ROLLING SHUTTERS

India’s No.1 Entrance Automation & Loading Bay Equipment Company

EUROPEAN COLLABORATION AND TECHNOLOGY WITH
INNOVATIVE AND CREATIVE ENGINEERING FOR MORE
THAN 20 YEARS

Quality & Safety - Our Priority

All Rolling Shutters & Grills are CE

certified, manufactured in accordance
with STANDARD
EN 13241-1 : 2003+A1: 2011
DIRECTIVES : 2006/42/EC
A PARTNER WHO STANDS BY YOUR SIDE 2004/108/EC
Optional : IS 6248

10
Gandhi Automations develops and
manufactures its products strictly in line
with these standards. You are continuously
assured safe operation with regular use,
assembly and maintenance.
M E M B E R

YEARS
GUARANTEED
AVAILABILITY

ORIGINAL SPARE PARTS

Guaranteed original spare parts availability for 10 years
 CONTENTS
4 Our Quality for Your Safety
6 Gandhi Rolling Shutters - Quality Engineered
8 Curtain Profiles
12 Range of Gandhi Rolling Shutters
14 Special Requirements
18 Drives for Industrial, Commercial & Residential Rolling Shutters
22 Safety Brakes
26 Control Units
28 Compact Gear Operators
30 Accessories - Operating & Controlling Options
32 Technical Specifications
36 Fire Rated Rolling Shutters - Fire Warrior
Our Quality For Your Safety

Gandhi Automations Pvt Ltd is Competent Advice Nationwide

India's No.1 Entrance Automation and Proper customer guidance and service
Network
Loading Bay Equipment Company. This are our top priorities. Our well trained Ahmedabad
widely recognized position has been and experienced specialists are
achieved over years of hard work, Bengaluru
always at your disposal from the
innovation, commitment to quality and Bhopal
project planning stage to final building
reliable customer service. Since 1996 inspection. They help you to choose a Bhubaneswar
we have been designing, manufactur- perfect product solution tailored to Chandigarh
ing, exporting and installing products your requirements.
that are problem free, safe and easy Chennai
to operate. Coimbatore
Quality Management Goa
Head Office The company is certified to Hyderabad
ISO 9001 : 2008 by TÜV Nord. This
Headquartered in Mumbai; the Indore
has resulted in the implementation of
commercial capital of India, the continuous improvement in personnel Jaipur
company has expanded its manufac- training, production, equipment Kochi
turing capacity, operations, geograph- calibration, machinery maintenance,
ical reach and customer base globally. Kolkata
logistics and customer relations.
Today our products are marketed by Lucknow
us and our distributors in more than 15 Mangalore
countries across Asia, Europe, Africa
Nagpur
and Americas.
New Delhi
Pune
Raipur
Ranchi
Surat
Vadodara
Visakhapatnam

4
Advance Manufacturing Packaging Dynamic Customer
Our strategically located state of the Special care is taken while packaging Service
art manufacturing and warehousing our products for dispatch to the Our customer care team
facility of 3,00,000 sq ft near installation sites. Each consignment is offers 24x7 service. We
Bhiwandi (40km N-E of Mumbai) supervised by a team of experts who lay great emphasis on exceptional
ensures high quality products and short ensure that material is dispatched aftersales service and provide regular
delivery times. efficiently and promptly. programmed inspections and
maintenance safeguards which
Inhouse research and development is increases product lifetime and reduces
an important part of the Gandhi Install, Commission & Service
operational cost.
Automations philosophy. Our team of committed and diligent
engineers and technicians; many of Our widespread service network
All essential product components and whom are trained at advance training assures response time to a minimum.
control technology are designed and centers in Europe ensure perfect
produced by Gandhi Automations with installation and trouble free commis- In rare case of any product failure, all
European collaboration and technol- sioning according to our specifications you need to do is reach for the
ogy. assuring product reliability and life. telephone.
Our product engineering team uses
latest software combined with
technologically advance machinery to TOLL FREE
offer the customer an excellent 1800 209 0200
engineered product. From Anywhere in India

One call and one of our highly trained

service technicians will be on its way in
a fully equipped customer service van
with wide range of original spares.

5
Gandhi Rolling Shutters - Quality Engineered
 Gandhi Rolling Shutters are ideal for
situations where side room is at a
premium and security is required. Our
Rolling Shutters require very little
headroom above the structural open-
ing. They combine strength with
elegance along with durability and
are designed for both external and
Conforming to internal applications.
/ IS 6248
Standards Gandhi Rolling Shutters are fabricat-
ed of interlocked Galvalume, Galva-
nised Insulated and Non Insulated,
Stainless Steel, Patented Aluminium,
Polycarbonate profiles and Bright
Steel Bar Rolling Grills.
Each of our Rolling Shutters is solidly
constructed to promote trouble-free
operation and long life. The Rolling
Shutters can also be designed as per
client's specifications or conforming to
IS 6248.

7
Curtain
Profiles
Curtain Profiles

RS78GS RS120GS RS78SS RS81GS

Curtain is fabricated of interlocking profiles of Double Skin PUF insulated Galvanised Steel
z

zSingle Skin Galvalume Steel / Galvanised Steel Double Skin Extruded Aluminium alloy
z

zSingle Skin Stainless Steel 304 / 316 Polycarbonate Lenses

z

RS78GS Venti RS120GS Venti RS78SS Venti RS81GS Venti

Perforated single skin profiles help in achieving visibility, light Rolling Shutters can either be fabricated entirely of perfo-
infiltration and ventilation. The perforations prevent the wind rated profiles or these special profiles can be selectively
load force from acting fully on the Rolling Shutter while main- used to provide partial visibility at the eye level.
taining visibility.

RS83A Isotherm Isotherm vista Crystal

Double Skin aluminium Rolling Shutters with The surface of these profiles Crystal profile material is
extruded profile for heavy galvanised double skin PUF is micro ribbed and profiles injection-molded polycar-
duty strength. insulated profiles combine with Plexi Glass double bonate, commonly known as
energy efficiency with glazing windows are also bullet-proof glass. Rolling
structural strength, durability, optionally available. The Shutters using Polycarbonate
acoustic insulation, dust ends of alternate profiles appears transparent hence
prevention and an overall are fitted with end locks to serves as a perfect guard
aesthetic appeal. prevent lateral movement of against theft, wind, dust. It is
profiles. long lasting and prevents
ultraviolet rays.

9
 RG125BS RG100BS RSG81-100 Finish

Wherever uncompromising protection and safe fresh air supply is asked for, then elegant Our products are available
Rolling Grill is the perfect solution. Available in Bright Steel Bar, they are the grills that will in standard series with an
prove themselves in daily use again and again. untreated surface but on
request we can provide
Choice of three unique designs catering to all requirements. polyurethane painted in any
shade within the RAL colour
range over one coat of grey
epoxy primer.

Guide Rails
The curtain is guided vertically by roll Special shaped ‘Omega’ guides with Aluminium side guide is constructed in
formed guides mounted on each side of integrated rubber and brush seals bright - rolled aluminium with black
the Rolling Shutter. The depth of guide ensure quiet shutter travel and also slide profile.
rails depend on the width of the Rolling provide effective sealing. This is stand-
Shutters. Guide Rails are provided with ard for Isotherm Rolling Shutter and
PVC seals that ensure quiet shutter where tight sealing is required.
travel.

Bend-resistant Aluminum Bend-resistant Mild Steel

bottom bottom
The Aluminium bottom is fitted A stable Mild Steel / Stain-
with EPDM rubber seal (DIN less Steel profile strengthens
7863). The seal prevents the Rolling Shutter curtain. A
penetration of dirt and rain, weather-resistant flexible
weather sealing the lower EPDM tubular seal prevents
edge of the Rolling Shutter penetration of dirt and rain,
and does not produce any compensates for unevenness
noise when in contact with the in the floor and in the
floor. The seals also act as end-of-travel position, does
deterrent against pests and not produce any noise when it
rodents. comes into contact with the
floor.
Available on request is safety
edge, when in contact with
obstruction the Rolling Shutter
will stop and reverse to open
position.

10
Types of Rolling Shutters

Self - Coiling Push - Pull Manual Rolling Shutters

Self – Coiling Type Rolling Shutters are operated by pulling
or pushing the shutters manually. Counter balancing of the
shutter curtain weight is done by using high tension coil type
springs (made from special steel spring wire) within strong
suspension shaft to reduce deflection. Due to manual exer-
tion, these shutters are ideal for very small size only.

Chain - Operated Rolling Shutters

Chain Type Rolling Shutters are operated manually by pulling
an endless chain. They are relatively easy to operate as
compared to the Self – Coiling (Push – Pull or Manual) Type
Rolling Shutters as they roll up and down smoothly. Counter
balancing of the shutter curtain weight is done by using high
tension coil type springs (made from special steel spring wire)
within strong suspension shaft to reduce deflection. These
rolling shutters are ideal for small size.

Gear - Operated Mechanical Rolling Shutters

Gear Type Rolling Shutters are operated mechanically by
using a hand crank / winding handle. Counter balancing of
the shutter curtain weight is done by using high tension coil
type springs (made from special steel spring wire) within
strong suspension shaft to reduce deflection. The gear oper-
ation is through machine cut worm gear. These Rolling
Shutters are ideal for small to medium size.

Electrically - Operated Rolling Shutters

Electrical Type Rolling Shutters are operated by using a range
of electrical actuators capable of operating shutters of all
sizes. They are made up of self-braking worm gear with
hollow shaft, integrated limit switches, integrated safety
brakes with overload protection. Operationally, these shutters
are relatively easy, hassle free and extremely safe and
operate by integrating the control accessories like push-but-
ton, key selector or remote controls. During downtime, the
option for manual operation is also available.

11
Range of Gandhi Rolling Shutters

Galvalume Rolling Shutters

Galvalume Rolling Shutters are ideally suited for
most types of Industrial and Commercial applica-
tions. The aluminium – zinc alloy coating offers excel-
lent corrosion resistance. It retains the sacrificial
properties of zinc relative to steel while aluminium
provides a tough film of aluminium oxide to increase
barrier protection. Galvalume Rolling Shutters
continues to gain approval by specifiers, architects,
building owners and many others due to its versatili-
ty, ease of use, aesthetics and long-term perfor-
mance.

Galvanised Insulated Rolling Shutters

Galvanised Insulated Rolling Shutters are designed
for a variety of industrial, warehouse, loading
bays and commercial uses. The PUF insulated
Rolling Shutters combine aesthetically pleasing
appearance with thermal / sound insulation and
dust prevention. The shutters can be custom made
to fit large openings and are ideal for situations
where sideroom is at a premium and security is
required.

Aluminium Rolling Shutters

Aluminium Rolling Shutters made of design patent-
ed extruded double wall aluminium profiles
provide durability, efficiency and functionality
while being light weight as well as robust. Alumini-
um Rolling Shutters being corrosion resistant can be
installed in areas where it would be exposed daily
to atmospheric conditions that cause corrosion.

12
 Bright Steel Bar Rolling Grills
Honeycomb design of Rolling Grills provides
attractive yet functional means to secure areas
where public access must be restricted. Honeycomb
Rolling Grills constructed of Bright Steel Bar are
attractively patterned and are ideal for display
windows of showrooms, shopping malls and
perfectly match with any building's architecture
and interior space. Rolling Grills provide optimal
protection without sacrificing visual access, air
circulation or light infiltration.

Stainless Steel Rolling Shutters

Stainless Steel Rolling Shutters made of SS 304 or
SS 316 interlocked profiles are high grade high
performance Rolling Shutters easy to operate,
install and have a very good corrosion resistance
while providing an appealing finish. They are
capable of withstanding adverse weather condi-
tions, thus providing 100% safety and security.

Polycarbonate Rolling Shutters

Polycarbonate strips while offering transparency
are extremely secure making it burglar proof.
Polycarbonate Rolling Shutters are manufactured
using interlocked high impact polycarbonate
moulded lenses combined with security aluminium
tubings. The application of Polycarbonate shutters
range from protecting shop fronts, concealed
doorways, main entrances of shopping centers and
cash dispensing areas.

13
Special Requirements
Over Dimensional Rolling Shutter
We fabricate our products precisely to your appli-
cation and building opening. This applies to the
selection of correct material profile, colour and the
size. In this way you receive your perfect, complete-
ly individual solution. We are happy to advice you
on specific application requirement. Our Rolling
Shutters fit openings to a maximum width of 40,000
mm and height of 40,000 mm with an endless array
of options to satisfy both aesthetic consideration as
well as working requirement.

WIND Upto 180 km/hr

LOAD

15
Special Requirements
Vision Windows
Special Requirements
Wicket or Pedestrian Door

Wicket or pedestrian doors are access doors integrated within the Rolling Shutter that can provide access to pedestrians even
while the Rolling Shutter is closed. With the installation of a wicket door the heat loss from the building can be reduced by the
decrease in the number of times the shutter is operated making it energy efficient.
Wicket doors offer a very practical and convenient solution for pedestrians who need to use the entrance frequently.

17
 Drives for
Industrial, Commercial &
Residential Rolling Shutters
 zSideone is a drive unit for Rolling Shutters
z Designed for a direct drive installation to the Shutter shaft
z The chain trasmission is an option (for heavy Rolling Shutters)

Sideone is made up of
z A worm gear with hollow shaft z Integrated limit switches z An emergency manual operation
z An integrated safety brake z An electric motor

The self-braking worm gear makes the Sideone irreversible. No need for an electric brake.

Additional Details
European Directives Overload Safety Factor Manual Operation
Sideone is made in accordance with Motor overload safety factor = 4 x The manual override devices (hand
product standards EN 13241-1 Doors the nominal motor amperage because crank or handchain override) when
and EN 12453 Safety for power the starting current of the Sideone can power cuts-off, are based on a max
operated shutters. reach these levels for short periods. strength of the end user of almost 40
kg. In big or extremely heavy shutters
the manual override is only intended in
down direction.

Duty Rating Output Speed Holding Torque

There is a relation between the weight The maximum admissible speed The Sideone drive unit is capable of
of the shutter and the number of depends on the construction and type holding the weight of the shutter
movements per hour so the motor duty of shutter. The admissible closing without slippage.
rating varies according to the shutter speed shall be tuned so as to allow the
weight. operating forces to comply with EN The holding capability is the admissi-
12453. ble load bearing of the worm gear
construction.

19
Sideone

Side motors with integrated safety brake for industrial Three-phase

and commercial shutters.
LP250TC

Override options
Emergency manual operation types
Hand Crank
Hand Chain Override

Limit switch options

Limit switch types
Mechanical Limits
Digital Limits

Dimensions (mm) Technical details

118 53
Power supply (V~) 400
Frequency (Hz) 50
Torque (Nm) 250
Output speed (min )-1
12
272.5
Power (kW) 0.55

66
Absorption (A) 2.2
Duty rating (ED) S3-60%
123 66

136.5
Limit switch max turns 10
380 Temperature -5°C/40°C
155 Noise (dB) <70
Protection rate (IP) 54
Weight (kg) 15
30

33.3
8
Higher range available on request

20
 Three-phase
LP650TC
Override options
Emergency manual operation types
Hand Crank
Hand Chain Override

Limit switch options

Limit switch types
Mechanical Limits
Digital Limits

Dimensions (mm) Technical details

Power supply (V~) 400
105 135 210 53
Frequency (Hz) 50
Torque (Nm) 650
180
Output speed (min )-1
11
305 Power (kW) 1.5
125 Absorption (A) 4.5
Duty rating (ED) S3-50%
90
120
245
Limit switch max turns 10
279
Temperature -5°C/40°C
525
Noise (dB) <70
155
Protection rate (IP) 54
Weight (kg) 32

12 Higher range available on request

43.3
40

627

21
Safety
Brakes
The safety brake is a safety device for Rolling Shutters without springs performing two functions
zA bearing support for the shutter’s shaft
zA mechanical brake blocking the descent of the shutter if sudden acceleration occurs

It is made up of antioxiding materials, consists of a central body with a hollow shaft and is supported by a floating metal base
preventing any tube eccentricity.
Gaposa safety brakes are equipped with a patented shock-absorber system and a microswitch for disconnecting the electrical
supply to the motor when the brake locks.

In order to select the most suitable model for the best application, a good understanding of the safety brake data is
essential.

Nominal torque Locking torque Working speed

It is the key value to select the most It is the maximum stress which the It refers to the number of revolutions
appropriate safety brake according safety brake is subjected to when it where the safety brake works as a
to the weight of the shutter and the stops the rotation of the shaft. simple support without functioning as a
diameter of the tube. Make sure that safety device. The speed of the shutter
the torque of the operator is less than tube has to be within this value.
the nominal torque of the safety
brake.

Range
M10A 1000 Nm
M15A 1551 Nm
M20A 2200 Nm
M30A 3109 Nm

23
Safety Brakes
Safety brake for industrial and commercial shutters

M10A
M15A
M20A
M30A

M10A M15A M20A M30A

Nominal torque (Nm) 1000 1551 2200 3109
Locking torque (Nm) 3560 8842 16588 -
Working speed (min-1) 12 12 12 8
Screw tightening torque (Nm) 8 12 26 30
Approval number TorFV 5/067 TorFV 7/126 TorFV10/155 -
Weight (kg) 12.5 19.5 20 45

M10A
M15A
M20A
M30A

Segment (mm) M10A M15A M20A M30A

A 40 50 65 70
B 280 320 345 415
C 260 265 290 348
D 71 71 71 104
E 57 58 63 105
F 240 290 315 365
G 156 140 153 191
H 12 14 18 20
L (Ø) 16 17 17 22
Fastening screws 2 x M14 2 x M16 2 x M16 2 x M20

24
Torque Enhancement

Torque enhancement system is a special

assembly for heavy industrial shutters. In
installations with Sideone motors, the shutters
shaft is driven by a chain transmission for
heavy Rolling Shutters.
Due to the interchangeability of the output
shaft the assembly can be installed on the left
or right side of the shutter.

The set is made up of:

zThe Sideone motor with mechanical limit
switch
zA safety brake (M10A, M15A, M20A or
M30A according to the type of assembly)
zA special bracket for the chain transmis-
sion, sprockets, chain and a set of screws

25
Control Units
Control Units for Three Phase Motors

QC3P QC03+
Standard control unit with integrated membrane push-button Multifunction electromechanical control unit

QC3P is a control unit in an IP44 (IP65 upon request) ABS QC03+ is a multifunction electromechanical control unit in an
box for Rolling Shutter motors upto 2000 W. IP44 ABS box which enables the remote control of three
phase Rolling Shutter motors upto 2000 W. It features 2
mini-inverters which assure the highest reliability on powerful
motors. It allows the control of the different safety devices
installed.

Features Features
zOPEN / CLOSE / STOP membrane buttons zOperating logic: momentary, dead-man (only for closing)
zInter-locked contactors zRemote control
zPlug-in connection cables zSafety beams (2 inputs)
zAvailable with optional ready-wired 16 A CEE plug zSafety edges (test feature)
(it replaces the main switch according to EN 12453) zPause timer and automatic closing
zOperating modes: zFlashing light/courtesy light
Hold to CLOSE / OPEN zAdjustable working time, from 3 seconds to 4 minutes
Hold to CLOSE / AUTOMATIC UP
zAdditional connections for: Push-button and Safety beams

Technical Specifications
Description QC3P QC03+
Power supply (V~) 230/400 V~ (3Ø) - 50 Hz (±10%) 400 V~ - 50 Hz (±10%)
Power supply External accessories 24 V~ - 50 Hz / Max 70 mA 24 V~ - 50 Hz / Max 250 mA
Motor power max 400 V~ - 2000 W max 400 V~ - 2000 W
Protection fuse 315 mA 315 mA
Protection rate IP 44 IP 44
Working temperature -10°C /+60°C -10°C /+60°C
Dimensions (mm) 145 x 145 x 59 225 x 190 x 88
Weight (g) 1000 2450

27
Compact Gear
Operators
This is another 1P operator with advance technology having patented safety mechanism in an unlikely event of chain
failure. The operator with an IP 54 protection rating works on a very low vibration and decibel level. Motor has a long perfor-
mance life.
Technical Specifications Features
z Attractive appearance, compact motor
Description DJM-600 DJM-800 DJM-1000 and strong lifting power
zHigh quality extruded aluminium alloy
Max hoisting Length (Nm) 412 647 808
outer case
Electromotor (kg) 600 800 1000 zInbuilt limit switches, control panel and

Max hoisting height (m) 5.2 7.2 10.6 manual chain override in case of power
failure
Electromotor (Kw) 0.37 0.55 0.55 zLow vibration and noise
Power zMotor automatically protected from
(HP) 1/2 3/4 3/4 thermal overload by internal thermal
Voltage (V) 1P 1P 1P probe
220 220 220 zPatented safety mechanism in case of chain
failure
Current (A) 3.5 5.2 5.2
zSpace and installation efficiency increases
No. of chain 10A/68 10A/82 12A/70 due to motor's compact size
Small / Big Sprocket wheel 9T/47T 9T/54T 9T/50T
Speed of Coiling block 5 4.77 5.18
(r/min)
Device weight (kg) 12.5 16.5 20.5
External A 110 110 147
Dimensions B 410 450 500
(mm) C 122 132 150

* Made in PRC

29
Accessories
Operating & Controlling Options

Manually Operated Controls Radio Remote Control Safety Device & Equipment
Push-buttons are used predominantly Radiographic operation offers the Visually signifies door operation
for personnel traffic. Mounted on possibility of selective operation. Only
walls or columns in the vicinity of a vehicles or personnel with a transmitter
shutter. can open or shut the shutter.

Push Button 1-Channel Polyvalent Transmitter Infra-Red Photocells

Plastic housing IP 65 Functions
a) Open: The shutter
opens when the
Simple and smooth photocell beam is
Three Station Push Button design - perfect for interrupted.
every location. b) Safety: The shutter
“Open / Emergency -
Off / Close” remains open as
Plastic housing IP 65 long as the
photocell beam
is interrupted.

Key Selector 4-Channel Polyvalent Transmitter Bottom Safety Edge

Exclusive active
Surface mounted key bottom safety bar in
switch It can be removed conductive rubber to
European cylinder from its base to reverse motion when
(DIN 18252) become “hand-held”. shutter is closing if an
Aluminium casing obstacle is hit.

Rotary Switch Receiver Flashing Light

It works in intermittent
Operating modes: fashion at 230V AC /
zHold to Close / 24V IP 44 protection
Twisty rotary switch Open rating, supplied with
for surface mounted wall bracket. They
installation. zHold to Close / give visual signals for
Automatic Up opening and closing
impulse.

31
Technical Specifications
° = Optional - = Not Applicable

Door Type
Profile T ype RS78GS | RS78GS Venti
Material Galvalume Steel
(Galvanised Steel available
on request)
Material Thickness (mm) 1.0 / 1.2
Surfaces Without Colour Coating Galvalume without protective
paint
Surfaces With Colour Coating °
Profile Height (mm) 78
Curtain Weight kg/m Approx.
2
13.0 / 15.5 | 12.0 / 14.5
Wind load EN 12424 Class 2 upto door width in mm 10000
Higher wind loads on request °
Acoustic Insulation EN 717-1 -
Thermal Insulation Appendix B EN 12428 -
Curtain Material Single-skinned steel Standard
Double-skinned steel -
Double-skinned aluminium -
Curtain Surface Galvalume Steel Standard
Galvanised Steel precoated in RAL 9006 -
Galvanised Steel precoated in RAL 9016 -
Galvanised Steel precoated in RAL 5010 -
Stainless Steel matt finish -
Aluminium with one coat of grey epoxy primer by spray -
Bright Steel with one coat of grey epoxy primer by spray -
Polycarbonate moulded lens -
Structural Shape Curved
Standard Dimensions (mm) (Clear Width X Clear Height) 10000 x 10000
Larger Dimensions On Request Available
Seals On side guides and bottom Standard
Locking Systems (applicable Internal locking °
only for MS Bottom Profiles) External / internal locking °
Side Guides 2 to 2.5mm thick, Galvanised
Steel with integrated brush seals
ensure quiet shutter travel
Finish One coat of grey epoxy
primer by spray
Wind Locks, Storm Anchors °
Shaft Steel tube with one coat of
grey epoxy primer by spray

Hood °
Motor Cover °
Bottom Profiles zBend-resistant Aluminium
profile for additional
strength
zWeather resistant flexible
EPDM tubular seal
zNoiseless operation
zMild Steel profile available
on request
Finish Single spray coat of grey epoxy
primer

32
 Classic Rolling Shutters
RS81GS | RS81GS Venti RS120GS | RS120GS Venti Isotherm RS78SS | RS78SS Venti
Galvalume Steel Galvalume Steel Galvanised Steel 304 / 316 Stainless Steel
(Galvanised Steel available (Galvanised Steel available
on request) on request)
1.0 / 1.2 1.0 2 x 0.5 1.0
Galvalume without protective Galvalume without protective Precoated Galvanised in Stainless Steel without
paint paint standard colours protective paint

° ° - -
81 119 104 78
12.5 / 15.0 | 11.5 / 14.0 15.8 | 13.5 13 13.0 | 11.7
10000 10000 9800 10000
° ° ° °
- - Standard -
- - Standard -
Standard Standard - Standard
- - Standard -
- - - -
Standard Standard - -
- - Standard -
- - Standard -
- - Standard -
- - - Standard
- - - -
- - - -
- - - -
Flat Curved Profile exterior & interior curved Curved, Flat (optional)
10000 x 10000 10000 x 10000 9800 x 10000 10000 x 10000
Available Available Available Available
Standard Standard Standard Standard
° - - °
° - - °
2 to 2.5mm thick, Galvanised 2 to 2.5mm thick, Galvanised 2 to 2.5mm thick, Galvanised 2 to 2.5mm thick, SS304 /
Steel with integrated brush Steel with integrated brush Steel with integrated brush seals SS316 steel with integrated brush
seals ensure quiet shutter travel seals ensure quiet shutter travel ensure quiet shutter travel seals ensure quiet shutter travel
One coat of grey epoxy One coat of grey epoxy Standard Matt finish
primer by spray primer by spray RAL 9006 /9016 /5010
° ° ° °
Steel tube with one coat of Steel tube with one coat of Steel tube with two coats of Steel tube with one coat of
grey epoxy primer by spray grey epoxy primer by spray single colour shade polyurethane grey epoxy primer by spray
paint similar to RAL 9006/9016/
5010 over one coat of grey
epoxy primer by spray

° ° ° °
° ° ° °
zBend-resistant Aluminium zBend-resistant Aluminium zBend-resistant Aluminium zBend-resistant Steel bottom
profile for additional profile for additional profile for additional profile SS304/SS316 for
strength strength strength additional strength
zWeather resistant flexible zWeather resistant flexible zWeather resistant flexible zWeather resistant flexible
EPDM tubular seal EPDM tubular seal EPDM tubular seal EPDM tubular seal
zNoiseless operation zNoiseless operation zNoiseless operation zNoiseless operation

zMild Steel profile available

on request
Single spray coat of grey Single spray coat of grey Standard Matt finish
epoxy primer epoxy primer RAL 9006/ 9016/ 5010

33
Technical Specifications
° = Optional - = Not Applicable

Door Type
Profile Type RS83A
Material Aluminium

Material Thickness (mm) 2 x 1.1

Surfaces Without Colour Coating Aluminium with one coat of
grey epoxy primer by spray
Surfaces With Colour Coating °
Profile Height (mm) 83
Curtain Weight kg/m2 Approx. 8
Wind load EN 12424 Class 2 upto door width in mm 8000
Higher wind loads on request °
Acoustic Insulation EN 717-1 -
Thermal Insulation Appendix B EN 12428 -
Curtain Material Single-skinned steel -
Double-skinned steel -
Double-skinned aluminium Standard
Curtain Surface Galvalume Steel -
Galvanised Steel precoated in RAL 9006 -
Galvanised Steel precoated in RAL 9016 -
Galvanised Steel precoated in RAL 5010 -
Stainless Steel matt finish -
Aluminium with one coat of grey epoxy primer by spray Standard
Bright steel with one coat of grey epoxy primer by spray -
Polycarbonate moulded lens -
Structural Shape Curved
Standard Dimensions (mm) (Clear Width X Clear Height) 8000 x 10000
Larger Dimensions On Request Available
Seals On side guides and bottom Standard
Locking Systems (applicable Internal locking -
only for MS Bottom Profiles) External / internal locking -
Side Guides 2 to 2.5mm thick, Aluminium
with integrated brush seals
ensure quiet shutter travel
Finish One coat of grey epoxy
primer by spray
Wind Locks, Storm Anchors °
Shaft Steel tube with one coat of
grey epoxy primer by spray

Hood °
Motor Cover °
Bottom Profiles  Bend-resistant Aluminium
profile for additional
strength
 Weather resistant flexible
EPDM tubular seal
 Noiseless operation

Finish Single spray coat of grey epoxy

primer

34
 Classic Rolling Shutters
RG125BS RG100BS RSG81-100 Crystal
Bright Steel Bright Steel Galvalume Steel, Bright Bar Polycarbonate moulded
lenses

8.0 10.0 1.0, 10.0 3.0

Bright Steel with one coat of Bright Steel with one coat of Galvalume, Bright Steel with one Polycarbonate
grey epoxy primer by spray grey epoxy primer by spray coat of grey epoxy primer by spray
-
° ° °
127 100 81, 100 107
12.5 20 11.5 9
6000 10000 6000 9000
° ° ° °
- - - -
- - - -
Standard Standard Standard -
- - - -
- - - -
- - Standard -
- - - -
- - - -
- - - -
- - - -
- - - -
Standard Standard Standard -
- - - Standard
Honeycomb Rectangle Flat, Rectangle Flat
6000 x 6000 10000 x 4500 6000 x 6000 9000 x 9000
Available Available Available Available
Standard Standard Standard Standard
° ° ° -
° ° ° -
2 to 2.5mm thick, Galvanised 2 to 2.5mm thick, Galvanised 2 to 2.5mm thick, Galvanised 2 to 2.5mm thick, Galvanised
Steel with integrated brush Steel with integrated brush Steel with integrated brush Steel with integrated brush
seals ensure quiet shutter travel seals ensure quiet shutter travel seals ensure quiet shutter travel seals ensure quiet shutter travel
One coat of grey epoxy One coat of grey epoxy One coat of grey epoxy One coat of grey epoxy
primer by spray primer by spray primer by spray primer by spray

° ° ° °
Steel tube with one coat of Steel tube with one coat of Steel tube with one coat of Steel tube with one coat of
grey epoxy primer by spray grey epoxy primer by spray grey epoxy primer by spray grey epoxy primer by spray

° ° ° °
° ° ° °
 Bend-resistant Aluminium  Bend-resistant Aluminium  Bend-resistant Aluminium  Bend-resistant Aluminium
profile for additional profile for additional profile for additional profile for additional
strength strength strength strength
 Weather resistant flexible  Weather resistant flexible  Weather resistant flexible  Weather resistant flexible
EPDM tubular seal EPDM tubular seal EPDM tubular seal EPDM tubular seal
 Noiseless operation  Noiseless operation  Noiseless operation  Noiseless operation
 Mild Steel profile available  Mild Steel profile available  Mild Steel profile available
on request on request on request
Single spray coat of grey Single spray coat of grey Single spray coat of grey Anodised in natural finish
epoxy primer epoxy primer epoxy primer

35
Fire Rated Rolling Shutters
American (UL / FM) and British Standards
Fire Warrior

Fire Rated Rolling Shutters are rated physical fire barriers that protect wall openings from the spread of fire and are
designed to close automatically in the event of fire or an alarmed event. Automatic closure will be thermally controlled by
means of fusible link.
Motorised Fire Rated Rolling Shutter is tested & approved by SIRIM QAS INTERNATIONAL MALAYSIA and Warringtonfire
(AUSTRALIA) Pty Ltd which comply with BS 476: Part 22: 1987 standards for stability and integrity for upto 4 hours.
Application includes industrial, commercial, institutional and retail projects where fire protection is required.

Curtain Bottom Rail

Fire Warrior curtain is constructed from 79 mm cold rolled Formed from Mild Steel flat bar and angle depending on
Galvalume / Galvanised Steel / Stainless Steel laths with door width, welded back through a centrally located
a minimum thickness of 0.9 mm. The interlocked profiles galvanised steel flat plate.
are securely held using specially designed profile ends
which act as a curtain alignment system thus eliminating
lateral movement of the profiles.

Side Guides Barrel Assembly

Mild Steel angles of suitable size and thickness are bolted The roller barrel is manufactured from Mild Steel tube of
with support angles to support the guides to form a secure suitable outside diameter and wall thickness to suit the
fix in the RCC / Steel structure. shutter application and is un-sprung.

37
 BARREL
ASSEMBLY
DRUM
MOTOR
MOTOR BRACKET
END PLATE
Barrel Bracket Plate
BEARING ASSEMBLY
SPROCKET Suitable design of thickness 4mm.
Fitted with suitable anchor fastners for
FUSIBLE LINK fixing to the RCC / steel structure.

Hood
0.9mm thick pressed galvalume /
galvanised steel hood box complete
with reinforced bracket as required to
CLEAR OPENING
GUIDE HEIGHT

suit the shutter width.

PUSH BUTTON
Shutter Operation
SIDE GUIDE
Electrically operated: Shutters are
ASSEMBLY
fitted with a geared motor complete
SLAT
with a push button station with “UP”,
M.S. BOTTOM “DOWN” and “STOP” buttons.

CLEAR OPENING
Auto - Closing Mechanism
RCC WALL OR RCC WALL OR
STRUCTURE STRUCTURE
All Fire Shutters are equipped with
SIDE GUIDE
ASSEMBLY
SIDE GUIDE
ASSEMBLY fusible link mechanism. Upon sensing a
temperature of 74°C, the fusible link
mechanism releases the brake of the
motor and allows it to descend by
Technical Details of Operator gravity. Where Fire Shutters are
needed to be activated by fire alarm
Description GAPL-FW 500 GAPL-FW 1000 signal, a dual fusible link (electric
Power Supply 3Ph, 415V, 50Hz 3Ph, 415V, 50Hz solenoid releaser) is used which releas-
es the brake of the motor, upon receipt
Power Rating 250 W 270 W of a 24V DC, 400mA fire alarm
Amp 0.9A 1.5 A signal. A reset pull is provided to reap-
RPM 6.2 3.5 ply the brake on the motor.

Torque 343 Nm 810 Nm

Accessories
zAuto reset solenoid with fusible link
zPolyurethane painted in RAL Colours
zAudio visual fire control panels which can be connected
to photo beams, smoke and heat detectors. Allowing
full control over how the shutter will descent in fire
condition

Additionally
At Gandhi Automations Pvt Ltd, we are also equipped to
offer Fire Rated Rolling Shutters tested and certified to
American Standards for upto 4 hours UL / FM Label.

38
Fire Shutter Test

NFIRE AU
Before the test
TO S 60 minutes of test
G
TR
N
A WARRI

ALI

CERTIFIED
A PT
V

Y
XO

LT

E D

120 minutes of test 180 minutes of test

240 minutes of test 250 minutes of test - end of test

39
 TUV India Private Ltd.

Indian Green Building Council

An ISO 9001 : 2008 Company

Gandhi Automations operates a policy of continuous development and reserves the

right to make appropriate technical modifications / replacements without prior notice.

India's No.1 Entrance Automation & Loading Bay Equipment Company

CORPORATE OFFICE
2nd Floor, Chawda Commercial Centre, Link Road, Malad (W), Mumbai-400064, India
Tel : +91 22 6672 0200 / 6672 0300 (200 Lines)
Fax : +91 22 6672 0201
TOLL FREE
Email : [email protected]
1800 209 0200
Website : www.geapl.co.in From Anywhere in India

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01-2015

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