Service Manuel LG VR...

ROBOTIC CLEANER
SERVICE MANUAL
MODEL : V
R657* LVMP
VR657** LVMP
VR95** Ser
VR86** Ser
Caution
Please read the safety cautions of this booklet
before the maintenance of the product.
July, 2015
P/NO : MFL67646518 Printed in Korea
Table of Contents
1. Product SPEC
2. Structure and Name of Each Part
3. Cautions and Methods during the Usage
4. How to Use Main Body Operation Buttons and Remote Controller
5. Technical Descriptions of the Parts
6. Safety Cautions and Verifications During the Repair
7. How to Disassemble/Assemble and Repair Major Parts
8. Cabling Diagram
9. Types of Defects and the Countermeasures
10. How to Use R-Manager RK diagnosis program
11. How to Use Black Box Viewer
12. Deal Drawing of the Structure and List of the Parts
-2-
Product Specifications
■ Main Unit
ITEM LG Robot Cleaner
MODEL VR657*LVMP / VR657**LVMP / VR95** Ser / VR86** Ser
Battery (Fully Charging) Li ion, DC 16.8V
Power Consumption 58W
Charging Time 3 hours
Approx. 100 minutes
Use Time
(based on general wooden floor )
Traveling Velocity 0.35 m/s
Cleaning Mode zigzag cleaning / Cell by Cell Cleaning / My Space Cleaning / Spot Cleaning
Weight 3kg
External Dimensions 340mm x 340mm x 89mm
Accessary Home station / remote controller / Filter / Cleaning Brush / Brush
Turbo Mode / Learning Mode / Obstacle Sensing / Anti-Plunge function /
Scheduled Cleaning / Error Displaying / Navigation / Auto/Manual Recharging /
Main Function Corner Clean / Voice Messaging / Map Drawing /
Spot Cleaning / Repeat Cleaning / My Space Cleaning / Cell by Cell cleaning /
Zigzag Cleaning /
■ Home Station
ITEM Home Station
Model VR621
Rating AC 220V, 60Hz
Power Consumption 23W
Output Voltage/Current DC 17.1V / 1.1A
■ Remote Controller
ITEM AKB73296002
Battery DC 3V(AAA, 2ea)
Type Infra Red(38kHz)
Operating Range 5m
Size(WxLxH) 45 X 22 X 115 mm
-3-
Structure and Name of Each Part
– Robot Cleaner
-4-
Structure and Name of Each Part
– Robot Cleaner
-5-
Cautions and Methods during the Usage
-6-
-7-
-8-
1. About Dust Bin
-9-
2. About Filter
■ Dust Bin Filter
It is recommended to clean the dust bin filter with HEPA 11 once a week. During the cleaning,
clean thoroughly with cleaning brush and the cleaner. Never clean the filter with water. When it
is washed with water, the cleaning performance will be degraded.
Make sure to install the dust bin filter (HEPA filter, sponge
filter) to the dust bin after the cleaning.
If the dust bin or dust bin filter is not installed, dust may enter
inside Roboking and cause disorder.
-10-
3. About Agitator
If foreign object is stuck in the agitator, it decreases the rotation speed and degrades the
cleaning performance to cause disorder. Especially, after cleaning hair or hair of pets, make
sure to clean the agitator. Clean periodically after 10 usages in ordinary homes.
If the agitator stops by foreign object during the cleaning, a voice alarm of “check foreign object
in the agitator at the bottom” will sound. At this time, remove the foreign object stuck in the
agitator before the usage.
Side agitator rotates synchronized with the bottom agitator. If the bottom agitator does not
rotate, the side agitator will not rotate either.
-11-
4. Cleaning the Side Brush
-12-
5. Cleaning the Sensor / Charging Terminal
-13-
6. How to Install the Home Station
-14-
7. How to Charge the Battery
-15-
8. Remaining Battery Charge Indicator
-16-
How to Use Main Body Operation Buttons
and Remote Controller
■ Turning ON/OFF the Power Button
The power switch at the left backside of the main body is connected between the battery and the Main circuit to
function to supply or block the power. Also, it is connected between the recharging connector of the main body
and the Main circuit to functions to supply or block the power of the recharging station.
When the main body power switch remains in ON state, the product can be turned on by pressing the button
on the main body, and recharge is possible. If the power is not turned ON even if the power button on the
main body is pressed, or if power is not turned on even if the main body is connected to the recharging
station, check the status of the main power switch at the left backside of the main body.
※ When you turn on the main power button, do not turn it on while pressing the button at the top of the cleaning
robot. Button operation may be delayed.
Even if the main body power switch is turned on, Micom does not operate, so there is no change is the status
indication window. To start Micom, press the start/stop button of the main body for 1 second after turning on
the main body power switch. Then, Micom will start, LED of the screen display window will be turned on, and
Booting will start. Booting time may be different for each model, and when the Booting is over, it converts to
standby state with a melody.
In the standby state, if the start/stop button of the main body is pressed for 2 seconds or longer, the power will
be turned off with the ending melody.
It is the state with the power off, but a small amount of electricity is used for button operation, so when it is left
alone for long period of time, the battery may be consumed and power may not be turned on. When it is not
used for long period of time, please store it with the power switch turned off.
-17-
■ How to Start and Stop Cleaning
-18-
■ Time Setting
-19-
■ Schedule Cleaning
-20-
■ Cleaning Modes ※ If you want to change the mode during the operation, press and select
the mode.
-21-
■ My space clean
-22-
■ Manual Cleaning and Spot Cleaning
-23-
■ Turbo Mode, Repeat Mode and Learning Mode
-24-
■ Location Search Function
-25-
■ Smart Diagnosis
-26-
■ Smart Diagnosis
-27-
Technical Descriptions of the Parts
■ Suction Motor
Manufacturer: Nidec
-28-
■ Agitator Motor
Manufacturer: STANDARD
-29-
■ Wheel Motor
Manufacturer: SHARP
-30-
■ Wheel Motor
Manufacturer: SHARP
Model Name GP2Y051SK0F

Operation Voltage DC 4.5V ~ 5.5V
Measurable Distance 2 ~ 15 cm
Connector Voltage Output (L=30) Min = 0.25 / Typ = 0.4 / Max = 0.55 (V)
Minimum/Maximum Distance
Min = 1.95 / Typ = 2.25 / Max = 2.55 (V)
Voltage Difference
Average Current Supply Typ = 12 / Max = 22 (mA)
-31-
■ Wheel Motor
Manufacturer: SensorTech
Category Specification Remark

Applied frequency 40 ± 1
Transmission Sound Pressure Level 122.00 ~ 123.16 0dB = 0.02mPa, 10Vrms, 30cm
Reception Sensitivity -58.06 ~ -54.54 0dB = 10V/Pa, 30cm
Angle of Beam Spread 90 ± 10° -6 dB down angle
Capacitance 2100 ± 20% @1KHz
Max Input Voltage 20 Vrms
Operation Temperature Range -30 ~ 80
Storage Temperature Range -40 ~ 85
-32-
■ Battery
Manufacturer: LG Chem.
-33-
■ PCM(Protection Circuit Module)
-34-
■ Battery
-35-
■ PCM(Protection Circuit Module)
Handling and Cautions
8.1 Disassembly: Never disassemble the battery pack. If the pack is damaged and short
circuit is caused by conductive material inflow, overcurrent will flow and there is a risk
of device damage or heat generation.
8.2 Handling: It may cause the falling out of soldered area or welded area, so be careful
during the handling of the battery pack.
8.3 Short circuit: Be careful of the short circuit of the batter pack. If there is a short circuit
in the batter pack, over-current will flow and there is a risk of device damage or heat
generation. Do not expose it to heat.
8.4 Exposure to moist environment: Do not use the battery pack in a moist state. The
current leakage by the moist of the insulating material inside the pack may cause
degradation of the performance.
8.5 Recharging station: Use only the recharging station specified for this battery pack.
Using other recharging station other the specification may cause heat generation,
flame, or an explosion.
-36-
Safety Cautions and Verifications During the Repair
1. Make sure to convert the power to “Off” state when you check, disassemble, or repair
the cleaning robot. (Turn off the power button at the left backside of the main body.)
2. T
he circuits used in the cleaning robot are sensitive to static electricity, so repair in an
environment without static electricity. (Wear antistatic gloves and sleepers.)
3. During the electricity applied inspection of the circuit, do not have pin or coin contact
with the recharging part.
4. Make sure to use the designated parts for replacement parts during the repair.
5. Use appropriate tools for repair.
6. Make sure to check the damage of the power cable, etc. before the repair. If the sheath
is peeled or if there is a short circuit, make sure to firmly connect it and wrap it with
insulation tape.
7. Check the parts with problems using the diagnosis program before and after the repair.
8. Check if the upper part and lower part of the main body are completely combined. (It
may cause degradation of the suction power or noise generation. Especially, check the
handling of the lead line.)
9. Make sure to carry out the insulation test of the motor. (It is OK if it is 5MΩ or more
between the impeller cover of the motor and the power connector.)
-37-
How to Disassemble/Assemble Major Parts
■ Battery Disassembly
Make sure to disassemble the battery before the disassembly/assembly work. After
setting power switch to OFF, then unscrew two battery screws by using a (+) driver and
disassemble the battery.
Battery is at the bottom

when the main body is
flipped over
Disassemble the battery

by unscrewing the bolts
using a (+) driver
Hold the bottom part and lightly Take out the separated
hit the set to the table to take out battery out of the set
the battery
Separate by pressing the battery Battery is completely

connector hook with hand separated from the set
-38-
■ Cover Assembly
Open cover by pressing the

pressing point
Separate dust bin

from the set
1. Open COVER 2. Take out Dust Bin
After lig htly pressing front The front hook of the

of the set with one hand set is lifted with a tick
sound
Insert (- ) driver under

the hook to lift
3. Separate DÉCOR COVER 3. Separate DÉCOR COVER
Insert both hands into the Separate left and right hook to
separated gap down direction
-39-
Take out DÉCOR
COVER from the set
Remove 8 bolts
Lift BODY COVER Main board

connector position
4. Separate BODY COVER
Insert hand under BODY

COVER to separate the
connector
4. Separate BODY COVER 5. A

fter separating COVER
ASSEMBLY
-40-
Separate 3 connectors
Separate 1 screw to
separate Usb pcb
6. Separate VISION BOARD wire 7. Separate USB PCB
Take out wire from

hook and separate
Take out wire from hook
micro switch
and separate speaker
8. Separate Dust Bin Sensor Switch 9. Separate Speaker
Lightly lift top

cover to take out
Remove 3 screws WINDOW GLASS
10. Separate WINDOW GLASS 10. Separate WINDOW GLASS
-41-
Take out vision board
Take out wire from hook
11. Separate VISION BOARD 12. Separate TOP COVER ASS’Y
Separate 6 screws
13. A
fter TOP COVER ASS’Y is 14. Separate HOLDER
separated
Separte UI PCB
Separate wire
15. Separate UI PCB, wire 16. After INNER COVER is separated
-42-
■ Cautions during Top Cover reassembly
Insert all wires

into the hook
Divide to 3 wires
each centered Insert into wire
around boss guide
During the assembly, wire may be If it is not inserted in to the guide, wire
imprinted, so insert into the hook to divided may be pressed by the vision board and
to groups of 3 disconnected
Insert into both sides

Lift top cover while wire
spring guides with ( - )
is not pressed
driver
Arrange the wires not to be stuck in the top Assembly by pressing the ends of both
cover and lock spring to top cover springs using (-) driver
Arrange the length and

shape so that the wire
can move well
Arrange well after top cover assembly so

that the wire can move well
-43-
■ Window viewing disassembly
Carefully separate Carefully separate

hook using narrow hook using narrow
(- ) driver (- ) driver
1. Separte left hoo 2. Separate right hook

(Be careful not to break) (Be careful not to break)
Separate hook
using narrow ( - )
driver
3. Separate center hook 4. Separate WINDOW VIEWING (1)
(Be careful not to break)
Lock indicated eight

hooks with both
sides
Pull hard upward
5. Separate WINDOW VIEWING (2) 6. Reassemble WINDOW VIEWING
-44-
■ Base Assembly
Lift by pressing the

hooks next to the both
side wheels
1. Shape of BASE ASSEMBLY 2. Separate WINDOW LED
Separate connector
to separa te
WINDOW LED
2. Separate WINDOW LED 2. After WINDOW LED is separated
Separate 2 PSD
Separate 4 IR PCB
3. Separate Ultrasonic Sensor 4. Separate IR PCB, PSD sensor
-45-
Separate from hook
5. Separate SUCTION module 6. Separate both side WHEEL ASS’Y
Remove 3 screws to
separate main board
7. Separate main board connector 8. Separate main board
Spread the guide with

fingers to separate
micro switch
9. Separate MOP sensor wire 10. Separate CLIFF sensor wire
-46-
Separate 3 CLIFF sensors
11. Separate CLIFF sensor 12. Separate OFS sensor
13. Separate recharging connector 14. Separate AIR guide
Lift by inserting dr iver Lift by inserting

into the groove in the driver into the caster
caster
15. Separate front caster 16. Separate rear caster
-47-
■ Cautions during Base assembly reassembly
Be careful for dust prevention

cap not to be taken off
Assemble according to the R / L directions are

power switch ON/OFF marked
Assemble power switch according to the Connector CONTACT has R / L markings,

assembly directions and be careful for the so assemble according to the directions
dust prevention cap not to be taken off
during the assembly.
Recharging CLILFF right

connector (+) line
line
CLIFF left line
Assemble harness in the connector First insert the connector, and then
CONTACT guide to prevent assembly assemble CLIFF to minimize the insufficient
defect insertion of the connector during the
assembly.
-48-
Check CLIFF sensor assembly
direction and wire direction Do not have wire passing
(blue is right side) over the guide
Assemble both side CLIFF to have the If wire is over the guide, it may be pressed
connector to be at the bottom, and the by the main board during the assembly, and
central CLIFF to be at the left side it may cause short circuit.
Assemble PCB after wire

connection
Check PSD sensor

assembly direction
First insert the connector, and assemble Assemble after inserting all connectors
both sides PSD for the connector to be at before the assembly of front IR and
the top ultrasonic.
Be careful for IR wire not to Insert TP sensor all

be inserted the way
Cover rubber after

assembly of wire
During the assembly of WINDOW LED in After pushing in wire into rubber, assemble
BASE, be careful not to have the rear IR TP sensor fully in the guide, and insert
wire pressed connector,
-49-
Insert all the way Assemble mop sensor wire
on the guide so that it
does not go over to motor
fan side
If it is not properly inserted, the mop sensor If the wire touches the fan, it causes
function will not work properly, so check abnormal noise, so firmly fix to the guide.
whether it works after the assembly
The rubber gasket

shall not go out of
the support
Assemble the marked part to face upward,

and assemble rubber gasket inside the
support
-50-
■ Separate Wheel
Disassemble by
spreading the hook to
both sides
1. Separate harness and spring 2. Separate COVER WHEEL
Disassemble motor by
unscrewing 2 screws
3. Separate WHEEL 4. Disassemble Motor
5. When WHEEL is disassembled
-51-
■ Cautions during the reassembly of the Wheel
Do not hold the

magnetize with hand
After inserting motor in the COVER, rotate Do not impose unnecessary force on motor
left and right to assemble according to the 3 PCB or magnetize during the reassembly.
holes of the motor and the COVER
■ Cautions during the reassembly of the Wheel Wire
Insert the wire into

first and second
Insert wire into the
guide with U-
first guide with I-
shaped way
shaped way
First, insert 2-line wire into the guide after Insert IR signal wire into first and second
assembly the micro switch guide with u-shaped way and wheel cover
guide consecutively
-52-
Insert NTC wire into wheel cover guide with Fasten the wire and NTC with attaching
U-shaped way and then arrange the NTC EPDM not to be taken off from wheel
part. assembly
-53-
■ Separate Agitator
1. Separate SIDE brush 2. Separate COVER DÉCOR
3. Separate BASE ASS’Y nozzle 4. Separate BASE ASS’Y nozzle
5. Separate agitator brush 6. Separate agitator motor ASS’Y
-54-
7. Right side agitator motor ASS’Y 8. Left agitator motor ASS’Y
■ Cautions during the reassembly of Nozzle cover
First assemble the Slide in hook askew

yellow part of the brush to the hole
First insert the yellow part, push the bar all First assemble the left hook
the way to the right, and then assemble the
left part.
Press or hit hard the

hook with palm
Assemble by pressing with finger
Assemble by pressing the upper side hook Assemble the hook by pressing hard the
with a finger right side hook with palm
-55-
■ Separate TANK ASS’Y DUST
Lift by slightly pushing to Open the cover completely and

the right side urn until it is separated
1. Separate handle 2. Separate dust bin cover
Take out dust bin filter

from the hook with hand
3. Separate PLATE COVER 4. Disassemble dust bin filter
5. Dust bin deal drawing
-56-
■ Cautions during reassembly of TANK ASS’Y DUST
Assemble by pressing the hook

part from the top
Place the cover on the dust bin, and When you lightly hit the right part of the
assemble by pressing the left part of the cover, it will be inserted.
cover with hand
■ Separate power switch ASS’Y
Press the guides on

both sides of the
switch using ( - ) driver
Take out of BASE with

finger
1. Separate power switch (1) 2. Separate power switch (2)
Power switch and

wires are connected
3. Separate power switch (3)
-57-
Do not insert switch wire Off polar wire should be
into base hook pushed and arranged
manually at the top of
the base plane
Off polar wire should not
X be exposed to upper of
switch assembly
Make sure polar direction
of switch O
■ SUCTION module disassembly
-58-
■ Separate Charger Battery Assembly
During the disassembly of

the recharging station, pull
out the power cord
Being switch - applied, first Disassemble after removing

of all turn off the switch the screw
1. Disassemble power cord from 2. Disassemble BODY BASE

condenser
Disassemble after Push up with both thumbs

removing 2 screws
3. Disassemble COVER BODY 4. Disassemble COVER FRONT
Push up lightly the

receptacle with ( - )
driver
5. Separate connector 6. Separate wire
-59-
While slowly rotating to one
direction, separate the spring
Separate the connector
7. Separate spring 8. Separate power cord (1)f
Pick out receptacles

Push top of holder,
from switch pushing
pull and pick out
switch hooks
8. Separate power cord (2) 8. S

eparate power cord (3)
(switch-applied) (switch-applied)
Take out for wire

working part to be
facing to the right.
8. Separate power cord (4) 9. Separate PLATE GUIDE and PCB
-60-
Separate stopper with
hands or equipments
Separate stopper
with hands or
equipment
10. Separate STOPPER(1) 10. Separate STOPER(2)
-61-
Cabling Diagram
-62-
Types of Defects and the Countermeasures
-63-
-64-
-65-
-66-
-67-
-68-
-69-
-70-
-71-
-72-
-73-
-74-
-75-
How to Use R-Manager RK diagnosis program
-76-
-77-
-78-
-79-
-80-
-81-
-82-
-83-
-84-
-85-
-86-
How to Use Black Box Viewer
-87-
-88-
-89-
-90-
-91-
-92-
-93-
Repeat Repeat
-94-
#EV#
Deal Drawing of the Structure and List of Parts

■ Base Assembly
BBU1 BCS1
BHS2
BPM1 BSN2
ACS1 ACS2
MGJ185
BHS9
BBA1
BBA2
BBB1
BHS5
BHS4
BAW1
BAA1
BSN1
BRL1
-95-
#EV#
BSG1
AAB1 AAB2
BRB2 BFC1
SC02 SC02
BAC1
BCD2
BCD1
BSC2
BCB1
BSB1
BRB1
BBN1
-96-
#EV#
BHS1
BHS1
BWW1 BWW2
BMD1 BMD1
BSC3
BSC3
BWH1 BWH1
BWA1 BWA2
BHS3
BGT1 BMD2 BGA1 BFF1
-97-
#EV#
BCS2 BPS1
BPS2
BSS1
BSN2
BHS8
BHS6
BHS7
BWL1
-98-
#EV#

■ Cover Assembly
CCD1
CWA1
CWV1
CPB1
CGK1
CPA2
CSP1
CCT1
CSP2
CHD1 CLA1
CHS3
CCV1
CCI1
CCC1
CPU1
CSA1
CHS2
-99-
#EV#

■ Charger, Battery
ACB1
AAC1
APC1
APG1
ABB1
ACF1
AHR1 APP1
AAS1
ATC1
AAS2 AHS1
ASC1
CCP1
CSW1
-100-
#EV#

■ Tank Assembly, Dust
TBF1
TLC1
THC1
TSC1
TCO1
TFF1 TFA1 TGA1
TPC1
TFE1 TTD1
-101-
#EV#

■ Remote Controller Assembly
ARC1
■ Accessory Assembly
AMP1
AFB1
ANM1
BSA1
-102-
■ VR9528BN (VR6570LVMP.ABOQGSF)
Location Child Description Substitute SVC Code
AAB1 ABC73130001 Brush Assembly R

AAC1 MCK67105002 Cover,Body R
AAS1 MJB63369701 Stopper R
ABB1 MAM62784102 Base,Body R
ACB1 EAY62789203 Charger,Battery R
ACF1 MCK67124801 Cover,Front R
ACS1 ACJ73310201 Connector Assembly R
AFB1 MDQ62897101 Frame,Brush R
AHR1 MEG63058901 Holder,Cord R
AHS1 EAD60813303 Harness,Single R
AMP1 MFQ62022101 Mop R
ANM1 AGB73332601 Nozzle Assembly,Mop R
APC1 EAD62086101 Power Cord Assembly R
APG1 MGJ63301201 Plate,Guide R
APP1 EBR74309201 PCB Assembly,Power R
ARC1 AKB73616014 Remote Controller Assembly R
ASC1 MHY62904801 Spring,Coil R
ATC1 MJP62031202 Terminal,Contact R
BAA1 AEC73617801 Guide Assembly,Air R
BAC1 MCD61842801 Connector,Pin R
BAW1 EBF61755102 Switch Assembly R
BBA1 ABA74252601 Bracket Assembly R
BBB1 MAM62783901 Base,Body R
BBN1 AAN74050401 Base Assembly,Nozzle R
BBU1 MBD62183801 Bumper,Body R
BCB1 MCK67050601 Cover,Button R
BCD1 MCK67144602 Cover,Decor R
BCS1 MCK67065301 Cover,Sensor R
BFC1 MDQ63196401 Frame,Caster R
BFF1 MDQ63236701 Frame,Filter R
BGA1 MEA62910001 Guide,Air R
BGT1 MDS65130101 Gasket R
BHS1 EAD60810505 Harness,Single R
BHS3 EBD62665201 Sensor Assembly R
-103-

BMD1 EAU61804301 Motor Assembly,DC R
BMD2 EAU63063601 Motor Assembly,DC,Fan R
BPM1 EBR79946701 PCB Assembly R
BPS1 EBR74309101 PCB Assembly,Sub R
BRB1 AHJ72909401 Roller Assembly R
BRL1 EAC62218205 Rechargeable Battery,Lithium Ion R
BSB1 MHJ61848501 Shaft R
BSC2 4970FI3224T Spring,Coil R
BSC3 4970FI3224W Spring,Coil R
BSG1 AHR73109804 Shaft Assembly,Agitator R
BSA1 AHR73109805 Shaft Assembly,Agitator R
BSN1 EBD60662502 Sensor Assembly R
BSS1 EBR74308901 PCB Assembly,Sub R
BWA1 AJW73110501 Wheel Assembly R
BWH1 MKB62122701 Wheel R
BWL1 MKC64259601 Window,LED R
BWW1 MCK67066101 Cover,Wheel R
CCC1 MCK67046201 Cover,Connector R
CCD1 MCK67125610 Cover,Decor R
CCI1 MCK67065109 Cover,Inner R
CCP1 MCK67105101 Cover,Spring R
CCT1 MCK67064801 Cover,Top R
CCV1 AFK73049601 Locker Assembly R
CGK1 MDS61982205 Gasket R
CHD1 MEG63078701 Holder,Fixing R
CHS2 EAD61925506 Harness,Single R
CLA1 MCK66271101 Cover,Switch R
CPA2 EBR74755261 PCB Assembly,Sensor R
CPB1 EBR77901603 PCB Assembly,Display R
CPU1 EBR77693901 PCB Assembly,USB R
CSA1 EAB62588301 Speaker Assembly R
CSP1 MHY61869605 Spring R
CSW1 EBF61755002 Switch Assembly R
CWA1 AJX73564902 Window Assembly R
CWV1 MKC64259440 Window,Viewing R
MGJ185 MGJ63841901 Plate,Cover R
-104-
SC02 FAB31798901 Screw,Machine R

TBF1 ABC73090101 Brush Assembly,Filter R
TCO1 MCK67065401 Cover,Dust R
TFA1 ADV74225701 Frame Assembly,Filter R
TFE1 MDJ62305402 Filter,Exhaust R
TFF1 MDQ63216601 Frame,Filter R
TGA1 MDS61976904 Gasket R
THC1 MEB62614101 Handle,Carrier R
TLC1 4026FI3706E Locker R
TPC1 MGJ63261601 Plate,Cover R
TSC1 4970FI3224F Spring,Coil R
TTD1 MJM62444801 Tank,Dust R
-105-
■ VR65710LVMP (VR6570LVMP.AMSQEEU)

AMP1 MFQ62022101 Mop R
ANM1 AGB73332601 Nozzle Assembly,Mop R
-106-

BPM1 EBR79946701 PCB Assembly R
BSA1 AHR73109805 Shaft Assembly,Agitator R
-107-

-108-
■ VR8604PR (VR6570LVP.AMRQGSF)

-109-

BPM1 EBR79946701 PCB Assembly,Main R
-110-

-111-
■ VR8600RB (VR6560LV.AKRQGSF)

-112-

BPM1 EBR79946701 PCB Assembly,Main R
-113-

-114-

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ROBOTIC CLEANER

2. Structure and Name of Each Part

3. Cautions and Methods during the Usage

4. How to Use Main Body Operation Buttons and Remote Controller

5. Technical Descriptions of the Parts

6. Safety Cautions and Verifications During the Repair

7. How to Disassemble/Assemble and Repair Major Parts

9. Types of Defects and the Countermeasures

10. How to Use R-Manager RK diagnosis program

11. How to Use Black Box Viewer

12. Deal Drawing of the Structure and List of the Parts

Model Name GP2Y051SK0F

Category Specification Remark

Handling and Cautions

5. Use appropriate tools for repair.

Battery is at the bottom

Disassemble the battery

Separate by pressing the battery Battery is completely

Open cover by pressing the

Separate dust bin

1. Open COVER 2. Take out Dust Bin

After lig htly pressing front The front hook of the

Insert (- ) driver under

3. Separate DÉCOR COVER 3. Separate DÉCOR COVER

3. Separate DÉCOR COVER 3. Separate DÉCOR COVER

3. Separate DÉCOR COVER 3. Separate DÉCOR COVER

Lift BODY COVER Main board

4. Separate BODY COVER

Insert hand under BODY

4. Separate BODY COVER 5. A

6. Separate VISION BOARD wire 7. Separate USB PCB

Take out wire from

8. Separate Dust Bin Sensor Switch 9. Separate Speaker

Lightly lift top

10. Separate WINDOW GLASS 10. Separate WINDOW GLASS

Take out wire from hook

11. Separate VISION BOARD 12. Separate TOP COVER ASS’Y

15. Separate UI PCB, wire 16. After INNER COVER is separated

Insert all wires

Insert into both sides

Arrange the length and

Arrange well after top cover assembly so

Carefully separate Carefully separate

1. Separte left hoo 2. Separate right hook

3. Separate center hook 4. Separate WINDOW VIEWING (1)

(Be careful not to break)

Lock indicated eight

Pull hard upward

5. Separate WINDOW VIEWING (2) 6. Reassemble WINDOW VIEWING

Lift by pressing the

1. Shape of BASE ASSEMBLY 2. Separate WINDOW LED

2. Separate WINDOW LED 2. After WINDOW LED is separated

3. Separate Ultrasonic Sensor 4. Separate IR PCB, PSD sensor

5. Separate SUCTION module 6. Separate both side WHEEL ASS’Y

7. Separate main board connector 8. Separate main board

Spread the guide with

9. Separate MOP sensor wire 10. Separate CLIFF sensor wire

11. Separate CLIFF sensor 12. Separate OFS sensor

13. Separate recharging connector 14. Separate AIR guide

1. Separte left hoo 2. Separate right hook

1. Disassemble power cord from 2. Disassemble BODY BASE

8. Separate power cord (2) 8. S