 CHIP RES 2700 OHMS 5% R439 0662057A73 CHIP RES 10K OHMS 5%
R5008 0662057B47 CHIP RES 0 OHMS +-.050
R316 0662057A75 CHIP RES 12K OHMS 5% R402 0662057B47 CHIP RES 0 OHMS +-.050 R440 0662057A73 CHIP RES 10K OHMS 5% OHMS
OHMS
R317 0662057A75 CHIP RES 12K OHMS 5% R441 0662057A73 CHIP RES 10K OHMS 5% R5009 0662057B47 CHIP RES 0 OHMS +-.050
R403 0662057B47 CHIP RES 0 OHMS +-.050 OHMS
R318 0662057A75 CHIP RES 12K OHMS 5% OHMS R442 0662057A73 CHIP RES 10K OHMS 5%
R5010 0662057B47 CHIP RES 0 OHMS +-.050
R319 0662057A75 CHIP RES 12K OHMS 5% R404 0662057B47 CHIP RES 0 OHMS +-.050 R443 0662057A61 CHIP RES 3300 OHMS 5%
OHMS
OHMS
R320 0662057A73 CHIP RES 10K OHMS 5% R444 0662057A73 CHIP RES 10K OHMS 5%
R5011 NOT PLACED GCAM DUMMY PART NUMBER
R405 0662057B47 CHIP RES 0 OHMS +-.050
R321 0662057A71 CHIP RES 8200 OHMS 5% R445 0662057A73 CHIP RES 10K OHMS 5%
OHMS R5013 NOT PLACED GCAM DUMMY PART NUMBER
R322 0662057A65 CHIP RES 4700 OHMS 5% R450 0662057A73 CHIP RES 10K OHMS 5%
R406 0662057B47 CHIP RES 0 OHMS +-.050 R5014 0662057B47 CHIP RES 0 OHMS +-.050
R323 0662057A65 CHIP RES 4700 OHMS 5% OHMS R451 0662057A73 CHIP RES 10K OHMS 5% OHMS

R324 0662057A61 CHIP RES 3300 OHMS 5% R407 0662057B47 CHIP RES 0 OHMS +-.050 R453 0662057A61 CHIP RES 3300 OHMS 5% R5016 NOT PLACED GCAM DUMMY PART NUMBER
OHMS
R325 0662057A61 CHIP RES 3300 OHMS 5% R454 0662057A61 CHIP RES 3300 OHMS 5% R5019 0662057B05 CHIP RES 200K OHMS 5%
R414 0662057B47 CHIP RES 0 OHMS +-.050
R326 0662057A58 CHIP RES 2400 OHMS 5% OHMS R455 0662057A61 CHIP RES 3300 OHMS 5% R5020 0662057B02 CHIP RES 150K OHMS 5%

R327 0662057A58 CHIP RES 2400 OHMS 5% R415 0662057B47 CHIP RES 0 OHMS +-.050 R456 0662057A61 CHIP RES 3300 OHMS 5% R5021 0662057A97 CHIP RES 100K OHMS 5%
OHMS (CM340/CM360)
R328 0662057A55 CHIP RES 1800 OHM 5% R457 0662057A61 CHIP RES 3300 OHMS 5% R5022 0662057A97 CHIP RES 100K OHMS 5%
R421 0662057A33 CHIP RES 220 OHMS 5%
R329 0662057A51 CHIP RES 1200 OHMS 5% R458 0662057A61 CHIP RES 3300 OHMS 5% R5023 0662057A97 CHIP RES 100K OHMS 5%
R422 0662057A73 CHIP RES 10K OHMS 5%
R330 0662057A49 CHIP RES 1000 OHMS 5% R459 NOT PLACED GCAM DUMMY PART NUMBER R5024 0662057A97 CHIP RES 100K OHMS 5%
(CM140/CM160)
(CM160/CM360)
R331 0662057A45 CHIP RES 680 OHMS 5% R423 NOT PLACED GCAM DUMMY PART NUMBER R460 0662057A53 CHIP RES 1500 OHMS 5%
R5025 0662057A97 CHIP RES 100K OHMS 5%
R332 0662057A43 CHIP RES 560 OHMS 5% R424 NOT PLACED GCAM DUMMY PART NUMBER R461 0662057A33 CHIP RES 220 OHMS 5%
R5026 0662057A85 CHIP RES 33K OHM 5%
R333 0662057A40 CHIP RES 430 OHMS 5% R425 0662057A97 CHIP RES 100K OHMS 5% R462 0662057A18 CHIP RES 51 OHMS 5%
R5027 0662057B08 CHIP RES 270K OHMS 5%
R334 0662057A39 CHIP RES 390 OHMS 5% R426 0662057A97 CHIP RES 100K OHMS 5% R463 0662057A73 CHIP RES 10K OHMS 5%
R5028 0662057A97 CHIP RES 100K OHMS 5%
R335 0662057A33 CHIP RES 220 OHMS 5% (CM140/CM160) R466 NOT PLACED GCAM DUMMY PART NUMBER
R5029 0662057A97 CHIP RES 100K OHMS 5%
R336 0662057A25 CHIP RES 100 OHMS 5% R427 NOT PLACED GCAM DUMMY PART NUMBER R467 NOT PLACED GCAM DUMMY PART NUMBER
R5030 0662057A85 CHIP RES 33K OHM 5%
R337 0662057A25 CHIP RES 100 OHMS 5% R428 0662057A97 CHIP RES 100K OHMS 5% R468 NOT PLACED GCAM DUMMY PART NUMBER
R5031 0662057A92 CHIP RES 62K OHMS 5%
R338 0662057A18 CHIP RES 51 OHMS 5% R429 0662057A97 CHIP RES 100K OHMS 5% R469 NOT PLACED GCAM DUMMY PART NUMBER
R5032 0662057A89 CHIP RES 47K OHMS 5%
R339 0662057A18 CHIP RES 51 OHMS 5% R430 0662057A87 CHIP RES 39K OHMS 5% R470 0662057A73 CHIP RES 10K OHMS 5%
(CM340/CM360) R5033 0662057A89 CHIP RES 47K OHMS 5%
R340 0662057A18 CHIP RES 51 OHMS 5% R431 NOT PLACED GCAM DUMMY PART NUMBER
R471 0662057A01 CHIP RES 10 OHMS 5% R5034 0662057A86 CHIP RES 36K OHMS 5%
R341 0662057A01 CHIP RES 10 OHMS 5% R432 0662057A85 CHIP RES 33K OHM 5%
R472 NOT PLACED GCAM DUMMY PART NUMBER R5035 0662057A89 CHIP RES 47K OHMS 5%
R342 0662057A01 CHIP RES 10 OHMS 5% R433 0662057A85 CHIP RES 33K OHM 5%
R473 NOT PLACED GCAM DUMMY PART NUMBER R5036 0662057A89 CHIP RES 47K OHMS 5%
R343 0662057A01 CHIP RES 10 OHMS 5% R434 0662057A85 CHIP RES 33K OHM 5%
R5000 0662057B47 CHIP RES 0 OHMS +-.050 R5037 0662057A73 CHIP RES 10K OHMS 5%
R344 0662057A01 CHIP RES 10 OHMS 5% R435 0662057A85 CHIP RES 33K OHM 5%
OHMS
R5038 0662057A85 CHIP RES 33K OHM 5%
R345 0662057A73 CHIP RES 10K OHMS 5% R436 0662057A85 CHIP RES 33K OHM 5%
R5001 0662057T68 RES CHIP 1.0K 1% 30*60
4-26 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

R5039 0662057A97 CHIP RES 100K OHMS 5% R5070 0662057A57 CHIP RES 2200 OHMS 5% R5102 0662057A25 CHIP RES 100 OHMS 5% U302 4808612Y05 CROSSOVER QUAD DIODE
SMS3928-0
R5040 0662057A84 CHIP RES 30K OHMS 5% R5071 0662057A57 CHIP RES 2200 OHMS 5% R5103 0662057A82 CHIP RES 24K OHMS 5%
(CM340/CM360) U400 5102463J64 16KX8 SPI SERIAL EEPROM
R5041 0662057A82 CHIP RES 24K OHMS 5% R5072 0662057A65 CHIP RES 4700 OHMS 5%
R600 0662057C01 CHIP RES 0 OHMS .050 OHMS U402 5102463J36 16KX8 STATIC RAM IN
R5042 0662057A82 CHIP RES 24K OHMS 5% R5073 0662057A49 CHIP RES 1000 OHMS 5% (CM340/CM360)
R601 0611077A62 RES CHIP 330 5 1/8W
R5043 0662057A82 CHIP RES 24K OHMS 5% R5074 0662057A49 CHIP RES 1000 OHMS 5% U403 5102226J56 68HC11FLO_PASS5 100P IN
R602 0662057B47 CHIP RES 0 OHMS +-.050 TQFP
R5044 0662057A82 CHIP RES 24K OHMS 5% R5075 0662057A42 CHIP RES 510 OHMS 5% OHMS
U404 5189233U02 FLASH 2MEG AT49LV002N-70VI
R5045 0662057A85 CHIP RES 33K OHM 5% R5076 0662057A42 CHIP RES 510 OHMS 5% R603 0662057C01 CHIP RES 0 OHMS .050 OHMS
U404 5189233U21 FLASH 4MEG AT49LV040N-70VI
R5046 0662057A82 CHIP RES 24K OHMS 5% R5077 0662057A36 CHIP RES 300 OHMS 5% R604 0662057C01 CHIP RES 0 OHMS .050 OHMS (CM340/CM360)
R5047 0662057B47 CHIP RES 0 OHMS +-.050 R5078 0662057A25 CHIP RES 100 OHMS 5% R610 0662057C59 CHIP RES 220 OHMS 5% U405 5113805A75 IC 8 BIT SER TO PAR/PAR
OHMS (CM140/CM340)
R5079 0662057A25 CHIP RES 100 OHMS 5% HC595
R615 0662057A25 CHIP RES 100 OHMS 5%
R5048 0662057A82 CHIP RES 24K OHMS 5%
R5080 0662057A01 CHIP RES 10 OHMS 5% U500 5113818A01 IC LOW COST SING SPLY
RT100 0680361L01 THERMISTOR 47KOHM
R5049 0662057A77 CHIP RES 15K OHMS 5% LM2904DR
R5081 0613952D78 CER CHIP RES 6340 OHM 1% S5010 1889288U01 POTENTIOMETER W/SWITCH
R5050 0662057A76 CHIP RES 13K OHMS 5% 0603 U501 0104016J81 9V REGULATOR ASSEMBLY
VOLUME
R5051 0662057A75 CHIP RES 12K OHMS 5% R5082 0662057A90 CHIP RES 51K OHMS 5% U502 5102463J95 AUDIO PA TDA1519C
SH200 2689590U01 VCO SHIELD
R5052 0662057A73 CHIP RES 10K OHMS 5% R5083 0662057B08 CHIP RES 270K OHMS 5% U503 5105469E65 IC VLTG REGLTR
SH201 2689589U01 VCO SHIELD
R5053 0662057A73 CHIP RES 10K OHMS 5% R5084 0662057B47 CHIP RES 0 OHMS +-.050 U504 5185130C53 IC ASFIC_CMP_R1
SH202 2689589U01 VCO SHIELD
OHMS (CM160/CM360)
R5054 0662057A73 CHIP RES 10K OHMS 5% U505 5113818A01 IC LOW COST SING SPLY
SH300 2689591U01 MIXER SHIELD
R5085 NOT PLACED GCAM DUMMY PART NUMBER LM2904DR
R5055 0662057A73 CHIP RES 10K OHMS 5% SH301 2689593U01 FRONT ENA SHIELD
R5086 0662057A43 CHIP RES 560 OHMS 5% U506 5113818A01 IC LOW COST SING SPLY
R5056 0662057A73 CHIP RES 10K OHMS 5% SH302 2689591U01 MIXER SHIELD LM2904DR
R5087 0662057A97 CHIP RES 100K OHMS 5%
R5057 0662057A73 CHIP RES 10K OHMS 5% T300 2580541Z01 BALUN TRANSFORMER U507 5113818A01 IC LOW COST SING SPLY
R5088 0662057B47 CHIP RES 0 OHMS +-.050 LM2904DR
R5058 NOT PLACED GCAM DUMMY PART NUMBER OHMS T301 2580541Z01 BALUN TRANSFORMER
U508 5113816A30 IC 3.3V LOW DROPOUT POS.
R5059 NOT PLACED GCAM DUMMY PART NUMBER R5089 NOT PLACED GCAM DUMMY PART NUMBER U100 5113818A01 IC LOW COST SING SPLY REG.
LM2904DR
R5060 0662057A73 CHIP RES 10K OHMS 5% R5092 0662057A73 CHIP RES 10K OHMS 5% U509 5113806A20 IC MUX/DEMUX TRIPLE 2-
U101 5185130C65 IC VHF/UHF/800 MHZ LDMOS CHNL
R5061 0662057A73 CHIP RES 10K OHMS 5% R5093 0662057A73 CHIP RES 10K OHMS 5% DRIVE
R5062 0662057A73 CHIP RES 10K OHMS 5% U510 5104187K94 IC LP2986ILDX-3.3 VLTG REG
R5094 NOT PLACED GCAM DUMMY PART NUMBER U102 5113818A01 IC LOW COST SING SPLY
R5063 NOT PLACED GCAM DUMMY PART NUMBER LM2904DR U514 4802393L66 MOSFET P-CH
R5095 0662057A82 CHIP RES 24K OHMS 5%
R5064 NOT PLACED GCAM DUMMY PART NUMBER U103 5113819A04 IC QD OP AMP GEN PURP U515 5162852A59 IC CMOS ANALOG SWITCH
R5096 0662057A73 CHIP RES 10K OHMS 5% SPDT (CM160/CM360)
MC3303D
R5065 0662057A68 CHIP RES 6200 OHMS 5% R5097 NOT PLACED GCAM DUMMY PART NUMBER
U200 5185963A27 IC TESTED AT25016 48 PIN VR101 4813830A15 TSTR 5.6V 5% 20MA 225MW
R5066 0662057A49 CHIP RES 1000 OHMS 5% R5098 0662057B47 CHIP RES 0 OHMS +-.050 GFP
VR102 4813830A15 TSTR 5.6V 5% 20MA 225MW
OHMS
R5067 NOT PLACED GCAM DUMMY PART NUMBER U201 5105750U54 IC PKG DIE VCO BUFFER
VR400 NOT PLACED GCAM DUMMY PART NUMBER
R5099 NOT PLACED GCAM DUMMY PART NUMBER
R5068 NOT PLACED GCAM DUMMY PART NUMBER U300 5186144B01 FM IF IC SA616
VR401 4813830G12 DIODE 4.3V 5% ‘CP’ 500MW
R5100 NOT PLACED GCAM DUMMY PART NUMBER _4687
R5069 0662057A73 CHIP RES 10K OHMS 5% U301 5109522E10 IC 3-INV LMOS TC7W04FU
R5101 0662057A25 CHIP RES 100 OHMS 5%
VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-27

Circuit Motorola
Description
Ref. Part No.

VR402 4813830A09 DIODE 3.3V 5% 225MW


MMBZ5226B

VR500 4813832C77 TRANS SUP. 24V HIGH PWR

VR501 4813830A14 DIODE 5.1V 5% 225MW


MMBZ5231B_

VR502 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW


_4684 (CM340/CM360)

VR503 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW


_4684

VR504 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW


_4684

VR692 4813830A75 DIODE DUAL COM ANODE

VR693 4813830A77 DIODE DL ZENER TVS 33V 1.0A

VR694 4813830A75 DIODE DUAL COM ANODE

VR695 4813830A77 DIODE DL ZENER TVS 33V 1.0A

VR696 4813830A75 DIODE DUAL COM ANODE

VR697 4813830A75 DIODE DUAL COM ANODE

VR698 4813830A75 DIODE DUAL COM ANODE

VR699 4813830A75 DIODE DUAL COM ANODE

Y200 NOT PLACED GCAM DUMMY PART NUMBER

Y201 4880114R06 CRYSTAL 16.8MHZ

Y300 9186145B02 CER.DISCR. CDBCA455CX36-


TC

Y301 4880606B09 2ND OSC XTAL 44.395 MHZ


4-28 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics
Commercial Series
CM Radios
Midband (66-88MHz)
Service Information

Issue: December 2003


ii

Computer Software Copyrights


The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or
reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this manual may not be copied or reproduced in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license
under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-
free license to use that arises by operation of law in the sale of a product.
iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM340/CM360 Model Chart ................................................................................1-1


2.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-1


2.0 Midband (66-88MHz) Receiver ...........................................................................2-1
2.1 Receiver Front-End .......................................................................................2-1
2.2 Receiver Back-End.........................................................................................2-2
3.0 Midband (66-88MHz) Transmitter Power Amplifier .............................................2-2
3.1 First Power Controller Stage...........................................................................2-2
3.2 Power Controlled Driver Stage .......................................................................2-3
3.3 Final Stage......................................................................................................2-3
3.4 Bi-Directional Coupler ....................................................................................2-3
3.5 Antenna Switch...............................................................................................2-3
3.6 Harmonic Filter ...............................................................................................2-4
3.7 Power Control.................................................................................................2-4
4.0 Midband (66-88MHz) Frequency Synthesis........................................................2-4
4.1 Reference Oscillator .......................................................................................2-4
4.2 Fractional-N Synthesizer ................................................................................2-5
4.3 Voltage Controlled Oscillator (VCO) ...............................................................2-6
4.4 Synthesizer Operation ....................................................................................2-7
5.0 Controller Theory of Operation ............................................................................2-8
5.1 Radio Power Distribution ................................................................................2-8
5.2 Protection Devices........................................................................................ 2-10
5.3 Automatic On/Off ..........................................................................................2-10
5.4 Microprocessor Clock Synthesiser ...............................................................2-11
5.5 Serial Peripheral Interface (SPI)...................................................................2-12
5.6 SBEP Serial Interface................................................................................... 2-12
5.7 General Purpose I/O.....................................................................................2-12
5.8 Normal Microprocessor Operation................................................................2-13
5.9 Static Random Access Memory....................................................................2-14
6.0 Control Board Audio and Signalling Circuits ......................................................2-14
6.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14
7.0 Transmit Audio Circuits......................................................................................2-15
7.1 Microphone Input Path .................................................................................2-15
7.2 PTT Sensing and TX Audio Processing ....................................................... 2-16
iv

8.0 Transmit Signalling Circuits ............................................................................... 2-17


8.1 Sub-Audio Data (PL/DPL) ............................................................................ 2-17
8.2 High Speed Data .......................................................................................... 2-18
8.3 Dual Tone Multiple Frequency (DTMF) Data ............................................... 2-18
9.0 Receive Audio Circuits....................................................................................... 2-19
9.1 Squelch Detect ............................................................................................. 2-19
9.2 Audio Processing and Digital Volume Control.............................................. 2-20
9.3 Audio Amplification Speaker (+) Speaker (-) ................................................ 2-20
9.4 Handset Audio.............................................................................................. 2-21
9.5 Filtered Audio and Flat Audio ....................................................................... 2-21
10.0 Receive Audio Circuits ..................................................................................... 2-21
10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder .......................... 2-21
10.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 1 of 2).................. 3-2
1.1 Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 2 of 2) ............ 3-3
2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 4) ......................... 3-4
2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 4).................... 3-5
2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 4).................... 3-6
2.3 Troubleshooting Flow Chart for 25W Transmitter (Sheet 4 of 4).................... 3-7
3.0 Troubleshooting Flow Chart for Synthesizer (Reference Oscillator)................... 3-8
4.0 Troubleshooting Flow Chart for VCO................................................................... 3-9
5.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) ................................... 3-10
5.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) .............................. 3-11
6.0 Troubleshooting Flow Chart for DC Supply (Sheet 1 of 2) ................................ 3-12
6.1 Troubleshooting Flow Chart for DC Supply (Sheet 2 of 2) ........................... 3-13

Chapter 4 MIDBAND PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards ....................................................... 4-1


1.1 Midband and Controller Circuits ..................................................................... 4-1
2.0 Midband 1-25W PCB 8489012U01 (Rev. C) / Schematics ................................. 4-3
2.1 Midband 1-25W PCB 8489012U01 (Rev. C) Parts List................................ 4-11
Chapter 1
MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM340/CM360 Model Chart

CM Series Midband 66-88 MHz


Model Description
MDM50FNC9AN2_N CM340 66-88 MHz 1-25W 10-Ch
MDM50FNF9AN2_N CM360 66-88 MHz 1-25W 100-Ch

Item Description

X FUC1601_ S. Tanapa Midband 25W 10 Ch BNC


X FUC1603_ S. Tanapa Midband 25W 100 Ch BNC
X FCN6288_ Control Head
X FCN5523_ Control Head
X X HKN4137_ Battery Power Cable
X X HMN3596_ Compact Microphone

X X GLN7324_ Low Profile Trunnion


X X 6866546D02_ RTTE Leaflet

X X 6866537D37_ Safety Leaflet

X PMUC1033AS Servicing Kit CM340

X FUC1605AS Servicing Kit CM360

X = Indicates one of each is required


1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications


Data is specified for +25°C unless otherwise stated.

General

Specification Midband

Frequency Range: 66-88 MHz

Frequency Stability ±5 PPM


(-30°C to +60°C, 25°C Ref.)

Channel Capacity: CM340 - 10


CM360 - 100

Channel Spacing: 12.5/20/25 kHz

Power Output: 1-25W

Power Supply: 13.2Vdc (10.8 - 15.6 Vdc) negative vehicle ground

Dimensions (L X W X H) 118mm X 169mm X 44mm

Weight:
Low power (1-25W) 1.02 Kg

Operating Temperature -30 to 60 o C

Storage temperature -40 to 80o C

Shock and Vibration Meets MIL-STD 810-C,D&E and TIA/EIA 603

Dust Meets MIL-STD 810-C,D&E and TIA/EIA 603

Humidity Meets MIL-STD 810-C,D&E and TIA/EIA 603


Technical Specifications 1-3

Transmitter

Specification Midband

Frequency Stability: +/- 5ppm

Modulation Limiting: ±2.5 kHz @ 12.5 kHz


±4.0 kHz @ 20 kHz
±5.0 kHz @ 20/25 kHz

Current Drain Transmit: 8A (25W)

FM Hum and Noise: -40 [email protected] kHz


-45 dB@ 20/25 kHz

Conducted/Radiated -36 dBm < 1 GHz


Emissions: -30 dBm > 1 GHz

Adjacent Channel Power -60dB @12.5,


-70dB @ 20/25kHz

Audio Response: +1, -3dB


( 300 to 3000Hz)

Audio Distortion: 3% Typical


@ 1000 Hz, 60%
Rated Maximum Deviation:

Receiver

Specification Midband

Sensitivity (12dBSINAD): (ETS) 0.35µV (12.5kHz) 0.30µV (25kHz) Typical

Intermodulation : (ETS) >65dB

Adjacent Channel 70 dB @ 25 kHz


Selectivity: (ETS) 60 dB @ 12.5 kHz

Spurious Rejection: (ETS) 70 dB

Rated Audio: (ETS) (Extended audio with 4 Ohm 4W Internal , 13W External
speaker)

Audio Distortion @ Rated Audio: 3% Typical

Hum and Noise: -40 dB @ 12.5 kHz


-45 dB @ 20/25 kHz

Audio Response: +1, -3dB


( 300 to 3000Hz)

Conducted Spurious -57 dBm <1 GHz


Emission per FCC Part 15: -47 dBm >1 GHz

*Availability subject to the laws and regulations of individual countries.


1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS
Chapter 2
THEORY OF OPERATION

1.0 Introduction
This Chapter provides a detailed theory of operation for the Midband circuits in the radio. Details of
the theory of operation and trouble shooting for the the associated Controller circuits are included in
this Section of the manual.

2.0 Midband (66-88MHz) Receiver

2.1 Receiver Front-End

The received signal from the antenna connector is filtered by the harmonic filter (common to both
receive and transmit) and routed to the front end via the antenna switch. The signal is routed to 2-
pole pre-selector filter tuned by a dual varacter diode D2301, and on to the LNA, Q2301. This is
followed by a 3dB attenuator and a 2-pole post selector filter, tuned by varactor D2304. The varactor
control voltage is generated by a DAC in the ASFIC (U504-6). An inverting op-amp stage (U517)
amplifies the control signal to provide 0-8V. Signal RX_FE_TUNE voltage is increased under
software control for higher receive frequencies. Note that the same DAC is used to control the
transmitter power. The 9V supply to the LNA (Q2301) is turned on by Q4 when RX_EN is high.
Q2302 controls the biasing so that Q2301 is operated with a constant collector current (15mA).

In Local Mode, attenuator R38 improves the intermodulation performance prior to the first mixer. In
Distance Mode, normal operation, R38 is bypassed by diode D1, which is forward biassed by Q1
turning on when the LOC_DIST line from the microprocessor (U403-45) is high.

The first mixer is a passive, double-balanced type, consisting of T1, T2 and U1. This mixer provides
all of the necessary rejection of the half-IF spurious response. High-side injection at +15 dBm is
delivered to the first mixer. The mixer output is then connected to a duplex network which matches
its output to the XTAL filter input (FL2201) at the IF frequency of 21.4 MHz. The duplex network
terminates into a 50 ohm resistor (R41) at all other frequencies.
Antenna 12.5kHzFilter 12.5kHzFilter

Front Filter LNA Second Filter Mixer IF Amp


Xtal Filter 25kHzFilter 25kHzFilter

RX_FE_TUNE First LO
IFIC
Xtal Filter

Phase Shift
2nd LO Xtal Osc Element

Controller

Figure 2-1 Midband Receiver Block Diagram


2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds
the IF IC (U2) at pin 1. The first IF signal at 21.4 MHz mixes with the second local oscillator (LO) at
20.945 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y2. The
second IF signal is amplified and filtered by two external ceramic filters (FL4/FL3 for 12.5KHz
channel spacing and FL5/FL2 for 25KHz channel spacing). The IF IC demodulates the signal by
means of a quadrature detector and feeds the detected audio (via pin 7) to the audio processing
circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 Midband Transmitter Power Amplifier (66-88 MHz)


The radio’s 25W PA is a three-stage amplifier used to amplify the output from the TX_INJ to the
antenna port. All three stages utilize LDMOS technology. The gain of the first stage (U101)and the
second stage (Q105) is adjustable and is controlled by pin 7 of U103-2 via U103-3 and U102-1. It is
followed by an LDMOS final stage Q100.

Antenna
From VCO (TX_INJ) Pin Diode
Antenna Harmonic
Switch Filter RF Jack
Controlled PA PA-Final Coupler
Stage Driver Stage

Bias Forward
A S FI C _C M P

PA
SPI BUS PWR
SET

L oo p
C ont r ol le r Temperature
U 103 - 2 Sense

Figure 2-2 Midband Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted. When assembled, Q100 is in direct contact
with the chassis. Heat spreader M105 ensures good thermal contact for Q105.

3.1 First Power Controller Stage

The first stage (U101) is a variable gain integrated circuit containing two LDMOS FET amplifier
stages which can provide up to 20dB gain. It amplifies the RF signal from the VCO (TX_INJ). The
output power of stage U101 is controlled by a DC voltage applied to pin 1 from the op-amp U103-3,
pin 8. The control voltage simultaneously varies the bias of two FET stages within U101. This
biasing point determines the overall gain of U101 and therefore its output drive level to Q105, which
in turn controls the output power of the PA.
Midband Transmitter Power Amplifier (66-88 MHz) 2-3

For a given control voltage input on VCNTR1, Op-amp U103-3 monitors the drain current of U101
via resistor R122 and adjusts the bias voltage of U101 accordingly.

In receive mode, the DC voltage from RX_EN line turns on Q101, grounding VCNTR1, which in turn
switches off the biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of up to 15dB. This device
requires a positive gate bias and a quiescent current flow for proper operation. The bias is set during
transmit mode by the drain current control op-amp U102-1, and fed to the gate of Q105 via the
resistive network (R175, R147, R178, R179).

For a given control voltage input on VCNTR2, Op-amp U102-1 monitors the drain current of Q105
via resistors R126-7 and adjusts the bias voltage of Q105 so that the current remains constant.

In receive mode the DC voltage from RX_EN line turns on Q102, grounding VCNTR1, which in turn
switches off the biasing voltage to Q105.

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a
positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS
is set in transmit mode by the ASFIC and fed to the gate of Q100 via the resistive network R134,
R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be
tuned using the Tuner. Care must be taken not to damage the device by exceeding the maximum
allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC supply voltage
input, B+, via L117 and L115.

The output matching network transforms the impedance to 50 ohms and feeds the directional
coupler.

3.4 Bi-Directional Coupler

The bi-directional Coupler is a microstrip printed circuit, which couples a small amount of the
forward and reverse power of the RF power from Q100.The coupled signal is rectified to an output
power which is proportional to the DC voltage rectified by diode D105; and the resulting DC voltage
is routed to the power control section to ensure that the forward power out of the radio is held to a
constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). In transmit
mode, both PIN diodes (D103, D104) are forward biased. This is achieved by pulling down the
voltage at the cathode end of D104 to around 12.4V (0.7V drop across each diode). The current
through the diodes needs to be set at around 100 mA to fully open the transmit path through resistor
R108. Q106 is a current source controlled by Q103 which is turned on in Tx mode by TX_EN.
VR102 ensures that the voltage at resistor R107 never exceeds 5.6V, limiting the current to
approximately 100mA.
2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L1511, L1512, L1513 and L1515 along with capacitors C1518 to C1523, C1528, C1532 to
C1535, C1537 to C1539 and C1542 form a 9-element elliptical low-pass filter to attenuate harmonic
energy coming from the transmitter. Resistor R152 drains any electrostatic charges that might
otherwise build up on the antenna. The harmonic filter also prevents high level RF signals above the
receiver passband from reaching the receiver circuits to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler
samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by
diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error
output current is then routed to an integrator, and converted into the control voltage. This voltage
controls the bias of the pre-driver (U101) and driver (Q105) stages. The output power level is set by
way of a DAC, PWR_SET, in the ASFIC (U504), which acts as the forward power control loop
reference.
The sampled reflected power is rectified by diode D107,The resulting DC voltage is amplified by an
operational amplifier U100 and routed to the summing junction. This detector protects the final stage
Q100 from reflected power by increasing the error current. The temperature sensor protects the
final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the
final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103
and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage
below 5.6V and eliminates the DC current from the 9.3 regulator U501.
Two local loops for the Pre Driver (U101) and for the Driver (Q105) are used in order to stabilize the
current for each stage.
In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by
applying ground to the Pre Driver U101 and for the Driver Q105 control.

VR103, VR104 and Q104, Q108, Q109 and associated circuitry provide protection during load
dump transients.

4.0 Midband (66-88MHz) Frequency Synthesis


The synthesizer consists of a reference oscillator (Y202), low voltage Fractional-N (LVFRAC-N)
synthesizer (U200), and a voltage controlled oscillator (VCO) (Q2741/Q2751).

4.1 Reference Oscillator


The reference oscillator is a crystal (Y202) controlled Colpitts oscillator and has a frequency of
16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the
oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D)
converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the
voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently,
the output of the crystal Y202 is applied to U200 pin 23.
Midband (66-88MHz) Frequency Synthesis 2-5

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which
matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on
frequency. The crystal vendor characterizes the crystal over a specified temperature range and
codes this information into a bar code that is printed on the crystal package. In production, this
crystal code is read via a 2-dimensional bar code reader and the parameters are saved.

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C.
The temperature compensation scheme is implemented by an algorithm that uses five crystal
parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy
of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200)
at the power up of the radio.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic,
phase detector, charge pump, A/D converter for low frequency digital modulation, balanced
attenuator used to balance the high and low frequency analog modulation, 13V positive voltage
multiplier, serial interface for control, and a super filter for the regulated 9 volts.

7 LOCK 4
LOCK (U403 PIN 56)
DATA (U403 PIN 100) DATA
8 FREFOUT 19
CLK FREF (U504 PIN 34)
CLOCK (U403 PIN 1)
30 6, 22, 33, 44
+9V GND
9 CEX
CSX (U403 PIN 2) STEERING
10 LINE
MOD IN (U501 PIN 40) MODIN IOUT 43 LOOP
13 IADAPT 45
+5V (U503 PIN 1) VCC, DC5V FILTER
5, 20, 34, 36 41
+5V (U503 PIN 1) VDD, DC5V MODOUT
23 3 VCO Bias LO RF INJECTION
XTAL1 AUX4 NC
U200 1
REFERENCE AUX2 NC
OSCILLATOR 24 LOW VOLTAGE
XTAL2 FRACTIONAL-N 2 TRB
AUX3 VOLTAGE
25 WARP SYNTHESIZER
SFOUT 28 FILTERED 9V CONTROLLED
32 PREIN OSCILLATOR

47 BIAS1
VCP 40
VMULT2 VMULT1 AUX1 BIAS2 TX RF INJECTION
VOLTAGE 39 (1ST STAGE OF PA)
MULTIPLIER 14 15 48
BWSELECT To IF
Section

PRESCALER IN

Figure 2-3 Midband Synthesizer Block Diagram

A voltage of 9.3V applied to the super filter input (U200, pin 30) supplies an output voltage of 8.6Vdc
(VSF) at U200, pin 28. This supplies 8.6 V to the two VCO circuits.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP
(U200, pin 47) while using a low voltage 5Vdc supply, a 13V positive voltage multiplier is used
(D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin 19.
2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) uses 2 colpitts oscillators, FET Q2741 for transmit and FET
Q2751 for receive. The appropriate oscillator is switched on or off by LVFRAC-N IC output AUX3
(U200-2) using transistors Q2742 and Q2752. In RX mode AUX3 is nearly at ground level and
Q2742 enables a current flow from the source of FET Q2751 while Q2752 is switched off. In TX
mode AUX3 is about 3.3V DC and Q2742 is switched off. Q2752 is switched on and enables a
current flow from the source of FET Q2741 while Q2751 is switched off. When switched on the FETs
draw a drain current of 8 mA from the LVFRAC-N IC super filter output. The frequency of the receive
oscillator is mainly determined by L2752, L2753, C2752 - C2756 and varactor diodes D2751 /
D2752. Diode D2754 controls the amplitude of the oscillator. The frequency of the transmit oscillator
is mainly determined by L2734, C2736 - C2740 and varactor diodes D2732 / D2733. Diode D2739
controls the amplitude of the oscillator. With a steering voltage from 3V to 10V at the varactor diodes
the RX frequency range from 87.4 MHz to 109.4 MHz and the TX frequency range from 66 MHz to
88 MHz are covered. In TX mode the modulation signal coming from the LVFRAC-N synthesizer IC
(U200 pin 41) modulates the TX VCO via varactor diode D2731.

V-SF 5V

STEERING
Q2741
LINE PRE-SCALER
5V 9V Q2790 TO U200-32
MOD OUT
U200-41 9V

V-SF
TX_EN
Q2760 Q2770

TX_INJ
Q2751 Q2780

TRB SWITCHING
CONTROL RX_INJ
U200-2 (Ist LO)

Figure 2-4 Midband VCO Block Diagram

Both oscillator outputs are combined and buffered by the VCO Buffer Q2760. Q2760 draws a
collector current of 13 mA from the stabilized 5V and drives the Mixer Buffer Q2770. Q2770 draws a
collector current of 19 mA from the 9V3 voltage and drives the PA Buffer Q2780 (Pout = 13dBm)
and the Pre-scaler Buffer Q2790. Q2790 draws a collector current of 8 mA from the stabilized 5V
and drives the pre-scaler internal to the LVFRAC-N IC. In transmit mode, the 9.3V supply for the TX
PA Buffer Q2780 , is turned on by Q2791. PA Buffer Q2780 draws a collector current of 19mA. The
injection signal RX_INJ with a level of 10dBm feeds the mixer through R2774. The buffer stages
Q2760, Q2770, Q2780 and the feedback amplifier Q2790 provide the necessary gain and isolation
for the synthesizer loop.
Midband (66-88MHz) Frequency Synthesis 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge
pump circuits, loop filter circuit, and DC supply. The output from the pre-scaler buffer (Q2790) is fed
to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics and provides a correct
input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios.
The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs
via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider
is connected to the phase detector, which compares the loop divider’s output signal with the
reference signal. The reference signal is generated by dividing down the signal of the reference
oscillator (Y202).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The
charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217,
R234, C2074, C2078, C2028, and L205) transforms this current into a voltage that is applied the
varactor diodes D2751, D2752 for Rx and D2732, D2733 for Tx. The output frequency is determined
by this control voltage. The current can be set to a value fixed in the LVFRAC-N or to a value
determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2 (U200, pin 39). The
currents are set by the value of R200 or R206 respectively. The selection of the three different bias
sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200,
pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency
path) and the balance attenuator (high frequency path). The A/D converter converts the low
frequency analog modulating signal into a digital code which is applied to the loop divider, thereby
causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation
sensitivity to high frequency modulating signals. The output of the balance attenuator is presented
at the MODOUT port of the LVFRAC-N (U200 pin 41) and connected to the VCO modulation
varactor D2731.
2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation


This section provides a detailed theory of operation for the radio and its components. The main
radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A
control head is connected by an extension cable. The control head contains LED indicators, a
microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a
connector on the rear of the radio. The accessory cable enables you to connect accessories to the
radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

External
To Synthesizer Microphone
Mod
Out Internal Handset
16.8 MHz Microphone
Reference Clock Audio/Signaling
from Synthesizer Architecture
External

.
Speaker
Disc Audio Audio
ASFIC_CMP
PA
Internal
Speaker
SPI µP Clock
To RF Section
SCI to
Accessory &
Digital Control Head
Architecture RAM Connector

EEPROM HC11FL0
3.3V
Regulator
FLASH

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

■ U514 P-cH FET - Batt + (Ext_SWB+)


■ U501 LM2941T - 9.3V
■ U503 LP2951CM - 5V
■ U508 MC 33269DTRK - 3.3V
■ U510 LP2986ILDX - 3.3V Digital
Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:
■ Electronic on/off control
■ RF power amplifier
■ 12 volts P-cH FET -U514
■ 9.3 volt regulator
■ Audio PA

Ignition B+ Control Head


RF_PA
Audio_PA Mic Connector
Auto Ferrite Bit
On/Off Mic Bias Keypad
Switch Filt_B+ 9V, 5mA
Control Antenna Switch
Power Control

Status LEDs 7_Seg

FET 500mA Acces Conn Bed


7_Seg
P-CH Audio PA_Soutdown to
DOT
Power Loop Op_Amp 7-Seg
SW_Filt_B+
On/Off 9.3V 3.2V
Control Back Shift 72mA
65mA
light Reg
11-16.6V
0.9A
U501 0.85A
Reset
9.3V Regulator
9.3V 9.3V 9.3V
On/Off
45mA 75mA 162mA
Control
U503 U508 U510
5V RF Regulator 3.3V RF Reg 3.3V D Reg

500mA 45mA 50mA 25mA 90mA


micro P
Rx_Amp LVFRAC_N ASFIC_CMP
RAM
PA_Pre-driver IF_Amp IFIC
Flash
PA Driver RX Cct
EEPROM

Figure 2-6 DC Power Distribution Block Diagram


Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry
and power control circuitry. Input and output capacitors are used to reduce high frequency noise.
Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is
electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the
regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the
regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and
provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts
if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper
operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output
capacitors are used to reduce the high frequency noise and provide proper operation during battery
transients.
2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to
reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for CM360 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and
VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be
disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents
radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio,
C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.
VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following ways:

■ On/Off switch. (No Ignition Mode)


■ Ignition and On/Off switch (Ignition Mode)
■ Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will
cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is
ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505
into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501
9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on,
When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn
off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This
will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition
voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501,
R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037
and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to
0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and
turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505
in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition,
Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn
itself by changing GCB2 to ‘0’ after de registration if necessary.
Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY
_ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of
Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501
pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls
the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V),
thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory
connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is
connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the
resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit
found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground
within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to
the µP that the emergency switch is operational. An engaged emergency switch pulls line
EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency
input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the
ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the
synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the
ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference
input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a
programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to
32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square
wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts
operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually
7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various
times depending on the software features that are executing. In addition, the clock frequency of the
synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source
interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter
of the clock output. If the synthesizer cannot generate the required clock frequency it will switch
back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz
reference clock it (and the voltage regulators) should be checked first when debugging the system.
2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT
DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1)
and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a
synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA
or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT
DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA
is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a
device to a µP.

There are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22)), and EEPROM (U400). In the RF
sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The chip select line CSX from
U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each of these IC’s check the
SPI data and when the sent address information matches the IC’s address, the following data is
processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and
then sends the proper data and clock signals. The amount of data sent to the various IC’s are
different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent
the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming
Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal
RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the
accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the
radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97.
Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector
P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output
and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of
the radio model define the function of each port.

■ PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this
port via pin 72 and Q412.
■ PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is
controlled by the µP (U403 pin 55)
■ PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73
and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.
■ DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses
an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read
through µP pins 74, 76, 77; using Q409, Q410, Q411
Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In
expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation
the µP uses only its internal memory. In normal operation of the radio the µP is operating in
expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3
external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there
are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer
specific, referred to as the codeplug. This information consists of items such as: 1) what band the
radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary
calculations required by the software during execution. All of the data stored in both of these
locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data
lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin
30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4)
to select whether to read or to write. The external EEPROM (U400-pin1).

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic
levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels
should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and
fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be
toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe
individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57)
and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or
address line becomes open or shorted to an adjacent line, a common symptom is that the RESET
line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you
may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted
lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic
“1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines
to determine the desired operating mode. While the Central Processing Unit (CPU) is running,
MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new
instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as
PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert
that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.
2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very
frequently, and which are generated and stored by the software during its normal operation. The
information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS
signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the
external RAM as opposed to the internal RAM which is the 3 Kilobytes of RAM which is part of the
68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the
calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation


2. RX/TX signaling, PL/DPL/HST/MDC
3. Squelch detection
4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving
19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or
signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also
has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:

■ GCBO - BW Select
■ GCBI - switches the audio PA On/Off
■ GCB2 - DC Power On switches the voltage regulator (and the radio) on and off
■ GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path
■ GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the
accessory connector.
■ GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path
Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

J2 24kOhms

44 36
U509 TX SND TX RTN

15
MIC MUX
MIC
CONTROL HEAD INT
46 FILTERS AND
CONNECTOR
PREEMPHASIS
35
P1 GCB3 ASFIC_CMP
MIC
IN U504 LIMITER
MIC
2 48 EXT
HS SUMMER
EXT MIC U509
5 42 SPLATTER
FLAT TX MUX
AUX FILTER
AUDIO
TX VCO MOD IN
ACCESSORY TO
LS SUMMER ATN 40
CONNECTOR RF
38 SECTION
GCB5 (SYNTHESIZER)
ATTENUATOR
FLAT TX
AUDIO MUTE

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and
external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from
accessory connector P1-5). The microphones used for the radio require a DC biasing voltage
provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and
U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to
the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between
two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates
2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and
sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via
U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF
creates a159Hz pole with U504- 46 int mic impedance of 16Kohm).
2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed
to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider
R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’.
The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via
C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of
16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010
supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias
supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of
deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via
line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070
divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and
C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and
determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately
14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin
42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be
disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the
VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow
the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone
audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and
selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then
external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412
circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External
Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-
3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to
prevent the transmitter from over deviating. The limited mic audio is then routed through a summer,
which is used to add in signaling data, and then to a splatter filter to eliminate high frequency
spectral components that could be generated by the limiter. The audio is then routed to an
attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The
TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the
RF section.
Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

HS
SUMMER

44 19 HIGH SPEED 5-3-2 STATE


CLOCK IN ENCODER SPLATTER
(HSIO) FILTER
MICRO 82 DTMF
CONTROLLER ENCODER
SPI
BUS
U403 ASFIC_CMP U504
85

80 18 LOW SPEED PL LS
CLOCK IN ENCODER SUMMER
(LSIO)
40 TO RF
ATTENUATOR SECTION
MOD IN
(SYNTHESIZER)

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

■ Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or
signaling,
■ DTMF data for telephone communication in trunked and conventional systems, and
■ Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which
signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are
used for conventional operation and connect tones for trunked voice channel operation. The
trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional
system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these
waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio
receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The
process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-
speed data deviation and select the PL or DPL filters. The µP then generates a square wave which
strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate.
For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine
wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice
or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to
the RF board as previously described for transmit audio. A trunking connect tone would be
generated in the same manner as a PL tone.
2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words
(ISWs) used in a trunking system for high speed communication between the central controller and
the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and
gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to
change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-
limiter summer block and then the splatter filter. From that point it is routed through the modulation
attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same
way as trunking ISW. However, in some cases these signals may also pass through a data pre-
emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a
combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data
signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type
of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high
group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-
19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones
greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via
SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the
high group tone being approximately 2 dB greater than that of the low group tone) and then pre-
emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows
the same path as was described for high-speed data.
Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

ACCESSORY
CONNECTOR

11
FLT RX AUDIO

P1
1
AUDIO 4 SPKR + 16
PA EXTERNAL
SPKR - 1
U502 SPEAKER
9 6

INT INT
SPKR+ SPKR-

CONTROL HEAD
CONNECTOR
19
U509 MUTE INTERNAL
20
SPEAKER
J2
18 HANDSET
AUDIO
U505

37 10 39 41 14
GCB4 U IO URX OUT AUDIO GCB1

43 AUX RX VOLUME
ATTEN. ASFIC_CMP
U504
FILTER AND
DEEMPHASIS

DISC
FROM
AUDIO 2 DISC PL FILTER LS IO 18
RF
LIMITER
SECTION
(IF IC)
LIMITER, RECTIFIER SQUELCH
FILTER, COMPARATOR CIRCUIT

CH ACT SQ DET
16 17
84 83

MICRO
80
CONTROLLER

U403 85

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal
(DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of
the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of
view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs
based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then
sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to
produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”)
when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In
this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.
2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC
coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio
and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth
being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to
strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-
emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects
of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level
is set depending on the value of the volume control. Finally the filtered audio signal passes through
an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output
(U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum /
maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated
from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP
from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first
passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass
filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO
(U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible
signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it
is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking
capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the
differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the
transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The
voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off.
This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+
(U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either
of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK-
are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins
19 and 20).
Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level
than that provided by U502. For these devices HANDSET AUDIO is available at control head
connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505
pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18.
From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone
through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034
through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port
GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the
unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021
determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine
the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking
capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the
accessory.

10.0 Receive Signalling Circuits

DATA FILTER HSIO 19 82


LIMITER MICRO
AND DEEMPHASIS
44 CONTROLLER
2 DISC
DET AUDIO ASFIC_CMP
DISCRIMINATOR AUDIO U403
U504
FROM RF SECTION
LSIO 18 80
(IF IC) FILTER LIMITER
85

PLEAP PLCAP2
8 25

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP
at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it
is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19,
where it connects to the µP U403 pin 80.
2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it
connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch
configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028,
and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS
data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good
key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures),
it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the
audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways:
internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained
within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency,
and at what volume level to generate the tone. (It does not have to be related to the voice volume
setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is
accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19.
Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis
block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume
attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-
pin 41 and is routed to the audio PA like receive audio.
Chapter 3
TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in
determining the problem areas. They are not a substitute for knowledge of circuit operation and
astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions
in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is
good practice to verify supplies and grounds to the affected IC and to trace continuity to the
malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is
not available at a destination, continuity from the source IC should be checked before replacing the
source IC.
3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 1 of 2)


NOTE: HANDLE WITH CARE START
C2078 (main loop filter capacitor) is
easily damaged by heat or soldering

Monitor TP200 at turn-on typ.14.7V


See figure for typical trace

Check C2078, R217, TP200 Voltage dependent


R224, C2074, R200, Yes Is Voltage on power-on
R234 correct for freq? channel:
Typ. 4V for 66MHz typ. 3.8v for 66Mhz
Check U200-4 to 11v for 88MHz 10.7V for 88MHz
(lock detect line) (Rx freq.) (Rx Freq.)
Check U200-45, 43 lines.
If all ok, replace U200
No 500ms

turn-on

with power-up channel


synth programmed
TP200
Is ramp-up No
slope correct? Go to ‘A’
Typ.14V in 500ms sheet 2 of 2

Yes

TP200
Does voltage No Check voltage No U200-19 No
reach typ. 14.7V on U200-47 should be Go to Ref.
typ. 14.7V 16.8MHz, 0.5Vpp Osc.Section

Yes Yes Yes


Replace U200
No U200-14,15
Go to Check LO level
TP1 approx No should be
Rx VCO Section square wave
-18dBm into
50 Ohms 1.05MHz, 3.6Vpp

Yes Yes

No Is freq approx Yes


Check D2751, D2752, 118MHz TP200 Check Q2790 and Check R228, R225
L2750-L2753, approx 14.7V ? or associated cctry D200, D201,
C2751-C2756 <75MHz TP200 check C2796, R2796 C2024 -C2027, C2001
approx <1V
Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 2 of 2)

From ‘A’
sheet 1 of 2

TP200
Does Voltage Yes
stay <1V ?

SPI No Check SPI Connections


activity on Fault in digital area
U200-7, 8, 9?
No

Yes

3.3V
on U200-5, 20 No
Check U508
34, 36?

Yes

5V No
on U200-13? Check U503

Yes

9.2V No Check R2808,


on U200-30? Check U501

Yes

V-SF No Check C2006,


8.7V on U200-26, if ok
U200-28? replace U200

Yes

Check C2078, R234,


R217, C2074, R200
If all ok, replace U200
3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 4)


Ensure that the radio is set-up
START via the CPS to have 25W channels

No or too low power when keyed

Rx Check Harmonic Filter


No
sensitivity components C1537 to
OK? Antenna Connector

Yes
Check components between Q100 and
RF output, Antenna Switch D104, >1A Current >800mA & <1A
D103, VR102 and Q106, Q103 and increase when
associated bias circuitry. keyed? Short U100
Check DC volts present at anode of Pin 3 to
D103. ground
<800mA

Control
Yes Yes
Voltage at Check PA Voltage at
TP150 Stages TP150 rises?
>1.6V?

No No

Check 9.3V Check Forward


Regulator No Power Sense
Voltage U103
U501, R180 & pin 5 = Circuit
R181 4.7V?

Yes

Check power settings, tuning, R142,


R143, R156 & components between
No U103 Pin 3
U103 Pin 3 and ASFIC Pin 6 before <2.7Vdc
replacing ASFIC

Yes

Check Yes PA Bias


U103 Voltage@R134
>2Vdc

No
Check Forward
Power Sense
Circuit
Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 4) 3-5

2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 4)


Check PA
Stages

Quick check of PA devices.

Check 13.8v present at drain Q100. Disconnect


power supply, measure R131 to Ground.

No Replace Q100.
10kOhm? Re-tune PA Bias
with Tuner.

Yes

Measure R147 to Ground.

No
22kOhm? Replace Q105.

Yes

Connect power supply.


Key radio.

Go to ‘A’
sheet 3 of 4
3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 4)


From ‘A’
sheet 2 of 4

DC
Voltage No
Check Q101, Q102, at Q101 & Q102 Check U403
R153, R136, R165, base=0?
R122, R168 & R137
Yes
No
DC DC
Voltage at <2.0V Voltage >5.0V Check resistive network at
U103 Pin at U103 Pin 9 and 10 of U103
10=8.8V Pin 8 before replacing U101

Yes 2.0 to 5.0V


Check U103 before re- Measure DC Voltage at U102 Pin 1
placing U101

>3V Check resistive network at


<2V Pin 1
Pin 2 & 3 of U102 before
Voltage
replacing Q105

Check Q102, R139,


R166, R126, R169,
R138, R175, R147

No
DC 2-3V
Voltage at
U103 Pin 3 =
8.8V

Yes

Check U102 before


replacing Q105

Check Final PA Stages


Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 4) 3-7

2.3 Troubleshooting Flow Chart for 25W Transmitter (Sheet 4 of 4)

Check Final PA Stage

>100mV & <2V PA_Bias Supply Voltage


Replace Q100
Voltage at
R134 or 0V

Check voltage varies as bias


softpot is tuned (in small steps) 2-3V
via the Global Tuner.
Check Bias Tuning, R134, R131,
R105 & R106 before replacing RF Voltage No
after C1044 Check FGU
ASFIC U504.
>100mV?

Yes

Voltage No Check components


across R122 between C1044 &
>50mV? C182

Yes

No Check components
RF Voltage between C182 &
Q105 gate Q105
>250mV?

Yes

No Check components
RF Voltage
between Q105 &
Q100 gate
Q100
>1.0V?

Yes
Check components
between Q100 &
antenna connector
3-8 TROUBLESHOOTING CHARTS

3.0 Troubleshooting Flow Chart for Synthesizer (Reference Oscillator)

Incorrect or no µP
clock signal

TP403 YES
Freq. = 14.7MHz Reference Oscillator
or 7.4MHz ? working

NO

TP403 YES Power-up default freq.


Freq. = 3.68MHz Fault with ASFIC
or Controller section

NO

NO Check U504-28 NO Check Y201 and


Check U504-28
Check Y202-1 associated
should be 16.8MHz should be 16.8MHz circuitry
0.5Vpp 0.5Vpp

YES YES

Check U504 and Faulty U200,


C504, C5025, R5033 or R229
Troubleshooting Flow Chart for VCO 3-9

4.0 Troubleshooting Flow Chart for VCO


No Receive VCO Signal Power Ok but
at TP1 No modulation

NO NO
Check supply at Q2751 Check modulation
>7V at Q2751D ? Audio from U200-11? tuning softpots

YES YES

NO Check Q2742, R2743


<0.1V at Q2742-2? U200-2 should be 0V NO
Check audio on D2731 Check R2714, C2722,
and Vdc approx 8.6V C2731, C2733, L2731

YES

YES
NO
Use Hi - impedance
probe to check frequency Check Rx VCO parts Check D27312, R2731,
Is freq. approx 118 MHz? C2734

YES

Fault in buffer section


Q2760, Q2770
- check supplies and parts

Out-of-Lock in TX
On detection of an out-of-lock in Tx, Check Rx - Tx switching
the radio returns to the Rx mode. Q2742, Q2752 (should be turned on)
Check Q2741 and associated circuitry.

NOTE:
The TX VCO can be force enabled by
grounding Q2742-3
3-10 TROUBLESHOOTING CHARTS

5.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)


START Ensure that all Power Supplies are correct, as
detailed in paragraph 6.

Bad SINAD
Bad 20dB Quieting
No Recovered Audio

Check Controller
Audio at Yes (in the case of no audio)
pin 8 of
OR ELSE go to “B”
U2 ?

No

Spray or inject 21.4MHz


A
into XTAL Filter FL3101

Check Q6 bias
for faults
Yes
B Audio heard ?

No
No
Biasing OK ?
Check 2nd LO
(20.945MHz) at C53

Yes
Replace Q6
Yes
B LO present ?

No Go to B

Check voltages on U2

Check circuitry
around U2. No Yes Check circuitry around Y2
Voltages
Replace Replace Y2 if defect
U2 if defect OK?
Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) 3-11

5.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

Inject RF into J1

Trace IF signal from


Yes C58 to Q6. Check for
IF Signal at Yes
bad XTAL filters IF signal at Q6
C58?
collector?

No Before replacing
No
U2, check
Yes 1st No U2 voltages
RF Signal at T1? LO level OK? Check FGU
Locked?
Check T1, T2, U1 (diode),
No Yes R41, L2, L2792, C59 and
L6
Yes
RF Signal at Check filter between
A
C2337? C2337 & T1

No

Yes
RF Signal at Check RF amp
C2308? (Q2301) Stage

No or
weak RF

Yes Check filter between C1108


RF Signal at & C2308. Check tuning
C1108? voltage at R2309

No

Check Harmonic Filter Is tuning Yes Check varactor filter


J1 and voltage OK? D2301, D2304
Antenna Switch
D103,D104,L1514
No

Check U517
3-12 TROUBLESHOOTING CHARTS

6.0 Troubleshooting Flow Chart for DC Supply (1 of 2)


Since the failure of a critical voltage supply might cause the radio to automatically power down,
supply voltages should first be probed with a multimeter. If all the board voltages are absent, then
the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is
still absent, then another voltage should be tested using the oscilloscope. If that voltage is present,
then the original voltage supply in question is defective and requires investigation of associated
circuitry.

5V

Check VDC on
C5006

Go to 3V Yes No Check Voltage on


V=5V
? C5042

Replace U503 Yes No


9v<V<9.8v Go to Start
?

3V

Check VDC on
C5008

Go to D3_3V Yes No Check Voltage on


V=3.3V
? C5043

Replace U508 Yes No


9v<V<9.8v Go to Start
?
Troubleshooting Flow Chart for DC Supply (1 of 2) 3-13

6.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

D3_3V

Check VDC on
C5007

Go to Digital Section Yes No Check Voltage on


V=3.3V
? C5041

Replace U510 Yes No


9v<V<9.8v Go to Start
?
3-14 TROUBLESHOOTING CHARTS
Chapter 4
MIDBAND PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards


1.1 Midband and Controller Circuits

The Midband circuits are contained on the printed circuit board (PCB) which also contains the
Controller circuits. This Chapter shows the schematics for both the Midband circuits and the
Controller circuits. The PCB component layouts and the Parts Lists in this Chapter show both the
Controller and Midband circuit components. The Midband and Controller schematics and the related
PCB and parts list are shown in the tables below.

Table 4-1 Midband 1-25W Diagrams and Parts Lists


PCB :
8489012U01-C Main Board Top Side Page 4-3
8489012U01-C Main Board Bottom Page 4-4
Side
SCHEMATICS
Main Circuit Page 4-5
Transmitter Page 4-6
Synthesiser and VCO Page 4-7
Receiver Front and Back End Page 4-8
DC and Audio Ccts Page 4-9
Microprocessor and Controller Ccts Page 4-10
Parts List
8489012U01-C Page 4-11
Controller version is T1
4-2 Midband PCB/Schematics/parts lists
Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-3

2.0 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

P1

J1

C5559
C1116 2 16

R440 R406
2 3

M4
C1100

C626
C1089
M9 1 15
1

C625
C627
C633
C632
C631
C623
C630

C620
C622
C629
C662
C628
C621
C1517
R101
C1515

L119
1 4
C5100

C1065

C1104
C1516
C1097

R601

C624
C1001

R610
C678

VR693
L1505 C1099 C1113
C1115 C1088

2
C1037

C1064

R5089 C5111
R102 R5048

R106

R105

R5039
TP3 VR501
VR500

L120
C1513 C1514 C1114 2
C1105

Q500
M201

C5038 C5110
C1534 L1512 R179 C1098

R5085R5082
C1509
C1063 R5081 C5096 R5083
R178

4
D513

L1504

Q503
C1033 2
C1521 1 R1506

C1518

C1537
C1531 R123 R5073

R5001
C1532 L1507
C1503 M105

C1527
C1525 R5074

Q1008
R124 C1526

5
C1520

D500
C182 C5001
R125 2

D502
L1513

C1502
C1508

2
C1538

C1524
L1506

C1018

M6

R5038
D104 L105 U501 3
C1519

C1507
3

L1503
C1501 4

1
C1074
C1031
5 C5005

C1504

C5095
C1108

8 C5021 C5080
1 C1041
C1121

U101

R5068 C5015
C5074

C1529
C1506
C1510 C1511 C1530 9 16 R171
D103

C5081
C1536

R5045
R172 C1044

C5033
C1035

L1514
2
R185

VR102

C1505

R5046 R5067
C5057
C5090
R176 C1030
RT100 C1110 C1119 R174

R109
R148
Q106

Q103
C5089
C1010

C1006

8
2 R173

L104

R5022
U506
L107

R151
L108 R108 R107 L103

C1052

C1039
C1078 R157 C1067

C5078
C1057

9
1
4

5
M205

C1070
C5032
M204
M206

M203 M202 R5056


M5

U502
R5057

C2783

R2787
R2779 R2785

Q2780
C2782
C1077

C2785

L2781

L2783
R2783
2

C2786

R2786

C411
R31
C16

8
D3
R2784

R2782 C2784 VR401 C5019


2
Y1
R35

C402

C1122
R2778
C2779

Q3 2
R17

C58

U402
5

1
6 4 C1123

R5052
R5010
C5018
C5070
FL2201 C2781 R2765 C2764
FL3

R2763 R2767
Q2791

R2760

Q2760
R15 C11 3

2
R30 C3 R2766 C2765
R6

R14
C10

C22 2
R16

R2781 R2762

C5003
22

21
C12 R5053
FL2

C15

R461
C21 M3

C5046 R5070
D4 C2201
C2763

R5040
R2758 R5064

C5047 R5054
R33 Q2742

C5012
11

C2780
10

C18
R21

C8 L2761
R7

C5011
C2202

R23 R2761 R5063


C1125
R28
C17
R26

R2752

2
L2201

C2762
U2

L2754

R5080

C5052
C2756
C9

C2210
L2741

R39 C5079
C2758

R2742 R2743
C2

C5008
C5051

U508
C20
R20

R13 R5065 R5047

Q2752

C5022
C19 R2753
20

C5050
R5006
1

D5 C2740 C5088
2

R2741
3

C5030
R27 D2754 C2757 R2754 C1034
2

R5
C5
3

R445
1
C2736 C2738 C2741 C2761

C6

2
R12 R10 C7
R37

C53 2 2 R451 R5021

37
3
C2732

D2739 C2745

C5043
Q6

C5066
R19 2

1
R34 C5014

R2740
FL5 C54 R25 D2201 2
R18

Q414

R5031
C2755
R2751

C5062
C5034

C5054
C5053
R24

R5000
Q400
R4 2 C2744
3

C2211
FL4

U504
R431

C490
R9 C5023

R5079
R430
Q2751 R450 R5071
C2205

8 5
C2739
R2739

2 C5029
C57 L3 C2734 Q2741 C2743 C5028
Y2

R36 2
L2203
4

3 U505

Q407
R5050
C2753 C2754
R459
4

C2207 R2731 L2752 1 C5013 C5026


FL2202
L16

L2742
R444 2 4
C2206

25
13
C5042 D400 VR504 C5020

C5035
D2731

4 6 L2734
2

R5032

R5034
2

C2338

C5059
Q415
R8

D6 5
C2752

C5006 R458

C5024
R441 C5044
C2737

C5064

R5044
C5076

R5043
C2209

R5055
L2753

C5068 R5011

2
R5019
L2733

R429
C5025
C2733

8
D2752

C5087
L2202

2
L2731
8

2 U515 R5033
L2750

2 C5048
U3

U503

C5103
D401 R5066
C14

D2751 43

R5077
C2735

C5102
2 R5009 16 9
4

D2732 6
D2733

R5084
R439
C406
C414

C5027
R428
C2731

C13 C5071 R5075 U509

5
C2750 1
L2751

C5010
2

R462
L2732 C5016

C418
R5002
C2751

C5101
M1 C5040 M8
M7
M2 R5024
C5039

C5056
SH2

C616
C617
C614
C608
C611
C615
C612
C602
C610
C606
C607
C613

C604
C609
C619
C605
C618
C603
Midband (66-88MHz) 1-25W 8489012U01 (rev. C)
4-4 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

Q107
R111
R116 C1058

C1068

R183
C1055

VR696 VR695
R115 C1106
R113

R1503
R110
R600

L100

08
2
R166

R112 C1056
R169

10
C1095 R132 R114

4
C5099
P2

C
1 R104

C1003
C1061

VR699
C1000
VR698

VR697
VR694

U102

L117
C1079

C1040
R138
D402

2
2 R127
C1540 R152

L1519
R407 C1073 R175 C1007

R177
2

2
C5086

C1541 R186
R403 TP2 C1002

C417
VR692

C1103
R134
R404 R126 R184
R402

R147
R5091

L1518

C1107
R131
R188
VR503 C5084 C1011

C5000
R405 C1009 R118 C1539
D100
R5092

R421
M101

E7 6
2

E5 4 E
E 1
C1092 C1535

E
L500 R119

E 2
R5049

E8
E 3
C5061 TP557

C5560
C5055
C5119

C5060

L122

L115
R5025
R5030

C1027

C1523
L121
C5085

C1126
D105
R5020

C1096
C5083 SH100
C5037 R5036 M104 C1101 C1522 L1511

R5028
R5023
R5062

R160
Q505

Q502 C5067 M100

C1127
C5063 Q514 D106

C1094
Q506

C1087
2

2 C1075
R5069 R159 C195
R5037

R161

Q105
R5029 R158
C5094

L1502
C1042

C1102
TP500
TP555 C1032 L101 SH2301

D107
U511 C1038

R2312
C2322
Q507 R432

C1043
C1066

C1029
2 R117 R121

R181

R163
R5007 VR502

R453
C5009

C1090 C1045
C5092

R5103

D108

C1076 R162
R140

C1093
R120 2
R149 R156 C1046 D2303
L118 R180

C1072
Q408

TP556 L2301
Q405

C2307
R2311
R167 C1036 C1062 C1059 M103 L2300

R141

C2301
C1135

C2308
R145 C1050 R143
C5120

Q2302
R142
L102

C1054
C1028
4
Q404

TP150 1 C2302

R146
U100

C2324
2
R5078
R5076

R190

C2323
R2304
R2313
C5097
C5072

D101
7 R2302
R454

D102
5 8

R139
R170
C1085 M102 D2301
C5002 U103

R103
R433

2
2 Q409 VR101 R136

R2314
2

2
R456 Q401 2 8 14 C2310
R435

R460
D501 C1048 R144 C1071 2
R457 Q2301
C5098 R187 C1049 C2311 R2301
R455

R434

Q102

C2330
C2300
R130
R1502
R446

C5073 C1053 C1060 C1051 R135 C1082


Q411

Q410 C1081
L2302
R401

R5041

C2329
C2328
C2306
C2305
C2304
L502

Q412 Q101 C1128 C2319

C1047

C1086

R2303
R164

C2309
R2305
R436

VR402

R165

Q1
U401

R122
Q501

L501

TP405
R5051 2 Q403

C1069
C1129

R100
R137
R168
2
VR400 R5035 C5065
C5075 C5036
R5058 C5077
R5059 R5061
5

C5041
Q504
R5060
U507

TP52
TP51
R2318

Q4
8

R2773 C2777

R182

R2777
R2775
16 TP100

C412
R426
Q413 U510 17

R2306

R2308
C5049 R5026 C5082
R5013

R466

R2790 C2778
R2793 C2776
C403 C2079

L2774
R2316
2 31
32

C1083
C5069
C5017

C5091 TP200 R2776

R2317
C5007

L2775
C5104 C2337 C2312
U404 C2078

C2080
R5014

C2077

R2795

C63
R415

R2792 C2793
C2771 R2794
C5031

R2
R2771 R2774
R467 C1124

R2309
R2307

C2320
C401
R443
2
Q417

TP1
R438 R422

TP4 C2794 6 4
R5008
C5058

L2304
C400 T2 C2326

C2314
L14
32

L6
3
R427

R442

SH3

C62
R469

R2811 R692 2 C2317


R463

L2790

2
C408

D2304
4

Q2790
J3

8 5 R2810 C48 C2316

R234

R224 C2028
TP425

SH4

SH2302
R2796
26
51

R694 R693

C2076
C59

C2795
C2790
C2791
R2791
C2792
U400

L205
C2315
R414

L2768
L200

L2303
TP409 C2767

C49
1 C2001
S5010

R217 L13 U1
4 8 5 C2336

C2796
R2797
R5042

C2325

L2792
C2005 C2036

R200
R206
U517

R2768
C2335
C405
C413

TP410 1 C2766 C47

C2037

Q2770
C416 4 C2074
1

TP401

C2722

C2327
R2714

C2313
C40
R41
R2769
30 28

U403

C2023 C2775 3
C410

R424 C2013 L1

R1
C1
T1
29

2
C2772
6
C1091

4
R468

C2050 R2770 C2773

37
TP406
C404 R425
R423

C2035

R2321
1
C2318
R447

R2808 R2772

L2
C2045 2
TP403 D1 C2321
C2805

U200
TP402
4

SH1
C415 C2048 C2046
C421

C2033 R205 R204 C2017 C2072

C2020
R38 C2806
TP408
1

Y202

C407
C423
C422

76

C2047 C2014 D202

R207
25
TP404

13
16 9 TP400 R611 4 3

R228 C2015
C2027 C2034
TP407

C2006
U405 L217 Y201 Y200
C200

C2002
1 C2004
3

R229
C2055
C5555
2

R226

R225
8 2
D202B
1

R5072 R5027 C2054


C2016
C2024

C2049
C2051
C5045 TP201 C2025
D200
D201

R202

J2
C2072B
R207B

C2026

C2053
R210
R209

Midband (66-88MHz) 1-25W 8489012U01 (rev. C)


Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-5

E1
SPARK_GAP
1 2

E2
SPARK_GAP
FILT_SW_B+ 1 2
D3_3V

E3
TX_EN SPI_CLK SPI_MOSI SPI_MISO SPARK_GAP
FILT_SW_B+ D3_3V
RX_EN (SOURCE) 1 2
(SOURCE) 9V FILT_SW_B+ B+
3V D3_3V 5V 9V FILT_SW_B+
LOC_DIST
E4
SPARK_GAP
3V D3_3V 5V 9V FILT_SW_B+ TX_EN 9V FILT_SW_B+ B+ 1 2
RSSI SPI_MOSI
SYNTH_CS SPI_CLK PA_BIAS PA_BIAS
SYNTH_LOCK Antenna Connector
PWR_SET PWR_SET ANTENNA 1 J1-1
ASFIC_CS ASFIC_CS 2 J1-2
3
CH_ACT CH_ACT PA_CURRENT PA_CURRENT G1 J1-3
G2 J1-4
SQ_DET SQ_DET J1-5
LSIO LSIO E5
RX_EN SPARK_GAP
HSIO HSIO
BIAS_ADJ_EN TX_INJ RX 1 2
F1200 F1200
uP_CLK uP_CLK
VS_AUDIO_SEL VS_AUDIO_SEL E6
SPARK_GAP
RESET Option Board Connector RESET
28 pins connector 1 2
VS_INT D3_3V 5V 3V 9V
17 J3-17 SERIAL CLOCK VOICE STORAGE AUDIO SELECT J3-4 4
VS_RAC 16 J3-16 SERIAL DATA SEND DIGITAL 3.3 VOLT SUPPLY J3-12 12
VS_CS 15 J3-15 SERIAL DATA RETURN ANALOG 3 VOLT SUPPLY J3-21 21 NC ELP ONLY E7
2 J3-2 VOICE STORAGE INT RESET J3-14 14 VS_MIC SPARK_GAP
VS_GAIN_SEL 1 J3-1 VOICE STORAGE RAC EXTERNAL MIC J3-22 22
TX_AUDIO_SEND_OPT_BRD 5V 3V

BIAS_ADJ_EN
6 J3-6 VOICE STORAGE CS TX AUDIO SEND J3-28 28 9V TX_INJ 1 2
3 J3-3 VOICE STORAGE GAIN SELECT TX AUDIO RETURN J3-26 26 TX_AUDIO_RETURN_OPT_BRD TX_EN
NC ELP ONLY 7 J3-7 KEYPAD ROW POST-LIMITER FLAT TX AUDIO RETURN J3-24 24 POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD
OPT_EN_OPBD 18 J3-18 OPTION BOARD ENABLEJ3-29 DETECTOR AUDIO SEND J3-27 27 DETECTOR_AUDIO_SEND_OPT_BRD SPI_CLK
19 J3-19 DATA READY/REQUESTJ3-30UNMUTED RX AUDIO SEND J3-25 25 UNMUTED_RX_AUDIO_SEND_OPT_BRD E8
OPT_DATA_R_OPBD NC ELP ONLY 10 J3-10 DISPLAY DRIVER CHIP SELECTJ3-31 RX AUDIO RETURN J3-23 23 SPI_MOSI
NC ELP ONLY 8 J3-8 DISPLAY_DRIVER_COMMAND/DATA_SEL BACKLIGHT J3-9 9 NC ELP ONLY R611 RX_AUDIO_RETURN_OPT_BRD SPARK_GAP
NC ELP ONLY 5 J3-5 KEYPAD COLUMN J3-32 GND J3-20 20 1
13 J3-13 PUSH TO TALK GND J3-11 11 0 2
9V D3_3V SYNTH_CS
9.3V J2-12 12 Used only in MARLIN+ M1 M2
DISPLAY_CS_CH 1 J2-1 DISPLAY_DRIVER_CS_EN D3_3V J2-7 7 SYNTH_LOCK

GND

GND
SHIFT_R_CS 6 J2-6 SHIFT_REG_CS J2-1818 HANDSET_RX_AUDIO HANDSET_RX_AUDIO_CH
COMM_DATA_SEL_CH 3 J2-3 DISPLAY_DRIVER_COMMAND/DATA_SEL
KEYPAD_COL_CH 9 J2-9 KEYPAD_COLUMNMIC_AUDIO J2-15 15 MIC_AUDIO_CH
KEYPAD_ROW_CH 8 J2-8 KEYPAD_ROW
SCI_CH 17 J2-17 SCI_PROGRAMMING 16.8MHz 16.8MHz M3 M4 M5
5 J2-5 SPI_MOSI SPKR- J2-20 20

GND
GND

GND
10 J2-10 BOOT/RESET SPKR+ J2-19 19
BOOT_EN_IN_CH MOD_OUT MOD_IN RX_INJ
J2-21 J2-22
G1 G2 DISPLAY_DRIVER_RESET M7 M8
J2-2 2 5V_CH

GND

GND
MIC_PTT_CH 16 J2-16 MIC_PTT SPI_CLK J2-4 4
C614 C616 5V 9V 3V
HOOK_CH 13 J2-13 HOOK GND J2-11 11 C602 C618
C603 C605 C607 C609 C611 GND J2-14 14 1000pF 1000pF 1000pF 1000pF

Internal spkr+ jumper


1000pF 1000pF 1000pF 150pF 1000pF 5V 9V 3V U518 U519
RX_INJ RX
C613 C615 C617 C619 RSSI

GND

GND
C604 C606 C608 C610 C612 1000pF 1000pF 1000pF 150pF
1000pF 1000pF 150pF 1000pF 1000pF RX_EN
Control Head Connector RX_FE_TUNE RX_FE_TUNE
R600 U520 U521

GND
GND
Place capacitors near J2 0 DEMOD DEMOD
Place capacitors near J2
BW_SEL
BW_SEL
VOL_INDIRECT VOL_INDIRECT LOC_DIST
VSTBY VSTBY
ONOFF_SENSE ONOFF_SENSE M9
EMERGENCY_SENSE EMERGENCY_SENSE
VOX VOX B+ P2-1
BATT_SENSE BATT_SENSE P2-2
Accessory Connector FILT_SW_B+
0662057C59:STD SPKR-
PROG_O-ACC_C_4 P1-1
P1-4 P1-16 SPKR+ DC Connector
PROG_I-ACC_C_3 P1-3 P1- 2 R601 R610 EXTERNAL_MIC_AUDIO_ACCESS_CONN TP2
PROG_I-ACC_C_6 P1-6 P1-10 IGNITION
P1-5 330 100 FLAT_TX_AUDIO_INPUT_ACCESS_CONN TP3
PROG_IO-ACC_C_8 P1-8 P1-11 M201 M204
PROG_IO-ACC_C_12 P1-12 P1-13 RX_AUDIO_OUTPUT_ACCESS_CONN TP4
PROG_IO-ACC_C_14 P1-14 P1-15 M202 M205
P1-7 P1-9 EMERGENCY_ACCES_CONN
C632 C628 C662 C627 C625 C623 C621
1000pF C630
1000pF 1000pF 1000pF 1000pF 1000pF 1000pF 1000pF
C678 M203 M206
C633
1000pF C631 C629 C622 C620 0.1uF
1000pF 1000pF C624 C626 1000pF 1000pF
1000pF 1000pF
Place capacitors near J2
Place capacitors near J2

VR692
VR699 VR698 VR697 VR696 VR695 VR694 VR693 6.8V
6.8V 6.8V 6.8V 6.8V 6.8V 6.8V
6.8V 4813830A75:STD
4813830A75:STD
4813830A75:STD 4813830A75:STD 4813830A75:STD 4813830A77:STD
4813830A75:STD 4813830A75:STD

Midband (66-88MHz) Main Circuit


4-6 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

R188
Place outside of the PA compartment Place inside of the PA compartment 0
B+ V_CTRL_DRIVER
R132
B+ L120 L119 750K
B+ 57R01 57R01 PA_CURRENT
C1115 R111 R114 PA_CURRENT
C1097 C1116
R183 1n 220pF 220pF 1.K 10.K 5 R177
Q107 C1113 C1088 C1098 C1114 C1100 4 7 22K C1095
47K C1099 C1094
220pF 1n 1n 220pF 2200pF 2200pF 6 2200pF
10K R113 8 FILT_SW_B+_PA Final_cur_sense 2200pF
BIAS_ADJ_EN C1040 R138 C1055
47K 2200pF 1n 10.K LM2904
C1068 VCNTR3 47K (SOURCE) R101 C1056 C1073
R137 1.639m 1n U102 2200pF
2200pF
39.K FLT_9V L100 R110 R115
C1079 PA_FILT_B+
57R01 1.K 10.K
C1053 C1069 1000pF
1000pF 1000pF FLT_9V R112
R169 C1103 1.8MEG
C1000 C1106 C1089 33n C1058 R116
FILT_SW_B+_PA 2.2K 470p 1n C1107 R184
C1072 R168 R175 220pF 1n 10.K
2.2K 470p 0 HARMONIC FILTER
1000pF V_CTRL_DRIVER 220 8 2
1 C1061 R126 C1520 C1538
3 1n 1 R127 C1027 470pF 20pF C1532 C1539
R130 R147 4 R166 1 10u R1503 L117
0 4 9 C1060 R104
V_CTRL_PREDRIVER 8 R122 22K U102 2.4K 10 57R01 120 18pF 8.2pF ANTENNA
10 1n
4.7 LM2904
11 R165 L1513 L1512 L1511
R100 2.4K C1007 C1002 C1009 C1537 C1519 71.5nH
U103 150pF 71.5nH 71.5nH
39K VCNTR2 470pF 470pF 2200pF C101
1 47pF L1518
MC3303 C1110 .022uF
TP557 C1008 1.2uH
150pF L104 C1003
C1074 L105 470pF C1523 R152
680nH 2200pF 150nH C1064 TEST_POINT L115 470pF 18pF
2200pF C1037 10K
C1031 R125 38.13nH C1510 C1521
VCNTR1
L107 C1119 22n C1518 C1522 C1535
C1057 .022uF 20pF

1
1000pF C1039 C1001 2.7 C1515 16pF 22pF
6.8nH L122 V_reverse C1534 39pF 39pF
.022uF 2200pF 1uF 20pF
120nH 2485873L09:STD L1504 27pF
M105 R124 DIRECTIONAL COUPLER D104
MRF1511’s Thermal pad 16.03nH
L1502 2.7 Q100
C1529

1 POS
30.15nH 43pF MRF1550 L1505
HEATSINK C1511 C1531 38.13nH C1516
C1509 C1018

D
C1041 R171 C1105 C1502 C1507 R123 C1508 150pF C1530 270pF 240pF 62pF
16.00p
L1514
470p GND1 150pF 180pF
1n 470 C1526 470pF 2200pF 2.7 G GND2 C1513 C1514 C1517 71.5nH
43pF 56pF 240pF 16pF

S1
S2
S3
S4
L1503
0611077A01:STD R102 C1503 7.66nH R103 PA_FILT_B+ 2485873L11:STD
R109 C1044 C182 L1507 R1506 120 160pF R105 120
2200pF U101 L1506 R106 2485873L09:STD
39 30C65 33pF 100nH 56nH 10 C1501 C1504 C1506 C1505 51.0 V_forward
TX_INJ 16 RFOUT1 6 51.0
RFIN 300pF 270pF 240pF 160pF R185
R174 1 RFOUT2 7 C1540 C1108
R173 14 VCNTRL VG1 2 C1524 C1525 C1527 Q105 10K R108 L108
150 150 11 VD1
VG2 3 MRF1511 33pF 51.000 1.2uH D103 330pF
G2 43pF 51pF 43pF R178 2460591E64:STD
R179 RX
8 NC1 100
9 NC2 36 C1104 R140 R186 L1519 C1035 C1121
R117
4 GND1
12 GND2
13 GND3
17 GND4

10 NC3 C1065 .022uF 22K 0 22n VR102 C1006 56pF


15 15K 180nH R107
EP

NC4 C1071 470pF


C1038 2200pF 5.6 C1536
22n R159 V_CTRL_DRIVER 2200pF FILT_SW_B+_PA C1541 51.000 C1010
C1042
5

V_CTRL_PREDRIVER 5.6K 33pF 470pF 2200pF


2200pF
C1046
R141 1n D105
R134 2 R160 Q106
C1033 4.7K D100 22.K 1 8 L101
1uH
C1063 3 3.3K R172
R176 C1032 R158 22n 2200pF VCNTR3 U100 R118 R119 .
470
100 22n C1043 5.6K LM2904 4 150
C1045 C1075 680
2200pF 1n 1n R161 C1101
R131 3.3K 100pF R157
Q103 56K TX_EN
10K D106
C1030 C1081 C1082
22n 1n 1n C5560 C1078
2200pF C1067
1000pF 2200pF C1077
2200pF
R144 R164
C1049 22.K 15K
1n
PA_BIAS
C1093 C1048
C1092 2200pF C1036 6 1n D107
R167 8 L102 R162
2200pF 22n 7 1uH 3.3K
2.2K 5 V_reverse
R146 4
FILT_SW_B+ FILT_SW_B+_PA 22.K U100 C1047 C1076
R1502 R139 D101 LM2904 1n R163 C1102
L121 30K 15K U103 1n C195
57R01 VCNTR2 3.3K 100pF
R170 MC3303 D108 2200pF R120 R121
FILT_SW_B+ 6 680 150
510 4 C1062
C1127 7 R149 R190
C1086 VCNTR1 R136 5 1n
1000pF FLT_9V 22.K 0
C1085 C1096 C1128 1000pF 39.K C1054 11 U103 PWR_SET
C1028
1000pF 1000pF 1000pF 1n 100n MC3303
R142 C1091
1

10K 10K R180 22.K 11 1n


Q101 47K 3 C1090 C1135
L118 Q102 47K TP150 C1059 1n
57R01 47K V_REF_OPAMP 1 1n 1000pF
VR101 V_CNTRL C1029 4 2
9V FLT_9V 5.6V C1066 100n R135
C1087 1n R181 43K
2200pF 47K Final_cur_sense U103 R143
C1122 C1124 C1070 MC3303 FLT_9V
C1034 220pF 220pF C1126 R187 D102 R145 R151 22.K R156 M101 M100 SH100
13
22n 220pF 2200pF 0 22K 14 4 6.8K 10.K M102
DRV_CLIP PA Shield
C1123 C1125 C1129 12 R148 1
220pF 220pF 2200pF 11 L103 P1
2
C1051 22.K 1uH M103
3
P2
P3
Temp. Sense

1
2
3
4
1000pF M104 4 P4
V_REF_OPAMP C1052
C1050 1n RT100
4.65V
1n 47K
R182
0 0680361L01:STD
RX_EN
C1083
1000pF

Midband (66-88MHz) Transmitter


Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-7

5V
5V
L217
820nH C2034
C200 C2015 2200pF
R225 C2026 D200
2.2uF 0.1uF 10n
150
K1 A1
C2025 K2 A2 R228
C2055 K3 A3
3V_FLTR 22p 100
10n
C2016
3V R226 C2024 C2004 V_SF
L200 0.1uF
820nH 10n 2.2uF
C2035 150
2200pF D201 L2742
C2005 C2023
2.2uF 10n C2027 K1 A1 C2743
1uH
10n K2 A2 C2736 R2740 0.1uF
NC K3 A3 NC 100pF 22 5V 9V
R2742
C2738 C2771
C2737 43pF D Q2741 39 0.1uF

PRE_VDD 34
AVDD 20
DVDD 36
VRO 13
VCP 47
R2808 C2013 R202

PD_VDD 5
9V C2036 C2744
10 XTAL1 23 0.1uF 0 D2732 S R2763
XTAL2 24 1n 100pF D2739 R2739 1000pF R2771
R229 C2001 C2739 100
SPI_CLK 8 CLK 19
FREFOUT 16.8MHZ 4.7uF L2733 L2734 27K 150
9 41 V_SF 18pF C2745 C2741 C2763
CEX MODOUT
100 470nH 120nH R2741 1000pF
L2732 47pF
10 MODIN VMULT1 15 C2049 68
7 VMULT2 14 1000pF 1uH L2761 .01uF C2767
SYNTH_CS 30
DATA
SFIN VMULT3 12 R2714 150nH R2768 L2768 C2775
VMULT4 11 C2735 .01uF 2.7K 120nH
35 C2722 150K D2733 C2734 C2740 C2764 27pF
C2805 21
PVREF
470pF
MOD_IN VBPASS AUX1 48 2.7pF 24pF
0.1uF AUX2 1 BIAS_ADJ_EN L2741 C2761
40 BIAS1 AUX3 2 1uF 5.6pF C2765 R2766 C2766 Q2770
39
U200
BIAS2 63A27 AUX4 3
1uH 15pF C2773
SPI_MOSI C2732 R2758 39 4.7pF
26 TEST1 37 C2037 R2731 30pF 100pF
C2048 27
SFCAP R224 1pF R2761
C2045 SFBASE TEST2 38 2200p C2733 33
220pF 220pF 32 470 L205 100 1.8K R2769 R2770
PREIN
IOUT 43 R2765 R2767 1K
18 15pF Q2760 150 10
C2046 C2047 C2006 REFSEL IADAPT 45 150
2.2uF 42 CCOMP LOCK 4 SYNTH_LOCK C2074 L2731
220pF 220pF ADAPTSW 46 R217
PRE_GND

17 SFOUT 28 C2028 C2731 R2762


NC1 C2050 0.1uF 560 C2076 270nH
DGND
AGND

29 NC2 INDMULT 16 0.1uF 1000pF 470 R2772


31 NC3 WARP 25 1000pF 0.1uF R2760 C2772
PD_GND

D2731 100
0 1000pF
22
33
44

R234
6

100 Q2742
R200 R206 TP200 R2743
150K 1 4.7K FMG8A
240K TP201 Q2752 9V
1 R209 R2752

3
C2077 C2080 Q2791
3V_FLTR 100K C2762

2
C2079 2.2K
R207 C2078 180pF 15pF
C2051 R205 1uF C2780
150K

4
220p R2776 TX_EN
C2054 0 0.1uF

5
100
62p C2020 R2781

1
5V 100
0.1uF C2781
R204 R2775
0 R2777 270 .01uF R2787
C2753 R2774 270
C2017
R2754 10 R2778 L2781 0 C2785 TP100
0.1uF 43pF 180nH 33pF R2785 TEST_POINT
16.8MHz 4 2.7K

1
C2053 C2752 C2754 39 C2777 C2779 TX_INJ
VCC

D C2758 470pF Q2780 L2783 39


100p Q2751 27pF
V_SF 3 VCON1 S 120nH
L2750 R2786
GND

OUT 43pF 27pF 1000pF C2783 C2784 C2786


R210 1uH C2755 D2754 R2751 L2775 4.7pF 10pF 150
100K L2752 L2753 27K L2774 R2773 82pF
C2757 C2778
16.8MHz Y200 2 180nH 180nH 10pF R2753 1000pF 56nH C2776 47pF 56nH
270
45J68 L2751 D2751 68 5V 9V
68pF R2779 R2784 R2783
1uH C2792 1.5K 10
1 IN OUT 3 0.1uF 10
GND1

FIT RES 150


GND

C2072 C2750 C2751 D2752


D202 2.7p C2756 L2754 0662057A29:STD
C2033 10pF R2782 C2782
1n C2002 .01uF .01uF 1uH R2810 100
2 4 R2791 1000pF
C2014 4.7uF Y201 470 470
0.1uF 14R06 R2797
SH1 C2794 C2791
shield 0 7.5pF R2792
.01uF 1K
1 L2790 C2793 R2795
C2796 R2796 C2795 C2790 RX_INJ
R207B 180nH
150K .01uF 270 6.8pF 12pF Q2790 .01uF 1K
16.8MHz R2794
R2793
LVFRACN Shield 1K 51
OUT 3 R2790
1 IN
GND1

0
GND

C2072B
2.7p
Y202 2 4 D202B
14R06

SH2 SH3
shield shield

1 1

Midband (66-88MHz) Synthesiser and VCO


4-8 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

U3
TC7W04F
1 7 R16
R7 FL2
20K FLTR 12K
C14
100n 1 IN OUT 2

GND
3
U3
TC7W04F
BW_SEL 6 2

D4 R6 FL3 R17 D3
C13 FLTR
20K 12K
100n
1 IN OUT 2
R15
R28
R26 12K
2.4K

GND
3.3K

3
Check if it is 3v or another value
C17
0.1uF
3V

U3

8
VCC PWR_GND
GND

4
R8 FL5 R18
20K CFWC455D
12K
1 IN OUT 2
FRONT-END SHIELD U3

GND1
4 GND2
3 5 TC7W04F
3V

3
C18
0.1uF
9V
R35
9V R9 R19 C12 C11 390
D6 D5 100n 100n
20K 12K
R37
Q4 R2302 R1 MIXER SHIELD 100 1 IN OUT 2
330 430 5V R27 R20 Q3
R36 12K
3 4

GND1

4 GND2
C2307 LOC_DIST C6 3.3K
C2300 L1 0

20

LIMOUT 11
13
18 IFAMPIN IFAMPOUT 16
IFAMP_DEC217
RX_EN 3300pF C2310 C2311 TP51 C1 100n

OSCOUT 5
3
7 AUDIO_FEEDAUDIOOUT 8
2 3300pF 2.7uH FL4 R30

3
R2311 330pF 3300pF .01uF

12 LIM_DEC2 LIM_DEC1
TP52

9 RSSI_FEED RSSIOUT
C2330

2 RFIN_DEC MIXOUT
C19 C3 1.8K
3.9K CFWC455G
1

L2302 3300pF R34 0.1uF 130pF


1 5 Q2302 470nH R2306 R2308 Q1 2.7K
R2312 270 270 R5 R39

19 IFAMP_DEC1
6 15
2.7K D1 3V VCC GND

1
3
C2302 C2314 C2327 24K 51 R31 Y1

10 QUADIN
C2309 C16

4 OSCIN
22pF 22pF 100pF C2321 C8 C9 1.2K 45B02

14 LIMIN
R2316 C2806

1 RFIN
2 C2

2
2 330pF C5 100n 100n 455KHz 100n
C2322 150 2 2 100pF 1000pF 2580541Z02:STD R24 10uF
.01uF R2317 T1 100n U2
L2300 D2301 L2301
R2305 150 C2312 L2304 L2303 C2313 R38 XFMR FL2201
6.8K D2201 2 1 SA616
3 3 R2313 1000pF 3 100pF R14
10K 220 6 1 L2792 L6 TS2-21B01 C2202
C2324 3.3K 2 1 C2325 3 C2338 12K
1
2

C2301 C2323 C2326 1.2uH 1.2uH 20pF Q6 C2205 FL2202


20pF C2337 R2307 33pF 33pF 2 6 IN OUT 3 82pF RSSI
10pF 20pF C2308 68 C2318 56pF TS2-21B01 3 R25
RX 1 1000pF R2303 3300pF R2321 4.7K
1 1K 1 4.7pF 270 4 3 R41 C58 R13
1 6 IN OUT 3

1 GND
2 GND
4 GND
5 GND
D2304 3 C59 15pF C2210 L3 C10
3

Q2301 R2318 51 C2201 10K


D2303 33 20pF 56pF C2207 1.2uH C21 100n
L2201 4.7pF 20pF
FIT CAP 12pF

1 GND
2 GND
4 GND
5 GND
R2301 C2304 C2306 C2335 R2309 C2316 2.7uH 0.1uF
C2328 27pF R2304 C2209
100K 220pF 1.5K
100pF 100K 180pF C2317 2113740F29:STD L2 30pF
100pF C2305 R2314 C2336 27pF 1.2uH C40 C2206 L2202 L2203 C2211
C2329 62 C2315 20pF
100pF 180pF 100pF 220pF 47pF 2.7uH 2.7uH 10pF C7 C20 C15
100n 0.1uF 100n
RX_FE_TUNE
U1
C2319 C2320 4 A2 K1 1
1000pF 1000pF
SH2301 SH2302
SHIELD SHIELD C54 R10
3 2
A4 K3 C53 27pF 15K
2580541Z02:STD SH4 43pF
T2 R21 R33
1 1 shield 680
XFMR 10K
6 1 DEMOD
C49 L13 C48 L14 2 1
220pF 100nH 220pF 100nH R23 C22
4 3 Y2
RX_INJ R12 TSX-5 8.2K 4.7n
15K 20.945MHz
C47 C63 R2 1 3
C62 47pF 470
24pF 24pF GND GND
C57

2
4
30p
R4
0 L16
27nH
1

TP1
TEST_POINT

Midband (66-88MHz) Receiver


Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-9

C5089
C5056 C5090 R5068 82pF
POWER SUPPLY 0.1uF R5024 82p 3V
FILT_B+ SOURCE 100K 6.2K
POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD 9V R5046 R5022
L500 9V 9.3V 24K R5056
57R01 C5083 U501 100K
LM2941T SOURCE AUDIO C5101 U506 10K
U506 R5045
100pF 5 9.3V 1000pF C5055 R5023
LM2904 33K LM2904 8 6
4 VIN 9V 0.1uF 100K
B+ VOUT C5081 74 5
R5038 2 1 R5081 FLAT_TX_AUDIO_INPUT_ACCESS_CONN C5033 1 8 32
0.1uF

3 GND
C5095
C5086
.022uF

C5085
1000pF C5032
C5060

.022uF
C5067 0.1uF
C5061

C5001 33K ON_OFF ADJ 6.34K


100n
C5000 220pF C5096 R5025 4 0.1uF
10uF 1% C5005 C5015 C5074 3V 3V C5078 R5057
1000pF 1000pF
R5001
33uF 0.1uF 1000pF 220pF 100K 1000pF 3V 10K
R5067 R5009 C5027 C5088 9V
C5084 MR2835S On/Off for ATE 1K R5044 R5063
24K R5064 6.2K 0 82pF
100pF VR500 FILT_SW_B+ R5007 TP555 M6 1% 8.2K 0.1uF
C5054 8.2K R5021 C5079
U509
C5094 220pF 24V 47K 10K 0.1uF 3V HEF4053B C5030 1000pF

VDD 16
C5057 R5034 C5044 100K 0.1uF
Q514 DETECTOR_AUDIO_SEND_OPT_BRD 0.1uF U505
TP500
4802393L66:STD
47K spacer for TO-220 47K 12 YOA EN 6 1u
FILT_SW_B+ 6 Q507 UNMUTED_RX_AUDIO_SEND_OPT_BRD R5080 R5032 13 Y1A ZA 14 6 8 LM2904 R5091 RX_AUDIO_OUTPUT_ACCESS_CONN
R5000 R5031 U503 C5053 10. SA 11 5 7
BATT_SENSE 5 5V RF Regulator LP2951C 5V SOURCE 0.1uF 2 Y0B VAG
0 62K 2 4 D502 56K 1 Y1B ZB 15 4 C5003 560 R5092
VR504 R5050 R5028 5V TO LVFRACN R5043 5 Y0C SB 10 47uF 100K
1 100K 8 INPUT 1OUTPUT R5040 C5012 R5065
C5062 C5092 ZC 4
3

3.3V FEEDBACK 5V 24K 30.K C5052 4.7u 3 Y1C SC 6.2K


4813825A23:STD 7 5 ERROR

VSS
VEE
0.1uF 13K 220pF C5063 3 SENSE 2 C5016 9
C5042 SHUTDOWN For mid_band 0.1uF
6 0.1uF

7
FILT_B+ R5029 1u R5002 5V_CH

8
0.1uF 5V_TAP RX_AUDIO_RETURN_OPT_BRD
C5064

GND
4
R5020 100K 1000pF C5006 C5068 0 C5039
10uF 1000pF TX_AUDIO_SEND_OPT_BRD 16.8MHz
R5030 150K C5040 100n C5051 R5042
10K 100n
R5036 33K 0.1uF MOD_OUT
47K R5062 47K Q502 24K
C5087
EMERGENCY_SENSE Q506
10K U508 TX_AUDIO_RETURN_OPT_BRD U504 FLAT_TX_AUDIO_MUTE 82p
VR503 R5049 MC33269D SOURCE C5050 C5022 3V 30C53
3V 0.1uF

48
47
46
45
44
43
42
41
40
39
38
37
3.3V 15K C5037 3.3V RF REGULATOR 0.1uF R5019
0.1uF 3.3V to IFIC, ASFIC FLAT_OR_DEEMPH_RX_AUD_SEL
GND

MICEXT
GNDRC
VDDRC

RXSND
3 IN

MICINT

RXRTN
TXSND
AUXTN
2

AUDIO
R5006

GCB5
GCB4
MOD
EMERGENCY_ACCES_CONN TP556 3V C5048 R5055 270.K
Q505 OUT C5018 0 1 VDDA 36
U505
U511 DEMOD 2 DISC TXRTN 35
3V 3V 5V 0.1uF 10K
C5043
R5069 MMBT3904 1u need to add 10uF in C.H
3 GNDA GCB3 34
1

DC_POWER_ON 0.1uF PA_BIAS 4 DACU CLK168 33 2 8 1 LM2904


C5066 C5070 5 DACR VDDD 32 3V 3 HANDSET_RX_AUDIO_CH
10K C5008 PA_CURRENT 6 DACG VDDCP 31
R5010 C5075
D3_3V 1000pF 1000pF 7 VOX GNDD 30
GNDDO 29 0 1000pF VAG 4 R5066
10uF PWR_SET 8 PLCAP
9 SQIN F1200 28 3V C5082 6.2K
C5119 R5037 9V C5023 C5013 10 UIO SYN 27 R5011 C5031 1000pF
R5035 10uF 10K VOX 11 VDDDAC VDDSYN 26
0 R5059 C5076

GNDSYN
0.1uF 1u 3V 12 SQCAP NC
10K 1000pF

CHACT
SQDET
47K 25 C5029 C5034 0.1uF

GCB2
GCB1
GCB0

LCAP
PLCAP2

HSIO
LSIO
CSX
DAT
CLK
ONOFF_SENSE C5014 C5028 0.1uF 0.1uF B+
R5078 R5052 C5019 2.2uF 0.1uF C5026 C5049

13
14
15
16
17
18
19
20
21
22
23
24
0.1uF C5058R5058 2
S5010 100. 10K C5020 0.1uF 8 R5013 0.1uF C5080
Q504 SWITCH 3.3v Digital REGULATOR R5077 1 C502
DTC144EKA RESET VAG=4.5v 0.1uF C5059 0.1u 10K 3
4 U507 0 U502 0.1uF
1000pF
5
4

300 .022uF
1 HIGH 6

C5555 3.3v digital VAG R5060 3V

7
Indirect C5036 L501

VCC
C5009 LM2904 TDA1519C
Audio .01uF 0.1uF 10K C5104 57R01 0n
2.2K 3 LOW

U510 D3_3V 10uF R5076 9 IN 4


Volume R5053 C5025 1000pF SPKR+
LP2986ILDX SOURCE C5010 510. 10K C5011 1 NINV OUT1
D3_3V 4 INPUT OUTPUT 5 DC_POWER_ON C5024 0.1uF R5061 3 RR OUT2 L502 0n
D3_3V 10uF 10uF 10K SPKR-
2

8 SHUTDOWNERROR
7 BW_SEL 0.1uFR5033 FILT_SW_B+ 8 M_SS 6C5072
R5071

R5079 C5041 6 SENSE FEEDBACK


2 C5069 R5054 57R01
C5073
GND

2.2uF GND 1000pF EXTERNAL_MIC_AUDIO_ACCESS_CONN C5047 CH_ACT R5008 C5100

11
10K

10
TAP
9 47K

R5041
100. 3 1000pF

2
1000pF

5
24K
C5065 C5017 C5007 SQ_DET 3V C5002 C5098 220pF
1

VOL_INDIRECT 3V 0

GND1
GND2
GND4
1000pF 0.1uF 10uF 0.1uF 220pF

R5070

GND3
C5559 C5046 LSIO 47uF

2.2K
D500
C5035 R5075 1000pF 0.1uF HSIO R5051 C5099
100n Place near uP 510. R5084 C5103
0 100n ASFIC_CS 12K C5097 220pF
SPI_CLK 220pF
SPI_MOSI AUDIO_PA_EN 10K
R5047

VPOS2
0 U515 C5091 F1200 47K Q501
4 NC USE NLAS459 uP_CLK DTC114YE
FILT_B+ FILT_B+ C5102
5 MAX4599EXT 82pF R5072
R5074 COM R5026
Smart Fuse Circuit 1K R5073 D501 VS_MIC IN 4.7K
1K 6 NO 33K
R5103 0.1uF 1 R5014 R2811

GND
R5048 VSTBY R5027

3
D513 R5039 0 7 8 6 100K
IGNITION 24K 5 270K
100K R5082 R5083 24K VS_AUDIO_SEL R692 9V
VR501 VR502 C5120 4 C5077
51K 270K Q503 C5111 47uF U507 39K 6 8
5.1V 3.3V MIC_AUDIO_CH C5045 7
C5038 1000pF LM2904 1000pF 3V 5 RX_FE_TUNE
100n C5110 Q500 R693 4 U517
1000pF C5071 1uF LM2904
R5089 R5085 39K R694
1000pF
100K
1MEG 1MEG

Midband (66-88MHz) DC and Audio Circuits


4-10 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

D3_3V
D3_3V FILT_SW_B+

D400
R444 R401 R460

TP410
TP404

TP406
10K PROG_OUT-ALARM_4 10K
R462 TP405 2.7K 1.5K
R450

Q401
C410 R451 VR400 47K
10K 10K R439 51 MMBZ5235B
100n SCI_CH Q415 Q403 D3_3V
SPI_MISO 10K R431
10K LSIO BOOT_EN_IN_CH
SPI_MOSI 10K D3_3V 10K
D3_3V 47K Q407 CH_ACT R447 D3_3V R459 C490 6.8V VSTBY R458
SPI_CLK 47K 47K 1uF D3_3V 3.3K
D3_3V Q400 SQ_DET C413 10 R445
ASFIC_CS 1n 10K
FILT_SW_B+ HSIO R436 R457
SYNTH_CS C405 Q414 ACCESS_PTT 33K 3.3K
FILT_SW_B+ OPT_DATA_R_OPBD 100n
DISPLAY_CS_CH 10K D401
uP_CLK Q412
SHIFT_R_CS D3_3V 47K

SPI_MOSI
SPI_MISO D3_3V D3_3V

SPI_MISO
SPI_CLK
SPI_MOSI R425 D3_3V
HOOK_CH

DISPLAY_CS_CH
SPI_CLK 100K D3_3V
ASFIC_CS TP403 C415 SCI_CH R421
EE_CS R422 R429

2 ASF_CS
SYNTH_CS C404 1n C414 C406 10K
C418 100K

3 EE_CS
DISPLAY_CS_CH SYNTH_CS 100n 1n 100n 0 MIC_SENSE
1000pF
SPI_MISO

C407 D3_3V
SPI_CLK

SHIFT_R_CS

SHIFT_R_CS
10K
C408 100n R430

100
D3_3V C416

99
98
97
PA7_PA1_OC1 86
PA6_OC2_OC1 85
PA5_OC3_OC1 84
PA4_OC4_OC1 83
PA3_IC4_OC5_OC1 82
PA2_IC1 81
PA1_IC2 80
PA0_IC3 79
EXTAL 90
XTAL 91
VRL 68
VRH 69

VDDSYN 92
93
LVOUT 95
VDD 12
88
VDDL 39
59
1n 100n TP408 47K R435 R456 39K

1
R441 R446 VR402 33K 3.3K

PD3_MOSI
PD2_MISO

AVDD
TEST_POINT

PD6_LVIN

PD0_RXD
PD4_SCK

PD1_TXD

VDDR
PROG_IN-P6_I

XFC
PD5_SS
C400 ECLK 89 10K 10K Q413 3.3V
96 F1200
EE_CS

1n IRQ
C401 XIRQ
48 Q411
SHIFT_R_CS 6 94 RESET MIC_PTT R461
R438 100n A(14) 16 PG0_XA13 RESET
4 R_
W MIC_PTT_CH
A(15) 20 PG1_XA14 PG7_R_W 58
10K A(16) 19 MODA_LIR 220
SPI_MOSI

PG2_XA15
MODB_VSTBY
57
A(17) 17
8

PG3_XA16
6 SCK A(18) 18 PG4_XA17
VSS VCC

1 CS 5 PG5_XA18 PJ0_CSGP3 71 MIC_PTT D3_3


V C417
3 WP 2 PG6_AS PJ1_CSGP4 72 ACCESS_PTT R434
SO COMM_DATA_SEL_CH 47 1000pF D402
7 HOLD U400 PH0_PW1 PJ2 73 PROG_IN-P6_I
5 SI 46 PH1_PW2 U403 PJ3 74 PROG_IO-P8_I 33K
X25128-2.7 LOC_DIST 45 PH2_PW3 PJ4 75 ONOFF_SENSE R455
44 PH3_PW4 MC68HC11FL0 PJ5 76 PROG_IO-P8_I 3.3K
4

TP409 DO NOT CONNECT THIS CS IN ORDER TO 43 PH4_CSIO PJ6 77 PROG_IO-P12_I


PROG_IO-P14_I
TP400 PROVIDE WIRED OR OPERATION ON CSPROG 42
41
PH5_CSGP1
PH6_CSGP2
PJ7 78
Q410
38 PE0_AN0
PH7_CSPROG PE1_AN1 67 MIC_SENSE 10K
PE2_AN2 66 U401 EXT_ALARM_OUT

PB7_ADDR15
PB6_ADDR14
PB5_ADDR13
PB4_ADDR12
PB3_ADDR11
PB2_ADDR10
D(0)30PC0_DATA0 65

PBO_ADDR8
PE3_AN3 VOL_INDIRECT R406

PB1_ADDR9
D(1)31PC1_DATA1 PE4_AN4 64 47K PROG_O-ACC_C_4
D(2)32PC2_DATA2 PE5_AN5 63 BATT_SENSE R407 0 EXT_MIC_PTT

PFO_ADDR0
PF7_ADDR7 62 PROG_IO-P8_O
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
D(3)33PC3_DATA3 PE6_AN6 PROG_I-ACC_C_3
R428 D(4)34PC4_DATA4 PE7_AN7 61 0 R405
EMERGENCY_SENSE PROG_IN

VSSR
60

AVSS
100K D(5)35PC5_DATA5

VSSL
VSS
D3_3V D(6)36PC6_DATA6 R404 0 PROG_I-ACC_C_6

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
D3_3V D(7)37PC7_DATA7 D3_3
V PROG_I/O
RSSI R433 0 R403 PROG_IO-ACC_C_8
VR401
22
23
24
25
26
27
28
29

15
21
11
10
14
49
50
51
52
53
54
55
56
13
87
40
70
C403 C402 PROG_I/O
7
8

9
4.3V D(0:7) VOX R466 0 33K R454 R402 0 PROG_IO-ACC_C_12
C412 100n 100n
A(13)
A(12)
A(11)
A(10)
C411 TEST_POINT 3.3K PROG_I/O
A(7)
A(6)
A(5)
A(4)
A(3)
A(2)
A(1)
A(0)

A(9)
A(8)
1n 1n R467 0 PROG_IO-P12_I 0
A(0:18) VS_INT PROG_IO-ACC_C_14
VCC

U402 TP407 R468 0 Q409


VDD 28

SRM2B256 VS_CS
8

R469 0 10K
30 EN_CE A0 10 A(0)
9 A(1) VS_RAC Q404
32 EN_OE A1 8 TP402 47K
A2 7 A(2) TP401
W 7 EN_WE
R_ A3 6 A(3) D3_3V R424 D3_3V
20 A0 D0 21 D(0) A4 5 A(4)
A(5)
PROG_IO-P12_O R440
A(0) 19 A1 A5 4 A(6) 100K KEYPAD_COL_CH 10.K
A(1) 18 A2
D1 22 D(1) D(0) 11 D1 A6 3 A(7) TP425
D2 23 D(2) D(1) 12 D2 A7 25 A(8) R423 KEYPAD_ROW_CH D3_3
V
A(2) 17 A3 D3 25 D(3) D(2) 13 D3 A8 24 A(9) C422
A(3) 16 A4 D4 26 D(5)
D(4) D(3) 15 D4 C423 R432
A(4) 15 A5 A9 21 A(10) 100K SYNTH_LOCK MARLIN MARLIN+ 1000pF 0.1uF
A(5) 14 A6
D5 27 D(6) D(4) 16 D5 A10 23 A(11)
D6 28 D(7) D(5) 17 D6

VCC
A(6) 13 A7 A11 2 A(12) PROG_OUT-ALARM_4 VS_INT 33K R453
D7 29 D(6) 18 D7

16
A(7) 3 A8 D(7) A12 26 A(13) PROG_IO-P14_I 3.3K
19 D8 A13 1 PROG_IO-P8_O VS_CS 15 PROG_OUT-ALARM_4
A(8) 2 A9 A(14)
A(9) 31 A10 A14 SPI_CLK 11 CLK_S Q0
PROG_IO-P12_O SHIFT_REGN_CS Q1 1 PROG_IO-P8_O
A(10) 1 A11 CS 20 12 CLK_L Q2 2 PROG_IO-P12_O Q408
OE 22
14 VSS

A(11)12 A12 VS_RAC 13 EN_OE Q3 3 10K


A(12) 4 A13 WE 27 R_W PROG_IO-P14_O PROG_IO-P14_O
A(13) 5 A14 10 RESET Q4 4 Q405
Q5 5 VS_AUDIO_SEL 47K
A(14)11 A15 OPT_EN_OPBD C421 Q6 6
A(15)10 A16 D3_3V D3_3V .022uF VS_GAIN_SEL
D3_3V A(16) 6 A17 U404
TX_EN 14 SERIN Q7 7 PROG_IO-P14_O
GND

SEROUT 9
R414 9 A18 AT49LV040-70VI R463 Q417
RX_EN
SPI_MOSI
A(17) 0. R443 R442

GND
U405

8
3.3K 10K 10K
R426
24

A(18) R415 MC74HC595A


R427
100K 100K 0.
A18_RES

Midband (66-88MHz) Microprocessor and Controller


Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-11

2.1 MB PCB 8489012U01 (rev. C) Parts List 1-25W


Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part
Description Description Description
Circuit Motorola Part Ref. No. Ref. No. Ref. No.
Description
Ref. No.
C59 2113740F34 CAP 20pF C603 2113741F25 CAP1000pF C633 2113741F25 CAP1000pF
C1 2113741F49 CAP .01uF C62 2113740F36 CAP 24pF C604 2113741F25 CAP1000pF C662 2113741F25 CAP1000pF
C2 2311049A57 CAPP 10uF C63 2113740F36 CAP 24pF C605 2113741F25 CAP1000pF C678 2113741M69 CAP 0.1uF
C3 2113740F54 CAP130pF C182 2113740F39 CAP 33pF C606 2113741F25 CAP1000pF C1000 NOT PLACED CAP220pF
C5 2113743E20 CAP 100n C195 2113741F33 CAP 2200pF C607 2113741F25 CAP1000pF C1001 2311049A08 CAP 1uF
C6 2113743E20 CAP100n C200 2113743F18 CAP 2.2uF C608 NOT PLACED CAP150pF C1002 2111078B59 CAP 470pF
C7 2113743E20 CAP100n C400 2113741F25 CAP1n C609 NOT PLACED CAP150pF C1003 2111078B59 CAP 470pF
C8 2113743E20 CAP100n C401 2113743K15 CAP100n C610 2113741F25 CAP1000pF C1006 2111078B59 CAP 470pF
C9 2113743E20 CAP100n C402 2113743K15 CAP100n C611 2113741F25 CAP1000pF C1007 2111078B59 CAP 470pF
C10 2113743E20 CAP100n C403 2113743K15 CAP100n C612 2113741F25 CAP1000pF C1008 2111078B59 CAP 470pF
C11 2113743E20 CAP100n C404 2113743K15 CAP100n C613 2113741F25 CAP1000pF C1009 NOT PLACED CAP 2200pF
C12 2113743E20 CAP100n C405 2113743K15 CAP100n C614 2113741F25 CAP1000pF C1010 2111078B59 CAP470pF
C13 2113743E20 CAP100n C406 2113743K15 CAP100n C615 2113741F25 CAP1000pF C1011 NOT PLACED CAP .022uF
C14 2113743E20 CAP100n C407 2113743K15 CAP100n C616 2113741F25 CAP1000pF C1018 NOT PLACED CAP16.00p
C15 2113743E20 CAP100n C408 2113743K15 CAP100n C617 2113741F25 CAP1000pF C1027 NOT PLACED CAP10u
C16 2113743E20 CAP100n C410 2113743K15 CAP100n C618 2113741F25 CAP1000pF C1028 2113743K15 CAP 100n
C17 2113743E20 CAP 0.1uF C411 2113741F25 CAP1n C619 NOT PLACED CAP150pF C1029 2113743K15 CAP100n
C18 2113743E20 CAP 0.1uF C412 2113741F25 CAP1n C620 2113741F25 CAP1000pF C1030 2113743E07 CAP 22n
C19 2113743E20 CAP 0.1uF C413 2113741F25 CAP1n C621 2113741F25 CAP1000pF C1031 2113743E07 CAP .022uF
C20 2113743E20 CAP 0.1uF C414 2113741F25 CAP1n C622 2113741F25 CAP1000pF C1032 2113743E07 CAP 22n
C21 2113743E20 CAP 0.1uF C415 2113741F25 CAP1n C623 2113741F25 CAP1000pF C1033 2113743E07 CAP 22n
C22 2113741F41 CAP 4.7n C416 2113741F25 CAP1n C624 2113741F25 CAP1000pF C1034 2113743E07 CAP 22n
C40 2113740F43 CAP 47pF C417 2113741F25 CAP1000pF C625 2113741F25 CAP1000pF C1035 2113743E07 CAP 22n
C47 2113740F43 CAP 47pF C418 2113741F25 CAP1000pF C626 2113741F25 CAP1000pF C1036 2113743E07 CAP 22n
C48 2113740F59 CAP 220pF C419 NOT PLACED CAP.01uF C627 2113741F25 CAP1000pF C1037 2113743E07 CAP 22n
C49 2113740F59 CAP 220pF C421 2113743E07 CAP.022uF C628 2113741F25 CAP1000pF C1038 2113743E07 CAP 22n
C53 2113740F42 CAP 43pF C422 2113741F25 CAP1000pF C629 2113741F25 CAP1000pF C1039 2113743E07 CAP .022uF
C54 2113740F37 CAP 27pF C423 2113743K15 CAP0.1uF C630 2113741F25 CAP1000pF C1040 2113741F33 CAP 2200pF
C57 NOT PLACED CAP 30p C490 NOT PLACED CAP 1uF C631 2113741F25 CAP1000pF C1041 2113741F25 CAP1n
C58 2113740F31 CAP 15pF C602 2113741F25 CAP1000pF C632 2113741F25 CAP1000pF C1042 2113741F33 CAP 2200pF
4-12 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part
Description Description Description Description
Ref. No. Ref. No. Ref. No. Ref. No.
C1043 2113741F33 CAP 2200pF C1073 2113741F33 CAP 2200pF C1105 2113740F67 CAP 470p C1507 2113741F33 CAP 2200pF

C1044 2113741F33 CAP 2200pF C1074 2113741F33 CAP 2200pF C1106 2113740F67 CAP 470p C1508 2111078B47 CAP150pF
C1045 2113741F25 CAP1n C1075 2113741F25 CAP1n C1107 2113740F67 CAP 470p C1509 2111078B47 CAP150pF

C1046 2113741F25 CAP 1n C1076 2113741F25 CAP1n C1108 2113740A67 CAP 330pF C1510 2111078B21 CAP 20pF

C1047 2113741F25 CAP 1n C1077 2113741F33 CAP 2200pF C1110 2113740F55 CAP150pF C1511 NOT PLACED CAP 270pF

C1048 2113741F25 CAP1n C1078 2113741F33 CAP 2200pF C1113 2113740F59 CAP 220pF C1513 2111078B36 CAP 56pF

C1049 2113741F25 CAP1n C1081 2113741F25 CAP1n C1114 2113740F59 CAP 220pF C1514 NOT PLACED CAP 240pF

C1050 2113741F25 CAP1n C1082 2113741F25 CAP1n C1115 2113740F59 CAP 220pF C1515 NOTPLACED CAP 20pF

C1051 2113741F25 CAP1000pF C1083 NOT PLACED CAP1000pF C1116 2113740F59 CAP 220pF C1516 2111078B37 CAP 62pF

C1052 2113741F25 CAP1n C1084 NOT PLACED CAP 2200pF C1119 2113741F25 CAP1000pF C1517 NOT PLACED CAP16pF

C1053 2113741F25 CAP1000pF C1085 2113741F25 CAP 1000pF C1121 2113740F43 CAP 47pF C1518 NOT PLACED CAP16pF

C1054 2113741F25 CAP1n C1086 2113741F25 CAP1000pF C1122 NOT PLACED CAP 220pF C1519 2111078B47 CAP150pF

C1055 2113741F25 CAP1n C1087 NOT PLACED CAP 2200pF C1123 NOT PLACED CAP 220pF C1520 NOT PLACED CAP 470pF

C1056 2113741F25 CAP1n C1088 2113741F25 CAP1n C1124 NOT PLACED CAP 220pF C1521 2111078B34 CAP 47pF

C1057 2113741F33 CAP 2200pF C1089 2113741F25 CAP1n C1125 NOT PLACED CAP 220pF C1522 2111078B38 CAP 68pF
C1058 2113741F25 CAP1n C1090 2113741F25 CAP1n C1126 NOT PLACED CAP 220pF C1523 2111078B39 CAP 75pF

C1059 2113741F25 CAP1n C1091 2113741F25 CAP1n C1127 2113741F25 CAP1000pF C1524 NOT PLACED CAP 43pF

C1060 2113741F25 CAP1n C1092 NOT PLACED CAP 2200pF C1128 2113741F25 CAP1000pF C1525 NOT PLACED CAP 51pF

C1061 2113741F25 CAP1n C1093 NOT PLACED CAP 2200pF C1129 NOT PLACED CAP 2200pF C1526 NOT PLACED CAP 43pF

C1062 2113741F25 CAP1n C1094 2113741F33 CAP 2200pF C1130 2113741F33 CAP 2200pF C1527 NOT PLACED CAP 43pF

C1063 2113741F33 CAP 2200pF C1095 2113741F33 CAP 2200pF C1131 2113741F33 CAP 2200pF C1528 2111078B34 CAP 47pF
C1064 2113741F33 CAP 2200pF C1096 2113741F25 CAP1000pF C1132 2113741F33 CAP 2200pF C1529 NOT PLACED CAP 43pF

C1065 2113741F33 CAP 2200pF C1097 2113741F25 CAP1n C1133 2113741F33 CAP 2200pF C1530 2111078B49 CAP180pF

C1066 2113741F25 CAP1n C1098 2113741F25 CAP1n C1135 NOT PLACED CAP 1000pF C1531 2111078B52 CAP 240pF
C1067 2113741F25 CAP1000pF C1099 2113741F33 CAP 2200pF C1501 2113740F62 CAP 300pF C1532 2111078B18 CAP15pF

C1068 NOT PLACED CAP 2200pF C1100 2113741F33 CAP 2200pF C1502 NOT PLACED CAP 470pF C1534 NOT PLACED CAP 27pF

C1069 2380090M24 CAPP10uF C1101 2113740F51 CAP100pF C1503 2111078B48 CAP160pF C1535 NOT PLACED CAP 39pF
C1070 2113741F33 CAP 2200pF C1102 2113740F51 CAP100pF C1504 NOT PLACED CAP 270pF C1536 2113741F33 CAP 2200pF

C1071 2113741F33 CAP 2200pF C1103 2113741A57 CAP 33n C1505 NOT PLACED CAP160pF C1537 2111078B34 CAP 47pF

C1072 2113741F25 CAP1000pF C1104 2113743E07 CAP.022uF C1506 2113740F60 CAP 240pF C1538 2111078B16 CAP13pF
Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-13

Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part
Description Description Description Description
Ref. No. Ref. No. Ref. No. Ref. No.
C1539 2111078B05 CAP 4.7pF C2049 NOT PLACED CAP 1000pF C2309 2113741F13 CAP 330pF C2734 2113740F13 CAP 2.7pF

C1540 2113740F39 CAP 33pF C2050 2113741F25 CAP 1000pF C2310 2113741F13 CAP 330pF C2735 2113741F17 CAP 470pF
C1541 2113740F39 CAP 33pF C2051 2113740F54 CAP130pF C2311 2113741F37 CAP 3300pF C2736 2113740F51 CAP 100pF

C1542 NOT PLACED CAP 8.2pF C2053 2113740F51 CAP100p C2312 2113741F25 CAP 1000pF C2737 2113740F51 CAP 100pF

C2001 2311049J11 CAPP 4.7uF C2054 2113740F45 CAP 56pF C2313 2113740F51 CAP 100pF C2738 2113740F42 CAP 43pF

C2002 2311049A56 CAPP 4.7uF C2055 2113740F35 CAP 22p C2314 2113740F35 CAP 22pF C2739 2113740F33 CAP 18pF

C2004 2113743F18 CAP 2.2uF C2072 NOT PLACED CAP 2.7p C2315 2113740F59 CAP 220pF C2740 2113740F36 CAP 24pF

C2005 2113743F18 CAP 2.2uF C2074 2113743E20 CAP 0.1uF C2316 2113740F57 CAP 180pF C2741 NOT PLACED CAP 47pF

C2006 2113743F18 CAP 2.2uF C2076 NOT PLACED CAP 0.1uF C2317 NOT PLACED CAP 27pF C2743 2113743E20 CAP 0.1uF

C2013 2113743E20 CAP 0.1uF C2077 NOT PLACED CAP DNF C2318 NOT PLACED CAP 4.7pF C2744 2113741F25 CAP 1000pF

C2014 2113743E20 CAP 0.1uF C2078 0886629Z02 CAP 1uF C2319 2113741F25 CAP 1000pF C2745 2113741F25 CAP 1000pF

C2015 2113743E20 CAP 0.1uF C2079 NOT PLACED CAP DNF C2320 2113741F25 CAP 1000pF C2750 NOT PLACED CAP .01uF

C2016 2113743E20 CAP 0.1uF C2072B 2113740F21 CAP 5.6pF C2321 NOT PLACED CAP 100pF C2751 2113741F49 CAP .01uF

C2017 2113743E20 CAP 0.1uF C2080 NOT PLACED CAP 180pF C2322 2113741F49 CAP .01uF C2752 2113740F42 CAP 43pF

C2020 2113743K15 CAP 0.1uF C2201 NOT PLACED CAP 4.7pF C2323 2113740F34 CAP 20pF C2753 2113740F42 CAP 43pF
C2023 2113741F49 CAP 10n C2202 2113740F34 CAP 20pF C2324 2113740F34 CAP 20pF C2754 2113740F37 CAP 27pF

C2024 2113741F49 CAP 10n C2205 2113740F45 CAP 56pF C2325 2113740F39 CAP 33pF C2755 2113740F27 CAP 10pF

C2025 2113741F49 CAP 10n C2206 NOT PLACED CAP 20pF C2326 2113740F39 CAP 33pF C2756 2113740F27 CAP 10pF

C2026 2113741F49 CAP 10n C2207 2113740F34 CAP 20pF C2327 2113740F51 CAP 100pF C2757 2113741F25 CAP 1000pF

C2027 2113741F49 CAP 10n C2209 2113740F38 CAP 30pF C2328 NOT PLACED CAP 100pF C2758 2113741F25 CAP 1000pF

C2028 2113743E20 CAP 0.1uF C2210 2113740F45 CAP 56pF C2329 NOT PLACED CAP 100pF C2761 2113740F31 CAP 15pF
C2033 2113741F25 CAP1n C2211 NOT PLACED CAP 10pF C2330 2113741F37 CAP 3300pF C2762 2113740F31 CAP 15pF

C2034 2113741F33 CAP 2200pF C2300 2113741F37 CAP 3300pF C2335 NOT PLACED CAP 100pF C2763 2113741F49 CAP .01uF

C2035 2113741F33 CAP 2200pF C2301 2113740F27 CAP 10pF C2336 NOT PLACED CAP 100pF C2764 2113740F21 CAP 5.6pF
C2036 2113741F25 CAP1n C2302 2113740F35 CAP 22pF C2337 2113741F37 CAP 3300pF C2765 2113740F38 CAP 30pF

C2037 NOT PLACED CAP 2200pF C2304 2113740F59 CAP 220pF C2338 2113740F49 CAP 82pF C2766 2113740F51 CAP 100pF

C2045 2113740F59 CAP 220pF C2305 2113740F57 CAP 180pF C2722 2113743A31 CAP 1uF C2767 2113741F49 CAP .01uF
C2046 2113740F59 CAP 220pF C2306 NOT PLACED CAP 27pF C2731 2113741F25 CAP 1000pF C2771 2113743E20 CAP 0.1uF

C2047 2113740F59 CAP 220pF C2307 2113741F37 CAP 3300pF C2732 NOT PLACED CAP 1pF C2772 2113741F25 CAP 1000pF

C2048 2113740F59 CAP 220pF C2308 2113741F25 CAP 1000pF C2733 2113740F31 CAP 15pF C2773 NOT PLACED CAP 4.7pF
4-14 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part
Description Description Description Description
Ref. No. Ref. No. Ref. No. Ref. No.
C2775 2113740F37 CAP 27pF C5012 2311049A56 CAPP 4.7u C5042 2113743F16 CAP 1u C5072 2113741F25 CAP 1000pF

C2776 2113740F47 CAP 68pF C5013 2113928P04 CAP 1u C5043 2113743F16 CAP 1u C5073 2113741F25 CAP 1000pF
C2777 2113740F37 CAP 27pF C5014 NOT PLACED CAP 2.2uF C5044 2113743F16 CAP 1u C5074 NOT PLACED CAP 1000pF

C2778 2113740F43 CAP 47pF C5015 NOT PLACED CAP 0.1uF C5045 2113743F16 CAP 1uF C5075 NOT PLACED CAP 1000pF

C2779 2113741F17 CAP 470pF C5016 NOT PLACED CAP 0.1uF C5046 2113743E20 CAP 0.1uF C5076 2113741F25 CAP 1000pF

C2780 2113743E20 CAP 0.1uF C5017 NOT PLACED CAP 0.1uF C5047 2113743E20 CAP 0.1uF C5077 2113741F25 CAP 1000pF

C2781 2113741F49 CAP .01uF C5018 NOT PLACED CAP 0.1uF C5048 2113743E20 CAP 0.1uF C5078 2113741F25 CAP 1000pF

C2782 2113741F25 CAP 1000pF C5019 2113743K15 CAP 0.1uF C5049 2113743E20 CAP 0.1uF C5079 2113741F25 CAP 1000pF

C2784 2113740F19 CAP 4.7pF C5020 2113743K15 CAP 0.1uF C5050 2113743E20 CAP 0.1uF C5080 2113741F25 CAP 1000pF

C2785 2113740F39 CAP 33pF C5021 2113743K15 CAP 0.1uF C5051 2113743E20 CAP 0.1uF (CM360) C5081 2113741F25 CAP 1000pF

C2790 2113740F29 CAP 12pF C5022 2113743K15 CAP 0.1uF C5052 2113743E20 CAP 0.1uF C5082 2113741F25 CAP 1000pF

C2791 2113741F49 CAP .01uF C5023 2113743K15 CAP 0.1uF C5053 2113743E20 CAP 0.1uF (CM360) C5083 2113740F51 CAP 100pF

C2792 2113743E20 CAP 0.1uF C5024 2113743K15 CAP 0.1uF C5054 2113743E20 CAP 0.1uF (CM360) C5084 2113740F51 CAP 100pF

C2793 2113741F49 CA .01uF C5025 2113743K15 CAP 0.1uF C5055 2113741M69 CAP 0.1uF C5085 2113741A53 CAP .022uF

C2794 2113740F24 CAP 7.5pF C5026 2113743K15 CAP 0.1uF C5056 2113741M69 CAP 0.1uF (CM360) C5086 2113741A53 CAP .022uF
C2795 2113740F23 CAP .8pF C5027 2113743K15 CAP 0.1uF C5057 2113743E20 CAP 0.1uF C5087 2113740F49 CAP 82p

C2796 2113741F49 CAP VALUE C5028 2113743K15 CAP 0.1uF C5058 NOT PLACED CAP 0.1uF C5088 2113740F49 CAP 82pF

C2805 2113743E20 CA 0.1uF C5029 2113743K15 CAP 0.1uF C5059 2113743E07 CAP .022uF C5089 NOT PLACED CAP 82pF

C2806 2113741F25 CAP 1000pF C5030 2113743K15 CAP 0.1uF C5060 2113743K15 CAP 100n C5090 2113740F49 CAP 82p

C5000 2113741F25 CAP 1000pF C5031 2113743K15 CAP 0.1uF C5061 2113741M69 CAP 0.1uF C5091 2113740F49 CAP 82pF

C5001 2380090M24 CAPP 10uF C5032 2113743K15 CAP 0.1uF C5062 2113741M69 CAP 0.1uF C5092 NOT PLACED CAP 220pF
C5002 2311049A99 CAPP 47uF C5033 2113743K15 CAP 0.1uF C5063 2113741M69 CAP 0.1uF C5094 NOT PLACED CAP 220pF

C5003 2311049A99 CAPP 47uF C5034 2113743K15 CAP 0.1uF C5064 NOT PLACED CAP1000pF C5095 NOT PLACED CAP 220pF

C5005 2311049A97 CAPP 33uF C5035 2113743K15 CAP100n C5065 NOTPLACED CAP 1000pF C5096 NOT PLACED CAP 220pF
C5006 2311049A57 CAPP 10uF C5036 2113743K15 CAP 0.1uF C5066 NOT PLACED CAP 1000pF C5097 2113740F59 CAP 220pF

C5007 2311049A57 CAPP 10uF C5037 2113743K15 CAP 0.1uF C5067 2113741F25 CAP 1000pF C5098 2113740F59 CAP 220pF

C5008 2311049A57 CAPP 10uF C5038 2113743K15 CAP 100n C5068 NOT PLACED CAP 1000pF C5099 2113740F59 CAP 220pF
C5009 2311049A57 CAPP 10uF C5039 NOT PLACED CAP 100n C5069 NOT PLACED CAP 1000pF C5100 2113740F59 CAP 220pF

C5010 2311049A57 CAPP 10uF C5040 NOT PLACED CAP 100n C5070 NOT PLACED CAP 1000pF C5101 2113741F25 CAP 1000pF (CM360)

C5011 2311049A57 CAPP 10uF C5041 2113743F18 CAP 2.2uF C5071 2113741F25 CAP 1000pF C5102 2113743E20 CAP 0.1uF (CM360)
Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-15

Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part
Description Description Description Description
Ref. No. Ref. No. Ref. No. Ref. No.
C5103 2113743K15 CAP100n (CM360) D500 4813833C02 MMBD6100 L14 2462587N53 IDCTR 100nH L1513 2485873L12 IDCTR 71.5nH

C5104 2113741F25 CAP 1000pF D501 4813833C02 MMBD6100 L16 NOT PLACED IDCTR 27nH L1514 2485873L12 IDCTR 71.5nH

C5110 2113741F25 CAP 1000pF D502 4813825A23 MMSD301T1 L100 2484657R01 57R01 L1515 2485873L12 IDCTR 71.5nH

C5111 2113741F25 CAP 1000pF D513 4813833C02 MMBD6100 L101 2462587T30 IDCTR 1uH L1518 NOT PLACED IDCTR 1.2uH

C5119 2113743H14 CAP 10uF D2201 4880154K03 MMBD353 L102 2462587T30 IDCTR 1uH L1519 2462587N56 IDCTR 180nH

C5120 2311049A99 CAPP 47uF D2301 4805649Q13 1SV228 L103 2462587T30 IDCTR 1uH L2201 2462587M23 IDCTR 2.7uH

C5555 2113741A45 CAP .01uF D2303 4880154K03 MMBD353 L104 2462587N64 IDCTR 680nH L2202 NOT PLACED IDCTR 2.7uH

C5559 2113741F25 CAP 1000pF D2304 4805649Q13 1SV228 L105 2462587N55 IDCTR 150nH L2203 2462587M23 IDCTR 2.7uH

C5560 2113741F33 CAP 2200pF D2731 4805649Q13 1SV228 L107 2409377M03 IDCTR 6.8nH L2302 2462587T23 IDCTR 470nH

D1 4880142L01 MMBV3401LT D2732 4805649Q13 1SV228 L108 2462587N69 IDCTR 1.2uH L2731 2462587N58 IDCTR 270nH

D3 4802245J97 DAN235ETL D2733 4805649Q13 1SV228 L115 2485873L09 IDCTR 38.13nH L2732 2462587N68 IDCTR 1uH

D4 4802245J97 DAN235ETL D2739 4813825A05 MMBD301 L117 2484657R01 57R01 L2733 2462587T23 IDCTR 470nH

D5 4802245J97 DAN235ETL D2751 4805649Q13 1SV228 L118 2484657R01 57R01 L2734 2462587T16 IDCTR 120nH

D6 4802245J97 DAN235ETL D2752 4805649Q13 1SV228 L119 2484657R01 57R01 L2741 2462587N68 IDCTR 1uH

D100 NOT PLACED MMBD6100 D2754 4813825A05 MMBD301 L120 2484657R01 57R01 L2742 2462587N68 IDCTR 1uH
D101 4813833C02 MMBD6100 FL2 9180468V06 FLTR L121 2484657R01 57R01 L2750 2462587T30 IDCTR 1uH

D102 4813833C02 MMBD6100 FL3 9180468V04 FLTR L122 2408384A10 IDCTR 120nH L2751 2462587N68 IDCTR 1uH

D103 4802482J02 MA4P959 FL4 9180469V03 CFWC455G L200 2462587Q46 IDCTR 820nH L2752 2462587T18 IDCTR 180nH
D104 4802482J02 MA4P959 FL5 9180469V06 CFWC455D L205 2462587Q47 IDCTR1uH L2753 2462587T18 IDCTR 180nH

D105 4805218N57 RB715F FL2201 9166509A01 TS2-21B01 L217 2462587Q46 IDCTR 820nH L2754 2462587N68 IDCTR 1uH

D106 4805218N57 RB715F FL2202 9166509A01 TS2-21B01 L500 2484657R01 57R01 L2761 2462587N55 IDCTR150nH

D107 4805218N57 RB715F J1 2889309U01 CONN_P L501 2484657R01 57R01 0n L2768 2462587N54 IDCTR 120nH

D108 4805218N57 RB715F J2 0989241U02 CONN_J 20 PIN L502 2484657R01 57R01 0n L2774 2462587N50 IDCTR 56nH

D200 4802233J09 IMN10 J3 0986615Z01 CONN 28PIN ZIF L1502 2460591E64 IDCTR 30.51nH L2775 2462587N50 IDCTR 56nH
(CM360)
D201 4802233J09 IMN10 L1503 2460591A11 IDCTR 7.66nH L2781 2462587N56 IDCTR 180nH
L1 2462587M23 IDCTR 2.7uH
D202 NOT PLACED 1SV232 L1504 2460591L29 IDCTR 16.03nH L2790 2462587N56 IDCTR 180nH
L2 2462587N69 IDCTR 1.2uH
D202B 4862824C03 1SV232 L1505 2485873L09 IDCTR 38.13nH L2792 2462587N69 IDCTR 1.2uH
L3 2462587N69 IDCTR 1.2uH
D400 4813833C07 MMBD7000 L1507 2462587T12 IDCTR 56nH M9 0289511U01 NUT
L6 2462587N69 IDCTR 1.2uH
D401 4813833C02 MMBD6100 L1511 2485873L12 IDCTR 71.5nH M100 NOT PLACED DRV_CLIP
L13 2462587N53 IDCTR 100nH
D402 NOT PLACED RB751V40 L1512 2485873L12 IDCTR 71.5nH M101 NOT PLACED CONTACT
4-16 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part
Description Description Description Description
Ref. No. Ref. No. Ref. No. Ref. No.
M102 NOT PLACED CONTACT Q403 4809940E02 DTC114YE Q2780 4802197J95 PBR941 R33 0662057A45 RES 680.

M103 NOT PLACED CONTACT Q404 4809940E02 DTC114YE Q2790 4802197J95 PBR941 R34 0662057A59 RES 2.7K

M104 NOT PLACED CONTACT Q405 4809940E02 DTC114YE Q2791 4809939C04 UMC3 R35 0662057A39 RES 390.

M105 2680499Z01 HEATSINK Q407 4809940E02 DTC114YE R1 0662057A40 RES 430 R36 NOT PLACED RES 0

M201 7588823L03 CONTACT Q408 4880048M01 DTC144EKA R2 0662057A41 RES 470 R37 0662057A25 RES 100.
M202 7588823L03 CONTACT Q409 4880048M01 DTC144EKA R4 0662057B47 RES 0. R38 0662057A33 RES 220

M203 7588823L03 CONTACT Q410 4880048M01 DTC144EKA R5 0662057A82 RES 24K R39 0662057A18 RES 51.

M204 7588823L04 CONTACT Q411 4880048M01 DTC144EKA R6 0662057A80 RES 20.K R41 0662057A18 RES 51.

M205 7588823L04 CONTACT Q412 4880048M01 DTC144EKA R7 0662057A80 RES 20.K R100 NOT PLACED RES 39K

M206 7588823L04 CONTACT Q413 4809940E02 DTC114YE R8 0662057A80 RES 20.K R101 1705603W01 SHUNT 1.639m

PCB 8489012U01 Q414 4809940E02 DTC114YE R9 0662057A80 RES 20.K R102 0683962T51 RES 120

P1 2804503J01 CONN_P Q415 NOT PLACED MMBT3904 R10 0662057A77 RES15.K R103 0683962T51 RES 120

P2 NOT PLACED CONN_P Q417 4813824A10 MMBT3904 R12 NOT PLACED RES 15.K R104 0683962T51 RES 120

Q1 4809939C04 UMC3 Q500 4813824A65 MMBT3904WT1 R13 0662057A73 RES 10K R105 0680194M18 RES 51.0

Q3 4813824A10 MMBT3904 Q501 4809940E02 DTC114YE R14 0662057A75 RES 12.K R106 0680194M18 RES 51.0

Q4 4809939C04 UMC3 Q502 4809940E02 DTC114YE R15 0662057A75 RES 12.K R107 0680194M18 RES 51.000

Q6 4802197J95 PBR941 Q503 4813824A65 MMBT3904WT1 R16 0662057A75 RES 12.K R108 0680194M18 RES 51.000

Q100 4886136B01 MRF1550 Q504 4880048M01 DTC144EKA R17 0662057A75 RES 12.K R109 0662057A15 RES 39
Q101 4809940E02 DTC114YE Q505 4813824A10 MMBT3904 R18 0662057A75 RES 12.K R110 0662057P10 RES 10K

Q102 4809940E02 DTC114YE Q506 4813824A10 MMBT3904 R19 0662057A75 RES 12.K R111 0662057P10 RES 10K

Q103 4813824A06 MMBTA13 Q507 NOTPLACED DTC114YE R20 0662057A75 RES 12.K R112 0662057T21 RES 332K
Q104 4813824A10 MMBT3904 Q514 4802393L66 SI3455ADV R21 0662057A73 RES 10K R113 0662057P10 RES 10.K

Q105 4813828A08 MRF1511 Q2301 4802197J95 PBR941 R23 0662057A71 RES 8.2K R114 0662057P10 RES 10.K

Q106 4805128M27 BSR33 Q2302 4813824A17 MMBT3906 R24 0662057A69 RES 6.8K R115 0662057P10 RES 10.K
Q107 4809940E02 DTC114YE Q2741 4813823A05 MMBFU310L R25 0662057A65 RES 4.7K R116 0662057P10 RES 10.K

Q108 NOT PLACED MMBT3904 Q2742 4805921T09 FMG8A R26 0662057A61 RES 3.3K R117 0662057A77 RES 15K

Q109 4813824A10 MMBT3904 Q2751 4813823A05 MMBFU310L R27 0662057A61 RES 3.3K R118 0662057A45 RES 680
Q110 4809940E02 DTC114YE Q2752 4813824A10 MMBT3904 R28 0662057A58 RES 2.4K R119 0662057A29 RES 150

Q400 4809940E02 DTC114YE Q2760 4802197J95 PBR941 R30 0662057A55 RES 1.8K R120 0662057A45 RES 680

Q401 4880141L03 BCW68G Q2770 4802197J95 PBR941 R31 0662057A51 RES 1.2K R121 0662057A29 RES 150
Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-17

Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part
Description Description Description Description
Ref. No. Ref. No. Ref. No. Ref. No.
R122 0662057C19 RES 4.7 R159 0662057A67 RES5.6K R190 0662057B47 RES 0 R403 0662057B47 RES 0.

R123 0662057C13 RES 2.7 R160 0662057A61 RES 3.3K R191 0662057A73 RES 10K R404 0662057B47 RES 0.

R124 0662057C13 RES 2.7 R161 0662057A61 RES 3.3K R192 0662057A61 RES 3.3K R405 0662057B47 RES 0.

R125 0662057C13 RES 2.7 R162 0662057A61 RES 3.3K R193 0662057A73 RES 10K R406 0662057B47 RES 0.

R126 0662057C03 RES 1 R163 0662057A61 RES 3.3K R194 0662057A86 RES 36K R407 0662057B47 RES 0.
R127 0662057C03 RES 1 R164 0662057A74 RES 11K R195 0662057A73 RES 10K R414 0662057B47 RES 0.

R130 0662057B47 RES 0 R165 0662057A58 RES 2.4K R196 NOT PLACED RES 3.3K R415 0662057B47 RES 0.

R131 0662057A73 RES 10K R166 0662057A58 RES 2.4K R197 NOT PLACED RES 10K R421 0662057B47 RES 0

R132 0662057T38 RES 750K R167 0662057A57 RES 2.2K R198 NOT PLACED RES 100K R422 NOT PLACED RES10K

R134 0662057A65 RES 4.7K R168 0662057A57 RES 2.2K R199 NOT PLACED RES 0 R423 NOT PLACED RES 100.K

R135 0662057A88 RES 43K R169 0662057A57 RES 2.2K R200 0662057B07 RES 240K R424 NOT PLACED RES 100.K

R136 0662057A87 RES 39.K R170 0662057A42 RES 510. R201 0662057A73 RES 10K R425 0662057A97 RES 100.K

R137 0662057A87 RES 39.K R171 0662057A41 RES 470 R202 NOT PLACED RES 0. R426 NOT PLACED RES 100.K

R138 0662057A89 RES 47K R172 0662057A41 RES 470. R204 NOT PLACED RES 0 R427 NOT PLACED RES 100.K

R139 0662057A89 RES 47K R173 0662057A29 RES 150 R205 NOT PLACED RES 0 R428 0662057A97 RES 100.K

R140 0662057A81 RES 22K R174 0662057A29 RES 150 R206 0662057B02 RES 150K R429 0662057A97 RES 100K

R141 0662057A81 RES 22.K R175 0662057A33 RES 220 R207 NOT PLACED RES 150.K R430 0662057A87 RES 39K

R142 0662057A81 RES 22.K R176 0662057A25 RES 100 R209 0662057A97 RES 100.K R431 NOT PLACED RES 10K
R143 0662057A81 RES 22.K R177 NOT PLACED RES 22K R207B 0662057B02 RES 150.K R432 0662057A85 RES 33.K

R144 0662057A81 RES 22K R178 0662057A25 RES 100 R210 0662057A97 RES 100.K R433 0662057A85 RES 33.K

R145 0662057A81 RES 22K R179 NOT PLACED RES 36. R217 0662057A43 RES 560 R434 0662057A85 RES 33.K
R146 0662057A81 RES 22.K R180 0662057A89 RES 47K R224 0662057A41 RES 470 R435 0662057A85 RES 33.K

R147 0662057A81 RES 22K R181 0662057A89 RES 47K R225 0662057A29 RES 150. R436 0662057A85 RES 33.K

R148 0662057A81 RES 22.K R182 0662057B47 RES 0 R226 0662057A29 RES 150. R438 0662057A73 RES 10.K
R149 0662057A81 RES 22.K R183 NOT PLACED RES 47K R228 0662057A25 RES 100. R439 0662057A73 RES 10.K

R151 0662057A69 RES 6.8K R185 0662057A73 RES 10K R229 0662057A25 RES 100. R440 0662057A73 RES 10.K

R152 0662057C99 RES 10K R186 NOT PLACED RES 0 R234 0662057A25 RES 100 R441 0662057A73 RES 10.K
R156 0662057A73 RES 10.K R187 NOT PLACED RES 0 R235 NOT PLACED RES 0 R442 0662057A73 RES 10.K

R157 0662057A91 RES 56K R188 NOT PLACED RES 0 R401 0662057C85 RES 2.7K R443 0662057A61 RES 3.3K

R158 0662057A67 RES 5.6K R189 0662057A61 RES 3.3K R402 0662057B47 RES 0. R444 0662057A73 RES 10.K
4-18 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part
Description Description Description Description
Ref. No. Ref. No. Ref. No. Ref. No.
R445 0662057A73 RES 10.K R694 0662057A97 RES 100K R2752 0662057A57 RES 2.2K R2790 0662057B47 RES 0

R447 0662057A01 RES 10 R1502 0662057B47 RES 0 R2753 0662057A21 RES 68 R2791 0662057A41 RES 470

R450 0662057A73 RES 10.K R1503 0662057A01 RES 10 R2754 0662057A15 RES 39 R2792 0662057A49 RES 1K

R451 0662057A73 RES 10.K R1506 0662057A01 RES 10 R2758 0662057A25 RES 100 R2793 NOT PLACED RES 1K

R453 0662057A61 RES 3.3K R1507 0611077A01 RES 0 R2760 0662057B47 RES 0 R2794 0662057A18 RES 51
R454 0662057A61 RES 3.3K R2301 0662057A97 RES 100K R2761 0662057A55 RES 1.8K R2795 0662057A49 RES 1K

R455 0662057A61 RES 3.3K R2302 0662057A37 RES 330 R2762 0662057A41 RES 470 R2796 0662057A35 RES VALUE

R456 0662057A61 RES 3.3K R2303 0662057A49 RES 1K R2763 0662057A25 RES 100 R2797 NOT PLACED RES 0

R457 0662057A61 RES 3.3K R2304 0662057A53 RES 1.5K R2765 0662057A29 RES 150 R2808 0662057A01 RES 10

R458 0662057A61 RES 3.3K R2305 NOT PLACED RES 10K R2766 0662057A15 RES 39 R2810 NOT PLACED RES 470

R459 NOT PLACED RES 47K R2306 0662057A35 RES 270 R2767 0662057A29 RES 150 R2811 0662057A97 RES 100K

R460 0662057A53 RES 1.5K R2307 0662057A21 RES 68 R2768 0662057A59 RES 2.7K R5000 0662057B47 RES 0

R461 0662057A33 RES 220 R2308 0662057A35 RES 270 R2769 0662057A49 RES 1K R5001 0662057T68 RES 1K

R462 0662057A18 RES 51 R2309 0662057A97 RES 100K R2770 0662057A01 RES 10 R5002 0662057B47 RES 0 (CM360)

R463 0662057A73 RES 10K R2311 0662057A63 RES 3.9K R2771 0662057A29 RES 150 R5006 0662057B47 RES 0

R466 NOT PLACED RES 0 R2312 0662057A59 RES 2.7K R2772 0662057A25 RES 100 R5007 0662057A89 RES 47K

R467 NOT PLACED RES 0 R2313 0662057A61 RES 3.3K R2773 0662057A35 RES 270 R5008 0662057B47 RES 0

R468 NOT PLACED RES 0 R2314 0662057B67 RES 6.2 R2774 0662057A01 RES 10 R5009 0662057B47 RES 0
R469 NOT PLACED RES 0 R2316 0662057A29 RES 150 R2775 NOT PLACED RES 270 R5010 0662057B47 RES 0

R470 0662057A73 RES 10.K R2317 0662057A29 RES 150 R2776 0662057A25 RES 100 R5011 NOT PLACED RES 0

R472 NOT PLACED RES 100K R2318 0662057A13 RES 33 R2777 0662057A35 RES 270 R5013 NOT PLACED RES 0
R473 NOT PLACED RES 100K R2321 2113740F29 RES 12pF R2778 0662057A59 RES 2.7K R5014 0662057B47 RES 0

R600 0662057C01 RES 0 R2714 0662057B02 RES 150K R2779 0662057A53 RES 1.5K R5019 0662057B08 RES 270.K

R601 0611077A62 RES 330 R2731 0662057A13 RES 33 R2781 0662057A25 RES 100 R5020 0662057B02 RES 150K
R610 0662057C59 RES 220 R2739 0662057A83 RES 27K R2782 0662057A25 RES 100 R5021 0662057A97 RES 100K

R611 NOT PLACED RES 0 R2740 0662057A09 RES 22 R2783 NOT PLACED RES 10 R5022 0662057A97 RES 100K

R612 0662057C01 RES 0 R2741 0662057A21 RES 68 R2784 0662057A01 RES 10 R5023 0662057A97 RES 100K
R613 0662057C01 RES 0 R2742 0662057A15 RES 39 R2785 0662057A15 RES 39 R5024 0662057A97 RES 100K (CM360)

R692 0662057A87 RES 39K R2743 0662057A65 RES 4.7K R2786 0662057A29 RES 150 R5025 0662057A97 RES 100K

R693 0662057A87 RES 39K R2751 0662057A83 RES 27K R2788 0662057A29 RES 150 R5026 0662057A85 RES 33K
Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-19

Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part
Description Description Description Description
Ref. No. Ref. No. Ref. No. Ref. No.
R5027 0662057B08 RES 270K R5057 0662057A73 RES 10K R5091 0662057A43 RES 560 U502 5102463J95 TDA1519C

R5028 0662057A97 RES 100K R5058 NOT PLACED RES 10K R5092 0662057A97 RES 100K U503 5105469E65 LP2951C

R5029 0662057A97 RES 100K R5059 NOT PLACED RES 10K R5103 0662057A82 RES 24K U504 5185130C53 30C53

R5030 0662057A85 RES 33K R5060 0662057A73 RES 10K RT100 0680361L01 THERM 47K U505 5113818A01 LM2904

R5031 0662057A92 RES 62K R5061 0662057A73 RES 10K S5010 1889288U01 SWITCH U506 5113818A01 LM2904

R5032 0662057A91 RES 56.K R5062 0662057A73 RES 10K SH1 2602023X12 shield U507 5113818A01 LM2904

R5033 0662057A89 RES 47K R5063 NOT PLACED RES 8.2K SH2 2602641Y02 shield U508 5113816A30 MC33269D

R5034 0662057A89 RES 47K R5064 NOT PLACED RES 8.2K SH3 2602023X10 shield U509 5184704M60 HEF4053B

R5035 0662057A89 RES 47K R5065 0662057A68 RES 6.2K SH4 2602023X10 shield U510 5104187K94 LP2986ILDX

R5036 0662057A89 RES 47K R5066 0662057A68 RES 6.2K SH100 NOT PLACED PA Shield U511 4813833C02 MMBD6100

R5037 0662057A73 RES 10K R5067 NOT PLACED RES 6.2K SH2301 2605915V01 SHIELD U515 5162852A59 MAX4599EXT (CM360)

R5038 0662057A85 RES 33K R5068 NOT PLACED RES 6.2K SH2302 NOT PLACED SHIELD U517 5113818A01 LM2904

R5039 0662057A97 RES 100K R5069 0662057A73 RES 10K T1 2580541Z02 XFMR VR101 4813830A15 MMBZ5232B

R5040 0662057A84 RES 30.K R5070 0662057A57 RES 2.2K T2 2580541Z02 XFMR VR102 4813830A15 MMBZ5232B

R5041 0662057A82 RES 24K R5071 0662057A57 RES 2.2K U1 4808612Y05 SMS3928_023 VR103 4813830A33 MMBZ5250B
R5042 0662057A82 RES 24K R5072 0662057A65 RES 4.7K U2 5186144B01 SA616 VR104 4813830A33 MMBZ5250B

R5043 0662057A82 RES 24K R5073 0662057A49 RES 1K U3 5109522E10 TC7W04F VR400 NOT PLACED MMBZ5235B

R5044 0662057A82 RES 24K R5074 0662057A49 RES 1K U100 5113818A01 LM2904 VR401 4813830G12 MMSZ4687T1
R5045 0662057A85 RES 33K R5075 0662057A42 RES 510. U101 5185130C65 30C65 VR402 4813830A09 MMBZ5226B

R5046 0662057A82 RES 24K R5076 0662057A42 RES 510. U102 5113818A01 LM2904 VR500 4813832C77 MR2835S

R5047 0662057B47 RES 0 (CM340) R5077 0662057A36 RES 300 U103 5113819A04 MC3303 VR501 4813830A14 MMBZ5231B
R5048 0662057A82 RES 24K R5078 0662057A25 RES 100. U200 5185963A27 63A27 VR502 4813830G09 MMSZ4684

R5049 0662057A77 RES 15K R5079 0662057A25 RES 100. U400 5102463J64 X25128-2.7 VR503 4813830G09 MMSZ4684

R5050 0662057A76 RES 13K R5080 0662057A01 RES 10. U401 4809940E02 DTC114YE VR504 4813830G09 MMSZ4684

R5051 0662057A75 RES 12K R5081 0613952D78 RES 6.34K U402 5102463J36 SRM2B256 VR692 4813830A75 MMBZ20VAL

R5052 0662057A73 RES 10K R5082 0662057A90 RES 51K U403 5102226J56 MC68HC11FL0 VR693 4813830A77 MMBZ33VAL

R5053 0662057A73 RES 10K R5083 0662057B08 RES 270K U404 5189233U21 FLASH 4 MEG VR694 4813830A75 MMBZ20VAL
AT49LV040-70VI
R5054 0662057A73 RES 10K R5084 0662057B47 RES 0 (CM360) VR695 4813830A77 MMBZ33VAL
U405 5113805A75 MC74HC595A
R5055 0662057A73 RES 10K R5085 NOT PLACED RES 1MEG VR696 4813830A75 MMBZ20VAL
U501 0104016J81 LM2941T
R5056 0662057A73 RES 10K R5089 NOT PLACED RES 1MEG VR697 4813830A75 MMBZ20VAL
4-20 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

Circuit Motorola Part


Description
Ref. No.
VR698 4813830A75 MMBZ20VAL

VR699 4813830A75 MMBZ20VAL


Y1 9186145B02 45B02

Y2 4866541A01 TSX-5

Y200 NOT PLACED 45J68

Y201 NOT PLACED 14R06

Y202 4880114R06 14R06


Commercial Series
CM Radios
UHF2 (438-470MHz) High Power
Service Information

Issue: December 2003


ii

Computer Software Copyrights


The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or
reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this manual may not be copied or reproduced in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license
under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-
free license to use that arises by operation of law in the sale of a product.
iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM160 Model Chart ................................................................................1-1


2.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-1


2.0 UHF (438-470MHz) Receiver ..............................................................................2-1
2.1 Receiver Front-End ........................................................................................2-1
2.2 Receiver Back End .........................................................................................2-2
3.0 UHF Transmitter Power Amplifier (438-470 MHz) ...............................................2-2
3.1 First Power Controller Stage ..........................................................................2-2
3.2 Power Controlled Driver Stage .......................................................................2-3
3.3 Final Stage .....................................................................................................2-3
3.4 Directional Coupler .........................................................................................2-3
3.5 Antenna Switch...............................................................................................2-3
3.6 Harmonic Filter ...............................................................................................2-4
3.7 Power Control.................................................................................................2-4
4.0 UHF (438-470MHz) Frequency Synthesizer........................................................2-4
4.1 Reference Oscillator .......................................................................................2-4
4.2 Fractional-N Synthesizer ................................................................................2-5
4.3 Voltage Controlled Oscillator (VCO)...............................................................2-6
4.4 Synthesizer Operation ....................................................................................2-7
5.0 Controller Theory of Operation ............................................................................2-8
5.1 Radio Power Distribution ................................................................................2-8
5.2 Protection Devices........................................................................................ 2-10
5.3 Automatic On/Off ..........................................................................................2-10
5.4 Microprocessor Clock Synthesiser ...............................................................2-11
5.5 Serial Peripheral Interface (SPI)...................................................................2-12
5.6 SBEP Serial Interface................................................................................... 2-12
5.7 General Purpose Input/Output......................................................................2-12
5.8 Normal Microprocessor Operation................................................................2-13
5.9 Static Random Access Memory (SRAM)......................................................2-14
6.0 Control Board Audio and Signalling Circuits ......................................................2-14
6.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14
7.0 Transmit Audio Circuits......................................................................................2-15
7.1 Microphone Input Path .................................................................................2-15
7.2 PTT Sensing and TX Audio Processing ....................................................... 2-16
iv

8.0 Transmit Signalling Circuits ............................................................................... 2-17


8.1 Sub-Audio Data (PL/DPL) ............................................................................ 2-17
8.2 High Speed Data .......................................................................................... 2-18
8.3 Dual Tone Multiple Frequency (DTMF) Data ............................................... 2-18
9.0 Receive Audio Circuits....................................................................................... 2-19
9.1 Squelch Detect ............................................................................................. 2-19
9.2 Audio Processing and Digital Volume Control.............................................. 2-20
9.3 Audio Amplification Speaker (+) Speaker (-) ................................................ 2-20
9.4 Handset Audio.............................................................................................. 2-21
9.5 Filtered Audio and Flat Audio ....................................................................... 2-21
10.0 Receive Signalling Circuits ................................................................................ 2-21
10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder .......................... 2-21
10.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)................................ 3-2


1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ................................ 3-3
2.0 Troubleshooting Flow Chart for 40W Transmitter (Sheet 1 of 3) ......................... 3-4
2.1 Troubleshooting Flow Chart for 40W Transmitter (Sheet 2 of 3).................... 3-5
2.2 Troubleshooting Flow Chart for 40W Transmitter (Sheet 3 of 3).................... 3-6
3.0 Troubleshooting Flow Chart for Synthesizer........................................................ 3-7
4.0 Troubleshooting Flow Chart for VCO................................................................... 3-8
5.0 Troubleshooting Flow Chart for DC Supply (1 of 2) ............................................. 3-9
5.1 Troubleshooting Flow Chart for DC Supply (2 of 2) ..................................... 3-10

Chapter 4 UHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards ....................................................... 4-1


1.1 UHF2 and Controller Circuits ......................................................................... 4-1
2.0 UHF2 25-40W PCB 8486577Z01 / Schematics................................................... 4-3
2.1 UHF2 PCB 8486577Z01 Parts List 40W ...................................................... 4-19
Chapter 1
MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM160 Model Chart

CM Series, UHF2, 438-470 MHz


Model Description
MDM50RPC9AA2 CM140 438-470 MHz, 40W, 8CH, BNC
MDM50RPF9AA2 CM160 438-470 MHz, 40W, 64CH, BNC

Item Description

X PMUE2008_ CM140 Super Tanapa UHF2, 40W, 8CH, BNC


X PMUE2011_ CM160 Super Tanapa UHF2, 40W, 64CH, BNC
X PMUE2033_ CM140 Tanapa UHF2, 40W, 8CH, BNC
X PMUE2035_ CM160 Tanapa UHF2, 40W, 64CH, BNC
X FCN6288_ Control Head
X FCN5523_ Control Head
X PMUE2033_S CM140 UHF2 U/C BNC Service Board
X PMUE2035_S CM160 UHF2 U/C BNC Service Board
X X RMN5018 Mag One Microphone
X X 6866546D02_ RTTE Leaflet
X X 6866537D37_ Safety Leaflet
X X GLN7324_ Low Profile Trunnion
x = Indicates one of each is required.
1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications


Data is specified for +25°C unless otherwise stated.

General
Specification UHF2

Frequency Range: 438-470 MHz


Frequency Stability ±2.5 PPM
(-30°C to +60°C, 25°C Ref.)

Channel Capacity: CM140 - 8


CM160 - 64

Channel Spacing: 12.5/25 kHz

Power Supply: 13.6 Vdc (10.88 Vdc - 16.32 Vdc) negative Vehicle
ground

118mm X 169.5mm X 44mm


Dimensions (L x W x H) (4.65” X 6.67” X 1.73”)

Weight 1.01 kg (2.22 lbs)

FCC Description ABZ99FT4048

Operating Temperature -30 to 60° C (Display only -20°C to 60°C)

Storage Temperature -40 to 85° C

Thermal Shock -40 to 80° C

High Humidity 95% RH @ 50° C for 8 hrs

ESD 15KV air discharge

Packing Test Impact Test


Technical Specifications 1-3

Transmitter
Specification UHF2

Power Output 25-40W

Conducted/Radiated -36 dBm < 1 GHz


Emissions: -30 dBm > 1 GHz

Audio Response: (from 6 dB/


oct. Pre-Emphasis, 300 to TIA603 and CEPT
3000Hz)

Tx Audio Distortion < 3%

Modulation Limiting: ±2.5 kHz @ 12.5 kHz


±4.0 kHz @ 20 kHz
±5.0 kHz @ 25 kHz

FM Hum and Noise: -35 [email protected] kHz


-40 dB@25 kHz

Receiver
Specification UHF2

Sensitivity (12 dB SINAD): 0.35 µV @ 12.5 kHz


0.3 µV @ 25 kHz

Intermodulation: 60 [email protected] kHz


70 dB@25 kHz

Adjacent Channel Selectivity: 60 dB @ 12.5 kHz


70 dB @ 25 kHz

Spurious Response 70 dB

Rated Audio Power 4 W (typ.) Internal


7.5 W @ 5 % External

Audio Distortion <5%

Hum and Noise: -35 dB @ 12.5 kHz


-40 dB @ 25 kHz

Audio Response TIA603 and CEPT

Conducted Spurious Emission -57 dBm <1 Ghz


per FCC Part 15: -47 dBm >1 Ghz
Specifications subject to change without notice. All electrical specifications and methods
refer to EIA/TIA 603 standards.
1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS

THIS PAGE INTENTIONALLY LEFT BLANK


Chapter 2
THEORY OF OPERATION

1.0 Introduction
This Chapter provides a detailed theory of operation for the UHF circuits in the radio. Details of the
theory of operation and trouble shooting for the the associated Controller circuits are included in this
Section of the manual.

2.0 UHF (438-470MHz) Receiver

2.1 Receiver Front-End

The received signal is applied to the radio’s antenna input connector and routed through the
harmonic filter and antenna switch. The insertion loss of the harmonic filter/antenna switch is less
than 1 dB. The signal is routed to the first filter (3-pole), which has an insertion loss of 2 dB typically.
The output of the filter is matched to the base of the LNA (Q303) that provides a 16 dB gain and a
noise figure of better than 2 dB. Current source Q301 is used to maintain the collector current of
Q303. Diode CR301 protects Q303 by clamping excessive input signals. Q303 output is applied to
the second filter (4-pole) which has an insertion loss of 1.5 dB. In Distance mode, Q304 turns on and
causes D305 to conduct, thus bypassing C322 and R337. In Local mode, the signal is routed
through C322 and R337, thus inserting 7 dB attenuation. Since the attenuator is located after the RF
amplifier, the receiver sensitivity is reduced only by 6 dB, while the overall third order input intercept
is raised.

The first mixer is a passive, double-balanced type, consisting of T300, T301 and U302. This mixer
provides all of the necessary rejection of the half-IF spurious response. Low-side injection at +10
dBm is delivered to the first mixer. The mixer output is then connected to a duplex network which
matches its output to the XTAL filter input (FL300) at the IF frequency of 44.85 MHz. The duplex
network terminates into a 50 ohm resistor (R340) at all other frequencies.
Antenna 12.5kHzFilter 12.5kHzFilter

Front Filter LNA Second Filter Mixer 4- Pole IF Amp


Xtal Filter 25kHzFilter 25kHzFilter

First LO
IFIC

Phase Shift
2nd LO Xtal Osc Element

Controller

Figure 2-1 UHF Receiver Block Diagram


2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds
the IF IC at pin 1. The first IF signal at 44.85 MHz mixes with the second local oscillator (LO) at
44.395 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y301.
The second IF signal is amplified and filtered by two external ceramic filters (FL303/FL302 for
12.5KHz channel spacing and FL304/FL301 for 25KHz channel spacing). The IF IC demodulates
the signal by means of a quadrature detector and feeds the detected audio (via pin 7) to the audio
processing circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 UHF Transmitter Power Amplifier (438-470 MHz)


The radio’s 40W PA is a three-stage amplifier used to amplify the output from the VCOBIC to the
radio transmit level. All three stages utilize LDMOS technology. The gain of the first stage (U101) is
adjustable and controlled by pin 7 of U103-2 via U103-3. It is followed by an LDMOS stage Q105
and LDMOS final stage Q100.

Antenna
From VCO Pin Diode
Antenna Harmonic
Switch Filter RF Jack
Controlled PA PA-Final Coupler
Stage Driver Stage

Bias Forward
A S FI C _C M P

PA
SPI BUS PWR
SET

L oo p
C ont r ol le r Temperature
U 103 - 2 Sense

Figure 2-2 UHF Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted. Q100 is screwed down to the chassis to
ensure good thermal contact. This scheme also ensures sufficient thermal contact between driver
and chassis.

3.1 First Power Controller Stage

The first stage (U101) is a 24dB gain integrated circuit containing two LDMOS FET amplifier stages.
It amplifies the RF signal from the VCO (TX_INJ). The output power of stage U101 is controlled by a
DC voltage applied to pin 1 from the op-amp U103-3, pin 8. The control voltage simultaneously
varies the bias of two FET stages within U101. This biasing point determines the overall gain of
U101 and therefore its output drive level to Q105, which in turn controls the output power of the
UHF Transmitter Power Amplifier (438-470 MHz) 2-3

PA.Op-amp U103-3 monitors the drain current of U101 via resistor R122 and adjusts the bias
voltage of U101.
In receive mode, the DC voltage from RX_EN line turns on Q101, which in turn switches off the
biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of 12dB. This device requires a
positive gate bias and a quiescent current flow for proper operation.The voltage of the
PA_CURRENT is set in transmit mode by ASFIC (U504 pin 5) and fed to the gate of Q105 via
resistive network R186, R187. This bias voltage is tuned in the factory. If the transistor is replaced,
the bias voltage must be tuned using Global Tuner. Care must be taken so that the transistor is not
tuned exceeding the allowed bias voltage. This device directly drains current from B+ via L122.

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a
positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS
is set in transmit mode by ASFIC (U504 pin 4) and fed to the gate of Q100 via the resistive network
R134, R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage
must be tuned using the Global Tuner. Care must be taken not to damage the device by exceeding
the maximum allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC
supply voltage input, B+, via L117, L115, L124 and L125.

A matching network consisting of C1005, C1017, C1004, C1009, C1008, C1007, C1274, C1279,
C1275, C1276, C1277, C1278, C1021, C1280, C1013, L126, L127 and two striplines, transforms
the impedance to 50 ohms and feeds the directional coupler.

3.4 Directional Coupler

The directional Coupler is a microstrip printed circuit, which couples a small amount of the forward
power of the RF power from Q100. Coupled power is rectified by diode D105 to produce a
proportional DC voltage; and the resulting DC voltage is routed to the power control section to
ensure that the forward power out of the radio is held to a constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). The basic
operation is to have both PIN diodes (D103, D104) turned on during key-up by forward biasing
them. This is achieved by pulling down the voltage at the cathode end of D104 to around 12.4V
(0.7V drop across each diode). The current through the diodes needs to be set around 100 mA to
fully open the transmit path through resistor R108. Q106 is a current source controlled by Q103
which is turned on in Tx mode by TX_EN. VR102 ensures that the voltage at resistor R107 never
exceeds 5.6V.
2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L111, L113 and L128 along with capacitors C1011, C1023, C1020, C1016, C1025 and
C1026 form a low-pass filter to attenuate harmonic energy coming from the transmitter. Resistor
R150 along with L130 drains any electrostatic charges that might otherwise build up on the antenna.
The harmonic filter also prevents high level RF signals above the receiver passband from reaching
the receiver circuits to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler
samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by
diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error
output current is then routed to an integrator, and converted into the control voltage. This voltage
controls the bias of the pre-driver (U101) stage. The output power level is set by PWR_SET at
ASFIC (U504 pin 6) which acts as the reference for forward power control loop.
The reflected coupled power is rectified by diode D107,The resulting DC voltage is amplified by an
operational amplifier U100 and routed to the summing junction. This detector protects the final stage
Q100 from reflected power by increasing the error current. The temperature sensor protects the
final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the
final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103
and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage
below 5.6V and eliminates the DC current from the 9.3 regulator U501.
One local loop for the Pre Driver (U101) is used in order to stabilize the current for each stage.
In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by
applying ground to the Pre Driver U101.

4.0 UHF (438-470MHz) Frequency Synthesizer


The synthesizer consists of a reference oscillator (Y201), low voltage Fractional-N (LVFRAC-N)
synthesizer (U200), and a voltage controlled oscillator (VCO) (U201).

4.1 Reference Oscillator


The reference oscillator is a crystal (Y201) controlled Colpitts oscillator and has a frequency of
16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the
oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D)
converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the
voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently,
the output of the crystal Y201 is applied to U200 pin 23.

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which
matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on
frequency. The crystal vendor characterizes the crystal over a specified temperature range and
codes this information into a bar code that is printed on the crystal package. In production, this
crystal code is read via a 2-dimensional bar code reader and the parameters are saved.

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C.
The temperature compensation scheme is implemented by an algorithm that uses five crystal
UHF (438-470MHz) Frequency Synthesizer 2-5

parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy
of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200)
at the power up of the radio.

TCXO Y200, along with its corresponding circuitry R204, R205, R210, and C2053, are not placed as
the temperature compensated crystal proved to be reliable.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic,
phase detector, charge pump, A/D converter for low frequency digital modulation, balanced
attenuator used to balance the high and low frequency analog modulation, 13V positive voltage
multiplier, serial interface for control, and a super filter for the regulated 5 volts.

7 LOCK 4
LOCK (U403 PIN 56)
DATA (U403 PIN 100) DATA
8 FREFOUT 19
CLK FREF (U504 PIN 34)
CLOCK (U403 PIN 1)
6, 22, 33, 44
9 GND
CSX (U403 PIN 2) CEX
STEERING
10 LINE
MOD IN (U501 PIN 40) MODIN IOUT 43 LOOP
13, 30 IADAPT 45
VCC, DC5V FILTER
+5V (U503 PIN 1)
5, 20, 34, 36 41
+5V (U503 PIN 1) VDD, DC5V MODOUT
23 3 VCO Bias LO RF INJECTION
XTAL1 AUX4
U200
REFERENCE AUX2 1 (NU)
OSCILLATOR 24 LOW VOLTAGE
XTAL2 2 TRB
FRACTIONAL-N AUX3 VOLTAGE
25 WARP SYNTHESIZER
SFOUT 28 FILTERED 5V CONTROLLED
32 PREIN OSCILLATOR

47 BIAS1
VCP 40
VMULT2 VMULT1 AUX1 BIAS2 TX RF INJECTION
VOLTAGE 39 (1ST STAGE OF PA)
MULTIPLIER 14 15 48
BWSELECT To IF
Section

PRESCALER IN

Figure 2-3 UHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U200, pin 30) supplies an output voltage of 4.5Vdc
(VSF) at U200, pin 28. This supplies 4.5 V to the VCO Buffer IC U201.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP
(U200, pin 47) while using a low voltage 3.3Vdc supply, a 13V positive voltage multiplier is used
(D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin
19.
2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U201), the TX and
RX tank circuits, the external RX buffer stages, and the modulation circuitry.

AUX3 (U200 Pin 2)

U200 Pin 32
TRB IN Prescaler Out
Pin 20 Pin 19 Pin 12

Rx-SW Pin7
TX/RX/BS
Tx-SW Pin13 Switching Network

LO RF INJECTION
Presc
(U200 Pin 28) Vcc-Superfilter
U201 Q200 Low Pass
Pin3 Buffers Filter
VCOBIC
Steer Line Collector/RF in
Voltage Pin4
(VCTRL) RX
RX Pin8
Rx
RX VCO Pin5 Active Bias
RX Tank Circuit (U200 Pin28)
Pin14 VCC Buffers
Pin6
TX Tx
Pin16 Active Bias TX TX RF Injection
TX Tank TX VCO Pin10
Circuit
Pin15 Attenuator
Vsens
Circuit
Pin18 Pin2 Pin1 Pins 9,11,17
Rx-I adjust Tx-I adjust
Vcc-Logic

(U200 Pin 28)

Figure 2-4 UHF VCO Block Diagram

The VCOBIC together with the LVFRAC-N (U200) generate the required frequencies in both
transmit and receive modes. The TRB line (U201, pin 19) determines which VCO and buffer is
enabled (high being TX output at pin 10, low being RX output at pin 8). A sample of the signal from
the enabled output is routed from U201, pin 12 (PRESC_OUT), via a low pass filter to U200, pin 32
(PREIN).

A steering line voltage between 3.0V and 10.0V at varactor D204 tunes the TX VCO through the
frequency range of 438-470MHz, and at D203 tunes the RX VCO through the frequency range of
393.15-425.15MHz.

The external RX amplifier is used to increase the output from U201, pin 8 from 3-4 dBm to the
required 10dBm for proper mixer operation. In TX mode, the modulation signal from the LVFRAC-N
(U200, pin 41) is applied to the VCO by way of the modulation circuit D205, R212, R211, C2073.
UHF (438-470MHz) Frequency Synthesizer 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge
pump circuits, loop filter circuit, and DC supply. The output signal (PRESC_OUT) of the VCOBIC
(U201, pin 12) is fed to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics
and provides a correct input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios.
The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs
via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider
is connected to the phase detector, which compares the loop divider’s output signal with the
reference signal. The reference signal is generated by dividing down the signal of the reference
oscillator (Y201).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The
charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217,
R234, C2074, C2078, C2028, and L205) transforms this current into a voltage that is applied the
varactor diodes D203 and D204 for RX and TX respectively. The output frequency is determined by
this control voltage. The current can be set to a value fixed in the LVFRAC-N or to a value
determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2 (U200, pin 39). The
currents are set by the value of R200 or R206 respectively. The selection of the three different bias
sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200,
pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency
path) and the balance attenuator (high frequency path). The A/D converter converts the low
frequency analog modulating signal into a digital code which is applied to the loop divider, thereby
causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation
sensitivity to high frequency modulating signals. The output of the balance attenuator is presented
at the MODOUT port of the LVFRAC-N (U200,pin 41) and connected to the VCO modulation
varactor D205.
2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation


This section provides a detailed theory of operation for the radio and its components. The main
radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A
control head is connected by an extension cable. The control head contains LED indicators, a
microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a
connector on the rear of the radio. The accessory cable enables you to connect accessories to the
radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

External
To Synthesizer Microphone
Mod
Out Internal Handset
16.8 MHz Microphone
Reference Clock Audio/Signaling
from Synthesizer Architecture
External

.
Speaker
Disc Audio Audio
ASFIC_CMP
PA
Internal
Speaker
SPI µP Clock
To RF Section
SCI to
Accessory &
Digital Control Head
Architecture RAM Connector

EEPROM HC11FL0
3.3V
Regulator
FLASH

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

• U514 P-cH FET - Batt + (Ext_SWB+)


• U501 LM2941T - 9.3V
• U503 LP2951CM - 5V
• U508 MC 33269DTRK - 3.3V
• U510 LP2986ILDX - 3.3V Digital
Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:
• Electronic on/off control
• RF power amplifier
• 12 volts P-cH FET -U514
• 9.3 volt regulator
• Audio PA

Ignition B+ Control Head


RF_PA, 8.5A
Audio_PA Mic Connector
Auto Ferrite Bit
On/Off Mic Bias Keypad
Switch Filt_B+ 9V, 5mA
Control Antenna Switch
Power Control

Status LEDs 7_Seg

FET 500mA Acces Conn Bed


7_Seg
P-CH Audio PA_Soutdown to
DOT
Power Loop Op_Amp 7-Seg
SW_Filt_B+
On/Off 9.3V 3.2V
Control Back Shift 72mA
65mA
light Reg
10.9-16.3V
0.9A
U501 0.85A
Reset
9.3V Regulator
9.3V 9.3V 9.3V
On/Off
45mA 75mA 162mA
Control
U503 U508 U510
5V RF Regulator 3.3V RF Reg 3.3V D Reg

500mA 45mA 50mA 25mA 90mA


micro P
Rx_Amp LVFRAC_N ASFIC_CMP
RAM
PA_Pre-driver IF_Amp IFIC
Flash
PA Driver RX Cct
EEPROM

Figure 2-6 DC Power Distribution Block Diagram


Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry
and power control circuitry. Input and output capacitors are used to reduce high frequency noise.
Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is
electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the
regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the
regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and
provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts
if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper
operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output
capacitors are used to reduce the high frequency noise and provide proper operation during battery
transients.
2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to
reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for GM3689 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and
VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be
disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents
radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio,
C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.
VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following three ways:

• On/Off switch. (No Ignition Mode)


• Ignition and On/Off switch (Ignition Mode)
• Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will
cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is
ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505
into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501
9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on,
When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn
off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This
will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition
voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501,
R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037
and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to
0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and
turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505
in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition,
Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn
itself by changing GCB2 to ‘0’ after de registration if necessary.
Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY
_ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of
Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501
pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls
the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V),
thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory
connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is
connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the
resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit
found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground
within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to
the µP that the emergency switch is operational. An engaged emergency switch pulls line
EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency
input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the
ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the
synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the
ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference
input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a
programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to
32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square
wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts
operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually
7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various
times depending on the software features that are executing. In addition, the clock frequency of the
synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source
interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter
of the clock output. If the synthesizer cannot generate the required clock frequency it will switch
back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz
reference clock it (and the voltage regulators) should be checked first when debugging the system.
2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT
DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1)
and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a
synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA
or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT
DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA
is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a
device to a µP.

There are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22)), and EEPROM (U400). In the RF
sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The chip select line CSX from
U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each of these IC’s check the
SPI data and when the sent address information matches the IC’s address, the following data is
processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and
then sends the proper data and clock signals. The amount of data sent to the various IC’s are
different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent
the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming
Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal
RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the
accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the
radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97.
Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector
P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output
and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of
the radio model define the function of each port.

• PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this
port via pin 72 and Q412.
• PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is
controlled by the µP (U403 pin 55)
• PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73
and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.
• DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses
an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read
through µP pins 74, 76, 77; using Q409, Q410, Q411
Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In
expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation
the µP uses only its internal memory. In normal operation of the radio the µP is operating in
expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3
external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there
are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer
specific, referred to as the codeplug. This information consists of items such as: 1) what band the
radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary
calculations required by the software during execution. All of the data stored in both of these
locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data
lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin
30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4)
to select whether to read or to write. The external EEPROM (U400-pin1).

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic
levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels
should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and
fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be
toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe
individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57)
and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or
address line becomes open or shorted to an adjacent line, a common symptom is that the RESET
line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you
may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted
lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic
“1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines
to determine the desired operating mode. While the Central Processing Unit (CPU) is running,
MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new
instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as
PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert
that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.
2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very
frequently, and which are generated and stored by the software during its normal operation. The
information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS
signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the
external RAM as opposed to the internal RAM which is the 3 Kilobytes of RAM which is part of the
68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the
calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation


2. RX/TX signaling, PL/DPL/HST/MDC
3. Squelch detection
4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving
19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or
signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also
has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:
• GCBO - BW Select
• GCBI - switches the audio PA On/Off
• GCB2 - DC Power On switches the voltage regulator (and the radio) on and off
• GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path
• GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the
accessory connector.
• GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path
Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

J2 24kOhms

44 36
U509 TX SND TX RTN

15
MIC MUX
MIC
CONTROL HEAD INT
46 FILTERS AND
CONNECTOR
PREEMPHASIS
35
P1 GCB3 ASFIC_CMP
MIC
IN U504 LIMITER
MIC
2 48 EXT
HS SUMMER
EXT MIC U509
5 42 SPLATTER
FLAT TX MUX
AUX FILTER
AUDIO
TX VCO MOD IN
ACCESSORY TO
LS SUMMER ATN 40
CONNECTOR RF
38 SECTION
GCB5 (SYNTHESIZER)
ATTENUATOR
FLAT TX
AUDIO MUTE

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and
external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from
accessory connector P1-5). The microphones used for the radio require a DC biasing voltage
provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and
U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to
the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between
two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates
2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and
sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via
U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF
creates a159Hz pole with U504- 46 int mic impedance of 16Kohm).
2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed
to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider
R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’.
The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via
C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of
16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010
supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias
supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of
deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via
line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070
divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and
C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and
determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately
14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin
42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be
disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the
VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow
the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone
audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and
selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then
external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412
circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External
Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-
3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to
prevent the transmitter from over deviating. The limited mic audio is then routed through a summer,
which is used to add in signaling data, and then to a splatter filter to eliminate high frequency
spectral components that could be generated by the limiter. The audio is then routed to an
attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The
TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the
RF section.
Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

HS
SUMMER

44 19 HIGH SPEED 5-3-2 STATE


CLOCK IN ENCODER SPLATTER
(HSIO) FILTER
MICRO 82 DTMF
CONTROLLER ENCODER
SPI
BUS
U403 ASFIC_CMP U504
85

80 18 LOW SPEED PL LS
CLOCK IN ENCODER SUMMER
(LSIO)
40 TO RF
ATTENUATOR SECTION
MOD IN
(SYNTHESIZER)

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

• Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or
signaling,
• DTMF data for telephone communication in trunked and conventional systems, and
• Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which
signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are
used for conventional operation and connect tones for trunked voice channel operation. The
trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional
system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these
waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio
receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The
process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-
speed data deviation and select the PL or DPL filters. The µP then generates a square wave which
strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate.
For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine
wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice
or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to
the RF board as previously described for transmit audio. A trunking connect tone would be
generated in the same manner as a PL tone.
2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words
(ISWs) used in a trunking system for high speed communication between the central controller and
the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and
gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to
change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-
limiter summer block and then the splatter filter. From that point it is routed through the modulation
attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same
way as trunking ISW. However, in some cases these signals may also pass through a data pre-
emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a
combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data
signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type
of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high
group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-
19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones
greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via
SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the
high group tone being approximately 2 dB greater than that of the low group tone) and then pre-
emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows
the same path as was described for high-speed data.
Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

ACCESSORY
CONNECTOR

11
FLT RX AUDIO

P1
1
AUDIO 4 SPKR + 16
PA EXTERNAL
SPKR - 1
U502 SPEAKER
9 6

INT INT
SPKR+ SPKR-

CONTROL HEAD
CONNECTOR
19
U509 MUTE INTERNAL
20
SPEAKER
J2
18 HANDSET
AUDIO
U505

37 10 39 41 14
GCB4 U IO URX OUT AUDIO GCB1

43 AUX RX VOLUME
ATTEN. ASFIC_CMP
U504
FILTER AND
DEEMPHASIS

DISC
FROM
AUDIO 2 DISC PL FILTER LS IO 18
RF
LIMITER
SECTION
(IF IC)
LIMITER, RECTIFIER SQUELCH
FILTER, COMPARATOR CIRCUIT

CH ACT SQ DET
16 17
84 83

MICRO
80
CONTROLLER

U403 85

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal
(DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of
the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of
view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs
based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then
sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to
produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”)
when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In
this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.
2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC
coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio
and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth
being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to
strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-
emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects
of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level
is set depending on the value of the volume control. Finally the filtered audio signal passes through
an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output
(U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum /
maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated
from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP
from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first
passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass
filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO
(U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible
signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it
is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking
capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the
differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the
transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The
voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off.
This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+
(U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either
of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK-
are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins
19 and 20).
Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level
than that provided by U502. For these devices HANDSET AUDIO is available at control head
connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505
pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18.
From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone
through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034
through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port
GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the
unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021
determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine
the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking
capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the
accessory.

10.0 Receive Signalling Circuits

DATA FILTER HSIO 19 82


LIMITER MICRO
AND DEEMPHASIS
44 CONTROLLER
2 DISC
DET AUDIO ASFIC_CMP
DISCRIMINATOR AUDIO U403
U504
FROM RF SECTION
LSIO 18 80
(IF IC) FILTER LIMITER
85

PLEAP PLCAP2
8 25

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP
at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it
is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19,
where it connects to the µP U403 pin 80.
2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it
connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch
configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028,
and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS
data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good
key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures),
it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the
audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways:
internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained
within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency,
and at what volume level to generate the tone. (It does not have to be related to the voice volume
setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is
accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19.
Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis
block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume
attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-
pin 41 and is routed to the audio PA like receive audio.
Chapter 3
TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in
determining the problem areas. They are not a substitute for knowledge of circuit operation and
astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions
in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is
good practice to verify supplies and grounds to the affected IC and to trace continuity to the
malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is
not available at a destination, continuity from the source IC should be checked before replacing the
source IC.
3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)


START

Problem in 12 KHz and


25 KHz channel spacing

No 9V on Yes 3V
Check Go to No
Go to R310 (LNA) to U301
RX_EN DC Section
DC Section OK Okay ?
?
Yes

Check D301-304
No RX_EN
Yes Check Replace IF Filters( FL304, FL301)
Check Q306, Q300
LOC_DIST If problem in 25 KHz spacing
and U403 ON ?

No Yes Check
Check Q304, D305 LOC_DIST
and U403 TPI
ON?

No LO Yes Check 5V
Go to SYN on R337 )
POWER
Section
OK ?

No 5V Yes Check 3V
Go to on R339
(IF AMP)
DC Section
OK ?

Go
to A
Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)


From
A

Check visually
Go to No 3V Yes all receiver
DC Section (IFIC -Vcc) components
OK ? installation ?

Inject - 40dBm (CW)


Check No Yes to RF connector
the component Installation Check Power on
OK ? C335

RF Check Power on
Antenna to Mixer No Yes
Power C337
circuitry problem > -28 dBM?

Replace RF
Yes Check Y301
Replace Q305, Q300, U302 No Power 44.395 MHz
Q303, Q301 Check passive > -28 dBM?
Check passive components
components

No Y301 Yes Replace Q302, Y300


Replace Y301 OK? Check D301 - 304

No 3V to Yes
Go to DC Section U301 Replace U300
OK?
3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 40W Transmitter (Sheet 1 of 3)

START

No or too low power when keyed

Check components between


>4A Current >500mA & <4A
Q100 and RF output,
increase when
Antenna Switch D104,
keyed?
D103, VR102 and Q106

<500mA

Control
Check PA Yes Voltage at
Stages TP150
>4Vdc?

No Short U100
Pin 3 to
Check 9.3V ground
No
Regulator Voltage U103
U501 pin 5 =
4.7V?

Yes Check PA Yes Voltage at


Stages TP150 rises?
Check power settings, tuning
& components between U103
No U103 Pin 3
Pin 3 and ASFIC Pin 6 before <1.6Vdc No
replacing ASFIC
Check Forward
Power Sense
Yes
Circuit

Check Yes U100 Pin 3


U103 >1.8Vdc

No
Check forward
Power Sense
Circuit
Troubleshooting Flow Chart for 40W Transmitter (Sheet 1 of 3) 3-5

2.1 Troubleshooting Flow Chart for 40W Transmitter (Sheet 2 of 3)

Check PA
Stages

No or too low power when keyed

DC
Voltage No
at Q101 & Q102 Check U510
Check Q102, base=0?
Q101, R122, R165

No Yes

DC DC
Voltage at <2V Voltage >5V Check resistive network at
U103 Pin at U103 Pin 9 and 10 of U103
10=8.9V Pin 8 before replacing U101

Yes 2 to 5V
Check U103 and Resistive Measure DC Voltage at Pin 2 & 3 of U5401
Network at Pin 10 of U103
before replacing U101

Pin 2
Voltage No
0.62 x Voltage Replace U5410
at Pin 1

Yes
Check bias tuning Pin 3
before replacing Voltage No
U504 0.51 x Voltage Replace U5410
at Pin 1
No
ASFIC
U504 0V Yes
Pin 5 2-3V
DC
Voltage at Supply Voltage
PA_CURRENT Replace Q105
Yes
line?
Check components be-
tween ASFIC and Q105
2-3V
before replacing Q105
Check Final PA Stages
3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 40W Transmitter (Sheet 3 of 3)

Check Final PA Stage

Check components
0V PA_Bias Supply Voltage
between ASFIC & Replace Q100
Q100 before re- Voltage at
placing Q100 R134

Yes 1-4V
RF Voltage
after C1044
>100mV? RF Voltage No
Check FGU (U5301)
after C1044
>100mV?
No

Check Bias Tuning Yes


before replacing
ASFIC U504
Voltage No Check components
across R122 between C1044 &
>2V? C1117

Yes

No Check components
RF Voltage between C117 &
Q105 gate Q105
>1V?

Yes

No Check components
RF Voltage
between Q105 &
Q100 gate
Q100
>7V?

Yes
Check components
between Q100 &
antenna connector
Troubleshooting Flow Chart for Synthesizer 3-7

3.0 Troubleshooting Flow Chart for Synthesizer

Start
3.3V NO
at U200 Check 3V
pins 5, 20, 34 Regulator
& 36 U503

Visual
NO
Correct check of the YES
Problem Board
Check D200, D201, OK?
C2026, C2025, &
C2027
YES

YES Is Is
Is 16.8MHz NO 16.8MHz
5V NO Replace
U200 Pin 47 Signal at U200 signal at
at pin 6 of at = 14.6VDC U200 Pin U200
+5V Pin 19 YES
D200 ? 23?
at U200 ?
NO YES
NO Pin’s
YES YES NO
13 & 30
?
Check Check R201 Check
R228 Check 5V Y201 and associated
Regulator Parts
U503

Is Are
U201 Pin 19 Are
NO signals NO
<40 mVDC in RX & Waveforms NO
at Pin’s 14 &15
>4.5 VDC in TX? at Pins 14 & 15
of U200
(at VCO section) triangular
?
? ?
YES
Is YES
U200 YES Do
YES Pins 7,8 & 9
Pin 2 >4.5 VDC in NO
Tx & <40 mVDC of U200 toggle
in Rx when channel is
? changed?

Is Check programming
NO YES
there a short lines between
Replace U200 NO between Pin 47 and U403 and U200
Pins 14 & 15 of Pins 7,8 & 9
U200
?
Is
NO information
YES from uP U403
correct
?
Remove
Check uP U403
Shorts
Troubleshooting
Is Chart YES
RF level at NO If C2052, R208,C2067,
U200 Pin 32 C2068, L210 are OK, then
-12 < x <-25 see VCO Replace U200
dBm troubleshooting chart
?

YES

Replace U200
3-8 TROUBLESHOOTING CHARTS

4.0 Troubleshooting Flow Chart for VCO

Low or no RF Signal Low or no RF Signal


RX VCO at TP1 at input to PA TX VCO

Visual check NO Visual check


NO Correct
of board Problem of board
OK? OK?

YES
YES

4.5V DC NO Make sure Synthesizer is 4.5V DC


NO
working correctly and runner
at U201 Pin 14 & 18 between U200 Pin 28 and at U201 Pin 14 & 18
OK ? U201 Pin 14 & 18 is OK OK ?

YES YES

370mV DC at NO Check runner NO 4.5V DC at


U201 Pin 19 between U200 Pin 2
U201 Pin 19
OK? and U201 Pin 19
OK?
YES YES

If all parts
NO Are U201 Pins NO associated
Is RF available Replace U201
15 at 1.0V with the pins
at base of Q200 10 at 3.9V are OK,
16 at 1.8V replace U201

YES YES

Are Q200
NO If all parts associated NO If parts between
Base at 2.9V Is RF available
Collector at 6.6V with the pins are OK, R109 & U201 Pin10
replace Q200 at C2060 are OK, replace U201
Emitter at 2.2V

YES
YES

If all parts from collector Check parts to pre-driver


of Q200 to TP1 are
OK, replace Q200

NO
Power OK but Audio =180mVRMS
Replace R212
no modulation at “-” Side of
D205

YES

4.5VDC NO
at D205 Replace R211

YES

If R211 and R12 are OK,


then replace D205
Troubleshooting Flow Chart for DC Supply (1 of 2) 3-9

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)


Since the failure of a critical voltage supply might cause the radio to automatically power down,
supply voltages should first be probed with a multimeter. If all the board voltages are absent, then
the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is
still absent, then another voltage should be tested using the oscilloscope. If that voltage is present,
then the original voltage supply in question is defective and requires investigation of associated
circuitry.

5V

Check VDC on
C5006

Go to 3V Yes No Check Voltage on


V=5V
? C5042

Replace U503 Yes No


9v<V<9.8v Go to Start
?

3V

Check VDC on
C5008

Go to D3_3V Yes No Check Voltage on


V=3.3V
? C5043

Replace U508 Yes No


9v<V<9.8v Go to Start
?
3-10 TROUBLESHOOTING CHARTS

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

D3_3V

Check VDC on
C5007

Go to Digital Section Yes No Check Voltage on


V=3.3V
? C5041

Replace U510 Yes No


9v<V<9.8v Go to Start
?
Chapter 4
UHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards


1.1 UHF2 and Controller Circuits

The UHF circuits are contained on the printed circuit board (PCB) which also contains the Controller
circuits. This Chapter shows the schematics for both the UHF circuits and the Controller circuits. The
PCB component layouts and the Parts Lists in this Chapter show both the Controller and UHF circuit
components. The UHF and Controller schematics and the related PCB and parts list are shown in
the tables below.

Table 4-1 UHF2 25-40W Diagrams and Parts Lists


PCB :
8486577Z01 Main Board Top Side Page4-4
8486577Z01 Main Board Bottom Side Page4-5
SCHEMATICS
Main Circuit Page4-6/Page 4-7
Transmitter Page 4-8/Page 4-9
Synthesiser and VCO Page 4-10/Page 4-11
Receiver Front and Back End Page 4-12/Page 4-13
DC and Audio Ccts Page 4-14/Page 4-15
Microprocessor and Controller Ccts Page 4-16/Page 4-17
Power Control Cct Page 4-18
Parts List
8486577Z01 Page 4-19
Controller version is T1
4-2 UHF2 PCB/ SCHEMATICS/ PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK


UHF2 25-40W PCB 8486577Z01 / Schematics 4-3

2.0 UHF2 25-40W PCB 8486577Z01 / Schematics

VREV_BUFFER_IN VREV_BUFFER_IN
TX_INJ TX_INJ

FILT_SW_B+ FILT_SW_B+

RX RX

9V 9V

PA_BIAS PA_BIAS

MAIN COMPARTMENT
COMP_B+ COMP_B+

DET_VFWD DET_VFWD

PWR_SET PWR_SET

INTEGRATOR INTEGRATOR

RX_EN RX_EN

TX_EN TX_EN PA_CURRENT


PA_CURRENT

UHF 2 Interconnection between Main Board and


Power Amplifier Compartment
4-4

4 3

M1
FL304

C1026

C1006
C1010
C1016
L111

FL301
2
R317

R315
R307

D103

R306
4 3
J11

L128
FL303

L130

L114

FL302
C1108
2 C1025
R308 D303 R324 R305 R316 D301 M108
C1011 C1020

R318
D304 R302 R319 D302
C314 M5

L113

C1023
C316 C317 R314

UHF 2 (438-470MHz) 25-40W 8486577Z01


R327

R325
D104

2
C319

3
2
Q302
R335

C318
C311 C310

C320
M109

R303 C361
20 11

Y301
U300

U516
Y300

4
1

M105
10 2
M4

R328 C302
C359 C308

L315 C306
R311
R320

R309
C309
R329
R313
C315

L303
C301

C360 R323
R321
R332 C322

2
C371 C307

R312

C337
5

Q305
C365 6 4
C1013

CR300 FL300 C1280


2 R322 L305
2 3

C364
R339 C369
R304
C303

C362
R333

C336
C1278 C1007

C304 C305
R337 R5096

1
C312
C1021

C313

U301
4
8 5
C1277
C1008

R5095
L126

L127

R146 C5114 R5092


C5115

C2069
L211
C2056 C5068
R5097

2 C5016 C5113 R5093

R144
C1276 C1009
C2064 D203

L214
4 R5098

R232
C5006

C2057
1
R221 C2061 U500
C1279
C1017

L206
L203

SH202
5 8
D205 L204 4
C1004

C1275

1 C5117

C2073
R5011

C2012 C2030
C2063 U503 C1274 C1005

R211
R5094 C5118

R212

L215
5 8 C5116
R5100

L207
R5099
R222 R233 2
M103

C2062
8 7 6 5
D204 C5064

L213
C2059 C2058

C2066
C5042 Q100
L103
RT100

C5043

1
C2028 1 2 3 4
L205 C2068 C1124 C1052
M106

C5066 C1256 C1270 C1268


C2067 C1082 C1253

C2074
C1267

R224
R206

R217
R200

R234
C1269

C2078
1

L210 R208
R195

C2052
C1251

C1254

1
37
C1156

M104
R194

C2013
C1252

SH200
C1151

C1255 C1014

C2036
C2002

U200
C1037

U508 2
R5010

L122
C1012

13
25

C2001 C1281
R193
R202 D201 C1064
M110
2

C5008
C2014
R151
R148
C1258

C2025
1

R226
R225
3
4

Q104

M100

C5018
C2026
R228

C5070
C2033 C2004

C2055
C2027

C2024
C1001

R198
D200
R199

C2016 C1031
C1041

C1057
L107

M3
R171 9
8
R179
R178
C1283
R101

C1118 R188 C1153


C1116
L105
C1095

R429 Q407
Q400 C411
C1117 2 C1100
U101

C1119
R186

C418 C402
R173
1

C1042
R187

Q108
16

2
R451
2
1

C1152
C1033

R174
C1063

C1044 C1038
R458
R197

C616
R450

D401

R109
R196

C617 22 7 C1039
R462 1 C1264
C1034
L104

C1099 L119
C1154

C1155

C614 C1263
R159

R431
C110

C608 2
R439 Q415 C1074 R182 C1115
R459

C611 C490
C1084

C615 C406 U402


C1129

C612 C414 Q414 M107


R444
R441

C602 R428
D400 M6 1
C610
2 R445
R472

C606 8 C1131
21
U517

R473
C1098

R5000
C1114

C607 C5057
C613
C5004

R5031 C5090
L120

C604
R5050

C5071

C5078
VR504

C609 R430 R5067


U501

R5046
C1125

C619
R5075
C5087
R5019

C5062
C5079

C605 4
M9

C5019

1
8

R5077 1 R5045
C5030

C618 C5003 U506


C5081
4
2

R5055
5

R5086

R5057
3

R5066

C603 5 8
R5056 C5033
U505
C5074

C5010
4
5

C1122
C5032
C1088

C5048

R5047 C5015
C5088
R5065

C5076
VR500

R5052 R5022 R5068


C5011

R5001 R440 R406


C1113

C5089

C5095
C1097

U515 R5043
6

1 R5038
43

M2
R5021 C5014

C5020

C625
R5053

C5013
C5028
C5023

R5044
D502

C5022 R5054
C5102

C627
1

C5059 C5047 C633


C5103
13 1 C5046 R5070 C632
C5101
R5084

C5012 C678 C631


TP3

U504
R5033

R5080 C623
C5001

C5027
C5005

R5009

C5056
R5081 C5096

R610 C630
C5025

37 U502
R5064

C5024 25 D513
16

C5052
R5063

R601 C624
P1

2
R5024

R5040
2
VR501

R461 C620
C5050 C5038
2

C5026
C5051

C5029
C5034

R5018 C5110
C5044

C622
C5054 C1123 R5085 R5039 R5087
U509
VR693

R5082

R5032
C5053 C629
R5074

R5034
2 2 Q500 R602
9

C5035 9 2 Q503 C662 C628


R5089
R5071

C621
C5080
C5021

D500 C5111
R5079 R5073 R5048
R5083

C626
C5100
UHF2 25-40W PCB 8486577Z01 / Schematics
UHF2 25-40W PCB 8486577Z01 / Schematics 4-5

C1056

R111
R132
R113 C1112

R166
R169
R110

C1000
C1089

VR695
C5000
R129
R600

R114 C1055

VR694
VR698

VR699
C5086

R615

2
R127

R177 R112
R116 R115

4
1 P2 C1061

U102
VR696
VR692 R128

C5099
D402
2 R126 L117 C1106

2
R150

VR697
C1002

8
1
2

R407

C417

C1107
C1103
C5067
R403

R189
C1040
R138
R404 R147 R175
R402

C1073

2
TP2 R131 L124
VR503 C5083 2

C5061

C5084
R405 R421 L121 R134 R184
2 C1027
L500 2

C1065
C1104
R5049 C5055 C1092 D100 L115
C5119

C5060 C1086 2

R5025
R5020 R5030 Q107
C1128 M101

R5028
C5037 R5036

C5085
Q506 R5023 C1127 C1282 C1273
Q505 M102
R153 R155
R5062

R106

R192
2 2 C5063 U514 C1087
VR502

R139
Q502

C1096

Q102
Q101

Q105
C1054
R5037 TP555 C5094 R5029

1
3
2
D511 TP500

2
R5069

2
L125
R5103

R104
VR401 R136
D501

2 R432
2

R191

R190
R149
C1091 R176 C1157
C5009
C5092

D108
C1028

D105

R163
R118
TP556

C1079
R453
Q408
L118 C1070

Q405

R170
R5017

C1066 TP150 1 VR102


1

R167
R5078

C5120 C1094
R5076

R180 2
R161

Q106
C1272
C1271
C1036
C5104

C1126 C1102

R135 C1060 C1053

D106

R107
1
Q404

C1101
R162

C1029

R185 C1035
R160

R181

R119
8

7
R130

C1069

R172
C1032 C1080

C1062
R454

C1132

VR101
2
C1051

R108
C5002 R158 1 Q103

R401 R460 C1093

U103
R137
C5072
C5097

R433 Q409

L108
R456 C1072 C1043 R183 C1110

C1076
D107

R152
R168
R435

C5098 R457 2

R120
R121
R143
C1059
C1068
R434

R156
R455

R165

C1081
C5073

Q401
Q410 2 R103
Q411

C1067

2
D102
14
L100

R122
L502

1
C1130
Q412 C1111 R105
L501

R5051 R5041 Q416 TP405 C1077 C1109

R142
R145

C1050
2 VR400 R436 R157

C1260
C1261
Q501 2 R5035 C5065
VR402
C5036
R5061

Q403
5

C5041
R5060

Q504
U507

R5088
C5077

R117
4

C1078
R5058 R141

C325
C1075 C1071
8
1

U510

R426
C412

C356
17 16 R140

C366

C354
R5059 5 8
32
31

R5026 C5082
R604

Q413 L307

L302
R5008 R5013

1
8
C5049 C403 C1083 C1121
C5007

L101

L102
U100
R463 Q417 C5017

C1046
C5069
R438 R422 R470

C5091 C5031 C5075 C324

C339
C1085
CR301

C1045
C300
R466

R5016 C401 U404


R5014

L308
C1047 R301

R340
2
C5058

R414 R427 R415


2

5
R443

C1048 C367 L306


2

C400 TP4 L300


R467 32 1 C345 C328
TP1

Q300
R442 R345 C368

6
3
C341

U302
T301

T300
R164 L310

C334
4

J3

D101
5

C338

L309
R469

C408

C370
TP425 C340
26

TP409
51

4
U400

3
6
C2000 1

C1049
S5010

R603

Q306 2
1 SH302
4

R346
C353 SH300

C2005
C2035
C2023
C2015

L200
R5042

TP410 C2051
L217
C416 C413

C2065
TP401
1

C2034 C2006

C2008
C2007
R300
U403

R310

R223
29
28

C331
R338

R326
C357

C349
C2071

2
C2042
R424 C410 L312 C343

R330
R471 L314

C358 D305
C2076

C346
C2018
C2054 C2053
R468

Q304
C404 R425

C2070

Q301
R423
C1090

R210
29
30

C2041
C2040
C405 C2049 R230

C355
C348 C344 C347

C327

C330
L212 Q303

2
C421 L304

L301
R231 C2003

R220 C2011
TP403 R229

L313

L311
4
TP402 C2198
TP406 C415 R336 C323

C333

C332
L208

C342
C2037 R334

C329
C2048 Q200

R331
Y200

C326
C335

R219
C321 C351 C350
Y201

C407 L216
C2047

C352

L209
C2046 C2060 C2032
76

TP408 TP404 C2045 R227 SH301


R204 C2129
16 9 C2031 R214
C423

C422

TP407 R218

11

R213
10
U405
2

R216 C2043
C2050 R203

C2019
Q201
R209

R205
8

U201
TP400

C2039
C2010
R5072 D202 R207 C2044

R5027 C2072 C2022


1

20
TP201 TP200 C2009

1
C2029 R215
J2 1

C2021
R201
L202 R235
C5045 C5039 L201

C2038
C2017
C2020

SH201
R5002
C5040

UHF2 (438-470MHz) 25-40W 8486577Z01


4-6 UHF2 25-40W PCB 8486577Z01 / Schematics

FILT_SW_B+ D3_3V

FILT_SW_B+ D3_3V TX_EN SPI_CLK SPI_MOSI SPI_MISO


RX_EN
LOC_DIST

RSSI
SYNTH_CS
SYNTH_LOCK
ASFIC_CS
CH_ACT
SQ_DET
LSIO
HSIO
F1200
uP_CLK

DIGITAL

J3-31
J3-30
J3-29
J3-32
VS_AUDIO_SEL
RESET J3 - DNP

31
30
29
32
VS_INT 17 J3-17
D3_3V 3V
SERIAL CLOCK VOICE STORAGE AUDIO SELECT J3-4 4
VS_RAC 16 J3-16 SERIAL DATA SEND DIGITAL 3.3 VOLT SUPPLY J3-12 12
VS_CS 15 J3-15 SERIAL DATA RETURN ANALOG 3.3 VOLT SUPPLY J3-21 21 0 R603
2 J3-2 DNP
VS_GAIN_SEL VOICE STORAGE INT
Option Board Connector RESET J3-14 14
1 J3-1 VOICE STORAGE RAC EXTERNAL_MIC J3-22 22

Option Board
6 J3-6 VOICE STORAGE CS 28 Pins Connector TX AUDIO SEND J3-28 28
3 J3-3 VOICE STORAGE GAIN SELECT TX AUDIO RETURN J3-26 26
NC ELP ONLY 7 J3-7 KEYPAD ROW POST-LIMITER FLAT TX AUDIO RETURN J3-24 24
OPT_EN_OPBD 18 J3-18 OPTION BOARD ENABLE DETECTOR AUDIO SEND J3-27 27
OPT_DATA_R_OPBD 9V
19 J3-19 DATA READYREQUEST UNMUTED RX AUDIO SEND J3-25 25
R604 0 NC ELP ONLY 10 J3-10 DISPLAY DRIVER CHIP SELECT RX AUDIO RETURN J3-23 23
8 J3-8 DISPLAY_DRIVER_COMMAND/DATA_SEL BACKLIGHT J3-9 9 NC ELP ONLY

TO SHEET 1
DNP NC ELP ONLY 5 J3-5 KEYPAD COLUMN GND J3-20 20
13 J3-13 PUSH TO TALK GND J3-11 11
9V D3_3V
9.3V J2-12 12
DISPLAY_CS_CH 1 J2-1 DISPLAY_DRIVER_CS_LN D3_3V J2-7 7
Keypad/Display

SHIFT_R_CS 6 J2-6 SHIFT_REG_CS HANDSET_RX_AUDIO J2-18 18


COMM_DATA_SEL_CH 3 J2-3 DISPLAY_DRIVER_COMMAND/DATA_SEL
KEYPAD_COL_CH 9 J2-9 KEYPAD_COLUMN MIC_AUDIO J2-15 15
KEYPAD_ROW_CH 8 J2-8 KEYPAD_ROW
SCI_CH 17 J2-17 SCI_PROGRAMMING
5 J2-5 SPI_MOST SPKR- J2-20 20
BOOT_EN_IN_CH 10 J2-10 BOOT/RESET SPKR+ J2-19 19

J2-21 J2-22
G1 G2 J2-2 2
DISPLAY_DRIVER_RESET
MIC_PTT_CH 16 J2-16 MIC_PTT SPI_CLK J2-4 4
HOOK_CH 13 J2-13 HOOK GND J2-11 11
GND J2-14 14
C602 C613 C614 C615 C616 C617 C618 C619
C603 C604 C605 C606 C607 C608 C609 C610 C611 39.p 39.p 39.p 39.p 39.p 39.p 39.p 39.p
39.p 39.p 39.p 39.p 39.p 39.p 39.p 39.p 39.p Control Head Connector DNP
DNP DNP C612
39.p

Internal SPKR+ Jumper


1
Place capacitors near J2
Place capacitors near J2
R600
0.

2
VOL_INDIRECT
VSTBY
ONOFF_SENSE
EMERGENCY_SENSE
VOX
BATT_SENSE

FILT_SW_B+
Accessory Connector
P1-1 1
EXT_ALARM_OUT PROG_O-ACC_C_4 4 P1-4 P1-16 16
EXT_MIC_PTT PROG_I-ACC_C_3 3 P1-3 P1-2 2 R601 R610
PROG_IN PROG_I-ACC_C_6 6 P1-6 P1-10 10
R615 P1-5 5 330.0 220.
PROG_I/O PROG_IO-ACC_C_8 100. 8 P1-8 P1-11 11 R602
PROG_I/O PROG_IO-ACC_C_12 12 P1-12 P1-13 13
PROG_I/O PROG_IO-ACC_C_14 P1-15 15 0
14 P1-14
7 P1-7 P1-9 9
C662 C624 C623 C622 C621 C620 C678
C633 C632 39.p 39.p 39.p 39.p 39.p 39.p 100.n
39.p 39.p
Accessory Connector C627 C626 C625
C631 C630 C629 C628 39.p 39.p 39.p
39.p 39.p 39.p 39.p

Place capacitors near J2


Place capacitors near J2
2
1

2
1

1
2

2
1
1

1
1
2
VR695
20.0 VR693 VR692
33. 20.0
VR699 VR698 VR697 VR696 VR694
20.0 20.0 20.0 20.0 20.0

UHF2 (438-470MHz) Main Circuit (Sht 1 of 2)


UHF2 25-40W PCB 8486577Z01 / Schematics 4-7

TO SHEET 2
RX_EN
(SOURCE) (SOURCE) (SOURCE) TX_EN
3V D3_3V 5V
COMP_B+
3V D3_3V 5V COMP_B+
SPI_MOSI PA_CURRENT PA_CURRENT
SPI_CLK PA_BIAS PA_BIAS
PWR_SET
FILT_SW_B+
PWR_SET
ASFIC_CS
(SOURCE)
CH_ACT
FILT_SW_B+ FILT_SW_B+
SQ_DET (SOURCE) 9V
LSIO
9V 9V
HSIO

F1200 DC & AUDIO FILT_SW_B+


VREV_BUFFER_IN
VREV_BUFFER_IN
uP_CLK
POWER CONTROL
VS_AUDIO_SEL DET_VFWD INTEGRATOR INTEGRATOR
RESET
5V 3V 9R

VS_MIC DET_VFWD
TX_AUDIO_SEND_OPT_BRD
TX_AUDIO_RETURN_OPT_BRD
5V 3V 9R TX_INJ
POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD
SPI_CLK TX_INJ
DETECTOR_AUDIO_SEND_OPT_BRD
UNMUTED_RX_AUDIO_SEND_OPT_BRD
RX_AUDIO_RETURN_OPT_BRD SPI_MOSI

SYNTH_CS FGU RX
SYNTH_LOCK
HANDSET_RX_AUDIO_CH
BOARD HOLES
MIC_AUDIO_CH
M1 M2 M5
16.8MHz 16.8MHz PLTD_HOLE3_5x7_0 PLTD_HOLE3_5x7_0_TRIMMED

GND

GND
GND
MOD_IN

1
MOD_OUT RX_INJ
PLTD_HOLE3_5x6_0_TRIMMED
5V_CH (SOURCE) M3
9R 5V 9V 3V PLTD_HOLE3_5x7_0

GND
1
RSSI9R 5V 9V 3V RX_INJ RX
RX_EN

DEMOD DEMOD
RX
BW_SEL BW_SEL
PLTD_NUT
VOL_INDIRECT
M9
LOC_DIST
VSTBY HOLES FOR PA SHIELD
GND

ONOFF_SENSE
EMERGENCY_SENSE U516 U517
1 P2-1
1

VOX B+ PLTD_HOLE1_4X1_8 PLTD_HOLE1_4X1_8


BATT_SENSE TEST_POINT
2 P2-2

GND
GND
1

1
TP2
DC Connector
PEDS FOR GND CONTACTS

M105
M106
M107
M108
M109
M110
SPKR-
SPKR+
EXTERNAL_MIC_AUDIO_ACCESS_CONN
1 M103
PLTD_HOLE1_4X1_8
M104
PLTD_HOLE1_4X1_8
IGNITION TP3

GND
GND
FLAT_TX_AUDIO_INPUT_ACCESS_CONN

1
RX_AUDIO_OUTPUT_ACCESS_CONN TEST_POINT

1
1
1
1
1
1
EMERGENCY_ACCES_CONN

UHF2 (438-470MHz) Main Circuit (Sht 2 of 2)


4-8 UHF2 25-40W PCB 8486577Z01 / Schematics

(SOURCE)
PA_FILT_B+ Place inside of the PA compartment
L100 IF108
LOAD_3
2113740F57 57R01 L119
C1053 57R01
COMP_B+
180.p IF109
C1116
R137
39.K C1115 C1099 C1100 39.p
FILT_SW_B+_PA FLT_9V C1000 C1112 C1111 C1110 C1109 C1106 C1089 C1107 C1027 C1103 39.p 120.p 120.p
R168 120.p 39.p 39.p 39.p 39.p 39.p 120.p 120.p 33n
10uF
C1072 2.2K
120.p 0662057A57
2113740F53

DNP R122
C1060 4.7
U103 120.p
R130 MC3303 4 0662057C19 C1040 R138
9 R165 1.n FILT_SW_B+_PA
V_CTRL_PREDRIVER 0. 8 2.4K 36.K
2113741F25 0662057A86
10 0662057A58 VCNTR3
0662057B47 11
C1039
U102 C1271 C1272
C1074 .068uF LM2904 .033uF
DNP 0662057C01 120pF
120.p 2113743E13 5113818A01
C1261 C1260 R175 2113740F53 2113743E10
C1264 C1263 2113740F53 560. R169
100n 1.n 120.p 10.n 8 2 2.K 0662057C01
V_CTRL_DRIVER 0662057A43
2113743K15 2113741F25 2113740F53 2113741F49 1
C1061
R128 R129
VCNTR1 3 R126 R127 0
PLACED NEAR R122 4 120.p 0
DNP 0 0 0662057C01
R147
2.7K 0662057C01 R190 R191
22 22
0662057A59 R166 2.7K 0662057C35 0662057C35
DNP C1001 C1064 C1037
1.0u 120.p .068uF
2113740F53 VCNTR2 2113740F53 2113743E13
2311049A08
R194
MRF1513’s Thermal pad 10
L104 L105 L122
C1118 C1119 56.n C1057 C1031 M100 R193
18.n 3.3n 10 13.85nH DNP
6.8p 120.p 2462587N50 120.p 2460591C23 C1254 C1269
2462587N44 2113741F37 DNP C1256 C1270
2113740F23 2113740F53 DNP C1156 6.2pF C1255 12pF 33pF

POS
HEATSINK 33pF
470pF 27pF 2113740A23 150pF 2113740A31 2113740A41 DNP
2680499Z01 C1157 2113740A39 2113740A59

1
L107 C1041
11.030n R171 C1012
470.p 560. 4.3pF C1151
2460591B04 2113740F67 0662057A43 MRF 1518 DNP 4.7pF
R176 C1258 C1014 DNP
C1044 C1117 560 Q105 36pF C1252 C1267
R109 4.7pF C1251 150pF C1253 C1268
36 120.p U101 30.p DNP 2113740A42 2113740A19 6.2pF 33pF
2113740F53 30C65 LOAD_3 2113740A59 12pF 33pF
IF107 0662057A14 2113740F38 2113740A23 2113740A31 2113740A41 DNP
16 RFIN RFOUT1 6
TX_INJ 1 VCNTRL RFOUT2 7 DNP
R174 14 VD1
R173 VG1 2 2113740F28 R196 R195
150 150 11 G2 VG2 3 C1153 100K R197 10
0662057A29 0662057A29 C1155 C1154 11.p R178 R179 0662057A97 2.7K
8 NC1 C1038 R159 C1152
6.8K 4.3p 18.p 51. 51. 0662057A59
9 NC2 C1042 22n DNP
DNP DNP 2113740F33 15.p 0662057A18 0662057A18
GND1
GND2
GND3
10 NC3GND4 120.p DNP Q108
15 NC4EP 4813824A10
2113740F53
V_CTRL_PREDRIVER R106 R192
12
13
17
4
5

22 22
0662057C35 0662057C35
DNP
C1032 C1043 R158 2113740F53
C1283
22n 120.p 6.8K 120.p Q107
2113743E07 2113740F53 R186 2113740F53 R189 4813824A10
PLACED NEAR CHIP’s PIN 10K LOAD_2 100K C1065
DNP 120.p C1104
0662057A73 33.n
PA_CURRENT V_CTRL_DRIVER 0662057A97 C1282 2113740F53
2113743E10
R188 120.p
R187 0
100K C1063 R184
0662057A97 120.p 2.7K
C1033 2113740F53 0662057A59
10.n D100
2113741F49 R134 DNP
IF106 2.7K
PA_BIAS VCNTR3
0662057A59
C1092
39.p R131
DNP 100.K
0662057A97

FILT_SW_B+ L121
57R01 FILT_SW_B+_PA
IF105
FILT_SW_B+

C1086
39.p
2113740F41
C1036
R167 0.1uF
R139 2.2K
39.K 0662057A57 2113743E20
L118 VCNTR2 0662057A87
57R01 C1062
IF104 120.p
9V FLT_9V R136 R170 U103
MC3303 2113740F53
VCNTR1 36.K 510. 4 6
0662057A86 0662057A42 7 FLT_9V
5113819A04 5
Q102 11
C1126 C1070
4813824A10 C1281 120.p R180
120.p 120.p VR101
Q101 C1054 C1028 2113740F53 47.K
2113740F53 2113740F53 4813824A10 0660082A89
6.8 120.p 100n
R155 R153 2113740F53 2113743K15 4813824A10 V_REF_OPAMP
27K 27K 4813830A18 Q104
0662057A83 0662057A83 1 R181
TPSM2_032X
47.K
R182 C1066 C1029
TEST_POINT 120.p 0660082A89
10.K 100n
IF103 0662057A73 TP150 2113740F53 2113743K15
RX_EN V_CNTRL R198
100K
FILT_SW_B+_PA
C1084 C1129 0662057A97
39.p 39.p R199
2113740F41 2113740F41 2.7K
0662057A59

UHF2 (438-470MHz) Transmitter (Sht 1 of 2)


UHF2 25-40W PCB 8486577Z01 / Schematics 4-9

R132
100K
PA_CURRENT
DNP C1095
LM2904 39pF
R111 R114 U102
1K 10K R177
0662057A49 0662057A73 DNP
4 5113818A01 100
5 FINAL_CURRENT_SENSE
7
C1055 6 8
R113 C1056 FILT_SW_B+_PA
120.p 120.p
10K 120.p
0662057A73
C1073
R110
1K R115
0662057A49 10K 0662057B05
1 2
R112
R101 C110 0662057A73 200K
1.639m 120.p 10K
R116 Current sense protection(option)
4 3
LOAD_2
PLTD_HOLE3_5x7_0_TRIMMED
M4
L124 L117

GND
1
57R01 57R01

C1273 C1002
120pF L125 L115
120pF
2111078B44 17nH 17nH 2111078B44
V_REVERSE

2460592A01 2460592A01
R104
120.
0683962T51

Coupler
L126 L113 2460592A01 L111
13.9nH D104 C1011 17.n L128 17.n
2111078B27 2111078B18 2460591B77 4802482J02 39.p 2460592A01 17nH 2460592A01 ANTENNA Antenna Connector
2111078B03 2111078B01
1 J11-1
Q100 C1008 C1280 C1013 L130 2 J11-2
MRF1570 C1007 3.9pF 3.3pF 2111078B32 R150 3
C1005 C1017 C1004 C1009 3.9pF C1021 C1025 390nH G2 J11-3
4813828C32 3.9pF C1020 C1016 C1026 10K J11-5
30pF 30pF 15pF 6.8pF 9.1p 10pF 10pF 5.6pF G1
2 IN1 6 DNP DNP DNP C1023 6.2pF J11-4
OUT1
7 DNP 2111078B13 2111078B13 2111078B08 0662057A73
3 IN2 OUT2 2111078B03 12pF

4 GND2
5 GND3
8 GND4
9 GND5
R103

1 GND1

10 GND6
2462587T22
L127 120. 2111078B15
13.9nH 0683962T51
2111078B27 2111078B18 2460591B77 V_forward 2113740F53
M101
C1278 C1068 L114 3980686Z01
C1279 C1275 C1276 C1277
TO SHEET 2

C1274 18.n
30pF 15pF 6.8pF 3.9pF 3.9pF C1069 120.p R105 1 TAB1 TAB22
30pF 13.p
DNP DNP DNP 470. 2485873L01 ANTENNA_CONTACT
2111078B03
2113740F30 0662057A41
M102
3980686Z01
1TAB1 TAB22 ANTENNA_CONTACT
PA_FILT_B+

R185 L108
10K R108 390.0n D103
0662057A73 51.000 RX
0680194M18 2462587T22 4802482J02 IF100
2111078B18
C1010 C1108
VR102 15pF 6.2pF
C1035 5.6 R107 C1006 2113740F22
120.p 51.000
2113740F53 15pF
R183 R160 D105 0680194M18
4813830A15 2111078B18
100. 3.3K 4805218N57
0662057A25 0662057A61 Q106
IF111 DET_VFWD
2113740F41 4805128M27
INTEGRATOR IF110 R118 R119
C1101 100. R172
C1081 20.p 100.
39.p C1080 R161 0662057C51 0662057C51 470.
39.p 3.3K 2113740F34
DNP 0662057A41 R157
2113740F41 0662057A61
56.K
0662057A91 IF101
D106 Q103
4813824A06 TX_EN
4805218N57

C1130 C1077
C1067 39.p
120.p 39.p 2113740F41
2113740F532113740F41

R152 D107
R162 4805218N57
100. 3.3K
IF112 0662057A25 0662057A61
INTEGRATOR VREV_BUFFER_IN
V_REVERSE
C1079 R120 R121
C1076 R163 C1102
100 100
13pF 120pF 3.3K 20.p
0662057C51 0662057C51
2113740F30 2113740F53 0662057A61 2113740F34

D108
4805218N57

U103
MC3303 R149
R142 5113819A04 22.K
22.K 0662057A81 IF102
11 3
0662057A81 PWR_SET
1 C1059 C1091
4 2 120.p 39.p
2113740F53

R143
18K
0662057A79
R156 FLT_9V
10.K R135 R151
0662057A73 36K 9.1K
FINAL_CURRENT_SENSE
0662057A86 0662057A72
U103 R148 L103
MC3303 22.K 1.u
4 13
14
12
R145 11 C1052 RT100
22.K 120.p 47.0K
120.p
D102 C1051
V_REF_OPAMP
C1050
120.p
PA’s Temp Sensor

UHF2 (438-470MHz) Transmitter (Sht 2 of 2)


4-10 UHF2 25-40W PCB 8486577Z01 / Schematics

5V
L217
390nH
5V

C2000 C2015 C2034 R225


2.2uF 120.p C2026
0.1uF 150. 10n
C2025 K3 A3 R228
10n K2 A2 100.
C2055
22p K1 A1
3V
L200 D200
C2024 C2016 C2004
390nH 0.1uF 2.2uF
3V 10n

C2023 R226
C2005 C2035 150.
2.2uF 10n 120.p

C2027
C2198 10n K3 A3
1.n K2 A2
NC K1 A1 NC
D201

34
20
36
13
47
R202

5
C2013 0.
23

PD_VDD

VRO
PRE_VDD

VCP
DVDD
AVDD
XTAL1 C2001 DNP
24 C2036 4.7uF 0.1uF
XTAL2
120.p
SPI_CLK 8 CLK FREFOUT 19 16.8MHZ
9 CEX MODOUT
41 R229
VCO_MOD 100.
10 MODIN 15 C2049
VMULT1 120.p
7 DATA VMULT2 14
SYNTH_CS DNP
30 SFIN VMULT3
12
11
U200 VMULT4
35 PVREF FRACN_63A27
21 VBPASS AUX1 48
MOD_IN
AUX2
1
40 BIAS1 AUX3 2
39 BIAS2 AUX4
3 C2129
120.p
SPI_MOSI
26 SFCAP TEST1
37
27 SFBASE TEST2
38
32 PREIN R224
43 1.5K
IOUT
C2046 C2048 C2047 C2045 C2006 18 REFSEL IADAPT 45 L205
120.p 120.p 120.p 120.p 2.2uF 42 CCOMP 4 C2074 1uH
LOCK SYNTH_LOCK 100.n
ADAPTSW 46 R217 C2028
1.3K

44 PRE_GND
17 NC1 28 2200pF

PD_GND
SFOUT
29 NC2 16 C2050

22 DGND
33 AGND
INDMULT
31 NC3 WARP
25 120.p

6
R234
39. TP200
R200 R206 TEST_POINT TEST_POINT
100.K 120.K 1
SH200 1 R209
SHIELD TP201 100.K

TO SHEET 1
3V
R205
R207 C2078
1 C2051 0. 150.K 1uF
220p
C2054
62.00p
C2020 5V DNP
100n R204
0.

C2017
0.1uF
DNP
4

VCC
C2053
120.p DNP 3 1
V_SF OUT VCON
R210

GND
DNP
100.K
Y201
14R06 Y200 2
FREQ 45J68
DNP
16.8MHz
1 3
IN GND1OUT
GND

D202 C2072
C2002 2.7p
2

C2033 C2014 10uF


120.p 0.1uF
2311049A72
C2052
120.p
L210
47.n

R208
100.K
C2067 C2068
5.1p 5.1p

LVFRACN Shield

UHF2 (438-470MHz) Synthesiser and VCO (Sht 1 of 2)


UHF2 25-40W PCB 8486577Z01 / Schematics 4-11

V_SF
L201 R231
680nH 51.

C2009
100n C2040
C2038 C2007
120.p 120.p 0.1uF C2011
C2008 C2042 C2041 0.1uF
R235 0.1uF 120.p 120.p
18. R220
L209 510.
100.0n

V_SF

L208
100.0n
C2010 C2039
100n 120.p
C2021
1.n

R216 R215
L202 C2022 2.7K 3.6K
680nH 10n 0662057A62

14
18
C2060

VCC_LOGIC
VCC_BUFFERS
15p L216
18.n IF200
1 TX_IADJ TX_OUT 10 1
2 TX_INJ
RX_IADJ RX_OUT 8
C2064 3 SUPER_FLTR C2070
C2061 4
6.2pF 12pF COLL_RFIN PRESC_OUT 12 C2071 6.2pF
5 RX_BASE 6.2pF 2113740L13
6 RX_EMITTER RX_SWITCH 7 NC 2113740L13
16 TX_BASE TX_SWITCH 13 NC

11 GND_BUFFERS
L211 C2069 L206 15 TX_EMITTER

17 GND_LOGIC
D203 100.0n 1.2p 12.5n C2057 20

9 GND_FLAG
FLIP_IN
5.1p 19 TRB_IN U201
L203 50U54 R230
150.n R232 75.
47. 9R

C2018 C2019
C2056 120.p 120.p
C2030 5.1p R221
3900pF 220.
C2076 C2012
100.n 3900pF
DNP DNP L204 L214
150.n 47nH V_SF
C2003
C2037 100n
R218 120.p
C2063 C2062 1.K
8.200p 12p
R214 L212
4.7K 33n
D204 C2031 C2065
L213 C2066 L207 1n R219 120pF
100.0n 2.4p 7.80n C2058 820. 2113740F53
C2073 5.1p RX_INJ
C2043 R203
1.p 6.8p 3
V_SF R233 0.
TO SHEET 2

1 Q200
47. BFS540 R223
2 220.

R211 C2059
VCO_MOD 5.1p R222 C2044
SH201 6.8K 220. R213 R227 C2032
SHIELD R212 3.3p 82. 120.p
47.K 4.7K

1 D205
L215
47nH

VCO Shield

V_SF
SH202
Q201 SHIELD

1
R201 C2029
10.K 120.p

VCOBIC Shield

UHF2 (438-470MHz) Synthesiser and VCO (Sht 2 of 2)


4-12 UHF2 25-40W PCB 8486577Z01 / Schematics

DNP
FRONT-END SHIELD
DNP DNP

9R

9V R334
Q306 Q304
430.
9V
R346 LOC_DIST C321
3V 10.K 120.p
R300 R310 L304 MIXER SHIELD
10.K 15.K 150.n
3V
C350
R345 120.p
SH301 10.K R336 C323
SHIELD 220. 1n
5V

0662057A25
RX_EN Q300
5V 1
Q301 L301 R331
150.n 100 4880142L01
C349 R326 C351 D305
120.p 2.7K 0.1uF
C326
.022uF 2113743E20
R330
820 2113743E07
C346 C342 C343 C347 C344 C348 C329 C335 C327 T300
0662057A47 R347 R338 XFMR
15 4.3p 4.7p 3.6p 3.6p 3.6p 3.3p 36.p 10.p 330p 100.

TO SHEET 2
6 1 L306
C339 C341 C340 C345 C328 C370 560nH
43.p 0662057A05 2
RX IF300 2.4pF 4.7p 2.4p 3.9p 24.p
1 Q303
BFS540 4 3 R340 2413926K32
C330 51.
C355 L311 C331 L312 C332 L313 C333 10.p C358
CR301 C368 39.p 18.08n 18.08n 10.p 12.p DNP 36.p
C1121 8.2p C357 10.p 18.08n
3.3pF DNP C334 C353 DNP
L300 C338 L309 36.p
18.08n 10.p 18.08n 20.p 82.p L302 C354
SH300 C300 DNP DNP L314 150.n 82p
SHIELD 51.p 18.08n
L310
18.08n U302
1

A4
A2
K1

K3
T301
XFMR
6 1
SH302
C325 L307 C324 L308 2 SHIELD
120.p 18.08n 120.p 18.08n 4 3
RX_INJ
1
C366 C356 C367
10pF 15pF 8.2pF R301
470.

1
TEST_POINT TEST_POINT
TP4 TP1

UHF2 (438-470MHz) Receiver Front and Back End (Sht 1 of 2)


UHF2 25-40W PCB 8486577Z01 / Schematics 4-13

U301
TC7W04F
1 7
R306 R315
FL301
20.K FLTR 12.K
C313
100n 1 IN OUT 2

GND
3
U301
TC7W04F
6 2
BW_SEL

D302 R305 FL302 R316 D301


C312 20.K 12.K
100n FLTR
1 IN OUT 2
R324 R314
R327 3.3K 12.K

GND
2.4K

3
Check if it is 3v or another value C316
3V 0.1uF

U301
PWR_GND

8
VCC
GND

4
R307 R317
FL304
20.K CFWC455D 12.K
1 IN OUT 2
U301
TC7W04F
3 5

4 GND2
3V

GND1
3
C317
0.1uF

R335
C311 C310 390.
D304 R308 R318 D303 100n 100n
20.K 12.K
R337 1 IN OUT 2
100.
5V Q302
R325 FL303 R319
R302 3.3K 12.K

4 GND2
CFWC455G

GND1
0.
C305
100n

MIXOUT 20

LIMOUT 11
LIM_DEC1 13

IFAMPIN IFAMPOUT 16
17
3

OSCOUT 3
RSSI_FEED RSSIOUT 5
8
U300 C302 R328
R333

AUDIOOUT
1.8K

IFAMP_DEC1 IFAMP_DEC2
C318 SA616 130.0p
560. 0.1uF
R339
51.

1
3V VCC GND

LIM_DEC2
AUDIO_FEED
RFIN_DEC
R304 6 15
R329

QUADIN

3
33.K

OSCIN
C307 C301 C308 1.2K

LIMIN
RFIN
Y300

2
100n 10.0u 100n
45B02
C337 455KHz
C304 R322

10
14
18
19
12
1
2
4
9
7
FL300 100n 4.7K 6.8p
FLTR_44.85M
C315
TO SHEET 2

FREQ
L305 100n
3 IN OUT 6 1.2u
C303 C365 L303 R323
2 CC1 100n 22p 1.2u 4.7K
C362
1 GND1

C364 R312 Q305 C371


GND2

18pF 5 CC2 DNP


C369 22p 13.K 4802197J95 2.7p C320
2113740F33 DNP DNP
8.2p 0.1uF
4

R313
C336 12.K
9.1p CR300 RSSI
C319
C306 0.1uF C314
100n 100n

C309
100n

C360
C359 30p R309 R320 R332
33p 15.K 10.K 680.
DEMOD

R321 C322
8.2K 4.7n
R311
15.K Y301
DNP 06B09
44.395MHz
3 OUT IN 1

GND1

GND
4
2
DNP
R303
0. C361
30p

DNP
L315
27nH
UHF2 (438-470MHz) Receiver Front and Back End (Sht 2 of 2)
4-14 UHF2 25-40W PCB 8486577Z01 / Schematics

L120 1
57R01
IF502
IF503
COMP_B+
POWER SUPPLY AUDIO
1
9V
C1113 C1097 C1088 C1098 C1114 SOURCE 9.3V
120.p 39.p 39.p 120.p 39.p FILT_B+ SOURCE
U501
L500 LM2941T
1019447
9.3V IF505
4 5 1
B+ VIN VOUT 9V
VR500 R5081 C5015
2 ON_OFF 1 6.34K C5074 C5095 C5096 C1087 C1034 C1122 C1123 C1124
28.0 ADJ 100n 120.p 220.p 220.p 39.p 39.p

3 GND
C5000 C5061 C5084 C5086 1% 39.p 39.p 39.p C1127
1n 100.n 120.p 22.n R5038 100.u
10.u C5005 C1125
C5085 33.K 39.p
C5004 C5067 C5060 C5083 22.n C5001 100.u
DNP 1n 100.n 120.p 10.u
R5001
Spacer for T0-220 1.K
C5094
220.p TP500 M6 1%
TEST_POINT FILT_SW_B+
On/Off for ATE

1
IF504 1
FILT_SW_B+ 1 U514
TEST_POINT
C1128 R5031 TP555 R5097
39.p C5062 0.
62.K
C1085 C1096 C1132 100.n R5028
39.p 39.p 39.p 100.K DNP
VR504 R5050 C5115 C5117
13.K C5063 6.8p 16.p DNP
3.3 100.n
C5092 D502
BATT_SENSE 220.p
R5000
0. DNP DNP
EMERGENCY_ACCES_CONN R5029 5V
R5093 R5099
FILT_B+ 100.K 220.K 100.K
R5020
U500 U500
DNP
150.K DNP LM2904 LM2904
2 8 C5118
R5030 DEMOD 1 R5094 6 8 DNP 100n
33.K 10K R5092 3 7 DNP
Q502 100.K 4 1.M 5
R5036 5V DNP 4 R5100
47K 1.M
47.K R5062
EMERGENCY_SENSE Q506 DNP
10.K C5113 C5116
C5037 220.p 220.p
VR503 R5049 R5095 DNP DNP
3.3 15.K 100.n 200.K
DNP

TP556
TEST_POINT TO SHEET 1
C5114
D511 R5096 R5098
1

1.u
R5069 100.K DNP 0.
DC_POWER_ON 10.K Q505 DNP DNP
Come from Pin GCB2 of ASFIC
D3_3V C5119 R5037
10.u 10.K
U503 5V SOURCE
LP2951C
5V RF Regulator 5V TO LVFRACN
R5035
47.K 8 INPUT 1
OUTPUT 5V
7 FEEDBACK ERROR 5
ONOFF_SENSE
C5104 3 SHUTDOWN SENSE 2
47K 10.u 6 DNP
Q504 5V_TAP R5002
C5006 C5016 C5068

GND
DNP For mid_band
47K S5010 10.0u 100n 120.p 10.M
C5042 C5064 5V_CH
SWITCH

4
1u 120.p
C5040 C5039
100.n 100.n
6

DNP DNP
Indirect
Audio
1 HIGH

LOW

Volume
D3_3V 3.3V RF Regulator SOURCE
2

50.K U508 3V
MC33269D
R5079 3.3V to IFIC, ASFIC
R5071 3 2
100. 2.2K IN OUT

GND
3V

1
VOL_INDIRECT C5066 C5008 C5018 C5070
D500 120.p 10.0u 100n 120.p
C5043
1u
C5035
100n
Place near uP

RESET
3.3V Digital REGULATOR SOURCE
3.3V Digital
D3_3V
U510
FILT_B+ LP2986ILDX
4 5
1.K INPUT OUTPUT D3_3V
Smart Fuse Circuit 8 SHUTDOWN ERROR 7
R5074 R5073 6
1.K SENSE FEEDBACK 2
3 1 GND1
9 GND2
R5039 24.K TAP
VR501 C5007
IGNITION 5.1 D513 100.K R5048
C5041 C5065 C5017 C5069 47u
C5110 R5082 2.2u 120.p 100n 120.p
1.n R5083
51.K 270.K
C5038 C5111
100.n 1.n DNP
R5085 D501
R5089 1.M Q503
Q500 FILT_B+
1.M DNP
DNP DNP VSTBY
R5103 C5120
24.K 47u
VR502
3.9 DNP
DNP

UHF2 (438-470MHz) DC and Audio Circuits (Sht 1 of 2)


UHF2 25-40W PCB 8486577Z01 / Schematics 4-15

C5090 C5089
82.p 3V
DNP 82.p
R5024 9V DNP R5022
100.K 100.K
POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD R5046 R5068 R5056
4.7uF 24.K 6.2K 10.K
C5056 U506
DNP LM2904
1.n R5045 8 6
C5101 U506 33.K 7
DNP C5033 LM29048 2 5
C5055 R5023 100n 1 4
4.7uF 100.K 3
FLAT_TX_AUDIO_INPUT_ACCESS_CONN C5081 C5032
4 100n
120.p R5057
R5025 3V 3V C5078 10.K
100.K 1.n 9V
C5088
3V 82.p
R5063
R5044 8.2K R5064
24.K DNP 8.2K R5067
DNP DNP 6.2K C5079
C5054 DNP R5009 120.p
3V 0. R5021 C5030
100n C5027 100.K 100n
DETECTOR_AUDIO_SEND_OPT_BRD 100n
C5057 C5044
DNP 4.7uF 4.7uF U505 C5003 RX_AUDIO_OUTPUT_ACCESS_CONN
UNMUTED_RX_AUDIO_SEND_OPT_BRD R5080 U509 6 8 LM2904 R5086
0662057A86 47u

16
C5053 10. MC14053B 7 560.
100n R5034 5

VCC
36K EN 6 VAG 4
12X0
X 14 R5065 R5087
R5043 R5032 47.K 13X1 6.2K
24.K C5012 A 11 100.K
4.7u 2 Y0
R5040 Y 15
30.K 1 Y1 B 10
C5052 5 Z0
100n Z4
3 Z1 C9

8 GND
7 VEE
RX_AUDIO_RETURN_OPT_BRD
TX_AUDIO_SEND_OPT_BRD
C5051 16.8MHz
100n R5042
DNP 24.K MOD_OUT

C5087
TX_AUDIO_RETURN_OPT_BRD FLAT_TX_AUDIO_MUTE 120pF
C5050 2113740F53
100n 3V

48
47
46
45
44
43
42
41
40
39
38
37
C5022 R5019
100n 200K

AUXTN
MICEXT
FLAT_OR_DEEMPH_RX_AUD_SEL

AUDIO
GNDRC

VDDRC

RXSND
MOD
MICINT

RXRTN
TXSND

GCB4
GCB5
1 VDDA 0662057B05
TXRTN 36
2 DISC GCB3 35 C5048 R5055
IF507 3 GNDA CLK168 34
3V 3V 5V 100n U505
1 4 DACU R5010 10.K 2 8 LM2904
VDDD 33 0. 1
PA_CURRENT 5 DACR VDDCP 32
PA_BIAS 6 DACG 3V 3 HANDSET_RX_AUDIO_CH
PWR_SET 1 U504 GNDD 31 R5011 DNP 4
7 VOX GNDDO 30 C5075
IF506 C1090 8 PLCAP 30C53 0. VAG R5066
C1094 39.p F1200 29 3V 1n 1K
C1093 120.p 9 SQIN SYN 28
VOX 10 UIO DNP
39.p DNP C1131 VDDSYN 27 C5076
DNP 11 VDDDAC NC 26 C5034 120.p B+
39.p R5088 R5059

GNDSYN
3V 12 SQCAP
DNP PLCAP2 25 100n 0. C5031 C5082

CHACT
SQDET
9V 10.K DNP

GCB2
GCB1
GCB0

DATA

LCAP
100n 120.p

HSIO
LSIO
C5026C5029

CSX
CLK
100n 100n U507 R5017 R5018
LM2904 1.5 1.5

13
14
15
16
17
18
19
20
21
22
23
24
DNP C5049 0609887C05 0609887C05
DNP R5058 2 8 100n
R5077 R5078 C5019 R5052 C5014 C5023 C5028 C5013 C5020 C5059 1 DNP
100n 10.K 2.2u 100n 100n 1u 100n 22n C5058 10.K 3 U502 C5021 C5080
300. 100. R5013
VAG=4.5V 100n 4 TDA1519C 100.n 120.p
VAG 3V 0.

7
R5060 L501

VCC
10.K R5016 1019447
1.M 9 INV OUT1
4
DNP 1 SPKR+
C5010 C5009 R5076 C5024 NINV
R5053 C5011 DC_POWER_ON C5036 R5061 3 RR
10.0u 10.0u 510. 10.0u 100n 10.K 8 6
10.K C5025 100.n M_SS OUT2 SPKR-
100n

2 GND1
5 GND2
10GND3
11GND4
BW_SEL FILT_SW_B+ C5073
120.p L502
R5054 C5047 CH_ACT 1019447
100n R5008 C5100
EXTERNAL_MIC_AUDIO_ACCESS_CONN 10.K R5033 3V 0. C5072 220.p
SQ_DET 120.p C5098
47.K R5041 220.p
24.K C5002
LSIO 47u
R5070 C5099
R5075 C5046 HSIO C5097 220.p
2.2K 220.p
510. 100n R5051
ASFIC_CS 12.K
SPI_CLK

3V SPI_MOSI AUDIO_PA_EN 10K


Q501
C5091 F1200
C5103 R5084 82.p 47K
100.n DNP uP_CLK
DNP IN MARLIN+

DNP 0.
R5026
USE NLAS4599 33.K R5072
R5047 4.7K
DNP IN MARLIN

0.
VPOS 2

MAX4599EXT
U515
4 NC U507 R5027
R5014 LM2904 8 6 270.K
5 0. 7
COM 5
6 4
VS_MIC
GND

NO IN 1
C5102
100n C5077
3

120.p
DNP

VS_AUDIO_SEL
C5045
1.u
MIC_AUDIO_CH

C5071
120.p

UHF2 (438-470MHz) DC and Audio Circuits (Sht 2 of 2)


4-16 UHF2 25-40W PCB 8486577Z01 / Schematics

D3_3V

D400
R462
51.
SPI_MISO SCI_CH
C410 TP404 TP410 TP406
100n TEST_POINT TEST_POINT R450 TEST_POINT R439
SPI_MOSI R451 10.K LSIO
10.K 10.K

1
SPI_CLK CH_ACT
10K
ASFIC_CS 10K Q407 SQ_DET
Q400 47K
SYNTH_CS HSIO
47K

DISPLAY_CS_CH OPT_DATA_R_OPBD
D3_3V
SHIFT_R_CS uP_CLK

SPI_MOSI
D3_3V

SPI_CLK
SPI_MISO R425
SPI_MOSI TP403 100.K D3_3V C405
D3_3V SPI_CLK TEST_POINT 100n
C413
ASFIC_CS D3_3V 120.p

1
EE_CS C404 C414 C406
C400 SYNTH_CS 100n R471 120.p 100n
120.p C401 DISPLAY_CS_CH 10.
C415 C407
100n SHIFT_R_CS 120.p 100n
R438
10.K C416 C408

100
120.p 100n

99
98
97

86
85
84
83
82
81
80
79

90
91

68
69

92
93

95

12
88
39
59
2
3

XTAL

VDDL
EXTAL

LVOUT
XFC
VRL

VDDSYN
PA3_IC4_OC5_OC1
PA2_IC1
PA1_IC2
PA0_IC3
R441

PD4_SCK

VDDR
PD3_MOSI
PD2_MISO

AVDD
PD5_SS

VRH

VDD
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PD6_LVIN

PA7_PA1_OC1
PD0_RXD
PD1_TXD
89 10.K

8
6 ECLK 96

VCC
SCK U400 IRQ F1200 RESET
1 CS 48
D3_3V XIRQ
3 WP 2 TP400 6 94
SO TEST_POINT PG0_XA13 RESET
7 HOLD A(14) 16 4
D3_3V PG1_XA14 PG7_R_W R_W
20 58
VSS
5 SI X25128-2.7 A(15) PG2_XA15 MODA_LIR
TP409 19 57

1
FILT_SW_B+ A(16) PG3_XA16 MODB_VSTBY
TEST_POINT 17
4
A(17) PG4_XA17
A(18) 18
FILT_SW_B+ PG5_XA18 D3_3V
5 71
PG6_AS PJ0_CSGP3 MIC_PTT
72
COMM_DATA_SEL_CH PJ1_CSGP4 ACCESS_PTT
47 73
PH0_PW1 PJ2 PROG_IN-P6_I
46 74
PH1_PW2 PJ3 PROG_IO-P8_I R472
45 75
LOC_DIST PH2_PW3 U403 PJ4 ONOFF_SENSE 100.K
44 MC68HC11FL0 76
PH3_PW4 PJ5 PROG_IO-P12_I DNP
43 77
PH4_CSIO PJ6 PROG_IO-P14_I
DO NOT CONNECT THIS CS IN ORDER TO 42 78
PH5_CSGP1 PJ7
PROVIDE WIRED OR OPERATION ON CSPROG 41

TO SHEET 1
PH6_CSGP2
38 67
PH7_CSPROG PE0_AN0 MIC_SENSE
66 R473
PE1_AN1 100.K
D(0) 30 65 VOL_INDIRECT
PC0_DATA0 PE2_AN2 DNP
D(1) 31 64
PC1_DATA1 PE3_AN3
D(2) 32 63 BATT_SENSE
PC2_DATA2 PE4_AN4
R428 33 62

PB7_ADDR15
PB6_ADDR14
PB5_ADDR13
PB4_ADDR12
PB3_ADDR11
PB2_ADDR10
D(3) PC3_DATA3 PE5_AN5

PBO_ADDR8
PFO_ADDR0

PB1_ADDR9
PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
100.K D(4) 34 61
PC4_DATA4 PE6_AN6 EMERGENCY_SENSE
D(5) 35 60
PC5_DATA5 PE7_AN7
D(6) 36

VSSR

AVSS
PC6_DATA6

VSSL
D3_3V D3_3V 37 RSSI

VSS
D(7)

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
PC7_DATA7
VOX
PLACE NEAR U402 C411

22
23
24
25
26
27
28
29

15
21

11
10
14

49
50
51
52
53
54
55
56

13
87
40
70
7
8

9
C402
C403 120.p 100n
100n VR401 DNP D(0:7)

1
C412 4.3 DNP

A(13)
A(12)
A(11)
A(10)
120.p DNP

A(7)
A(6)
A(5)
A(4)
A(3)
A(2)
A(1)
A(0)

A(9)
A(8)
A(0:18) TEST_POINT
DNP
U402 TP407
28

AT49LV002N_70VI SRM2B256
8
VCC

U404 10 A(0)
VDD

A0
30 9 A(1) TP402
EN_CE A1 TEST_POINT
32 8 A(2)
EN_OE A2
7 7 A(3) TP401
R_W EN_WE A3
6 D3_3V DNP TEST_POINT

1
A4 A(4)
A18_RES 9 5 A(5) R424
RESET A5 100.K
A(0) 20 A0 21 D(0) D(0) 11 4 A(6) TP425
I_O0 D1 A6 TEST_POINT KEYPAD_COL_CH
A(1) 19 A1 22 D(1) D(1) 12 3 A(7)
I_O1 D2 A7 DNP
A(2) 18 A2 23 D(2) D(2) 13 25 A(8)
I_O2 D3 A8 KEYPAD_ROW_CH
24

1
A(3) 17 A3 I_O3 25 D(3) D(3) 15 D4 A9 A(9)
R423
A(4) 16 A4 26 D(4) D(4) 16 21 A(10) 100.K
I_O4 D5 A10 SYNTH_LOCK
A(5) 15 A5 27 D(5) D(5) 17 23 A(11)
I_O5 D6 A11
A(6) 14 A6 28 D(6) D(6) 18 2 A(12)
I_O6 D7 A12
A(7) 13 A7 29 D(7) D(7) 19 26 A(13)
I_O7 D8 A13
A(8) 3 A8 1 A(14)
A14
A(9) 2 A9
A(10) 31 A10 20
CS
A(11) 1 A11 22
OE
27
VSS

A(12) 12 A12 WE R_W


A(13) 4 A13
14

A(14) 5 A14 OPT_EN_OPBD


A(15) 11 A15 D3_3V
A(16) 10 A16 D3_3V IF400
D3_3V 6 A17 1
TX_EN
GND

R414 R463
0. 10.K
A(17) R442 Q417
R443 C1078
24

DNP
R426 R427 R415 0. 3.3K 10.K 39.p
100.K A(18) IF401
100.K
DNP RX_EN
1
A18_RES
C1083
39.p

UHF2 (438-470MHz) Microprocessor and Controller Circuits (Sht 1 of 2)


UHF2 25-40W PCB 8486577Z01 / Schematics 4-17

FILT_SW_B+
Q403 R401 R460
2.7K 1.5K
PROG_OUT-ALARM_4 10K

47K

D3_3V Q401

R444 TP405
10.K D3_3V
TEST_POINT
DNP
Q415 DNP DNP 1 R436 R457
R459 33.K 3.3K
47.K R431 ACCESS_PTT
BOOT_EN_IN_CH 47K
10.K Q412 D3_3V
DNP VR400 47K
6.80
C490
1.u R458
DNP 3.3K
D401
D3_3V
R421
SCI_CH 220.

R445
10.K HOOK_CH
TP408
TEST_POINT R429
1 Q414 100.K
10K
MIC_SENSE
47K
C418
D3_3V 120.p
R430
39.K
R435 R456
33.K 3.3K
PROG_IN-P6_I
47K
Q411
D3_3V 47K R461
MIC_PTT 220.
MIC_PTT_CH

R422
10.K
D3_3V
R434 C417
33.K 120.p
10K D402
Q413
R455
47K 3.3K
R470 VR402 PROG_IO-P8_I
10.K 3.30 47K
DNP Q410
TO SHEET 2

47K
10K R406 0. EXT_ALARM_OUT
Q416 PROG_O-ACC_C_4
47K R407 0. EXT_MIC_PTT
VSTBY PROG_I-ACC_C_3
R405 0. PROG_IN
DNP IN MARLIN+ PROG_IO-P8_O PROG_I-ACC_C_6
R404 0. PROG_I/O
R466 0. PROG_IO-ACC_C_8
D3_3V R403 0. PROG_I/O
R467 0.
R433 PROG_IO-ACC_C_12
VS_INT R402 0. PROG_I/O
R468 0.
33.K PROG_IO-ACC_C_14
VS_CS R454
R469 0. 3.3K
PROG_IO-P12_I
47K
VS_RAC D3_3V Q409
47K
10K
Q404
47K
C422 C423
120.p 100n R440
PROG_IO-P12_O 10.K
16

D3_3V
VCC

Q0 15 PROG_OUT-ALARM_4 R432
SPI_CLK 11 CLK_S Q1 1 PROG_IO-P8_O 33.K
12 CLK_L Q2 2 PROG_IO-P12_O
13 EN_OE Q3 3 PROG_IO-P14_O
10 RESET Q4 4 R453
Q5 5 3.3K
U405 Q6 6 PROG_IO-P14_I
MC74HC595A 7 VS_AUDIO_SEL 47K
Q7
SPI_MOSI 14 9 Q408
C421 SERIN SEROUT VS_GAIN_SEL 47K
8 GND

22.n 10K
Q405
47K

PROG_IO-P14_O

DNP IN MARLIN

UHF2 (438-470MHz) Microprocessor and Controller Circuits (Sht 2 of 2)


4-18 UHF2 25-40W PCB 8486577Z01 / Schematics

U100
LM2904
5180932W01 L101
R141 1.u
2462587T30 IF700
22.K
IF701 0662057A81 4 1 DET_VFWD
3
INTEGRATOR 1
1
C1046 C1075
8 2 120.p C1045
120.p 39.p
C1082 C1071 2113740F53 2113740F41
39pF 2113740F53
120.p
DNP 2113740F53

FILT_SW_B+

R140 R117
18K 15K
0662057A79 0662057P02

C1049
120.p
2113740F53 R144 R164
22K 10K
0662057A81 0662057A73

2462587T30
R146 U100 C1048
D101 22.K LM2904 120.p
8 6
0662057A81 7 L102
1.u IF702
5180932W01 5
INTEGRATOR 4 1
2113740F53
VREV_BUFFER_IN
DNP C1047
120.p
2113740F53

UHF2 (438-470MHz) Power Control Circuit


UHF2 25-40W PCB 8486577Z01 / Schematics 4-19

2.1 UHF2 PCB 8486577Z01 Parts List 40W Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No.
Circuit Motorola
Description
Ref. Part No.
C1026 2111078B08 CAP CHIP RF 6.2 .25NPO C1049 2113740F53 CAP CHIP REEL CL1 +/-30 C1069 2113740F30 CAP CHIP REEL CL1+/-30
100V 120 13
C1000 2113740F53 CAP CHIP REEL CL1 +/-30
120 C1027 2389289U01 10UF 50V 20% ALUMINUM C1050 2113740F53 CAP CHIP REEL CL1 +/-30 C1070 2113740F53 CAP CHIP REEL CL1 +/-30
SMD 120 120
C1001 2311049A08 KEMET CAPS
C1028 2113743K15 CHIP CAP, CER 0.1UF C1051 2113740F53 CAP CHIP REEL CL1 +/-30 C1071 2113740F53 CAP CHIP REEL CL1 +/-30
C1002 2111078B44 CAP CHIP RF 120 5 NPO
120 120
100V C1029 2113743K15 CHIP CAP, CER 0.1UF
C1052 2113740F53 CAP CHIP REEL CL1 +/-30 C1072 2113740F53 CAP CHIP REEL CL1 +/-30
C1004 2111078B18 CAP CHIP RF 15 5 NPO C1031 2113741F37 CAP CHIP CL2 X7R REEL
120 120
100V 3300
C1053 2113740F57 CAP CHIP REEL CL1 +/-30 C1073 2113740F53 CAP CHIP REEL CL1 +/-30
C1005 2111078B27 CAP CHIP RF 30 5 NPO C1032 2113743E07 CER CHIP CAP .022UF
180 120
100V
C1033 2113741F49 CAP CHIP CL2 X7R REEL
C1054 2113740F53 CAP CHIP REEL CL1 +/-30 C1074 2113740F53 CAP CHIP REEL CL1 +/-30
C1006 2111078B18 CAP CHIP RF 15 5 NPO 10000
120 120
100V
C1034 2113740F41 CAP CHIP REEL CL1 +/-30
C1055 2113740F53 CAP CHIP REEL CL1 +/-30 C1075 2113740F41 CAP CHIP REEL CL1 +/-30
C1007 NOT PLACED GCAM DUMMY PART NUM- 39
120 39
BER
C1035 2113740F53 CAP CHIP REEL CL1 +/-30
C1056 2113740F53 CAP CHIP REEL CL1 +/-30 C1076 2113740F30 CAP CHIP REEL CL1+/-30
C1008 2111078B03 CAP CHIP RF 3.9.25 NPO 120
120 13
100V
C1036 2113743E20 CAP CHIP. 10 UF 10%
C1057 2113740F53 CAP CHIP REEL CL1 +/-30 C1077 2113740F41 CAP CHIP REEL CL1 +/-30
C1009 NOT PLACED GCAM DUMMY PART NUM-
C1037 2113743E13 CAP CHIP 0.068UF 120 39
BER
C1038 NOT PLACED GCAM DUMMY PART NUM- C1059 2113740F53 CAP CHIP REEL CL1 +/-30 C1078 2113740F41 CAP CHIP REEL CL1 +/-30
C1010 2111078B18 CAP CHIP RF 15 5 NPO
BER 120 39
100V
C1039 2113743E13 CAP CHIP 0.068UF C1060 NOT PLACED GCAM DUMMY PART NUM- C1079 2113740F53 CAP CHIP REEL CL1 +/-30
C1011 2111078B32 CAP ALT E12
BER 120
C1012 NOT PLACED GCAM DUMMY PART NUM- C1040 2113741F25 CAP CHIP CL2 X7R REEL
1000 C1061 NOT PLACED GCAM DUMMY PART NUM- C1080 2113740F41 CAP CHIP REEL CL1 +/-30
BER
BER 39
C1013 2111078B01 CAP CHIP RF 3.3 .25 NPO C1041 2113740F67 CAP CHIP CL1 +/-30 470 5%
C1062 2113740F53 CAP CHIP REEL CL1 +/-30 C1081 NOT PLACED GCAM DUMMY PART NUM-
100V C1042 2113740F53 CAP CHIP REEL CL1 +/-30 120 BER
C1014 2113740A19 CAP CHIP REEL CL1 +/-30 120
C1063 2113740F53 CAP CHIP REEL CL1 +/-30 C1082 NOT PLACED GCAM DUMMY PART NUM-
4.7 C1043 2113740F53 CAP CHIP REEL CL1 +/-30 120 BER
C1016 2111078B13 CAP ALT E16 120
C1064 2113740F53 CAP CHIP REEL CL1 +/-30 C1083 2113740F41 CAP CHIP REEL CL1 +/-30
C1017 NOT PLACED GCAM DUMMY PART NUM- C1044 2113740F53 CAP CHIP REEL CL1 +/-30 120 39
BER 120
C1065 2113740F53 CAP CHIP REEL CL1 +/-30 C1084 2113740F41 CAP CHIP REEL CL1 +/-30
C1020 2111078B13 CAP ALT E16 C1045 2113740F53 CAP CHIP REEL CL1 +/-30 120 39
120
C1021 NOT PLACED GCAM DUMMY PART NUM- C1066 2113740F53 CAP CHIP REEL CL1 +/-30 C1085 2113740F41 CAP CHIP REEL CL1 +/-30
BER C1046 2113740F53 CAP CHIP REEL CL1 +/-30 120 39
120
C1023 2111078B15 CAP CHIP RF 12 5 NPO C1067 2113740F53 CAP CHIP REEL CL1 +/-30 C1086 2113740F41 CAP CHIP REEL CL1 +/-30
100V C1047 2113740F53 CAP CHIP REEL CL1 +/-30 120 39
120
C1025 NOT PLACED GCAM DUMMY PART NUM- C1068 2113740F53 CAP CHIP REEL CL1 +/-30 C1087 2113740F41 CAP CHIP REEL CL1 +/-30
BER C1048 2113740F53 CAP CHIP REEL CL1 +/-30 120 39
120
4-20 UHF2 25-40W PCB 8486577Z01 / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C1088 2113740F41 CAP CHIP REEL CL1 +/-30 C1108 2113740F22 CAP CHIP REEL CL1 +/-30 C1129 2113740F41 CAP CHIP REEL CL1 +/-30 C1261 2113740F53 CAP CHIP REEL CL1 +/-30
39 6.2 39 120

C1089 2113740F53 CAP CHIP REEL CL1 +/-30 C1109 2113740F41 CAP CHIP REEL CL1 +/-30 C1130 2113740F41 CAP CHIP REEL CL1 +/-30 C1263 2113741F25 CAP CHIP CL2 X7R REEL
120 39 39 1000

C1090 NOT PLACED GCAM DUMMY PART NUM- C1110 2113740F41 CAP CHIP REEL CL1 +/-30 C1131 NOT PLACED GCAM DUMMY PART NUM- C1264 2113743K15 CHIP CAP, CER 0.1UF
BER 39 BER
C1267 2113740A41 CAP CHIP REEL CL1 +/-30
C1091 NOT PLACED GCAM DUMMY PART NUM- C1111 2113740F41 CAP CHIP REEL CL1 +/-30 C1132 2113740F41 CAP CHIP REEL CL1 +/-30 33
BER 39 39
C1268 NOT PLACED GCAM DUMMY PART NUM-
C1092 NOT PLACED GCAM DUMMY PART NUM- C1112 2113740F41 CAP CHIP REEL CL1 +/-30 C1151 NOT PLACED GCAM DUMMY PART NUM- BER
BER 39 BER
C1269 2113740A41 CAP CHIP REEL CL1 +/-30
C1093 NOT PLACED GCAM DUMMY PART NUM- C1113 2113740F53 CAP CHIP REEL CL1 +/-30 C1152 NOT PLACED GCAM DUMMY PART NUM- 33
BER 120 BER
C1270 NOT PLACED GCAM DUMMY PART NUM-
C1094 2113740F53 CAP CHIP REEL CL1 +/-30 C1114 2113740F41 CAP CHIP REEL CL1 +/-30 C1153 2113740F28 CAP CHIP REEL CL1 +/-30 BER
120 39 11
C1271 2113740F53 CAP CHIP REEL CL1 +/-30
C1095 2113740F41 CAP CHIP REEL CL1 +/-30 C1115 2113740F41 CAP CHIP REEL CL1 +/-30 C1154 2113740F33 CAP CHIP REEL CL1 +/-30 120
39 39 18
C1272 2113743E10 CAP CHIP .033 UF 10% X 7R
C1096 2113740F41 CAP CHIP REEL CL1 +/-30 C1116 2113740F41 CAP CHIP REEL CL1 +/-30 C1155 NOT PLACED GCAM DUMMY PART NUM-
C1273 2111078B44 CAP CHIP RF 120 5 NPO
39 39 BER
100V
C1097 2113740F41 CAP CHIP REEL CL1 +/-30 C1117 2113740F38 CAP CHIP REEL CL1 +/-30 C1156 2113740A39 CAP CHIP REEL CL1 +/-30
C1274 2111078B27 CAP CHIP RF 30 5 NPO
39 30 27
100V
C1098 2113740F53 CAP CHIP REEL CL1 +/-30 C1118 2113740F23 CAP CHIP REEL CL1 +/-30 C1157 NOT PLACED GCAM DUMMY PART NUM-
C1275 2111078B18 CAP CHIP RF 15 5 NPO
120 6.8 BER
100V
C1099 2113740F53 CAP CHIP REEL CL1 +/-30 C1119 2113740F53 CAP CHIP REEL CL1 +/-30 C1251 2113740A23 CAP CHIP REEL CL1 +/-30
C1276 NOT PLACED GCAM DUMMY PART NUM-
120 120 6.2
BER
C110 2113740F53 CAP CHIP REEL CL1 +/-30 C1121 2113740F15 CAP CHIP REEL CL1 +/-30 C1252 2113740A59 CHIP CAPACITORS 150PF
C1277 2111078B03 CAP CHIP RF 3.9.25 NPO
120 3.3 +-30%
100V
C1100 2113740F53 CAP CHIP REEL CL1 +/-30 C1122 2113740F41 CAP CHIP REEL CL1 +/-30 C1253 2113740A31 CAP CHIP REEL CL1 +/-30
C1278 NOT PLACED GCAM DUMMY PART NUM-
120 39 12
BER
C1101 2113740F34 CAP CHIP REEL CL1 +/-30 C1123 2113740F41 CAP CHIP REEL CL1 +/-30 C1254 2113740A23 CAP CHIP REEL CL1 +/-30
C1279 NOT PLACED GCAM DUMMY PART NUM-
20 39 6.2
BER
C1102 2113740F34 CAP CHIP REEL CL1 +/-30 C1124 2113740F41 CAP CHIP REEL CL1 +/-30 C1255 2113740A59 CHIP CAPACITORS 150PF
C1280 2111078B03 CAP CHIP RF 3.9.25 NPO
20 39 +-30%
100V
C1103 2113741A57 CAP CHIP 33K +-5% C1125 2113740F41 CAP CHIP REEL CL1 +/-30 C1256 2113740A31 CAP CHIP REEL CL1 +/-30
C1281 2113740F53 CAP CHIP REEL CL1 +/-30
(2160521A31 39 12
120
C1104 2113743E10 CAP CHIP .033 UF 10% X 7R C1126 2113740F53 CAP CHIP REEL CL1 +/-30 C1258 2113740A42 CAP CHIP REEL CL1 +/-30
C1282 2113740F53 CAP CHIP REEL CL1 +/-30
120 36
C1106 2113740F41 CAP CHIP REEL CL1 +/-30 120
39 C1127 2360567A03 CAP TANTALUM C1260 2113741F49 CAP CHIP CL2 X7R REEL
C1283 2113740F53 CAP CHIP REEL CL1 +/-30
10000
C1107 2113740F53 CAP CHIP REEL CL1 +/-30 C1128 2113740F41 CAP CHIP REEL CL1 +/-30 120
120 39
UHF2 25-40W PCB 8486577Z01 / Schematics 4-21

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C2000 2113743F18 CAP CHIP 2.2 UF 16V +80- C2024 2113741F49 CAP CHIP CL2 X7R REEL C2043 2113740L14 CAP CER CHIP 6.8PF +- C2063 2113740L16 CAP CER CHIP 8.2 PF+-
20% 10000 0.1PF 0.1PF

C2001 2311049J11 CAPACITOR TANT 10% C2025 2113741F49 CAP CHIP CL2 X7R REEL C2044 NOT PLACED GCAM DUMMY PART NUM- C2064 2113740A23 CAP CHIP REEL CL1 +/-30
4.7UF 10000 BER 6.2

C2002 2311049A72 CAP TANT CHIP 10.0UF C2026 2113741F49 CAP CHIP CL2 X7R REEL C2045 2113740F53 CAP CHIP REEL CL1 +/-30 C2065 2113740F53 CAP CHIP REEL CL1 +/-30
10% 10V 10000 120 120

C2003 2113743K15 CHIP CAP, CER 0.1UF C2027 2113741F49 CAP CHIP CL2 X7R REEL C2046 2113740F53 CAP CHIP REEL CL1 +/-30 C2066 2113740L03 CAP CER CHIP 2.4PF +-
10000 120 0.1PF
C2004 2113743F18 CAP CHIP 2.2 UF 16V +80-
20% C2028 2113741F33 CAP CHIP CL2 X7R REEL C2047 2113740F53 CAP CHIP REEL CL1 +/-30 C2067 2113740F20 CAP CHIP REEL CL1 +/-30
2200 120 5.1
C2005 2113743F18 CAP CHIP 2.2 UF 16V +80-
20% C2029 2113740F53 CAP CHIP REEL CL1 +/-30 C2048 2113740F53 CAP CHIP REEL CL1 +/-30 C2068 2113740F20 CAP CHIP REEL CL1 +/-30
120 120 5.1
C2006 2113743F18 CAP CHIP 2.2 UF 16V +80-
20% C2030 2113741F39 CAP CHIP CL2 XTR REEL C2049 NOT PLACED GCAM DUMMY PART NUM- C2069 2113740F05 CAP CHIP REEL CL1 +/-30
3900 BER 1.2
C2007 2113743E20 CAP CHIP. 10 UF 10%
C2031 NOT PLACED GCAM DUMMY PART NUM- C2050 2113740F53 CAP CHIP REEL CL1 +/-30 C2070 2113740L13 CAP CER CHIP 6.2 PF+-
C2008 2113743E20 CAP CHIP. 10 UF 10%
BER 120 0.1PF
C2009 2113743E20 CAP CHIP. 10 UF 10%
C2032 2113740F53 CAP CHIP REEL CL1 +/-30 C2051 2113740F59 CAP CHIP REEL CL1 +/-30 C2071 2113740L13 CAP CER CHIP 6.2 PF+-
C2010 2113743E20 CAP CHIP. 10 UF 10% 120 220 0.1PF

C2011 2113743E20 CAP CHIP. 10 UF 10% C2033 2113740F53 CAP CHIP REEL CL1 +/-30 C2052 2113740F53 CAP CHIP REEL CL1 +/-30 C2072 2113740L04 CAP CER CHIP 2.7 PF +-
120 120 0.1PF
C2012 NOT PLACED GCAM DUMMY PART NUM-
BER C2034 2113740F53 CAP CHIP REEL CL1 +/-30 C2053 NOT PLACED GCAM DUMMY PART NUM- C2073 2113740F03 CAP CHIP REEL CL1 +/-30
120 BER 1.0
C2013 2113743E20 CAP CHIP. 10 UF 10%
C2035 2113740F53 CAP CHIP REEL CL1 +/-30 C2054 2113740L37 CAP 62.0 PF 50V 2.0% C2074 2109720D14 CAP CER CHIP LOW DIST
C2014 2113743E20 CAP CHIP. 10 UF 10% 120 0.1UF
C2055 2113740F35 CAP CHIP REEL CL1 +/-30
C2015 2113743E20 CAP CHIP. 10 UF 10% C2036 2113740F53 CAP CHIP REEL CL1 +/-30 22 C2076 NOT PLACED GCAM DUMMY PART NUM-
C2016 2113743E20 CAP CHIP. 10 UF 10% 120 BER
C2056 2113740F20 CAP CHIP REEL CL1 +/-30
C2017 2113743E20 CAP CHIP. 10 UF 10% C2037 2113740F53 CAP CHIP REEL CL1 +/-30 5.1 C2078 0886629Z02 CAP,FILM,1UF,+10%,--
120 10%,63V-D
C2018 2113740F53 CAP CHIP REEL CL1 +/-30 C2057 2113740F20 CAP CHIP REEL CL1 +/-30
120 C2038 2113740F53 CAP CHIP REEL CL1 +/-30 5.1 C2129 2113740F53 CAP CHIP REEL CL1 +/-30
120 120
C2019 2113740F53 CAP CHIP REEL CL1 +/-30 C2058 2113740F20 CAP CHIP REEL CL1 +/-30
120 C2039 2113740F53 CAP CHIP REEL CL1 +/-30 5.1 C2198 2113741F25 CAP CHIP CL2 X7R REEL
120 1000
C2020 2113743E20 CAP CHIP. 10 UF 10% C2059 2113740F20 CAP CHIP REEL CL1 +/-30
C2040 2113740F53 CAP CHIP REEL CL1 +/-30 5.1 C300 NOT PLACED GCAM DUMMY PART NUM-
C2021 2113741F25 CAP CHIP CL2 X7R REEL 120 BER
1000 C2060 2113740F31 CAP CHIP REEL CL1 +/-30
C2041 2113740F53 CAP CHIP REEL CL1 +/-30 15 C301 2311049A57 CAP TANT CHIP A/P 10UF
C2022 2113741F49 CAP CHIP CL2 X7R REEL 120 10% 16
10000 C2061 2113740A31 CAP CHIP REEL CL1 +/-30
C2042 2113740F53 CAP CHIP REEL CL1 +/-30 12 C302 2113740F54 CAP CHIP REEL CL1+/-30
C2023 2113741F49 CAP CHIP CL2 X7R REEL 120 130
10000 C2062 2113740F29 CAP CHIP REEL CL1 +/-30
12 C303 2113743K15 CHIP CAP, CER 0.1UF
4-22 UHF2 25-40W PCB 8486577Z01 / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C304 2113743E20 CAP CHIP. 10 UF 10% C331 2113740L18 CAP CER CHIP 10.0 PF +/- C351 2113743E20 CAP CHIP. 10 UF 10% C401 2113743K15 CHIP CAP, CER 0.1UF
.25PF
C305 2113743E20 CAP CHIP. 10 UF 10% C352 0662057A05 CHIP RES 15 OHMS 5% C402 NOT PLACED GCAM DUMMY PART NUM-
C332 2113740L18 CAP CER CHIP 10.0 PF +/- BER
C306 2113743E20 CAP CHIP. 10 UF 10% C353 NOT PLACED GCAM DUMMY PART NUM-
.25PF
BER C403 2113743K15 CHIP CAP, CER 0.1UF
C307 2113743E20 CAP CHIP. 10 UF 10%
C333 2113740L20 CAP 12.0 PF 50V 2.0 %
C354 2113740F49 CAP CHIP REEL CL1 +/-30 C404 2113743K15 CHIP CAP, CER 0.1UF
C308 2113743E20 CAP CHIP. 10 UF 10%
C334 2113740L25 CAP CER CHIP 20.0 PF +/- 82
C405 2113743K15 CHIP CAP, CER 0.1UF
C309 2113743E20 CAP CHIP. 10 UF 10% .25PF
C355 NOT PLACED GCAM DUMMY PART NUM-
C406 2113743K15 CHIP CAP, CER 0.1UF
C310 2113743E20 CAP CHIP. 10 UF 10% C335 2113740L18 CAP CER CHIP 10.0 PF +/- BER
.25PF C407 2113743K15 CHIP CAP, CER 0.1UF
C311 2113743E20 CAP CHIP. 10 UF 10% C356 2113740L22 CAP 15.0 PF 50V 2.0 %
C336 2113740L17 CAP CER CHIP 9.1 PF+- C408 2113743K15 CHIP CAP, CER 0.1UF
C312 2113743E20 CAP CHIP. 10 UF 10% C357 NOT PLACED GCAM DUMMY PART NUM-
0.1PF
BER C410 2113743K15 CHIP CAP, CER 0.1UF
C313 2113743E20 CAP CHIP. 10 UF 10% C337 2113740L14 CAP CER CHIP 6.8PF +-
C358 NOT PLACED GCAM DUMMY PART NUM- C411 NOT PLACED GCAM DUMMY PART NUM-
C314 2113743E20 CAP CHIP. 10 UF 10% 0.1PF
BER BER
C315 2113743E20 CAP CHIP. 10 UF 10% C338 2113740L18 CAP CER CHIP 10.0 PF +/-
C359 2113740F39 CAP CHIP REEL CL1 +/-30 C412 2113740F53 CAP CHIP REEL CL1 +/-30
.25PF
C316 2113743E20 CAP CHIP. 10 UF 10% 33 120
C339 2113740L03 CAP CER CHIP 2.4PF +-
C317 2113743E20 CAP CHIP. 10 UF 10% C360 2113740F38 CAP CHIP REEL CL1 +/-30 C413 2113740F53 CAP CHIP REEL CL1 +/-30
0.1PF
30 120
C318 2113743E20 CAP CHIP. 10 UF 10% C340 2113740L03 CAP CER CHIP 2.4PF +-
C361 NOT PLACED GCAM DUMMY PART NUM- C414 2113740F53 CAP CHIP REEL CL1 +/-30
0.1PF
C319 2113743E20 CAP CHIP. 10 UF 10% BER 120
C341 2113740F19 CAP CHIP REEL CL1 +/-30
C320 2113743E20 CAP CHIP. 10 UF 10% C362 2113740F33 CAP CHIP REEL CL1 +/-30 C415 2113740F53 CAP CHIP REEL CL1 +/-30
4.7
18 120
C321 2113740F53 CAP CHIP REEL CL1 +/-30
C342 2113740F19 CAP CHIP REEL CL1 +/-30
120 C364 NOT PLACED GCAM DUMMY PART NUM- C416 2113740F53 CAP CHIP REEL CL1 +/-30
4.7
BER 120
C322 2113741F41 CAP CHIP CL2 X7R REEL
C343 2113740L07 CAP CER CHIP 3.6PF +-
4700 C365 NOT PLACED GCAM DUMMY PART NUM- C417 2113740F53 CAP CHIP REEL CL1 +/-30
0.1PF
BER 120
C323 2113741F25 CAP CHIP CL2 X7R REEL
C344 2113740L07 CAP CER CHIP 3.6PF +-
1000 C366 2113740L18 CAP CER CHIP 10.0 PF +/- C418 2113740F53 CAP CHIP REEL CL1 +/-30
0.1PF
.25PF 120
C324 2113740F53 CAP CHIP REEL CL1 +/-30
C345 2113740L08 CAP CER CHIP 3.9 PF+/-
120 C367 2113740L16 CAP CER CHIP 8.2 PF+- C421 2113743E07 CER CHIP CAP .022UF
0.1PF
0.1PF
C325 2113740F53 CAP CHIP REEL CL1 +/-30 C422 2113740F53 CAP CHIP REEL CL1 +/-30
C346 2113740L09 CAP CER CHIP 4.3 PF +-
120 C368 2113740F25 CAP CHIP REEL CL1+/-30 120
0.1PF
8.2
C326 2113743E07 CER CHIP CAP .022UF C423 2113743K15 CHIP CAP, CER 0.1UF
C347 2113740L07 CAP CER CHIP 3.6PF +-
C369 2113740F25 CAP CHIP REEL CL1+/-30
C327 2113741F13 CAP CHIP CL2 X7R REEL 0.1PF C490 NOT PLACED GCAM DUMMY PART NUM-
8.2
330 BER
C348 2113740L06 CAP CER CHIP 3.3 PF+/-
C370 2113740L27 CAP 24.0 PF 50V 2.0 %
C328 2113740F42 CAP CHIP REEL CL1 +/-30 0.1PF C5000 2113741F25 CAP CHIP CL2 X7R REEL
43 C371 NOT PLACED GCAM DUMMY PART NUM- 1000
C349 2113740F53 CAP CHIP REEL CL1 +/-30
BER
C329 2113740L31 CAP 36.0 PF 50V 2.0 % 120 C5001 2389289U01 10UF 50V 20% ALUMINUM
C400 2113740F53 CAP CHIP REEL CL1 +/-30 SMD
C330 2113740L18 CAP CER CHIP 10.0 PF +/- C350 2113740F53 CAP CHIP REEL CL1 +/-30
120
.25PF 120
UHF2 25-40W PCB 8486577Z01 / Schematics 4-23

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C5002 2311049A99 CAP TANT CHIP 47 UF 10V C5026 2113743K15 CHIP CAP, CER 0.1UF C5053 2113743E20 CAP CHIP. 10 UF 10% C5073 2113740F53 CAP CHIP REEL CL1 +/-30
20% (CM160) 120
C5027 2113743K15 CHIP CAP, CER 0.1UF
C5003 2311049A99 CAP TANT CHIP 47 UF 10V C5054 2113743E20 CAP CHIP. 10 UF 10% C5074 2113740F53 CAP CHIP REEL CL1 +/-30
C5028 2113743K15 CHIP CAP, CER 0.1UF
20% (CM160) 120
C5029 2113743K15 CHIP CAP, CER 0.1UF
C5004 NOT PLACED GCAM DUMMY PART NUM- C5055 2113928C04 CAP CER CHIP 4.7UF C5075 NOT PLACED GCAM DUMMY PART NUM-
BER C5030 2113743K15 CHIP CAP, CER 0.1UF 6.3V10%080 BER

C5005 2360567A03 CAP TANTALUM C5031 2113743K15 CHIP CAP, CER 0.1UF C5056 2113741M69 CAP CHIP CLS2 100000 PF C5076 2113740F53 CAP CHIP REEL CL1 +/-30
20V 1 (CM160) 120
C5006 2311049A57 CAP TANT CHIP A/P 10UF C5032 2113743K15 CHIP CAP, CER 0.1UF
10% 16 C5057 2113928C04 CAP CER CHIP 4.7UF C5077 2113740F53 CAP CHIP REEL CL1 +/-30
C5033 2113743K15 CHIP CAP, CER 0.1UF 6.3V10%080 120
C5007 2311049A99 CAP TANT CHIP 47 UF 10V
20% C5034 2113743K15 CHIP CAP, CER 0.1UF C5058 NOT PLACED GCAM DUMMY PART NUM- C5078 2113741F25 CAP CHIP CL2 X7R REEL
C5035 2113743K15 CHIP CAP, CER 0.1UF BER 1000
C5008 2311049A57 CAP TANT CHIP A/P 10UF
10% 16 C5036 2113743K15 CHIP CAP, CER 0.1UF C5059 2113743E07 CER CHIP CAP .022UF C5079 2113740F53 CAP CHIP REEL CL1 +/-30
120
C5009 2311049A57 CAP TANT CHIP A/P 10UF C5037 2113743K15 CHIP CAP, CER 0.1UF C5060 2113741M69 CAP CHIP CLS2 100000 PF
10% 16 20V 1 C5080 2113740F53 CAP CHIP REEL CL1 +/-30
C5038 2113743K15 CHIP CAP, CER 0.1UF 120
C5010 2311049A57 CAP TANT CHIP A/P 10UF C5061 2113741M69 CAP CHIP CLS2 100000 PF
10% 16 C5039 NOT PLACED GCAM DUMMY PART NUM- 20V 1 C5081 2113740F53 CAP CHIP REEL CL1 +/-30
BER 120
C5011 2311049A57 CAP TANT CHIP A/P 10UF C5062 2113741M69 CAP CHIP CLS2 100000 PF
10% 16 C5040 NOT PLACED GCAM DUMMY PART NUM- 20V 1 C5082 2113740F53 CAP CHIP REEL CL1 +/-30
BER 120
C5012 2311049A56 CAP TAN CHIP A/P 4.7 20 10 C5063 2113741M69 CAP CHIP CLS2 100000 PF
C5041 2113743F18 CAP CHIP 2.2 UF 16V +80- 20V 1 C5083 2113740F53 CAP CHIP REEL CL1 +/-30
C5013 2113928P04 CAP CER CHIP 1.0UF 20% 20% 120
6.3V C5064 2113740F53 CAP CHIP REEL CL1 +/-30
C5042 2113743F16 CAP CHIP 1.0UF 16V+80- 120 C5084 2113740F53 CAP CHIP REEL CL1 +/-30
C5014 NOT PLACED GCAM DUMMY PART NUM- 20% 120
BER C5065 2113740F53 CAP CHIP REEL CL1 +/-30
C5043 2113743F16 CAP CHIP 1.0UF 16V+80- 120 C5085 2113741A53 CAP CHIP CL2 X7R REEL
C5015 2113743K15 CHIP CAP, CER 0.1UF 20% 22000
C5066 2113740F53 CAP CHIP REEL CL1 +/-30
C5016 2113743K15 CHIP CAP, CER 0.1UF C5044 2113928C04 CAP CER CHIP 4.7UF 120 C5086 2113741A53 CAP CHIP CL2 X7R REEL
C5017 2113743K15 CHIP CAP, CER 0.1UF 6.3V10%080 22000
C5067 2113741F25 CAP CHIP CL2 X7R REEL
C5018 2113743K15 CHIP CAP, CER 0.1UF C5045 2113743F16 CAP CHIP 1.0UF 16V+80- 1000 C5087 2113740F53 CAP CHIP REEL CL1 +/-30
20% 120
C5019 2113743K15 CHIP CAP, CER 0.1UF C5068 2113740F53 CAP CHIP REEL CL1 +/-30
C5046 2113743E20 CAP CHIP. 10 UF 10% 120 C5088 2113740F49 CAP CHIP REEL CL1 +/-30
C5020 2113743K15 CHIP CAP, CER 0.1UF 82
C5047 2113743E20 CAP CHIP. 10 UF 10% C5069 2113740F53 CAP CHIP REEL CL1 +/-30
C5021 2113741M69 CAP CHIP CLS2 100000 PF 120 C5089 2113740F49 CAP CHIP REEL CL1 +/-30
20V 1 C5048 2113743E20 CAP CHIP. 10 UF 10%
82
C5070 2113740F53 CAP CHIP REEL CL1 +/-30
C5022 2113743K15 CHIP CAP, CER 0.1UF C5049 2113743E20 CAP CHIP. 10 UF 10%
120 C5090 2113740F49 CAP CHIP REEL CL1 +/-30
C5023 2113743K15 CHIP CAP, CER 0.1UF C5050 2113743E20 CAP CHIP. 10 UF 10% 82
C5071 2113740F53 CAP CHIP REEL CL1 +/-30
C5024 2113743K15 CHIP CAP, CER 0.1UF C5051 2113743E20 CAP CHIP. 10 UF 10% 120 C5091 2113740F49 CAP CHIP REEL CL1 +/-30
(CM160) 82
C5025 2113743K15 CHIP CAP, CER 0.1UF C5072 2113740F53 CAP CHIP REEL CL1 +/-30
C5052 2113743E20 CAP CHIP. 10 UF 10% 120
4-24 UHF2 25-40W PCB 8486577Z01 / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

C5092 2113740F59 CAP CHIP REEL CL1 +/-30 C5118 NOT PLACED GCAM DUMMY PART NUM- C618 2113740F41 CAP CHIP REEL CL1 +/-30 CR301 4880154K03 SOT MMBD353 RH DIODE
220 BER 39 DUAL SCH

C5094 2113740F59 CAP CHIP REEL CL1 +/-30 C5119 2113743H14 CAP CHIP 10.0 UF 16V +80- C619 NOT PLACED GCAM DUMMY PART NUM- D100 NOT PLACED GCAM DUMMY PART NUM-
220 20% BER BER

C5095 2113740F59 CAP CHIP REEL CL1 +/-30 C5120 NOT PLACED GCAM DUMMY PART NUM- C620 2113740F41 CAP CHIP REEL CL1 +/-30 D101 NOT PLACED GCAM DUMMY PART NUM-
220 BER 39 BER

C5096 2113740F59 CAP CHIP REEL CL1 +/-30 C602 2113740F41 CAP CHIP REEL CL1 +/-30 C621 2113740F41 CAP CHIP REEL CL1 +/-30 D102 4813833C02 DIODE DUAL 70V ‘5B’
220 39 39 COMM CATH

C5097 2113740F59 CAP CHIP REEL CL1 +/-30 C603 2113740F41 CAP CHIP REEL CL1 +/-30 C622 2113740F41 CAP CHIP REEL CL1 +/-30 D103 4802482J02 PIN DIODE SMD
220 39 39
D104 4802482J02 PIN DIODE SMD
C5098 2113740F59 CAP CHIP REEL CL1 +/-30 C604 2113740F41 CAP CHIP REEL CL1 +/-30 C623 2113740F41 CAP CHIP REEL CL1 +/-30
D105 4805218N57 DIODE DUAL
220 39 39
D106 4805218N57 DIODE DUAL
C5099 2113740F59 CAP CHIP REEL CL1 +/-30 C605 2113740F41 CAP CHIP REEL CL1 +/-30 C624 2113740F41 CAP CHIP REEL CL1 +/-30
220 39 39 D107 4805218N57 DIODE DUAL
C5100 2113740F59 CAP CHIP REEL CL1 +/-30 C606 2113740F41 CAP CHIP REEL CL1 +/-30 C625 2113740F41 CAP CHIP REEL CL1 +/-30 D108 4805218N57 DIODE DUAL
220 39 39
D200 4802233J09 DIODE TRIPLE SOT25-RH
C5101 2113741F25 CAP CHIP CL2 X7R REEL C607 2113740F41 CAP CHIP REEL CL1 +/-30 C626 2113740F41 CAP CHIP REEL CL1 +/-30
1000 (CM160) 39 39 D201 4802233J09 DIODE TRIPLE SOT25-RH

C5102 2113743E20 CAP CHIP. 10 UF 10% C608 NOT PLACED GCAM DUMMY PART NUM- C627 2113740F41 CAP CHIP REEL CL1 +/-30 D202 4862824C03 DIODE VARACTOR
(CM160) BER 39 D203 4805649Q13 DIODE VCTR ISV 228
C5103 2113743K15 CHIP CAP, CER 0.1UF C609 NOT PLACED GCAM DUMMY PART NUM- C628 2113740F41 CAP CHIP REEL CL1 +/-30 D204 4805649Q13 DIODE VCTR ISV 228
(CM160) BER 39
D205 4862824C01 DIODE VARACTOR
C5104 NOT PLACED GCAM DUMMY PART NUM- C610 2113740F41 CAP CHIP REEL CL1 +/-30 C629 2113740F41 CAP CHIP REEL CL1 +/-30
BER 39 39 D301 4802245J97 Band Switchind Diode, Rohm
DA
C5110 2113741F25 CAP CHIP CL2 X7R REEL C611 2113740F41 CAP CHIP REEL CL1 +/-30 C630 2113740F41 CAP CHIP REEL CL1 +/-30
1000 39 39 D302 4802245J97 Band Switchind Diode, Rohm
DA
C5111 2113741F25 CAP CHIP CL2 X7R REEL C612 2113740F41 CAP CHIP REEL CL1 +/-30 C631 2113740F41 CAP CHIP REEL CL1 +/-30
1000 39 39 D303 4802245J97 Band Switchind Diode, Rohm
DA
C5113 NOT PLACED GCAM DUMMY PART NUM- C613 2113740F41 CAP CHIP REEL CL1 +/-30 C632 2113740F41 CAP CHIP REEL CL1 +/-30
BER 39 39 D304 4802245J97 Band Switchind Diode, Rohm
DA
C5114 NOT PLACED GCAM DUMMY PART NUM- C614 2113740F41 CAP CHIP REEL CL1 +/-30 C633 2113740F41 CAP CHIP REEL CL1 +/-30
BER 39 39 D305 4880142L01 SOT MMBV109 RH

C5115 NOT PLACED GCAM DUMMY PART NUM- C615 2113740F41 CAP CHIP REEL CL1 +/-30 C662 2113740F41 CAP CHIP REEL CL1 +/-30 D400 4813833C07 DIODE DUAL 100V ‘5C’
BER 39 39 SERIES

C5116 NOT PLACED GCAM DUMMY PART NUM- C616 2113740F41 CAP CHIP REEL CL1 +/-30 C678 2113741M69 CAP CHIP CLS2 100000 PF D401 4813833C02 DIODE DUAL 70V ‘5B’
BER 39 20V 1 COMM CATH

C5117 NOT PLACED GCAM DUMMY PART NUM- C617 2113740F41 CAP CHIP REEL CL1 +/-30 CR300 4880154K03 SOT MMBD353 RH DIODE D402 4809948D42 DIODE SCHOTTKY RB751V-
BER 39 DUAL SCH 40
UHF2 25-40W PCB 8486577Z01 / Schematics 4-25

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

D500 4813833C02 DIODE DUAL 70V ‘5B’ L113 2460592A01 COIL AW 2 TURN 17 NH L213 2413926N24 IND CER CHIP 100.0 NH 5% M101 3980686Z01 CONTACT (ANTENNA)
COMM CATH
L114 2485873L01 ENCAPSULATED AIR L214 2413926H20 IND CHIP 47.0 NH 5% M102 3980686Z01 CONTACT (ANTENNA)
D501 NOT PLACED GCAM DUMMY PART NUM- WOUND COIL
L215 2413926H20 IND CHIP 47.0 NH 5% M105 7588823L03 PAD GROUND LCD
BER
L115 2460592A01 COIL AW 2 TURN 17 NH
L216 2462587N44 CHIP IND 18 NH 5% M106 7588823L03 PAD GROUND LCD
D502 4813825A23 DIODE, DISCRETE SPE-
L117 7686135U02 FLTR,EMI
CIALS VAR& L217 2462587Q42 IND CHIP 390NH 10% M107 7588823L03 PAD GROUND LCD
L118 7686135U02 FLTR,EMI
D511 4813833C02 DIODE DUAL 70V ‘5B’ L300 2460591C35 COIL AIR WOUND INDUC M108 7588823L04 PAD GROUND LCD
COMM CATH L119 7686135U02 FLTR,EMI 18.08
M109 7588823L04 PAD GROUND LCD
D513 4813833C02 DIODE DUAL 70V ‘5B’ L120 7686135U02 FLTR,EMI L301 2462587N55 CHIP IND 150 NH 5%
COMM CATH M110 7588823L04 PAD GROUND LCD
L121 7686135U02 FLTR,EMI L302 2462587N55 CHIP IND 150 NH 5%
FL300 9180022M11 XTAL FILTER 44.85MHZ M9 0289511U01 NUTS
L122 2460591C23 COIL AIR WOUND INDUC L303 2462587X69 IND CHIP LO-PRO 1200 NH
FL301 9180468V06 SMD455KHZ 4 ELEMENT P1 2804503J01 CONNECTOR,ACCY 16 PIN
13.85 5%
CER FLTR P2 NOT PLACED GCAM DUMMY PART NUM-
L124 7686135U02 FLTR,EMI L304 2462587N55 CHIP IND 150 NH 5%
FL302 9180468V04 SMD455KHZ 4 ELEMENT BER
CER FLTR L125 2460592A01 COIL AW 2 TURN 17 NH L305 2483411T74 INDUCTOR CHIP SHIELDED
PCB 8486577Z01 Main PC Board, UHF Band 2
FL303 9180469V03 SMD455KHZ 6 ELEMENT L126 2460591B77 COIL AIR WOUND INDUC L306 2413926K32 IND CER CHIP 560.0 NH 5% 40W
CER FLTR 13.90
L307 2460591C35 COIL AIR WOUND INDUC Q100 4813828C32 TSTR UHF 70W 12.5V
FL304 9180469V06 SMD455KHZ 6 ELEMENT L127 2460591B77 COIL AIR WOUND INDUC 18.08 LDMOS
CER FLTR 13.90
L308 2460591C35 COIL AIR WOUND INDUC Q101 4813824A10 TSTR NPN 40V .2A GEN
J11 2889309U01 MINI-UHF PCB R.A L128 2460592A01 COIL AW 2 TURN 17 NH 18.08 PURP

J2 0989241U02 FLEX 20PIN 1MM TOP NON L130 2462587T22 IND. CHIP 390NH 5% LOW L309 2460591C35 COIL AIR WOUND INDUC Q102 4813824A10 TSTR NPN 40V .2A GEN
ZIF PRO 18.08 PURP

J3 0986615Z01 CONN,ZIF,F,28CONT,,TIN,,, L200 2462587Q42 IND CHIP 390NH 10% L310 2460591C35 COIL AIR WOUND INDUC Q103 4813824A06 XSTR NPN 30V DARLING-
CBL (CM160) 18.08 TON
L201 2462587V44 IND CHIP 680 NH 10%
L100 7686135U02 FLTR,EMI L311 2460591C35 COIL AIR WOUND INDUC Q104 4813824A10 TSTR NPN 40V .2A GEN
L202 2462587V44 IND CHIP 680 NH 10%
18.08 PURP
L101 2462587T30 IND CHIP 1000NH 5% LOW L203 2462587V36 CHIP IND 150NH 5% 0805
PRO L312 2460591C35 COIL AIR WOUND INDUC Q105 4886212B01 LDMOS PWR TSTR
L204 2462587V36 CHIP IND 150NH 5% 0805 18.08 MRF1518
L102 2462587T30 IND CHIP 1000NH 5% LOW
PRO L205 2462587Q47 IND CHIP 1000 NH 10% L313 2460591C35 COIL AIR WOUND INDUC Q106 4805128M27 SOT TRANS
18.08
L103 2462587T30 IND CHIP 1000NH 5% LOW L206 2484562T11 COIL SURF MNT AIR Q107 4813824A10 TSTR NPN 40V .2A GEN
PRO WOUND L314 2460591C35 COIL AIR WOUND INDUC PURP
18.08
L104 2462587N50 CHIP IND 56 NH 5% L207 2413923C12 IND CHIP 7.8 NH 2% Q108 4813824A10 TSTR NPN 40V .2A GEN
L315 NOT PLACED GCAM DUMMY PART NUM- PURP
L105 2462587N44 CHIP IND 18 NH 5% L208 2413926N24 IND CER CHIP 100.0 NH 5% BER
Q200 4802245J95 BJT, NPN TRANSISTOR
L107 2460591B04 COIL AIR WOUND INDUC L209 2413926N24 IND CER CHIP 100.0 NH 5% L500 7686135U02 FLTR,EMI
11.03 Q201 4809939C04 TSTR DUAL PNP/NPN
L210 2413926H20 IND CHIP 47.0 NH 5% L501 7686135U02 FLTR,EMI UMC3
L108 2462587T22 IND. CHIP 390NH 5% LOW
L211 2413926N24 IND CER CHIP 100.0 NH 5% L502 7686135U02 FLTR,EMI Q300 4809940E02 TSTR DIG NPN DTC114YE
PRO
L212 2413926N18 IND CER CHIP 33.0 NH 5% M100 2680499Z01 HEAT SPREADER
L111 2460592A01 COIL AW 2 TURN 17 NH
4-26 UHF2 25-40W PCB 8486577Z01 / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

Q301 4813824A17 XSTR PNP40V .2A Q504 4880048M01 TSTR NPN DIG 47K/47K R130 0662057B47 CHIP RES 0 OHMS +-.050 R161 0662057A61 CHIP RES 3300 OHMS 5%
GENPB=100-300 OHMS
Q505 4813824A10 TSTR NPN 40V .2A GEN R162 0662057A61 CHIP RES 3300 OHMS 5%
Q302 4813824A10 TSTR NPN 40V .2A GEN PURP R131 0662057A97 CHIP RES 100K OHMS 5%
R163 0662057A61 CHIP RES 3300 OHMS 5%
PURP
Q506 4813824A10 TSTR NPN 40V .2A GEN R132 NOT PLACED GCAM DUMMY PART NUM-
R164 0662057A73 CHIP RES 10K OHMS 5%
Q303 4802245J95 BJT, NPN TRANSISTOR PURP BER
R165 0662057A58 CHIP RES 2400 OHMS 5%
Q304 4809939C04 TSTR DUAL PNP/NPN R101 1705603W01 RES SMT SHUNT R134 0662057A59 CHIP RES 2700 OHMS 5%
UMC3 R166 NOT PLACED GCAM DUMMY PART NUM-
R103 0683962T51 RES CHIP 120 5-1 R135 0662057A86 CHIP RES 36K OHMS 5%
BER
Q305 4802197J95 RF TRANSISTOR PBR941
R104 0683962T51 RES CHIP 120 5-1 R136 0662057A86 CHIP RES 36K OHMS 5%
R167 0662057A57 CHIP RES 2200 OHMS 5%
Q306 4813824A17 XSTR PNP40V .2A
R105 0662057A41 CHIP RES 470 OHMS 5% R137 0662057A87 CHIP RES 39K OHMS 5%
GENPB=100-300 R168 0662057A57 CHIP RES 2200 OHMS 5%
R106 0662057C35 CHIP RES 22 OHMS 5% R138 0662057A86 CHIP RES 36K OHMS 5%
Q400 4809940E02 TSTR DIG NPN DTC114YE R169 NOT PLACED GCAM DUMMY PART NUM-
R107 0680194M18 RES 51 OHMS 5% 1W R139 0662057A87 CHIP RES 39K OHMS 5% BER
Q401 4880141L03 QSTR PNP SOT23 LO PRO-
FILE TAP R108 0680194M18 RES 51 OHMS 5% 1W R140 0662057A79 CHIP RES 18K OHMS 5% R170 0662057A42 CHIP RES 510 OHMS 5%
Q403 4809940E02 TSTR DIG NPN DTC114YE R109 0662057A14 RES CHIP 36 OHM 5 1/8W R141 0662057A81 CHIP RES 22K OHMS 5% R171 0662057A43 CHIP RES 560 OHMS 5%
Q404 4809940E02 TSTR DIG NPN DTC114YE R110 0662057A49 CHIP RES 1000 OHMS 5% R142 0662057A81 CHIP RES 22K OHMS 5% R172 0662057A41 CHIP RES 470 OHMS 5%
Q405 4809940E02 TSTR DIG NPN DTC114YE R111 0662057A49 CHIP RES 1000 OHMS 5% R143 0662057A79 CHIP RES 18K OHMS 5% R173 0662057A29 CHIP RES 150 OHMS 5%
Q407 4809940E02 TSTR DIG NPN DTC114YE R112 0662057B05 CHIP RES 200K OHMS 5% R144 0662057A81 CHIP RES 22K OHMS 5% R174 0662057A29 CHIP RES 150 OHMS 5%
Q408 4880048M01 TSTR NPN DIG 47K/47K R113 0662057A73 CHIP RES 10K OHMS 5% R145 0662057A81 CHIP RES 22K OHMS 5% R175 0662057A43 CHIP RES 560 OHMS 5%
Q409 4880048M01 TSTR NPN DIG 47K/47K R114 0662057A73 CHIP RES 10K OHMS 5% R146 0662057A81 CHIP RES 22K OHMS 5% R176 NOT PLACED GCAM DUMMY PART NUM-
BER
Q410 4880048M01 TSTR NPN DIG 47K/47K R115 0662057A73 CHIP RES 10K OHMS 5% R147 0662057A59 CHIP RES 2700 OHMS 5%
R177 NOT PLACED GCAM DUMMY PART NUM-
Q411 4880048M01 TSTR NPN DIG 47K/47K R116 0662057A73 CHIP RES 10K OHMS 5% R148 0662057A81 CHIP RES 22K OHMS 5%
BER
Q412 4880048M01 TSTR NPN DIG 47K/47K R117 0662057P02 RES. CHIP 15K 1% 30X60 R149 0662057A81 CHIP RES 22K OHMS 5%
R178 0662057A18 CHIP RES 51 OHMS 5%
Q413 4809940E02 TSTR DIG NPN DTC114YE R118 0662057C51 CHIP RES 100 OHMS 5% R150 0662057A73 CHIP RES 10K OHMS 5%
R179 0662057A18 CHIP RES 51 OHMS 5%
Q414 4809940E02 TSTR DIG NPN DTC114YE R119 0662057C51 CHIP RES 100 OHMS 5% R151 0662057A72 CHIP RES 9100 OHMS 5%
R180 0660082A89 RES CHIP 47K OHMS 1% 1/
Q415 NOT PLACED GCAM DUMMY PART NUM- R120 0662057C51 CHIP RES 100 OHMS 5% R152 0662057A25 CHIP RES 100 OHMS 5% 16W
BER
R121 0662057C51 CHIP RES 100 OHMS 5% R153 0662057A83 CHIP RES 27K OHMS 5% R181 0660082A89 RES CHIP 47K OHMS 1% 1/
Q416 4809940E02 TSTR DIG NPN DTC114YE 16W
R122 0662057C19 CHIP RES 4.7 OHMS 5% R155 0662057A83 CHIP RES 27K OHMS 5%
Q417 4813824A10 TSTR NPN 40V .2A GEN R182 0662057A73 CHIP RES 10K OHMS 5%
PURP R126 0662057C01 CHIP RES 0 OHMS .050 R156 0662057A73 CHIP RES 10K OHMS 5%
OHMS R183 0662057A25 CHIP RES 100 OHMS 5%
Q500 4813824A10 TSTR NPN 40V .2A GEN R157 0662057A91 CHIP RES 56K OHMS 5%
R127 0662057C01 CHIP RES 0 OHMS .050 R184 0662057A59 CHIP RES 2700 OHMS 5%
PURP R158 NOT PLACED GCAM DUMMY PART NUM-
OHMS
BER R185 0662057A73 CHIP RES 10K OHMS 5%
Q501 4809940E02 TSTR DIG NPN DTC114YE
R128 0662057C01 CHIP RES 0 OHMS .050
R159 NOT PLACED GCAM DUMMY PART NUM- R186 0662057A73 CHIP RES 10K OHMS 5%
Q502 4809940E02 TSTR DIG NPN DTC114YE OHMS
BER
R187 0662057A97 CHIP RES 100K OHMS 5%
Q503 4813824A10 TSTR NPN 40V .2A GEN R129 0662057C01 CHIP RES 0 OHMS .050
PURP R160 0662057A61 CHIP RES 3300 OHMS 5%
OHMS
UHF2 25-40W PCB 8486577Z01 / Schematics 4-27

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

R188 NOT PLACED GCAM DUMMY PART NUM- R214 0662057A65 CHIP RES 4700 OHMS 5% R308 0662057A80 CHIP RES 20K OHMS 5% R339 0662057A18 CHIP RES 51 OHMS 5%
BER
R215 0662057A62 CHIP RES 3600 OHMS 5% R309 0662057A77 CHIP RES 15K OHMS 5% R340 0662057A18 CHIP RES 51 OHMS 5%
R189 0662057A97 CHIP RES 100K OHMS 5%
R216 0662057A59 CHIP RES 2700 OHMS 5% R310 0662057A77 CHIP RES 15K OHMS 5% R345 0662057A73 CHIP RES 10K OHMS 5%
R190 0662057C35 CHIP RES 22 OHMS 5%
R217 0662057A52 CHIP RES 1300OHMS 5%05 R311 NOT PLACED GCAM DUMMY PART NUM- R346 0662057A73 CHIP RES 10K OHMS 5%
R191 0662057C35 CHIP RES 22 OHMS 5% BER
R218 0662057A49 CHIP RES 1000 OHMS 5% R401 0662057C85 CHIP RES 2700 OHMS 5%
R192 0662057C35 CHIP RES 22 OHMS 5% R312 0662057A76 CHIP RES 13K OHMS 5%
R219 NOT PLACED GCAM DUMMY PART NUM- R402 0662057B47 CHIP RES 0 OHMS +-.050
R193 NOT PLACED GCAM DUMMY PART NUM- BER R313 0662057A75 CHIP RES 12K OHMS 5% OHMS
BER
R220 0662057A42 CHIP RES 510 OHMS 5% R314 0662057A75 CHIP RES 12K OHMS 5% R403 0662057B47 CHIP RES 0 OHMS +-.050
R194 NOT PLACED GCAM DUMMY PART NUM- OHMS
R221 0662057A33 CHIP RES 220 OHMS 5% R315 0662057A75 CHIP RES 12K OHMS 5%
BER
R404 0662057B47 CHIP RES 0 OHMS +-.050
R222 0662057A33 CHIP RES 220 OHMS 5% R316 0662057A75 CHIP RES 12K OHMS 5%
R195 NOT PLACED GCAM DUMMY PART NUM- OHMS
BER R223 0662057A33 CHIP RES 220 OHMS 5% R317 0662057A75 CHIP RES 12K OHMS 5%
R405 0662057B47 CHIP RES 0 OHMS +-.050
R196 0662057A97 CHIP RES 100K OHMS 5% R224 0662057A53 CHIP RES 1500 OHMS 5% R318 0662057A75 CHIP RES 12K OHMS 5% OHMS

R197 0662057A59 CHIP RES 2700 OHMS 5% R225 0662057A29 CHIP RES 150 OHMS 5% R319 0662057A75 CHIP RES 12K OHMS 5% R406 0662057B47 CHIP RES 0 OHMS +-.050
OHMS
R198 0662057A97 CHIP RES 100K OHMS 5% R226 0662057A29 CHIP RES 150 OHMS 5% R320 0662057A73 CHIP RES 10K OHMS 5%
R407 0662057B47 CHIP RES 0 OHMS +-.050
R199 0662057A59 CHIP RES 2700 OHMS 5% R227 0662057A23 CHIP RES 82 OHMS 5% R321 0662057A71 CHIP RES 8200 OHMS 5% OHMS
R200 0662057A97 CHIP RES 100K OHMS 5% R228 0662057A25 CHIP RES 100 OHMS 5% R322 0662057A65 CHIP RES 4700 OHMS 5% R414 0662057B47 CHIP RES 0 OHMS +-.050
R201 0662057A73 CHIP RES 10K OHMS 5% R229 0662057A25 CHIP RES 100 OHMS 5% R323 0662057A65 CHIP RES 4700 OHMS 5% OHMS

R202 NOT PLACED GCAM DUMMY PART NUM- R230 0662057A22 CHIP RES 75 OHMS 5% R324 0662057A61 CHIP RES 3300 OHMS 5% R415 NOT PLACED GCAM DUMMY PART NUM-
BER BER
R231 0662057A18 CHIP RES 51 OHMS 5% R325 0662057A61 CHIP RES 3300 OHMS 5%
R203 0662057B47 CHIP RES 0 OHMS +-.050 R421 0662057A33 CHIP RES 220 OHMS 5%
OHMS R232 0662057A17 RES CHIP 47 OHMS 5% R326 0662057A59 CHIP RES 2700 OHMS 5%
R422 0662057A73 CHIP RES 10K OHMS 5%
R204 NOT PLACED GCAM DUMMY PART NUM- R233 0662057A17 RES CHIP 47 OHMS 5% R327 0662057A58 CHIP RES 2400 OHMS 5%
R423 NOT PLACED GCAM DUMMY PART NUM-
BER R234 0662057A15 CHIP RES 39 OHMS 5% R328 0662057A55 CHIP RES 1800 OHM 5% BER
R205 NOT PLACED GCAM DUMMY PART NUM- R235 0662057A07 CHIP RES 18 OHMS 5% R329 0662057A51 CHIP RES 1200 OHMS 5% R424 NOT PLACED GCAM DUMMY PART NUM-
BER
BER
R300 0662057A73 CHIP RES 10K OHMS 5% R330 0662057A47 CHIP RES 820 OHMS 5%
R206 0662057A99 CHIP RES 120K OHMS 5%
R425 0662057A97 CHIP RES 100K OHMS 5%
R301 0662057A41 CHIP RES 470 OHMS 5% R331 0662057A25 CHIP RES 100 OHMS 5%
R207 0662057B02 CHIP RES 150K OHMS 5%
R426 0662057A97 CHIP RES 100K OHMS 5%
R302 0662057B47 CHIP RES 0 OHMS +-.050 R332 0662057A45 CHIP RES 680 OHMS 5%
R208 0662057A97 CHIP RES 100K OHMS 5% OHMS R427 NOT PLACED GCAM DUMMY PART NUM-
R333 0662057A43 CHIP RES 560 OHMS 5%
R209 0662057A97 CHIP RES 100K OHMS 5% BER
R303 0662057B47 CHIP RES 0 OHMS +-.050
R334 0662057A40 CHIP RES 430 OHMS 5%
R210 NOT PLACED GCAM DUMMY PART NUM- OHMS R428 0662057A97 CHIP RES 100K OHMS 5%
BER R335 0662057A39 CHIP RES 390 OHMS 5%
R304 0662057A85 CHIP RES 33K OHM 5% R429 0662057A97 CHIP RES 100K OHMS 5%
R211 0662057A69 RES CHIP 6800 OHM 5 1/8W R336 0662057A33 CHIP RES 220 OHMS 5%
R305 0662057A80 CHIP RES 20K OHMS 5% R430 0662057A87 CHIP RES 39K OHMS 5%
R212 0662057A89 CHIP RES 47K OHMS 5% R337 0662057A25 CHIP RES 100 OHMS 5%
R306 0662057A80 CHIP RES 20K OHMS 5% R431 NOT PLACED GCAM DUMMY PART NUM-
R213 0662057A65 CHIP RES 4700 OHMS 5% R338 0662057A25 CHIP RES 100 OHMS 5% BER
R307 0662057A80 CHIP RES 20K OHMS 5%
4-28 UHF2 25-40W PCB 8486577Z01 / Schematics

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

R432 0662057A85 CHIP RES 33K OHM 5% R469 NOT PLACED GCAM DUMMY PART NUM- R5024 0662057A97 CHIP RES 100K OHMS 5% R5055 0662057A73 CHIP RES 10K OHMS 5%
BER (CM160)
R433 0662057A85 CHIP RES 33K OHM 5% R5056 0662057A73 CHIP RES 10K OHMS 5%
R470 NOT PLACED GCAM DUMMY PART NUM- R5025 0662057A97 CHIP RES 100K OHMS 5%
R434 0662057A85 CHIP RES 33K OHM 5% R5057 0662057A73 CHIP RES 10K OHMS 5%
BER
R5026 0662057A85 CHIP RES 33K OHM 5%
R435 0662057A85 CHIP RES 33K OHM 5% R5058 NOT PLACED GCAM DUMMY PART NUM-
R471 0662057A01 CHIP RES 10 OHMS 5%
R5027 0662057B08 CHIP RES 270K OHMS 5% BER
R436 0662057A85 CHIP RES 33K OHM 5%
R472 NOT PLACED GCAM DUMMY PART NUM-
R5028 0662057A97 CHIP RES 100K OHMS 5% R5059 NOT PLACED GCAM DUMMY PART NUM-
R438 0662057A73 CHIP RES 10K OHMS 5% BER
BER
R5029 0662057A97 CHIP RES 100K OHMS 5%
R439 0662057A73 CHIP RES 10K OHMS 5% R473 NOT PLACED GCAM DUMMY PART NUM-
R5060 0662057A73 CHIP RES 10K OHMS 5%
BER R5030 0662057A85 CHIP RES 33K OHM 5%
R440 0662057A73 CHIP RES 10K OHMS 5%
R5061 0662057A73 CHIP RES 10K OHMS 5%
R5000 0662057B47 CHIP RES 0 OHMS +-.050 R5031 0662057A92 CHIP RES 62K OHMS 5%
R441 0662057A73 CHIP RES 10K OHMS 5% OHMS R5062 0662057A73 CHIP RES 10K OHMS 5%
R5032 0662057A89 CHIP RES 47K OHMS 5%
R442 0662057A73 CHIP RES 10K OHMS 5% R5001 0662057T68 RES CHIP 1.0K 1% 30*60 R5063 NOT PLACED GCAM DUMMY PART NUM-
R5033 0662057A89 CHIP RES 47K OHMS 5%
R443 0662057A61 CHIP RES 3300 OHMS 5% BER
R5002 0662057C01 CHIP RES 0 OHMS .050
OHMS (CM160) R5034 0662057A86 CHIP RES 36K OHMS 5%
R444 0662057A73 CHIP RES 10K OHMS 5% R5064 NOT PLACED GCAM DUMMY PART NUM-
R5035 0662057A89 CHIP RES 47K OHMS 5% BER
R445 0662057A73 CHIP RES 10K OHMS 5% R5008 0662057B47 CHIP RES 0 OHMS +-.050
OHMS R5036 0662057A89 CHIP RES 47K OHMS 5% R5065 0662057A68 CHIP RES 6200 OHMS 5%
R450 0662057A73 CHIP RES 10K OHMS 5%
R5009 0662057B47 CHIP RES 0 OHMS +-.050 R5037 0662057A73 CHIP RES 10K OHMS 5% R5066 0662057A49 CHIP RES 1000 OHMS 5%
R451 0662057A73 CHIP RES 10K OHMS 5% OHMS
R5038 0662057A85 CHIP RES 33K OHM 5% R5067 NOT PLACED GCAM DUMMY PART NUM-
R453 0662057A61 CHIP RES 3300 OHMS 5% R5010 0662057B47 CHIP RES 0 OHMS +-.050 BER
OHMS R5039 0662057A97 CHIP RES 100K OHMS 5%
R454 0662057A61 CHIP RES 3300 OHMS 5% R5068 NOT PLACED GCAM DUMMY PART NUM-
R5011 NOT PLACED GCAM DUMMY PART NUM- R5040 0662057A84 CHIP RES 30K OHMS 5% BER
R455 0662057A61 CHIP RES 3300 OHMS 5%
BER
R5041 0662057A82 CHIP RES 24K OHMS 5% R5069 0662057A73 CHIP RES 10K OHMS 5%
R456 0662057A61 CHIP RES 3300 OHMS 5%
R5013 NOT PLACED GCAM DUMMY PART NUM-
R5042 0662057A82 CHIP RES 24K OHMS 5% R5070 0662057A57 CHIP RES 2200 OHMS 5%
R457 0662057A61 CHIP RES 3300 OHMS 5% BER
R5043 0662057A82 CHIP RES 24K OHMS 5% R5071 0662057A57 CHIP RES 2200 OHMS 5%
R458 0662057A61 CHIP RES 3300 OHMS 5% R5014 0662057B47 CHIP RES 0 OHMS +-.050
OHMS R5044 0662057A82 CHIP RES 24K OHMS 5% R5072 0662057A65 CHIP RES 4700 OHMS 5%
R459 NOT PLACED GCAM DUMMY PART NUM-
BER R5016 NOT PLACED GCAM DUMMY PART NUM- R5045 0662057A85 CHIP RES 33K OHM 5% R5073 0662057A49 CHIP RES 1000 OHMS 5%
BER
R460 0662057A53 CHIP RES 1500 OHMS 5% R5046 0662057A82 CHIP RES 24K OHMS 5% R5074 0662057A49 CHIP RES 1000 OHMS 5%
R5017 0609887C05 RES CHIP 1.5 OHM 1/2W
R461 0662057A33 CHIP RES 220 OHMS 5% 2010 R5047 0662057B47 CHIP RES 0 OHMS +-.050 R5075 0662057A42 CHIP RES 510 OHMS 5%
OHMS (CM160)
R462 0662057A18 CHIP RES 51 OHMS 5% R5018 0609887C05 RES CHIP 1.5 OHM 1/2W R5076 0662057A42 CHIP RES 510 OHMS 5%
2010 R5048 0662057A82 CHIP RES 24K OHMS 5%
R463 0662057A73 CHIP RES 10K OHMS 5% R5077 0662057A36 CHIP RES 300 OHMS 5%
R5019 0662057B05 CHIP RES 200K OHMS 5% R5049 0662057A77 CHIP RES 15K OHMS 5%
R466 NOT PLACED GCAM DUMMY PART NUM- R5078 0662057A25 CHIP RES 100 OHMS 5%
BER R5020 0662057B02 CHIP RES 150K OHMS 5% R5050 0662057A76 CHIP RES 13K OHMS 5%
R5079 0662057A25 CHIP RES 100 OHMS 5%
R467 NOT PLACED GCAM DUMMY PART NUM- R5021 0662057A97 CHIP RES 100K OHMS 5% R5051 0662057A75 CHIP RES 12K OHMS 5%
BER R5080 0662057A01 CHIP RES 10 OHMS 5%
R5022 0662057A97 CHIP RES 100K OHMS 5% R5052 0662057A73 CHIP RES 10K OHMS 5%
R468 NOT PLACED GCAM DUMMY PART NUM- R5081 0613952D78 CER CHIP RES 6340 OHM
R5023 0662057A97 CHIP RES 100K OHMS 5% R5053 0662057A73 CHIP RES 10K OHMS 5% 1% 0603
BER
R5054 0662057A73 CHIP RES 10K OHMS 5%
UHF2 25-40W PCB 8486577Z01 / Schematics 4-29

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref. Part No. Ref. Part No. Ref. Part No. Ref. Part No.

R5082 0662057A90 CHIP RES 51K OHMS 5% R603 NOT PLACED GCAM DUMMY PART NUM- U403 5102226J56 68HC11FLO_PASS5 100P IN VR501 4813830A14 DIODE 5.1V 5% 225MW
BER TQFP MMBZ5231B
R5083 0662057B08 CHIP RES 270K OHMS 5%
R604 NOT PLACED GCAM DUMMY PART NUM- U404 5189233U02 FLASH 2MEG AT49LV002N- VR502 NOT PLACED GCAM DUMMY PART NUM-
R5084 0662057B47 CHIP RES 0 OHMS +-.050
BER 70VI BER
OHMS (CM160)
R610 0662057C59 CHIP RES 220 OHMS 5% U405 5113805A75 IC 8 BIT SER TO PAR/PAR VR503 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW
R5085 NOT PLACED GCAM DUMMY PART NUM-
HC595 _468
BER R615 0662057A25 CHIP RES 100 OHMS 5%
U500 NOT PLACED GCAM DUMMY PART NUM- VR504 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW
R5086 0662057A43 CHIP RES 560 OHMS 5% RT100 0680361L01 THERMISTOR 47KOHM
BER _468
R5087 0662057A97 CHIP RES 100K OHMS 5% S5010 1889288U01 POTENTIOMETER W/
U501 0104016J81 9V REGULATOR ASSEMBLY VR692 4813830A75 DIODE DUAL COM ANODE
SWITCH VOLUME
R5088 0662057B47 CHIP RES 0 OHMS +-.050
U502 5102463J95 AUDIO PA TDA1519C VR693 4813830A77 DIODE DL ZENER TVS 33V
OHMS SH200 2689590U01 VCO SHIELD
1.0A
U503 5105469E65 IC VLTG REGLTR
R5089 NOT PLACED GCAM DUMMY PART NUM- SH201 2689589U01 VCO SHIELD
VR694 4813830A75 DIODE DUAL COM ANODE
BER U504 5185130C53 IC ASFIC_CMP_R1
SH202 2689589U01 VCO SHIELD
VR695 4813830A77 DIODE DL ZENER TVS 33V
R5092 NOT PLACED GCAM DUMMY PART NUM- U505 5113818A01 IC LOW COST SING SPLY
SH300 2689591U01 MIXER SHIELD 1.0A
BER LM2904D
SH301 2689593U01 FRONT ENA SHIELD VR696 4813830A75 DIODE DUAL COM ANODE
R5093 NOT PLACED GCAM DUMMY PART NUM- U506 5113818A01 IC LOW COST SING SPLY
BER SH302 2689591U01 MIXER SHIELD LM2904D VR697 4813830A75 DIODE DUAL COM ANODE

R5094 NOT PLACED GCAM DUMMY PART NUM- T300 2580541Z01 BALUN TRANSFORMER U507 5113818A01 IC LOW COST SING SPLY VR698 4813830A75 DIODE DUAL COM ANODE
BER LM2904D
T301 2580541Z01 BALUN TRANSFORMER VR699 4813830A75 DIODE DUAL COM ANODE
R5095 NOT PLACED GCAM DUMMY PART NUM- U508 5113816A30 IC 3.3V LOW DROPOUT
U100 5113818A01 IC LOW COST SING SPLY Y200 NOT PLACED GCAM DUMMY PART NUM-
BER POS. REG.
LM2904D BER
R5096 NOT PLACED GCAM DUMMY PART NUM- U509 5113806A20 IC MUX/DEMUX TRIPLE 2-
U101 5185130C65 IC VHF/UHF/800 MHZ Y201 4880114R06 CRYSTAL 16.8MHZ
BER CHNL
LDMOS DRIV
Y300 9186145B02 CER.DISCR.
R5097 0662057B47 CHIP RES 0 OHMS +-.050 U510 5104187K94 IC LP2986ILDX-3.3 VLTG
U102 5113818A01 IC LOW COST SING SPLY CDBCA455CX36-TC
OHMS REG
LM2904D
Y301 4880606B09 2ND OSC XTAL 44.395 MHZ
R5098 NOT PLACED GCAM DUMMY PART NUM- U514 4802393L66 MOSFET P-CH
BER U103 5113819A04 IC QD OP AMP GEN PURP
0786637Z01 SPRT,REINFORCE-
MC3303D U515 5162852A59 IC CMOS ANALOG SWITCH
MENT,CRS
R5099 NOT PLACED GCAM DUMMY PART NUM- SPDT (CM160)
BER U200 5185963A27 IC TESTED AT25016 48 PIN
GFP VR101 4813830A18 DIODE 6.8V 5%
R5100 NOT PLACED GCAM DUMMY PART NUM- 225MWMMBZ5235B_
BER U201 5105750U54 IC PKG DIE VCO BUFFER
VR102 4813830A15 TSTR 5.6V 5% 20MA 225MW
R5103 NOT PLACED GCAM DUMMY PART NUM- U300 5186144B01 FM IF IC SA616
VR400 NOT PLACED GCAM DUMMY PART NUM-
BER U301 5109522E10 IC 3-INV LMOS TC7W04FU BER
R600 0662057C01 CHIP RES 0 OHMS .050 U302 4808612Y05 CROSSOVER QUAD DIODE VR401 NOT PLACED GCAM DUMMY PART NUM-
OHMS SMS3928- BER
R601 0611077A62 RES CHIP 330 5 1/8W U400 5102463J64 16KX8 SPI SERIAL VR402 4813830A09 DIODE 3.3V 5% 225MW
R602 0662057B47 CHIP RES 0 OHMS +-.050 EEPROM MMBZ5226B
OHMS U402 NOT PLACED GCAM DUMMY PART NUM- VR500 4813832C77 TRANS SUP. 24V HIGH
BER PWR
4-30 UHF2 25-40W PCB 8486577Z01 / Schematics
Commercial Series
CM Radios
VHF2 (146-174MHz) High Power
Service Information

Issue: December 2003


ii

Computer Software Copyrights


The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or
reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this manual may not be copied or reproduced in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license
under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-
free license to use that arises by operation of law in the sale of a product.
iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM160 Model Chart ................................................................................1-1


2.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-1


2.0 VHF (146-174MHz) Receiver..............................................................................2-1
2.1 Receiver Front-End .......................................................................................2-1
2.2 Receiver Back-End.........................................................................................2-2
3.0 VHF (146-174MHz) Transmitter Power Amplifier ...............................................2-2
3.1 First Power Controller Stage...........................................................................2-2
3.2 Power Controlled Driver Stage .......................................................................2-3
3.3 Final Stage......................................................................................................2-3
3.4 Directional Coupler.........................................................................................2-3
3.5 Antenna Switch...............................................................................................2-3
3.6 Harmonic Filter ...............................................................................................2-4
3.7 Power Control.................................................................................................2-4
4.0 VHF (146-174MHz) Frequency Synthesis ..........................................................2-4
4.1 Reference Oscillator .......................................................................................2-4
4.2 Fractional-N Synthesizer ................................................................................2-5
4.3 Voltage Controlled Oscillator (VCO) ...............................................................2-6
4.4 Synthesizer Operation ....................................................................................2-7
5.0 Controller Theory of Operation ............................................................................2-8
5.1 Radio Power Distribution ................................................................................2-8
5.2 Protection Devices........................................................................................ 2-10
5.3 Automatic On/Off ..........................................................................................2-10
5.4 Microprocessor Clock Synthesiser ...............................................................2-11
5.5 Serial Peripheral Interface (SPI)...................................................................2-12
5.6 SBEP Serial Interface................................................................................... 2-12
5.7 General Purpose I/O.....................................................................................2-12
5.8 Normal Microprocessor Operation................................................................2-13
5.9 Static Random Access Memory....................................................................2-14
6.0 Control Board Audio and Signalling Circuits ......................................................2-14
6.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14
7.0 Transmit Audio Circuits......................................................................................2-15
7.1 Microphone Input Path .................................................................................2-15
7.2 PTT Sensing and TX Audio Processing ....................................................... 2-16
iv

8.0 Transmit Signalling Circuits ............................................................................... 2-17


8.1 Sub-Audio Data (PL/DPL) ............................................................................ 2-17
8.2 High Speed Data .......................................................................................... 2-18
8.3 Dual Tone Multiple Frequency (DTMF) Data ............................................... 2-18
9.0 Receive Audio Circuits....................................................................................... 2-19
9.1 Squelch Detect ............................................................................................. 2-19
9.2 Audio Processing and Digital Volume Control.............................................. 2-20
9.3 Audio Amplification Speaker (+) Speaker (-) ................................................ 2-20
9.4 Handset Audio.............................................................................................. 2-21
9.5 Filtered Audio and Flat Audio ....................................................................... 2-21
10.0 Receive Audio Circuits ..................................................................................... 2-21
10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder .......................... 2-21
10.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)................................ 3-2


1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ................................ 3-3
2.0 Troubleshooting Flow Chart for 45W Transmitter (Sheet 1 of 3) ........................ 3-4
2.1 Troubleshooting Flow Chart for 45W Transmitter (Sheet 2 of 3)................... 3-5
2.2 Troubleshooting Flow Chart for 45W Transmitter (Sheet 3 of 3)................... 3-6
3.0 Troubleshooting Flow Chart for Synthesizer ....................................................... 3-7
4.0 Troubleshooting Flow Chart for VCO................................................................... 3-8
5.0 Troubleshooting Flow Chart for DC Supply (Sheet 1 of 2) .................................. 3-9
5.1 Troubleshooting Flow Chart for DC Supply (Sheet 2 of 2) ........................... 3-10

Chapter 4 VHF PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards ....................................................... 4-1


1.1 VHF2 25-45W and Controller Circuits ............................................................ 4-1
2.0 VHF2 25-45W PCB 8486487Z03-B / Schematics ............................................... 4-3
2.1 VHF2 25-45W PCB 8486487Z03-B Parts List ............................................. 4-19
Chapter 1
MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM160 Model Chart

CM Series, VHF2, 146-174 MHz


Model Description
MDM50KQC9AA2 CM140 146-174 MHz, 45W, 8CH, BNC
MDM50KQF9AA2 CM160 146-174 MHz, 45W, 64CH, BNC

Item Description

X PMUD1848_ CM140 Super Tanapa VHF2, 45W, 8CH, BNC


X PMUD1894_ CM160 Super Tanapa VHF2, 45W, 64CH, BNC
X PMUD1885_ CM140 Tanapa VHF2, 45W, 8CH, BNC
X PMUD1887_ CM160 Tanapa VHF2, 45W, 64CH, BNC
X FCN6288_ Control Head
X FCN5523_ Control Head
X PMUD1885_S CM140 UHF2 U/C BNC Service Board
X PMUD1887_S CM160 UHF2 U/C BNC Service Board
X X RMN5018 Mag One Microphone
X X 6866546D02_ RTTE Leaflet
X X 6866537D37_ Safety Leaflet
X X GLN7324_ Low Profile Trunnion
x = Indicates one of each is required.
1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications


Data is specified for +25°C unless otherwise stated.

General

Specification VHF2

Frequency Range: 146-174 MHz

Frequency Stability ±2 PPM


(-30°C to +60°C, 25°C Ref.)

Channel Capacity: CM140 - 8


CM160 - 64

Channel Spacing: 12.5/20/25 kHz

Power Output: 25-45W

Power Supply: 13.2Vdc (10.8 - 15.6 Vdc) negative vehicle ground

Dimensions (L X W X H) 118mm X 169mm X 44mm

Weight:
Low power (1-25W) 1.02 Kg

Operating Temperature -30 to 60 o C

Storage temperature -40 to 80o C

Shock and Vibration Meets MIL-STD 810-C,D&E and TIA/EIA 603

Dust Meets MIL-STD 810-C,D&E and TIA/EIA 603

Humidity Meets MIL-STD 810-C,D&E and TIA/EIA 603


Technical Specifications 1-3

Transmitter

Specification VHF2

Frequency Stability: +/- 2.5ppm

Modulation Limiting: ±2.5 kHz @ 12.5 kHz


±4.0 kHz @ 20 kHz
±5.0 kHz @ 20/25 kHz

Current Drain Transmit: 7A (25W)

FM Hum and Noise: -40 [email protected] kHz


-45 dB@ 20/25 kHz

Conducted/Radiated -36 dBm < 1 GHz


Emissions: -30 dBm > 1 GHz

Adjacent Channel Power -60dB @12.5,


-70dB @ 20/25kHz

Audio Response: +1, -3dB


( 300 to 3000Hz)

Audio Distortion: 3% Typical


@ 1000 Hz, 60%
Rated Maximum Deviation:

Receiver

Specification VHF2

Sensitivity (12dBSINAD): (ETS) 0.35µV (12.5kHz) 0.30µV (25kHz) Typical

Intermodulation : (ETS) >65dB

Adjacent Channel 75 dB @ 25 kHz


Selectivity: (ETS) 65 dB @ 12.5 kHz

Spurious Rejection: (ETS) 75 dB

Rated Audio: (ETS) (Extended audio with 4 Ohm 4W Internal , 13W External
speaker)

Audio Distortion @ Rated Audio: 3% Typical

Hum and Noise: -40 dB @ 12.5 kHz


-45 dB @ 20/25 kHz

Audio Response: +1, -3dB


( 300 to 3000Hz)

Conducted Spurious -57 dBm <1 GHz


Emission per FCC Part 15: -47 dBm >1 GHz

*Availability subject to the laws and regulations of individual countries.


1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS
Chapter 2
THEORY OF OPERATION

1.0 Introduction
This Chapter provides a detailed theory of operation for the VHF circuits in the radio. Details of the
theory of operation and trouble shooting for the the associated Controller circuits are included in this
Section of the manual.

2.0 VHF (146-174MHz) Receiver

2.1 Receiver Front-End

The received signal is applied to the radio’s antenna input connector and routed through the
harmonic filter and antenna switch. The insertion loss of the harmonic filter/antenna switch is less
than 1 dB. The signal is routed to the first filter (4-pole), which has an insertion loss of 2 dB typically.
The output of the filter is matched to the base of the LNA (Q303) that provides a 16 dB gain and a
noise figure of better than 2 dB. Current source Q301 is used to maintain the collector current of
Q303. Diode CR301 protects Q303 by clamping excessive input signals. Q303 output is applied to
the second filter (3-pole) which has an insertion loss of 1.5 dB. In Distance mode, Q304 turns on and
causes D305 to conduct, thus bypassing C322 and R337. In Local mode, the signal is routed
through C322 and R337, thus inserting 7 dB attenuation. Since the attenuator is located after the RF
amplifier, the receiver sensitivity is reduced only by 6 dB, while the overall third order input intercept
is raised.

The first mixer is a passive, double-balanced type, consisting of T300, T301 and U302. This mixer
provides all of the necessary rejection of the half-IF spurious response. High-side injection at +15
dBm is delivered to the first mixer. The mixer output is then connected to a duplex network which
matches its output to the XTAL filter input (FL300) at the IF frequency of 44.85 MHz. The duplex
network terminates into a 50 ohm resistor (R340) at all other frequencies.
Antenna 12.5kHzFilter 12.5kHzFilter

Front Filter LNA Second Filter Mixer 4- Pole IF Amp


Xtal Filter 25kHzFilter 25kHzFilter

First LO
IFIC

Phase Shift
2nd LO Xtal Osc Element

Controller

Figure 2-1 VHF Receiver Block Diagram


2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds
the IF IC at pin 1. The first IF signal at 44.85 MHz mixes with the second local oscillator (LO) at
44.395 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y301.
The second IF signal is amplified and filtered by two external ceramic filters (FL303/FL302 for
12.5KHz channel spacing and FL304/FL301 for 25KHz channel spacing). The IF IC demodulates
the signal by means of a quadrature detector and feeds the detected audio (via pin 7) to the audio
processing circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 VHF Transmitter Power Amplifier (146-174 MHz)


The radio’s 45W PA is a three-stage amplifier used to amplify the output from the TX_INJ to the
antenna port. All three stages utilize LDMOS technology. The gain of the first stage (U101) is
adjustable and is controlled by pin 7 of U103-2 via U103-3 and U102-1. It is followed by an LDMOS
driver Q105 and final stage Q100.

Antenna
From VCO (TX_INJ) Pin Diode
Antenna Harmonic
Switch Filter RF Jack
Controlled PA PA-Final Coupler
Stage Driver Stage

Bias Bias Forward


A S FI C _C M P

PA
SPI BUS PWR
SET

L oo p
C ont r ol le r Temperature
U 103 - 2 Sense

Figure 2-2 VHF Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted.Two screws with Belleville washers provide
direct pressure ensuring good thermal contact between both the driver and final stage, and the
chassis.

3.1 First Power Controller Stage

The first stage (U101) is a 20dB gain integrated circuit containing two LDMOS FET amplifier stages.
It amplifies the RF signal from the VCO (TX_INJ). The output power of stage U101 is controlled by a
DC voltage applied to pin 1 from the op-amp U103-3, pin 8. The control voltage simultaneously
varies the bias of two FET stages within U101. This biasing point determines the overall gain of
U101 and therefore its output drive level to Q105, which in turn controls the output power of the PA.
VHF Transmitter Power Amplifier (146-174 MHz) 2-3

Op-amp U103-3 monitors the drain current of U101 via resistor R122 and adjusts the bias voltage of
U101.

In receive mode, the DC voltage from RX_EN line turns on Q101, which in turn switches off the
biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of 12dB. This device requires a
positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit
mode by the V_cntrl_driver which is set to provide 100-150mA of quiescent current by the factory,
and fed to the gate of Q105 via the resistive network.

The V_cntrl_driver is directly controlled by the ASFIC CMP. In receive mode, the ASFIC CMP
(U504) sets V_cntrl_driver to 0V (DACR pin 5).

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a
positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS
is set in transmit mode by the ASFIC and fed to the gate of Q100 via the resistive network R134,
R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be
tuned using the Tuner. Care must be taken not to damage the device by exceeding the maximum
allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC supply voltage
input, B+, via L117 and L115.

A matching network consisting of C1004-5, C1007-9, C1096, C1021, C1013, C1019, L116: and two
striplines, transforms the impedance to 50 ohms and feeds the directional coupler.

3.4 Bi-Directional Coupler

The bi-directional Coupler is a microstrip printed circuit, which couples a small amount of the
forward and reverse power of the RF power from Q100.The coupled signal is rectified to an output
power which is proportional to the DC voltage rectified by diode D105; and the resulting DC voltage
is routed to the power control section to ensure that the forward power out of the radio is held to a
constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). The basic
operation is to have both PIN diodes (D103, D104) turned on during key-up by forward biasing
them. This is achieved by pulling down the voltage at the cathode end of D104 to around 12.4V
(0.7V drop across each diode). The current through the diodes needs to be set around 100 mA to
fully open the transmit path through resistor R108. Q106 is a current source controlled by Q103
which is turned on in Tx mode by TX_EN. VR102 ensures that the voltage at resistor R107 never
exceeds 5.6V.
2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L111, L112, L124 and L113 along with capacitors C11321, C1022, C1020, C1137, C1018
and C1017 form a low-pass filter to attenuate harmonic energy coming from the transmitter.
Resistor R150 drains any electrostatic charges that might otherwise build up on the antenna. The
harmonic filter also prevents high level RF signals above the receiver passband from reaching the
receiver circuits to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler
samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by
diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error
output current is then routed to an integrator, and converted into the control voltage. This voltage
controls the bias of the pre-driver (U101) stage. The output power level is set by way of a DAC,
PWR_SET, in the audio processing IC (U504), which acts at the forward power control loop
reference.
The sampled reflected power is rectified by diode D107. The resulting DC voltage is amplified by an
operational amplifier U100 and routed to the summing junction. This detector protects the final stage
Q100 from reflected power by increasing the error current. The temperature sensor protects the
final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the
final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103
and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage
below 5.6V and eliminates the DC current from the 9.3 regulator U501.
A local loop for the Pre Driver (U101) is used in order to stabilize the current for each stage.
In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by
applying ground to the Pre Driver U101.

4.0 VHF (146-174MHz) Frequency Synthesis


The synthesizer consists of a reference oscillator (Y201), low voltage Fractional-N (LVFRAC-N)
synthesizer (U200), and a voltage controlled oscillator (VCO) (U201).

4.1 Reference Oscillator


The reference oscillator is a crystal (Y201) controlled Colpitts oscillator and has a frequency of
16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the
oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D)
converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the
voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently,
the output of the crystal Y201 is applied to U200 pin 23.

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which
matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on
frequency. The crystal vendor characterizes the crystal over a specified temperature range and
codes this information into a bar code that is printed on the crystal package. In production, this
crystal code is read via a 2-dimensional bar code reader and the parameters are saved.
VHF (146-174MHz) Frequency Synthesis 2-5

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C.
The temperature compensation scheme is implemented by an algorithm that uses five crystal
parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy
of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200)
at the power up of the radio.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic,
phase detector, charge pump, A/D converter for low frequency digital modulation, balanced
attenuator used to balance the high and low frequency analog modulation, 13V positive voltage
multiplier, serial interface for control, and a super filter for the regulated 5 volts.

7 LOCK 4
LOCK (U403 PIN 56)
DATA (U403 PIN 100) DATA
8 FREFOUT 19
CLK FREF (U504 PIN 34)
CLOCK (U403 PIN 1)
6, 22, 33, 44
9 GND
CSX (U403 PIN 2) CEX
STEERING
10 LINE
MOD IN (U501 PIN 40) MODIN IOUT 43 LOOP
13, 30 IADAPT 45
VCC, DC5V FILTER
+5V (U503 PIN 1)
5, 20, 34, 36 41
+5V (U503 PIN 1) VDD, DC5V MODOUT
23 3 VCO Bias LO RF INJECTION
XTAL1 AUX4
U200 1
REFERENCE AUX2
OSCILLATOR 24 LOW VOLTAGE
XTAL2 2 TRB
FRACTIONAL-N AUX3 VOLTAGE
25 WARP SYNTHESIZER
SFOUT 28 FILTERED 5V CONTROLLED
32 PREIN OSCILLATOR

47 BIAS1
VCP 40
VMULT2 VMULT1 AUX1 BIAS2 TX RF INJECTION
VOLTAGE 39 (1ST STAGE OF PA)
MULTIPLIER 14 15 48
BWSELECT To IF
Section

PRESCALER IN

Figure 2-3 VHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U200, pin 30) supplies an output voltage of 4.5Vdc
(VSF) at U200, pin 28. This supplies 4.5 V to the VCO Buffer IC U201.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP
(U200, pin 47) while using a low voltage 3.3Vdc supply, a 13V positive voltage multiplier is used
(D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin
19.
2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U201), the TX and
RX tank circuits, the external RX amplifier, and the modulation circuitry.

AUX3 (U200 Pin 2)

U200 Pin 32
TRB IN Prescaler Out
Pin 20 Pin 19 Pin 12

Rx-SW Pin7
TX/RX/BS
Tx-SW Pin13 Switching Network

LO RF INJECTION
Presc
(U200 Pin 28) Vcc-Superfilter
U201 Q200 Low Pass
Pin3 Buffer Filter
VCOBIC
Steer Line Collector/RF in
Voltage Pin4
(VCTRL) RX
RX Pin8
Rx
RX VCO Pin5 Active Bias
RX Tank Circuit (U200 Pin28)
Pin14 VCC Buffers
Pin6
TX Tx
Pin16 Active Bias TX TX RF Injection
TX Tank TX VCO Pin10
Circuit
Pin15 Attenuator
Vsens
Circuit
Pin18 Pin2 Pin1 Pins 9,11,17
Rx-I adjust Tx-I adjust
Vcc-Logic

(U200 Pin 28)

Figure 2-4 VHF VCO Block Diagram

The VCOBIC together with the LVFRAC-N (U200) generate the required frequencies in both
transmit and receive modes. The TRB line (U201, pin 19) determines which VCO and buffer is
enabled (high being TX output at pin 10, low being RX output at pin 8). A sample of the signal from
the enabled output is routed from U201, pin 12 (PRESC_OUT), via a low pass filter to U200, pin 32
(PREIN).

A steering line voltage between 3.0V and 10.0V at varactor D204 tunes the TX VCO through the
frequency range of 146-174MHz, and at D203 tunes the RX VCO through the frequency range of
190-219MHz.

The external RX amplifier is used to increase the output from U201, pin 9 from 3-4 dBm to the
required 15dBm for proper mixer operation. In TX mode, the modulation signal from the LVFRAC-N
(U200, pin 41) is applied to the VCO by way of the modulation circuit D205, R212, R211, C2073.
VHF (146-174MHz) Frequency Synthesis 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge
pump circuits, loop filter circuit, and DC supply. The output signal (PRESC_OUT) of the VCOBIC
(U201, pin 12) is fed to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics
and provides a correct input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios.
The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs
via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider
is connected to the phase detector, which compares the loop divider’s output signal with the
reference signal. The reference signal is generated by dividing down the signal of the reference
oscillator (Y201).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The
charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217,
R234, C2074, C2075, C2077, C2078, C2079, C2080, C2028, and L205) transforms this current into
a voltage that is applied the varactor diodes D203 and D204 for RX and TX respectively. The output
frequency is determined by this control voltage. The current can be set to a value fixed in the
LVFRAC-N or to a value determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2
(U200, pin 39). The currents are set by the value of R200 or R206 respectively. The selection of the
three different bias sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200,
pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency
path) and the balance attenuator (high frequency path). The A/D converter converts the low
frequency analog modulating signal into a digital code which is applied to the loop divider, thereby
causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation
sensitivity to high frequency modulating signals. The output of the balance attenuator is presented
at the MODOUT port of the LVFRAC-N (U200,pin 41) and connected to the VCO modulation
varactor D205.
2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation


This section provides a detailed theory of operation for the radio and its components. The main
radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A
control head is connected by an extension cable. The control head contains LED indicators, a
microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a
connector on the rear of the radio. The accessory cable enables you to connect accessories to the
radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

External
To Synthesizer Microphone
Mod
Out Internal Handset
16.8 MHz Microphone
Reference Clock Audio/Signaling
from Synthesizer Architecture
External

.
Speaker
Disc Audio Audio
ASFIC_CMP
PA
Internal
Speaker
SPI µP Clock
To RF Section
SCI to
Accessory &
Digital Control Head
Architecture RAM Connector

EEPROM HC11FL0
3.3V
Regulator
FLASH

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

■ U514 P-cH FET - Batt + (Ext_SWB+)


■ U501 LM2941T - 9.3V
■ U503 LP2951CM - 5V
■ U508 MC 33269DTRK - 3.3V
■ U510 LP2986ILDX - 3.3V Digital
Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:
■ Electronic on/off control
■ RF power amplifier
■ 12 volts P-cH FET -U514
■ 9.3 volt regulator
■ Audio PA

Ignition B+ Control Head


RF_PA
Audio_PA Mic Connector
Auto Ferrite Bit
On/Off Mic Bias Keypad
Switch Filt_B+ 9V, 5mA
Control Antenna Switch
Power Control

Status LEDs 7_Seg

FET 500mA Acces Conn Bed


7_Seg
P-CH Audio PA_Soutdown to
DOT
Power Loop Op_Amp 7-Seg
SW_Filt_B+
On/Off 9.3V 3.2V
Control Back Shift 72mA
65mA
light Reg
11-16.6V
0.9A
U501 0.85A
Reset
9.3V Regulator
9.3V 9.3V 9.3V
On/Off
45mA 75mA 162mA
Control
U503 U508 U510
5V RF Regulator 3.3V RF Reg 3.3V D Reg

500mA 45mA 50mA 25mA 90mA


micro P
Rx_Amp LVFRAC_N ASFIC_CMP
RAM
PA_Pre-driver IF_Amp IFIC
Flash
PA Driver RX Cct
EEPROM

Figure 2-6 DC Power Distribution Block Diagram


Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry
and power control circuitry. Input and output capacitors are used to reduce high frequency noise.
Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is
electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the
regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the
regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and
provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts
if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper
operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output
capacitors are used to reduce the high frequency noise and provide proper operation during battery
transients.
2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to
reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for CM360 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and
VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be
disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents
radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio,
C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.
VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following three ways:

■ On/Off switch. (No Ignition Mode)


■ Ignition and On/Off switch (Ignition Mode)
■ Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will
cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is
ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505
into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501
9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on,
When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn
off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This
will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition
voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501,
R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037
and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to
0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and
turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505
in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition,
Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn
itself by changing GCB2 to ‘0’ after de registration if necessary.
Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY
_ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of
Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501
pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls
the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V),
thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory
connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is
connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the
resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit
found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground
within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to
the µP that the emergency switch is operational. An engaged emergency switch pulls line
EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency
input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the
ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the
synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the
ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference
input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a
programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to
32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square
wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts
operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually
7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various
times depending on the software features that are executing. In addition, the clock frequency of the
synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source
interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter
of the clock output. If the synthesizer cannot generate the required clock frequency it will switch
back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz
reference clock it (and the voltage regulators) should be checked first when debugging the system.
2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT
DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1)
and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a
synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA
or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT
DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA
is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a
device to a µP.

In the controller section, there are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22), and
EEPROM (U400). In the RF sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The
chip select line CSX from U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each
of these IC’s check the SPI data and when the sent address information matches the IC’s address,
the following data is processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and
then sends the proper data and clock signals. The amount of data sent to the various IC’s are
different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent
the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming
Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal
RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the
accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the
radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97.
Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector
P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output
and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of
the radio model define the function of each port.

■ PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this
port via pin 72 and Q412.
■ PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is
controlled by the µP (U403 pin 55)
■ PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73
and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.
■ DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses
an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read
through µP pins 74, 76, 77; using Q409, Q410, Q411
Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In
expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation
the µP uses only its internal memory. In normal operation of the radio the µP is operating in
expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3
external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there
are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer
specific, referred to as the codeplug. This information consists of items such as: 1) what band the
radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary
calculations required by the software during execution. All of the data stored in both of these
locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data
lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin
30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4)
to select whether to read or to write.

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic
levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels
should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and
fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be
toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe
individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57)
and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or
address line becomes open or shorted to an adjacent line, a common symptom is that the RESET
line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you
may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted
lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic
“1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines
to determine the desired operating mode. While the Central Processing Unit (CPU) is running,
MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new
instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as
PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert
that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.
2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very
frequently, and which are generated and stored by the software during its normal operation. The
information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS
signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the
external RAM as opposed to the internal RAM which is the 3 kilobytes of RAM which is part of the
68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the
calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation


2. RX/TX signaling, PL/DPL/HST/MDC
3. Squelch detection
4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving
19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or
signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also
has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:

■ GCBO - BW Select
■ GCBI - switches the audio PA On/Off
■ GCB2 - DC Power On switches the voltage regulator (and the radio) on and off
■ GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path
■ GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the
accessory connector.
■ GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path
Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

J2 24kOhms

44 36
U509 TX SND TX RTN

15
MIC MUX
MIC
CONTROL HEAD INT
46 FILTERS AND
CONNECTOR
PREEMPHASIS
35
P1 GCB3 ASFIC_CMP
MIC
IN U504 LIMITER
MIC
2 48 EXT
HS SUMMER
EXT MIC U509
5 42 SPLATTER
FLAT TX MUX
AUX FILTER
AUDIO
TX VCO MOD IN
ACCESSORY TO
LS SUMMER ATN 40
CONNECTOR RF
38 SECTION
GCB5 (SYNTHESIZER)
ATTENUATOR
FLAT TX
AUDIO MUTE

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and
external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from
accessory connector P1-5). The microphones used for the radio require a DC biasing voltage
provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and
U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to
the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between
two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates
2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and
sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via
U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF
creates a 159Hz pole with U504- 46 int mic impedance of 16k ohm).
2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed
to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider
R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’.
The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via
C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of
16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010
supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias
supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of
deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via
line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070
divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and
C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and
determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately
14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin
42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be
disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the
VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow
the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone
audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and
selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then
external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412
circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External
Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-
3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to
prevent the transmitter from over deviating. The limited mic audio is then routed through a summer,
which is used to add in signaling data, and then to a splatter filter to eliminate high frequency
spectral components that could be generated by the limiter. The audio is then routed to an
attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The
TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the
RF section.
Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

HS
SUMMER

44 19 HIGH SPEED 5-3-2 STATE


CLOCK IN ENCODER SPLATTER
(HSIO) FILTER
MICRO 82 DTMF
CONTROLLER ENCODER
SPI
BUS
U403 ASFIC_CMP U504
85

80 18 LOW SPEED PL LS
CLOCK IN ENCODER SUMMER
(LSIO)
40 TO RF
ATTENUATOR SECTION
MOD IN
(SYNTHESIZER)

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

■ Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or
signaling,
■ DTMF data for telephone communication in trunked and conventional systems, and
■ Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which
signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are
used for conventional operation and connect tones for trunked voice channel operation. The
trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional
system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these
waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio
receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The
process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-
speed data deviation and select the PL or DPL filters. The µP then generates a square wave which
strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate.
For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine
wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice
or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to
the RF board as previously described for transmit audio. A trunking connect tone would be
generated in the same manner as a PL tone.
2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words
(ISWs) used in a trunking system for high speed communication between the central controller and
the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and
gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to
change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-
limiter summer block and then the splatter filter. From that point it is routed through the modulation
attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same
way as trunking ISW. However, in some cases these signals may also pass through a data pre-
emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a
combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data
signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type
of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high
group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-
19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones
greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via
SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the
high group tone being approximately 2 dB greater than that of the low group tone) and then pre-
emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows
the same path as was described for high-speed data.
Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

ACCESSORY
CONNECTOR

11
FLT RX AUDIO

P1
1
AUDIO 4 SPKR + 16
PA EXTERNAL
SPKR - 1
U502 SPEAKER
9 6

INT INT
SPKR+ SPKR-

CONTROL HEAD
CONNECTOR
19
U509 MUTE INTERNAL
20
SPEAKER
J2
18 HANDSET
AUDIO
U505

37 10 39 41 14
GCB4 U IO URX OUT AUDIO GCB1

43 AUX RX VOLUME
ATTEN. ASFIC_CMP
U504
FILTER AND
DEEMPHASIS

DISC
FROM
AUDIO 2 DISC PL FILTER LS IO 18
RF
LIMITER
SECTION
(IF IC)
LIMITER, RECTIFIER SQUELCH
FILTER, COMPARATOR CIRCUIT

CH ACT SQ DET
16 17
84 83

MICRO
80
CONTROLLER

U403 85

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal
(DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of
the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of
view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs
based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then
sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to
produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”)
when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In
this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.
2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC
coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio
and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth
being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to
strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-
emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects
of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level
is set depending on the value of the volume control. Finally the filtered audio signal passes through
an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output
(U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum /
maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated
from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP
from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first
passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass
filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO
(U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible
signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it
is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking
capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the
differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the
transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The
voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off.
This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+
(U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either
of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK-
are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins
19 and 20).
Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level
than that provided by U502. For these devices HANDSET AUDIO is available at control head
connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505
pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18.
From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone
through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034
through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port
GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the
unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021
determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine
the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking
capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the
accessory.

10.0 Receive Signalling Circuits

DATA FILTER HSIO 19 82


LIMITER MICRO
AND DEEMPHASIS
44 CONTROLLER
2 DISC
DET AUDIO ASFIC_CMP
DISCRIMINATOR AUDIO U403
U504
FROM RF SECTION
LSIO 18 80
(IF IC) FILTER LIMITER
85

PLEAP PLCAP2
8 25

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP
at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it
is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19,
where it connects to the µP U403 pin 82.
2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it
connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch
configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028,
and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS
data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good
key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures),
it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the
audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways:
internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained
within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency,
and at what volume level to generate the tone. (It does not have to be related to the voice volume
setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is
accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19.
Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis
block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume
attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-
pin 41 and is routed to the audio PA like receive audio.
Chapter 3
TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in
determining the problem areas. They are not a substitute for knowledge of circuit operation and
astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions
in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is
good practice to verify supplies and grounds to the affected IC and to trace continuity to the
malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is
not available at a destination, continuity from the source IC should be checked before replacing the
source IC.
3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)


START

Problem in 12 KHz and


25 KHz channel spacing No
Yes

No 9V on Yes 3V
Check Go to No
Go to R310 (LNA) to U301
RX_EN DC Section
DC Section OK? Okay ?

Yes

Check D301-304
Check Q306, Q300 No RX_EN
Yes Check Replace IF Filters( FL304, FL301)
and U403 LOC_DIST If problem in 25 KHz spacing
ON ?

No Yes Check
Check Q304, D305 LOC_DIST
and U403 TP1
ON?

No LO Yes Check 5V
Go to SYN on R336
POWER
Section
OK ?

No 5V Yes Check 3V
Go to on R338
(IF AMP)
DC Section
OK ?

Go
to A
Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)


From
A

Check visually
Go to No 3V Yes all receiver
DC Section (IFIC -Vcc) components
OK ? installation ?

Inject - 40dBm (CW)


Check No Yes to RF connector
the component Installation Check Power on
OK ? C332

RF Check Power on
Antenna to Mixer No Yes
Power C336
circuitry problem > -28 dBM?

Replace RF
Yes Check Y301
Replace Q305, Q300, U302 No Power 44.395 MHz
Q303, Q301 Check passive > -28 dBM?
Check passive components
components

No Y301 Yes Replace Q302, Y300


Replace Y301 OK? Check D301 - 304

No 3V to Yes
Go to DC Section U301 Replace U300
OK?
3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 45W Transmitter (Sheet 1 of 3)

START

No or too low power when keyed

Check components between


>4A Current >500mA & <4A
Q100 and RF output,
increase when
Antenna Switch D104,
keyed?
D103, VR102 and Q106

<500mA

Control
Check PA Yes Voltage at
Stages TP150
>4Vdc?

No Short U100
Pin 3 to
Check 9.3V ground
No
Regulator Voltage U103
U501 pin 5 =
4.6V?

Yes Check PA Yes Voltage at


Stages TP150 rises?
Check power settings, tuning
& components between U103
No U103 Pin 3
Pin 3 and ASFIC Pin 6 before <1.6Vdc No
replacing ASFIC
Check Forward
Yes Power Sense
Circuit

Check Yes U100 Pin 3


U103 >1.8Vdc

No
Check forward
Power Sense
Circuit
Troubleshooting Flow Chart for 45W Transmitter (Sheet 1 of 3) 3-5

2.1 Troubleshooting Flow Chart for 45W Transmitter (Sheet 2 of 3)


Check PA
Stages

No or too low power when keyed

DC
Voltage No
Check Q101, R122, at Q101 Check U510
R197, R153, R136, base=0?
R165, R168,

No Yes

DC DC
Voltage at <2V Voltage >5V Check resistive network at
U103 Pin at U103 Pin 9 and 10 of U103
10=8.9V Pin 8 before replacing U101

Yes
2 to 5V
Check U103 before re-
placing U101

DC
Voltage at
C1095

Check bias tuning


before replacing
U504

No
ASFIC
0V 2-3V
U504
Pin 5 2-3V

Yes
Check components be-
tween ASFIC and Q105
before replacing Q105
Check Final PA Stages
3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 45W Transmitter (Sheet 3 of 3)

Check Final PA Stage

Check components
0V PA_Bias Supply Voltage
between ASFIC & Replace Q100
Q100 before re- Voltage at
placing Q100 R134

Yes 1-4Vdc
RF Voltage
after C1044
>100mV? RF Voltage No
after C1044 Check FGU
>100mV?
No

Check Bias Tuning Yes


before replacing
ASFIC U504
Voltage No Check components
across R122 between C1044 &
>2V? C1117

Yes

No Check components
RF Voltage between C1117 &
Q105 gate Q105
>1V?

Yes

No Check components
RF Voltage
between Q105 &
Q100 gate
Q100
>1.5V?

Yes
Check components
between Q100 &
antenna connector
Troubleshooting Flow Chart for Synthesizer 3-7

3.0 Troubleshooting Flow Chart for Synthesizer

3V at
No Check 3V
Start U200 pins 5,
20, 34 & 36 Regulator
U508

Yes
No Visual
Correct
check of the
Problem
Board OK?

Yes

Is
Yes
Is 16.8MHz No 16.8MHz
Replace
Signal at signal at
Yes 5V No Yes U200
Is U200 U200 Pin 19? U200 pin
at pin 6 of Pin 47 +5V at 23?
D200 No
= 13VDC? U200 Pins
13 & 30? Yes No
No
Yes
Check 5V Check
Regulator Y201 and associated
Check
U503 parts
R228

No
Are signals
Is U201 Pin 19 at Pins 14 &
<40 mVDC in RX & No
15 of U200?
>4.5 VDC in TX?
(at VCO section)
Yes

Are Waveforms
Yes at Pins 14 & 15
Yes
triangular?

Is U200 pin 2 Yes No


>4.5 VDC in Tx & Check R201
Check D200, D201, <40 mVDC in Rx
C2026, C2025,
C2024 & C2027
Do Pins
No No 7,8 & 9 of
U200 toggle
when channel is
No Is there a short changed?
Replace U200 between Pin 47 and
Pins 14 & 15 of
U200? Check programming
lines between U403 Yes
and U200 Pins 7,8 & 9
Yes

No If C2052, R208, C2067


Is RF level at Remove
C2068. C210, are OK, then
U200 Pin 32 Shorts No
see VCO Is information
-12 < x <-25
troubleshooting chart from µP U403
dBm?
correct?

Check µP U403
Yes Yes
Troubleshooting
Chart

Replace
Replace U200
U200
3-8 TROUBLESHOOTING CHARTS

4.0 Troubleshooting Flow Chart for VCO


Low or no RF Signal Low or no RF Signal
RX VCO at TP1 at input to PA TX VCO

Visual check NO Visual check


NO Correct
of board Problem of board
OK? OK?

YES
YES

NO Make sure U508 is working


correctly and runner NO
3.3 DC at U201 3.3V DC at U201
Pin 14 & 18 OK? between U508 Pin 1 and Pin 14 & 18 OK?
U201 Pin 14 & 18 is OK

YES YES

NO Make sure Synthesizer is


4.5V DC at working correctly and runner NO 4.5V DC at
U201 Pin 3 OK? between U200 Pin 28 and U201 Pin 3 OK?
U201 Pin 3 is OK

YES YES

35mV DC at NO Check runner NO 4.8V DC at


U201 Pin 19 between U200 Pin 2 U201 Pin 19
OK? and U201 Pin 19 OK?
YES YES

If all parts
Are Q200 NO Are U201 Pins
If all parts associated NO associated
Base at 2.4V 13 at 4.4V
with the pins are OK with the pins
Collector at 4.5V 15 at 1.1V
replace U201 are OK,
Emitter at 1.7V 10 at 4.5V
replace U201
16 at 1.9V

YES YES

If L216, C2071, C2070,


Check 9V at R230 NO
Is RF available C2060 are okay
at C2060
replace U201
YES YES

Is RF available
at base of Q200 Check Transmiter
Pre Driver
YES

Check parts between NO If all parts from U200 Pin 8


TP1 and Q200 to Base of Q200 are OK,
replace U200

NO
Power OK but Audio =180mVrms
at “+” side of Replace R212
no modulation
D205

YES

2.5VDC NO
at D205 Replace R211

YES

If R211 is Ok,
replace D205
Troubleshooting Flow Chart for DC Supply (1 of 2) 3-9

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)


Since the failure of a critical voltage supply might cause the radio to automatically power down,
supply voltages should first be probed with a multimeter. If all the board voltages are absent, then
the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is
still absent, then another voltage should be tested using the oscilloscope. If that voltage is present,
then the original voltage supply in question is defective and requires investigation of associated
circuitry.

5V

Check VDC on
C5006

Go to 3V Yes No Check Voltage on


V=5V
? C5042

Replace U503 Yes No


9v<V<9.8v Go to Start
?

3V

Check VDC on
C5008

Go to D3_3V Yes No Check Voltage on


V=3.3V
? C5043

Replace U508 Yes No


9v<V<9.8v Go to Start
?
3-10 TROUBLESHOOTING CHARTS

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

D3_3V

Check VDC on
C5007

Go to Digital Section Yes No Check Voltage on


V=3.3V
? C5041

Replace U510 Yes No


9v<V<9.8v Go to Start
?
Chapter 4
VHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards


1.1 VHF2 and Controller Circuits

The VHF circuits are contained on the printed circuit board (PCB) which also contains the Controller
circuits. This Chapter shows the schematics for both the VHF circuits and the Controller circuits. The
PCB component layouts and the Parts Lists in this Chapter show both the Controller and VHF circuit
components. The VHF and Controller schematics and the related PCB and parts list are shown in
the tables below.

Table 4-1 VHF2 25-45W Diagrams and Parts Lists


PCB :
8486487Z03-B Main Board Top Side Page 4-4
8486487Z03-B Main Board Bottom Side Page 4-5
SCHEMATICS
Main Circuit Page 4-6/Page 4-7
Transmitter Page 4-8/Page 4-9
Synthesiser and VCO Page 4-10/Page 4-11
Receiver Front and Back End Page 4-12/Page 4-13
DC and Audio Ccts Page 4-14/Page 4-15
Microprocessor and Controller Ccts Page 4-16/Page 4-17
Power Control Cct Page 4-18
Parts List
8486487Z03-B Page 4-19
Controller version is T1
4-2 VHF2 PCB/ SCHEMATICS/ PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK


VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-3

2.0 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

FILT_SW_B+

9V

COMP_B+

FILT_SW_B+

9V
INTEGRATOR 9V

DET_VRVS FILT_SW_B+

DET-VFWD V_CTRL_DRIVER

TX_EN PWR_SET

RX_EN TX_EN

PA_BIAS

PWR_SET RX_EN

V_CTRL_DRIVER INTEGRATOR RX

PA_BIAS COMP_B+ DET_VRVS

TX_INJ DET_VFWD

TX_INJ

RX

VHF2 Interconnection between Main Board and Power Amplifier Compartment


4-4

4 3 3
C1137

M1
FL304

FL301
2
2 L112

R315
R307 R317
C1018

L111
4 3
3 C1020

R306
J11

FL303

FL302
C1017
2
2
D303

L113
R308 D302 R305 D301

M108
R324 R316

R318
D304 R302 R319
M5

R325
C316 C317 R314 C1022 R150

R326

C318
C314

2
C319

3
1 L124 2

Q302
C311 C310 R334

M109

C320

R303 C356
C5112
C1011
C1132
20 11

Y301
R328
U300 3

M101
Y300 D104 M4

L315
4
1 R107

M105
R311 10 2

L123

C302
C1111

C352

C306
R309
C308 R320 R313 C309 R108
R329 C1199

C353
C315

VHF2 (146-174MHz) 25-45W 8486487Z03-B Top Side


C301

L301
R323
R321

R312
R331 C322
C367 C1076

C336
Q305
C360 C307 R338 5
6 4
R322 FL300
L304 3
2

C359
CR300

C304
R304

C364
C357

R332
M7

C335
C303

C305
8
C1021

R336

C312
U301
C313

4
5

1
L116
C1013

C5068
C2056
C5016

C2057
L102 C1019

SH202
D203

C2069
L211
C5006

R232
C2012
C1047

L214
C2061
C1008
C1096

L206
R190

R191

D205 L203
R221
C2064 C2030 4
D101
C2063 L204 1

C2073
U503
C1049 C1005 C1004

R212

R211
C1009
C1007

L215
R5011
5 8
L207
R222 D204
R233 C2062 R146
3 1
C5042 2

L213
C2066
C2059 C2058 C5064
RT100

7 Q100 8
L103

C1124
1

1
M106

C5043 6 5 4
L205 C2081

C2028
C1052

L210
C1082 C1104
C2068
M103

R217
R224

C2075
C2074
R206

R200

C2077
C2080
3
R125
R124
R123

C2067 R106
1

C2079 C1026
C2052
C1065

R208

R234

1
37
U508

C2078 C2013 R105


2
C1014

R5010

C1015
C2002

U200

C2036
SH200
25

C2033

C2001
13
C1037
C1012
L122

C5008
M104

D201
C1064

M110

C2014

R202
R226
R148

R151

C2025
3
4

C5018

R228

R225
C2026
C5066
M100

C2004
C1001

R197

C2055 C5070 VR105


C2027

C1039
D200

C2016 R176 C1105


C2024 C1030
M8
C1057
M3
VR401
9
8
C1068
R101

Q407
R178

R429
L105

Q400
L107

C411 C1116
C1069
R102

R179 R199

U101

C418
C1118 C1119

C402
1

16

R451
2
1

C616 C1100
R174
C1117

C1044
D401
R458
R450

R109 C1120
L106

22 7
C1033
C1063

C617 1 C1074
R462
C1034

R431 L119
R459

VR101
C1099

L104

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