Manual Alphaminicourse Version 2.2

ALPHAMINICOURSE V2
Gyro Compass
Operational and maintenance manual
ALPHATRON MARINE B.V.

Schaardijk 23
3063 NH ROTTERDAM
The Netherlands
Tel: +31 (0)10 – 453 4000
The information in this Manual is subject to change Fax: +31 (0)10 – 452 9214
without notice and does not represent a commitment on
the part of ALPHATRON MARINE B.V. P.O. Box 210003
3001 AA ROTTERDAM
Document : Manual ALPHAMINICOURSE
Issue : 2.2 Web: www.alphatronmarine.com
 ALPHATRON MARINE B.V. Mail: [email protected]
ALPHAMINICOURSE GYRO COMPASS
Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 2 of 68

CAUTIONARY NOTICES
Please note the following cautionary notices that apply throughout this Manual.
WARNING
The ALPHAMINICOURSE weights 12,5kg. To avoid personal injury, take proper
precautions if the equipment is lifted or moved.
CAUTION!
The ALPHAMINICOURSE includes precision components and bearings. To avoid
damage of any part of the gyrocompass/ handle all items with care.
During gyrocompass transportation follow the requirements specified in section 6.
Retain the original transit cases so they can be used to transport the
gyrocompass when necessary. One will void the warranty if improper packing
during transportation is used.
CAUTION!
It is forbidden to move the switched off gyrocompass while rotor is still spinning!
Always allow a period of 5 minutes after you power-off the gyrocompass for the
gyro rotor to stop spinning. Non-observance of this requirement may be the
reason of gyrocompass damage.
CAUTION!
During operation gyrocompass must remain level within ±45°. If its tilt is more
than 45° in any direction, it will ‘topple’. Built-in test system will then power-off
the gyro rotor and show alarm conditions on the Control Unit. To restore normal
operation, level the gyrocompass and then restart it.
Do not tilt gyrocompass for more than 45° with the gyro rotor spinning or during
the gyrocompass run-up. Note that the gyro rotor continues to spin for five
minutes after you power-off the system.
CAUTION!
If the gyrocompass is placed in an enclosed space, make certain there is sufficient
ventilation and circulation of free air to allow effective cooling.
CAUTION!
Do not make any connections to the gyrocompass with power on the supply cable.
CAUTION!
DO NOT modify this equipment in any way without obtaining a written permission
from ALPHATRON MARINE otherwise you will void the warranty.
CAUTION!
One will void warranty for operating the gyrocompass in conditions different from
those specified in the section 4 and in IEC 60945-2002.

Contents
1 INTRODUCTION ...............................................................................................................6
1.1 Gyrocompass Description .............................................................................................8
1.1.1 Main Unit of gyro compass ALPHAMINICOURSE .........................................................8
1.1.2 Control Unit ..........................................................................................................9
1.1.3 Auxiliary Inputs................................................................................................... 10
1.1.4 Heading Outputs ................................................................................................. 10
1.2. Principle of Operation ................................................................................................ 10
2. INSTALLATION ............................................................................................................... 12
2.1 Unpacking and Inspection........................................................................................... 13
2.2. Installation and Connection ....................................................................................... 14
2.2.1 Selection of Place ................................................................................................ 14
2.2.2 Gyrocompass Installation ..................................................................................... 15
2.2.3 Remote Control Unit ............................................................................................ 19
2.2.4 Setting of the Gyrocompass Interfaces ................................................................... 21
2.3 Alignment................................................................................................................ 25
2.4 Final Tests After Installation ....................................................................................... 25
2.5 Installation Drawings ................................................................................................. 26
3 PRESTARTING PROCEDURES AND OPERATION ................................................................... 31

3.1 Control Features........................................................................................................ 32
3.2 Power-on .............................................................................................................. 33
3.3 Operation ................................................................................................................. 34
3.3.1 Latitude correction ............................................................................................. 34
3.3.2 Speed correction ................................................................................................. 35
3.3.3 Operating mode (gyro compassing GC and directional gyro DG) ................................ 36
3.4 Error Modes .............................................................................................................. 37
3.4.1 Loss or corruption of GPS signal ............................................................................ 37
3.4.2 Loss of speed log ................................................................................................ 37
3.4.3 Gyrocompass System Warnings and Failures .......................................................... 38
3.5 Operating Instructions ............................................................................................... 40
3.5.1 General .............................................................................................................. 40
3.5.2 Corrections for speed and latitude ......................................................................... 40
3.5.3 Operation in High Latitudes .................................................................................. 41
3.5.4 Operation on High Speed Crafts ............................................................................ 41
4 TECHNICAL DATA ........................................................................................................... 43

4.1 Specifications............................................................................................................ 43
4.1.1 Power Requirements ............................................................................................ 43
4.1.2 Performance (definitions from ISO 8728) ............................................................... 43
4.1.3 Compensation ..................................................................................................... 43
4.1.4 Environment ....................................................................................................... 43
4.1.5 Signal Inputs ...................................................................................................... 44
4.1.6 Signal Outputs .................................................................................................... 44
4.1.7 Dimensions and Weight........................................................................................ 44
4.1.8 Input from the GPS-Receiver or Speed Log ............................................................. 45
4.1.9 Data Transmitters .............................................................................................. 45
4.1.10 Standards ......................................................................................................... 45
4.2 Data Formats ........................................................................................................... 46
4.2.1 IEC 61162 Serial Data Formats – General Information ............................................. 47
4.2.2 Inputs ................................................................................................................ 47
4.2.3 Outputs ............................................................................................................. 54
4.2.4 IEC 61162 Sentence with Checksum ..................................................................... 56
4.2.5 Other Output Formats .......................................................................................... 57

5 MAINTENANCE ................................................................................................................ 59
5.1 Gyrocompass ALPHAMINICOURSE drift adjustment ........................................................ 59
5.2 Built-in Test Equipment .............................................................................................. 60
5.3 Fuse Replacement (3.15А 250V) ................................................................................ 61
5.4 ALPHAMINICOURSE Diagrams ..................................................................................... 62
6 TRANSPORTATION ........................................................................................................... 65
7 STORAGE ...................................................................................................................... 66
8 Service........................................................................................................................... 67
9 Alphatron Agents (Authorized) .......................................................................................... 68

1 INTRODUCTION
Gyrocompass (GC) ALPHAMINICOURSE is designed for determination of the ship

heading relative to geographic meridian in the gyrocompass (GC) mode and the trajectory
deviation angle in the directional gyro (DG) mode.
Specification of the ALPHAMINICOURSE makes it ideal for installation and operation on

the vessels of almost any size and various applications.
Among the features of the ALPHAMINICOURSE are:
Short settling time

Operation from 24V DC electrical supply
This Manual is an important part of the ALPHAMINICOURSE. It describes the

gyrocompass and contains full installation and operating instructions. You should retain
the Manual with the gyrocompass for use by personnel who will install and operate it.
Installation and operation of the ALPHAMINICOURSE are not complex tasks. However, it
is necessary to familiarize with the contents of this Manual before you start to install and
use the gyrocompass. Time spent in identifying the test sequence now will ensure your
gyrocompass is operational in the minimum time.
WARNINGS
Where appropriate, this Manual includes important safety information
highlighted as WARNING and CAUTION instructions. One should obey these
instructions:
WARNING instructions alerts one to a potential risk of death or injury to users of

the gyrocompass.
CAUTION instructions alerts one to a potential risk of gyrocompass damage.
For one’s convenience, the section Introduction includes all the cautionary
notices of this Manual.
All measurements in this Manual conform to SI standard of units unless otherwise

indicated.

Before gyrocompass installation read sections 1 and 2:

--------------------------------------------------------------------------
Section 1 contains introductory notes and describes standard features.
Section 2 includes full instructions for safe and proper installation of gyrocompass and its
connection to external equipment.
Before you use the gyrocompass read sections 3 and 4:

----------------------------------------------------------------------------------------
Section 3 describes gyrocompass operation.
Section 4 contains gyrocompass specifications and description of data formats.
If you suspect a fault, read section 5:

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Section 5 contains information on gyrocompass maintenance and diagrams.
Section 6 includes requirements for gyrocompass transportation.
Section 7 includes requirements for gyrocompass storage.
For service of the manual read section 8 and 9:

--------------------------------------------------------------------------
Section 8 contains information on the servicing of the gyrocompass.
Section 9 contains contact information of the authorized service agents in the world.

1.1 Gyrocompass Description
The ALPHAMINICOURSE comprises the Main Unit MU-6 with the Control Unit as an
integrated part. The Control Unit may be integral or remotely placed.
Figure 1.1 shows the general view of the gyrocompass with the integral Control Unit.
Due to the physical principles of north-seeking gyrocompass, achievable accuracy depends
on the operating latitude and the vessel dynamics. To decrease the heading error the
ALPHAMINICOURSE uses information supplied by external equipment, for example a
GPS receiver and a speed log, to apply latitude and speed corrections.
Refer to Appendix А for a simplified explanation of the gyrocompass theory of operation.
1.1.1 Main Unit of gyro compass ALPHAMINICOURSE
The Main Unit comprises the following sub-

assemblies:
High precision dynamically tuned gyroscope

and gimbal suspension.
Power supply board.
Digital and analog control boards.
RFI filter.
A Gyrocompass installation is a relatively simple

operation and you should be able to accomplish
this quickly without the need for specialized
personnel or equipment. However, don’t forget
that the gyrocompass weights 12,5kg and you
must take due care when you lift or move it.
Figure 1.1 – Main Unit with integral

Control Unit
Accuracy of alignment of the gyrocompass housing with the surveyed fore-aft axis of the
vessel will have a direct impact on the accuracy of the ALPHAMINICOURSE heading
measurements. Since the ALPHAMINICOURSE is the main source of heading information
for other systems on board, such as radars, satellite communication antennas, etc., its
heading determination error will influence the operation of all ship-borne systems.
Therefore you should take care when you install and align gyrocompass. Refer to section 2
for full instructions on the ALPHAMINICOURSE installation, connection and alignment.
The only component available for user servicing is a 3A fuse. In case of failure, refer to
section 5 for instructions.

1.1.2 Control Unit
The Control Unit (CU) provides all the functions and indicators necessary to control and
operate the ALPHAMINICOURSE.
The four-character LED can show the following information:
Heading in degrees from 0.0 to 359.9
Latitude from 89S to 89N
Latitude source
Speed in knots from 0 to 90
Speed source
Alarms and status information
Separate LED indicators show presence of power and readiness of gyrocompass for
operation
Refer to section 3 for instructions to operate the ALPHAMINICOURSE.

1.1.3 Auxiliary Inputs
Auxiliary inputs may be used for the ALPHAMINICOURSE speed and latitude correction.
Ideally, the ALPHAMINICOURSE should accept latitude and speed information from
external sources such as a GPS receiver or a speed log. However, you may input this
information manually if external sources are not available. The advantage of using GPS or
a speed log to provide correction signals is that they allow automatic corrections to be
applied without operator intervention.
Section 2 includes instructions to connect and configure the external sources of latitude
and speed information.
Section 3 includes instructions to set latitude and speed manually.
1.1.4 Heading Outputs
The ALPHAMINICOURSE is a self-contained precision navigation instrument capable of

supplying heading reference information simultaneously to a wide range of equipment
located on board the vessel. On a typical vessel heading information is used by:
Autopilot
Radars
Radio direction finder
Course plotter and course recorder
Satellite communication systems
Satellite television
To support this wide range of equipment, the ALPHAMINICOURSE can supply heading
information simultaneously through multiple channels using any of the common
transmission formats.
Refer to section 3 for a description of the available outputs and their data formats.
1.2. Principle of Operation
In the absence of external influences, a free-spinning gyroscope rotor will try to maintain
a fixed orientation in space. The ALPHAMINICOURSE exploits this property and uses
earth gravitational attraction and rotation to align the gyroscope spin axis with the
meridian, i.e. in the true north direction.
Refer to Appendix A for the general theory of gyrocompass operation.

NOTES:

2. INSTALLATION
To obtain the best performance from the ALPHAMINICOURSE your must take care when
you install and connect it. This section includes all the information and instructions you
will need to complete these tasks.
You should read this section carefully and understand the important instructions that it
contains before you begin to install or connect the equipment.
2.1 Unpacking and Inspection page 13

----------------------------------------------------------------
Explains the inspection checks that you should perform after unpacking of the
ALPHAMINICOURSE.
2.2. Installation and Connection page 14

----------------------------------------------------------------
Choose the suitable location to install the ALPHAMINICOURSE. Connect the system to
an electrical supply and to external equipment.
2.3 Alignment page 25

------------------------------------------------------------------
The care that you take as you align the ALPHAMINICOURSE with the fore-aft datum on
the vessel will have the direct influence upon its accuracy.

2.1 Unpacking and Inspection
WARNING
The ALPHAMINICOURSE weights 12,5kg. To avoid personal injury, take proper

precautions if the equipment is lifted or moved.
CAUTION!
The ALPHAMINICOURSE includes precision components and bearings. To avoid
damage of any part of the gyrocompass/ handle all items with care.
During gyrocompass transportation follow the requirements specified in section 6.
Retain the original transit cases so it can then be used to transport the
gyrocompass when necessary. One will void the warranty if improper packing
during transportation is used.
CAUTION!
It is forbidden to move the switched off gyrocompass while rotor is still spinning!
Always allow a period of 5 minutes after you power-off the gyrocompass for the
gyro rotor to stop spinning. Non-observance of this requirement may be the
reason of gyrocompass damage.
After you have received the gyrocompass first of all check all items against the shipping
documents. Inspect the unit carefully to check for any damage that may have occurred
during transportation. If you find any damage, submit a claim to the carrier and
immediately notify ALPHATRON MARINE.
To avoid loss or damage of any component, store all sub-assemblies in the transit case until
you need to install them. Follow the storage requirements listed in the section 7.
If there is any components shortage in the shipment, notify ALPHATRON MARINE

immediately.
There are contact details of ALPHATRON MARINE on the title page of this Manual.

2.2. Installation and Connection
2.2.1 Selection of Place
For proper installation of the ALPHAMINICOURSE you should adhere to the following
requirements:
CAUTION!
During operation gyrocompass must remain level within ±45°. If its tilt is more
than 45° in any direction, it will ‘topple’. Safety routines in the gyro software will
then power-off the gyro rotor and show alarm conditions on the Control Unit. To
restore normal operation, level the gyrocompass and then restart it.
Do not tilt gyrocompass for more than 45° with the gyro rotor spinning or during
the gyrocompass run-up. Note that the gyro rotor continues to spin for five
minutes after you power-off the system.
CAUTION!
If you placed the gyrocompass in an enclosed space, make certain there is
sufficient ventilation and circulation of free air to allow effective cooling.
Choose the place where the ALPHAMINICOURSE will be protected from damages.
Do not install or operate the ALPHAMINICOURSE where the ambient temperature

could fall below -15°С or rise above +55°С, or where rapid changes of temperature
can occur.
Do not install the ALPHAMINICOURSE close to strong mechanical or electrical noise

sources, or in a location susceptible to vibration or shock.
Minimum allowed distance between the gyrocompass housing and any standard
magnetic compass is 1.5 meters.
Choose the place so that there is a convenient access to the ALPHAMINICOURSE for
installation, connection and service. Required spacing is shown in the Figure 2.5.2.

2.2.2 Gyrocompass Installation
The ALPHAMINICOURSE should be aligned so that its fore-aft axis is parallel to

the fore-aft datum of the vessel. Any misalignment between the compass
housing and the vessel will decrease the accuracy of heading measurements
provided by the gyrocompass.
To install the gyrocompass you will need the following tools:
Hex male screwdriver with flat-to-flat dimension S2.5

Hex male screwdriver with flat-to-flat dimension S3.0
Screwdriver 5.5mm х 150mm
Screwdriver 3mm х 75mm
Two adjustable spanners with opening to al least 33mm
Suitable cables for the installation as indicated in the Table 2.1.
Table 2.1 – Suitable cable types
Purpose Suitable cable
Power supply 3x1.5 mm² screened cable
Resolver heading output 5x0.5 mm² screened cable

Step output
Serial data heading 1x2x0.5 mm² screened cable
output
There is no need to remove the gyrocompass cover during installation.
1. During installation you must align the ALPHAMINICOURSE so that its fore-aft axis is
parallel with the fore-aft keel line of the vessel. It is not necessary for the
gyrocompass to be on the vessel centre line. There are alignment marks on the base
of the ALPHAMINICOURSE that help to achieve correct alignment.
2. Three elongated securing holes on the gyrocompass base allow you to adjust the
alignment after installation. With the gyrocompass positioned accurately, mark the
supporting surface with the center positions for the three securing holes. Dimensions
are given in the Figure 2.5.1.
3. Remove the gyrocompass and drill three 8.5 diameter holes, using the marks you have
just made on the supporting surface. Debur the holes and remove any swarf.
4. Reposition the gyrocompass and align it to the fore-aft datum. Use three М8 bolts with
washers and nuts to secure the gyrocompass in position.
5. Connect a 24V electrical supply in accordance with the Table 2.2 to the connector
“24VDC” (acceptable variation range from 18V to 36V DC) on the rear side of the
gyrocompass base using a 3-pin plug from the assembly set. Figure 2.1 shows the rear
panel with connectors.

Figure 2.1 – Rear panel with connectors
24 VDC – 3 Pol. F.male (Alphatron Item nr. 3604.0442)

RCU, X9, X10, X11, X15 – 7 Pol. male (Alphatron Item nr. 3604.0454)
LOG, GPS, X12 – 7 Pol. F-male (Alphatron Item nr. 3604.0456)
X5, X6, X7, X8, X13, X14 – 4 Pol. male (Alphatron Item nr. 3604.0452)
6. Connect the ship’s safety ground to the earthing stud adjacent to the power connector.
7. Make all necessary input and output signal connections via connectors located on the
rear panel of the ALPHAMINICOURSE in accordance with the Tables 2.3 and 2.4.

Table 2.2 – Power supply input

Pin Description
24VDC/1 Cable shield
24VDC/2 +24V DC
24VDC/3 0V
Table 2.3 - Inputs

Signal
Signal type Connector on the rear panel
description
GPS input IEC 61162 RS232 GPS/6(+15 V) GPS/2(0 V)
IEC 61162 RS422 GPS/1(A) GPS/2(V)
Log input IEC 61162 RS232 LOG/3(+15 V) LOG/2 (0 V)
IEC 61162 RS422 LOG/1(А) LOG/2(V)
Log input Pulses with amplitude from LOG/6(+15 V) LOG/7(0 V)
5V to 10V
Table 2.4 – Outputs

Signal
Signal type Output Connector on the rear panel
description
Heading IEC 61162-1 RS232 Х5/3(+15 V), Х5/4(0 V)
Channel A RS422 X5/1(A), X5/2(V)
RS422 X9/1(A), X9/2(V)
Channel B RS422 X6/1(A), X6/2(V)
RS422 X10/1(A), X10/2(V)
Heading IEC 61162-1 RS232 Х7/3(+15 V), Х7/4(0V)
Channel C RS422 X7/1(A), X7/2(V)
RS422 X11/1(A), X11/2(V)
RS422 X13/1(A), X13/2(V)
RS422 X14/1(A), X14/2(V)
Channel D RS422 X8/1(A), X8/2(V)
RS422 X13/3(A), X13/4(V)
RS422 X14/3(A), X14/4(V)
RS422 X15/1(A), X15/2(V)
Heading Step Х9/3(5 V)
X9/5(S1)
X9/6(S2)
X9/7(S3)
X9/4(0 V)
Failure FAIL CC Х12/5
FAIL NO X12/6
FAIL NC X12/7
Ready RDY CC Х12/1
RDY NO X12/2
RDY NC X12/3
Rate of Turn Analog ± 10 V Х10/4(+10V) Х10/5(-10V) Х10/3(0V)
Heading Resolver Х11/6(10V/400Hz) reference voltage
Х11/7(0V) reference voltage
Х11/4(3V/400Hz) sin
Х11/5(3V/400Hz) cos
Х11/3(0V)

Table 2.5 – Input/output of the CU Control Board
Signal
Signal type Terminals of Control board
description
Power supply input DC voltage XT/5 (+24V) XT/3(0V)
On/Off output DC voltage XT/4(+12V/0V)
Data input/output RS422 XT/2(S+) XT/1(S-)
Table 2.6 – Inputs/outputs of the RCU connector for connection of the Remote
Control Unit to gyrocompass
Signal
Signal type Connector on the rear panel
description
Power supply input DC voltage RCU/5 (+24V) RCU/3(0V)
On/Off input DC voltage RCU/4 (+12V/0V)
Data input/output RS422 RCU/2(S+) RCU/1(S-)

2.2.3 Remote Control Unit
There may be applications where you prefer to install the Control Unit at some distance
from the gyrocompass. For this purpose you may use Remote Control Unit. Housing of
RCU into which the CU from the Main Unit is mounted is provided as a mounting kit.
The mounting kit includes the following items:
RCU housing
Blanking plate for the Main Unit housing
Fastening parts for mounting
2m 3x2x0,5mm cable (see drawing)
There is no need to remove gyrocompass cover to install RCU externally:

1. Release and remove the four М3 screws at the corners of the CU that secure it to the
housing of the Main Unit.
2. Lift the CU away from the Main Unit.
3. Disconnect the CU cable from the Analog PCB. Instead of it connect the second cable
that is located nearby.
4. Disconnect the cable from the CU, release the terminal screws.
5. You may place the RCU on the table.
Select a location for the RCU:
The mounting surface can be vertical or horizontal according to requirements.

Avoid installing the RCU where it might be exposed to shock or vibration.
Choose a location for the RCU that allows a clear view of the display in all conditions.
6. Take the cable for interconnection of the RCU to the Main Unit. Route the cable
through the cable gland on the CU housing.
The cable, run between the gyrocompass and the RCU, must not exceed 100
meters.
7. In accordance with Tables 2.5, and 2.6 connect the cable to the terminals of the CU
and to the connector RCU on the rear panel of the Main Unit.
8. Fit the CU into the housing and screw four M3 screws at the corners of the CU.
9. Fit the blanking plate to fill the gap left in the cover of the Main Unit after the removal
of the CU.

Cutout dimensions and connection details of the Remote Control Unit
[Geef een citaat

2.2.4 Setting of the Gyrocompass Interfaces
1. DIP-switches are located on the Controller board of the Control Unit. To lift off the CU
it’s no need to remove the gyrocompass cover, simply release and remove the four
fixing screws of the CU.
2. Carefully set the DIP SWITCHES in accordance with your particular requirements
using the Table 2.7. Don’t change the settings of other switches inside the
gyrocompass.
3. Refit the CU to its place.
Dipswitches
Remote Control Unit

Table 2.7 – Setting of the DIP-switches
DIP-switch
Number and Setting Function

1 2
Baud rate
Off Off 4800 baud (digital output RS232 and RS422)*
On Off 9600 baud (digital output RS232 and RS422)
Off On 19200 baud (digital output RS232 and RS422)
On On 38400 baud (digital output RS232 and RS422)
3 Heading decimal place
Off One decimal place (digital heading output)*
On Two decimal places (digital heading output)
4 Checksum
Off No checksum (digital output RS232 and RS422)*
On Checksum transmitted (digital output RS232 and RS422)
5 6 Output sentences
Off Off HDT (digital output RS232 and RS422) *
On Off HDT and ROT (digital output RS232 and RS422)
Off On HDT and VHW (digital output RS232 and RS422)
On On Reserved
7 8 Speed log input type
Off Off Log NMEA serial *
On Off 100 pulses per nautical mile
Off On 200 pulses per nautical mile
On On 400 pulses for nautical mile
Factory default settings appear in bold and are marked by asterisk in this table.
2.2.4.1 Setting of the digital interface on the Control Unit
Each digital channel may have individual local settings (that are different from the global
settings of DIP-switches on the Control Unit).
To enter the mode of channel tuning press and hold the button «SPEED» and then switch
on the gyrocompass. The display will indicate:
OUTx
where x – number of a channel (beginning from 1st up to 4th: A, B, C, D consequently).
With arrow buttons select the required channel or EXIT:

- if EXIT is selected, press the button “LAT” to return to the operation mode with retaining
of all adjustments in non-volatile memory of the unit;
- if you would like to make settings in this or that channel, each time you press the “LAT”
button one of the following channel parameters is selected successively:
B x x.x – transmission rate (Bauds)
x x.H Z – data rate (Hz)
P x x x – accuracy of heading (Precision)
C S x – availability of Checksum (CheckSum)
S.x x x – set of sentences (Sentences)

When the parameters are selected the unit returns to the tuning mode, i.e. the display will
indicate OUTx. You may repeat the same procedure for other channels or finish the
setting.
Parameter marked by D (excluding data rate parameter) means that it is set in
accordance with Table 2.7.
To change the value of the parameter select the required value with arrow buttons and
then press the button “LAT” to go to the next parameter:
B D – Global data transmission rate (factory setting)
B 4.8 – 4800 bit/s
B 9.6 – 9600 bit/s
B 1 9.2 – 19200 bit/s
В 38.4 – 38400 bit/s
1.H Z – 1 time a second
1 0.H Z – 10 times a second (factory setting)
2 0.H Z – 20 times a second
5 0.H Z – 50 times a second
P D – Global heading accuracy (factory setting)
P 0.1 – One decimal place
P 0.0 1 – Two decimal places
CS D – Global checksum (factory setting)
CS 0 – Checksum is not transmitted
CS 1 – Checksum is transmitted
S. D – Global set of sentences (factory setting)
S.H D T – HDT
S.H + R – HDT + ROT
S.H + V – HDT + VHW
S.V + R – VHW+ ROT
S.A L L – «All Data»
In the mode “All Data” HDT, ROT and additional sentences with coordinates and speed of
movement are transmitted. Sentence package is transmitted once a second despite of
independent of transmission channel settings. Detailed description is given in the
subsection 4.2.3.
2.2.4.2 Setting of the analog interface
DIP-switches on the Digital board are used to set the scale of the analog rate of turn and
the ROT limit for the step signal.
1 DIP-switches are located on the Digital pcb. Without removing the gyrocompass cover
unscrew and remove 4 securing screws to take the Control Unit out.
2 Set DIP-switches on the Digital pcb carefully for specific requirements of your installation.
3 The Scale of the analog rate of turn is selected by setting of three DIP-switches in
accordance with the Table 2.8.
4 The ROT limit for the step signal is selected by setting of two DIP-switches on the Digital
pcb in accordance with the Table 2.9.
5 Refit the Control Unit to its place.

Table 2.8
1 2 3 ROT for 10V
OFF OFF OFF Default 20 °/s
ON OFF OFF 30 °/min = 0,5 °/s
OFF ON OFF 60 °/min = 1 °/s
ON ON OFF 90 °/min = 1,5 °/s
OFF OFF ON 120 °/min = 2 °/s
ON OFF ON 180 °/min = 3 °/s
OFF ON ON 300 °/min = 5 °/s
ON ON ON 1200 °/min = 20 °/s
Table 2.9
6 7 ROT
OFF OFF Default 6 °/s
ON OFF maximum 6 °/s
OFF ON maximum 12 °/s
ON ON No limit
The setting of the DIP-switches and Interfaces described in this Table is used only for
gyrocompasses with the software version 2.0 (Main Unit) and version 2.0 (Control Unit) and
later versions. If necessary, you may look for MU and CU software versions by pressing both
buttons ▲ and ▼ simultaneously. The display will show the running line of XXX-Y-Z type,
where:
ХХХ – Conventional letters of gyrocompass type, e.g. GVK;

Y – MU version;
Z – CU version.
The unit will return to the heading indication when you release the buttons.

2.3 Alignment
It is very important to align the gyrocompass to the fore-aft datum on the vessel
accurately. Any misalignment will appear directly as a fixed error in heading
measurements. Because measurements from the ALPHAMINICOURSE are used by
diverse systems around the vessel, any misalignment between the gyrocompass and the
fore-aft datum might have a significant impact on these systems operation.
There are several methods of gyrocompass alignment to the vessel fore-aft datum:
Align the gyrocompass to the fore-aft axis using a known reference line, such as
surveyed bulkhead or frame member. The marks on the gyrocompass base plate are
precision indicators of the gyrocompass alignment orientation.
To provide perfect speed correction the gyrocompass panel with connectors

shall be oriented to the vessel bow.
Use the direction finder to align the gyrocompass precisely with the fore-aft datum on
the vessel.
Remove any residual misalignment by making miniscule adjustments to the gyrocompass

mounting plate. When you have achieved perfect alignment, tighten the securing bolts
fully to lock the gyrocompass in position.
2.4 Final Tests After Installation

After you have installed the gyrocompass and connected power supplies to it, perform the
following tests:
1. Power-on the gyrocompass by following the instructions in sub-section 3.2. Wait for
three hours before you perform the following tests.
2. Check the vessel heading against the known reference mark on a chart. Typically this
could be the alongside position of the fitting-out dock. Alternatively, accurately survey
an object al least five kilometers ahead of the vessel using the fore-aft line as a
datum.
3. Check the displayed gyrocompass heading at definite intervals to make certain it is

consistent with the surveyed vessel heading.
4. If there is an error larger than ± 0.5°, re-check the vessel fore-aft datum to confirm
that it is correct.
5. Check that all repeaters are accurately aligned with the gyrocompass heading and
make certain they maintain their alignment at all times while the gyrocompass is
operating.

2.5 Installation Drawings
Figure 2.5.1 – Gyrocompass installation - sheet 1
Figure 2.5.2 – Gyrocompass installation – sheet 2
Figure 2.5.3 – Control Unit installation – table mount

BOW

BOW

Figure 2.5.3 – Control Unit installation – table mount

NOTES:

3 PRESTARTING PROCEDURES AND OPERATION
This section explains how to power-on and operate the ALPHAMINICOURSE after
installation. Data formats relevant to the system are given in section 4.
3.1 Control Features page 29

-----------------------------------------------------------------
The CU provides all the controls you will need to operate the ALPHAMINICOURSE as well
as 4-character display panel that shows the heading and any alarm messages and error
codes.
3.2 Power-on page 30

------------------------------------------------------------------
Explains how to power-on the ALPHAMINICOURSE after installation and describes the
initialization sequence.
3.3 Operation page 31

------------------------------------------------------------------
Explains how to select the latitude and speed correction sources, and how to set the
latitude and speed manually if necessary.
3.4 Error Modes page 34

------------------------------------------------------------------
Identifies the system error modes. Use these indicators to identify a possible fault
condition.
3.5 Operating instructions page 37

------------------------------------------------------------------
Includes general advice for operating the ALPHAMINICOURSE on a vessel.

3.1 Control Features

On the front panel of the CU all the operator controls for the ALPHAMINICOURSE are
located.
Figure 3.1 – CU front panel controls
Table 3.1 – CU control and indication functions
Control Function
Unit power-on/power off.
▲ Selection Up. Press to increase display brightness.

▼ Selection Down. Press to decrease display brightness.
Latitude selection button. Press to display current latitude source and
LAT correction value. Use together with Up/Down buttons to preset latitude
source, correction value and gyrocompass operating modes.
Speed selection button. Press to display current speed source and

SPEED correction value. Use together with Up/Down buttons to preset speed
source and correction value.
Shutdown of audible alarm in case of failure.

When the unit is powered-on with the pressed Alarm button, the
ALARM “emergency mode” is enabled: gyrocompass does not operate and the
heading received from GPS or from other compass connected to GPS input
is translated to the CU display and to outputs RS232, RS422, STEP.
Four digit alphanumeric display.

137.8 Note: The display can show additional information as error codes and
messages.
POWER
lamp Indicates 24V DC is supplied to the ALPHAMINICOURSE, when lights.
(red)
No light – the ALPHAMINICOURSE is in automatic settling mode.
READY Steady light - the ALPHAMINICOURSE has settled and True Heading is
lamp available.
(green) Blinking - the ALPHAMINICOURSE is in DG mode (heading storage
mode).
Note – All CU buttons are recessed to prevent accidental operation.

Table 3.2 – CU display formats
Format Function
Heading
012.3 Heading Only
Speed (by pressing the Speed button)

01 Speed value with manually selected speed source
G01 Speed value with GPS selected speed source
L01 Speed value with LOG selected speed source with NMEA
output
L Speed value with LOG selected speed source with pulsed
output
Latitude (by pressing Latitude button)
52N Latitude value in the Northern Hemisphere with manually
selected latitude source
52S Latitude value in the Southern Hemisphere with manually
selected latitude source
G52N Latitude value with GPS selected latitude source
GC operating modes
GPS Operation of the GC with GPS receiver (pp.3.3.1 and 3.3.2)
LOG Operation of the GC with log (p.3.3.2)
GC Gyrocompass operating mode (p.3.3.3)
DG Heading storage mode (Directional Gyro) (p.3.3.3)
3.2 Power-on
The gyrocompass starting cycle is fully automatic. To initialize the gyrocompass operation
you shall do the following:
1. Check that there is a nominal 24V DC electrical supply available to the gyrocompass.
The acceptable supply range is 18V to 36V DC. To ensure continuous operation, the
power supply for this unit should have 100W power rating.
2. To start the ALPHAMINICOURSE press the power switch on the CU
3. The red «POWER» lamp on the CU shall illuminate that indicates that the Main Unit of
the gyrocompass is receiving power.
4. The CU will enable the audible alarm for about 1 second. The display will show the
current gyrocompass dial heading and the «READY» lamp will not light until the
gyrocompass has settled. If there is no heading indication on the display and alarm is
enabled, it means that the unit doesn’t pass testing or there is no connection with the
CU.
5. Set the source of latitude information on the CU by following the instructions of
p.3.3.1.
6. Set the source of speed information on CU by following the instructions of p. 3.3.2, if

GPS is not selected as data source.
7. Use buttons ▲, ▼ to adjust the CU illumination level to a comfortable setting.

8. Wait for the gyrocompass to settle. This will occur automatically and will take from 30
minutes to 2 hours depending on initial heading offset and sea conditions. The
ALPHAMINICOURSE signifies its settled condition by illuminating the green lamp
«READY».
9. If necessary, you can view the software versions of the Main Unit and the Control Unit
by simultaneous pressing of buttons ▲and ▼. The display will show the running line
of XXX-Y-Z type, where:
XХХ – conventional letters of gyrocompass type, e.g. GVK;
Y – MU version;
Z – CU version.
The unit will return to the heading indication when you release the buttons.
3.3 Operation
The ALPHAMINICOURSE will settle automatically after power-on. To perform the
specified accuracy, the system requires latitude and speed correction, applied manually or
from external sources.
Ideally, the ALPHAMINICOURSE should accept latitude and speed information from
external sources such as GPS or a speed log, which allows the system to apply corrections
automatically.
3.3.1 Latitude correction
1. Press and hold the Latitude selection button.
2. Use buttons ▲ and ▼ to set the local latitude manually. The display will show the
latitude in one degree increments in the range 89°N to 89°S, for example, 70N.
3. To select automatic latitude and speed compensation from GPS receiver, use the
buttons ▲ and ▼ to scroll beyond 89°N or 89°S until the display shows GPS.
To select automatic compensation of latitude from GPS receiver and speed from log
paragraphs 3.3.1.3, 3.3.2.1 and 3.3.2.3 of this manual shall be followed consequently.
If there is no valid input from GPS receiver, the display will indicate the alarm
NO+GPS in 10 seconds.
If the input is not recognized or is invalid during 10 seconds, the display will
indicate the alarm ????+GPS (input format is not recognized) or ERR+GPS (input
checksum is invalid).
4. Release both buttons to set the speed to the displayed value or to set the gyrocompass to
use GPS as the source of automatic latitude and speed correction. The display will then
return to normal heading indication.
Note: The latest set latitude and operating mode are preserved in the
gyrocompass software and are restored after switching on.
If operating latitude is selected manually, remember to change the setting

when necessary.
In medium latitudes, a 10° error in setting the operating latitude will result in
compass error of approximately 0.3°.

3.3.2 Speed correction

1. Press and hold Speed selection button.
2. Use buttons ▲ and ▼ to set the speed manually in the range from zero to 90 knots.
3. To select automatic speed compensation from log, use the buttons ▲ and ▼ to scroll
beyond 90 knots until the display shows LOG.
If there is no NMEA signal from log, the display will indicate the alarm
NO+LOG in 10 seconds.
If input is not recognized or invalid within 10 seconds, the display will

indicate the alarm ????+ LOG (input format is not recognized), ERR+LOG (input
checksum is invalid).
4. Release both buttons to set the speed to the displayed value or to set the
gyrocompass to use log as the source of automatic speed correction. The display will
then return to the normal heading indication.
Note: The latest set speed and operating mode are preserved in the
gyrocompass software and are restored after switching on.
If the vessel speed is selected manually, remember to set the average vessel
speed and to change the setting when necessary. On completion of the
voyage return the setting to zero. For a vessel steaming along the meridian, a
5-knot error in speed setting will generate an error of approximately 0.5°.

3.3.3 Operating mode (gyro compassing GC and directional gyro DG)

1. Press and hold the Latitude selection button.
2. Use the buttons ▲ and ▼ to scroll beyond the range 89N to 89S and GPS until the
display shows GC and then DG. In the GC mode the gyrocompass will be a north-
seeking and in the DG mode the gyrocompass is a direction saving instrument. In this
mode you may use the ALPHAMINICOURSE as the heading indicator up to the Pole.
If the gyrocompass has settled on north immediately prior to entering into the DG
mode, it will continue to provide a proper indication of the northerly direction for some
period, but will not continue to seek north. The validity period depends entirely on the
gyroscope drift characteristics.
3. Release both buttons to set the gyrocompass operating mode. The display will indicate
the selected operating mode for several seconds and will then return to the normal
heading display. When the DG mode is selected the green «READY» indicator on the
CU will start to blink.
Note: The latest set operating mode is preserved in the gyrocompass software and is
restored after switching on.
Gyrocompass will not seek north while operating in the DG mode.

3.4 Error Modes
The ALPHAMINICOURSE has three possible error modes:

1. Loss or corruption of GPS signal
2. Loss or corruption of speed log signal
3. Gyrocompass system warnings and failures
3.4.1 Loss or corruption of GPS signal
This error mode can occur when you have selected GPS as the source of speed or latitude
and the signal corrupts or becomes lost for a period of 10 seconds. You can recognize this
condition by the following indications:
When GPS data are lost or invalid the display shows NО+GPS or ERR+GРS.
The audible alarm will sound.
Press the ALARM button to cancel the audible alarm.
1. The gyrocompass will use the last valid speed and latitude values.
2. The CU will continue to show the alarm message until a valid input is re-established or
a different input source is selected.
If valid input has not been established within 30 minutes the audible alarm will be
enabled.
3.4.2 Loss of speed log
This error mode can occur when you have selected speed log as the source of speed
information and the signal corrupts or becomes lost for a period of 10 seconds. You can
recognize this condition by the following indications:
When the selected source of NMEA information is lost the display shows NО+LOG or
ERR+LOG.
1. The gyrocompass will use the last valid speed value.

2. The CU will continue to show the alarm message until a valid input is re-established or
a different input source is selected.
If valid input has not been established within 30 minutes the audible alarm will be
enabled.

3.4.3 Gyrocompass System Warnings and Failures
The ALPHAMINICOURSE has a built-in system that monitors operation of the

gyrocompass. This systems checks two categories of functions:
Warnings
Failures
Warnings
If the gyrocompass detects a warning condition, it will inform you about it using the
following:
The display shows the message.
Table 3.3 – Gyrocompass warning codes
<Message>
Definition of warning code
on CU screen
Dark display or Loss of communication link with the CU
“frozen”
heading data1
ВЕТА High pendulum signal
Note 1 – When communication link with the CU is lost the heading display is not renewed
and the CU buttons do not function (except ALARM button).
The CU will continue to show the alarm message until the warning condition has been
removed. If the warning condition has not been removed within 30 minutes the audible
alarm will be enabled. To rectify the fault condition, refer to the Table 5.1 of the Section 5.
If necessary, contact ALPHATRON MARINE or an approved local service agent.
Failures
If the gyrocompass detects a failure condition, it will use 7 methods to alert you:
The display shows the failure message.
If servo system fails, the «READY» lamp will extinguish.
No “Gyro Ready” signal on the connector X12 if the servo system fails.
The “Gyro Fail” signal will be activated on the connector X12.
Serial output will not transmit sentences.
Stepper output will not transmit the heading.

Table 3-4 – Gyrocompass failure codes
<Message>
on the CU Definition of failure code
screen
SS Failure of the servo system on Analog pcb
RDC Failure of the resolver-digital converter on digital pcb
DSP Failure of the processor on analog pcb
PWR Failure of the Power Supply pcb
These failures are considered unrecoverable, possibly due to a component failure.
In case servo system fails, the gyro motor and the servo system will be de-energized.
The gyrocompass will be disabled until the operator resets it. Refer to the
maintenance section before restarting the gyrocompass.
Table 3.5 – Detection of failure and warning conditions
«Gyrocompass «Gyrocompass
Output Type of Failure
Failure»( X8/7) Ready» (X8/5)
Sentence Alarm
output output
yes no no SS or the unit is switched off
yes yes no RDC
yes yes yes ВЕТА
For more information check chapter 8 ‘Service manual’ (pag. 67).

3.5 Operating Instructions
3.5.1 General
The ALPHAMINICOURSE shall be running continuously that provides establishment

of the gyroscope normal operating conditions and partial compensation of its errors.
The system should be powered-off only during long periods of lay-up, for example
during vessel dry-docking.
To power-off the ALPHAMINICOURSE, press the button
The heading display will go blank and the front panel indicators will switch off.
If you intend to disable the gyrocompass for a long period of time you should arrange
to run the gyrocompass for a period of at least thirty minutes at intervals of not more
than six months.
The ALPHAMINICOURSE is fully protected against interruption of its electrical supply.

It will re-start and align itself automatically on restoration of electrical power.
The gyrocompass will show the accurate heading, when the “Ready” lamp on the CU is on.
Monitor the performance of the gyrocompass ALPHAMINICOURSE regularly. When

functioning correctly, and provided the correct Speed and Latitude compensations are
applied, the heading error in latitudes up to 60° and for speeds up to 25 knots will
normally be less than 0.75° regardless of the vessel manoeuvres.
Never move the gyrocompass when the gyro rotor is spinning and the servo system is
switched off during 1 minute after power-on and during 5 minutes after power-off.
3.5.2 Corrections for speed and latitude
Gyrocompass operational accuracy largely depends on the accuracy of speed and

latitude corrections.
Most users find it the most convenient to apply speed and latitude corrections
automatically, via signal inputs from PGS and/or ships logs.
However, the users should be aware that if the input signal contains the wrong
information, then the wrong corrections would be applied. For instance, it has been
noted that some GPS installations, under certain circumstances, may output a “valid”
signal with the speed and latitude fields set to all zeros indicating that the vessel is
stationary on the equator.
An incorrect input of speed and/or latitude will cause the gyrocompass to indicate an
incorrect heading and in the case of extreme errors could cause, in certain
circumstances, the gyrocompass to produce high pendulum signal.

3.5.3 Operation in High Latitudes

While the latitude becomes higher (to the North or to the South) the value of the
horizontal component of earth rotation is decreasing proportionally to the latitude
cosine. Hence, the higher the latitude, the less efficient is the gyrocompass operation
as a north-seeking device.
In latitudes higher than 80° it is recommended to use the gyrocompass in the

Directional Gyro mode.
3.5.4 Operation on High Speed Crafts

The gyrocompass gravity control gives the rise to errors whenever the gyrocompass
accelerates or decelerates along the north-south line that is whenever the northerly
speed or course changes. These errors are caused by the inertia of the pendulous
element of the gyrocompass, which produces a torque about the horizontal axis and
therefore a precession in azimuth. This effect, called ballistic deflection, causes an
increase in error during acceleration.
The precession in tilt that arises from the damping component of gravity control is
called ballistic tilt. The combined effects of ballistic tilt and ballistic deflection cause the
gyrocompass to tilt downwards. Because of the factors that guide the behaviour of a
damped gyroscope, the gyro spin axis will return to the settled position by the normal
anticlockwise spiral after the acceleration has ceased.
In the ALPHAMINICOURSE the gravity control comes from an accelerometer

(pendulum), which generates an electrical signal related to the tilt of the gyro spin
axis. This signal is heavily damped and the range of output is restricted to a small
angle. The use of accelerometer damping by the ALPHAMINICOURSE is of prime
importance in the reduction of a particularly serious form of ballistic error called
intercardinal rolling error. This type of error occurs most noticeably when the vessel
steams on an intercardinal heading while rolling simultaneously through a significant
angle.
If the gyrocompass is installed at some distance above the vessel centre of roll
rotation, as is usually the case on commercial vessels, the resulting lateral acceleration
components along the east-west and north-south axes of the gyrocompass combine to
build an error in the northerly settle point.
If the effect persists for long enough, this error might become as large as several
degrees. However, by damping the accelerometer using a time constant several times
larger than the vessel-rolling period, intercardinal rolling errors are significantly
reduced.
Another form of ballistic error arises from north-south accelerations generated by

vessel manoeuvres. Such accelerations can arise from changes in speed and/or course.
By limiting the angular output of the accelerometer, the ALPHAMINICOURSE reduces
the error typically to less than one degree.
It is also possible to eliminate acceleration effects by temporarily operating the

gyrocompass in the DG (Directional Gyro) mode. In this mode gravity control is used
for tilt corrections only, so that ballistic effects would cause negligible heading error
during short-term acceleration periods. The DG mode can be selected manually from
the Control Unit (p. 3.3.3).
The ALPHAMINICOURSE complies with all requirements of IMO Resolution

А.821(19), Performance Standards for Gyrocompasses for High-Speed Craft.

NOTES:

4 TECHNICAL DATA
4.1 Specifications
4.1.1 Power Requirements
Voltage: 24V DC (acceptable range 18V to 36V DC)
Power consumption: 3А at power on, 1А continuous (the power supply

capacity should exceed 100 W)
CAUTION!
To comply with the requirements of IMO Resolution А.821(19), Performance Standards for
Gyrocompasses for High-Speed Craft, the gyrocompass shall be powered by an
uninterruptible power supply.
4.1.2 Performance (definitions from ISO 8728)
Settle point error : 0.2° sec latitude

Static error : 0.2° sec latitude
Dynamic error : 0.6° sec latitude (Scorsby and Intercardinal motion
tests)
Settle point repeatability : 0.2° sec latitude
Follow-up speed : 200°/s
Time to settle within 0.7° : <45 minutes with a ± 30° initial heading offset
4.1.3 Compensation
Latitude compensation range : 89°N to 89°S

Speed compensation range : 0 to 90 knots
4.1.4 Environment
Operating environment : IEC60945-2002 designated category "weather

protected"
Operating temperature : -15°С to +55°С
Storage temperature : -60°С to +70°С

4.1.5 Signal Inputs
Latitude : IEC 61162 RS232 or RS422 from GPS

Speed : pulse at 100, 200 or 400 per nautical mile from log
IEC 61162 RS232 or RS422 from GPS or log
4.1.6 Signal Outputs
S-type heading : 1 х step-by-step, 6 steps/degree (TTL level)

Update 6°/s, 12°/s, unlimited
Resolver heading : 1 х 10V 400Hz (max.3V per phase), sector value 360°
Analogue rate of turn : 1 х ROT ± 20°/s (±10V)

±30°/min;±60°/min;±90°/min;±120°/min;±180°/min;
±300°/min; ±1200°/min (selected by customer)
Serial data outputs : Channel A : 1 х RS232 ; 2 x RS422 ;

Channel B : 1 х RS232 ; 2 x RS422 ;
Channel C : 1 х RS232 ; 4 x RS422 ;
Channel D : 1 х RS232 ; 4 x RS422 ;
Serial data formats : IEC 61162
Serial data transfer rate : 4800 baud ; 9600 baud ; 19200 baud ; 38400 baud
Serial data transfer frequency : 1Hz ; 10 Hz ; 20 Hz ; 50 Hz
Status/alarm : Ready - NO relay/NC relay

Failure - NO relay/NC relay
4.1.7 Dimensions and Weight
Dimensions : 288mm (H) х 240mm (W) х 329mm (D)
Weight : 12.5 kg
CU size (external mounting) : 96mm (H) х 192mm (W) х 108mm (D)
CU weight : 3.0 kg

4.1.8 Input from the GPS-Receiver or Speed Log
The gyrocompass input load is 2mА for all serial data inputs.
680 Ohm
6N139
RS232
1N4148
Figure 4.1 – Gyrocompass Input RS232
3,3 kOhm
6N139
RS422 1N4148
Figure 4.1a – Gyrocompass Input RS422
4.1.9 Data Transmitters
The data transmitters of 26C31 type (interface RS422) have the maximum output current
150 mА.
4.1.10 Standards
The ALPHAMINICOURSE is designed to meet the requirements of the following:
Regulations of the Russian Maritime Register of Shipping

IMO Resolution А.424 (ХI), Performance Standards for Gyrocompasses
IMO Resolution А.821 (19), Performance Standards for Gyrocompasses for High-Speed
Craft
IEC 60945 (2002), General Requirements – Methods of testing and required test
results
ISO 8728:1997, Ships and marine technology. Marine gyrocompasses
СЕ marking
Electromagnetic Compatibility (EMC) Directive
The Marine Equipment Directive 96/98/ЕС
IEC 61162-1:2000 (Е) Marine navigation and radio communication equipment and
systems – Digital interfaces.

4.2 Data Formats

Set the DIP-switch and adjust the channels using the Control Unit in accordance with your
specific input and output requirements. Instructions are given in the sub-section 2.2.4.
Inputs – Refer to sub-section 4.2.2.

----------------------------------------------------------------
Acceptable input formats:
Latitude information using serial IEC 61162 GNS, RMC, GLL or GGA sentences.
Speed information using serial IEC 61162 VBW, RMC, VTG or VHW sentences. The
sentences can contain speed information in knots and/or km/h. The
ALPHAMINICOURSE will use the speed in knots if available, in preference to speed in
km/h.
If an RMC sentence is used, it must contain both speed and latitude information.
Pulsed speed input (5V to 10V).
Outputs – Refer to sub-section 4.2.3

------------------------------------------------------------------
Serial output formats:
The ALPHAMINICOURSE transmits information through RS232 and RS422 serial lines
using the IEC 61162 format. The serial transmission rate can be either 4800, 9600 or
19200 baud, with updates occurring at 10 Hz as defined by the setting of the DIP-switch.
Other output formats
Resolver Heading Output
Stepper S-code Heading Output
Rate of Turn output using bipolar analogue voltage in the range ± 10V.
The following sub-sections describe each of the formats supported by the

ALPHAMINICOURSE.

4.2.1 IEC 61162 Serial Data Formats – General Information
The ALPHAMINICOURSE accepts and transmits asynchronous serial data through RS232
and RS422 lines using 8 data bits, 1 stop bit and no parity. In each packet the least
significant bit goes the first. The most significant bit of the 8-bit character will always be
zero.
Start D0 D1 D2 D3 D4 D5 D6 D7=0 Stop
Baud rate = 4800

Data bits = 8 (bit D7 is always zero)
Parity = none
Stop bits = one
Figure 4.2 – Serial data format
All data is interpreted as ASCII characters that form IEC 61162 sentences split into
individual fields. All fields, including null fields, are separated by commas.
The IEC 61162 format supports an optional checksum, if included. The checksum occurs
as an additional field immediately before the carriage return line-feed characters. It
consists of an asterisk (*) followed by a checksum derived by exclusive OR-ing the eight
data bits of each valid character preceding the asterisk, but excluding the $ symbol, in the
sentence. The absolute value of the checksum is transmitted in ASCII characters
representing the value in HEX. IEC 61162 sentences are transmitted ten times a second.
4.2.2 Inputs
4.2.2.1 IEC 61162 Input Signals
The ALPHAMINICOURSE will accept sentences in both data formats: IEC 61162-
1:2000(Е) and NMEA 0183 version 2.1
In the following descriptions of input sentences, the ALPHAMINICOURSE uses the data
fields marked ‘XXX’ in IEC 61162 sentence. The gyrocompass does not use the fields
marked '???' and their descriptions are included here for completeness only. The
gyrocompass will recognize the arriving sentence format and automatically extract the
required data from it.

Gyro Compass ALPHAMINICOURSE
Figure 4.3 – IEC 61162 GNS input sentence structure
61162 format using GNS, RMC, GLL, GGA, VTG, VHW sentences.
The ALPHAMINICOURSE can accept speed, latitude, date and time inputs from GPS in IEC
GPS Interface (see Table 2.3 for connection details)

Start character
Talker identifier (any characters)
Mnemonic of recommended min GNSS data
UTC of position (hhmmss.ss)
Latitude (ddmm.mm)
Mnemonic for North or South

Issue 2.2

Longitude (dddmm.mm)
Mnemonic for East of West
Mode indicator
Total number of satellites in use (0-99)
Horizontal dilution of precision
Antenna altitude relative to mean sea level

Geoidal separation
Age of differential data

Page 48 of 68
Differential reference station ID
Checksum field
Carriage return Line-feed characters

Figure 4.5 - IEC 61162 GLL input sentence structure
Figure 4.4 - IEC 61162 RMC input sentence structure

Start character Start character

Talker identifier (any characters) Talker identifier (any characters)
Mnemonic for geographical latitude and longitude Mnemonic for recommended min GPS data

Latitude (ddmm.mm)
Status, A=valid, V=Nav.Receiver warning

Latitude (ddmm.mm)
Issue 2.2
Mnemonic for North and South

Mnemonic for East or West
Status Ground speed in knots

Mode indicator
Course over ground in degrees

Date of fix
Page 49 of 68
Magnetic variation in degrees

Magnetic variation indicator East or West
Mode indicator
Carriage return Line feed character

Start character
Figure 4.6 - IEC 61162 GGA input sentence structure

Mnemonic for GPS fix data
Latitude (ddmm.mm)

Issue 2.2


GPS quality indicator
Number of satellites in use (00-12)
Horizontal delution of precision
Antenna altitude relative to mean sea level

Mnemonic for meters
Geoidal separation
Mnemonic for meters
Age of differential GPS data
Page 50 of 68
Differential reference station (0000-1023)
Carriage return Line feed characters

Figure 4.8 - IEC 61162 VHW input sentence structure
Figure 4.7 - IEC 61162 VTG input sentence structure

Start character Start character

Talker identifier (any characters) Talker identifier (any characters)
Mnemonic for vector heading and water speed Mnemonic for ground course and speed
Course in degrees and tenths

Heading in degrees and tenths
Mnemonic for True heading
Mnemonic for True heading Course in degrees and tenths
Mnemonic for Magnetic heading

Speed in knots
Issue 2.2
Mnemonic for knots

Speed in knots
Speed in km/h
Mnemonic for knots
Mnemonic for km/h
Speed in km/h Mode indicator
Mnemonic for km/h Carriage return Line-feed characters

Page 51 of 68
Figure 4.10 - IEC 61162 VTG input sentence structure Start character
Figure 4.9 - IEC 61162 VBW input sentence structure
format using VВW, VTG and VHW sentences.

The ALPHAMINICOURSE can accept speed inputs at the log interface in IEC 61162
Log Interface (see Table 2.3 for connection details)

Start character Talker identifier (any characters)
Mnemonic for ground speed/water speed

Mnemonic for ground course and speed
Course in degrees and tenths Longitudinal water speed in knots

Transverse ground speed
Course in degrees and tenths
Mnemonic for Magnetic heading Status: water speed, A=valid, V=invalid
Speed in knots
Longitudinal ground speed in knots
Issue 2.2

Mnemonic for knots
Transverse ground speed in knots
Speed in km/h
Status: ground speed, A=valid, V=invalid
Mnemonic for km/h
Mode indicator
Transverse water speed of stern in knots
Carriage return Line-feed character

Status: water speed, A=valid, V=invalid
Transverse ground speed of stern in knots
Status: stern ground speed, A=valid, V=invalid

Page 52 of 68
Checksum field



Mnemonic for km/h
Start character
Speed in km/h
Mnemonic for knots
Mnemonic for vector heading and water speed
Speed in knots
Figure 4.11 - IEC 61162 VHW input sentence structure
4.2.2.2 Pulsed Input
The ALPHAMINICOURSE can accept a speed input in the form of pulses occurring at a
frequency of 100, 200 or 400 per nautical mile as selected by the DIP-switch.
The gyrocompass determines the vessel speed by reference against the microprocessor
timing circuits. The speed pulses do not need a particular mark/space ratio, but they
should have amplitude from 5 to 10 Volts.

4.2.3 Outputs
4.2.3.1 IEC 61162 Output Signals
The ALPHAMINICOURSE can output serial data through RS232 and RS422 serial lines in
IEC 61162-1:2000(Е) format. Dependent on the settings, the output may contain either:
1. Heading – as described below, OR

2. Heading and Rate of turn – as described below, OR
3. Heading and Speed – as described below.
For Heading information the HDT format sentence is used. At the DIP-switch you may
set the resolution for the output to one or two decimal places. Refer to Figure 4.12 for a
description of this output format.
For Rate of Turn the ROT format sentence is used. Refer to Figure 4.13 for a
Speed information is transmitted in VHW format sentence, if the gyrocompass is
configured for manual or log input. VHW sentence also contains the heading that is
inserted with the resolution as set by the DIP-switch. Refer to Figure 4.14 for a
If the All Data mode is selected sentences HDT, ROT and additional sentences with
coördinates and speed are transmitted. The Data package is transmitted with frequency
1 Hz despite of the transmission channel setting.
If the GPS mode is on sentences received from GPS are transmitted as additional: RMC,
RMA, GLL,GGA, GNS, ZDA, VBW, VHW, VTG. Talker identifier (that follows the symbol
‘$’) is changed for “HE”. Presence of checksums in transmitted sentences is determined
by their presence in received sentences despite of transmission channel settings.
In GPS mode additional sentences look as follows:
$HEGLL, xx00, x, , , , A, M[CRLF]
Mnemonic for North or
Latitude(d
$HEVTG, xxx.x, T, , , x . x, N, x . x, K, M[CRLF]
Speed in km/h
Speed in knots
Headi
Accuracy of heading and presence of checksums is determined by transmission channel
settings.

Figure 4.12 - IEC 61162 HDT output sentence structure

Start character
Figure 4.13 - IEC 61162 ROT output sentence structure

Start character

Talker identifier Talker identifier (any characters)
Mnemonic for Rate of Turn Mnemonic for True heading present
Rate of turn °/m (negative for port turn) Heading in degrees and tenths
Status: A=valid, V=invalid

Issue 2.2
Page 55 of 68


Mnemonic for km/h
Start character
Speed in km/h
Mnemonic for knots
Mnemonic for vector heading and water speed
Speed in knots
Figure 4.14 - IEC 61162 VHW output sentence structure
4.2.4 IEC 61162 Sentence with Checksum
If the optional checksum is to be sent with any of the above IEC 61162 sentences, it is
added as an extra field before the carriage return character as shown in Figure 4.15.
Optional checksum
Figure 4.15 - IEC 61162 sentence with optional checksum
The checksum consists of an asterisk followed by the checksum calculated by exclusive OR-
ing the eight data bits of each valid character preceding the asterisk in the sentence, but
excluding the $ symbol. The ALPHAMINICOURSE transmits the absolute value of the
checksum in ASCII characters representing the value in HEX.

4.2.5 Other Output Formats
4.2.5.1 Resolver Output (option)
The resolver heading output is available continuously at Х11 connector on the rear panel
when the gyrocompass is powered-on. The connection details are given in the Table 2.4.
This output with the maximum voltage 2V per phase is taken from a 1:1 resolver where it
comes directly from the gyrocompass azimuth gimbal. The resolver reference voltage is
10V, 480Hz.
Electrical loading specifications:
not less than 5 kOhms between Х11/1 and Х11/3, Х11/2 and Х11/3;
Not less than 1 kOhm between Х11/6 and Х11/7.
4.2.5.2 Stepper Output
Stepper S-code output is available continuously at Х9 connector on the rear panel while the
gyrocompass is powered-on. See the connection details in the Table 2.4.
The stepper output is a TTL compatible S-code signal with a 10mA sink capacity.
4.2.5.3 Rate of Turn (option)
The ROT output is calculated by the internal processor updated at 20 Hz and made available
continuously at Х10 connector on the rear panel while the gyrocompass is powered-on.
Refer to the Table 2.4 for connection details.
The ROT output is an analogue voltage in the range ±10V that represents the rate of turn:
±30 °/min; ±60 °/min; ±90 °/min; ±120 °/min; ±180 °/min; ±300 °/min; ±1200 °/min.
Particular value is set on the Control Unit.
Positive rates of turn are to starboard.

NOTES:

5 MAINTENANCE
CAUTION!
Inappropriate tampering with the internal controls and components of the

gyrocompass can lead to damage or serious performance degradation.
NEVER open the gyrocompass cover or make any adjustments inside the
gyrocompass unless one is a fully Alphatron Authorized Service Agent.
There is little need for user maintenance on the ALPHAMINICOURSE and one should never
need to remove the cover.
Gyrocompass maintenance includes inspection of the ALPHAMINICOURSE external

appearance, security of attachment, condition of cables and reliability of their connection.
If the gyrocompass is not used for a period of 6 months and more (e.g. the vessel is laid up
for repair), the compass should be run for 30 minutes at intervals not less than 6 months.
5.1 Gyrocompass ALPHAMINICOURSE drift adjustment
Periodic maintenance of the gyrocompass including drift adjustment is carried out once a
year after its installation on the vessel as well as after repair or a long idle time.
Drift compensation is made when the vessel is moored to the berth.
Switch on the gyrocompass in accordance with the procedure of the p.3.2 of the present
Manual. On the control panel set the speed 0 knots and the local latitude manually or use
the GPS mode. In 12 hours take the reading of the current heading Hg from the control
panel. By taking the bearing determine the gyrocompass correction value ∆H:
∆H = Hb – Hg ,
where Hb – the vessel heading received as a result of direction finding,
Hg – the current heading of the vessel in accordance with gyrocompass.
Switch off the gyrocompass. In 5 minutes set the GC into the adjustment mode by pressing
at first the buttons ▲ and ▼ and then the button . . In this mode the gyrocompass
and the servo system are de-energized. The display will show:
D - 0.1
Correction
Value of correction
Sign of correction

With the help of ▲ and ▼buttons set the value of correction. The input range is from –9.9
to 9.9 degrees. Simultaneously pressing the buttons «LAT» and «SPEED» set the
gyrocompass into GC (gyrocompassing) mode with the new value of the horizontal drift.
After the adjustment the gyrocompass shall operate in the GC mode not less than 5 hours
and then the gyrocompass correction value is determined once again. It should not exceed
± 0.2° otherwise the adjustment is repeated.
5.2 Built-in Test Equipment
The ALPHAMINICOURSE performs a self-test routine during the initialization sequence

and monitors its status continually during normal operation. Any deviation from normal
operation appears as an error message with the indication of cause on the 4-character
display.
A list of messages including two warning codes and five failure codes that are delivered by
the built-in test equipment in case of the gyrocompass fault is given in the sub-section
3.4.3. The 4-character display will show one of the failure messages listed in the Tables 3.3,
3.4 and the alarm will sound.
If the built-in test equipment detects a fault, use the table 5.1 to investigate the cause.

Table 5.1 – List of failure messages
Failure
Probable Cause Remedy
Code
SS Gyroscope or servo system The failure is due to the component
failure damage and cannot be corrected in
field. Should be sent to the
manufacturer or to the service center.
BETA 1) Improper adjustment of 1) Adjust the gyrocompass properly (set

the gyrocompass the correct latitude and speed)
2) Component failure 2) Cannot be corrected in field. Should
be sent to the manufacturer or to the
service center.
RDC Resolver-digital converter The failure is due to the component

failure damage and cannot be corrected in
field. Should be sent to the
manufacturer or to the service center.
DSP Failure of a signal The failure is due to the compnent

processor on the analog damage and can not be corrected in the
board field
PWR Failure of the power supply The failure is due to the component
board damage and can not be corrected in the
field
NО+GPS Loss or distortion of GPS Check the link and polarity of connection.
receiver signal Use manual correction if case the correct
operation of GPS cannot be provided.
ERR+GPS Invalid GPS signal (invalid The link may be not standard. Use
checksum) manual correction if case the correct
operation of GPS cannot be provided.
????+GPS The unit does not recognize Adjust the GPS receiver for transmission
the GPS signal of the sentences acceptable to the
gyrocompass
NO+LOG Loss or distortion of the log Check the link and polarity of connection
signal
????+LOG Log signal is not recognized Adjust the log for transmission of the
sentences acceptable to the gyrocompass
ERR+LOG Invalid log signal (invalid The link may be not standard
checksum)
5.3 Fuse Replacement (3.15А 250V)
You can easily replace the fuse, this procedure do not require any special skills. The fuse is
located on the gyrocompass base from the rear side. You should take it out of the receptacle
and replace.

5.4 ALPHAMINICOURSE Diagrams
=24V =24V
Filter
Gyro Unit
Analog Power Control Panel
Board 24V, ±12V, 5V Supply
Board
Accelerometer (Acc.)
Boost 40V
Control
=24V
Board
ON/OFF
Heating
Temperature Sensor RS422
RS422
Sine-cosine resolver
Indication
signals
signals
Button
status
Pick-off (PO)
Digital Display
Torquer (TR) Board Board
Input from Acc.
Stalibization
motor (SM) Input from
temperature sensor +5V
Panel with
Ready Connectors
Illumination
+5V Failure
Gyro motor STEP
power supply
Gyroscope RS232/422
control signals
Gyroscope Log
heating 24V
GPS
Figure 5.1 – The Gyrocompass Block Diagram – page 5

1 Damper 5 Accelerometer 9 Tilt motor

2 Gyro motor 6 Azimuth pickoff 10 Azimuth motor Z
3 Tilt torquer 7 Tilt pickoff 11 Heater
4 Azimuth torguer 8 Thermistor K
2 3
5
8 4
H
6 7
Y
N-
9 S
X
10
Resolver
Azimuth Torquer
Azimuth Motor
Accelerometer
Control Signal
Control signal
Pickoff Signal
Pickoff Signal
Sensor signal
Temperature
Drive Signal
Drive Signal
Tilt Torguer
Tilt Motor
Azimuth
480 Hz
Heater
Signal
Cos H
Sin H
Tilt
Figure 5.2 – Gimbal assembly functional diagram

NOTES:

6 TRANSPORTATION
The gyrocompass packed into the standard wooden box can be transported by any
means of transportation to any distance.
Transportation boxes with the gyrocompass set shall be protected against atmosphere
precipitation and shall be fastened to prevent fall, jumps, movements and mutual
collision of units. The boxes should be handled during transportation, carriage and
loading in accordance with the inscriptions made on the boxes.
Ambient temperature during transportation shall be within the range from -60°C to
+70°C.

7 STORAGE
The gyrocompass shall be stored in a lockable heated space equipped with humidity and
temperature indicators. The maximum relative humidity in the storage area is 85%.
The indoor temperature shall be within the range +5°С to +30 °С. The distance to the
heaters shall prevent their direct influence on the gyrocompass.
If the gyrocompass is stored in the package, it should be positioned in accordance with

the inscriptions on the box.
In and near the storage area there must be no alkali, acids or other aggressive
substances.
The gyrocompass storage time without the re-preservation is three years.

8 Service
8.1 Self Service
As mentioned on page 59 there is little need for user maintenance on the

ALPHAMINICOURSE and one should never need to remove the cover. The gyrocompass
cover may only be opened by fully Alphatron Authorized agents to make any adjustments or
repairs to prevent loss of warranty.
Please keep in mind that drift adjustment as periodic maintenance of the

ALPHAMINICOURSE gyro compass should be carried out every year after its installation on
the vessel as well as after repair or a long idle time.
Drift compensation can be made when the vessel is moored to the berth, for the operating
procedure please use page 59.

9 Alphatron Agents (Authorized)
THE NETHERLANDS BELGIUM
Alphatron Marine BV Alphatron Marine BVBA

Schaardijk 23 Vaartkaai 12
3063 NH ROTTERDAM B – 2170 MERKSEM
Tel. + 31 (0)10 453 40 00 Tel. + 32 3 364 68652
Fax. + 31 (0)10 452 92 14 Internet: www.alphatronmarine.com
Internet: www.alphatronmarine.com E-mail : [email protected]
E-mail : [email protected]
FRANCE NORWAY
Etna S.A. ProNav AS

Les Hautes Vallees Fiskarvik Maritime Senter
Route de mondvilliers 76930 4370 EGERSUND
OCTEVILLE-SUR-MER-CEDEX Tel. + 47 514 94 300
Tel. + 33 2 355 460 60 Fax.+ 47 514 92 100
Fax. + 33 2 355 460 59 Internet: www.pronav.no
Internet: www.etna.fr E-mail : [email protected]
E-mail : [email protected]
SPAIN SINGAPORE
Crame Navtronics Pte. ltd.

C/Lanzarote 14 76 Playfair Road
28700 #06-05 LHK 2 BUILDING
San Sebastian de los Reyes SINGAPORE 367996
MADRID Tel.: + 65 38 32 788
Tel. + 34 91 658 65 08 Fax.:+ 65 38 32 188
Fax. + 34 91 654 96 44 Internet : www.esi-online.com.sg
Internet: www.crame.es E-mail: [email protected]
UNITED KINGDOM INDIA
Selex Communications Ltd Elektronik Lab

Marconi House R/13 Navroz Baug
New Street Lalbaug MUMBAI 400012
CHELMSFORD Tel. + 91 22 247 151 15
ESSEX CM1 1PL Fax. + 91 22 247 104 44
UNITED KINGDOM Internet: www.elektroniklab.com
Tel. + 44 (0) 1245 27 55 88 (sales) E-mail: [email protected]
Fax.+ 44 (0) 1245 27 56 89
Internet: www.selex-comms.com
UNITED ARAB EMIRATES
Elcome International L.L.C.

Al Jadaf Dockyard – DY159
P.O. Box 1788
DUBAI
UNITED ARAB EMIRATES
Tel. + 971 4 4049100
Fax. + 971 4 049200
Internet: www.elcome.ae
E-mail: [email protected]

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ALPHAMINICOURSE V2

Operational and maintenance manual

ALPHATRON MARINE B.V.

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 2 of 68

During gyrocompass transportation follow the requirements specified in section 6.

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 3 of 68

3 PRESTARTING PROCEDURES AND OPERATION ................................................................... 31

4 TECHNICAL DATA ........................................................................................................... 43

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 4 of 68

9 Alphatron Agents (Authorized) .......................................................................................... 68

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 5 of 68

Gyrocompass (GC) ALPHAMINICOURSE is designed for determination of the ship

Specification of the ALPHAMINICOURSE makes it ideal for installation and operation on

Among the features of the ALPHAMINICOURSE are:

Short settling time

This Manual is an important part of the ALPHAMINICOURSE. It describes the

WARNING instructions alerts one to a potential risk of death or injury to users of

CAUTION instructions alerts one to a potential risk of gyrocompass damage.

All measurements in this Manual conform to SI standard of units unless otherwise

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 6 of 68

Before gyrocompass installation read sections 1 and 2:

Before you use the gyrocompass read sections 3 and 4:

Section 4 contains gyrocompass specifications and description of data formats.

If you suspect a fault, read section 5:

Section 6 includes requirements for gyrocompass transportation.

Section 7 includes requirements for gyrocompass storage.

For service of the manual read section 8 and 9:

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 7 of 68

1.1 Gyrocompass Description

Refer to Appendix А for a simplified explanation of the gyrocompass theory of operation.

1.1.1 Main Unit of gyro compass ALPHAMINICOURSE

The Main Unit comprises the following sub-

High precision dynamically tuned gyroscope

A Gyrocompass installation is a relatively simple

Figure 1.1 – Main Unit with integral

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 8 of 68

1.1.2 Control Unit

The four-character LED can show the following information:

Heading in degrees from 0.0 to 359.9

Latitude from 89S to 89N

Speed in knots from 0 to 90

Alarms and status information

Refer to section 3 for instructions to operate the ALPHAMINICOURSE.

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 9 of 68

1.1.3 Auxiliary Inputs

Section 3 includes instructions to set latitude and speed manually.

1.1.4 Heading Outputs

The ALPHAMINICOURSE is a self-contained precision navigation instrument capable of

1.2. Principle of Operation

Refer to Appendix A for the general theory of gyrocompass operation.

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 10 of 68

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 11 of 68

2.1 Unpacking and Inspection page 13

2.2. Installation and Connection page 14

2.3 Alignment page 25

Gyro Compass ALPHAMINICOURSE Issue 2.2 Page 12 of 68

2.1 Unpacking and Inspection

The ALPHAMINICOURSE weights 12,5kg. To avoid personal injury, take proper

During gyrocompass transportation follow the requirements specified in section 6.