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TABLE OF CONTENTS

AIR SYSTEM........................................................... 4 ELECTRICAL PARTS.................................................... 39


110 VAC Coil Assemblies – Asco Jucomatic CB-1 Equipment
110 VAC Coil Assemblies – SMC Manual Panels – Ross
2 Way Directional Control Valves Miscellaneous
4 Way Directional Control Valves
General & Misc Items INDICATORS................................................................ 43

BEARINGS ............................................................ 11 LIMIT SWITCHES.......................................................... 45

BELT CONVEYOR................................................ 12 LINERS...........................................................................46


Return Idler Assemblies
Troughing Idler Assemblies MIXER DRUMS...............................................................48
Troughing Idler Assemblies – Individual Rolls
Hardware – Common to Ross Idler Assemblies MIXERS – JOHNSON.....................................................50
Radial Conveyors – Ross Hydraulic Power Units

BUTTERFLY VALVES........................................... 16 MIXERS – ROSS........................................................... 52


Bray Butterflies Components
Dynaflow (Virgo) Butterflies Drive Components
Keystone / Ultraflo Butterflies Hydraulic Cylinders & Components
Wam Butterflies Hydraulic Components
Weco Butterflies Mixer Accessories

CEMENT AERATION............................................ 22 PNEUMATIC & ELECTRICAL VIBRATORS................. 57

CYLINDERS & GATES......................................... 24 SCREW CONEYOR COMPONENTS............................ 58


Air Cylinders – Johnson Plants Boss Exec
Air Cylinders – Ross Plants Rustler 110, Rustler 160, Rustler II, Rustler R3
Aggregate Gates – Ross Uniplant 100
Blocking Gate (E-Gate) UniRover U1248
Plug Valves & Gates – Johnson
SHROUDS...................................................................... 60
DISCHARGE HEADS – ROSS............................. 30 Boots & Clamps
GR Shrouds
DISTRIBUTOR REMOTES................................... 33 Shrouds for:
Bandit B5, Bandit B12
DUST COLLECTORS............................................ 34 Rustler R3
Bag Type Dust Collectors – Johnson UniRover U1248
Bag Type Dust Collectors – Ross New Style 30” Discharge Head
V 100 / V 200 / V 400 Parts Standard Old Style 30” Discharge Head
V 700 / V 1400 / V 2100 / V 2800 Uniplant & Old Style 24” Discharge Head
Cartridge Type Dust Collector Parts
Control Parts For 3 & 6 CP Dust Vents
CPV Dust Collector Control Panel WATER SYSTEM............................................................64
Dust Collectors – C & W ATC Counters
Badger Water Meters
Common Parts For All Badger Meters
Water Strainers

ORDER FORM............................................................... 67

1
IMPORTANT NOTICES
This reference guide for Terex concrete plant parts is not all inclusive for every equipment model
available. Every effort has been made to capture the parts for models still in operation, regardless of
current production status. Images are not scaled to size.

A form is provided at the back of this book if you need additional reference guides. Please send your
request together with your contact information (company name / phone / fax / email), and pertinent
mailing information using any of the following:

Phone: (888) 837-3972

Fax: (405) 491-2323


Attn: Parts Literature & Support

Email: [email protected]

Mail: Terex Roadbuilding
Attn: Parts Literature / Customer Service
PO Box 1985
Oklahoma City, OK 73101-1985

Important Notes / Acknowledgments:


Manufacturer’s names and products listed in this guide are either registered trademarks “®” or pending trademarks
“TM” and used in a non-trademark manner for explanatory purposes only.

Effective Date: April 2008. Product specifications and prices are subject to change without notice or obligation. The
photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s
Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual
when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty
applicable to our equipment is the standard written warranty applicable to the particular product and sale, and Terex
makes no other warranty, express or implied.

Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its
subsidiaries in the USA and other countries. All rights are reserved. Terex® is a registered trademark of Terex
Corporation in the USA and many other countries.

© 2008 Terex Corporation • All Rights Reserved

No part of this manual may be reproduced in any way without the express prior written consent of Terex Corporation.

2
NOTES:
COMMON ABBREVIATIONS USED IN THIS GUIDE INCLUDE:
TRB # Terex Roadbuilding Part Number
BWD PT# Brownwood Part Number
CHAMP PT# Champaign Part Number
I/R Ingersoll Rand

IMAGES ARE NOT SCALED TO SIZE.

3
AIR SYSTEMS
110 VAC Coil Assemblies - ASCO JUCOMATIC®
DESCRIPTION TRB #: ASCO # BWD PT#:

Two Position, Four-way, 55-76940 54301006 1275000498


Single Solenoid Type
(3/4” body family)

Inching, Three Position, , 55-77085 54301011 1275000179


Four-way, CLOSED CENTER
Double Solenoid Type
(3/4” body family)


Manifold Type Sub-Base PS001603 1275000180
(stacking type),
½” NPT ports in end of manifold

Sub-Base End-Plate Kit PS001604 355-00-188


(for SMC Sub-Bases)

NOTES:
• Rebuild kits for the Jucomatic valves are not available.
• Complete banks of Jucomatic valves can be replaced by complete banks of SMC valves.
• The recommended air system lubricant for ALL Johnson-Ross air systems is Dextron type Automatic
Transmission Fluid (ATF).

4
AIR SYSTEMS
110 VAC Coil Assemblies - SMC
Standard 4-way air control valve on Bandit / Rustler / etc. plants. These valves are mounted in banks on a manifold
type sub base. Two types of valves are used: (a) Two position, single solenoid valves control fill gates and the water
system; and (b) Three position, double solenoid valves are used on the batcher discharge gates to provide “inching”
control.
DESCRIPTION TRB #: SMC# BWD PT#:
Two Position, Four-way, 55-76480 NVFS5110-3DZA 1275001024
Single Solenoid Type
(3/4” body family)
Repair Kit: PS001424 KT-VFS5110
Pilot. valve assy: PS001423 SF4-3FA-30

Inching Three Position, 55-76479 NVFR5310-3DZA 1275001025


Four-way, CLOSED CENTER,
Double Solenoid Type
(3/4” body family)
Repair Kit: PS001425 KT-VFR5300
Pilot valve assy: PS001109 SF4-3FA-70

Manifold Type Sub-Base 55-76484 MBF5710-04-1 1275601027


(stacking type), ½” NPT
ports in end of manifold

Sub-Base End-Plate Kit 55-76485 MEF573LR-06-01 1275601026


(for SMC Sub-Bases)

Three Position, Four-way, 55-76539 VFS5410-3DZA


OPEN CENTER, Double
Solenoid Type (3/4” body family),
NON-Inching (Used on 1248
swing-chute with transit-mix
discharge option)

5
AIR SYSTEMS
2 WAY DIRECTIONAL CONTROL VALVES
110 VAC Coil Assemblies - ASCO
DESCRIPTION TRB #: ASCO# BWD PT#:

3/8” 2-way, pilot operated. 55-77236 8210G93 1275001008


Used for aeration and
vibrator actuation
Repair Kit: 55-77820 302372
Coil: 55-77051 238610-032-D

3/4” 2-way, pilot operated 55-76457 8210G95 1275000532


Used for aeration and
vibrator actuation
Repair Kit: 55-77821 302276
Coil: 55-77051 238610-032-D

1 1/4” 2-way, pilot operated. 55-47647 8210G8


Used for trim water on 1248’s
and similar applications.
Repair Kit: 55-77840 302280
Coil: 55-77053 238210-032-D

1 1/2” 2-way, pilot operated. 55-77839 8210G22 1275001368


Used for aeration actuation in
systems with low pressure-high
volume aerator pumps.
Repair Kit: 55-77822 302284
Coil: 55-77053 238210-032-D

Pulse-Jet Valve 1”, 2-way, 55-76609 8353G41 1275000392


pilot controlled Pulse-Jet valve
for 1, 3, & 6 CP, and , 12, 16, 24, 32,
and 40 CPV Central Dust Collectors
Repair Kit: 55-77823 316563
Coil: 55-77053 238210-032-D

Four-way, Two Position, 55-76925 551-00-106 1275000798


Single Solenoid Type
(1/8” body, 1/4” ports, NAMUR
Interface, for water butterfly actuators)
Repair Kit (Spool & seal kit): 55-77824 K-1000-00
Repair Kit (Pilot seal kit): 55-77825 978-00-519

6
AIR SYSTEMS
4 WAY DIRECTIONAL CONTROL VALVES
110 VAC Coil Assemblies - PARKER / SCHRADER BELLOWS

NOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies. The L675
two position and L665 three position valves require a separate sub-base.
DESCRIPTION TRB #: P/SB#
Two Position, Four-way, Single 55-47674 L705-49-102-53
Solenoid type with integral sub-base
(1/2” ports) Replaces L645-39-102
Repair Kit: 55-73067 K352 124
Shock Pad: 55-74143 K983 002

Inching, Three Position, Four-way, 55-77319 L695-49-211-53


Double Solenoid Type with integral
sub-base (1/2” ports)
Repair Kit: 55-89747 K352 126
Shock Pad: 55-77827 K983 004

Two Position, Four-way, Single 55-76767 L675-39-102-53


Solenoid Type with separate sub-base
(3/8” body family)
Repair Kit: 55-73067 K352 124
Shock Pad: 55-74143 K983 002

Inching, Three Position, Four-way, 55-76933 L665-39-211-53


Double Solenoid Type with separate
sub-base (3/8” body family)
Repair Kit: 55-89747 K352 126
Shock Pad: 55-77827 K983 004

Single Station Sub-Base, 1/2” ports 55-77320 K022-091


(stand alone, for L665 & L675 series
valves)

7
AIR SYSTEMS
4 WAY DIRECTIONAL CONTROL VALVES
110 VAC Coil Assemblies - PARKER / SCHRADER BELLOWS

NOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies. The L675
two position and L665 three position valves require a separate sub-base.

DESCRIPTION TRB #: P/SB#


Manifold Type Sub-Base, 1/2” ports 55-76768 K142-231
(for L665 & L675 series valves)

Two Position, Four-way, Single Solenoid 55-47682 L485-29-102-53


Type with integral sub-base (1/4” ports)
Repair Kit: 55-47677 K352 150
Shock Pad: 55-77826 K983 001

Two Position, Four-way, Single Solenoid 55-76840 L705-39-102-53


Type with integral sub-base (3/8” ports)
Repair Kit: 55-73067 K352 124
Shock Pad: 55-74143 K983 002

Inching, Three Position, Four-way, 55-47707 L695-39-211-53


Double Solenoid Type with integral
sub-base (3/8” ports)
Repair Kit: 55-89747 K352 126
Shock Pad: 55-77827 K983 004

8
AIR SYSTEMS
GENERAL & MISCELLANEOUS ITEMS
SMC AIR CONTROL & TUBE FITTINGS
DESCRIPTION TRB #:
Flow Control, 3/8” MNPT x 3/8” FNPT 55-77049

Flow Control, 1/2” MNPT x 1/2” FNPT 55-77631

Quick Exhaust Assy, 1/2” MNPT x 1/2” Tube 55-77550

Quick Exhaust Assy, 3/8” MNPT x 1/2” Tube 55-77629

Fitting, 1/2” MNPT x 1/2” Tube 55-76470

Fitting, 1/2” MNPT x 3/8” Tube 55-76471

Fitting, 1/4” MNPT x 3/8” Tube 55-76472

Fitting, 3/4” MNPT X 3/4” Tube, 3/4” Ferrule Nut 55-76467

Fitting, 3/8” MNPT x 3/8” Tube 55-77047

Fitting, 3/8” MNPT x 1/2” Tube 55-77048

Fitting, 3/8” MNPT x 3/8” Tube, Aeration L 55-76581

Fitting, 3/8” MNPT x 3/8” Tube, Aeration T 55-76580

Fitting, M4 to 1/4” MNPT (for WAM Butterflies) 55-76616

Tubing, 3/4” Air Brake Tubing 55-76453

Tubing, 3/8” Air Brake Tubing 55-76454

Tubing, 1/2” Air Brake Tubing 55-76455

9
AIR SYSTEMS
GENERAL & MISCELLANEOUS ITEMS
MISCELLANEOUS AIR SYSTEM PARTS
DESCRIPTION TRB #:
Auto Drain Assy, 1/2” inlet port 55-77876

Dryer 5MC, 3/4 body 77SCFM 55-77148

Gauge, 160 PSI 55-76547

3/4” Regulator 55-76448

3/4” Filter 55-76983

3/4” Filter, Auto Drain for Bowl Assy 55-77870

3/4” Filter, Bowl Assy, metal 55-77872


(sight gauge & auto drain)

3/4” Filter, Element (40 micron) 55-77869

3/4” Filter, Twist Drain for Bowl Assy 55-77871

3/4” Lubricator 55-76984

3/4” Lubricator, Bowl Assy (metal) 55-77873

3/4” Lubricator, Sight Dome & Fill Cap 55-77874

AIR COMPRESSOR PARTS


DESCRIPTION TRB #:
Intake Filter, for 10 HP I/R Compressor 55-77155

Drive Belt, for 10 HP I/R Compressor 55-PS002281

Tank Gauge, for all I/R Compressors 55-PS002280

Synthetic Oil, for all I/R Compressors 55-77140

10
BEARINGS
GENERAL & MISCELLANEOUS ITEMS

DESCRIPTION TRB #:

Plug valve bearing 55-12514-10241

4 bolt flange, std duty, 1-1/2” 55-85079

4 bolt flange, std duty, 2” 55-82158

4 bolt flange, std duty, 2-3/16” 55-40067

4 bolt flange, std duty, 2-1/2” 55-82422

4 bolt flange, std duty, 3” 55-89123

2 bolt flange, std duty, 1-1/2” 55-40070

Needle type roller bearing 55-40079

Pillow Block, std duty, 1” 55-40105

Pillow Block, std duty, 1-15/16” 55-40107

Pillow Block, std duty, 2-7/16” 55-71231

Pillow Block, std duty, 2-15/16” 55-71233

Pillow Block, std duty, 2” 55-73883

11
BELT CONVEYOR
RETURN IDLER ASSEMBLIES
Return Idler Assemblies and Impact Idler Assemblies include mounting brackets and pins. Individual rolls come with
bearings mounted; no pins or mounting brackets are included.
DESCRIPTION TRB #: CHAMP PT# BWD PT#:
4” x 24 1/2” Roll 55-78358 76885 4X24.5RR
Flat Idler (load side) for Live Bottom
Batchers with 24” Conveyors

4” x 26 3/4” Roll 55-78359 77013 5740600177
Return Idler for 24” flat conveyors
on live bottom batchers for 100
Uniplants.

4” x 30 1/2” Roll 55-78360 17012 0350031400406
Return Idler for 24” Ross Inclined
Conveyors & for Flat Idler (load side)
for 30” flat conveyor on live bottom
batchers for 135 Uniplants.


4” x 32 3/4” Roll 55-78361 17013 4X32.34RR
Return Idler for 30” flat conveyor on
live bottom batchers for 135 Uniplants.

4” x 36 3/4” Roll 55-78362 76981 0450031400406
Return Idler for 30” Ross Conveyors

4” x 42 3/4” Roll 55-78363 77093 0550031400406
Return Idler for 36” Ross Conveyors

4” x 54 3/4” Roll 55-78364 77352 0750031400406
Return Idler for 48” Ross Conveyors

IMPACT ROLL ASSEMBLIES


Used as first return idler, 5” or 6” x 2” Rubber
Rollers on machined tubes, 24 ½” to 54 3/4”
(for 24” to 48” conveyors).

Impact Roll for 24” conveyor, 55-78424 76942 0170031401745


with 5” rubber rollers

Impact Roll for 30” conveyor, 55-78425 77017 0180031401745


with 5” rubber rollers

Impact Roll for 36” conveyor, 55-77154 77154 0190031401745


with 5” rubber rollers

Impact Roll for 48” conveyor, PS000965 17082 0192031401745


with 5” rubber rollers

5” Rubber Wheel for Impact Roll 55-77168 77168 5740601077

12
BELT CONVEYOR
TROUGHING IDLER ASSEMBLIES
These troughing roller assemblies have pin clips instead of the removable stub shaft. Old style assembly is no longer
available. These troughing idlers match the profile and height of the original Ross troughing idlers.
DESCRIPTION TRB #: CHAMP PT# BWD PT#:

24” x 20° Ross Troughing Idler 55-78357 76930 5740600157

24” x 35° Ross Troughing Idler 55-78356 76888 0150031417744

30” x 20° Ross Troughing Idler 55-77201 77011 5740600674

30” x 35° Ross Troughing Idler 55-77200 76796 0100031417744

36” x 35° Ross Troughing Idler 55-78529 17079 5740601108


48” x 35° Ross Troughing Idler 55-78528 17081 48X35ETRA

13
BELT CONVEYOR
TROUGHING IDLER ASSEMBLIES - INDIVIDUAL ROLLS FOR ROSS
Individual rolls come with bearings mounted; no pins or mounting brackets are included.
DESCRIPTION TRB #: CHAMP PT# BWD PT#:
4” x 8 1/2” Roll NA Replace Idler Assy 76852 0107031417744
Fits Ross 24” - 3 required
Fits Ross 30” - 2 required PLUS 1
14-1/2” roll
4” x 12 1/2” Roll NA Replace Idler Assy 77095 4X12.5TR
For Ross 36” equal length

4” x 14 1/2” Roll NA Replace Idler Assy 77014 0106031417744


Center Roll for Ross 30”

4” x 16 1/2” Roll
Fits Ross 48” x 35° equal length NA Replace Idler Assy 77124 5740600175

HARDWARE - COMMON TO ALL ROSS IDLER ASSEMBLIES


DESCRIPTION TRB #: CHAMP PT# BWD PT#:
Standard Roll Bearing Used on all 55-76927 76927 0106300773
Ross Design Rolls (Troughing, Flat, Return,
& Impact)

Center Mounting Shaft Double-ended shaft 55-76862 76862 5740600247


used to mount inboard ends of troughing rolls,
and both ends of center rolls.

End Mounting Shaft Single-ended shaft used 004002339003 76863 5740600245


to mount outboard ends of troughing rolls, and
all Flat Idlers and Return Idlers.

Return & Flat Idler Mount “Pillow Block” style 44-314-01612-01 77012 0100031401612
mounting block for flat and return idlers,
accepts End Mounting Shafts above.

Drop Hanger Brackets, 1 1/2” PS001533

Drop Hanger Brackets, 4 1/2” 55-77363

14
BELT CONVEYOR
RADIAL CONVEYORS - ROSS

DESCRIPTION TRB #:
Drive Wheel, 12” x 4”, 2-3/16” bore, 55-77135
steel wheel – rubber faced

Follower Wheel, 12” x 4”, 1” bore 55-77500

NOTES:

15
BUTTERFLY VALVES
BRAY® BUTTERFLIES
DESCRIPTION TRB #:

Actuator for 2” & 3” Bray Butterflies 55-77378

Actuator for 4” & 6” Bray Butterflies 55-77379

Namur Interface Kit: 55-76924


for installing ASCO 551 air control valve

4” Butterfly 55-77384
4” Butterfly Parts, Disc Seal 55-77387

3” Butterfly 55-76926
3” Butterfly Parts, Disc Seal 55-77388
3” Butterfly Parts, Disc & Stem PS001204

2” Butterfly 55-77385
2” Butterfly Parts, Disc Seal 55-77389

2” – 6” Butterfly Parts, Actal Bushing PS001201


(for stem on disc)

2” – 6” Butterfly Parts, Buna-N stem seal PS001202

16
BUTTERFLY VALVES
DYNAFLOW (VIRGO) BUTTERFLIES
DESCRIPTION
TRB #:

Actuator for 2” to 6” Dynaflow Butterflies 55-76935

Actuator for 10” Dynaflow PS001331A

Adaptor (BWD PT# 1275601024) for 55-77477


2” and 3” Dynaflow using BR80-D8 Actuator

Adaptor (BWD PT# 1275601020) for 55-77478


4” Dynaflow using BR80-D8 Actuator

Adaptor sleeve for 10” Butterfly PS001331B

10” Butterfly PS001331

4” Butterfly (BWD PT# 3726001018) 55-77371


uses B1 adaptor for BR80-D8 Actuator

3” Butterfly (BWD PT# 3726001741) 55-76672


uses A1 adaptor for BR80-D8 Actuator

3” Butterfly w/ Actuator 55-76761

3” Butterfly Disc Seal Kit 55-77370

2” Butterfly 55-77070
uses A1 adaptor for BR80-D8 Actuator

17
BUTTERFLY VALVES
KEYSTONE / ULTRAFLO BUTTERFLIES
DESCRIPTION TRB #:
5” Butterfly w/ Actuator PS001064

8” Butterfly ONLY 55-77153

8” Butterfly Assy 55-79004

8” Butterfly with Actuator / no limit switch 55-78950

8” Butterfly Parts, Shaft PS001252

10” Butterfly 55-87567

10” Wrench Arm 55-74242

Actuator, 10” Butterfly PS001162

Coil, TRS-150 Actuator PS001161

WECO® BUTTERFLIES
DESCRIPTION TRB #:

Actuator (Vane type) for 2” to 4” 55-73396

2” Weco Butteryfly (No Actuator) 55-77092

2” Weco Butterfly Seat 55-77443

2” Weco Butterfly Disc 55-77444

3” Weco Butterfly (No Actuator) 55-81892

3” Weco Butterfly Seat 55-81803

3” Weco Butterfly Disc 55-77039

4” Weco Butterfly (No Actuator) 55-80270

18
BUTTERFLY VALVES
WAM® BUTTERFLIES
Nomenclature:
V1FS (size, metric/Std) Single flanged body with beaded extension on output side to receive a shroud, with cast iron disc.
V2FS (size) G - Double Flanged body, cast iron disc.
Size conversions: 100mm = 3.94” = 4” nominal size
150mm = 5.90” = 6” nominal size
200mm = 7.87” = 8” nominal size (8 3/4” boot ID)
250mm = 9.84” = 10” nominal size (10 3/4” boot ID)
300mm = 11.81” = 12” nominal size (12 3/4” boot ID)
350mm = 13.78” = 14” nominal size
400mm = 15.75” = 16” nominal size
The black seal material is superior when using the butterfly for powder applications. The WAM butterflies are for powder
only, they will not hold water.
DESCRIPTION TRB #:

Thread adapter for all WAM Actuators 55-76616


(5M male to 1/8” MNPT)

CP 101 Actuator, for 8” - 12” Butterflies 55-73866


(BWD PT#: 1257501091)

CP 125 Actuator, for 14” & 16” Butterflies 55-77814

Adapter - allows use of CP125 actuator on 55-78297


8” Butterfly

M22 Limit Switch, fits all actuators 55-73707


(BWD PT#: 4834100473)

Hexagonal Bushing 55-73709


(pivot bushings, 2 required per butterfly,
fits all sizes)

Disc seal for 6” WAM Butterfly PS001049

8” WAM Butterfly, with CP 101 Actuator, 55-76434


and M22 Limit Switch

8” WAM Butterfly ONLY 55-76974


(BWD PT#: 3726000471)

19
BUTTERFLY VALVES
WAM® BUTTERFLIES
(continuted)

DESCRIPTION TRB #:
Disc Seal for 8” WAM Butterfly 55-77141
(BWD PT#: 3798200671)

Mounting Flange for 8” WAM Butterfly 55-10573-4008-11

10” WAM Single Flange Butterfly ONLY 55-73864

10” WAM Single Flange Butterfly 55-73175


with Actuator & Limit Switch

10” WAM Double Flange Butterfly ONLY 55-73865

Disc Seal for 10” WAM Butterfly 55-73708

Mounting Flange for 10” WAM Butterfly 55-10073-1269-01


(BWD PT#: 0100009902759)

12” WAM Single Flange Butterfly ONLY 55-77069

12” WAM Double Flange Butterfly ONLY 55-77816

12” WAM Single Flange Butterfly 55-79214


with Actuator & Limit Switch

12” WAM Double Flange Butterfly 55-76435


with Actuator & Limit Switch

Disc Seal for 12” WAM Butterfly 55-77809

14” WAM Single Flange Butterfly ONLY 55-77817

20
NOTES:

21
CEMENT AERATION
WAM CEMENT BATCHER AERATORS
DESCRIPTION TRB #:
Used on Ross plants from approximately 55-76987
1993 to 2000

CONVEYOR COMPONENTS
SILO AERATORS - RECTANGULAR PADS USED ON ROSS PLANTS UNTIL 2000
DESCRIPTION TRB #:

ADC Aeration Pad with ADK Mounting Kit 55-74850


ADC Aeration Pad without ADK Mounting Kit 55-76902


ADK Mounting Kit 55-77145


Positioning bracket 55-77225

“C” clamp 55-77226

Bin wall gasket (thick) 55-77227



Aerator gasket (thin) 55-77228

22
CEMENT AERATION
JOHNSON-ROSS - PARTS USED ON ALL NEW PLANTS
DESCRIPTION TRB #:
Silo & Batcher Aerators:
Use 3/8” air brake tubing & 3/8” weld flange,
used on Ross plants after 2000

“L” Type Aerator 55-60268-03521



“T” Type Aerator 55-60268-03511

Diffuser Disc 55-45500

Effective August 1, 2004, diffuser assembly will


have a snap ring to keep disc in place. This
ring will only work with new style body. Old style
diffusers can be replaced with new style.

Snap Ring 55-78901

OLD JOHNSON
SILO AERATORS USED ON JOHNSON PLANTS
DESCRIPTION TRB #:
Quick Connect - Male 55-60268-11501
with diffuser disc

Quick Connect - Male 55-10268-11491


without diffuser disc

Quick Connect - Female 55-35721


Weld Flange, 3/8” FNPT 55-35216


Diffuser Disc 55-45500

23
CYLINDERS & GATES
AIR CYLINDERS – JOHNSON PLANTS
SINGLE STAGE AIR CYLINDERS

DESCRIPTION TRB #:
3” x 3-1/2” Trunnion Mount w/adjustable bolt 55-60002-20612

3” x 5” Trunnion Mount w/adjustable bolt 55-60002-20616

3” x 8” Trunnion Mount w/adjustable bolt 55-60002-20618

3” x 10-1/2” Trunnion Mount w/adjustable bolt 55-60002-20623

4-1/2” x 5” Trunnion Mount w/adjustable bolt 55-60007-20611

4-1/2” x 8” Trunnion Mount w/adjustable bolt 55-60007-20613

4-1/2” x 10” Trunnion Mount w/o adjustable bolt 55-60007-20617

4-1/2” x 12” Trunnion Mount w/o adjustable bolt 55-60007-20619

4-1/2” x 15” Trunnion Mount w/o adjustable bolt 55-60007-20626

4-1/2” x 16” Trunnion Mount w/o adjustable bolt 55-60007-20627

4-1/2” x 5” Clevis Mount 55-60007-20641

4-1/2” x 8” Clevis Mount 55-60007-20642

6” x 8” Trunnion Mount 55-60010-20843

6” x 8” Clevis Mount 55-60010-20881

24
CYLINDERS & GATES
AIR CYLINDERS – JOHNSON PLANTS
REPAIR KITS and HARDWARE
DESCRIPTION TRB #:
REPAIR KITS:

3” diameter, Single Stage 55-60002-00481

3” diameter, Two Stage 55-60002-00551

4-1/2” diameter, Single Stage 55-60007-00391

4-1/2” diameter, Two Stage 55-60007-00441

6” diameter, Single Stage 55-60010-00561

8” diameter, Single Stage 55-60010-00661

Bronze Bushing 55-41007

HARDWARE:

Yoke end (4-1/2” cylinders) 55-12525-10411

Yoke pin (4-1/2” cylinders) 55-12508-11203

Yoke end (6” cylinders) 55-12525-10311

Yoke pin (6” cylinders) 55-12508-11646

25
CYLINDERS & GATES
AIR CYLINDERS – ROSS PLANTS

DESCRIPTION TRB #:
2” x 8” Cylinder (BWD PT# 1251000770) 55-77021
Rebuild Kit for 2” cylinders 55-77859
Air Cushion Kit 55-76891

2 1/2” x 6” Cylinder used on Super 100 55-75967


4” x 8” Cylinder (BWD PT# 1251000238) 55-76732
Rebuild Kit for 4” Cylinder 55-76890
Air Cushion kit for 4” cylinders 55-77466

4” x 10” Cylinder (BWD PT# 1251000980) 55-76889


Parker/Schrader-Bellows Rod Gland kit 55-77044
For Econo Ram II 4” bore cylinders

ENERGY CYLINDERS NO LONGER


AVAILABLE – REPLACE WITH AIR PRO
CYLINDERS AND THE FOLLOWING
MOUNTING MODIFICATIONS

Upper Cylinder Mount for 4” Cylinder 55-10573-40062


Use for conversion from old Energy Cylinders
to NFPA type

Lower Cylinder Mount for 4” Cylinder 55-10573-40064


Use for conversion from old Energy Cylinders
to NFPA type

26
CYLINDERS & GATES
AGGREGATE GATES - ROSS

DESCRIPTION TRB #:
CLAMSHELL GATE PARTS
Pivot Bolt, 4 reqd per gate (Old Style) 55-10573-40101
Four (4) required per gate assembly

Pivot Bolt (New Style) 001001464000

Pivot Bolt Nut, thin, self-locking (Old Style) 55-77111


Four (4) required per gate assembly

Pivot Bushing, (Old Style) 55-41015


Four (4) required per gate assembly

1/8” Grease Zerk (Old Style) 55-35200


Four (4) required per gate

Cotter Pin (New Style) 000A01536000

Flat Washer (New Style) 000A00301000

Bushing Sleeve 55-10573-4010-07


Four (4) required per gate

Garmax® Bearing (New Style) 55-79309

8” Clamshell Gate End Plate Assembly 55-60573-40101


Two (2) required per gate assembly

10” Clamshell Gate End Plate Assembly 55-77287


Two (2) required per gate assembly

BLOCKING GATE (E-GATE)


DESCRIPTION TRB #:
Gate assembely 55-64472-40012

Blocking Plate 55-14472-4001-04

Angle 55-14472-4001-03

1/2” Gum Rubber, 1’-2” long 55-64472-40012-08

27
CYLINDERS & GATES
PLUG VALVES AND GATES – JOHNSON

DESCRIPTION TRB #:
Old Style Plug Valve:

Cone & Pushrod assembly 55-60061-11742

Rubber Seal Ring (10” ID) 55-10081-11651

Shroud Clamp 55-60081-10871

Canvas Taper Sock 55-12545-10111

Pin 55-12508-10171

Operation Lever 55-62535-12711

12” x 30” Plug Valve: 55-60073-01151



Rubber Wipe (3” x 30”) 55-10073-10481

Rubber wipe (11/16” x 8-1/8”) 55-10073-10771

Clamp bar 55-10073-10891

Plug 55-60073-21141

Yoke 55-12525-10411

Yoke Pin 55-12508-11203

Bearing 55-12514-10241

Rocker arm 55-10073-10421

12” x 18” Plug Valve 55-60073-02091

28
CYLINDERS & GATES
PLUG VALVES AND GATES – JOHNSON

DESCRIPTION TRB #:
Discharge Swing Chute:

Swing chute 55-60548-41451

Shroud 55-12545-13821

Shroud clamp 55-35142

Bearing 55-40070

NOTES:

29
DISCHARGE HEADS - ROSS
TRANSFER CONVEYOR DISCHARGE HEADS

DESCRIPTION TRB #: BWD PT#:


STD 30” TRANSIT MIX DISCHARGE HEAD 44-308-15185 0100030815185

The main discharge is oval shaped, 24” x 30” (21” x 27” inside dimensions), the water ring
is on the bottom edge, and a 6” pipe passes the cement through the discharge head. This
discharge head typically requires an 8W x 6P x 12” DM shroud to connect the cement
batcher discharge butterfly to the top of the 6” pass-through pipe, then a 6P x 18”
to 36” long GR shroud to carry the cement into the transit mix truck. This discharge
head typically uses an 88” x 18” to 30” long GR shroud to carry the aggregates to the
transit mix truck.

DESCRIPTION TRB #: BWD PT#:


STD 30” TRANSIT MIX DISCHARGE HEAD 55-64144-40401 0100014415097
FOR BANDIT PLANTS

Main discharge is oval shaped, 24” x 30” (21” x 27” inside dimensions), water ring on bottom
edge, and 6” cement pass-through pipe, same shroud requirements as the Std discharge
head above. THIS DISCHARGE HEAD LOOKS IDENTICAL TO THE STD HEAD ABOVE
BUT HAS A SPECIAL OFFSET TO WORK PROPERLY ON THE BANDIT PLANTS.

DESCRIPTION TRB #: BWD PT#:


STD 24” TRANSIT MIX DISCHARGE HEAD 308-15372-W3 0100030815372

Main discharge is 24 1/2” OD and 21” ID, round, water ring on bottom edge, and 6” cement pass-through pipe. This
discharge head typically requires an 8W x 6P x 12” DM shroud to connect the cement batcher discharge butterfly to
the top of the 6” pass-through pipe, then a 6P x 18” to 30” long GR shroud to carry the cement into the transit mix
truck. This discharge head typically uses a 77” x 18” to 30” long GR shroud to carry the aggregates to the transit mix
truck.

30
DISCHARGE HEADS - ROSS
TRANSFER CONVEYOR DISCHARGE HEADS

DESCRIPTION TRB #: BWD PT#:

“OLD STYLE” 30” TRANSIT MIX 55-64308-40011 0100030812953


DISCHARGE HEAD
The main discharge is round, 21.5” OD, water ring is high inside discharge head and 4” x 4” “V” plate for gum rubber
boot instead of 6” cement pass-through pipe. This type of discharge head will require an 8W x 36” to 48” long GR
shroud for the cement. This boot attaches to the cement batcher discharge butterfly and extends all the way through
the discharge head, into the transit mix truck. This discharge head typically uses an 68” x 18” to 30” long GR shroud
to carry the aggregates to the transit mix truck.

DESCRIPTION TRB #: BWD PT#:



“OLD STYLE” 30” TRANSIT MIX 55-64144-40271 0100014412958
DISCHARGE HEAD FOR BANDIT PLANTS
The main discharge is 24” diameter, round, water ring is high inside discharge head and 4” x 4” “V” plate for gum rubber
boot instead of 6” cement pipe. This type of discharge head will require an 8W x 36” to 48” long GR shroud for the
cement. This boot attaches to the cement batcher discharge butterfly and extends all the way through the discharge
head, into the transit mix truck. This discharge head typically uses an 68” x 18” to 30” long GR shroud to carry the
aggregates to the transit mix truck.

DESCRIPTION TRB #: BWD PT#:


“OLD STYLE” 24” TRANSIT MIX 44-308-12952 0100030812952
DISCHARGE HEAD
The main discharge is 21” diameter and round, water ring mounted high inside discharge head and 4” x 4” “V” plate
for gum rubber boot instead of 6” cement pipe. This type of discharge head will require an 8W x 36” to 48” long GR
shroud for the cement. This boot attaches to the cement batcher discharge butterfly and extends all the way through
the discharge head, into the transit mix truck. This discharge head typically uses an 68” x 18” to 30” long GR shroud
to carry the aggregates to the transit mix truck.

This is a diagram of a new style discharge head. The new style has a pass thru
pipe for the cement where the old style has a V plate trough that allows a rubber
boot for cement to pass thru. The design is the same for 24” and 30” discharge
heads; only the width dimensions will be different. The new style can replace an
old style with some mounting modifications. Must include boots for new style if
Cement Pass-thru Pipe using for replacement.

31
DISCHARGE HEADS - ROSS
MISCELLANEOUS PARTS FOR DISCHARGE HEADS

DESCRIPTION TRB #: QTY REQ’D


Supporting Angle 55-14144-4082-6r 1

Supporting Angle 55-14144-4082-6l 1

Clamping Bar 55-14144-4082-08 2

Tube Clamp 55-14144-4082-10 2

Cement Tube 55-14144-4082-11 1

Plate 55-14144-4082-17 1

Plate 55-14144-4082-19 1

3/8” x 4” Rubber x 2’ – 8’ Long 55-64144-40401-18 1

Bolt, Hex Head 3/8 –16” UNC x 1 1/4” Long 000-A00058-000 6

Bolt, Hex Head 3/8 –16” UNC x 1 1/2” Long 000-A00059-000 7

Bolt, Hex Head 3/4 –10” UNC x 1 1/2” Long 000-A00165-000 4

Nut, Hex 3/8 –16” UNC 000-A00258-000 13

Nut, Hex 3/4 –10” UNC 000-A00263-000 4

Washer, Flat 3/8”” 000-A00294-000 13

32
DISTRIBUTOR REMOTES
TURNHEAD & PIVOT DISTRIBUTOR REMOTES
DESCRIPTION TRB #:
Garage door type:
Receiver 55-77233

Transmitter 55-77234

Antenna 55-77235

Receiver
4 momentary switches 55-77348

Transmitter
4 momentary rocker switches 55-77349

NOTES:

33
DUST COLLECTORS
BAG TYPE DUST COLLECTORS – JOHNSON

DESCRIPTION TRB #:
CSJ-125 Bags 55-10438-12061
4” x 46 3/4”

CSJ-250 Bags 55-10438-12071


4” x 86 3/4”

CSJ-1000 / 1500 55-10438-13741

BAG TYPE DUST COLLECTORS – ROSS


DESCRIPTION TRB #: CHAMP PT#: BWD PT#:
CA 20 Parts (Cement Batcher Vent, reference
drawing # 522-8090)

Bags, 2’-4 1/2” x 8 1/4”, 8 required 55-76982 76982 5722000205



Bag Clamps, 29” long, 8 required
Strap Style Clamp, order by inch length needed
($5.03 for band & clamp)
Band Material, 1/2” SS 55-89886
Clamp 55-89887

Blower (Optional larger blower, reference 55-78018


drawing # 523-8339)

V 100 Parts (Cement Silo Vent, reference


drawing # 500-7889)

Bags, 3’- 7 1/2” x 8 1/4”, 14 required 55-77359 77359 5722000342



Bag Clamps, 29” long, 14 required
Strap Style Clamp, order by inch length needed
Band Material, 1/2” SS 55-89886
Clamp 55-89887

Blower 55-78191 78191 PB12A


11” x 2 3/4” wheel for 2HP Exhaust Fan 55-PS002029 PB12AW


(5/8” shaft size)

Motor, 2HP, 3PH, 60HZ, 230/460V 55-PS002030

Butler DF-4C Dust Collector Parts 55-77018 77018 136-0014

34
DUST COLLECTORS
BAG TYPE DUST COLLECTORS – ROSS
(continued)

DESCRIPTION TRB #: CHAMP PT#: BWD PT#:


V 200 Parts
Bags, 7’-1” x 8 1/4”, 14 required 55-76860 76860 5722000192
(recommended for Cement)


Bags, 7’-1” x 8 1/4”, 14 required 55-76918 76918 722000341
(recommended for Flyash)


Bag Clamps, 29” long, 14 required
Strap Style Clamp, order by inch length needed
Band Material, 1/2” SS 55-89886
Clamp 55-89887

Exhaust Fan, 2 HP 55-78191 78191 PB12A

11” x 2 3/4” wheel for 2HP Exhaust Fan 55-PS002029 PB12AW


(5/8” shaft size)

V 400 Parts
Bags, 7’-1” x 8 1/4”, 28 required 55-76860 76860 5722000192
(recommended for Cement)

Bags, 7’-1” x 8 1/4”, 28 required 55-76918 76918 5722000341


(recommended for Flyash)

Bag Clamps, 29” long, 28 required
Strap Style Clamp, order by inch length needed
($5.03 for band & clamp)
Band Material, 1/2” SS 55-89886
Clamp 55-89887

Exhaust Fan, 3 HP 55-78192 78192 PB123HP

13” x 3.2” wheel for 3HP Exhaust Fan 55-PS002287 5510302


(5/8” shaft size)

Vibrator 55-87574 87574

V 700, V 1400, V 2100, V 2800
Bags, 8-1/4” X 9’-4 1/2” (112 1/2”) 55-78081 136-0014
Number of bags required:
V 700...................36
V 1400.................72
V 2100...............108
V 2800...............144

35
DUST COLLECTORS
CARTRIDGE TYPE DUST COLLECTOR PARTS

DESCRIPTION TRB #: CHAMP PT#: BWD PT#:


Either the Paper or Poly Media Cartridge can
be used in any of the dust collectors. The poly
media is slightly finer, and is washable.

Paper Media Cartridge, 8 3/8” x 12 3/4” x 26” 55-76219 76219 5722000193


cartridge, for 3CP, 6CP, and 1CP
(BWD PT # Ref # DV)

Poly Media Cartridge, 8 3/8” x 12 3/4” x 26” 55-76399 76399 5722000496


cartridge, for 12, 16, 24, 32, and 40 CPV
Central Dust Collectors (BWD PT # Ref # CDV)

Cartridge Hanger, “V” Rod Welded onto plenum 44-530-15250-19 0119053015250


plate, for 3 & 6 CP, and 12, 16, 24, 32, and
40 CPV Central Dust Collectors

Cartridge Hanger, Threaded Rod Hooks onto 44-530-15250-20 77037 0120053015250


“V” Rod, for 3 & 6 CP, and 12, 16, 24, 32, and
40 CPV Central Dust Collectors

Cartridge Holder Plate Assembly Round plate, 55-77063 77063 0121053015250
with gasket. Supports the bottom cartridge,
held by the threaded rod, for 3 & 6 CP, and
12, 16, 24, 32, and 40 CPV Central Dust
Collectors

Holder Plate Gasket Closed-cell foam gasket, 44-GASKET DVF GASKET DVF
12” OD X 8” ID x 3/8” thick, for 3 & 6 CP, and
12, 16, 24, 32, and 40 CPV Central Dust
Collectors

Holder Plate Nut with handle, holds round plate 55-77038 91043A031
up, for 3 & 6 CP, and 12, 16, 24, 32, and
40 CPV Central Dust Collectors. Also used to
hold door closed.

Pulse-Jet Valve 1”, 2-way, pilot controlled 55-76609 76609 1275000392


Pulse-Jet valve for Dust Collectors

Door Gasket: 3/8” x 1” Closed cell foam gasket 55-77636 77636 1108701007
material

36
DUST COLLECTORS
CARTRIDGE TYPE DUST COLLECTOR PARTS
(continued)

DESCRIPTION TRB #: CHAMP PT#: BWD PT#:


6CP Air Manifold 6” round (new style) 44-530-15250-W14 17003 0150053015250

4CP Air Manifold 55-64525-40016

6CP Mating Flange 44-500-14119-A1

1-1/4” Rod, Air valve attachment 44-530-15250-16

Coupling, 3/4” NPT x 5”, Cut in half 44-530-15250-15

Pipe Coupling, 3/4” x 5” NPT Pipe Coupling 002009504005

CONTROL PARTS FOR 3 & 6 CP DUST VENTS


DESCRIPTION TRB #: CHAMP PT#: BWD PT#:

Differential Pressure Switch 44-4833000715 77025 4833000715

Pulse-Jet Controller 55-77004 77004 4650900262

Repeat Cycle Timer Circuit Assembly Timer 55-76989 76989 4274000204

5 Meg plug-in Pot for Timer (controls “off” time 55-77473 77473 5013900717
between cleaning cycles)

Finder Relay 55-76990 76990 4814900723

Socket for Finder Relay 55-77709 77709 4819900691

J-Box Assembly 55-60600-26581

37
DUST COLLECTORS
CPV DUST COLLECTOR CONTROL PANEL

DESCRIPTION TRB #: BWD PT#:


White Lens (Round) 55-78074 4317501403

Red Lens (Round) 55-77507 4317901405

Green Lens (Round) 55-77563 4317901401

Amber Lens (Round) 55-77183 4317901400

Lamp Base 55-77185 4317901405

120 VAC Lamp 55-77073 4317501685

C & W DUST COLLECTORS


DESCRIPTION TRB #:
Paper Media Cartridge, 8” x 19” cartridge PS001408
for CP-35

Paper Media Cartridge, 8” x 39” cartridge for PS001502


CP-1000, CP-1200

Paper Media Cartridge, 8” x 54” cartridge for 55-76217


CP-1000

Door Rubber Trim, rubber trim for CP style PS001359
collectors

Electrical Timer, 360-120-1 sec timer for CP 55-PS000933
collectors

Solenoid Valve, 3/4” Solenoid valve for CP-35 PS001210


collector

Double Bulkhead, 1” Bulkhead for Solenoid PS001361
valve

Auger Motor, 1 HP electric motor for CP-1000 PS001398
auger

Vane Feeder Motor, 1/2 HP, 71 frame, 230/460, PS001412
1720 RPM, electric motor for vane feeder on
CP-1000

Vane Feeder Packing CP-1000 PS002000

38
ELECTRICAL PARTS
COMMON ELECTRICAL PARTS
EQUIPMENT FOR ADDITION OF CB-1
DESCRIPTION TRB #:
CB-1 EPROM, w/ English, metered water and 55-79375
no moisture probe

CB-1 EPROM, w/ English, metered water and 55-79376


moisture probe

CB-1 EPROM, w/ Spanish, metered water and 55-79377


no moisture probe

CB-1 EPROM, w/ Spanish, metered water and 55-79378


moisture probe

Printer, CB-1 55-76235

KVA Battery back-up 55-77659

Line Quench Arc Suppression board 44-0100020217

IQ-510 read out, DWI 55-76387

Lithium Battery for IQ and 510 PS002223

AC Output fuse PS001317

CB-1 Firmware PS001780

CB-1 Board PS001870

Controller i Card PS001167

Ribbon Cable 55-PS002311

Power Supply Kit 55-PS002172

39
ELECTRICAL PARTS
COMMON ELECTRICAL PARTS
MANUAL PANELS - ROSS
DESCRIPTION TRB #:

BATCHER DISCHARGE SWITCHES


Batcher discharge switch, two momentary 55-77553
contact pushbuttons
Batcher discharge switch, Contactor NO 55-76313
Batcher discharge switch, Cover 55-77554

ON/OFF SWITCHES
Run/Off, 2 position rotary 55-76948
Run/Off, Rotary contactor set, NO 55-76315

START/STOP STATIONS, ROTARY SWITCHES


Start/Stop station, 3 position rotary, maintain 55-78078
LEFT, Momentary Right
Start/Stop station, rotary contactor set, NO/NC 55-77376

FILL GATE SWITCHES


Square pushbutton, momentary contact 55-77000
Contactor set, NO 55-76315

ADMIX FILL SWITCHES


Square pushbutton, momentary contact 55-77000
Contactor set, NO 55-76315

ADMIX DISCHARGE SWITCH


Square pushbutton, latching 55-77633
Contactor set, NO 55-77634

COMBINATION ADMIX FILL / DISCHARGE


SWITCHES, ROTARY TYPE
3 position rotary, maintain RIGHT 55-78078
Rotary contactor set, NO/NO 55-78077

40
ELECTRICAL PARTS
COMMON ELECTRICAL PARTS
MANUAL PANELS - ROSS - continued
DESCRIPTION TRB #:

INDICATOR LAMP PARTS


Indicator light bulb 55-77073
Indicator light socket 55-77505

Indicator light lens, AMBER 55-77183


Indicator light lens, BLUE 55-77506
Indicator light lens, RED 55-77507
Indicator light lens, GREEN 55-77563
Indicator light lens, CLEAR 55-78073
Indicator light lens, WHITE 55-78074
Indicator light lens, YELLOW 55-78075

KEY SWITCH
Control, key switch 55-77722
Key switch, contactor set, NO 55-76949

EMERGENCY STOP SWITCH


E-stop switch 55-78076
E-stop switch, contactor set, NO 55-77504

WATER CONTROL SWITCHES


Water Stop & Reset Switch:
Square pushbutton momentary contact 55-77000

Water Start & Reset switch, contactor set NO 55-76315

Water Select & Hold switch:


Three position rotary 55-77293

Water Select & Hold, NC-NC contactor set 55-77504

Water Select & Hold, NO-NO contactor set 55-78077

41
ELECTRICAL PARTS
COMMON ELECTRICAL PARTS
MISCELLANEOUS
DESCRIPTION TRB #:
Line Starter - Non-Rev, Size 2, 120V 55-74844

Line Starter - Non-Rev, Size 3, 120V 55-74945

Relay Overload, Size 4, 144AMP 55-74946

Standard Motor Starter - Heater Pack 55-74940

Contactor - Non-Rev, 5 CH, 120V 55-74943

Timer (Midtex) 55-77190

Lamp, 120V 003002119000

Switch, 3 position maintained 003002602008

Switch, 2 position maintained 003002602001

Switch, 2 position key 003002602007

Fuse, 2A 55-43772

Fuse Block 55-43770

Finder Relay 55-76990

Base Socket for Finder Relay 55-72393

Strobe Light Bulb PS001556

Strobe Light 55-74214

42
INDICATORS
BIN INDICATORS

DESCRIPTION TRB #:
ROTO-BIN-DICATOR® (UniRover U1248)

Model R, Type 7 (115,1/60hz) 55-45234

3’ Extension (Bindicator model) 55-10223-1322-01

Paddle (3 Vane) 55-83450

Cord Grip 55-44255

Roll Pin 55-45223

Pipe 10223-1322-01

1/8 Half Coupling 002009504001

MONITOR®

Model KA (115,1/60) 55-76950

3’ Extension 55-PS000962

Paddle (3 Vane) 55-76756

Mounting Plate 55-78007

43
INDICATORS
BIN INDICATORS

DESCRIPTION TRB #:
MONITOR ROTO SIGN ®

(Rustler R3 & Bandits)

Roto Sign (115,1/60) 55-76755

Coupling, Screwed 55-35433

Banana Paddle 55-76757

Flex Coupling 55-78006

Pipe 55-64144-4119-04

Pipe Coupling 55-35429

MOISTURE PROBES

Digital Microwave Moisture Sensor 55-76813

READOUT 55-76814

Slump Meter UPC 55-76922

Liquid Level Probe 55-78616

Circuit Board 55-78617

8” FLOAT ASSEMBLY 55-60223-13711



Level Switch 55-76519

Coupling 002-009511-016

Pipe 002-009501-083


Ball, Float 55-76518

44
LIMIT SWITCHES
LIMIT SWITCHES

DESCRIPTION TRB #:
Limit switch, short travel 55-43172

Limit switch, magnetic 55-73424

Roller arm 55-73425

Proximity switch 55-76545

Safety limit switch, conveyor 307000061000

45
LINERS
JOHNSON 12 YD3 DRUM POLY LINERS

DESCRIPTION TRB #: QTY:


Drum Liner Kit 55-60566-44921
includes items #1 - #13:
Front Cone Liner #1 55-10566-44921 4
Front Cone Liner #2 55-10566-44922 4
Girth Liner #3 55-10566-44923 4
Girth Liner #4 55-10566-44924 4
Rear Cone Liner #5 55-10566-44925 4
Rear Cone Liner #6 55-10566-44926 4
Back Cone Liner #7 55-10566-44927 8
Reinforcing Collar Liner #8 55-10566-44928 4
Spindle Cap Edge Liner #9 55-10566-44929 1
Spindle Cap Edge Liner #10 55-10566-449210 1
Spindle Ring Liner #11 55-10566-449211 1
Spindle Cap Liner #12 55-10566-449212 1
Blade Face Liner #13 55-10566-449213 4

46
LINERS
ROSS MIXER POLY LINERS
FOR: 8, 10, 12 YD3 ROSS TILT MIXERS

DESCRIPTION TRB #: QTY:
12 YD Liner Kit 44-407-19320-A1
includes:
Nose Cone Liner 44-407-19320-01 8

12 YD Belly Band Liner 44-407-19320-02 8

Rear Cone Liner 44-407-19320-03 8

Hub Cone Liner 44-407-19320-04 8

Hub Cover Liner 44-407-19320-05 1

Hub Cap Liner (round) 44-407-19320-06 1

Sikaflex Adhesive 55-79257 36




Rubber Seal for Discharge 55-64309-40071
Hood

Rubber Only 55-14309-4007-01

Seal Ring for 1” Poly Liners 44-404-16257

8 YD Belly Band Liner 55-77804 8



10 YD Belly Band Liner 55-77341 8

8 YD Blade Liner 55-77805 4



10 YD Blade Liner 55-77342 4

12 YD Blade Liner Kit 44-407-18979-A1 1
includes 4 each of:
Face Liner 55-78577 4
Tip Liner 55-78578 4
Tip Liner 55-78579 4

Cone and Chute Liners


(see diagram at right):
Spill chute polyliner #1 55-79088

Spill chute polyliner #2 55-79089

Spill chute polyliner #3 55-79090

Spill cone polyliner #4 55-78520

47
MIXER DRUMS
JOHNSON MIXER DRUMS

DESCRIPTION TRB #:
Johnson Style Concrete Plant 55-60566-44663
Mixer Drum (Ring Gear included)

Forged Ring Gear for Johnson 55-10451-42393


Style Drum

ROSS MIXER DRUMS


DESCRIPTION TRB #:
Ross Style Concrete Plant 44-406-19166-A1
Mixer Drum (Ring Gear included)

Ring Gear for Ross Style Drum 44-404-12613

48
NOTES:

49
MIXERS - JOHNSON
JOHNSON MIXER HYDRAULIC POWER UNIT

DESCRIPTION TRB #: DESCRIPTION TRB #:


4OHP HYDRAULIC POWER UNIT 55-76651 Self Erect Valve 55-78294
Emergency Tilt Valve PS001797
Complete Directional Valve 55-PS002109 Handle (Lever) Assy PS001885
Coil 55-76586 Handle (Lever) Only PS001886
Pilot Valve 55-PS001385
Flow Control 55-76095 Suction Strainer 320008060000
Body Valve (serial # req’d) CALL FOR PN
Cartridge PS002124 Relief Valve 55-77062
Flow Control 55-PS002123
Amplifier Card** 55-77446
Bolt Kit 55-78295
Dump Control Valve 55-77983
Sun Dump Valve** 55-78329
Solenoid & Coil PS000984 1/2 Coupling PS001242
Coil Only PS000985 Coupling insert PS001244
1/2 Coupling PS001245
Vane Pump 55-77060
Clean Out Gasket PS001753
Return Filter 55-77061
Filter Head Assy 55-PS002344 Top Gasket PS001752

Proportional Valve** 55-78330 Motor, 40HP, 1800RPM, 230/460/60/3 CALL FOR PN
Coil PS001909
Motor, 2HP, 1800RPM, 115/230/60/1 PS001916

** For Variable Speed Units Only Pressure Gauge (0-3000 PSI) 55-76760

Secondary Pump, gear 55-77977

Sight Level & Temperature Gauge PS001656

50
MIXERS - JOHNSON

51
MIXERS - ROSS
ROSS MIXER COMPONENTS
PADDLES & BOLTS
DESCRIPTION TRB #: CHAMP PT#: BWD PT#:

10 YD3 (7.64 M3) PADDLES & LEGS 55-64404-40011 64404-40011 01000040402243


Includes complete bolt kit (noted below)
and 12 support legs total:
Four paddles: 3 legs per paddle 55-14404-4001-W1 0150040402243
-front support, 4 required 55-14404-4001-W2 0160040402243
-middle support, 4 required 55-14404-4001-W3 0170040402243
-rear support, 4 required 55-14404-4001-W4 0180040402243

PADDLES ONLY 55-14404-4001-W1 64404-40012 0150040402243

12 YD3 (9.1 M3) PADDLES & LEGS 44-406-05689-A1 64406 40021 01000040605689
Includes complete bolt kit (noted below)
and 12 support legs total:
Four paddles: 3 legs per paddle 44-406-05689-W1
-front support, 4 required 44-406-05689-W2
-middle support, 4 required 44-406-05689-W3
-rear support, 4 required 44-406-05689-W4

PADDLES ONLY (SINGLE) 44-406-05689-W1 64406-40022 0150040605689

BOLT KIT
(same for 10 YD3 & 12 YD3 mixers)
Includes 32 (thirty-two) 3/4” x 2 ½”
grade 5 bolts with nuts and lock
washers; and 48 (forty-eight) 1” x 4”
grade 5 bolts with nuts and lock
washers.

QTY ITEM
32 3/4” x 2 1/2” grade 5 bolts 000A00169000

32 3/4” nuts 000A03494000

32 3/4” flat washers 000A00299000

32 3/4” lock washers 000A00311000

48 1” x 4” grade 5 bolts 000A00213000

48 1” nuts 000A00277000

48 1” flat washers 000A00301000

48 1” lock washers 000A00313000

52
MIXERS - ROSS
ROSS MIXER COMPONENTS
BEARINGS & SEALS
DESCRIPTION TRB #:

Front Bearing, Cone (Nose Cone End) 55-77419

Front Bearing, Cup (Nose Cone End) 55-77418

Rear Bearing, Cone 55-77420

Rear Bearing, Cup 55-77421

Wear Ring For Rear Seal 55-77413

Rear Seal, Single Piece NOT split 55-78194

Rear Seal, Split Seal, 55-77329


Can be installed in the field.

Glue (Rear Split Seal) 55-79113


Must use with Split Seal.
One tube should be sufficient for one
split seal.

53
MIXERS - ROSS
DRIVE COMPONENTS

DESCRIPTION TRB #:
3
12 YD MIXER 60 HP

Motor, 60 HP, 1800 TEFC, 316000520550


364T Frame

Gear Reducer, Modified for 55-78433


tilting applications


Gear Breather DCR6 55-78434

Gear Scoop, 55-78435


G-Grid Line & Scoop


GEARS & MISCELLANEOUS
18 Tooth Pinion Gear 55-77172


Ring Gear (Bull Gear) 44-404-12613
NOTE* 12 week lead time if
not in stock

INSTALLATION TOOL and CLAMPS


REQUIRED for FIELD INSTALLATION
(No charge if returned)
Ring Gear Installation Tool 44-407-19144-A1

Ring Gear Clamps 44-407-19145-A1


(requires qty 10)

54
MIXERS - ROSS
HYDRAULIC CYLINDERS & COMPONENTS
FOR: 8, 10, 12 YD3 ROSS TILT MIXERS
DESCRIPTION TRB #: BWD PT#:
Tilt Cylinder 4” x 48” with 2- 3/4” rod 55-77096 12510000953

Rod End with spherical bearing for 44-406-15640-10 0110040615640


4” x 48” Tilt Cylinder

Spherical Bearing (Rod End) 55-78466

Rod End Cylinder Pin for 44-404-04316-W2 0119040404316


4” x 48” Tilt Cylinder


Clevis Mount (lower cylinder mount) 44-406-15640-A2 0130040615640
for 4” x 48” Tilt Cylinder

Spherical Bearing (Clevis Mount) 55-78465

Lower Cylinder Pin for 55-78215


4” x 48” Tilt Cylinder

Main Pivot Pin 4” OD x 8 1/2” Long 44-404-04316-W1 0118040404316

Main Pivot Pin Bushing Receiver 44-404-03128-A1 0108040403128 &


WITH Bushing Installed 0109040403128
NOTE: This item is sold as one unit
only and consists of TRB part
44-404-03128-008 sleeve, and
44-404-03128-09 bronze bushing.
Neither can be sold separately.

55
MIXERS - ROSS
HYDRAULIC COMPONENTS

DESCRIPTION TRB #:
HYDRAULIC POWER UNITS
40 HP (Paving operations) 55-78521
15 HP (Ready Mix) 55-78540

PVG HYDRAULIC VALVES


PVG 120 Valve
– 40 HP Hydraulic Units PS001415
– Valve Coil, 24 VDC 55-78068

PVG 12 Handle & Seal Kit PS001413



PVG 32 Valve (SERIAL # REQUIRED) CALL FOR
– 15 HP Hydraulic Units PART NUMBER
– Valve Coil, 24 VDC

PVG 32 Handle & Seal Kit PS001328

MISC. COMPONENTS
Filter (Return) for 40 HP PS001333
Hydraulic Units

Ramp Generator 55-76647

Seal Kit (pv15 pump) 55-78122

MIXER ACCESSORIES
DESCRIPTION TRB #:
Gob Hopper 44-407-17001

Discharge Cone & Chute 44-406-10043-W1

Telescoping Discharge Shroud 44-407-16952-PS


(12” Travel)

Telescoping Discharge Shroud 44-407-15072-PS


(18” Travel)

Telescoping Shroud Assy 44-407-19155-A1

Telescoping Shroud with Wringer 44-407-19157-A1

Wringer Gate - Standard 44-407-19156-A1

Swing-away Drip Pan 44-407-18742-A1

Swing-away Drip Pan Assy 44-407-19263-A1

Splash Guard 44-406-12729

56
PNEUMATIC & ELECTRIC VIBRATORS
PNEUMATIC & ELECTRIC VIBRATORS

DESCRIPTION TRB #:
Cleveland #3/4 SAEP 55-45400

Cleveland #1 SAEP 55-45401

WAM S36P 55-76733


(replacement for the BG-35)

1-1/4 #1125 VMS with mounting plate 55-45402

Piston type 1-1/4” 55-76739

2” #1200 VMS with mounting plate 55-77139

3” Piston type 55-79006

Electric BGSF 36 / 100, 110 / 1 / 60 55-74208

Electric MVE0300-36U, 55-74210


230 / 460 / 30 / 60

Ball 1” 55-77066

57
SCREW CONVEYOR COMPONENTS
SCREW CONVEYOR COMPONENTS

DESCRIPTION TRB #:
RUSTLER 110
Head flight for fill screw 55-78676
(6” dia x 119” lg)

Tail flight for fill screw 55-78675


(6” dia x 117” lg)

Discharge screw for batcher 55-78677


(6” dia x 41” lg)

RUSTLER 160
Standard Head flight for fill screw 55-78633

Standard Tail flight for fill screw 55-78272

Tail section assembly 44-126-19082-A1

Discharge screw for batcher 55-78679


(6” dia x 92” lg)

RUSTLER II
Head flight for fill screw 55-79160
(9” dia x 86” lg)

Tail flight for fill screw 55-79159


(9” dia x 87” lg)

RUSTLER R3
Hardware:
Wood bearing, 2”: 55-40018

Hanger w/ bearing 55-76741

Head shaft spacer 55-60573-40161-39

BOSS EXEC
Head flight for silo screw 55-79302
(9” dia x 144-3/8” lg)

Tail flight for silo screw 55-79303


(9” dia x 190-1/2” lg)

Hardware:
Coupling shaft field install kit 44-362-325-A1

58
SCREW CONVEYOR COMPONENTS
SCREW CONVEYOR COMPONENTS

DESCRIPTION TRB #:
UNIPLANT 100
Discharge screw for batcher 55-78338
(6” dia x 69: lg)

Hardware:
Tail shaft, 1-1/2: x 9-1/2” 55-77009

Coupling shaft, 1-1/2” x 11-1/2” 55-76936

Bearing hanger, 1-1/2” 55-77317

Hard iron bearing, 1-1/2” 55-77008

Connecting bolts, 1-1/2” shaft 55-78635

Head shaft, 1-1/2” x 12-1/2” 55-76946

Seal plate, 1-1/2” 55-77104

UNIROVER U1248
Conversion Kit - move reducer from 55-60455-40981
tail to head, Cement side

Conversion Kit - move reducer from 55-60455-40982


tail to head, Fly ash side

Conversion Kit - Reducer adapter, 55-60455-40961


Cement side

Conversion Kit - Reducer adapter, 55-60455-40962


Fly ash side

Hardware:
Wood bearing, 3” 55-81405

Hanger w/ bearing 55-81900

C5 adjustable adapter 55-78474

C4 adjustable adapter 55-78475

59
SHROUDS
SHROUD CLAMPS

DESCRIPTION TRB #: CHAMP PT# BWD PT#


Cable Clamp for 6” Pipe 55-64472-40026 64472-40026 5710501343

Cable Clamp for 8” WAM 55-64472-40027 64472-40027 5710501259

Cable Clamp for 10” WAM 55-64472-40023 64472-40023 5710501258

Cable Clamp for 12” Pipe 55-64472-40022 64472-40022 5710501349

Strap Style Clamp, order by the inch


length required. Band Material, 1/2”
SS 55-89886
Clamp 55-89887

BATCHER DISCHARGE DM SHROUDS


DESCRIPTION TRB #: BWD PT#:
8P x 6P x 8” 55-12545-14691 472-14874-1A
Standard on BANDIT, BTR and
BTRR plants

10P x 8P x 8” 55-12545-14661 472-14874-2A

12P x 10P x 8” 55-12545-15271 472-14874-3A

14P x 10P x 8” 55-12545-14861 472-14874-4A

8W x 6P x 10” 55-12545-14781 5710001306

8W x 6P x 12” 55-12545-14641 5710001305

8W x 8P x 8” 55-12545-14621 5710001310

8W x 10P x 10” 55-12545-14771 5710001312

8P x 10P x 12” 55-12545-14581 5710001316

10W x 10P x 12” 55-12545-14822 5710100083

10W x 12P x 10” 55-12545-14631 5710001321

10W x 12P x 12” 55-12545-14871 5710001322

12P x 14P x 12” 55-12545-14861 5710001324

60
SHROUDS
GR SHROUDS
CEMENT PASS-THROUGH GR SHROUDS
DESCRIPTION TRB #: CHAMP PT# BWD PT#
8” WAM to Truck, 36” long, GR 55-12545-14701 12545-14701

8” WAM to Truck, 48” long, GR 55-12545-15085 12545-15085 5710101473


8” WAM to Truck, 60” long, GR 55-12545-15086 12545-15086 5710101813

6” Pipe to Truck, 24” long, GR 55-12545-14655 12545-14655


Cement boot for standard new style
discharge head.

6” Pipe to Truck, 30” long, GR 55-12545-14653 12545-14653


Cement boot for standard new style
discharge head.

6” Pipe to Truck, 36” long, GR 55-12545-14651 12545-14651 5710000771 (22X36GR)


Cement boot for standard new style
discharge head.

6” Pipe to Truck, 48” long, GR 55-12545-14652 12545-14652 (22X48GR)


Cement boot for standard new style
discharge head.

SHROUDS, BOOTS & CLAMPS


DM = Diaphragm Material. Vinyl coated canvass material, black on one side, gray on the other side.
Used on Ross Plants for shroud material.
GR = Gum Rubber. Used as a discharge shroud on Ross transit mix plants. Standard thickness is 1/8”.
RR = Red Rubber. Used as a gasket material on powder butterfly and piping connections. Also used to seal low
pressure water piping connections. Typical thickness is 1/8”.

61
SHROUDS
GR SHROUDS
FOR DISCHARGE HEADS
DESCRIPTION TRB #: CHAMP PT# BWD PT#
30” NEW STYLE DISCHARGE HEAD
88” x 18” Water Ring to Truck, 55-12545-14611 12545-14611 5710100769 (88X18GR)
18” long, GR; Agg boot for standard
new style 30” discharge head.

88” x 24” Water Ring to Truck, 55-12545-14612 12545-14612 88X24GR


24” long, GR; Agg boot for standard
new style 30” discharge head.

88” x 30” Water Ring to Truck, 55-12545-14763 77167 5710101475


30” long, GR; Agg boot for standard
new style 30” discharge head.

88” x 36” Water Ring to Truck, 55-12545-14614 12545-14614 5710000787


36” long, GR

UNIPLANT & OLD-STYLE 24”


DISCHARGE HEAD
65” x 18” 55-12545-14552 12545-14552 5710000237 (65X18GR)

65” x 24” 55-12545-14551 76947 5710000130

65” x 26” 55-12545-14555

65” x 28” 55-12545-14556

65” x 30” 55-12545-14553 12545-14553 65X30GR

STANDARD OLD-STYLE
DISCHARGE HEAD
68”x18” Water Ring to Truck, 55-12545-14922
18” long, GR

68”x24” Water Ring to Truck, 55-12545-14921


24” long, GR
67-1/2” act cir, 21-1/2 act ID

68”x30” Water Ring to Truck, 55-12545-14923


30” long, GR
67-1/2”act cir, 30-1/2 act ID

68”x36” Water Ring to Truck, 55-12545-14924


36” long, GR
67-1/7” act cir, 30-1/2 act ID

62
SHROUDS
GR & DM SHROUDS
FOR PLANTS
DESCRIPTION TRB #:
BANDIT B5
Discharge Head
Aggregate Shroud GR 55-12545-14722
Cement Shroud GR 55-12545-14651

Cement Wt. Bin


10” x 10” Cement Fill DM 55-12545-14631
Cement Discharge DM 55-12545-14591

BANDIT B12
Discharge Head
29” x 18” Aggregate Shroud GR 55-12545-14492
7” x 18” Cement Shroud GR 55-12545-14491

Cement Weigh Bin


8”W x 10”P x 8” Cement Fill DM 55-12545-14661
Cement Discharge DM 55-12545-14641

RUSTLER R3
Discharge Head
Aggregate Shroud GR 55-79410
Cement Shroud GR 55-79411

Cement Weigh Bin


Cement Fill DM 55-12545-14471
Cement Discharge DM 55-12545-14481

UNIROVER U1248
Cement Chute GR 55-12545-15151
Plug Valve DM 55-12545-10951

MISCELLANEOUS
78” x 30” 55-77161
20” x 24” 55-12545-11161

63
WATER SYSTEMS
BADGER® WATER METERS

DESCRIPTION TRB #:
4” Meter, Complete / Flange Mount 55-73126


4” Meter, Head Assembly, Complete (includes 55-75934
impeller housing assembly and transmitter head
assembly, 4 Pole Impeller and Buna Seals)


4” Meter, Head Gasket 55-45256


4” Meter, Rotor & Spindle (Impeller) 55-76869


4” Meter, PFT-4E Transmitter Head Assy, Complete 55-71782
(includes circuit board, housing and Magneto-Resistive
pickup). Fits 4” meters only.

4” Meter, Lower Housing Assembly for PFT-4E 55-77832


Transmitter board. Magneto-Resistive sensor ONLY
is included (no circuit board, no upper cover, screws, or
gaskets). Fits 2” and 3” meters.

4” Meter, Tetra seal 55-88487


3” Meter, Complete / Flange Mount 55-89782


3” Meter, Rotor & Spindle (Impeller) 55-71699

3” Meter, Head Assembly, Complete (includes Impeller 55-74230


housing assembly, Impeller, and 2-transmitter head
assembly). Fits 2” and 3” meters.

2” Meter, Complete / Flange Mount 55-72872


2” Meter, Meter, Rotor & Spindle (Impeller) 55-76886

2” Meter, Head Assembly, Complete (includes Impeller 55-76928


housing assembly, Impeller, and transmitter head
assembly). Fits 2” and 3” meters.

1-1/2” Meter with Transmitter 55-74168

64
WATER SYSTEMS
COMMON PARTS FOR ALL BADGER® METERS

DESCRIPTION TRB #:
PFT-4E Transmitter Cover, Clear Plastic 55-77058


PFT-4E Transmitter Cover, Gasket 55-77059

PFT-4E Transmitter (Board Only) 55-72787

2” & 3” Meter, PFT-4E Transmitter Assembly, 55-77077


Complete (includes circuit board, housing and
Magneto-Restive pickup). Fits 2” and 3” meters.

2” & 3” Meter, Lower Housing Assembly for 55-77831


PFT-4E Transmitter board. Magneto-Resistive
sensor ONLY is included (no circuit board, upper
cover, screws, or gaskets). Fits 2” and 3” meters.

2” & 3” Meter, Head Gasket 55-89782/24

2” 3” Meter, Viton Gasket PS001025

2” & 3” Meter, Tetra Seal 55-85974

WATER STRAINERS
4” Strainer, Complete / Flange Mount 55-46532
Screen 55-PS002273

3” Strainer, Complete / Flange Mount 55-46529
Screen 55-PS002274

2” Strainer, Complete / Flange Mount 55-77373
Screen 55-PS002275

4” Strainer, Complete / Threaded Ends 55-PS002276


Screen 55-PS002277

3” Strainer, Complete / Threaded Ends 55-PS002278
Screen PS001100

2” Strainer, Complete / Threaded Ends 44-3960100344
Screen 55-PS002279

65
WATER SYSTEMS
ATC COUNTERS

DESCRIPTION TRB #:
ATC 366, Water Controller (Simi Automatic) 55-88533


ATC 376, Water Controller (Simi Automatic, 55-77160
scalable, and solid state) *Used on current
manual panels.

NOTES:

66
ORDER FORM

REFERENCE GUIDE ORDER FORM


Fax this Completed Order Form to:
405-491-2323 Attn: Parts Literature & Support

OR Mail to:

TEREX ROADBUILDING
ATTN: PARTS LITERATURE / CUSTOMER SERVICE
PO BOX 1985
OKLAHOMA CITY, OK 73101-1985

PLEASE PRINT CLEARLY

Your Name_____________________________________________________

Title________________________________ Quantity Requested _________

Company Name_________________________________________________

Company Address _______________________________________________

City _______________________ St ______ Zip _______ Country________

Phone ( ) _________________ FAX ( ) _____________________

Please allow 3 - 4 weeks for shipping. There is no charge for these reference guides.
TEREX ROADBUILDING • PO BOX 1985 • OKLAHOMA CITY, OK 73101-1985
[email protected] • www.terexrb.com • (888) 837-3972

67
NOTES:

68
THIS PAGE
INTENTIONALLY
LEFT BLANK
(IBC)
TEREX ROADBUILDING • PO BOX 1985 • OKLAHOMA CITY, OK 73101

CUSTOMER SERVICE AND SUPPORT


Call (888) 837-3972 • Fax (405) 491-2323 • Email: [email protected] • www.terexrb.com
© 2008 Terex Corporation • All Rights Reserved
Terex® is a registered trademark of Terex Corporation in the United States of America and many other countries. Products and services listed may be
trademarks, service marks, or trade names of Terex Corporation and/or its subsidiaries in the United States of America and other countries, and rights
are reserved.

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