KP 8
KP 8
KP 8
Preface
___________________
Overview 1
Safety instructions and
___________________
approvals 2
SIMATIC HMI
___________________
Planning the use 3
HMI device
KP8, KP8F ___________________
Mount and connect KP8 and
KP8F 4
___________________
Operator controls and
displays 5
Operating Instructions
___________________
Setting the KP8 and KP8F 6
___________________
Operating KP8F in a fail-safe
manner 7
___________________
Maintain and service KP8
and KP8F 8
___________________
Technical specifications 9
___________________
Appendix A
___________________
Abbreviations B
10/2010
A5E03284305-01
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Required knowledge
General knowledge of automation technology and process communication is needed to
understand the operating instructions.
It is also assumed that those using the manual have experience in using personal computers
and an understanding of Microsoft operating systems.
You must have knowledge about the STEP 7 software and about safety-related technology.
Scope
The operating instructions applies to the following HMI devices:
● KP8, order number 6AV3688-3AY36-0AX0
● KP8F, order number 6AV3688-3AF37-0AX0
Note
The manual is part of the HMI device and will be required for repeat commissioning.
Retain all enclosed and additional documents for the entire service life of the HMI device.
You must pass on all these documents to future owners of the HMI device.
Registered trademarks
The following designations marked with the protective note ® are registered trademarks of
the Siemens AG:
● HMI®
● SIMATIC®
● WinCC®
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 3
Preface
KP8, KP8F
4 Operating Instructions, 10/2010, A5E03284305-01
Preface
Style conventions
This manual uses the following style conventions:
Note
A note contains important information about the product described in the manual and its use,
or a specific section of the manual to which you should pay particular attention.
Naming conventions
This manual uses the following naming conventions:
Figures
This manual contains illustrations of the described devices. The illustrations can deviate from
the details of the delivered device.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 5
Preface
Technical Support
Technical support for the products covered in the manual is available in the Internet at:
● Technical Support (http://support.automation.siemens.com/WW/view/en/4000024)
● Support Request (http://support.automation.siemens.com/WW/view/en/16605654)
● Service (http://support.automation.siemens.com/WW/view/en/16604318)
● Contacts and office locations (http://www.automation.siemens.com/mcms/aspa-
db/en/Pages/default.aspx)
● Training center (http://sitrain.automation.siemens.com/sitrain/default.aspx?AppLang=en)
Additional information on SIMATIC products is available in the Internet at:
● Industry Portal (http://www.automation.siemens.com/_en/portal/index.htm)
● Overall SIMATIC documentation
(http://www.automation.siemens.com/simatic/portal/html_76/techdoku.htm)
Note
Batteries and rechargeables do not belong in the garbage. The user is legally obliged to
return used batteries and rechargeable batteries. You can deposit used batteries and
rechargeables at any public collection site and anywhere batteries or rechargeables of
similar type are sold.
You can also send batteries and rechargeables to the following address:
Siemens AG
Industry Sector
Returns Center
Siemensstr. 2
90766 Fürth
Germany
KP8, KP8F
6 Operating Instructions, 10/2010, A5E03284305-01
Table of contents
1 Overview.................................................................................................................................................. 11
1.1 Product Overview.........................................................................................................................11
1.2 Scope of delivery .........................................................................................................................11
1.3 Design of KP8 and KP8F .............................................................................................................12
1.4 Accessory kit ................................................................................................................................14
1.5 Service packages.........................................................................................................................15
1.6 Performance features ..................................................................................................................15
1.7 Communication and enabled PLCs .............................................................................................16
1.8 Operating KP8F in a fail-safe manner .........................................................................................16
2 Safety instructions and approvals ............................................................................................................ 19
2.1 Safety Instructions .......................................................................................................................19
2.2 Approvals .....................................................................................................................................21
2.3 TÜV certificate..............................................................................................................................23
2.4 Notes about Usage ......................................................................................................................23
2.5 Electromagnetic compatibility ......................................................................................................26
3 Planning the use ...................................................................................................................................... 29
3.1 "Plan use" check list.....................................................................................................................29
3.2 Ambient conditions for storage and transport ..............................................................................29
3.3 Ambient conditions for operation .................................................................................................30
3.4 Mounting Positions and Type of Fixation.....................................................................................32
3.5 Preparing for Mounting ................................................................................................................34
3.6 Insulation resistance, protection class and degree of protection.................................................36
3.7 Requirements for fail-safe operation............................................................................................36
3.7.1 Sensor for 1oo1 mode .................................................................................................................36
3.7.2 Sensor for 1oo2 mode .................................................................................................................38
3.7.3 Cables ..........................................................................................................................................40
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 7
Table of contents
KP8, KP8F
8 Operating Instructions, 10/2010, A5E03284305-01
Table of contents
9 Technical specifications........................................................................................................................... 83
9.1 Dimensional diagram ...................................................................................................................83
9.2 Technical specifications ...............................................................................................................84
9.3 Fail-safe mode .............................................................................................................................86
9.4 Interface description.....................................................................................................................89
9.4.1 Inputs and outputs KP8................................................................................................................89
9.4.2 Inputs and outputs KP8F .............................................................................................................90
9.4.3 PROFINET ...................................................................................................................................91
9.5 Bit assignment in the process image ...........................................................................................91
9.6 Sensor evaluation of the fail-safe channels .................................................................................93
A Appendix.................................................................................................................................................. 95
A.1 ESD guideline ..............................................................................................................................95
B Abbreviations........................................................................................................................................... 97
Glossary .................................................................................................................................................. 99
Index...................................................................................................................................................... 103
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 9
Table of contents
KP8, KP8F
10 Operating Instructions, 10/2010, A5E03284305-01
Overview 1
1.1 Product Overview
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 11
Overview
1.3 Design of KP8 and KP8F
① Labeling strips
② Oblong holes for a mounting clamp
③ Keyboard
Plan view
KP8, KP8F
12 Operating Instructions, 10/2010, A5E03284305-01
Overview
1.3 Design of KP8 and KP8F
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 13
Overview
1.4 Accessory kit
KP8, KP8F
14 Operating Instructions, 10/2010, A5E03284305-01
Overview
1.5 Service packages
KP8
This service pack contains:
1 set connector, 12-pin, order number 6AV6671-3XY39-4AX0
KP8F
This service pack contains:
1 set connector, 16-pin, order number 6AV6671-3XY49-4AX0
KP8, KP8F
This service pack contains:
1 set plastic mounting clamps, order number 6AV6671-8XK00-0AX2
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 15
Overview
1.7 Communication and enabled PLCs
Enabled PLCs
The HMI device has been enabled for use with the following type of PLC:
● SIMATIC S7-1200
● SIMATIC S7-400, SIMATIC S7-400F
● SIMATIC S7-300, SIMATIC S7-300F
● WinAC and Embedded Controllers
NOTICE
Safety-related communication
A non fail-safe control does not provide any safety-directed communication.
A SIMATIC S7F PLC is required for fail-safe communication.
Released protocols
The HMI device uses the following protocols for communication with the controller:
● PROFINET IO for standard communication
● PROFIsafe Mode V2.0 for the fail-safe communication of the KP8F
Configuring software
For fail-safe operation of the HMI device, the following software is required:
● STEP 7 V5.5
● SIMATIC S7 Distributed Safety, as of V5.4
KP8, KP8F
16 Operating Instructions, 10/2010, A5E03284305-01
Overview
1.8 Operating KP8F in a fail-safe manner
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 17
Overview
1.8 Operating KP8F in a fail-safe manner
6,0$7,&6)31'3
DV352),1(7,2FRQWUROOHU
6WDQGDUG+RVW636 (7b6VWDWLRQ
DV352),1(7,2 ZLWK
FRQWUROOHU ,031
352),1(7
The example shows the simultaneous operation of fail-safe and non fail-safe devices.
In the example, each PROFINET IO device communicates with just one PROFINET IO-
controller. The PROFIsafe device communicates here exclusively with the F-PROFINET IO
controller.
KP8, KP8F
18 Operating Instructions, 10/2010, A5E03284305-01
Safety instructions and approvals 2
2.1 Safety Instructions
WARNING
Injury or material damage
If you do not follow precisely the safety guidelines and manuals in this handbook, this may
result in sources of danger and make safety functions ineffective. This can result in
personal injuries or material damage.
Follow the safety guidelines and instructions precisely.
Observe the safety and accident prevention instructions applicable to your application in
addition to the safety instructions given in this manual.
Project security
WARNING
Injury or material damage
The configuration engineer for a system PLC must take precautions so that an interrupted
program can be restarted normally after voltage dips or power failures.
A dangerous operating state must not occur during the entire process of the control
program, also during troubleshooting - also not in the short-run.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 19
Safety instructions and approvals
2.1 Safety Instructions
WARNING
Installation according to the instructions
Commissioning of the HMI device is forbidden until it has been absolutely ensured that the
machine which is to be operated with the HMI device complies with Directive 2006/42/EC.
Before commissioning, check to see if the regulations of the directive 2006/42/EC are
fulfilled.
Open-type resource
The HMI device is an open-type resource. This means that the HMI device may only be
installed in cabinets that allow the device to be operated from the front side.
Access to the control cabinet in which the HMI device is installed should only be possible
by means of a key or tool and only for trained and authorized personnel.
Danger, high voltage
Opening the cabinet will expose high voltage parts. Contact with these parts could be fatal.
Switch off the power supply to the cabinet before opening it.
When operating the HMI device in hazardous areas the following warning applies.
WARNING
Explosion Hazard
Do not disconnect while circuit is live unless area is known to be non-hazardous.
Substitution of components may impair suitability for Class I, Division 2 or Zone 2.
Note
High frequency radiation, from mobile phones for example, can cause unintentional
operating situations.
Recall
Note
If a safety case occurs for the KP8F, the customer of the KP8F will be immediately informed
by the Siemens sales department they ordered from and told about suitable measures.
KP8, KP8F
20 Operating Instructions, 10/2010, A5E03284305-01
Safety instructions and approvals
2.2 Approvals
2.2 Approvals
Note
The following overview shows possible approvals for the HMI device.
The HMI device itself is certified as shown on the label on its rear panel.
CE mark
The HMI device meets the general and safety-related requirements of the following EU
directives and conforms to the harmonized European standards for programmable logic
controllers published in the official gazettes of the European Union:
● 2004/108/EC "Electromagnetic Compatibility" (EMC Directive)
● 2006/95/EC "Electrical Equipment Designed for Use within Certain Voltage Limits" (Low-
voltage Directive)
EC Declaration of Conformity
The EC Declarations of Conformity are kept available for the responsible authorities at the
following address:
Siemens AG
Industry Sector
I IA AS RD ST PLC
P.O. Box 1963
D-92209 Amberg, Germany
II 3 G II 3 G Ex nA II T4
II 3 D Ex tD A22 IP6X T xx °C
– x ... Temperature values, see design examination certificate
The design examination certificate is available at the following Internet address:
Technical Support (http://support.automation.siemens.com/WW/view/en/4000024)
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 21
Safety instructions and approvals
2.2 Approvals
FM approval
"Factory Mutual Research" approval in accordance with Approval Standard Class
Number 3611, 3600, 3810
Approved for use in:
● Class I, Division 2, Group A, B, C, D Tx
● Class I, Zone 2, Group IIC Tx
UL approval
"Underwriters Laboratories Inc." approval in accordance with:
● UL 508 (Industrial Control Equipment)
● CSA C22.2 No. 142, (Process Control Equipment)
or
"Underwriters Laboratories Inc." approval in accordance with:
● UL 508 (Industrial Control Equipment)
● CSA C22.2 No. 142, (Process Control Equipment)
● UL 1604 (Hazardous Location)
● CSA-213 (Hazardous Location)
Approved for use in:
● Class I, Division 2, Group A, B, C, D or
● Class I, Zone 2, Group IIC or
● Non-hazardous locations
KP8, KP8F
22 Operating Instructions, 10/2010, A5E03284305-01
Safety instructions and approvals
2.3 TÜV certificate
Note
The HMI device is not suitable for operation in residential areas: Operation of an HMI
device in residential areas can have a negative impact on radio and TV reception.
If the HMI device is used in a residential area, you must take measures to achieve Limit
Class B conforming to EN 55016 for RF interference.
Suitable measures to achieve Limit Class B for suppression of radio interference include:
● Installation of the HMI device in a grounded control cabinet
● Use of filters in electrical supply lines
Individual acceptance is required.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 23
Safety instructions and approvals
2.4 Notes about Usage
DANGER
Degree of hazard
There is an explosion hazard when operating an HMI device that does not have explosion
protection.
Operate the HMI device in potentially explosive zones 2 and 22 only if it has been approved
and certified for such environments.
If an HMI device is operated in potentially explosive atmospheres of zone 22, pay attention
to the product information "Use in potentially explosive atmospheres of zones 2 and 22." The
product information is available at the following Internet address:
Technical Support (http://support.automation.siemens.com/WW/view/en/4000024)
WARNING
Personal injury and damage to property
Personal injury and property damage can occur in potentially explosive atmospheres if an
electric connection is disconnected from the HMI device while the system is in operation.
In potentially explosive atmospheres, always turn off power to the HMI device before
disconnecting any electrical connections..
KP8, KP8F
24 Operating Instructions, 10/2010, A5E03284305-01
Safety instructions and approvals
2.4 Notes about Usage
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 25
Safety instructions and approvals
2.5 Electromagnetic compatibility
Pulseshaped Interference
The following table shows the electromagnetic compatibility of modules compared to pulse-
shaped interference. These specifications only apply when the HMI device meets the
specifications and directives regarding electrical installation.
KP8, KP8F
26 Operating Instructions, 10/2010, A5E03284305-01
Safety instructions and approvals
2.5 Electromagnetic compatibility
Sinusoidal interference
The table below shows the EMC properties of the modules with respect to sinusoidal
interference. These specifications only apply when the HMI device meets the specifications
and directives regarding electrical installation.
Note
Before you connect the HMI device to the public power grid, ensure that it is compliant with
Limit Class B in accordance with EN 55022:2006.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 27
Safety instructions and approvals
2.5 Electromagnetic compatibility
KP8, KP8F
28 Operating Instructions, 10/2010, A5E03284305-01
Planning the use 3
3.1 "Plan use" check list
Before deploying the HMI device, you should check that the planned application of the HMI
device complies with the following test steps.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 29
Planning the use
3.3 Ambient conditions for operation
NOTICE
Equipment failure
Moisture and condensation lead to malfunction. Moisture in the form of condensation on or
in the device is formed:
When transporting a device at low temperatures
Under extreme temperature variations
Bring the device to room temperature before operating.
Condensation
When condensation is on the device, do not expose the HMI device to direct radiation from
a heater.
If condensation has developed, wait approximately 4 hours until the HMI device has dried
completely before switching it on.
The following points must be adhered to in order to ensure a fault-free and safe operation of
the HMI device:
● Proper transportation and storage
● Proper installation and mounting
● Careful operation and maintenance
The warranty for the HMI device will be deemed void if these stipulations are not heeded.
KP8, KP8F
30 Operating Instructions, 10/2010, A5E03284305-01
Planning the use
3.3 Ambient conditions for operation
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 31
Planning the use
3.4 Mounting Positions and Type of Fixation
Mounting position
The HMI device is designed for mounting in:
● Racks
● Cabinets
● Control boards
● Consoles
In the following, all of these mounting options are referred to by the general term "cabinet".
The HMI device is self-ventilated and approved for vertical and inclined mounting in
stationary cabinets.
KP8, KP8F
32 Operating Instructions, 10/2010, A5E03284305-01
Planning the use
3.4 Mounting Positions and Type of Fixation
ದ
② Vertical 0° 0 to 55 °C
CAUTION
Impermissible ambient temperatures
Do not operate the HMI device without auxiliary ventilation. If the maximum permissible
ambient temperature is exceeded, it may lead to damage. The approvals and warranties for
the HMI device will become void!
If the maximum permissible ambient temperature is exceeded, only operate the HMI device
with auxiliary ventilation.
Type of fixation
Mounting clamps are provided for mounting the device - see chapter "Accessory kit
(Page 14)".
① Hooks
② Screws
The main dimensions of the HMI device are not exceed by the installation of the mounting
clamps.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 33
Planning the use
3.5 Preparing for Mounting
KP8, KP8F
34 Operating Instructions, 10/2010, A5E03284305-01
Planning the use
3.5 Preparing for Mounting
$OOGLPHQVLRQVLQPP
Mounting Depth
The mounting depth for the HMI device depends on the type of construction of the
PROFINET connector. With angled PROFINET connector, order number 6GK1901-1BB20-
2AB0, the mounting depth is 65 mm.
The mounting depth does not match the external dimensions of the device. Plan for an
adequate bending radius for the cables connected to the HMI device.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 35
Planning the use
3.6 Insulation resistance, protection class and degree of protection
NOTICE
Degree of protection IP65 for HMI device
If the HMI device is not installed according to this manual, the HMI device does not comply
with the specified protection type.
Make sure the mounting is done properly.
KP8, KP8F
36 Operating Instructions, 10/2010, A5E03284305-01
Planning the use
3.7 Requirements for fail-safe operation
Note
Have the fail-safe part of the system checked and accepted by a registered company in
regards to the prescribed technical safety controls before commissioning the HMI device.
NOTICE
Qualified sensor
If you do not use any qualified, normed sensors, the safety categories SIL2, PL d and
category 3 will not be reached.
Only use qualified sensors corresponding with IEC 60947.
Note
Our electronics are equipped with such safety engineering features so that 98% of the
maximum permissible probability of hazardous faults is due to all other components of the
safety function. This corresponds to the recommended load division in safety engineering
between sensing devices, actuating devices, and electronic switching for input, processing,
and output.
The probability of hazardous faults and the rate of occurrence of hazardous faults of a safety
function must comply with an upper limit determined by an SIL or PL. For a description of the
HMI device, refer to chapter "Technical specifications (Page 84)".
Proof-test interval
Note the following:
● They have a considerable safety responsibility for the instrumentation with sensors.
● Sensors normally do not survive a proof-test interval of 10 years corresponding with
IEC 61508.
The sensors clearly lose their safety.
Note
In order to reach the safety categories SIL2, PL d and category 3, high-quality sensors
are required. The sensors used must fulfill the standards EN 60947-5-1:2004 and
EN 60947-5-5:1997 (VDE 0660, section 200).
The contacts of the sensors must be weld-resistant in accordance with the standard
IEC EN 60947-5. Ensure that the sensor connection is free of short-circuits.
Define an ideal proof-test interval for the used sensor.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 37
Planning the use
3.7 Requirements for fail-safe operation
Fault detection
Faults can be detected if the following connection errors are present:
● Short-circuit between two sensors
● Short-circuit to DC 24 V
Signal duration
In order to assure accurate detection of the sensor signal by the HMI device, you must
ensure that the minimum duration for the sensor signal is adhered to. Refer to chapter
"Technical specifications (Page 84) ".
See also
Connect KP8F - fail-safe inputs (Page 46)
Note
Have the fail-safe part of the system checked and accepted by a registered company in
regards to the prescribed technical safety controls before commissioning the HMI device.
NOTICE
Qualified sensor
If you do not use any qualified, normed sensors, the safety categories SIL3, PL e and
category 4 will not be reached.
Only use qualified sensors corresponding with IEC 60947.
KP8, KP8F
38 Operating Instructions, 10/2010, A5E03284305-01
Planning the use
3.7 Requirements for fail-safe operation
Note
Our electronics are equipped with such safety engineering features so that 98% of the
maximum permissible probability of hazardous faults is due to all other components of the
safety function. This corresponds to the recommended load division in safety engineering
between sensing devices, actuating devices, and electronic switching for input, processing,
and output.
The probability of hazardous faults and the rate of occurrence of hazardous faults of a safety
function must comply with an upper limit determined by an SIL or PL. For a description of the
HMI device, refer to chapter "Technical specifications (Page 84)".
If you operate the HMI device with an EMERGENCY-STOP button, you must use a 2-
channel equivalent sensor switching - see chapter "Connect KP8F - fail-safe inputs
(Page 46)".
Proof-test interval
Note the following:
● They have a considerable safety responsibility for the instrumentation with sensors.
● Sensors normally do not survive a proof-test interval of 10 years corresponding with
IEC 61508.
The sensors clearly lose their safety.
Note
In order to reach the safety categories SIL3, PL e and category 4, high-quality sensors
are required. The sensors used must fulfill the standards IEC EN 60947-5-1:2004 and
IEC EN 60947-5-5:1997 (VDE 0660, section 200).
The contacts of the sensors must be weld-resistant in accordance with the standard
IEC EN 60947-5. Ensure the short-circuit-free connection of the emergency-stop button.
Define an ideal proof-test interval for the used sensor.
Fault detection
Faults can be detected if the following connection errors are present:
● When non-equivalent sensor signals are connected.
● When a single-channel sensor has a redundant connection.
WARNING
No redundant connection of two single-channel break contacts
If sensor signals are connected redundantly (break contacts), a fault will only be
recognized if one of the sensors is triggered.
Ascertain that under no circumstances are two single-channel break contacts
redundantly connected as sensor signals.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 39
Planning the use
3.7 Requirements for fail-safe operation
Signal duration
In order to assure accurate detection of the sensor signal by the HMI device, you must
ensure that the minimum duration for the sensor signal is adhered to. Refer to chapter
"Technical specifications (Page 84) ". The minimum duration is ensured by the usage of
push-to-lock emergency stop buttons.
3.7.3 Cables
The cables used must meet the following requirements:
● The unique assignment of terminals to sensors must be ensured.
● Cables laid outside of the switching cabinet must be laid separately in accordance with
the relevant standards.
Use stable pipes or cable channels in order to avoid short circuits and cross-circuits.
Note
With the connection of an emergency stop button to the fail-safe channels of the HMI
device, the line lengths corresponding with chapter "Technical specifications (Page 84)"
must be complied with.
KP8, KP8F
40 Operating Instructions, 10/2010, A5E03284305-01
Mount and connect KP8 and KP8F 4
4.1 "Mounting and connection of HMI device" checklist
The following steps must be taken when mounting and connecting the HMI device.
NOTICE
Do not use damaged parts
If you use defective parts from the items delivered, you may experience malfunctions.
If you find defective parts in the item delivered, contact your Siemens partner. Only install
undamaged parts.
Requirement
● Four mounting clamps.
The mounting clamps are included in the accessory kit.
● The HMI device comes equipped with a mounting seal.
If the mounting seal is damaged, do not mount the HMI device.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 41
Mount and connect KP8 and KP8F
4.4 Connecting the HMI device
Procedure
Note
Always mount the HMI device according to the operating instructions in this manual.
When mounting the HMI device, ensure that the labeling strips do not become jammed
between the mounting cut-out and the HMI device.
Requirement
● The HMI device must be mounted according to the specifications of these operating
instructions.
● Shielded standard cables
For additional information, refer to the Internet at:
Industry Mall (http://mall.automation.siemens.com)
Connection sequence
Note
Failure to do so may result in damage to the HMI device.
KP8, KP8F
42 Operating Instructions, 10/2010, A5E03284305-01
Mount and connect KP8 and KP8F
4.4 Connecting the HMI device
4.4.2 Ports
The following figure below shows the interfaces of the KP8:
'LJLWDOLQSXWVRXWSXWV
3RZHUVXSSO\FRQQHFWRU
352),1(7;3
352),1(7;3
In contrast to the KP8, the KP8F has a 16-pin socket for the digital input/output and for
connection to the power supply. For a description of the interfaces, refer to chapter "Interface
description (Page 89)".
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 43
Mount and connect KP8 and KP8F
4.4 Connecting the HMI device
Configuration diagram
The figure below illustrates the connection between the power supply and the HMI device.
0 0
/ / .3
0 0
/ / .3)
PP
NOTICE
Damage possible
Do not connect the lines if the connector is in the HMI device. You may otherwise damage
the mounting of the HMI device socket.
Always remove the connector to connect the wires.
To open the connectors, press in the opening provided with a screwdriver for slotted screws.
Slide the cable into the connector enclosure and remove the screwdriver. The wire is fixed.
KP8, KP8F
44 Operating Instructions, 10/2010, A5E03284305-01
Mount and connect KP8 and KP8F
4.4 Connecting the HMI device
Do not confuse the wires. Refer to the label for the contact pins on the rear of the HMI
device.
Note
The HMI device is equipped with a polarity reversal protection circuit.
CAUTION
For the 24 VDC supply, use only power supply units with safety isolation complying with
IEC 364-4-41 or HD 384.04.41 (VDE 0100, Part 410), for example according to the
standards, SELV (Safety Extra Low Voltage ) and PELV (Protective Extra Low Voltage).
The supply voltage must be within the specified voltage range. Any other voltage might lead
to failure of the HMI device.
Applies to floating system design:
Connect the connection for GND 24 V from the 24 V power supply output to equipotential
bonding for uniform reference potential. For this purpose, choose a connecting point that is
as close as possible to the center.
.3
.3)
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 45
Mount and connect KP8 and KP8F
4.4 Connecting the HMI device
Procedure
Note
Follow the notes about connectors in chapter "Connecting the power supply (Page 44)".
1. Connect the wires on the connector corresponding with the setting of the socket on the
rear of the HMI device.
Note
For supplying the fail-safe inputs, only inputs labeled with VS may be used on the HMI
device.
Only connect fail-safe inputs if these are also used. This also applies for disabled fail-safe
inputs.
Follow the notes about connectors in chapter "Connecting the power supply (Page 44)".
Note
If, in STEP 7 HW Config, you selected the option "No evaluation" for the KP8F in the
"Evaluation of the sensor" parameter and no sensor is connected, the value 0 will be
reported to the controller for the sensor values in the process illustration.
See section "Setting KP8F - STEP 7 (Page 64)" and "Bit assignment in the process
image (Page 91)".
KP8, KP8F
46 Operating Instructions, 10/2010, A5E03284305-01
Mount and connect KP8 and KP8F
4.4 Connecting the HMI device
Procedure
1. Connect the EMERGENCY-STOP button as follows to the connector for the fail-safe
digital inputs:
– Sensor supply VS.0 for the FI.0 input
– Sensor supply VS.1 for the FI.1 input
(PHUJHQF\VWRSEXWWRQ
Note
External power supply is not permissible for VS.0 and VS.1.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 47
Mount and connect KP8 and KP8F
4.4 Connecting the HMI device
Procedure
The following approach is an example.
1. Connect the button as follows to the connector for the fail-safe digital inputs:
– Sensor supply VS.0 for the FI.0 input
– Sensor supply VS.1 for the FI.1 input
%XWWRQb
%XWWRQb
Observe the affiliated setting for "Evaluation of the sensor" in the HW config - see chapter
"Setting KP8F - STEP 7 (Page 64)".
Note
External power supply is not permissible for VS.0 and VS.1.
Note
Always use only the approved cables to connect a SIMATIC S7 controller.
KP8, KP8F
48 Operating Instructions, 10/2010, A5E03284305-01
Mount and connect KP8 and KP8F
4.4 Connecting the HMI device
Standard cables are available for the connection. You will find more information in the
SIMATIC NET-catalog IK PI or on the Internet at:
Industry Mall (http://mall.automation.siemens.com)
6,0$7,&6
352),1(7
&RQWUROOHU
352),1(7(WKHUQHW/$1
&RQWUROOHUIURPGLIIHUHQWSURGXFHU
IXUWKHU
FRPPXQLFDWLRQ
SDUWLFLSDQWV
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 49
Mount and connect KP8 and KP8F
4.5 Switching on and testing the HMI device
6,0$7,&6
352),1(7
&RQWUROOHU
352),1(7(WKHUQHW/$1
6ZLWFKIRUH[DPSOH6FDODQFH
;
&RQWUROOHUIURPGLIIHUHQWSURGXFHU
Note
If the KP8F is operated with an EMERGENCY STOP button, check during the fail-safe
operation of the KP8F before each commissioning to see if the required parameters are set
in the HW config. Refer to chapter "Setting KP8F - STEP 7 (Page 64) ".
Procedure
1. Connect the connector on the HMI device.
2. Switch on the power supply.
After starting the HMI device, all LEDs will illuminate corresponding to the setting. The
default illumination time is 5 s.
Note
As long as the light test is executed, no keyboard entry will be transferred to the
connected controller.
If the HMI device does not start, it is possible the wires on the connector have been
crossed. Check the connected wires and change the connections if necessary.
KP8, KP8F
50 Operating Instructions, 10/2010, A5E03284305-01
Mount and connect KP8 and KP8F
4.6 Securing the cables
)L[LQJHOHPHQWIRUVWUDLQUHOLHI
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 51
Mount and connect KP8 and KP8F
4.6 Securing the cables
KP8, KP8F
52 Operating Instructions, 10/2010, A5E03284305-01
Operator controls and displays 5
5.1 Front-sided control elements and displays
Controls
,OOXPLQDWHGSXVKEXWWRQV
Display elements
There are 8 light buttons on the front of the HMI device. The corresponding bit in the
controller is set as long as the key is pressed.
Surface LEDs are integrated in each key. They can be used to represent bit states of the
connected controller. The LEDs can be displayed in red, green, yellow, blue and white.
The brightness of the LEDs can be set - see chapter "Setting controller - communication HMI
device (Page 58)". The default setting is "normal".
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 53
Operator controls and displays
5.2 Rear operator controls and displays
Utilization of the buttons occurs via the process image. Refer to chapter "Bit assignment in
the process image (Page 91) ".
',3VZLWFK
/('JUHHQ
/('\HOORZ
KP8, KP8F
54 Operating Instructions, 10/2010, A5E03284305-01
Operator controls and displays
5.3 Labeling keys
PROFINET interfaces
There are two LEDs on each PROFINET interface. These LEDs display the status of the
PROFINET communication. The following table shows the meaning:
When installed, the labeling strips can be inserted if the mounting has a material thickness of
< 3.5 mm. With larger material thicknesses, the disassembly of the HMI device is required if
a labeling strip should be changed.
Note
Do not write on the keyboard to label the function keys.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 55
Operator controls and displays
5.3 Labeling keys
"Technical Support
(http://support.automation.siemens.com/WW/llisapi.dll?aktprim=99&lang=en&referer=%2fW
W%2f&func=cslib.csinfo2&siteid=csius&extranet=standard&viewreg=WW)"
Observe the information in this file.
The labeling strips have the following dimensions:
5
9LVLEOHZLQGRZUDQJH[
$OOGLPHQVLRQVLQPP
Procedure
1. Edit the template.
2. Print the template.
You can use printable labels and paper. Always ensure an adequate material stiffness
during the selection. This is needed to insert the labeling strips. The maximum permitted
thickness of the labeling strip is 0.15 mm.
Alternatively, you can also label the strips by hand.
Note
Wait for the printed labeling strips to dry before you insert them.
3. If you print the labeling strips on foil or paper, cut out the labeling strips.
Ensure that the corners are cut according to the corresponding diagram, as this makes it
easier to slide them into the slot.
4. Remove any previously existing labeling strips.
5. Slide the new labeling strips into the guide up to the stop.
The labeling strip will protrude approximately 1 cm out of the guide. The template
dimensions for the labeling strips are designed so that the labeling is correctly placed for
the keys. An interlock is not required for the labeling strips.
KP8, KP8F
56 Operating Instructions, 10/2010, A5E03284305-01
Setting the KP8 and KP8F 6
6.1 "Setting the KP8 and KP8F" checklist
In order to operate the HMI device in a fail-safe manner, the set-up steps in STEP 7 and on
the HMI device are required. Information, such as how to set the F-I/O in STEP 7, can be
found in the Programming and operation manual "S7 Distributed Safety - Configuring and
Programming" (http://support.automation.siemens.com/WW/view/en/22099875) and in the
"Safety Technology in SIMATIC S7" system manual
(http://support.automation.siemens.com/WW/view/en/12490443).
Requirement
● The GSD is installed.
Information on installing the GSD can be found online at:
Integrating a GSD File (http://support.automation.siemens.com/WW/view/en/22817133)
● STEP 7 applications, for example, the KOP/AWL/FUP editor or the icon table, are closed.
● HW Config opens.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 57
Setting the KP8 and KP8F
6.3 Setting controller - communication HMI device
Note
The KP8F can only be configured with a – non fail-safe – standard controller if this standard
controller supports Shared Device.
KP8, KP8F
58 Operating Instructions, 10/2010, A5E03284305-01
Setting the KP8 and KP8F
6.3 Setting controller - communication HMI device
Requirement
● The SIMATIC Manager opens in "HW Config".
In the following image, the slots that must be set are labeled in red.
The setting described in the following uses KP8 as an example and applies similarly for the
KP8F.
Parameter Meaning
Device name The IO controller addresses the IO device by its device name. The
device name must be unique within the network.
The device name is connected with the IP-address, which is set for
the HMI device.
Device number You can identify an IO device in the user program with its device
number. STEP 7 assigns the device number.
3. Change the entries, if required.
4. Click "OK".
The entries are saved. The dialog box closes.
You can find additional information about device names and numbers in the manual
"PROFINET System Description".
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 59
Setting the KP8 and KP8F
6.3 Setting controller - communication HMI device
Parameter Meaning
Duration of the light test The value range from 0 to 60 s can be set.
With the value "0", no light test is executed.
Default setting is 5 s.
Brightness Adjustable:
very bright, bright, normal, dark or very dark
Default setting is "normal".
Function of the clamp 0 Adjustable:
Input or output, default setting is input
Function of the clamp 1 Adjustable:
Input or output, default setting is input
Function of the clamp 2 Adjustable:
Input or output, default setting is input
Function of the clamp 3 Adjustable:
Input or output, default setting is input
Function of the clamp 4 Adjustable:
Input or output, default setting is output
Function of the clamp 5 Adjustable:
Input or output, default setting is output
Function of the clamp 6 Adjustable:
Input or output, default setting is output
Function of the clamp 7 Adjustable:
Input or output, default setting is output
KP8, KP8F
60 Operating Instructions, 10/2010, A5E03284305-01
Setting the KP8 and KP8F
6.4 Configuring Media Redundancy Protocol
Result
The HMI device will now respond in operation according to the new setting. The switch
states of the digital inputs/outputs of the HMI device are stored in the specified address area
of the controller.
NOTICE
Response time
If the response monitoring time is less than the response time of the MRP, then MRP will
not work with the KP8F. The controller will see the HMI device as "failed" in the short-term.
The response monitoring time must be greater than the response time of the MRP. Refer to
chapter "Response times of the PROFIsafe devices (Page 78) ".
Requirement
● "HW Config" is open in the SIMATIC Manager.
In the following image, the module to be configured is labeled in red.
The following procedure is an example and also applies for the KP8F.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 61
Setting the KP8 and KP8F
6.4 Configuring Media Redundancy Protocol
Procedure
1. Double-click the "X2" slot in the station window.
KP8, KP8F
62 Operating Instructions, 10/2010, A5E03284305-01
Setting the KP8 and KP8F
6.4 Configuring Media Redundancy Protocol
Parameter Meaning
Not not in the ring The KP8 is not a node of the MRP
Client The KP8 is a client of the MRP
9. Select "Client".
10.Click "OK".
The entry is saved. The dialog box closes.
11.Double-click the "X1 P1" slot in the station window.
The following dialog appears. The partner port entries are examples.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 63
Setting the KP8 and KP8F
6.5 Setting KP8F - STEP 7
12.Select the required partner port from the "Partner port" list box.
The selected partner is therefore defined as the next partner of the MRP. If you select
"Any partner", MRP will not work. A message is displayed.
Parameter Meaning
Any partner Any device is partner of the MRP
317F_2\(11) X317-2-KP8F The device 317F_2\(11) X317-2-KP8F\Port 2 (X1 P2) is the next
partner of the MRP
13.Click "OK".
The entry is saved. The dialog box closes.
Result
The KP8 is configured for the MRP This is illustrated by the following topology view with the
Master CPU "KP8" and three Clients in a ring structure. The KP8F is a client in this case.
Requirement
● The password for the security program must be known.
● The SIMATIC Manager opens in "HW Config".
KP8, KP8F
64 Operating Instructions, 10/2010, A5E03284305-01
Setting the KP8 and KP8F
6.5 Setting KP8F - STEP 7
In the following image, the slot that must be set is labeled in red.
Procedure
1. Double click in the properties window on slot 2.
The "Properties – F-DI" dialog box opens.
2. Open the "Addresses" tab.
In the "Inputs" and "Outputs" groups, the start values of the address areas are set
depending on the controller used. The signals of the F channels of the HMI device are
mapped in these address ranges.
Parameter Meaning
Inputs > Start Start of address range in which the safety-relevant usage data of
the HMI device are mapped.
Inputs > Process Image Process image to which the address range belongs.
This parameter cannot be entered with a controller of the
SIMATIC CPU 300 type.
Outputs > Start Start of address range in which the safety-relevant usage data of
the HMI device are mapped.
Outputs > Process Image Process image to which the address range belongs.
This parameter cannot be entered with a controller of the
SIMATIC CPU 300 type.
3. Check the default entry of the addresses for "Start".
If necessary, change the address range.
4. Select the "Parameters" tab.
5. Open the "Parameters > Device-specific Panels > Evaluation of the Sensor" directory.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 65
Setting the KP8 and KP8F
6.5 Setting KP8F - STEP 7
Note
Make sure that the sensor is monitored corresponding with its connection.
7. Click "OK".
The entries are saved. The dialog box closes.
8. Open the "PROFIsafe" tab.
If no access rights exist, the following dialog box will be shown.
9. Enter the password that was assigned when the safety program was created in
Distributed Safety.
10.Click "OK".
The dialog box closes.
11.If necessary, change the "F_Dest_Add" parameter.
To do this, use the "Change value" button. Assign a network and station-wide unique
address.
12.Change the monitoring time "F_WD_Time" if needed.
13.Click "OK".
The entries are saved. The dialog box closes.
Result
The HMI device will now respond in operation according to the new setting. The switch
states of the digital inputs of the HMI device are stored in the specified address area of the
controller.
KP8, KP8F
66 Operating Instructions, 10/2010, A5E03284305-01
Setting the KP8 and KP8F
6.6 Setting PROFIsafe address for KP8F
Note
Ensure that the HMI device is disconnected from the power before setting the PROFIsafe
target address with the DIP switches.
Requirement
● The DIP switch of the HMI device is accessible.
● The value of the "F_Dest_Add" parameter is known.
Note
The PROFIsafe target address of the HMI device must be unique throughout the
communication network and station. You can assign a maximum of 1022 PROFIsafe
target addresses in a single system.
If you change the STEP 7 program in a way that changes the PROFIsafe target address,
you need to change the switch settings on the HMI device's DIP switch accordingly.
Example
In the HW Config of the STEP 7 project, set the binary address for "383" as the PROFIsafe-
target address:
Corresponding setting on the DIP switch: 0101111111
● 1 = switch setting "ON"
● 0 = switch setting "OFF".
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 67
Setting the KP8 and KP8F
6.7 KP8F – Configure Shared Device
The illustrated switch settings correspond with the binary address 383.
Result
The HMI device can be uniquely identified by the configured PROFIsafe target address.
Requirement
● A shared device is created in the project.
Information on the configuration of Shared Device can be found in the online help
"STEP 7 Version 5.5".
● The Shared Device is now inserted in the PROFINET IO system.
Coupling with the controllers of the station is carried out automatically.
● "HW Config" is open in the SIMATIC Manager.
KP8, KP8F
68 Operating Instructions, 10/2010, A5E03284305-01
Setting the KP8 and KP8F
6.7 KP8F – Configure Shared Device
Procedure
1. Double-click in the station window on the marked device.
The following dialog appears.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 69
Setting the KP8 and KP8F
6.7 KP8F – Configure Shared Device
7. If there are several Shared Device connections, you must select a device for full access.
The following dialog appears:
11.Select the Shared Device connection for which you want to change the access.
Parameter Meaning
Full Read and write access by the controller
... No access by the controller
12.Select the required parameter.
13.Click "OK".
The entry is saved. The dialog box closes.
Result
Shared Device is configured for the KP8F.
KP8, KP8F
70 Operating Instructions, 10/2010, A5E03284305-01
Setting the KP8 and KP8F
6.8 KP8F – Configure Shared Device for non fail-safe controller
Requirement
● "HW Config" is open in the SIMATIC Manager.
In the following image, the module to be configured is labeled in red.
Procedure
1. Perform steps 1 to 9 as described in section "KP8F – Configure Shared Device
(Page 68)".
2. Select the "Access" tab.
The following dialog appears:
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 71
Setting the KP8 and KP8F
6.8 KP8F – Configure Shared Device for non fail-safe controller
Result
Shared Device is configured for the KP8F and for a non fail-safe controller.
KP8, KP8F
72 Operating Instructions, 10/2010, A5E03284305-01
Operating KP8F in a fail-safe manner 7
7.1 Overview
Fail-safe mode
You can use the HMI device in standard mode and fail-safe mode simultaneously.
In fail-safe mode the HMI device recognizes signal states from suitable fail-safe sensors and
sends corresponding safety telegrams to the fail-safe controller where the safety program
runs. The fail-safe controller and the HMI device communicate with each other using the fail-
safe protocol "PROFIsafe".
Safety functions
During fail-safe mode, safety functions are activated in both HMI and the fail-safe controller
which recognize faults and react to them.
In the following cases, the fitting system unit must be run in a secure operating state:
● The EMERGENCY STOP button is pressed.
● A sensor was confirmed.
● A diagnosable error has occurred.
Note
Which reactions this bit activates in the controller and thus, in the system, is the task of the
user. Tasks include:
Configuring required responses appropriate for the EMERGENCY STOP in the controller
Setting measures to repair the cause of an EMERGENCY STOP
Configuring the startup behavior after an EMERGENCY STOP
The response to an EMERGENCY STOP or activation of the sensor, measures and startup
behavior must be described in the system documentation.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 73
Operating KP8F in a fail-safe manner
7.2 Passivate HMI device
Note
The HMI device may first be integrated into the control process after the causes for the
failure have been repaired.
After integration, the process values for the digital fail-safe inputs are available again.
Passivation
As soon as the HMI device recognizes a fault in fail-safe mode, all fail-safe channels are
switched to the safe operating state. Through this, the fail-safe channels of this HMI device
are passivated.
Note
If the HMI device is passivated, instead of the queued process values, the fail-safe value "0"
is always assigned to all the fail-safe digital inputs. You cannot configure the fail-safe value.
Detected faults are entered in the diagnostic buffer of the fail-safe controller and reported to
the safety program in the fail-safe controller.
The HMI device cannot permanently save the fault. When you switch off the HMI device and
switch it on again, only one of the existing faults will continue to be detected after startup. If
you want to save the faults, program your safety program accordingly.
The HMI device is passivated in the following situations:
● When the HMI device is started (startup)
● With a setting error
Errors in the PROFIsafe parameters, for example "F_WD_TIME" (F_monitoring time) too
short.
● When an error occurs in the PROFIsafe communication between the fail-safe controller
and HMI device
● With a hardware error
Error, for example, through wire break, short-circuit, discrepancy errors, internal errors of
the HMI device.
KP8, KP8F
74 Operating Instructions, 10/2010, A5E03284305-01
Operating KP8F in a fail-safe manner
7.3 Error diagnostics
Determining passivation
If you want to determine if the HMI device is passive or not, address the "PASS_OUT"
variable of the F-I/O. The variable can be assigned the following values:
● 0 = HMI device not passive
● 1 = HMI device passive
Reintegrating KP8F
After passivation of the HMI device, the fault must be diagnosed and rectified. Afterwards,
the HMI device can be reintegrated.
Diagnostic functions
Diagnostic functions , in other words displays and messages, are not critical to safety and
therefore are not designed to be safety-related functions. They are therefore not tested
internally.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 75
Operating KP8F in a fail-safe manner
7.4 Repair error and reintegrate
Remedy
The error correction of the HMI device should be undertaken depending on the type of error
recognized:
KP8, KP8F
76 Operating Instructions, 10/2010, A5E03284305-01
Operating KP8F in a fail-safe manner
7.4 Repair error and reintegrate
End passivation
When you have eliminated an error that lead to a passivation of the HMI device, you have to
reintegrate the HMI device. A user acknowledgement in the safety program may be required
for the reintegration of the HMI device. After reintegration, the pending process values at the
HMI device's fail-safe channels are provided again for the safety program.
More information about the reintegration of F-I/O and for creating a user acknowledgement
in the safety program can be found in the Programming and operation manual "S7
Distributed Safety - Configuring and Programming"
(http://support.automation.siemens.com/WW/view/en/22099875).
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 77
Operating KP8F in a fail-safe manner
7.5 Response times of the PROFIsafe devices
6,0$7,&6)31'3
DV352),1(7,2FRQWUROOHU
(7b6VWDWLRQ
ZLWK
,031
352),1(7
5HVSRQVHF\FOH
.3)DV
352),1(7,2'HYLFH
IDLOVDIHVHQVRU
IDLOVDIHVHQVRU
KP8, KP8F
78 Operating Instructions, 10/2010, A5E03284305-01
Operating KP8F in a fail-safe manner
7.5 Response times of the PROFIsafe devices
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 79
Operating KP8F in a fail-safe manner
7.5 Response times of the PROFIsafe devices
KP8, KP8F
80 Operating Instructions, 10/2010, A5E03284305-01
Maintain and service KP8 and KP8F 8
8.1 Maintenance and care
Observe the safety instructions during maintenance and care found in chapter "Safety
Instructions (Page 19)".
Scope of maintenance
The HMI device is designed for maintenance-free operation. Cyclic maintenance work is not
required.
Scope of care
The scope of care includes:
● Cleaning keyboard overlay
Cleaning procedure
CAUTION
Damage possible
Using compressed air or steam cleaners, or aggressive solutions or scouring agents will
damage the HMI device.
Use a cleaning cloth dampened with a cleaning agent to clean the equipment. Only use
water with a little liquid soap or a screen cleaning foam.
Proceed as follows:
1. Switch off the HMI device.
2. Spray the cleaning solution onto a cleaning cloth.
Do not spray directly onto the HMI device.
3. Clean the HMI device.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 81
Maintain and service KP8 and KP8F
8.2 Spare parts and repairs
KP8, KP8F
82 Operating Instructions, 10/2010, A5E03284305-01
Technical specifications 9
9.1 Dimensional diagram
$OOGLPHQVLRQVLQPP
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 83
Technical specifications
9.2 Technical specifications
Weight
Power supply
encoder
KP8, KP8F
84 Operating Instructions, 10/2010, A5E03284305-01
Technical specifications
9.2 Technical specifications
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 85
Technical specifications
9.3 Fail-safe mode
KP8F internal
The block diagram of the KP8F:
3RZHUVXSSO\
The relevant values of the individual blocks are shown in the following.
Note
All values for the following data are based on the SN 29500:2005 and an ambient
temperature of 60 °C.
KP8, KP8F
86 Operating Instructions, 10/2010, A5E03284305-01
Technical specifications
9.3 Fail-safe mode
Controller
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 87
Technical specifications
9.3 Fail-safe mode
Power supply
Category 3
KP8, KP8F
88 Operating Instructions, 10/2010, A5E03284305-01
Technical specifications
9.4 Interface description
Category 4
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 89
Technical specifications
9.4 Interface description
PIN Assignment
M Ground
M Ground
L+ +24 VDC
L+ +24 VDC
IO.0 digital input/output 0
IO.1 digital input/output 1
IO.2 digital input/output 2
IO.3 digital input/output 3
IO.4 digital input/output 4
IO.5 digital input/output 5
IO.6 digital input/output 6
IO.7 digital input/output 7
PIN Assignment
M Ground
M Ground
L+ +24 VDC
L+ +24 VDC
I0.0 digital input/output 0
I0.1 digital input/output 1
I0.2 digital input/output 2
I0.3 digital input/output 3
I0.4 digital input/output 4
I0.5 digital input/output 5
I0.6 digital input/output 6
I0.7 digital input/output 7
FI.0 Fail-safe digital input 0
FI.1 Fail-safe digital input 1
VS.0 Sensor supply 1 for FI.0
VS.1 Sensor supply 2 for FI.1
KP8, KP8F
90 Operating Instructions, 10/2010, A5E03284305-01
Technical specifications
9.5 Bit assignment in the process image
9.4.3 PROFINET
RJ45 plug connector, 8-pin
PIN Assignment
1 RxP Receive data +
2 RxN Receive data –
3 TxP Transmit data +
4 GND n. c.
5 GND n. c.
6 TxN Transmit data –
7 GND n. c.
8 GND n. c.
Bit 7 Bit6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description Input byte
K7 K6 K5 K4 K3 K2 K1 K0 Keys 0 to 7 0
DI 7 DI 6 DI 5 DI 4 DI 3 DI 2 DI 1 DI 0 Digital inputs 0 to 7 1
K= Key
DI = Digital input
The numbering refers to the specifications in the chapter "Front-sided control elements and
displays (Page 53)".
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 91
Technical specifications
9.5 Bit assignment in the process image
Bit 7 Bit6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description Output byte
R7 R6 R5 R4 R3 R2 R1 R0 LEDs 0 to 7, 0
red
G7 G6 G5 G4 G3 G2 G1 G0 LEDs 0 to 7, 1
green
B7 B6 B5 B4 B3 B2 B1 B0 LEDs 0 to 7, 2
blue
DO 7 DO 6 DO 5 DO 4 DO 3 DO 2 DO 1 DO 0 Digital outputs 3
0 to 7
R= Red
G= Green
B= Blue
DO = Digital output
For the output bytes 0 to 2, the bit combinations of the bit x are illustrated in the following
table.
Bit R x (red, byte 0) Bit G x (green, byte 1) Bit B x (blue, byte 2) LED
1 0 0 Red
0 1 0 Green
0 0 1 Blue
1 1 0 Yellow
1 1 1 White
0 0 0 OFF
1 0 1 OFF
0 1 1 OFF
KP8, KP8F
92 Operating Instructions, 10/2010, A5E03284305-01
Technical specifications
9.6 Sensor evaluation of the fail-safe channels
Note
For digital inputs that are reserved with a fail-safe channel, the process image described in
the chapter "Bit assignment in the process image (Page 91)" is not used.
The fail-safe channels occupy the following address areas in the process image of the fail-
safe controller:
Note
The unused bits in the byte 0 are always "0".
● 1oo1 evaluation
The slot 2 was set with "1oo1 (1v1)-evaluation, one-channel". The connected sensor is
evaluated.
), ),
6,/ 6,/
%LW %LW %LW %LW %LW %LW %LW %LW )LUVWE\WH
Bits 4 and 5 determine if the respective sensor contact is open or closed. The bits may
take on the following values:
– 0 = Open sensor contact
– 1 = sensor contact closed
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 93
Technical specifications
9.6 Sensor evaluation of the fail-safe channels
● 1oo2 evaluation
The slot 2 was set with "1oo2 (2v2)-evaluation, EMERGENCY STOP". The
EMERGENCY STOP button is evaluated.
),
),
6,/ 6,/
%LW %LW %LW %LW %LW %LW %LW %LW )LUVWE\WH
Bit 0 determines whether or not the EMERGENCY STOP button was pressed. The bit
can take on the following values:
– 0 = EMERGENCY STOP button pressed or error
– 1 = EMERGENCY STOP button not pressed
KP8, KP8F
94 Operating Instructions, 10/2010, A5E03284305-01
Appendix A
A.1 ESD guideline
Electrostatic charge
CAUTION
Electrostatic charge
ESDs may be destroyed by voltages far below the level perceived by human beings. If you
are not discharged electrostatically, the voltage that you transfer when touching a
component or the contact points of a module can already cause damage.
The damage to an ESD caused by overvoltage is usually not recognized immediately. The
damage only becomes apparent after a long period of operation.
Discharge any electrostatic charge of your body before you touch the ESD.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 95
Appendix
A.1 ESD guideline
9ROWDJH
>N9@
>@
5HODWLYHKXPLGLW\
① Synthetic materials
② Wool
③ Antistatic materials such as wood or concrete
CAUTION
Grounding measures
There is no equipotential bonding without grounding. An electrostatic charge is not
discharged and may damage the ESD.
When working with electrostatic sensitive devices, make sure that the person and the
workplace are properly grounded.
KP8, KP8F
96 Operating Instructions, 10/2010, A5E03284305-01
Abbreviations B
CPU Central Processing Unit
DC Direct Current
DIL Dual-in-Line
DP Distributed I/O
ESD Electrostatic Discharge, the components and modules endangered by
such
EMC Electromagnetic Compatibility
EN European standard
ESD Electrostatic Sensitive Device
F-CPU Fail-safe Central Processing Unit
GND Ground
GSD Device master file
HF High Frequency
HMI Human Machine Interface
IEC International Electronical Commission
LED Light Emitting Diode
MTTR Meantime to Restoration
MRP Media Redundancy Protocol
MS Microsoft
PELV Protective Extra Low Voltage
PFD Probability of a dangerous Failure on Demand
PFH Probability of a dangerous Failure per Hour
PL Performance Level
RSTP Rapid Spanning Tree Protocol
SELV Safety Extra Low Voltage
SIL Safety Integrity Level
TIA Totally Integrated Automation
UL Underwriter’s Laboratory
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 97
Abbreviations
KP8, KP8F
98 Operating Instructions, 10/2010, A5E03284305-01
Glossary
Controller
General term for devices and systems with which the HMI device communicates, e.g.
SIMATIC S7.
Diagnostics
Diagnostics enable you to determine if the signals are being correctly registered in the fail-
safe HMI device.
EMC
Electromagnetic compatibility (EMC) refers to a state in which technical equipment does not
disturb other equipment with unwanted electrical or electromagnetic effects. Electromagnetic
compatibility deals with technical and regulatory questions of undesired, mutual influence in
electrical engineering.
Failsafe
Capability of a technical system to remain in a safe state or switch to another safe state
immediately in the event of a failure or fault.
GSD
The GSD file contains all the properties of a DP slave or IO device. STEP 7 requires a GSD
file for each DP slave and for each IO device to allow the DP slave or IO device to be
selected in the module catalog of HW Config.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 99
Glossary
Passivation
If the F-I/O detects a fault/error, it switches the affected channel or all its channels to the safe
state. In other words, channels of this F-I/O are passivated. The F-I/O reports the detected
error to CPU via the slave diagnostics. With an F-I/O with inputs, passivation is performed by
the the F system by making available substitute values (0) to the safety program instead of
the process values queued at the fail-safe inputs. With an F-I/O with outputs, passivation is
performed by the the F system by sending substitute values (0) to the fail-safe outputs
instead of the output values provided by from the safety program.
PROFINET
Within the framework of Totally Integrated Automation (TIA), PROFINET represents an
enhancement of the following bus systems:
● PROFIBUS DP as well-established field bus
● Industrial Ethernet as the communication bus for the cell level
The experience gained from both systems has been and continues to be integrated in
PROFINET. PROFINET as an Ethernet-based automation standard from PROFIBUS
International (PROFIBUS Nutzerorganisation e.V.) defines a vendor-independent
communication and engineering model.
PROFINET IO controller
Device used to address the connected IO devices. That is: The IO controller exchanges
input and output signals with assigned field devices. The IO controller is often the controller
on which the automation program runs.
PROFINET IO device
A PROFINET IO device is a decentralized field device that is assigned to one of the IO
controllers (e.g., remote IO, valve terminals, frequency converters, switches)
PROFINET IO
As part of PROFINET, PROFINET IO is a communication concept that is used to implement
modular, distributed applications.
PROFINET IO allows you to create automation solutions of the type with which you are
familiar from PROFIBUS.
PROFINET IO is implemented by the PROFINET standard for automation devices on the
one hand, and on the other hand by the STEP 7 engineering tool.
This means that you have the same application view in STEP 7 regardless of whether you
configure PROFINET devices or PROFIBUS devices. Programming your user program is
essentially the same for PROFINET IO and PROFIBUS DP if you use the extended blocks
and system status lists for PROFINET IO.
PROFIsafe
Fail-safe bus profile of PROFINET for communication between the safety program and the
F-I/O in an F system.
KP8, KP8F
100 Operating Instructions, 10/2010, A5E03284305-01
Glossary
PROFIsafe address
Every F-I/O has a PROFIsafe address. This address is used to receive safety frames from
the fail-safe CPU or send safety frames to the fail-safe CPU.
Proof-test interval
The proof-test interval is the time period after which a component must be put into fail-safe
state. That is, it is replaced by an unused component or it is proven to be completely fault-
free.
Reintegration
Once a fault/error has been eliminated, the F-I/O must be reintegrated (depassivated).
Reintegration (switching from substitute values to process data) takes place either
automatically or following user acknowledgment.
For an F-I/O module with inputs, the process data queued at the failsafe inputs are made
available again to the safety program after reintegration. For an F-I/O module with outputs,
the output values for fail-safe outputs are sent again by the system to the fail-safe outputs.
Safe state
State of a unit in which safety is assured. In other words, the risk is acceptably low because
it has been established that safety-related malfunctions do not occur or because of the
safety measures taken to prevent possible safety-related malfunctions.
The basic principle of the safety concept in a fail-safe system is the existence of a safe state
for all process variables.
Safety class
Safety integrity level according to IEC 61508 and prEN 50129. The higher the safety integrity
level, the sharper the measures taken to avoid systematic errors and to control systematic
errors and random hardware failures.
Safety function
Safety function is a mechanism integrated in fail-safe CPUs and I/Os, enabling them to be
used in fail-safe systems. According to IEC 61508: A safety function is implemented by a
safety system to ensure that the system is kept in a safe state or brought into a safe state in
the event of a particular fault (user safety function).
Safety mode
Operating mode of the HMI device in which safety-related communication can be performed
via safety frames.
safety-related communication
Communication used to exchange fail-safe data.
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 101
Glossary
Sensor evaluation
Two types of sensor evaluation:
● 1oo1 evaluation
Sensor signal is read once.
● 1oo2 evaluation
The sensor signal is read twice by the same F-I/O and compared internally.
Standard mode
Operating mode of an HMI device in which only standard communication is possible and
safety-related communication cannot be performed via safety frames.
STEP 7
Programming software SIMATIC S7, SIMATIC C7 and SIMATIC WinAC controllers.
KP8, KP8F
102 Operating Instructions, 10/2010, A5E03284305-01
Index
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 103
Index
E Input/output
non fail-safe, 46
EC Declaration of Conformity, 21
Input/output device
Electrostatic charge, 95
External, 15
EMERGENCY STOP connection, 46
Installation cut-out, 35
EMERGENCY-STOP button
Dimensions, 35
Bit assignment, 94
Installation location, 34
connect fail-safe, 47
insulation resistance, 36
Response to, 73
Interference
Emission, 23
Pulse-shaped, 26
encoder
Sinusoidal, 27
Bit assignment, 93
Response to, 73
K
F Key
Labeling, 55
Fail-safe
Knowledge
Operation enabled, 73
Required, 3
fail-safe channel, 93
KP8
Fail-safe mode
Main dimensions, 83
Technical specifications, 88, 89
Scope of delivery, 11
Fault detection, 38, 39
KP8F
Main dimensions, 83
Scope of delivery, 11
G
GSD, 57
L
Labeling
H
Key, 55
Hardware update, 57 Labeling strips, 55
HMI device
connecting, 42
EMC-compliant mounting, 26 M
mounting, 33, 42
Main dimensions
Mounting position, 32
KP8, 83
Serious error, 76
KP8F, 83
Switching off, 51
Maintenance, 81
Switching on, 50
Maintenance personnel, 3
Testing, 50
Mechanical
with Ex approval, 24
Transport conditions, 29
HW Config, 58
Module diagnostics, 75
moisture protection, 36
mounting
I
EMC-compliant, 26
Identification HMI device, 33, 42
CE, 21 Mounting clamp, 33
Illustration, 5 Mounting Depth, 35
Industry Portal, 6 Mounting position
Input unit HMI device, 32
1oo1 mode, 86 MRP, 61
1oo2 mode, 87 MTTR, 88, 89
KP8, KP8F
104 Operating Instructions, 10/2010, A5E03284305-01
Index
N Protective measure
Static electricity, 96
Notice of protected rights, 3
Protocol, 16
O R
Office location, 6
Radio interference, 23
Operating
Reading
Safety, 20
Diagnostics function, 75
Operating instructions
Rechargeable battery
Scope, 3
Used, 6
Operation
Recycling, 6
In industry, 23
Registered trademark, 3
In potentially explosive atmospheres, 24
Request
In residential areas, 23
Cable, 40
Operation enabled
Response time, 79
Dual-channel, 17
Fail-safe, 73
Single-channel, 17
S
Safety function, 73
P Scope of delivery, 11
KP8, 11
Parameterizing
KP8F, 11
Slot 0, 59
Sensor connection, 47
Slot 1, 60
Serious error, 76
Slot 2, 65
Service, 6
Passivation, 74
SFB 52, 76
Performance Characteristic
SFB 54, 76
KP8, 15
Shock, 31
KP8F, 16
Signal duration, 38, 40
PFD, 88, 89
SIMATIC S7, 16
PFH, 88, 89
Slot 0
Pin assignment
Parameterizing, 59
Plug connector, 89, 90
Slot 1
RJ45, 91
Parameterizing, 60
PLC, 16
Slot 2
Potentially explosive atmosphere, 24
Parameterizing, 65
Power supply, 84
Static electricity
Conductor cross-section, 44
Protective measures, 96
Configuration diagram, 44
STEP 7
connecting, 45
HW Config, 58
Connecting the connector, 44
Support
Prescribed usage, 20
Technical, 6
Process image, 93
Support Request, 6
PROFIsafe, 16
Switching cabinet
PROFIsafe target address, 67
Working on, 19
Proof-test interval, 37, 39
Switching off
Protected trademark, 3
HMI device, 51
Protection against explosion, 21
Switching on
Protection against ingress of solid foreign bodies, 36
HMI device, 50
Protection class
HMI device, 36
KP8, KP8F
Operating Instructions, 10/2010, A5E03284305-01 105
Index
T
Technical specifications
Fail-safe mode, 88, 89
KP8, 85
KP8F, 85
Plug connector, 89, 90
Power supply, 84
Response time, 79
RJ45, 91
Weight, 84
Technical support, 6
Technical Support, 6
Test
Climatic conditions, 32
Mechanical conditions, 31
Testing
HMI device, 50
Trademark, 3
Training center, 6
Transport conditions, 29
Transport damage, 41
Type of fixation, 33
U
Usage
Prescribed usage, 20
With protective measures, 31
V
Vibration, 31
W
Weight, 84
Z
Zones 2 and 22
Operating conditions, 25
Potentially explosive atmosphere, 24
KP8, KP8F
106 Operating Instructions, 10/2010, A5E03284305-01