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More time on the road®

Illustrated Parts List


RTOF-11607LL

November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 4
AIR SYSTEM REDUCTION .................................................................................................................................................... 5
AUX. COUNTERSHAFT PUMP ............................................................................................................................................. 6
OIL COOLER/CONNECTIONS ........................................................................................................................................... 6
AUX. COUNTERSHAFT PUMP ............................................................................................................................................. 8
OIL PUMP AND INLET LINE............................................................................................................................................... 8
AUXILIARY DRIVE GEAR ................................................................................................................................................... 10
CASE (AUX) ......................................................................................................................................................................... 11
CASE (FRONT) .................................................................................................................................................................... 13
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 16
COUNTERSHAFT ASSY...................................................................................................................................................... 17
FILTER REGULATOR .......................................................................................................................................................... 19
H & C W/19470 VALVE ........................................................................................................................................................ 20
H & C W/19470 VALVE ........................................................................................................................................................ 22
H & C W/A-4688 VALVE ...................................................................................................................................................... 24
H & C W/A-4688 VALVE ...................................................................................................................................................... 26
H & C W/A-5000 VALVE ...................................................................................................................................................... 28
H & C W/A-5000 VALVE ...................................................................................................................................................... 30
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 32
ISOLATORS ......................................................................................................................................................................... 34
KITS & ASSEMBLIES .......................................................................................................................................................... 35
LEVERS/HOUSINGS............................................................................................................................................................ 38
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 41
MAINSHAFT ASSY .............................................................................................................................................................. 43
MISCELLANEOUS ............................................................................................................................................................... 46
RANGE CYLINDER .............................................................................................................................................................. 47
RANGE VALVE .................................................................................................................................................................... 49
REDUCTION CYLINDER ..................................................................................................................................................... 51
REVERSE IDLER ................................................................................................................................................................. 53
ROADRANGER VALVE ....................................................................................................................................................... 56
ROADRANGER VALVE ....................................................................................................................................................... 58
SHIFT BAR HOUSING (F).................................................................................................................................................... 61
SLAVE VALVE - 19470 ........................................................................................................................................................ 63
SLAVE VALVE - A-4688 ...................................................................................................................................................... 64
SLAVE VALVE - A-5000 ...................................................................................................................................................... 65

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature


• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)


• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies


A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories

• Item Number - corresponding with numbers on illlustrations for part identification.


• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

4
Group: AIR SYSTEM REDUCTION

PR
EDUCT
I 3 1
EE SHIFT ONLYO
D

N
WHEN IN LOW
OUT RANGE IN To Reduction
Cylinder
DO NOT
PRE-SELECT

2
To Slave
Valve Reduction Cylinder

10105-7-94 Red Cyl

AIR SYSTEM REDUCTION


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14651 SHIFT VALVE 1

2 12845 ELBOW 1 1/8" K-1963

3 15286 VALVE PLATE 1

5
Group: AUX. COUNTERSHAFT PUMP

Sub-Group: OIL COOLER/CONNECTIONS

10
9 6
To
1 Shift Bar
Housing

8
30
29 11

5 2 3
31
6
8 Outlet Inlet
6 5 5
5
9
6
21 From
7 Pump
Outlet
8
Optional
10527-10-94 Cooler

AUX. COUNTERSHAFT PUMP

OIL COOLER/CONNECTIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 18025 OIL COOLER 1

2 18211 BRACKET 4

3 18209 PLUG-RUBBER MOUNT 2

4 18210 NUT 2

5 19419 CONNECTOR 5

6 19415 SWIVEL 4

7 17190 STRAP 8

8 19424 HOSE 1 25 FEET

9 19423 CLAMP 5

10 19420 ELBOW 1

6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 19422 ELBOW 2

21 S-1404 OIL FILTER 17238 1

29 X-8-535 CAPSCREW 2 5/16"-16X2-1/2"

30 X-3-506 LOCKWASHER 2 5/16"

31 X-10-501 WASHER 2 5/16"

7
Group: AUX. COUNTERSHAFT PUMP

Sub-Group: OIL PUMP AND INLET LINE

40
37 41
Indicates part of item 36

Pump
43 Outlet 36
44
45
46
39
42 38

34 27
32

28
28 To Drain
35 Plug
Opening
33

32 24 26

25

10523-10-94 Oil Pump

AUX. COUNTERSHAFT PUMP


OIL PUMP AND INLET LINE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

24 19412 TEE 1

25 19413 STRAINER 1

26 19425 HOSE ASSY 1

27 19418 ELBOW 1

28 X-7-416 CAPSCREW 2 1/4"-28X13/16" SOCKET HEAD

32 K-1836 NO LONGER AVAILABLE 20198 1

33 17386 GASKET 1

8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

34 X-8-685 CAPSCREW 1 3/8"-16X2-3/4" SOCKET HEAD

34 X-8L-602 CAPSCREW 3 3/8"-16X1-1/2"

35 19403 OIL PUMP ADAPTER 1

36 A-4678 OIL PUMP ASSY 19400 1

37 A-4676 IDLER GEAR ASSY 1

38 A-4677 DRIVE GEAR ASSY 1

39 18109 -O- RING 1

40 X-8-434 CAPSCREW 4 1/4"-20X2"

41 X-3-400 LOCKWASHER 4 1/4"

42 62515 ROLL PIN 2

43 12757 VALVE 1

44 12755 SPRING 1

45 5568536 -O- RING 13884 1

46 19411 PLUG 1

9
Group: AUXILIARY DRIVE GEAR

9
1

5
7

2 3

1
6

10482-12/92 Aux DG

AUXILIARY DRIVE GEAR


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 16763 SNAP RING 2 K-1804,K-1867,K-


1981

2 21320 SNAP RING RETAINER 1 K-2311

3 16628 SNAP RING 1 K-1804

4 5566507- BEARING 5566504,5566507 1 K-1867,K-1981


BOX

5 16138 BEARING RETAINER 1

6 X-8-645 CAPSCREW X 8 612 6 3/8"-16X1"

7 17453 -O- RING 2 K-1867,K-1981,K-


2311

9 K-2311 REPL KIT-DRIVE GEAR 19275 ,4300466 1

10
Group: CASE (AUX)

4 **

5 5 **

Universal Joint Yoke


OEM supplied adjustable OEM supplied non-adjustable
speedometer sensor speedometer sensor
20
1 21
6
7 4
2 5
8 22

5
3
17
15
16 18
19
11
14 12

9
10

** Note — Items 4 & 5 / Magnetic Speedometer Openings:


Use 13679 "O" ring w/ OEM supplied adjustable speedometer sensor
and 20225 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #20224 Plug

10410-6-94 Aux Case

CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-8L-605 CAPSCREW 5 3/8"-16X3" - USE W/S-2151 COVER

1 X-8L-611 CAPSCREW 5 3/8"-16X3-1/4" - USE W/S-2119


COVER

2 S-2119 REAR BRG COVER ASSY 20048 ,22045 1 EXTENDED


,4302009 ,4302031 ,S
- 1558 S - 1560

2 S-2151 REAR BRG COVER ASSY S - 1429 1

3 15532 GASKET 1 K-1603,K-2199,K-


2256,K-2262,S-

11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

2119,S-2151

4 20224 PLUG-MAGNETIC 2 S-2119,S-2151

5 13679 -O- RING 1 USE W/OEM SUPPLIED


ADJUSTABLE SPEEDOMETER
SENSOR NOT TO BE USED WITH
4301954 SEAL

5 20225 -O- RING 2 USE W/20224 PLUG OR OEM


SUPPLIED NON-ADJUSTABLE
SPEEDOMETER SENSOR NOT TO
BE USED WITH 4301954 SEAL

5 4301954 SENSOR SEAL 2 O-RING NOT REQUIRED S-2119,S-2151

6 20226 PLUG-MECHANICAL 2237 1 S-2119,S-2151

7 14142 -O- RING 1 S-2119,S-2151

8 7992 BUSHING 1 S-2119,S-2151

9 X-8L-602 CAPSCREW 8 3/8"-16X1-1/2"

10 20815 LIFTING EYE 17105 2

11 17252 REAR BEARING COVER 2

12 17386 GASKET 2 K-2199

14 X-8L-602 CAPSCREW 17 3/8"-16X1-1/2"

14 X-8L-614 CAPSCREW 2 3/8"-16X2"

15 S-3128 REAR HOUSING CASE 17580, 17250 1 REMOVE PLUG WHEN USING
ASSY WITH OIL COOLER

16 14335 GASKET 1 K-1603,K-2199

17 X-8-611 CAPSCREW 1 3/8"-16X3-1/4" - USE W/S-2119


COVER

17 X-8-682 CAPSCREW 1 3/8"-16X3" - USE W/S-2151 COVER

18 17106 GASKET 1 K-2199,K-2256,K-


2262,S-2119,S-2151

19 19709 COLLAR 1 K-1603,K-2199,K-


2256,K-2262,S-
2119,S-2151

20 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"

21 K-3651 OIL SEAL TOOL KIT 1

22 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"

12
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
23
22 1

* 18
39
19
4 3
20 5
15 40 7
18 6
*
19
41 17 8
10
9
16 11
12
15 13
10304A-02-05 14
* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note: Some part requirements are specific to #1 or #2 Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-1412 NO LONGER AVAILABLE 19256 1

2 X-12-2007 PIPE PLUG X12 2006 1

3 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC

4 4305310 GASKET 4302810 1 K-2199

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-2199


GASKET

8 A-3713 CLUTCH HOUSING ASSY A - 3700 1 #1 PUSH-PULL IRON

8 A-3723 CLUTCH HOUSING ASSY A - 3721 ,A - 3722 1 #2 PUSH-PULL IRON

8 A-4772 CLUTCH HOUSING ASSY A - 4344 ,A - 4771 1 #2 PUSH-PULL ALUM.

8 A-6064 CLUTCH HOUSING ASSY A - 4342 ,A - 4770 ,A - 1 #1 PUSH-PULL ALUM.


6062 ,A - 6063 ,A -
6065

13
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY


DEPENDENT ON DESIGN

10 14506 HAND HOLE COVER 1 #2 PUSH

10 14507 HAND HOLE COVER 1 #2 PULL

10 4305230 HAND HOLE COVER 11453 1 #1 PULL

10 4305231 HAND HOLE COVER 1565 1 #1 PUSH

11 4306583 STUD 5966 6

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60


,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18

14 14267 FRONT BRG. COVER 1 1-3/4" PULL

14 15111 FRONT BRG. COVER 1 2" PULL

14 18699 FRONT BRG. COVER 1 1-3/4" & 2" PULL W/SEAL

14 20550 FRONT BRG COVER 1 2" PULL K-1981

14 20552 FRONT BRG COVER 1 1-3/4" PULL

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" USE 6 PCS WITH


PULL TYPE COVER USE 4 PCS
WITH PUSH TYPE COVER

15 X-8L-619 CAPSCREW 2 3/8"-16X1-1/4" - USE WITH PUSH


TYPE COVER

16 14994 FRONT BRG. COVER 1 2" PUSH

16 15113 FRONT BRG. COVER 1 1-3/4" & 2" PUSH W/SEAL

16 20549 FRONT BRG COVER 1 2" PUSH

16 20551 FRONT BRG. COVER 1 1-3/4" PUSH

16 S-1478 NO LONGER AVAILABLE 1 1-3/4" PUSH

17 14311 GASKET 1 K-2199

18 12815 BUSHING 4 FOR #1 HOUSING - UPPER A-3713,A-3723,A-


4772,A-6064

18 12815 BUSHING 2 FOR #2 HOUSING - UPPER A-3713,A-3723,A-


4772,A-6064

18 8677 BUSHING 1 FOR #2 HOUSING - UPPER A-3713,A-3723,A-


4772,A-6064

19 8677 BUSHING 3 FOR #1 AND #2 HOUSING - A-3713,A-3723,A-


LOWER 4772,A-6064

20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR


SCREW/WASHER ASSY IRON HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING

20 X-8C-831 HEX HEAD X-8C-822 2 .500-13 X 3.460, FOR IRON

14
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

SCREW/WASHER ASSY HOUSING

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-2199

27 14373 MAGNET 3

28 18128 PIN 2

29 X-1-1012 HEX NUT 2 .625-18

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60


,X10 1004

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

38 20814 SPACER 2

39 X-12-802 PIPE PLUG X12 800 1 1/2"

40 12581 OIL SEAL 1 USE W/15113 COVER ONLY

41 16976 SEAL 1 1-3/4"

41 16977 SEAL 1 2"

15
Group: COUNTERSHAFT & BRGS(AUX)

3
4

10446-7-94 Aux CS

COUNTERSHAFT & BRGS(AUX)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 8879 BEARING 2 K-1867,K-1981

2 A-4819 WELDED 2 C/S 20023 - D/G 19276


COUNTERSHAFT ASSY

3 81566 BEARING 2 K-1867,K-1981

4 15253 SNAP RING 2 K-1804,K-1867,K-


1981

16
Group: COUNTERSHAFT ASSY

9
10

12 11
13

6
8 7

2 1
4
3

10344-12-93 CS

COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14317 SNAP RING 2 K-1804,K-1867,K-


1981

2 14366 BEARING 2 K-1867,K-1981

3 62511 ROLL PIN 2 S-1781

4 16664 KEY 2

5 20134 COUNTERSHAFT 2

6 4300293 1ST GEAR-CNTRSHFT 19178 2

7 19613 2ND GEAR-CNTRSHFT 2

8 4300289 OD GEAR-CNTRSHFT 19181 2

9 14307 NO LONGER AVAILABLE 1

9 14886 NO LONGER AVAILABLE 1

9 14905 NO LONGER AVAILABLE 2

10 4300287 DRIVE GEAR-CNTRSHFT 20133 2

17
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 20085 SNAP RING 2 K-1867,K-1981

12 81022 BALL BEARING 5566509 2 K-1867,K-1981

13 15253 SNAP RING 2 K-1804,K-1867,K-


1981

18
Group: FILTER REGULATOR

NSS

2 -O- Ring/Element Kit


2

1
10130-1-92 AFR NSS - Not Sold Separately

FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-4740 FILTER/REGULATOR 19600 1

2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"

19
Group: H & C W/19470 VALVE

9
7
H

6 3 12
5 8
From
RRV
4 13 19
P Range Cylinder
14 11
9 12
2 7

From S
21
RRV
1 22
L
From H/L 10
RRV

Reduction Cylinder
20
From
RRV

10111K-7-94 19470 4A red cyl

H & C W/19470 VALVE


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-2424 VALVE REPLACEMENT 19470 1


KIT

2 19481 GASKET 1 K-1963,K-2199,K-


2424

3 19462 -O- RING 14033 1 A-4688,K-1699,K-


1969

4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963

5 21268 SPRING 19572 1 K-1963

6 20490 PIN 19459 1 K-1963

7 12845 ELBOW 2 1/8" K-1963

8 X-8C-401 CAPSCREW 4 1/4"-20X1-1/8"

9 55518 HOSE ASSY 2 32"

10 55508 HOSE ASSY 1 30"

11 A-4740 FILTER/REGULATOR 19600 1

12 X-12-208 PIPE PLUG 2 1/8" NPT

13 X-8L-601 CAPSCREW 1 3/8"-16X3/4"

14 19779 HOSE CLAMP 1

20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

19 12880 ELBOW 1 1/8"

20 55527 HOSE ASSY 1 15"

21 12769 NIPPLE 1 1/8" K-1963

22 12881 TEE 1 1/8" K-1963

22 21086 BRANCH TEE 1 1/8"

21
Group: H & C W/19470 VALVE

9
7
H

6 3 12
5 8
From
RRV
4 13 19
P Range Cylinder
14 11
9 12
2 21 22

From S
RRV
1 H
To Deep L
Redn Valve
10
7 20
Reduction Cylinder
To Deep
Redn Valve

10111J-7-94 19470 2A red cyl

H & C W/19470 VALVE


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-2424 VALVE REPLACEMENT 19470 1


KIT

2 19481 GASKET 1 K-1963,K-2199,K-


2424

3 19462 -O- RING 14033 1 A-4688,K-1699,K-


1969

4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963

5 21268 SPRING 19572 1 K-1963

6 20490 PIN 19459 1 K-1963

7 12845 ELBOW 2 1/8" K-1963

8 X-8C-401 CAPSCREW 4 1/4"-20X1-1/8"

9 55518 HOSE ASSY 2 32"

10 55508 HOSE ASSY 1 30"

11 A-4740 FILTER/REGULATOR 19600 1

12 X-12-208 PIPE PLUG 2 1/8" NPT

13 X-8L-601 CAPSCREW 1 3/8"-16X3/4"

14 19779 HOSE CLAMP 1

22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

19 12880 ELBOW 1 1/8"

20 55527 HOSE ASSY 1 15"

21 12769 NIPPLE 1 1/8" K-1963

22 12881 TEE 1 1/8" K-1963

22 21086 BRANCH TEE 1 1/8"

23
Group: H & C W/A-4688 VALVE

From
RRV
13
6
5 S
2 14
4
From
1 RRV
10
P

19 7
H
Range Cylinder

11
21 15
3 22
8 9
To RRV H/L L

12
7 20
Reduction Cylinder
From
RRV

10112K-7-94 A-4688 4A red cyl

H & C W/A-4688 VALVE


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-4688 SLAVE VALVE ASSY 15125 ,19464 ,A - 1


3991

2 15758 GASKET 1 K-1699,K-2199

3 X2014210 BREATHER 7935 1

4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963

5 6392 SPRING 1

6 14361 PIN 1

7 12845 ELBOW 2 1/8" K-1963

8 X-8L-411 CAPSCREW X 8 411 4 1/4"-20X1-3/4"

9 55509 HOSE ASSY 1 34"

10 55508 HOSE ASSY 1 30"

11 A-4740 FILTER/REGULATOR 19600 1

12 X-12-208 PIPE PLUG 1 1/8" NPT

13 X-8L-601 CAPSCREW 1 3/8"-16X3/4"

14 19779 HOSE CLAMP 1

15 55523 HOSE ASSY 1 29"

19 12880 ELBOW 1 1/8"

20 55527 HOSE ASSY 1 15"

24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

21 12769 NIPPLE 1 1/8" K-1963

22 12881 TEE 1 1/8" K-1963

22 21086 BRANCH TEE 1 1/8"

25
Group: H & C W/A-4688 VALVE

22
To Deep S From
Redn Valve RRV 13
6 21
5 2 14
4
From 10
1 RRV
P
7
19
H
Range Cylinder

15 11

L
8
3 9
7
12

7 20
Reduction Cylinder
To Deep
Redn Valve

10112J-7-94 A-4688 2A red cyl

H & C W/A-4688 VALVE


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-4688 SLAVE VALVE ASSY 15125 ,19464 ,A - 1


3991

2 15758 GASKET 1 K-1699,K-2199

3 X2014210 BREATHER 7935 1

4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963

5 6392 SPRING 1

6 14361 PIN 1

7 12845 ELBOW 3 1/8" K-1963

8 X-8L-411 CAPSCREW X 8 411 4 1/4"-20X1-3/4"

9 55509 HOSE ASSY 1 34"

10 55508 HOSE ASSY 1 30"

11 A-4740 FILTER/REGULATOR 19600 1

12 X-12-208 PIPE PLUG 1 1/8" NPT

13 X-8L-601 CAPSCREW 1 3/8"-16X3/4"

14 19779 HOSE CLAMP 1

15 55523 HOSE ASSY 1 29"

19 12880 ELBOW 1 1/8"

26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

20 55527 HOSE ASSY 1 15"

21 12769 NIPPLE 1 1/8" K-1963

22 12881 TEE 1 1/8" K-1963

22 21086 BRANCH TEE 1 1/8"

27
Group: H & C W/A-5000 VALVE

9
7
H

6 3 12
5 8
13
From 14
4 RRV
19 Range Cylinder
L P
H 11
9 12
2 21 22
L

S
From
RRV 1
H
To Deep L
Redn Valve
10
7 20
Reduction Cylinder
To Deep
Redn Valve

10110J-7-94 A-5000 2A red cyl

H & C W/A-5000 VALVE


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5000 SLAVE VALVE ASSY 20850 1 K-1963,K-2424

2 19481 GASKET 1 K-1963,K-2199,K-


2424

3 19462 -O- RING 14033 1 A-4688,K-1699,K-


1969

4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963

5 21268 SPRING 19572 1 K-1963

6 20490 PIN 19459 1 K-1963

7 12845 ELBOW 2 1/8" K-1963

8 X-8C-411 CAPSCREW 4 1/4"-20X1-3/4"

9 55518 HOSE ASSY 2 32"

10 55508 HOSE ASSY 1 30"

11 A-4740 FILTER/REGULATOR 19600 1

12 X-12-208 PIPE PLUG 2 1/8" NPT

13 X-8L-601 CAPSCREW 1 3/8"-16X3/4"

14 19779 HOSE CLAMP 1

19 12880 ELBOW 1 1/8"

28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

20 55527 HOSE ASSY 1 15"

21 12769 NIPPLE 1 1/8" K-1963

22 12881 TEE 1 1/8" K-1963

22 21086 BRANCH TEE 1 1/8"

29
Group: H & C W/A-5000 VALVE

9
7
H

6 3 12
5 8
14
From 13
4 RRV
19 Range Cylinder
L P
H 11
9 12
2 7
L

S
From 21
RRV
1 22
L
From H/L 10
RRV

Reduction Cylinder
20
From
RRV

10110K-7-94 A-5000 4A red cyl

H & C W/A-5000 VALVE


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5000 SLAVE VALVE ASSY 20850 1 K-1963,K-2424

2 19481 GASKET 1 K-1963,K-2199,K-


2424

3 19462 -O- RING 14033 1 A-4688,K-1699,K-


1969

4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963

5 21268 SPRING 19572 1 K-1963

6 20490 PIN 19459 1 K-1963

7 12845 ELBOW 2 1/8" K-1963

8 X-8C-411 CAPSCREW 4 1/4"-20X1-3/4"

9 55518 HOSE ASSY 2 32"

10 55508 HOSE ASSY 1 30"

11 A-4740 FILTER/REGULATOR 19600 1

12 X-12-208 PIPE PLUG 2 1/8" NPT

13 X-8L-601 CAPSCREW 1 3/8"-16X3/4"

14 19779 HOSE CLAMP 1

19 12880 ELBOW 1 1/8"

20 55527 HOSE ASSY 1 15"

30
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

21 12769 NIPPLE 1 1/8" K-1963

22 12881 TEE 1 1/8" K-1963

22 21086 BRANCH TEE 1 1/8"

31
Group: INPUT SHAFT & DRIVE GEAR

6 9

2 3 4

1
7 9

2 3 4

11
10
8 9

2 3 4

11
* 12

10372-5/93 IS (3) * For Shipping Only -- Do Not Replace

INPUT SHAFT & DRIVE GEAR


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 11466 NUT 1 USE W/15112 SHAFT

1 8858 NUT 1 PUSH

1 8997 NUT 1 PULL

2 81504 BEARING 1 K-1867,K-1981

3 16396 SPACER 1

4 14289 SNAP RING 1 K-1804,K-1867,K-


1981

5 23138 MAIN DRIVE GEAR 1 K-2321

32
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

5 K-2321 UPDATE KIT 14654 ,19168 ,19182 1

6 14660 INPUT SHAFT 1 1-3/4" PUSH - USE W/FBC 14370 S-1130

6 14661 INPUT SHAFT 1 1-3/4" PULL - USE W/FBC 14267 S-1131

6 14995 NO LONGER AVAILABLE 1 2" PUSH - USE W/FBC 14994 S-1132

6 15110 INPUT SHAFT 1 2" PULL - USE W/FBC 15111 S-1133

6 15112 NO LONGER AVAILABLE 1 2" PUSH W/SEAL - USE W/FBC


15113

7 S-1343 NO LONGER AVAILABLE 16983 1 1-3/4" PULL W/SEAL - USE W/FBC


18699

7 S-1344 NO LONGER AVAILABLE 16984 1 2" PULL W/SEAL - USE W/FBC


18699

8 S-1661 INPUT SHAFT ASSY 20540 23569 ,691518 1 2" PULL - USE W/FBC 20550 K-1981

8 S-1662 INPUT SHAFT ASSY 20541 ,23570 1 2" PUSH - USE W/FBC 20549
,4300430 ,S - 1507

8 S-2916 INPUT SHAFT ASSY 20530 ,4304354 1 1-3/4" PUSH

8 S-2917 INPUT SHAFT ASSY 20531 ,4304355 1 1-3/4" PULL

9 16566 BUSHING 1 S-1130,S-1131,S-


1132,S-1133,S-
1343,S-1344,S-
1661,S-1662

10 16978 SLEEVE 1 2" W/SEAL S-1344

10 16979 WEAR SLEEVE 1 1-3/4" W/SEAL S-1343

11 16980 SNAP RING 1 K-1981

12 23559 SEAL 1 NOT SOLD FOR SERVICE

33
Group: ISOLATORS

12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4

3
2
1
7

12
10210-1-92 Isolator
11
n
Desig
New 10

Indicates Part Of Item 10

ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19124 -E- RING 2

2 K-3467 PIN REPLACEMENT KIT 21245 1

3 21246 BUSHING 2 K-2003,K-2428,K-


2429,K-3399,S-
2129,S-2130

4 S-1794 ISOLATOR ASSY 1

6 21247 LEVER 1 STRAIGHT 18.67"

7 21235 STUB LEVER 1 LOW TOWER K-2428,S-1677

7 21236 STUB LEVER 1 HIGH TOWER K-2429,S-1579,S-


2130

9 21767 90 DEG LEVER 1 STRAIGHT 33"

10 K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

11 X-8-560 SCREW 1 K-2003

12 X-9-503 NUT 1 K-2003

34
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1431 RANGE CYL-KIT 1

K-1432 CYL KIT-RANGE 1

K-1447 -O- RING KIT 1 COMPLETE - RANGE & K-1867,K-1981


REDUCTION FOR SMALL BORE
SIZE IN REDUCTION CYLINDER

K-1450 -O- RING KIT-RANGE 1

K-1451 -O- RING KIT 1 FOR REDUCTION CYLINDER-


SMALL BORE

K-1457 -O- RING KIT 1 FOR INSERT VALVE

K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER


,4304905 ,A - 4437

K-1546 REPL KIT-MAINSHAFT 15948 ,18134 1

K-1566 VALVE REPAIR KIT 1 FOR A-3546 VALVE

K-1603 GASKET KIT 1 FOR AUXILIARY SECTION

K-1613 CAP REPLACEMENT KIT 16429 ,18707 1 FOR A-4688 VALVE

K-1631 SHIFT LEVER HSG 14456 ,17168 1 LOW


,4304327

K-1644 QUILL REPLACEMENT 16833 ,16834 1


KIT

K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

K-1699 REPAIR KIT-SLAVE 1 FOR A-4688 VALVE


VALVE

K-1797 CYLINDER KIT - REDN 1

K-1804 SMALL PARTS KIT 1

K-1867 BASIC REBUILD KIT 1

K-1921 MASTER VALVE REPAIR 1 FOR A-6909 & A-5010 VALVES


KIT

K-1922 MASTER VALVE REPAIR 1 FOR A-5015 VALVE


KIT

K-1935 REPAIR KIT-SLAVE 1 FOR A-5000 VALVE


VALVE

K-1956 COOLER INSTLN KIT 1

K-1963 SLAVE VLV 1 CONVERTS A-4688 TO A-5000


CONVERSION KI VALVE

K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963

35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1981 BASIC OVERHAUL KIT 1

K-2002 -O- RING KIT 1 COMPLETE - RANGE &


REDECTION FOR ENLARGED
BORE SIZE IN REDN. CYLINDER

K-2003 PIN & BUSHING KIT 1

K-2010 VALVE CONVERSION KIT 1 FOR A-5010 VALVE

K-2015 VALVE CONVERSION KIT 1 FOR A-5015 VALVE

K-2055 MASTER VALVE REPAIR 1 FOR A-5315 VALVE


KIT

K-2199 GASKET KIT 1 K-1867,K-1981

K-2256 OIL SEAL KIT 14337 ,19109 ,21036 1

K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"

K-2311 REPL KIT-DRIVE GEAR 19275 ,4300466 1

K-2321 UPDATE KIT 14654 ,19168 ,19182 1

K-2361 KEY & WASHER KIT 19314 1 CONTAINS 3-SIDED KEY

K-2394 AIR SYSTEMS TOOL KIT 1

K-2424 VALVE REPLACEMENT 19470 1


KIT

K-2428 LEVER REPLACEMENT 1 LOW TOWER


KIT

K-2429 LEVER REPLACEMENT 1 HIGH TOWER


KIT

K-2973 SHIFT LEVER HSG KIT 17166 ,17167 1 HIGH TOWER


,4303050 ,4304910 ,K
- 1630 K - 1941

K-3192 MASTER VALVE REPAIR 1 FOR A-6915 VALVE


KIT

K-3194 MASTER VALVE REPAIR 1 FOR A-7315 VALVE


KIT

K-3217 IDLER SHAFT REPL KIT 4302981 1

K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

K-3467 PIN REPLACEMENT KIT 21245 1

K-3491 SYNCHRONIZER KIT K - 2445 1 LO RANGE / SMALL PIN

K-3492 SYNCHRONIZER KIT K - 2446 1 LO RANGE / LARGE PIN

K-3494 SYNCHRONIZER K - 2448 1 SLIDING CLUTCH INCLUDED IN


REPLACEMENT KIT KIT

K-3651 OIL SEAL TOOL KIT 1

S-1130 INPUT SHAFT ASSY 14660 1 1-3/4" PUSH

36
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

S-1131 INPUT SHAFT ASSY 14661 1 1-3/4" PULL

S-1132 INPUT SHAFT ASSY 14995 1 2" PUSH

S-1133 INPUT SHAFT ASSY 15110 1 2" PULL

S-1343 NO LONGER AVAILABLE 16983 1 1-3/4" PULL W/ SEAL

S-1344 NO LONGER AVAILABLE 16984 1 2" PULL W/ SEAL

S-1347 REAR HOUSING ASSY 17548 ,18736 ,18757 1


,18784 ,19100

S-1404 OIL FILTER 17238 1

S-1516 CAP ASSY 20851 ,20853 1 FOR A-5000 VALVE

S-1661 INPUT SHAFT ASSY 20540 23569 ,691518 1 2" PULL K-1981

S-1662 INPUT SHAFT ASSY 20541 ,23570 1 2" PUSH


,4300430 ,S - 1507

S-1781 MAINSHAFT ASSY 4300285 ,S - 1551 1

S-1794 ISOLATOR ASSY 1

S-2119 REAR BRG COVER ASSY 20048 ,22045 1 EXTENDED


,4302009 ,4302031 ,S
- 1558 S - 1560

S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER

S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER

S-2151 REAR BRG COVER ASSY S - 1429 1

S-2554 ROADRANGER VALVE A - 5046 1 RTO - W/SHIFT DIAGRAM


ASSY MEDALLION

S-2558 ROADRANGER VALVE A - 5035 1 RTO - W/SHIFT DIAGRAM


ASSY MEDALLION

S-2916 INPUT SHAFT ASSY 20530 ,4304354 1 1-3/4" PUSH

S-2917 INPUT SHAFT ASSY 20531 ,4304355 1 1-3/4" PULL

37
Group: LEVERS/HOUSINGS

69 72
4
73 82
71 22
70
60

74 S-1677 - Low
S-1579 - High
63
75

57 58 76
78
77
68
79
61
23

K-2428 - Low
63 K-2429 - High

80 81
62

72 64
4
73
71 33
56
65
66

S-2129 - Low
63
S-2130 - High

10203-6-94

LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4"

23 K-2428 LEVER REPLACEMENT 1 LOW TOWER


KIT

38
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

23 K-2429 LEVER REPLACEMENT 1 HIGH TOWER


KIT

24 S-1579 SHIFT TOWER ASSY 1 HIGH TOWER

24 S-1677 SHIFT TOWER ASSY 1 LOW TOWER

33 S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER

33 S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER

56 K-2973 SHIFT LEVER HSG KIT 17166 ,17167 1 HIGH TOWER


,4303050 ,4304910 ,K
- 1630 K - 1941

57 X-1-500 NUT 1 5/16"-24

58 X-3-500 LOCKWASHER 1 5/16"

60 10427 BOOT 1 K-1476,K-2973,S-


1579,S-1677,S-2130

61 K-1631 SHIFT LEVER HSG 14456 ,17168 1 LOW, USE W/14795 BOOT
,4304327

62 6541 PIN 1 3/8"

63 4305294 GASKET 4303431 1 K-1476,K-1631,K-


2199,K-2428,K-
2429,K-2973,S-
1579,S-1677,S-
2129,S-2130

64 17600 GEAR SHIFT LEVER 1 STRAIGHT - LOW 21-1/2"

64 18482 GEAR SHIFT LEVER 1 STRAIGHT - HIGH 35"

65 2538 RETAINER 1 K-1476,K-2973,S-


1579,S-1677,S-2130

66 2536 SPRING 1 K-1476,K-2973,S-


1579,S-1677,S-2130

68 K-3376 O-RING & WASHER KIT 4301211 1

69 18299 PIN 1 K-1476,S-1677

70 K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER


,4304905 ,A - 4437

71 11934 STUD 7467 4

72 X-1-600 NUT 4 3/8"-24-N.F.PLAIN

73 X-3-600 LOCKWASHER 4 3/8"

74 14453 CLAMP 1

75 14795 BOOT 1

76 14454 CLAMP 1

77 X-1-604 NUT 4 3/8"-24

39
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

78 14461 PIN 1

79 14236 NO LONGER AVAILABLE 4

80 X-1-600 NUT 1 3/8"-24-N.F.PLAIN

81 X-3-600 LOCKWASHER 1 3/8"

82 17560 LEVER GRIP 1 1/2"-13

40
Group: MAINSHAFT & SYNCHRO(AUX)

24 27
25
26

23
4
3 22
1
2

21
35

34

31 32
41
29 30
28
38
44 oke
al Joint Y
Univers

37 42
39

43

10431-8-94 Aux MS red

MAINSHAFT & SYNCHRO(AUX)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14897 SPRING 3 K-1804,K-1867,K-


1981,K-3491,K-
3492,K-3494

2 A-7331 SYNCHRONIZER ASSY 4304396 4304397 A - 1 HI RANGE K-3491,K-3492,K-


5917 3494

3 20323 SLIDING CLUTCH 1 K-3494

4 A-6153 SYNCHRONIZER ASSY A - 4416 1 LO RANGE - SMALL PIN K-3491

4 A-7254 SYNCHRONIZER A - 4937 A - 5876 1 LO RANGE - LARGE PIN K-3492,K-3494


ASSEMBLY

41
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

21 14832 PIN 1 A-3456,A-3697

22 A-3697 KEY & PIN ASSY 15516 1 K-1804

23 15932 WASHER .202-.204 1


BLACK

23 17257 WASHER .206-.208 1 K-1804


PURPLE

23 17258 WASHER .210-.212 1


YELLOW

24 19277 LO GEAR-MAINSHAFT 1

25 18193 MAINSHAFT COUPLER 15938 1

26 14291 SNAP RING 1 K-1804,K-1867,K-


1981

27 81547- BEARING 81547 1 K-1867,K-1981


BOX

28 K-1546 REPL KIT-MAINSHAFT 15948 ,18134 1

29 18135 SNAP RING 1 K-1546,K-1804

30 16516 BUSHING 1 K-1867,K-1981

31 17242 SLIDING CLUTCH 1

32 K-1644 QUILL REPLACEMENT 16833 ,16834 1


KIT

34 A-4736 MAINSHAFT ASSY 19286 1

35 17248 WASHER 1 K-1804

37 20024 REDUCTION GEAR 1

38 18114 SNAP RING 1 K-1804

39 19544 WASHER 1 K-1804

41 22254 NUT 11956 1

42 18125 RING 1

43 15260 BEARING 1 K-1867,K-1981

44 20191 ROTOR 1

42
Group: MAINSHAFT ASSY

17 12
2 1
16 4
15
14
13 18

12
11 2 1

10 4
2
1

8
9
6 7
3 45
2
1

10325-12-93 MS

MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14711 WASHER .248-.250 18701 4 K-1804


WHITE

1 14712 WASHER .253-.255 18702 4 K-1804


GREEN

1 14713 WASHER .258-.260 18703 4 K-1804


ORANGE

1 14714 WASHER .263-.265 18704 4


PURPLE

1 14715 WASHER .268-.270 18705 4


YELLOW

1 14716 WASHER .273-.275 18706 4


BLACK

1 4300382 WASHER .249-WHITE 4 OPTIONAL 4300382-4300387 OR K-2361


4300830 USE WITH 3-SIDED KEY

43
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4300383 WASHER .254-GREEN 4 OPTIONAL 4300382-4300387 OR K-2361


4300830 USE WITH 3-SIDED KEY

1 4300384 WASHER .259-ORANGE 4 OPTIONAL 4300382-4300387 OR K-2361


4300830 USE WITH 3-SIDED KEY

1 4300385 WASHER .264-PURPLE 4 OPTIONAL 4300382-4300387 OR


4300830 USE WITH 3-SIDED KEY

1 4300386 WASHER .269-YELLOW 4 OPTIONAL 4300382-4300387 OR


4300830 USE WITH 3-SIDED KEY

1 4300387 WASHER .274-BLACK 4 OPTIONAL 4300382-4300387 OR


4300830 USE WITH 3-SIDED KEY

1 4300830 WASHER .244-BLUE 4 OPTIONAL 4300382-4300387 OR K-2361


4300830 USE WITH 3-SIDED KEY

2 14749 SPACER 4 K-1804

3 19313 REVERSE GEAR- 1


MAINSHAFT

4 14750 SNAP RING 4 K-1804

5 14832 PIN 1 A-3456,A-3697

6 A-3456 KEY & PIN ASSY 14884 1 K-1804

7 62511 ROLL PIN 1 S-1781

8 4300975 3-SIDED KEY 1 MUST USE MATCHING WASHERS K-2361

8 K-2361 KEY & WASHER KIT 19314 1 CONTAINS 3-SIDED KEY

9 S-1781 MAINSHAFT ASSY 4300285 ,S - 1551 1

10 4300292 1ST GEAR-MAINSHAFT 19177 1

11 4300294 LO GEAR-MAINSHAFT 19082 1

12 14709 SLIDING CLUTCH 2

13 23139 SLIDING CLUTCH 1 K-2321

13 K-2321 UPDATE KIT 14654 ,19168 ,19182 1

14 14273 SPACER 1 K-1804

15 14289 SNAP RING 1 K-1804,K-1867,K-


1981

16 4300297 OD GEAR-MAINSHAFT 23140 1 K-2321

16 K-2321 UPDATE KIT 14654 ,19168 ,19182 1

17 4300290 2ND GEAR-MAINSHAFT 19612 1

18 14274 WASHER .248-.250 18717 1 K-1804


WHITE

18 14276 WASHER .258-.260 18719 1


ORANGE

44
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

18 14277 WASHER .263-.265 18720 1


PURPLE

18 14278 WASHER .268-.270 18721 1


YELLOW

18 14279 WASHER .273-.275 18722 1


BLACK

18 4300512 WASHER .253-.255 14275 ,18718 1


GREEN

45
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

20464 SHIFT DIAGRAM LABEL 1

21075 WARNING LABEL 1

71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE

71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION


SIZE)

71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-1981

71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-1431,K-1432,K-


1447,K-1450,K-
1451,K-1566,K-
1699,K-1797,K-
2002,K-2428,K-
2429,K-3331

46
Group: RANGE CYLINDER

5
13
12

10
8

5
7
11
6 9
3 4

2
1

10462-4/92 Rng Cyl

RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-7-809 BOLT X 7 810 ,X 7 811 2 1/2"-20X1-3/4"

2 22823 SHIFT YOKE 16775 1

3 14347 GASKET 1 K-1431,K-1432,K-


1603,K-2199

4 16777 AUXILIARY CYLINDER 1 K-1432

5 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4"

6 14765 -O- RING 1 K-1431,K-1432,K-


1447,K-1450,K-2002

7 19306 YOKE BAR 1

8 14341 PISTON 23353 1 K-1431,K-1432

9 14345 -O- RING 1 K-1431,K-1432,K-


1447,K-1450,K-2002

10 14344 -O- RING 1 K-1431,K-1432,K-


1447,K-1450,K-2002

11 X-1-1010 NUT 1 5/8"-18

12 14349 GASKET 1 K-1431,K-1432,K-


1447,K-1450,K-
1603,K-2002,K-2199

13 19690 CYLINDER COVER 1

47
48
Group: RANGE VALVE

3 3 999
3

3
3 3
3
3 K-1566 Valve Repair Kit

16

*10
17

18

For Airline Tubing information see Appendix.


19

20

15*

*For Connector and Elbow Assy component information see Appendix

10099-5/93 AV

RANGE VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

49
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 15120 KNOB 1 A-3546

2 62512 ROLL PIN 1 A-3546

3 K-1566 VALVE REPAIR KIT 1 FOR A-3546 VALVE

9 X-13-214 SCREW 4 8-32X3/4"

10 84002 CONNECTOR ASSY 82502 2 1/8"TUBE-1/8"NPTF K-1963,K-1981

10 84004 CONNECTOR ASSY 82504 2 5/32"TUBE-1/8"NPTF

10 84006 CONNECTOR ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- K-2010,K-2015


1/8"NPTF

15 85001 ELBOW ASSY 84501 2 5/32"TUBE-1/8"NPTF

15 85002 ELBOW ASSY 84502 2 1/8"TUBE-1/8"NPTF K-1963,K-1981

15 85003 ELBOW ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- K-2010,K-2015,K-


1/8"NPTF 3331

16 18905 NO LONGER AVAILABLE 1

17 84101 UNION ASSY 1 1/8" TUBING

17 84102 UNION ASSY 1 5/32" TUBING

17 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32" K-2010,K-2015


TUBING

18 14441 CLAMP 14465 1

19 80120 SHEATHING (50 FT 1 5/32" - BLACK 50'


ROLL)

20 13571 -O- RING CLAMP 2

999 A-3546 RANGE VALVE ASSY 18268 ,18269 ,18272 1

50
Group: REDUCTION CYLINDER

30

With 14651 Valve


38 39

32 36 37
33 34
40

Without 14651 Valve

50 39
31

10470-7-94
53

52 51

REDUCTION CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

30 17245 SHIFT YOKE 1

31 3220 LOCKSCREW 1

32 14632 GASKET 1 K-1603,K-1797,K-


2199

33 14644 -O- RING 1 USE W/19287 YOKE BAR & K-1447,K-1451,K-


PISTON 1797

33 21208 -O- RING 1 (ENLARGED BORE SIZE) USE K-1867,K-1981,K-


W/21251 YOKE BAR & PISTON 2002

34 14621 -O- RING 1 USE W/19287 YOKE BAR & K-1447,K-1451,K-


PISTON 1797

34 21209 -O- RING 1 (ENLARGED BORE SIZE) USE K-1867,K-1981,K-


W/21251 YOKE BAR & PISTON 2002

36 17070 AUXILIARY CYLINDER 1 USE W/19287 YOKE BAR & K-1797


PISTON

36 21210 AUXILIARY CYLINDER 1 (ENLARGED BORE SIZE) USE


W/21251 YOKE BAR & PISTON

37 17073 GASKET 1 K-1603,K-1797,K-


2002,K-2199

38 17072 CYLINDER COVER 1 K-1797

39 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8"

51
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

40 19287 YOKE BAR & PISTON 1 USE W/17070 CYLINDER K-1797

40 21251 YOKE BAR & PISTON 1 (ENLARGED BORE SIZE) USE


W/21210 CYLINDER

50 K-3331 SPLITTER VLV REPL KIT 4300927 4304031 1 K-2015


,4304032 ,A - 6862

51 15719 PLUG 1

52 13653 -O- RING 3 K-1457,K-3331

53 19974 INSERT VALVE 15512 4303616 1

52
Group: REVERSE IDLER

11
7
5 6

n 4
t Desig
Lates 3
2
12

8
5 7
6
4
3
2
1

10381-11/92 RI Old Design

REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-1-1008 NUT 2 5/8"-18

2 14283 WASHER 2 K-3217

3 4302982 WASHER 14282 2 K-3217

4 14287 BEARING 4305020 2 K-1867,K-1981

5 16757 REVERSE IDLER GEAR 22409 2

6 16403 WASHER 2 K-3217

7 K-3217 IDLER SHAFT REPL KIT 4302981 2

8 5202 PLUG 2

9 14282 NO LONGER AVAILABLE 2

11 4303336 RETAINING RING 2 K-3217

12 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4

53
54
Group: ROADRANGER VALVE

Old Design
2
2
2 999
2

2 2 2 2

3
2
5

6
P S 2 Valve Repair Kit

* 7 7*

See: Appendix / Air Line Tubing

11

12 * 10 10 *

P S
13

* For Connector and Elbow Assy component information see Appendix.


10100A-3-97 RRV-2
55
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 20107 MEDALLION, LOGO 1 (OLD DESIGN) FULLER LOGO


ONLY

1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO A-6909,A-6915,A-


ONLY 7315

1 5586103 SHIFT DIAGRAM 1 RTO S-2558


MEDALLION

2 K-1921 MASTER VALVE REPAIR 1 FOR A-6909 & A-5010 VALVES


KIT

3 20495 LEVER 1 A-6909

4 20112 COVER 1 A-6909,A-6915,A-


7315

5 X-8-213 SCREW X 8 202 2 8-32X3/8"

6 X-9-802 NUT 1 1/2"-13

7 84001 CONNECTOR ASSY 82501 2 1/8"TUBE-1/16"NPTF

7 84003 CONNECTOR ASSY 82503 2 5/32"TUBE-1/16"NPTF

7 84005 CONNECTOR ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- K-2010,K-2015


1/16"NPTF

10 85001 ELBOW ASSY 84501 2 5/32"TUBE-1/8"NPTF

10 85002 ELBOW ASSY 84502 2 1/8"TUBE-1/8"NPTF K-1963,K-1981

10 85003 ELBOW ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- K-2010,K-2015,K-


1/8"NPTF 3331

11 84101 UNION ASSY 1 1/8" TUBING

11 84102 UNION ASSY 1 5/32" TUBING

11 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32" K-2010,K-2015


TUBING

12 80120 SHEATHING (50 FT 1 5/32" - BLACK 50'


ROLL)

13 13571 -O- RING CLAMP 1

999 A-6909 ROADRANGER VALVE A - 5010 A - 5310 1 STANDARD-W/LOGO K-2010


ASSY

999 S-2558 ROADRANGER VALVE A - 5035 1 RTO - W/SHIFT DIAGRAM


ASSY MEDALLION

56
Group: ROADRANGER VALVE

Old Design

2
2
2 2
2
22 2 2 22 2
2
2

2
3 2
999

4 5

6
H/L P S SP

11 *7 * *7 *
7 7

12

See: Appendix / Airline Tubing

*14 * * *
10 10 10
P S SP

Reduction Cylinder
H/L
10102A-7-94 * For Connector and Elbow Assy
To Slave Valve component information see Appendix.
57
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 20107 MEDALLION, LOGO 1 (OLD DESIGN) FULLER LOGO


ONLY

1 21691 LOGO MEDALLION 4302349, 4300370 1 (OLD DESGIN) FULLER LOGO


(LEFT OF DRIVER)

1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO A-6909,A-6915,A-


ONLY 7315

1 5586107 SHIFT DIAGRAM 1 RTO S-2554


MEDALLION

2 K-1922 MASTER VALVE REPAIR 1 FOR A-5015 VALVE


KIT

2 K-2055 MASTER VALVE REPAIR 1 FOR A-5315 VALVE


KIT

2 K-3192 MASTER VALVE REPAIR 1 FOR A-6915 VALVE


KIT

2 K-3194 MASTER VALVE REPAIR 1 FOR A-7315 VALVE


KIT

3 20496 LEVER 1 A-6915,A-7315

4 20112 COVER 1 A-6909,A-6915,A-


7315

5 X-8-213 SCREW X 8 202 2 8-32X3/8"

6 X-9-802 NUT 1 1/2"-13

7 84001 CONNECTOR ASSY 82501 4 1/8"TUBE-1/16"NPTF

7 84003 CONNECTOR ASSY 82503 4 5/32"TUBE-1/16"NPTF

7 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/32"TUBE- K-2010,K-2015


1/16"NPTF

10 85001 ELBOW ASSY 84501 3 5/32"TUBE-1/8"NPTF

10 85002 ELBOW ASSY 84502 3 1/8"TUBE-1/8"NPTF K-1963,K-1981

10 85003 ELBOW ASSY 3 "PUSH-TO-CONNECT" 5/32"TUBE- K-2010,K-2015,K-


1/8"NPTF 3331

11 84101 UNION ASSY 1 1/8" TUBING

11 84102 UNION ASSY 1 5/32" TUBING

11 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32" K-2010,K-2015


TUBING

12 13571 -O- RING CLAMP 2

14 84002 CONNECTOR ASSY 82502 1 1/8"TUBE-1/8"NPTF K-1963,K-1981

14 84004 CONNECTOR ASSY 82504 1 5/32"TUBE-1/8"NPTF

14 84006 CONNECTOR ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBE- K-2010,K-2015


1/8"NPTF

58
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

999 A-6915 ROADRANGER VALVE A - 5015 1 STANDARD-W/LOGO K-2015


ASSY

999 A-7315 ROADRANGER VALVE A - 5315 1 (LEFT OF DRIVER)-W/LOGO


ASSY

999 S-2554 ROADRANGER VALVE A - 5046 1 RTO - W/SHIFT DIAGRAM


ASSY MEDALLION

59
Group: SHIFT BAR HOUSING (F)

40
39
38
16 12 17
15
9 7 13

10 14 6

11
1
4 2

5
8
8

37 36
23
35 34
33 **
25
22
32
**
22
24

28
31
26 32
22

27
29
22
22

** Use Lockscrew and Shift Block


30
together to eliminate interference
with 1st gear.

10234-12-94 For

60
SHIFT BAR HOUSING (F)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-1613 NO LONGER AVAILABLE 19770 ,22958 1 HOUSING ONLY

2 4302676 GASKET 14918 1 K-2199

3 20332 AIR VALVE SHAFT 17177 1

4 X-8L-604 CAPSCREW 16 3/8"-16X1-1/4"- OR USE 14 PCS OF


X-8L-604 WITH 2 PCS OF X-8L-602

5 X-12-603 PIPE PLUG X12 602 1 3/8" NPT

6 X-14-800 STEEL BALL 3 1/2"

7 15918 SPRING 3 K-1804,K-1981

8 4304602 BREATHER 23605 1 1/4" NPT

8 X-12-404 PIPE PLUG 1 1/4" NPT S-3128

9 4303656 PLUG 15917 1

10 15900 GASKET 1

11 15899 PIN 1

12 4303655 PLUG 17178 1

13 17179 GASKET 1

14 20815 LIFTING EYE 17105 2

15 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2" USE W/20815


LIFTING EYES

16 22940 REVERSE LIGHT 16830 1 SWITCH NORMALLY OPEN


SWITCH

17 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED

22 22943 LOCKSCREW 1 USE W/19703 SHIFT BLOCK

22 3220 LOCKSCREW 4

23 19705 SHIFT YOKE 1 LO/REVERSE

24 19708 NO LONGER AVAILABLE 1 LO/REVERSE - W/TORQUE


LIMITER

24 19710 NO LONGER AVAILABLE 1 LO/REVERSE

25 19703 SHIFT BLOCK 1 1ST/2ND

26 19707 YOKE BAR 1 1ST/2ND

27 16135 SHIFT YOKE 1 1ST/2ND

28 19704 SHIFT BLOCK 1 3RD/OD

29 19706 YOKE BAR 1 3RD/OD

30 4300536 SHIFT YOKE 19878 1 3RD/OD K-2321

61
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

31 1634 INTERLOCK PIN 1 K-1804

32 X-14-1200 STEEL BALL 2 3/4"

33 19790 PLUNGER 1

34 19791 SPRING 1

35 19838 SPRING 1

36 19792 RETAINER 1

37 19793 SNAP RING 1 A-5000,K-1935

38 15133 GASKET 1

39 15132 SPRING COVER 1

40 X-8L-600 CAPSCREW 2 3/8"-16X1"

62
Group: SLAVE VALVE - 19470

10121-1/92 19470 SV

SLAVE VALVE - 19470


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-2424 VALVE REPLACEMENT 19470 1


KIT

63
Group: SLAVE VALVE - A-4688

2
5
2
2
2
2

6 2
3
2
4 1

10123-5/93 A-4688
2 Repair Kit

SLAVE VALVE - A-4688


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-4688 SLAVE VALVE ASSY 15125 ,19464 ,A - 1


3991

2 K-1699 REPAIR KIT-SLAVE 1 FOR A-4688 VALVE


VALVE

3 19463 PISTON 15126 1 A-4688

4 20849 CAP 15131 1 A-4688,A-5000

5 K-1613 CAP REPLACEMENT KIT 16429 ,18707 1 FOR A-4688 VALVE

6 X-8S-401 CAPSCREW 2 1/4"-20X1-1/8"

64
Group: SLAVE VALVE - A-5000

2 3
22
22
2
22
7 2

2 4
2
2
5
2

8 1

2 Repair Kit
10120-10-97 A-5000 SV

SLAVE VALVE - A-5000


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5000 SLAVE VALVE ASSY 20850 1 K-1963,K-2424

2 K-1935 REPAIR KIT-SLAVE 1 FOR A-5000 VALVE


VALVE

3 20855 PLUG 1 A-5000

4 20854 PISTON 1 A-5000

5 20849 CAP 15131 1 A-4688,A-5000

7 S-1516 CAP ASSY 20851 ,20853 1

8 X-8C-413 CAPSCREW 3 1/4"-20X1-1/2"

65
66
67

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