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Safety

Functional Safety for Machinery Technician


Certification (TÜV Rheinland) Course Description

Course Agenda
Day 1
• Understanding the Functional Safety for
Machinery Technician Certification
(TÜV Rheinland)
• Defining Legal Guidelines and Standards
• Defining Risk Analysis and Processes
(ISO 12100:2010)
Photo, screen capture or image
• Defining Basic Electrical Safety Principles
(IEC 60204-1)
• Defining Basic Safety Principles
• Defining Machine Guarding Principles

Day 2
• Identifying Safety Functions
• Identifying Safety Devices Course Number
• Identifying Circuits, Schematics, SAF-TUV0T
and Examples Rockwell Automation offers this training in cooperation with TÜV Rheinland.

• Defining New Standards Regarding Course Purpose


Safety of Machinery
The standards regarding functional safety and relevant laws and directives
• Evaluating Machine Safety Using a demand that people and organizations performing responsible (accountable)
Practical Example tasks during relevant life cycle phases of a machine must achieve and prove
• Exam (1 hour) required competencies.
In this training, students will learn how the current standards dictate the
selection, assembly, installation, validation, and maintenance of safety devices
and components to reduce hazards from machinery and ensure the safety of
people and the environment. Practical examples will demonstrate possibilities
regarding machine protection.
This training will also cover safety topics, such as: redundancy, testing,
distance calculations, assigning required level of risk reduction as PL,
monitoring moveable guard positions, and fault avoidance for relevant life
cycle phases.
After completing this course, students should understand and be able to
use ISO 12100, IEC 60204-1 and other relevant machine functional safety
standards.
Students who want Functional Safety for Machinery Technician Certification (TÜV
Rheinland) must meet all eligibility requirements and pass the exam scheduled at
the end of the second day.
Who Should Attend Next Learning Level
Machine technicians, application engineers, safety specialists If you want to learn more about functional safety standards for
and those responsible for repairing and maintaining machine machinery, you can take:
safety should attend this course. • Functional Safety for Machinery Introduction
(Course No. SAF-TUV1)
Prerequisites
• Required: If you want to learn about more about some of the safety
- Minimum of 1 year experience working on devices discussed in this course, you can take:
industrial machinery • Safety Relays and Devices Maintenance and Troubleshooting
- A completed and approved eligibility form to receive (Course No. SAF-COM101)
certification (see details in the next section)
Hands-On Practice
• Recommended: Basic working knowledge of electrical and Throughout this course, you will have the opportunity to
electronic control functions for machinery practice the skills you have learned through class interaction
and observational exercises. The interactive exercises focus on
• Recommended: Awareness of basic safety principles awareness, safe work practices, maintenance requirements, cal-
culation methods, boundaries, and regulations learned during
Certificate Eligibility Requirements the lessons.
Requirements to receive the Functional Safety for Machinery
Technician Certificate (TÜV Rheinland): Course Length
• Before taking the course, an eligibility form from TÜV Rhein This is a two-day course
land must be completed and approved, proving:
- Minimum of 1 year experience working on Course Number
industrial machinery The course number is SAF-TUV0T.
- Documented education, high school diploma
or global equivalent Rockwell Automation CEUs
or CEUs Awarded: 1.4
- Experience in machinery maintenance and operation
verified by employer To Register
To register for this or any other Rockwell Automation
• Attended complete two-day course training course, contact your local authorized Allen-Bradley
• Passing grade of 75% or higher on the exam Distributor or your local Sales/Support office for a complete
If all eligibility requirements are fulfilled, exam participants will listing of courses, descriptions, prices, and schedules.
receive individual notification of results and the Functional
Safety for Machinery Technician certificate from TÜV Rheinland. You can also access course information via the Web at
http://www.rockwellautomation.com/training
Technology Requirements
Rockwell Automation provides all technology students require
in the classroom.

Student Materials
To enhance and facilitate students’ learning experience, the
following material is provided to each student as part of the
course package:
• Student Manual, covering course material and key concepts

Allen-Bradley, LISTEN. THINK. SOLVE., and Rockwell Software are registered trademarks of Rockwell Automation Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication GMST10-PP678B-EN-E –­­April 2016 Copyright ©2016 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Publication GMST10-PP678A-EN-E – March 2015

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