W2915

Printed Matter No. 9839 0740 01 Impact Wrench

Publication Date 2018-02-09

Valid from Serial No. A5950001

Product Instructions

W2915 8434124852

WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
 Table of Contents

Product information................................................................................................ 4
General information .......................................................................................... 4
Safety signal words ............................................................................... 4
Warranty ................................................................................................ 4
ServAid .................................................................................................. 4
Website.................................................................................................. 5
Safety Data Sheets MSDS/SDS............................................................ 5
Country of origin .................................................................................... 5
Dimensional drawings ........................................................................... 5
Overview........................................................................................................... 5
Technical data ....................................................................................... 5
Service overview............................................................................................... 6
Overhaul and preventive maintenance.................................................. 6
Overview................................................................................................ 6
Service recommendations ..................................................................... 6

Installation ............................................................................................................... 7
Installation requirements................................................................................... 7
Air quality............................................................................................... 7
Air lubrication guide ............................................................................... 7
Compressed air connection................................................................... 7
Installation instructions ..................................................................................... 7
Installation of vibrating tools .................................................................. 7

Operation ................................................................................................................. 8
Ergonomic guidelines ....................................................................................... 8
Operating instructions....................................................................................... 8
Tightening time ...................................................................................... 8
Long sockets and extensions ................................................................ 8
Tightening torque................................................................................... 9

Service ................................................................................................................... 10
Maintenance instructions ................................................................................ 10
Overhaul and preventive maintenance................................................ 10
Overview.............................................................................................. 10
Service recommendations ................................................................... 10
Inspection of motor parts ..................................................................... 10
Inspection of strainer ........................................................................... 11
Inspection of silencer........................................................................... 11
Lubrication instructions ................................................................................... 11
Rust protection and cleaning ............................................................... 11
Lubricating guide ................................................................................. 11
Lubrication of motor parts.................................................................... 11
Lubrication of impact mechanism ........................................................ 12

Recycling ............................................................................................................... 13

2 © Atlas Copco Industrial Technique AB - 9839 0740 01

Recycling instruction....................................................................................... 13

© Atlas Copco Industrial Technique AB - 9839 0740 01 3

Product information EN W2915

Product information

General information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
► Read all Safety Information delivered together with the different parts of the system.
► Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
► Read all locally legislated safety regulations regarding the system and parts thereof.
► Save all Safety Information and instructions for future reference.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the following meanings:

DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.

Warranty
■ Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■ Normal wear and tear on parts is not included within the warranty.
■ Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■ The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■ Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■ Warranty will only apply when the electric motor has not been opened.

ServAid
ServAid is a portal that contains technical information for all hardware and software products such as:
- Safety Information including declarations, standards and directives
- Technical data

4 © Atlas Copco Industrial Technique AB - 9839 0740 01

W2915 EN Product information

- Installation, Operation and Service Instructions

- Spare parts lists
- Accessories
ServAid is continuously updated and is available at:
https://servaid.atlascopco.com
For further information contact your local Atlas Copco representative.

Website
Log in to Atlas Copco: www.atlascopco.com.
You can find information concerning our products, accessories, spare parts and published matters on our
website.

Safety Data Sheets MSDS/SDS

The safety data sheets describes chemical products sold by Atlas Copco.
For more information, consult the website:
www.atlascopco.com
Choose Products - Safety Data Sheets, and follow the instructions on the page.

Country of origin
Please refer to the information on the product label.

Dimensional drawings
For information about the dimensions of a product, see the Dimensional drawings archive:
http://webbox.atlascopco.com/webbox/dimdrw

Overview
Technical data
Model W2915
Ordering number 8434124852
Square drive size 1/2 in
Torque range 705 - 746 Nm
Maximum torque 881 Nm
Free speed 7700 r/min
Air consumption 18 l/s
Air inlet thread 1/4
Recommended hose size 10 mm
Bolt size minimum 0 mm
Working pressure, maximum 6.3 bar
90 psi
Weight 1.98 kg
Length 185 mm
Sound power 107 dB(A)
Vibration standard ISO28927-2
Vibration value 7.5 m/s2
Vibration uncertainty 1.8 m/s2

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Product information EN W2915

Sound standard ISO15744

Sound pressure 96 dB(A)
Sound uncertainty 3 db/(A)
EC directives 2006/42/EC
EC standard ISO 11148-6

Service overview
Overhaul and preventive maintenance
An overhaul should be done once per year or after a maximum of 100.000 tightening. More frequent pre-
ventive maintenance and overhaul are needed if the tool is used in heavy-duty operations. If the tool is not
working correctly take it out of service immediately for inspection.
At overhaul and maintenance:
■ clean all parts thoroughly
■ replace worn or defective parts
■ lubricate the threads and o-rings with grease before assembly
■ make sure that the threaded connections on the tool are tightened in accordance with the specifica-
tions on the exploded views

Overview
The table below shows the recommended service interval.
The service must only be done by an authorized workshop or qualified service technician.

Daily Free speed check

Air lubrication
Weekly Silencer inspection
Strainer inspection
Half yearly Rating and markings inspection
Yearly or after 100000 tightenings Overhaul
Threaded connections lubrication and tightening

Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■ Clean appropriate parts accurately
■ Replace any defective or worn parts

6 © Atlas Copco Industrial Technique AB - 9839 0740 01

W2915 EN Installation

Installation

Installation requirements
Air quality
■ For optimum performance and maximum product life we recommend the use of compressed air with
a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration
type air dryer.
■ Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of
liquid water. Install the filter as close as possible to the product and prior to any other air preparation
units to avoid pressure drop.
For impulse/impact tools make sure to use lubricators adjusted for these tools. Regular lubricators
will add too much oil and therefore decrease the tool performance due to too much oil in the mo-
tor.
Make sure that the hose and couplings are clean and free from dust before connecting to the tool.

Both lubricated and lubrication free products will benefit from a small quantity of oil supplied from a
lubricator.

Air lubrication guide

Brand Air lubrication

Atlas Copco Optimizer (1 liter) 9090 0000 04

Q8 Chopin 46
Shell Shell Air Tool Oil S2 A 320

Compressed air connection

WARNING Compressed air can cause serious injury
► Always shut off the air supply, drain hose of air pressure and disconnect the tool from air supply;
when not in use, before making any adjustments to the product - for example changing acces-
sories, or when making repairs.

WARNING Whipping hoses can cause serious injury

► Always make sure that there are no damaged or loose hoses or fittings.

WARNING Compressed Air

High air pressure can cause severe damage and bodily injury.
► Do not exceed maximum air pressure.
► Make sure that there are no damaged or loose hoses or fittings.
For correct air pressure and hose size, see section Technical data.
Make sure that the hose and couplings are clean and free from dust before connecting to the tool.

Installation instructions
Installation of vibrating tools
We recommend using a minimum length of 300 mm (12") of flexible hose for compressed air between a vi-
brating tool and the quick-action coupling.

© Atlas Copco Industrial Technique AB - 9839 0740 01 7

Operation EN W2915

Operation

Ergonomic guidelines
Consider your workstation as you read through this list of general ergonomic guidelines and see if you can
identify areas for improvement in posture, component placement, or work environment.
■ Take frequent breaks and change work positions frequently.
■ Adapt the workstation area to your needs and the work task.
■ Adjust for convenient reach range by determining where parts or tools should be located to avoid
static load.
■ Use workstation equipment such as tables and chairs appropriate for the work task.
■ Avoid work positions above shoulder level or with static holding during assembly operations.
■ When working above shoulder level, reduce the load on the static muscles by reducing the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.
■ Make sure to take frequent breaks.
■ Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.
■ Adjust for convenient field of vision by minimizing movement of the eyes and head during the work
task.
■ Use the appropriate lighting for the work task.
■ Select the appropriate tool for the work task.
■ Use ear protection equipment in noisy environments.
■ Use high-quality inserted tools or consumables to minimize exposure to excessive levels of vibration.
■ Minimize exposure to reaction forces.
■ When cutting:
A cut-off wheel can get stuck if the wheel is either bent or if it is not guided properly. Make sure to
use the correct flanges for cut-off wheels and avoid bending the wheel during cut-off operation.
■ When drilling:
The drill might stall when the drill bit breaks through. Makes sure you use support handles if the
stall torque is too high. The safety standard ISO11148 part 3 recommends using something to ab-
sorb the reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
■ When using direct-driven screw or nutrunners:
Reaction forces depend on tool setting and joint characteristics. The ability to bear reaction forces
depends on the operator’s strength and posture. Adapt the torque setting to the operator's strength
and posture and use a torque arm or reaction bar if the torque is too high.
■ Use dust extraction system or mouth protection mask in dusty environments.

Operating instructions
Tightening time
Use a tightening time of 1-5 seconds. Longer tightening or loosening times will increase wear, cause mal-
function and risk of breakage.

Long sockets and extensions

Use extensions and standard sockets instead of long or extra long sockets as the lower inertia/mass of the
extension will give less stress on the impact mechanism.
However an extension will reduce the applied torque to some degree.

8 © Atlas Copco Industrial Technique AB - 9839 0740 01

W2915 EN Operation

Tightening torque
The tightening torque force depend on:
■ the air pressure
■ the tightening time
■ the bolted joint
The tightening torque force is reduced by extension pieces and worn sockets. Oversized power sockets
(diameter or length) will overload the impact mechanism and reduce the life of vital parts.
Use the impact wrench within the specified torque range.
Never override the recommended maximum tightening torque.

© Atlas Copco Industrial Technique AB - 9839 0740 01 9

Service EN W2915

Service

Maintenance instructions
Overhaul and preventive maintenance
An overhaul should be done once per year or after a maximum of 100.000 tightening. More frequent pre-
ventive maintenance and overhaul are needed if the tool is used in heavy-duty operations. If the tool is not
working correctly take it out of service immediately for inspection.
At overhaul and maintenance:
■ clean all parts thoroughly
■ replace worn or defective parts
■ lubricate the threads and o-rings with grease before assembly
■ make sure that the threaded connections on the tool are tightened in accordance with the specifica-
tions on the exploded views

Overview
The table below shows the recommended service interval.
The service must only be done by an authorized workshop or qualified service technician.

Daily Free speed check

Air lubrication
Weekly Silencer inspection
Strainer inspection
Half yearly Rating and markings inspection
Yearly or after 100000 tightenings Overhaul
Threaded connections lubrication and tightening

Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■ Clean appropriate parts accurately
■ Replace any defective or worn parts

Inspection of motor parts

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W2915 EN Service

All parts Clean all parts before inspection.

Bearings Make sure that the bearings are free from damages and runs smoothly.
End plates ■ Make sure that the end plates surfaces are not scratched or damaged.
■ Do a flatness test of the end plates surfaces. If they are visibly worn or deformed, polish
with fine grinding paste against a surface plate and then clean thoroughly.
Rotor Make sure:
■ that the end faces have no marks or burrs
■ that the splines are not worn or cracked
■ that the plug holes have no cracks.
Cylinder ■ Make sure that the bore is not scratched or damaged.
■ If the end surfaces are rough, polish with fine grinding paste against a surface plate and
then clean thoroughly.

Inspection of strainer
Clean the strainer at the air inlet frequently to prevent clogging which decreases the capacity of the tool.
Replace a defective or worn strainer.

Inspection of silencer
Change or clean the filters regularly. Clogged filters will reduce power output.

Lubrication instructions
Rust protection and cleaning
Water in the compressed air can cause rust. To prevent rust we strongly recommend to install an air dryer.
Water and particles can cause sticking of vanes and valves. This can be prevented by installing an air fil-
ter close to the product to avoid pressure drop.
Before longer standstills always protect your tool by adding a few drops of oil into the air inlet. Run the tool
for 5–10 seconds and absorb any access oil at the air outlet in a cloth.

Lubricating guide
Use lubricants of good quality. The oils and greases listed in the lubrication table are examples of lubri-
cants that can be recommended.

General purpose
Brand Bearings Impact mechanism

BP Energrease LS-EP2
Castrol Spheerol EP L2
Esso Beacon EP2
Q8 Rembrandt EP2
Mobil Mobilegrease XHP 222
Shell Alvania EP2 Alvania Grease RL2
Texaco Multifak EP2
Molycote BR2 Plus

Lubrication of motor parts

Apply a layer of oil where indicated.

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Service EN W2915

Lubrication of impact mechanism

Spread a thin layer of grease on all sliding and impact surfaces, inside the cavity of the hammer and on
the driver flange.

12 © Atlas Copco Industrial Technique AB - 9839 0740 01

W2915 EN Recycling

Recycling

Recycling instruction
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle
the components in accordance with local legislation.

© Atlas Copco Industrial Technique AB - 9839 0740 01 13

Original instructions

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