Project :

Client :
Project No. :
Document Name : LT Capacitor Calculation
Doc. No. : Rev-01

1
KVAR
MOTOR/ OPERATING TARGETED
REQUIRED =
EQUIP.NO FEEDER Full load TOTAL POWER POWER
SL.NO. CONVEYOR/ EQUIPMENT NAME EQUIPMENT ROTATION Qty. P x Q x Unit REMARK
. RATING Current (A) QTY.(KW) FACTOR FACTOR
(tanØ1 ‐
(KW) EACH (COSØ1) (COSØ2)
tanØ2)

PHASE‐I
1 BC‐01 Belt conveyor ‐ 1 Above Tunnel 7.5 14.08 1 7.5 0.78 1 6.02 kVAR
2 BC‐02 Belt conveyor ‐ 2 On Conv.‐BC‐2 22 41.31 1 22 0.78 1 17.65 kVAR
3 BC‐03 Belt conveyor ‐ 3 Cone Crusher House‐1 15 29.29 1 15 0.75 1 13.23 kVAR
4 BC‐04 Belt conveyor ‐ 4 Primary Screen house 18.5 36.12 1 18.5 0.75 1 16.32 kVAR
5 BC‐05 Belt conveyor ‐ 5 Cone Crusher House‐1 15 29.29 1 15 0.75 1 13.23 kVAR
6 BC‐06 Belt conveyor ‐ 6 Stockpile (20‐40mm) 5.5 10.74 1 5.5 0.75 1 4.85 kVAR
7 BC‐07 Belt conveyor ‐ 7 VSI Crusher House 22 42.96 1 22 0.75 1 19.4 kVAR
8 BC‐08 Belt conveyor ‐ 8 On Conv.‐BC‐9 7.5 14.64 1 7.5 0.75 1 6.61 kVAR
9 BC‐09 Belt conveyor ‐ 9 Secondary Screen House 30 58.58 1 30 0.75 1 26.46 kVAR
10 BC‐10 Belt conveyor ‐ 10 VSI Crusher House 22 42.96 1 22 0.75 1 19.4 kVAR
11 BC‐10A Belt conveyor ‐ 10A Secondary Screen House 7.5 14.64 1 7.5 0.75 1 6.61 kVAR
12 BC‐11 Belt conveyor ‐ 11 Stock Pile 7.5 14.64 1 7.5 0.75 1 6.61 kVAR
13 BC‐11A Belt conveyor ‐ 11A Secondary Screen House 3.7 7.22 1 3.7 0.75 1 3.26 kVAR
14 BC‐12 Belt conveyor ‐ 12 Stock Pile 7.5 14.64 1 7.5 0.75 1 6.61 kVAR
15 BC‐12A Belt conveyor ‐ 12A Secondary Screen House 3.7 7.22 1 3.7 0.75 1 3.26 kVAR
16 BC‐13 Belt conveyor ‐ 13 Bin‐1 15 29.29 1 15 0.75 1 13.23 kVAR
17 DBC‐1 Drive for swivelling belt conveyor BC‐13 Bin‐1 3.7 7.22 1 3.7 0.75 1 3.26 kVAR
18 BC‐13A Belt conveyor ‐ 13A Secondary Screen House 5.5 10.74 1 5.5 0.75 1 4.85 kVAR
19 BC‐14 Belt conveyor ‐ 14 Bin‐2 15 29.29 1 15 0.75 1 13.23 kVAR
20 DBC‐2 Drive for swivelling belt conveyor BC‐14 Bin‐2 3.7 7.22 1 3.7 0.75 1 3.26 kVAR
21 BC‐14A Belt conveyor ‐ 14A Secondary Screen House 3.7 7.22 1 3.7 0.75 1 3.26 kVAR
22 BC‐17 Belt conveyor ‐ 17 30 58.58 1 30 0.75 1 26.46 kVAR
23 BC‐18 Belt conveyor ‐ 18 7.5 14.64 1 7.5 0.75 1 6.61 kVAR
24 BC‐A Product Belt Conveyor Stockpile Area 11 21.48 1 11 0.75 1 9.7 kVAR
25 BC‐B Fine dust Belt Conveyor Stockpile Area 5.5 10.74 1 5.5 0.75 1 4.85 kVAR
26 BC‐C Sand Wash discharge Belt Conveyor Stockpile Area 5.5 10.74 1 5.5 0.75 1 4.85 kVAR
27 BF‐1 Belt feeder‐1 for Bin‐1 Stockpile 3.7 7.22 1 3.7 0.75 1 3.26 kVAR
28 BF‐2 Belt feeder ‐2 for Bin‐2 Stockpile 3.7 7.22 1 3.7 0.75 1 3.26 kVAR
29 VGF‐1 Vibrating grizzly feeder‐1 Primary House‐1 6.2 12.11 2 12.4 0.75 1 10.94 kVAR
30 PCR‐1 Primary jaw crusher‐1 Primary House‐1 55 107.39 1 55 0.75 1 48.51 kVAR
31 VGF‐2 Vibrating grizzly feeder‐2 Primary House‐2 6.2 12.11 2 12.4 0.75 1 10.94 kVAR

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32 PCR‐2 Primary jaw crusher‐2 Primary House‐2 55 107.39 1 55 0.75 1 48.51 kVAR
33 VGF‐2 Vibrating grizzly feeder‐3 Primary House‐3 6.2 12.11 2 12.4 0.75 1 10.94 kVAR
34 PCR‐2 Primary jaw crusher‐3 Primary House‐3 110 214.79 1 110 0.75 1 97.01 kVAR
35 VF‐01 Vibrating feeder‐1 For Stockpile Tunnel Stockpile Tunnel 2.4 4.13 2 4.8 0.85 1 2.97 kVAR
36 VF‐02 Vibrating feeder‐2 For Stockpile Tunnel Stockpile Tunnel 2.4 4.13 2 4.8 0.85 1 2.97 kVAR
37 CC‐1 Cone crusher‐1 Cone Crusher House‐1 132 227.42 1 132 0.85 1 81.81 kVAR
Auxiliary feeder for Cone crusher‐1 Cone Crusher House‐1 0.00 1 0 0.85 1 0 kVAR
a) Lubricating oil 1.5 2.20 1 1.5 1 1 0 kVAR
b) Cooling Fan 1.5 2.75 1 1.5 0.8 1 1.13 kVAR
c) Hydro Set Pump 1.1 1.61 1 1.1 1 1 0 kVAR
d) Heater 3 4.39 1 3 1 1 0 kVAR
e) Over pressure Fan 0.37 0.54 1 0.37 1 1 0 kVAR
38 VF‐03 Vibrating feeder‐3 for Cone Crusher‐1 Cone Crusher House‐1 1.8 2.77 2 3.6 0.95 1 1.18 kVAR
39 PS‐01 Primary Screen‐1 Primary screen house 2.3 4.21 2 4.6 0.8 1 3.45 kVAR
40 VF‐05 Vibrating feeder‐5 for VSI‐1 VSI house‐1 1.7 3.11 2 3.4 0.8 1 2.55 kVAR
41 VSI‐01 Vertical Shaft Impactor‐1 VSI house‐1 224 345.31 1 224 0.95 1 73.63 kVAR
42 SS‐01 Secondary Screen‐1 Secondary screen house 15 27.46 1 15 0.8 1 11.25 kVAR
43 SS‐02 Secondary Screen‐2 Secondary screen house 15 27.46 1 15 0.8 1 11.25 kVAR
44 SWDW Sand washer with dewatering screen 21.4 39.17 1 21.4 0.8 1 16.05 kVAR
45 HFC High frequency vibrating screen 22 40.27 1 22 0.8 1 16.5 kVAR
46 SP Welding Socket Plant 25 36.61 3 75 1 1 0 kVAR
47 PS Power Supply to APFC Panel. Plant 15 21.97 1 15 1 1 0 kVAR
48 PS Power Supply to PLC Panel. Plant 7.5 10.98 1 7.5 1 1 0 kVAR
49 PS Power Supply to LDB 15 23.12 1 15 0.95 1 4.93 kVAR
50 PS Warning Siren Plant 0.75 1.10 1 0.75 1 1 0 kVAR
51 SP Sump Pump for Tunnel Tunnel 3.7 6.77 1 3.7 0.8 1 2.78 kVAR
52 SP Borewell Pump Plant 2.2 4.03 1 2.2 0.8 1 1.65 kVAR
53 SP Water Pump Plant 3.7 6.77 3 11.1 0.8 1 8.33 kVAR
54 SP Diesel Pump Plant 2.2 4.03 1 2.2 0.8 1 1.65 kVAR
55 PS Split AC at Control room 7.5 12.20 1 7.5 0.9 1 3.63 kVAR
56 PS UPS system at Control room Plant 5 8.14 1 5 0.9 1 2.42 kVAR
57 PS Power Supply to Bagging Machine‐1 Plant 7.5 12.20 0.95 7.125 0.9 1 3.45 kVAR
58 PS Power Supply to Bagging Machine‐2 Plant 7.5 12.20 0.95 7.125 0.9 1 3.45 kVAR
Total KVAR Required 753.48 kVAR
Calculated kVAR with 10%
1183 828.83 kVAR
Margin
Selected KVAR Kvar
PHASE‐II
1 BC‐15 Belt conveyor ‐ 15 15 27.46 1 15 0.8 1 11.25 kVAR
2 BC‐16 Belt conveyor ‐ 16 7.5 13.73 1 7.5 0.8 1 5.63 kVAR
3 PS‐02 Primary Screen‐2 Primary screen house 2.3 4.21 2 4.6 0.8 1 3.45 kVAR
4 VF‐06 Vibrating Feeder‐6 for VSI‐2 VSI house 1.3 2.00 2 2.6 0.95 1 0.85 kVAR
5 VSI‐02 Vertical Shaft impactor‐2 VSI house 110 169.57 2 220 0.95 1 72.31 kVAR
6 SS‐03 Secondary Screen‐3 Secondary screen house 15 27.46 1 15 0.8 1 11.25 kVAR
7 SS‐04 Secondary Screen‐4 Secondary screen house 15 27.46 1 15 0.8 1 11.25 kVAR
8 SCR‐1 Secondary Jaw Crusher ‐1 Secondary Crusher House 30 54.92 1 30 0.8 1 22.5 kVAR

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9 SCR‐2 Secondary Jaw Crusher ‐2 Secondary Crusher House 30 54.92 1 30 0.8 1 22.5 kVAR
10 SCR‐3 Secondary Jaw Crusher ‐3 Secondary Crusher House 30 54.92 1 30 0.8 1 22.5 kVAR
11 VF‐08 Vibrating feeder‐8 for Sec. Crusher Secondary Crusher House 0.89 1.63 2 1.78 0.8 1 1.34 kVAR
12 VF‐09 Vibrating feeder‐9 for Sec. Crusher Secondary Crusher House 0.89 1.63 2 1.78 0.8 1 1.34 kVAR
13 VF‐10 Vibrating feeder‐10 for Sec. Crusher Secondary Crusher House 1.1 2.01 2 2.2 0.8 1 1.65 kVAR
Total KVAR Required 187.82 kVAR
Calculated kVAR with 10%
375 206.60 kVAR
Margin
Selected KVAR 150 kVAR

FUTURE LOAD
1 VF‐07 Vibrating feeder‐7 for VSI‐3 VSI house‐3 2.4 2 4.8 0.95 1 1.58 kVAR
2 VSI‐01 Vertical Shaft Impactor‐3 VSI house‐3 224 1 224 0.95 1 73.63 kVAR
3 BC‐19 Belt conveyor ‐ 19 (Below VSI Crusher) VSI house‐3 7.5 1 7.5 0.8 1 5.63 kVAR
4 CC‐2 Cone crusher‐2 Cone Crusher House‐2 220 1 220 0.95 1 72.31 kVAR
5 Auxiliary feeder for Cone crusher‐2 Cone Crusher House‐2 1 0 1 1 0 kVAR
6 a) Lubricating oil 1.5 1 1.5 0.8 1 1.13 kVAR
7 b) Cooling Fan 1.5 1 1.5 1 1 0 kVAR
8 c) Hydro Set Pump 1.1 1 1.1 1 1 0 kVAR
9 d) Heater 3 1 3 1 1 0 kVAR
10 e) Over pressure Fan 0.37 1 0.37 0.8 1 0.28 kVAR
11 DES Dust extraction system with bag filter 11.75 1 11.75 0.8 1 8.81 kVAR
Total KVAR Required 163.37 kVAR
Calculated kVAR with 10%
476 179.71 kVAR
Margin
Selected KVAR 100 kVAR

Total KVAR Required for full plant 1215.14 kVAR

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