Service Manual Outdoor Unit: Split-Type, Heat Pump Air Conditioners Split-Type, Air Conditioners
Service Manual Outdoor Unit: Split-Type, Heat Pump Air Conditioners Split-Type, Air Conditioners
Service Manual Outdoor Unit: Split-Type, Heat Pump Air Conditioners Split-Type, Air Conditioners
PUZ-A24/30/36NHA4
PUY-A24/30/36NHA4
1 REFERENCE MANUAL
2
2 SAFETY PRECAUTION
Use new refrigerant pipes. Do not use refrigerant other than R410A.
In case of using the existing pipes for R22, be careful with If other refrigerant (R22 etc.) is used, chlorine in refrige-
the followings. rant can cause deterioration of refrigerant oil etc.
· Be sure to clean the pipes and make sure that the insides
of the pipes are clean.
· Change flare nut to the one provided with this product.
Use a vacuum pump with a reverse flow check
Use a newly flared pipe. valve.
· Avoid using thin pipes. Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
If dirt, dust or moisture enters into refrigerant cycle, that can If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com- cause deterioration of refrigerant oil or malfunction of com-
pressor. pressor.
3
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
Unit
Gravimeter
4
2-3. CAUTIONS FOR REFRIGERANT PIPING WORK
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is
same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the
working pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7 mm [7/256 inch] or below.)
Diagram below: Piping diameter and thickness
Nominal Outside Thickness : mm [inch]
dimensions[inch] diameter (mm) R410A R22
1/4 6.35 0.8 [1/32] 0.8 [1/32]
3/8 9.52 0.8 [1/32] 0.8 [1/32]
1/2 12.70 0.8 [1/32] 0.8 [1/32]
5/8 15.88 1.0 [5/128] 1.0 [5/128]
3/4 19.05 — 1.0 [5/128]
Dimension A
Dimension B
Flare cutting dimensions Unit : mm [inch] Flare nut dimensions Unit : mm [inch]
Nominal Outside Dimension A ( +0
-0.4 ) Nominal Outside Dimension B
dimensions[inch] diameter R410A R22 dimensions[inch] diameter R410A R22
1/4 6.35 9.1 [11/32-23/64] 9.0 1/4 6.35 17.0 [43/64] 17.0
3/8 9.52 13.2 [1/2-33/64] 13.0 3/8 9.52 22.0 [7/8] 22.0
1/2 12.70 16.6 [41/64-21/32] 16.2 1/2 12.70 26.0 [1-3/64] 24.0
5/8 15.88 19.7 [49/64-25/32] 19.4 5/8 15.88 29.0 [1-9/64] 27.0
3/4 19.05 — 23.3 3/4 19.05 — 36.0
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materials Use R410A tools Can R22 tools be used?
Gauge manifold Air purge, refrigerant charge Tool exclusive for R410A
Charge hose and operation check Tool exclusive for R410A
Gas leak detector Gas leak check Tool for HFC refrigerant
Refrigerant recovery equipment Collection of refrigerant Tool exclusive for R410A
Refrigerant cylinder Refrigerant charge Tool exclusive for R410A
Applied oil Apply to flared section Ester oil, ether oil and
alkylbenzene oil(minimum amount)
Safety charger Prevent compressor malfunction Tool exclusive for R410A
when charging refrigerant by
spraying liquid refrigerant
Charge valve Prevent gas from blowing out Tool exclusive for R410A
when detaching charge hose
Vacuum pump Vacuum drying and air Tools for other refrigerants can (Usable if equipped
purge be used if equipped with adop- with adopter for rever-
ter for reverse flow check se flow)
Flare tool Flaring work of piping Tools for other refrigerants (Usable by adjusting
can be used by adjusting flaring dimension)
flaring dimension
Bender Bend the pipes Tools can be used for other refrigerants
Pipe cutter Cut the pipes Tools can be used for other refrigerants
Welder and nitrogen gas cylinder Weld the pipes Tools can be used for other refrigerants
Refrigerant charging scale Refrigerant charge Tools can be used for other refrigerants
Vacuum gauge or thermis- Check the degree of vacuum. (Vacuum Tools can be used for other
tor vacuum gauge and valve prevents back flow of oil and refri- refrigerants
vacuum valve gerant to thermistor vacuum gauge)
Charging cylinder Refrigerant charge Tool exclusive for R410A
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
5
3 FEATURES
PUZ-A18NHA4 PUZ-A24/30/36NHA4
PUZ-A18NHA4-BS PUZ-A24/30/36NHA4-BS
PUY-A12/18NHA4 PUY-A24/30/36NHA4
PUY-A12/18NHA4-BS PUY-A24/30/36NHA4-BS
PUZ-A42NHA4
PUZ-A42NHA4-BS
PUY-A42NHA4
PUY-A42NHA4-BS
CHARGELESS SYSTEM
PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.
(Max. 100ft, 30m (A42) / Max. 70ft, 20m (A12-36))
The refrigerant circuit with LEV(Linear Expansion Valve) and accumulator always control the optimal refrigerant level
regardless of the length (A42: 100ft, 30m max. / A12-36: 70ft, 20m max. and 16ft, 5m min.) of piping. The additional
refrigerant charging work during installation often causes problems.
It is completely eliminated by chargeless system. This unique system improves the quality and reliability of the work done.
It also helps to speed up the installation time.
6
4 SPECIFICATIONS
Service Ref. PUZ-A18NHA4 PUZ-A24NHA4 PUZ-A30NHA4 PUZ-A36NHA4 PUZ-A42NHA4
PUZ-A18NHA4-BS PUZ-A24NHA4-BS PUZ-A30NHA4-BS PUZ-A36NHA4-BS PUZ-A42NHA4-BS
Power supply Phase Single
Cycle 60Hz
Voltage 208/230V
MCA A 13 18 25 25 26
MOCP A 20 30 40 40 40
Breaker size A 15 25 30 30 30
External finish Munsell 3Y 7.8/1.1
Heat exchanger Plate fin coil
Defrost method Reverse cycle
Crankcase heater kW -
Compressor Hermetic
Model SNB130FQCM1 TNB220FLHM TNB220FLHM TNB220FLHM ANV33FDPMT
Motor output kW 0.9 1.3 1.3 1.3 2.5
R.L.A. 12 12 12 12 20
L.R.A. 14 14 17.5 17.5 27.5
Starter type Inverter
Fan Fan(drive) % No. Propeller fan % 1 Propeller fan % 1 Propeller fan % 1 Propeller fan % 1 Propeller fan % 2
Fan motor output kW 0.040 0.075 0.075 0.075 0.086 + 0.086
Fan motor F.L.A. 0.35 0.75 0.75 0.75 0.40 + 0.40
Airflow m3/min 34 55 55 55 100
CFM 1200 1940 1940 1940 3530
Sound level Cooling dB 48 48 48 48 51
Heating dB 47 50 50 50 55
Protection devices HP switch HP switch HP switch HP switch HP switch
LP switch
Comp.shell thermo Comp.shell thermo Comp.shell thermo Comp.shell thermo Discharge thermo
Dimension W mm 800 950 950 950 950
D mm 300+23 330+30 330+30 330+30 330+30
H mm 600 943 943 943 1350
W in. 31-1/2 37-12/32 37-12/32 37-12/32 37-12/32
D in. 11-13/16 + 7/8 13 + 1-3/16 13 + 1-3/16 13 + 1-3/16 13 + 1-3/16
H in. 23-5/8 37-1/8 37-1/8 37-1/8 53-5/32
Weight kg 41 75 75 75 118
lbs 91 165 165 165 260
Refrigerant R410A
Charged kg 1.7 3.0 3.0 3.0 4.5
lbs 3 + 12/16 6 + 10/16 6 + 10/16 6 + 10/16 10
Control Linear expansion valve
Oil Model Ether (FV50S)
Charged L 0.65 0.87 0.87 0.87 1.4
oz 20 28 28 28 45
Refrigerant Pipe size OD mm 6.35 9.52 9.52 9.52 9.52
piping Liquid in. 1/4 3/8 3/8 3/8 3/8
Pipe size OD mm 12.7 15.88 15.88 15.88 15.88
Gas in. 1/2 5/8 5/8 5/8 5/8
Connection method Indoor Flared
Connection method Outdoor Flared
Height difference m Max. 30
IU - OU ft Max. 100
Piping length m Max. 30 Max. 50 Max. 50 Max. 50 Max. 50
ft Max. 100 Max. 165 Max. 165 Max. 165 Max. 165
7
Service Ref.
PUY-A12NHA4 PUY-A18NHA4 PUY-A24NHA4 PUY-A30NHA4 PUY-A36NHA4 PUY-A42NHA4
PUY-A12NHA4-BS PUY-A18NHA4-BS PUY-A24NHA4-BS PUY-A30NHA4-BS PUY-A36NHA4-BS PUY-A42NHA4-BS
Power supply Phase Single
Cycle 60Hz
Voltage 208/230V
MCA A 13 13 18 25 25 26
MOCP A 15 20 30 40 40 40
Breaker size A 15 15 25 30 30 30
External finish Munsell 3Y 7.8/1.1
Heat exchanger Plate fin coil
Defrost method -
Crankcase heater kW -
Compressor Hermetic
Model SNB130FQCM1 SNB130FQCM1 TNB220FLHM TNB220FLHM TNB220FLHM ANV33FDPMT
Motor output kW 0.9 0.9 1.3 1.3 1.3 2.5
R.L.A. 12 12 12 12 12 20
L.R.A. 14 14 14 17.5 17.5 27.5
Starter type Inverter
Fan Fan (drive) % No. Propeller fan % 1 Propeller fan % 1 Propeller fan % 1 Propeller fan % 1 Propeller fan % 1
Propeller fan % 2
Fan motor output kW 0.040 0.040 0.075 0.075 0.075
0.086 + 0.086
Fan motor F.L.A. 0.35 0.35 0.75 0.75 0.75
0.40 + 0.40
Airflow m3/min 34 34 55 55 55 100
CFM 1200 1200 1940 1940 19403530
Sound level Cooling dB 46 48 48 48 48 51
Heating dB – – – – – –
Protection devices HP switch HP switch HP switch HP switch HP switch
HP switch
LP switch
Comp.shell thermo Comp.shell thermo Comp.shell thermo Comp.shell thermo Comp.shell thermo Discharge thermo
Dimension W mm 800 800 950 950 950 950
D mm 300+23 300+23 330+30 330+30 330+30 330+30
H mm 600 600 943 943 943 1350
W in. 31-1/2 31-1/2 37-12/32 37-12/32 37-12/32 37-12/32
D in. 11-13/16 + 7/8 11-13/16 + 7/8 13 + 1-3/16 13 + 1-3/16 13 + 1-3/16 13 + 1-3/16
H in. 23-5/8 23-5/8 37-1/8 37-1/8 37-1/8 53-5/32
Weight kg 37 40 74 74 74 117
lbs 82 89 163 163 163 258
Refrigerant R410A
Charged kg 1.3 1.7 3.0 3.0 3.0 4.5
lbs 2 +14/16 3 + 12/16 6 + 10/16 6 + 10/16 6 + 10/16 10
Control Linear expansion valve
Oil Model Ether (FV50S)
Charged L 0.65 0.65 0.87 0.87 0.87 1.4
oz 20 20 28 28 28 45
Refrigerant Pipe size OD mm 6.35 6.35 9.52 9.52 9.52 9.52
piping Liquid in. 1/4 1/4 3/8 3/8 3/8 3/8
Pipe size OD mm 12.7 12.7 15.88 15.88 15.88 15.88
Gas in. 1/2 1/2 5/8 5/8 5/8 5/8
Connection method Indoor Flared
Connection method Outdoor Flared
Height difference m Max. 30 Max. 30 Max. 30 Max. 30 Max. 30 Max. 30
IU - OU ft Max. 100 Max. 100 Max. 100 Max. 100 Max. 100 Max. 100
Piping length m Max. 30 Max. 30 Max. 50 Max. 50 Max. 50 Max. 50
ft Max. 100 Max. 100 Max. 165 Max. 165 Max. 165 Max. 165
8
5 DATA
42 oz 44 oz 46 oz 48 oz 50 oz 52 oz - - - - - - - 46 oz
PUY-A12NHA4
PUY-A12NHA4-BS
1.2 kg 1.2 kg 1.3 kg 1.4 kg 1.4 kg 1.5 kg - - - - - - - 1.3 kg
PUZ-A18NHA4 56 oz 58 oz 60 oz 62 oz 64 oz 66 oz - - - - - - - 60 oz
PUZ-A18NHA4-BS
PUY-A18NHA4
PUY-A18NHA4-BS 1.6 kg 1.6 kg 1.7 kg 1.8 kg 1.8 kg 1.9 kg - - - - - - - 1.7 kg
PUZ-A24NHA4 94 oz 100 oz 106 oz 112 oz 118 oz 124 oz 130 oz 136 oz 142 oz 148 oz 154 oz 160 oz 166 oz 106 oz
PUZ-A24NHA4-BS
PUY-A24NHA4
PUY-A24NHA4-BS 2.7 kg 2.8 kg 3.0 kg 3.2 kg 3.3 kg 3.5 kg 3.7 kg 3.9 kg 4.0 kg 4.2 kg 4.4 kg 4.5 kg 4.7 kg 3.0 kg
PUZ-A30NHA4 94 oz 100 oz 106 oz 112 oz 118 oz 124 oz 130 oz 136 oz 142 oz 148 oz 154 oz 160 oz 166 oz 106 oz
PUZ-A30NHA4-BS
PUY-A30NHA4
PUY-A30NHA4-BS 2.7 kg 2.8 kg 3.0 kg 3.2 kg 3.3 kg 3.5 kg 3.7 kg 3.9 kg 4.0 kg 4.2 kg 4.4 kg 4.5 kg 4.7 kg 3.0 kg
PUZ-A36NHA4 94 oz 100 oz 106 oz 112 oz 118 oz 124 oz 130 oz 136 oz 142 oz 148 oz 154 oz 160 oz 166 oz 106 oz
PUZ-A36NHA4-BS
PUY-A36NHA4
PUY-A36NHA4-BS 2.7 kg 2.8 kg 3.0 kg 3.2 kg 3.3 kg 3.5 kg 3.7 kg 3.9 kg 4.0 kg 4.2 kg 4.4 kg 4.5 kg 4.7 kg 3.0 kg
PUZ-A42NHA4 132 oz 136 oz 142 oz 148 oz 154 oz 160 oz 166 oz 172 oz 178 oz 184 oz 190 oz 196 oz 202 oz 160 oz
PUZ-A42NHA4-BS
PUY-A42NHA4
PUY-A42NHA4-BS 3.7 kg 3.9 kg 4.0 kg 4.2 kg 4.4 kg 4.5 kg 4.7 kg 4.9 kg 5.0 kg 5.2 kg 5.4 kg 5.6 kg 5.7 kg 4.5 kg
9
5-3. NOISE CRITERION CURVES
PUY-A12NHA4 PUY-A18NHA4
PUY-A12NHA4-BS PUY-A18NHA4-BS
MODE SPL(dB) LINE MODE SPL(dB) LINE
COOLING 46 PUZ-A18NHA4 COOLING 48
PUZ-A18NHA4-BS HEATING 47
90 90
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 APPROXIMATE 20 APPROXIMATE
THRESHOLD OF THRESHOLD OF
HEARING FOR HEARING FOR
NC-20 CONTINUOUS
NC-20
CONTINUOUS
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
PUY-A24/30/36NHA4 PUY-A42NHA4
PUY-A24/30/36NHA4-BS PUY-A42NHA4-BS
MODE SPL(dB) LINE MODE SPL(dB) LINE
PUZ-A24/30/36NHA4 COOLING 48 PUZ-A42NHA4 COOLING 51
PUZ-A24/30/36NHA4-BS HEATING 50 PUZ-A42NHA4-BS HEATING 55
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 APPROXIMATE
20 APPROXIMATE
THRESHOLD OF
THRESHOLD OF
HEARING FOR
CONTINUOUS
NC-20 HEARING FOR
NC-20
CONTINUOUS
NOISE
NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
MICROPHONE
3.3ft
UNIT
5ft
GROUND
10
5-4. STANDARD OPERATION DATA
5-4-1. Heat pump
Representative matching PKA-A18HA4 PKA-A24KA4 PKA-A30KA4 PKA-A36KA4 PLA-A42BA4
Mode COOLING HEATING COOLING HEATING COOLING HEATING COOLING HEATING COOLING HEATING
Total Capacity BTU/h 18,000 19,000 24,000 26,000 30,000 32,000 34,200 37,000 42,000 45,000
Input W 2,240 1,970 2,270 2,330 4,130 3,150 5,030 3,610 4,600 4,450
Indoor unit model PKA-A18HA4 PKA-A24KA4 PKA-A30KA4 PKA-A36KA4 PLA-A42BA4
Suction temperature 3.8 -1.1 12.1 0.4 3.3 -1.5 2.3 -2.0 4.9 0.3
Ref. Pipe length m 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6
Discharge pressure PSIG 437 439 403 419 447 441 468 428 410 425
Suction pressure PSIG 112 93 133 99 117 93 107 91 120 100
Discharge temperature °F 176 183 165 172 178 179 191 177 164 177
Condensing temperature °F 122 123 116 119 123 123 127 121 118 118
Suction temperature °F 39 34 54 33 38 29 36 28 40 33
Ref. Pipe length ft 25 25 25 25 25 25 25 25 25 25
Intake air temperature DB 26.7 21.1 26.7 21.1 26.7 21.1 26.7 21.1 26.7 21.1
Indoor
side Intake air temperature WB 19.4 15.6 19.4 15.6 19.4 15.6 19.4 15.6 19.4 15.6
Discharge air temperature DB 11.3 45.4 14.1 39.2 12.3 43.4 12.3 42.9 12.9 41.9
Outdoor Intake air temperature DB 35 8.3 35 8.3 35 8.3 35 8.3 35 8.3
side
Intake air temperature WB 23.9 6.1 23.9 6.1 23.9 6.1 23.9 6.1 23.9 6.1
Intake air temperature DB °F 80 70 80 70 80 70 80 70 80 70
Indoor
side Intake air temperature WB °F 67 60 67 60 67 60 67 60 67 60
Discharge air temperature DB °F 52 114 57 103 54 110 54 109 55 107
Outdoor Intake air temperature DB °F 95 47 95 47 95 47 95 47 95 47
side
Intake air temperature WB °F 75 43 75 43 75 43 75 43 75 43
SHF 0.68 – 0.77 – 0.70 – 0.70 – 0.71 –
BF 0.08 – 0.09 – 0.09 – 0.09 – 0.15 –
11
5-4-2. Cooling only
Representative matching PKA-A12HA4 PKA-A18HA4 PKA-A24KA4 PKA-A30KA4 PKA-A36KA4 PLA-A42BA4
Mode COOLING COOLING COOLING COOLING COOLING COOLING
Total Capacity BTU/h 12,000 18,000 24,000 30,000 34,200 42,000
Input W 1,190 2,240 2,270 4,130 5,030 4,600
Indoor unit model PKA-A12HA4 PKA-A18HA4 PKA-A24KA4 PKA-A30KA4 PKA-A36KA4 PLA-A42BA4
12
6 OUTLINES AND DIMENSIONS
155
152<6>
300<11-13/16>
365<14-3/8>
330<13>
Air intake
45.4<1-25/32>
32.5<1-9/32>
Air discharge
4-oval hole 40<1-9/16>
Service panel
18<23/32> 23<29/32>
22<7/8> Service panel for charge plug
2-W22.2<7/8>
1/2 conduit hole
Handle Connection for liquid pipe
38<1-1/2>
FLARE W6.35<1/4>
155<6-3/32>
90<3-17/32>
600<23-5/8>
300<11-13/16>
241<9-1/2>
10<3/8>
*1
Max.
*2 *1
Min.500mm<19-11/16>
PIPING-WIRING DIRECTION
Min.100mm<3-15/16>
Piping and wiring connection can
2 sides should be open in
the right, left and rear side. be made from the rear direction only.
13
1 FREE SPACE (Around the unit) 2 SERVICE SPACE 3 FOUNDATION BOLTS 4 PIPING-WIRING DIRECTIONS
Rear Air Intake 2-U Shaped notched hole
The diagram below shows a Dimensions of space needed Please secure the unit firmly Piping and wiring connections (Foundfation Bolt M10<W3/8>)
basic example. for service access are with 4 foundation (M10<W3/8>) can be made from 4 directions:
Explanation of particular details are shown in the below diagram. bolts. (Bolts and washers must front, right, rear and below. 175 <6-7/8> 600 <23-5/8> 175 <6-7/8>
given in the installation manuals etc. be purchased locally.)
19 <3/4>
FREE
Side Air Intake
Min.
100mm
330 <13>
<3-15/16>
Min. 10mm Min. 10mm <Foundation bolt height>
PUY-A24/30/36NHA4
PUZ-A24/30/36NHA4
45 <1-25/32>
56 <2-7/32>
370 <14-9/16>
<3/8> <3/8>
417 <16-13/32>
FOUNDATION 66 <2-5/8> 42 <1-21/32>
Min.
10mm Air Discharge
Min.
500mm
<3/8>
<191/16>
30 <1-3/16>
28 <1-3/32>
53 <2-3/32>
Max.
Min.
300mm<1-3/16>
2-12%36 Oval hole
Min. 500mm Min. 100mm Service space 500mm
<19-11/16> (Foundation Bolt M10<W3/8>)
<19-11/16> <3-15/16>
Example of Notes
····Refrigerant GAS pipe connection (FLARE):15.88<5/8> 950 <37-13/32>
Terminal Block
····Refrigerant LIQUID pipe connection (FLARE): 9.52<3/8> Rear Air Intake 322 <12-11/16> Earth terminal Left···Power supply wiring
Handle
*1 ····Indication of STOP VALVE connection location. Right···Indoor/Outdoor wiring
Side Air Intake
Service panel
Handle
Handle
PUZ-A24/30/36NHA4-BS
PUY-A24/30/36NHA4-BS
14
Handle
Handle
943 <37-1/8>
Air Intake 2
670 <26-3/8>
473 <18-5/8>
*1 443<17-7/16>
*1 447<17-19/32>
23<29/32>
(Knockout)
63<2-1/2>
63<2-1/2>
55<2-3/16>
55<2-3/16>
63<2-1/2>
92<3-5/8>
73<2-7/8>
73<2-7/8>
:92 > 40<1-9/16>
27<1-1/16>
:92<3
<3-5/8 -5/8> :92<3
-5/8> 220 145 145 145 Drain hole
74<2-19/32>
81<3-3/16>
31<1-7/32>
23<29/32>
27<1-1/16>
27<1-1/16>
23<29/32>
23<29/32>
73<2-7/8>
Unit: mm<inch>
1 FREE SPACE (Around the unit) 2 SERVICE SPACE 3 FOUNDATION BOLTS 4 PIPING-WIRING DIRECTIONS
The diagram below shows a Dimensions of space needed Please secure the unit firmly Piping and wiring connections
basic example. for service access are with 4 foundation (M10<W3/8>) can be made from 4 directions:
Explanation of particular details are shown in the below diagram. bolts. (Bolts and washers must front, right, rear and below. Rear Air Intake 2-U Shaped notched hole
(Foundation Bolt M10<W3/8>)
given in the installation manuals etc. be purchased locally.)
175<6-7/8> 600<23-5/8> 175<6-7/8>
FREE
PUY-A42NHA4
PUZ-A42NHA4
Min.
150mm
<5-29/32>
19<3/4>
<Foundation bolt height>
Side Air Intake
FOUNDATION
Min. 10mm Min. 10mm Min.
330<13>
56<2-7/32>
45<1-25/32>
<3/8> <3/8> 10mm<3/8>
Min.
500mm
<19-11/16>
370<14-9/16>
417<16-13/32>
Min.
30mm
<1-3/16>
Service space
Min.
500mm 66<2-5/8> 42<1-21/32>
Air Discharge
<19-11/16>
30<1-3/16>
2-12%36 Oval hole
28<1-3/32>
53<2-3/32>
Right····Indoor/Outdoor wiring
Example of Notes
····Refrigerant GAS pipe connection (FLARE):15.88<5/8>
····Refrigerant LIQUID pipe connection (FLARE): 9.52<3/8>
*1 ····Indication of STOP VALVE connection location. Service panel
15
Handle
Handle
Handle
Handle
635<25>
1076<42-3/8>
1350<53-5/32>
1
Air intake 2
23<29/32>
371<14-19/32>
* 1 447<17-19/32>
* 1 443<17-7/16>
63
63<2-1/2>
(Knockout) (Knockout)
<2-1/2>
55<2-3/16>
63<2-1/2>
55<2-3/16>
92<3-5/8>
73<2-7/8>
73<2-7/8>
40<1-9/16>
27<1-1/16>
:92 :92
8> <3-5/8 :
Front piping hole <3-5/ > <3-592
/8> 74<2-19/32>
(Knockout)
31<1-7/32>
19<3/4> 55<2-3/16>
92<3-5/8>
81<3-3/16> 219<8-5/8>
92<3-5/8> Rear piping hole 220 145 145 145 Drain hole
65<2-9/16> 92<3-5/8> (Knockout) 30<1-3/16> <8-21/32> <5-23/32> <5-23/32> <5-23/32> 5-:33<1-5/16>
65<2-9/16>
73<2-7/8>
27<1-1/16>
23<29/32>
23<29/32>
23<29/32>
27<1-1/16>
Unit: mm<inch>
7 WIRING DIAGRAM
(WHT)
CN5
TH32 TH7 TH6 TH3 M SW1
5
3 1
C. B. 5
LED2
t° t° t° t° SW12
LED3
CNF1 +1 +1 LED4
MF1 1
7 (WHT) 1 2 1 4 1 2 1 6 1 3 1 5
SW9 SW7
MS M-NET ADAPTER
SW4 SWP SW8 SW5
SW6
(WHT)
3 1
LED1
SW1
1 CNM 14
1 3
63H (WHT)
CN31
(YLW) CN52C
(RED) 3
CN2 CN4
CNDM
(WHT)
3 1 2 3
(WHT) (WHT)
TRANS 1 7 1 2 1 A B S
1 2 TB7
5
CNDC 2
(WHT)
M-NET
CN51
(PNK)
5 1
F2 CNAC F3
X55
X52
X51
CNS (WHT)
(WHT) 1 2
F1 F4 21S4 3 1 3 1 SV2 3 1 SS
3 1 3 4 (GRN) (BLU) (WHT)
P. B. 2
WHT
RED
BLK
2
CN2M Connector<M-NET communication>
CN5 1
(RED) 2 SW1 Switch<Status of communication>
PFC
IPM SW11 Switch<Address setting : 1s digit>
CN4 1 2 SW12 Switch<Address setting : 10s digit>
(WHT) 2 LED1 LED<Power Supply : DC5V>
E3
1
CN5
CN2 1
(WHT) 2
CB1 CB2 CB3 7 2
E2
+1 MODEL SELECT
3
The black square (■) indicates a switch position.
CNAC1
(WHT)
BRN
ON ON
PUY-A18NHA4 OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6
CY1
RED
BLU
CY2
L1 L2 GR S1 S2 S3 TB1
INDOOR
UNIT
POWER SUPPLY
208 / 230V 60Hz +Use copper supply wires.
16
PUZ-A24NHA4 PUZ-A24NHA4-BS PUY-A24NHA4 PUY-A24NHA4-BS
[LEGEND]
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block<Power Supply, Indoor/Outdoor> PFC Converter LED1,LED2 LED<Operation Inspection Indicators>
MC Motor for Compressor IPM Power Module F1~F4 Fuse<T6.3AL250V>
MF1 Fan Motor CB1~CB3 Main Smoothing Capacitor SWP Switch<Pump Down>
21S4 Solenoid Valve (Four-Way Valve) N.F. Noise Filter Circuit Board CN31 Connector<Emergency Operation>
63H High Pressure Switch LI/LO Connection Terminal<L1-Phase> SS Connector<Connection for Option>
SV Solenoid Valve (Bypass Valve) NI/NO Connection Terminal<L2-Phase> CNM Connector<A-Control Service Inspection Kit>
TH3 Thermistor<Outdoor Pipe> EI,E2,E3 Connection Terminal<Ground> CNMNT Connector
TH6 Thermistor<Outdoor 2-Phase Pipe> 52C 52C Relay <Connected to Optional M-NET Adapter Board>
TH7 Thermistor<Outdoor> C.B. Controller Circuit Board CNVMNT Connector
TH8 Thermistor<Heatsink> SW1 Switch<Forced Defrost, Defect History <Connected to Optional M-NET Adapter Board>
TH32 Thermistor<Shell> Record Reset, Refrigerant Address> CNDM Connector <Connected for Option (Contact Input)>
LEV-A Electronic Expansion Valve SW4 Switch<Test Operation> CN51 Connector <Connected for Option (Signal output)>
ACL Reactor SW5 Switch<Function Switch> X51,X52,X55 Relay
CY1,CY2 Capacitor SW6 Switch<Model Select>
P.B. Power Circuit Board SW7 Switch<Function Setup>
TABR/S Connection Terminal<L1/L2-Phase> SW8 Switch<Function Setup>
TABU/V/W Connection Terminal<U/V/W-Phase> SW9 Switch
When M-NET adapter is connected
(WHT)
CN5
TH32 TH7 TH6 TH3 M SW1
3 5
1
C. B. 5
LED2
t° t° t° t° SW12
LED3
CNF1 +1 +1
MF1 1 LED4
7 (WHT) 1 2 1 4 1 2 1 6 1 3 1 5
SW7
MS M-NET ADAPTER
SW6
3~ TH32 TH7/6 TH3 LEV-A CNVMNT CNMNT
(WHT)
LED5 CN2M
(BLK) (RED) (WHT) (WHT) (WHT) (WHT) 2
1 CND
SW9
LED1
LED2
(WHT)
3 1
LED1
SW1
1 CNM 14
1 3
63H (WHT)
CN31
(YLW) CN52C
CN2 (RED) 3
CN4 3
CNDM
(WHT)
3 (WHT) 1 2
(WHT)
TRANS 1 7 1 2 1 A B S
1 2 TB7
5
CNDC 2
(WHT)
M-NET
CN51
(PNK)
5 1
F2 CNAC F3
X52
X55
X51
CNS (WHT)
(WHT) 1 2
F1 F4 21S4 3 1 3 1 SV2 3 1 SS
3 1 3 4 (GRN) (BLU) (WHT)
P. B. 2
WHT
RED
BLK
CN52C
(BLK)
2
CN5 1
(RED) 2
PFC
IPM
CN4 1 2
E3
(WHT) 2
1
TABR TABU
CN3 1 TH8 3
RED TABV
CNAC2
(WHT) 2
(RED)
TABW t°
TABS WHT
(RED)
CN5
5
1
1
CN2 2
(WHT) 2
CB1 CB2 CB3 7
E2
+1 MODEL SELECT
The black square (■) indicates a switch position.
MODEL SW6 SW5-5.6 +2
1
ON ON
PUZ-A24NHA4 OFF OFF 3
1 2 3 4 5 6 7 8 1 2 3 4 5 6
CNAC1
(WHT)
U
U
ON ON
PUY-A24NHA4 OFF OFF LI EI
NI
ORN
YLW
BRN
1 2 3 4 5 6 7 8 1 2 3 4 5 6
M-NET ADAPTER
BLU
GRN
CY2
SYMBOL NAME L1 L2 GR S1 S2 S3
TB1
TB7 Terminal Block<M-net connection>
CN5 Connector<Transmission>
CND Connector<Power Supply>
CN2M Connector<M-NET communication> INDOOR
SW1 Switch<Status of communication> UNIT
POWER SUPPLY
SW11 Switch<Address setting : 1s digit> 208 / 230V 60Hz
SW12 Switch<Address setting : 10s digit>
+Use copper supply wires.
LED1 LED<Power Supply : DC5V>
LED2 LED<Connection to Outdoor Unit>
LED3 LED<Transmission : Sending>
LED4 LED<Transmission : Receiving>
LED5 LED<Power Supply : DC12V>
17
PUZ-A30/36NHA4 PUZ-A30/36NHA4-BS PUY-A30/36NHA4 PUY-A30/36NHA4-BS
[LEGEND]
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block<Power Supply, Indoor/Outdoor> P.B. Power Circuit Board SW4 Switch<Test Operation>
MC Motor for Compressor TABU/V/W Connection Terminal<U/V/W-Phase> SW5 Switch<Function Switch>
MF1 Fan Motor TABS/T Connection Terminal<L1/L2-Phase> SW6 Switch<Model Select>
21S4 Solenoid Valve (Four-Way Valve) TABP1/P2 Connection Terminal<DC Voltage> SW7 Switch<Function Setup>
SV Solenoid Valve (Bypass Valve) TABN1/N2 Connection Terminal<DC Voltage> SW8 Switch<Function Setup>
63H High Pressure Switch DS2, DS3 Diode Bridge SW9 Switch
TH3 Thermistor<Outdoor Pipe> IPM Power Module SWP Switch<Pump Down>
TH6 Thermistor<Outdoor 2-Phase Pipe> N.F. Noise Filter Circuit Board CN31 Connector<Emergency Operation>
TH7 Thermistor<Outdoor> LI/LO Connection Lead<L1-Phase> LED1,LED2 LED<Operation Inspection Indicators>
TH8 Thermistor<Heatsink> NI/NO Connection Lead<L2-Phase> SS Connector<Connection for Option>
TH32 Thermistor<Shell> EI, E2 Connection Terminal<Ground> CNM Connector<A-Control Service Inspection Kit>
LEV-A Electronic Expansion Valve 52C 52C Relay CNMNT Connector<Connected to Optional M-NET Adapter Board>
DCL Reactor C.B. Controller Circuit Board CNVMNT Connector<Connected to Optional M-NET Adapter Board>
CY1, CY2 Capacitor F1~F4 Fuse<T6.3AL250V> CNDM Connector< Connected for Option (Contact Input)>
ACTM Active Filter Module SW1 Switch<Forced Defrost, Defect History Record CN51 Connector< Connected for Option (Signal output)>
Reset, Refrigerant Address> X51,X52,X55 Relay
When M-NET adapter is connected
(WHT)
CN5
M SW1
TH32 TH7TH6 TH3 5
3 1
5
C. B. LED2
t° t° t° t° SW12
LED3
1 CNF1 +1 +1 LED4
MF1
7 (WHT) 1 6
SW9 SW7
12 1 4 12 1 3 1 5
SW4SWPSW8 SW5
MS M-NET ADAPTER
SW6
3~ TH32 TH7/6 TH3 LEV-A CNVMNT CNMNT
2
(WHT)
LED5 CN2M
(BLK) (RED) (WHT) (WHT) (WHT) (WHT)
1 CND
LED2
LED1
(WHT)
SW1
LED1
3 1
1 3 1 CNM 14
63H (WHT)
CN31
(YLW)
CN52C 3
CN2 CN4 (RED)
3
CN51 CNDM
(WHT)
(WHT) (WHT)
(WHT)
5 1 3
1 7 12 A B S
2 TRANS 12
1 TB7
CNDC 2 2
(PNK) M-NET
7
1
F2 CNAC F3
X52
X55
X51
CNS (WHT)
(WHT) 1 2
3 1 21S4 3 1 SV2 3 1 SS
F1 F4
3 1 3 4 (GRN) (BLU) (WHT)
21S4 SV
PUZ only
WHT
BLU
N. F.
LO NO
1 2
52C
2
CN52C
P. B. (BLK)
4
1 TABT BLU
DS3
CNAF
(WHT) CNDC 3
(PNK) 2
6 1 DS2 TABS WHT
7
1 1
IPM 3
CNAC2
(RED)
TABN1
7 E2
TH8
1 CN3
BLK
U
2(WHT)
t° 2 2
1 CN5 3 1
2 (RED)
2 1 CN4 2
(RED)
2(WHT)
CN5
1
TABV
TABW
WHT TABN2
RED TABU
TABN
CNAC1
(WHT)
TABP
WHT
BLK
V LI U NI EI
U W U
MS
3~ MC
+1 MODEL SELECT
The black square (■) indicates a switch position.
DCL 4
MODEL SW6 SW5-5.6 +2 CY1
WHT
BLK
CY2
GRN
ORN
RED
BRN
YLW
BLU
ON ON
PUZ-A30NHA4 OFF OFF L1 L2 1 6
1 2 3 4 5 6 7 8 1 2 3 4 5 6 RED P RED
L1 L2 GR S1 S2 S3
N1 TB1
ON ON BLK N2 WHT
PUZ-A36NHA4 OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 Io
ACTM INDOOR
ON ON
PUY-A30NHA4 OFF OFF UNIT
1 2 3 4 5 6 7 8 1 2 3 4 5 6
POWER SUPPLY
ON ON 208 / 230V 60Hz
PUY-A36NHA4 OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6
+Use copper supply wires.
+2. SW5-1 to 4 : Function switch
M-NET ADAPTER
SYMBOL NAME
TB7 Terminal Block<M-net connection>
CN5 Connector<Transmission>
CND Connector<Power Supply>
CN2M Connector<M-NET communication>
SW1 Switch<Status of communication>
SW11 Switch<Address setting : 1s digit>
SW12 Switch<Address setting : 10s digit>
LED1 LED<Power Supply : DC5V>
LED2 LED<Connection to Outdoor Unit>
LED3 LED<Transmission : Sending>
LED4 LED<Transmission : Receiving>
LED5 LED<Power Supply : DC12V>
18
PUZ-A42NHA4 PUZ-A42NHA4-BS PUY-A42NHA4 PUY-A42NHA4-BS
[LEGEND]
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block<Power Supply, Indoor/Outdoor > P.B. Power Circuit Board SW4 Switch<Test Operation>
MC Motor for Compressor TABU/V/W Connection Terminal<U/V/W-Phase> SW5 Switch<Function Switch>
MF1,MF2 Fan Motor TABS/T Connection Terminal<L1/L2-Phase> SW6 Switch<Model Select>
21S4 Solenoid Valve (Four-Way Valve) TABP1/P2/P Connection Terminal<DC Voltage> SW7 Switch<Function Setup>
63H High Pressure Switch TABN1/N2/N Connection Terminal<DC Voltage> SW8 Switch<Function Setup>
63L Low Pressure Switch DS2, DS3 Diode Bridge SW9 Switch
TH3 Thermistor<Outdoor Pipe> IPM Power Module SWP Switch<Pump Down>
TH4 Thermistor<Discharge> N.F. Noise Filter Circuit Board CN31 Connector<Emergency Operation>
TH6 Thermistor<Outdoor 2-Phase Pipe> LI/LO Connection Lead<L1-Phase> LED1,LED2 LED<Operation Inspection Indicators>
TH7 Thermistor<Outdoor> NI/NO Connection Lead<L2-Phase> SS Connector<Connection for Option>
TH8 Thermistor<Heatsink> EI, E2 Connection Terminal<Ground> CNM Connector<A-Control Service Inspection Kit>
LEV-A Electronic Expansion Valve 52C 52C Relay CNMNT Connector<Connected to Optional M-NET Adapter Board>
DCL Reactor C.B. Controller Circuit Board CNVMNT Connector<Connected to Optional M-NET Adapter Board>
CY1, CY2 Capacitor F1~F4 Fuse<T6.3AL250V> CNDM Connector< Connected for Option (Contact Input)>
ACTM Active Filter Module SW1 Switch<Forced Defrost, Defect History Record CN51 Connector< Connected for Option (Signal output)>
CB Main Smoothing Capacitor Reset, Refrigerant Address> X51,X52 Relay
(WHT)
CN5
TH7TH6 TH3 TH4 M SW1
3 5
C. B. 5 1
t° t° t° t° LED2
SW12
+1 +1 LED3
MF1 1 CNF1 LED4
SW9 SW7
SW4SWPSW8 SW5
7 (WHT) 1 4 12 21 1 6 1 3 1 5
SW6
MS CNVMNT CNMNT M-NET ADAPTER
3~ TH7/6 TH3 TH4 LEV-A
2
(WHT)
(WHT) (WHT) (WHT)
LED5 CN2M
(RED) (WHT)(WHT)
1 CND
LED2
LED1
SW1
MF2 1 CNF2 (WHT)
LED1
7 (WHT) 3 1
MS 1 3 1 3 1 CNM 14
3~ 63L 63H (WHT) CN31
(RED) (YLW) CN52C
CN4 (RED) 3
3 CN2
CN51 CNDM
(WHT) (WHT)
(WHT) 12
5 1 3
2 TRANS 1 (WHT) 7 12 A B S
1 2 TB7
CNDC 2
(PNK) M-NET
7
1
F2 F3
X52
CNAC X51
CNS (WHT)
(WHT) 1 2
F1 F4 3 1 21S4 3 1 SS
3 1 3 4 (GRN) (WHT)
21S4
+2 PUZ only
WHT
BLU
N. F.
LO NO
1 2
52C
2
CN52C
(BLK)
P. B.
4
1 TABT
DS3 BLU
CNAF
(WHT) CNDC
(PNK) 2 3
6 1 DS2 TABS WHT
7
1 1
3
CNAC2
IPM
(RED)
TABN1
7 E2
TH8
1 CN3 U
2(WHT)
2
BLK
t° 2 1 CN5 1
3
2 (RED)
2 1 CN4 2
(RED)
CN5
2(WHT) 1
TABV
WHT
TABW
TABU
WHT TABN2
CNAC1
TABN
(WHT)
CB
TABP
RED
WHT
RED
BLK
LI U NI EI
V U
U W
M
3~
MC
+1 MODEL SELECT
CY1
The black square (■) indicates a switch position. DCL 4
GRN
ORN
CY2
RED
BRN
YLW
BLU
WHT
ON ON L1 L2 GR S1 S2 S3
PUZ-A42NHA4 OFF OFF L1 L2 1 6 TB1
1 2 3 4 5 6 7 8 1 2 3 4 5 6 RED P RED
N1
ON ON BLK N2 WHT
PUY-A42NHA4 OFF OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 Io INDOOR
ACTM UNIT
+2. SW5-1 to 4 : Function switch
POWER SUPPLY
208 / 230V 60Hz
M-NET ADAPTER +Use copper supply wires.
SYMBOL NAME
TB7 Terminal Block<M-net connection>
CN5 Connector<Transmission>
CND Connector<Power Supply>
CN2M Connector<M-NET communication>
SW1 Switch<Status of communication>
SW11 Switch<Address setting : 1s digit>
SW12 Switch<Address setting : 10s digit>
LED1 LED<Power Supply : DC5V>
LED2 LED<Connection to Outdoor Unit>
LED3 LED<Transmission : Sending>
LED4 LED<Transmission : Receiving>
LED5 LED<Power Supply : DC12V>
19
8 WIRING SPECIFICATIONS
8-1. INDOOR UNIT POWER SUPPLIED FROM OUTDOOR UNIT (A-control application)
The following connection patterns are available.
The outdoor unit power supply patterns vary on models.
* Affix a label A that is included with the manuals near each wiring diagram for the indoor and outdoor units..
Outdoor unit power supply earth 1 % Min. AWG 14 1 % Min. AWG 14 1 % Min. AWG 12 1 % Min. AWG 10 1 % Min. AWG 10 1 % Min. AWG 10
Wiring
size
Indoor unit-Outdoor unit *1 3 % AWG 16 (polar) 3 % AWG 16 (polar) 3 % AWG 16 (polar) 3 % AWG 16 (polar) 3 % AWG 16 (polar) 3 % AWG 16 (polar)
Indoor unit earth *1 1 % Min. AWG 16 1 % Min. AWG 16 1 % Min. AWG 16 1 % Min. AWG 16 1 % Min. AWG 16 1 % Min. AWG 16
Remote controller-Indoor unit *2 2 % AWG 22 (Non-polar) 2 % AWG 22 (Non-polar) 2 % AWG 22 (Non-polar) 2 % AWG 22 (Non-polar) 2 % AWG 22 (Non-polar) 2 % AWG 22 (Non-polar)
Outdoor unit L1-L2 *3 AC 208/230 V AC 208/230 V AC 208/230 V AC 208/230 V AC 208/230 V AC 208/230 V
Circuit
230V
Single phase
S1 S1
A-Control S2 S2 A-Control
Outdoor Unit Indoor Unit
S3 S3
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power line
and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power is
energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type .
20
8-2. SEPARATE INDOOR UNIT/OUTDOOR UNIT POWER SUPPLIES
The following connection patterns are available.
The outdoor unit power supply patterns vary on models.
1:1 System
* The optional indoor power supply terminal kit is required. Outdoor unit power supply
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cords
L1 L1
L2 L2 Remote controller
GR GR Indoor unit
S1 S1 Indoor unit power supply
S2 S2 Option
S3 S3
1
2
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
Simultaneous twin system
Outdoor unit power supply
Wiring circuit breaker or isolating switch
Outdoor unit
L1 L1 L1
L2 L2 L2
Indoor unit/outdoor unit connecting cords
GR GR GR Remote controller
S1 S1 S1
Indoor unit
S2 S2 S2 Indoor unit power supply
S3 S3 S3
Option
1 1
2 2 Indoor unit earth
*Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
If the indoor and outdoor units have separate power supplies, refer to the table below.
Change the indoor unit electrical box wiring refering to the figure in the right and If the indoor and
the DIP switch settings of the outdoor unit control board. Connectors (connections when
outdoor units have
shipped from the factory are
for indoor unit power supplied separate power
from outdoor unit) supplies, change the
Indoor unit specifications
connections of the
Indoor unit electrical box connector con- L1 connectors as shown
Required
BLUE YELLOW
BLUE YELLOW
* There are three types of labels (labels A, B, and C). Affix the appropriate labels to Indoor unit
S1
the units according to the wiring method. S2
control board
S3
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Use copper supply wires.
3. Use wires rated 300V or more for the power supply cables.
4. Install an earth longer than other cables.
21
8-3. INDOOR - OUTDOOR CONNECTING CABLE
Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections).
Intermediate connections can lead to communication errors if water enters the cables and causes insufficient
insulation to ground or a poor electrical contact at the intermediate connection point.
22
8-4. M-NET WIRING METHOD
(Points to note)
(1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from
making an influence on the signal communication. Place them at intervals of more than 5 cm. Do not put them in the same
conduit tube.
(2) Terminal block (TB7) for transmission wires should never be connected to 208/230V power supply. If it is connected,
electronic parts on M-NET P.C. board may burn out.
(3) Use 2-core × 1.25mm² [AWG16] shield wire (CVVS, CPEVS) for the transmission wire. Transmission signals may not be
sent or received normally if different types of transmission wires are put together in the same multi-conductor cable. Never
do this because this may cause a malfunction.
(4) Ground only one of any appliances through M-NET transmission wire (shield wire). Communication error may occur due to
the influence of electromagnetic noise.
“Ed” error will appear on the LED display of outdoor unit.
“0403” error will appear on the central-control remote controller.
If there are more than 2 grounding spots on the shield wire, noise may enter into the shield wire because the ground wire
and shield wire form one circuit and the electric potential difference occurs due to the impedance difference among ground-
ing spots. In case of single spot grounding, noise does not enter into the shield wire because the ground wire and shield
wire do not form one circuit.
To avoid communication errors caused by noise, make sure to observe the single spot grounding method described in the
installation manual.
23
● M-NET wiring
(1) Use 2-core × 1.25mm² [AWG16] shield wire for electric wires. M-NET
(Excluding the case connecting to system controller.) terminal Ground
block wire
(2) Connect the wire to the M-NET terminal block. Connect one core of the
transmission wire (non-polar) to A terminal and the other to B. Peel the
shield wire, twist the shield part to a string and connect it to S terminal. A B S
(3) In the system which several outdoor units are being connected, the terminal Transmission Shield
wire part
(A, B, S) on M-NET terminal block should be individually wired to the other
outdoor unit’s terminal, i.e. A to A, B to B and S to S. In this case, choose one of those outdoor units and drive a screw
to fix an ground wire on the plate as shown on the right figure.
Address number can be set by using rotary switches <Setting example> M-NET Address No. 1 2 50
(SW11 for ones digit and SW12 for tens digit), which SW11 23 23 23
ones
456
456
456
901
901
901
is located on the M-NET board of outdoor unit.
78 78 78
Switching digit
(Initial setting: all addresses are set to “0”.) setting SW12
23 23
~ 23
tens
456
456
456
901
901
901
78 78 78
digit
8-4-2. Refrigerant address setting
In case of multiple grouping system (multiple refrigerant circuits in one group), indoor units should be connected by remote
controller wiring (TB5) and the refrigerant address needs to be set. Leave the refrigerant addresses to “00” if the group set-
ting is not conducted. Set the refrigerant address by using DIP SW1-3 to -6 on the outdoor controller board. [Initial setting: all
switches are OFF. (All refrigerant addresses are “00”.)]
ON ON ON ON ON ON ON ON
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Refrigerant 0 1 2 3 4 5 6 7
address ON ON ON ON ON ON ON ON
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
8 9 10 11 12 13 14 15
Group A Group B
A-control A-control
remote remote
controller controller
w In group B, M-NET address of the outdoor unit whose refrigerant address is “00” is not set to the minimum in the group. As
“03” is right for this situation, the setting is wrong. Taking group A as a good sample, set the minimum M-NET address in
the group for the outdoor unit whose refrigerant address is “00”.
24
9 REFRIGERANT SYSTEM DIAGRAM
PUZ-A42NHA4(-BS)
Service port
Low pressure protect (check)
switch
High pressure protect switch
Ball valve 4-way
valve Outdoor heat exchanger
(#50)
Strainer Thermistor
Refrigerant GAS pipe (TH6)
15.88 (W5/8)
Service Thermistor
port Muffler (TH3)
(check)
Strainer Thermistor
(#100) (TH4) Distributor
25
PUY-A12NHA4(-BS) PUY-A18NHA4(-BS) Unit: mm (inch)
Service port
Stop valve High pressure (Check)
(with service port) protect switch Outdoor heat exchanger
(#50)
Strainer Thermistor
Refrigerant GAS pipe (TH6)
12.7 (W1/2)
Thermistor
(TH3)
Thermistor
(TH32)
Distributor
Accumulator
Refrigerant flow in cooling
Compressor (#100) (#100)
Refrigerant LIQUID pipe Strainer Strainer
6.35 (W1/4)
Stop valve Linear expansion valve
PUY-A42NHA4(-BS)
26
1. Refrigerant recovering (pump down)
Perform the following procedures to recover the refrigerant when moving the indoor unit or the outdoor unit.
1 Turn on the power supply (circuit breaker).
wWhen power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If
“CENTRALLY CONTROLLED” is displayed, the refrigerant collecting (pump down) cannot be completed normally.
2 After the liquid stop valve is closed, set the SWP switch on the control board of the outdoor unit to ON. The compressor
(outdoor unit) and ventilators (indoor and outdoor units) start operating and refrigerant recovering operation begins. LED1
and LED2 on the control board of the outdoor unit are lit.
wSet the SWP switch (push-button type) to ON in order to perform refrigerant recovering operation only when the unit is
stopped. However, refrigerant recovering operation cannot be performed until compressor stops even if the unit is stopped.
Wait 3 minutes until compressor stops and set the SWP switch to ON again.
3 Because the unit automatically stops in about 2 to 3 minutes after the refrigerant recovering operation (LED1 is not lit and
LED2 is lit), be sure to quickly close the gas stop valve.
wIn case the outdoor unit is stopped when LED1 is lit and LED2 is not lit, open the liquid stop valve completely, and then
repeat step 2 3 minutes later.
wIf the refrigerant recovering operation has been completed normally (LED1 is not lit and LED2 is lit), the unit will remain
stopped until the power supply is turned off.
4 Turn off the power supply (circuit breaker.)
Note:
The operation mode cannot be changed by SW4-2 during test run. (To change test run mode, stop the unit by SW4-1,
change the operation mode and restart the test run by SW4-1.)
27
10 TROUBLESHOOTING
10-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit.
Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the
table below. Check the contents below before investigating details.
Unit conditions at service Error code Actions to be taken for service (summary)
Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise and etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
Logged trouble occurred, matters related to wiring and etc.
Reset error code logs and restart the unit after finishing
service.
There is no abnormality concerning of parts such as
electrical component, controller board, remote controller
and etc.
The trouble is not reoccurring.
Re-check the abnormal symptom.
Conduct trouble shooting and ascertain the cause of the
trouble according to “10-5. Troubleshooting by inferior
phenomena”.
Not logged Continue to operate unit for the time being if the cause
is not ascertained.
There is no abnormality concerning of parts such as
electrical component, controller board, remote controller
and etc.
28
Operating procedures While the room temperature display on the remote
"TEST RUN" and the currently selected controller is “PLEASE WAIT”, the remote controller is disabled.
operation mode are displayed alternately. Wait until “PLEASE WAIT” disappears before using remote controller.
Displays the remaining
1. Turn on the main power supply. “PLEASE WAIT” appears for about 2 minutes after power
supply is turned on. +1
test run time.
2. Press TEST button twice. The TEST RUN appears on the screen.
3. Press OPERATION SWITCH Cooling mode: Check if cool air blows and water is drained.
Heating mode: Check if warm air blows. (It takes a little
button. while until warm air blows.)
F
4. Press AIR DIRECTION button. Check for correct motion of auto-vanes.
5. Check the outdoor unit fan for The outdoor unit features automatic capacity control to
correct running. provide optimum fan speeds. Therefore, the fan keeps
running at a low speed to meet the current outside air
condition unless it exceeds its available maximum power.
Then, in actuality, the fan may stop or run in the reverse
direction depending on the outside air, but this does not
[TEST] button mean malfunction.
6. Press the ON/OFF button to reset the test run in progress.
Pipe (liquid) temperature 7. Register the contact number.
• In case of test run, the OFF timer will be activated, and the test run will automatically stop after 2 hours.
• The room temperature display section shows the pipe temperature of indoor units during the test run.
• Check that all the indoor units are running properly in case of simultaneous twin operation. Malfunctions may not be dis-
played regardless of incorrect wiring.
w1 After turning on the power supply, the system will go into startup mode, “PLEASE WAIT” will blink on the display section
of the room temperature, and lamp (green) of the remote controller will blink.
As to INDOOR BOARD LED, LED1 will be lit, LED2 will either be lit in case the address is 0 or turned off in case the
address is not 0. LED3 will blink.
As to OUTDOOR BOARD LED, LED1 (green) and LED2 (red) will be lit. (After the startup mode of the system finishes,
LED2 (red) will be turned off.)
In case OUTDOOR BOARD LED is digital display, — and — will be displayed alternately every second.
• If one of the above operations does not function correctly, the causes written below should be considered. Find causes from
the symptoms.
The below symptoms are under test run mode. “startup” in the table means the display status of w1 written above.
w Press the remote controller’s CHECK button twice to perform self-diagnosis. See the table below for the contents of LCD
display.
LCD Contents of inferior phenomena LCD Contents of inferior phenomena
P1 Abnormality of room temperature thermistor U1~UP Malfunction outdoor unit
P2 Abnormality of pipe temperature thermistor/Liquid F3~F9 Malfunction outdoor unit
P4 Abnormality of drain sensor/Float switch connector open E0~E5 Remote controller transmitting error
P5 Drain overflow protection is working. E6~EF Indoor/outdoor unit communication error
P6 Freezing/overheating protection is working. ---- No error history
P8 Abnormality of pipe temperature FFFF No applied unit
P9 Abnormality of pipe temperature thermistor/Cond./Eva PA Forced compressor stop(due to water leakage abnormality)
Fb Abnormality of indoor controller board
See the table below for details of the LED display (LED 1, 2, 3) on the indoor controller board.
LED1 (microprocessor power supply) Lights when power is supplied.
Lights when power is supplied for wired remote controller.
LED2 (remote controller)
The indoor unit should be connected to the outdoor unit with address “0” setting.
LED3 (indoor/outdoor communication) Flashes when indoor and outdoor unit are communicating.
29
Test run [for wireless remote controller]
Measure an impedance between the power supply terminal block on
the outdoor unit and ground with a 500V Megger and check that it is
equal to or greater than 1.0M".
COOL TEST
RUN 1 Turn on the main power to the unit.
TEST RUN
2 Press the button twice continuously.
(Start this operation from the turned off status of remote controller
display.)
TEST RUN
ON/OFF TEMP and current operation mode are displayed.
3 Press the MODE ( ) button to activate COOL mode, then
check whether cool air is blown out from the unit.
4 Press the MODE ( ) button to activate HEAT mode, then
FAN AUTO STOP check whether warm air is blown out from the unit.
5 Press the FAN button and check whether strong air is blown out
MODE VANE AUTO START
from the unit.
,
VANE
CHECK LOUVER h 6 Press the button and check whether the auto vane operates
properly.
TEST RUN min 7 Press the ON/OFF button to stop the test run.
SET RESET CLOCK
Note:
• Point the remote controller towards the indoor unit receiver
while following steps 2 to 7.
• It is not possible to run in FAN, DRY or AUTO mode.
30
10-3. HOW TO PROCEED "SELF-DIAGNOSIS"
10-3-1. When a Problem Occurs During Operation
If a problem occurs in the air conditioner, the indoor and outdoor units will stop,
and the problem is shown in the remote controller display.
(Alternating Display)
When using remote-/local-controller combined operation, cancel the error code after turning off remote operation. During
central control by a MELANS controller, cancel the error code by pressing the ON/OFF button.
Check the error code history for each unit using the remote controller. Set the unit number or refrigerant address you want to diagnose.
Switch to self-diagnosis mode. Press the [TEMP] buttons ( and ) to select the desired number
Press the CHECK button twice within 3 seconds. The display content or address. The number (address) changes between [01] and [50] or [00]
will change as shown below. and [15].
31
Press the When the error history is reset, the display will look like the one shown below.
ON/OFF button twice within 3 seconds. The self-diagnosis However, if you fail to reset the error history, the error content will be displayed again.
address or refrigerant address will blink.
Cancel self-diagnosis.
Self-diagnosis can be cancelled by the following 2 methods.
Press the CHECK button twice within 3 seconds. Self-diagnosis will be cancelled and the screen will return to the previous state in effect before the start
of self-diagnosis.
Press the ON/OFF button. Self-diagnosis will be cancelled and the indoor unit will stop.
Power on indicator
Switch to the remote controller self-diagnosis mode. Press the FILTER button to start self-diagnosis.
Press the CHECK button for 5 seconds or more. The display content will
change as shown below.
[When the remote controller is functioning correctly] [When the remote controller malfunctions]
(Error display 1) "NG" blinks. © The remote controller's transmitting-receiv-
ing circuit is defective.
Check for other possible causes, as there is no problem with the remote The remote controller must be replaced with a new one.
controller.
There might be noise or interference on the transmission path, or the indoor unit The number of data errors is the difference between the number of bits sent from
or other remote controllers are defective. Check the transmission path and other the remote controller and the number actually transmitted through the transmis-
controllers. sion path. If such a problem is occurring, the transmitted data is affected by noise,
etc. Check the transmission path.
32
10-3-4. Malfunction-diagnosis method by wireless remote controller
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform
unusual stop.
MODE VANE AUTO START 3. Point the remote controller at the • If an air conditioner error occurs, the
HOUR sensor on the indoor unit and indoor unit's sensor emits an intermit-
button
CHECK LOUVER h press the HOUR button. tent buzzer sound, the operation lamp
CHECK TEST RUN min
blinks, and the error code is output.
button (It takes 3 seconds at most for error
SET RESET CLOCK code to appear.)
33
• Refer to the following tables for details on the check codes.
[Output pattern A]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
OPERATION 1st 2 nd 3 rd nth 1st 2 nd · · · Repeated
INDICATOR
lamp blink Off On On On On Off On On
pattern
Self-check Approx. 2.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. Approx. 2.5 sec. 0.5 sec. 0.5 sec.
starts
(Start signal
received) Number of blinks/beeps in pattern indicates the check Number of blinks/beeps in pattern indicates
code in the following table (i.e., n=5 for “P5”) the check code in the following table
[Output pattern B]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wireless remote controller Wired remote controller
Beeper sounds/OPERATION
Symptom Remark
INDICATOR lamp blinks Check code
(Number of times)
Indoor/outdoor unit communication error
1 E9 (Transmitting error) (Outdoor unit)
2 UP Compressor overcurrent interruption
3 U3,U4 Open/short of outdoor unit thermistors
4 UF Compressor overcurrent interruption (When compressor locked)
5 U2 Abnormal high discharging temperature/insufficient refrigerant
For details, check
Abnormal high pressure (63H operated)/Overheating the LED display
6 U1,Ud protection operation
of the outdoor
7 U5 Abnormal temperature of heatsink controller board.
8 U8 Outdoor unit fan protection stop
9 U6 Compressor overcurrent interruption/Abnormal of power module
Abnormality such as overvoltage or voltage shortage and
11 U9,UH abnormal synchronous signal to main circuit/Current sensor error
12 – –
13 – –
14 Others Other errors
*1 If the beeper does not sound again after the initial 2 beeps to confirm the self-check start signal was received and
the OPERATION INDICATOR lamp does not come on, there are no error records.
*2 If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial 2 beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.
34
10-4. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is turned on> (Note 1) Refer to indoor unit section for code P and code E.
Error Code Abnormal point and detection method Case Judgment and action
1 No voltage is supplied to terminal 1 Check following items.
block (TB1) of outdoor unit. a) Power supply breaker
a) Power supply breaker is b) Connection of power supply terminal block
turned off. (TB1)
b) Contact failure or disconnec- c) Connection of power supply terminal block
tion of power supply terminal (TB1)
c) Open phase (L1 or L2 phase)
63L connector open 1 Disconnection or contact failure 1 Check connection of 63L connector on
Abnormal if 63L connector circuit is open for of 63L connector on outdoor outdoor controller circuit board.
3 minutes continuously after power supply. controller circuit board Refer to 10-9.
63L: Low-pressure switch 2 Disconnection or contact failure 2 Check the 63L side of connecting wire.
of 63L
<A42N only> 3 63L is operating due to refriger- 3 Check refrigerant pressure.
ant leakage or defective parts. Charge additional refrigerant.
F3 Check continuity by tester.
(5202) Replace the parts if the parts are defective.
4 Defective outdoor controller 4 Replace outdoor controller circuit board.
circuit board
35
Error Code Abnormal point and detection method Case Judgment and action
63H connector open 1 Disconnection or contact failure 1 Check connection of 63H connector on
Abnormal if 63H connector circuit is open for of 63H connector on outdoor outdoor controller circuit board.
3 minutes continuously after power supply. controller circuit board Refer to 10-9.
63H: High-pressure switch 2 Disconnection or contact failure 2 Check the 63H side of connecting wire.
F5 of 63H
(5201) 3 63H is operating due to 3 Check continuity by tester.
defective parts. Replace the parts if the parts are defective.
4 Defective outdoor controller 4 Replace outdoor controller circuit board.
circuit board
Indoor/outdoor unit connector 1 Contact failure or miswiring of 1 Check disconnection or looseness or polarity
miswiring, excessive number of units indoor/outdoor unit connecting of indoor/outdoor unit connecting wire of
1. Outdoor controller circuit board can wire indoor and outdoor units.
automatically check the number of 2 Diameter or length of indoor/
connected indoor units. Abnormal if the outdoor unit connecting wire is 2 Check diameter and length of indoor/outdoor
number cannot be checked automatically out of specified capacity. unit connecting wire.
due to miswiring of indoor/outdoor unit 3 4 or more indoor units are Total wiring length: 80m [262ft]
connecting wire and etc. after power is connected to 1 outdoor unit. (including wiring connecting each indoor unit
turned on for 4 minutes. 4 Defective transmitting receiving and between indoor and outdoor unit)
2. Abnormal if outdoor controller circuit circuit of outdoor controller Also check if the connection order of flat
EA board recognizes excessive number of circuit board cable is S1, S2, S3.
(6844) indoor units. 5 Defective transmitting receiving
circuit of indoor controller board 3 Check the number of indoor units that are
6 Defective indoor power board connected to one outdoor unit. (If EA is
7 2 or more outdoor units have detected)
refrigerant address “0” .
(In case of group control) 4~6 Turn the power off once, and on again to
8 Noise has entered into power check.
supply or indoor / outdoor unit Replace outdoor controller circuit board,
connecting wire. indoor controller board or indoor power
board if abnormality occurs again.
Miswiring of indoor/outdoor unit 1 Contact failure or miswiring of 7 Check if refrigerant addresses (SW1-3 to
connecting wire (converse wiring or indoor/outdoor unit connecting SW1-6 on outdoor controller circuit board) are
disconnection) wire overlapping in case of group control system.
Outdoor controller circuit board can 2 Diameter or length of indoor/
automatically set the unit number of indoor outdoor unit connecting wire is
8 Check transmission path, and remove the
units. out of specified capacity.
cause.
Abnormal if the indoor unit number can- 4 Defective transmitting receiving
not be set within 4 minutes after power on circuit of outdoor controller circuit
w The descriptions above, 1-8, are for EA, Eb
Eb because of miswiring (converse wiring or board
and EC.
(6845) disconnection) of indoor/outdoor unit con- 5 Defective transmitting receiving
necting wire. circuit of indoor controller board
6 Defective indoor power board
7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control)
8 Noise has entered into power
supply or indoor/outdoor unit
connecting wire.
36
<Abnormalities detected while unit is operating>
Error Code Abnormal point and detection method Case Judgment and action
High pressure (High-pressure switch 1 Short cycle of indoor unit 1~6Check indoor unit and repair the defect.
63H operated) 2 Clogged filter of indoor unit
Abnormal if high-pressure switch 63H oper- 3 Decreased airflow caused by
ated ( w ) during compressor operation. dirt of indoor fan
w 4.15 MPa [602PSIG] 4 Dirt of indoor heat exchanger
5 Locked indoor fan motor
63H: High-pressure switch 6 Malfunction of indoor fan motor
7 Defective operation of stop 7 Check if stop valve is fully open.
valve (Not full open)
8 Clogged or broken pipe 8 Check piping and repair the defect.
9 Locked outdoor fan motor 9~2 Check outdoor unit and repair the defect.
0 Malfunction of outdoor fan
motor
1 Short cycle of outdoor unit
2 Dirt of outdoor heat exchanger
U1 3 Decreased airflow caused by 3 Check the inspected temperature of outside
(1302) defective inspection of outside temperature thermistor on LED display.
temperature thermistor (SW2 on A-Control Service Tool : Refer to
(It detects lower temperature 10-10.)
than actual temperature.)
4 Disconnection or contact failure 4~6 Turn the power off and check F5 is
of connector (63H) on outdoor displayed when the power is on again.
controller board When F5 is displayed, refer to “Judgment
5 Disconnection or contact failure and action” for F5.
of 63H connection
6 Defective outdoor controller
board
7 Defective action of linear 7 Check linear expansion valve.
expansion valve Refer to 10-6, 7.
8 Malfunction of fan driving 8 Replace outdoor controller board.
circuit
High discharging temperature 1 Overheated compressor opera- 1 Check intake superheat.
High comp.shell temperature tion caused by shortage of Check leakage of refrigerant.
(1) Abnormal if discharge temperature refrigerant Charge additional refrigerant.
thermistor (TH4) exceeds 125:[257˚F] 2 Defective operation of stop 2 Check if stop valve is fully open.
or 110: [230˚F] continuously for 5 min- valve
utes. 3 Defective thermistor 34 Turn the power off and check if U3 is dis-
Abnormal if condenser/evaporator tem-
4 Defective outdoor controller played when the power is on again.
perature thermistor (TH5) exceeds 40:
board When U3 is displayed, refer to “Judgement
[104˚F] during defrosting and discharge
temperature thermistor (TH4) exceeds and action” for U3.
110: [230˚F]. 5 Defective action of linear 5 Check linear expansion valve.
expansion valve Refer to 10-6, 7.
(2) Abnormal if discharge superheat
(Cooling: TH4 – TH5 / Heating: TH4 –
TH6) increases.
All the conditions in A or B are detected
simultaneously for 10 minutes continu-
ously after 6 minutes past from com-
pressor start-up (including the thermo-
stat indication or recovery from defrost-
U2 ing).
(TH4: 1102) <Condition A>
(TH32: 1132) • Heating mode
• When discharge superheat is less
than 70 deg [126˚F].
• When the TH6 temp is more than the
value obtained by TH7 – 5 deg [9˚F].
• When the condensing temp of TH5 is
less than 35: [95˚F].
<Condition B>
• During comp. operation (Cooling and
Heating)
• When discharge superheat is less
than 80 deg [144˚F] in cooling.
• When discharge super heat is less
than 90 deg [162˚F] in heating.
• When condensing temp of TH6 is
more than –40: [–40˚F] (In cooling
only).
(3) Abnormal if comp.shell temperature
thermistor (TH32) exceeds 125: [257˚F].
37
Error Code Abnormal point and detection method Case Judgment and action
Open/short circuit of discharge 1 Disconnection or contact 1 Check connection of connector (TH4/TH32)
temperature thermistor (TH4)/ failure of connector (TH4/TH32) on the outdoor controller circuit board.
comp.shell thermistor (TH32) on the outdoor controller circuit Check breaking of the lead wire for
Abnormal if open (3: [37˚F] or less) or board thermistor (TH4/TH32). Refer to 10-9.
U3 2 Check resistance value of thermistor (TH4/
short (217: [422˚F] or more) is detected 2 Defective thermistor
(TH4 :5104) TH32) or temperature by microprocessor.
during compressor operation. 3 Defective outdoor controller
(TH32: 5132) (Thermistor/TH4/TH32: Refer to 10-6.)
(Detection is inoperative for 10 minutes circuit board
of compressor starting process and for 10 (SW2 on A-Control Service Tool: Refer to
10-10.)
minutes after and during defrosting.)
3 Replace outdoor controller board.
Open/short of outdoor unit thermistors 1 Disconnection or contact failure 1 Check connection of connector (TH3,TH6/TH7)
(TH3, TH6, TH7, and TH8) of connectors on the outdoor controller circuit board.
( )
Abnormal if open or short is detected Outdoor controller circuit Check connection of connector (CN3) on the
during compressor operation. board: TH3,TH6/TH7 outdoor power circuit board.
Open detection of thermistors TH3 and Outdoor power circuit board: Check breaking of the lead wire for thermistor
TH6 is inoperative for 10 seconds to 10 CN3 (TH3,TH6,TH7,TH8). Refer to 10-9.
minutes after compressor starting and 10 2 Defective thermistor 2 Check resistance value of thermistor
minutes after and during defrosting. 3 Defective outdoor controller (TH3,TH6,TH7,TH8) or check temperature by
WCheck which unit has abnormality in its circuit board microprocessor.
thermistor by switching the mode of (Thermistor / TH3, TH6, TH7, TH8 : Refer to
U4 10-6.)
SW2. (PAC-SK52ST)
(TH3:5105) (SW2 on A-Control Service Tool: Refer to
(Refer to 10-10.)
(TH6:5107) 10-10.)
(TH7:5106) 3 Replace outdoor controller circuit board.
(TH8:5110) WEmergency operation is available in case of
abnormalities of TH3, TH6 and TH7.
Refer to 10-8.
Thermistors
Open detection Short detection
Symbol Name
TH3 Thermistor <Outdoor pipe> – 40[-40°F] or below 90[194°F] or above
TH6 Thermistor <Outdoor 2-phase pipe> – 40[-40°F] or below 90[194°F] or above
TH7 Thermistor <Outdoor> – 40[-40°F] or below 90[194°F] or above
TH8 Thermistor <Heatsink> – 27[-17°F] or below 102[216°F] or above
Temperature of heatsink 1 The outdoor fan motor is 12 Check outdoor fan.
Abnormal if heatsink thermistor (TH8) locked. 3 Check airflow path for cooling.
detects temperature indicated below. 2 Failure of outdoor fan motor 4 Check if there is something which causes
A12, 18, 42N ·············84:, 183˚F 3 Air flow path is clogged. temperature rise around outdoor unit.
A24, 30, 36N ·············81:, 177˚F 4 Rise of ambient temperature (Upper limit of ambient temperature is 46:
5 Defective thermistor [114˚F].)
6 Defective input circuit of Turn off power, and on again to check if U5
outdoor power circuit board is displayed within 30 minutes.
U5 If U4 is displayed instead of U5, follow the
7 Failure of outdoor fan drive
(4230) action to be taken for U4.
circuit
5 Check resistance value of thermistor (TH8)
or temperature by microprocessor.
(Thermistor/TH8: Refer to 10-6.)
(SW2 on A-Control Service Tool: Refer to
10-10.)
6 Replace outdoor power circuit board.
7 Replace outdoor controller circuit board.
Outdoor fan motor 1 Failure in the operation of 1 Check or replace the DC fan motor.
Abnormal if the rotational frequency of fan the DC fan motor
motor is not detected during DC fan motor 2 Failure in the outdoor circuit 2 Check the voltage of the outdoor circuit
operation. controller board controller board during operation.
Fan motor rotational frequency is abnormal 3 Replace the outdoor circuit controller
U8 if; board. (when the failure is still indicated
(4400) • 100 rpm or below detected continuously even after performing the action 1
for 15 seconds at 20:[68˚F] or more above.)
outside air temperature.
• 50 rpm or below or 1500 rpm or more
detected continuously for 1 minute.
38
Error Code Abnormal point and detection method Case Judgment and action
Outdoor fan motor 1 Failure in the operation of the 1 Check or replace the DC fan motor.
Abnormal if the rotational frequency of fan DC fan motor
motor is not detected during DC fan motor 2 Failure in the outdoor circuit 2 Check the voltage of the outdoor circuit con-
operation. controller board troller board during operation.
Fan motor rotational frequency is abnor- 3 Replace the outdoor circuit controller board.
mal if; (when the failure is still indicated even after
U8
• 100 rpm or below detected continuously performing the action 1 above.)
(4400)
for 15 seconds at 20: [68˚F] or more
outside air temperature.
• 50 rpm or below or 1500 rpm or more
detected continuously for 1 minute.
Overvoltage or voltage shortage and 1 Decrease of power supply volt- 1 Check the facility of power supply.
synchronous signal to main circuit age 2 Correct the wiring (U·V·W phase) to com-
2 Disconnection of compressor pressor. Refer to 10-9 (Outdoor power circuit
Abnormal if any of followings are detected wiring board).
during compressor operation; 3 Disconnection or loose con- 3 Check CN52C wiring.
• Decrease of DC bus voltage to 310V nection of CN52C
• Instantaneous decrease of DC bus volt- 4 Defective PFC module of out- 4 Replace outdoor power circuit board.
age to 200V door power board (A12, 18, (A12, 18, 24N only)
• Increase of DC bus voltage to 24N only)
A12, 18, 24N : 420V 5 Defective ACT module (A30, 5 Replace ACT module. (A30, 36, 42N only)
A30, 36, 42N : 400V 36, 42N only)
• Decrease of input current of outdoor unit 6 Defective ACT module drive 6 Replace outdoor power circuit board.
U9 to 0.5A only if operation frequency is circuit of outdoor power circuit (A30, 36, 42N only)
(4220) more than or equal to 40Hz or compres- board (A30, 36, 42N only)
sor current is more than or equal to 5A. 7 Disconnection or loose con- 7 Check CNAF wiring. (A30, 36, 42N only)
• Abnormal power synchronous (zero cross) nection of CNAF (A30, 36, 42N
signal only)
• PFC error (overcurrent) when the current 8 Defective 52C drive circuit of 8 Replace outdoor noise filter circuit board.
peak of input current increase A12, 18, outdoor noise filter circuit board
24N: 47A (peak) 9 Disconnection or loose
connection of CN5 on the 9 Check CN5 wiring on the outdoor power
outdoor power circuit board circuit board.
0 Disconnection or loose Refer to 10-9.
connection of CN2 on the 0 Check CN2 wiring on the outdoor power
outdoor power circuit board circuit board.
Refer to 10-9.
Compressor overcurrent interruption 1 Stop valve is closed. 1 Open stop valve.
(When compressor locked) 2 Decrease of power supply 2 Check facility of power supply.
Abnormal if overcurrent of DC bus or voltage
compressor is detected within 30 seconds 3 Looseness, disconnection or 3 Correct the wiring (U·V·W phase) to
UF after compressor starts operating. converse of compressor wiring compressor.
(4100) connection Refer to 10-9 (Outdoor power circuit board).
4 Defective compressor 4 Check compressor.
Refer to 10-6.
5 Defective outdoor power board 5 Replace outdoor power circuit board.
Current sensor error 1 Disconnection of compressor 1 Correct the wiring (U·V·W phase) to
• Abnormal if current sensor detects –1.5A wiring compressor. Refer to 10-9 (Outdoor power
to 1.5A during compressor operation. circuit board).
(This error is ignored in case of test run 2 Defective circuit of current 2 Replace outdoor power circuit board.
UH mode.) sensor on outdoor power
(5300) w This error is ignored in case of test run circuit board
mode. 3 Decrease of power supply 3 Check the facility of power supply.
• It’s abnormal for 38A the input current or voltage
10 seconds continuous 34A or more.
Low pressure (63L operated) 1 Stop valve of outdoor unit is 1 Check stop valve.
Abnormal if 63L is operated (under- closed during operation.
0.03MPa) during compressor operation. 2 Disconnection or loose connec- 2~4 Turn the power off and on again to check
63L: Low-pressure switch tion of connector (63L) on outdoor if F3 is displayed on restarting.
UL controller board If F3 is displayed, follow the F3 processing
(1300) (A42N only) 3 Disconnection or loose direction.
connection of 63L
4 Defective outdoor controller board
5 Leakage or shortage of refrigerant 5 Correct to proper amount of refrigerant.
6 Malfunction of linear expansion 6 Check linear expansion valve.
valve Refer to 10-6.
39
Error Code Abnormal point and detection method Case Judgment and action
Compressor overcurrent interruption 1 Stop valve of outdoor unit is 1 Open stop valve.
Abnormal if overcurrent DC bus or com- closed. 2 Check facility of power supply.
pressor is detected after compressor starts 2 Decrease of power supply volt- 3 Correct the wiring (U·V·W phase) to
operating for 30 seconds. age compressor. Refer to 10-9 (Outdoor power
3 Looseness, disconnection or circuit board).
converse of compressor wiring 4 Check indoor/outdoor fan.
connection 5 Solve short cycle.
4 Defective fan of indoor/outdoor 6 Replace outdoor controller circuit board.
UP units 7 Check compressor.
(4210) 5 Short cycle of indoor/outdoor Refer to 10-6.
units W Before the replacement of the outdoor
6 Defective input circuit of out- controller circuit board, disconnect the wiring
door controller board to compressor from the outdoor power circuit
7 Defective compressor board and check the output voltage among
phases, U, V, W, during test run. No defect
on board if voltage among phases (U-V, V-W
and W-U) is same. Make sure to perform the
voltage check with same performing frequency.
Remote controller transmission error 1 Contact failure at transmission 1 Check disconnection or looseness of indoor
(E0)/signal receiving error (E4) wire of remote controller unit or transmission wire of remote controller.
1 Abnormal if main or sub remote control- 2 All remote controllers are set 2 Set one of the remote controllers “main”.
ler cannot receive normally any trans- as “sub” remote controller. In If there is no problem with the action above.
mission from indoor unit of refrigerant this case, E0 is displayed on 3 Check wiring of remote controller.
• Total wiring length: max. 500m [1640ft]
address “0” for 3 minutes. remote controller, and E4 is (Do not use cable o 3 or more.)
(Error code : E0) displayed at LED (LED1, LED2) • The number of connecting indoor units:
2 Abnormal if sub-remote controller could on the outdoor controller circuit max. 16 units
not receive for any signal for 2 minutes. board. • The number of connecting remote control-
(Error code: E0) 3 Miswiring of remote controller ler: max. 2 units
4 Defective transmitting receiving
E0 1 Abnormal if indoor controller board can circuit of remote controller When the above-mentioned problem of 1~3
or not receive any data normally from 5 Defective transmitting receiving are not applied.
E4 remote controller board or from other circuit of indoor controller board 4 Diagnose remote controllers.
indoor controller board for 3 minutes. of refrigerant address “0”. a) When “RC OK” is displayed,
(Error code: E4) 6 Noise has entered into the remote controllers have no problem.
2 Indoor controller board cannot receive transmission wire of remote Turn the power off, and on again to check.
any signal from remote controller for 2 controller. If abnormality generates again, replace
indoor controller board.
minutes. (Error code: E4)
b) When “RC NG” is displayed,
replace remote controller.
c) When “RC E3” or "ERC 00-66" is dis-
played, noise may be causing abnormality.
* If the unit is not normal after replacing indoor
controller board in group control, indoor con-
troller board of address “0” may be abnormal.
Remote controller control board 1 Defective remote controller 1 Replace remote controller.
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the
remote controller control board.
E1
(Error code: E1)
or
E2
2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Error code: E2)
Remote controller transmission error (E3)/ 1 Set a remote controller to main, and the
signal receiving error (E5) 1 2 remote controller are set as other to sub.
1 Abnormal if remote controller could not “main.”
find blank of transmission path for 6 sec- (In case of 2 remote con-
onds and could not transmit. trollers)
(Error code: E3) 2 Remote controller is connected 2 Remote controller is connected with only one
2 Remote controller receives transmitted with 2 indoor units or more. indoor unit.
data at the same time, compares the
data, and when detecting it, judges 3 Repetition of refrigerant 3 The address changes to a separate setting.
E3 address
different data to be abnormal 30
or continuous times. (Error code: E3) 4 Defective transmitting receiving 4~6 Diagnose remote controller.
E5 circuit of remote controller a) When “RC OK” is displayed, remote con-
1 Abnormal if indoor controller board could 5 Defective transmitting receiving trollers have no problem.
not find blank of transmission path. circuit of indoor controller board Turn the power off, and on again to check.
(Error code: E5) 6 Noise has entered into trans- When becoming abnormal again, replace
2 Indoor controller board receives trans- indoor controller board.
mission wire of remote control-
mitted data at the same time, compares b) When “RC NG”is displayed, replace
ler. remote controller.
the data, and when detecting it, judges
different data to be abnormal 30 c) When “RC E3”or “ERC 00-66”is displayed,
continuous times. (Error code: E5) noise may be causing abnormality.
40
Error Code Abnormal point and detection method Case Judgment and action
Indoor/outdoor unit communication w Check LED display on outdoor controller
error (Signal receiving error) circuit board. (Connect A-Control service tool
1 Abnormal if indoor controller board could 1 Contact failure, short circuit or (PAC-SG50ST))
not receive any signal normally for 6 miswiring (converse wiring) of Refer to EA~EC item if LED displays EA~AC.
minutes after turning the power on. indoor/outdoor unit connecting 1 Check disconnecting or looseness of indoor
2 Abnormal if indoor controller board could wire /outdoor unit connecting wire of indoor unit
not receive any signal normally for 3 or outdoor unit.
minutes. 2 Defective transmitting receiv-
ing circuit of outdoor controller Check all the units in case of twin indoor unit
3 Consider the unit as abnormal under
the following condition; When 2 or more circuit board system.
indoor units are connected to an out- 3 Defective transmitting receiving 2~4 Turn the power off, and on again to check.
E6 door unit, indoor controller board could circuit of indoor controller board If abnormality generates again, replace
(6840) not receive a signal for 3 minutes from 4 Noise has entered into indoor/ indoor controller board or outdoor controller
outdoor controller circuit board, a signal outdoor unit connecting wire. circuit board.
which allows outdoor controller circuit 5 Turn the power off, and detach fan motor from con-
5 Defective fan motor
board to transmit signals. nector (CNF1,2). Then turn the power on again.
6 Defective rush current resistor
If abnormality is not displayed, replace fan motor.
If abnormality is displayed, replace outdoor
controller circuit board.
6 Check RS1 on outdoor noise filter board with
tester. If open is detected, replace the board.
w Other indoor controller board may have
defect in case of twin indoor unit system.
Indoor/outdoor unit communication 1 Contact failure of indoor/out- 1 Check disconnection or looseness of indoor/
error (Signal receiving error) door unit connecting wire outdoor unit connecting wire of indoor or out-
(Outdoor unit) 2 Defective communication circuit door units.
E8 (1) Abnormal if outdoor controller circuit of outdoor controller circuit board 2~4 Turn the power off, and on again to
(6840) board could not receive anything 3 Defective communication circuit check. Replace indoor controller board or
normally for 3 minutes. of indoor controller board outdoor controller circuit board if abnormal-
4 Noise has entered into indoor/ ity is displayed again.
outdoor unit connecting wire.
Indoor/outdoor unit communication 1 Indoor/outdoor unit connecting 1 Check disconnection or looseness of indoor/
error (Transmitting error) (Outdoor unit) wire has contact failure. outdoor unit connecting wire.
(1) Abnormal if “0” receiving is detected 30 2 Defective communication circuit 2~4 Turn the power off, and on again to
E9 times continuously though outdoor con- of outdoor controller circuit board check. Replace outdoor controller circuit
(6841) troller circuit board has transmitted “1”. 3 Noise has entered power supply. board if abnormality is displayed again.
(2) Abnormal if outdoor controller circuit 4 Noise has entered indoor/out-
board could not find blank of transmission door unit connecting wire.
path for 3 minutes.
Non defined error code 1 Noise has entered transmission 12 Turn the power off, and on again to check.
This code is displayed when non defined wire of remote controller. Replace indoor controller board or outdoor
EF error code is received. 2 Noise has entered indoor/out- controller circuit board if abnormality is
(6607 door unit connecting wire. displayed again.
or 3 Outdoor unit is not a power- 3 Replace outdoor unit with power-inverter type
6608) inverter models. outdoor unit.
4 Model name of remote control- 4 Replace remote controller with MA remote
ler is PAR-S25A. controller.
Serial communication error 1 Breaking of wire or contact 12 Check connection of each connector CN2
1. Abnormal if serial communication failure of connector CN2 and CN4 between the outdoor controller
between outdoor controller circuit between the outdoor controller circuit board and the outdoor power circuit
board and outdoor power circuit board circuit board and the outdoor board.
is defective. power circuit board
2 Breaking of wire or contact
failure of connector CN4
between the outdoor controller
circuit board and the outdoor
power circuit board
3 Defective communication circuit 3 Replace outdoor power circuit board.
Ed of outdoor power circuit board
(0403) 4 Defective communication circuit 4 Replace outdoor controller circuit board.
of outdoor controller circuit board
for outdoor power circuit board
2. Abnormal if communication between 1 Breaking of wire or contact 1 Check disconnection, looseness, or breaking of
outdoor controller circuit board and failure of connector between connection wire between outdoor controller cir-
M-NET board is not available. outdoor controller circuit board cuit board (CNMNT) and M-NET board (CN5).
and M-NET board
2 Contact failure of M-NET board 2 Check disconnection, looseness, or breaking of
power supply line connection wire between outdoor controller cir-
3 Noise has entered into M-NET cuit board (CNMNT) and M-NET board (CND).
transmission wire. 3 Check M-NET transmission wiring method.
41
Error Code Abnormal point and detection method Case Judgment and action
Pipe temperature 1 Slight temperature difference 1~4 Check pipe <liquid or condenser/
<Cooling mode> between indoor room evaporator> temperature with room
Detected as abnormal when the pipe tem- temperature and pipe <liquid temperature display on remote
perature is not in the cooling range 3 min- or condenser/evaporator> controller and outdoor controller circuit
utes after compressor start and 6 minutes temperature thermistor board.
after the liquid or condenser/evaporator pipe • Shortage of refrigerant Pipe <liquid or condenser/evaporator>
is out of cooling range. • Disconnected holder of pipe temperature display is indicated by
Note 1) It takes at least 9 min. to detect. <liquid or condenser/ setting SW2 of outdoor controller circuit
Note 2) Abnormality P8 is not detected in evaporator> thermistor board as follows.
( )
drying mode. • Defective refrigerant circuit Conduct temperature check with outdoor
Cooling range : Indoor pipe temperature 2 Converse connection of controller circuit board after connecting
(TH2 or TH5) – intake temperature extension pipe (on plural units
‘A-Control Service Tool (PAC-SK52ST)’.
(TH1) [ -3 deg [-5.4˚F] connection)
Temperature display of indoor condenser/
TH: Lower temperature between liquid pipe 3 Converse wiring of indoor/ Temperature display of indoor liquid pipe
Indoor 1 evaporator pipe Indoor 1
temperature and condenser/ outdoor unit connecting wire 1 2 3 4 5 6 1 2 3 4 5 6
evaporator temperature (on plural units connection) ON ON
<Heating mode> room temperature and pipe Temperature display of indoor condenser/
Temperature display of indoor liquid pipe
When 10 seconds have passed after the <condenser/evaporator> Indoor 2 evaporator pipe Indoor 2
<M-NET communication error> (Note) “Indoor unit” in the text indicates M-NET board in outdoor unit.
Error Code Abnormal point and detection method Case Judgment and action
Address duplicate definition 1 There are 2 or more same Search the unit with same address as abnormali-
This error is displayed when transmission address of controller of out- ty occurred. If the same address is found, turn off
from the units of same address is detected. door unit, indoor unit, FRESH the power supply of outdoor unit and indoor unit
A0 Note) The address and attribute displayed MASTER, or LOSSNAY. and FRESH MASTER or LOSSNAY at the same
(6600) at remote controller indicate the con- 2 Noise has entered into trans- time for 2 minutes or more after the address is
troller that detected abnormality. mission signal and signal was corrected, and turn the power on again.
transformed. Check transmission waveform or noise on
transmission wire.
Hardware error of transmission 1 Error is detected if waveform is 1 If the works of transmission wire is done
processor transformed when wiring works of with the power on, turn off the power supply
Transmission processor intended to trans- transmission wire of outdoor unit, of outdoor unit and indoor unit and FRESH
mit “0”, but “1” appeared on transmission indoor unit, FRESH MASTER or MASTER or LOSSNAY at the same time for
wire. LOSSNAY are done, or polarity is 2 minutes or more, and turn the power on
A2 changed with the power on and
Note) The address and attribute display at again.
(6602) transmission data collide each other.
remote controller indicate the con-
troller that detected abnormality. 2 Defective transmitting receiving 2 Check transmission waveform or noise on
circuit of transmission processor transmission wire.
3 Transmission data is changed by
the noise on transmission.
BUS BUSY 1 Transmission processor could 1 Check if transmission wire of indoor unit,
1. Overtime error by collision damage not transmit signal because short FRESH MASTER, LOSSNAY, or remote con-
Abnormal if transmitting signal is not cycle voltage of noise and the troller is not connected to terminal block for
possible for 8-10 minutes continuously like have entered into transmis- central control (TB7) of outdoor unit.
because of collision of transmission. sion wire continuously. 2 Check if transmission wire of indoor unit,
2. Data could not reach transmission wire 2 Transmission quantity has FRESH MASTER or LOSSNAY is not con-
for 8-10 minutes continuously because increased and transmission is nected to terminal block for transmission wire
of noise or etc. not possible because there was of outdoor unit.
wiring mistake of terminal block
Note) The address and attribute displayed
A3 for transmission wire (TB3) and
at remote controller indicate the con-
(6603) terminal block for central control
troller that detected abnormality. (TB7) in outdoor unit.
3 Transmission are mixed with 3 Check if terminal block for transmission wire
others and occupation rate on (TB3) and terminal block for central control
transmission wire rose because (TB7) are not connected.
of defective repeater (a function 4 Check transmission waveform or noise on
to connector or disconnect trans- transmission wire.
mission of control and central
control system) of outdoor unit,
then abnormality is detected.
42
Error Code Abnormal point and detection method Case Judgment and action
Communication error with communica- 1 Data of transmission proces- Turn off the power supply of outdoor unit and
tion processor sor or unit processor is not indoor unit and FRESH MASTER or LOSSNAY
Defective communication between unit transmitted normally because at the same time for 2 minutes or more, and
processor and transmission processor of accidental trouble such as turn the power on again. System returns to
Note) The address and attribute display at noise or lightning surge. normal if abnormality was accidental malfunc-
A6 remote controller indicate the con- 2 Address forwarding from unit tion. If the same abnormality generates again,
(6606) troller that detected abnormality. processor is not transmitted abnormality-generated controller may be defec-
normally because of defective tive.
transmission processor hard-
ware.
NO ACK signal Common factor that has no rela- Always try the followings when the error
1. Transmitting side controller detects tion with abnormality source. “A7” occurs.
abnormal if a massage was transmitted 1 The unit of former address
but there is no reply (ACK) that a mes- does not exist as address 1 Turn off the power supply of outdoor unit
sage was received. Transmitting side switch has changed while the and indoor unit and FRESH MASTER or
detects abnormality every 30 seconds, 6 unit was energized. LOSSNAY at the same time for 2 minutes or
times continuously. 2 Extinction of transmission wire more, and turn the power on again. If mal-
voltage and signal is caused by function was accidental, the unit returns to
Note) The address and attribute displayed
over-range transmission wire. normal.
at remote controller is indicate the
• Maximum distance ······ 200m 2 Check address switch of abnormality gener-
controller that did not reply (ACK). [656ft] ated address.
• Remote controller line .. (12m 3 Check disconnection or looseness of abnor-
[39ft]) mality generated or abnormality detected
3 Extinction of transmission wire transmission wire (terminal block and con-
voltage and signal is caused by nector)
type-unmatched transmission 4 Check if tolerance range of transmission wire
wire. is not exceeded.
Type······ 5 Check if type of transmission wire is correct
With shield wire- or not.
CVVS, CPEVS
With normal wire (no shield)- If there were some troubles of 1-5 above,
VCTF, VCTFK, CVV repair the defective, then turn off the power
CVS, VVR, VVF, VCT supply of outdoor unit and indoor unit and
Diameter ····1.25mm2 [AWG16] FRESH MASTER or LOSSNAY at the same
or more time for 2 minutes or more, and turn the power
4 Extinction of transmission wire on again.
voltage and signal is caused • If there was no trouble with 1-5 above in
by over-numbered units. single refrigerant system (one outdoor unit),
5 Accidental malfunction of controller of displayed address or attribute is
abnormality-detected controller defective.
(noise, lightning surge) • If there was no trouble with 1-5 above in dif-
A7 6 Defective of abnormality gen- ferent refrigerant system (2 or more outdoor
(6607) erated controller units), judge with 6.
2. If displayed address or attribute is out- 1 Contact failure of transmission 6 If address of abnormality source is the
door unit, Indoor unit detects abnormality wire of outdoor unit or indoor address that should not exist, there is the
when indoor unit transmitted to outdoor unit unit that memorizes nonexistent address
unit and there was no reply (ACK). 2 Disconnection of transmission information. Delete useless address informa-
connector (CN2M) of outdoor tion with manual setting function of remote
unit controller.
3 Defective transmitting receiving Only the system FRESH MASTER or
circuit of outdoor unit or indoor LOSSNAY are connected to, or the system
unit that is equipped with group setting of differ-
ent refrigerant system.
44
Error Code Abnormal point and detection method Case Judgment and action
M-NET NO RESPONSE 1 Transmitting condition is 1 Check transmission waveform or noise on
Abnormal if a message was transmitted repeated fault because of transmission wire.
and there were reply (ACK) that message noise and the like. 2 Turn off the power supply of outdoor unit
was received, but response command 2 Extension of transmission wire and indoor unit and FRESH MASTER or
does not return. Transmitting side detects voltage and signal is caused LOSSNAY at the same time for 2 minutes or
abnormality every 30 seconds, 6 times by over-range transmission more, and turn the power on again. If mal-
continuously. wire. function was accidental, the unit returns to
• Maximum distance ······ 200m
Note) The address and attribute displayed normal. If the same abnormality generates
[656ft]
at remote controller indicate the con- again, controller of displayed address and
• Remote controller line ····(12m
troller that did not reply (ACK). [39ft]) attribute may be defective.
3 Extension of transmission wire
A8 voltage and signal is caused
(6608) by type-unmatched transmis-
sion wire.
Type······
With shield wire-
CVVS, CPEVS
With normal wire (no shield)-
VCTF, VCTFK, CVV
CVS, VVR, VVF, VCT
Diameter ····1.25mm2 [AWG16]
or more
4 Accidental malfunction of
abnormality-generated
controller
2. “PLEASE WAIT” display is remained 1At longest 2 minutes after the power supply “PLEASE 1Normal operation
on the remote controller. WAIT” is displayed to start up. 2Self-diagnosis of remote controller
2Communication error between the remote controller 3”PLEASE WAIT” is displayed for 6 min-
and indoor unit utes at most in case of indoor/outdoor unit
3Communication error between the indoor and outdoor communication error. Check LED3 on
unit indoor controller board.
4Outdoor unit protection device connector is open. (1)When LED3 is not blinking.
Check indoor/outdoor connecting wire
for miswiring.
(Converse wiring of S1 and S2, or
break of S3 wiring.)
(2)When LED3 is blinking.
Indoor/outdoor connecting wire is nor-
mal.
4Check LED display on outdoor controller
circuit board. Refer to 10-10.
Check protection device connector (63L
and 63H) for contact failure.
Refer to 10-9.
3. When pressing the remote controller 1After cancelling to select function from the remote 1Normal operation
operation switch the OPERATION controller, the remote controller operation switch will
display is appeared but it will be not be accepted for approx. 30 seconds.
turned off soon.
45
Phenomena Factor Countermeasure
4. Even controlling by the wireless 1The pair number settings of the wireless remote 1Check the pair number settings.
remote controller no beep is heard controller and indoor controller board are mismatched.
and the unit does not start operat-
ing. Operation display is indicated
on wireless remote controller.
5. When operating by the wireless 1No operation for 2 minutes at most after the power 1Normal operation
remote controller, beep sound is supply ON.
heard, however, unit does not start 2Hand-held remote controller operation is prohibited. 2Normal operation
operating. • Remote controlling adaptor is connected to CN32
on the indoor controller board.
• Hand-held remote controller operation is prohibited
by centralised controller etc. since it is connected to
MELANS.
3Refer to factor of phenomena No.2 on previous page. 3Check the details of phenomena No.2 on
previous page.
6. Remote controller display works 1Refrigerant shortage 1 If refrigerant leaks, discharging tempera-
normally and the unit performs cool- ture rises and LEV opening increases.
ing operation, however, the capacity Inspect leakage by checking the tempera-
cannot be fully obtained. (The air ture and opening.
does not cool well.) Check pipe connections for gas leakage.
2Filter clogging 2 Open intake grille and check the filter.
Clean the filter by removing dirt or dust
on it.
3Heat exchanger clogging 3 If the filter is clogged, indoor pipe tem-
perature rises and discharging pressure
increases. Check if heat exchanger is
clogged by inspecting discharging pres-
sure.
Clean the heat exchanger.
4Air duct short cycle 4 Remove the shield.
7. Remote controller display works 1Linear expansion valve fault 1 Discharging temperature and indoor heat
normally and the unit performs heat- Opening cannot be adjusted well due to linear expan- exchanger temperature does not rise.
ing operation, however, the capacity sion valve fault. Inspect the failure by checking discharging
cannot be fully obtained. pressure.
Replace linear expansion valve.
2Refrigerant shortage 2 If refrigerant leaks, discharging tempera-
ture rises and LEV opening increases.
Inspect leakage by checking the tempera-
ture and opening.
Check pipe connections for gas leakage.
3Lack of insulation for refrigerant piping 3 Check the insulation.
4Filter clogging 4 Open intake grill and check the filter. Clean
the filter by removing dirt or dust on it.
5 If the filter is clogged, indoor pipe tem-
5Heat exchanger clogging perature rises and discharging pressure
increases. Check if heat exchanger is
clogged by inspecting discharging pres-
sure.
Clean the heat exchanger.
6Air duct short cycle 6 Remove the shield.
7Bypass circuit of outdoor unit fault 7 Check refrigerant system during operation.
46
Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.
6 minutes 2 minutes
or more How long is “PLEASE WAIT” or less
• “PLEASE WAIT” • Normal
kept being displayed on the
remote controller? will be displayed The start-up diagnosis will
during the start-up be over in around 2 minutes.
2 to 6 diagnosis after turning
minutes on the main power.
YES
Check the LED display of the
outdoor controller circuit board.
• Defective indoor
controller board
• Defective remote
controller
47
LED display of the indoor
controller board
Symptoms: Nothing is displayed on the remote controller
LED1 :
LED2 :
LED3 :
NO
AC 187V to AC 253V?
Check the voltage among L1 and L2
on the terminal block (TB1) of the
YES outdoor power circuit board.
NO
AC 187V to AC 253V? • Bad wiring of the • Check the wiring of the
outdoor controller outdoor unit.
board • Check if the wiring is bad.
YES • The fuses on the Check if the fuses are blown.
Check the voltage of indoor outdoor The fuses on the outdoor
controller board (CN2D). controller circuit controller circuit board will
board are blown. be blown when the indoor
/outdoor connecting wire
short-circuits.
YES
DC 12V to DC 16V? • Miswiring, breaking • Check if there is miswiring
or poor connection of or breaking of wire.
indoor/outdoor
NO
connecting wire
48
LED display of the indoor
controller board
LED1 :
Symptoms: Nothing is displayed on the remote controller LED2 :
LED3 : or
NO
AC 187V to AC 253V?
YES
Is the refrigerant NO
address “0”? • Normal • Set the refrigerant
Only the unit which address to “0”. In case of
YES has the refrigerant the multiple grouping
Check the LED display of the address “0” supplies system, recheck the
outdoor unit after turning on the power to the remote refrigerant address again.
main power again. controller.
Not displayed.
Is anything displayed? • Defective outdoor • Replace the outdoor
controller circuit controller circuit board.
Displayed. board
Is “EA” or “Eb” NO
displayed?
YES YES
Is “E8” displayed? • Defective outdoor • Replace the outdoor
controller circuit controller circuit board.
NO board
Can the unit be restarted?
49
LED display of the indoor
controller board
LED1 :
Symptoms: Nothing is displayed on the remote controller LED2 : or
LED3 : —
YES
DC 10V to DC 16V? • Defective • Replace the
remote controller remote controller.
NO
50
• Before repair
Frequent calling from customers
Phone Calls From Customers How to Respond Note
Unit does
The operating display of remote
Check if power is supplied to air conditioner.
not operate controller does not come on. Nothing appears on the display unless power is
at all. supplied.
Unit cannot be restarted for a Wait around 3 minutes to restart unit.
while after it’s stopped. The air conditioner is in a state of being protected
by the microprocessor’s directive. Once the
compressor is stopped, the unit cannot be
restarted for 3 minutes. This control is also applied
when the unit is turned on and off by remote
controller or thermostat.
Error code appears and blinks Error code will be displayed if any protection Refer to “SELF-DIAGNOSIS
on the display of remote devices of the air conditioner are actuated. ACTION TABLE”.
controller. What is error code? Check if servicing is
required for the error.
Remote
“PLEASE WAIT” is displayed
Wait around 2 minutes.
controller on the screen. An automatic startup test will be conducted for
2 minutes when power is supplied to the air
conditioner. “PLEASE WAIT” will be kept being
displayed while that time.
“FILTER” is displayed on the This indicates that it is time to clean the air filters. Display time of “FILTER”
screen. Clean the air filters. Press the FILTER button on depends on the model.
the remote controller twice to clear “FILTER” from Long life filter: 2500 hrs.
the display. Standard filter: 100 hrs.
See the operation manual that came with the
product for how to clean the filters.
“STANDBY” is displayed on the This is displayed when the unit starts HEAT
screen. operation, when the thermostat puts the
compressor in operation mode, or when the
outdoor unit ends DEFROST operation and
returns to HEAT operation.
The display will automatically disappear around
10 minutes later.
While “STANDBY” is displayed on the remote
controller, the airflow amount will be restricted
because the indoor unit’s heat exchanger is not
fully heated up. In addition to that, the up/down
vane will be automatically set to horizontal blow
in order to prevent cold air from directly blowing
out to human body. The up/down vane will return
to the setting specified by the remote controller
when “STANDBY” is released.
“DEFROST” is displayed on
The outdoor unit gets frosted when the outside
the screen. (No air comes out temperature is low and the humidity is high.
of the unit.) “DEFROST” indicates the DEFROST operation
is being performed to melt this frost. The
DEFROST operation ends in around 10 minutes
(at most 15 minutes).
During the DEFROST operation, the indoor unit’s
heat exchanger becomes cold, so the blower is
stopped. The up/down vane will be automatically
set to horizontal blow in order to prevent cold air
from directly blowing out to human body. The
display will turn into “STANDBY” when DEFROST
operation ends.
51
Phone Calls From Customers How to Respond Note
The room cannot be cooled or heated sufficiently.
Check the set temperature of remote controller.
The outdoor unit cannot be operated if the set
temperature is not appropriate.
The outdoor unit operates in the following modes.
COOL: When the set temperature is lower
than the room temperature.
HEAT: When the set temperature is higher
than the room temperature.
Check if filters are not dirty and clogged. If filters
are clogged, the airflow amount will be reduced
and the unit capacity will be lowered. See the
instruction manual that came with the product for
how to clean the filters.
Check there is enough space around the air
conditioner.
If there are any obstacles in the air intake or air outlet
of indoor/outdoor units, they block the airflow
direction so that the unit capacity will be lowered.
Sound
A gas escaping sound is heard
This is not a malfunction.
comes out sometimes. This is the sound which is heard when the flow of
from the air refrigerant in the air conditioner is switched.
conditioner.
A cracking sound is heard This is not a malfunction.
sometimes. This is the sound which is heard when internal
parts of units expand or contract when the
temperature changes.
A buzzing sound is heard This is not a malfunction.
sometimes. This is the sound which is heard when the outdoor
unit starts operating.
A ticking sound is heard from
This is not a malfunction.
the outdoor unit sometimes. This is the sound which is heard when the fan
of the outdoor unit is controlling the airflow amount
in order to keep the optimum operating condition.
A sound, similar to water This is not a malfunction.
flowing, is heard from the unit. This is the sound which is heard when the
refrigerant is flowing inside the indoor unit.
Something
The fan speed does not match
This is not a malfunction. During the DRY
is wrong the setting of the remote operation, the blower’s ON/OFF is controlled by
with the controller during DRY the microprocessor to prevent overcooling and to
blower….. operation.(No air comes out ensure efficient dehumidification. The fan speed
sometimes during DRY cannot be set by the remote controller during DRY
operation.) operation.
The fan speed does not match This is not a malfunction. The up/down vane will be
the setting of the remote 1) When the HEAT operation starts, to prevent the automatically set to
controller in HEAT operation. unit from blowing cold air, the fan speed is horizontal blow in these
gradually increased from 0 to the set speed, cases listed up on the left
in proportion to the temperature rise of the (1)~3)). After a while, the
discharged air. up/down vane will be
2) When the room temperature reaches the set automatically moved
temperature and the outdoor unit stops, according to the setting of
the unit starts the LOW AIR operation. the remote controller.
3) During the HEAT operation, the DEFROST
operation is performed to defrost the outdoor
unit. During the DEFROST operation, the
fan is stopped to prevent cold air coming
out of the indoor unit.
52
Phone Calls From Customers How to Respond Note
Something Air blows out for a while after This is not a malfunction. However, this control is also
is wrong HEAT operation is stopped. The blower is operating just for cooling down the applied to the models which
with the heated-up air conditioner. This will be done within has no electric heater.
blower….. 1 minute.
This control is conducted only when the HEAT
operation is stopped with the electric heater ON.
Something
The airflow direction is changed
If the up/down vane is set to downward in COOL
is wrong during COOL operation. operation, it will be automatically set to horizontal
with the blow by the microprocessor in order to prevent
airflow water from dropping down.
direction…. “1 Hr.” will be displayed on the remote controller if
the up/down vane is set to downward with the fan
speed set to be less than “LOW”.
The airflow direction is changed In HEAT operation, the up/down vane is “STANDBY” will be displayed
during HEAT operation. automatically controlled according to the on the remote controller in
(The airflow direction cannot be temperature of the indoor unit’s heat exchanger. case of 1) and 2).
set by remote controller.) In the following cases written below, the up/down “DEFROST” will be displayed
vane will be set to horizontal blow, and the setting on the screen in case of 3).
cannot be changed by remote controller.
1) At the beginning of the HEAT operation
2) While the outdoor unit is being stopped by
thermostat or when the outdoor unit gets started
to operate.
3) During DEFROST operation
The airflow direction will be back to the setting
of remote controller when the above situations
are released.
The airflow direction does not 1) Check if the vane is set to a fixed position.
change. (Check if the vane motor connector is
(Up/down vane, left/right louver) removed.)
2) Check if the air conditioner has a function for
switching the air direction.
3) If the air conditioner doesn’t have that
function, “NOT AVAILABLE” will be displayed
on the remote controller when “AIR
DIRECTION” or “LOUVER” button is pressed.
The air conditioner starts operating even though
Check if you set ON/OFF timer.
any buttons on the remote controller are not The air conditioner starts operating at the time
pressed. designated if ON timer has been set before.
Check if any operations are ordered by distant There might be a case that
control system or the central remote controller. “CENTRALLY CONTROLLED
While “CENTRALLY CONTROLLED INDICATOR” INDICATOR” will not be
is displayed on the remote controller, the air displayed.
conditioner is under the control of external directive.
Check if power is recovered from power failure
(black out).
The units will automatically start operating when
power is recovered after power failure (black out)
occurs. This function is called “auto recovery
feature from power ”.
The air conditioner stops even though any
Check if you set ON/OFF timer. There might be a case that
buttons on the remote controller are not pressed. The air conditioner stops operating at the time “CENTRALLY
designated if OFF timer has been set before. CONTROLLED INDICATOR”
Check if any operations are ordered by distant will not be displayed.
control system or the central remote controller.
While “CENTRALLY CONTROLLED INDICATOR” is
displayed on the remote controller, the air conditioner is
under the control of external directive.
53
Phone Calls From Customers How to Respond Note
A white mist is expelled from the indoor unit. This is not a malfunction.
This may occur when the operation gets started in
the room of high humidity.
Water or moisture is expelled from the outdoor Cooling: when pipes or piping joints are cooled, they
unt. get sweated and water drips down.
Heating: water drips down from the heat exchanger.
* Use optional parts “Drain Socket” and “Drain pan”
if these water needs to be collected and drained out
for once.
The display of wireless remote controller gets dim Batteries are being exhausted. Replace them and
or does not come on. press the reset button of remote controller.
The indoor unit does not receive a signal from
remote controller at a long distance.
54
10-6. HOW TO CHECK THE PARTS
PUZ-A18/24/30/36/42NHA4 PUZ-A18/24/30/36/42NHA4-BS
PUY-A12/18/24/30/36/42NHA4 PUY-A12/18/24/30/36/42NHA4-BS
Parts name Check points
Thermistor (TH3) Disconnect the connector then measure the resistance with a tester.
<Outdoor pipe> (At the ambient temperature 10~30, 50°F~86°F)
Thermistor (TH4)
<Discharge> Normal Abnormal
TH4, TH32 160k~410k
Thermistor (TH6)
<Outdoor 2-phase pipe> TH3
Thermistor (TH7) TH6 4.3k~9.6k Open or short
<Outdoor>
TH7
Thermistor (TH8)
<Heatsink> TH8 39k~105k
Thermistor (TH32)
<Shell>
Fan motor (MF1,MF2) Refer to next page.
Solenoid valve coil Measure the resistance between the terminals with a tester.
<Four-way valve> (At the ambient temperature 20, 68°F)
(21S4)
Normal Abnormal
A18-36 A42
Open or short
1500$150 2350$170
Motor for compressor Measure the resistance between the terminals with a tester.
(MC) U (Winding temperature 20, 68°F)
Normal Abnormal
V A12, 18 A24, 30, 36 A42
Open or short
W 0.320 0.880 0.266
Linear expansion valve Disconnect the connector then measure the resistance with a tester.
(LEV-A) (Winding temperature 20, 68°F)
For A12, 18
Normal Abnormal
M Red
1
Brown 2 Red - White Red - Orange Brown - Yellow Brown - Blue
Blue 3 Open or short
Orange
4 46$4
Yellow 5
White 6
Linear expansion valve Disconnect the connector then measure the resistance with a tester.
(LEV-A) (Winding temperature 20, 68°F)
For A24-42
Normal Abnormal
Gray
M 1
Gray - Black Gray - Red Gray - Yellow Gray - Orange
2 Open or short
Orange
Red
3 46$3
4
Yellow 5
Black 6
Solenoid valve coil Measure the resistance between the terminals with a tester.
(At the ambient temperature 20, 68°F)
<Bypass valve>
(SV) Normal Abnormal
For A24-36 only 1450$150 Open or short
55
Check method of DC fan motor (fan motor / outdoor controller circuit board)
Notes
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on.
(It causes trouble of the outdoor controller circuit board and fan motor.)
Self check
Symptom : The outdoor fan cannot turn around.
Fuse check
Check the fuse (F5) on outdoor
controller board.
56
10-7. HOW TO CHECK THE COMPONENTS
<Thermistor feature chart>
Low temperature thermistors 50
Resistance (k)
Thermistor R0 = 15k" ± 3%
30
B constant = 3480 ± 2%
1 1
t (:): Rt =15exp{3480( 273+t – 273 )}
20
1 1
T (˚F): RT =15exp{3480( 273+(T– 32)/1.8 – 273 )}
10
0:[32˚F] 15k" 30:[86˚F] 4.3k"
10:[50˚F] 9.6k" 40:[104˚F] 3.0k"
20:[68˚F] 6.3k" 0
25:[77˚F] 5.2k" -20 -10 0 10 20 30 40 50
-4 -14 32 50 68 86 104122 °F
Temperature
0:[32˚F] 180k"
25:[77˚F] 50k"
50
50:[122˚F] 17k"
70:[158˚F] 8k"
90:[194˚F] 4k"
0
25 50 75 100 110 125
77 122 167 212 230 257 °F
Temperature
1 1 300
t (:): Rt =7.465exp{4057( 273+t – 393 )}
1 1
T (˚F): RT =7.465exp{4057( 273+(T– 32)/1.8 – 393 )}
200
57
Linear expansion valve (A12, 18)
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the outdoor controller board and the linear expansion valve>
Outdoor controller board
DC12V
LEV Red 1
Drive circuit
3 Brown 2
:4
:4 Blue 3
M 2
:3
:3 Orange 4
1 5
6 4 Yellow 5 :2
:2
:1 White 6 :1
Connector LEV-A
Output
Output
(Phase) 5 6 7 8 Opening a valve : 8 → 7 → 6 → 5 → 4 → 3 → 2 → 1 → 8
1 2 3 4
Closing a valve : 1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 1
:1 ON ON OFF OFF OFF OFF OFF ON The output pulse shifts in above order.
:2 OFF ON ON ON OFF OFF OFF OFF • When linear expansion valve operation stops, all output phases
become OFF.
:3 OFF OFF OFF ON ON ON OFF OFF
• When the switch is turned on, 700 pulse closing valve signal will
:4 OFF OFF OFF OFF OFF ON ON ON
be sent till it goes to A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
(2) Linear expansion valve operation
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve; however, when the
pulse number moves from B to A or when the valve is locked,
Valve position (capacity)
• Sound can be detected by placing the ear against the screw driv-
er handle while putting the screw driver to the linear expansion
valve.
Close
Open
500 pulse
Opening a valve
all the way
Pulse number
58
Linear expansion valve (A24, 30, 36, 42)
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the outdoor controller board and the linear expansion valve>
Outdoor controller board
DC12V
LEV Gray 1
Drive circuit
3
:4
:4 Orange 3
M 2
:3
:3 Red 4
1 5
6 4 Yellow 5 :2
:2
:1 Black 6 :1
Connector LEV-A
Output
Output
(Phase) 5 6 7 8 Opening a valve : 8 → 7 → 6 → 5 → 4 → 3 → 2 → 1 → 8
1 2 3 4
Closing a valve : 1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 1
:1 ON ON OFF OFF OFF OFF OFF ON The output pulse shifts in above order.
:2 OFF ON ON ON OFF OFF OFF OFF • When linear expansion valve operation stops, all output phase
become OFF.
:3 OFF OFF OFF ON ON ON OFF OFF
• When the switch is turned on, 700 pulse closing valve signal will
:4 OFF OFF OFF OFF OFF ON ON ON
be sent till it goes to A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
(2) Linear expansion valve operation
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve; however, when the
pulse number moves from B to A or when the valve is locked,
Valve position (capacity)
• Sound can be detected by placing the ear against the screw driv-
er handle while putting the screw driver to the linear expansion
valve.
Close
Open
500 pulse
Opening a valve
all the way
Pulse number
59
(3) How to attach and detach the coil of linear expansion valve (A12, 18)
<Composition>
Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and detach the coil by pulling it
upward.
Be sure to detach the coil holding main body firmly. Otherwise
pipes can bend due to pressure.
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and attach the coil by inserting it
downward into the main body. Then securely attach the coil stop-
per to pipe B. (At this time, be careful that stress is not added to
lead wire and main body is not wound by lead wire.) If the stop-
per is not firmly attached to pipe B, coil may be detached from
the main body and that can cause defective operation of linear
expansion valve.
To prevent piping stress, be sure to attach the coil holding the
main body of linear expansion valve firmly. Otherwise pipe may
break.
B A
Be sure to attach the
stopper to pipe B.
60
(4) How to attach and detach the coil of linear expansion valve (A24, 30, 36, 42)
<Composition>
Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Lead wire
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and detach the coil by pulling it
upward.
Be sure to detach the coil holding main body firmly. Otherwise
pipes can bend due to pressure.
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and attach the coil by inserting it
downward into the main body. Then securely attach the coil stop-
per to main body. (At this time, be careful that stress is not added
Be sure to attach
to lead wire and main body is not wound by lead wire.) If the
the stopper.
stopper is not firmly attached to main body, coil may be detached
from the main body and that can cause defective operation of lin-
ear expansion valve.
To prevent piping stress, be sure to attach the coil holding the
main body of linear expansion valve firmly. Otherwise pipe may
break.
61
10-8. EMERGENCY OPERATION
(1) When the error codes shown below are displayed on outdoor unit or microprocessor for wired remote controller or indoor
unit has a failure, but no other problems are found, emergency operation will be available by setting the emergency opera-
tion switch (SWE) to ON and short-circuiting the connector (CN31) on outdoor controller board.
LWhen following abnormalities occur, emergency operation will be available.
Error code Inspected content
U4 Open/short of pipe thermistor (TH3/TH6)
E8 Indoor/outdoor unit communication error •Signal receiving error (Outdoor unit)
E9 Indoor/outdoor unit communication error •Transmitting error (Indoor unit)
E0 ~ E7 Communication error other than outdoor unit
Ed Communicaiton error between outdoor controller board and M-NET board (Serial communication error)
(2) Check the following items and cautions for emergency operation
1 Make sure that there is no abnormality in outdoor unit other than the above abnormalities. (Emergency operation will not
be available when error codes other than the above are indicated.)
2 For emergency operation, it is necessary to set the emergency operation switch (SWE) on indoor controller board. Refer
to the electrical wiring diagram of indoor unit for how to set the indoor unit.)
3 During emergency operation, the air-conditioner will continuously be operated by supplying power and stopping it: It can
not be turned on or off by remote control, and temperature control is not possible.
4 Do not perform emergency heating operation for an extended period of time: If the outdoor unit starts defrosting during
this period, cold air will blow out from the indoor unit.
5 Do not perform emergency cooling operation for more than 10 hours: Neglecting this could result in freezing the heat
exchanger in indoor unit.
(3) Emergency operation procedure
1 Turn the main power supply off.
2 Turn on the emergency operation switch (SWE) on indoor controller board.
3 Set the shorting pins of emergency operation connector (CN31) on outdoor controller board to ON.
4 Use SW4-2 on outdoor controller board to set the operation mode (cooling or heating). (SW4-1 is not used.)
1 2 Cooling OFF
5 Turning the main power supply on will start the emergency operation.
62
(5) Operation data during emergency operation
During emergency operation, no communication is performed with the indoor unit, so the data items needed for operation
are set to the following values:
Operation mode
Operation data Remarks
COOL HEAT
Outdoor fluid pipe temperature (TH3) 45:, 113°F 5:, 41°F (w1)
Outdoor 2-phase pipe temperature (TH6) 50:, 122°F 5:, 41°F (w1)
w1: If the thermistor temperature data is normal (not open/short), that data is loaded into the control as valid data.
When the unit enters emergency operation and TH values are mismatched, set the thermistors to open/short.
And the unit runs emergency operation with the values listed above.
w2: If one thermistor is set to open/short, the values of SHd/SC will be different from the list above.
[Example] When liquid temperature thermistor (TH3) has an open or short circuit.
Thermistor COOL HEAT
Ta Tb
TH6
Regard normal figure as effective data.
Tc Td
TH4
Regard normal figure as effective data.
63
10-9. TEST POINT DIAGRAM <CAUTION> TEST POINT1 is high voltage.
Outdoor controller circuit board
PUZ-A18/24/30/36/42NHA4 PUZ-A18/24/30/36/42NHA4-BS
PUY-A12/18/24/30/36/42NHA4 PUY-A12/18/24/30/36/42NHA4-BS
SW7 SW1 CN51
Demand control setting Forced defrost, detect history record reset, refrigerant address External signal output
• Compressor operating
SW6 signal
Model select • Abnormal signal
SW4
Test operation CNDM
1 to 2:
SWP Input of low-level
Pump down sound priority mode
1 to 3:
SW5 Input of external con-
Function switch tact point
SW8 CN52C
Wiring replace (Connect to the noise
filter circuit board
CNM
Connect to A control (CN52C))
service tool
CNMNT CN4
Connect to Transmission to out-
M-NET adapter (CN5) door power circuit
board (CN4)
CNVMNT SV2
Connect to
M-NET adapter (CND) Bypass valve
<A24/30/36 only>
LEV-A
Linear expansion
valve
21S4
63L Four-way valve
Low pressure switch
<PUZ only>
TH4
Thermistor <Discharge>
<A42 only>
TH3 CN2
Thermistor Connect to the outdoor
<Outdoor pipe> power circuit board (CN2)
TH7/6 1-5: Reception from
Thermistor power circuit board
<Outdoor/2-phase pipe> 2-5: Zero cross signal
(0-5V DC)
TH32 3-4: 18V DC
Thermistor <Shell> 6-5: 16V DC
<except for A42>
7-5: 16V DC
63H
High pressure switch
CNAC
2 to 4:
VFG Power supply for out-
(TEST POINT 4) door controller circuit
(Voltage between board (208V-230V AC)
right pins of PC5C 1 to 3:
and PC5D, pin 3 Power supply for indoor
and pin 4) and outdoor unit con-
(Same as nection wire
(CNF17(+)-4(-)) (208/230V AC)
VSP CNS
(TEST POINT 3) S1-S2: A208/230V AC
(Voltage between pins
of C5A, C5B):
DC 0V (when stopped),
DC 1– 6.5V CNF1, CNF2 CNDC
(when operated) Connect to the fan motor 280V DC (1+, 3-)
+ -
1-4: 280V DC (Outdoor power circuit Communication power supply
5-4: 15V DC board) D71 Voltage
6-4: 0-6.5V DC
7-4: 15V DC (When stopped) 24V DC
7.5V DC (When operated)
(0V-15V pulse) (CNF2 is only for A42)
64
Outdoor noise filter circuit board
PUZ-A18NHA4 PUZ-A18NHA4-BS
PUY-A12/18NHA4 PUY-A12/18NHA4-BS
LI, NI
EI
Voltage of 208/230V AC is input.
Connect to the earth
(Connect to the terminal block (TB1))
E2
Connect to the earth
E3
Connect to the earth
CNAC1, CNAC2
208/230V AC CN5
(Connect to the Primary current
outdoor control- (Connect to the
ler circuit board outdoor power
(CNAC)) circuit board
(CN5))
LO, NO
Voltage of
208/230V AC is
output.
(Connect to the ACL)
CN52C
52C relay signal
(Connect to the
outdoor controller
circuit board (CN52C))
65
Outdoor noise filter circuit board
PUZ-A24NHA4 PUZ-A24NHA4-BS
PUY-A24NHA4 PUY-A24NHA4-BS
EI, E2
Connect to the earth
E3
CNAC1, CNAC2
Connect to
208/230V AC
the earth
(Connect to the
outdoor control-
ler circuit board
(CNAC))
CN5
Primary current
(Connect to the
outdoor power
circuit board
(CN5))
CN52C
52C relay signal
(Connect to the
outdoor controller
circuit board
(CN52C))
LO, NO
Voltage of 208/230V AC is output.
(Connect ACL)
66
Outdoor noise filter circuit board
PUZ-A30/36/42NHA4 PUZ-A30/36/42NHA4-BS
PUY-A30/36/42NHA4 PUY-A30/36/42NHA4-BS
CN52C
52C driving signal (Connect to
the outdoor controller circuit
board (CN52C))
RS1
LO, NO
Voltage of 208/230V AC is output
(Connect to the outdoor power
circuit board (TABS, TABT))
CNAC1, CNAC2
208/230V AC
(Connect to the
outdoor control-
ler circuit board
(CNAC))
E2
Connect to the earth
CN5
Primary current
EI (Connect to the outdoor power
Connect to circuit board (CN5))
the earth
LI, NI
Voltage of 208/230V AC is input. (Connect to the terminal block (TB1))
67
Brief check of DIP-IPM and DIP-PFC
Outdoor power circuit board W Usually, they are in a state of being short-circuited if they are broken.
PUZ-A18NHA4 Measure the resistance in the following points (connectors, etc.). If they
PUZ-A18NHA4-BS are short-circuited, it means that they are broken.
1. Check of DIP-IPM
PUY-A12/18NHA4 P-U, P-V, P-W, N-U, N-V, N-W
PUY-A12/18NHA4-BS 2. Check of DIP-PFC
P-R, P-S, R-N, S-N
R, S U, V, W
Connect to the ACL Connect to the compressor (MC)
208/230V AC Voltage among phases: 5V to 180V AC
LD1-LD2 DIP-PFC
280-380V DC
Connect to
the outdoor
controller
circuit board
(CNDC) LD9
Connect to
the earth
Only A24
DIP-IPM
CN2
Connect to the outdoor controller circuit board (CN2)
1-5: Outdoor power circuit board ➔ Transmitting signal
to the outdoor controller circuit board (0-5V DC) CN3 CN4 CN5
2-5: Zero cross signal (0-5V DC) Thermistor Connect from the Primary current detection
3-4: Not used <Heatsink> outdoor controller (Connect to the outdoor
6-5: 16V DC
7-5: 16V DC
[ 1, 2, 6, 7 : +
]
5:–
(TH8) circuit board
(CN4)
noise filter circuit board
(CN5))
68
Outdoor power circuit board Brief check of POWER MODULE
W Usually, they are in a state of being short-circuited if they are broken.
PUZ-A30/36/42NHA4 Measure the resistance in the following points (connectors, etc.).
PUZ-A30/36/42NHA4-BS If they are short-circuited, it means that they are broken.
1. Check of diode bridge
PUY-A30/36/42NHA4 TABP1-TABS, TABN1-TABS, TABP1-TABT,TABN1-TABT
PUY-A30/36/42NHA4-BS 2. Check of DIP-IPM
P-U, P-V, P-W, N-U, N-V, N-W
CN2
Connect to the outdoor controller circuit board
(CN2)
1-5:Transmitting signal to the outdoor
controller circuit board (0~5V DC) CNDC
2-5:Zero cross signal (0~5V DC) 280-380V DC (1+, 3–)
3-4:18V DC Connect to the outdoor
6-5:16V DC DIP-IPM controller circuit board
7-5:16V DC
TABS/TABT
Connect to the
outdoor noise fil-
CNAF
ter circuit board
Connect to ACTM
Voltage among
phases:
208/230V AC
CN3
Thermistor (TH8)
<Heatsink>
CN5
Detection of primary
TABP1
current
Connect to 52C
Connect to the
outdoor noise filter
circuit board (CN5)
CN4 TABN1
Connect to the
Connect to
outdoor controller
circuit board (CN4) ACTM
TABP2/SC-P2
Connect to
ACTM
TABN TABU/V/W
TABP TABN2
Connect to the Connect to the compressor (MC)
Connect to the Connect to ACTM
smoothing capacitor Voltage among phases: 10V~180V AC
smoothing capacitor
CB – CB +
(A42N only) (A42N only)
69
Active filter module
PUZ-A30/36/42NHA4 PUZ-A30/36/42NHA4-BS
PUY-A30/36/42NHA4 PUY-A30/36/42NHA4-BS P
Connect to the outdoor power
circuit board (TABP2)
L1, L2
Connect to the
DCL (Reactor)
N1
Non-connect
+ N2
Connect to the Non-connect
outdoor power
circuit board
(TABP1)
DCL
Connection and internal circuit diagram
L1 L2 ACTM
(+) P
Load
+
N1
N2
(–) Io
70
10-10. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS
(1) Function of switches
The black square (■) indicates a switch position.
Type Action by the switch operation
of Switch No. Function Effective timing
switch ON OFF
When compressor is operating
1 Forced defrost +1 Start Normal in heating operation. +1
2 Abnormal history clear Clear Normal Off or operating
ON ON ON ON
3
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
0 1 2 3
ON ON ON ON
4
SW1 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Dip 4 5 6 7
switch Refrigerant address ON ON ON ON
When power supply ON
setting
5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
8 9 10 11
ON ON ON ON
6
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
12 13 14 15
71
Type of Action by the switch operation
Switch No. Function Effective timing
Switch ON OFF
1 No function — — —
Power failure
2 Auto recovery No auto recovery When power supply ON
SW5 automatic recovery +2
3,4,5 No function — — —
6 Model select Following SW5-6 reference
Power consumption
1 SW7-1 SW7-2 (Demand switch ON)
Setting of demand OFF OFF 0% (Operation stop)
control ON OFF 50% Always
2 +3
SW7 OFF ON 75%
+4
3 Max. Hz setting(cooling) Max. Hz(cooling) % 0.8 Normal Always
4 Max. Hz setting(heating) Max. Hz(heating) % 0.8 Normal Always
5 No function — — —
Dip
6 Defrost setting For high humidity Normal Always
switch
1 No function — — —
SW9 2 Function switch Valid Normal Always
3,4 No function — — —
1 MODEL SW6 SW5-5.6 MODEL SW6 SW5-5.6
ON ON
2 PUZ-A18NHA4 OFF OFF
ON
PUY-A12NHA4 OFF
ON
OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6
3 ON ON ON ON
PUZ-A24NHA4 OFF OFF PUY-A18NHA4 OFF OFF
4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6
SW6
5 Model select ON
PUZ-A30NHA4 OFF
ON
OFF
ON
PUY-A24NHA4 OFF
ON
OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6
6 ON ON ON ON
PUZ-A36NHA4 OFF OFF PUY-A30NHA4 OFF OFF
7 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6
ON ON ON ON
8 PUZ-A42NHA4 OFF OFF PUY-A36NHA4 OFF
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6
1 2 3 4 5 6 7 8 1 2 3 4 5 6
w2 Power failure automatic recovery can be set by either remote controller or this DIP SW. If one of them is set to ON, Auto
recovery activates. Please set Auto recovery basically by remote controller because not all units have DIP SW.
Please refer to the indoor unit installation manual.
w3 SW7-1,2 are used for demand control. SW7-1,2 are effective only at the demand control.
(Refer to next page : Special function (b))
w4 Please do not use SW7-3~6 usually. Trouble might be caused by the usage condition.
72
Special function
(a) Low-level sound priority mode (Local wiring)
Unit enters into Low-level sound priority mode by external signal input setting.
Inputting external signals to the outdoor unit decreases the outdoor unit operation sound 3 to 4 dB lower than that of usual.
Adding a commercial timer or on-off switch contactor setting to the CNDM connector which is optional contactor for demand
input located on the outdoor controller board enables to control compressor operation frequency.
W The performance depends on the load of conditioned outdoor temperature.
How to wire
<Low-level sound priority mode circuit>
Insulate this point securely as
Adaptor for external
this is not used. signal input Outdoor unit
Purchased locally (PAC-SC36NA) controller board
Red 3
Relay Brown 2
supply Orange 1
~ SW1 X
X CNDM
SW1 : Switch
X : Relay (Contact spec. : DC1mA) Max. 10 m[33ft] including local wiring
1) Make the circuit as shown above with Adaptor for external signal input (PAC-SC36NA).
2) Turn SW1 to on for Low-level sound priority mode.
Turn SW1 to off to release Low-level sound priority mode and normal operation.
How to wire
Basically, the wiring is the same as (a).
Connect an SW1 which is procured at field to the between Orange and Red (1 and 3) of the Adaptor for external signal
input (PAC-SC36NA), and insulate the tip of the brown lead wire.
It is possible to set it to the following power consumption (compared with ratings) by setting the SW7-1, 2.
Power consumption
SW7-1 SW7-2 (SW1 on)
73
<Display function of inspection for outdoor unit>
The blinking patterns of both LED1 (green) and LED2 (red) indicate the types of abnormality when it occurs. Types of
abnormality can be indicated in details by connecting an optional part ‘A-Control Service Tool (PAC-SK52ST)’ to connector
CNM on outdoor controller board.
[Display]
(1)Normal condition
Outdoor controller board A-Control Service Tool
Unit condition
LED1 (Green) LED2 (Red) Error code Indication of the display
When the power is turned on Lighted Lighted Alternately blinking display
When unit stops Lighted Not lighted 00, etc. Operation mode
When compressor is warming up Lighted Not lighted 08, etc.
When unit operates Lighted Lighted C5, H7 etc.
(2)Abnormal condition
Indication Error
Outdoor controller board Error Detailed
Contents code Inspection method reference
LED1 (Green) LED2 (Red) +1 page
74
Indication Error
Outdoor controller board Error Detailed
Contents code Inspection method reference
LED1 (Green) LED2 (Red) +1 page
75
<Outdoor unit operation monitor function>
[When option part ‘A-Control Service Tool (PAC-SK52ST)’ is connected to outdoor controller board (CNM)]
Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of error code by
controlling DIP SW2 on ‘A-Control Service Tool’.
Operation indicator SW2 : Indicator change of self diagnosis The black square (■) indicates a switch position.
1 2 3 4 5 6
(Lighting) SW2
ON
LED1 (Initial setting)
1 2 3 4 5 6
The tens digit : Operation mode The ones digit : Relay output
Display Operation Model Warming-up
Display Compressor Compressor 4-way valve Solenoid valve
O OFF / FAN
0 — — — —
C COOLING / DRY +
1 — — — ON
H HEATING
2 — — ON —
d DEFROSTING
3 — — ON ON
2Display during error postponement 4 — ON — —
Postponement code is displayed when 5 — ON — ON
compressor stops due to the work of 6 — ON ON —
protection device.
7 — ON ON ON
Postponement code is displayed while
error is being postponed. 8 ON — — —
A ON — ON —
76
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Pipe temperature / Liquid(TH3) – 40~194 (– 40~90:)
– 40~194 (When the coil thermistor detects 0˚F or below, “–”
ON
and temperature are displayed by turns.)
(Example) When -10˚F; ˚F
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
10
ON
Compressor operating current 0~50
0~50 wOmit the figures after the decimal fractions.
A
1 2 3 4 5 6
Operation mode on error occurring Operation mode of when operation stops due to
error is displayed by setting SW2 as below.
ON
(SW2) ON
Code
display
1 2 3 4 5 6
1 2 3 4 5 6
77
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Pipe temperature/Liquid (TH3) on error – 40~194 (– 40~90:)
occurring (When the coil thermistor detects 0˚F or below, “–”
ON – 40~194 and temperature are displayed by turns.)
(Example) When –15˚F; ˚F
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
15
78
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The number of connected indoor units 0~3
(The number of connected indoor units are dis-
ON
played.) Unit
1 2 3 4 5 6
Outdoor unit setting information • The tens digit (Total display for applied setting)
Setting details Display details
H·P / Cooling only 0 : H·P 1 : Cooling only
Single phase / 3 phase 0 : Single phase 2 : 3 phase
ON
Code
• The ones digit
display
1 2 3 4 5 6 Setting details Display details
Defrosting switch 0 : Normal 1 : For high humidity
(Example) When heat pump, 3 phase and
defrosting (normal) are set up, “20” is
displayed.
79
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
ON Indoor setting temperature 62~86 (17~30:)
62~86
˚F
1 2 3 4 5 6
80
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Capacity save 0~100
0~100 (When the capacity is 100%, hundreds digit, tens
When air conditioner is connected to digit and ones digit are displayed by turns.)
ON M-NET and capacity save mode is (Example) When 100%;
demanded, “0”~”100” is displayed. 0.5 secs. 0.5secs. 2 secs. %
1 2 3 4 5 6 1 00
When there is no setting
of capacity save “100” is
displayed.
Error postponement code history (2) Postponement code display
ON of outdoor unit Blinking: During postponement
Code
Lighting: Cancellation of postponement
display
1 2 3 4 5 6
“00” is displayed in case of no postponement.
Error code history (3) (Oldest) When no error history, “0” and “– –“ are displayed by
Alternate display of abnormal unit turns.
ON
number and code. Code
display
1 2 3 4 5 6
ON
Step
1 2 3 4 5 6
81
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
LEV-A opening pulse on error occurring 0~480
0~480 (When it is 100 pulse or more, hundreds digit, tens
ON digit and ones digit are displayed by turns.)
(Example) When 130 pulse; Pulse
1 2 3 4 5 6
0.5 secs. 0.5 secs. 2 secs.
1 30
82
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Discharge superheat on error occurring 0~327 (0~182degC)
SHd (When the temperature is 100degF or more,
0~327 hundreds digit, tens digit and ones digit are
ON displayed by turns.) degF
Cooling = TH4 (or TH32)-TH6 (Example) When 150degF;
1 2 3 4 5 6
Heating = TH4 (or TH32)-TH5 0.5 secs. 0.5 secs. 2 secs.
1 50
0~234 (0~130degC)
Sub cool on error occurring. SC (When the temperature is 100degF or more,
0~234 hundreds digit, tens digit and ones digit are
displayed by turns.)
ON Cooling = TH6-TH3 (Example) When 115degF; degF
Heating = TH5-TH2 0.5 secs. 0.5 secs. 2 secs.
1 2 3 4 5 6
1 15
83
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Controlling status of compressor The following code will be a help to know the
operating frequency operating status of unit.
•The tens digit
Display Compressor operating frequency control
1 Primary current control
ON 2 Secondary current control
1 2 3 4 5 6
•The ones digit (In this digit, the total number of
activated control is displayed.)
Display Compressor operating frequency control
Preventive control for excessive temperature
1 Code
rise of discharge temperature
display
Preventive control for excessive temperature
2
rise of condensing temperature
4 Frosting preventing control
8 Preventive control for excessive temperature
rise of heatsink
(Example)
The following controls are activated.
• Primary current control LED
• Preventive control for excessive temper-
ature rise of condensing temperature
• Preventive control for excessive temper-
ature rise of heatsink
84
11 EASY MAINTENANCE FUNCTION
Operation mode Compressor information Outdoor unit information Indoor unit information Confirm
(1) Press the TEST button for 3 seconds to switch to maintenance mode.
[Display ] MAINTENANCE
If stable operation is unnecessary or if you want to check the data with the air conditioner stopped, skip to step (4).
L Fixed Hz operation
The operating frequency can be fixed to stabilize operation of inverter model.
If the air conditioner is currently stopped, start it by this operation.
(2) Press the MODE button to select the desired operation mode.
Stable cooling Stable heating Stable operation
[Display ] operation operation cancellation
COOL HEAT STABLE MODE
STABLE MODE STABLE MODE CANCEL
[Screen ]
MENU button
Cumulative
operation time
ON/OFF Number Operating current
[Display ]
COMP ON COMP ON COMP ON
%10 HOURS %100 TIMES CURRENT (A)
ON/OFF button
Comp discharge Outdoor ambient
Heat exchanger
temperature
temperature
temperature
[Display ]
OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT
H·EXC. TEMP OUTLET TEMP OUTDOOR TEMP
button
Indoor room Heat exchanger Filter operating
temperature temperature time
[Display ]
INDOOR UNIT INDOOR UNIT INDOOR UNIT
INLET TEMP H·EXC. TEMP FILTER USE H
Display Flashing
After approx. 12,340 hours
Waiting for response
10 seconds
Refrigerant address
Single refrigerant system Multi refrigerant system (group control)
In the case of single refrigerant system, the refrigerant address Up to 16 refrigerant systems (16 outdoor units) can be con-
is "00" and no operation is required. nected as a group by one remote controller. To check or set the
Simultaneous twin units belong to this category refrigerant addresses.
(single refrigerant system).
86
11-2.GUIDE FOR OPERATION CONDITION
Inspection item Result Check Points
Loose con-
nection
Cool
(Air/discharge temperature) COOL °F HEAT °F °F
difference heat exchanger temperature)
Appearance Good Cleaning required
Cleanli-
°F ºF
( Indoor intake air temperature)— (Indoor
81 81 Inspection C
( Indoor heat exchanger temperature) —
72 Inspection C 72
Filter inspection
63 63
( Indoor intake air temperature)
54 54
heat exchanger temperature)
Judgment
Area Check item 45 Filter inspection 45
Normal
Cool Heat 36 36
Normal
Normal Normal operation state 27 Inspection B 27
Inspection B
Result
87
12 FUNCTION SETTING
(1) Functions available when setting the unit number to 00 (Select 00 referring to 4 setting the indoor unit number.)
<Table 1> Function selections
Mode No.
: Initial setting
Function Settings Wired remote controller Setting No. Remarks
(RF thermistor)
(when sent from the factory)
Power failure Not available 01 1
automatic recovery Available (101) 2 The setting is
Indoor temperature Average data from each indoor unit 1 applied to all
detecting Data from the indoor unit with remote controllers 02 2 the units in the
Data from main remote controller (—) 3 same
LOSSNAY Not supported 1 refrigerant
connectivity Supported (indoor unit dose not intake outdoor air through LOSSNAY) 03 2 system.
Supported (indoor unit intakes outdoor air through LOSSNAY) (103) 3
Power supply 230V 04 1
voltage 208V (104) 2
Frost prevention 2 [36°F] (Normal) 15 1
temperature 3 [37°F] (115) 2
Humidifier control When the compressor operates, the humidifier also operates. 16 1
When the fan operates, the humidifier also operates. (116) 2
Change of Standard 17 1
defrosting control For high humidity (117) 2
88
(2) Functions available when setting the unit number to 01-03 or AL (07 in case of wireless remote controller)
• When setting functions for an indoor unit in an independent system, set the unit number to 01 referring to 4 setting the
indoor unit number.
• When setting functions for a simultaneous twin indoor unit system, set the unit number to 01 to 03 for each indoor
unit in case of selecting different functions for each unit referring to 4 setting the indoor unit number.
• When setting the same functions for an entire simultaneous Twin-indoor unit system, set refrigerant address to AL
(07 in case of wireless remote controller) referring to 4 setting the indoor unit number.
Mode No.11
Setting No. Settings PLA-BA PCA-KA
Vane No.3 setting Less smudging
1 ( Downward position than the standard ) No vane function
No Vanes
2 Vane No.1 setting Standard Standard
Less draft * Less draft *
3 Vane No.2 setting ( Upward position than the standard ) ( Upward position than the standard )
* Be careful of the smudge on ceiling.
PEA-A•AA
Mode No. Setting No.
Setting : Initial setting
Function Settings Wired remote controller No. External static Mode No. Initial setting
(RF thermistor) (Factory setting)
pressure Wired remote controller (Factory setting)
Filter sign 100h 1 (RF thermistor)
07
2500h 2 8 (108) 10 (110)
(107) 3
No filter sign indicator 5Pa (0.02in.WG) 1 2
External static pressure 5/15/35/50Pa 08 15Pa (0.06in.WG) 1 1
Refer to the right table 35Pa (0.14in.WG)
(0.02/0.06/0.14/0.20in.WG) (108) 2 1
50Pa (0.20in.WG) 3 1
10 Refer to the right table
(110)
Set temperature in heating Available 24 1
mode (4 deg up) Not available (124) 2
Fan speed during the Extra low 25 1
heating thermo OFF Stop 2
(125)
Set fan speed 3
Fan speed during the Set fan speed 27 1
cooling thermo OFF Stop (127) 2
Detection of abnormality Available 28 1
of the pipe temperature (P8) Not available (128) 2
89
12-1-1. Selecting functions using the wired remote controller
First, try to familiarize yourself with the flow of the function selection procedure. In this section, an example of setting the room
temperature detection position is given.
For actual operations, refer to steps
to .
Setting number Refrigerant address Unit number
Mode number
Check the function selection setting.
Example:
Enter the setting. Selecting room temperature
(Press .) detection position
NO
Finished
YES
The above procedure must be carried out only if changes are necessary.
90
[Operating Procedure]
Switch off the remote controller. Set the outdoor unit's refrigerant address.
Hold down the FILTER ( mode is 15 to 28)and
TEST Press the [ CLOCK] buttons ( and ) to select the desired
buttons simultaneously for at least 2 seconds. FUNCTION refrigerant address. The refrigerant address changes from "00" to "15".
SELECTION will start to blink,
(This operation is not possible for single refrigerant systems.)
then the remote controller's display content will change as shown below.
Refrigerant address
display section
Unit number
display section
* To set modes 01 to 06 or 15 to 22, select unit number "00". When the refrigerant address and unit number are confirmed by pressing the
* To set modes 07 to 14 or 23 to 28, carry out as follows:
To set each indoor unit individually, select " 01" to "04". MODE button, the corresponding indoor unit will start fan operation. This
To set all the indoor units collectively, select " AL". helps you find the location of the indoor unit for which you want to perform function
selection. However, if "00" or "AL" is selected as the unit number, all the indoor
Confirm the refrigerant address and unit number. units corresponding to the specified refrigerant address will start fan operation.
Press the MODE button to confirm the refrigerant address and unit
number. Example) When the refrigerant address is set to 00 and the unit number is 02.
After a while, "- - " will start to blink in the mode number display area.
00 refrigerant address
Outdoor unit
Mode number
display section
Indoor unit Unit number 01 Unit number 02
Select the setting content for the selected mode. Press the [ TEMP] buttons ( and ) to select the desired setting
Press the MENU button. The currently selected setting number will number.
blink, so check the currently set content.
Setting number display section Setting number 1 = Indoor unit operating average Setting number 3 = Remote controller built-in sensor
Register the settings you have made in steps to . The mode number and setting number will stop blinking and remain lit, indicating the
Press the MODE button. The mode number and setting number will start end of registration.
to blink and registration starts.
* If " - - - " is displayed for both the mode number and setting number and " " blinks in the room temperature display area, a transmission error may have occurred.
Check to see if there are any sources of noise or interference near the transmission path.
If you wish to continue to select other functions, repeat steps to .
Note
If a function of an indoor unit is changed by function selection after installation is complete, make sure that a " " mark, etc., is given in the "Check" column of Table
1 to indicate the change.
91
12-1-2. Selecting functions using the wireless remote controller (Type C)
Functions can be selected with the wireless remote controller. Function selection using wireless remote controller is available only for refriger-
ant system with wireless function. Refrigerant address cannot be specified by the wireless remote controller.
[Flow of function selection procedure]
The flow of the function selection procedure is shown below. This example shows how to turn
off the function that raises the set temperature by 4 degrees during HEAT operation.
The procedure is given after the flow chart.
CHECK
Check the function selection setting.
Switch to function selection mode. Troubleshooting mode is the mode entered when
(Enter address "50" in troubleshooting you press the CHECK button twice to display
mode, then press the HOUR button.) "CHECK".
ON/OFF TEMP
Specify unit No. "01" (since the function applies to unit 01).
(Set address "01" while still in troubleshooting mode, then press the MINUTE button.) YES
Note: You can't specify the refrigerant address.
Change
FAN AUTO STOP unit No.
Select mode No. "24" (function that raises set temperature by 4 degrees during HEAT operation). NO
MODE VANE AUTO START (Set address "24" while still in troubleshooting mode, then press the HOUR button.)
NO
SET RESET CLOCK
Finished
YES
End function selection mode. Note: When you switch to function selection mode
(End troubleshooting mode.) on the wireless remote controller's operation
area, the unit ends function selection mode
automatically if nothing is input for 10 minutes
or longer.
[Operating instructions]
1 Check the function settings.
CHECK
2 Press the button twice continuously. CHECK is lit and “00” blinks.
Press the temp button once to set “50”. Direct the wireless remote controller toward the receiver of the indoor unit and press
h
the button.
3 Set the unit number.
Press the temp button to set the unit number. (Press “01” to specify the indoor unit whose unit number is 01.)
min
Direct the wireless remote controller toward the receiver of the indoor unit and press the button.
min
By setting unit number with the button, specified indoor unit starts performing fan operation.
Detect which unit is assigned to which number using this function. If unit number is set to AL, all the indoor units in same
refrigerant system start performing fan operation simultaneously.
* If a unit number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the unit number
setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double ping sound” may be heard. Reenter the unit number
setting.
4 Select a mode.
Press the temp button to set a mode. Press “24” to turn on the function that raises the set temperature by 4 degree
h
during heat operation. Direct the wireless remote controller toward the sensor of the indoor unit and press the button.
The sensor-operation indicator will blink and beeps will be heard to indicate the current setting number.
Current setting number: 1 = 1 beep (one second)
2 = 2 beeps (one second each)
3 = 3 beeps (one second each)
* If a mode number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the mode
number.
* If the signal was not received by the sensor, you will not hear a beep or a “double ping sound” may be heard. Reenter the mode
number.
5 Select the setting number.
Press the temp button to select the setting number. (02: Not available) h
Direct the wireless remote controller toward the receiver of the indoor unit and press the button.
The sensor-operation indicator will blink and beeps will be heard to indicate the setting number.
Setting number: 1 = 2 beeps (0.4 seconds each)
2 = 2 beeps (0.4 seconds each, repeated twice)
3 = 2 beeps (0.4 seconds each, repeated 3 times)
* If a setting number that cannot be recognized by the unit is entered, the setting will turn back to the original setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double ping sound” may be heard. Reenter the setting number.
6 Repeat steps 4 and 5 to make an additional setting without changing unit number.
7 Repeat steps 3 to 5 to change unit number and make function settings on it.
8 Complete the function settings
Press button.
* Do not use the wireless remote controller for 30 seconds after completing the function setting.
92
12-2. FUNCTION SELECTION OF REMOTE CONTROLLER
The setting of the following remote controller functions can be changed using the remote controller function selection mode.
Change the setting when needed.
Item 1 Item 2 Item 3 (Setting content)
1.Change language Language setting to display • Display in multiple languages is possible.
("CHANGE LANGUAGE")
2.Function limit (1) Operation function limit setting (operation lock) ("LOCKING FUNCTION") • Setting the range of operation limit (operation lock)
("FUNCTION SELECTION") (2) Use of automatic mode setting ("SELECT AUTO MODE") • Setting the use or non-use of "automatic" operation mode
(3) Temperature range limit setting ("LIMIT TEMP FUNCTION") • Setting the temperature adjustable range (maximum, minimum)
3.Mode selection (1) Remote controller main/sub setting ("CONTROLLER MAIN/SUB") • Selecting main or sub remote controller
("MODE SELECTION") * When two remote controllers are connected to one group, one controller must be set to sub.
(2) Use of clock setting ("CLOCK") • Setting the use or non-use of clock function
(3) Timer function setting ("WEEKLY TIMER") • Setting the timer type
(4) Contact number setting for error situation ("CALL.") • Contact number display in case of error
• Setting the telephone number
4.Display change (1) Temperature display /°F setting ("TEMP MODE /°F") • Setting the temperature unit ( or °F) to display
("DISP MODE SETTING") (2) Room air temperature display setting ("ROOM TEMP DISP SELECT") • Setting the use or non-use of the display of indoor (room) air temperature
(3) Automatic cooling/heating display setting ("AUTO MODE DISP C/H") • Setting the use or non-use of the display of "Cooling" or "Heating" display during
operation with automatic mode
93
[Function selection flowchart] Normal display
(Display when the air conditioner is not running) Hold down the button and press the button for 2 seconds.
Setting language (English)
Hold down the button and press the button for 2 seconds. Press the operation mode button.
Press theTIMER MENU button.
Remote controller function selection mode
Press theTIMER ON/OFF button.
Item 1 Item 2
Change
English
Language Dot display
German
Spanish
TEMP. ON/OFF
Russian
MENU ON/OFF FILTER
Italian
BACK MONITOR/SET DAY CHECK TEST
French
Japanese
Item 3
Function OFF Operation lock setting is not used.
selection (Initial setting value)
no1
All operation buttons except On/Off button are locked.
no2
All operation buttons are locked.
ON The automatic mode is displayed when the operation
mode is selected. (Initial setting value)
OFF The automatic mode is not displayed when the operation mode
is selected.
OFF The temperature range limit is not active. (Initial setting value)
The temperature range can be changed on cooling/dry mode
.
The temperature range can be changed on heating mode.
One of the
description * Auto off timer can be used.
marked *
on the right * Simple timer can be used.
will be
displayed.
(current * Timer mode cannot be used.
setting)
OFF The set contact numbers are not displayed in case of error.
(Initial setting value)
CALL-
The set contact numbers are displayed in case of error.
Display °F The temperature unit °F is used.(Initial setting value)
mode setting
°C The temperature unit °C is used.
ON
Room air temperature is displayed. (Initial setting value)
OFF Room air temperature is not displayed.
ON
One of “Automatic cooling” and “Automatic heating” is displayed
under the automatic mode is running. (Initial setting value)
OFF Only “Automatic” is displayed under the automatic mode.
94
12-3. Function selection of wireless remote controller
TEMPERATURE DISPLAY °C/°F SETTING (Change of temp mode from °F to °C)
1 Press the set button with something sharp at the end. MODEL SELECT blinks.
AUTO START
2 Press the button. “F:” blinks.
4 Press the set button with something sharp at the end. MODEL SELECT is lighted for 3 seconds, then turned off.