Switch systems –

Economy meets safety

700 0000 901 . 11. 2015 . We reserve the right to make changes
Sensor systems –
Compact intelligence

Enclosure systems –
Function and design

www.bernstein.eu

Complete Range Switch Systems and safety technology

Contact France
BERNSTEIN S.A.R.L.
Austria
BERNSTEIN GmbH
China
BERNSTEIN Safe Solutions
Phone +33 1 64 66 32 50 Phone +43 2256 62070-0 (Taicang) Co., Ltd.
International Headquarters Fax +33 1 64 66 10 02 Fax +43 2256 62618 Phone +86 512 81608180
BERNSTEIN AG [email protected] [email protected] Fax +86 512 81608181
Hans-Bernstein-Str. 1 [email protected]
32457 Porta Westfalica Italy Switzerland
Phone + 49 571 793-0 BERNSTEIN S.r.l. BERNSTEIN (Schweiz) AG
Fax + 49 571 793-555 Phone +39 035 4549037 Phone +41 44 775 71-71
[email protected] Fax +39 035 4549647 Fax +41 44 775 71-72
www.bernstein.eu [email protected] [email protected]

Denmark
BERNSTEIN A/S
United Kingdom
BERNSTEIN Ltd
Hungary
BERNSTEIN Kft.
Complete Range
Switch Systems and safety technology
Phone + 45 7020 0522 Phone +44 1922 744999 Phone +36 1 4342295
Fax + 45 7020 0177 Fax +44 1922 457555 Fax +36 1 4342299
[email protected] [email protected] [email protected]
2
3
 BERNSTEIN AG –
A Success Story

Collective
Solution &
order
goal oriented
definition

Optimum
support Customer Individual
& & professional
BERNSTEIN
After Sales advice
Service Team
Quality

Product
Product
choice by
according to
our expert
requirement
team

Safety for man and machine Our expertise for your safety

BERNSTEIN AG ranks among the world’s leading With sound application expertise we support our
providers of industrial safety technology. customers from all branches of industry in the
With our comprehensive range of switches, sensors, planning and implementation of systems designed
enclosures, suspension systems and other to meet stringent safety requirements. In addition
components for industrial applications, we offer our to classic plant and machine construction, we look
customers effective and versatile solutions. after customers in the lift construction, automotive,
agriculture, conveyor construction, automation
In-depth market knowledge, the close proximity engineering, wood-working, renewable energy,
to end users as well as years of experience in medical technology industries, AS-Interface and
mechanical engineering and electronics are ATEX.
reflected down to the last detail in our products.

By conforming to international safety guidelines,

our products perfectly integrate in individual
solutions. Our focus is complete commitment to
safety for man, machine and industrial processes.

4
 Our knowledge
Our philosophy
is your success
Customer Satisfaction is our number one priority.
For us, Quality is more than making a good product,
it’s about designing them to perfectly match ALL of
your needs.
Customized Solutions are fully integrated into our Future-proof solutions
business and form part of our everyday working life.
Employees are treated as our greatest asset as they Our objective is to actively influence technical innovation
are responsible for the quality and success of our and modern application solutions. BERNSTEIN has
products. All BERNSTEIN TEAM members are trained therefore always been at the centre of defining trends
and educated to the highest possible standard so in technology. With an unwavering commitment to
they can deliver “Best in Class” Service and Support. the future we will continue providing the best possible
The BERNSTEIN TEAM will support you both personally answers in terms of technology, ecology and economic
and professionally, working together we will provide efficiency.
you with the best Safe Solution – for any size of
project. That is our definition of progress!

5
 BERNSTEIN AG
The Product Lines

Switch Systems Sensor Systems

Switch systems – Sensor systems –

Economy meets safety Compact intelligence

BERNSTEIN electromechanical switches offer a The extremely fast and exceptionally precise
convincing price / performance ratio and impress BERNSTEIN sensors operate without interference
with their extreme reliability for many different and wear in all applications. The tried-and-tested
operating voltages. The range extends from limit reliability and the compact dimensions are greatly
switches, encapsulated in insulating material or appreciated in all branches of industry. Matching
metal, through foot switches to safety switching the specific application, in addition to ultrasonic
devices. The AS-i compatible products save time sensors and level switches, customers can choose
and material in installation and provide cost from a wide range of inductive, capacitive, magnetic
advantages in operation. The comprehensive or optical sensors. Alongside the complete standard
range of designs and sizes, the possible switching range of sensors, we also offer comprehensive
functions and the choice of actuators make development and design for individual solutions.
virtually any application reality.

6
Enclosure Systems

Enclosure systems –
Function and design

With its long tradition in manufacturing

enclosures, BERNSTEIN combines superior
enclosure technology, designed for encapsulating
a diverse range of applications, with ultramodern
and variable suspension systems. An extensive
range of aluminium and plastic terminal boxes
as well as the wiring and circuitry in standard
and control enclosures conforming to specific
customer requirements round off the product
portfolio. Our enclosures conform to standards
used in medical technology, industry as well as
food and EX applications.

7
 Product Line
Switch Systems

Switch systems – Economy meets safety Switches are an integral part of modern processes

BERNSTEIN AG is an established manufacturer of high quality The primary purpose of a switch is to convert mechanical
electromechanical low voltage switching devices. Our products movement into electrical signals that are processed in
are used in the most diverse range of applications, ranging machine and process control systems. However, switches
from lift construction through wood-working and packaging directly connected to bus systems are being used to an ever
machines through to machine tools. greater extent in modern applications where mechanical
movement is converted into digital information.
In addition to functional reliability and high quality,
BERNSTEIN switch systems also efficiently save time in Besides reducing costs, our AS interface switch components
terms of installation and maintenance.These advantages also offer advantages such as the diagnostic features and
further underscore the benefits for the end product as they uncomplicated system expansion in process applications.
drastically reduce downtime for servicing and maintenance
purposes. This is achieved through features such as the BERNSTEIN switches are configured by combining different
quick-connect head for time-saving installation at rope pull types of enclosures, switch systems and actuators.
switches or the AS interface components which, in addition Corresponding to the environmental and operating
to shortening installation times, also reduce the number conditions, the switches are available in a metal or plastic
of hardware components and the space requirements in enclosure.
machines.

8
The switching system is selected based on the
function (slow-action or snap-action contact) and the
required floating contacts. The actuator is also selected
corresponding to the type and direction of actuation.
Thanks to the large number of possible combinations,
the scope of application is virtually unlimited.

The applications in which limit switches are used have Complementing our product range we offer attractive
changed in line with increasing automation. While customer services:
not too long ago limit switches were mainly used for
monitoring position, today they often additionally l Assistance in assessing risk and configuring safety
assume a safety function. functions
l Preassembly of products with standard power supply
lines or customised cables
l Supply of completely preassembled wiring harnesses
l Component supplied with M12 connector
l Customised adaptation of products

9
 Safety and Standard
Switches
Metal-enclosed
limit switches

General 12 • GC 46 • SKC 77

Safety and Standard

• SN2 52 Plastic/metal 80
Position Switches various types
• VTW
• VTU

Insulation-enclosed
limit switches (plastic)

• C2 17 • ENM2 57

Safety Switches with

Separate Actuator and
Latching Device
• Ti2 21 • D 62

Plastic
• SLK 84

• IF 25 Overview of actuators 66

Accessories 69
Metal
Electrical data 70 • SLM 88

• I88 31

Safety Switches with

• SGS 37
Separate Actuator

Plastic

• SKT 74
• Bi2 38

• SKI 75
• ENK 42

• SK 76

10
Safety Switches Safety Command Safety Evaluation
for Hinged Protective Devices Devices
Equipment

• SHS3 92 Safety cable 116 SCR 143

pull switches Safety relays
• SRM
• SR

• SHS 98 Rope pull switches 122

spanned on both ends
• SiRK
• Si1
• Si2 Bus-Compatible Safety
Switches – AS Interface
• I88 VKS, -VKW, -AHDB 102 Standard cable 126
GC VKS, -VKW pull switches
Ti2 AHDB

AS-Interface 144
Safety at Work

Accessories for 133

rope pull switches

Contactless safety Belt alignment 135

switches AS-Interface 152
technology Accessories

General 108 Foot switches 136

1–3 pedal
CSMS 109
RFID
Safety sensor

Magnetic 113
Monitoring
Systems ATEX

Magnetic 113
Safety ATEX Products 154
Sensors

11
 Common Features of Electromechanical Switches

Switching systems F
Lag between NC and NO Switching diagram
contact function
Switching elements lie at the heart of The switching diagram describes the
all electromechanical switching devices function of the switching device in detail.
and must correspond to the respective
application. Essentially there are two basic It combines the mechanical input
types of switching system that differ in terms S
variables that act on the contact system
of their mechanical design and consequently via the actuator with the electrical output
their scope of application: variables. The user can deduct the following
information from the switching diagram:
l Slow-action contacts
l Snap-action contacts
l Mechanical input variables
(force, travel, torque, angle)
Slow-action contacts
Fig. 2 shows the contact force during the l Electrical contact-making in forward
l On actuation, the normally-closed switching cycle of a slow-action contact and reverse travel
and normally-open contact functions with overlap. l Terminal designation
correspond to the movement of the
l Point at which positive opening
impact pin Snap-action contact is achieved
l The approach speed controls the contact
l On actuation, the normally-closed l Type of contact system
opening (closing) time
contact function is immediately followed
l Large distance / actuating travel by the normally-open contact function
between normally-closed and normally-

23-24
11-12
l In this configuration there is no overlap

21-22
21-22
13-14
13-14
open contact function 0 2N
0 6.5Ncm
of the NC/NO contacts. The switch
l The switching points are identical in provides a distinct OR-function. 1
10
forward and reverse travel
l The changeover accuracy is not 1.8

dependent on the approach speed

3 35
F
Lag between NC and NO
l Consistently effective suppression
contact function
of DC arc
l Reliable contact-making also for 55

extremely slow approach speeds

6 12,5N 75 6Ncm
l The snap mechanism triggers the
full opening width of the contact on Slow-action contact Snap-action contact
S

reaching the changeover point

l Due to the force reversal in the ■ Contact closed
mechanical system, a different switching ■ Contact open
point occurs in forward and reverse
travel. The lag is referred to as hysteresis.
Contact designation
In accordance with DIN 50013 and DIN 50005
Fig. 1 shows the contact force during the F
Lag the terminal designations of the contact
switching cycle of a slow-action contact. (hysteresis)
elements are always make up of two digits.
Overlap
The contact rows are numbered
l The switching principle of snap-action consecutively with the allocating digit
contacts makes overlapping of the NC / S (1st digit) in actuation direction. Contacts
NO contact function possible. The term of a switching element that belong
overlap refers to the area, in which both 2) 1) together have the same allocating digit.
the normally-closed contact as well as
the normally-open contact are closed in The second digit is the function digit that
connection with a changeover switch denotes the type of contact element.
with delay.
1–2 Normally-closed contact
3–4 Normally-open contact
Fig. 3 shows the contact force during the
5–6 Normally-closed contact with
switching cycle of a snap-action contact.
1)
delayed opening
Changeover point in forward travel
2) 7–8 Normally-open contact with
Changeover point in reverse travel
delayed closing

12
Protection class Enclosures Safety switches

The protection class of an enclosed Limit switches are supplied either in a The scope of application for limit switches
device denotes the degree of protection. plastic enclosure or a metal enclosure. has changed over time. Whereas limit
The degree of protection includes the Which material is to be selected for a switches were previously used for the
protection of persons against contactwith specific application depends on the purpose of detecting end positions, today
parts under voltage and the protection of ambient conditions, the location as well they are increasingly assuming functions
equipment against the infiltration of foreign as several other factors. designed to protect persons and products in
bodies and water. BERNSTEIN standard machine, equipment and plant construction.
enclosures mainly correspond to protection Plastic limit switches provide protective
classes IP65 and IP67. Higher protection insulation and are resistant to many The BERNSTEIN range of safety switches
ratings are also available for individual aggressive chemicals and liquids. offers the right solution for the most diverse
customer solutions. In accordance with DIN The formation of condensation water applications in many branches of industry.
EN 60521 (IEC 529), the numerals used in in moist environments with extreme Particularly when it comes to safety, users
the protection rating denote the following: temperature fluctuations is significantly appreciate the fact that they are able to
reduced on plastic enclosures. procure all required safety switches and
1st digit Degree of protection against receive professional advice from one source.
contact and infiltration of foreign bodies In insulation-enclosed switches the
switching elements are integrated directly The decisive factors governing the selection
2nd digit Degree of protection against in the plastic enclosure and are therefore of safety equipment include the ambient
infiltration of water not replaceable (complete switching conditions, installation situation and risk
devices). analysis.
Example IP 65:
Metal-enclosed limit switches are able to A switching device that can be used
6 = l Complete protection against contact withstand high mechanical loads, they for safety functions is identified by the
with components under voltage or can also be used wherever hot metal chips standardised symbol conforming to
with internal moving parts and sparks occur and are resistant to many EN 60947-5-1 Addendum K. The switches
l Protection against dust infiltration solvents and detergents. The switching can, of course, also be used for pure
elements in metal-enclosed switches are position monitoring purposes.
often integrated in the metal enclosure as
5 = l A water jet directed from all directions
modular built-in switches. The enclosure Safety switches are divided into two
at the device must not have damaging
has a VDE-compliant connection for the categories, Type 1 and Type 2. The difference
effects
PE conductor. is in the actuating elements which are
l Protection against hose water completely integrated in the enclosure in
Type 1 and separated from the switching
element in Type 2.

Designation

The designation of BERNSTEIN switching devices depends on:

l The enclosure designation of the switching device

l The switching function
l The type of actuator
Type 1 Type 2

Type code of position and safety switches

I88 A2Z 1) AH M12

2)
Switch group Switching system Actuator Special features
l C2 l U1 See Pages l M12 connection
l Ti2 l SU1 66 – 67 l Actuator turned
l IF l A2 90°, 180°, 270° 1) 
The letter Z suffix to the designation
l I88 l SA2 l Special switching of the switching function denotes the
l Bi2 l E2 forces mechanical positive opening action of
l ENK l SE2 l Special temperature the normally-closed contacts. In technical
ranges data sheets, the positive opening point is
l GC
l Other special identified by the international symbol �.
l SN2
features on request
l ENM2 2) 
Please refer to the following pages in the
l D catalogue to establish which switching
system can be used in the switch groups.
13
 Common Features of Electromechanical Switches

Switching function example

NC = Normally-closed contact
NO = Normally-open contact
V = Overlap

U1Z SU1Z A2Z

Slow-action contact, 1 NC, 1 NO Snap-action contact, 1 NC, 1 NO Slow-action contact, 2 NC

11 12 11 12
13 14
23 24 21 22
21 22

SA2Z E2 SE2
Snap-action contact, 2 NC Slow-action contact, 2 NO Snap-action contact, 2 NO

11 12 13 14 13 14

21 22 23 24 23 24

UV1Z U15Z UV15Z

Slow-action contact, Slow-action contact, 2 NC, 1 NO Slow-action contact,
with overlapping contacts, with overlapping contacts,
1 NC, 1 NO 2 NC, 1 NO

11 12
15 16 21 22

23 24 33 34

U16Z UV16Z
Slow-action contact, 1 NC, 2 NO Slow-action contact,
with overlapping contacts,
1 NC, 2 NO
11 12

23 24

33 34

The actuating forces and travel distances

Function Tolerance
are subject to tolerances. These tolerances
are listed in Table 1. Switching travel ± 0.25 mm
Switching angle ± 3.5°
In Type 1 and Type 2 position switches,
Switching force in N ± 10%
the tolerances are independent of the
Actuating torque in ± 10%
switching system and switching function.
Table 1

14
� = Mechanical positive opening action Galvanic isolation describes the isolation Form-fit, mechanical drives or coupling
of electrically conducted parts by insulating elements in the form of levers, rods,
The term positive opening action refers to material or by air gaps. gearwheels etc. are necessary to ensure
contact separation as the direct result of optimum operation of these safety
defined movement of the switch actuator In switching devices with several contact components.
by means of non-sprung parts. All parts elements, galvanically isolated contact
involved in contact separation must be elements make it possible to switch Switching devices that are used for safety
form-fit connected. The positive opening voltages with different potential (e.g. functions must be identified with the
distance describes the minimum travel normally-closed contact in safety circuit, symbol � internationally standardised in
distance from the start of actuation of the normally-open contact for indicator). accordance with DIN EN 60947-5-1.
operating element up to the point where In defining the class of switching devices,
positive opening action of the opening In accordance with applicable health this symbol denotes two important proper-
contacts is completed. and safety requirements, protective ties that must be met for personal protection
devices (guards) must be mounted on applications:
DIN EN 60947-5-1 defines two types of machines, devices and systems that
positive opening action contacts with 4 perform hazardous movements. Safety l Mechanical positive opening action
connections and double break. switches in the form of electromechanical l Disruptive breakdown voltage > 2.5 kV
switching devices are predominantly used
Type Za for this purpose as they offer the following
Disruptive breakdown voltage
l Positively opening contacts advantages:
not galvanically isolated In accordance with DIN EN 60947-5-1, the
l High degree of safety
open contacts must be able to maintain a
Type Zb l Non-susceptibility to interference minimum surge voltage of 2.5 kV without
l Positively opening contacts l Safety status easily checked on site disruptive breakdown.
galvanically isolated l Rational solutions

Standard actuator DIN EN 50047

Form A Form B Form C Form E

Standard actuator DIN EN 50041

Form A Form B Form C Form D

15
 ISO 14119

Content and significance of ISO 14119

ISO 14119 describes the requirements in selecting and installing safety switches and sensors
(with and without interlock function).

ISO 14119 defines 4 different types of products

Type 1 Type 2 Type 3 Type 4

mechanical contactless
uncoded coded uncoded coded
Position Switches Interlocking Magnetic switches Magnetic switches
(with �) devices (Hall and Reed)

I88 SK
ENK SKC
ENM SKI
etc. etc. MAK MAK 42/52/53

Safety Interlocking Inductive CSMS-A/R/RRS sensors

Hinge Switch devices with Capacitive RFID
interlock function Optical

SHS3 SLK KIN/OM

SHS SLM KLN

In addition to the above, BERNSTEIN has a complete range of complimentary products all in accordance with ISO 14119.

ISO 14119 defines possible methods ● coded actuators with low-level coding Note on series connection of locking
used to prevent tampering (with SK, SLK, MAK) systems
– Avoidance of any accessibility to ● coded actuator with medium-level The standard expressly indicates the
elements of the locking system coding possible error concealment (error masking)
● coded actuator with high-level coding when mechanical contacts are connected
● Switch installed in an inaccessible
(CSMS) in series. A series connection can lead to
position
reduction of the performance level accord-
● Barriers or shielding of the switch In the field of locking systems with ing to ISO 13849-1.
● Installation of the switch in a low-level coding, the existing products The use of electronic safety sensors such
concealed area such as SLK, SLM, SK, MAK are still to as the CSMS guarantees the highest
be used in combination with the MÜZ. performance level also in case of a series
– Avoidance of disassembly or position
modification of locking system connection.
– Avoidance of circumvention for
elements by means of permanent ISO 14119 provides support during the
ex. through plausibility tests by the
fixings (for ex. welding, gluing, selection of the locking system and
control unit
non-removable screws, riveting); contains all relevant requirements related
to the placement of locking systems.
– Avoidance of any actuation of the For further information see among other
locking system by readily accessible things the DGUV information 203-079
objects, by using coded actuators “Selection and placement of locking systems”.
Compared to the preceding standard,
the following coding schemes of Selection of an interlock function
the actuators regarding, amongst other According to ISO 14119, a locking system
things, manipulation protection will must be used in combination with an
be defined: interlock function if the over-travel time
for the entire system is longer than or
the same as the period of time it takes for
a person to reach the hazardous area.
16
Insulation-Enclosed Limit Switches

C2

Recommended use
Ideal for safety applications and position monitoring in confined spaces.

Product advantages Installation advantages

zz Miniature switch for safety applications zz Snap-on cover can be released with screwdriver
zz Two-channel safety monitoring possible zz Cover opening range 180° (cover can also be detached
zz With captive snap-on cover from hinge)
zz Small hysteresis in snap action system zz Cover protects switching element during installation
zz Screw connections with self-lifting clamping plates
Design layout zz Cover transparent for adjustment and visual inspection
zz Slow-action and snap-action contacts zz Easy-action cover lock (close and press)
zz Versions: 1 NC / 1NO, 2 NC, 2 NO
zz All NC contacts with � in the circuit diagram are
positively opening contacts Technical data
zz Type: Zb (galvanically isolated changeover contact) Electrical data
Rated insulation voltage Ui max. 240 V AC
Mounting Conventional thermal current Ithe 10 A
zz Also suitable for front mounting (depending on type) Rated operating voltage Ue max. 240 V
Utilisation category Ue/Ie AC-15, Ue/Ie 240 V/3 A
Short-circuit protection Fuse 6 A gL/gG
a) b) Protection class II, Insulated
Mechanical data
Enclosure material Thermoplastic, glass fibre-reinforced (UL 94-V0)
Ambient temperature –30 °C to +80 °C
Mechanical service life 3 x 106 switching cycles
B10d 6 Mio.
Switching frequency ≤ 100/min
Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections
zz a) 2 round holes for M4 screws Stranded wire with ferrule 0.5 – 1.5 mm2
Cable entry Rectangle 8.5 x 3.5 mm
zz b) 2 Integrated nuts for front mounting for M3 screws Protection class IP20 conforming to EN 60529; DIN VDE 0470 T1
(depending on type)
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1

17
 C2

W ST

Switching operation Slow-action Snap-action Slow-action Snap-action

6008101001 6008351002 6008104025 6008354026

1 NC / 1 NO contact
C2-U1Z C2-SU1Z C2-U1Z ST C2-SU1Z ST

6008801003 6008851004 6008804027

2 NC contacts
C2-A2Z C2-SA2Z C2-A2Z ST

6008801005 6008851006 6008804029

2 NO contacts
C2-E2 C2-SE2 C2-E2 ST

1 NC / 1 NO contact
Overlapping

Approvals � �

Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants

(on request) zz Actuator length adjustable with
adjusting screw

18
K R O.M.

Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6008101007 + 6008351008 +
6008107019 6008357020 6008116013 6008366014
3910190259 3910190259
C2-U1Z K C2-SU1Z K C2-U1Z R C2-SU1Z R
C2-U1Z O.M. C2-SU1Z O.M.

6008801009 +
6008807021 6008857022 6008816015 6008866016
3910190259
C2-A2Z K C2-SA2Z K C2-A2Z R C2-SA2Z R
C2-A2Z O.M.

6008816017
C2-E2 R

� � �

Replacement actuator: – Replacement actuator: – Replacement actuator: 3910190259

Special features / variants Special features / variants Special features / variants

zz Button actuator, for manual operation (on request) (on request)
zz Also available with roller turned by 90°

19
 C2

BISTABLE O.M.

M
O
.
Switching operation Slow-action Snap-action

6108351008
1 NC / 1 NO contact C2-SU1Z
BISTABLE O.M.

2 NC contacts

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals

Replacement actuator: –

Special features / variants

zz Bistable characteristics, actuator
must be returned to initial position
by external actuation (pulling)
zz Actuator length adjustable with M3
adjusting screw

20
Insulation-Enclosed Limit Switches

Ti2

Recommended use
Ideal for safety applications and position monitoring in confined spaces with high protection class IP 65.

Product advantages zz Fixed positioning for safety applications with two

zz Compact IP 65 switch for safety applications M5 screws (distance between centres 23 mm)
zz Optimised size while retaining tried-and-tested
connection system Installation advantages
zz Two-channel safety monitoring possible zz Snap-on cover can be released with screwdriver
zz With captive snap-on cover zz Cover protects switching element during installation
zz 2 mm contact opening width of slow-action zz Screw connections with self-lifting clamping plates
system conforming to EN 81-1 for lift construction zz Cover transparent for adjustment and visual inspection
zz Mall hysteresis in snap action system zz Easy-action cover lock (close and press)
zz Actuator can be repositioned by 4 x 90°
Technical data
Options
Electrical data
zz Available with M12 connector
Rated insulation voltage Ui max. 240 V AC
zz AS interface variants available Conventional thermal current Ithe 10 A
zz Preassembled with customer-specific Rated operating voltage Ue max. 240 V
cables and connectors on request Utilisation category Ue/Ie AC-15, Ue/Ie 240 V/3 A;
DC-13, Ue/Ie 240 V/0,27 A
Short-circuit protection Fuse 6 A gL/gG
Design layout Protection class II, Insulated
zz Slow-action and snap-action contacts Mechanical data
zz Versions: 1 NC / 1NO, 2 NC, 2 NO Enclosure material Thermoplastic, glass fibre-reinforced (UL 94-V0)
zz All NC contacts with � in the circuit diagram Ambient temperature –30 °C to +80 °C
are positively opening contacts Mechanical service life 3 x 106 switching cycles
B10d 6 Mio.
zz Type: Zb (galvanically isolated Switching frequency ≤ 100/min.
change-over contact) Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections
Stranded wire with ferrule 0.5 – 1.5 mm2
(0.22")

Mounting
M4
5.5

Cable entry 1 x M16 x 1,5

zz Mounting dimensions conforming M5
Protection class IP65 conforming to EN 60529; DIN VDE 0470 T1
(0.16")

to DIN EN 50047
(0.08")

22
Standards
4

(0.87")
23
zz 2 slots for adjustment with M4 screws (0.91")
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1VDE
(distance between centres 22 mm) 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1

21
 Ti2

W (Form B) RIW (Form C)

Switching operation Slow-action Snap-action Slow-action Snap-action

6088103001 6088153002 6088117007 6088167008

1 NC / 1 NO contact
TI2-U1Z W TI2-SU1Z W TI2-U1Z RIW TI2-SU1Z RIW

6088803003 6088853004 6088817009 6088867010

2 NC contacts
TI2-A2Z W TI2-SA2Z W TI2-A2Z RIW TI2-SA2Z RIW

6088803005 6088867012
2 NO contacts
TI2-E2 W TI2-SE2 RIW

1 NC / 1 NO contact
Overlapping

Approvals

Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants

(on request) (on request)
zz Available with increased switching force zz Available with increased switching
force
zz Available with different actuating
directions
zz Cannot be turned by user

22
HW (Form E) AH (Form A) AD

Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6088121015 6088171016 6088135021 6088185022 6088137027 6088187028

TI2-U1Z HW TI2-SU1Z HW TI2-U1Z AH TI2-SU1Z AH TI2-U1 AD TI2-SU1 AD

6088821017 6088871018 6088835023 6088885024 6088837029 6088887030

TI2-A2Z HW TI2-SA2Z HW TI2-A2Z AH TI2-SA2Z AH TI2-A2 AD TI2-SA2 AD

6088871020 6088887032
TI2-SE2 HW TI2-SE2 AD

� � �

Replacement actuator: 3918190681 Replacement actuator: 3918351166 Replacement actuator: 3918370986

Special features / variants Special features / variants Special features / variants

(on request) (on request) (on request)
zz Available with different zz Available with different zz Available with different actuating
actuating directions actuating directions directions
zz With steel roller zz With steel roller zz With various actuator lengths
zz Various roller diameters zz Various roller diameters zz Available with increased switching force
zz Cranked or straight lever
zz Various lever lengths
zz With roller over switch

23
 Ti2

AV

Switching operation Slow-action Snap-action

6088136033 6088186034
1 NC / 1 NO contact
TI2-U1 AV TI2-SU1 AV

6088886036
2 NC contacts
TI2-SA2 AV

6088836037 6088886038
2 NO contacts
TI2-E2 AV TI2-SE2 AV

1 NC / 1 NO contact
Overlapping

Approvals

Replacement actuator: 3918360984

Special features / variants

(on request)
zz Available with different
actuating directions
zz Various roller diameters
zz Various lever lengths
zz With roller over switch

24
Insulation-Enclosed Limit Switches

IF

Recommended use
Most limit switches soon come up against their limits in applications involving confined spaces and wherever high protection
classes are required, not with the IF switch from BERNSTEIN. With its slim design and full IP 67 protection they are simply ideal for
position monitoring and end position shutdown in safety applications.

Product advantages Installation advantages

zz Slim line design Flexibility is key in practical applications:
zz With 2 m fixed cable or AMP4 connector And it is precisely here that IF switches
from BERNSTEIN are a real asset. They
zz High quality plastic enclosure
have a modular design that makes them
zz Metal actuator and mounting clip extremely flexible in installation and use
zz Small hysteresis in snap action system Minimum stockkeeping: The approach
zz Actuator can be repositioned by 4 x 90° direction can be quickly and easily changed
by installation technician.
zz Compact IP 67 switch for safety applications
zz Two-channel safety monitoring possible

Options
zz Various cable lengths available on request Technical data
zz Can be preassembled with customised connectors on request Electrical data
zz Other cable lengths available on request Rated insulation voltage Ui max. 240 V AC
Conventional thermal current Ithe 10 A
Design layout Rated operating voltage Ue max. 240 V
Utilisation category AC-15, Ue/Ie 240 V/3 A
zz Slow-action and snap-action contacts Short-circuit protection Fuse 6 A gL/gG
zz Versions: 1 NC / 1NO, 2 NC, 2 NO Protection class II, Insulated
zz All NC contacts with � in the circuit diagram are
positively opening contacts Mechanical data

zz Type: Zb (galvanically isolated changeover contact) Enclosure material PA6 (glass fibre-reinforced)
Ambient temperature –25 °C to +70 °C (Connection cable installed)
Mechanical service life 3 x 106 switching cycles
Mounting B10d 6 Mio.
zz Two M4 screws for adjustment with slots Switching frequency ≤ 30/min.
zz Two M5 screws for safety applications; front mounting Type of connection Cable 4 x 0.75 mm2
Protection class IP67 conforming to EN 60529; DIN VDE 0470 T1
depending on type
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1

25
 IF

IW RIW

Switching operation Slow-action Snap-action Slow-action Snap-action

6089102001 6089152006 6089117002 6089167007

1 NC / 1 NO contact
IF-U1Z IW IF-SU1Z IW IF-U1Z RIW IF-SU1Z RIW

6089802011 6089817012
2 NC contacts
IF-A2Z IW IF-A2Z RIW

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals

Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants

(on request) zz Actuator can be turned in steps of 90°

26
AH IWF RIWF

Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6089135003 6089185008 6089102004 6089152009 6089117005 6089167010

IF-U1Z AH IF-SU1Z AH IF-U1Z IWF IF-SU1Z IWF IF-U1Z RIWF IF-SU1Z RIWF

6089835013 6089885041 6089802014 6089852043 6089817015

IF-A2Z AH IF-SA2Z AH IF-A2Z IWF IF-SA2Z IWF IF-A2Z RIWF

Replacement actuator: – Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants Special features / variants

zz Actuator can be turned in steps of 90° zz Front mounting zz Front mounting
zz Actuator can be turned in steps of 90°

27
 IF

IW AMP4 RIW AMP4

Switching operation Slow-action Snap-action Slow-action Snap-action

6089102016 6089152021 6089117017 6089167022

1 NC / 1 NO contact IF-U1Z IW IF-SU1Z IW IF-U1Z RIW IF-SU1Z RIW
AMP4 AMP4 AMP4 AMP4

6089802026 6089817027
2 NC contacts IF-A2Z IW IF-A2Z RIW
AMP4 AMP4

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals

Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants

(on request) zz Actuator can be turned in steps of 90

28
AH AMP4 IWF AMP4 RIWF AMP4

Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6089135018 6089185023 6089102019 6089152024 6089117020 6089167025

IF-U1Z AH IF-SU1Z AH IF-U1Z IWF IF-SU1Z IWF IF-U1Z RIWF IF-SU1Z RIWF
AMP4 AMP4 AMP4 AMP4 AMP4 AMP4

6089835028 6089802029 6089817030

IF-A2Z AH IF-A2Z IWF IF-A2Z RIWF
AMP4 AMP4 AMP4

Replacement actuator: – Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants Special features / variants

zz Actuator can be turned in steps of 90 zz Front mounting zz Front mounting
zz Actuator can be turned in steps of 90

29
 IF

AMP Connection cable

45
18

34
22

Switching operation

Cable length 3.5 m: Cable length 5 m:

1 NC / 1 NO contact 3251204309 3251204281
AN-KAB.IF 3.5M AMP4 AN-KAB.IF 5M AMP4

Cable
2 NC contacts UL-CSA-S03VV2-F4x0.75 black n. UL2517, CSA
C22.2/210.2 and n. VDE 0281 part 12 n. HAR 21.12 S1

Pin assignment
2 NO contacts
1-GY, 2-BU, 3-BN, 4-BK

1 NC / 1 NO contact
Overlapping

Approvals

30
Insulation-Enclosed Limit Switches

I88

Recommended use
Thanks to its standard dimensions as well as its wide range of contacts and actuators, this switch
can be used on safety facilities and for position monitoring in virtually any industrial application.

Product advantages Installation advantages

zz Standard switch conforming to DIN EN 50047 zz Snap-on cover can be released with screwdriver
zz Standard actuator conforming to DIN EN 50047 (see page 16) zz Cover opening range 135° (cover can also be
zz Protection class IP 65 to VDE 0470 T1 detached from hinge) Fig. 1

zz Enclosure and cover PA 6, self-extinguishing (UL-94-V0) zz Cover protects switching element during installation
zz Actuator can be repositioned by 4 x 90° zz Screw connections with self-lifting clamping plates
zz Cable entry M20 x 1.5 zz Easy-action cover lock (close and press)
Fig. 2
zz Connection designation conforming to DIN EN 50013 zz Cover additionally secured with screw

Options
zz Available with M12 connector Fig. 3
Technical data
zz AS interface variants available
Electrical data
zz Cable entry M16 x 1.5
Rated insulation voltage Ui max. 250 V AC
Conventional thermal current (up to) � Ithe 10 A
Design layout Rated operating voltage Ue max. 240 V
zz Slow-action and snap-action contacts Utilisation category (up to) � AC-15, Ue/Ie 240 V/3 A
Short-circuit protection (up to) � Fuse 10 A gL/gG
zz Versions: 1 NC / 1NO, 2 NC, 2 NO, overlapping contacts
Protection class II, Insulated
zz All NC contacts with � in the circuit diagram are positively
Mechanical data
opening contacts
Enclosure material Thermoplastic, glass fibre-reinforced (UL 94-V0)
zz Type: Zb (galvanically isolated changeover contact)
Ambient temperature –30 °C to +80 °C
zz Latching function on request Mechanical service life (up to) � 10 x 106 switching cycles
B10d (up to) � 20 Mio.
Mounting Switching frequency ≤ 100/min.
Type of connection Screw connections
zz Two M4 screws (distance between centres 22 mm), Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections
adjustment with slots Stranded wire with ferrule 0.5 – 1.5 mm2
Cable entry 1 x M20 x 1,5
zz Two M5 screws for safety applications without
additional fixing element (Fig. 1) Standards

zz Additionally secured by guide plate for lateral VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
approach forces (Fig. 2 and page 69) � Depending on switching system. See Table on Pages 70 – 73.
zz Front mounting (depending on type, Fig. 3)
31
 I88

W (Form B) RIWK (Form C)

10
(0.39")

Ø10 3
Ø8 10
(0.39") (0.13")
(0.31") (0.39")

(3.37")
85.5
(2.91")
(0.78")

(1.04")
74
20

26.5
Switching operation Slow-action Snap-action Slow-action Snap-action

6086167018
6086103008 6086153012 6086117017
1 NC / 1 NO contact I88-SU1Z
I88-U1Z W I88-SU1Z W I88-U1Z RIWK
RIWK

6086803013 6086817087
2 NC contacts
I88-A2Z W I88-A2Z RIWK

6086803014 6086817071
2 NO contacts
I88-E2 W I88-E2 RIWK

1 NC / 1 NO contact 6086303011
Overlapping I88-UV1Z W

Approvals � �

Replacement actuator: – Replacement actuator: 3918161672

Special features / variants Special features / variants

(on request) (on request)
zz Available with black enclosure zz Available with black enclosure
zz With latching function and following zz With latching function
contacts: zz With steel roller and following
2 NC / 1 NO contact contacts:
1 NC / 2 NO contact 2 NC / 1 NO contact
zz Both with and without overlap 1 NC / 2 NO contact
zz Both with overlap

32
RIWL KNW RO22 HW RO11 (Form E)

10 10
(0.39") (0.39")

Ø14 3 Ø11 5.5

(0.55") (0.13") (0.43") (0.22")

(1.20")
(1.22")

30.5
31

(3.54")
(3.62")

90
92

Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

21 – 22
13 – 14
13 – 14
21 – 22
0 mm 7N

2,5

6186127112 6086177053 6086121021 6086171022

6086117050 6086167051
I88-U1Z KNW I88-SU1Z KNW I88-U1Z HW I88-SU1Z HW
I88-U1Z RIWL I88-SU1Z RIWL
5,5

RO22 RO22 7,8

RO11 RO11

4N

6186827246 6086821099
6086817072
I88-A2Z KNW I88-A2Z HW
I88-A2Z RIWL
RO22 RO11

6086821068
6086817069
I88-E2 HW
I88-E2 RIWL
RO11

6086321100
I88-UV1Z HW
RO11

� � �

Replacement actuator: 3918161673 Replacement actuator: 3918252223 Replacement actuator: 3918191547

Special features / variants Special features / variants Special features / variants

(on request) (on request) (on request)
zz Available with black enclosure zz Available with black enclosure
zz With latching function zz With steel roller
zz Available with different actuating zz Various roller diameters
directions
zz With steel roller

33
 I88

AH (Form A) AV

49 47
(1.92") (1.86")

Ø25 8
Ø18 8
(0.98") (0.31")
(0.71") (0.31")

(0.94")

(4.17"-5.61")
106-142.5
24

(4.25")
108
(0.83")
21

(0.77"-2.16")

(0.83")
19.5-55

21
Switching operation Slow-action Snap-action Slow-action Snap-action

6086135033 6086185034 6086136037 6086186038

1 NC / 1 NO contact
I88-U1Z AH I88-SU1Z AH I88-U1 AV I88-SU1 AV
11 – 12
21 – 22

0° 8Ncm

6086835059 6086836131
2 NC contacts 20°

I88-A2Z AH I88-A2 AV
35°

45° 45°

80°

2 NO contacts

1 NC / 1 NO contact 6186335628
Overlapping I88-UV1Z AH

Approvals � �

Replacement actuator: 3918351166 Replacement actuator: 3918360984

Special features / variants Special features / variants

(on request) (on request)
zz Available with black enclosure zz Available with black enclosure
zz Available with different actuating zz Various actuating directions
directions zz Various roller diameters
zz With steel roller zz Cranked or straight lever
zz Various roller diameters zz Various lever lengths
zz Cranked or straight lever zz With roller over switch
zz Various lever lengths

34
DGHW RO22 DGKW RO22 FF

6-12 18-24
(0.24"-0.47") 10 (0.71"-0.94") 10
(0.39") (0.39")

9 5 21 5
(0.35") (0.20") (0.83") (0.20")
(1.59")

(1.59")
40.5

40.5
(0.87")
Ø22

(0.87")
Ø22
(4.15")

(4.15")
105.5

105.5
Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6086121029 6086171030 6086127025 6086177026

6186140217 6086190078
I88-U1Z DGHW I88-SU1Z I88-U1Z DGKW I88-SU1Z
I88-U1 FF I88-SU1 FF
RO22 DGHW RO22 RO22 DGKW RO22

6086821120
I88-A2Z DGHW
RO22

6186321244 Darg
for
I88-UV1Z
DGHW RO22

� �

Replacement actuator: 3918211529 Replacement actuator: 3918271528 Replacement actuator: 3918401031

Special features / variants Special features / variants Special features / variants

(on request) (on request) (on request)
zz Available with black enclosure zz With latching function zz Available with black enclosure
zz Available with different actuating zz Various roller diameters and with zz Various spring lengths
directions following contacts: zz Different spring versions or spring rod
zz Various roller diameters 2 NC / 1 NO contact
1 NC / 2 NO contact
Both with overlap

35
 I88

KS W RAST

Withdraw
actuatorn

Insert
actuator

Switching operation Slow-action Snap-action Slow-action

Withdraw
a c tuator

6186103005
6116819140
1 NC / 1 NO contact I88-U1Z W
I88-U1Z KS Latch
RAST

In s e r t
a c tuator

6186803155
2 NC contacts I88-A2Z W
RAST
Latch

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals � �

Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants

(on request) (on request)

36
Bistable Safety Switch with Remote Release

SGS
The SGS is a bistable safety switch with remote release facility.
Once switched, the SGS remains in this position until it is manually
reset at the plunger or via an external button. A built-in solenoid
actuator controls the release action. In its rugged plastic housing,
it represents an economically priced alternative to the BERNSTEIN
GC Series with remote release.

The SGS can be used wherever an intentional

(manual or electrical) reset function is required:
zz In lift construction
zz In door and gate systems
zz In wind power stations
zz Wherever safety is of prime importance

By correspondingly checking the NC contacts with positive

opening action, an evaluator circuit is able to disconnect the
power supply to a drive controller and shut down the machine.
Technical data
SGS applications include
Electrical data
zz Lift pre-switching (speed limiter)
Protection class II, Insulated
zz Monitoring of emergency release function Switching elements
zz Machine construction applications where specific Rated insulation voltage Ui 250 V AC
reset after operation is required Thermal current Ithe 10 A
AC-15, Ue /Ie 240 V / 3 A
zz Use in areas difficult to access Utilisation category DC-13, Ue /Ie 250 V / 0.27 A
zz Remote monitoring and reset over large distances Minimum switching voltage 24 V
Minimum switching current 5 mA
Positive opening � conforming IEC/EN 60947-5-1, Addendum K
Features: Short-circuit protection Fuse 4 A gL/gG
Electromagnet Without free-wheeling diode
zz Plunger indicates switch status
Thermal class B (130 °C)
zz Plunger groove for manual reset Rated operating voltage Ue 24 V DC / 230 V AC (depending on type)
zz 2 versions: 230 V AC and 24 V DC Rated operating current Ie 2.3 A / 0.23 A AC
Duty factor ED 3%
zz Reset via built-in solenoid actuator
Minimum ON time Ti 0.2 s
zz 3 cable outlets M20 x 1.5 Maximum ON time Te 0.5 s
zz Switching functions: 2 NC contacts Minimum OFF time Tp 17 s

zz TÜV EN 81 approval Mechanical data

zz Other actuators from the standard Enclosure Glass fibre-reinforced thermoplastic, self-extinguishing

Cover Glass fibre-reinforced thermoplastic, self-extinguishing

range on request
Actuation Plunger (thermoplastic)
Approach speed Vmax 0.5 m/s
Ambient temperature –25 °C bis +50 °C
Contact type 2 NC contacts (Zb) / NC contacts, 1NO contacts (Zb)

Switching principle Snap action system, bistable

Mechanical service life 5 x 104 switching cycles
Product selection B10d 0,1 Mio.
Bolt 2 x M4 / 2 x M5 for safety applications
Supply voltage reset 24 Volt Type of connection Switching element Screw connections
Switching Conductor cross sections Single-wire 0.5 ... 1.5 mm²
Actuating force 3 N Actuating force 6 N
operation 2 x butt connector similar to DIN 46341
Type of connection Electromagnet (crushing zone 0,5 – 1,5 mm²)
1NC / 1NO – – – –
2NC 6010853002 SGS-SA2Z W F3 24 V 6010853001 SGS-SA2Z W F6 24 V Cable entry 3x M20x1,5
Installation position Any
Contact opening 4 x >2 mm
Supply voltage reset 230 Volt Protection class IP65 conforming to IEC/EN 60529

Switching Standards
Actuating force 3 N Actuating force 6 N
operation
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
1NC / 1NO – – 6010153027 SGS-SU1Z W F6 230 V VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
2NC 6010853004 SGS-SA2Z W F3 230 V 6010853003 SGS-SA2Z W F6 230 V DIN EN 81-1

37
 Insulation-Enclosed Limit Switches

Bi2

Recommended use
Thanks to its two cable entries, this switch is ideal for use in series-connected monitoring facilities.

Product advantages Installation advantages

zz Protection class IP 65 to VDE 0470 T1 zz Cover opening range 135° (cover can also be
zz Enclosure and cover PA 6, self-extinguishing (UL-94 V0) detached from hinge)
zz Actuator can be repositioned by 4 x 90° zz Screw connections with self-lifting clamping plates
zz Cable entry 2x M16 x 1.5 zz Easy-action cover lock (close and press)
zz Connection designation conforming to DIN EN 50013 zz Cover additionally secured with screw
zz 2 cable entries for through-wiring
Options
zz Available with M12 connector
zz AS interface variants available Technical data
zz Preassembled with customer-specific Electrical data
cables and connectors on request
Rated insulation voltage Ui max. 400 V AC
Conventional thermal current � Ithe 10 A
Design layout Rated operating voltage Ue max. 240 V AC
zz Slow-action and snap-action contacts Utilisation category AC15, Ue/Ie 240 V/3 A
Short-circuit protection (up to) � Fuse 10 A gL/gG
zz Versions: 1 NC / 1NO, 2 NC Protection class II, Insulated
zz All NC contacts with � in the circuit diagram are
positively opening contacts Mechanical data
zz Type: Zb (galvanically isolated changeover contact9 Enclosure material Thermoplastic, glass fibre-reinforced
Ambient temperature –30 °C to +80 °C
Mounting Mechanical service life (up to) � 10 x 106 switching cycles
B10d (up to) � 20 Mio.
zz Two M4 adjustment slots (distance between centres 22 mm) Switching frequency ≤ 100/min.
zz Two M4 adjustment slots (distance between centres 42 mm) Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
zz Two M5 holes (distance between centre 21 mm) Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
for safety applications Cable entry 2 x M16 x 1,5
zz Two M5 holes (distance between centre 41 mm) for safety Protection class IP 65 conforming to EN 60529; DIN VDE 0470 T1
applications without additional securing element Standards
zz Front mounting VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.
38
Bi2

W RIW

Switching operation Slow-action Snap-action Slow-action Snap-action

6085103100 6085153107 6085117101 6085167108

1 NC / 1 NO contact
BI2-U1Z W BI2-SU1Z W BI2-U1Z RIW BI2-SU1Z RIW

6085803116
2 NC contacts
BI2-A2Z W

2 NO contacts

1 NC / 1 NO contact 6085303115
Overlapping BI2-UV1Z W

Approvals

Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants

(on request) (on request)
zz With steel roller

39
 Bi2

AH AV

Switching operation Slow-action Snap-action Slow-action Snap-action

11 – 12
23 – 24

0° 3Ncm

15°

6085135104 6085185111 6085186112

1 NC / 1 NO contact 30°

BI2-U1Z AH BI2-SU1Z AH BI2-SU1 AV

45°
60°

80° 8Ncm

2 NC contacts

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals

Replacement actuator: 3918351166 Replacement actuator: 3918360984

Special features / variants Special features / variants

(on request) (on request)
zz Available with different
actuating directions
zz With steel roller
zz Various roller diameters
zz Cranked or straight lever
zz Various lever lengths

40
HW RO13.5 FF AD

Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

11 – 12
23 – 24
0° 3Ncm

15°
6085171109
6185140104 6085190114 6085137106 6085187113
BI2-SU1Z HW
30°

BI2-U1 FF BI2-SU1 FF BI2-U1 AD BI2-SU1 AD

RO13.5 45°

80° 8Ncm

Replacement actuator: 3918190681 Replacement actuator: 3918401031 Replacement actuator: 3918370986

Special features / variants Special features / variants Special features / variants

(on request) (on request) (on request)
zz Available with different
spring lengths
zz Spring rod
zz Various spring versions

41
 Insulation-Enclosed Limit Switches

ENK

Recommended use
Thanks to its design and its metal actuator, the ENK limit switch is particularly suitable
for applications requiring a sturdy safety switch made of plastic.

Product advantages Installation advantages

zz Standard switch conforming to DIN EN 50041 zz Snap-on cover can be released with screwdriver
zz Standard actuator conforming to DIN EN 50041 (see page 16) zz Cover opening range 150° (cover can also be
zz Protection class IP 65 to VDE 0470 T1 detached from hinge)
zz Enclosure and cover PA 6, (UL-94-V0) zz Cover protects switching element during installation
zz Actuator can be repositioned by 4 x 90° zz Screw connections with self-lifting clamping plates
zz Cable entry M20 x 1.5 zz Easy-action cover lock (close and press
zz Connection designation conforming to DIN EN 50013
zz Metal actuators for high loads
Technical data
Options Electrical data
zz Available with M12 connector Rated insulation voltage Ui max. 400 V AC
zz AS interface variants available Conventional thermal current (up to) � Ithe 10 A
Rated operating voltage Ue max. 240 V
zz Preassembled with customer-specific cables
Utilisation category AC-15, Ue/Ie 240 V/3 A
and connectors on request Short-circuit protection (up to) � Fuse 10 A gL/gG
Protection class II, Insulated
Design layout
zz Slow-action and snap-action contacts Mechanical data

zz Versions: 1 NC / 1NO, 2 NC, 3 NC, overlapping contacts Enclosure material Thermoplastic, glass fibre-reinforced
Ambient temperature –30 °C to +80 °C
zz Latching function on request
Mechanical service life (up to) � 10 x 106 switching cycles
zz All NC contacts with � in the circuit diagram are B10d (up to) � 20 Mio.
positively opening contacts Switching frequency ≤ 100/min.
zz Type: Zb (galvanically isolated changeover contact) Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
Mounting Cable entry 1 x M20 x 1.5 ≈ 0.15 kg
Protection class IP 65 onforming to EN 60529; DIN VDE 0470 T1
zz 2 adjustment slots for M5 screws
Standards
zz 2 holes for M5 mounting screws in safety applications
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.
42
 IW (Form B) RIW (Form C)

16 16
(0.63") (0.63")

Ø10 Ø18 4
(0.71") (0.15")
(0.39")

(1.48")
37.5

(1.59")
40.5
(4.09")

(4.57")
104

116
Switching operation Slow-action Snap-action Slow-action Snap-action

6081102001 6081152007 6081117002 6081167008

1 NC / 1 NO contact
ENK-U1Z IW ENK-SU1Z IW ENK-U1Z RIW ENK-SU1Z RIW

0.5

6081817281
2 NC contacts
ENK-A2Z RIW

2 NO contacts

1 NC / 1 NO contact 6081317307
Overlapping ENK-UV1Z RIW

Approvals � �

Replacement actuator: 3918020660 Replacement actuator: 3918170661

Special features / variants Special features / variants

(on request) (on request)
zz Available with black enclosure zz Available for high temperature
and following contacts: range and following contacts:
3 NC contacts 3 NC contacts

43
 ENK

AHS-V (Form A) AV

61.8
60.5 (2.43")
(2.38") Ø25 8
Ø18 8 (0.98") (0.31")

(0.71") (0.31")

(1.20")
30.5

(5.14")
130.5

(5.14"-7.29")
130.5-185
(1.06"-3.20")
(0.96")

(0.96")

27-81.5
24.5
24.5

Switching operation Slow-action Snap-action Slow-action Snap-action

6081185009
6081135003 6081136012 6081186018
1 NC / 1 NO contact ENK-SU1Z
ENK-U1Z AHS-V ENK-U1 AV ENK-SU1 AV
AHS-V

6081835323
2 NC contacts
ENK-A2Z AHS-V

2 NO contacts

6081335006
1 NC / 1 NO contact
ENK-UV1Z
Overlapping
AHS-V

Approvals � �

Replacement actuator: 3918350737 Replacement actuator: 3918360738

Special features / variants Special features / variants

(on request) (on request)
zz Available with black enclosure zz Available with different lever lengths
zz With 50 mm diameter rubber and roller diameters
roller and following contacts: zz With 50 mm diameter rubber roller
3 NC contacts zz With roller over switch

44
AD (Form D) HW RO20 FF

16
(0.63")

Ø20 11
(0.79") (0.43")

(1.41")
36

(4.42")
112
Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6081121095 6081171096
6081137011 6081187017 6081190045
ENK-U1Z HW ENK-SU1Z HW
ENK-U1 AD ENK-SU1 AD ENK-SU1 FF
RO20 RO20

� �

Replacement actuator: 3918370739 Replacement actuator: 3918200906 Replacement actuator: 3918400662

Special features / variants Special features / variants Special features / variants

(on request) (on request) (on request)
zz Available with various actuator zz Available with black enclosure
directions and actuator lengths and various roller diameters

45
 Metal-Enclosed Limit Switches

GC

Recommended use
Thanks to its compact design, this metal-enclosed switch is ideally suited for virtually all safety and position monitoring applications.

Product advantages Mounting

zz Protection class IP 65 to VDE 0470 T1 zz 2 adjustment slots for M4 screws (for safety applications with
zz Enclosure: Aluminium pressure die-casting blind hole for ø 4.0 mm fitted pin in enclosure base or enclosure
with holes for M5)
zz Cover: Sheet aluminium
zz Actuator can be repositioned by 4 x 90°
Installation advantages
zz Cable entry M20 x 1.5
zz Screw connections with self-lifting clamping plates
zz Connection designation conforming to DIN EN 50013
zz Captive cover screws
zz Metal actuators for high loads
zz Easy-to-change switching system thanks to snap-in retainer
zz Graduated adjustment of AH lever
zz Finely adjustable switching point with adjusting screw
zz Selectable direction-dependent contact-making of
AH actuator (basic setting: contact-making both sides)
Technical data
Options Electrical data
zz AS interface versions on request Rated insulation voltage (up to) � Ui max. 400 V AC
zz Preassembled with customer-specific cables and Conventional thermal current (up to � Ithe 10 A
connectors on request Rated operating voltage Ue max. 240 V
Utilization category (up to) � AC-15, Ue/Ie 240 V/3 A
Short-circuit protection (up to) � Fuse 10 A gL/gG
Design layout Protection class I
zz Slow-action and snap-action contacts
zz Versions: 1 NC / 1NO, 2 NC / 2 NO, 2 NC, overlapping contacts Mechanical data

zz All NC contacts with � in the circuit diagram are positively Enclosure material Aluminium pressure die-casting
opening contacts Ambient temperature –30 °C to + 80 °C
Mechanical service life (up to) � 10 x 106 switching cycles
zz Type: Zb (galvanically isolated changeover contact) B10d (up to) � 20 Mill.
zz Latching function on request Switching frequency ≤ 100/min.
Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
Cable entry 1 x M20 x 1.5
Protection class IP 65 conforming to IEC/EN 60529
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
46 � Depending on switching system. See Table on Pages 70 – 73.
 IW STIW

Ø5 14.5
(0.20") (0.57")
Ø5.5 14.5
(0.22") (0.57") M3

(0.53")
13.5

(3.39"-3.49")
(3.15")
80

86-89
(0.75"-0.87")
19-22
Switching operation Slow-action Snap-action Slow-action Snap-action

6021102001 6021352620 6021105015 6021155017

1 NC / 1 NO contact
GC-U1Z IW GC-SU1Z IW GC-U1Z STIW GC-SU1Z STIW

6021802189
2 NC contacts
GC-A2Z IW

2 NO contacts

1 NC / 1 NO contact 6021305016
Overlapping GC-UV1Z STIW

Approvals � �

Replacement actuator: 3912030546 Replacement actuator: 3912050523

Special features / variants Special features / variants

(on request) zz Actuator length adjustable
with adjusting screw

47
 GC

RIW AH
47
(1.85")
14.5
Ø18 8
(0.57")
(0.71") (0.31")
Ø14 3
(0.55") (0.13")

(0.75")
19
(0.94")
24
(0.73")

(4.67")
18.5

118.5
(3.62")
92
Switching operation Slow-action Snap-action Slow-action Snap-action

6021117029 6021367626 6021135102 6021385634

1 NC / 1 NO contact
GC-U1Z RIW GC-SU1Z RIW GC-U1Z AH GC-SU1Z AH

6121835833
GC-A2Z AHS
6021817172
2 NC contacts
GC-A2Z RIW
See separate
datasheet

6021835160
2 NO contacts
GC-E2 AH

1 NC / 1 NO contact 6021317030 6021335133

Overlapping GC-UV1Z RIW GC-UV1Z AH

Approvals � �

Replacement actuator: 3912170518 Replacement actuator: 3912350722

Special features / variants Special features / variants

(on request) (on request)
zz Available for high temperature zz Available with various roller diameters,
range and following contacts: cranked or straight lever and with
2 NC / 1 NO contact various lever lengths
2 NC / 2 NO contact zz With roller over switch and with
(larger enclosure) following contacts:
2 NC / 2 NO contact
(larger enclosure)

48
AV AD HIW

14.5
(0.57")

Ø13 7.3
(0.51") (0.29")
5.5 38
(0.22") (1.49")

(7.87")
200
(max.10.93")
max.277.5

(0.89")

(3.76")
22.6

95.6
(0.75")
19

Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6021136104 6021186118 6021137103 6021187125 6021120057 6021370629

GC-U1 AV GC-SU1 AV GC-U1 AD GC-SU1 AD GC-U1Z HIW GC-SU1Z HIW

6021820175
GC-A2Z HIW

13 – 1 4
0mm 23 – 2 4

6021820157
GC-E2 HIW 5

10mm

6021320058
GC-UV1Z HIW

� � �

Replacement actuator: 3912360723 Replacement actuator: 3912370724 Replacement actuator: 3912200552

Special features / variants Special features / variants Special features / variants

(on request) (on request) (on request)
zz Various roller diameters zz Available with various actuator zz Available with different actuating
zz Different lever lengths lengths and actuator directions directions
zz With roller over switch and with zz With following contacts: zz Available with steel roller
following contacts: 2 NC / 1 NO with overlap zz With following contacts:
2 NC / 2 NO contact (larger enclosure) 2 NC / 2 NO contact
1 NC / 2 NO with overlap
(larger enclosure)

49
 GC

FF AF

32.8
(1.29")
Ø7.4
(0.29")
Ø1.8
(0.07")

Ø7.6

(5.16")
(0.30")

131
(5.47")
139

(8.07")
205

(5.59")
142
14.5
(0.57")

(0.75")
19
Switching operation Slow-action Snap-action Slow-action Snap-action

6021140476 6021190100 6021139106 6021189128

1 NC / 1 NO contact
GC-U1 FF GC-SU1 FF GC-U1 AF GC-SU1 AF

2 NC contacts

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals � �

Replacement actuator: 3912400510 Replacement actuator: 3912390725

Special features / variants Special features / variants

(on request) (on request)
zz Different spring lengths zz Available with various actuator lengths
zz Different spring versions or spring rod and actuator directions

50
DR

Slow-action Snap-action

6021191099
GC-SU1Z DR

Replacement actuator: 3912410593

Special features / variants

(on request)

51
 Metal-Enclosed Limit Switches

SN2

Recommended use
With its three cable entries and spacious connection area, the SN2 limit switch is the optimum solution for through-wiring or even
branching off electrical circuits.

Product advantages Installation advantages

zz Protection class IP 65 to VDE 0470 T1 zz 3 cable entries for through-wiring
zz Enclosure: Aluminium pressure die-casting zz Generously dimensioned connection space
zz Cover: Sheet aluminium zz Screw connections with self-lifting clamping plates
zz Actuator can be repositioned by 4 x 90° zz Easy-to-change switching system thanks
zz Cable entry 3x M20 x 1.5 to snap-in retainer
zz Connection designation conforming to DIN EN 50013 zz Finely adjustable switching point with
adjusting screw
zz Metal actuators for high loads
zz Graduated adjustment of AH lever
zz Selectable direction-dependent contact-making of Technical data
AH actuator (basic setting: contact-making both sides) Electrical data
Rated insulation voltage Ui max. 400 V AC
Options Conventional thermal current Ithe 10 A
zz AS interface versions on request Rated operating voltage Ue max. 240 V
Utilization category AC-15, A300, Ue/Ie 240 V/3 A
zz Preassembled with customer-specific cables and Short-circuit protection (up to) � Fuse 10 A gL/gG
connectors on request Protection class I

Design layout Mechanical data

zz Slow-action and snap-action contacts Enclosure material Aluminium pressure die-casting
zz Versions: 1 NC / 1NO, 2 NC Ambient temperature –30 °C to + 80 °C
Mechanical service life 10 x 106 switching cycles
zz All NC contacts with � in the circuit diagram are B10d (up to) � 20 Mill.
positively opening contacts Switching frequency max. 100/min.
zz Type: Zb (galvanically isolated changeover contact) Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
zz Latching function on request Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
Cable entry 3 x M20 x 1.5
Mounting Protection class IP 65 conforming to EN 60529, DIN VDE 0470 T1

zz 2 adjustment slots for M5 screws Standards

zz 2 addition holes for M5 mounting screws in safety applications conforming to EN 60947-1; EN 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.

52
 W LIW

Ø7 14.5
(0.28") (0.57")

(0.87")

(3.37")
22

85.5
Switching operation Slow-action Snap-action Slow-action Snap-action

6033194022
6033103023 6033353016
1 NC / 1 NO contact SN2-SU1 LIW
SN2-U1Z W SN2-SU1Z W

2 NC contacts

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals � �

Replacement actuator: 3913030537 Replacement actuator: 3912440536

Special features / variants Special features / variants

(on request) zz Telescopic plunger, particularly long
actuation travel of 9 mm

53
 SN2

RIW AHS
41
(1.63")
14.5
(0.57") Ø20 8
(0.79") (0.30")
Ø18 4
(0.71") (0.15")

(0.81")
(1.18")

20.5
30
(1.59")
40.5

(4.88")
124
(4.45")
113
Switching operation Slow-action Snap-action Slow-action Snap-action

6033117025 6033367017 6033135002 6033385018

1 NC / 1 NO contact
SN2-U1Z RIW SN2-SU1Z RIW SN2-U1Z AHS SN2-SU1Z AHS

2 NC contacts

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals � �

Replacement actuator: 3918170587 Replacement actuator: 3913351913

Special features / variants Special features / variants

(on request) (on request)
zz Available with different actuating zz Available with different actuating
directions directions
zz With latching function

54
DGHW DGKW HW

20.5-28.5
(0.81"-1.12")
7-15
14.5 14.5
24.5 14.5 (0.28"-0.59")
(0.57") (0.57")
(0.96") (0.57")
11
8 Ø20 11
Ø20 8 (0.44")
(0.30") (0.79") (0.43")
(0.79") (0.30")

(1.41")
36
(1.55")
(1.74")

39.4
44

(0.79")
Ø20

(4.30")
109
Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6033121005 6033371004 6033127010 6033377011

6033121007 6033371006
SN2-U1Z SN2-SU1Z SN2-U1Z SN2-SU1Z
SN2-U1Z HW SN2-SU1Z HW
DGHW DGHW DGKW DGKW

� � �

Replacement actuator: 3918211656 Replacement actuator: 3918271655 Replacement actuator: 3913210553

Special features / variants Special features / variants Special features / variants

(on request) (on request) (on request)
zz Available with different actuating zz Available with different actuating zz Available with different actuating
directions directions directions

55
 SN2

AD4K

white

black

Switching operation Slow-action Snap-action

1 NC / 1 NO contact

Functional description of turnstile

black

6133887022 white

2 NC contacts SN2-SA2Z Switch-on point at 18°

AD4K white

black

Switch-off point at 82°

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals

Replacement actuator: 3913371712

without screws,
without seals
3992000042
accessory bag
(40 screws,
10 seals)

Special features / variants

(on request)

56
Metal-Enclosed Limit Switches

ENM2

Recommended use
With its standard enclosure, the ENM2 limit switch can be used universally in all industrial and safety applications.

Product advantages Installation advantages

zz Standard switch conforming to DIN EN 50041 zz Screw connections with self-lifting clamping plates
zz Standard actuator conforming to DIN EN 50041 (see page 16) zz Easy-to-change switching system thanks to snap-in retainer
zz Protection class IP 65 to VDE 0470 T1 (depending on type)
zz Enclosure: Aluminium pressure die-casting zz Finely adjustable switching point with adjusting screw
zz Cover: Sheet aluminium zz Captive cover screws
zz Actuator can be repositioned by 4 x 90° zz Enlarged connection space
zz Cable entry M20 x 1.5 zz Earthing surface on same level as switching system
zz Connection designation conforming to DIN EN 50013
zz Metal actuators for high loads Technical data
Electrical data
Options Rated insulation voltage (up to) � Ui max. 400 V AC
zz AS interface versions on request Conventional thermal current (up to) � Ithe 10 A
Rated operating voltage Ue max. 240 V
zz Preassembled with customer-specific cables and
Utilization category (up to) � A300, AC-15, Ue/Ie 240 V/3 A
connectors on request Short-circuit protection (up to) � Fuse 10 A gL/gG
Protection class I
Design layout
zz Slow-action and snap-action contacts Mechanical data

zz Versions: 1 NC / 1NO, 2 NC, overlapping contacts Enclosure material Aluminium pressure die-casting
Ambient temperature –30 °C to + 80 °C
zz All NC contacts with � in the circuit diagram are positively
Mechanical service life (up to) � 10 x 106 switching cycles
opening contacts B10d (up to) � 20 Mill.
zz Type: Zb (galvanically isolated changeover contact) Switching frequency ≤ 100/min.
Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
Mounting Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
zz Two M5 adjustment screws with slots Cable entry 1 x M20 x 1.5
Protection class IP 65 conforming to IEC/EN 60529
zz Two M5 screws for safety applications without additional
securing element Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.
57
 ENM2

IW (Form B) RIW (Form C)

Switching operation Slow-action Snap-action Slow-action Snap-action

6087352002 6087117004 6087367005

6087102001
1 NC / 1 NO contact ENM2-SU1Z ENM2-U1Z ENM2-SU1Z
ENM2-U1Z IW
IW RIW RIW

6087817006
6087802003
2 NC contacts ENM2-A2Z
ENM2-A2Z IW
RIW

2 NO contacts

6087302027
1 NC / 1 NO contact
ENM2-UV1Z
Overlapping
IW

Approvals � �

Replacement actuator: 3918020584 Replacement actuator: 3918170587

Special features / variants Special features / variants

(on request) (on request)
zz Also available with following contacts: zz Available with different actuating
2 NC /1 NO with overlap directions
1 NC /2 NO with overlap zz High temperature range
zz Various roller diameters
zz Also available with following contacts:
2 NC / 1 NO with overlap
1 NC / 2 NO with overlap

58
AHS-V (Form A) DGHW RO20 DGKW RO20

20.5-28.5
24.5

ø20 8

37
16

2
7.5

60
77.5
ø5.2
17.5

30 M20x1.5 33
40 42

Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6087135013 6087385014 6087121007 6087371008 6087127010 6087377011

ENM2-U1Z ENM2-SU1Z ENM2-U1Z ENM2-SU1Z ENM2-U1Z ENM2-SU1Z
AHS-V AHS-V DGHW RO20 DGHW RO20 DGKW RO20 DGKW RO20

6087835015 6087821009
ENM2-A2Z ENM2-A2Z
AHS-V DGHW RO20

� � �

Replacement actuator: 3918350729 Replacement actuator: 3918211656 Replacement actuator: 3918271655

Special features / variants Special features / variants Special features / variants

(on request) (on request) (on request)
zz Available with different actuating zz Available with different actuating zz Available with different actuating
directions directions directions

59
 ENM2

AD (Form D) AV

Switching operation Slow-action Snap-action Slow-action Snap-action

6087137018 6087387019 6087136016 6087386017

1 NC / 1 NO contact
ENM2-U1 AD ENM2-SU1 AD ENM2-U1 AV ENM2-SU1 AV

2 NC contacts

6187836060
2 NO contacts
ENM2-E2 AV

1 NC / 1 NO contact
Overlapping

Approvals � �

Replacement actuator: 3918370731 Replacement actuator: 3918360730

Special features / variants Special features / variants

(on request) (on request)
zz Available with various actuator lengths zz Available with different actuating
and actuator directions directions
zz Various roller diameters
zz Different lever lengths
zz With roller over switch

60
AHZ

Slow-action

6087135030
ENM2-U1Z Snap-action
AHZ

Replacement actuator: –

Special features / variants

zz Positively opening action, forward and
return AHZ
zz For special safety applications, the positive
opening action of the normally-closed
contacts takes place both in forward
(moving in one direction) as well as in
return (moving back to home position)
direction
zz For personal protection applications
movement of the roller must be restrained
in a guide block in both directions 61
 Metal-Enclosed Limit Switches

Recommended use

Heavy duty enclosure for harsh operating conditions with particularly tough design of actuator and switching systems.

Product advantages Mounting

zz Protection class IP 65 to VDE 0470 T1 zz 4 slots for M5 screws
zz Enclosure: Aluminium pressure die-casting
zz Cover: Sheet aluminium Installation advantages
zz Actuator can be repositioned by 4 x 90° (depending on type) zz 2 cable entries for through-wiring
zz Cable entries 2x M20 x 1.5 zz Generously dimensioned connection space
zz Connection designation conforming to DIN EN 50013 zz Captive cover screws
zz Sturdy contacts
zz Hard wearing guide bushes
Technical data
Options Electrical data
zz AS interface versions on request Rated insulation voltage Ui max. 400 V AC
zz Preassembled with customer-specific cables and Conventional thermal current (up to) � Ithe 10 A
connectors on request Rated operating voltage Ue max. 240 V
Utilization category AC-15, Ue/Ie 240 V/3 A
Short-circuit protection (up to) � Fuse 10 A gL/gG
Design layout Protection class I
zz Slow-action and snap-action contacts
zz Versions: 1 NC / 1NO, 2 NC, 2 NO, 3 NC, 3 NO, Mechanical data
overlapping contacts Enclosure material Aluminium pressure die-casting
zz All NC contacts with � in the circuit diagram are Ambient temperature –30 °C to + 80 °C
positively opening contacts Mechanical service life 10 x 106 switching cycles
B10d 20 Mill.
zz Latching function on request Switching frequency ≤ 100/min.
Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
Cable entry 2 x M20 x 1.5
Protection class IP 65 conforming to IEC/EN 60529
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.
62
 W RW

20.5
(0.81")

Ø20 5
(0.79") (0.20")
Ø11 20.5
(0.43") (0.81")

(1.49")
38

(3.91")
99
(3.23")
82
(1.20")
30.5

Switching operation Slow-action Snap-action Slow-action Snap-action

6041103002 6041153156 6041118229 6041168162

1 NC / 1 NO contact
D-U1 W D-SU1 W D-U1Z RW D-SU1 RW

6041803090 6041818741
2 NC contacts
D-A2 W D-A2Z RW

6041803046 6041818052
2 NO contacts
D-E2 W D-E2 RW

1 NC / 1 NO contact 6041303134 6041318140

Overlapping D-UV1Z W D-UV1Z RW

Approvals

Replacement actuator: - Replacement actuator: –

Special features / variants Special features / variants

(on request) (on request)
zz Also available with following contacts: zz Available for high temperature range
3 NC contacts zz With following contacts:
3 NO contacts 3 NC contacts
2 NC / 2 NO contact 3 NO contacts
(larger enclosure) 2 NC / 2 NO contact
(larger enclosure)

63
 D

AH HW

20.5
78 (0.81")
(3.06")
Ø22 11
Ø20 11
(0.87") (0.43")
(0.79") (0.43")

(1.73")
44

(4.19")
106.5
(4.57"-4.96")
116-126
(1.22"-1.61")
(0.93")
23.5

31-41
Switching operation Slow-action Snap-action Slow-action Snap-action

6041171164
6041135019 6041185173 6041121010
1 NC / 1 NO contact D-SU1 HW
D-U1 AH D-SU1 AH D-U1 HW

6041835107
2 NC contacts
D-A2 AH

2 NO contacts

1 NC / 1 NO contact 6041321142
Overlapping D-UV1Z HW

Approvals

Replacement actuator: 3914350924 Replacement actuator: 3914211065

Special features / variants Special features / variants

(on request) (on request)
zz With steel roller, various roller diameters zz Available for high temperature range
zz Cranked or straight lever zz With following contacts:
zz Different lever lengths 3 NC contacts
2 NC / 2 NO contact
zz Also available with following contacts:
(larger enclosure)
3 NC contacts
2 NC / 2 NO contact

64
PW

Slow-action

6041113006
D-U1 PW

6041813835
D-A2Z PW

Replacement actuator: –

Special features / variants

(on request)
zz Also available with following contacts:
3 NC contacts
3 NO contacts
2 NC / 2 NO contact
(larger enclosure)

65
 Overview of Actuators

Actuator Designation Collar Plastic series Metal series

iw = internal COMBI TINY 2 I88 BIGGY 2 ENK GC � SN 2 ENM 2 D�
w = external
Plunger – iw – – – – l – – – –
– w – l l l – – – – –
– IP 30 l – – – – – – – –
– IP 43 – – – – – – – – 
Ball KU iw – – – – –    –
Mushroom head P w – – – – – – – – l
Telescopic plunger L iw – – – – – l   –
Adjustable plunger ST w – – – – – l   l
Plunger ST iw – – – – – l   –
ST IP 30 l – – – – – – – –
Button K IP 30 l – – – – – – – –
Roller R IP 30 l – – – – – – – –
R iw – l  l l l l l –
w – – – – – – – – l
IP 43 – – – – – – – – 
Roller, long R ... L iw –  l  – – – – –
Roller, short R ... K iw –  l  – – – – –
Lever H IP 30 l – – – – – – – –
H w – l l l l – – – –
H, HT iw – – – – – l   –
Lever, long H/D-WI w – – – – – l l  l
HL iw – – – – – l   –
HL/D-H w – – – – – l   l
D–H IP 43 – – – – – – – – 
Pivot joint, lever DGH w –  l    l l –

Pivot joint, cranked lever DGK w –  l    l l –

Cranked lever KN iw – – – – – l   –
KN w –  l  – l   

Cranked lever link KG iw – – – – – l   –

KG w –  l  – l   –

Double roller DR iw – – – – – l   –

Spring feeler FF iw – – – – – l l  –
FF w – l  l l – – – –
Spring feeler, long FFL w – – – – – l   –

Spindle-mounted lever AH iw – l l l – l   l
Spindle-mounted lever, star clamping AHS iw – l l l –  l  –
Spindle-mounted lever, fine spline AHS-V iw – – – – l  l l –
Spindle-mounted lever for positive opening AHZ iw – – – – – –
  l
in forward / return direction
Spindle-mounted lever, adjustable AV iw – l l l l l  l l

Spindle-mounted lever, wire AD iw – l l l l l  l 

Spindle-mounted lever, spring AF iw –  l   l l  –

66 l Catalogue type (stock type or delivery time as per agreement)  Technical possible from modular system (from system layout) – Not included in design
Approach direction Plunger Approach speed/approach angle Remarks
direction
m/s 0,1 0,5 1 2 5
A 20° 20° 10° 5° –
Metal


B 20° 20° 10° 5° – l The values shown in the switching diagrams for
A 20° 20° 10° 5° –   switching travel/force refer to plunger direction
Plastic
B 20° 20° 10° 5° –

A 30° 5° – – –
Metal l The values shown in the switching diagrams for
B 30° 5° – – –
  switching travel/force refer to plunger direction


A 30° 5° – – –
Plastic l Plunger tip adjustable in ST version
B 30° 5° – – –

A 30° 30° 20° 10° 5°

Metal
B 30° 30° 20° 10° 5° l The values shown in the switching diagrams for

 A 30° 30° 20° 10° 5°   switching travel/force refer to plunger direction

Plastic
B 30° 30° 20° 10° 5°

A – – – – –
Metal
B 20° 20° 10° – – l The values shown in the switching diagrams for
A – – – – –   switching travel/force refer to plunger direction

 Plastic
B 40° 40° 30° 20° 10°

A – – – – –
Metal l The values shown in the switching diagrams for

B 20° 20° 10° –
  switching travel / force refer to plunger direction
A – – – – – l Adjustable upper section of actuator with roller
Plastic
B 40° 40° 30° 20° 10°
A – – – – –
Metal l The values shown in the switching diagrams for


B 30° 30° 20° 10° –
  switching travel / force refer to 90° to plunger direction
A – – – – –
Plastic l Adjustable upper section of actuator with roller
B 40° 40° 40° 30° 20°
A – – – – –
Metal


B 30° 30° 20° 10° – l The values shown in the switching diagrams for
A – – – – –   switching travel / force refer to 90° to plunger direction
Plastic
B 40° 40° 40° 30° 20°
A – – – – –
Metal


B 40° 40° 30° 20° – l The values shown in the switching diagrams for
A – – – – –   switching travel / force refer to plunger direction
Plastic
B 40° 40° 40° 30° 20°
A 45° 45° 40° 30° –
Metal l The values shown in the switching diagrams for


B 45° 45° 40° 30° –
  switching travel / force refer to direction of rotation
A – – – – –
Plastic l Switch position retained after actuation
B – – – – –
A 60° 50° 45° – –
Metal l The values shown in the switching diagrams for switching


B – – – – –
  angle / actuation torque refer to any approach direction
A 20° 20° 10° 5° –
Plastic l Not suitable for personal protection
B – – – – –
A 45° 45° 45° 40° 30°
Metal l The values shown in the switching diagrams for switching
B 45° 45° 45° 40° 30°


  angle / actuation torque refer to direction of rotation
A 45° 45° 45° 40° 30°
l Graduated adjustment of roller lever on spindle
Plastic
B 45° 45° 45° 40° 30°   with 180° repositioning

A 45° 45° 45° 40° 30° l The values shown in the switching diagrams for switching
Metal


B 45° 45° 45° 40° 30°   angle / actuation torque refer to direction of rotation
A 45° 45° 45° 40° 30° l Graduated adjustment of roller lever on spindle
Plastic
B 45° 45° 45° 40° 30°   with 180° repositioning
l Not suitable for personal protection
A 45° 45° 40° 30° 20° l The values shown in the switching diagrams for switching
Metal


B 45° 45° 40° 30° 20°   angle / actuation torque refer to direction of rotation
A 45° 45° 40° 30° 20° l Graduate adjustment of rod about pivot axis and in
Plastic
B 45° 45° 40° 30° 20°   longitudinal direction
A 45° 45° 40° 30° 20° l The values shown in the switching diagrams for switching
Metal   angle / actuation torque refer to direction of rotation

B 45° 45° 40° 30° 20°
A 45° 45° 40° 30° 20° l Graduated adjustment of spring about pivot axis
Plastic
B 45° 45° 40° 30° 20° l Not suitable for personal protection

67
 Limit Switch – Spindle-Mounted Lever

Switching devices with

spindle-mounted lever enclosure

On delivery, contact-making takes place in

both pivot directions corresponding to the
switching diagrams.

Adaptation of basic actuator

setting on spindle

The basic setting of the device can be varied

in steps and fixed for exact positioning:
Fig.1 Fig. 2
l AH, AHS, AHZ, AF, AD, AV:
Adjustment in steps of 15° (Fig. 1)
l AHS-V:
Adjustment in steps of 7.5° or 15°
(only here �) by repositioning the
intermediate piece (Fig. 2)
l Adaptation AV, AD:
Adjustment in radial direction
l AH, AHS, AHS-V, AHZ, AV:
The roller levers can be used in a
different axial actuating plane by
repositioning by 180° (Fig. 3 and 4)

Fig. 3 Fig. 4
Adaptation of direction-independent
switching function

With actuators AHS, AHS-V, AV, AD.

On delivery, contact-making takes place

in both pivot directions corresponding to
the switching diagrams. An idle function
in the required pivot direction is achieved
by simply repositioning the actuator cam
(Fig. 5 and 6).

The idle function can be used in control

systems that cannot process successive
rebound pulses caused by oscillatory Fig. 5 Fig. 6
movement of extremely long AV/AD
actuators.

Positive opening action Note on changing

Forward and return AHZ actuators AH, AHS, AHS-V, AHZ,
AF, AD, AV, DGH, DGK
For special safety applications, the positive
opening action of the normally-closed The guaranteed as-delivered properties
contacts takes place both in forward change when the actuation directions
(moving in one direction) as well as in are adjusted and when actuators are
return (moving back to home position) repositioned by 90°.
direction. For personal protection
applications movement of the roller must The user himself must ensure that the
be restrained in a guide block in both device achieves safe operation for its
directions (Fig. 7 and 8). intended purpose.
Fig. 7 Fig. 8

68
Accessories for Insulation-Enclosed Limit Switches

The mounting plates help to prevent

over-tightening and damage to the switch.

Article Mounting pads Mounting pads

Series I88 ENK
Article number 3191871157 3191871154

The Finger guard help to prevent the user

from an electric shock.

The guide element allows additional

support to the rear of the switch.

Article Finger guard Guide element

Series I88, Biggy 2, ENK I88
Article number 3595900060 3515900209

The mounting plate allows I88 switches to

be din rail mounted in control enclosures.

Article Mounting plate, control cabinet Sealed cable gland

Series I88 M16 M20
Article number 3595900087 3998000120 3998000121

Article NPT adapter M16 on 1/2" (NPT 14) NPT adapter M20 on 1/2" (NPT 14)
Series Various families Various families
Article number 3998000115 3998000116

69
 Electrical data

Type 1 switches
Slow-action contact C2 / Ti2
Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d Ui Ithe
contacts service life

Normally-closed contact 2NC A2Z 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 6 mill. 250 V 10 A
Changeover contact 1NC/1S U1Z 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 6 mill. 250 V 10 A
Changeover contact, overlapping 1NC/1S UV1Z – – – – – – – –
Normally-open contact 2S E2 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 – – –

Snap-action contact C2 / Ti2

Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d Ui Ithe
contacts service life

Normally-closed contact 2NC SA2Z 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 6 mill. 250 V 10 A
Changeover contact 1NC/1S SU1Z 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 6 mill. 250 V 10 A
Normally-open contact 2S SE2 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 – – –

Slow-action contact Bi2

Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d Ui Ithe
contacts service life

Normally-closed contact 2NC A2Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 1 x 106 2 mill. 400 V 5A
Changeover contact 1NC / 1NO U1Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill. 400 V 10 A
Changeover contact, overlapping 1NC / 1NO UV1Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill. 400 V 10 A
Normally-open contact 2S E2 – – – – – – – –

Snap-action contact Bi2

Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d Ui Ithe
contacts service life

Normally-closed contact 2NC SA2Z – – – – – – – –

Changeover contact 1NC / NO SU1Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 2 A gL/gG 10 x 106 20 mill. 400 V 10 A
Normally-open contact 2S SE2 – – – – – – – –

Slow-action contact GC
Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d Ui Ithe
contacts service life

Normally-closed contact 2NC A2Z 400 V 6A – Fuse 6 A gL/gG 1 x 105 0,2 mill.� 400 V 10 A
Changeover contact 1NC / 1NO U1Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.� 400 V 10 A
Changeover contact, overlapping 1NC / 1NO UV1Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill. – –
Normally-open contact 2S E2 400 V 6A – Fuse 6 A gL/gG 3 x 106 – – –

� 6021820175 GC-A2 HIW = 20 million � 60121100622 GC-U1Z VKS, 6121100623 GC-U1Z VKW = 2 million

Snap-action contact GC
Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d Ui Ithe
contacts service life

Normally-closed contact 2NC SA2Z – – – – – – – –

Changeover contact 1NC / 1NO SU1Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 2 A gL/gG 10 x 106 20 mill. 400 V 10 A
Normally-open contact 2S SE2 – – – – – – – –

70
 IF I88
Mechanical Mechanical
Utilization category Short-circuit protection B10d Ui Ithe Utilization category Short-circuit protection B10d
service life service life

AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 6 mill. 250 V 5 A AC-15 Ue/Ie 240 V/1.5 A Fuse 6 A gL/gG 1 x 106 2 mill.
AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 6 mill. 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.*
– – – – 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.
– – – – 250 V 5 A AC-15 Ue/Ie 240 V/1.5 A Fuse 6 A gL/gG 1 x 106 –
*6116819140 I88-U1Z KS, 6186103005 I88-U1Z W RAST = 2 million

IF I88
Mechanical Mechanical
Utilization category Short-circuit protection B10d Ui Ithe Utilization category Short-circuit protection B10d
service life service life

AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 6 mill. – – – – – –

AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 6 mill. 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 2 A gL/gG 10 x 106 20 mill.
– – – – – – – – – –

ENK
Mechanical
Utilization category Short-circuit protection B10d
service life

AC-15 Ue/Ie 240 V/1.5 A Fuse 6 A gL/gG 1 x 106 2 mill.

AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.*
AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.
– – – –
*6181135251 ENK-U1Z AHSGU RAST RO50 = 2 million

ENK
Mechanical
Utilization category Short-circuit protection B10d
service life

– – – –
AC-15 Ue/Ie 240 V/3 A Fuse 2 A gL/gG 10 x 106 20 mill.
– – – –

SN2 ENM2
Mechanical Mechanical
Utilization category Short-circuit protection B10d Ui Ithe Utilization category Short-circuit protection B10d
service life service life

AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 10 x 106 20 mill. 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 1 x 106 2 mill.
AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG – 20 mill. 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.*
– – – – 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.
– – – – 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 –

*6087135013 ENM2-U1Z AHS-V, 6087135030 ENM2-U1Z AHZ = 2 million

SN2 ENM2
Mechanical Mechanical
Utilization category Short-circuit protection B10d Ui Ithe Utilization category Short-circuit protection B10d
service life service life

– – – – 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 6 mill.

AC-15 Ue/Ie 240 V/3 A Fuse 2 A gL/gG 10 x 106 20 mill. 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 2 A gL/gG 10 x 106 20 mill.
– – – – 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 3 x 106 –

71
 Electrical data

Type 1 switches
Slow-action contact D
Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d
contacts service life

Normally-closed contact 2NC A2Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.
Changeover contact 1NC/1S U1Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.
Changeover contact, overlapping 1NC/1S UV1Z 400 V 16 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.
Normally-open contact 2S E2 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 –

Snap-action contact D
Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d
contacts service life
– – – – – –
Normally-closed contact 2NC SA2Z – – – – – –
Changeover contact 1NC/1S SU1Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 10 x 106 20 mill.
Normally-open contact 2S SE2 – – – – – –

Type 2 switches
Slow-action contact SKT
Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d Ui Ithe
contacts service life

Normally-closed contact 1NC A1Z

AC-15 Ue/Ie 240 V/3 A A* 1 x 106
Normally-closed contact 2NC A2Z 250 V 10 A Fuse 6 A gL/gG 2 mill. 250 V 10 A
DC-13 Ue/Ie 250V / 0.27 A B* 1 x 105
AC-15 Ue/Ie 240 V/3 A A* x 106
Changeover contact 1NC/1S U1/U1Z 250 V 10 A Fuse 6 A gL/gG 2 mill. 250 V 10 A
DC-13 Ue/Ie 250V / 0.27 A B* 1 x 105
Changeover contact, overlapping 2NC/1S UV15Z 250 V 5A – – – – 250 V 5A
*A = Standard; B = Increased actuating force

Slow-action contact SK
Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d Ui Ithe
contacts service life

Normally-closed contact 1NC A1Z – – – – – – – –

Normally-closed contact 2NC A2Z 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 1 x 106 2 mill.
Changeover contact 1NC/1S U1/U1Z 250 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 1 x 106 2 mill. 250 V 10 A
Changeover contact, overlapping 2NC/1S UV15Z 400 V 5 A AC-15 Ue/Ie 240 V/1.5 A Fuse 6 A gL/gG 1 x 106 2 mill. – –

Slow-action contact ENM2

Switching Mechanical
Switching function Designation Ui Ithe Utilization category Short-circuit protection B10d Ui Ithe
contacts service life

Normally-closed contact 1NC A1Z – – – – – – – –

Normally-closed contact 2NC A2Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 1 x 106 2 mill. 400 V 6A
Changeover contact 1NC/1S U1/U1Z 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 1 x 106 2 mill. 400 V 10 A
Changeover contact, overlapping 2NC/1S UV15Z 250 V 5A AC-15 Ue/Ie 240 V/1.5 A Fuse 6 A gL/gG 1 x 106 2 mill.

Ui Rated insulation voltage

Ithe Conventional thermal output from devices in enclosure

72
 SKI SKC
Mechanical Mechanical
Utilization category Short-circuit protection B10d Ui Ithe Utilization category Short-circuit protection B10d
service life service life

250 V 5 A AC-15 Ue/Ie 240 V/1,5 A Fuse 6 A gL/gG 1 x 106 2 mill.

A* 1 x 106
AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 2 mill. – – – – – –
B* 1 x 105
A*1 x 106
AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 2 mill. – – – – – –
B* 1 x 105
AC-15 Ue/Ie 240 A* 1 x 106
Fuse 6 A gL/gG 2 mill. – – – – – –
V/1.5 A B* 1 x 105
*A = Standard; B = Increased actuating force

I88 ENK
Mechanical Mechanical
Utilization category Short-circuit protection B10d Ui Ithe Utilization category Short-circuit protection B10d
service life service life

– – – – – – – – – –
400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 1 x 106 2 mill.
6
AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 1 x 10 2 mill. 400 V 10 A AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 1 x 106 2 mill.
– – – – 400 V 5A AC-15 Ue/Ie 240 V/1.5 A Fuse 6 A gL/gG 1 x 106 2 mill.

GC
Mechanical
Utilization category Short-circuit protection B10d
service life

– – – –
AC-15 Ue/Ie 240 V/3 A Fuse 6 A gL/gG 1 x 106 2 mill.
AC-15 Ue/Ie 240 V/3 A Fuse 10 A gL/gG 1 x 106 2 mill.

73
 Safety Switches with Separate Actuator

SKT

Safety switches with separate actuator are positive opening position

switches. In terms of design, the switching element and actuator
are separated. On actuation, the switching element and actuator

(0.22")
M4

5.5
are either brought together or separated. The positive opening
NC contact is always open when the actuator is withdrawn. These
switches are assigned to Type 2. M5
(0.16")

(0.08")
4

22

2
(0.87")

BERNSTEIN offers various versions of these Type 2 switches. 23

(0.91")

The differences and advantages of the individual switch groups

are outlined in the following.
Rmin 150 mm
Actuating forces FE to FI50
The SKT is the smallest safety switch with a separate actuator. It is
particularly suited for applications that require an extremely slim and
short switch design. Its rotary head, two actuator openings and various
switching functions underscore its versatility in extremely confined Technical data
spaces. Electrical data
Rated insulation voltage Ui max. 250 V
Added to this, the SKT features other options to meet any Rated operating voltage Ue max. 240 V AC
requirements: Conventional thermal current Ithe 10 A
AC-15, Ue/Ie 240 V / 3 A;
Utilization category
l Integrated eject function (FE): DC-13, Ue/Ie 250 V / 0.27 A

The actuator is ejected if the door is not locked securely.

Consequently, the safety contact is opened, thus preventing Mechanical data
the machine from starting up. In addition, this function makes Switching frequency ≤ 30/min
it apparent that the door still needs to be locked. Mechanical service life Standard 1 x 106 switching cycles
Mechanical service life encreased actuator holding force 1 x 105 switching cycles
l Actuating force (up to 50 N): B10d (up to) � 2 Mill.
Short-circuit protection Fuse 6 A gL/gG
The standard actuating force is 10 N. Depending on the switch
Protection class II, Insulated
variant, an actuating force of 50 N can also be selected. In many
Ambient temperature –30 °C to…+ 80 °C
applications, hatches and doors need to be secured to prevent Protection class IP 65 conforming to IEC/EN 60529
them being opened unintentionally. This is achieved by means Type of connection Screw connections
of bolts, fasteners or other latching mechanisms. The SKI safety Single-wire 0.5 – 1.5 mm2 or Stran-
Conductor cross sections
switch should be selected for applications requiring increased ded wire with ferrule 0.5 – 1.5 mm2
actuating force. Enclosure
Thermoplastic,
glass fibre-reinforced (UL94-V0)
Cable entry M16 x 1.5
l Universal Hinged Actuator (MRU):
Standards
The MRU actuator is ideally suited for applications where the
installation conditions severely restrict the actuating travel or VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
radius. It has an adjustable actuating radius in the horizontal � Depending on switching system. See Table on Pages 70 – 73.
74 and vertical plane.
SKI

6.5
R min (0.26") Rm
(5.91 . 150 (5.9 in. 1
") 1") 50

(0.44")
11.25
30

(0.20")
(1.18")

5
s 0

(0.31")

(0.31")
(0.06")
ˇ 4 ")

1.5
8

8
6
(0.1

(3.94")
20 23

100
(0.79") (0.91")
22

(0.15")
(0.87")

(2.44")
4
62
16
(0.63")

M20
30.5
31 (1.20")
(1.22")

The SKI is the slimline version of a safety switch with a separate

actuator. It is based on the BERNSTEIN I88 family. Its dimensions,
not including the actuating head, correspond to EN 50047.

The actuating head is rotary mounted and has two actuator

openings. The SKI safety switch is predestined for installation on
section structures and in applications with confined installation
conditions. Compared to the SKT, it offers more connection space Rmin in setting directions 50 mm
for the wiring and variants with up to three switching contacts Actuating forces FE to FI50
available.

Other advantages of this series include:

l Integrated eject function (FE): Technical data

The actuator is ejected if the door is not locked securely. Electrical data
Consequently, the safety contact is opened, thus preventing Rated insulation voltage Ui max. 250 V AC
the machine from starting up. In addition, this function makes Rated operating voltage Ue max. 240 V
it apparent that the door still needs to be locked. Conventional thermal current
Ithe 10 A
(up to) �
Utilization category (up to) �
AC-15, Ue /Ie 240 V / 3 A
l Actuating force (up to 50 N):
The standard actuating force is 10 N. Depending on the switch
Mechanical data
variant, an actuating force of 50 N can also be selected. In many
applications, hatches and doors need to be secured to prevent Switching frequency ≤ 30/min.
them from being opened unintentionally. This is achieved by Mechanical service life Standard 1 x 106 switching cycles
Mechanical service life encreased actuator holding force 1 x 105 switching cycles
means of bolts, fasteners or other latching mechanisms. The
B10d (up to) � 2 Mill.
SKI safety switch should be selected for applications requiring
Short-circuit protection Fuse 6 A gL/gG
increased actuating force. Protection class II, Insulated
Ambient temperature –30 °C to…+ 80 °C
l Universal radius actuator (MRU): Protection class IP 65 conforming to IEC/EN 60529
Type of connection Screw connections
The MRU actuator is ideally suited for applications where the
Single-wire 0.5 – 1.5 mm2 or Stran-
installation conditions severely restrict the actuating travel or Conductor cross sections ded wire with ferrule 0.5 – 1.5 mm2
radius. It has an adjustable actuating radius in the horizontal Thermoplastic,
Enclosure
and vertical plane. glass fibre-reinforced (UL94-V0)
Cable entry 1 x M20 x 1.5
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.

75
 Safety Switches with Separate Actuator

SK

The SK safety position switch is an industry standard and can

be used in virtually any application.

Thanks to design safety features conforming to VDE 0660 T200,

IEC 60947-5-1 and the test regulations GS-ET 15, the SK is
particularly suitable for personal protection applications. Its
versatility is enhanced by the variable actuator head and two
actuator openings.

Other decisive advantages include: 50 mm to direction

of adjustment
l Different actuating forces: Actuator: metal

Corresponding to your specific application, in addition to

the standard 10 N, you can also choose an actuating force
of 5, 20 or 30 N.
Actuating forces from 30 to 100 N can be realised with the
Technical data
aid of additional components that are mounted on the
outside of the switch. Electrical data
Rated insulation voltage (up to) � Ui max. 400 V AC
l Anti-tamper facility: Rated operating voltage Ue max. 240 V
Conventional thermal current (up to) � Ithe 10 A
The switching system is protected by multiple coding to
Utilization category AC-15, Ue /Ie 240 V / 1.5 A
ensure enhanced safety of your application.
Mechanical data
l Outstanding handling:
Switching frequency ≤ 30/min
With the two slots you can easily adjust the SK safety switch
Mechanical service life 1 x 106 switching cycles
and lock it in position by means of the two holes accessible from B10d (bis zu) � 2 Mill.
the top or the two holes accessible from the front. The switch Short-circuit protection (up to) � Fuse 10 A gL/gG
can be wired from three different sides. A transparent cover Protection class II, Insulated
prevents foreign particles from entering the contact space while Ambient temperature –30 °C ...…+ 80 °C
connecting the power supply cable. Protection class IP 65 conforming to IEC/EN 60529
Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
Enclosure Thermoplastic, glass fibre-reinforced (UL94-V0)
Cable entry 3 x M20 x 1.5
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.
76
SKC

In terms of lengths, the SKC safety position switch is the 15 mm

shorter variant of the SK. This makes it the right choice for confined
installation conditions.

The SKC otherwise offers the same advantages as the SK:

Industrial standard with particular emphasis on safety, personal
protection and a variable actuator head with two actuator
openings. Cap

Other decisive advantages include: Rmin 150 mm (5.9")

Actuator: Metal
l Different actuating forces:
Corresponding to your specific application, in addition to
the standard 10 N, you can also choose an actuating force
of 5, 20, 30 or 50 N.
Actuating forces from 30 to 100 N can be realised with the
Technical data
aid of additional components that are mounted on the
outside of the switch. Electrical data
Rated insulation voltage Ui max. 250 V AC
l Anti-tamper facility: Rated operating voltage Ue max. 240 V
Conventional thermal current Ithe 5A
The switching system is protected by multiple coding to ensure
Utilization category AC-15, Ue /Ie 240 V / 1.5 A
enhanced safety of your application.
Mechanical data
l Outstanding handling:
Switching frequency ≤ 30/min.
With the two slots you can easily adjust the SKC safety switch
Mechanical service life 1 x 106 switching cycles
and lock it in position by means of the two holes accessible B10d (up to) � 2 Mill.
from the top or the two holes accessible from the front. The Short-circuit protection Fuse 6 A gL/gG
switch can be wired from three different sides. A transparent Protection class II, Insulated
cover prevents foreign particles from entering the contact Ambient temperature –30 °C ...…+ 80 °C
space while connecting the power supply cable. Protection class IP 65 conforming to IEC/EN 60529
Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
Enclosure Thermoplastic, glass fibre-reinforced (UL94-V0)
Cable entry 3 x M16 x 1.5
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.
77
 Safety Switches with Separate Actuator

SKT SKI

Switching operation Standard High actuating force Radius actuation Standard High actuating force Radius actuation

6016419059 6016819052 6016819139 6016819123

1 NC / 1 NO contact SKT-U1Z M3 SKI-U1Z M3 SKI-U1Z FI50 M3 SKI-U1Z MRU

1 NC contacts

6016469066 6016869056 6016869122

2 NC contacts SKT-A2Z M3 SKI-A2Z M3 SKI-A2Z MRU

6016869058 6016869145 6016869131

1 NC / 1 NO contact
SKI-UV15Z M3 SKI-UV15Z FI50 M3 SKI-UV15Z MRU
Overlapping

Approvals �

Special features / variants Special features / variants

(on request) (on request)
zz Replacement actuator for: zz Replacement actuator for:
3112850340 Standard 3112850340
High actuating force 3112850340
Radius actuation 3911452058

78
SKC SK

52
52 (2.05")
(2.05") 40

(0.31")
40 (1.57")

7.9
30
(0.31")

(1.57") (1.18")
7.9

30
(01.18") 8
(0.31")
8

(1.14")
(1.07")
(0.32")

29
27
(1.14")
(1.06")
29
27

(0.31")
Ø5.1
(0.20")

8
(0.31")

Ø5.1
(0.20")
8

(1.15")
29
(01.15")
29.1

(0.71")
18.1

(3.54")
5.5
(2.95")

90
(0.22")
75

5.5
(0.71")
18.1

(0.22")

(0.28")
40
(1.57")

7
40
(0.28")

(1.57")
7
M16x1.5

33 52 33.5

M20x1.5
52
(1.30") (2.05") (1.32") (2.05")

Standard High actuating force Radius actuation Standard High actuating force Radius actuation

6016119016 6116119109 6016119084

SK-U1Z M SK-U1Z F30 M SK-U1Z MRU

6016169039 6116169016 6016169087

SKC-A1Z M SKC-A1Z F30 M SKC-A1Z MRU

6016169036 6016169053 6016169085

SK-A2Z M SK-A2Z F30 M SK-A2Z MRU

6016169026 6016169061 6016169086

SK-UV15Z M SK-UV15Z F30 M SK-UV15Z MRU

� �

Special features / variants Special features / variants

(on request) (on request)
zz 50 N and 100 N actuating force zz 100 N actuating force on request
on request zz Replacement actuator for:
zz Replacement actuator for: Standard 3911452116
Standard 3911452116 High actuating force 3911451914
High actuating force 3911451914 Radius actuation 3911452058
Radius actuation 3911452058

79
 Safety Switches with Separate Actuator

Switch with VTW, VTU, VT actuator

ENM-VTW ENK-VTU

These position switches of the tried-and-tested switch This results in many advantages:
families I88, ENK, ENM2 and GC correspond to Type 2.
l Standardisation:
This means that you can use Type 1 and Type 2 position Switches of one family have the same mounting dimensions
switches corresponding to your applications while using and the same electrical properties.
one family of switches.
l Reduced costs:
II88, ENK, ENM2 and GC are used in large quantities. This not
only reflects the quality of the products but also means lower
prices compared to special designs used in small quantities.

Variable VTU head

max. 0.5 Nm
2. 3.

One-way screw
1.

1.

Repositioning the actuator head either in horizontal or

vertical direction results in 8 approach actuator directions.

80
 32

8
S0

20
46 S0
16 32-37

ø4.5

9
75

37.1
ø5.2
2
130.5

116.5
31

83
60
29

6.5
30 M20x1.5 15
40 40

GC-VT

Technical data
I88 ENK ENM2 GC
Electrical data

Rated insulation voltage Ui 250 V AC 400 V AC 400 V AC 400 V AC

Conventional thermal
Ithe 10 A 10 A 10 A 10 A
current (up to) �

Rated operating voltage Ue 240 V 240 V 240 V 240 V

Utilization category (up to) � AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A AC-15, Ue/Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A

� conforming to IEC/EN 60947-5-1, conforming to IEC/EN 60947-5-1, conforming to IEC/EN 60947-5-1, conforming to IEC/EN 60947-5-1,
Forced disconnection Addendum K Addendum K Addendum K Addendum K

Short-circuit protection (up to) � Fuse 10 A gL/gG Fuse 10 A gL/gG Fuse 10 A gL/gG Fuse 10 A gL/gG
Protection class II, Insulated II, Insulated I I
Mechanical data
Thermoplastic, Thermoplastic,
Enclosure Aluminium pressure die-casting Aluminium pressure die-casting
glass fibre-reinforced (UL 94-V0) glass fibre-reinforced
Thermoplastic, Thermoplastic,
Cover Sheet aluminium Sheet aluminium
glass fibre-reinforced (UL 94-V0) glass fibre-reinforced
Separate actuator, Separate actuator, (St/PA),
Actuation Separate actuator,(St / PA) Separate actuator
Thermoplastic Actuator (PA6 GV/Zn-GD)

Ambient temperature –30°C to + 80°C –30°C to + 80°C –30°C to + 80°C –30°C to + 80°C
Mechanical service life 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles
B10d 2 mill. 2 mill. 2 mill. 2 mill.
Switching frequency ≤ 50/min. max. 30/min. ≤ 50/min. ≤ 10/min.
Mounting 2 x M4 4 x M5 4 x M5 2 x M4
Type of connection Screw connections Screw connections Screw connections Screw connections
Single-wire 0.5 – 1.5 mm2 or Stran- Single-wire 0.5 – 1.5 mm2 or Stran- Single-wire 0.5 – 1.5 mm2 or Stran- Single-wire 0.5 – 1.5 mm2 or Stran-
Conductor cross sections ded wire with ferrule 0.5 – 1.5 mm2 ded wire with ferrule 0.5 – 1.5 mm2 ded wire with ferrule 0.5 – 1.5 mm2 ded wire with ferrule 0.5 – 1.5 mm2
Cable entry 1 x M20 x 1.5 1 x M20 x 1.5 1 x M20 x 1.5 1 x M20 x 1.5
Weight ≈ 0.09 kg ≈ 0.23 kg ≈ 0.33 kg ≈ 0.32 kg
Installation position Any Any Any Any
Protection class IP 65 conforming to EN 60529 IP 65 conforming to EN 60529 IP 65 conforming to EN 60529 IP 65 conforming to EN 60529

Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.
81
 Safety Switches with Separate Actuator

ENK VTU ENM2 VTW

Switching operation Standard High actuating force Radius actuation Standard High actuating force Radius actuation

6016619132 6016219100
1 NC / 1 NO contact ENK-U1Z VTU ENM2-U1Z VTW

6016669133 6016269105
2 NC contacts ENK-A2Z VTU ENM2-A2Z VTW

6016669154
1 NC / 1 NO contact
ENK-UV15Z VTU
Overlapping

Approvals �

Replacement actuator: 3911702228 Replacement actuator: 3911702228

Special features / variants Special features / variants

(on request) (on request)
zz All actuators specified under “Safety zz All actuators specified under “Safety
Switches with Separate Actuator and Switches with Separate Actuator and
Latching Device (SLK/SLM)” can be Latching Device (SLK/SLM)” can be
used for these switches used for these switches

82
GC VT

Sackloch
Blind hole forfür Passstift
fitted pin
Ø4Ø4; 5.5; 5 ,5 tief
deep

Standard High actuating force

6121100555
GC-U1Z VT 90GR

6116769064
GC-A2Z VT 90GR

Replacement actuator: 3912001275

Special features / variants

(on request)

83
 Safety Switches with Separate Actuator and Interlock

SLK

Machines that continue running after being The SLK / SLM safety position switches with Locking principle
switched off are often part of automated separate actuators and interlock enable the
production processes. Safety guards user to realise locking systems conforming Spring force (closed-circuit current)
prevent operator access and must therefore to EN 1088, EN ISO 12100-1, 12100-2
be kept closed until the hazards posed by and since 29.12.2009 to the compulsory The safety guard is locked automatically
machine movement have ceased. Machinery Directive 2006/42/EC. when the actuator is inserted to its end
position. It is unlocked by energising the
Safety position switches with interlock System description electromagnet, allowing the safety guard
function ensure that safety gates, safety to be opened.
doors and other protective guards remain SLK / SLM safety position switches
closed for as long as a hazardous situation with interlock function are available in Magnetic force (working current)
exists. versions with spring force locking action
and magnetic force locking action. The The lock (interlock) is deactivated when
In production processes safety position separate actuator is connected formfit with the electromagnet is de-energised in the
switches have three main tasks: the safety guard. It transfers the locking event of a fault in actuation or power
force to the safety guard and monitors failure. This allows the safety guard to be
l Enabling the machine / process when its position. Thanks to its triple coding, the opened.
the safety guard is closed and separate actuator ensures a high degree of
interlocked antitamper security. The interlock facility
l Disabling the machine / process when in association with the SLK / SLM safety
the safety guard is opened position switches is integrated in the
switch enclosure. To lock the actuator in
l Position monitoring of the safety guard
connection with a switching mechanism,
and interlock
the required interlock is achieved by means
of a spring mechanism in the spring force
locked version and by an electromagnet in
the magnetic force locked version.

84
Product advantages

l Two independent safety circuits ensure

reliable integration
With two contacts, circuit
l
1 monitors the actuator
With two contacts, circuit
l
2 monitors the interlock
The contact configuration is
variable and may deviate from
the selection table if required.
l Two different operating voltages
for universal integration:
24 V AC / DC
l
l
110 V / 230 V AC
l Rotary actuating head (4x 90°) as well
as horizontal and vertical actuation
ensure complete flexibility in use
l Compact design with short overall size
of only 170 mm
l Innovative installation with
spring-loaded terminals
l Function conforming to GS ET 19,
EN 60 204-1, EN 60 947-1 and
The actuator is not included and must be ordered separately.
EN 60 947-5-1

Safe operation Flexible in use New symbol according to ISO 14119 for
the interlocking contact:
The stainless steel actuator ensures safe The SLK safety switch can be actuated in a
and reliable operation. Its coding prevents horizontal and vertical direction. Prior to Contacts labelled with this symbol in the
tampering and bypassing the system installation it is preset by simply reposition- switching travel diagram in the operating
“in an easier way”. The radius actuator is ing the head section. This flexibility in and installation instructions are safely
ideal for monitoring smaller safety gates. installation is achieved by positioning the positively driven contacts which monitor
It can be preset horizontally or vertically actuator head in steps of 4 x 90°. the interlocking position.
and is also made from stainless steel. This only concerns interlocking switches
equipped with a fail-locking system.
That means the interlocking function can
only be activated if the actuator has been
inserted in the switch.
As a result, it is only possible to monitor
the safe door position and the interlocking
function only with the contacts of the
interlocking function.

Innovative installation

The SLK is electrically connected safely and reliably by means of terminals.

Spring loaded terminals are used, into which the wires with ferrules can be inserted
without the need for tools. The fact that the connection compartment is separate
from the functional parts contributes to ensuring secure and reliable connection.
The connection compartment conforms to protection class IP 67.

IMPORTANT: The actuator for the SLK must be ordered separately. You will find a corresponding overview on Pages 90 – 91.
85
 Safety Switches with Separate Actuator and Interlock

SLK

Product selection
Contacts
Article number Designation Locking action Supply voltage Additional function
Actuator Interlock
6018119045 SLK-F-UC-55-R1-A0-L0-0 Spring 24 Volt AC / DC 1NC / 1NO 1NC / 1NO Auxiliary release
6018119066 SLK-F-UC-55-R1-A0-L1-0 Spring 24 Volt AC / DC 1NC / 1NO 1NC / 1NO Auxiliary release, LED
6018169054 SLK-F-UC-22-R1-A0-L0-0 Spring 24 Volt AC / DC 2 NC 2 NC Auxiliary release
6018169050 SLK-F-UC-25-R1-A0-L0-0 Spring 24 Volt AC / DC 2 NC 1NC / 1NO Auxiliary release
6018169068 SLK-F-UC-25-R1-A0-L1-0 Spring 24 Volt AC / DC 2 NC 1NC / 1NO Auxiliary release, LED
6018119061 SLK-F-UC-55-R2-A0-L0-0 Spring 24 Volt AC / DC 1NC / 1NO 1NC / 1NO Emergency release
6018169055 SLK-F-NC-22-R1-A0-L0-0 Spring 110 / 230 AC 2 NC 2 NC Auxiliary release
6018119046 SLK-F-NC-55-R1-A0-L0-0 Spring 110 / 230 AC 1NC / 1NO 1NC / 1NO Auxiliary release
6018119067 SLK-F-NC-55-R1-A0-L1-0 Spring 110 / 230 AC 1NC / 1NO 1NC / 1NO Auxiliary release, LED
6018169051 SLK-F-NC-25-R1-A0-L0-0 Spring 110 / 230 AC 2 NC 1NC / 1NO Auxiliary release
6018169069 SLK-F-NC-25-R1-A0-L1-0 Spring 110 / 230 AC 2 NC 1NC / 1NO Auxiliary release, LED
6018119047 SLK-M-UC-55-R0-A0-L0-0 Magnet 24 Volt AC / DC 1NC / 1NO 1NC / 1NO
6018169052 SLK-M-UC-25-R0-A0-L0-0 Magnet 24 Volt AC / DC 2 NC 1NC / 1NO
6018169056 SLK-M-UC-22-R0-A0-L0-0 Magnet 24 Volt AC / DC 2 NC 2 NC
6018119048 SLK-M-NC-55-R0-A0-L0-0 Magnet 110 / 230 AC 1NC / 1NO 1NC / 1NO
6018169053 SLK-M-NC-25-R0-A0-L0-0 Magnet 110 / 230 AC 2 NC 1NC / 1NO
6018169057 SLK-M-NC-22-R0-A0-L0-0 Magnet 110 / 230 AC 2 NC 2 NC

Technical data Spring Spring Magnet Magnet

24 Volt AC / DC 110 / 230 AC 24 Volt AC / DC 110 / 230 AC
Electrical data

Rated insulation voltage Ui 250 V 250 V 250 V 250 V

Utilization category AC-15, Ue /Ie 230 V / 2.5 A AC-15, Ue /Ie 230 V / 2.5 A AC-15, Ue /Ie 230 V / 2.5 A AC-15, Ue /Ie 230 V / 2.5 A
Conventional thermal current Ithe 5A 5A 5A 5A
Short-circuit protection 4 A gL 4 A gL 4 A gL 4 A gL
Protection class II, Insulated II, Insulated II, Insulated II, Insulated
Electromagnet
Duty factor 100 % ED (an E1; E2) 100 % ED (an E1; E2) 100 % ED (an E1; E2) 100 % ED (an E1; E2)
Thermal class F (155 °C) F (155 °C) F (155 °C) F (155 °C)
Switch-on power 12 VA (0.2 s) 65 VA (0.1 s) 12 VA (0.2 s) 12 VA (0.2 s)
Continuous power 4.4 VA 8 VA 4.4 VA 4.4 VA

Mechanical data
Enclosure Thermoplastic GV (UL94-V0) Thermoplastic GV (UL94-V0) Thermoplastic GV (UL94-V0) Thermoplastic GV (UL94-V0)
Cover Thermoplastic GV (UL94-V0) Thermoplastic GV (UL94-V0) Thermoplastic GV (UL94-V0) Thermoplastic GV (UL94-V0)
Actuator Thermoplastic GV / Zn-GD Thermoplastic GV / Zn-GD Thermoplastic GV / Zn-GD Thermoplastic GV / Zn-GD
Ambient temperature –25 °C to + 70 °C –25 °C to + 70 °C –25 °C to + 70 °C –25 °C to + 70 °C
Switching function 2 NC contacts, 2 NO contacts 2 NC contacts, 2 NO contacts 4 NC contacts 2 NC contacts, 2 NO contacts
Switching principle 4 Slow-action contacts 4 Slow-action contacts 4 Slow-action contacts 4 Slow-action contacts
1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles
Mechanical service life
(max. 600 switching cycles / h) (max. 600 switching cycles / h) (max. 600 switching cycles / h) (max. 600 switching cycles / h)
B10d 2 mill. 2 mill. 2 mill. 2 mill.
Minimum actuating radius Rmin See datasheet, actuator See datasheet, actuator See datasheet, actuator See datasheet, actuator
Approach speed Vmax 0.5 m/s 0.5 m/s 0.5 m/s 0.5 m/s
Mounting 4 x M5 4 x M5 4 x M5 4 x M5
Cross sections 0.5 – 1.5 mm2 0.5 – 1.5 mm2 0.5 – 1.5 mm2 0.5 – 1.5 mm2
Type of connection Cage clamp terminal Cage clamp terminal Cage clamp terminal Cage clamp terminal
Cable entry 3 x M20 x 1.5 3 x M20 x 1.5 3 x M20 x 1.5 3 x M20 x 1.5
Weight ≈ 0.34 kg ≈ 0.30 kg ≈ 0.30 kg ≈ 0.35 kg
Protection class IP67 conforming to IEC/EN 60529 IP67 conforming to IEC/EN 60529 IP67 conforming to IEC/EN 60529 IP67 conforming to IEC/EN 60529
Installation position Any Any Any Any
Locking principle Spring force Spring force Magnetic force Magnetic force
Latching force FZh ≤ 1500 N to GS-ET-19 ≤ 1500 N to GS-ET-19 ≤ 1500 N to GS-ET-19 ≤ 1500 N to GS-ET-19

86
Notes

87
 Safety Switches with Separate Actuator and Interlock

SLM

Product advantages Options

� Highly resistant in harsh industrial environments and with � Individual contact configuration
compact enclosure for space-saving installation � Radius actuator for actuating radii of less than 400 mm
� Triple-coded actuator with high anti-tamper security � Auxiliary release
� Approach direction of actuator easily changed in 90° steps � Two independent safety circuits ensure reliable integration
(repositioning only possible with actuator inserted)
� Solutions to customer specifications
� Entire function unit encapsulated on the inside
� Separate connection compartment for safe wiring
at contact strip
� Two independent safety circuits ensure reliable integration
� With two contacts, circuit 1 monitors the actuator
� With two contacts, circuit 2 monitors the interlock
� The contact configuration is variable and may deviate
from the selection table if required
� Integrated protective circuit avoids polarity reversal and
voltage peaks
� Function conforming to VDE 0660 Part 200, EN 60 947-5-1
and GS ET 19
� The SLM safety switches are supplied as standard with
actuator A1

88
Product selection
Contacts
Article number Designation Locking action Supply voltage Additional function
Actuator Interlock
6017119020 SLM-FVTW 24DC-55-AR Spring 1NC / 1NO 1NC / 1NO 24 Volt DC Auxiliary release
6017169067 SLM-FVTW 24DC-22-AR Spring 2 NC 2 NC 24 Volt DC Auxiliary release
6017119047 SLM-FVTW 24DC-55-KR Spring 1NC / 1NO 1NC / 1NO 24 Volt DC With key release
6117169023 SLM-FVTW 24AC-22-AR Spring 2 NC 2 NC 24 Volt AC Auxiliary release
6017119032 SLM-FVTW 120AC-55-AR Spring 1NC / 1NO 1NC / 1NO 120 Volt AC Auxiliary release
6017119022 SLM-FVTW 230AC-55-AR Spring 1NC / 1NO 1NC / 1NO 230 Volt AC Auxiliary release
6017169066 SLM-MVTW 24DC-22 Magnet 2 NC 2 NC 24 Volt DC
6017119023 SLM-MVTW 24DC-55 Magnet 1NC / 1NO 1NC / 1NO 24 Volt DC
6017119024 SLM-MVTW 230AC-55 Magnet 1NC / 1NO 1NC / 1NO 230 Volt AC

Technical data Spring Spring Spring Magnet Magnet

24 Volt DC 120 Volt AC 230 Volt AC 24 Volt DC 230 Volt AC
Electrical data

Rated insulation voltage Ui 250 V 250 V 250 V 250 V 250 V

AC-12, Ue /Ie 250 V / 10 A AC-12, Ue /Ie 250 V / 10 A AC-12, Ue /Ie 250 V / 10 A AC-12, Ue /Ie 250 V / 10 A AC-12, Ue /Ie 250 V / 10 A
Utilization category AC-15, Ue /Ie 230 V / 4 A AC-15, Ue /Ie 230 V / 4 A AC-15, Ue /Ie 230 V / 4 A AC-15, Ue /Ie 230 V / 4 A AC-15, Ue /Ie 230 V / 4 A
Conventional thermal current Ithe 5A 5A 5A 5A 5A
Short-circuit protection 10 A gL/gG 10 A gL/gG 10 A gL/gG 10 A gL/gG 10 A gL/gG
Protection class I I I I I
Electromagnet
Duty factor 100 % ED 100 % ED 100 % ED 100 % ED 100 % ED
Thermal class B (130 °C) B (130 °C) B (130 °C) B (130 °C) B (130 °C)
Continuous power 5.2 W 5.2 W 5.2 W 5.2 W 5.2 W
Operating voltage 24 V DC 120 V AC 230 V AC 24 V DC 230 V AC

Mechanical data
Enclosure Al die-cast Al die-cast Al die-cast Al die-cast Al die-cast
Cover Sheet aluminium Sheet aluminium Sheet aluminium Sheet aluminium Sheet aluminium
Actuator ZN die-cast Al die-cast Al die-cast Al die-cast Al die-cast
Ambient temperature –30 °C to + 60 °C –30 °C to + 60 °C –30 °C to + 60 °C –30 °C to + 60 °C –30 °C to + 60 °C
Switching principle 4 Slow-action contacts 4 Slow-action contacts 4 Slow-action contacts 4 Slow-action contacts 4 Slow-action contacts
Mechanical service life 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles
B10d 2 mill. 2 mill. 2 mill. 2 mill. 2 mill.
Minimum actuating radius Rmin 400 mm 400 mm 400 mm 400 mm 400 mm
Approach speed Vmax 1.5 m/s 1.5 m/s 1.5 m/s 1.5 m/s 1.5 m/s
Mounting 3 x M5 3 x M5 3 x M5 3 x M5 3 x M5
Cross sections 0.5 – 1.5 mm2 0.5 – 1.5 mm2 0.5 – 1.5 mm2 0.5 – 1.5 mm2 0.5 – 1.5 mm2
Type of connection Screws Screws Screws Screws Screws
Cable entry 2 x M20 x 1.5 2 x M20 x 1.5 2 x M20 x 1.5 2 x M20 x 1.5 2 x M20 x 1.5
Weight ≈ 0.81 kg ≈ 0.81 kg ≈ 0.81 kg ≈ 0.81 kg ≈ 0.81 kg
IP67 conforming to IP67 conforming to IP67 conforming to IP67 conforming to IP67 conforming to
Protection class IEC/EN 60529 IEC 529 IEC 529 IEC 529 IEC 529
Installation position Any Any Any Any Any
Locking principle Spring force Spring force Spring force latching Spring force latching Spring force latching
Latching force ≤ 1000 N to GS-ET 19 ≤ 1000 N to GS-ET 19 ≤ 1000 N to GS-ET 19 ≤ 1000 N to GS-ET 19 ≤ 1000 N to GS-ET 19

89
 Safety Switches with Separate Actuator and Interlock

Product selection SLK, SLM, ENK-VTU, ENM2-VTW

Article number Designation Article number Designation

3911702228 Actuator A1 3911702231 Actuator A4

79,8

23,5

Mechanical data Mechanical data

Actuator Steel/PA Actuator Steel/PA
Minimum actuating radius Rmin 400 mm Enclosure GD-Zn
Minimum actuating radius Rmin 350 mm
Repositioning of spring-mounted actuator by 4 x 90° in mounted state.

Article number Designation Article number Designation

3911702229 Actuator A2 3911702230 Actuator A3

WAFInbusschraube
2.5 hexagon SW2,5
socketfür
screw
forhorizontale Voreinstellung
horizontal presetting

Staubschutzkappe
Dust cap

WAF 2.5 hexagon

Inbusschraube socket
SW2,5 für
screw for Voreinstellung
vertikale vertical presetting

Mechanical data Mechanical data

Enclosure / Actuator Steel/PA Enclosure / Actuator Steel/PA
Minimum actuating radius Rmin 150 mm Dust cap Elastomer CR
Repositioning of spring-mounted actuator by 4 x 90° in not mounted state. Minimum actuating radius Rmin 400 mm
WAF 2.5 Allen key, supplied Repositioning of spring-mounted actuator by 4 x 90° in not mounted state.

90
Article number Designation
3911702234 Actuator A7

Must be installed
with supplied washers
∅15/ t=1.5 / ∅4.3!
40,4

Mechanical data
Actuator Steel/PA
U-section Steel
Minimum actuating radius Rmin 400 mm

91
 Safety Switches for Hinged Protective Equipment

Safety Hinge Switch – SHS3

� In addition to the plug connection
version, an SHS with fixed cable
connection at the rear is also available
� Right and left hinged systems possible
for optimum cable routing
� Mounting between sections while
maintaining the required finger guard
gap

Fast:
To connect the SHS3 even more efficiently,
the two contacts are designed as normally-
closed contacts with Ultra-Lock technology,
thus enabling connection with an M12 cable.

Reliable:
� The protection rating is IP 67 / IP 69 K
� The load-bearing hinge is made
from stainless steel while the
switching system is housed in
a high quality plastic enclosure

Double hinge
Thanks to its two switching elements on
one hinge, the BG (occupational health
and safety)-approved variant of the SHS3
provides two independently adjustable
switching points. This arrangement not only
With the SHS3 safety hinge switch we The SHS3 hinge switch has virtually no limits makes it possible to monitor the opening
present the logical further development in terms of its installation flexibility. Not of a safety guard but also the direction of
of the SHS series and a solution that only does the SHS3 enable front and interior opening of swing doors.
makes it unnecessary to replace the safety installation, right-hinged or left-hinged
hinge switch when equipment such as mounting or freely selectable direction
safety gates are damaged as the result of electric connection, but thanks to the
of mechanical stress, such as after being switching point which can be set in an angle
bumped by a forklift truck for instance. range of 270°, this hinge switch can also be
Even after the switching point has been installed in places that were previously not
set, if need be, the user can now correct the possible.
hinge setting with the aid of the integrated
fine adjustment system. The SHS3 hinge Safe:
switch is reusable even when the entire With suitable system layout, the switch
system needs to be converted: With the can be used up to performance level e.
aid of a change kit, the user can redefine Following variants are available:
the switching point without using the high l 2 positive opening safety contacts
protection rating of IP 67 / IP 69 K.
l 2 positive opening safety contacts
with additional normally-open
The SHS3 has a swivel range from 0° to 270°.
signalling contact
The switching point is also freely selectable
within this range. l With integrated AS interface
Safety at Work.
270°
0° Flexible:
� Freely and repeatedly adjustable
switching point
� Switching point freely adjustable by
user over a range of 270°
� Uncomplicated re-adjustment even of
set switching point by ±1.5° thanks to
integrated fine adjustment system
� Slots for mounting on sections and
welded structures
92
SHS3 – Setting the switching point

1 2 3 4 5 6

On delivery, the SHS3 hinge switch allows After establishing a form-fit connection, Fine adjustment
for all possible settings. With your specific a green ring in the gap between the
application you define and lock the safe stainless steel hinge and switch enclosure The set switching point can be subsequently
status of the hinged safety equipment indicates that the switching point has been varied by up to ±1.5% by turning the
(the closed position) (Fig. 1). set correctly at a min. torque of 2 Nm/+10% adjusting screw in the corresponding
(Fig. 4). direction (Fig. 6).
The adjusting screw located in axial
direction in the switching system is then A red ring at this point additionally indicates In many cases this fine adjustment
tightened with the special bit supplied wear, e.g. caused by abrasive substances. makes it unnecessary to replace the
with the hinge switch. The arrangement With the same special bit you can not only switch or readjust the switching point
of the adjusting screw makes it possible freely adjust the switching point to suit due to mechanical deformation of the
to adjust the switching point in all your application but you can also change safety guard. The switching angle should
installation positions (Fig. 2+3) the mounting arrangement of your safety generally be selected as small as possible.
equipment from right-hinged to left-hinged
(Fig. 5).

Dimensioned drawings Switching diagram

SHS3…KA… SHS3…KR… U15Z A2Z
2 NC contacts, 2 NC contacts (Zb)
1 NO contacts (Zb)

Make min. Ø16.5

hole in frame
Cable Ø 8.1

Cable Ø8.1

Setting point freely selectable in range

from 0°... 270° and 0°…180°
Attention:
Leave installation
Tolerances:
space for the
couplings Switching angle (opening) ± 1.5°
(see Accessories) Positive opening torque 10 %
Make min. Ø16.5
hole in frame
Positive opening angle ± 1.5°

SHS3…SA… SHS3…SR…

93
 Safety Switches for Hinged Protective Equipment

Product selection for die-cast zinc version

Article Switching Max. swit- Type of connection and direction Required cable
Designation ching voltage Type of voltage Mounting
number contact radial axial coupling / type
6019490050 SHS3Z-U15Z-KA5 R 2NC/1NO 230 V AC/DC Cable Right
6019490051 SHS3Z-U15Z-KA5 L 2NC/1NO 230 V AC/DC Cable Left
6019490052 SHS3Z-U15Z-KR5 R 2NC/1NO 230 V AC/DC Cable Right
6019490053 SHS3Z-U15Z-KR5 L 2NC/1NO 230 V AC/DC Cable Left
6019490054 SHS3Z-U15Z-SA R 2NC/1NO 230 V AC/DC M12 D Right
6019490055 SHS3Z-U15Z-SA L 2NC/1NO 230 V AC/DC M12 D Left
6019490056 SHS3Z-U15Z-SR R 2NC/1NO 230 V AC/DC M12 D Right
6019490063 SHS3Z-U15Z-SR L 2NC/1NO 230 V AC/DC M12 D Left
6019490057 SHS3Z-U1Z-SA R 1NC/1NO 230 V AC/DC M12 E Right
6019490058 SHS3Z-U1Z-SA L 1NC/1NO 230 V AC/DC M12 E Left
6019490059 SHS3Z-U1Z-SR R 1NC/1NO 230 V AC/DC M12 E Right
6019490060 SHS3Z-A2Z-SA R 2NC 230 V AC/DC M12 E Right
6019490061 SHS3Z-A2Z-SA L 2NC 230 V AC/DC M12 E Left
6019490062 SHS3Z-A2Z-SR R 2NC 230 V AC/DC M12 E Right
6019490049 SHS3Z-HINGE

Product selection for stainless steel version

Article Switching Max. swit- Type of connection and direction Required cable
Designation ching voltage Type of voltage Mounting
number contact radial axial coupling / type
6019390023 SHS3-U15Z-KA 5 L 2NC/1NO 230 V AC/DC Cable Left
6019390022 SHS3-U15Z-KA 5 R 2NC/1NO 230 V AC/DC Cable Right
6019390025 SHS3-U15Z-KR 5 L 2NC/1NO 230 V AC/DC Cable Left
6019390024 SHS3-U15Z-KR 5 R 2NC/1NO 230 V AC/DC Cable Right
6019390035 SHS3-U15Z-SA L 2NC/1NO 230 V AC/DC M12 D Left
6019390034 SHS3-U15Z-SA R 2NC/1NO 230 V AC/DC M12 D Right
6019390037 SHS3-U15Z-SR L 2NC/1NO 230 V AC/DC M12 D Left
6019390036 SHS3-U15Z-SR R 2NC/1NO 230 V AC/DC M12 D Right

6019390040 SHS3-A2Z-SA-R 2NC 230 V AC/DC M12 E Right

6019390041 SHS3-A2Z-SA-L 2NC 230 V AC/DC M12 E Left
6019390044 SHS3-A2Z-SR-R 2NC 230 V AC/DC M12 E Right
6019390042 SHS3-U1Z-SA-R 1NC/1NO 230 V AC/DC M12 E Right
6019390043 SHS3-U1Z-SA-L 1NC/1NO 230 V AC/DC M12 E Left
6019390045 SHS3-U1Z-SR-R 1NC/1NO 230 V AC/DC M12 E Right

6019390046 SHS3-2-SA/2-SA 2 x 2NC 230 V AC/DC M12 2xE Both sides

6019390047 SHS3-5-SA/5-SA 2 x 1NC/1NO 230 V AC/DC M12 2xE Both sides
6019390048 SHS3-7-KA5/7-KA5 2 x 1NC/1NO 230 V AC/DC Cable Both sides
6019390039 SHS3-7-SA/7-SA 2 x 1NC/1NO 230 V AC/DC M12 2xD Both sides

6019390038 SHS3-HINGE (blank hinge) Both sides

Product selection for stainless steel version in IP 69K

Article Switching Max. swit- Type of connection and direction Required cable
Designation ching voltage Type of voltage Mounting
number contact radial axial coupling / type
6019390064 SHS3-U15Z-KA5-R-IPX 2NC/1NO 230 V AC/DC Cable Right
6019390065 SHS3-U15Z-KA5-L-IPX 2NC/1NO 230 V AC/DC Cable Left
6019390066 SHS3-U15Z-KA5-R-IPX 2NC/1NO 230 V AC/DC Cable Right
6019390067 SHS3-U15Z-KA5-L-IPX 2NC/1NO 230 V AC/DC Cable Left
6019390068 SHS3-7-KA5-IPX/7-KA5-IPX 2 x 1NC/1NO 230 V AC/DC Cable Both sides

94
Technical data SHS3
Electrical data
Rated insulation voltage Ui max. 250 V
Rated operating voltage Ue max. 230 V AC; 24 V DC
Conventional thermal current Ithe 5A
Utilization category Ue /Ie AC-15, Ue /Ie 230 V / 3 A; DC-13 Ue /Ie 24 V/1A
Short-circuit protection 4 A gL/gG
Protection class II, Insulated

Mechanical data
Switch PBT / Hinge G-X22 Cr Ni 17
Ambient temperature –25°C to + 70°C (Connection cable installed)
Mechanical service life 106 switching cycles
Switching frequency max. max. 300 switching cycles/hour
Mounting 4 x M6 Screws DIN EN ISO 7984
B10d 2 mill.
Type of connection Fixed connection cable, 6 x 0.75 mm², minimum bending radius = 60 mm
Weight approx. 0.7 kg (cable variant)
Installation position Any
Protection class IP 67 conforming to IEC/EN 60529
Switching angle ± 3° from setting point
Positive opening angle ± 6° + 2
Positive opening torque 1.5 Nm
Mechanical load FR1 = max. 1200 N, FR2 = max. 500 N, FA = max. 1200 N

Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1

95
 Safety Switches for Hinged Protective Equipment

SHS3 Cable Type D

Article number Designation Cable length Connector type Number of pins Special feature
3251006291 AN-KAB.SHS3 2M STRAIGHT 2m Straight 6 M12 BG version
3251006292 AN-KAB.SHS3 5M STRAIGHT 5m Straight 6 M12 BG version
3251006293 AN-KAB.SHS3 10M STRAIGHT 10 m Straight 6 M12 BG version

3251006294 AN-KAB.SHS3 2M ELBOW 2m Elbow 6 M12 BG version

3251006295 AN-KAB.SHS3 5M ELBOW 5m Elbow 6 M12 BG version
3251006296 AN-KAB.SHS3 10M ELBOW 10 m Elbow 6 M12 BG version

Contact assignments, AC/DC versions

1 = White Core insulation/sheathing material: PVC (∅ 5.6 mm)
2 = Brown Moulding/contact carrier material: PUR Elastollan R3000
3 = Green Max. rated voltage: 250 V AC
4 = Yellow Max. current carrying capacity: 2.5 A (at 70 °C)
5 = Grey Min./max. temperature range: –5 °C to + 105 °C (moved)
6 = Pink –40 °C to + 105 °C (moved firmly)
Cable configuration mm2: LiYwUL2517 6 x 0.34
Protection class when assembled: IP 68

SHS3 Cable Type E

Article number Designation Cable length Connector type Number of pins Special feature
3251004310 AN-KAB.SHS3 4P 2M STRAIGHT 2m Straight 4 M12 BG version
3251004311 AN-KAB.SHS3 4P 5M STRAIGHT 5m Straight 4 M12 BG version
3251004312 AN-KAB.SHS3 4P 10M STRAIGHT 10 m Straight 4 M12 BG version

3251004313 AN-KAB.SHS3 4P 2M ELBOW 2m Elbow 4 M12 BG version

3251004314 AN-KAB.SHS3 4P 5M ELBOW 5m Elbow 4 M12 BG version
3251004315 AN-KAB.SHS3 4P 10M ELBOW 10 m Elbow 4 M12 BG version

3251004316 AN-KAB.SHS3 4P U.L. 2M STRAIGHT 2m Straight 4 Ultra Lock BG version

3251004317 AN-KAB.SHS3 4P U.L. 5M STRAIGHT 5m Straight 4 Ultra Lock BG version
3251004318 AN-KAB.SHS3 4P U.L. 10M STRAIGHT 10 m Straight 4 Ultra Lock BG version

3251004319 AN-KAB.SHS3 4P U.L. 2M ELBOW 2m Elbow 4 Ultra Lock BG version

3251004320 AN-KAB.SHS3 4P U.L. 5M ELBOW 5m Elbow 4 Ultra Lock BG version
3251004321 AN-KAB.SHS3 4P U.L. 10M ELBOW 10 m Elbow 4 Ultra Lock BG version

Contact assignments, AC/DC versions

1 = Brown Core insulation / sheathing material: Heat resistant PVC UL 1731 / UL 2517 black
2 = White Moulding/contact carrier material: APEX 7500-85 / R3000 Elastollan R3000 neutral
3 = Blue Max. rated voltage: 250 V
4 = Black Max. current carrying capacity: 4A
Min. / max. temperature range: At rest –25 °C to + 105 °C
Moved –5 °C to + 105 °C
Protection class when assembled: IP 68

Change kit for re-adjusting switching point

Article number Designation
3991990161 SHS3 change kit
Containing:
2 replacement caps
1 special bit
1 plastic ring

Installation tool
Article number Designation
1910000005 Bit holder 1/4“ flexible stem

96
Notes

97
 Safety Switches for Hinged Protective Equipment

Safety Hinge Switch – SHS


Illustration showing fixed pin and shearing bolt sheared off
a Position of connection variant 2, 5 and 6.
b Position of connection variant 1, 3 and 4.

Protective hoods and safety guards on In many applications the conventional Flexible:
machines such as gates in safety gate load bearing hinge can be replaced � The angle range extends from 0 to 225°
systems are often pivot mounted with by a blank hinge with identical design � A safety device ensures positive locking
hinges. features as the safety hinge. This has after the switch has been set
significant rationalisation benefits. The only
� In addition to the plug connection
Since BERNSTEIN presented the world’s first parameter you need to take into account version, an SHS with fixed cable
safety hinge switch SHS in 2002 it is hard to is the maximum extension of the hinged connection at the rear is also available
imagine modern production installations safety equipment that results from the
without it. It combines a hinge and safety switching angle and the permissible safe Fast:
switch in one single functional unit. opening in the area of the closing edges.
� Plug connector and fixed cable
The SHS hinge switch provides maximum
connections are available for axial and
The design of the SHS safety hinge switch anti-tamper protection as, once set, the
radial (rear) connection
has been optimised to allow its effective switching point can no longer be changed.
use on aluminium section systems. Its � An AC/DC version (up to 250 V) or a
DC version (up to 60 V) is available,
shallow depth, even when fully opened, Safe:
depending on the configuration of
makes it ideally suited for use in constricted l 2 SHS hinge switches, each equipped the safety circuit
installation conditions on machines. with a positively opening safety contact,
Safety switches with separate actuators allows you to configure a system up to Reliable:
are often subjected to high mechanical performance level e
stresses, especially when they are mounted � A pressure die-cast zinc enclosure allows
versatile use of the SHS switch in varied
on closing edges. The SHS hinge switch
applications
sets new standards. The safety guard is
monitored directly in the hinge. � When used as a load bearing hinge,
gle
g an the SHS takes up loads of up to 750 N
e nin in axial direction and 1000 N in radial
The concealed arrangement of the safety Op
direction after the switching point has
switch provides a high degree of protection been finally set
against tampering. One or several SHS
 � The protection rating is IP 67
switches are be used depending on control
requirements.

FR1 = max. 1000 N

FR2 = max. 500 N
FA = max. 750 N

98
Switching diagram Connection drawing Connection variant 1 Connection variant 2 Connection variant 3

1 NC contact 1 Changeover
(Type B) contact
(Type C)

1,5 Nm 1,5 Nm 1,5 Nm 1,5 Nm

Setpoint Setpoint Setpoint Setpoint Cable, PVC Cable, PVC Connector M12 x 1,
metal thread
1,5 Nm 1,5 Nm 1,5 Nm 1,5 Nm
Connection variant 4 Connection variant 5 Connection variant 6

Setting point freely selectable

in range from 0°... 225°
Tolerances:
Switching angle (opening) +2.0°/–1.5°
Positive opening torque 10 %
Positive opening angle +0.5°/–3°
Switching angle hysteresis (closing of normally-closed contact –1.0°)
from typical hinge switch-off point Connector M12 x 1, Connector M12 x 1 Connector M12 x 1
metal thread with
anti-tamper facility
Product selection
Max. swit- Connection variant Required cable
Article number Designation Switching contact ching voltage Type of voltage Remarks
radial number axial coupling / type
6019261011 SHS-A1Z-KA 5 1NC 230 V AC/DC 1 Cable BG approval
6019261014 SHS-A1Z-KR 5 1NC 230 V AC/DC Cable 2 BG approval
6019261017 SHS-A1Z-SA-BG 1NC 230 V AC/DC 4 M12 A BG approval
6019261018 SHS-A1Z-SR-BG 1NC 230 V AC/DC M12 6 A BG approval

6019261009 SHS-A1Z-SA 1 Changeover contact 230 V AC/DC 3 M12 C

6019261010 SHS-A1Z-SR 1 Changeover contact 60 V DC M12 5 B
6019261015 SHS-A1Z-SA 1 Changeover contact 60 V DC 3 M12 B
6019261016 SHS-A1Z-SR 1 Changeover contact 230 V AC/DC M12 6 C

6019291013 SHS-0Z Blank hinge

Technical data
Electrical data
Rated insulation voltage Ui 250 V
Rated surge voltage strength Uimp 2.5 kV
Thermal current Ithe 3A
Rated operating voltage Ue 230 V AC; 60 V DC
Utilization category AC-15, 230 V AC/1.5 A;
Positive opening � conforming to IEC/EN 60947-5-1, Addendum K
Short-circuit protection Fuse 4 A gL/gG
Mechanical data
Switch GD-Zn
Ambient temperature –25°C to + 70°C (Connection cable installed)
Mechanical service life 106 switching cycles
B10d 2 mill.
Switching frequency max. 1200 switching cycles/hour
Mounting 4x M6 screws DIN 7984 or DIN 6912
Type of connection Fixed connection cable, 3 x 0.5 mm² x 5 m (AWG20), minimum bending radius = 25 mm
approx. 0.7 kg (cable variant)
Weight approx. 0.4 kg (connector and blank hinge variant)
Installation position Any
Protection class IP 67 as per IEC/EN 60529
Switching angle ± 3° from setting point
Positive opening angle ± 10° from setting point
Positive opening torque 1.5 Nm
Mechanical load FR1= max. 1000 N, FR2= max. 500 N, FA = max. 750 N
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1

99
 Safety Switches for Hinged Protective Equipment

SHS Cable Type A

Article number Designation Cable length Connector type Number of pins Special feature
3251103234 AN-KAB.SHS 5M AC STRAIGHT 5m Straight 3 AC/DC BG version
3251103236 AN-KAB.SHS 5M AC ELBOW 5m Elbow 3 AC/DC BG version

Contact assignments, AC/DC versions

1 = Green/yellow Core insulation / sheathing material: PVC (UL)/PVC (UL)
2 = Black Moulding / contact carrier material: PUR (UL)/PUR (UL)
3 = Blue Max. rated voltage: 300 V AC
Max. current carrying capacity: 3A
PIN

PIN PIN
PIN Min. / max. temperature range: –25 °C / +70 °C
PIN

PIN
PIN
–13 °F / +158 °F
PIN

PinNr.
Pin Nr.Conductor
Conductor Cable configuration mm2: 3 x 0.5
GNYE
GNYE (green/yellow)
(green/yellow)

Protection class when assembled: IP 67

BKBK
(black)
(black)
BU (blue)
BU (blue)

SHS Cable Type B

Article number Designation Cable length Connector type Number of pins Special feature

3251003221 AN-KAB.SHS 2M DC STRAIGHT 2m Straight 3 DC approval

3251003222 AN-KAB.SHS 5M DC STRAIGHT 5m Straight 3 DC approval
3251003223 AN-KAB.SHS 10M DC STRAIGHT 10 m Straight 3 DC approval

3251003224 AN-KAB.SHS 2M DC ELBOW 2m Elbow 3 DC approval

3251003225 AN-KAB.SHS 5M DC ELBOW 5m Elbow 3 DC approval
3251003226 AN-KAB.SHS 10M DC ELBOW 10 m Elbow 3 DC approval

Contact assignments, DC versions

1 = Brown Core insulation / sheathing material: PVC/PVC
2=– Moulding / contact carrier material: PUR/PUR
3 = Blue Max. rated voltage: 60 V AC/75 V DC
4 = Black Max. current carrying capacity: 1.5 A
Min. / max. temperature range: –25 °C / +70 °C
–13 °F / +158 °F
Cable configuration mm2: 3 x 0.34
Protection class when assembled: IP 67

SHS Cable Type C

Article number Designation Cable length Connector type Number of pins Special feature

3251004219 AN-KAB.SHS 5M AC STRAIGHT 5m Straight 4 AC/DC-approval

3251004220 AN-KAB.SHS 5M AC ELBOW 5m Elbow 4 AC/DC-approval

Contact assignments, AC/DC versions

1 = Brown Core insulation / sheathing material: PVC/PVC
2 = Black Moulding / contact carrier material: PUR/Nylon 6.6
3 = Blue Max. rated voltage: 300 V AC
4 = Green/yellow Max. current carrying capacity: 4.0 A
Min. / max. temperature range: –5 °C / +70 °C
–13 °F / +158 °F
Cable configuration mm2: 4 x 0.34
Protection class when assembled: IP 68

100
Notes

101
 Safety Switches for Hinged Protective Equipment

I88 VKS, -VKW, -AHDB; GC VKS, -VKW; Ti2 AHDB

I88-AHDB I88-VKW

Safety switches for hinged protective equipment Two different actuator functions are available to
facilitate use in varied applications:
These switches are suitable for applications where SHS switches
cannot be used. They are used for safety monitoring of safety � VKS with vertical setting
gates, safety guards and protective equipment. Two different The safety contact is opened when the lever fixture is
types of actuator are available for this type of safety switch. The moved out of its vertical setting in one of the two possible
actuators also differ in terms of their attachment to the safety pivot directions.
guards.
� VKW with horizontal setting
The AHDB actuator is available in the Ti2 and I88 families. The
The safety contact is opened as the lever fixture moves out of its
switch is attached in such a way that a spindle on the safety guard
horizontal setting. A distinction is made between VKW RE (right)
or on the hinge can enter the hole in the safety switch. The safety
and VKW LI (left) in connection with I88 switches. This designation
contact is opened by turning the spindle when opening the safety
makes it possible to identify whether the switch can be mounted
guard. The switch can be actuated in both directions without a
on the right-hand or left-hand side of the safety guard. The GC
limit stop.
family only contains switches for mounting on the left-hand side.
The VKS and VKW actuators are part of the I88 and GC families.
The switch is mounted next to the safety guard. The lever fixture
Both variants allow maximum pivot movements of 180°.
is mounted on the safety guard and opens the safety contact as
it moves. The integrated longitudinal guide compensates for
different pivot radii.

102
 GC-VKS

Technical data
Ti2 AHDB I88 AHDB I88 GC
Electrical data

Rated insulation voltage Ui 250 V AC 250 V AC 250 V AC 400 V AC

Conventional U1Z 10 A 10 A 10 A 10 A
Ithe
thermal current A2Z – 5A 5A 5A

Rated operating voltage Ue 240 V 240 V 240 V 240 V

U1Z AC15, 240 V/3 A, AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A
Utilization category A2Z – AC-15, Ue /Ie 240 V / 1.5 A AC-15, Ue /Ie 240 V / 1.5 A –

Positive opening action � As per IEC/EN 60947-5-1, As per IEC/EN 60947-5-1, As per IEC/EN 60947-5-1, As per IEC/EN 60947-5-1,
NC contacts Addendum K Addendum K Addendum K Addendum K
Short-circuit protection Fuse 6A gL/gG Fuse 10A gL/gG Fuse 10A gL/gG Fuse 10A gL/gG
Protection class II, Insulated II, Insulated II, Insulated I
Mechanical data
Thermoplastic, Thermoplastic,
Enclosure PBT, glass fibre-reinforced glass fibre-reinforced (UL 94-V0) glass fibre-reinforced (UL 94-V0) Aluminium pressure die-casting
Thermoplastic, Thermoplastic,
Cover PA6.6, black glass fibre-reinforced (UL 94-V0) glass fibre-reinforced (UL 94-V0) Sheet aluminium
Axis lever enclosure, Axis lever enclosure,
Actuation Lever (metal) Lever (steel)
lever (metal) lever (metal)
Ambient temperature –30°C to + 80°C –30°C to + 80°C –30°C to + 80°C –30°C to + 80°C
Mechanical service life 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles
B10d 2 mill. 2 mill. 2 mill. 2 mill.
Switching frequency ≤ 50 / min. ≤ 50 / min. ≤ 50 / min. ≤ 20 / min.
2 x M4 or 2 x M5 fixed
Mounting positioning for safety 2 x M4 2 x M4 2 x M4
applications
Type of connection Screw connections Screw connections Screw connections Screw connections
Single-wire 0.5 – 1.5 mm2 or Single-wire 0.5 – 1.5 mm2 or Single-wire 0.5 – 1.5 mm2 or Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 Stranded wire with ferrule 0.5 – 1.5 Stranded wire with ferrule 0.5 – 1.5 Stranded wire with ferrule 0.5 – 1.5
Cable entry 1 x M20 x 1,5 1 x M20 x 1,5 1 x M20 x 1,5 1 x M20 x 1,5
Installation position Any Any Any Any
Protection class IP 65 as per EN 60529 IP 65 as per EN 60529 IP 65 as per EN 60529 IP 65 as per EN 60529

Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.

103
 Safety Switches for Hinged Protective Equipment

Ti2 AHDB I88 AHDB

Switching operation Slow-action Snap-action Slow-action Snap-action

6188100030 6186100267
1 NC / 1 NO contact
TI2-U1Z AHDB I88-U1Z AHDB

6186800324
2 NC contact
I88-A2Z AHDB

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals �

Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants

(on request) (on request)
zz Available in different actuation
directions

104
I88 VKS I88 VKW RE I88 VKW LI

Slow-action Snap-action Slow-action Snap-action Slow-action Snap-action

6086100093 6086100094 6086100095

I88-U1Z VKS I88-U1Z VKW RE I88-U1Z VKW LI

6186800447
I88-A2Z VKS

Replacement actuator: – Replacement actuator: – Replacement actuator: –

Special features / variants Special features / variants Special features / variants

(on request) (on request) (on request)

105
 Safety Switches for Hinged Protective Equipment

GC VKS GC VKW

Switching operation Slow-action Snap-action Slow-action Snap-action

6121100622 6121100623
1 NC / 1 NO contact
GC-U1Z VKS GC-U1Z VKW

6121800835
2 NC contact
GC-A2Z VKW

2 NO contacts

1 NC / 1 NO contact
Overlapping

Approvals

Replacement actuator: 3912001277 Replacement actuator: 3912001278

Special features / variants Special features / variants

(on request) (on request)

106
Notes

107
 Contactless safety technology

To complement the extensive range of Safety sensors CSMS Safety sensors MAK
mechanical safety switches offered by
BERNSTEIN, a new series of contactless The CSMS can directly be connected to To achieve a PL or SIL value with the
safety switches is now available. These contactors or to an evaluation unit MAK safety sensors, it is necessary to
safety sensors ensure that safety doors (dependent on the respective model). connect them to a safety evaluation unit.
and protective guards remain closed The RRS version integrates an evaluation The magnetic safety sensors are dual
when danger is present. of a return circuit and start button with channel versions. The evaluation unit
direct connection to contactors. With the (BERNSTEIN designation: MÜZ) monitors
The contactless safety technology CSMS, PL e and SIL 3 is achieved. the correct switching of the two MAK
offers the following advantages: This is the case with only one CSMS and channels and a defined time window in
also with series circuits with up to 32 which the two channels must switch.
zz Wear-free actuating sensors the case.
zz Very easy to clean With the combination of MAK and MÜZ, a
zz No actuator, therefore: PL D and a SIL 3 can be reached. Besides
the 3 different types of magnetic safety
zz No mechanical damage possible
switches, BERNSTEIN also offers two
zz No hazards or restrictions caused by different evaluation units.
protruding actuator
zz Switching function not affected by
contaminants

BERNSTEIN offers two different

technologies in the field of contactless
safety technology:

zz Safety sensors on magnetic basis, Product features

MAK series
zz Performance Level e
zz Safety sensors on RFID basis,
CSMS series zz Up to 32 series circuits without
leaving the PL e
zz Power supply 24 V DC
zz High coding level corresponding to Product features
the draft DIN EN ISO 14119
zz No need of any additional external zz Performance Level d
monitoring (dep. on the type) zz Redundancy with NO and NC contacts
zz Connection of return circuit and zz Switching distance: 6 mm
start button possible (dep. on the type)
zz IP 67
zz Output current up to 250 mA per
safety output
zz Large diagnostic possibility
zz 3 LEDs for status information of the CSMS
zz Switching distance: 13 mm
zz Dimensions: 110 mm x 30 mm x 15 mm
zz IP 67
Comparison CSMS – MAK

Product characteristics CSMS MAK

Operating principle elektro-magnetic, RFID magnetic, Reed

Safety parameters PL e, SIL3 PL d, SIL 3
Safety outputs electrical outputs mechanical contacts
Can be switched in series yes, when a constant safety level is guaranteed yes, with falling safety level
Evaluation unit required no yes
Actuator coding high low
Sensing distance 13 mm 3–4 mm
Diagnostic interface via LED and electronically no
Mechanical sensitivity low very high
Approach possibility of the actuator 4 1
Safety outputs 2 1
Return circuit evaluation yes partially (depending on the evaluation unit)
Start button monitoring yes partially (depending on the evaluation unit)

108
CSMS Contactless Safety Monitoring Sensor

The CSMS is a future-proofed safety Connection example

product. The CSMS is a contactless safety
sensor that uses RFID technology. It can be
used as a single device as well as being
connected in series up to PL e and SIL 3.
BERNSTEIN offers two general product
versions.

zz CSMS-…-RRS… ➊

With this product version, safety sensors

can be connected to contactors without
using an evaluation device. The product
has an integrated evaluation of the return
circuit and allows connection of a start
button. 1. T-Adapter

zz CSMS-…-R… ➋ T-Adapters to be used

This product version can be connected Versions Start function 1. T-Adapter Following T-Adapter
to a safety evaluation unit. Optionally, Manual start Grey Black
Version RRS
another safety sensor can be connected to Automatic start Black Black
the first CSMS with OSSD output (e.g. light Version R Grey Black
curtains).

Both versions have extensive diagnostic Application examples

capabilities. This is transmitted over a
communication channel to a diagnostic ➊ CSMS ➋ CSMS
device. This is displayed via PNP outputs if Series circuits without Series circuits with
the CSMS is opened or closed. additional evaluation evaluation device
Moreover, it is possible to obtain
information about the system and the
sensor via integrated LEDs.

In order to ensure a particularly high

manipulation protection (according to draft Betätiger 1 Sensor 1

DIN EN ISO 14119), each sensor is assigned

to one actuator. Thus, it is ensured that the
CSMS cannot be “tricked” with different Sicherheits-
actuators. Auswertung

The fast and accurate connection of the

CSMS is realised by M12 connector cables
and T-pieces.
Betätiger n Sensor n
Diagnosekanal

zz CSMS-…-A… ➌
Sicherheits-
This product version allows a direct Auswertung

connection of several safety sensors to

the safety controller by parallel wiring.
➌ CSMS
Parallel connection to a safety controller

Actuator 1 Sensor 1 Actuator n Sensor n Actuator Sensor

n+1 n+1

Safety PLC

109
 CSMS Contactless Safety Monitoring Sensor

CSMS...RRS...-ST CSMS...RRS...-KA
CSMS...A...-KA CSMS...A...-ST CSMS...R...-ST CSMS...R...-KA CSMS-S-...

According to ISO 14119, interlocking

devices are mechanical or electrical devices CSMS - SET - RRS - H - ST
which are designed to prevent the oper-
ation of a machine element for as long as
the movable safety guard is left open.

The CSMS based on RFID is contactless and

ST M12 connector
KA Cable
fulfils the highest requirement (high-level
coding) of protection against manipulation H High-level coding (unicode)
of ISO 14119. L Low-level coding (multicode)
RRS Serial connection, with evaluation of a return circuit
The BERNSTEIN CSMS offers both a R Serial connection, without evaluation of a return circuit
high-level coding and a low-level coding, A Stand-Alone application, without evaluation of a return circuit
in order to provide the optimum protection SET Set, comprising the master and slave
against manipulation for each application. M Master
S Slave
The safety-related capacity of the CSMS is
demonstrated through full observation of CSMS Contactless Safety Monitoring Sensor
the following standards:

zz R
 equirements for safety-related Sensing distance
parts of control systems up to PL e
Rated sensing distance Sn 13 mm
in accordance with ISO 13849-1
Assured sensing distance – (On) Sao min. 10 mm
zz F unctional safety up to SIL 3 in Hysteresis H 0,5 mm
accordance with IEC 62061 Assured sensing distance – (Off ) Sar max. 19 mm
zz C
 hoice and use of safety-related Distance S [mm]
interlocking devices of type 4 in 14
OFF Switch-off distance
accordance with ISO 14119 12

10

Hysteresis
unicode/high coding: 8 Switch-on distance
ON
Sensor accepts only one actuator 6
multicode/low coding:
Sensor accepts several actuators 4

0
-35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 Offset [mm]
Side lobe

Metal can influence the sensing distance.

To achieve the stated sensing distances on metal substrates, CSMS spacers must be used.
110
CSMS-RRS
with evaluation of a return circuit
Advantages M12 2 m cable +
Unicode Multicode Article number Designation
connector M12 connector
zz I ndividual CSMS or safe serial connection x x 6075988057 CSMS-SET-RRS-H-KA
with max. 32 CSMS up to PL e x x 6075988058 CSMS-SET-RRS-H-ST
x x 6075988066 CSMS-SET-RRS-L-ST
zz Manual or automatic start
x x 6075988068 CSMS-SET-RRS-L-KA
zz No external safety evaluation unit x x 6075985048 CSMS-M-RRS-H-KA
required x x 6075986050 CSMS-M-RRS-H-ST
zz Uni- or multi-coding x x 6075985061 CSMS-M-RRS-L-KA
x x 6075986062 CSMS-M-RRS-L-ST
zz Integrated evaluation of a return circuit Replacement actuator Multicode 6075980065 CSMS-S-L
and start button with direct connection Replacement actuator Unicode 6075980052 CSMS-S-H*
to contactors *Must be taught in with 6075989056 (CSMS SLAVE TEACHADAPTER) for the master.

CSMS-R
for the connection to a safety evaluation unit
Advantages M12 2 m cable +
Unicode Multicode Article number Designation
connector M12 connector
zz Safe serial connection with x x 6075988059 CSMS-SET-R-H-KA
max. 32 CSMS up to PL e x x 6075988060 CSMS-SET-R-H-ST
x x 6075988067 CSMS-SET-R-L-ST
zz Connection to an external safety
x x 6075988069 CSMS-SET-R-L-KA
evaluation unit for ex. SCR ON x x 6075985049 CSMS-M-R-H-KA
zz Optional: Connection of a safety sensor x x 6075986051 CSMS-M-R-H-ST
(for ex. safety light curtain) with OSSD x x 6075985063 CSMS-M-R-L-KA
output to the first CSMS x x 6075986064 CSMS-M-R-L-ST
Replacement actuator Multicode 6075980065 CSMS-S-L
zz Uni- or multi-coding
Replacement actuator Unicode 6075980052 CSMS-S-H*
*Must be taught in with 6075989056 (CSMS SLAVE TEACHADAPTER) for the master.

CSMS-A
for direct connection to a control unit
Advantages M12
Unicode Multicode 2 m cable Article number Designation
connector
zz Up to PL e / SIL 3 x x 6075988072 CSMS-SET-A-L-ST
x x 6075988073 CSMS-SET-A-L-KA
zz Multi-coding
x x 6075985070 CSMS-M-A-L-KA
zz Compact construction x x 6075986071 CSMS-M-A-L-ST
zz Connection to an external safety Replacement actuator Multicode 6075980065 CSMS-S-L
evaluation unit for ex. SCR ON

111
 CSMS diagnosis

CSMS diagnosis CSMS Standard Diagnosis CSMS Diagnosis Profibus

The CSMS Standard Diagnosis has 8 or 16 The CSMS Diagnosis Profibus with Profibus
The CSMS product family offers one of the electronic outputs. Each output is assigned interface ensures the direct transmission of
largest diagnostic options on the market. to one CSMS. It is possible to switch on the the diagnostic information from each CSMS
Opened protective devices or actuators output, even at the maximum operating to the control unit.
in the transitional area as well as system distance. The output is switched on by Advantages include considerably reduced
failures can be rapidly and precisely dip switches on the diagnostic device. wiring expenses, a clearer arrangement and
identified. Due to the optional diagnostic In maximum system conception, the status a substantially higher functionality.
devices, the status of each CSMS appears of all 32 CSMS can be displayed simply by As well as protective devices in an open
in the security chain. cascading the diagnostic devices. position or in the transitional area, attempts
to tamper with the machine and system
errors can also be detected.
The machine down time can be reduced
to a minimum by the extensive diagnostic
options.
Further bus systems on request.

Parallel connection

Start-
Button
Actuator 1 Sensor 1 EDM

1
2
PLC
Input
zz Status display of each CSMS in
8/16
the security chain Actuator 1 Sensor 2

zz Electronical outputs or
bus interface CSMS
Diagnostic
Standard

CSMS PLC with

Actuator n Sensor n Diagnostic Profibus
Profibus Profibus

Relay 1

Relay 2 Load circuit

Article number Designation Description

6075989031 CSMS DIAGNOSE STANDARD 8 Diagnosis for 8 CSMS

6075989032 CSMS DIAGNOSE STANDARD 16 Diagnosis for 16 CSMS
6075989033 CSMS DIAGNOSE PROFIBUS Profibus Gateway

112
Safety Magnetic Controllers

Magnetic controllers for safety The safety magnetic controller processes

functions the NC or NO contact signals coming from
the coded magnetic switches.
BERNSTEIN offers magnetic controllers for Thereby, it is possible to detect the
safety functions that fulfill performance opening of the safety guard (door, hatch,
level d according to EN 13849-1 and SIL 3 protective hood etc.) and to turn off the
according to EN 61508 or rather EN 62061. safety output. Thanks to the redundant
evaluation, the magnetic controller is
A safety system consists of the safety switched to the “safe state” should a fault
magnetic controllers and a coded or manipulation occur, or if the time
transducer unit. difference is exceeded between the NC
contact signal and the NO contact signal.
The anti-tamper security of the transducer An LED indicates that the safety magnetic MAK-4236-x with magnet TK-42-CD
unit is achieved by variable coding of the controller is in the “safe state”.
actuator magnets and magnetic switches.

To ensure fault detection of the switch-off

device, the MÜZ-102 offers the possibility
to connect a return circuit. The system
additionally features a NC contact for
signalling purposes.

zz Redundancy by NO and NC contacts

zz Manipulation safety by coding
zz Monitoring of the return circuit
(depending on device type)
MAK-5236-x with magnet TK-52-CD / 2

Depending on the type of device, one or

two coded transducer units (magnetic
switch with corresponding magnet) of
type:

zz MAK-4236
zz MAK-5236
zz MAK-5336

can be connected to and monitored by the MAK-5336-x with magnet TK-43-CD

safety magnetic controllers.

113
 Safety Magnetic Controllers

Magnetic controllers Coded transducer units

for safety functions
Magnetic switches
TÜV certified

zz EN ISO 13849-1 Performance Level d

zz EN 61508 and EN 62061 SIL 3
zz EN 60947-5-3 Single fault security S

Type designation MÜZ-102/D24-FL-DA MÜZ-202/D24-FL Type designation

Article number 6392701306 6392702307 Article number
Max. number of connectable transducer units 1 2 Cable length
Safety output, NO contact � �
Feedback circuit � – Type designation
Data output (NC contact) � – Article number
Technical data Cable length
Operating voltage 24 V DC 24 V DC
Operating current 60 mA 60 mA Type designation
Article number
Cable length

Switching capacity, safety output Type designation

Switching voltage  max AC 250 V AC 250 V Article number
Switching current  max 8 A 8A Cable length
Switching power  max 1700 VA 1700 VA
LED: Hazard status/switching status �/– �/–
LED: Supply voltage/ON � –
Relay: Positive-action/standard �/– �/–

Ambient conditions Ambient conditions

Temperature range  min/max 0 °C/+55 °C 0 °C/+55 °C Temperature range  min/max
32 °F/+131 °F 32 °F/+131 °F
Protection class (to IEC 529, EN 60529) IP20 IP20 Protection class (to IEC 529, EN 60529)
Enclosure material PC PC Enclosure material
Mounting system (DIN 50022) TS 35 TS 35 Sensing distance S on min
Type of connection: Terminal block max. 2.5 mm2 max. 2.5 mm2 S on max

Actuating magnet
Type designation
Article number
Use: safety magnetic controller
Article number

Sensor 1 DC 24V
All dimensions in mm
BU GY BN BK + -
Sensor 1
BU GY BN BK
DC 24V
+ -
Other types available on request.

K1 K2

K1 K2

Monitoring
output

BU GY BN BK Output
Feedback Safety circuit Sensor 2
control loop

114
MAK-4236-3 MAK-5236-3 MAK-5336-3
6490642315 6490652316 6490653317
3 m PVC cable 3 m PVC cable 3 m PVC cable

MAK-4236-6 MAK-5236-6 MAK-5336-6

6490642302 6490652307 6490653311
6 m PVC cable 6 m PVC cable 6 m PVC cable

MAK-4236-9 MAK-5236-9 MAK-5336-9

6490642303 6490652308 6490653312
9 m PVC cable 9 m PVC cable 9 m PVC cable

MAK-4236-STK MAK-5236-STK MAK-5336-STK

6490642305 6490652309 6490653313
4-pin connector 4-pin connector 4-pin connector

–5 °C/+70 °C –5 °C/+70 °C –5 °C/+70 °C

+23 °F/+158 °F +23 °F/+158 °F +23 °F/+158 °F
IP67 IP67 IP67
PA 6.6 PBT PA 6.6
4 mm 3 mm 3 mm
14 mm 14 mm 14 mm

TK-42-CD TK-52-CD/2 TK-43-CD

6402042310 6402052311 6402043312

6392701306 6392701306 6392701306

6392702307 6392702307 6392702307

115
 Safety Rope Pull Switches

SRM, SR

SRM SR

General information on safety rope pull switches

The series SR and SRM safety rope pull switching devices The maximum possible span length of a pull cable switch is always
developed and manufactured by BERNSTEIN AG are designed dependent on the temperature fluctuations to which the system
and approved in accordance with the standards IEC 947-5-5, is exposed. It is possible that the pull cable switch may trip due to
DIN EN 60947-5-5 and ISO 13850, i.e. on actuation or in the event the fact that, owing to its temperature coefficient, the length of
of cable breakage, the emergency stop switching device locks the steel cable can change in response to changes in temperature.
automatically and can only be reset to its initial setting by means Ultimately, this change in length is dependent on the length of
of the resetting device on the switch. the cable, the difference in the temperature change and the type
of springs used in the pull cable switch. Overview 1 shows which
In order for the overall system to conform to the standards EN cable lengths are possible as a function of change in temperature.
60947-5-5 and EN 13850 governing the emergency stop function
of rope pull switches it is necessary to integrate a spring in the
system. The reasoning behind this requirement is that a person who Pull cable counterspring
triggers the emergency stop functions does not need to consider With overstretch safeguard based on compression spring principle
the activation direction. With the spring it is possible to pull the
cable in the direction of the rope pull switch, thus activating the
emergency stop function.

Safety rope pull switches may only be used in control power

circuits. Safety rope pull switches are used on accessible sides L0 min.
of conveyor systems or machines. In contrast to Emergency
Stop switching devices (e.g. mushroom pushbuttons) installed
at intervals, with which the emergency stop signal can only be
generated at the device itself, with the safety rope pull switch
it is possible to generate the signal at any point in a section. L0 max.
Depending on the type of switching device, a span of up to
75 m can be achieved with a pull cable connected to the
pulling element. Application
Type SR...100/SR...175/SRM...175 SR...300/SRM...300
Spring Art. No. 3911042153 3911042154
L0 min. 383 483
Lmax. 487 653

116
Advantages of SRM / SR safety rope pull switches:

zz The SR (plastic enclosure) and SRM (metal enclosure) This electronic output signals in good time that
safety rope pull switches are available with the Quickfix maintenance / adjustment is required otherwise the
quick-connect system, which renders unnecessary cable machine will shut down. This output can also be used
eye stiffeners, cable grips and turnbuckles that are otherwise for event signalling purposes or optionally available
required for mounting the cable. Added to this, the time indicator lamps can be connected. This connection
required to install the cable is drastically reduced. Versions configuration conforms to “preventative maintenance”
with a conventional eye are, of course, also available. requirements.

l All variants of the SRM and especially of the SR are equipped l During installation / adjustment of the cable span, the
with an integrated emergency stop impact button that can be correct tension of the cable can be checked through the
actuated by pressing in hazardous situations. In the same way integrated inspection window. To ensure optimum cable
as pulling the pull cable, the safety contacts are opened and tension as part of the adjustment procedure, the tips of the
the switch is locked. indicator arrows should be aligned with the marking.

l The type SRM...E-... safety rope pull switches are optionally l A second inspection window integrated in the SRM version
available with a remote indicator for monitoring the cable makes it possible to check the status of the locking function
tension. This option has an integrated sensor unit that monitors and of the contacts. Yellow in the inspection window
situations in which the cable tension may overshoot or indicates that the safety rope pull switch is locked. Green in
undershoot the permissible value, or triggering of the safety the inspection window indicates that the rope pull switch is
rope pull switch is imminent. ready for operation and the cable assembly is monitored.

Overview 1

Span L max. in metres [m]

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 55 60 65 70 75
+/– 80 K ; +/– 110 K
+/– 70 K ; +/– 100 K
+/– 60 K ; +/– 90 K
Max. temperature +/– 50 K ; +/– 70 K
variation in +/– 40 K ; +/– 50 K
Kelvin (K) +/– 30 K ; +/– 40 K
+/– 20 K ; +/– 26 K
+/– 10 K ; +/– 14 K
+/– 7 K ; +/– 9 K
SR...100 Max. span 25 metres

SR...175/ SRM...175 Max. span 37.5 metres

SR...300/ SRM...300 Max. span 75 metres

The parameter 100, 175 and 300 in the product designation indicates the force of the springs used in the
rope pull switch. It should be noted that a greater actuating force is required for higher spring forces.
The indications of the temperature ranges refer to a system for emergency stop applications with return spring.
With a system without return spring, emergency stop applications are not permitted.
In this case, the above mentioned Kelvin values have to be halved.

Installation example

Rope length

Lg = 200 mm 2–5 m La = 150 mm

117
 Safety Rope Pull Switches

Max. span length 75 metres (Dimensioned drawing 1) 37,5 metres (Dimensioned drawing 2)

2 NC /2 NO 3 NC /1 NO 2 NC /2 NO 3 NC /1 NO

Quickfix 6012929087 6012999096 6012929085 6012999094

(Dimensioned drawing 1) SRM-U1Z/U1Z-QF-300 SRM-A2Z/U1Z-QF-300 SRM-U1Z/U1Z-QF-175 SRM-A2Z/U1Z-QF-175

Eye 6012921091 6012991100 6012921089 6012991098

(Dimensioned drawing 2) SRM-U1Z/U1Z-LU-300 SRM-A2Z/U1Z-LU-300 SRM-U1Z/U1Z-LU-175 SRM-A2Z/U1Z-LU-175

Quickfix
6012929088 6012999097 6012929086 6012999095
with remote monitoring
SRM-U1Z/U1Z-QF-300-E SRM-A2Z/U1Z-QF-300-E SRM-U1Z/U1Z-QF-175-E SRM-A2Z/U1Z-QF-175-E
(Dimensioned drawing 1)

Eye
6012921092 6012991101 6012921090 6012991099
with remote monitoring
SRM-U1Z/U1Z-LU-300-E SRM-A2Z/U1Z-LU-300-E SRM-U1Z/U1Z-LU-175-E SRM-A2Z/U1Z-LU-175-E
(Dimensioned drawing 2)

Approvals

118
Technical data
Electrical data
Rated insulation voltage Ui max. 250 V AC
Rated operating voltage Ue max. 240 V
Conventional thermal current Ithe 10 A
Utilisation category Ue /Ie AC-15, Ue /Ie 240 V / 3 A; 120 V/6 A DC-13 Ue /Ie 250 V/0.27 A; 125 V/0.55 A
Short-circuit protection 6 A gL/gG
Protection class I

Mechanical data
Enclosure Aluminium pressure die-casting
Ambient temperature –30°C to + 80°C
Mechanical service life 1 x 105
Switching frequency max. ≤ 20 / min.
Mounting 4 x M6 or 4 x M5
B10d 0.2 mill.
Type of connection Screw connections
Conductor cross sections Single-wire 0.5 – 1.5 mm2
Cable entry 3 x M20 x 1.5
Protection class IP 67 conforming to IEC/EN 60529

Standards

VDE 0660 T100, DIN EN 60947-1, IEC 60947-1

VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
VDE 0660 T210, DIN EN 60947-5-5, IEC 60947-5-5
ISO 13850

Contact type 1 NC /1 NO (Zb) 2 NC (Zb)

Action contacts U1Z A2Z

Circuit symbol Slow-action contacts Slow-action contacts

Switching diagram

On
OFF
Rastung / Rastung /
Latch / Latch /
Verrouillage Verrouillage

Rastung / Rastung /
Latch / Latch /
Verrouillage Verrouillage

The pulling force data depend on the type of switch used. (SRM...175/SRM...300)
Tolerances: Switching point + / – 0.5 mm, actuating force + / – 15 %

119
 Safety Rope Pull Switches

Max. span length 75 metres (Dimensioned drawing 1) 37.5 metres (Dimensioned drawing 2)

2 NC / 2 NO 4 NC 2 NC/2 NO 4 NC

Quickfix 6011629072 6011691082 6011629071 6011691081

(Dimensioned drawing 1) SR-U2Z-0-QF-300-L0-0-0 SR-A4Z-0-QF-300-L0-0-0 SR-U2Z-0-QF-175-L0-0-0 SR-A4Z-0-QF-175-L0-0-0

Quickfix N.A. 6011629069 6011691079 6011629068 6011691078

(Dimensioned drawing 2) SR-U2Z-NA-QF-300-L0-0-0 SR-A4Z-NA-QF-300-L0-0-0 SR-U2Z-NA-QF-175-L0-0-0 SR-A4Z-NA-QF-175-L0-0-0

Eye 6011621066 6011691076 6011621065 6011691075

(Dimensioned drawing 3) SR-U2Z-0-LU-300-L0-0-0 SR-A4Z-0-LU-300-L0-0-0 SR-U2Z-0-LU-175-L0-0-0 SR-A4Z-0-LU-175-L0-0-0

Approvals

Technical data
Electrical data
Rated insulation voltage Ui max. 250 V AC
Rated operating voltage Ue max. 240 V
Conventional thermal current Ithe 10 A
Utilisation category Ue /Ie AC-15, Ue /Ie 240 V / 3 A
Short-circuit protection 6 A gL/gG
Protection class II, Insulated
Mechanical data
Enclosure PA 6 GV (UL94-V0)
Ambient temperature –25°C to +70°C
Mechanical service life 1 x 105 switching cycles
Switching frequency max. ≤ 20 / min.
Mounting 4 x M5
B10d 1 x 105 million
Type of connection Cage clamp terminal
Conductor cross sections ≤ 1.5 – 2 mm2
Cable entry 3 x M20 x 1.5
Protection class IP 67 conforming to IEC/EN 60529
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
VDE 0660 T210, DIN EN 60947-5-5, IEC 60947-5-5
ISO 13850
120
 25 metres (Dimensioned drawing 3)

2 NC / 2 NO 4 NC

6011629070 6011691080
SR-U2Z-0-QF-100-L0-0-0 SR-A4Z-0-QF-100-L0-0-0

6011629067 6011691077
SR-U2Z-NA-QF-100-L0-0-0 SR-A4Z-NA-QF-100-L0-0-0

6011621064 6011691074
SR-U2Z-0-LU-100-L0-0-0 SR-A4Z-0-LU-100-L0-0-0

Contact type 2 NC / 2 NO (Zb) 4 NC

Action contacts U2Z A4Z

Circuit symbol Slow-action contacts Slow-action contacts

Switching diagram

On
Off

Latch Latch

Latch Latch

The pulling force data depend on the type of switch used. (SR...100/SR...175/SR...300)
Tolerances: Switching point +/– 0.5 mm, actuating force +/– 15 %
121
 Double-Spanned Rope Pull Switches

SiRK, Si1, Si2

SiRK Si2 Si1

BERNSTEIN double-spanned rope pull switches (SiRK, Si1 and Si2)

are also used in emergency stop applications. When the cable
is pulled the switching lever is deflected in the corresponding
direction and the system shut down.
137.5

147.5
The switches are available in two metal versions, the Si1 and Si2,

127.5
as well as an insulation-enclosed version, the SiRK.
M20x1.5 M20x1.5
0
These types of rope pull switch are ideally suited for I
19

applications with high temperature fluctuations and long

10.5
ˇ 8
cable spans. With their sturdy enclosure, the Si1 and Si2 are
the perfect switches for harsh environments.
35

14

38.5

Two cables spanned in opposite directions are attached to the

switching device. The countersprings are secured to the wall at
55

ˇ 8.4
86

the ends of the cables. Provided the change in temperature is

the same at all points along the cable, the springs will effectively
compensate for the change in cable length.
24

160-166

175

0 I

122
Product selection
Designation Article number Max. span length
SI1-U2Z AK R-RAST 6014735001 2 x 50 m
SI1-U1Z/U1Z AK R-RAST 6014735025 2 x 50 m

SI2-U2Z AK R-RAST 6015735002 2 x 50 m

SIRK-U2Z R 6015625001 2 x 75 m

Technical data
SiRK Si1 Si2
Electrical data

Rated insulation voltage Ui 250 V AC 250 V AC 400 V AC

Rated operating voltage Ue 240 V 250 V 240 V

Conventional thermal Ithe 10 A 10 A 10 A
current
AC 15, A 300 240 V /3 A, 120 V /6 A
Utilisation category AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A
DC 13, Q300 250 V/0.27 A, 125 V/0.55 A
Positive opening action � as per IEC/EN 60947-5-1, Addendum K as per IEC/EN 60947-5-1, Addendum K as per IEC/EN 60947-5-1, Addendum K
Short-circuit protection Fuse 6 A gL/gG Fuse 6 A gL/gG Fuse 10 A gL/gG
Protection class II, Insulated I I
Mechanical data
Enclosure ABS Aluminium sand casting Cast iron
Cover ABS Aluminium sand casting Cast iron
Actuation Lever, plastic (glass fibre-reinforced) Lever (GRP) Lever (GRP)
Ambient temperature – 30°C to + 80°C – 30°C to + 80°C – 30°C to + 80°C
Contact type 2 NC / 2 NO contact (Zb) 2 NC / 2 NO contact (Zb) 2 NC / 2 NO contact (Zb)
Mechanical service life (up to) � 1 x 105 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles
Switching frequency max. Max. 30/min. ≤ 10 / min. ≤ 10 / min.
Mounting 2 x M8 4 x M8 4 x M8
B10d (up to) � 0,2 mill. 2 mill. 2 mill.
Type of connection 8 Screw connections (M3, 5) 8 Screw connections (M3, 5) 8 Screw connections (M3, 5)
Single-wire 0.5 – 1.5 mm2 or Single-wire 0.5 – 1.5 mm2 or Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2 Stranded wire with ferrule 0.5 – 1.5 mm2 Stranded wire with ferrule 0.5 – 1.5 mm2
Cable entry 2 x M20 x 1.5 1 x M20 x 1.5 3 x M20 x 1.5
Weight ≈ 0.8 kg ≈ 1.62 kg ≈ 4.21 kg
Installation position Any Any Any
Protection class IP 65 conforming to EN 60529 IP 65 conforming to EN 60529 IP 65 conforming to EN 60529
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
� Depending on switching system. See Table on Pages 70 – 73.

123
 Double-Spanned Rope Pull Switches

SIRK SI1

left right

Article No. 6015625001 6014735001

35N Latch
Latch

Variant 1 Designation

right
SIRK-U2Z R SI1-U2Z AK R-RAST

Lever
Max. span 2 x 75 m 2 x 50 m

left
35N Latch Latch

System
left
Article No. 6014735025 Latch

right
Variant 2 Designation SI1-U1Z/U1Z AK R-RAST

Lever
left
Max. span 2 x 50 m Latch

System
right
Article No.
Variant 3 Designation
Max. span

Technical Data

Rated insulation voltage Ui max. 250 V AC 250 V AC

Rated operating voltage Ue max 240 V 240 V
Conventional thermal current Ithe 10 A 10 A
Utilisation category Ue/Ie AC-15, 240 V/3 A, 120 V/6 AC-15, 240 V/3 A

Approvals

124
SI2

Latch
6015735002
SI2-U2Z AK R-RAST
right
Lever

2 x 50 m
left

Latch

400 V AC
240 V
10 A
AC-15, 240 V/3 A

125
 Standard Rope Pull Switches

With and Without Latching Function

SEK SEM2 SIEM2 SD SID

SID SIN SGC SI88

Because of their specifications governed by corresponding The field of application for these rope pull switches includes
standards (see Cable Safety Pull Switches SRM/SR), these cable
pull switches are used exclusively as safety command devices. l Opening and closing of (garage) doors
l Starting machines
These switches are available in metal enclosures as well as in
l Issuing commands in production processes
insulation-enclosed versions. They are operated manually by
pulling on the attached cable.
The basic design of the standard rope pull switches is based
on that of position switches.
Thanks to their pretension, these switches, which feature a
switching contact with overlap, execute a switching function
The specified cable length refers to the maximum length at
when the cable is pulled or in the event of cable breakage.
minimum temperature variation. The maximum cable length
may decrease under different environmental conditions.

126
Technical data
SEK SiEK SEM2 SiEM2
Electrical data

Rated insulation voltage Ui 400 V AC 400 V AC 400 V AC 400 V AC

Rated operating voltage Ue 240 V 240 V 240 V 240 V

Conventional thermal current Ithe 10 A 10 A 10 A 10 A
Utilisation category Ue / Ie AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A

Mechanical data
Switching frequency max. ≤ 50/min. max. 100/min. max. 50/min. max. 50/min.
Mechanical service life 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles
B10d on request on request on request on request
Short-circuit protection Fuse 10 A gL/gG Fuse 10 A gL/gG Fuse 10 A gL/gG Fuse 10 A gL/gG
Protection class II, Insulated II, Insulated I I
Ambient temperature – 30°C to + 80°C – 30°C to + 80°C – 30°C to + 80°C – 30°C to + 80°C
IP 65 conforming to EN 60529;
Protection class IP 65 conforming to IEC/EN 60529 IP 65 conforming to EN 60529 IP 65 conforming to EN 60529
DIN VDE 0470 T1
Type of connection 4 Screw connections (M3, 5) 4 Screw connections (M3, 5) 4 Screw connections (M3, 5) Screw connections
Single-wire 0.5 – 1.5 mm2 Single-wire 0.5 – 1.5 mm2 Single-wire 0.5 – 1.5 mm2 Single-wire 0.5 – 1.5 mm2
Conductor cross sections or Stranded wire with ferrule or Stranded wire with ferrule or Stranded wire with ferrule or Stranded wire with ferrule
0.5 – 1.5 mm2 0.5 – 1.5 mm2 0.5 – 1.5 mm2 0.5 – 1.5 mm2
Enclosure Thermoplastic, glass fibre-reinforced Thermoplastic, glass fibre-reinforced Aluminium pressure die-casting Aluminium pressure die-casting
Cable entry 1 x M20 x 1.5 1 x M20 x 1.5 1 x M20 x 1.5 1 x M20 x 1.5
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1

Technical data
SD SiD SIN SGC Si88
Electrical data

Rated insulation voltage Ui 400 V AC 400 V AC 400 V AC 400 V AC 250 V AC

Rated operating voltage Ue 240 V 240 V 240 V 240 V 240 V

Conventional thermal current Ithe 16 A 16 A 10 A 10 A 10 A
Utilisation category Ue / Ie AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A AC-15, Ue /Ie 240 V / 3 A

Mechanical data
Switching frequency max. ≤ 20/min. max. 20/min. ≤ 20/min. ≤ 20/min. ≤ 50/min.
Mechanical service life 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles 1 x 106 switching cycles
B10d on request on request on request on request on request
Short-circuit protection Fuse 10 A gL/gG Fuse 10 A gL/gG Fuse 10 A gL/gG Fuse 10 A gL/gG Fuse 10 A gL/gG
Protection class I I I I I
Ambient temperature – 30°C to + 80°C – 30°C to + 80°C – 30°C to + 80°C –30°C to + 80°C –30°C to + 80°C
IP65 conforming IP65 conforming IP65 conforming IP 65 conforming IP 65 conforming
Protection class
to EN 60529 to EN 60529 to EN 60529 to EN 60529 to EN 60529
Type of connection Screw connections Screw connections Screw connections Screw connections Screw connections
Single-wire 0.5 – 1.5 mm2 Single-wire 0.5 – 1.5 mm2 Single-wire 0.5 – 1.5 mm2 Single-wire 0.5 – 1.5 mm2 Single-wire 0.5 – 1.5 mm2
Conductor cross sections or Stranded wire with or Stranded wire with or Stranded wire with or Stranded wire with or Stranded wire with
ferrule 0.5 – 1.5 mm2 ferrule 0.5 – 1.5 mm2 ferrule 0.5 – 1.5 mm2 ferrule 0.5 – 1.5 mm2 ferrule 0.5 – 1.5 mm2
Aluminium pressure Aluminium pressure Aluminium pressure Aluminium pressure Thermoplastic,
Enclosure die-casting die-casting die-casting die-casting glass fibre-reinforced
Cable entry 2 x M20 x 1.5 2 x M20 x 1.5 2 x M20 x 1.5 1 x M20 x 1,5 1 x M20 x 1,5
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1

127
 Standard Rope Pull Switches

SIEM2 RAST SID RAST

Latch

Article No. 6012831023 6011411868

Variant 1 Designation SIEM2-UV1Z P-RAST Latch
SD-U1 P-RAST
Max. span 6m 8m

Article No. 6111431060

Latch
Variant 2 Designation SID-UV1Z P-RAST
Max. span 15 m

Article No. 6011431869 Latch

Variant 3 Designation SID-UV1Z P-RAST

Max. span 12 m

Technical data

Rated insulation voltage Ui max. 400 V AC 400 V AC

Rated operating voltage Ue max 240 V 240 V
Conventional thermal current Ithe 10 A 16 A
Utilisation category Ue/Ie AC-15, 240 V/3 A AC-15, 240 V/3 A

128
SID RAST SIN RAST SGC

M20 x 1,5

Latch Latch
6112431050 6013531367 6011211908
SID-UV1Z P-RAST SIN-UV1Z P-RAST SGC-U1Z
35 m 60 m 4m

Pulling force tolerance +– 15%

6012441907
SID-UV2Z P-RAST
18 m

400 V AC 400 V AC 400 V AC

240 V 240 V 240 V
16 A 10 A 10 A
AC-15, 240 V/3 A AC-15, 240 V/3 A AC-15, 240 V/3 A

129
 Standard Rope Pull Switches

SEK/SIEK SEM/SIEM2

Article No. 6011811133 6012811029

Variant 1 Designation SEK-U1Z SEM2-U1Z
Max. span 6m 6m

Article No. 6011831134 6012831022

Variant 2 Designation SIEK-UV1Z SIEM2-UV1Z
Max. span 4m 6m

Article No.
Variant 3 Designation
Max. span

Technical data

Rated insulation voltage Ui max. 400 V AC 400 V AC

Rated operating voltage Ue max 240 V 240 V
Conventional thermal current Ithe 10 A 10 A
Utilisation category Ue/Ie AC-15, 240 V/3 A AC-15, 240 V/3 A

130
SD SID SID

6011411856 6011431857 6012431877

SD-U1 SID-UV1Z SID-UV1
8m 4m 8m

6111411029 6111431022
SD-U1 SID-UV1Z
6m 8m

6111411161 6111431069
SD-U1 SID-UV1Z
6m 12 m

500 V AC 400 V AC 500 V AC

240 V 240 V 240 V
16 A 16 A 16 A
AC-15, 240 V/3 A AC-15, 240 V/3 A AC-15, 240 V/3 A

131
 Standard Rope Pull Switches

Si88

Article No. 6013811107

Variant 1 Designation SI88-U1Z
Max. span 2m

tensile force to top 12 N

Article No. 6013831108

Variant 2 Designation SI88-UV1Z
Max. span 2m

Technical data

Rated insulation voltage Ui max. 250 V AC

Rated operating voltage Ue max 240 V
Conventional thermal current Ithe 10 A
Utilisation category Ue/Ie AC-15, 240 V/3 A

132
Accessories for Rope Pull Switches

� � � � � � � � � � � � � � � � � � � �

� Nut
Size Strength class Art. No.
M6 DIN 439T2 A2-70 2600439090
M8 DIN 439T2 04 2600439187
M 10 DIN 934 8 2600934092
Coating: Thick-layer passivated (M 8/M 10), RoHs-compliant

� Eye bolt
Size Strength class Art. No.
M 10 x 50 4.6 2600444076
M 6 x 50 4.6 2600444185
M 8 x 50 4.6 2600444186
Coating: Thick-layer passivated, RoHs-compliant

� Cable eye stiffener

Size Art. No.
D 2.5 to DIN 65457 2696899013
D3 to DIN 65457 2696899014
D4 to DIN 65457 2696899015
D5 to DIN 6899B 2696899001
Material: Steel strip
Coating: Blue passivated, RoHs-compliant
� Cable grip
Size Art. No.
D5 2690741002

Material: GTW/steel
Coating: Yellow chromated, RoHs-compliant

� Cable grip, oval

Size LG BR H1 H2 Art. No.
2 28 mm 15 mm 11 mm 13 mm 2690000004
3 28 mm 15 mm 12 mm 13 mm 2690000005
4 34 mm 20 mm 14 mm 18 mm 2690000006
Material: Refined zinc cast alloy
Coating: Blue passivated, RoHs-compliant

� Cable grip, simplex

Size LG BR H1 H2 Art. No.
2 15 mm 12 mm 5 mm 11 mm 2690000007
3 17 mm 14 mm 6 mm 14 mm 2690000008
4 20 mm 17 mm 7 mm 16 mm 2690000009
Material: Steel strip
Coating: Blue passivated, RoHs-compliant

133
 Accessories for Rope Pull Switches

� Cable grip, duplex

Size LG BR H1 H2 Art. No.
2 35 mm 12 mm 5 mm 11 mm 2690000010
3 35 mm 14 mm 6 mm 14 mm 2690000011
4 40 mm 17 mm 7 mm 16 mm 2690000012
Material: Steel strip
Coating: Blue passivated, RoHs-compliant

� Cable
Cable Ø / Sheath Ø Design Minimum breaking strength Art. No.
D 1,8/D 5 Similar to DIN 3055 275 kp 3699100008
D 2/ D 2.5 to DIN 3055 239 kp 3699100024
D 3/D 4 to DIN 3055 538 kp Ideal for Quickfix (QF) 3699100025
D 4/D 5 to DIN 3055 957 kp 3699100026
Material: Fibre-core galvanised, strength 1770 N/mm2
Coating: Blue passivated, RoHs-compliant
� Compression spring, eye shape to DIN 1479
Fo Fn R Lo Ln Art. No.
18 N 296 N 1.269 N/mm 188 mm 408 mm 3652100331
24 N 354 N 2.466N/mm 180 mm 314 mm 3652100332
13.3 N 153 N 0.694 N/mm 185 mm 387 mm 3652100211
35.2 N 450 N 3.490 N/mm 201 mm 319 mm 3652100198
Material: Wire to DIN 2076 - 1.4310

� Pull cable spring

Fn R Lo Ln Art. No.
218 N 2.1 N/mm 383 mm 487 mm 3911042153
335 N 1.9 N/mm 483 mm 653 mm 3911042154

Material: Wire to DIN 2076 – 1.4310, cable grip – zinc pressure die-cast alloy, eye bolt to DIN 444 – 4.6
Coating: Thick-layer passivated (except spring), RoHs-compliant

� Turnbuckle sleeve � Turnbuckle similar to DIN 1480 with two eyes

Size Art. No. Eyes Art. No.
M6 2601479188 M 5 x 50 2691480016
M8 2601479189 M 6 x 60 2691480017

Material: Steel, min. tensile strength 330 N/mm² Material: Steel, forged
Coating: Blue passivated, RoHs-compliant Coating: Blue passivated, RoHs-compliant

� Pulley block, swivel version � Pulley block, fixed version

Art. No. Art. No.
2690000023 2690000022

Material: Zink pressure die-cast alloy Material: Zink pressure die-cast alloy
(pulley polyamide) (pulley polyamide)
Coating: Blue passivated, RoHs-compliant Coating: Blue passivated, RoHs-compliant

� Mounting bracket for pulley to DIN 1142 Deflection pulley ø 75 mm for cable diameter up to 8 mm
Art. No. Art. No.
3911751437 2690000051

Material: Steel Material: Steel/polyamide

Coating: Blue passivated, RoHs-compliant Coating: Blue passivated, RoHs-compliant

134
Belt alignment switch

Metal-enclosed belt alignment switches Product selection

for monitoring conveyor belts
Part number Designation

In conveyor belt applications, the safety switch prevents conveyor

belts from being damaged or being destroyed as the result of 6015736003 Si2-U2Z AW R-Rast

the belt running off track. When the roller lever is deflected by a
conveyor belt running off track the safety contacts in the switch
engage, thus shutting down the conveyor belt.

Only after eliminating the cause of the malfunction can the system Technical data
be restarted by means of the pull release (key ring). Electrical data
Rated insulation voltage Ui max. 400 V
The roller lever is mounted in ball bearings. The cast iron enclosure Rated operating voltage Ue max. 240 V AC
has three M20 x 1.5 cable entries ready for through-wiring. The belt Conventional thermal current Ithe 10 A
alignment switch is equipped with 2 normally-open contacts and Utilisation category Ue /Ie AC-15, Ue /Ie 240 V / 3 A
2 positive opening NC contacts �. Thanks to its sturdy design, the Positive opening action � as per IEC/EN 60947-5-1, Addendum K
device guarantees continuous trouble-free operation even under Short-circuit protection Fuse 10 A gL/gG
extreme operating conditions. Protection class I
Mechanical data
Enclosure Cast iron
Cover Cast iron
Actuation Roller lever
Ambient temperature – 30°C to + 80°C
Conveyor belt
Contact type 2 NC / 2 NO contact (Zb)
Conveyed material Resetting the lock Pulling the keyring (< 50 N)
1) 2)
Mechanical service life 2 x 106 switching cycles
Switching frequency max. ≤ 10 / min.
Mounting 4 x M8
B10d 4 mill.
Type of connection Screw connections
Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
Cable entry 3 x M20 x 1.5
Weight ≈ 4.1 kg
Installation position Any
1) Rest position Protection class IP 65 conforming to IEC/EN 60529
2) Deflection point
Standards
VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1

135
 1–3 Pedal Foot Switches

Tailored to your applications – Three basic enclosures Latch-action switching Y

the modular foot switch concept
from BERNSTEIN! The range of foot switches comprises: After initially pressing the pedal, the switch
setting is retained even after the pedal is
BERNSTEIN offers you a wide range of foot l Three basic enclosures of the same released. The contact is not interrupted
switches to meet exacting requirements in length and height with different width before the pedal is pressed again (bistable).
industrial applications. dimensions for one (F1), two (F2) and
three (F3) pedals Pressure point D
From one to three pedals in versions with or (Fig. 2)
without a protective hood (UN) to prevent Cover panel or protective hood
unintentional operation of the switch, the Momentary-contact switching with
sturdy all-metal enclosure has a protection The aluminium enclosures can be pressure point using two built-in elements
class of IP 65 as standard. The modular optionally equipped with an aluminium with different lead settings.
design enables you to define pedal functions cover panel or a protective hood (UN).
with up to four switching combinations per l Pedal pressed up to pressure point:
pedal to suit your specific application. Protective hood UN for F1/ F2 / F3/ FH Switching position for first contact
element
Additional functions and equipment, in The aluminium pressure die-cast l Pedal pressed as far as it will go beyond
combination with the basic enclosures and protective hood (F3: aluminium sand the pressure point: Switching point for
switching elements, open up further control casting) fully shields the pedal at the top second contact element, the first contact
and function variants up to BG (operational and sides while the wide base provides a element remains switched on.
health and safety)-approved foot switches high degree of stability. It reliably prevents
with and without mechanical latching. accidental operation from above by falling Switching element with controller
objects or careless operation from the side. output RG
The respective designation precisely
describes the function of the BERNSTEIN The interior of the cover is prepared ready An integrated potentiometer enables
foot switches. to accommodate additional elements: infinitely variable control tasks to
1 Type be performed via a controller output
l Emergency stop button corresponding to the pedal position.
Example: l Contactor on standard mounting rail A microswitch is additionally activated
F1, F2, F3 as main power switch to provide potential isolation when at
rest or in end position. Provisions are
2 Number and type of contact elements l Customer-specific built-in equipment made for two microswitches for rest and
Specified from right to left for end position deactivation. The standard
Mounting holes, rubber feet and
multi-pedal switches. potentiometer has a rating of 10 Ω/0.5 W.
separators
Example: F3-U1/ SU1/ U2 Other types on request.
The mounting holes make it possible to
3 Number and type of contact elements anchor the foot switch to the floor.

These features are denoted in the
type designation directly after the Each foot switch is equipped with four
corresponding switching element. rubber feet to prevent it slipping.
Example with latching and pressure
point: F3-U1/ SU1 Y/ U2 D The separators on multi-pedal foot switches
prevent several pedals being inadvertently
operated simultaneously (version without
separators available on request).

Type F1–F3 foot pedals are made from a

thermoplastic material.

Switching function U1Z, SU1Z, A2Z, ...

Depending on the application, momentary- Fig. 2

contact or snap-action systems from the
BERNSTEIN modular system can be used
individually or as a combination.
Potentiometer (RG) versions are available
for control applications.

Fig. 1
136
Emergency Stop impact button NA Footrest FST for F1/F2/F3 Safety foot switch
(Fig. 3)
Applying effective workplace ergonomics Safety lock with manual release
Since the foot switch is often used in to establish the right foot position (heel)
locations other than on the actual machines is invaluable in prolonged working 1 Pedal pressed up to pressure point
or systems, an Emergency Stop impact procedures. The wedge-shape prevents (Fig. 6):
button is directly available to the operator inadvertent operation.
The make contact is closed and the
on the command unit.
work process is started.
The cast aluminium footrest can also be
Power contactor LS used under the harshest environmental
2 Pedal pressed beyond resistance of
conditions and, with corresponding
the pressure point in an emergency
To accommodate analytical applications it inter-linking and screw connections, it can
situation (Fig. 6):
is necessary to combine an auxiliary power be used together with all types of foot
switch with a main power switch. In line switch. Approved by the Swedish Accident The make contact is interrupted and
with the cost-effective design and to enable Prevention Commission. locked, the work process is
wiring without the need for an additional interrupted. In this phase the lock
switch box, this version features a contactor Enclosure specifications (on request) remains in the Off position even when
mounted directly on a standard mounting the pedal is not pressed. This reliably
rail in the hooded enclosure. l Paint finish to customer specification prevents uncontrolled restart of the
machine or moving parts.
l Colour of pedals
Hinged protective hood UK for F1
l Customer logos are possible on the 3 Release:
UN protective hood and / or pedal
The cast aluminium protective hood UK, Only after the hazardous situation
which must be raised with the foot before l Screen print / colour on cover with has been remedied does manual
the pedals can be operated, is optionally pedal function or logo release (pushbutton on the side of
available for the F1 enclosure to provide l Enclosure without separators for the enclosure) release the contacts
protection against falling objects and simultaneous pedal operation again and the work process can be
inadvertent pedal operation. l Additional elements with wider restarted by pressing the pedal as far
pedals, e.g. On / Off button in pedal as the pressure point.
Pedal lock AT for F1/F2/F3 or in UN protective hood
(Fig. 4) Types with one-channel and two-channel
l Complete units with cable / plug
safety function are available.
connection
The pedal cannot be operated before the
locking lever is released with the foot. NC Normally-closed contact
This prevents inadvertent actuation of the Ex versions NO Normally-open contact
pedals even in the event of strong vibration W Changeover contact
/ shaking caused by incorrect handling. Complete units with corresponding M Signalling contact
approvals are available (see ATEX). SiPf Safety function on foot switches
with mechanical lock
Foot switch in AP

Versions are illustrated in the Medical

Technology catalogue

Fig. 3 Fig. 4 Fig. 5

137
 1–3 Pedal Foot Switches

Ordering Instructions

Type Pedal 1 Pedal 2 Pedal 3 Additional equipment

Switching Additional
F1 –
element function
Equipment

Switching Additional Switching Additional

F2 –
element function element function
Equipment

Switching Additional Switching Additional Switching Additional

F3 –
element function element function element function
Equipment

Example

F3 – U1 SU1 Y U2 D UN

Technical data
Electrical data
OFF Rated insulation voltage Ui max. 400 V AC
Rated operating voltage Ue max. 240 V
Conventional thermal current Ithe 10 A
Utilisation category AC-15, Ue /Ie 240 V / 3 A
ON
1 Mechanical data
Switching frequency max. 50/min.
Off-On (-Off) 10 x 106 switching cycles
Mechanical service life Off-On-Stop-Off 1 x 106
STOP B10d On request
2 Short-circuit protection
Fuse 10 A gL/gG (Slow-action contacts)
Fuse 2 A gL/gG (Snap-action contacts)
Protection class I
Ambient temperature – 30 °C to…+ 80 °C
Protection class IP 65 conforming to IEC/EN 60529
Type of connection Contact screws
3 Single-wire 0.5 – 1.5 mm2 or
Conductor cross sections Stranded wire with ferrule 0.5 – 1.5 mm2
Enclosure AL
Fig. 6

Description of safety Standards

function on foot switches VDE 0660 T100, DIN EN 60947-1, IEC 60947-1
with mechanical lock VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1

138
First DGUV approved enable the enable contacts are open again. If the Mobility handling for foot switches
foot switch pedal is pressed up to the pressure point,
the enable positive opening action contacts The mobility handle option is a comple-
The BERNSTEIN three-stage-enable foot are opened. For the application of an enable mentary accessory for the one (F1) and
switch combines robust design and ad- device, the rules DIN EN ISO 12100 and DIN two (F2) pedal versions. Modification
vanced technology. With many years of EN 60204-1 apply. to the foot switch is not required and can
experience and expertise, BERNSTEIN is the Pressure be retrofitted.
prefered partner for industrial foot switch- point

es in industrial applications. Through the Switching diagram with optional

development of the first approved enable PNP sensor
foot switch, BERNSTEIN succeeded again to
convert this experience and expertise into
customer value and to set new standards in
safety technology.

The enable foot switch provides two enable Pressure

point
Pressure
contacts and one signalling contact and is point
available with or without latch. If the pedal is
pressed up to pressure point, the two enable
contacts are closed. If the pedal is released,

Example of a switching diagram with

static position monitoring in position 1

Pressure
point
Thanks to this signalling contact, a dynamic
position detection is possible. Alternatively,
a static position detection can be realised
by means of a PNP sensor. It is thus possible
to determine the actuation position one -
the OFF position of the enable contacts (the
actuator is not pressed) - or the position
three - the OFF position of the operating
contacts (the actuator is fully pressed).
The approved enable foot switch is only
available with cover.
Fig. 7 Fig. 9

Foot switch with controller output

(analogue output)

This version of foot switch has a variable

controlling current and voltage output
that is directly proportional to the pedal
position. A teachable signalling output is
additionally activated if a certain pedal
position which has been adjusted before
has been reached. The analogue output
can be delivered in a 0–5 V, 0–10 V, 0–20
mA or 4–20 mA version. The foot switch is
available in single pedal version. Two and
three pedal versions on request.

Fig. 8

139
 1–3 Pedal Foot Switches

Product selection
F1 Snap-action contacts
Switching
Article number Designation Pressure point Protective hood Special feature
contacts
Pedal 1 Pedal 1
6061300011 F1-SU1Z 1NC/1NO – – –
6061400061 F1-SU2Z 2NC/2NO – – –
6161400493 F1-SU2ZD 2NC/2NO 30 N – –
6061800012 F1-SU1Z UN 1NC/1NO – UN –
6161800073 F1-SU1ZD UN 1NC/1NO 200 N UN –
6061900062 F1-SU2Z UN 2NC/2NO – UN –
6061900433 F1-SU2ZD UN 2NC2NO 200 N UN –
6161000487 F1-SU3 UN 3NC/3NO – UN –
F1 Slow-action contacts
Switching
Article number Designation Pressure point Protective hood Special feature
contacts
Pedal 1 Pedal 1
6061100005 F1-U1Z 1NC/1NO – – –
6061200003 F1-U2Z 2NC2NO – – –
6061200007 F1-U2ZD 2NC/2NO 200 N – –
6061600006 F1-U1Z UN 1NC/1NO – UN –
6061600010 F1-U1ZD UN 1NC/1NO 200 N UN –
6061700004 F1-U2Z UN 2NC/2NO – UN –
6061700008 F1-U2ZD UN 2NC/2NO 200 N UN –
F1 with additional functions
Switching
Article number Designation Pressure point Protective hood Special feature
contacts
Pedal 1 Pedal 1
6161000306 F1-SU1ZDA 1Z UN 1M/SiPf 460 N UN Latching
6161000316 F1-SU1Z/UV1ZD SiPf 460 N – Latching, side sealed cable gland
6161000203 F1-SU1Z/UV1ZD UN SiPf 200 N UN Latching, side sealed cable gland
6161000443 F1-UV1Z/UV1ZD 2SiPf 200 N – Latching, side sealed cable gland
6161100554 F1-U1Z AT 1NC/1NO – – Pedal lock
6161800482 F1-SU1Z AT UN 1NC/1NO – UN Pedal lock
6161700483 F1-U2Z AT UN 2NC/2NO – UN Pedal lock
6061100001 F1-U1Y 1NC/1NO – – Bistable
6161000676 F1-A2 Y 2NC – – Bistable
6161800247 F1-SU1Y UN 1NC/1NO – UN Bistable
6061800436 F1-SU1Z-LS22-UN 1NC/1NO – UN Power contactor
6061800439 F1-SU1Y-LS22-UN 1NC/1NO – UN Bistable and integrated power contactor
6061600435 F1-U1Z NA2 UN 1NC/1NO – UN Emergency Stop button in cover
6161700091 F1-U2Z UN FST 2NC/2NO – UN Footrest
6161300327 F1-SU1 MI RG 10K2W 1W – – Potentiometer 10K2W
6161800662 F1-SU1 MI RG 5K0.5W UN 1W – UN Potentiometer 5K0,5W
6161800645 F1-SU1 MI RG 10K0.5W UN 1W – UN Potentiometer 10K0,5W
Enable foot switch F1
Switching
Article number Designation Pressure point Protective hood Special feature
contacts
Pedal 1 Pedal 1
6061500559 F1-ZSD 1NC / 2NO 200 N – Pressure point D
6061500567 F1-ZSDR 1NC / 2NO 200 N – Pressure point D, Latching R
6061500569 F1-ZSP1D 1NC / 2NO 200 N – Additional board 1*, Pressure point D
6061500570 F1-ZSP3D 1NC / 2NO 200 N – Additional board 3**, Pressure point D
Slow-action and snap-action contacts are mixed in the special type table. The snap-action contacts are identified by the S in the contact element designation (e.g. SU1)!
* Additional board PNP for determination of switching position 1  ** Additional board PNP for determination of switching position 3

F1 Foot switch with controller output Mobility handling for foot switches

Article number Designation Article number Designation Special feature Article number Designation
6161500723 F1-AU0-5 6161000727 F1-AU0-5 UN Prot. shroud UN 3996000229 F1-TV
6161500724 F1-AU0-10 6161000728 F1-AU0-10 UN Prot. shroud UN 3996000230 F2-TV
6161500725 F1-AI0-20 6161000729 F1-AI0-20 UN Prot. shroud UN
6161500726 F1-AI4-20 6161000730 F1-AI4-20 UN Prot. shroud UN

140
Product selection
F2 Snap-action contacts

Article number Designation Switching contacts Pressure point Protective hood Special feature
Pedal 1 Pedal 2 Pedal 1 Pedal 2
6062330021 F2-SU1Z/SU1Z 1NC/1NO 1NC/1NO – – – –
6062440065 F2-SU2Z/SU2Z 2NC/2NO 2NC/2NO – – – –
6062830022 F2-SU1Z/SU1Z UN 1NC/1NO 1NC/1NO – – UN –
6162000418 F2-SU1Z/SU2ZD UN 1NC/1NO 2NC/2NO – 460 N UN –
6062830417 F2-SU1ZD/SU1ZD UN 1NC/1NO 1NC/1NO 200 N 200 N UN –
6062940066 F2-SU2Z/SU2Z UN 2NC/2NO 2NC/2NO – – UN –
6162000503 F2-SU4ZD/SU4ZD UN 4NC/4NO 4NC/4NO 200 N 200 N UN –
F2 Slow-action contacts

Article number Designation Switching contacts Pressure point Protective hood Special feature
Pedal 1 Pedal 2 Pedal 1 Pedal 2
6062110013 F2-U1Z/U1Z 1NC/1NO 1NC/1NO – – – –
6062220015 F2-U2Z/U2Z 2NC/2NO 2NC/2NO – – – –
6062220019 F2-U2ZD/U2ZD 2NC/2NO 2NC/2NO 200 N 200 N – –
6062610014 F2-U1Z/U1Z UN 1NC/1NO 1NC/1NO – – UN –
6162610253 F2-U1ZD/U1Z UN 1NC/1NO 1NC/1NO 140 N – UN –
6062620086 F2-U1Z/U2ZD UN 1NC/1NO 2NC/2NO – 200 N UN –
6162720675 F2-U2Z/U1Z UN 2NC/2NO 1NC/1NO – – UN –
6062710376 F2-U2ZD/U1Z UN 2NC/2NO 1NC/1NO 200 N – UN –
6062720016 F2-U2Z/U2Z UN 2NC/2NO 2NC/2NO – – UN –
6062720020 F2-U2ZD/U2ZD UN 2NC/2NO 2NC/2NO 200 N 200 N UN –
6162000651 F2-SU1ZA2ZD/SU1Z UN 3NC/1NO 1NC/1NO 460 N – UN –
F2 with additional functions

Article number Designation Switching contacts Pressure point Protective hood Special feature
Pedal 1 Pedal 2 Pedal 1 Pedal 2
6162000486 F2-SU1ZUV1ZD/SU1Z UN 1M/ SiPf 1NC/1NO 460 N – UN Safety lock, pedal 1
6162000364 F2-SU1ZSU1ZD/SU1Z UN 2 SiPf 1NC/1NO 200 N – UN Safety lock, pedal 1
6162000338 F2-SU1ZUV1D/SU1ZUV1D UN SiPf SiPf 200 N 200 N UN Safety lock, pedal 1 and 2
6162000583 F2-UV1ZD/UV1ZD UN RAST SiPf SiPf 200 N 200 N UN Safety lock, pedal 1 and 2, 2-piece

6062610047 F2-U1Y/U1Z UN 1NC/1NO 1NC/1NO – – UN Bistable, pedal 1

6162840655 F2-SU1Y/SU2Z UN 1NC/1NO 2NC/2NO – – UN Bistable, pedal 1
6062610018 F2-U1Y/U1Y UN 1NC/1NO 1NC/1NO – – UN Bistable, pedal 1 and 2

6162720623 F2-U2ZAT/U2Z UN 2NC/2NO 2NC/2NO – – UN Pedal lock pedal 1

6162830500 F2-SU1ZAT/SU1ZAT UN 1NC/1NO 1NC/1NO – – UN Pedal lock pedal 1 und 2

6162720700 F2-U2Z/U2Z NA2 UN 2NC/2NO 2NC/2NO – – UN Emergency Stop button in cover

6162630452 F2-U2Z/SU1MIRG UN 2Ö/2NO 1NC/1NO – – UN 10K potentiometer on pedal 2

6162610578 F2-U1D ÜBERHUB/U1Z UN 1NC/1NO 1NC/1NO 200 N – UN Extended stroke, 1

6162830680 F2-SU1D ÜBERH/SU1D ÜBERH UN 1NC/1NO 1NC/1NO 200 N 200 N UN Extended stroke, 1 and 2
Enable foot switch F2

Article number Designation Switching contacts Pressure point Protective hood Special feature
Pedal 1 Pedal 2 Pedal 1 Pedal 2
(left) (right) (left) (right)
6062500561 F2-U1Z/ZSD 1NC / 1NO 1NC / 2NO – 200 N – Pressure point D (Pedal 2)
6062500568 F2-ZSDR/ZSDR 1NC / 2NO 1NC / 2NO 200 N 200 N – Pressure point D, Latching R
Slow-action and snap-action contacts are mixed in the special type table. The snap-action contacts are identified by the S in the contact element designation (e.g. SU1)!

141
 1–3 Pedal Foot Switches

Product selection
F3 Slow-action contacts

Article number Designation Switching contacts Pressure point Protective hood Special feature
Pedal 1 Pedal 2 Pedal 3 Pedal 1 Pedal 2 Pedal 3
6063833045 F3-SU1Z/SU1Z/SU1Z UN 1NC/1NO 1NC/1NO 1NC/1NO – – – UN –
6163015473 F3-SU1ZUV1D/U1/SU1Z UN 1NC/2NO 1NC/1NO 1NC/1NO 200 N – 200 N UN –
6063111025 F3-U1Z/U1Z/U1Z 1NC/1NO 1NC/1NO 1NC/1NO – – – – –
6063611026 F3-U1Z/U1Z/U1Z UN 1NC/1NO 1NC/1NO 1NC/1NO – – – UN –
6063612423 F3-U1Z/U1Z/U2Z UN 1NC/1NO 1NC/1NO 2NC/2NO – – 200 N UN –
6063721262 F3-U2ZD/U2ZD/U1Z UN 2NC/2NO 2NC/2NO 1NC/1NO 200 N 200 N – UN –
6063722171 F3-U2ZD/U2ZD/U2ZD UN 2NC/2NO 2NC/2NO 2NC/2NO 200 N 200 N 200 N UN –

F1 – Foot switch with one pedal F1 UN – Foot switch with two pedals and protective hood
70 60
(2.76") (2.36") 75 94
(2.96") (3.70")

(9.83")
250
(8.66")
220

(3.66")
93
I N- CL
TE A

NS

SS
BER

IC
Po

a
ic
ta l

r
We s t f a

I N- CL
TE A
NS

SS
BER

IC
Po

a
ic

ta l
r

We s t f a

66 57
(2.58") (2.24")
156 146
(6.14") (5.73")
66 57
(2.58") (2.24")

F2 – Foot switch with two pedals F2 UN – Foot switch with two pedals and protective hood

190 60
(7.48") (2.36")

195
(7.69") 94
(3.70")
(8.66")

(9.83")
220

250

(3.66")
93
I N- CL
TE A
NS

SS
BER

IC
Po

a
ic

ta l
r

We s t f a

I N - CL I N - CL
TE A TE A
NS

NS
SS

SS
BER

BER
IC

IC
Po

Po
a

a
ic

ic

ta l ta l
r

We s t f a We s t f a 118
(4.65") 57
66 66 (2.24")
(2.58") (2.58") 146
276 (5.73")
66 66 57 (10.87")
(2.58") (2.58") (2.24")
118
(4.65")

F3 – Foot switch with three pedals F3 UN – Foot switch with three pedals and protective hood

32 6
(12.80") (2.59") 325 94
(12.80") (3.70")
(9.83")
250
(8.66")
22

(3.66")
93

I N- CL
TE A
NS

SS
BER

IC
Po

a
ic

ta l
N- CL N- CL N- CL
TEI TEI TEI
r

We s t f a
A A A
S

S
BERN

BERN

BERN
SSI

SSI

SSI
C

C
Po r

Po r

Po r
a

ta ta ta
ic

ic

ic

We s t f a l We s t f a l We s t f a l
66 66 66
(2.58") (2.58") (2.58") 57
125 125 (2.24")
5 (4.92") (4.92") 146
6 6 6 (5.73")
(2.58") (2.58") (2.58") (2.24") 410
12 12 (16.14")
(4.92") (4.92")

Please find our wide range of

foot switches in our new brochure.

142
Safety Evaluation Devices

SCR – Safety Relay

A1 A2
(+) (-) S33 S34 S11 S12 S21 S22 13 23 33 41

elektr. Sicherung
Fuse

Transformer
Transformator
K1

~ ~
~ Monitoring logic
Überwachungslogik

= K2
+

K1 K2

14 24 34 42

Whether it’s safety switches or safety relays, BERNSTEIN has the The product range includes
complete range of products for your application. Our SCR safety switching relays for evaluating:
relays are used to reliably evaluate signals, such as those generated
l Safety gate monitors with and without
by BERNSTEIN position switches, safety switches, safety latching
monitored start pushbutton
devices, safety rope pull switches, safety sensors or 2-hand
controllers. l Expansion module as auxiliary switching circuit for safety relays
l Two-hand controllers
With their compact standard mounting rail enclosure, BERNSTEIN l Auxiliary controller for safety light curtains/barriers
SCR relays impress in a wide variety of applications up to
performance level e as defined by EN 13849. Conforming to this
Technical data
standard, the SCR relays monitor the correct position and reliable
operation of safety sensors and or contacts in safety switches. Electrical data
This evaluation function is used to actuate power elements such as Supply voltage Ue 24 V AC/DC (6075111020 24V DC)
power contactors or frequency converters and stop machines Voltage range 0,90 ... 1,1 Ue
in the case of emergency. Frequency 50 ... 60 Hz
Power intake 24 V DC: 3 W, 24 V AC: 5 V A
Two positive opening normally-closed contacts are required
as the signalling contacts for safety gate monitors. Performance data
Virtually all BERNSTEIN switches feature these contacts. Conductor cross section 2 x 1.5 mm2 / 4 x 1.5 mm2
They can be identified by the � symbol. Contact data
Switching voltage 230 V AC, 24 V DC
24 V AC/DC Switching current 5A
Max. switching power 1250 V A (ohmic load)
Release
S2 S1 Mechanical service life 107 switching cycles

Environmental data
Ambient temperature – 25 °C to + 50 °C
S33 S34 A1(+) A2(-) S21 S22 S11 S12 13 23 33 41
Protection class, enclosure IP 40 DIN VDE 0470 Part 1
Protection class, terminals IP 20 DIN VDE 0470 Part 1
Mechanical data
Schematic representation of safety relay system Enclosure material Polyamide PA 6.6
Approvals
TÜV, UL, C-UL

Product selection
Enable Signalling Signalling Start automatic/
Article number Designation current paths contact contact Monitored start pushbutton Remarks
(NO contact) (NC contact) (NC contact) (manual)
6075111009 SCR4-W22-3.5-D e 3 1 No Auto / pushbutton –
6075111010 SCR4-W22-3.5-SD e 3 1 Yes Pushbutton –
6075111015 SCR2-W22-2.5 d 2 0 No Auto / pushbutton –
6075111016 SCR2-W22-2.5-S d 2 0 No Pushbutton –
6075111018 SCR4-W22-2.6-D2H e 2 1 – – SCT for two-hand controller
Evaluation device for electro-sensitive
6075111020 SCR ON4-W22-3.6-S e 3 0 Programmable Pushbutton
protective equipment

143
 AS Interface – Safety at Work

The resounding success of the AS interface

(actuator-sensor interface) that operates in
accordance with the master-slave principle
is attributed by its complete ease of use,
its ability to be specifically adapted to
the simplest elements in machine and
system construction as well as the host
of unparalleled application advantages
it offers. The AS interface is particularly
advantageous against the backdrop of the
need to conform to the Machinery Directive
2006/42/EC since 29.12.2009. Performance
level e and SIL 3 are achieved effortlessly.
It is not always possible to set up safety
systems with safety switches connected
in series while conforming to EN 13849-1.
Such configurations present no problems
for the AS interface which provides effective
solutions up to the highest performance
level.

The unshielded two-wire line that carries

data and power renders intricate parallel
wiring between sensors and controller
unnecessary, thus offering a considerably
expanded range of functionality while
reducing costs. With piercing technology
corresponding field devices, i.e. up to 62
standard / 31 safety devices or a mixed The safety-oriented application is created Master with gateways to following
configuration, can be connected using using the ASIMON program and loaded into bus systems are available:
the plug&play principle in any position the monitor. Programming is carried out by
on the yellow, two-core cable. The AS means of simple drag and drop. l Profibus
interface master, acting as an independent l Profinet
gateway to higher bus systems (e.g. AS interface – from under one roof
l Ethernet
Profibus), monitors the bus and cyclically
polls the bus users. All plastic-enclosed safety switches are l Powerlink
available in the Safety at Work configuration l EtherCat
As an open-ended standard, AS interface and other products from the switch range l CanOpen
guarantees maximum compatibility while are constantly being equipped with this
providing significant benefits in terms of l DeviceNet
functionality. With the SHS3, BERNSTEIN
overall cost considerations. These benefits offers the first safety hinge switch with l Modbus
are reflected in the substantial time and AS interface capabilities on the market. l Allen-Bradley ControlLogix
cost savings achieved for initial installation, Integrated AS interfaces ensure BERNSTEIN
retrofitting, converting and maintaining components are designed with the smallest
systems as well as significantly reducing possible dimensions. For instance, the mini
hardware outlay. limit switch Ti2 is the only switch in its class
on the market with AS interface capabilities.
The safety monitor makes the AS The safety switch with interlock (SLK) is, of
interface into a safety bus. It monitors course, also equipped with an AS interface.
communication between the slaves and the In addition to switches, gateway masters
master. The safety monitor shuts down up and terminal boxes, the BERNSTEIN product
to 16 enable circuits as soon as it detects range also includes power supply units,
that a safety slave has switched or identifies safety monitors, hand-held programming
a fault. A safety-oriented system can be units as well as an extensive assortment
built up by installing a safety monitor and of accessories. The entire comprehensive
corresponding slaves in an existing AS spectrum makes it possible to offer
interface system. complete systems solutions.

144
Quick-Connect Technology
Planning advantages Economic advantages

� Straightforward planning – intricate � Reduced costs through:

wiring documents are replaced by clearly
arranged bus structure diagrams � Significant reduction in cables
� Safety functions quickly created by � Faster installation
drag and drop in ASIMON � Fewer circuit diagrams need to
� Printout of safety configuration be created
from programming tool � Faster commissioning
� Fast troubleshooting
System advantages � Extensive diagnostic facilities

� Uncomplicated interconnection of
Direct connection of AS interface shaped safety systems in machines used in User advantages through reduced:
cable to BERNSTEIN AS interface switch. production lines � Machine downtimes thanks
� Straightforward implementation of to extensive diagnosis and fast
The combination of the AS interface cable troubleshooting
safety system cascading
with ribbon cable terminals and M12 � Commissioning costs
connecting lines guarantees enormous � Faults in the safety system can be
diagnosed with a laptop online � Maintenance and servicing
time-saving potentials in installation and
� Diagnostic facilities directly at the master expenditure
connection.
and monitor for exact fault location
This principle is supported by the direct � System data / polling can be read out Further advantages
connection technology of BERNSTEIN AS via higher-level bus system:
interface switches. These BERNSTEIN AS Remote servicing � Direct connection – no need for M12
connection cable and connection
interface switches are connected directly � Fewer I/Os at controller adapters
to the AS interface cable by means of � Takes up less space in control cabinet
integrated ribbon cable terminals. � Great degrees of freedom in terms of
network typology
The use of the AS interface cable together � Tough even in harsh working environments
with piercing technology ensures the � Modularity and perfect integration in
ribbon cable terminal can be easily higher-level bus systems – an AS
repositioned while retaining the cable’s interface master can be integrated as a
protection class. normal slave in a higher-level bus system
Technical data (for all saves, except coupling box)
Installation advantages Electrical data
Voltage range U 26.6 ... 31.6 V; via AS interface with polarity reversal pprotection
� Reduced installation time Power intake I < 30 mA
� Easy installation thanks to piercing AS interface specification Profile S-0.B
technology (in ribbon cables protected IO-Code: 0x0 ID-Code: 0xB
IO-Code1: 0xF ID-Code2: 0xE
against polarity reversal)
Contact 1: Data bits D0/D1 = static 00
AS interface inputs
� Safety circuits can be retrofitted and or dynamic code transfer
converted by simply plugging in Contact 2: Data bits D2/D3 = static 00
individual slaves or dynamic code transfer
Parameter bits No function
� Changes to safety systems can be quickly
implemented by way of software Mechanical data

� Reduced cable requirements, Display LEDs for indicating status of ASI slave and bus
consequently: Contact type 2 NC (Slow-action contact, Zb)
Type of connection Connector M12 male
� Small trailing cables
Plug assignment 1 1: AS-i + 2: free
� Small cable platforms 3: AS-i – 4: free
� Easy to clean Installation position Any
� Low fire load Protection class IP 65 conforming to EN 60529; DIN VDE 0470 T1

� No terminal boxes Performance Level

� No need to prepare enclosures, terminals
and screw connections PL Conforming to 13849-1 Up to e

Standards

VDE 0660 T100, DIN EN 60947-1, IEC 60947-1

VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
EN 50295, EN ISO 13849-1
Please refer to the corresponding standard product for further technical data.
145
 AS Interface – Safety at Work

AS-i Slaves

Contactless safety sensors

Transponder technology Type 4 according to ISO 14119

CSMS RFID
● Safety slave LED 3 (YE)
LED 2 (RD)

High coded / Uni-coded ● Dynamically coded signal transmission

LED 1 (GN)

6073200093 ASI-CSMS-M-H-ST ● Tamperproof operation

6073200094 ASI-CSMS-S-H ● Switching status and function reserve indicator
6073200095 ASI-CSMS-SET-H-ST ● AS-i status display
Low coded / Multi-coded ● Suitable for harsh environments
● M12 connector
6073200096 ASI-CSMS-M-L-ST
● Non-contact operation gives superior life expectancy
6073200097 ASI-CSMS-S-L
● Switching distance 15 mm
6073200098 ASI-CSMS-SET-L-ST

Spacer
(CSMS Accessories)
● Spacer 8 mm
6073900070 ● Material: Plexiglas GS colourless
CSMS Spacer 8 mm ● For installing the CSMS on metal bases
6073900090
CSMS Spacer ITEM 8 mm

Magnetic technology Type 4 according to ISO 14119

● Sicherheits-Slave
● Low coded according to ISO 14119
CSMS Reed
● Schaltzustandsanzeige
● AS-i Status Anzeige
6073200071 AS-i CSMS-R-M-ST
● Verdeckter Einbau möglich
6073200072 AS-i CSMS-R-S
● Unempfindlich gegen Verschmutzung
6073200077 AS-i CSMS-R-SET
● Hohe Lebensdauer, da kein mechanischer Verschleiß
● M12 Anschluss

MAK 52 ● Safety slave

● Low coded according to ISO 14119
Sensor ● Switching status indicator
6073200068 AS-i MAK 52 ● AS-i status display
● Suitable for concealed installation
Actuator ● Suitable for harsh environments
6402052307 TK-52-CD/2 ● Non-contact operation gives superior life expectancy

MAK 42 ● Safety slave

● Low coded according to ISO 14119
Sensor ● Switching status indicator
6073200067 AS-i MAK 42 ● AS-i status display
● Suitable for concealed installation
Actuator ● Suitable for harsh environments
6402042053 TK-42-CD/2 ● Non-contact operation gives superior life expectancy

MAK 53

Sensor ● Safety slave

6073200091 AS-i MAK 53 ● Low coded according to ISO 14119
6073200092 AS-i MAK 53 ST ● Switching status indicator
● AS-i status display
Actuator ● Suitable for concealed installation
6402043064 ● Suitable for harsh environments
TK-43-CD/2 (plastic) ● Non-contact operation gives superior life expectancy
6408043065
TN-43-CD/2 (stainless steel)

146
AS-i Slaves

Safety Hinge Switch Type 1 according to ISO 14119

SHS3
● Safety slave
Stainless steel hinge: ● Hinge Switch
6073200011 AS-i SHS3 SA R ● AS-i status display
6073200013 AS-i SHS3 SR R ● Switching point freely adjustable by user over a range of 270°
● Fine adjustment +/– 1,5°
Die-cast zinc hinge: ● Freely and repeatedly adjustable switching point
6073200081 AS-i SHS3Z SA R ● Stainless steel or die-cast zinc hinge
6073200082 AS-i SHS3Z SR R

Safety interlock (without actuator) Type 2 according to ISO 14119

● Safety slave
● Low coded according to ISO 14119
SLK ● Interlock switch for safety doors and protective hoods
● Spring force (closed-circuit current) type F
Locking principle Spring force and magnetic force (working current) type M
6073200058 AS-i SLK-F-R1-A0-0 ● Status display for the actuating and interlock position
Locking principle Magnetic force ● The status LEDs could alternatively
6073200057 AS-i SLK-M-R0-A0-0 be switched by the control system
● AS-i status display
● Feed-in of the interlock by external power supply system

Safety switch with separate actuator Type 2 according to ISO 14119

● Safety slave
SK
● Low coded according to ISO 14119
● Safety switch with separate actuator
6073205050 AS-i SK F30 M
● AS-i status display
6073205028 AS-i SK M
● Plastic housing
6073205039 AS-i SK M D
● Variable actuator with two actuator openings

● Safety slave
● Low coded according to ISO 14119
SKT ● Safety switch with separate actuator
● Slim and short switch design
6073200006 AS-i SKT ● AS-i status display
6073200029 AS-i SKT D ● Plastic housing
● Rotary head in 90° steps
● 2 actuating entries

● Safety slave
● Low coded according to ISO 14119
ENK VTU
● Safety switch with separate actuator
● Especially robust switch design
6073504025 AS-i ENK VTU
● AS-i status display
6073504038 AS-i ENK VTU D
● Plastic housing
● Rotary head in 90° steps

147
 AS Interface – Safety at Work

AS-i Slaves

Position safety switches Type 1 according to ISO 14119

Ti2
● Safety slave
● Smallest switch with integrated AS Safety
6073403020 AS-i Ti2 Hw
at Work interface
6073403035 AS-i Ti2 Hw D
● AS-i status display
6073402019 AS-i Ti2 Riw
● Betätiger des Standardprogramms erhältlich
6073402034 AS-i Ti2 Riw D
● Plastic housing
6073401018 AS-i Ti2 w
● Fixing measures according to DIN EN 50047
6073401033 AS-i Ti2 w D

I88
● Safety slave
6073303017 AS-i I88 Hw ● Switch design according to
6073303032 AS-i I88 Hw D industry standard DIN EN 50047
6073302016 AS-i I88 RiwK ● AS-i status display
6073302031 AS-i I88 RiwK D ● Actuator of the standard program available
6073301015 AS-i I88 w ● Plastic housing
6073301030 AS-i I88 w D

● Safety slave
Bi2
● Side-positionned M12 connection
● AS-i status display
6073201052 AS-i Bi2 w
● Actuator of the standard program available
6073201051 AS-i Bi2 w D
● Plastic housing

ENK
● Safety slave
● AS-i status display
6073501023 AS-i ENK iw
● Actuator of the standard program available
6073501036 AS-i ENK iw D
● Especially robust switch design
6073502024 AS-i ENK Riw
● Fixing measures according to DIN EN 50041
6073502037 AS-i ENK Riw D

Foot switches

94
75 25

● Safety slave
F1
● Protective shroud UN
250

● M12 connection
6073700076 AS-i F1 UN
● Other types on request
Ø8.3
42

46 57
156 145

94
75 25

● Safety slave
● Enabling function
F1 (enabling function)
● Pressure point D
● Latching R (optional)
6073700085 F1-ASI-ZSD UN
250

● Protective shroud UN
6073700086 F1-ASI-ZSDR UN
● M12 connection
Ø8.3
42

● Other types on request

46 57
156 145

148
Emergency stop switches and control elements
Emergency stop buttons, illuminated pushbuttons and indicator lamps are available in the new, elegant housing. The housing is specially designed for
40 mm profile rails and features a special assembly concept. It can also be used outside the profile rails of course. Start, enable and request buttons can
also be connected decentrally to the AS-i system with the control elements. The status of the process can be displayed by the illuminated pushbuttons.
With these AS-i solutions, the necessary functions can be placed exactly where they are needed.

● Emergency stopping button with

Emergency stop
integrated safety AS-i slave
● With 30 mm emergency stopping button
6073100074
● Reset via right hand rotation
AS-i EMERGENCY
● 2 coloured status display of emergency stopping button
STOPPING BUTTON
● M12 connector

Press button / Signal lamp

● 2 illuminated push buttons with AS-i interface slave

Control element
● 2 x 22 mm illuminated push button
● M12 connector
6073100075
● 2 coloured status display per button
AS-i CONTROL ELEMENT
(programmable via AS-i)

E/A module

● AS-i Slave
Turning-on box ● 4 digital input PNP
● Status display of inputs via LED
6073100027 ● AS-i status display
AS-i TURNING-ON-BOX 4 IN ● Via ASI cable connectable
● Connectors M12

Safety rope-pull switch

SRM ● Safety slave

● Rope-pull switch in metal housing
6073200009 AS-i SRM-LU-175 ● AS-i status display
6073200010 AS-i SRM-LU-300 ● Tensioned length up to 75 meters (version 300)
6073200007 AS-i SRM-QF-175 (37,5 meters version 175)
6073200008 AS-i SRM-QF-300 ● Quick-Fix quick action clamping head QF available

149
 AS Interface – Safety at Work

Master / Safety Monitor / Power Supply Unit

Safety basis monitor

This safety monitor is intended for the smallest AS-i safety systems. With this safety monitor, the smallest safety applications can be implemented with AS-i,
something which was previously unthinkable for cost reasons. The programming of the safety application is done quickly and simply with the Windows program ASIMON
as is usual in AS-i Safety at Work.

Basis monitor ● Integrated master

● A special power supply unit AS-i is
6073100073 not necessary (up to 0,5 ampere)
AS-i BASIS MONITOR ● Integrated safety outputs
6073100084 ● Integrated safety inputs
AS-i BASIS MONITOR ● Integrated standard inputs
enhanced functions ● Only 22,5 mm installation width

Safety monitor

● 2 safety relay outputs, 2 safety semiconductors

● 4 EDM input 85

● PROFIBUS field bus interface

● 2 AS-i circuits
6073100089
● Diagnostic and adjustments facilities via display 96

AS-i MST PROFIBUS SMON

● Diagnostic and configuration interface
● Robust stainless steel enclosure
● 16 enable circuits
100 120

● Other types on request

● Safety monitor for 2 AS-i circuits 85

● 16 enable circuits
● 2 x two channel relay enable circuits
6073100004 in the device 96

AS-i SMON B+W ● 2x EDM and 2 x start input in the device

● Display for addresses and exact fault
location 120

● Configuration storable on chip card

Master
● AS interface master with profibus slave
● AS-i master integrated 55

● Double address recognition

● Earth fault monitor integrated
● Display for ASI slaves addresses and 76

6073100001
exact fault location
AS-i MST PROFIBUS
● LEDs for status display 7

● Simple use with only 4 integrated buttons 75 120

● G
 ateways for Profisafe, Profinet, Ethernet,
Powerlink, EtherCat, -CanOpen, DeviceNet, Modbus,
Master for all Allen-Bradley ControlLogix available

Power supply

● 90 V AC up to 265 V AC multi voltage

power supply unit
6073100003 ● 4 A primarily clocked power supply unit
126

AS-i NT 4A B+W ● LED operating mode display

● AS-i data decoupling
● SELV
70 129

150
Software + USB cable

6073900079 ● ASIMON for programming the safety monitor

AS-i PROG SOFTWARE ● AS-i Control Tool for addressing, diagnostic and testing of the
AS-i bus system

6073100078 ● USB cable for connecting the basis monitor to the computer
USB CA. F. AS-i BASIS MONITOR

Hand-held programming device

● Addressing / Programming up to 62 slaves max.

● Display of all existing slaves in the bus system
6073100005 ● Reading and writing of slave datas
AS-i HND PRG ● LCD Display
● Rechargeable battery integrated
● Charging device is included in delivery

1 2

External
power 3
supply system

151
 AS Interface – Safety at Work

Accessories

Connecting module 3

● For connecting AS-i devices on AS-i profile

6073900042
cable with M12 connecting line
AS-i CONNECTING MODULE
● Codification of the M12 connector turnable
M12 SCREW
over a range of 90°

Connecting module 4

6073900043 ● For connecting AS-i devices on AS-i profile cable with an

AS-i CONNECTING MODULE 2M integrated, 2 meter long, ready-made connecting line and
M12G M12 straight connecting box

6073900087 ● For connecting AS-i devices on AS-i profile cable with an

AS-i CONNECTION MODULE 0,3M integrated, 0,3 meters long, ready-made connecting line
M12G and M12 straight connecting box

Connecting module

6073900044 ● For connecting AS-i devices on AS-i profile cable with an

AS-i CONNECTING MODULE 2M integrated, 2 meters long, ready-made connecting line and
M12W M12 angled connecting box

6073900088 ● For connecting AS-i devices on AS-i profile cable with an

AS-i CONNECTION MODULE 1M integrated, 1 meter long, ready-made connecting line and
M12W M12 angled connecting box

Connecting module + double 1

6073900045 ● For connecting AS-i devices on AS-i profile cable

AS-i DOUBLE CONNECTING MODULE with an integrated, 0,3 meters long, ready-made
0,3M M12G connecting line and M12 straight connecting box

Connecting module + double

6073900046 ● For connecting AS-i devices on AS-i profile cable

AS-i DOUBLE CONNECTING MODULE with an integrated, 2 meters long, ready-made
2M M12W connecting line and M12 angled connecting box

152
Cable bridge 2

6073900047 ● Branch for AS-i profile cable

AS-i CABLE BRIDGE ● The connection under the cables is
effected when opening the cover

Connecting cable 5

31 48,5 L

M12 x1
Ø14,5

Ø14,5
6073900048 ● Connecting cable for the connection of the
31 43,9 L
AS-i CONNECTING C.M12 1M G/G ASi Slave and the connecting module

M12 x1
Ø14,5
● Double-sided ready-made straight M12
connecting units (connector/socket)

Ø14,5
Connecting cable

48,5 L
31

M12 x1
Ø14,5

Ø14,5
38,5 L
6073900049 ● Connecting cable for the connection of the 31,25
AS-i CONNECTING C.M12 1M G/W ASi Slave and the connecting module
● Double-sided ready-made M12 connecting units,

27,5

Ø12,6
20
straight connector/angled socket
M12 x1
Ø14,5

Yellow cable EPDM

6,5 mm
2 mm

4 mm
6073900040
● Yellow AS-i profile cable EPDM
AS-i CABLE EPDM YELLOW

10 mm

Black cable EPDM

6,5 mm

6073900041
2 mm

4 mm

● Black AS-i profile cable EPDM

AS-i CABLE EPDM BLACK

10 mm

153
 ATEX

ATEX-approved products for potentially explosive atmospheres

zz Ex e, Ex ia and Ex e\ia terminal boxes made from polyester and aluminium
zz Ex d / Ex tb limit switches, rope pull switches and foot switches
zz Ex mb / Ex tb magnetic switches

Services, training, system solutions, project- and customer-specific solutions.

Terminal boxes and empty enclosures Momentary contact, cable pull and Magnetic switches
foot switches
Only materials that correspond to the An Ex d-certified switching element lies at The protection against ignition energies
temperature range T6 required for Ex the core of these Ex-approved switches. is achieved by encapsulation.
enclosures are used in these enclosures It is mounted in the corresponding switch The magnetic switches are fitted at the factory
and components. enclosures. The mechanical actuator and with an up to 7 m long connection cable.
The minimum type of protection rating its installation are certified separately. The cable is permanently connected to the
of all enclosures and screw connections The approval of additional actuators enclosure and is part of the approval.
is IP 64, other protection classes available and switch enclosures from other series All sensors are certified for a maximum surface
on request. is possible on request. temperature of + 85 °C.
The latching devices on the enclosures All switches and momentary contact
are optionally available as captive screw switches feature one NO contact and one
connections or quick-release fasteners. NC contact.
Various CA versions are available with
flange plates.
All built-in components must conform
to the relevant approvals.

Services offered by the BERNSTEIN-ATEX experts:

zz Approval of a stainless steel enclosure with freely definable dimensions
zz Approvals assistance for plant operators
zz Approval of switching and control elements in all enclosures
zz Approval of plug-in devices in all enclosures
zz Component mounting and wiring of enclosures according to customer specifications
zz Training courses for planners and plant operators
zz Cross-product system solutions
zz Customer-specific development and project management on request
zz TR (Russia) and NEC (North America) approvals on request

154
Explosion protection at a glance

II2G Ex ia IIC T6 TÜV 2008 ATEX 1234 –

Type approval As per
Explosion Type of Device Temperature Inspection Consecutive Additional
to directive Application Year directive
protection protection group class authority number conditions
94/9/EC 94/9/EC
Protection Concept
Symbol Type of protection Standards
Flameproof encapsulation
Ex “d” Switching devices, motors, transformers etc. IEC60079-1
IEC / EN 60079-1

Pressurised encapsulation
Control cabinets
IEC / EN 60079-2 (Gas)
Ex “p” px = Use in Zone 1, 2
IEC / EN 61241-4 (Dust)
py = Use in Zone 1, 2 pb = Use in Zone 21, 22
pz = Use in Zone 2 pc = Use in Zone 22
Powder-filled encapsulation
Ex “q” Transformers, capacitors
IEC / EN 60079-5

Oil immersion encapsulation

Ex “o” Transformers, load resistors
IEC / EN 60079-6

Increased safety
Ex “e” Terminal boxes, control cabinets, enclosures for installing devices of other protection class
IEC / EN 60079-7

Intrinsically safe
Terminal boxes, control cabinets, sensors, measurement and control equipment
IEC / EN 60079-11
ia = Use in Zone 0, 1, 2, 20, 21, 22
Ex “i” ib = Use in Zone 1, 2, 21, 22

Intrinsically safe systems IEC / EN 60079-25

Non sparking
Ex “n” Systems that, due to their design, cannot spark
IEC / EN 60079-15

Encapsulation
Command and signalling devices, sensors, display/indicator devices
Ex “m” ma = Use in Zone 0, 1, 2, 20, 21, 22
IEC / EN 60079-18
mb = Use in Zone 1, 2, 21, 22
Optical radiation
op is = Intrinsically safe optical radiation
Ex “op” op pr = Protected optical radiation
IEC / EN 60079-28
op sh = Shutdown optical radiation
Protection by enclosure
Switching devices, Terminal boxes, control cabinets
Ex „t“ ta = Use in Zone 20, 21, 22 IEC / EN 60079-31
tb = Use in Zone 21, 22
tc = Use in Zone 22
IP Protection Classes
IP Max. permissible Temperature
Contact Foreign bodies IP 2nd digit Water
1st digit surface temperature classes for gases
0 No protection No protection 0 No protection 450° T1
1 Large body parts Solid object > 50 mm 1 Water dripping vertically 300° T2
2 Finger Solid object > 12.5 mm 2 Water dripping at angle up to 15° 200° T3
3 Tool > 2.5 mm Solid object > 2.5 mm 3 Water sprayed at an angle up to 60° 135° T4
4 Tool > 1 mm Solid object > 1 mm 4 Spayed water 360° 100° T5
5 Complete protection Dust accumulation 5 Hose water 360° 85° T6
6 Complete protection Dust infiltration 6 Strong hose water 360° Explosion groups for gases
7 Temporary submersion Group Typical gas Ignition energy
8 Submersion I Methane 280 µJ
Device group I Mining IIA Propane > 180 µJ
I M1 Safety provided by 2 safety measures, 2 faults IIB Ethylene 60...180 µJ
I M2 Shutdown on occurrence of explosive atmosphere IIC Hydrogen < 60 µJ
Device group II All potentially explosive atmospheres except mining Explosion groups for dusts
II 1 Zone 0 Zone 20 Safety provided by 2 safety measures, 2 faults Group Dust
II 2 Zone 1 Zone 21 Safety in the event of frequent equipment malfunctions, 1 fault IIIA combustible flyings
IIIB non-conductive dust
II 3 Zone 2 Zone 22 Safety in trouble-free operation
IIIC conductive dust
Zone categories, device group II Additional conditions
Hazard Gas as per IEC / EN Dust as per IEC / EN – No restriction
permanent or frequent Zone 0 Zone 20 Special
X
occasional Zone 1 Zone 21 conditions
rare, temporary Component certification
Zone 2 Zone 22 U
no longer than 30 min per year Parts certification

155
 ATEX Products

EX versions of BERNSTEIN switches with What is ATEX? Who is responsible for what in
ATEX approval are also available for Ex applications?
applications involving potentially gas ATEX = Explosive atmosphere (Atmosphère
and dust explosive atmospheres. explosible) The device or component manufacturer
The European Directive 94/4/EC governs must obtain a type approval certificate
Approvals for gas “ii G” the production and the circulation of (ATEX approval) for these devices and
and dust “ii D” in accordance devices and components for explosive components. The machine manufacturer
with DIN EN 60079-XX atmospheres in the European Union. The can acquire his system approval based on
IEC Standards harmonised throughout the these approvals and the declaration of
EU stipulate that ATEX products approved conformity.
Make use of our Ex protection expertise by a certification authority can be used
for your applications. anywhere throughout the EU. The manufacturer of a machine or system
that is used in Ex applications must obtain
In most aspects the certification authorities a corresponding system approval for the
of non-European countries such as North machines it markets. The entire system
America, Russia etc. closely follow ATEX- must be taken into consideration both from
relevant standards so that various approvals a mechanical as well as from an electrical
can be acquired worldwide based on an aspect.
ATEX approval. Corresponding national
approvals are available on request. In accordance with the ATEX Operator
Directive 1999/92/EC (ATEX137), the
Where are devices with ATEX approval operator of technical facilities shall be
used? responsible for avoiding or restricting
the formation of explosive atmospheres
The fields of application for Ex-protected (primary explosion protection), avoiding
switches include mixing and processing effective ignition sources (secondary or
machines in bakeries (flour dust explosion), design explosion protection) and restricting
processing machines in the food industry the effect of an explosion to a safe level
where spices are mixed (spice dust explosion), (tertiary explosion protection).An explosion
sewer manholes, pump stations and protection document describing the imple-
sewage treatment plant (explosive gases mented measures and hazard assessments
“fermentation/digester gas”), waste is to be compiled.
disposal and recycling industry (various
sources of dust and gas explosion), In addition to foot switches and rope pull
automotive industry and wherever paints switches, our current ATEX-certified product
and lacquers are used (painting booth) in range also includes various standard limit
addition to the classic explosion-hazard switches, limit switches and miniature limit
branches of industry such as the chemical, switches.
petrochemical, pharmaceutical industries
as well as the coal, gas and oil-producing Customer-specific individual approvals or
and processing industries. Mobile equip- approvals for switches and components
ment and systems such as vacuum cleaners, from the BERNSTEIN range not yet certified
stacker lift trucks, fans etc. that are used are available on request.
in the above fields of application must
exhibit a corresponding ATEX approval.
ATEX products are therefore a part of
our everyday lives.

156
Technical data
EEX GC ENM2 F
Electrical data

Rated insulation voltage Ui max. 250 V 250 V 250 V 250 V

Rated operating voltage Ue max. 230 V AC 230 V AC 230 V AC 230 V AC

Conventional thermal current Ithe 5A 5A 5A 5A
Utilisation category: AC 15, 240 V / 3 A; AC 15, 240 V / 3 A; AC 15, 240 V / 3 A; AC 15, 240 V / 3 A;
switching capacity DC 13, 250 V / 0.27 A DC 13, 250 V / 0.27 A DC 13, 250 V / 0.27 A DC 13, 250 V / 0.27 A

Mechanical data
Mechanical switching frequency max. 120/min. max. 50/min. max. 50/min. max. 50/min.
Mechanical service life 2 x 106 switching cycles 2 x 106 switching cycles 2 x 106 switching cycles 2 x 106 switching cycles
Contact type 1 NC /1 NO contact (Zb) 1 NC /1 NO contact (Zb) 1 NC /1 NO contact (Zb) 2 NC /2 NO contact (Zb)
B10d 4 mill. 4 mill. 4 mill. 4 mill.
Fuse 4 A gL Fuse 4 A gL Fuse 4 A gL Fuse 4 A gL
Short-circuit protection (Human protection function) (Human protection function) (Human protection function) (Human protection function)
Protection class II, Insulated II, Insulated II, Insulated II, Insulated
Field of application II 2G (GAS) / II 2D (DUST) II 2G (GAS) / II 2D (DUST) II 2G (GAS) / II 2D (DUST) II 2G (GAS) / II 2D (DUST)
Admissible ambient temperature – 20 °C to + 60 °C – 20 °C to + 60 °C – 20 °C to + 60 °C – 20 °C to + 60 °C
Protection class of IP 66 / IP 67 conforming to IP 66 / IP 67 conforming to IP 66 / IP 67 conforming to IP 66 / IP 67 conforming to
built-in snap-action switch IEC/EN 60529 IEC/EN 60529 IEC/EN 60529 IEC/EN 60529
Type of connection Control line (with ferrules) Control line (with ferrules) Control line (with ferrules) Control line (with ferrules)
Conductor cross sections 4 x 0,75 mm² 4 x 0,75 mm² 4 x 0,75 mm² 4 x 0,75 mm²
Enclosure PEI Aluminium pressure die-casting Aluminium pressure die-casting Aluminium pressure die-casting
1 x cable screw connection 1 x cable screw connection 1 x cable screw connection
Cable entry Cast M20 x 1,5 M20 x 1,5 M20 x 1,5

Technical data
SN2 SI2 U2Z AW SI2 U2Z AK
Electrical data

Rated insulation voltage Ui max. 400 V AC 400 V AC 400 V AC

Rated operating voltage Ue max. 240 V 240 V 240 V

Conventional thermal current Ithe 10 A 10 A 10 A
Utilisation category:
AC 15, Ue /Ie 240 V / 3 A AC 15, Ue /Ie 240 V / 3 A AC 15, Ue /Ie 240 V / 3 A
Switching capacity

Mechanical data
Mechanical Switching frequency ≤ 60/min. ≤ 10/min. ≤ 10/min.
Mechanical service life 10 x 106 switching cycles 2 x 106 switching cycles 2 x 106 switching cycles
Spindle-mounted lever
Actuation Roller lever (St) Lever (St)
(Zn-Al), Roller (thermoplastic)
Ambient temperature – 20 °C to + 80 °C – 20 °C to + 60 °C – 20 °C to + 60 °C
Contact type 1 NC /1 NO contact 2 NC /2 NO contact (Zb) 2 NC /2 NO contact (Zb)
B10d 20 mill. 4 mill. 4 mill.
Short-circuit protection Fuse 2 A gL/gG Fuse 10 A gL/gG Fuse 10 A gL/gG
Protection class I I I
Field of application II 2D (DUST) II 2D (DUST) II 2D (DUST)
Surface temperature T 85 °C 80 °C 80 °C
IP 65 conforming to IP 65 conforming to IP 65 conforming to
Protection class IEC/EN 60529 IEC/EN 60529 IEC/EN 60529
Type of connection Contact screws Screw connections Screw connections
Single-wire 0.5 – 1.5 mm² or Strand- Single-wire 0.5 – 1.5 mm² or Strand- Single-wire 0.5 – 1.5 mm² or Strand-
Conductor cross sections ed wire with ferrule 0.5 – 1.5 mm² ed wire with ferrule 0.5 – 1.5 mm² ed wire with ferrule 0.5 – 1.5 mm²
Enclosure AL-Aluminium pressure die-casting Cast iron Cast iron
Cable entry 3 x M20 x 1.5 3 x M20 x 1.5 3 x M20 x 1.5

Standards

VDE 0660 T100, DIN EN 60947-1, IEC 60947-1

VDE 0660 T200, DIN EN 60947-5-1, IEC 60947-5-1
EN 60079-0, DIN EN 60079-0
EN 60079-1, DIN EN 60079-1
EN 60079-39, DIN EN 60079-31
Directive 94/9 EG (ATEX 95)

157
 ATEX Products

EEX W EEX RH

6090153002 6090148022
2 meter connection cable EEX-SU1Z W -2M- EEX-SU1Z RH -2M-

6090148024
5 meter connection cable
EEX-SU1Z RH -5M-

6090153005 6090148025
9 meter connection cable
EEX-SU1Z W -9M- EEX-SU1Z RH -9M-

II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb
EX certification
II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db

Certificates TÜV 03 ATEX 2021X TÜV 03 ATEX 2021X

158
EEX RHL EEX UH EEX FH
max . Actuating M a x i m u m a c t u a t i n g l eve l Max. Actuating
travel up to stop travel up to stop

6090149027 6090146012 6090145007

EEX-SU1Z RHL -2M- EEX-SU1 UH -2M- EEX-SU1Z FH -2M-

6090149029 6090146014
EEX-SU1Z RHL -5M- EEX-SU1 UH -5M-

6090145010
EEX-SU1Z FH -9M-

II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb

II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db

TÜV 03 ATEX 2021X TÜV 03 ATEX 2021X TÜV 03 ATEX 2021X

159
 ATEX Products

ENM2 IW ENM2 HW
Approach direction

6097152052 6097171072
2 meter connection cable ENM2-SU1Z EX IW -2M- ENM2-SU1Z EX HW -2M-

6097152054 6097171074
5 meter connection cable
ENM2-SU1Z EX IW -5M- ENM2-SU1Z EX HW -5M-

6097152055 6097171075
9 meter connection cable
ENM2-SU1Z EX IW -9M- ENM2-SU1Z EX HW -9M-

II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb
EX certification
II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db

Certificates TÜV 03 ATEX 2021X TÜV 03 ATEX 2043X

160
ENM2 RIW ENM2 AHT ENM2 AD

6097167062 6097185082 6097187092

ENM2-SU1Z EX RIW -2M- ENM2-SU1Z EX AHT -2M- ENM2-SU1 EX AD -2M-

6097167064 6097185084 6097187094

ENM2-SU1Z EX RIW -5M- ENM2-SU1Z EX AHT -5M- ENM2-SU1 EX AD -5M-

6097167065 6097185085 6097187095

ENM2-SU1Z EX RIW -9M- ENM2-SU1Z EX AHT -9M- ENM2-SU1 EX AD -9M-

II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb

II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db

TÜV 03 ATEX 2043X TÜV 03 ATEX 2043X TÜV 03 ATEX 2043X

161
 ATEX Products

ENM2 FF ENM2 VTW

6097190097
2 meter connection cable ENM2-SU1 EX FF -2M-

Insert
actuator

Extraction forc

6097190099 6197100010
5 meter connection cable
ENM2-SU1 EX FF -5M- ENM2-SU1Z EX VTW -5M-
Insert
actuator

Actuating force

6097190100
9 meter connection cable
ENM2-SU1 EX FF -9M-

II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb
EX certification
II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db

Certificates TÜV 03 ATEX 2043X TÜV 03 ATEX 2043X

162
GC IW GC HW GC RIW

6092152002 6092167012
GC-SU1Z EX IW -2M- GC-SU1Z EX RIW -2M-

6092152004 6092171024
GC-SU1Z EX IW -5M- GC-SU1Z EX HW -5M-

6092152005 6092171025 6092167015

GC-SU1Z EX IW -9M- GC-SU1Z EX HW -9M- GC-SU1Z EX RIW -9M-

II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb

II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db

TÜV 03 ATEX 2043X TÜV 03 ATEX 2043X TÜV 03 ATEX 2043X

163
 ATEX Products

GC AHT F1 UN

6092185032 6096197017
2 meter connection cable GC-SU1Z EX AHT -2M- F1-SU1Z EX UN -2M-

On O ff

Switching tolerance

6092185034 6096197019
5 meter connection cable
GC-SU1Z EX AHT -5M- F1-SU1Z EX UN -5M-

On O ff

Switching tolerance

6092185035
9 meter connection cable
GC-SU1Z EX AHT -9M-

On O ff

Switching tolerance

II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb
EX certification
II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db

Certificates TÜV 03 ATEX 2043X TÜV 03 ATEX 2043X

164
F1 F2 UN F2

6096198022
F2-SU1Z/SU1Z EX -2M-

6096198014 6096197029
F1-SU1Z EX -5M- F2-SU1Z/SU1Z EX UN -5M-

II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb II 2G Ex d IIC T6 Gb

II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db II 2D Ex tb IIIC T80°C Db

TÜV 03 ATEX 2043X TÜV 03 ATEX 2043X TÜV 03 ATEX 2043X

165
 ATEX Products

Explosion-protected metal-enclosed switch SN2 Series SI2

6193285001
1 NC /1 NO contact
SN2-SU1Z AH EXD 180 Gr.

Latch

adjustable from 20 N - 40 N
Starting force at the lever
6091295025
2 NC /2 NO contacts
SI2-U2Z AW EXD

Rest position

EX certification
II 2 D Ex tb IIIC T85 °C II 2D Ex tb IIIC T80°C Db

Certificates IBExU 10 ATEX 1024 IBExU 13 ATEX 1115

166
Series SI2

Latch

6091288024
right

SI2-U2Z AK EXD
Lever
left

Latch

II 2D Ex tb IIIC T80°C Db

IBExU 13 ATEX 1115

167
 Worldwide Available

168
169
170
 Switch systems –
Economy meets safety

700 0000 901 . 11. 2015 . We reserve the right to make changes
Sensor systems –
Compact intelligence

Enclosure systems –
Function and design

www.bernstein.eu

Complete Range Switch Systems and safety technology

Contact France
BERNSTEIN S.A.R.L.
Austria
BERNSTEIN GmbH
China
BERNSTEIN Safe Solutions
Phone +33 1 64 66 32 50 Phone +43 2256 62070-0 (Taicang) Co., Ltd.
International Headquarters Fax +33 1 64 66 10 02 Fax +43 2256 62618 Phone +86 512 81608180
BERNSTEIN AG [email protected] [email protected] Fax +86 512 81608181
Hans-Bernstein-Str. 1 [email protected]
32457 Porta Westfalica Italy Switzerland
Phone + 49 571 793-0 BERNSTEIN S.r.l. BERNSTEIN (Schweiz) AG
Fax + 49 571 793-555 Phone +39 035 4549037 Phone +41 44 775 71-71
[email protected] Fax +39 035 4549647 Fax +41 44 775 71-72
www.bernstein.eu [email protected] [email protected]

Denmark
BERNSTEIN A/S
United Kingdom
BERNSTEIN Ltd
Hungary
BERNSTEIN Kft.
Complete Range
Switch Systems and safety technology
Phone + 45 7020 0522 Phone +44 1922 744999 Phone +36 1 4342295
Fax + 45 7020 0177 Fax +44 1922 457555 Fax +36 1 4342299
[email protected] [email protected] [email protected]