01 Robotics Applications, Components and Specifications

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Mechanical Engineering

Part 2: Robotics
Robotics applications,
components and specifications

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Mechanical Engineering
Robotics
Instructor:
‫ بسام عبد اللطيف‬.‫د‬
Teaching assistant:
‫ أحمد السيد الديب‬.‫م‬
Office Hours (For instructor):
Thursday: 11:00 AM - 1:00 PM
3rd floor at Building number 10000 (Machine
design and production department)

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Mechanical Engineering
Robotics

Grading System:
H.w. : 10 %
Quizzes and C.W. : 5 %
Mid-term : 10 %
Project :5%
Final exam : 20 %
Total : 50 % (other 50 % is reserved for heat
transfer part)

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Mechanical Engineering
Robotics
Course contents
Robot components
Robot specification and characteristics
Planner robots mathematics
Three dimensional robots mathematics

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Robotics applications
1. Exploration Operations
Where the working conditions are not suitable for human
such as:
 work under deep water
 work in outer space
 work in nuclear power stations
 Work at high temperature environment

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Robotics applications
2. Industrial Applications
In cases like:
 hazardous or uncomfortable working conditions
 difficult handling (large weigh or size)
 multi-shift operations

Types of industrial applications:


 Material Transfer
 Machine Loading/Unloading
 Welding
 Spray Coating and Painting
 Assembly

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Robotics applications
3. Medical Applications
 Artificial limbs
 surgical treatment
4. Social Life Applications
 Ex: Vacuum machine robot
5. Military Applications
 Ex: Mine detectors and wireless war planes

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Robot components
1. Mechanical structures
2. End-effectors and tooling
3. Transmission systems
4. Drives and actuators
5. Sensors
6. Brain & controller

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Robot components
1. Mechanical structures

Joints used in connecting robot links

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Robot components
1. Mechanical structures
 Degrees of freedom
 Robotic arm types
(ex. Cartesian, SCARA, Spherical, Articulated, Stanford )
 Kinematic diagram

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Robot components
1. Mechanical structures
Types of robotic arm
Cartesian robot (PPP)

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Robot components
1. Mechanical structures
Types of robotic arm
SCARA robot (RR)

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Robot components
1. Mechanical structures
Types of robotic arm
Articulated robot (3R+)

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Robot components
1. Mechanical structures
Types of robotic arm
Stanford robot (RRPRRR)

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Robot components
1. Mechanical structures
Kinematic diagram

2-D

3-D

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Robot components
1. Mechanical structures
Kinematic diagram
Example: SCARA robot in 2-D

Revolute joints End effector

Links

Ground

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Robot components
2. End-effectors and tooling
a) Robot gripper
Mechanical: Two or more fingers or jaws for external/internal
grasping.
Vacuum: One or more vacuum cups for handling nearly flat work
pieces that are reasonably smooth and clean like glass.
Magnetic: electromagnets or permanent magnets for handling
ferrous materials.
Expandable: Inflatable bag or cuff to handle odd shapes and
fragile materials.
Adhesive: For soft materials (like cloth) that are of lightweight and
not suitable for vacuum techniques.

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Robot components
2. End-effectors and tooling
b) Robot Tooling
Spray gun
Inert gas arc welding torch
Pneumatic drills, and impact wrenches

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Robot components
3. Transmission systems
Transform rotational movements into linear ones and
vice versa,
Reduce movements and amplify torques.
Transmission systems include:
gears, chains, belts, cables, worm screws, connecting rods.

Example: Spur gears

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Robot components
4. Drives and actuators (Linear or rotational)
a) Electrical motors (mostly rotational)
 DC motor
 AC motor (could be linear)
 Stepper motor
 servo motor
b) Pneumatic motors
c) Hydraulic motors

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Robot components
4. Drives and actuators (Linear or rotational)

Stepper motor DC Motor

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Robot components
5. Sensors
Types of sensors
a) Kinematic (relative or absolute)
 Position (linear or rotational)
 Velocity (linear or rotational)
 Acceleration

b) Other
(ex. Temperature, pressure, humidity, sound, light,
radiation level, … etc)

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Robot components
5. Sensors
Important features for sensors
High accuracy and precision,
Wide operating range,
Instantaneous response,
High reliability,
Easy to calibrate, operate and install, and
Low cost.

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Robot components
6. Brain & controller

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Robot Specifications
1. Model (named by supplier)
2. Load
3. Configuration (cylindrical, spherical, jointed, or
Cartesian)
4. Number of Axes (main axes)
5. Drive System
6. Reach
7. Tool velocity
8. Application
9. Robot Precision
• Resolution, Accuracy and Repeatability

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