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Trolley Weight Estimation

The document provides an itemized list and estimated weights for parts that make up a 300 ton gantry crane. It lists 10 major parts of the crane including the hoist drum, rope, gear box, motor, trolley load girt, trolley side beams, trolley trucks, and trolley drive assembly. The total estimated weight is calculated as 101 tons, rounded up to 110 tons including a 10% margin. Detailed calculations are shown referencing drawings and product specifications to estimate individual part weights.

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Raj Kumar
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0% found this document useful (0 votes)
138 views7 pages

Trolley Weight Estimation

The document provides an itemized list and estimated weights for parts that make up a 300 ton gantry crane. It lists 10 major parts of the crane including the hoist drum, rope, gear box, motor, trolley load girt, trolley side beams, trolley trucks, and trolley drive assembly. The total estimated weight is calculated as 101 tons, rounded up to 110 tons including a 10% margin. Detailed calculations are shown referencing drawings and product specifications to estimate individual part weights.

Uploaded by

Raj Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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NYPA- ST.

LAWRENCE FDR POWER PROJECT-300 TON GANTRY

TROLLEY WEIGHT ESTIMATION:


Part Part Weight Source

1 Hoist Drum 35,000 Dwg: P-20A-89

1 3/8" Dia Rope (including


2 30,000 Dwg: P-20A-101 and Dwg: P-20A-316
sheaves, Hook Block)

Gear Box (including shafts and


3 coupling)- Western Gear right angle 10,000 Dwg: P-20A-89
speed reducer

4 Motor 150 HP 3,000 Dwg: P-20A-89

5 Trolley Load Girt (1 No) 31,000 Dwg: P-20A-88, 110

6 Trolley Truck (4 No's) 48,000 Dwg: P-20A-88, 114

7 Trolley Side Beam (2 No's) 34,000 Dwg: P-20A-88, 111

Trolley Drive Assembly (Motor,


8 Gear Reducer, shafts, coupling, 10,000 Dwg: P-20A-92
Wheels etc)

9 Total (lbs) 201,000

10 Total (tons) 101

Say for calculation consider (10% extra) 110.55

Say, 110 tons


OJECT-300 TON GANTRY CRANE

Comments
Weight calculated from Inventor 3D model based on the
dimensions provided in the drawing

Weight calculated from Grooves in Drum and the Rope


size provided in the drawing

Weight taken from product catalogue

From Marathon Catalogue

Weight calculated from Bill of Materials

Weight calculated from Bill of Materials

Weight calculated from Bill of Materials


Trolley Load Girt Density= 0.284 lb/in3
Pieces
1 84.625 2.25 243 13140.32
1 84.625 2.25 243 13140.32
2 45.25 0.5 58 745.358
2 45.25 0.5 58 745.358
1 50 0.375 254.75 1356.544
8 10 0.75 32.75 558.06
2 6 0.5 102 173.808
4 6 0.5 38.5 131.208
2 6 0.5 44.75 76.254
2 6 0.5 16 27.264
1 8.5 1 56 135.184
2 6.375 0.5 19.5 35.30475
2 16 1.125 16 163.584
1 19.5 0.5 47 130.143
1 19.5 0.5 47 130.143
30688.84
0
Trolley Side Beam Density= 0.284 lb/in3
Pieces
2 35.75 0.5 208 2111.824
2 68.75 0.5 154 3006.85
4 37.5 0.75 111 3546.45
8 22.5 1.25 51 3258.9
4 30.5 0.5 38 658.312
4 22.5 0.5 38 485.64
6 19 0.5 38 615.144
2 19 0.5 38 205.048
4 19 2.25 38 1845.432
14 4 0.5 44.5 353.864
2 4 0.5 44.5 50.552
2 17.75 0.5 20.5 103.3405
2 17.5 0.5 20.5 101.885
4 11 0.75 11 103.092
2 16 0.5 41.375 188.008
2 6 0.5 31.875 54.315
2 2.5 0.25 31.875 11.31563

16699.97
Trolley Truck Detail (4 No's) Density= 0.284 lb/in3
Pieces
8 25.5 2 59 6836.448
4 16.5 0.5 59 552.948
4 16 0.5 16.5 149.952
8 11 1 16.5 412.368
16 7.5 2 20 1363.2
8 4 0.5 16.5 74.976
4 12 0.5 16 109.056
4 2 0.5 12 13.632
16 2 0.5 9 40.896
4 8 1 12 109.056
4 4 4 16.5 299.904
4 5.75 0.75 11 53.889
2 2.75 0.75 11 12.8865
2 4.5 2 6.25 31.95
4 3.5 0.5 23.25 46.221

11623.49

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