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Collection Analysis Book

Amanda Genevieve Odorico


Student No. 500550838
Collection: Flux by chAOs
FFD802 Strategic Production Management
Professor: Caron Phinney
DUE DATE: April 3rd 2017 at 2pm
Table of Contents
Part A: Summary Line Sheet……………………………………………………………………4

 Summary Line Sheet Images……………………………………………………………5

Part B: Collection Reference Guide…………………………………………………………….6

 Fabrics……………………………………………………………………………...…...7

 Notions………………………………………………………………………………….10

 Threads………………………………………………………………………………….13

Part C: Fabric and Notion Analysis……………………………………………………………..14

 Fabrics……………………………………………………………………………….…..15

 Notions…………………………………………………………………………………...25

 Threads…………………………………………………………………………………...29

Part D: Garment Specifications………………………………………………………………….30

 Front and Back Garment Technicals……………………………………………………..31

 Illustrated Point of Measure: Front Technical…………………………………………...32

 Illustrated Point of Measure: Back Technical……………………………………………33

 Measurement Chart………………………………………………………………………34

Part E: Garment Analysis and Style Specification Worksheet…………………………………..37

 Part 1: Style Description…………………………………………………………………38

 Part 2: Positioning Strategy……………………………………………………………...39

 Part 3: Sizing and Fit……………………………………………………………………..40

 Part 4: Materials Selection/Specification………………………………………………...41

 Part 5: Garment Component Analysis…………………………………………………...46

 Part 6: Final Assembly and Finishing……………………………………………………47

2
 Part 7: Garment Packaging/ Presentation………………………………………………..49

Locations of Retailers/ Sourcers…………………………………………………………………50

Evaluation Sheet…………………………………………………………………………………51

3
Part A: Summary Line Sheet

4
Summary Line Sheet Images

5
Part B: Collection Reference Guide

6
Fabrics

Fabric Name Frequency


Specific Element Self Fabric
Content 90% Polyester
10% Lycra
Industry Price $14.99/yard
Source/ Retailer Affordable Textiles
Width/ Size 58”

Fabric Name Amplitude


Specific Element Self Fabric
Content 89% Rayon 11% Nylon
Industry Price $7.49/yard
Source/ Retailer Fabricana
Width/ Size 55”

Fabric Name Troughing


Specific Element Contrast Fabric
Content 80% Nylon
20% Spandex
Industry Price $5.49/yard
Source/ Retailer Fabricana
Width/ Size 59”

Fabric Name Wavelength


Specific Element Self Fabric
Content 86% Polyester
14% Spandex
Industry Price $5.99/yard
Source/ Retailer Fabricana
Width/ Size 67.7”

7
Fabrics Continued

Fabric Name Swelling


Specific Element Self Fabric
Content 86% Nylon
14% Spandex
Industry Price $7.49/yard
Source/ Retailer Affordable Textiles
Width/ Size 59”

Fabric Name Cresting


Specific Element Self Fabric
Content 66.5% Rayon Bamboo
28.5% Cotton
5% Spandex
Industry Price $7.99/yard
Source/ Retailer Fabricana
Width/ Size 59”

Fabric Name Wave Speed


Specific Element Contrast Fabric
Content 100% Polyester
Industry Price $5.49/yard
Source/ Retailer Fabricana
Width/ Size 58”

Fabric Name Ripple


Specific Element Self Fabric
Content 81% Nylon
19% Spandex
Industry Price $7.49/yard
Source/ Retailer Fabricana
Width/ Size 59”

8
Fabrics Continued

Fabric Name Shoaling


Specific Element Trim (Ribbing)
Content 95% Cotton
5% Spandex
Industry Price $5.49/yard
Source/ Retailer Fabricana
Width/ Size 45”

Fabric Name Flushing


Specific Element Fusing
Content 100% Tricot
Industry Price $1.99/yard
Source/ Retailer Leather and Sewing
Supply
Width/ Size 58”

9
Notions

Type of Notion Reflective Tape


Specific Element Trim
Content N/A
Industry Price $2.49/yard
Source/ Retailer Leather and Sewing
Supply

Type of Notion Snaps


Specific Element Closure
Content 100% Gunmetal
Industry Price $0.25 for one set
Source/ Retailer Leather and Sewing
Supply

Type of Notion Elastic Band


Specific Element Waistband
Content 84% Polyester
16% Rubber
Industry Price $0.99/yard
Source/ Retailer Leather and Sewing
Supply

Type of Notion Cording


Specific Element Drawstring Waistband
Content 100% Cotton
Industry Price $0.49/yard
Source/ Retailer Leather and Sewing
Supply

10
Notions Continued

Type of Notion Caps


Specific Element Capping Drawstring
Content High Density
Polyethylene
Industry Price $0.40/pair
Source/ Retailer Leather and Sewing
Supply

Type of Notion Brand Labels


Specific Element Labels
Content Poly-Cotton Blend
Industry Price $0.13 for one
Source/ Retailer Cotton Trends

Type of Notion Size Labels


Specific Element Medium Size Labels
Content 100% Cotton
Industry Price $.04 for one
Source/ Retailer Leather and Sewing
Supply

Type of Notion Tags


Specific Element Hang Tags
Content N/A
Industry Price $0.10/tag
Source/ Retailer Copyrite

11
Notions Continued

Type of Notion Safety Pin


Specific Element Attaches Hang Tag
Content 100% Gunmetal
Industry Price $0.04/pin
Source/ Retailer Leather and Sewing
Supply

Type of Notion Cording


Specific Element Attaches Hang Tags
Content 100% Polyester
Industry Price $0.99/yard
Source/ Retailer Leather and Sewing
Supplies

Type of Notion Label


Specific Element Content Label
Content 100% Polyester
Industry Price $0.05/ label
Source/ Retailer Leather and Sewing
Supplies

12
Threads

Thread Name Black


Content 100% Polyester
Industry Price $2.00/ 1000 yards
Source/ Retailer Leather and Sewing
Supply
Type of Stitch Lockstitch; Cover
Seam; 4-Thread Serger

Thread Name White


Content 100% Polyester
Industry Price $2.00/ 1000 yards
Source/ Retailer Leather and Sewing
Supply
Type of Stitch Lockstitch; Cover
Seam; 4-Thread Serger

Thread Name Blue


Content 100% Polyester
Industry Price $2.00/ 1000 yards
Source/ Retailer Leather and Sewing
Supply
Type of Stitch Lockstitch; Cover
Seam; 4-Thread Serger

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Part C: Fabric and Notion Analysis

14
Fabrics
Frequency
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
There were no patent or latent defects The fibre content of the neoprene was 90%

that occurred with this fabric. However, polyester and 10% lycra which worked well the

the edges of the neoprene roll had some style of an athletic wear collection. The yarn

areas that could no be used due to the quality and size does not apply to this fabric,

fusing of the neoprene there was excess because it was bonded together with glue to create

glue and unpadded fabric. Just being a double layer neoprene. The weight was a little

careful with the edges of the material too heavy, and when the designer was sewing, the

when laying out the pattern was all that jacket became heavier and heavier. Overall it was

was required when prepping the neoprene too stiff for this collection, and the designer would

for cutting and production. The width of recommend using a single layer neoprene in future

the fabric worked well for the two jackets production. There was very little drapability when

that was it was constructed from it. it came to the jackets. They were very structure,

which was the desired look for the designer, and

would use neoprene for future collections within

athletic wear. The application of colour was done

prior to the neoprene being fused together, which

creates a strong and longer lasting colour during

wear. Since it was used in two jackets, the

resistance to colour fading is critical, and this

fabric will withstand the elements well. There

15
were no structural or applied designs with the

material. The fabrication was bonded together

with glue to create a double layer neoprene, that is

a strong and quality fabric. Lastly, the only

finishes applied to this material is a wrinkle

resistant finish, since it is already made out of

polyester it gains may properties of water

resistance and resiliency from that.

The designer would not use this exact fabric again

for production, however would use a lighter

weight neoprene in order for easier production and

making the jacket a lighter piece.

Amplitude
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
This rayon fabric had only one patent The fibre content of this fabric was 89% rayon and

flaw, but no latent flaws. There were 11% nylon which created a soft fabric. With fine

fabric flaws through the material prior to quality and yarn size, the fabric weight was light

cutting, which required the designer to and breathable, which helps sell the fact that it is

place the pattern pieces around the flaws athletic wear and the designer wants to create

in order to not include them in the something comfortable and breathable for the

garments. The overall width of the wearer. Since the fabric was lightweight and a fine

material was effective because it had to rayon material, it had a very good drapability and

fit two pairs of pants and a jacket, which was effective when it came to gather either around

16
worked well, even considering the fabric the waistband or at the cuff of the pants. The yarns

flaws that were included on the material. were dyed prior to assembly of the fabric, which

was woven together. There were not structural or

applied finishes to the material, and no finishes

applied either.

The designer would use this material again

because it was easy to work with and was

effective in the designs and styles that were

created.

Troughing
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
There were no patent defects within The 80% nylon and 20% spandex fibres were very

troughing, however it did have one latent fine and thin. The material was used mainly as

defect that was an issue throughout contrast on tops and dresses. The lightweight

production. The snapback on the material fabric was a single ply fibre that drapes very well.

was extensive, and the designer had to Prior to assembly of the fabric, the fibres were

recut pieces because of how slippery that dyed black. The structurally applied designed

fabric was on the table. However, the were created while the material was being knitted

width of the material was good, because together. Since it is a mesh, a special machine that

there were not that many large pieces cut knits fabrics together created this design. There

from this material so it was easy to were no final finishes applied this this material.

maneuver pattern pieces and cut

effectively without creating much waste.

17
The designer would use this material again

because it adds both a functional and an aesthetic

quality to the garments that it was applied too.

Wave Length
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
This knit fabric had both patent and latent The 86% polyester and 14% spandex blend fabric

defects that the designer had to lookout is soft tech fabric that easily wicks away sweat

for. The patent defect was the width which is meant for an athletic wear collection. The

variation throughout the entire roll, as it fine, single ply yarn is a high quality polyester that

was inconsistent and varied. The latent allows it to be a lightweight material. The

defect that occurred was during cutting, drapability of the fabric works well when it was

which was the snapback, however, it was being gathered in the pants, but also worked well

not that extensive. There was a lot of when it was meant to be a form fitting dress,

pieces that used large sections of this because it flows and moves nicely with

material, so it was important to lay movement. The subtle pattern was added it when

everything properly and most effectively it was being knit together in the factory, which is

as the designer could, however with the apart of the structural design. There were no added

large pattern pieces it was difficult to finishes at the end of production.

maximize fabric utilization. The designer would use this fabric again as it was

soft against the skin, and how it added a subtle

pattern into the line. However, one issue that

occurred during production was the fabric

stretching and being distorted in certain aspects of

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pieces, such as the hem of the sweater, so instead

of using the self material as the hem, the designer

would change the design to use ribbing instead

and keep the material as is.

Swelling
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
The nylon based material had no patent The 86% nylon and 14% polyester material was

defects that occurred, but it did have very thin and easy to produce with. The single ply

snapback, which is a latent defect. The yarns were knitted together to create a stretch

designer had to cautiously lay the fabric that was lightweight and somewhat sheer.

material on a flat surface and ensure that As it was lightweight, it draped very nicely once

no snapback would occur when cutting. the garments were constructed. It made up two

Furthermore, the only other issue was pieces in the collection, a top and a dress. The top

that the fabric was a pure white, so it got was a surplice design so it draped nicely off the

dirty easily, so during production, extra bodice, and the dress it was made of had a flowing

care had to be taken when producing it. skirt that moved quite nicely when the wearer was

walking. This pure white fabric was dyed prior to

the fibers being constructed and knitted into

material. The only finish that was applied to this

fabric was a resistant to moisture, which is great

for athletic wear.

The designer would use this type of material

again, however the pure white colour was difficult

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during production. It adds a nice contrast to the

collection, but it was very difficult to keep clean

through the cutting, sewing, and finishes processes

of production. So instead of a pure white, maybe a

off white would be used next time.

Cresting
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
There were no patent defects with Cresting was a super soft material with the fibre

cresting, and the only latent defect that content of 66.5% Rayon Bamboo, 28.5% Cotton,

the designer had to keep in mind while and 5% Spandex. The two ply fibre adds strength

cutting was the snapback. However, it to the rayon bamboo and cotton fibre, because

was not that severe of a snapback, and it since it is natural, the more plies, the better. The

care was taken when cutting, there was lightweight fabric drapes off the body, and since

no issue. The only piece that was made the style it is used in is a oversized sweater, the

out of this material was a sweater, so movement within it is easy and flows with the

laying out the pattern pieces was simple, body. The colour is an off white which is applied

and in a major production line it would prior to the knitting process, and no applied

be straightforward as it is only one style designs or finishes are added after the fact.

being dealt with. The designer would use this again, however,

expand the use throughout the collection. As it is

soft and comfortable against the skin, the wearer

would really enjoy it, and it would sell well in

many stores. Maybe adding in a few different

20
colours would also be a good option, so that if

people do not take to white, they can still enjoy

the overall design and comfort.

Wave Speed
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
There were no patent defects to wave Wave speed is composed of 100% polyester, and

speed, however there were two latent there is no yarn size, rather an abundance of fibres

defects that occurred during production tangled together to create the cushioning mesh

and after the wearer has been wearing it fabric. Considering how thick the fabric was, it

awhile. During production it stretches out was very light weight and breathable, due to the

of shape and then retains that shape tangled fibres. The very structured material works

which made it difficult to sew with. well with the neoprene to create a stiff framework

Furthermore, after wearing it awhile, the and solid jacket. The fibres are dyed prior to the

air mesh begins to pill. Since its only air jets tangling them together, and the mesh

used in small, selected areas of two application is a structural component done after

jackets it does not wear that quickly, but the fabric has been formed. There are no finishes

it unfortunately would not last years applied the wave speed.

without the pilling to occur. The designer likes the colour and the functional

aspect of the air mesh, however, in the future

would pick a different material. Something that is

still breathable, however with the pilling being an

issue, especially in a high quality jacket, it needs

to be changed. Furthermore, sewing with the

21
neoprene created thick seams and was difficult to

produce.

Ripple
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
There were no patent defects within this Ripple is 81% nylon and 19% spandex, and with a

fabric selection, however, since it is a very fine yarn size, it allows for a very lightweight

very stretchy knit, the snapback while fabric. Having a lot of drapability allows for flow

cutting was severe. Some pieces had to and movement in the garments it is constructed

be recut because of the cutting issues, so with. Prior to the fibres being spun together, they

that needs to be taken into consideration were dyed blue and then assembled. While it was

when going into production. The width of being knitted together, a structural design was

the fabric was wide enough for the tops made on the face of the fabric which was subtle,

to be cut. yet added a nice pattern on the two tops that were

created by this fabric. With being a nylon

material, allowed it to have low absorbency which

allows moisture to evaporate on the face of the

fabric. There were no finishes applied to at the end

of the knitting process.

The designer would use this fabric again because

it added a nice contrast to the collection, and

because of the functionality of the material, which

works well for an athletic wear line. If there were

22
more colours offered in this fabric, it would make

an exceptional piece in other seasons.

Shoaling
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
There was no patent or latent defects with 95% cotton and 5% spandex based ribbing was a

this material at all. Smooth and easy to medium weight quality and size of yarns used to

cut, and there was little to no fabric knit it in a tubular fashion. It is a medium weight

waste, because all of the pieces that were ribbing that has very little drape and movement.

cut out of this material were rectangles, Prior to weaving together, it was dyed grey. There

which were stacked on top of each other. were no applied designs, however during the

knitting process it had wales created within the

material. Lastly, there was no finishes applied.

The designer would not use this weight of fabric

again, however the colour and style worked well

within the collection. If it was a slightly lighter

weight, it would have worked better on the

neckline of one of the dresses.

Flushing
Fabric/ Material Characteristics Fabric/ Material Overall Performance
Affecting Yardage Utilization
There were no latent defects, however 100% tricot fusing was a lightweight woven

there was two patent defects that material that drapes well, however, when the glue

occurred. There was width variation on the face of the fusing melts to other fabric, it

throughout the purchase fusing, and there hardens and structures the fabric. The finish that

23
were fabric flaws. For fabric flaws, there was applied was the bonding agent applied to

were sections of glue that clumped attach the fusing to the self fabric was the only

together prior to heating up and finishing applied.

activating. It was only used for select The designer would use this fusing again because

pieces within the collection so the width it worked well with the rayon and poly-spandex

was wide enough for the waistbands and material for the waistband of the three pairs of

facings. pants, as well as the facing of the rayon jacket.

There were no issues when it was used within the

collection.

24
Notions
Reflective Tape
Would use it again Material Overall Performance
The reflective tape was a key component of the

collection, however the main issue with it was that

it was not flexible. When it was sewn in the

seams, it puckered because it had difficulty


No
forming over curved seams. Next time the

designers wants to put reflective tape in the

collection, either using it in smaller sections where

the seams do not curve, or find reflective tape that

has flexibility within the actual tape.

Snaps
Would use it again Notion Overall Performance
The 100% gunmetal snaps were effective as

closures; however, were too large for the three

jackets they were used on and it created ripples

No when they were sewn on. The designer would use

this style of snaps again when doing another

collection, however, the supplies did have a

smaller size, so those would be used in the future.

Elastic Band
Would use it again Fabric/ Material Overall Performance
The elastic band used in the waistband of the pants

Yes and one of the dresses worked well and functioned

25
properly. It was sturdy enough to hold up the

pants and keeping everything held in place. Yet it

was not too stiff that it was painful to wear or

difficult to sew with. The designer would easily

use this elastic again in any future collection that

will occur.

Cording (Drawstring)
Would use it again Fabric/ Material Overall Performance
The drawstring that was used in the pants and the

dress for the waistband was thick enough to create

a sturdy knot if tied, and does not fray easily.

Yes After testing the colour, it does not fade or bleed

which allows it to be used in a variety of garments

without affecting the colouring (i.e. bleeding onto

other materials)

Caps
Would use it again Fabric/ Material Overall Performance
The caps used in this collection were effective,

however, in the future the designer would have

preferred to keep the consistency of gunmetal, for

example, the snaps and the safety pins that were


No
used. Furthermore, the designers would also opt

for using larger caps as these ones were too small

26
and difficult to fit the drawstring cording in and tie

a knot at the end.

Brand Labels
Would use it again Fabric/ Material Overall Performance
Poly-cotton blend labels were effective and easy

to sew. They are soft against the skin, so it will not


Yes
irritate the wearer. Furthermore, the dye does not

bleed off and fade after wear.

Size Labels
Would use it again Notion Overall Performance
Woven size labels that are not irritating against the

Yes skin, and are easily sewn onto the brand label. The

colours also match the brand labels exceptional.

Hang Tags
Would use it again Notion Overall Performance
The hangtags used for Flux by chAOs were

printed on white 80lb paper which worked

Yes perfectly to show the simplicity and contrast

between white and black. Effective when attached

to the garments and easy to see, furthermore, they

do not tear easily.

Safety Pins
Would use it again Notion Overall Performance
Gunmetal safety pins go with the gunmetal snaps.

Yes These pins were used for attaching hang tags to

27
the garment, and were sturdy enough for holding

all the tags on a variety of garments.

Cording (Hang Tags)


Would use it again Notion Overall Performance
Worked well with tying the noose knot for the

hang tag. It did not slip, and there were no issues


Yes
with the knot coming undone, and the safety pin

was locked solidly through the cording.

Content Labels
Would use it again Notion Overall Performance
In the future, the designer would opt to use softer

care labels as these one were itchy against the

No skin, and they were too stiff for some of the

garments, such as the tops and pants, which were a

light weight, drapable, fabric.

28
Thread
Black
Would use it again Fabric/ Material Overall Performance
Strong and sturdy thread. The 100% polyester

fibres that were two ply and have an Z-Twist.


Yes
Worked well with a lockstitch (class 300), cover

seam (class 400), and the serger (class 500)

White
Would use it again Fabric/ Material Overall Performance
Strong and sturdy thread. The 100% polyester

fibres that were two ply and have an Z-Twist.


Yes
Worked well with a lockstitch (class 300), cover

seam (class 400), and the serger (class 500)

Blue
Would use it again Fabric/ Material Overall Performance
Strong and sturdy thread. The 100% polyester

fibres that were two ply and have an Z-Twist.


Yes
Worked well with a lockstitch (class 300), cover

seam (class 400), and the serger (class 500)

29
Part D: Garment Specifications

30
Front and Back Technical Views

Season: Fall/Winter 2017


Style Number: 3001
Pattern Number: 6002
Style Name: Cresting Cover

31
Illustrated Point of Measure: Technical Front

32
Illustrated Point of Measure: Technical Back

33
Measurement Chart

Code POM Description Tolerance Actual


Amount Measurement of
Sample Size
1 CF neck drop (from high neck point to the

bottom of the neck) ½” 6 ½”

2 Neck width (high shoulder point to high

shoulder point) ¼” 10”

3 Shoulder seam ¼” 3 ¼”
4 Chest measurement from AH notches (since

it is a dropped armhole it measures out to


¼” 17”
approx. 1” below AH if it hadn’t been

dropped)

5 Length of CF jacket closure ½” 13”


6 Width of CF overlap ¼” 2 ¼”
7 Length of SF bodice dart ¼” 2 ½”
8 Sleeve length (from shoulder seam to cuff of

sleeve) ½” 24”

9 Circumference of sleeve hem ½” 10 ¼”


10 Length of under sleeve (measured from front

notch to cuff) ½” 18 ½”

11 Sweep of front hem ½” 22”


12 Width of CB panel at hem ½” 7 ¼”
13 Distance between CF and pocket placement ¼” 3”

34
14 Width of bottom of pocket ¼” 5”
15 Height of shorter side of pocket ¼” 2”
16 Diagonal measurement of pocket ¼” 2 ½”
17 Width of pocket on the top ¼” 2 ½”
18 Height of pocket ¼” 5”
19 Width of under sleeve ¼” 3 ½”
20 Front AH (shoulder seam to side seam of

jacket) ½” 9 ¾”

21 Distance between hidden snaps on CF of

jacket ¼” 2 ½”

22 Width of top sleeve ¼” 8 ¾”


23 Length of the back facing ¼” 2 ½”
24 Width of SB at hem (starting from the where

the SS begin) ½” 7”

25 Length of SS ½” 12 ½”
26 Length of CB ½” 25”
27 Width of SB at AH notches ½” 4 ½”
28 Back measurement from AH notches (since

it is a dropped armhole it measures out to


½” 16”
approx. 1” below AH if it hadn’t been

dropped)

29 Width of back from head of sleeve to head

of sleeve ½” 17”

35
30 Width of air mesh along back neckline ½” 10 ¼”
31 High neck point to shoulder seam ¼” 9”
32 Shoulder seam ¼” 3 ¼”
33 Shoulder seam (width of air mesh) ¼” 1”
34 Shoulder seam (width of neoprene) ¼” 2 ¼”
35 Back AH (shoulder seam to side seam of

jacket) ½” 10 ¼”

36
Part E: Garment Analysis and Style Specification

37
38
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48
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Locations of Retailers/ Sourcers

Affordable Textiles 529-531 Queen Street West

M5V 2B4

Toronto, Ontario, Canada

(416) 504-4117

CopyRite Printing Services 55 Gould Street

M5B 1E9

Toronto, Ontario, Canada

(416) 979-5264

Cotton Trends www.cottontrends.ca

Email: info@cottontrends.ca

Canada

Fabricana Imports Ltd. 4591 Garden City Road

V6X 2K4

Richmond, British Columbia, Canada

(604) 273-5316

Leather and Sewing Supply Depot 204 Spadina Avenue

M5T 2C2

Toronto, Ontario, Canada

(416) 913-4868

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Evaluation

51

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