Transmisión Rtof-11607ll
Transmisión Rtof-11607ll
Transmisión Rtof-11607ll
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 4
AIR SYSTEM REDUCTION .................................................................................................................................................... 5
AUX. COUNTERSHAFT PUMP ............................................................................................................................................. 6
OIL COOLER/CONNECTIONS ........................................................................................................................................... 6
AUX. COUNTERSHAFT PUMP ............................................................................................................................................. 8
OIL PUMP AND INLET LINE............................................................................................................................................... 8
AUXILIARY DRIVE GEAR ................................................................................................................................................... 10
CASE (AUX) ......................................................................................................................................................................... 11
CASE (FRONT) .................................................................................................................................................................... 13
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 16
COUNTERSHAFT ASSY...................................................................................................................................................... 17
FILTER REGULATOR .......................................................................................................................................................... 19
H & C W/19470 VALVE ........................................................................................................................................................ 20
H & C W/19470 VALVE ........................................................................................................................................................ 22
H & C W/A-4688 VALVE ...................................................................................................................................................... 24
H & C W/A-4688 VALVE ...................................................................................................................................................... 26
H & C W/A-5000 VALVE ...................................................................................................................................................... 28
H & C W/A-5000 VALVE ...................................................................................................................................................... 30
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 32
ISOLATORS ......................................................................................................................................................................... 34
KITS & ASSEMBLIES .......................................................................................................................................................... 35
LEVERS/HOUSINGS............................................................................................................................................................ 38
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 41
MAINSHAFT ASSY .............................................................................................................................................................. 43
MISCELLANEOUS ............................................................................................................................................................... 46
RANGE CYLINDER .............................................................................................................................................................. 47
RANGE VALVE .................................................................................................................................................................... 49
REDUCTION CYLINDER ..................................................................................................................................................... 51
REVERSE IDLER ................................................................................................................................................................. 53
ROADRANGER VALVE ....................................................................................................................................................... 56
ROADRANGER VALVE ....................................................................................................................................................... 58
SHIFT BAR HOUSING (F).................................................................................................................................................... 61
SLAVE VALVE - 19470 ........................................................................................................................................................ 63
SLAVE VALVE - A-4688 ...................................................................................................................................................... 64
SLAVE VALVE - A-5000 ...................................................................................................................................................... 65
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
4
Group: AIR SYSTEM REDUCTION
PR
EDUCT
I 3 1
EE SHIFT ONLYO
D
N
WHEN IN LOW
OUT RANGE IN To Reduction
Cylinder
DO NOT
PRE-SELECT
2
To Slave
Valve Reduction Cylinder
5
Group: AUX. COUNTERSHAFT PUMP
10
9 6
To
1 Shift Bar
Housing
8
30
29 11
5 2 3
31
6
8 Outlet Inlet
6 5 5
5
9
6
21 From
7 Pump
Outlet
8
Optional
10527-10-94 Cooler
OIL COOLER/CONNECTIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 18211 BRACKET 4
4 18210 NUT 2
5 19419 CONNECTOR 5
6 19415 SWIVEL 4
7 17190 STRAP 8
9 19423 CLAMP 5
10 19420 ELBOW 1
6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
11 19422 ELBOW 2
7
Group: AUX. COUNTERSHAFT PUMP
40
37 41
Indicates part of item 36
Pump
43 Outlet 36
44
45
46
39
42 38
34 27
32
28
28 To Drain
35 Plug
Opening
33
32 24 26
25
24 19412 TEE 1
25 19413 STRAINER 1
27 19418 ELBOW 1
33 17386 GASKET 1
8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
43 12757 VALVE 1
44 12755 SPRING 1
46 19411 PLUG 1
9
Group: AUXILIARY DRIVE GEAR
9
1
5
7
2 3
1
6
10482-12/92 Aux DG
10
Group: CASE (AUX)
4 **
5 5 **
5
3
17
15
16 18
19
11
14 12
9
10
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2119,S-2151
15 S-3128 REAR HOUSING CASE 17580, 17250 1 REMOVE PLUG WHEN USING
ASSY WITH OIL COOLER
20 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"
22 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"
12
Group: CASE (FRONT)
27 29
36 37
28 30
31 38
24
23
22 1
* 18
39
19
4 3
20 5
15 40 7
18 6
*
19
41 17 8
10
9
16 11
12
15 13
10304A-02-05 14
* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note: Some part requirements are specific to #1 or #2 Clutch Housings and Push or Pull type Clutch.
CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
13
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
14
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
27 14373 MAGNET 3
28 18128 PIN 2
38 20814 SPACER 2
15
Group: COUNTERSHAFT & BRGS(AUX)
3
4
10446-7-94 Aux CS
16
Group: COUNTERSHAFT ASSY
9
10
12 11
13
6
8 7
2 1
4
3
10344-12-93 CS
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4 16664 KEY 2
5 20134 COUNTERSHAFT 2
17
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
18
Group: FILTER REGULATOR
NSS
1
10130-1-92 AFR NSS - Not Sold Separately
FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
19
Group: H & C W/19470 VALVE
9
7
H
6 3 12
5 8
From
RRV
4 13 19
P Range Cylinder
14 11
9 12
2 7
From S
21
RRV
1 22
L
From H/L 10
RRV
Reduction Cylinder
20
From
RRV
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
21
Group: H & C W/19470 VALVE
9
7
H
6 3 12
5 8
From
RRV
4 13 19
P Range Cylinder
14 11
9 12
2 21 22
From S
RRV
1 H
To Deep L
Redn Valve
10
7 20
Reduction Cylinder
To Deep
Redn Valve
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
23
Group: H & C W/A-4688 VALVE
From
RRV
13
6
5 S
2 14
4
From
1 RRV
10
P
19 7
H
Range Cylinder
11
21 15
3 22
8 9
To RRV H/L L
12
7 20
Reduction Cylinder
From
RRV
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
5 6392 SPRING 1
6 14361 PIN 1
24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
25
Group: H & C W/A-4688 VALVE
22
To Deep S From
Redn Valve RRV 13
6 21
5 2 14
4
From 10
1 RRV
P
7
19
H
Range Cylinder
15 11
L
8
3 9
7
12
7 20
Reduction Cylinder
To Deep
Redn Valve
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
5 6392 SPRING 1
6 14361 PIN 1
26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
27
Group: H & C W/A-5000 VALVE
9
7
H
6 3 12
5 8
13
From 14
4 RRV
19 Range Cylinder
L P
H 11
9 12
2 21 22
L
S
From
RRV 1
H
To Deep L
Redn Valve
10
7 20
Reduction Cylinder
To Deep
Redn Valve
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
29
Group: H & C W/A-5000 VALVE
9
7
H
6 3 12
5 8
14
From 13
4 RRV
19 Range Cylinder
L P
H 11
9 12
2 7
L
S
From 21
RRV
1 22
L
From H/L 10
RRV
Reduction Cylinder
20
From
RRV
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
30
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
31
Group: INPUT SHAFT & DRIVE GEAR
6 9
2 3 4
1
7 9
2 3 4
11
10
8 9
2 3 4
11
* 12
3 16396 SPACER 1
32
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8 S-1661 INPUT SHAFT ASSY 20540 23569 ,691518 1 2" PULL - USE W/FBC 20550 K-1981
8 S-1662 INPUT SHAFT ASSY 20541 ,23570 1 2" PUSH - USE W/FBC 20549
,4300430 ,S - 1507
33
Group: ISOLATORS
12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4
3
2
1
7
12
10210-1-92 Isolator
11
n
Desig
New 10
ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
34
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"
36
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-1661 INPUT SHAFT ASSY 20540 23569 ,691518 1 2" PULL K-1981
37
Group: LEVERS/HOUSINGS
69 72
4
73 82
71 22
70
60
74 S-1677 - Low
S-1579 - High
63
75
57 58 76
78
77
68
79
61
23
K-2428 - Low
63 K-2429 - High
80 81
62
72 64
4
73
71 33
56
65
66
S-2129 - Low
63
S-2130 - High
10203-6-94
LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
61 K-1631 SHIFT LEVER HSG 14456 ,17168 1 LOW, USE W/14795 BOOT
,4304327
74 14453 CLAMP 1
75 14795 BOOT 1
76 14454 CLAMP 1
39
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
78 14461 PIN 1
40
Group: MAINSHAFT & SYNCHRO(AUX)
24 27
25
26
23
4
3 22
1
2
21
35
34
31 32
41
29 30
28
38
44 oke
al Joint Y
Univers
37 42
39
43
41
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
24 19277 LO GEAR-MAINSHAFT 1
42 18125 RING 1
44 20191 ROTOR 1
42
Group: MAINSHAFT ASSY
17 12
2 1
16 4
15
14
13 18
12
11 2 1
10 4
2
1
8
9
6 7
3 45
2
1
10325-12-93 MS
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
43
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
44
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
45
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
46
Group: RANGE CYLINDER
5
13
12
10
8
5
7
11
6 9
3 4
2
1
RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
47
48
Group: RANGE VALVE
3 3 999
3
3
3 3
3
3 K-1566 Valve Repair Kit
16
*10
17
18
20
15*
10099-5/93 AV
RANGE VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
49
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
50
Group: REDUCTION CYLINDER
30
32 36 37
33 34
40
50 39
31
10470-7-94
53
52 51
REDUCTION CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
31 3220 LOCKSCREW 1
51
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
51 15719 PLUG 1
52
Group: REVERSE IDLER
11
7
5 6
n 4
t Desig
Lates 3
2
12
8
5 7
6
4
3
2
1
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8 5202 PLUG 2
53
54
Group: ROADRANGER VALVE
Old Design
2
2
2 999
2
2 2 2 2
3
2
5
6
P S 2 Valve Repair Kit
* 7 7*
11
12 * 10 10 *
P S
13
56
Group: ROADRANGER VALVE
Old Design
2
2
2 2
2
22 2 2 22 2
2
2
2
3 2
999
4 5
6
H/L P S SP
11 *7 * *7 *
7 7
12
*14 * * *
10 10 10
P S SP
Reduction Cylinder
H/L
10102A-7-94 * For Connector and Elbow Assy
To Slave Valve component information see Appendix.
57
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
58
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
59
Group: SHIFT BAR HOUSING (F)
40
39
38
16 12 17
15
9 7 13
10 14 6
11
1
4 2
5
8
8
37 36
23
35 34
33 **
25
22
32
**
22
24
28
31
26 32
22
27
29
22
22
10234-12-94 For
60
SHIFT BAR HOUSING (F)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
10 15900 GASKET 1
11 15899 PIN 1
13 17179 GASKET 1
22 3220 LOCKSCREW 4
61
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
33 19790 PLUNGER 1
34 19791 SPRING 1
35 19838 SPRING 1
36 19792 RETAINER 1
38 15133 GASKET 1
62
Group: SLAVE VALVE - 19470
10121-1/92 19470 SV
63
Group: SLAVE VALVE - A-4688
2
5
2
2
2
2
6 2
3
2
4 1
10123-5/93 A-4688
2 Repair Kit
64
Group: SLAVE VALVE - A-5000
2 3
22
22
2
22
7 2
2 4
2
2
5
2
8 1
2 Repair Kit
10120-10-97 A-5000 SV
65
66
67