TM 9-2330-271-14P
TM 9-2330-271-14P
TM 9-2330-271-14P
TECHNICAL MANUAL
WARNING
HIGH VOLTAGE
is used in the operation of this equipment
DEATH ON CONTACT
may result if personnel fail to observe safety precautions
Be careful not to contact high-voltage connections or 115 and 208-volt ac input connections when working on this
equipment.
Before working inside the equipment, turn power off and ground points of high potential before touching them.
When working on fuel tank, fuel lines and fuel pump, the work area must be well ventilated.
*TM 9-2330-271-14 & P
TECHNICAL MANUAL
No. TM 9-2330-271-14&P } HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D C, 26 January 1984
REPORTING OF ERRORS
You can help improve this manual. If you find any mistakes or if you know of a way to improve the
procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications
and Blank Forms), or DA Form 2028-2 located in back of this manual direct to Commander, US Army
Tank - Automotive Command, ATTN: DRSTA-MBP, Warren, MI 48090. A reply will be furnished to you.
Paragraph Page
CHAPTER 1. INTRODUCTION
SECTION I. General.............................................................................................................................. 1-1 1-1
II. Description and data ......................................................................................................... 1-7 1-1
CHAPTER 2. OPERATING INSTRUCTIONS
SECTION I. Operating procedures ........................................................................................................ 2-1 2-1
II. Operation of auxiliary equipment ....................................................................................... 2-14 2-8
III. Operation under unusual conditions .................................................................................. 2-19 2-9
CHAPTER 3. OPERATOR’S MAINTENANCE INSTRUCTIONS
SECTION I. Lubrication instructions ...................................................................................................... 3-1 3-1
II. Preventive maintenance checks and services .................................................................. 3-6 3-7
III. Troubleshooting................................................................................................................. 3-8 3-9
IV. Maintenance procedures ................................................................................................... 3-9 3-11
CHAPTER 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
SECTION I. Service upon receipt of materiel ........................................................................................ 4-1 4-1
II. Movement to a new worksite ............................................................................................. 4-3 4-1
III. Repair parts, special tools, and equipm ent ....................................................................... 4-7 4-7
IV. Lubrication instructions ...................................................................................................... 4-9 4-7
V. Preventive maintenance checks and services (PMCS) ..................................................... 4-10 4-7
VI. Troubleshooting................................................................................................................. 4-13 4-10
VII. Maintenance of electrical system ...................................................................................... 4-14 4-14
VIII. Maintenance of brake system............................................................................................ 4-31 4-37
IX. Maintenance of wheels, hubs, and brake drums ............................................................... 4-45 4-50
X. Maintenance of spare wheel carrier .................................................................................. 4-48 4-51
XI. Maintenance of leveling jack and landing gear ................................................................. 4-49 4-52
XII. Maintenance of springs and torque rods ........................................................................... 4-53 4-54
XIII. Maintenance of air suspension system and air mounted fifth wheel kingpin ..................... 4-56 4-62
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XIV. Maintenance of air mounted fifth wheel kingpin and resilient kingpin ............................... 4-58 4-64
XV. Maintenance of van body and associated parts ................................................................ 4-61 4-67
XVI. Maintenance under unusual conditions ............................................................................. 4-75 4-74
CHAPTER 5. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
SECTION I. Repair parts, special tools, and equipment ....................................................................... 5-1 5-1
II. Troubleshooting................................................................................................................. 5-3 5-1
III. General Maintenance ........................................................................................................5-4 5-2
IV. Removal and installation of major components and assemblies ....................................... 5-7 5-3
CHAPTER 6. REPAIR OF AXLE AND BRAKE ASSEMBLY AND SPRING SEAT.................................. 6-1 6-1
CHAPTER 7. REPAIR OF LANDING GEAR ........................................................................................... 7-1 7-1
CHAPTER 8. REPAIR OF SPRING AND TORQUE RODS..................................................................... 8-1 8-1
CHAPTER 9. MAINTENANCE OF AUXILIARY EQUIPMENT................................................................. 9-1 9-1
APPENDIX A. References ........................................................................................................................ A-1 A-1
APPENDIX B. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
SECTION I. Introduction........................................................................................................................ B-1 B-1
II. Integral components of end i tem
III. Basic issue items
APPENDIX C. ADDITIONAL AUTHORIZATION LIST
SECTION I. Introduction........................................................................................................................ C-1 C-1
II. Additional authorization list
APPENDIX D. MAINTENANCE ALLOCATION CHART
SECTION I. Introduction........................................................................................................................ D-1 D-1
II. Maintenance Allocation Chart............................................................................................ D-2
III. Tools and Test Equipment................................................................................................. D-6
APPENDIX E. ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL
SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
SECTION I. Introduction........................................................................................................................ E-1 E-1
II. Repair parts list
Figure Page
GROUP 06. ELECTRICAL SYSTEM
0607 Electrical distribution panel, XM822........................................................................ 1 E-8
0608 Intervehicular cable receptacle and switches, 24-volt ............................................ 2 E-10
0608 Switches, receptacles, circuit breakers, 110/220-volt, XM654 ................................ 3 E-12
0608 Switches, receptacles, 110/220-volt, XM680, XM680E1 ........................................ 4 E-14
0608 Switches, receptacles, circuit breakers, 110/220-volt XM822 ................................. 5 E-16
0608 Input power receptacle and timer, XM822 .............................................................. 6 E-18
0609 Marker clearance light ............................................................................................ 7 E-20
0609 Blackout stoplight, XM574, XM574E1, XMb54. XM680, XM680E1,
XM738, XM739, XM739E1, XM822 (serial no S2669),
XM823, XM824 ....................................................................................................... 8 E-24
0609 Stoplight, Taillight, XM574, XM574E1, XM654, XM680, XM680E1, XM738,
XM739, XM739E1, XM822 (serial no S2669),
XM823, XM824 ....................................................................................................... 9 E-26
0609 Composite stoplight-taillight, XM822 (after serial no S2669), XM844, XM845,
XM847, XM848, XM849, XM850, XM912, XM913 .................................................. 10 E-28
0609 ICC Stoplight, XM654 ............................................................................................. 11 E-30
0609 Dome light, 24-volt (all models except XM912, XM913) ......................................... 12 E-32
0609 Dome light, 110-volt, XM654, XM680, XM680E1, XM822 ...................................... 13 E-34
0609 Blackout dome light, XM822, Blackout t all light, XM680 ........................................ 14 E-36
0609 Fluorescent lighting fixture, XM822......................................................................... 15 E-38
0613 Wiring harness, main, XM574, XM574E1, XM680, XM680E1, XM738, XM739,
XM739E1, XM823, XM824, wiring harness, roof, XM823, XM824.......................... 16 E-40
0613 Wiring harness, main, XM822 (after serial no S2669), XM844, XM845, XM847,
XM848, XM849, XM850.......................................................................................... 17 E-44
0613 Wiring harness, main, XM654, wiring harness, roof,
XM654, XM822 (after serial no S2669)................................................................... 18 E-46
0613 Wiring harness, main, wiring harness, roof, XM912, XM913 .................................. 19 E-48
0613 Wiring harness, roof, XM574, XM574E1, XM680, XM680E1, XM738,
XM739, XM739E1, XM822 (serial no S2669) ......................................................... 20 E-50
0613 Wiring harness, roof, XM844, XM845, XM847, XM848, XM849, XM850 ................ 21 E-52
0613 Main dolly harness and interconnecting cable assembly, XM822, XM844,
XM845, XM847, XM848, XM849, XM850, XM912, XM913..................................... 22 E-54
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0613 Wiring harness, dolly taillights and electrical lead assembly, XM822, XM844,
XM845, XM847, XM848, XM849, XM850, XM912, XM913..................................... 23 E-56
0613 Cable assembly, air conditioner, XM680, XM680E1,
front wiring harness, XM654 ................................................................................... 24 E-58
GROUP 11 REAR AXLE
1100 Rear axle assembly ................................................................................................ 25 E-60
1100 Axle and bracket assembly, XM574, XM574E1, XM654, XM680,
XM680E1, XM738, XM739, XM739E1, XM822, XM823, XM824............................ 26 E-62
GROUP 12 BRAKES
1202 Brake shoe and related parts.................................................................................. 27 E-64
1202 Service brake attaching parts ................................................................................. 28 E-66
1202 Backing plate assembly .......................................................................................... 29 E-68
1204 Hydraulic brake system .......................................................................................... 30 E-70
1204 Hydraulic master cylinder ....................................................................................... 31 E-72
1204 Wheel cylinder and hydraulic tubes ........................................................................ 32 E-74
1208 Brake air system, XM574, XM574E1, XM654, XM680, XM680E1,
XM738, XM739, XM739E1, XM822, XM823, XM824.............................................. 33 E-76
1208 Brake and air suspension air lines, XM844, XM845, XM847, XM848
XM849, XM850 ....................................................................................................... 34 E-80
1208 Brake and air suspension air lines, XM912, XM913 ............................................... 35 E-82
1208 Brake air chamber .................................................................................................. 36 E-84
1208 Relay valve ............................................................................................................. 37 E-86
1208 Air mounted kingpin air lines, XM847, XM848, XM849, XM850.............................. 38 E-88
1208 Air mounted kingpin air lines, XM912, XM913 ........................................................ 39 E-90
GROUP 13 WHEELS
1311 Wheel assembly ..................................................................................................... 40 E-92
1313 Tire and tube........................................................................................................... 41 E-94
GROUP 15 FRAME AND TOWING ATTACHMENTS
1503 Pintle and towing attachments ................................................................................ 42 E-96
1504 Spare wheel carrier................................................................................................. 43 E-98
1506 Air mounted fifth wheel kingpin assembly, XM847, XM848,
XM849, XM850, XM912, XM913............................................................................. 44 E-100
1506 Resilient kingpin, XM844, XM845 ........................................................................... 45 E-102
1507 Leveling jack ........................................................................................................... 46 E-104
1507 Leveling Jack, center, XM738, XM739, XM739E1 .................................................. 47 E-106
1507 Landing gear (all models except XM847, XM848, XM849, XM850,
XM912, XM913) ...................................................................................................... 48 E-108
1507 Swing-up landing gear, XM847, XM848, XM849, XM850, XM912, XM913............. 49 E-112
GROUP 16 SPRINGS AND SHOCK ABSORBERS
1601 Tandem suspension, XM574, XM574E1, XM654, XM680, XM680E1, XM738,
XM739, XM739E1, XM822, XM823, XM824........................................................... 50 E-114
1601 Air suspension system components, XM844, XM845, XM847, XM848,
XM849, XM850, XM912, XM913............................................................................. 51 E-118
1601 Air spring air control assembly, XM844, XM845, XM847, XM848,
XM849, XM850, XM912, XM913............................................................................. 52 E-120
GROUP 18 BODY
1801 Interior doors, XM654, XM822 ................................................................................ 53 E-122
1801 Side door and rear door, XM844, XM845, XM847, XM848, XM849,
XM850, XM912, XM913.......................................................................................... 54 E-124
1801 Rear door, XM574, XM574E1, XM654, XM739, XM739E1..................................... 55 E-130
1801 Right side door, XM654, XM680, XM680E1, Right rear door, XM739 .................... 56 E-132
1801 Left side door, XM680, XM680E1 ........................................................................... 57 E-136
1801 Rear door, XM738, XM823, XM824, Side door,
XM739, XM739E1, XM822...................................................................................... 58 E-138
1801 Side door and right rear door, XM738, XM739E1, XM823, XM824 ........................ 59 E-142
1801 Right side door and right rear door, XM574, XM574E1 .......................................... 60 E-146
1801 Rear doors, XM680, XM680E1 ............................................................................... 61 E-150
1801 Front doors, XM680, XM680E1 .............................................................................. 62 E-154
1801 Front door, XM822 .................................................................................................. 63 E-158
1801 Rear door and right side door, XM822 .................................................................... 64 E-162
1801 Miscellaneous body parts ....................................................................................... 65 E-166
1801 Miscellaneous body parts ....................................................................................... 66 E-170
1812 Heat exchanger opening assembly, XM680, and fresh air
opening assembly, XM680, XM680E1 .................................................................... 67 E-174
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CHAPTER 1
INTRODUCTION
Section I. GENERAL
This manual is for your use in operating and maintaining For information on administrative storage, refer to
the Semitrailer, Van: Electronic, 10-ton, 2-wheel, TM740-90-1.
XM574, XM574E1, XM654, XM680, XM680E1, XM738,
XM739, XM739E1, XM822, XM823, XM824, XM844, 1-5. Quality Assurance/Quality Control
XM845, XM847, XM848, XM849, XM850, XM912, and
XM913. For quality assurance/quality control procedures, refer to
TM 750-245-4.
1-2. Maintenance Forms and Records
1-6. Reporting Equipment Improvement
Maintenance forms and records that you are required to Recommendations (EIRs)
use are explained in TM 38-750.
If your electronic van needs improvement, let us know.
1-3. Destruction of Army Materiel to Prevent Send us an EIR. You, the user, are the only one who
Enemy Use can tell us what you don’t like about your equipment. Let
us know why you don’t like the design. Put it on an
For destruction of army materiel to prevent enemy use, SF368 (Quality Deficiency Report). Mail it to us at: US
refer to TM 750-244-6. Army Tank Automotive Command, ATTN: DRSTA-MP,
Warren, MI 48090. We’ll send you a reply.
1-7. Description (figs. 1-1 through 1-35) (6) The XM822 semitrailer houses and
transports a petroleum testing laboratory.
a. The semitrailer vans covered in this manual are (7) The XM823 semitrailer houses and
designed to house and transport electronic equipment on transports teletype equipment.
either highway or cross country using the M52, M52A1, (8) The XM824 semitrailer houses and
M52A2 or M818 truck tractor as the towing vehicle. transports cryptographic equipment.
b. The following semitrailers are designed to (9) The XM844 semitrailer houses and
perform the following specific functions: transports on-line electronic equipment.
(1) The XM574 and XM574E1 semitrailers (10) The XM845 semitrailer houses and
house and transport general purpose electronic transports off-line electronic equipment.
equipment. (11) The XM847 semitrailer houses and
(2) The XM654 semitrailer houses and transports digital terminal No. 1 equipment.
transports telemetry equipment. (12) The XM848 semitrailer houses and
(3) The XM680 and XM680E1 semitrailers transports digital terminal No. 2 equipment.
house and transport electronic equipment. (13) The XM849 semitrailer houses and
(4) The XM738 semitrailer houses and transports secure voice-electronic equipment.
transports telephone equipment. (14) The XM850 semitrailer houses and
(5) The XM739 and XM739E1 semitrailers transpots voice switch equipment.
house and transport switchboard equipment. (15) The XM912 and XM913 semitrailers house
and transport computer equipment.
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Figure 1-17. Semitrailer, van petroleum testing laboratory, XM822-left rear view
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Table 1-1. Differences Among Models
Front Platform
XM654 ......................................................................................................................... Has front platform
All other models .......................................................................................................... None
Doors
Rear
XM654, XM822 ............................................................................................................ Single door in center
XM844, XM845, XM847, XM848, XM850, XM912 ....................................................... Single door on left
XM913 ......................................................................................................................... Single door on right
XM574, XM574E1, XM680, XM680E1, XM738, XM739, XM739E1, XM823,
XM824, XM849 ............................................................................................................ Double doors
Front
XM680, XM680E1 ....................................................................................................... Double doors
XM822 ......................................................................................................................... Single door in center
Curbside
XM574, XM574E1, XM654, XM913 ............................................................................. Single door approximately in
center
XM680, XM680E1 ........................................................................................................ Single door over tandem
XM738, XM739, XM824, XM845, XM847, XM848, XM849 ......................................... Single door, rear of drop
XM822 ......................................................................................................................... Two single doors, one at drop,
one rear of drop
XM739E1, XM823, XM844, XM850, XM912................................................................. None
Roadside
XM680, XM680E1 ....................................................................................................... Single door in front
XM739 ......................................................................................................................... Single door over tandem
XM739E 1 .................................................................................................................... Two doors, one toward rear, other
rear of drop
XM823, XM844, XM847, XM850, XM912..................................................................... Single door, rear of drop
XM574, XM574E1, XM654, XM738, XM822, XM824, XM845, XM848,
XM849, XM913............................................................................................................. None
Landing Gear
XM574, XM574E1, XM654, XM680, XM680E1, XM738, XM739,
XM739E1, XM822, XM823, XM824, XM844, XM845 ................................................... Rigud landing gear
XM847, XM848, XM849, XM850, XM912, XM913........................................................ Swing-up landing gear
XM654.......................................................................................................................... Pad base for landing gear
All other models ........................................................................................................... Wheels on landing gear
Leveling Jack
XM738, XM739, XM739E1........................................................................................... 4 leveling jacks, 2 at rear, 2 at
center of van
All other models ........................................................................................................... 2 leveling jacks at rear
Leveling Jack Pad
XM680 ......................................................................................................................... Cast aluminum
All other models .......................................................................................................... Ordnance standard
Ladder
XM654.......................................................................................................................... 16 ft aluminum extension ladder
and 2 boarding ladders stowed
under van, 12 ft ladder hinged at
right rear to allow it to swing
down
XM822.......................................................................................................................... 12 ft ladder, two 3-step and
one 4-step boarding ladders
stowed under van
All other models ........................................................................................................... 12 ft ladder and two boarding
..................................................................................................................................... ladders stowed under van
Suspension
XM574, XM574E1, XM654, XM680, XM680E1, XM738,
XM739, XM739E1, XM822, XM823, XM824................................................................. Tandem suspension
XM844, XM845, XM847, XM848, XM849, XM850, XM912, XM913............................. Air ride suspension
Kingpin
XM574, XM574E1, XM654, XM680, XM680E1, XM738, XM739, XM739E1, XM822,
XM823, XM824 ............................................................................................................ Standard kingpin
XM844, XM845 ............................................................................................................ Resilient kingpin
XM847, XM848, XM849, XM850, XM912, XM913 ....................................................... Air ride kingpin
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Table 1-1 Differences Among Models - Continued
Level Assembly
XM738, XM739, XM739E1, XM822, XM823, XM824, XM844, XM845
XM847, XM848, XM849, XM850, XM912, XM913........................................................ 8 level assemblies, located at
..................................................................................................................................... the corners, for van leveling
Access Panels
Curbside
XM654.......................................................................................................................... 10
XM680.......................................................................................................................... 3
XM822.......................................................................................................................... 2
All other models ........................................................................................................... none
Roadside
XM654.......................................................................................................................... 10
XM680.......................................................................................................................... 3
XM822.......................................................................................................................... 2
All other Models ........................................................................................................... None
Fire Extinguisher
XM574E1, XM654, XM680, XM6801............................................................................ 2
XM738, XM739, xm739E1............................................................................................ 1
XM822.......................................................................................................................... 4
All other models ........................................................................................................... None
Pioneer Tool Bracket
XM574E1, XM654, XM738, XM739, XM739E1, XM822, XM823, XM824, XM844,
XM845, XM847, XM848, XM849, XM850..................................................................... 1
Blower Installation
XM654.......................................................................................................................... 2
Air Conditioner
XM654, XM680, XM68OE1, XM822............................................................................. Built-in air conditioner
All other models ........................................................................................................... None
Heater
XM654, XM680, XM68OE1 .......................................................................................... Electrical heating strips in air
..................................................................................................................................... conditioner
XM822 ............................................................................................................................. Electrical heating system
All other models ........................................................................................................... None
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Dimensions: Dimensions:
XM654 ........................................... 335 in. XM847 ............................................4,650 lbs.
XM738, XM739, XM739E1, XM848 ............................................4,610 lbs
XM850 ........................................... 372 in XM849 ............................................4,730 lbs
XM823, XM824, XM844, XM850 ............................................5,296 lbs.
XM845, XM847, XM848, XM912 ............................................5,100 lbs.
XM849 ........................................... 319 in. XM913 ............................................5,060 lbs
XM912, XM913 .............................. 341 in. Weight on wheels (empty)
Overall height (operational) XM574 ............................................8,290 lbs
XM574, XM574E1, XM680, XM574E1........................................8,800 lbs.
XM680E1, XM823, XM824, XM654 ............................................9,858 lbs
XM844, XM845, XM680 ............................................10,020 lbs.
XM847, XM848, XM849................. 132 in. XM680E1........................................9,200 lbs
XM654 ........................................... 149.5 in. XM738 ............................................9,610 lbs.
XM738, XM739, XM739E1, XM739 ............................................9,680 lbs
XM822, XM850 .............................. 142 in. XM739E1........................................9,952 lbs.
XM912, XM913 .............................. 141 in. XM822 ............................................10,608 lbs.
Overall height (reduced) XM823, XM824...............................9,070 lbs
XM574, XM574E1, XM680, XM844, XM845...............................9,000 lbs.
XM680E1, XM823, XM824, XM847 ............................................9,180 lbs.
XM844, XM845, XM848 ............................................9,100 lbs.
XM847, XM848, XM849................. 93 in. XM849 ............................................9,190 lbs.
XM654 ........................................... 108 in. XM850 ............................................9,808 lbs.
XM738, XM739, XM739E1, XM912 ............................................10,280 lbs
XM822, XM850 .............................. 103 in. XM913 ............................................10,220 lbs.
XM912, XM913 .............................. 102 in. Cubbage (shipping)
Weight (empty) XM574, XM574E1 ..........................2710 cu. ft.
XM574 ........................................... 11,540 lbs. XM654 ............................................3667 cu. ft.
XM574E 1 ...................................... 12,460 lbs. XM680, XM680E1 ..........................2757 cu. ft.
XM654 ........................................... 14,280 lbs. XM738, XM739, XM739E1,
XM680 ........................................... 15,890 lbs. XM850 ............................................3660 cu. ft.
XM680E1 ....................................... 14,920 lbs. XM822 ............................................2967 cu. ft
XM738 ........................................... 14,300 lbs. XM823, XM824, XM844,
XM739 ........................................... 14,370 lbs. XM845, XM847, XM848,
XM739E1 ....................................... 14,965 lbs. XM849 ............................................3022 cu. ft
XM822 ........................................... 15,800 lbs XM912, XM913...............................3384 cu. ft.
XM823, XM824 .............................. 13,380 lbs. b. Axle
XM844, XM845 .............................. 13,230 lbs. Tubular ordnance standard
XM847 ........................................... 13,830 lbs. All models .......................................10,000 lbs.
XM848 ........................................... 13,710 lbs. c. Brake system
XM849 ........................................... 13,920 lbs. Actuation (all models).....................................Air-over
XM850 ........................................... 15,104 lbs. ........................................................hydraulic
XM912 ........................................... 15,380 lbs. Brake assemblies
XM913 ........................................... 15,280 lbs. (all models).............................................4
Weight on kingpin (empty) d. Electrical system.
XM574 ........................................... 3,250 lbs. Voltage
XM574E 1 ...................................... 3,660 lbs. All models .......................................24-volt dc
XM654 ........................................... 4,422 lbs XM654 ............................................12/24-volt
XM680 ........................................... 5,870 lbs. dc breaker
XM680E1 ....................................... 5,520 lbs. panel for
XM738, XM739 .............................. 4,690 lbs. 110-volt ac
XM739E1 ....................................... 5,013 lbs. and 440-
XM822 ........................................... 5,192 lbs. volt ac
XM823, XM824 .............................. 4,310 lbs.
XM844, XM845 .............................. 4,230 lbs.
1-40
TM 9-2330-271-14&P
Voltage 3 in. rebound)
XM680, XM680E1 .................... 24-volt dc Tire Inflation:
breaker panel for Air spring .................................. Neoprene nylon
208-volt ac air cell operative to
and 110-volt ac -40° F
Power source Assembly weight
XM822 ...................................... Outside (including air controls) .............. 450 lbs.
power/ g. Suspension system.
source for XM574, XM574E1, XM654,
110/220-volt ac XM680, XM680E1, XM738,
24-volt dc (all models) ........... Towing vehicle XM739, XM739E1
e. Tires (all models) XM822, XM823, XM824 ........... Tandem
Number.......................................... 8 suspension
Type............................................... Military XM844, XM845, XM847,
pneumatic XM848, XM849, XM850,
Design ........................................... Cross-country, XM912, XM913 ........................ Air suspension
............................................... non-directional .............................................. system
Number of plies ............................. 8 Capacity ................................... 20,000 lbs.
Tire inflation Weight (including diagonal
Highway ................................. 35 psi braces and air spring
Cross-country ........................ 25 psi mounting plates)....................... 500 lbs.
Sand, mud, snow................... 20 psi Axle travel................................. 81/2 in. total-
f. Kingpin assembly. 41/2 in. up, 4
XM574, XM574E1, XM654, in. down
XM680, XM680E1, XM738, Air spring ....................................... Neoprene nylon
XM739, XM739E1, XM822, air cell operative
O
XM823, XM824...................... Standard kingpin to- 40 F
XM844, XM845...................... Resilient kingpin h. Landing gear.
XM847, XM848, XM849, XM574, XM574E1, XM654,
XM850, XM912, XM680, XM680E 1, XM738,
XM913 ................................... Air mounted XM739, XM739E1,
kingpin XM822, XM823, XM824,
Air pressure .............................. 17,000 lbs. XM844, XM845 ........................ Standard
static load-60 .............................................. rigid type
psig XM847, XM848, XM849,
Stroke ............................................ 6 in. total XM850, XM912, XM913 ........... Swing-up
(3 in. total .............................................. gear
compression,
1-41
TM 9-2330-271-14&P
CHAPTER 2
OPERATING INSTRUCTIONS
CAUTION
2-1
TM 9-2330-271-14&P
2-2
TM 9-2330-271-14&P
2-3
TM 9-2330-271-14&P
a. Operation (fig. 2-4).
(1) With landing gears in normal operating (1) Using crank (L), retract leg (X)
position with legs contacting ground, unfasten snap and approximately 12 inches. Replace crank (L) in stowed
chain assembly (N). Remove crank (L) from stowage position on brace (F). Refasten snap and chain
socket (M). assembly (N).
(2) Position slot in crank (L) to engage pin in (2) Remove pin (A) from small brace.
shaft (W). Remove pins (B and C) from large brace (F). This is the
(3) Landing gears are two speed separately brace with the crank stowed on it. Fasten small brace to
operated landing legs. leg assembly with snap and chain assembly (K).
(4) Pull out shaft (W) for speed travel. (3) Pick up brace (F) with crank (L) stowed on
(5) Push in shaft (W) for low speed travel. it. Turn brace end for end (plan view). Aft end (Z) is now
(6) Set ratchet on crank (L) to raise or lower at forward end near pin (B). Place end hole around pin
trailer. Clockwise rotation raises van. Counterclockwise on bracket (P).
rotation lowers van. (4) Manually lift each leg assembly carefully
b. Swing-Up Procedure (fig. 2-4). to horizontal position. Attach snap and chain assembly
(J) to hold each leg. Aline hole in end (Z) of brace (F) on
NOTE top of (not between) brackets (R) on leg assembly (Y).
Swing landing gear to horizontal position (5) Insert pin (B) to secure each landing gear
for aircraft loading only. and brace in wing-up position.
c. Swing-Down Procedure (fig. 2-4).
WARNING (1) Remove pin (B).
(2) Remove snap and chain assembly (J)
Semitrailer must be supported on the K- which secures each leg.
loader. Be sure all toggle pins have (3) Carefully and slowly allow leg to extend to
been lubricated with GAA grease and the vertical position.
are operable and removable. (4) Position brace (F) with crank (L) stowed
on it, making certain to turn it end for end to the position
is occupied prior to performance of step (3) above.
2-4
TM 9-2330-271-14&P
(5) Release snap and chain assembly (K) and braking system on the chassis is controlled from the
allow brace (E) to engage bracket (G) while lowering leg towing vehicle.
assembly. b. Connect the dummy couplings to the air brake
(6) Install pin (C) into mount (S). Install pins couplings to prevent dirt from entering the braking
(A and B). system when the chassis is not connected to the towing
2-7. Air Brake Half Couplings (fig. 4-34). vehicle.
a. Two air brake half couplings are mounted on 2-8. Air Reservoir Drain Cocl (fig. 2-5)
the front of the chassis. The coupling on the right side is
labelled SERVICE by a metal tag attached to the a. The hand operated drain cock is located at end
coupling. The other coupling (on the left) is labelled and bottom of air reservoir.
EMERGENCY. When the SERVICE air brake coupling b. Turn counterclockwise to open drain cock to
on the towing vehicle is connected to SERVICE coupling drain moisture and to permit release of air pressure if
on the chassis and the EMERGENCY air brake coupling brakes lock. Turn clockwise to close drain cock.
is connected to EMERGENCY coupling, the service c. Open drain cock daily after semitrailer
operation. Close before operation.
2-5
TM 9-2330-271-14&P
2-9. Removal and Installation of Spare Wheel and (5) As wheel moves up to carrier assembly,
Tire aline securing bolts (5) with any two holes in wheel.
a. Removal (fig. 2-6). (6) After wheel is tight against upper member,
(1) Working from curbside of semitrailer, use tighten the wheel nuts, using wheel nut wrench (1).
wheel nut wrench (1) and remove two wheel nuts which
secure wheel to upper member (4) of spare wheel 2-10. Leveling Jack (fig. 2-7)
carrier.
(2) The wheel and lower pick-up member (6) a. A jack assembly is provided at each rear
are held in place by the wire rope. corner of the semitrailer It consists of a housing
(3) Place wheel nut wrench (1) on the nut at assembly, screw, removable jack shoe, and handle.
outer end of ratchet wheel (3) on which the wire rope is
wound.
(4) Release pawl (2) from ratchet and turn
wrench counterclockwise to lower wheel to ground.
Figure 2-6. Removing and installing spare wheel and b. To operate, follow procedure below:
tire. (1) Remove leveling jack shoe located on
crossmember just forward of tandem suspension and
(5) Slide wire rope and pick-up member (6) place shoe on the ground in alinement with jack
through center hole in wheel. assembly.
(6) Remove the spare wheel. (2) Pull out the two retaining pins securing
b. Installation (fig 2-6). jack to rear of semitrailer frame and allow jack to swing
down into vertical position.
(1) Remove the wheel nuts securing lower
(3) Pull out the retaining pin from the short
pick-up member (6) to upper member (4) of spare wheel
side brace and pin brace to gusset on side of jack
carrier.
housing.
(2) Release pawl (2) from ratchet and lower
(4) Swing long rear brace up into position and
pick-up member to the ground.
pin in place.
(3) Rotate pick-up member (6) until it alines
(5) Insert handle m hole at bottom of
with wire rope and insert rope through large hole in
actuation screw and turn clockwise to lower actuator
wheel. Rotate pick-up member so that it is at right
screw on to the shoe.
angles to wire rope.
(4) Set pawl (2) in contact with the ratchet
and turn wheel nut wrench (1) on ratchet wheel (3)
clockwise to raise the wheel.
2-6
TM 9-2330-271-14&P
2-14. Air Conditioner, XM654 (fig. 9-1). (4) To stop air conditioner, place selector
switch to OFF. Close damper control.
a. General.
(1) Two model CE60VAL6, 208-volt, three CAUTION
phase, 60 Hz, 60,00 BTU air conditioners are mounted Wait 5 minutes after stopping air
on the front platform of the XM654 semitrailer. conditioner before restarting unit.
(2) The remote control units are located on
the right side wall near the partition. c. Operating Air Conditioner for Heating.
(3) A blower is incorporated in the system and (1) Place damper control in desired position.
operates automatically when the units are activated. (2) Set thermostat on remote control unit to
(4) Refer to TM 5-4120-235-15 for operation the desired temperature.
and service instructions. (3) Place selector switch to the desired
b. Operating Air Conditioner for Cooling position (LO HEAT or HI HEAT)
(1) Set the thermostat on the remote control (4) To stop air conditioner, set selector switch
unit to the desired temperature. to OFF.
(2) Place selector switch to COOL.
(3) To stop air conditioner, place selector 2-16. Air Conditioner, XM822
switch to OFF.
c. Operating Air Conditioner for Heating. a. General.
(1) A model 76E34-104, 208-volt, three
CAUTION phase, 60 Hz, 60,000 Btu air conditioner is mounted
inside the front door of the XM822 semitrailer.
Wait 5 minutes after stopping air (2) The remote control unit is located in the
conditioner before restarting unit. main control panel in the laboratory compartment.
(3) Ducts are installed the length of the ceiling
(1) Set thermostat on remote control unit to on each side of the semitrailer from the air conditioner to
the desired temperature. the rear compartment (fig. 1-36).
(2) Place selector switch to the desired (4) Refer to TM .5-4120-295-15 for operation
position (LO HEAT or HI HEAT). and service instructions.
(3) To stop air conditioner, set selector switch b. Operating Air Conditioner for Ventilation.
to OFF. (1) Open the three vent panels in van front
door.
2-15. Air Conditioner, XM680 XM680E1 (fig. 9-2). (2) Turn rotary control switch on remote
control unit to VENT.
a. General (3) Adjust damper control knobs on air
(1) Four model CE20VAL6, 208-volt, three conditioner to admit fresh air as desired.
phase, 60 Hz, 18,000 Btu air conditioners are mounted in (4) To stop the air conditioner, turn rotary
front of the XM680 and XM680E1 semitrailers, directly to control switch to OFF. Close dampers. Close vent
the rear of the front doors. panels on front door.
(2) The remote control units are located on c. Operating Air Conditioner for Cooling.
the inside face of the front bulkhead (fig. 9-2) (1) Open the three vent panels in van front
(3) The damper control consists of a chain door.
and linkage which opens and closes the air intake (2) Connect a hose to the drain and allow
louvers to regulate the proportion of inside and outside condensation to drain to the ground.
air drawn into the air conditioner. (3) Set thermostat on remote control unit to
(4) Refer to TM 5-4120-222-15 for operation be desired temperature.
and service instructions. (4) Position rotary control switch on remote
b. Operating Air Conditioner for Cooling. control panel to COOL.
(1) Place damper control in desired position (5) Turn damper control knobs to desired
for the proportion of inside and outside air required. position from MIN (100% return air) to MAX (100% fresh
(2) Set thermostat on the remote control unit air).
to the desired temperature. (6) To stop the air conditioner, turn rotary
(3) Place selector switch to COOL. control switch to OFF. Close dampers. Remove drain
hose. Close vent panels on front door.
2-8
TM 9-2330-271-14&P
2-17. Heating System, XM822 (1) Turn air conditioner rotary control switch
on the air conditioner remote control panel to VENT.
a. General (2) Set heater thermostat on the heater
(1) The heating system is composed of a remote control unit to the desired temperature.
heater assembly consisting of 12 heating elements (3) Set rotary control switch to the desired
located in the air conditioning duct to the rear of the air position.
conditioner. (4) To stop the heating system, set rotary
(2) The heater assembly contains six 100- control switch to OFF and then set air conditioner rotary
watt, 220-volt elements located on the lower tier, and six control switch to OFF.
1600-watt, 220-volt elements located on the upper tier of
the heater assembly. 2-18. Fire Extinguisher
(3) The remote control unit containing the
thermostat and the rotary control switch is located on the a. The XM738, XM739, and XM739E1
roadside wall forward of the main control panel. The semitrailers have one fire extinguisher located in the
rotary control switch has four positions: OFF, LOW, interior of the van.
MEDIUM, and HIGH. b. The XM654 semitrailer has two fire
(4) LOW position activates the 1000-watt extinguishers. One extinguisher is mounted over the
heating elements and lights HEATER NO. 1 indicating rear door; the other is mounted on the side near the right
lamp. side door.
(5) MEDIUM position activates the 1600-watt c. The XM680 and XM680E1 semitrailers have
heating elements and lights HEATER NO. 2 indicating two fire extinguishers. One extinguisher is mounted on
lamp. the side near the right side door; the other is mounted on
(6) HIGH position activates both the a partition near the left side door.
1000-watt and the 1600-watt heating elements and d. Each fire extinguisher is held in place with a
lights both HEATER NO. 1 and HEATER NO. 2 bracket and clamp. The extinguisher is removed from
indicating lamps. the bracket by pulling the latch, which releases the
(7) A safety switch is installed in the duct clamp.
above the heating elements to shut off heater power in e. To use the fire extinguisher, rotate the horn to
the event the unit overheats. an UP position. Break the safety wire and remove the
b. Operating Heating System safety pin. Operate the extinguisher by squeezing the
trigger and directing the horn at the base of the flame.
2-9
TM 9-2330-271-14&P
(2) You must always be on the alert for subject to deterioration from mildew or attacks by insects
indications of the effect of cold weather on the or vermin. Clean mildewed canvas by scrubbing with a
semitrailer. dry brush. Do not use water to remove dirt until mildew
(3) You must be very cautious when placing has been removed. If mildew is present, examine
the vehicle in motion after a shutdown. Congealed material carefully by stretching and pulling for evidence
lubricants may cause failure of parts. Tires may be of rotting or weakening. Replace canvas if fabric shows
frozen to the ground or frozen to the shape of the flat weakness.
spot while underinflated. One or more brake shoes may
be frozen fast and require pre-heating to avoid damage WARNING
to the towing vehicle clutch surfaces. Do not use gasoline, drycleaning
(4) Refer to TM 9-207 for description of solvent or mineral spirits paint
operation in extreme cold. thinner to remove oil or grease spots
b. At Halt or Parking. from canvas. Use only water and a
(1) When you halt for short shutdown periods, scrubbing brush.
park the vehicle in a sheltered spot out of the wind. If no
shelter is available, park the chassis so that its least c. Chassis inactive for long periods in hot, humid
vulnerable parts face into the wind. For long shutdown weather are subject to rapid rusting and accumulation of
periods, if high and dry ground is not available, prepare a fungus. Frequently inspect, clean and lubricate your
footing of planks or brush. semitrailer to prevent excessive deterioration.
(2) Clean all parts of the chassis of snow, ice,
and mud as soon as possible after operation. Refer to 2-22. Operation in Dusty or Sandy Areas
tables 3-1 and 3-2, and paragraphs 3-6 and 3-7 for
detailed after-operation procedures. a. For emergency operations in beach and desert
(3) Gage tires for correct pressure (paragraph sands, correct tire inflation is listed in paragraph 3-18b.
3-18b). For continued operations in sand, oversize balloon and
c. Lubricants (Storage, Handling and Use) tires are necessary for all wheeled vehicles. The tread
(1) Your equipment’s operation at arctic should be of plain rib and the tire of round cross section.
temperatures will depend to a great extent upon the b. If one or more wheels become mired, it may be
condition of the lubricants. Immediate effects of careless necessary for the chassis to be winched or the mired
storage and handling or improper use of the materials wheel may have to be jacked up and planking or matting
are not always apparent, but any deviation from proper inserted beneath it.
procedures may cause trouble at the least expected c. Operation under extremely sandy or dusty
time. conditions requires frequent inspection, cleaning, and
(2) In arctic operations, contamination with lubrication of the chassis working parts
moisture is a source of many difficulties. Moisture can
be the result of snow getting into the product or may be 2-23. Operation in Mud and Snow
condensation due to "breathing" of a partially filled
contained when a product is brought outdoors from room a. Reduce tire inflation to the proper pressure as
temperature. Other impurities will also contaminate listed in paragraph 3-18b. For continued operation in
lubricants and cause them to lose their usefulness. show, install snow tread tires
(3) Refer to FM 9-207 for detailed instructions b. After each operation, remove ice, snow, and
on storage, handling and use of lubricants. mud from underneath trailer and from hoses, lines,
tubes, and electrical connections.
2-21. Operation In Extreme Heat
2-24. Operation Under Rainy or Humid
a. Do not park the semitrailer in the sun for long Conditions
periods as the heat and sunlight will shorten the life of
the tires. If possible, park vehicle under cover to protect a. Protect semitrailer from direct rainfall whenever
it from the sun, sand and dust. possible. During dry periods open van to air to facilitate
b. Cover inactive semitrailer with tarpaulins if no drying process.
other suitable shelter is available. Each week shake out
and air for several hours canvas covers or other items
2-10
TM 9-2330-271-14&P
b. Keep moisture from entering the fuel supply. 2-26. Fording Operations
Clean fuel filter before each operation to remove
accumulated moisture. a. Instructions for fording operations for the owing
c. Dampness increases corrosive action. Inspect vehicle apply also to the semitrailer.
painted surfaces and electrical connections more b. Notify organizational maintenance to clean
frequently for damage. wheel bearings and hand pack with lubricant specified in
lubrication chart after each submersion.
2-25. Operation In Salt Water Areas c. Reduce tire pressure to aid in amphibious
landings.
Wash salt deposits from all equipment with fresh water.
Observe the precautions in paragraph 2-24.
2-11
TM 9-2330-271-14&P
CHAPTER 3
OPERATOR’S MAINTENANCE INSTRUCTIONS
3-1. General
3-1
TM 9-2330-271-14&P
3-2
TM 9-2330-271-14&P
3-3
TM 9-2330-271-14&P
3-4
TM 9-2330-271-14&P
3-5
TM 9-2330-271-14&P
3-6
TM 9-2330-271-14&P
3-6. Maintenance Forms and Records i. When you do your Preventive Maintenance,
take along the tools you need to make all the checks.
Every mission begins and ends with the paperwork. You always need a rag or two.
There isn’t much of it, but you have to keep it up. The WARNING
forms and records you fill out have several uses. They
are a permanent record of the services, repairs, and Dry cleaning solvent used to clean parts
modifications made on your vehicle. They are reports to is potentially dangerous to personnel
organizational maintenance and to your Commander, and property. Do not use near open
and they are a checklist for you when you want to know flame or excessive heat. Flash point of
what is wrong with the vehicle after its last use, and solvent is 138°F (44.6°C).
whether those faults have been fixed. For the
information you need on forms and records, see TM 38- (1) Keep it clean. Dirt, grease, oil and debris
750. only get in the way and may cover up a serious problem.
Clean as you work and as needed. Use safety solvent
3-7. Preventive Maintenance Checks and Services (item 19, appendix F) on all metal surfaces. Use soap
and water when you clean rubber or plastic material.
a. Do your before (B) Preventive Maintenance (2) Bolts, nuts and screws. Check them all
just before you operate the vehicle. Pay attention to the for obvious looseness, missing, bent or broken condition.
Cautions and Warnings. You can't try them all with a tool, of course, but look for
b. During checks and services (D) of Preventive chipped paint, bare metal, or rust around bolt heads. If
Maintenance will be performed while the equipment you find one you think is loose, tighten it, or report it to
and/or its component systems are in operation. organizational maintenance if you can't tighten it.
c. Do your after (A) Preventive Maintenance right (3) Welds: Look for loose or chipped paint,
after operating the vehicle. Pay attention to Cautions rust, or gaps where parts are welded together. If you find
and Warnings. a bad weld, report it to organizational maintenance.
d. Do your weekly (W) Preventive Maintenance (4) Electric wires and connectors. Look for
weekly. cracked or broken insulation, bare wires, and loose or
e. Do your monthly (M) Preventive Maintenance broken connectors. Tighten loose connectors and make
once a month. sure the wires are in good shape.
f. If something doesn’t work, troubleshoot it with (5) Hoses and fluid lines Look for wear,
the instructions in this manual or notify your supervisor. damage and leaks. Make sure clamps and fittings are
g. Always do your Preventive Maintenance in the tight. Wet spots show leaks, of course, but a stain
same order so it gets to be a habit. Once you’ve had around a fitting or connector can mean a leak. If a leak
some practice, you’ll spot anything wrong in a hurry. comes from a loose fitting or connector, tighten it. If
h. If anything looks wrong and you can’t fix it, something is broken or worn out, report it to
write it on your DA Form 2404. If you find something organizational maintenance.
seriously wrong, report it to organizational maintenance j. It is necessary for you to know how fluid
right now. leakage affects the status of your vehicle. The following
are definitions of the types/classes of
3-7
TM 9-2330-271-14&P
leakage you need to know to be able to determine the CLASS III Leakage or fluid great enough to
status of your vehicle. Learn to be familiar with them and form drops that fall from the
remember - when in doubt, notify your supervisor. item being checked/inspected.
CAUTION
Leakage Definitions for Crew/Operator PMCS Equipment operation is allowable
CLASS I Seepage of fluid (as indicated by with minor leakages (Class I or II). Of
wetness or discoloration) not course, consideration must be given
great enough to form drops. to the fluid capacity in the
CLASS II Leakage of fluid great enough to item/system being
form drops but not enough to checked/inspected. When in doubt,
cause drops to drip from item notify your supervisor.
being checked/inspected.
TIRES
1 • • Gage tires for correct pressure Tires are flat or damaged
2 • Inspect for cuts, punctures, or other
unusual wear or damage
WHEELS
3 • Check that wheel stud nuts & hub cap bolts Wheel studs nuts/hub cap bolt are loose
are present and securely tightened or missing
BRAKE HOSES
4 • Inspect hose couplings for damage Hoses/couplings missing or damaged
Inspect hoses for damage or deterioration
ELECTRICAL
SYSTEM
6 • Inspect electrical intervehicular connector
for damage.
7 • Visually inspect electrical wiring for cuts,
breaks, or any other damage
AIR FILTER
8 • Drain air filters (if provided)
AIR BRAKE
RESERVOIR
9 • Check that reservoir mounting hardware Air reservoir is loose
is secure
10 • Drain condensation from reservoir
SPRINGS
11 • Inspect springs for abnormal sag, broken Spring assemblies damaged
or shifted leaves, loose or missing re- missing parts
bound clips, pins, U-bolts, safety nuts, or
bolts
AIR SUSPENSION
SYSTEM
12 • Check air spring inflation Air suspension system damaged or
missing parts
13 • Check for loose or broken parts
14 • Drain condensation from air reservoir
AIR MOUNTED
FIFTH WHEEL
KING PIN
15 • Check air spring inflation
16 • Check for loose or broken parts
17 • Drain condensation from air reservoir
3-8
TM 9-2330-271-14&P
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
B - Before D - During A - After W - Weekly M - Monthly
INTERVAL ITEM TO BE INSPECTED
ITEM PROCEDURE: Check for and have repaired, Equipment is not
NO B D A W M filled, or adjusted as needed ready/available If:
BRAKES
18 • Observe operation of brakes Note any Brakes do not operate
unsatisfactory operation (grabbing, or do not operate properly
pulling, or slow or spongy operation)
FIFTH WHEEL/
KINGPIN
19 • Observe how semitrailer tracks while
being towed In a straight line Note any
side pull, wander, or shimmy.
BRAKE DRUMS/
HEEL HUBS WHEEL HUBS
20 • Cautiously feel drums and hubs for over- Brake drums overheating
heating. Report overheating to organi-
zational maintenance.
BODY
21 • Wipe off vehicle, wash if necessary.
22 • Inspect body for fading of paint and for
rust spots.
23 • Inspect body for missing or damaged
reflectors and/or operating lights.
24 • Check to insure that publications, basic
issue tools & equipment are present &
properly stored.
3-9
TM 9-2330-271-14&P
3-10
TM 9-2330-271-14&P
3-11
TM 9-2330-271-14&P
a. Lamp Removal (fig. 15) Figure 3-5. Removing and installing wheel and tire.
3-12
TM 9-2330-271-14&P
(2) Loosen six outer wheel nuts, using a (3) Slide outer wheel on hub over six inner
wheel nut wrench. cap nuts with convex side of wheel facing in and against
(3) Raise vehicle and remove wheel nuts. the inner wheel. Make certain that valve stem for outer
Remove outer wheel. wheel is not alined with valve stem of inner wheel.
(4) Remove inner six cap nuts and inner (4) Install six outer wheel nuts and alternately
wheel in same manner. tighten nuts on opposite sides to insure even tightness of
c. Installation of Wheel and Tire Assemblies on all nuts.
Hub (fig. 3-5). (5) Check nuts before lowering wheel to
(1) Slide inner wheel on hub over six studs ground to make certain they are all firmly seated. After
with convex side of wheel facing out. wheel is on the ground, tighten nuts with a torque wrench
(2) Install six inner wheel cap nuts. to 450-500 lb ft.
Alternately tighten nuts on opposite sides to insure even (6) Inflate tires to 50 psi for highway driving,
tightness of all nuts. 30 psi for cross-country driving, and 20 psi for driving in
soft sand.
3-13
TM 9-2330-271-14&P
CHAPTER 4
ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
4-3. General
(2) Use of the 40K-Loader and palletizing are
a. Disconnect power to semitrailer. left to the discretion of the loadmaster.
b. Close all doors. (3) Two persons are required to handle the
c. Connect semitrailer to towing vehicle. loading kit and perform the operations.
d. Retract landing gear legs. b. Components of Aircraft Loading Kit.
e. Drive semitrailer to a new worksite. (1) One stowage box (PN 11646333) located
underneath the left side of the semitrailer (fig. 65).
4-4. Air Shipment of XM844, XM845 (2) Two adapter assemblies (PN 11681226).
(3) Two loading jack assemblies, consisting
a. General. of two handles and two jacks with two inner tubes, two
(1) The aircraft loading kit for the XM844 and screw assemblies, two upper mount assemblies, two
XM845 semitrailers has been designed for the 25K- outer tubes, and two jack pad assemblies (fig. 4-1).
Loader to load the semitrailer in the C141 Aircraft.
4-1
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4-2
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CAUTION
4-3
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(13) Remove landing gears (paragraph 4-51) (8) Position jacks and stands under adapters.
and set them on the K-Loader for aircraft loading. Make certain jacks are perpendicular.
(14) Secure van body to the K-Loader by (9) Lift van body rear end (both sides at the
means of the tiedowns in the sidewalls and tiedown rings same time) to a height permitting the installation of the
provided by the Air Force (fig. 4-5). dolly from the rear. Make certain aircraft loading jacks
do not tilt. Should this occur, stop the lifting operation,
reposition jacks, and repeat the lifting operation.
(10) Remove K-Loader.
(11) Insert dolly in position from the rear, lower
rear end of the van body and secure dolly with six cotter
pins, nuts, lock washers, and screws.
(12) Connect both air hoses and the 24-volt
plug to the sub-base.
(13) Remove aircraft loading jacks, stands and
adapters and stow them in the stowage compartments.
(14) Detach towing vehicle.
a. General
(1) The aircraft loading kit for the XM847,
XM848, and XM849 semitrailers has been designed for
the 25K-Loader to load the semitrailer in the C141
aircraft. The use of the 40K-Loader and palletizing are at
the discretion of the load master.
(2) The aircraft loading kit for the XM912 and
XM913 semitrailers has been designed for the 40K-
Figure 4-5. Van body ready for loading on aircraft. Loader to load the semitrailer in the C141 aircraft. The
use of palletizing and utilization of the 25K-Loader are at
(15) Mount stowage box on dolly. the discretion of the load master.
(16) Remove aircraft loading jacks, stands and (3) Two persons are required to handle the
adapters and stow them with the tool box in the stowage loading kit and perform the operation.
box. b. Components of Aircraft Loading Kit (fig. 4-1).
(17) Detach towing vehicle and set it aside. (1) Two adapter assemblies (PN11681435).
(18) Load van body and dolly on the aircraft as (2) Two loading jack assemblies (paragraph
directed by the loadmaster. 4-4b (3).
d. Unloading Procedure (3) Two loading jack stand assemblies
(1) Unload van body from aircraft to the K- (paragraph 4-4b (4).
Loader, making certain that stowage compartments are (4) Tool box assembly (refer to Basic Issue
accessible. Items, appendix B, for listing of tools included in
(2) Secure van body to K-Loader by means of assembly).
the tiedown provisions in the sidewalls and tiedown rings c. Loading Procedure.
provided by the Air Force. (1) Place towing vehicle, semitrailer and K-
(3) Attach towing vehicle to van body. Loader on runway near C141 aircraft. Apply brakes.
(4) Lower landing gear legs so that wheels Towing vehicle must remain attached as long as loading
contact the ground. jacks are in use.
(5) Remove aircraft loading kit from the
various stowage areas.
(6) Pull out curbside and roadside lifting eyes
between the front and rear wheels.
(7) Hang adapters on lifting eyes and secure
them with safety bars. Make sure they are seated
properly on the sidewalls.
4-4
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4-5
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(3) Perform steps (4) through (7) of (10) Swing landing gears into the horizontal
paragraph 4-4c. position (fig. 4-5).
(4) Remove six cotter pins, nuts, washers, (11) Detach towing vehicle and set it aside.
and screws securing the dolly assembly on the XM847, (12) Load van body and dolly on the aircraft as
XM848, and XM849 semitrailers. To remove the dolly directed by the loadmaster.
attaching hardware on the XM912 and XM913 d. Unloading Procedure.
semitrailers, remove two cotter pins, two nuts, six (1) Perform steps 1 through 3 of paragraph 4-
washers, two bolts and four screws. 4d.
(5) Perform steps (9) through (11) of (2) Swing landing gears to the vertical
paragraph 4-4c. position and lower legs so that wheels contact the
(6) Move the K-Loader under the van body, ground.
making sure that the inner skids of the van body match (3) Perform steps 5 through 11 of paragraph
the rollers of the K-Loader, leaving the aircraft loading kit 4-4d.
stowage compartments accessible (fig. 4-4). (4) Insert dolly in position from the rear and
(7) Remove aircraft loading jacks, stands and lower rear end of van body.
adapters and stow them along with the tool box in their (5) Secure the dolly assembly on the XM847,
respective stowage compartments underneath the van XM848 and XM849 semitrailers with six screws,
body (figs. 4-6 and 4-7). washers, nuts, and cotter pins.
(8) Move K-Loader forward until it almost (6) Secure the dolly assembly on the XM912
contacts the landing gears. and XM913 semitrailers with two bolts, washers, nuts,
(9) Secure van body to the K-Loader by and cotter pins at the rear end and with four screws and
means of the tiedown provisions in the sidewalls and washer at the front end and sides.
tiedown rings provided by the Air Force (fig. 4-5). (7) Perform steps 12 through 14 of paragraph
4-4d.
4-6
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4-6. Railroad Shipment of Semitrailer The semitrailer may be loaded on TTX car only with a
cushioning or shock-mitigating device incorporated into
the stanchion hitches on the sills of the car for rail
shipment with CONUS.
Special tools required for organizational maintenance are Repair parts that cover organizational maintenance for
listed and illustrated in Appendix E, Section III. No the semitrailer are listed and illustrated in Appendix E,
special equipment is required. Section II.
4-7
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(1) Keep it clean: Dirt, grease, oil and debris e. It is necessary for you to know how fluid
only get in the way and may cover up a serious problem. leaks affect the status of your equipment. The following
Clean as you work and as needed. Use safety solvent are definition of the types/classes of leakage you need to
(Item 19, Appendix F) to clean metal surfaces. Use soap know to be able to determine the status of your
and water when you clean rubber or plastic material. equipment. Learn and be familiar with them and
(2) Bolts, nuts and screws: Check that they REMEMBER - WHEN IN DOUBT, NOTIFY YOUR
are not loose, missing, bent or broken. You can’t try SUPERVISOR.
them all with a tool, of course, but look for chipped paint, Leakage definitions for Organizational PMCS
bare metal or rust around bolt heads. Tighten any that CLASS I Seepage of fluid (as indicated by wetness
you find loose. or discoloration) not great enough to form
(3) Welds: Look for loose or chipped paint, drops.
rust or gaps where parts are welded together. If you find CLASS II Leakage of fluid great enough to form
a bad weld, report it to direct support. drops but not enough to cause drops to
(4) Electric wires and connectors: Look for drip from the item being
cracked or broken insulation, bare wires and loose or checked/inspected.
broken connectors. Tighten loose connections and CLASS III Leakage of fluid great enough to form
make sure the wires are in good condition. drops that fall from the item being
(5) Hoses and fluid lines: Look for wear, checked/inspected.
damage and leaks. Make sure clamps and fittings are
tight. Wet spots show leaks, of course, but a stain 4-12. Specific Procedures
around a fitting or connector can mean a leak. If a leak
comes from a loose fitting or connector, tighten it. If Specific procedures for performance of preventive
something is broken or worn out, either correct it or maintenance checks and services are given in table 4-1.
report it to direct support (refer to MAC Chart).
TIRES/WHEELS
1 • Gage for correct pressure
2 • Inspect for cuts, punctures, or
other unusual wear or damage
3 • Inspect tires for rocks or other foreign
objects, missing valve caps, or damaged
valve stems.
4 • Check wheels for loose or missing lug
nuts.
BRAKE/HYDRAULIC LINES
5 • Visually inspect for any indication of oil
or brake fluid leaks.
6 • Inspect for leaks in air brake system by
stopping towing vehicle when air pressure
is at maximum and verifying that
there is no appreciable drop In air pressure
within one minute.
INTERVEHICULAR CONNECTORS
7 • Check electrical connector, service
brake, and emergency brake couplings
for damage
ELECTRICAL SYSTEM
8 • Inspect wiring harness (es) for cracks in
insulation, damaged connectors, bro-
ken or damaged conductors,
4-8
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LANDING GEAR
9 • With semitrailer coupled to towing vehicle,
check operation of landing gear.
BODY
10 • Inspect for loose or damaged hardware.
11 • Visually inspect for Indications of rust.
BRAKES
12 • During road operation, make several
stops, observe any side pull, noise,
chatter, or other unusual condition.
Apply semitrailer brakes only, verify that
brakes operate properly.
BRAKE DRUMS AND
HUBS
13 • Following operation, cautiously feel
brake drums and hubs. An overheated
drum/hub may indicate an improperly
adjusted, defective, or dry wheel bearing
or dragging brake. An unusually
cool drum/hub may indicate an inoperative brake.
SPRINGS/SUSPENSION
14 • Inspect springs suspension and torque
rods for loose or broken components.
15 • Tighten spring U-bolts, leaf clips, all
assemblies, and mounting bolts
WHEEL BEARINGS
16 • Clean wheel bearings and repack.
KINGPIN, FIFTH WHEEL
17 • Inspect kingpin and upper fifth wheel
plate for damage. Tighten all mounting
hardware Lubricate as necessary.
AIR SUSPENSION SYSTEM
18 • First Inspect for loose nuts, bolts, and air
1000 connections Tighten as necessary.
&
3000
19 • First Check air springs for equal inflated
1000 firmness
&
3000
20 • First Check ride height dimension
1000
&
3000
21 • Check suspension system for broken or
abnormally worn parts
22 • Block up rear of semitrailer until tires
clear ground and suspension is fully
extended Insure that air springs fully
deflate
4-9
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4-10
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4-11
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4-12
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4-13
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4-14
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4-15
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4-16
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4-17
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4-18
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4-19
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4-20
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4-21
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4-22
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4-23
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Figure 4-14. Wiring diagram, 24 volts, XM822 (after serial number S2669)
4-24
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4-25
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4-26
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4-27
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4-28
M 9-2330-271-14&P
4-29
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4-15. Intervehicular Cable Receptacle (3) Slide nut over wires and bushing to rear of
receptacle and tighten nut.
a. Removal. NOTE
(1) Remove four nuts, washers and screws Receptacle key must be adjacent to
which secure cover and receptacle to chassis frame. cover hinge.
Remove cover and receptacle. (7) Aline holes in cover and receptacle with
(2) Remove tape to expose nut and wires. holes in chassis and secure with four screws, washers
(3) Remove nut from receptacle and slide nut and nuts, with ground lug secured to chassis by one of
back over harness. the washers and nuts.
(4) Remove rubber bushing from receptacle
and slide bushing back over wires to expose solder 4-16. External Power Entry Receptacle, XM822 (fig.
connections. 4-20)
(5) Unsolder wires at rear of receptacle.
b. Cleaning and Inspection. a. General. An external power entry receptacle is
(1) Clean all parts with an approved cleaning located on the exterior of the XM822 semitrailer at the
solvent. Dry thoroughly. rear, roadside.
(2) Inspect all parts for cracks, breaks or other (4) Make a continuity check of all circuits
damage. throughout semitrailer.
(3) Replace defective part. (5) Wrap exposed wires and nut with tape,
c. Installation. leaving ground wire (with lug) exposed for later
(1) Solder wires to terminals at rear of installation (step 7 below).
receptacle in accordance with wiring diagram. (6) Insert ground wire and receptacle into hole
in front of chassis and place cover assembly over
(2) Slide rubber bushing over wires and solder receptacle flange with center line of cover hinge 90
connections at rear of receptacle. degrees from center line of van.
4-30
TM 9-2330-271-14&P
b. Removal (fig. 6). (4) On the XM822 semitrailer, a microswitch for
(1) Remove four nuts (18), washers (19), and the blackout lights is located in each of the three outside
bolts (20) securing receptacle and cover (17) to chassis door jambs. Two override switches are provided to
frame. Remove receptacle. bypass the blackout lights. Four three-way switches are
(2) Unsolder wires at rear of receptacle. located in the laboratory compartment and four other
c. Cleaning and Inspection. three-way switches are located in the rear compartment.
(1) Clean all parts with an approved cleaning A one-way switch is located in the utility compartment.
solvent (paragraph 3-3b). Dry thoroughly. b. Removal of Dome Light Switch, 24 Volts,
(2) Inspect for cracks, breaks and other XM574, XM574E1, XM654, XM738, XM739, XM739E1,
damage. XM822, XM844, XM845, XM847, XM848, XM849,
(3) Replace defective parts. XM850.
d. Installation (fig. 6). (1) Remove four screws (four rivets for the
(1) Solder wires to terminals at rear of XM822) securing switch to wall.
receptacle in accordance with wiring diagram (figs. 4-15, (2) Detach wires and remove switch c
4-16). Installation of Dome Light Switch, 24 Volts (1) Attach
(2) Aline holes in receptacle (17) with holes in wires (refer to figs. 4-8, 4-9, 4-12 through 4-14, 4-17, or
chassis and secure with four bolts (20), washers (19), 4-18).
and nuts (18). (2) Position switch on wall and secure with four
screws (four rivets for the XM822 semitrailer).
4-17. Semitrailer Purging Time Clock, XM822 (fig. d. Removal of Door Operated Blackout Switch,
4-20) XM822.
(1) Remove four screws securing cover and
a. General. seal to switch housing. Remove cover and seal.
(1) A time clock used in the purging of the (2) Detach wires from switch.
semitrailer is located on the exterior of the XM822 (3) Remove three screws securing switch
semitrailer at the rear, roadside, next to the power entry housing to semitrailer wall.
receptacle. (4) Remove connector securing conduit to
(2) Van purging instruction is located adjacent switch housing and withdraw housing.
to the time clock. e. Installation of Door Operated Blackout Switch,
(3) All exterior doors have warning plates XM822.
cautioning personnel to purge the van before entering. (1) Position housing and secure conduit to
(4) The purging circuit breaker is always ON. switch with the connector.
b. Removal of Time Clock. (2) Secure switch housing to semitrailer wall
(1) Remove four self-locking nuts and screws with three screws.
securing time clock to chassis. (3) Attach wires to switch.
(2) Unsolder wires at rear of clock and remove (4) Position cover and seal on switch housing
clock. and secure with four screws.
c. Installation of Time Clock. f. Removal of Blackout Override Switch, XM822.
(1) Solder wires at rear of time clock. (1) Remove two screws securing plate and
(2) Position clock and secure with four screws switch (with guard) to junction box.
and self-locking nuts. (2) Loosen integral locking nut and remove
guard and switch.
4-18. Switches (3) Detach wires from switch.
a. General. g. Installation of Blackout Override Switch, XM822.
(1) The XM654 semitrailer has 8 toggle (1) Attach wires to switch.
switches and 37 circuit breakers, of which 30 are the 20- (2) Position switch and guard on plate and
amp type used for the 30-dome lights. secure by tightening integral locking nut.
(2) The XM680 and XM580E1 are equipped (3) Position plate with switch attached on
with 11 toggle switches and 6 micro switches. junction box and secure with two screws.
(3) On the XM822 semitrailer, two master
switch boxes are located in the rear compartment. The
switch box at the left controls the 110-volt circuits; the
box at the right controls the 220-volt circuits. Each
switch is provided with a circuit breaker.
4-31
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4-19 Receptacles. 4-21. Reflector
4-32
TM 9-2330-271-14&P
4-33
TM 9-2330-271-14&P
4-24. Blackout Stoplight Assembly, XM574, (2) Aline holes of grommets installed in lamp-
XM574E1, XM654, XM680, XM680E1, XM738, holder and wiring assembly with mounting holes in body
XM739, XM739E1, XM822 (Serial No. S2669), and secure with two rubber grommets (13) and screws
XM823, XM824 (12).
(3) Install new door gasket (9) in door (10).
a. Removal (fig. 8). f. Installation (fig. 8).
(1) Disconnect light cable connector. (1) Position blackout stoplight under rear
(2) Remove bolt and lock washer which secure crossmember and secure with bolt and lock washer.
blackout stoplight to rear crossmember of chassis frame. (2) Connect cable.
(3) Remove light. (3) Test operation of light (refer to Note,
NOTE paragraph 3-9).
To install stoplight-taillight PN (4) Position door assembly (10) and gasket (9)
11614157, use composite light kit on housing (4) and secure with two screws (11), making
11646355. certain lens is positioned properly (paragraph 3-10b).
b. Disassembly (fig. 8).
(1) Remove two screws (11) securing door 4-25. Composite Stoplight-Taillight Assembly,
assembly (10) to housing (4). XM822, (after Serial No. S2669), XM844,
(2) Remove door assembly (10) and door XM845, XM847, XM848, XM849, XM859,
gasket (9) from body. Remove door gasket from door. XM912, XM913
(3) Remove two screws (12) and rubber
grommets (13) securing lampholder and wiring assembly a. General.
(7) to housing (4). (1) The XM822 (after Serial No. S2669),
c. Cleaning. XM844, XM845, XM847, XM848, XM849, XM850,
(1) Clean exterior of body and door with XM912, and XM913 semitrailers are equipped with two
approved cleaning solvent (paragraph 3-3b). composite tail, stop, turn, amd marker lights, which are
(2) If necessary to clean interior of body or mounted in the rear crossmember of the dolly frame.
socket assembly with attached parts, use clean water (2) The two composite lights replace both the
and soap solution. Dry thoroughly. two stoplight, taillight assemblies and the blackout
d. Inspection and Replacement. stoplight.
(1) Inspect door assembly for cracks, warpage, b. Removal (fig. 10).
cracked or broken lens, or evidence of leakage around (1) Disconnect four stoplight connectors from
lens gaskets. Replace defective gasket. chassis harness connectors.
NOTE (2) Remove two screws (7) and washers (6)
It is not practical to replace lens or securing composite stoplight-taillight assembly to
gaskets in door assembly since these mounting bracket in dolly rear crossmember and remove
parts are clinched in place to make a light.
watertight seal. c. Disassembly (fig. 10)
(2) Inspect housing for cracks or evidence of (1) Loosen six captive screws securing lens
leakage. Replace light if housing is damaged. assembly (2) to body (11) and remove lens assembly
(3) Check lampholder and wiring assembly to and preformed packing (3).
make sure grommets, sockets, ground strip, cable, and (2) Further disassembly is not authorized.
connector are in good condition and will make good d. Cleaning.
electrical and watertight connections when installed. (1) Clean exterior of light using clean water and
Replace light assembly if components of assembly are soap solution. Do not use cleaning solvent.
defective. (2) If necessary to clean interior of body or lens
(4) Check that grommet at rear of lampholder assembly, use clean water and soap solution. Dry
and wiring assembly is cemented securely to body; thoroughly.
grommet should make watertight seal in body when
installed.
e. Assembly (fig. 8).
(1) Position socket and wiring assembly (7) in
housing (4) by pressing assembly into housing until
housing grommet at rear of assembly seats tightly in
opening at rear of housing.
4-34
TM 9-2330-271-14&P
e. Inspection and Replacement. 4-27. Dome Light, 24-Volt (all models except
(1) Inspect preformed packing and replace if XM912, XM913)
damaged.
(2) Inspect lens assembly for cracks, warpage, a. General.
or broken lens. Replace lens assembly if defective. (1) All models, with the exception of XM654,
(3) Inspect wiring and sockets. Replace light XM680, XM680E1, XM912, and XM913 semitrailers, are
assembly if defective. equipped with three 24-volt dome lights with white lens
f. Installation (fig. 10). and white lamp.
(1) Position light assembly on mounting bracket (2) The XM654 semitrailer is equipped with one
and secure with two screws (7) and lock washers (6). 24-volt dome light.
(2) Connect the four wires to the chassis (3) The XM680 and XM680E 1 semitrailer have
harness connectors. four 24-volt dome lights: three with white lens and white
(3) Test operation of light following the lamp, and one 24-volt light with red lens.
procedure of paragraph 3-11b(1). (4) The XM912 and XM913 semitrailers do not
(4) Position preformed packing (3) and lens have any 24-volt dome lights.
assembly (2) on body (11) and secure with six captive (5) The three 24-volt dome lights in the XM822
screws. semitrailer are installed in the van, one in each of the
three compartments.
4-26. ICC Stoplight, XM654 b. Removal (fig. 12).
(1) Loosen captive screw, allow hinged cover to
a. General. swing down, and remove lens (4) and rubber seal (5).
(1) The XM654 semitrailer is equipped with two (2) Remove four screws (3) securing light to
ICC stoplights. ceiling.
(2) The ICC stoplights are mounted in the rear (3) Pull light down and disconnect wires.
crossmember of the dolly frame. c. Cleaning.
b. Removal (fig. 11). (1) Clean exterior of body with approved
(1) Disconnect ICC stoplight connector from cleaning solvent (paragraph 3-3b).
12-volt harness. (2) If necessary to clean interior of body, use
(2) Remove three screws (3) and washers (2) clean water and soap solution. Dry thoroughly.
securing light to chassis, and remove light. d. Inspection and Repair.
(3) Carefully pry out retaining ring (7) and (1) Inspect lens for cracks or breaks.
remove lens (6) and gasket (5). (2) Inspect body for dents and cover for
c. Cleaning. warpage, cracks and damage.
(1) Clean exterior of light using clean water and (3) Straighten dents or bulges and repaint.
soap solution. (4) Inspect rubber seal. If defective, pry out
(2) Clean lens and interior of light with clean seal from cover and clean bonding surface to remove old
water and soap solution. Dry thoroughly. bonding material. Install new gasket using proper
d. Inspection and Repair. adhesive material.
(1) Inspect lens for cracks or breaks. (5) Replace all defective parts.
(2) Inspect body for dents, warpage, cracks, or e. Installation (fig. 12).
other damage. (1) Connect wires.
(3) Straighten dents where possible and (2) Position body of light and secure with four
repaint. screws (3).
(4) Inspect gasket. (3) Position lens (4) and rubber seal (5) in
(5) Replace defective parts. cover, close cover and tighten captive screw.
e. Installation (fig. 11).
(1) Position lens (6) and gasket (5) and secure 4-28. Dome Light, 110-Volt, XM654, XM680,
in position with retaining ring (7). XM680E1, XM822
(2) Connect wires.
(3) Position light and secure with screws (3) a. General.
and washers (2). (1) The XM654 semitrailer has 27 dome lights
(4) Test light, following procedure of paragraph with 75-watt white lamps and 3 dome lights with 40-watt
3-11b (1). red lamps.
4-35
TM 9-2330-271-14&P
(2) The XM680 and XM680E1 semitrailers (3) Remove four screws securing light in ceiling
have three dome lights with 75-watt white lamps. and pull light down.
(3) The XM822 semitrailer has two dome lights (4) Disconnect wires at jumper assembly (7).
with 75-watt explosion proof lamps installed in the rear of c. Cleaning, Inspection and Repair.
the utility compartment. Two additional dome lights with (1) Clean all parts with a clean, dry cloth.
a white 75-watt explosion proof lamp and a red 15-watt (2) Inspect light for dents m reflector and
blackout lamp in each light are installed in the front of the broken or chipped porcelain socket and socket retainer.
utility compartment. (3) Straighten bulges or dents and repaint if
b. Removal (fig. 13). necessary.
(1) Remove thumbscrews (9) and allow cover (4) Inspect cover for warpage, cracks and
(7) to swing down, being careful to hold gaskets (4 and damage.
5) and lens (3) in place in cover. (5) Replace lens and seal if necessary.
(2) Remove gaskets and lens from snap-on d. Installation (fig. 14).
clips (6). (1) Connect wires at jumper assembly (7).
(3) Remove attaching hardware and remove (2) Position light in ceiling and secure with four
recessed light box (11). screws.
(4) Unsolder wires at rear of recessed box. (3) Position lens (3) and seal (2) in cover,
c. Cleaning, Inspection and Repair. swing cover up and tighten captive screw.
(1) Clean interior and exterior with clean water
and soap solution. Dry thoroughly. 4-30. Fluorescent Lighting Fixture, XM822
(2) Inspect lens for cracks and breaks.
(3) Inspect body for dents. Straighten dents a. General.
and paint. (1) The XM822 semitrailer has six dual 80-watt,
(4) Inspect cover for warpage, cracks, or other 110-volt fluorescent lights.
damage. Repair and repaint as required. (2) Four of the fluorescent lights are installed in
(5) Inspect snap-on clips. the laboratory compartment and two are installed in the
(6) Inspect gaskets. Replace if defective. rear compartment.
(7) Replace all defective parts. b. Removal (fig. 15).
d. Installation (fig. 13). WARNING
(1) Solder wires at rear of recessed light box. Use care in handling fluorescent
(2) Position recessed box in ceiling opening lamps to prevent breakage and
and secure with attaching hardware. possible injury to personnel.
(3) Insert gaskets (4 and 5) and lens (3) in (1) Remove fluorescent lamps (2) (paragraph
cover (7) in position behind snap-on clips (6). 3-17a).
(4) Position cover (7) on recessed box (11) and (2) Remove eight screws and washers
secure with thumbscrews (9). securing fixture to ceiling.
(3) Disconnect wires and remove fixture (1).
4-29. Blackout Dome Light, 115-Volt, XM822 c. Cleaning, Inspection and Repair.
(1) Clean exterior of fixture with a rag
a. General. moistened with approved cleaning solvent (paragraph 3-
(1) The XM822 semitrailer has three blackout 3b).
dome lights with 75-watt, 115-volt bayonet base lamps. (2) Clean interior of fixture with a clean, dry
Two blackout lights are installed in the laboratory cloth.
compartment and one light is installed in the rear (3) Inspect reflector box for warpage, dents,
compartment. scratches or chipped enamel.
(2) The XM680 semitrailer has a wall mounted (4) Remove dents, straighten any bend
110-volt blackout light with a 40-watt red lamp. sections and paint if necessary.
b. Removal (fig. 14). (5) Inspect for defective lamp sockets and
(1) Loosen captive screw and allow hinged ballast.
cover to swing down. (6) Replace defective components.
(2) Remove lens (3) and seal (2). d. Ballast Removal (fig. 15.).
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TM 9-2330-271-14&P
WARNING (1) Position ballast (3) and secure with screws.
Disconnect the 110-volt power from (2) Connect and solder wires.
the semitrailer before attempting to (3) Close cover and secure with mounting
remove ballast. screw.
(1) Remove mounting screw which retains f. Installation (fig. 15).
ballast cover in place at end of lighting fixture. Hinged (1) Connect and solder wires to fixture (1).
cover will swing down. (2) Position fixture on ceiling and secure with
(2) Cut wires on load and line sides of ballast eight screws and washers.
(3) as close as possible to splices. (3) Replace fluorescent lamps (2) (paragraph
(3) Remove screws securing ballast and 3-17b).
remove ballast. (4) Close cover and secure with screws.
e. Ballast Installation (fig. 15).
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TM 9-2330-271-14&P
d. Compressed Air Supply. To produce and (3) Releasing chassis brakes. When the brake
maintain a constant supply of compressed air to control pedal is released, a drop in pressure causes the relay
and actuate the hydraulic brake system, the towing valve to release the compressed air from the chassis
vehicle is equipped with an air compressor, air service brake system, and springs pull the brake shoes
reservoirs, a governor for controlling the air pressure, an away from the drums. The extent of brake release is in
air gage and a safety valve. Air lines, air hose, and shut- direct proportion to the brake pedal movement.
off valves convey compressed air to the trailer service f. Relay Valve. The relay valve (figs. 4-21
brake control system. and 4-22) directly controls the service brakes. This valve
e. Functioning of Service Brakes. controls the flow of air to and from the air reservoir and
(1) Semitrailer chassis air reservoir. When the automatically applies the brakes if the trailer breaks away
air hose couplings are connected between the towing from the towing vehicle or if there is a serious leak in the
vehicle and the chassis, air shutoff valves on the towing emergency air line. Provisions are made for connections
vehicle are opened. Air flows through the air line, air to the emergency air line, the service air line, air
filter, and relay valve to fill the air reservoir on the reservoir, and the brake air chambers and to exhaust
chassis. Air pressure is built up to equal the pressure in compressed air that has been used.
the towing vehicle’s system. g. Hydraulic Master Cylinder. The two
(2) Applying the chassis brakes. When hydraulic master cylinders (fig. 4-23) are attached to the
pressure is applied to the brake pedal, air pressure is two brake air chambers and the assemblies are
directed to the relay valve. This valve releases
compressed air from the air reservoir to the brake air
chamber attached to the hydraulic master cylinder. The
air chamber actuates the hydraulic master cylinder to
develop hydraulic pressure which moves the wheel
cylinder piston in the wheel brake mechanism. These
pistons force the lining of the brake shoe against the
brake drum.
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TM 9-2330-271-14&P
mounted on a bracket under the center of the dolly, piston inside the master cylinder. The piston is actuated
forward of each axle (fig. 4-46). The master cylinder by pressure from the push rod to create hydraulic
converts movement of the brake air chamber push rod pressure in proportion to the pressure applied by the
into hydraulic pressure to apply the brakes. The air push rod. Rubber bellows protect the push rod and
chamber push rod contacts a piston end from foreign matter.
h. Hydraulic Wheel Cylinders. Two wheel cylinders i. Air Reservoir. The air reservoir (fig. 4-22), a
(fig. 4-24), mounted on the brake backing plate, actuate metal tank located on the center of the dolly over the rear
the shoes outward to force the brake linings against the axle, stores compressed air used to apply the semitrailer
brake drums. Each wheel cylinder is connected to the chassis brakes. The reservoir is equipped with a drain
hydraulic master cylinder with tubing and is fitted with a cock for draining moisture and releasing air pressure if
bleeder valve at the rear to permit air to be bled from the the brakes are locked.
system. j. Service Air Line. The service air line (figs. 4-21
and 4-25) extends from the hose coupling (marked
SERVICE) along the inside of the front rail, and along the
inside of the right side rail, into the top of the relay valve
assembly. It transmits changes in the air pressure which
cause the relay valve to function. These changes result
from the brake pedal in the towing vehicle being
depressed or released.
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TM 9-2330-271-14&P
k. Emergency Air Line. The emergency air line (fig. (2) Place jack under axle and raise rear of
4-21 and 4-25) extends from the hose coupling (marked semitrailer until tires clear ground.
EMERGENCY) along the inside of the left side rail, b. Adjustment
through an air filter (on some models) and into the NOTE
bottom of the relay valve assembly It transmits Try to laterally rock wheel, hub and
compressed air to fill the air reservoir and to maintain the brake drum assembly on axle spindle
proper air pressure under the control of the relay valve. If rocking condition prevails, adjust
I. Air Filters Some model semitrailers incorporate wheel bearings (paragraph 4-47f(6))
air filters (fig. 4-25) connected into the air lines at the before making brake adjustment.
midpoint of the chassis frame to prevent moisture or (1) Turn brake shoe adjusting screw (fig 4-26),
foreign matter from passing through the air lines located at top rear face of brake backing plate, clockwise
Removable elements, held in place by spring washers to expand the front brake lining in contact with brake
and compression springs, are removed by unscrewing a drum until brakes drag slightly when wheel or drum is
cap nut. A square head pipe plug in the cap nut is turned by hand.
removed to drain any moisture. (2) Back off adjusting screw just enough to
m. Wheel Brake Mechanism. Each wheel brake allow drum to rotate freely.
mechanism (fig. 4-24), located within the brake drum and
supported by a brake backing plate, has two brake shoes
fitted with brake linings. Two hydraulic cylinders are
mounted between the ends of the shoes. Slotted piston
rods in each end of the cylinder engage with slots in the
end of each brake shoe. Hydraulic pressure forces the
cylinder piston outward to apply the brake linings to the
drum Two brake retracting springs draw the shoes away
from the drums when hydraulic pressure is not applied
and hold it in the retracted or released position.
a. Preliminary Steps.
(1) Release pressure from braking system by
opening drain cock on air reservoir.
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(3) Turn the other adjusting screw located at (2) Clean bleeder valve and attach tube to
bottom rear face of backing plate clockwise to expand bleeder valve (fig. 4-27). Submerge opposite tube end in
the rear brake lining in contact with brake drum. bottle or jar partially filled with hydraulic brake fluid.
(4) Back off adjusting screw just enough to CAUTION
allow drum to rotate freely. Do not use brake fluid when refilling
(5) Repeat this procedure on other wheels. master cylinder. Use clean fluid as
Make both adjustments at each wheel as uniform as required on the lubrication order
possible. (figs. 3-1 and 3-2).
(6) Repeat adjustment on other brakes. The (3) Fill hydraulic master cylinder with brake fluid
shoe adjusting bolt and spring assemblies lock them in as required on lubrication order (figs. 3-1 and 3-2).
set position. (4) Rotate bleeder valve three-quarters of a
(7) Close drain cock on air reservoir, lower tires turn counterclockwise. Depress towing vehicle brake
to ground and remove jacks. pedal to expel air, close bleeder valve before releasing
brake pedal.
4-33. Bleeding Hydraulic Brake System NOTE
Do not pump master cylinder dry.
a. General. Proper operation of hydraulic portion of (5) Expelled air will show as bubbles m brake
brake system requires a solid column of fluid (without air fluid coming out of tube. Continue step (4) above until
bubbles). Bleed the system to expel any air which may air bubbles cease.
have entered. Need for bleeding is generally indicated (6) Remove bleeder tube.
by soft brake action. Bleeding can be done manually or (7) Repeat steps (1) through (5) on remaining
with pressure feed filler. Towing vehicle must be wheel cylinders, replenishing fluid in master cylinder
connected to semitrailer for manual bleeding operations. reservoir as necessary.
b. Manual Bleeding (fig. 4-27). (8) Close towing vehicle shutoff valves, open
(1) Connect towing vehicle SERVICE and air reservoir drain cock and disconnect towing vehicle
EMERGENCY brake line couplings to their associated SERVICE and EMERGENCY brake line couplings from
semitrailer couplings and open shutoff valves on towing semitrailer couplings.
vehicle air lines. (9) Install filler plug and vent tube in top of
master cylinder reservoir.
(10) Close air reservoir drain cock.
c. Pressure Feed Filter Bleeding.
(1) Install pressure feed adapter in hydraulic
master cylinder filler plug hole and connect pressure
feed hose to adapter. The air pressure to the master
cylinder reservoir should be 10 psi to 20 psi and reservoir
should contain sufficient fluid to maintain a constant fluid
level during bleeding.
(2) Repeat steps (2), (4), (6) and (9) of
paragraph 4-33b above, except that manual operation of
brake pedal is not required.
NOTE
Some semitrailers do not incorporate
internal lever and connecting link.
a. Removal (fig. 4-28).
(1) Open air reservoir drain cock.
(2) Remove wheel from hub (paragraph 3-18a).
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(3) Remove hub and brake drum from axle (3) Check for broken springs. Replace broken
assembly (paragraph 4-47a). or defective spring.
(4) Remove brake retraction spring, slotted c. Installation.
washer, flat washer, and spring washer from each brake (1) Install connecting link on front brake shoe
shoe spring pin. spring pin.
(5) Remove parking brake internal lever and (2) Install lever on rear brake shoe spring pin.
connecting link from the spring pins. (3) Engage slot on connecting link with anchor
pin on lever.
(4) Install spring washer and flat washer on
both pins and secure them with the slotted washer
through groove in pins.
(5) Bend ends of slotted washer against pin if
necessary.
(6) Install two brake retraction springs.
(7) Install hub and brake drum (paragraph 4-
47f).
(8) Install wheel on hub (paragraph 3-18b).
(9) Bleed and adjust brakes (paragraphs 4-32b
and 4-33).
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TM 9-2330-271-14&P
(6) At the forward brake shoe, remove hexagon (3) Unscrew tube assembly bolt from wheel
nut (Q), lock washer (B), guide bolt washer (C), and cylinder tube connection fitting.
sleeve spacer (D) from brake shoe guide bolt (P). (4) Remove fluid pressure connection bolt and
(7) Remove square neck guide bolt from brake washer from tube connection fitting.
backing plate (F). (5) Pull fitting away from cylinder.
(8) At the rear brake shoe, remove cap screw (6) Remove washer between fitting and
(A), lock washer (B), guide screw washer (C), and sleeve cylinder.
spacer (D) which secure brake shoe and intercylinder (7) If removing both wheel cylinders, remove
tube assembly (M) in position. lower and upper wheel cylinder tubes (M) from rear of
(9) Disengage brake shoe from wheel cylinder brake backing plate (F).
piston rod and anchor support. (8) Remove two bolts (L) and lock washers (K)
c. Installation (fig. 4-29). securing wheel cylinders (X) and (T) and spark shields
(1) Position either brake shoe against brake (W) and (S) to brake backing plate (F). Slide brake
backing plate and slide into place in anchor supports and shoes away from wheel cylinder piston rods.
wheel cylinder piston rods.
(2) Install other brake shoe in same manner. CAUTION
(3) Assemble guide bolt sleeve spacer (D), Prevent hydraulic brake fluid from
guide screw washer (C), and lock washer (B) on cap coming in contact with brake linings,
screw (A). either by dripping or from soiled
(4) Aline tube connection fitting, part of tube hands.
assembly (M), with guide hole at the rear of the backing (9) Remove wheel cylinder. Remove spark
plate. shield from cylinder.
(5) Install the assembled guide screw through b. Installation (fig. 4-29).
slot in brake shoe (E) and into fitting at rear of backing (1) Position spark shield over rear of each
plate. wheel cylinder.
(6) Tighten guide screw. (2) Place wheel cylinder between ends of brake
(7) Insert brake shoe guide bolt (P) from rear of shoe and through brake backing plate.
backing plate through slot in brake shoe (R). (3) Install two lock washers (K) and bolts (L)
(8) Assemble guide bolt sleeve spacer (D), from rear of backing plate to secure cylinder and spark
guide bolt washer (C), lock washer (B), and nut (Q) on shield to backing plate.
guide bolt (P). (4) If installing both cylinders, position upper
(9) Tighten nut. and lower wheel cylinder tubes against rear of backing
(10) Install hub and brake drum (paragraph 4- plate.
47f). (5) Place washers on bolts, parts of tube
(11) Install wheel on hub (paragraph 3-18b). assembly (M); then tighten bolts.
(12) Bleed and adjust brakes (paragraphs 4-32b (6) Bleed and adjust brakes (paragraph 4-32b
and 4-33). and 4-33).
4-36. Hydraulic Wheel Cylinder 4-37. Brake Backing Plate and Support and
Adjuster Assembly
a. Removal (fig. 4-29).
(1) Remove wheel and tire assembly a. Removal (fig 4-30).
(paragraph 3-18a). (1) Scribe alinement marks on support and
(2) Remove hub and brake drum (paragraph 4- adjuster assembly and brake backing plate and axle
47a). flange to insure proper installation.
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TM 9-2330-271-14&P
NOTE NOTE
Care should be taken to avoid The cap screws are installed in
damage to anchor pins (V, fig. 4-29) mounting holes at extreme ends of
which will drop out of support and support and adjuster assembly.
adjuster assembly as they are (9) Install two cap screws (from rear of axle
removed. flange) through two center mounting holes of upper
(5) Disconnect hydraulic line at rear of backing support and adjuster assembly. Secure cap screws with
plate. two lock washers and nuts.
(6) Remove eight nuts, lock washers and
screws securing brake backing plate to axle flange. 4-38. Hydraulic Master Cylinder
(7) Slide brake backing plate off axle spindle.
(8) Remove nut (5) and lock washer (6) a. General. The master cylinder is attached to the
securing adjusting gear (7) to spring and bolt assembly brake air chamber and the assembly is mounted on a
(10). bracket under the center rear of dolly frame.
(9) Remove gear, two washers (8), and spring
and bolt assembly from brake backing plate (9).
4-45
TM 9-2330-271-14&P
4-46
TM 9-2330-271-14&P
a. Service.
(1) Disconnect intervehicular SERVICE and
EMERGENCY brake air hose couplings and open air
reservoir drain cock.
(2) Remove drain plug from bottom of air filter
to remove any water accumulation.
(3) To remove internal parts, hold filter body
with wrench, unscrew cover nut and remove gasket,
spring, washer and element. Figure 4-33. Relay valve.
(4) Clean all metal parts, including body, and b. Operating Test.
rinse element with approved cleaning solvent (paragraph (1) With brake air system of semitrailer
3-3b). connected and charged, check if brakes on wheels apply
(5) If unserviceable components are detected, properly.
replace filter assembly. (2) Release brakes and check whether air
(6) Assemble gasket, spring, washer and pressure is being exhausted promptly.
element on cover nut, insert in air filter body and tighten (3) With semitrailer chassis brake system fully
nut. charged, close shutoff valve in emergency line tube on
b. Removal. towing vehicle and disconnect
(1) Disconnect intervehicular SERVICE and
EMERGENCY brake air hose couplings and open air
reservoir drain cock.
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TM 9-2330-271-14&P
EMERGENCY brake air hose coupling. Check whether (2) Tighten any leaking connection.
semitrailer brakes apply automatically. (3) Inspect for damage or corrosion.
(4) Connect EMERGENCY brake air hose to (4) Replace reservoir if it leaks of if any
couplings. Open shutoff valve on towing vehicle and damage or corrosion is found that would weaken
check for an automatic release of trailer brakes. reservoir.
c. Leakage Test. b. Removal.
(1) With brake air system of semitrailer (1) Disconnect air hoses from towing vehicle.
connected and charged, apply soap and water solution to (2) Open drain cock on air reservoir.
cover flanges which hold diaphragms and to SERVICE (3) Disconnect air tube from relay valve to air
brake air hose coupling. No leaks should be present. reservoir.
(2) If a leak is detected, tighten nuts on cover (4) Remove four nuts, lock washers, and cap
flange and tighten coupling as required. screws securing air reservoir mounting clamps to
(3) Coat exhaust port with soap and water chassis, and remove air chamber.
solution. Apply brakes and check for leaks. c. Installation.
(4) Release brakes and apply soap and water (1) Position air reservoir with drain cock on
solution to exhaust port and check for leaks. bottom.
(5) With relay valve in EMERGENCY position (2) Secure air reservoir and clamps with four
(paragraph 4-41b(3) above), coat exhaust port with soap cap screws, lock washers, and nuts to chassis.
and water solution and check for leaks. (3) Connect air tube from relay valve to
(6) Leakage in tests (2), (3), and (4) above reservoir.
must not exceed 1 inch bubble in 2 seconds. If excess (4) Make leakage test (a above).
leakage is found, replace relay valve. d. Drain Cock.
d. Removal. (1) Leakage test. With air brake fully charged,
(1) Open drain cock on air reservoir. test for leaks at drain cock using soap solution. Also
(2) Disconnect emergency and service air check for leaks through the body by coating outside of
tubes, air reservoir air tube and brake air chamber air drain cock with soap solution. Leakage in excess of a 3-
tubes (fig. 4-33) from relay valve. inch bubble in 3 seconds is not permissible. Leaks due
(3) Remove three cap screws and lock to dirt can be corrected by cleaning and applying a coat
washers securing relay valve to mounting bracket and of Artillery and Automotive Grease (GAA) on the key
remove valve. before assembly. Leaks due to a damaged key or body
e. Installation. require replacement of the drain cock.
(1) Position relay valve on mounting bracket (2) Removal. Open drain cock to release air
(fig. 4-33) and secure with three screws and lock from reservoir. Remove drain cock from air reservoir.
washers. Clean with approved cleaning solvent (paragraph 3-3b).
(2) Connect air brake chamber tubes, air Inspect for damage or wear. Replace defective drain
reservoir tubes, and service and emergency air lines to cock.
relay valve (fig. 4-33). (3) Installation. When installing drain cock on
(3) Make operating and leakage tests (b and c reservoir, apply sealer tape to pipe thread. Be careful
above). not to bend the tapered key or to damage the body of the
drain cock.
4-42. Air Reservoir
4-43. Air Half-Coupling (fig. 4-34)
a. Leakage Test.
(1) With brake system charged, coat drain cock a. Removal.
on air reservoir and outside of air reservoir with soap and (1) Hold fitting stationary with a wrench and
water and check for air leaks. No leakage is permissible. unscrew half-coupling.
(2) Pry packing ring out of body. Discard
packing ring.
4-48
TM 9-2330-271-14&P
4-49
TM 9-2330-271-14&P
Section IX. MAINTENANC OF WHEELS, HUBS
AND BRAKIE DRUMS
4-45. Wheels NOTE
Use an arbor press or equivalent if it
Refer to paragraph 3-18 for removal and installation of is necessary to remove and install
wheel. ribbed neck bolts (19) or ribbed
shoulder bolts (14).
4-46. Tires (1) Remove nuts (21), washers (20) and ribbed
neck bolts (19) securing brake drum (12) to back front
Refer to TM 9-2610-200-20 for removal, servicing and brake drive (13).
installation of tires. (2) Remove back front brake drive (13) from
hub assembly (22) by removing ribbed shoulder bolts
4-47. Hub and Brake Drum (14) and separating back front brake drive from hub
assembly.
a. General. d. Cleaning and Inspection.
(1) Hub. Each hub is mounted on the axle (1) Clean all parts thoroughly with approved
spindle on two tapered roller bearings. cleaning solvent (paragraph 3-3b).
(2) Brake drum. Each brake drum is mounted (2) Inspect hub carefully for cracks or other
on the hub. The brake drum is secured to the hub indication of damage.
through a dished back front brake drive. A hub cap and (3) Inspect inside diameter of brake drum for
hub cap gasket fastened to the outside of the hub out-of-round or excessive scoring.
exclude moisture and foreign matter. (4) Lightly oil rollers of tapered roller bearing
(3) Bearing. There are two opposed, and rotate by hand to test for tightness. Replace if there
adjustable, tapered roller bearings in each hub. The is evidence of scarring, pitting, or excessive wear.
bearing cones with rollers are removable for cleaning, (5) Inspect encased oil seal to make sure
inspection, or replacement. The cups are a press fit in contact material is intact and pliable.
the hub. (6) Inspect threads on wheel studs in hub, in
b. Removal of Hub and Brake Drum Assembly from bearing adjusting nuts, and wheel cap nuts. Replace if
Axle (fig. 40). threads are damaged.
(1) Remove screws (24) and lock washers (23) e. Installation of Brake Drum on Hub (fig. 40).
securing hub cap (4) and hub cap gasket (5) to hub (22). (1) Position hub (22) on back front brake drive
(2) Remove hub cap and gasket. Discard (13) and secure with six ribbed shoulder bolts (14).
gasket if defective. (2) Position brake drum (12) on back front
(3) Using a screwdriver, lift bent-over locking brake drive (13) and secure with 18 ribbed neck bolts
lugs of key washer (7) to release outer bearing adjusting (19), washers (20), and nuts (21).
nut (6). f. Installation of Hub and Brake Drum Assembly on
(4) Using wheel bearing adjusting wrench NSN Axle (fig. 40).
5120-00-795-0059 (fig. 87), remove outer bearing (1) Replace oil seal sleeve spacer (18) if it has
adjusting nut (6). been removed.
(5) Slide off key washer (7). (2) Press or carefully tap oil seal (11) into place
(6) Remove inner bearing adjusting nut (6) using a block of wood. Do not hammer directly on seal.
using wheel bearing adjusting wrench. (3) Pack inner tapered roller bearing (8) with
(7) Rock hub and brake drum assembly slightly grease (figs. 3-1 and 3-2) and install on axle spindle,
on axle spindle to loosen outer tapered roller bearing (8). adjacent to oil seal (11), with large outside diameter of
Remove bearing. bearing toward oil seal. Tap bearing gently, if necessary,
(8) Pull hub and brake drum assembly from with a brass drift or wood block.
axle. (4) Slide hub and drum assembly on axle
(9) Remove oil seal (11) and inner tapered spindle being careful not to damage seal (11).
roller bearing (8). (5) Pack outer tapered roller bearing (8) with
(10) Do not remove oil seal sleeve spacer (18) grease (figs. 3-1 and 3-2) and insert over spindle and
unless damaged or badly worn. into hub. Install inner adjusting nut (6), but do not
c. Removal of Brake Drum from Hub (fig. 40). tighten.
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TM 9-2330-271-14&P
(6) While turning hub slowly, tighten inner (8) Install outer bearing adjusting nut (6) using
bearing adjusting nut, using wheel bearing adjusting nut wheel bearing adjusting nut wrench, drawing it up tightly
wrench, until hub binds on spindle. Back off nut about against nut locking key washer (7). Do not disturb
one-eighth turn. Check adjustment by attempting to rock bearing adjustment.
hub on spindle. If bearings are properly adjusted, (9) Bend one or two locking lugs of key washer
movement of brake drum in relation to top edge of (7) over outer and inner adjusting nuts (6).
backing plate will scarcely be visible and brake drum will (10) Recheck wheel bearing adjustment ((6)
turn freely. If movement is excessive (more than one above).
thirty-second of an inch), further adjustment is required. (11) Position hub cap (4) and gasket (5) and
(7) Install nut locking key washer (7) on secure with three screws (24) and washers. (23).
spindle. (12) Adjust brakes (paragraph 4-32).
NOTE
With a minimum of movement, adjust
bearing adjusting nut (6) so that flats
of nut will mate with locking lugs on
key washer (7).
4-48. Spare Wheel Carrier (fig. 4-35) (2) Check ratchet wheel (5) for wear and
alignment. Check weld of ratchet and nut on shaft for
a. General. The spare wheel carrier is mounted on cracks or undue teeth wear. Reweld to shaft if
the side of the frame of the semitrailer chassis. The necessary.
carrier has a windlass to facilitate the raising and (3) Replace ratchet wheel by removing cotter
lowering of the spare wheel and tire. pin (6) and wire rope (11). Slide worn ratchet wheel out
and new one in; then secure with cotter pin (6) and
attach wire rope (11).
(4) Check pawl (14) for wear and looseness of
rivet (15) which attaches pawl to upper member.
Replace pawl and/or replace rivet if necessary.
(5) Check lower member (9) for dents or
twisted parts.
(6) Check U-bolts (10) for tightness. Check
attaching nuts (13) for stripped threads or looseness and
replace if necessary.
(7) Check wire rope (11) for frayed wire or
undue wear and replace if necessary (8) Repaint and
repair damaged surfaces where paint has been
removed.
Figure 4-35. Spare wheel carrier. e. Replacement of Wire Rope (fig. 43).
(1) Release wire rope (11) from lower member (9) by
b. Removal (fig. 43). removing four nuts (13) and lock washers (12) from U-
(1) Remove spare wheel and tire from carrier bolts (10).
(paragraph 2-9a). (2) Draw wire rope (11) from holes in shaft.
(2) Remove four nuts (1), lock washers (2) and (3) Make a wire rope with ferrules to prevent
screws (3) securing carrier to mounting bracket. raveling, from 6 feet of three-sixteenths of an inch
(3) Remove carrier. diameter, 7 by 19 aircraft type, preformed wire rope.
c. Cleaning. Remove all surface dirt with water and (4) Thread through holes in ratchet wheel (5)
stiff brush. until both ends are of equal length.
d. Inspection and Repair. (5) Cross ends of wire rope under lower
(1) Check upper member (7) for cracks or member.
breaks in welds. Straighten member and weld cracks. (6) Twist ends in loose, single knot across
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TM 9-2330-271-14&P
lower member in such a manner that both ends may be (2) Secure carrier to mounting bracket with four
clamped with both U-bolts (10). screws (3), lock washers (2) and nuts (1).
(7) Install lock washers (12) and nuts (13) on (3) Raise spare wheel and tire carrier
two U-bolts (10). (paragraph 2-9b).
f. Installation (fig. 43).
(1) Aline four holes in carrier upper member
with holes in mounting bracket.
4-49. Leveling Jack (3) Remove cotter pin (8), washer (7) and
straight headed pin (9) from top of housing assembly.
a. General. (4) Release pin and chain assembly (4) and
(1) All semitrailers, except for XM738, XM739, remove housing assembly (10).
and XM739E1, have two leveling jacks located at the b. Inspection. Follow the procedure of paragraph
rear of the semitrailer (fig. 2-7). 4-49c.
(2) The XM738, XM739, and XM739E1 c. Installation (fig. 47).
semitrailers have four leveling jacks, two at the rear and (1) Position housing assembly (10) under
two at the center of the semitrailer. chassis and secure with straight headed pin (9), washer
(3) The leveling jacks are used to level and (7), and cotter pin (8). Install pin and chain assembly (4)
stabilize the semitrailer. on housing assembly.
b. Removal (fig. 46). (2) Position three braces (6) and secure with
(1) Remove two cotter pins (7), washers (8), three straight headed pins (1), washers (3), and cotter
and headed pins (9). pins (2) at top of brace assemblies.
(2) Release pin and chain assemblies (11) and (3) Install three pin and chain assemblies (13)
remove braces (2 and 10). at bottom of brace assemblies through housing.
(3) Remove cotter pin (6) and headed pin (3)
and washers (5). 4-51. Rigid-Type Landing Gear (all models except
(4) Release pin and chain assembly (12) and XM847, XM848, XM849, XM850, XM912,
remove leveling jack housing (4). XM913)
c. Inspection.
(1) Inspect housing for damage. a. General.
(2) Check operation of jack screw. Lubricate (1) The XM574, XM574E1, XM680, XM680E1,
as required (figs. 3-1 and 3-3). Replace leveling jack if XM738, XM739, XM739E1, XM822, XM823, XM824,
jack screw is defective. XM844, and XM845 semitrailers incorporate a
(3) Inspect pin and chain assemblies for wear retractable two-speed, crank-type, non-rotating,
and damage. Replace defective parts. adjustable landing gear with wheels (fig. 2-1).
d. Installation (fig. 46). (2) The XM654 semitrailer incorporates a
(1) Position housing (4) under dolly rear retractable, two-speed, crank-type, non-rotating,
crossmember and secure with headed pin (3), washer adjustable landing gear with a landing gear foot (fig. 2-
(5), cotter pin (6) and pin and chain assembly (12). 2).
(2) Position braces (2 and 10) and secure with (3) The landing gear is used to support the
two pin and chain assemblies (11), two headed pins (9), semitrailer when not coupled to a towing vehicle. It is
washers (8) and cotter pins (7). also used to raise and lower the chassis when preparing
to couple or uncouple the semitrailer from the towing
4-50. Center Leveling Jack, XM738, XM739, vehicle.
XM739E1 b. Removal (fig 4-36).
a. Removal (fig. 47). (1) Couple semitrailer to towing vehicle. raise
(1) Remove three cotter pins (2), washers (3), landing gear leg to remove semitrailer weight from leg.
and straight headed pins (1) securing top of brace
assembly (6) to chassis.
(2) Release three pin and chain assemblies
(13) securing bottoms of three brace assemblies to
housing and remove three brace assemblies (6).
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TM 9-2330-271-14&1
(2) Remove two nuts (1), lock washers (2) and (5) Withdraw landing gear leg (4) toward :
cap screws (3) securing side brace (5) to chassis and leg enter of van until crankshaft clears chassis and remove
assembly (4). Remove brace. leg from under van.
(3) Remove two nuts (1), lock washers (2) and c. Cleaning and Inspection.
cap screws (8) securing diagonal brace (9) to chassis (1) Clean mud and dirt from all exposed
and leg assembly (4). Remove brace. surfaces with water and a stiff brush.
(4) Remove nine cap screws (6) and lock (2) Check operation of landing gear leg.
washers (7) securing landing gear leg mounting flange to Lubricate as required (figs. 3-1 and 3-3).
chassis.
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d. Installation (fig. 4-36). 4-52. Swing-Up Landing Gear, XM847, XM848,
(1) Position landing gear leg assembly (4). XM849, XM850, XM912, XM913
(2) Secure leg assembly mounting flange to
chassis with nine cap screws (6) and lock washers (7). a. General.
(3) Position diagonal brace (9) and secure to (1) The XM847, XM848, XM849, XM850,
chassis and leg assembly (4) with two cap screws (8), XM912, and XM913 semitrailers have two swing-up
lock washers (2) and nuts (1). landing gears (fig. 2-3).
(4) Position side brace (5) and secure to (2) The two swing-up landing gears are
chassis and leg assembly (4) with two cap screws (3), separately operated two-speed landing gears, located at
lock washers (2) and nuts (1). the drop, in the front of the semitrailer.
(5) Lower landing gear leg and remove towing (3) The landing gears swing into horizontal
vehicle. position for aircraft loading only.
e. Removal of Landing Gear Wheels (fig. 48). b. Removal (fig. 49).
(1) Couple semitrailer to towing vehicle. Raise (1) Couple semitrailer to towing vehicle, or
landing gear leg to remove semitrailer weight from leg. block semitrailer for support.
(2) Remove nut (28) and bolt (25) securing (2) Using crank assembly (1), retract landing
wheels (23) to axle (27). Remove wheels, axle and gear leg (18) enough to clear the ground.
wheel caps (26). (3) Unfasten four pin and chain assemblies (9,
f. Cleaning and Inspection. 12, and 17) and remove two braces (10 and 11).
(1) Clean mud and dirt from exposed surfaces (4) Remove three nuts (7), lock washers (8)
with water and a stiff brush. and cap screws (19) and remove landing gear.
(2) Check for cracks, chipped edges or breaks. c. Cleaning and Inspection.
Replace defective parts. (1) Clean mud and dirt from all exposed
(3) Check axle for straightness. Replace if it surfaces with water and a stiff brush.
cannot be straightened. (2) Check operation of landing gear leg.
g. Installation of Landing Gear Wheels (fig. 48). Lubricate as required (fig. 3-1). Replace landing gear if
there is persistent binding.
NOTE d. Installation (fig 49).
During installation, lubricate wheels (1) Position landing gear and secure in place
and axle, using GAA Grease. with three screws (19), lock washers (8), and nuts (7).
(1) Position wheels (23) on axle (27). Place (2) Position two braces (10 and 11) and secure
one wheel cap (26) against head of bolt (25). Insert bolt with four pin and chain assemblies (9, 12, and 17).
and cap through axle. (3) Using crank assembly (1), lower landing
(2) Insert other wheel cap (26) and nut (28) on gear leg to ground.
outer end of bolt. Tighten nut. (4) Remove towing vehicle.
(3) Lower landing gear leg and remove
semitrailer from towing vehicle.
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(4) Remove four nuts and lock washers (fig. 4- (5) Remove upper spring seat (fig. 4-39)
39) from two U-bolts securing upper spring seat, helper complete with attached retaining chain and wheel chock.
spring assembly, spacer and wheel chock support and
main spring assembly to lower spring seat. Remove U-
bolts.
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(6) Loosen, but do not remove, two cap cedure in paragraph a above. Torque U-bolt nuts to 225-
screws (fig. 4-38) which clamp lower spring bracket to 280 lb-ft.
main spring assembly.
(7) Move main spring assembly, spacer and 4-54. Spring Seat
helper spring assembly (fig. 4-39) as a unit toward the
rear of the semitrailer until the front end of the springs a. Removal (fig. 26)
clears the front axle spring bracket NOTE
(8) Remove helper spring assembly by lifting The key letters shown below in
front end of spring up and forward far enough for rear parentheses refer to figure E-26 except
end of spring to clear rear axle bracket. where otherwise indicated.
(9) Remove spacer and support by lifting up (1) Support weight of semitrailer by jacking up
and away from top of main spring assembly. axle and bracket assembly at end from which spring seat
(10) Remove main spring assembly by the is to be removed. (fig 4-39).
same procedure used for removal of helper spring (2) Remove four nuts and lock washers from
assembly (step 8 above). two U-bolts and remove U-bolts (fig. 4-39). Lift off
c. Installation. Install spring assemblies and spring seat on top of spring assembly (fig. 4-39).
component parts in the reverse order of the pro-
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(3) Loosen two bolts (13) from inner face of (6) Install access cover (20) with new cover
spring seat (15). Raise ends of main axles until bottom gasket (19) and secure with six bolts (22) and lock
of spring assembly and center bolt clear top of spring washers (21).
seat. (7) Lower main axles until spring assembly
(4) Remove six bolts (22) and lock washers seats in top of spring seat. Spring assembly center bolt
(21) from access cover (20). Remove access cover and must fit into recess in top of spring seat.
gasket (19). Discard gasket if defective. (8) Position upper spring seat on top of spring
(5) Remove adjusting nuts (17) and key assembly. Install two U-bolts over upper spring seat and
washer (18) using wrench NSN 5120-00-795-0059. down through four holes in spring seat assembly.
Remove outer tapered bushing (11). Secure U-bolts with four nuts and lock washers (fig. 4-
(6) Remove spring seat assembly (15) by 39). Torque nuts to 255-280 lb.-ft.
using slight rocking motion (left and right) while carefully (9) Tighten two bolts (13) on inner face of
sliding seat out and away from axle and bracket spring seat (15) with a torque of 280-365 lb-ft.
assembly (1). It is possible inner bearing cup (12) will (10) Remove jack supporting axle and bracket
remain in spring seat. assembly.
(7) Remove inner tapered bushing (11),
encased seal (9), packing retainer (8), flat washers (6 4-55. Torque Rods (fig. 4-38)
and 7) from axle and bracket assembly (1). Discard
seals. a. Lower Torque Rod Removal.
b. Cleaning. Clean mud and dirt from all exposed (1) Place jack under axle and bracket
parts with water and stiff brush. Remove grease from assembly. Raise axle enough to relieve spring load from
spring seat parts with approved cleaning solvent front and rear main axle brackets.
(paragraph 3-3b). (2) Remove eight nuts and lock washers
c. Inspection and Repair securing ball ends of four lower torque rods to axle and
(1) Inspect for broken or cracked parts. Re- bracket assembly and main axle lower torque rod
place broken, cracked, or defective parts. brackets.
(2) Check bearing seats and oil seal surface NOTE
on bracket for roughness or damage. File or grind The rubber-mounted torque rod ball ends
smooth high spots, burrs, or roughness. Check that allow rods to be moved out of normal
parts meet the requirements of repair standards listed in alignment for removal or installation.
table 6-1 and figure 6-1. Extreme care must be taken to prevent
(3) Replace any part that does not meet damage to thread on ball ends.
these standards. (3) Tap threaded ends of each torque rod ball
d. Installation (fig. 26). end with soft hammer or soft bar to loosen ball ends from
(1) Prior to installation of spring seat their respective brackets.
assembly, saturate encased seal (9) with lubricating oil (4) Remove lower torque rods from their
(fig. 3-1). Pack tapered bushings (11) with automotive respective mountings by prying rod ends out and away
grease (fig. 3-1). from axle bracket assembly and prying in and away from
(2) Install flat washers (6 and 7), encased main axle lower torque rod brackets.
seal (9) and inner tapered bushing (11) on axle and b. Lower Torque Rod Installation.
bracket assembly (1). (1) Make sure ball ends and mounting holes
(3) Install inner bearing cup (12) in spring in brackets are free of dirt. Follow instructions of Note
seat (15) and slide seat on axle and bracket assembly (para 4-55a).
(1) against flat washer (7) and seal (9) and over flat (2) Install lower torque rods in the reverse
washer (6). order of the procedure in paragraph 4-55a.
(4) Install outer bearing cup (12), outer c. Upper Torque Rod Removal.
tapered bushing (11) and inner adjusting nut (17). Using (1) Raise and support vehicle (para 4-55a(1).
wrench NSN 5120-00-795-0059, tighten inner adjusting (2) Remove left wheel and tire assemblies
nut (17) to a torque of 70 lb-ft. Back off approximately (paragraph 3-18). Remove wheel chock from stowage
one-fourth of a turn. Spring seat (15) should turn freely support.
without lateral movement. (3) Remove left spring assemblies (steps (3)
(5) Install key washer (18) and secure with through (10), paragraph 4-53b).
outer adjusting nut (17), tightening to a torque of 150 lb- (4) Raise front and rear axles to relieve
ft. Peen outer edges of lock nut over no less than two weight of each axle from upper torque rods. Provide a
flats of each adjusting nut. secure means of support to hold this position.
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(5) Remove four nuts and lock washers (10) Remove torque rods from brackets by
securing two upper torque rods to chassis suspension prying rod ends away from brackets.
bracket and upper torque rod brackets on front and rear d. Upper Torque Rod Installation
main axles (fig. 4-38). (1) Make sure ball ends and mounting holes
(6) Loose torque rod ball ends (para 4-55a(3). in brackets are free of dirt. Follow instructions of Note
(7) Remove eight nuts, lock washers and (para 4-55a).
bolts securing upper torque rod brackets to front and (2) Install upper torque rods in the reverse
rear axles. order of the procedure In paragraph 4-55c.
(8) Remove torque rod from frame (3) Torque each torque rod nut (para 4-55c(5)
suspension bracket by prying rod end in and away from to 570-630 lb-ft.
bracket. (4) Torque each upper torque rod bracket nut
(9) Remove upper torque rod brackets and (para 4-55c(7)) to 225-280 lb-ft.
torque rods by lifting up and away from locating pins on
axles.
4-56. Air Suspension System, XM844, XM845, are equipped with air ride suspension (fig. 4-40).
XM847, XM848, XM849, XM850, XM912, (2) The air suspension system uses
XM913 pressurized air drawn from the conventional towing
a. General. vehicle air system to fill the air springs. Automatic valve
(1) The XM844, XM845, XM847, XM848, control regulates the air pressure required for varying
XM849, XM850, XM912, and XM913 semitrailers loads and maintains a constant vehicle ride height at all
times.
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(4) Depress air spring to retract upper (3) Start the 1/2-inch nuts and lock washers
mounting studs from frame and remove air spring with on studs inside piston (fig. 4-43). Do not tighten.
lower piston attached. (4) Rotate piston so that mounting studs in
(5) Turn air spring assembly upside down and bottom of piston are parallel with mounting studs in top
remove 1/2-inch nuts (fig. 4-43) from inside of piston. bead plate.
Tap down on clamp plate studs until air cell separates (5) Start cap screws in bottom of piston (fig.
from piston. 4-43). Hold two straight edges against top studs and
bottom cap screws as shown in fig. 4-43. Adjust piston
studs until straight edges aline.
(6) Tighten nuts inside piston to a torque of
50 lb-ft.
(7) Recheck for proper alignment of top and
bottom studs.
(8) Pressure test at 40 psi and check for
leaks with soap solution.
(9) Place air spring assembly (15, fig. 51) on
pad of equalizing arm and install lower mounting cap
screws (17) and lock washers (13). Tighten to a torque
of 25 lb-ft. maximum.
(10) Depress air spring. Guide upper studs
into air spring mounting plate (14). Secure with nuts (11
and 12), lock washers (10 and 13), and flat washer (9).
Tighten to a torque of 25 lb-ft. maximum.
(11) Reconnect height control valve linkage
and air line (8).
(12) Recheck for leaks at operating pressure.
(13) Remove blocking and jacking equipment.
f. Removal of Axle Connection Components (fig.
51).
(1) Remove all weight from suspension by
blocking up semitrailer and jacking up axle.
(2) Exhaust all air from air springs by
disconnecting linkage to both height control valves and
rotating actuating arms down.
(3) Remove axle cap nuts (23), flat washers
(22), and bolts (6) and (7) and remove axle connection
components (18 through 21).
g. Installation of Axle Connection Components
(fig. 51).
CAUTION
The axle connection cap (21) must be
drawn down so that a metal to metal
contact exists between the axle
connection cap and its mating part (16).
Tighten nuts to a torque of 300 lb-ft.
(1) Position axle connection components (18
through 21). Make sure that groove in axle pad (20)
Figure 4-43. Air spring replacement. matches bottom tongue on axle adapter (19), and that
metal tongues on axle connection cap (21) fit into
e. Installation of Air Spring (fig. 51). respective slots provided in mating parts.
(1) Position new air cell, right side up, over (2) Secure axle connection components (18
piston. Position clamp plate so that studs hang down through 21) with bolts (6) and (7), flat washers (22) and
through opening in air cell. nuts (23).
(2) Carefully set air cell down on piston so (3) Reconnect linkage to height control
that studs go through holes in piston. valves.
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(4) Remove jacking and blocking equipment. j. Removal of Height Control Valve (fig. 52).
h. Removal of Shock Absorber (fig 51). (1) Remove nut (6) and screw (8) securing
(1) Apply 65 psi air pressure to suspension or lower end of adjusting rod (7).
block up semitrailer to design height of 14 inches as (2) Remove nut (6) and screw (8) securing
measured from centerline of dolly axle to underside of upper end of adjusting rod (7) to height control valve (9).
frame. Remove adjusting rod.
(2) Remove nuts (4) and flat washers (3) (3) Remove two nuts (4), lock washers (3),
securing top and bottom shock absorber mounting eyes and , screws (10) securing height control valve (9)
to shock mount studs. Remove shock absorber (2). Remove height control valve.
i. Installation of Shock Absorber (fig. 51) k. Installation of Height Control Valve (fig. 52).
(1) Position eyes of new shock absorber (2), (1) Position height control valve (9) and
large end up, on ends of mounting studs and lightly tap secure with two screws (10), lock washers (3), and nuts
shock absorber onto studs using hammer and wood (4).
block. (2) Position upper end of adjusting rod (7) on
(2) Replace nuts (4) and flat washers (3). height control valve and secure with screw (8) and nut
Tighten to a torque of 150 lb-ft. (6).
(3) Remove blocking and jacking equipment, (3) Position lower end of adjusting rod (7) and
if used. secure with screw (8) and nut (6).
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(6) Lower fifth wheel plate sufficiently to allow (5) Disconnect shock absorbers (para 4-59c).
removal of air spring (12). Pull air spring forward to clear (6) Remove nuts (7) from each end of hinge
fifth wheel plate and remove air spring. rod bolt (1) and remove rod bolt.
b. Installation of Kingpin Air Spring (fig. 44) (7) Lower plate assembly (11) from
(1) Slide replacement air spring into position semitrailer.
on fifth wheel plate, aline bottom mounting holes, insert (8) Drive rubber bushing (15) from hinge
screws (13) and tighten. fitting.
(2) Raise fifth wheel plate (11) to match air f. Installation of Fifth Wheel Plate Hinge
spring top mounting holes with holes in channels in van Components (fig 44)
body sub-base. Install screws (5) and lock washers (6) NOTE
and tighten. (refer to table 4-3). Install rubber bushing assembly using
(3) Connect air line to inlet at top of air spring new inner sleeve. Sleeve must be driven
(12). Connect valve linkage into bushing before bushing installation.
(4) Couple semitrailer to tractor, build up air (1) Mate fifth wheel plate (11) to semitrailer
pressure, and check for air leaks with soap solution. hinge fittings and insert rod bolts (1). Secure with nuts
c. Removal of Shock Absorber (fig. 44) (7).
(1) Apply 65 psi air pressure to suspension, (2) Connect shock absorbers (10).
or block up semitrailer to design height of 8 inches, plus (3) Connect air line at top of air spring.
or minus one-eighth of an inch between upper face of (4) Raise fifth wheel plate to mate air spring
fifth wheel plate and bottom of bolster with fifth wheel top mounting holes with matching holes in channels in
plate parallel to chassis frame (fig. 4-45) van body sub-base. Install screws (5) and lock washers
(2) Remove nuts (8) and screws (9) securing (6).
top and bottom shock absorber fittings to mountings. (5) Connect control valve linkage.
(3) Remove shock absorber (10). (6) Couple semitrailer to tractor, build up air
d. Installation of Shock Absorber (fig. 44) pressure, and check for air leaks with soap solution.
(1) Position shock absorber (10) with large
end up 4-60. Resilient Kingpin, XM844, XM845
(2) Install screws (9) and nuts (8) and tighten
(refer to table 4-3). a. General.
(3) Remove blocking equipment, if used. The resilient kingpin incorporated in the XM844 and
XM845 semitrailers provides a 360 degree cushion
e. Removal of Fifth Wheel Plate Hinge laterally and longitudinally.
Components (fig 44). b. Removal (fig 45)
(1) Extend landing gear legs and uncouple (1) Extend landing gear and uncouple tractor
tractor from semitrailer. from semitrailer.
(2) Disconnect linkage from height control (2) Remove weight from fifth wheel plate
valve and depress actuating arm to exhaust air pressure assembly (1) by use of a fork lift.
from air springs. (3) Remove 36 cap screws (6) and lock
(3) Place suitable lifting or blocking device washers (5) and lower fifth wheel plate assembly (1).
under fifth wheel plate to carry weight of assembly when c. Installation (fig. 45)
removed. (1) Position fifth wheel plate assembly (1) and
(4) Disconnect air line at top of air spring (12) secure with 36 cap screws (6), and lock washers (5).
and remove upper mounting screws (5) and lock (2) Remove support from semitrailer.
washers (6A)A.
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(3) On the single front door on the XM822 (3) Remove pin (8) securing inner clutch (7),
and the double front doors on the XM680 and XM680E1 and remove clutch.
semitrailers incorporating piano hinges, refer to figures (4) In the event that the outer clutch must be
62 and 63. Remove screws (21, fig. 62, or 40, fig. 63) replaced, remove three rivets (1) securing outer door
securing hinge (22, fig. 62 or 39, fig. 63) to door. handle (2), and remove handle and gasket (3).
Remove door. Remove screws securing hinge to van (5) Remove pin (4) securing other clutch (5),
body and remove hinge. and remove clutch.
(4) On most other doors, refer to figure 55. b. Installation. Install clutch assembly in the
Remove pin (5) securing inner door handle (6) and reverse order of the removal procedure.
remove handle. Remove screws (1) securing lock guard
(2) and remove lock guard. Remove screws (7) and 4-68. Door Seals
washers (8) securing lock assembly (15). Remove lock
assembly. Remove screws securing plywood panel on a. Removal and Installation of Rubber Seal (fig.
door, and remove panel. Remove nuts (19), washers 60)
(20) and square neck bolts (21) securing hinge (22) to (1) Open door and pry seal (32) from groove
door. Remove door. Remove nuts (19), washers (20), in door frame.
and bolts (27) securing hinge to van body. Remove (2) To install rubber seal, make certain door
hinge. opening is free of dust, dirt, grease and old bonding
b. Installation. Install hinge in the reverse cement. Use approved cleaning solvent (para-graph 3-
procedure in para 4-64 a for the particular configuration. 3b) to remove any accumulated grease.
(3) Secure rubber seal in groove in door
4-66. Door Locks frame with the proper bonding cement.
b. Removal and Installation of Handle Gasket (fig.
a. Removal (fig. 55). 60).
(1) Drive out pin (5) securing inner door (1) The outer handle gasket should be
handle (6) and remove handle. replaced only if it is defective.
(2) Remove screws (1) securing lock guard (2) To remove gasket (3), remove three rivets
(2) to door and remove guard. (1) securing outer handle (2) to door. Remove handle
(3) Remove screws (7) and lock washers (8) and gasket.
securing center lock assembly (15) and upper and lower (3) To install gasket, position gasket (3) and
flush bolts (14) to door, and remove center lock handle (2) and secure with three rivets (1).
assembly locking rods and flush bolts (14) as a unit.
b. Inspection and Repair (fig. 55). 4-69. Decontamination Port Components, XM574,
(1) Inspect parts for cracks, bends, excessive XM574E1, XM654, XM680, XM680E1,
wear and deterioration. Replace defective parts. XM738, XM739, XM739E1, XM823, XM824
(2) If necessary, remove screw (10) and lock (fig. 60)
washer (11) securing locking rod (12 or 13) to flush bolt
(14), and straighten locking rod to assure proper a. Removal of Cover Gasket. Open cover (37)
alignment in upper and lower flush bolts. and pry off gasket (38).
(3) Check lock for ease of operation. b. Removal of Housing Gasket. Open cover (37).
Lubricate as required. Remove eight screws (39) and remove decontamination
(4) Straighten bends or dents in flush bolts port housing (40) and gasket (41).
that may cause binding. c. Removal of Screen and Gasket. From inside
(5) Clean and paint if necessary. of van, remove three cap screws (50) and lock washers
c. Installation. Install lock in reverse order of the (49) securing air vent housing (51), and remove housing,
removal procedure. gasket (41) and screen (46).
d. Installation. Remove old adhesive and install
4-67. Clutch Assembly gaskets with proper adhesive, where required, in the
reverse order of paragraphs a, b, and c above.
a. Removal (fig. 60).
(1) Remove inner door handle (paragraph 4- 4-70. Air Vent Components, XM822, XM844,
66a). XM845, XM847, XM848, XM849, XM850,
(2) Remove inner handle clutch spring (19) XM912, XM913 (fig. 54)
and clutch spring retainer (20). a. Removal of Screen. From interior side of
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door, remove eight screws (2) securing screen (1), and (3) Inspect shields for bends, dents and
remove screen. distortion. Straighten and paint as necessary.
b. Removal of Vent Cover and Rainshield. (4) Check stay for misalignment. Straighten
Remove rivets (13 or 15)securf02ing vent cover (14), or replace as necessary.
rainshield (10), or their respective hinges. (5) Inspect captive screws, thumb screws,
c. Installation. Install replaced parts in the rivnuts and receptacles. Replace defective parts.
reverse order of paragraphs a and b above. (6) Clean all parts with water and a stiff
brush. Remove grease and oil with approved solvent
4-71. Access Openings (paragraph 3-3b).
d. Installation. Install all parts in the reverse order
a. Removal of Covers, Hinges and Cover Seals. of the removal procedure.
Remove rivets securing cover and remove cover.
Remove rivets securing hinge and remove hinge. Pry off 4-72. Dolly Assembly (fig. 4-46)
seals.
b. Removal of Shield Assembly. Open cover and a. General.
remove rivets securing shield assembly hinge and (1) The dolly assembly consists of a frame
remove shield assembly. assembly, dual wheels and tires, axle and brake
c. Inspection and Repair. assembly, suspension system, leveling jacks, spare
(1) Inspect cover for warpage and distortion. wheel carrier assembly, towing pintle and hook for towing
Straighten and repaint if necessary. Replace defective vehicle safety chain, electrical system for running lights,
cover. and electrical and brake connections for towed vehicle.
(2) Inspect hinges for straightness and
deterioration. Straighten bent hinge. Replace defective
hinge.
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(2) The dolly assembly is removable for air sembly Lower van body on dolly assembly.
transport. (2) Secure in position with the attaching
(3) The semitrailer is equipped with a kingpin hardware removed in steps (6), (7), or (8) above. On the
for use with the fifth wheel of the towing vehicle. The XM912 and XM913 semitrailers, make certain the two
XM574, XM574E1, XM654, XM680, XM680E1, XM738, bolts, washers, nuts, and cotter pins are installed at the
XM739, XM739E1, XM822 (serial number S2669), rear of the dolly assembly.
XM823, and XM824 semitrailers incorporate the (3) Remove hoist and retract lifting eyes.
standard two inch kingpin. Refer to paragraph 4-58 for (4) Connect air lines and electrical
the air mounted fifth wheel kingpin and paragraph 4-60 connections.
for the resilient kingpin used on some vans.
b. Removal. 4-73. Name, Data and Instruction Plates
(1) Extend lifting eyes to the operating
position. a. Removal. Remove screws securing plate.
(2) Place one wheel chock in front of wheel Remove plate.
on one side of semitrailer. Place the other wheel chock b. Inspection. Inspect for rust. Remove rust and
at rear of wheel on other side. clean thoroughly. Apply a heavy coat of clear lacquer.
(3) Use a hoist equipped with a van-width c. Installation. Position plate and secure with
spreader bar with cables and hooks to attach to the lifting screws.
eyes.
(4) Uncouple the air lines and install dummy 4-74. Level Assembly (fig. 72)
couplings.
(5) Disconnect electrical connections. a. General.
(6) On the XM574, XM574E1, XM654, (1) Eight level assemblies are installed at
XM680, XM680E1, XM738, XM739, XM739E1, XM822 each side of each corner of the semitrailer.
(serial number S2669), XM823, and XM824 semitrailers, (2) The levels are used to aid the leveling of
remove 24 nuts, washers and screws securing dolly the semitrailer.
assembly. b. Removal (fig. 72).
(7) On the XM822 (after serial number (1) Remove two nuts (6), sleeve spacers (2)
S2669), XM844, XM845, XM847, XM848, XM849, and and screws (3). Remove level (4).
XM850 semitrailers, remove six nuts, washers and (2) Some semitrailers use rivets to attach the
screws securing dolly assembly. level. For these semitrailers, remove the two rivets and
(8) On the XM912 and XM913 semitrailers, remove the level
remove two cotter pins, two nuts, two washers and two (3) Remove two rivets (or two screws (7) on
bolts from rear of dolly assembly. Remove four nuts, some semitrailers securing bracket (5) to body. Remove
washers and screws from sides and front of dolly bracket.
assembly. c. Installation (fig. 72).
(9) Using the hoist, raise the van body. (1) Position bracket (5) and secure with
(10) Pull dolly assembly toward the rear, away screws (7) or rivets.
from the van body (2) Position level (4) on bracket (5) and
(11) Lower van body to desired location. secure with sleeve spacer (2), screw (3) and nut (6).
c Installation (3) On those semitrailers using rivets as at-
(1) Raise van body in position over dolly as- taching hardware, position level (4) on bracket (5).
Secure level with two spacers (2) and rivets.
4-70
TM 9-2330-271-14&P
For maintenance procedures and practices during Refer to TM 9-238 for maintenance procedures after
extreme cold weather, refer to TM 9-207. fording.
4-76. Extreme Hot Weather Maintenance 4-78. Maintenance After Operation On Unusual
Terrain
a. Corrosion. In hot, damp climates, corrosion
occurs on all parts of the semitrailer and accelerates a. Mud. Thorough cleaning and lubrication of all
during rainy seasons. Evidence of corrosion appears in parts affected must be accomplished as soon as
the form of rust, paint blisters, mildew, mold, and fungus possible after operation in mud. Clean all suspension
growth. components and lubricate as specified on the lubrication
b. Protective Action. Remove the corrosion from order. Repack wheel bearings, if necessary.
exterior metal surfaces with abrasive paper on cloth and b. Sand or Dust. Touch up all painted surfaces
apply a protective coating of paint, or touch up the damaged by sandblasting. Lubricate completely to force
existing paint. Keep a film of engine lubricating oil (OE- out lubricants contaminated by sand or dust.
20) on unfinished exposed metal surfaces.
4-74
TM 9-2330-271-14&P
CHAPTER 5
DIRECT SUPPORT AND GENERAL SUPPORT
MAINTENANCE INSTRUCTIONS
Special tools and equipment are listed and illustrated in Repair parts that cover direct and general support
Appendix E. The oil seal replacer (1, fig. 87) and wheel maintenance for this equipment are listed and illustrated
bearing adjusting nut wrench (2, fig. 87) are used in in Appendix E.
maintenance procedures for the hubs and brake drums.
5-1
TM 9-2330-271-14&P
5-4. Wiring Harness outs where required, and secure with screws and
clamps.
a. Removal (2) Connect harness to receptacles and all
(1) Disconnect receptacles from harness and cable connectors.
all cable connectors. NOTE
(2) Remove four nuts, lock washers and Ground wire terminal is secured by one of
screws securing connector and cover to crossmember four screws, lock washers and nuts.
and remove connector and cover. Unsolder harness (3) Secure connector and cover to
wire from connector (paragraph 4-15a). crossmember with four screws, lock washers and nuts
(3) Remove nuts, screws, lock washers and (paragraph 4-15c).
clamps securing harness to undercarriage, and remove
harness. 5-5. Wiring Harness Connectors and Receptacles
b. Installation.
(1) Position harness, threading through cut- Refer to figure 5-1 for repair of connectors and
receptacles.
5-6. Replacement of Single Wires c. Cut new piece of wire to same length (plus splice)
as defective wire and splice to harness. Tape splice with
a. Remove and discard electrical insulating tape insulating tape. Assemble new terminals, washers,
binding wires of defective branch. sleeves and connector shells to ends of new wire as
b. Cut defective wire from branch, leaving required. Install marker band to new wire.
sufficient wire for splicing
5-2
TM 9-2330-271-14&P
5-3
TM 9-2330-271-14&P
CHAPTER 6
REPAIR OF AXLE AND BRAKE ASSEMBLY
AND SPRING SEAT
6-1
TM 9-2330-271-14&P
a. Axle
Diameter of inner bearing surface 6-1A 3 4988 3 4998 3 4983
Diameter of outer bearing surface 6-1B 2 6238 2 6248 2 6233
b. Brake drum Inside diameter 6-1C 16.495 16 505 16 625
c. Back front brake drive
Inside diameter of hub location hole 6-1D 7 250 7 254 *
Concentricity of inside diameter with outside 6-1E Total Indicator *
diameter reading 0 004
d. Wheel hub
Inside diameter of inner bearing cup surface 6-1F 5 996 5 998 *
Outside diameter of inner bearing cup surface 6-1G 6 0000 6 0010 *
Inside inner bearing cup fit 0 0015T 0 0045T *
Inside (bore) diam. of inner bearing 6-1L 3 5000 3.5010 3 5015
Inside diameter of outer bearing cup surface 6-1K 4.434 4 436 *
Outside diameter of outer bearing cup 6-1J 4 4375 4 4385 *
Inside outer bearing cup fit 0 0015T 0 0045T *
Inside (bore) diam. of outer bearing 6-1H 2 6250 2 6260 2 6265
*Indicates that part should be replaced when worn beyond the limits given in "size and fits of new parts" column.
6-2
TM 9-2330-271-14&P
6-3
TM 9-2330-271-14&P
(7) Check for damaged paint and repaint repair or replacement For inspection purposes, remove
where necessary. wheels (paragraph 3-18a), hubs and brake drums
e. Assembly (fig. 50). (paragraph 4-47).
(1) Install four bolts (35) in spring guide WARNING
brackets (48). Weight of semitrailer must be sup-ported
(2) Position spring guide brackets on axle by leveling jacks or by blocking or
(43). support stands placed under rear corners
(3) Rotate bolts (35) until they hang freely in of frame throughout operation.
spring guide bracket without binding against axle. b. Removal (fig. 6-2).
(4) Position lower torque rod brackets (45) (1) Position semitrailer on level surface with
under axle and aline holes with bolts protruding from front end resting on landing gear legs.
spring guide brackets. (2) Deflate air springs.
(5) Work bolts through mounting holes in (3) Extend leveling jacks enough to relieve
lower torque rod bracket, taking care not to damage bolt tires of ground contact and provide support during
threads. removal and installation operations.
(6) Install lock washer (39) and nut (40) on (4) Open air reservoir drain cock to relieve air
each bolt; tighten nuts. pressure.
(7) Position upper torque rod bracket (46) on (5) Remove wheels (paragraph 3-18a).
top of axle (43). (6) Remove hubs and drums (paragraph 4-
(8) Install four bolts (35) in upper torque rod 47).
bracket (46) and rotate them until they hang freely (7) Disconnect hydraulic brake hose at tee on
without binding against axle. rear center of axle.
(9) Position bracket plate (44) under axle and
aline holes with bolts protruding from upper torque rod
bracket.
(10) Work bolts through mounting holes in
torque rod bracket, taking care not to damage bolt
threads.
(11) Install lock washer (39) and nut (40) on
each bolt; tighten nut.
(12) Install brake assemblies.
(13) Install hydraulic lines at fittings in wheel
cylinders of brake assemblies.
(14) Install hydraulic line connector and band
on axle.
f. Installation.
(1) Position axle on hydraulic dolly under
semitrailer chassis and aline spring guide brackets (fig.
4-39) with springs.
(2) Connect torque rods (fig. 50) to correct
brackets on axle.
(3) Attach hydraulic hose to tee at center of
axle (paragraph 4-44d).
(4) Install wheels, tires (paragraph 3-18b),
hubs, and brake drums (paragraph 4-47) on axle.
(5) Remove blocking equipment and hoisting
equipment from semitrailer chassis.
Figure 6-2. Removal of axle.
6-3. Axle, XM844, XM845, XM847, XM848,
XM849, XM850, XM912, XM913 (8) Support axle with jack.
(9) Remove eight nuts (8), washers (7), four
a. General. Generally, axle assemblies will not rod bolts (1), and four rod bolts (2).
be removed unless inspection discloses a need for
6-4
TM 9-2330-271-14&P
(10) Remove two axle connection caps (6) and crossed threads, or damage. Using fine file, remove
two rubber pads (5). burrs or hand chase threads if necessary.
(11) Lower jack supporting axle and remove (2) Check axle spindles for bend. Indications
axle from underneath semitrailer. of a bent axle spindle are binding bearings, which cannot
c. Cleaning. be adjusted properly, and extremely uneven wear of
(1) Clean mud and dirt from all exposed brake linings. Replace defective axle spindle.
surfaces with water and stiff brush. (3) Check for damaged paint and repaint
(2) Remove grease from spindle of axle and where necessary.
wheel retaining parts with safety cleaning solvent. (4) Check that axle meets requirements of
d. Inspection and Repair. repair standards listed in table 6-1 and figure 6-1.
(1) Check threads of axle spindle for wear, e. Assembly of New Axle (fig. 6-3).
(1) Determine centers of equalizing arm by (5) Weld both adapters securely as shown
adding 5 inches to air spring centers. Example: 30-inch above with a minimum of three passes, using welding
air spring center plus 5 inches equals 35-inch equalizing rods AWS Spec. E-7016 or equivalent.
arm center.
(2) Locate equalizing arm centers on axle. (6) Position tee fitting on new axle in same
(3) Position two axle adapters on bottom of location as the original axle and secure with cap screw,
axle at the center points located in step (2) above. lock washer and nut.
Clamp adapters in place. f. Installation (fig. 6-4).
(4) Using a level protractor, adjust both
adapters as shown above. Be sure adapters are parallel
and tight against axle.
6-5
TM 9-2330-271-14&P
NOTE
The key letters shown below in
parentheses refer to figure 26 except
where otherwise indicated.
a. Removal.
(1) Support weight of semitrailer by jacking up
axle and bracket assembly at end from which spring seat
is to be removed
(2) Remove four nuts and lockwashers from
two U-bolts and remove U-bolts (fig. 4-39). Lift off
spring seat on top of spring assembly.
(3) Loosen two bolts (13) from inner face of
spring seat (15) and raise ends of main axles until
bottom of spring assembly and center bolt clears top of
spring seat
(4) Remove six bolts (22) and lock washers
Figure 6-4. Installation of new axle. (21) and remove access cover (20) and gasket (19).
Discard gasket if defective.
(1) Connect hydraulic hose to tee at center of (5) Remove adjusting nuts (17) and key
axle. washer (18), using wrench NSN 5120-00-795-0059.
(2) Insert rubber wrappers (4) in position in Remove outer tapered bushing (11)
equalizing arms (3). (6) Remove spring seat assembly (15) using
(3) Position axle in equalizing arms (3). slight rocking motion (left and right) while carefully sliding
(4) Place support under axle. seat out and away from axle and bracket assembly (1).
(5) Check rubber wrappers (4) to make It is possible inner bearing cup (12) will remain in spring
certain they are not pinched. seat.
(6) Place rubber pads (5) in axle connection (7) Remove inner tapered bushing (11),
caps (6). encased seal (9), packing retainer (8), flat washers (6
(7) Place axle connection caps (6) under axle and 7) from axle and bracket assembly (1) Discard
and insert rod bolts (1) and (2). seals.
(8) Secure bolts (1) and (2) with eight nuts (8) b. Cleaning. Clean mud and dirt from all exposed
and washers (7). parts with water and stiff brush. Remove grease from
(9) Torque nuts (8) alternately until axle spring seat parts with approved cleaning solvent
connection caps (6) and equalizing arms (3) are a tight (paragraph 3-3b).
fit, metal to metal. c. Inspection and Repair.
(10) Install hubs and drums (paragraph 4-47). (1) Inspect for broken or cracked parts.
(11) Install wheels (paragraph 3-18b). Replace broken or cracked parts.
(12) Connect hydraulic hoses (2) Check bearing seats and oil seal surface
(13) Close air reservoir drain cock. on bracket for rough spots or damage. File or grind
(14) Remove blocking and support equipment smooth high spots, burrs, or roughness. Check that
parts meet the requirements of repair standards listed in
6-4. Brake Drum table 6-1 and figure 6-1.
(3) Replace any part that does not meet
If inspection (paragraph 4-47d) reveals brake drum to be these standards.
out of round or excessively scored,
6-6
TM 9-2330-271-14&P
d. Installation (fig. 26). (5) Install key washer (18) and secure with
(1) Prior to installation of spring seat outer adjusting nut (17), to a torque of 150 lb-ft. Peen
assembly, saturate new encased seal (9) with lubricating outer edges of lock nut over no less than two flats of
oil (fig. 3-1). Pack tapered bushings (11) with each adjusting nut.
automotive grease (fig. 3-1). (6) Install access cover (20) with new cover
(2) Install flat washers (6 and 7), encased gasket (19) and secure with six bolts (22) and lock
seal (9) and inner tapered bushing (11) on axle and washers (21).
bracket assembly (1). (7) Lower main axles until spring assembly
(3) Install inner bearing cup (12) in spring seats in top of spring seat. Spring assembly center bolt
seat (15) and slide seat on axle and bracket assembly must fit into recess in top of spring seat.
against flat washer (7) and seal (9) and over flat washer (8) Position upper spring seat on top of spring
(6). assembly and install two U-bolts over upper spring seat
(4) Install outer bearing cup (12), outer and down through four holes in spring seat assembly.
tapered bushing (11) and inner adjusting nut (17). Using Secure U-bolts with four nuts and lock washers. Torque
wrench NSN 5120-00-795-0059, tighten inner adjusting nuts to 255-280 lb-ft.
nut (17) to a torque of 70 lb-ft. Back off approximately (9) Tighten two bolts (13) on inner face of
one-quarter of a turn. Spring seat (15) should turn freely spring seat (15) to a torque of 280-635 lb-ft.
without lateral movement. (10) Remove jack supporting axle and bracket
assembly.
6-7
TM 9-2330-271-14&P
CHAPTER 7
REPAIR OF LANDING GEAR
7-1
TM 9-2330-271-14&P
g. Check gib and its contacting grooved surface e. Install roller thrust bearing (20) over top upper
(lower leg assy) for burrs and wear. Remove burrs with end of landing gear screw (22) and insert entire lower leg
fine file and finish with fine abrasive cloth. assembly (29) into upper leg assembly (19) until roller
h. Insert lower leg assembly into upper leg thrust bearing (20) makes contact with under side of
assembly and simulate full retraction and extension gear box (38).
action as a check for ease of operation. f. Assemble machine key (21), bevel gear (40)
i. Check wheels and axle for ease of operation and spring clip (41) to top of landing gear screw (22) and
and alignment. If practical, straighten and weld as secure with self-locking nut (4).
required. g. Rotate lower leg assembly (29) to aline gib
j. Check lubrication fittings for serviceability. contact groove with hole in upper leg assembly (19) and
k. All parts found serviceable, after inspection install gib (34), spring clip (33) and plug (32).
and repair, must be rust and corrosion free. Use fine file, h. With movement toward nine-hole mounting
wire brush or abrasive cloth to clean affected areas. flange of gear box (38), install gear shaft (17), spur gear
I. Inspect and clean all exterior surfaces for cluster (39), woodruff key (13), bevel gear (5) and
chipped paint. Scrape loose paint and prime coat. washer (6).
(Finish coat to be applied after assembly). i. Install pin (12) securing gear cluster (39) to
gear shaft (17).
7-6. Assembly (fig. 48) j. Install pin (18) in gear shaft (17) to retain bevel
NOTE gear (5).
During various steps of assembly apply k. With movement through nine-hole mounting
lubricants (figs. 3-1 and 3-3) to such flange side of gear box (38), install crank shaft (11) and
parts as roller bearings, sleeve bearings, sliding spur gear cluster (8).
landing gear screw, gib recess and l. Install pin (12) securing sliding spur gear
contact groove, wheels and axle. Check cluster (8) to crank shaft (11). Make preliminary
for ease of operation during assembly operational checks by turning crank shaft (11) to retract
and installation of parts. and extend lower leg assembly (29).
a. If sleeve bearings (15 and 16) have been m. Install two lubrication fittings (35) in upper leg
removed (step n, para 7-3), position new sleeve bearings assembly (19).
in gear box (38). Using an arbor press or equivalent, n. Install ball bearing (10) and spring (9).
press bearings in place. Match drill, from gear box, o. Position gasket (3) and cover (2) over gear box
27/64-inch diameter through top of new inner sleeve (38) and secure with four screws with integral lock
bearing (15) to allow ball bearing (10) to contact crank washers (42).
shaft (11). Remove burrs and loose chips. p. Make final operational check. Make sure crank
b. Use an arbor press or equivalent and install nut shaft maintains its setting during low and high speed
(30) in lower leg assembly (29), making sure holes for operation.
pins (31) are in perfect alinement. q. Install landing gear wheels (paragraph 4-51g).
c. Install two pins (31) securing nut (30) to lower r. Apply finish coat of paint as required.
leg assembly (29). Make sure pins are fully seated to
prevent bind on landing gear screw. 7-7. Installation
d. Install landing gear screw (22) in lower leg
assembly (29) and nut (30). Engage screw Refer to paragraph 4-51d.
approximately half its total length.
7-2
TM 9-2330-271-14&P
CHAPTER 8
REPAIR OF SPRINGS AND TORQUE RODS
8-1. General Description with water and stiff brush. Remove grease with
approved cleaning solvent (paragraph 3-3b).
a. The suspension system consists of a single c. Inspection. Inspect leaves and clips for cracks
point, two-spring, tandem axle suspension which utilizes or breaks. Note whether excessive wear is apparent on
parallelogram type linkage. Two helper spring lower leaf of main spring at contact of spring bearing
assemblies are mounted directly over two main spring seat. Replace worn or defective leaves and clips and
assemblies. spring guide side plates riveted to the inside of spring
b. Each end of the main springs rests on wear guide brackets. Replace if excessive wear is apparent.
pads mounted on spring guide brackets attached to the d. Disassembly (fig 8-1).
axles. (1) Disassemble springs into separate leaves
only for replacement of broken leaves. The procedure
8-2. Springs for disassembly of the helper spring and main spring is
identical.
a. Removal. For removal of springs, refer to
paragraph 4-53b.
b. Cleaning. Clean mud and dirt from springs
8-1
TM 9-2330-271-14&P
(2) Clamp spring in arbor press or vise, or (5) Install four clip spacers with four new bolts
tighten C-clamp over spring near center bolt to hold and nuts. Peen ends of bolts.
leaves after spring alignment clips and center bolt have i. Installation. For installation of spring
been removed. assemblies, refer to paragraph 4-53c.
(3) File or grind off peened ends of cap
screws securing ends of alignment clips. File or grind off 8-3. Torque Rods
peened end of center bolt.
(4) Remove nuts, cap screws and spacers at a. Removal. For removal of torque rods, refer to
each alignment clip and discard cap screw. Remove nut paragraphs 4-55a and 4-55c.
on center bolt and discard bolt. b. Cleaning. Clean with water and soft brush.
(5) Gradually relieve pressure of press, vise, Inspect for damaged threads while cleaning
or C-clamp and separate leaves. If necessary, use heat c. Inspection and Repair.
to open alignment clips. (1) Examine rubber for loss of elasticity or
e. Cleaning Spring Leaves. Clean each leaf with breaks in material. Make certain ball with bushing
approved cleaning solvent (paragraph 3-3b). Brush or assembly is securely mounted in rod.
buff rust and corrosion from leaves. (2) Remove burrs and hand chase damaged
f. Inspection and Repair. Inspect each leaf for threads with fine file. If damage thread cannot be
cracks or breaks. Replace defective leaves. Make sure corrected, if rubber is hard or cracked, or if ball with
rivets hold clips tightly. Check leaf clips for cracks. Cut bushing assembly is loose in rod, install new ball with
out and replace any defective rivet. Make sure new rivet bushing assembly.
head does not extend above inner surface of spring leaf (3) To install new assembly, mount rod in
after forming. arbor press. Using remover and replacer NSN 5120-00-
048-7368 (fig. 8-2), press out ball with bushing
g. Assembly of helper spring (fig. 8-1). assembly. Position new ball, with torque rod, radius side
(1) Assemble leaves in proper order starting of bore up. Press into rod with remover and replacer (fig.
with lower (larger) leaf number 1. Aline holes for center 8-2).
bolt and insert center bolt into hole in leaf No. 1 and
through holes in other leaves numbers 2 through 8. Do
not apply lubricant between leaves.
(2) Clamp leaves together with arbor press,
vise, or C-clamps. Install nut on center bolt. Tighten nut
securely and peen end of bolt.
(3) If necessary, heat and bend end of leaf
clips into position over five leaves. Clips must be tight
enough to hold leaves in alinement without restricting
free movement of leaves.
(4) Install two clip spacers with two new bolts
and nuts. Peen ends of bolts.
h. Assembly of main spring (fig. 8-1).
(1) Assembly leaves in proper order, starting
with lower (larger) leaf number 1. Aline holes for center
bolt and insert new center bolt through 12 spring leaves.
(2) Clamp leaves together with arbor press,
vise, or C-clamps. Install nut on center bolt. Tighten nut
securely and peen end of bolt.
(3) If necessary, heat and bend ends of leaf
Figure 8-2. Torque rod ball remover and replacer.
clips into position over outer ends of five leaves (fig. 8-
1). Repeat this procedure to locate two leaf clips in
d. Installation. For installation of torque rod, refer
position over nine leaves.
to paragraph 4-55b and 4-55d.
(4) Clips must be tight enough to hold leaves
in alinement without restricting free movement of leaves.
8-2
TM 9-2330-271-14&P
CHAPTER 9
MAINTENANCE OF AUXILIARY EQUIPMENT
(2) Disconnect both power and remote control (6) Remove screws which run through centers
cables. Place cables so that they hang into van through of shock mounts, and remove air conditioner unit.
the access opening and are taut against front wall of van, c. Installation (fig. 91).
out of the way of air conditioner units. (1) Position air conditioner on shock mounts
(3) Loosen both large hexagonal cap screws and secure in place with the screws which run through
on each hood assembly. the centers of the shock mounts.
(4) Unscrew cap screws which hold hood (2) Position hood assembly using the two large
assembly in place against van wall. hexagonal cap screws on each hood assembly as
(5) Unscrew 16 cap screws from rivnuts and positioning guides.
remove hood. (3) Thread 16 cap screws into the nuts with
blind rivets and tighten.
9-1
TM 9-2330-271-14&P
9-2
TM 9-2330-271-14&P
(2) Disconnect remote control cable at air (1) Position air conditioner on shock mounts
conditioner end in interior of van. and secure in place with the screws which run through
(3) Open front doors and latch in place with the centers of the shock mounts.
stabilizing rods. (2) Position snubber assembly and secure in
(4) Disconnect power cable, first at top and place with the stud assemblies.
then at bottom. (3) Install condensate drain hoses and secure
(5) Stow loose cables in a safe place to prevent with the hose clamps.
loss or damage during removal of air conditioner. (4) Connect power and remote control cables.
(6) Loosen upper hose clamps on (5) Fasten remote control cable assembly to air
condensation drains at base of air conditioner unit and conditioner shock mount with jiffy clip, screw and
slide hoses down from couplings. washer.
(7) Unscrew snubber assembly holding collars (6) Place return air grilles into position and
from stud assemblies of each unit allowing snubber fasten with screws and washers.
assemblies to hang free. (7) Connect damper control chain.
(8) Remove screws from centers of shock
mounts. 9-5. Remote Control Unit, XM680, XM680E1
(9) Remove air conditioner unit by sliding it
forward on mounts until it can be grasped and lifted off. a. Removal.
c. Installation (fig. 92).
(1) Disconnect damper control chain from
9-3
TM 9-2330-271-14&P
b. Removal.
each return air grille. Remove grilles from partition. (1) Disconnect power cables.
(2) Unfasten and remove capillary tube (2) Disconnect ducts from rear of air
securing clips between air conditioner units. Take care conditioner.
not to kink, unduly bend or otherwise disturb soft copper (3) Loosen hose clamps and disconnect the
tubing. Exercise caution in handling sensitive capillary condensate hoses.
tubes. Let tubes and tubing sag and hang in place. (4) Remove attaching hardware from base of
Stow clips where they will not be lost. air conditioner.
(3) Unscrew and remove slotted plates (5) Slide the air conditioner through the door
attached to air conditioner housings. Note that slotted opening while carefully supporting it.
sections fit around lower cables but that capillary tubing (6) Use a suitable fork lift truck and remove the
enters these plates through two holes at top. To remove unit from the semitrailer.
plates, move them along copper tubes to capillary tubes, c. Installation.
and then past these tubes. (1) Use a suitable fork lift truck and place the
(4) Unfasten and remove long narrow plate unit in the semitrailer.
through which remote control cables enter the control (2) Slide the air conditioner onto the mounting
unit housing. Move plate back along cables far enough base.
to obtain access to connector assemblies within the (3) Secure air conditioner with attaching
housing. hardware.
(5) Reach through access openings in control (4) Install hoses and tighten hose clamps.
assembly casting and disconnect cables. (5) Connect ducts to rear of air conditioner.
(6) If it is necessary to remove narrow plate (6) Connect power cables.
from cables, remove grommets from plate and slide
plate over the connectors at the cable ends. 9-7. Air Conditioner Remote Control Unit, XM822
(7) Unfasten and remove remote control
housing cover from front face of control unit assembly. a. Removal.
(8) Unfasten and remove each control unit from (1) Remove screws attaching unit to electrical
its assembly base. Exercise caution to prevent damage control panel.
to capillary tubes and to prevent kinking, unduly bending, (2) Partially remove control panel and
or deforming soft copper tubing. disconnect wires from rear of unit.
b. Installation. Install remote control units in b. Installation.
reverse order of paragraph 95a, paying particular (1) Attach wires to rear of unit.
attention to the following: (2) Position unit on electrical control panel and
(1) The wiring of the two lower control units secure with attaching hardware.
must be carefully curved around the remote control units
to fit through upper two holes in slotted places on right 9-8. Heating System, XM654, XM680, XM680E1
side of remote control housing.
(2) Assemble narrow plates around the two Heat for the XM654, XM680 and XM680E1 semitrailers
lower cables, one plate with open slot ends toward inside is supplied through heat strips located in the air
of van, and the other plate with open slot ends toward conditioners.
outside of van.
(3) Use care to prevent damage to the capillary 9-9. Heating System, XM822
tubes and the tubing.
a. The XM822 semitrailer has a heating system
9-6. Air Conditioner, XM822 composed of a heater assembly consisting of 12 heating
elements located in the air conditioning duct to the rear
a. General. The XM822 semitrailer is equipped with a of the air conditioner.
model 76E34104, 208volt, three phase, 60 Hz, 60, 000 b. The heater assembly contains six 1000watt,
BTU air conditioner, mounted inside the front door. The 220volt elements located on the lower tier, and six
remote control unit is located in the main control panel in 1600watt, 220volt elements located on the upper tier of
the laboratory compartment. the heater assembly.
c. The remote control unit is located on the left
wall, forward of the main control panel.
9-4
TM 9-2330-271-14&P
d. Removal of Heating Element (fig. 84) (3) Position heater assembly (8) and secure
WARNING with screws (9).
Turn the HEATER circuit breaker OFF before f. Removal of Thermostatic Switch (fig. 85)
proceeding with the following. (1) Remove screws (9) and pull cover (2) back part
(1) Remove screws (9) securing heater way.
assembly (8) in position and lower heater assembly. (2) Remove thermostat wires from terminal
(2) Remove and mark wires leading to heater board (5).
element. (3) Remove attaching hardware and remove
(3) Remove nuts (15), washers (16) and thermostatic switch (10).
screws (17) and remove heating element (13 or 14) from g. Installation of Thermostatic Switch (fig 85)
heater assembly (8). (1) Position thermostatic switch (10) and secure with
e. Installation of Heating Element (fig. 84). its attaching hardware.
(1) Position heating element (13 or 14) and (2) Connect wires to proper terminals of
secure with screws (17), washers (16) and nuts (15). terminal board (5).
(2) Attach wires to proper terminals. (3) Position cover (2) and secure with screws
(9).
9-10. General
Direct support and general support maintenance The specialized repair facility performing this
instructions are beyond the scope of this manual. maintenance should be notified.
9-5
TM 9-2330-271-14&P
APPENDIX A
REFERENCES
Index of Army Motion Pictures and Related Audio-Visual Aids ........................................................................ DA PAM 108-1
Consolidated Index of Army Publications and Forms ..................................................................................... DA PAM 310-1
A-2. Forms
Refer to TM 38-750, The Army Maintenance Management Systems (TAMMS), for instructions on the use of maintenance
forms pertaining to the materiel.
A-3. Field Manuals, Supply Bulletins, Technical Bulletins, and Technical Manuals
A-1
TM 9-2330-271-14&P
APPENDIX B
COMPONENTS OF END ITEM AND BASIC ISSUE ITEM LIST
Section I. INTRODUCTION
B-1
TM 9-2330-271-14&P
B-2
TM 9-2330-271-14&P
B-6
TM 9-2330-271-14&P
B-7
TM 9-2330-271-14&P
B-8
TM 9-2330-271-14&P
B-9
TM 9-2330-271-14&P
APPENDIX C
ADDITIONAL AUTHORIZATION LIST
Section I. INTRODUCTION
C-1
TM 9-2330-271-14&P
Non authorized
C-2
TM 9-2330-271-14&P
APPENDIX D
MAINTENANCE ALLOCATION CHART
Section I. INTRODUCTION
D-1
TM 9-2330-271-14&P
Section II.
06 ELECTRICAL SYSTEM
0608 COVER ASSEMBLY Inspect 01
Replace 02
CIRCUIT BREAKER Inspect 01
Replace 01
RECEPTACLE Inspect 01
Replace 02
SWITCH Inspect 01
Replace 02
D-2
TM 9-2330-271-14&P
SECTION II.
D-3
TM 9-2330-271-14&P
SECTION II.
D-5
TM 9-2330-271-14&P
D-6
TM 9-2330-271-14 & P
APPENDIX E
Section I. INTRODUCTION
E-1. Scope.
This manual lists spares and repair parts, special tools, and other special support equipment required for the performance
of organizational, direct support and general support maintenance of semitrailer, van:
electronic, XM574, XM574E1, XM654, XM680, XM680E1, XM738, XM739, XM739E1, XM822, XM823, XM824, XM844,
XM845, XM847, XM848, XM849, XM850, xM912, XM913.
E-2. ‘General.
This repair parts and special tools list is divided into the following sections:
a. Section II. Repair Parts List. A list of spares and repair parts authorized for use in the performance of
maintenance at the organizational, direct support and general support levels. The list also includes parts which must be
removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending numerical
sequence, with the parts in each group listed in figure and item number sequence. Bulk materials are listed in NSN
sequence.
b. Section III. Special Tools List. A list of special tools, TMDE, and other support equipment authorized for the
performance of maintenance at the organizational, direct support and general support levels.
1. A list in national item identification (NIIN) sequence, as shown in the third column from the left of all national
stock numbers (NSN) appearing in the listing:
Figure Item
Stock Number No. No.
5310-00-001-1255 55 9
4730-00-011-3176 61 3
4730-00-011-6452 62 1
E-1
TM 9-2330-271-14 & P
Figure Item
Stock Number No. No.
5360-00-025-8210 42 4
5340-00-052-2242 45 54
5305-01-004-9121 5 30
2540-01-025-4800 40 24
2510-01-055-9653 38 15
2. A list in alphanumeric sequence of all parts appearing in the listings. The order of precedence is alpha
letters, then numbers from left to right, regardless of the number of columns involved, as shown below:
AN365D1024 88044 53 3
AN910-4D 88044 60 9
CPR102321-1 19207 26 2
MS15001-1 96906 32 4
11681672 19207 36 22
120460 21450 61 7
1227D914X 78500 23 12
28716 70334 61 18
42C15120-205 81348 32 13
426141 21450 65 17
3. National stock numbers and part numbers are cross-referenced to each illustration figure and item number
appearance.
E-2
TM 9-2330-271-14 & P
Code Definition
E-3
TM 9-2330-271-14 & P
Code Definition
NOTE
Cannibalization or salvage may be used as a source of supply for any item coded above, except those
coded XA and aircraft support items as restricted by AR 70042.
2. Maintenance Code. Maintenance codes are assigned to indicate the levels of maintenance authorized to
USE and REPAIR support items. The maintenance codes are entered in the third and fourth positions of the Uniform SMR
Code format as follows:
a. The maintenance code entered in the third position will indicate the lowest maintenance level authorized to
remove, replace and use the support item. The maintenance code entered in the third position will indicate one of the
following levels of maintenance:
Code Application/Explanation
C .......................Crew or operator maintenance performed within organizational maintenance.
O.......................Support item is removed, replaced, used at the organizational level.
F .......................Support item is removed, replaced, used at direct support level.
H .......................Support item is removed, replaced, used at general support level.
D .......................Support items are removed, replaced, used at depot, mobile depot, or specialized repair activity only.
b. The maintenance code entered in the fourth position indicates whether the item is to be repaired and identifies the
lowest maintenance level with the capability to perform complete repair (i.e., all authorized maintenance functions). This
position will contain one of the following maintenance codes:
E-4
TM 9-2330-271-14 & P
Code Application/Explanation
O.......................The lowest maintenance level capable of complete repair of the support item is the organizational
level.
F .......................The lowest maintenance level capable of complete repair of /the support item is the direct support
level.
H .......................The lowest maintenance level capable of complete repair of the support item is the general support
level.
D .......................The lowest maintenance level capable of complete repair of the support item is the depot level,
performed
by depot, mobile depot, or specialized repair activity.
L........................Repair restricted to designated specialized repair activity.
Z .......................Nonrepairable No repair is authorized.
B .......................No repair is authorized The item may be reconditioned by adjusting, lubricating, etc at the
user level No
parts or special tools are procured for the maintenance of this item.
3. Recoverability Code. Recoverability codes are assigned to support items to indicate the disposition action on
unserviceable items. The recoverability code is entered in the fifth position of the Uniform SMR Code format as follows:
Code Definition
Z .......................Nonreparable item When unserviceable, condemn and dispose at the level indicated in position 3.
O.......................Reparable item When uneconomically reparable, condemn and dispose at organizational level.
F .......................Reparable item When uneconomically reparable, condemn and dispose at the direct support level.
H .......................Reparable item When uneconomically reparable, condemn and dispose at the general support level.
D Reparable item When beyond lower level repair capability, return to depot Condemnation and
disposal not authorized below depot level.
L........................Reparable item Repair, condemnation and disposal not authorized below depot/specialized repair activity
level.
A .......................Item requires special handling or condemnation procedures because of specific reason (i.e., precious
metal content, high dollar value, critical material or hazardous material).
Refer to appropriate manuals/directives for specific instructions.
c National Stock Number Indicates the National stock number assigned to the item which will be used for requisitioning
purposes.
E-5
TM 9-2330-271-14 & P
d. Part Number. Indicates the primary number used by the manufacturer which controls the design and
characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to
identify an item or range of items.
NOTE
When a stock numbered item is requisitioned, the item received may have a different part number than
the part being replaced
e. Federal Supply Code for Manufacturers (FSCM) . The FSCM is a five digit numeric code listed in SB 70842 which
is used to identify the manufacturer, distributor, or Government agency, etc.
f. Description Indicates the Federal item name and a description to identify the item Items that are included
in kits and sets are listed below the name of the kit or set with the quantity of each item in the kit or set indicated in the
quantity incorporated in unit column.
g. Unit of Measure (U/M). Indicates the standard of the basic quantity of the listed item as used in performing the
actual maintenance function This measure is expressed by a two character alphabetical abbreviation (e.g., EA, IN, FT,
etc.) When the unit of measure differs from the unit of issue, the lowest unit of issue that will satisfy the required units of
measure will be requisitioned.
h. Quantity Incorporated in Unit. Indicates the quantity of the item used in the breakout shown on the illustration
figure, which is prepared for a functional group, subfunctional group, or an assembly. A "V" appearing in this column in
lieu of a quantity indicates that no specific quantity is applicable (e.g., shims, spacers, etc.).
a. Usable on codes are shown in the description column Uncoded items are applicable to all models
Identification of the usable on codes used in this publication are:
E-6
TM 9-2330-271-14 & P
b. Detailed manufacture instructions for items source coded "M" are found in the maintenance portion of this manual.
Bulk materials required to manufacture items are listed in the Bulk Material group of this manual.
c. Detailed assembly instructions for items source coded "A" are found in the maintenance portion of this manual.
Assembly components are listed immediately following the item to be assembled.
1. First. Using the table of contents, determine the functional group or functional subgroup within which the item
belongs. This is necessary since illustrations are prepared for functional groups or functional subgroups and listings are
divided into the same groups.
2. Second. Find the illustration covering the functional group or functional subgroup to which the item belongs.
3. Third. Identify the item on the illustration and note the illustration figure and item number of the item.
4. Fourth. Using the Repair Parts Listing, find the figure and item number noted on the illustration.
1. First. Using the Index of National Stock Numbers and Part Numbers, find the pertinent National Stock
Number or part number. This index is in NIIN sequence, followed by a list of part numbers in ascending alphanumeric
sequence, cross-referenced to the illustration figure number and item number.
2. Second. After finding the figure and item number, locate the figure and item number in the Repair Parts List.
E-7
SECTION II TM 9-2330-271-14&P
E-8
SECTION II TM 9-2330-271-14&P
E-9
SECTION II TM 9-2330-271-14&P
E-10
SECTION II TM 9-2330-271-14&P
E-11
SECTION II TM 9-2330-271-14&P
E-12
SECTION II TM 9-2330-271-14&P
E-13
SECTION II TM 9-2330-271-14&P
E-14
SECTION II TM 9-2330-271-14&P
E-15
SECTION II TM 9-2330-271-14&P
E-16
SECTION II TM 9-2330-271-14&P
E-17
SECTION II TM 9-2330-271-14&P
E-18
SECTION II TM 9-2330-271-14&P
E-19
SECTION II TM 9-2330-27-14&P
E-20
SECTION II TM 9-2330-271-14&P
E-21
SECTION II TM 9-2330-271-14&P
E-22(E-23 BLANK)
SECT1ON II TM 9-2330-271-14&P
E-24
SECTION II TM 9-2330-271-14&P
E-25
SECTION II TM 9-2330-271-14&P
E-26
SECTION II TM 9-2330-271-14&P
E-27
SECTION II TM 9-2330-271-14&P
Figure 10. Composite stoplight taillight, XM822(after serial no. S2669), XM844,XM845,XM847,
XM848,XM849,XM850,XM912, XM913.
E-28
SECTION II TM 9-2330-271-14&P
10 4 PAOZZ 6240-00-044-6914 96906 MS35478-1683 • LAMP,INCANDESCENT SERVICE STOP LIGHT AND TURNEA 1
C13,C14,C15,C16,C17,C18,C19,C61,C62
E-29
SECTION II TM 0-2330-271-14&P
E-30
SECTION II TM 9-2330-271-14&P
E-31
SECTION II TM 9-2330-271-14&P
E-32
SECTION II TM 9-2330-271-14&P
E-33
SECTION II TM 9-2330-271-14&P
E-34
SECTION II TM 9-2330-271-14&P
E-35
SECTION II TM 9-2330-271-146P
Figure 14. Blackout dome light, XM822; blackout wall light, XM680.
E-36
SECTION II TM 9-2330-271-14&P
14 1 PBOZZ 6220-01-043-8025 19207 11683159 LAMP UNIT,VEHICLAR DOME WITH RED LENS
110 VOLT ............................................................. C13 EA 3
14 2 PAOZZ 5330-00-741-2770 19207 7412770 .SEAL, RUBSER ROUND S ................................. C13 EA 1
14 3 XDDZZ 40670 34861024 LENS; DAYLIGHT ................................................ C13 EA 3
14 4 PADZZ 5320-00-582-3494 906906 MS20600AD4-4 .RIVET, BLIND...................................................... C13 E 2
14 5 PAOZZ 6250-00-299-6096 13445 2036 .LAMPHOLDER .................................................... C13 EA 1
14 6 PAOZZ 08108 10C70C .LAMP, INCANDESCENT CLEAR DOUBLE
CONTACT ............................................................ C13 EA 1
14 7 PAOZZ 2590-01-051-1677 19207 10944310 LEAD, ELECTRICAL ............................................ C13 EA 6
14 8 PAOZZ 5305-00-483-0555 96906 MS5182-28 SCREW, TAPPING, THREA................................. C13 EA 12
14 9 PAOZZ 5305-00-855-0967 96906 MS24629-37 SCREW, TAPPING,THREA.................................. A09 EA 3
14 10 PAOZZ 6210-01-111-0118 40670 34861028 LIGHT, BLACKOUT, WALL .................................. A09 EA 1
14 11 PAOZZ 6240-00-536-1851 40670 34861042 LAMP, INCANDESCENT RED.............................. A09 EA 1
E-37
SECTION II TM 9-2330-271-14&P
TA 096437
Figure 15. Fluorescent lighting fixture.
E-38
SECTION II TM 9-2330-271-14&P
E-39
SECTION II TM 9-2330-271-14&P
E-40
SECTION II TM 9-2330-271-14&P
E-41
SECTION II TM 9-2330-271-14&P
E-42(E-43 BLANK)
SECTION II TM 9-2330-271-14&P
E-44
SECTION II TM 9-2330-271-14&P
E-45
SECTION II TM 9-2330-271-14&P
E-47
SECTION II TM 9-2330-271-14&P
Figure 19. Wiring harness, main; wiring harness, roof, XM912, XM913.
E-48
SECTION II TM 9-2330-271-14&P
E-49
SECTION II TM 9-2330-271-14&P
E-50
SECTION II TM 9-2330-271-14&P
E-51
SECTION II TM 9-2330-271-14&P
E-52
SECTION II TM 9-2330-271-14&P
E-53
SECTION II TM 9-2330-271-14&P
Figure 22. Main dolly harness and interconnecting cable assembly, XM822,
XM844,XM845,XM847,XM848,XM849,XM850,XM912,XM913.
E-54
SECTION II TM 9-2330-271-14&P
22 1 XDFFF 2590-00-432-1339 19207 11681260 WIRING,HARNESS MAIN DOLLY...... C13, C14, C15,
C16, C17, C18, C19, C61, C62.................................... EA 1
22 2 PAOZZ 5935-00-833-8561 19207 8338561 .SHELL ELECTRICAL ................... C13.C14,CI5, C16,
C17, CI8, C19, C61, C62 ............................................. EA 11
22 3 PAOZZ 59700-833-8562 19207 8338562 .INSULATOR, BUSHING ..................... C13, C14, C15
C16, C17, C18, C19, C61, C62.................................... EA 11
22 4 PAOZZ 5940-00-846-5012 19207 8338563 .FERRULE, ELECTRICAL ........... C13,C114,C15, C16
C17, C18, C19, C61, C62 ............................................ EA 11
22 5 PAOZZ 9390-00-180-7289 19207 8724763 .NONNMETALLIC ROD ................. C13,C14,C15,C16,
C17, C18, C19, C61,C62 ............................................. EA 1
22 6 PAOZZ 5935-00-771-6793 19207 7716793 .CONNECTOR, RECEPTACL.......................C13, C14
C15, C16, C17, C18, C19, C61, C62 ........................... EA 1
22 7 PAOZZ 5310-0-393-6685 72869 7723309 .NUT, BUSHING .................................. C13, C14 ,C15 EA 1
C16, C17, C18, C19, C61, C62.................................... EA 1
22 8 PAOZZ 5365-00-090-5426 19207 7722333 .BUSHING RUBBER............................ C13, C14, C15
C16, C17, C18, C19, C61, C62.................................... EA 1
22 9 MFFZZ 19207 11684315 CABLE ASSEMBLY INTERCOMEICTING, MANUFACTUR- EA 1
ED FROM 6145-00-805-3384, 33 FT ... C13, C14, C15
C16, C17, C18, C19, C61, C62
22 10 XOOZZ 19207 11668011 CLAMP ASSEMBLY .................... C13, CI4, C15, C16, EA 2
C17, C18, C19, C61, 62
22 11 X00ZZ 19207 11668010 ADAPTER, CABLE CLAMP .........................C13, C14, EA 2
C15, C16, C17, C18, C19, C61, C62
22 12 PAOZZ 5935-00-686-2599 19207 874258 .CONNECTOR, PLUG C13, C14, C15, C16, C17, C18 EA 1
C19, C61, C62
22 13 PAOZZ 5975-00-771-6634 19207 7716634 .NUT.COUPLING........ C13, C14, C15, C16, C17, C18 EA 2
C19, C61, C62
22 14 PAOZZ 5935-00-754-9083 19207 8724257 .CONNECTOR, PLUG, ELEC..... C13, C14, C15, C16, EA 1
.C17, C18, C19, C61, C62
E-55
SECTION II TM 9-2330-271-14&P
Figure 23. Wiring harness, dolly taillights and electrical lead assembly,
XM822,XM844,XM845,XM847,XM848,XM849,XM850,XM912,XM913.
E-56
SECTION II TM 9-2330-271-14&P
E-57
SECTION II TM 9-2330-271-14&P
E-58
SECTION II TM 9-2330-271-14&P
24 1 PAOZZ 2590-00-920-7547 40670 3486942 CABLE ASSEIBLY AIR CONDITIONER POWER ........ A09 EA 1
A14
24 2 PAOZZ 5935-00-845-4517 96906 MS3108R22 .CONNECTOR, PLUG, ELEC....................... A09, A14 EA 1
24 3 PAOZZ 5935-00-845-1141 96906 MS3108R22-22P .CONNECTOR.............................................. A09, A14 EA 1
24 4 PAOZZ 5340-00-597-6153 96906 MS21919F12 CLAMP, LOOP ............................................. A09, A14 EA 4
24 4 PAOZZ 5340-00-282-8335 96906 MS21919F8 CLAMP, LOOP ............................................. A09, A14 EA 4
24 5 PAOZZ 5310- 00-045-3296 96906 MS35338-43 WASHER, LOCK .......................................... A09, A14 EA 8
24 6 PAOZZ 5305-00-432-4205 96906 MS51861-49 SCREW, TAPPING, THREA......................... A09, A14 EA 8
24 7 PAOZZ 2920-00-939-7089 40670 3486943 CABLE ASSEMBLY REMOTE, AIR CTIR CODITIONER A09 EA 1
A14
24 8 PAOZZ 96906 MS3101R22-14S .CONNECTOR, PLUG .................................. A09, A14 EA 1
24 9 PAOZZ 5935-00-752-3099 96906 MS3101R22-14P .CONNECTOR, PLUG, ELEC....................... A09, A14 EA 1
24 10 PAOZZ 5325-00-270-8890 70485 2276 GROMMET, NONMETALLIC........................ A09, A14 EA 6
24 11 MFFZZ 40670 3670914 WIRING HARNESS FRONT,12 VOLTS, MANUFACTURED EA 1
FROM 6145-0-152-6499, 63 FT............................ A10
24 12 PAOZZ 5940-00-534-0991 96906 MS35436-6 .TERMINAL, LUG ................................................. A10 EA 7
24 13 XBOZZ 5935-01-092-4121 40670 3296986 .CONNECTOR, RECEPTACL............................... A10 EA 1
24 14 MFFZZ 40670 3670913 WIRING HARNESS FRONT, 24 VOLTS, MANUFACTURED EA 1
FROM 6145-00-152-6499, 113 FT........................ A10
24 15 PAOZZ 5940-00-534-0991 96906 MS35436-6 .TERMINAL, LUG ................................................. A10 EA 11
24 16 PAOZZ 9390-00-180-7289 19207 8724763 .NONMETALLIC ROD........................................... A10 EA 1
24 17 PAOZZ 5935-00-846-3883 19207 8376208 .CONNECTOR, RECEPTACL............................... A10 EA 1
24 18 PAOZZ 5365-00-393-5426 19207 7722333 .BUSHING, RUBBER............................................ A10 EA 1
24 19 PA0ZZ 5310-00-393-6685 19207 7723309 .NUT, PLAIN, KNURLED ...................................... A10 EA 1
24 20 PAOZZ 5940-00-050-6209 21450 506209 .TERMINAL, LUG ................................................. A10 EA 1
E-59
SECTION II TM 9-2330-271-14&P
E-60
SECTION II TM 9-2330-271-14&P
25 1 PAFZZ 2530-00-690-2669 19207 10869564 AXLE, VEHICULAR NON DRIVING.....A09, A10, A11, EA 2
A12, A13, A14, C13, C58, C59, 140, 26F
25 2 PAFZZ 2530-01-083-5600 19207 11684320 AXLE, VEHICULAR SEMITRAILER VAN ....C14, C15, EA 2
C16, C17, C18, C19, C61, C62
E-61
SECTION II TM 9-2330-271-14&P
26 1 PBFZZ 1440-00-133-9471 19207 10896741 BRACKET ASSEMBLY, AX . A09, A10, A11, A12, A13 EA 1
A14, C13, C58, C59, 140, 26F
26 2 PBFZZ 2510-00-177-7788 19207 7700126 .BRACKET, SPRING AXLE . A09, A10, A11, A12, A13 EA 1
A14, C13, C58, C59, 140, 26F
26 3 PBFZZ 2530-01-089-9132 19207 7700125 .BRACKET, AXLE ASSEMB .........A09, A10, A11, A12 EA 2
A13, A14, C13, C58, C59, 140, 26F
26 4 XAFZZ 19207 7700125 ..BAR .......... A09, A10, A11, A12, A13, A14, C13, C58 EA 1
C59, 140, 26F
26 5 PBFZZ 2510-00-752-1645 19207 7521645 .SEAT ASSEMBLY, SPRIN . A09, A10, A11, A12, A13 EA 2
A14, C13, C58, C59, 140, 26F
26 6 PAOZZ 5310-00-693-0622 19207 7521643 .WASHER, FLAT .A09, A10, A11, A12, A13, A14, C13 EA 2
C58, C59, 140, 26F
26 7 PAOZZ 5310-00-693-0623 19207 7521646 .WASHER, FLAT .A09, A10, A11, A12, A13, A14, C13 EA 2
C58, C59, 140, 26F
26 8 PAOZZ 5330-00-693-0624 19207 7521647 .RETAINIER, PACKING...... A09, A10, A11, A12, A13, EA 2
A14, C13, C58, C59, 140, 26F
26 9 P0AZZ 5330-00-891-7826 19207 10896684 .SEAL, PLAIN ENCASED ... A09, A10, A11, A12, A13, EA 2
A14, C13, C58, C59, 140, 26F
26 10 PAOZZ 3120-00-105-9923 19207 11609331 .BEARING, SLEEVE... A09, A10, A11, A12, A13, A14, EA 4
C13, C58, C59, 140, 26F
26 11 PAOZZ 3120-00-105-9923 19207 11609331 ..BEARING, SLEEVE... A09, A10, A11, A12, A13, A13 EA 2
A14, C13, C58, C59, 140, 26F
26 12 PAOZZ 3110-00-198-0014 19207 11609419 ..BEARING, CUP, SPRING . A09, A10, A11, A12, A13 EA 2
A14, C13, C58, C59, 140, 26F
26 13 PAOZZ 5306-00-752-1642 19207 7521642 .BOLT, MACHINE ....... A09, A10, A11, A12, A13, A14, EA 2
C13, C58, C59, 140, 26F
26 14 PAOZZ 5310-00-754-2005 96906 MS35338-52 .WASHER, LOCK ....... A09, A10, A11, A12, A12, A13, EA 2
A14, C13, C58, C59, 140, 26F
26 15 PAOZZ 2510-00-037-4972 19207 87577112 .SEAT, SPRING ASSEMBL A09, A10, A11, A12, A13, EA 2
A14, C13, C58, C59 140, 26F
26 16 PAOZZ 4730-00-018-9566 15434 S911B .PLUG, PIPE.......A09, A10, A11, A12, A13, A14, C13, EA 1
C58, C59, 140, 26F
26 17 PAOZZ 5310-00-220-2665 19207 10896720 .NUT, PLAIN, HEXAGON ... A09, A10, A11, A12, A13, EA 4
A14, C13, C58, C59, 140, 26F
26 18 PAOZZ 5310-00-752-1650 19207 10896695 .WASHER, KEY...A09, A10, A11, A12, A13, A14, C13 EA 2
C58, C59, 140, 26F
26 19 PAOZZ 5330-00-752-1648 19207 7521648 .GASKET .... A09, A10, A11, A12, A13, A14, C13, C58 EA 2
C59, 140, 26F
26 20 PAOZZ 2510-00-752-1640 19207 7521640 .COVER, ACCESS ..... A09, A10, A11, A12, A13, A14, EA 2
C13, C58, C59, 140, 26F
26 21 PAOZZ 5310-00-407-9566 96906 MS535338-45 .WASHER, LOCKR...... A09, A10, A11, A12, A13, A14 EA 12
C13, C58, C59, 140, 26F
26 22 PAOZZ 5306-00-225-8496 96906 MS90725-31 .BOLT, MACHINE ....... A09, A10, A11, A12, A13, A13, EA 12
A14, C58, C59, 140, 26F
26 23 PAOZZ 5315-00-225-8496 96906 MS20066-231 .KEY, MACHINE ..A09, A10, A11, A12, A12, A14, C13 EA 2
C58, C59, 140, 26F
E-63
SECTION II TM 9-2330-271-14&P
E-64
SECTION II TM 9-2330-271-14&P
GROUP 12 BRAKES
GROUP 1202 SERVICE BRAKES
E-65
SECTION II TM 9-2330-271-14&P
E-66
SECTION II TM 9-2330-271-14&P
28 1 PAOZZ 2530-00-730-7620 19207 83316701 BRAKESHOE TYPE LEFT HAND SERVICE AKE ....... EA 2
28 1 PAOFF 2530-00-730-7621 19207 8336702 BRAKE, SHOE TYPE RIGHT HAND SERVICEBRAKE EA 2
28 2 PAOZZ 5306-00-741-1760 19207 7411760 BOLT. SQUARE NECK ............................................... EA 1
20 3 PAOZZ 5310-00-761-1882 96906 MS51967-2 NUT, PLAIN., HEXAGON ............................................ EA 4
28 4 PAOZZ 5310-00-582-5965 16906 MS35338-44 WASHER, LOCK ......................................................... EA 4
28 5 PAOZZ 2530-00-991-4342 19207 8733890 BRACKET, CABLE GUIDE LEFT HAND ..................... EA
28 5 PAOZZ 2530-00-987-2565 19207 8133891 BRACKET.CABLE GUIDE RIGHT HAND .................... EA 1
28 6 PAOZZ 1450-00-177-3264 19207 8735729 COVER, ACCESS ....................................................... EA 1
28 7 PAOZZ 5315-00-741-2106 63477 FC12088 PIN, STRAIGHT EADLE .............................................. EA 2
28 8 PALZZ 5365-00-741-2103 19207 7412103 SPACERSLEEVE ........................................................ EA 2
28 9 PAOZZ 5310-00-141-8939 19207 5323088 WASHER, FLAT ......................................................... EA 2
28 10 PAOZZ 5310-00-582-5965 96906 MS3533S-4 WASHER.LOCK .......................................................... EA 2
28 12 PAOZZ 2530-00-522-1157 19207 8733892 RAMP .......................................................................... EA 1
28 12 PAOZZ 2310-00-794-1763 19207 8733893 RAMP.RAKE CABLE ................................................... EA
28 13 PAOZZ 5360-00-699-9018 19207 8720515 SPRING.HELICAL. ...................................................... EA 2
28 14 PAOZZ 5310-00-92-4218 96906 MS51970-1 NUT, PLAIN ................................................................. EA 4
20 15 PAOZZ 5310-00-732-0559 96906 MS51968-8 NUT PLAIN. HEXAGO.A09, A10, A11, A12, A13, A14, C13,C58, EA48
............................................................. C59, 140, 26F
28 15 PAOZZ 310-00-732-Q5S 68906 MS51968-8 NUT , PLAIN, HEXAGONC14, C15, C16, C17, C18.C19, EA 32
.....................................................................C61, C62
28 16 PAOCZZ 310-00-627-6128 16906 MS35335-21 WASHER, LOCK ......................................................... EA 48
............................................................. C59, 140, 26F
28 17 PAZLZ S305-00-26-28O07 96906 MS90726-64 SCREW.CAP.HEXGCON HA09, A10, A11, A12, A13, A14, C13, EA48
..................................................... C58, C59, 140, 26F
28 17 PAOZZ S305-c0-269-20? 169806 MS90726-64 SCREW.CAP.HEXAGONC14, C15, C16, C17, C18, C19 EA 16
.................................................... C58, C59, C61, C62
28 17 PAOZZ 53050-269F2803 96906 MS90726-60 SCREW, CAP, HEXAGONC14, C15, C16, C17, C18, C19 EA 16
.................................................... C58, C59, C61, C62
E-67
SECTION II TM 9-2330-271-14&P
E-68
SECTION II TM 9-2330-271-14&P
E-69
TM 9-2330-271-14&P SECTION II
E-70
SECTION II TM 9-2330-271-14&P
E-71
TM 9-2330-271-14&P SECTION II
E-73
TM 9-2330-271-14&P
E-74
SECTION II TM 9-2330-271-14&P
E-75
TM 9-2330-271-14&P SECTION II
Figure 33. Brake air system, XM574, XM574E1, XM654, XM680, XM680E1,
XM738, XM739, XM739E1, XM822, XM823, XM824.
E-76
SECTION II TM 9-2330-271-14&P
E-77
SECTION II TM 9-2330-271-14&P
E-78
SECTION II TM 9-2330-271-14&P
E-79
TM 9-2330-271-14&P SECTION II
Figure 34. Brake and air suspension air llnes, XM844, XM845, XM847, XM848, XM849, XM850.
E-80
SECTION II TM 9-2330-271-14&P
34 1 PAOZZ 4710-00-203-3172 19207 868208 TUBE METALLIC........ C14, C15, C16, C17, C18, C19 FT 40
34 2 PAOZZ 4730-00-896-0837 96906 MS9188-2 TEE, TUBE ................ C14, C15, C16, C17, C18, C19 EA 2
34 3 PAOZZ 4730-00-069-1186 96906 MS39179-5 ADAPTER STRAIGHT C14, C15, C16, C17, C18, C19 EA 8
34 4 PAOZZ 4710-00-277-5529 19207 8689210 TUBE, METALLIC...... C14, C15, C16, C17, C18, C19 FT 5
34 5 PAOZZ 4710-00-277-5525 19207 8689206 TUBE, METALLIC...... C14, C15, C16, C17, C18, C19 FT 7
34 6 PAOZZ 4730-00-231-5644 96906 MS39232-2 REDUCER, PIPE ....... C14, C15, C16, C17, C18, C19 EA 1
34 7 PAOZZ 4730-01-131-5951 96906 MS39190-5 TEE, PIPE TO TUBE . C14, C15, C16, C17, C18, C19 EA 1
34 8 PAOZZ 4730-00-921-3241 96906 MS39188-1 TEE, TUBE ............... C14, C15, C16, C17, C18, C19 EA 1
34 9 PAOZZ 96906 MS39171-7 ELBOW, PIPE TO TUBEC14, C15, C16, C17, C18, C19 EA 1
34 10 PAOZZ 4820-00-849-1220 96906 MS35782-5 COCK DRAIN ............. C14, C15, C16, C17, C18, C19 EA 1
34 11 PAOZZ 4730-00-196-0883 19422 BM11399-108 BUSHING, PIPE ........ C14, C15, C16, C17, C18, C19 EA 2
34 12 PAOZZ 4820-00-350-6495 24617 695988 COCK, PLUG............. C14, C15, C16, C17, C18, C19 EA 2
34 13 PAOZZ 4730-00-244-9848 19207 5228623 NIPPLE, PIPE............ C14, C15, C16, C17, C18, C19 EA 4
34 14 PAOZZ 4730-00-249-3935 96906 MS39231-4 ELBOW PIPE ............. C14, C15, C16, C17, C18, C19 EA 2
34 15 PAOZO 4730-00-595-0083 96906 MS35746-1 COUPLING, HALF QUICKC14, C15, C16, C17, C18, C19 EA 2
34 16 PAOZZ 2530-00-270-3878 19207 7014965 DUMMY, COUPLING. C14, C15, C16, C17, C18, C19 EA 2
34 17 PAOZZ 5340-00-977-0815 19207 7411080 STRAP RETAINING ... C14, C15, C16, C17, C18, C19 EA 2
34 18 PAOZZ 2530-00-741-1078 19207 7411078 RESERVIOR AIR........ C14, C15, C16, C17, C18, C19 EA 1
34 19 PAOZZ 5340-01-083-5527 19207 7411079 STRAP, RETAINING . C14, C15, C16, C17, C18, C19 EA 2
34 20 PAOZZ 5305-00-269-2803 96906 MS90726-60 SCREW, CAP, HEXAGONC14, C15, C16, C17, C18, C19 EA 4
34 21 PAOZZ 5305-00-269-3250 96906 MS90727-74 SCREW CAP, HEXAGON HC14, C15, C16, C17, C18, C19 EA 2
34 22 PAOZZ 5310-00-637-9541 96906 MS24227-46 WASHER LOCK ......... C14, C15, C16, C17, C18, C19 EA 6
34 23 PAOZZ 5310-00-732-0559 96906 MS51968-8 NUT PLAIN HEXAGONC14, C15, C16, C17, C18, C19 EA 6
34 24 PAOZZ 96906 MS51811-4 TEE, TUBE BRAKE LINEC14, C15, C16, C17, C18, C19 EA 2
34 25 PBOZZ 2530-00-946-8370 19207 8730455 CHAMBER AIR BRAKEC14, C15, C16, C17, C18, C19 EA 2
34 26 PAOZZ 5310-00-763-8905 96906 MS51968-20 NUT PLAIN HEXAGONC14, C15, C16, C17, C18, C19 EA 4
34 27 PAOZZ 5310-00-820-6653 80045 23MS35338-50 WASHER LOCK ......... C14, C15, C16, C17, C18, C19 EA 4
34 28 PBOZZ 2530-00-157-1396 19207 8730456 BRACKET, MOUNTINGC14, C15, C16, C17, C18, C19 EA 2
34 29 PAOZZ 5325-00-814-3316 96906 MS35489-105 GROMMET NONMETALLICC14, C15, C16, C17, C18, C19 EA 22
34 30 PAOZZ 5320-00-982-3815 96906 MS24662-153 RIVET BLIND.............. C14, C15, C16, C17, C18, C19 EA 8
34 31 PAOZZ 9905-00-999-7369 96906 MS53007-2 PLATE IDENTIFICATIOC14, C15, C16, C17, C18, C19 EA 2
34 32 PAOZZ 4720-00-678-6125 19207 8747263 HOSE ASSEMBLY NONMEC14, C15, C16, C17, C18, C19 EA 2
34 33 PAOZZ 4730-00-187-7612 96906 MS39233-4 COUPLING PIPE........ C14, C15, C16, C17, C18, C19 EA 2
34 34 PAOZZ 9905-00-999-7370 96906 MS3007-1 PLATE IDENTIFICATIOC14, C15, C16, C17, C18, C19 EA 2
E-81
TM 9-2330-271-14&P SECTION II
Figure 35. Brake and air suspension air lines, XM912, XM913.
E-82
SECTION II TM 9-2330-271-14&P
E-83
TM 9-2330-271-14&P SECTION II
E-84
SECTION II TM 9-2330-271-14&P
36 1 PAOZZ 2530-00-142-6045 19207 11668361 CHAMBER, AIR BRAKE AIR HYDRAULIC SYSTEM . EA 2
36 2 XAOZZ 19207 8380817 COVER ASSEMBLY.................................................... EA 1
36 3 PAOZZ 2530-00-318-1227 19207 8380805 DIAPHRAGM, CHAMBER .......................................... EA 1
36 4 PAOZZ 19207 8380818 ROD ASSEMBLY ........................................................ EA 1
36 5 PAOZZ 5360-00-780-0508 19207 8380802 SPRING RETURN ....................................................... EA 1
36 6 XDOZZ 19207 8380814 COLLAR PUSH ROD.. C16, C17, C18, C19, C61, C62 EA 1
36 7 PAOZZ 5330-00-067-3358 19207 7352008 PACKING, PREFORMED ........................................... EA 1
36 8 XDOZZ 19207 83808081 BODY ASSEMBLY ...................................................... EA 2
36 9 PAOZZ 5310-00-732-0559 96906 MS51968-8 NUT PLAIN HEXAGON ............................................... EA 18
36 10 PAOZZ 5310-00-637-9541 96906 MS35338-46 WASHER LOCK .......................................................... EA 18
36 11 PAOZZ 5305-00-269-2803 96906 MS90726-60 SCREW CAP HEXAGON ............................................ EA 16
E-85
TM 9-2330-271-14&P SECTION II
E-86
SECTION III TM 9-2330-271-14&P
37 1 XDOZZ 2530-00-118-8589 96906 MS53004-1 VALVE, RELAY, EMERGENA09, A10, A11, A12, A13 EA 1
.................................... A14, C13, C58, C59, 140, 26F
37 1 XDOZZ 2530-00-118-8589 96906 MS53004-1 VALVE RELAYC14, C15, C16, C17, C18, C19, C61, C62 EA 1
37 2 PAOZZ 5310-00-732-0558 96906 MS51967-8 NUT PLAIN HEXAGON .............................................. EA 3
37 3 PAOZZ 5310-00-637-9541 96906 MS35338-46 WASHER LOCK .......................................................... EA 3
37 4 PAOZZ 5305-00-688-2111 96906 MS90728-63 SCREW CAP HEXAGON H......................................... EA 3
E-87
SECTION IV TM 9-2330-271-14&P
Figure 38. Air mounted kingpin air lines, XM847, XM848, XM849, XM850.
E-88
SECTION II TM 9-2330-271-14&P
38 1 PAOZZ 4730-00-069-1186 96906 MS39179-5 ADAPTER STRAIGHT................. C16, C17, C18, C19 EA 4
38 2 PAOZZ 4710-00-203-3172 19207 8689208 TUBE , METALLIC HT CONTROL LINE (1 FT)C16, C17, FT 13
.....................................................................C18, C19
38 3 XDOZZ 96906 MS51811-4 TEE TUBE ................................... C16, C17, C18, C19 EA 1
38 4 PAOZZ 4710-00-277-5525 19207 8689206 TUBE METALLIC......................... C16, C17, C18, C19 FT 3
38 5 PAOZZ 5325-01-039-4574 19207 10906797 GROMMET NONMETALLIC........ C16, C17, C18, C19 EA 14
38 5 PAOZZ 96906 MS35490-61 GROMMET NONMETALLIC........ C16, C17, C18, C19 EA 18
38 6 PAOZZ 2510-01-092-4051 19207 11684410 VALVE HEIGHT........................... C16, C17, C18, C19 EA 1
38 7 PAOZZ 4730-00-270-4580 96906 MS39179-2 ADAPTER STRAIGHT................. C16, C17, C18, C19 EA 1
38 8 PAOZZ 2530-00-075-5856 19207 11684346 VALVE AND FILTER ................... C16, C17, C18, C19 EA 1
38 9 PAOZZ 4730-00-494-6580 96906 MS39190-3 TEE, PIPE TO TUBE .................. C16, C17, C18, C19 EA 1
38 10 PAOZZ 4730-00-278-3213 30327 MS39190-2 NIPPLE, TUBE ........................... C16, C17, C18, C19 EA 2
38 11 XDOZZ 5310-00-761-6882 96906 MS51967-2 NUT, PLAIN, HEXAGONA09, C14, C16, C17, C18, C19 EA 2
38 12 PAOZZ 5310-00-550-1130 96906 MS35333-40 WASHER LOCK .......................... C16, C17, C18, C19 EA 2
38 13 PAOZZ 5305-00-988-1725 96906 MS35206-281 SCREW, MACHINE .................... C16, C17, C18, C19 EA 2
38 14 PAOZZ 5340-00-809-1492 96906 MS21333-100 CLAMP LOOP ............................. C16, C17, C18, C19 EA 2
38 15 PAOZZ 5320-00-982-3815 96906 MS24662-153 RIVET BLIND............................... C16, C17, C18, C19 EA 8
38 16 PAOZZ 9905-00-999-7370 96906 MS53007-1 PLATE IDENTIFICATIO............... C16, C17, C18, C19 EA 2
38 17 PAOZZ 9905-00-999-7369 96906 MS53007-2 PLATE ......................................... C16, C17, C18, C19 EA 2
38 18 PAOZO 4730-00-595-0083 96906 MS35746-1 COUPLING HALF QUICK............ C16, C17, C18, C19 EA 2
38 19 PAOZZ 4730-00-244-9848 19207 5228623 NIPPLE PIPE............................... C16, C17, C18, C19 EA 2
38 20 PAOZZ 5310-01-053-1444 19207 10891417 WASHER BEVEL ........................ C16, C17, C18, C19 EA 4
E-89
TM 9-2330-271-14&P SECTION II
E-91
TM 9-2330-271-14&P SECTION II
E-92
SECTION II TM 9-2330-271-14&P
E-93
TM 9-2330-271-14&P SECTION II
E-95
TM 9-2330-271-14&P SECTION II
E-96
SECTION II TM 9-2330-271-14&P
E-97
SECTION II TM 9-2330-271-14&P
E-98
SECTION II TM 9-2330-271-14&P
43 2 PAOZZ 5310-00-809-599 96906 MS27183-17 WASHER, FLAT .A09, A10, A11, A12, A13, A14, C13, EA 4
............................................. 140, 26F, C13.140.C26F
43 2 PAOZZ 5310-00-809-4085 96806 MS27183 WASHER, FLAT ...........................................C58, C59 EA 4
43 2 PAOZZ 5310-00-809-4085 96906 MS27183-16 WASHER, LOCK C14, C15, C16, C17, C18, C19, C61 EA 4
............................................................. C62, 140, 26F
43 3 PAOZZ 5305-00-044-4153 96906 MS90725-109 SCREW, CAP, HEXAGON HA09, A10, A11, A12, A13, A14 EA
4
............................................ C13, C58, C59, 140, 26F
43 3 PAOZZ 5305-00-915-8087 96906 MS18154-113 SCREW, CAP, HEXAGON HC14, C15, C16, C17, C18 EA 4
............................................................ C19, C61, C62
43 4 PAOZZ 2510-00-752-1160 19207 7521160 CARRIER, SPARE WHEEL SEMITRAILER ................ EA 1
43 5 PAOZZ 2510-00-752-1157 19207 7521157 •RATCHET, WHEEL .................................................... EA 1
43 6 PAOZZ 5315-00-298-1481 96906 MS24665-357 •PIN, COTTER............................................................. EA 1
43 7 PAOZZ 2510-00-752-1163 19207 7521163 •FRAME ASSEMBLY................................................... EA 1
43 8 PAOZZ 5310-00-017-9721 19207 7418892 •NUT, PLAIN, HEXAGON ............................................ EA 2
43 9 PAOZZ 2510-00-752-1161 19207 7521161 •MEMBER.................................................................... EA 1
43 10 PAOZZ 5306-00-017-9722 19207 7739666 •BOLT, U ..................................................................... EA 2
43 11 PAOZZ 4010-01-074-5029 19207 7521159 •WIRE ROPE ............................................................... FT V
43 12 PAOZZ 5310-00-637-9541 96906 MS35338-46 •WASHER, LOCK ........................................................ EA 4
43 13 XDOZZ 5310-00-761-6882 96906 MS51967-2 •NUT, PLAIN, HEXAGON ............................................ EA 4
43 14 PAOZZ 3040-00-752-1156 19207 7521156 •PAWL ......................................................................... EA 1
43 15 PAOZZ 5320-00-285-1025 19207 8327759 •RIVET, SOLID PAWL ATTACHING........................... EA 1
E-99
SECTION II TM 9-2330-271-14&P
E-100
SECTION II TM 9-2330-271-14&P
44 1 -PAOZZ 5307-01-118-6021 19207 11684365 BOLT, ROD ................ C16, C17, C18, C19, C61, C62 EA 2
44 2 PAOZZ 3040-01-092-4125 19207 11684335 JOINT, BALL ......HEIGHT CONTROL ROD C16, C17, EA 2
C18, C19, C61, C62
44 3 PAOZZ 5310-00-853-9335 96906 MS35691-13 NUT, PLAIN, HEXAGON HEIGHT CONTROL ROD C16, EA 2
C17, C18, C19, C61, C62’
44 4 PAOZZ 5307-01-111-7093 19207 11684334 ROD, HEIGHT CONTRO... C16, C17, C18, C19, C61, C62 EA 1
44 5 PAOZZ 5305-00-942-2196 96906 MS18154-60 SCREW, CAP, HEXAGON H..C16, C17, C18, C19, C61, C62 EA 8
44 6 PAOZZ 5310-00-637-9541 96906 MS35338-46 WASHER, LOCK .........C16, C17, C18, C19, C61, C62 EA 8
44 7 PAOZZ 5310-00-016-7361 96906 MS21083N18 NUT, SELF-LOCKING ....C16, C17, C18, C19, C61, C62 EA
4
44 8 PAOZZ 5310-00-488-9342 96906 MS21245-12 NUT, SELF-LOCKING, HE ..C16, C17, C18, C19, C61, C62 EA 4
44 9 PAOZZ 5305-00-082-6977 96906 MS90727-192 SCREW, CAP, HEXAGON ...C16, C17, C18, C19, C61, C62 EA 4
44 10 PAOZZ 2540-01-092-4133 19207 11684344 ABSORBER, SHOCK C16, C17, C18, C19, C61, C62 EA 2
44 11 XDOZZ 19207 11684362 PLATE ASSEMBLY ... C16, C17, C18, C19, C61, C62 EA 1
44 12 PAOZZ 2510-01-092-4046 19207 11684360 SPRING, AIR C16, C17, C18, C19, C61, C62 ............. EA 2
44 13 PAOZZ 5305-00-050-9215 96906 MS24667-52 SCREW, CAP, SOCKET HE ..C16, C17, C18, C19, C61, C62 EA 8
44 14 PAOZZ 2530-01-046-4695 19207 11684343 SLEEVE, INNER ........C16, C17, C18, C19, C61, C6 .. EA 2
44 15 PAOZZ 5340-01-096-7556 19207 11684361 BUSHING, RUBBER...... C16, C17, C18, C19, C61, C62 EA 2
E-101
SECTION II TM 9-2330-271-14&P
E-102
SECTION II TM 9-2330-271-14&P
E-103
SECTION II TM 9-2330-271-14&P
E-104
SECTION II TM 9-2330-271-14&P
46 1 PBOZZ 2590-01-046-4882 19207 8747211 JACK, LEVELING-SUPPO LH A09, A10, A11, A12, A13, EA 1
A14, C58, C59, 140, 26F
46 1 PBOZZ 2590-01-049-8907 19207 11681272-1 SUPPORT, RETRACTABLE LH C13, C14, C15, C16, C17 EA 1
C18, C19, C61, C62
46 1 PBOZZ 2590-01-056-5416 19207 8747212 JACK, LEVELING-SUPPO RH A09, A10, A11, A12, A13, EA 1
A14, C58, C59, 140, 26F
46 1 PBOZZ 2590-01-052-9037 19207 11681272-2 SUPPORT, RETRACTABLE RH C13, C14, C15, C16, C17 EA
1
C18, C19, C61, C62
46 2 PBOZZ 2530-00-678-4093 19207 8747222 •BRACE ....................................................................... EA 1
46 3 PAOZZ 5315-00-904-7407 96906 MS20392-12C91 •PIN, STRAIGHT, HEADED......................................... EA 2
46 4 PBOZZ 2530-00-678-4089 19207 874213 •HOUSING ASSY LH.. A09, A10, A11, A12, A13, A14 EA 1
C58, C59, 140, 26F
46 4 PBOZZ 2590-01-049-6759 19207 11681271-1 •HOUSING ASSEMBLY LH C13, C14, C15, C16, C17 EA 1
C18, C19, C61, C62
46 4 PBOZZ 2530-00-678-4090 19207 8747214 •HOUSING ASSY RH A09, A10, A11, A12, A13, A14. EA 1
C58, C59, 140, 26F
46 4 PBOZZ 2590-01-049-6760 19207 11681271-2 •HOUSING ASSEMBLY RH C13, C14, C15, C16, C17 EA 1
C18, C19, C61, C62
46 5 PAOZZ 5310-00-809-8541 96906 MS27183-27 •WASHER, FLAT ......................................................... EA 1
46 6 PAOZZ 5315-00-013-7238 96906 MS24665-425 •PIN, COTTER............................................................. EA 1
46 7 PAOZZ 5315-00-849-9857 96906 MS24665-421 •PIN, COTTER............................................................. EA 2
46 8 PAOZZ 5310-00-809-8533 96906 MS27183-23 •WASHER, FLAT ......................................................... EA 2
46 9 PAOZZ 5315-00-013-8143 96906 MS35810-38 •PIN, STRAIGHT, HEADED......................................... EA 2
46 10 PBOZZ 2530-00-678-4091 19207 8747215 •BRACE A09, A10, A11, A12, A13, A14 ...................... EA 1
C58, C59, 140, 26F
46 10 PBOZZ 2590-01-049-6758 19207 11681267 •BRACE ASSEMBLY C13, C14, C15, C16, C17.......... EA 1
C18, C19, C61, C62
46 11 PAOZZ 4010-01-059-2093 19207 8747218-1 •PIN AND CHAIN......................................................... EA 2
46 12 PAOZZ 2530-00-678-4092 19207 8747218 •PIN AND CHAIN......................................................... EA 1
E-105
SECTION II TM 9-2330-271-14&P
E-106
SECTION II TM 9-2330-271-14&P
E-107
SECTION II TM 9-2330-271-14&P
E-108
SECTION II TM 9-2330-271-14&P
E-109
SECTION II TM 9-2330-271-14&P
E-110
SECTION II TM 9-2330-271-14&P
Figure 49. Swing-up landing gear, XM847, XM848, XM849, XM850, XM912, XM913.
E-112
SECTION II TM 9-2330-271-14&P
E-113
SECTION II TM 9-2330-271-14&P
E-114
SECTION II TM 9-2330-271-14&P
50 1 XBFZZ 19207 8759077 BRACKET ASSEMBLY RHA09, A10, A11, A12, A13, A14 EA 1
.................................... C13, C14, C58, C59, 140, 26F
50 2 PAFZZ 5310-00-763-8901 96906 MS51968-23 NUT, PLAIN, HEXAGONA09, A10, A11, A12, A13, A14 EA 12
.................................... C13, C14, C58, C59, 140, 26F
50 3 PAFZZ 5310-00-052-6454 96906 MS35340-51 WASHER, LOCK ......... A09, A10, A11, A12, A13, A14 EA 12
.................................... C13, C14, C58, C59, 140, 26F
50 4 PAFZZ 5320-00-011-9285 21450 119285 RIVET, SOLID A09, A10, A11, A12, A13, A14 ............. EA 12
.................................... C13, C14, C58, C59, 140, 26F
50 5 PAFZZ 21450 119286 RIVET, SOLID A09, A10, A11, A12, A13, A14 ............ EA 8
.................................... C13, C14, C58, C59, 140, 26F
50 6 PAOZZ 5310-00-732-0558 96906 MS51967-8 NUT, PLAIN, HEXAGON A09, A10, A11, A12, A13, A14 EA 8
.................................... C13, C14, C58, C59, 140, 26F
50 7 PAOZZ 5310-00-407-9566 96906 MS35338-45 WASHER, LOCK A09, A10, A11, A12, A13, A14......... EA 8
.................................... C13, C14, C58, C59, 140, 26F
50 8 PAOZZ 5340-00-740-9335 19207 7409335 BUMPER, RUBBER SPRING A09, A10, A11, A12, A13, A14 EA 4
.................................... C13, C14, C58, C59, 140, 26F
50 9 PAOZZ 5306-00-647-1029 19207 8758919 BOLT, V S, 3/4-26UNF-2A, 2-0/16IN A09, A10, A11, A12, EA 4
.....................A13, A14 C13, C14, C58, C59, 140, 26F
50 10 PBFZZ 2510-00-7373221 19207 7373221 SEAT, SUSPENSION A09, A10, A11, A12, A13, A14 . EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 11 PBFZZ 5315-00-699-8465 19207 7539661 •PIN, GROOVED, HEADEDA09, A10, A11, A12, A13, A14 EA 1
.................................... C13, C14, C58, C59, 140, 26F
50 12 PBFZZ 3110-00-943-6113 96906 MS19060-1013 •BALL, BEARING A09, A10, A11, A12, A13, A14 ........ EA 1
.................................... C13, C14, C58, C59, 140, 26F
50 13 PAFZZ 5360-00-692-6059 19207 7373229 •SPRING, HELICAL A09, A10, A11, A12, A13, A14 .... EA 1
.................................... C13, C14, C58, C59, 140, 26F
50 14 PBFZZ 2510-01-092-4059 19207 7521795 •SEAT, SPRING, SUSPENS A09, A10, A11, A12, A13, A14 EA
1
.................................... C13, C14, C58, C59, 140, 26F
50 15 PAFZZ 5310-00-880-7746 96906 MS51968-5 NUT, PLAIN, HEXAGON A09, A10, A11, A12, A13, A14 EA 4
.................................... C13, C14, C58, C59, 140, 26F
50 16 PBFZZ 5365-01-079-2267 19207 8699566 SPACER, SLEEVE A09, A10, A11, A12, A13, A14 ..... EA 4
.................................... C13, C14, C58, C59, 140, 26F
50 17 PAFZZ 5305-00-225-9101 96906 MS90726-46 SCREW, CAP, HEXAGON H A09, A10, A11, A12, A13, A14 EA 4
.................................... C13, C14, C58, C59, 140, 26F
50 18 PAFZZ 5305-00-017-9723 19207 8758918 SCREW, MACHINE A09, A10, A11, A12, A13, A14 .... EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 19 PAFZZ 5310-00-880-7745 96906 MS51968-1 NUT, PLAIN, HEXAGON A09, A10, A11, A12, A13, A14 EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 20 PBFZZ 2510-00-647-0907 19207 8758890 SPRING, ASSEMBLY, LEA A09, A10, A11, A12, A13, A14 EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 21 XDFZZ 2510-00-647-0908 19207 8758900 SPRING, LEAF A09, A10, A11, A12, A13, A14 ........... EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 22 PBFZZ 2510-00-647-0909 19207 8758901 SPRING, LEAF A09, A10, A11, A12, A13, A14 ........... EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 23 PBOZZ 1440-00-717-5144 19207 10869572 SPACER AND SUPPORTS A09, A10, A11, A12, A13, A14 EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 24 PAFZZ 5306-00-274-0958 19207 7368675 BOLT, MACHINE A09, A10, A11, A12, A13, A14 ........ EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 25 PAFZZ 5310-00-926-5916 96906 MS51968-12 NUT, PLAIN, HEXAGON A09, A10, A11, A12, A13, A14 EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 26 PBFZO 2510-00-736-8629 19207 7368629 SPRING ASSEMBLY, LEA A09, A10, A11, A12, A13, A14 EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 27 PAFZZ 2510-00-736-8641 19207 7368641 SPRING, LEAF A09, A10, A11, A12, A13, A14 ........... EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 28 PAFZZ 2510-00-736-8642 19207 7368642 SPRING, LEAF A09, A10, A11, A12, A13, A14 ........... EA 2
.................................... C13, C14, C58, C59, 140, 26F
50 29 PAFZZ 2510-00-736-8677 19207 7368677 ALIGNMENT CLIP, LEAF A09, A10, A11, A12, A13, A14 EA 4
.................................... C13, C14, C58, C59, 140, 26F
E-115
SECTION II TM 9-2330-271-14&P
E-116(E-117 BLANK)
SECTION II TM 9-2330-271-14&P
E-118
SECTION II TM 9-2330-271-14&P
Figure 52. Air spring air control assembly, XM844, XM845, XM847,
XM848, XM849, XM850, XM912, XM913.
E-120
SECTION II TM 9-2330-271-14&P
E-121
SECTION II TM 9-2330-271-14&P
E-122
SECTION II TM 9-2330-271-14&P
E-123
SECTION II TM 9-2330-271-14&P
Figure 54. Side door and rear door, XM844, XM845, XM847,
XM848, XM849, XM850, XM912, XM913.
E-124
SECTION II TM 9-2330-271-14&P
E-125
SECTION II TM 9-2330-271-14&P
E-126
SECTION II TM 9-2330-271-14&P
E-127
SECTION II TM 9-2330-271-14&P
E-128(E-129 BLANK)
SECTION lI TM 9-2330-271-14&P
E-130
SECTION II TM 9-2330-271-14&P
E-131
SECTION II TM 9-2330-271-14&P
Figure 56. Right side door, XM654, XM680 XM680E1; right rear door, XM739.
E-132
SECTION II TM 9-2330-271-14&P
E-133
SECTION II TM 9-2330-271-14&P
E-134(E-135 BLANK)
SECTION II TM 9-2330-271-14&P
E-136
SECTION II TM 9-2330-271-14&P
E-137
SECTION lI TM 9-2330-271-14&P
Figure 58. Rear door, XM738, XM823, XM824; side door, XM739, XM739E1, XM822
E-138
SECTION II TM 9-2330-271-14&P
E-139
SECTION II TM 9-2330-271-14&P
E-140
SECTION II TM 9-2330-271-14&P
E-141
SECTION lI TM 9-2330-271-14&P
Figure 59. Side door and right rear door, XM738, XM739E1, XM823, XM824.
E-142
SECTION II TM 9-2330-271-14&P
E-143
SECTION II TM 9-2330-271-14&P
E-144(E-145 BLANK)
SECTION II TM 9-2330-271-14&P
Figure 60. Right side door and right rear door, XM574, XM574E1.
E-146
SECTION II TM 9-2330-271-14&P
E-147
SECTION II TM 9-2330-271-14&P
E-148(E-149 BLANK)
SECTION II TM 9-2330-271-14&P
E-150
SECTION II TM 9-2330-271-14&P
E-151
SECTION II TM 9-2330-271-14&P
E-152(E-153 BLANK)
SECTION II TM 9-2330-271-14&P
E-154
SECTION II TM 9-2330-271-14&P
E-155
SECTION II TM 9-2330-271-14&P
E-156(E-157 BLANK)
SECTION lI TM 9-2330-271-14&P
E-158
SECTION II TM 9-2330-271-14&P
E-159
SECTION II TM 9-2330-271-14&P
E-160(E-161) BLANK)
SECTION lI TM 9-2330-271-14&P
E-162
SECTION II TM 9-2330-271-14&P
E-163
SECTION II TM 9-2330-271-14&P
E-164/(E-165 BLANK)
SECTION II TM 9-2330-271-14&P
E-166
SECTION II TM 9-2330-271-14&P
E-167
SECTION II TM 9-2330-271-14&P
E-168/(E-169 BLANK)
I
SECTION II TM 9-2330-271-14&P
E-170
SECTION II TM 9-2330-271-14&P
E-171
SECTION II TM 9-2330-271-14&P
E-172/(E-173 BLANK)
SECTION II TM 9-2330-271-14&P
E-174
SECTION II TM 9-2330-271-14&P
E-175
SECTION II TM 9-2330-271-14&P
E-176/(E-177 BLANK)
SECTION II TM 9-2330-271-14&P
E-178
SECTION II TM 9-2330-271-14&P
68 15 XBOZZ 40670 3234929 COVER ACCESS U/O NHA 3234927 .......................... A10 EA 3
68 15 XBOZZ 40670 3234930 COVER ACCESS U/O NHA 3234928 .......................... A10 EA 1
E-179
SECTION II TM 9-2330-271-14&P
68 30 XDOZZ 40670 3234926 HINGE, BUTT U/O NHA 3234924, 3234924-1...... A10 EA 1
68 32 XBOZZ 40670 3234925 COVER, ACCESS U/O NHA 3234924 .................. A10 EA 1
68 32 XDOZZ 40670 3234925-1 COVER, ACCESS U/O NHA 3234924 1 ............... A10 EA 1
E-180/(E-181 BLANK)
SECTION II TM 9-2330-271-14&P
E-182
SECTION II TM 9-2330-271-14&P
69 14 PAOZZ 5305-00-052-6917 96906 MS24629-50 .SCREW, TAPPING, THREA THREAD FORMING...... C13 EA 8
69 24 PAOZZ 5325-00-624-9931 71286 4002-15W .STUD ASSEMBLY, TURNL TURNLOCK FASTENER C13 EA 2
E-183
SECTION II TM 9-2330-271-14&P
Figure 70. Propane vent outlet, knock engine condenser frame, XM822.
E-184
SECTION II TM 9-2330-271-14&P
70 15 PAOZZ 5325-00-624-9931 71286 4002-15 STUD ASSEMBLY TURNL TURNLGCK FASTENER.. C13 EA 7
E-185
SECTION II TM 9-2330-271-14&P
Figure 71. Exhaust outlet assembly, knock engine breather assembly, XM822.
E-186
SECTION II TM 9-2330-271-14&P
E-187
SECTION II TM 9-2330-271-14&P
71 43 PAOZZ 5305-00-432-4201 96906 MS51861-45 .SCREW,.TAPPING, THEA THREAD FORMING ........ C13 EA 2
E-188/(E-189 BLANK)
SECTION II TM 9-2330-271-14&P
E-190
SECTION II TM 9-2330-271-14&P
72 1 PAOZZ 5210-00-001-1255 19207 11638167 LEVEL ASSEMBLY BODY .C13, C14, C15, C16, C17, EA 8
C19, C58, C59, C61, C62
E-191
SECTION II TM 9-2330-271-14&P
E-192
SECTION II TM 9-2330-271-14&P
E-193
SECTION II TM 9-2330-271-14&P
E-194
SECTION II TM 9-2330-271-14&P
E-195
SECTION II TM 9-2330-271-14&P
E-196
SECTION II TM 9-2330-271-14&P
E-197
TM 9-2330-271-14&P SECTION II
E-199
TM 9-2330-271-14&P SECTION II
E-200
SECTION II TM 9-2330-271-14&P
E-201
TM 9-2330-271-14&P SECTION II
E-202
SECTION II TM 9-2330-271-14&P
78 2 PAOZZ 5305-00-432-4164 96906 MS51861-25 SCREW TAPPING THREA THREAD FORMING.. C13 EA 8
E-203
TM 9-2330-271-14&P SECTION II
E-204
SECTION II TM 9-2330-271-14&P
E-205
TM 9-2330-271-14&P SECTION II
E-206
SECTION II TM 9-2330-271-14&P
E-207
TM 9-2330-271-14&P SECTION II
E-209
SECTION II TM 9-2330-271-14&P
E-210
SECTION II TM 9-2330-271-14&P
E-211
TM 9-2330-271-14&P SECTION II
E-212
SECTION II TM 9-2330-271-14&P
E-213
TM 9-2330-271-14&P SECTION II
E-214
SECTION II TM 9-2330-271-14&P
E-215
TM 9-2330-271-14&P SECTION II
E-216
SECTION II TM 9-2330-271-14&P
E-217
TM 9-2330-271-14&P SECTION II
E-218
SECTION II TM 9-2330-271-14&P
E-219
SECTION II TM 9-2330-271-14&P
E-220
SECTION IV TM 9-2330-271-14&P
CROSS- REFERENCE-INDEXES
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM
5210-00-001-1255 72 1 5310-00-045-3299 61 15
6645-00-001-1256 6 9 5310-00-045-3299 85 4
6250-00-001-1257 15 3 2540-00-050-0765
9905-00-001-6351 78 4 4730-00-050-4203 42 4
5330-00-001-7857 84 11 4730-00-050-4208 48 35
5330-00-001-7858 84 10 5940-00-050-6209 16 9
5330-00-001-7859 6 2 5940-00-050-6209 17 2
5330-00-001-7860 13 4 5940-00-050-6209 17 10
5330-00-001-7861 13 5 5940-00-050-6209 17 10
5320-00-011-9285 50 4 5940-00-050-6209 19 8
5315-00-013-7214 66 18 5940-00-050-6209 20 2
5315-00-013-7214 66 18 5940-00-050-6207 24 20
5315-00-013-7214 66 18 5305-00-050-9215 44 13
5315-00-013-7238 46 6 5310-00-052-2242 54 55
5315-00-013-7238 47 8 5310-00-052-6454 50 3
5315-00-013-8143 46 9 5310-00-052-6454 50 39
5315-00-013-8143 47 1 5310-00-052-6454 66 16
5315-00-014-2543 48 12 5310-00-052-6454 66 16
9905-00-014-7068 74 5 5305-00-052-6882 63 40
5310-00-016-7361 44 7 5305-00-052-6906 56 50
5310-00-017-9721 43 8 5305-00-052-6906 59 4
5306-00-017-9722 43 10 5305-00-052-6917 54 60
5305-00-017-9723 50 18 5305-00-052-6917 54 60
4730-00-018-9566 26 16 5305-00-052-6917 54 60
5925-00-019-0103 1 10 5305-00-052-6917 58 3
6240-00-019-0877 5305-00-052-6917 59 16
6240-00-019-0877 7 6 5305-00-052-6917 61 60
6240-00-019-0877 7 6 5305-00-052-6917 64 25
6240-00-019-0877 7 6 5305-00-052-6917 69 14
6240-00-019-0877 8 8 5305-00-052-7380 62 21
6240-00-019-0877 9 7 5305-00-052-7405 56 17
6240-00-019-0877 10 12 5305-00-052-7405 61 41
6240-00-019-3093 10 5 5305-00-052-7492 54 22
6240-00-019-3093 12 7 5305-00-052-7492 54 22
5365-00-023-8241 51 30 5999-00-057-2929 2 5
5330-00-025-8210 6 10 5999-00-057-2929 9 10
5360-00-025-8210 54 21 5999-00-057-2929 10 10
5360-00-025-8210 54 21 5999-00-057-2929 16 11
5360-00-025-8210 58 26 5999-00-057-2929 18 12
5360-00-025-8210 58 26 5999-00-057-2929 18 17
5360-00-025-8210 58 26 5999-00-057-2929 19 15
5360-00-025-8210 59 46 5999-00-057-2929 20 8
5360-00-025-8210 59 46 5999-00-057-2929 20 15
5360-00-025-8210 60 19 5999-00-057-2929 20 21
5360-00-025-8210 64 4 5999-00-057-2929 21 5
2530-00-026-0265 5999-00-057-2929 21 12
2530-00-026-0265 40 1 5999-00-057-2929 23 4
2510-00-037-4972 26 15 5999-00-057-2929 23 15
2530-00-040-2856 48 54 5999-00-057-2929 16 20
2530-00-040-2856 49 2 5340-00-057-4094 68 7
5305-00-042-6417 66 4 5340-00-060-0122 68 11
5305-00-042-6417 81 6 5340-00-060-0122 68 27
5305-00-044-4153 43 3 5340-00-060-0122
5305-00-044-4153 51 16 2640-00-060-3550 41 4
6240-00-044-6914 2640-00-060-3550 69 16
6240-00-044-6914 9 4 5310-00-062-5300 36 7
6240-00-044-6914 10 4 5330-00-067-5840 54 38
6240-00-044-6914 12 7 5320-00-067-5840 54 38
6240-00-044-6914 12 7 5320-00-067-5840 55 17
5310-00-045-3296 11 2 5320-00-067-5840 56 1
5310-00-045-3296 16 19 5320-00-067-5840 58 8
5310-00-045-3296 16 19 5320-00-067-5840 58 8
5310-00-045-3296 16 19 5320-00-067-5840 59 30
5310-00-045-3296 19 24 5320-00-067-5840 60 1
5310-00-045-3296 24 5 5320-00-067-5840 61 20
5310-00-045-3296 53 16 5320-00-067-5840 63 21
5310-00-045-3296 54 64 5320-00-067-5840 64 22
5310-00-045-3296 54 64 5310-00-067-6356 42 16
5310-00-045-3296 58 4 5310-00-067-6356 51 4
5310-00-045-3296 61 61 5310-00-067-6356 51 27
5310-00-045-3296 66 20 5310-00-067-9507 56 36
5310-00-045-3296 66 20 5310-00-067-9507 61 53
5310-00-045-3296 68 17 5305-00-068-0501 84 9
5310-00-045-3296 68 36 5305-00-068-0502 81 14
5310-00-045-3296 69 15 5305-00-068-0502 84 4
5310-00-045-3296 82 14 5305-00-068-0502 52 10
5310-00-045-3296 1 15 5320-00-068-2057 53 13
5310-00-045-3299 2 9 5305-00-068-9183 60 39
5310-00-045-3299 4 19 4730-00-069-1186 33 6
5310-00-045-3299 9 9 4730-00-069-1186 33 48
E-221
SECTION IV TM 9-2330-271-14&P
CROSS- REFERENCE-INDEXES
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM
4730-00-069-1186 34 3 6240-01-155-8717
4130-00-069-1186 35 8 6240-01-155-8717
4730-00-069-1186 38 1 2530-00-157-1396
4730-00-069-11l86 39 5 2530-00-157-1396 33 40
4730-00-069-1187 33 8 2530-03-157-1396 34 28
4730-00-069-1187 35 31 2530-00-157-1396 35 3
5305-00-069-5576 82 1 5305-00-159-5393 54 2
5305-00-071-2237 19 20 5305-00-159-5393 54 2
5305-00-071-2241 65 13 5305-00-t59-5393 54 60
5305-00-071-2241 65 13 2530-00-I59-8755 29 5
5305-00-071-2241 65 13 2530-00-159-8756 29 5
5305-00-071-2241 65 13 6110-00-161-0404 5 2
5305-00-071-2241 71 20 5340-00-164-3558 54 43
5305-00-071-2241 81 3 5340-00-164-3558 54 43
5975-00-073-4341 5 26 5340-00-164-3558 58 33
2530-00-074-2357 27 6 5340-00-164-3S58 60 26
5306-00-074-2366 50 35 5340-00-164-3558 64 35
2530-00-075-5856 38 8 5340-00-167-0721 29 9
2530-00-075-5856 39 12 5325-00-171-6387 16 17
2530-00-075-5856 52 2 5325-00-171-6387 16 17
2540-00-075-6633 42 1 5325-00-171-6387 16 17
2540-00-078-6633 42 11 5325-00-171-6387 16 17
5925-00-080-2113 5 30 5325-00-171-6387 19 16
5975-00-080-4554 1 16 5325-00-174-9008 16 17
5975-00-080-4554 85 5 5325-00-174-9008 16 17
5310-00-080-6004 40 17 5325-00-174-9008 16 17
5310-00-080-6004 66 8 5325-00-174-9008 19 16
5310-00-080-6004 86 8 5320-00-175-7604 84 2
5310-00-080-8495 61 13 2510-00-177-7188 26 2
5310-00-080-8495 62 19 6220-00-179-4324 10 2
5310-0C-080-8495 63 20 9390-00-180-7289 16 7
5310-00-080-8495 67 20 9390-00-180-7289 22 5
5310-00-080-8495 70 22 9390-00-180-7289 24 t6
5325-00-081-4157 63 16 4730-00-187-7612 33 46
5305-00-082-6977 44 9 4730-00-187-7612 34 33
5340-00-088-1254 16 20 4730-00-187-7612 35 36
5340-00-088-1254 16 20 4730-00-196-0883 33 34
5340-00-088-1254 19 22 4730-00-196-0883 34 11
5305-00-088-8330 85 9 3110-00-198-0014 26 12
5306-00-089-0175 55 27 9905-00-202-3639 72 9
5306-00-089-0175 60 31 9905-00-202-3639 72 9
5365-00-090-5426 16 6 4710-00-203-0028 35 13
5365-00-090-5426 17 7 4710-00-203-3172 33 9
5365-00-090-5426 17 5 4710-00-203-3172 33 9
5365-00-090-5426 17 15 4710-00-203-3172 33 9
5365-00-090-5426 19 6 4710-00-203-3L72 33 9
5365-00-090-5426 22 8 4710-00-203-3172 33 36
5365-30-090-5426 23 7 4710-00-203-3172 34 1
5365-00-090-5426 23 17 4710-00-203-3172 38 2
5365-00-090-5426 24 18 4710-00-203-3172 39 23
3110-00-100-0515 4R 7 4730-00-204-3392 71 4
3110-00-100-4220 48 7 9905-00-205-2795 72 9
3110-00-100-5951 40 8 9905-00-205-7795 72 9
3110-00-100-6164 48 10 5310-00-209-0965 82 2
5120-00-104-4076 9320-00-209-1900 63 2
3120-00-105-9923 26 10 5935-00-214-0904 20 14
3120-00-105-9923 26 11 5310-00-220-2665 26 17
9320-00-107-9923 63 2 5310-00-220-6848 48 6
9320-00-107-0847 63 2 4730-00-221-5012 71 8
5935-00-112-4416 5 14 4730-00-222-1839 83 17
5305-00-115-9526 9 13 5120-00-222-1904
5305-00-115-S526 10 7 5120-00-224-7330
3110-00-117-0759 48 20 5305-00-225-3839 60 50
5320-00-117-6856 64 47 5305-00-225-3842 10 18
2530-00-118-8589 37 1 530L-00-225-6992 51 22
2530-00-118-8589 31 1 5306-00-225-8496 26 22
4010-00-129-3221 42 13 5306-00-225-8496 32 3
5320-00-129-5706 2 1 5305-00-225-9081 6 20
5935-00-131-9685 5 17 5306-00-225-9084 8 15
5935-00-131-9685 5 18 5305-00-225-9101 50 17
1440-00-133-9471 26 1 5306-00-226-4831 81 19
5935-00-137-4670 4 21 5305-00-226-7768 83 4
3110-00-142-4355 48 7 4730-00-231-5644 34 6
2530-00-142-6045 36 1 5320-00-234-2597 83 11
4730-00-143-4324 71 5 4730-00-240-9154 35 11
5310-00-149-9126 51 25 5310-00-240-9332 50 41
5306-00-150-3075 42 18 5320-00-242-1576 68 9
5305-00-150-3583 72 3 5320-09-242-1576 68 26
3040-00-150-7127 27 6 5320-00-242-1578 61 3
6145-00-152-6499 5320-00-242-1578 62 8
E-222
SECTION IV TM 9-2330-271-14&P
CROSS- REFERENCE-INDEXES
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM
5320-00-242-1578 62 11 5305-03-269-3250 35 76
5320-00-242-1578 63 12 5310-00-269-4040 51 74
5320-00-2Z2-1578 67 11 2610-00-269-7383
5320-00-242-1578 67 15 2610-00-269-7383 41 2
5320-00-242-1578 67 77 2530-00-270-3878 33 2
5320-0C-242-1578 68 28 ?530-00-270-3878 33 11
5320-00-242-1578 86 2 2530-00-270-3878 34 16
5320-00-242-1579 54 15 2530-00-270-3878 35 15
5320-00-242-1579 54 15 2530-00-270-3878 39 4
5320-00-242-1579 62 9 4730-00-270-4580 35 29
5320-00-242-1579 63 10 4730-0D-270-4580 38 7
5320-00-242-1579 64 49 473n-00-270-4580 39 9
5320-00-242-L579 67 13 5325-00-270-8890 16 17
5320-00-242-1580 54 13 5325-00-270-3890 24 10
5320-00-242-1580 54 13 4320-00-213-0853 3 8
5320-00-242-1580 64 48 5306-00-274-0958 50 24
5320-00-242-L580 68 10 5365-00-274-4544 30 12
5320-00-242-1580 68 14 5365-00-274-4544 32 7
5220-00-242-1580 68 31 5310-00-275-6635 30 14
5320-00-242-1580 86 1 4710-00-277-5525 34 5
5320-00-242-1587 72 3 4710-00-277-5525 35 27
5315-00-243-1169 42 1 4710-00-277-5525 38 4
5940-00-244-9749 1 11 4710-00-277-5525 39 10
4730-00-244-9848 33 7 4710-00-277-5529 33 24
4730-00-244-9848 33 7 4710-00-277-5529 34 4
4730-00-244-9848 34 13 4710-00-277-5529 35 12
4130-00-244-9848 35 18 4710-00-277-5529 83 12
4730-00-244-9848 38 19 2530-00-278-2243 31 1
4130-00-244-9848 39 3 4730-00-278-2681 83 16
4730-00-244-5848 70 2 4730-00-278-3213 33 15
4730-00-249-3935 33 33 4730-00-278-3213 38 10
4730-00-249-3935 34 14 5975-00-280-3510 3 3
4730-00-249-3935 35 17 5975-00-280-3510 5 8
4730-00-249-3935 39 13 5920-00-280-8342 5 33
5325-00-249-6352 33 44 5310-00-782-4776 51 21
5305-00-253-5626 42 12 5340-00-282-8335 24 4
4130-00-254-6450 83 3 5935-00-283-3394 16 20
5930-00-259-4647 85 10 5920-00-284-6787 5 32
2610-00-262-8677 5320-00-285-1025 43 IS
2610-00-262-8677 41 1 2540-00-287-2571 55 18
5320-00-204-3351 65 10 2540-00-287-2571 56 2
4730-00-266-1835 83 13 2540-00-287-2571 58 9
5305-00-267-8973 84 17 2540-00-287-2571 58 9
5305-00-267-8971 52 8 2540-00-287-2571 59 31
5305-00-269-2803 28 17 2540-00-287-2571 61 71
5305-00-269-2803 34 20 2540-00-287-2571 63 22
5305-00-269-2803 35 25 2530-00-287-8252 32 12
5305-00-269-2803 36 11 4730-00-289-005l 35 7
5305-00-269-2805 30 8 5325-00-290-0074 16 17
5305-00-269-2807 28 17 5325-00-290-3816 64 50
5305-00-269-2807 28 17 5325-00-290-3816 68 4
5305-00-269-3213 33 28 5325-00-290-3816 68 34
5305-00-269-3213 54 48 5315-00-290-6132 42 6
530s-00-269-3213 54 48 5325-00-290-8026 61 10
5305-00-269-3213 56 26 5325-00-290-8026 62 14
5305-00-269-3213 56 32 5325-00-290-8026 67 17
5305-00-269-3213 57 28 5325-00-290-8026 67 31
5305-00-269-3213 57 35 5340-00-291-4214
5305-00-269-3213 59 29 5305-00-292-7947 63 38
5305-00-269-3213 61 48 5305-00-292-7947 65 17
5305-00-269-3214 58 38 5330-00-297-7106 9 5
5305-00-269-3214 58 38 5315-00-298-1481 43 6
5305-00-269-3214 58 38 5325-00-298-7004 54 16
5305-00-269-3214 59 29 5325-00-298-7004 54 16
5305-00-269-3214 60 31 5325-00-298-7004 63 5I
5305-00-269-3214 64 40 6220-00-299-5893 12 1
5305-00-269-3216 56 32 6250-00-299-6096 14 5
5305-00-269-3216 59 29 6220-00-299-7425 7 4
5305-00-269-3233 29 2 6220-00-299-7425 7 4
5305-00-269-3234 54 29 6220-00-299-7426 7 4
5305-00-269-3234 55 10 6220-00-299-7426 7 4
5305-00-269-3234 56 10 5310-00-314-0764 27 5
5305-00-269-3234 57 13 5310-00-314-0765 27 4
5305-00-269-3234 58 23 5315-00-316-1063 48 31
5305-00-269-3234 59 43 1005-00-317-2453 2 15
5305-00-269-3234 60 16 2530-00-318-1227 36 3
5305-00-269-3234 61 29 3020-00-319-6011 48 40
5305-00-269-3234 63 31 5310-00-322-7260 27 3
5305-00-269-3234 64 12 2530-00-322-7261 27 2
5305-00-269-3250 34 21 4710-00-322-7264 48 27
E-223
SECTION IV TM 9-2330-271-14&P
CROSS- REFERENCE-INDEXES
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM
5306-00-322-1365 48 25 5305-00-432-4201 75 1
5306-00-335-4768 40 16 5305-00-432-4201 76 1
4820-00-350-6495 34 12 5305-00-432-4201 71 1
4820-00-350-6749 33 23 5305-00-432-4201 79 1
5330-00-353-0959 7 8 5305-00-432-4201 19 1
5330-00-353-0959 7 8 5305-00-432-4201 80 2
5330-00-353-0959 7 8 5305-00-432-4203 72 8
4910-00-357-5494 5305-00-432-4205 11 3
5307-00-358-0792 70 8 5305-00-432-4205 24 6
5307-00-355-0297 11 24 5305-00-432-4205 55 1
2530-00-359-1162 40 11 5305-00-432-4205 55 1
6250-00-311-4018 1 7 5305-00-432-4205 56 43
6250-00-371-4018 7 7 5305-00-432-4205 56 43
6250-00-371-4018 1 7 5305-00-432-4205 57 21
5306-00-383-4957 40 14 5305-00-432-4205 58 1
4720-00-384-8245 30 3 5305-00-432-4205 58 1
5310-00-393-6685 16 8 5305-00-432-4705 59 18
5310-00-393-6685 17 8 5305-00-432-4205 60 33
5310-00-393-6685 17 16 5305-00-432-4205 61 43
5310-00-393-6685 17 16 5305-00-442-4252 66 11
5310-00-393-6685 19 7 5305-00-432-4252 66 11
5310-00-393-6685 22 7 5305-00-432-4252 72 8
5310-00-393-6685 23 8 5305-00-432-4254 55 7
5310-00-393-6685 23 18 5305-00-432-4254 56 13
5310-00-393-6685 24 19 5305-00-432-4254 56 41
5940-00-339-6676 17 13 5305-00-432-4254 57 3
5940-00-399-6676 17 13 5305-00-432-4254 58 25
5940-00-399-6616 18 16 5305-00-432-4254 58 25
5940-00-394-6676 19 4 5305-00-432-4254 59 45
5940-00-399-6676 20 12 5305-00-432-4254 60 18
5925-00-400-1561 1 5 5305-00-432-4254 61 37
5310-00-407-9566 6 19 5305-00-432-4254 63 24
5310-00-407-9566 8 14 5305-00-432-4254 64 5
5310-00-407-9566 26 21 5105-00-432-4255 57 19
5310-00-407-9566 32 2 6220-00-433-5966 8 4
5310-00-407-9566 50 7 5995-00-435-2498
5310-00-407-9566 65 2 5935-00-455-2634 5 21
5310-00-407-9566 65 2 5930-00-455-2748 5 3
5310-00-407-9566 66 2 5930-00-455-3418 5 4
5310-00-407-9566 81 70 5330-00-462-0907 10 3
5330-00-414-6695 54 37 4730-00-463-1588 30 9
5330-00-414-6695 54 31 5305-00-469-3722 62 29
5330-00-414-6695 55 16 5305-00-476-7369 12 3
5330-00-414-6695 56 3 5305-00-476-7369 13 14
5330-00-414-6695 58 10 5305-00-483-0555 17 3
5330-30-4t4-6695 58 10 5305-00-483-0555 12 3
5330-00-4I4-66S5 59 32 5305-00-483-0555 13 t4
5330-00-414-6695 60 3 5305-00-483-0555 14 8
5330-00-414-6695 61 22 5310-00-488-9342 44 8
5330-00-414-66S5 63 23 4130-00-494-6580 38 9
5330-00-414-6695 64 20 4730-00-494-6580 39 24
4730-00-419-9425 30 11 5310-00-500-0387 40 9
4730-00-419-9425 32 6 6220-00-500-0437 9 2
4820-00-420-5499 33 35 5340-00-510-8828 48 33
4820-00-432-1336 83 14 2590-00-510-8829 40 34
2590-00-432-1339 22 1 5340-00-510-8831 48 41
2590-00-432-1340 17 9 4710-00-511- 1692 31 4
4720-00-432-1341 83 1 5330-00-513-9933 48 3
5305-00-432-4164 73 1 5340-00-514- 1330 82 10
5305-00-4!2-4164 73 1 5315-00-515-0495 48 21
5305-00-432-4164 73 1 5310-00-515-9267 70 7
5305-00-432-4164 74 1 5310-00-515-9267 71 25
5305-00-432-41 64 75 4 5365-00-516-7878 31 9
5305-00-432-4164 8 2 2530-00-522-1157 28 12
5305-00-432-4164 78 2 5940-00-534-0991 24 12
5305-00-432-4166 2 1 5940-00-534-0991 24 15
5305-00-432-4171 61 14 6240-00-536- 1851 14 11
5305-00-432-4111 67 5 5915-00-538-6260 3 1
5305-00-432-4172 7 10 5305-00-543-2419 66 4
5305-00-432-4172 62 28 5340-00-543-3398 54 52
5305-00-432-4172 66 11 5320-00-543-3680 54 7
5305-00-432-4172 66 11 5320-00-543-3680 54 7
5305-00-432-4172 66 11 5320-00-543-3680 64 55
5305-00-432-4173 53 10 3120-00-544-1535 48 15
5305-00-432-4173 58 40 5310-00-550- 1130 2 12
5305-00-432-4201 64 25 5310-00-550-1130 2 12
5305-00-432-4201 71 43 5310-00-550-1130 16 19
5305-00-432-4201 72 8 5310-00-550-1130 16 19
5305-00-432-4201 73 6 5310-00-550-1130 33 12
5305-00-432-4201 74 4 5310-00-550-1130 38 12
E-224
SECTION IV TM 9-2330-271-14&P
CROSS- REFERENCE-INDEXES
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM
5310-00-550-1130 39 20 5310-00-584-5272 48 45
5310-00-550-3503 21 9 5310-00-584-5272 4 45
4210-00-555-8837 5310-00-584-5272 49 8
4210-00-555-8837 5310-00-584-5272 51 12
4210-00-555-8837 5310-00-584-5272 57 32
5310-00-559-0070 7 9 5310-00-584-5272 66 5
5310-00-559-0070 56 56 5310-00-584-5272 66 16
3020-00-562-0487 48 39 5310-00-584-5272 81 7
3020-00-562-0488 48 8 5310-00-584-5272 81 9
9390-00-563-1562 62 32 5310-00-584-7888 42 17
4710-00-566-7133 32 9 5310-00-584-1888 50 36
4710-00-566-7134 32 11 5310-00-584-7888 51 9
5935-00-572-9180 2 3 5310-00-584-7889 50 42
5935-00-572-9180 9 11 5320-00-584-9078 69 22
5535-00-572-9180 10 8 5320-00-584-9078 70 11
5935-00-572-9180 16 12 5320-00-584-9078 71 11
5935-00-572-9180 18 t10 5340-00-584-9400 62 26
5935-00-572-9180 18 18 5340-00-584-9400 66 14
5935-00-572-9180 19 13 5310-00-586-1767 48 30
5935-00-572-9180 20 6 4730-00-595-0083 33 1
5935-00-572-9180 20 13 4730-00-595-0083 33 32
5935-00-572-9180 20 22 4730-00-595-0083 34 15
5935-00-572-9180 21 6 4730-00-595-0083 35 16
5935-00-572-9180 21 13 4730-00-595-0083 38 18
5935-00-572-9180 23 2 4730-00-595-0083 39 1
5935-00-572-9180 23 13 5310-00-595-6612 51 3
5310-00-576-5752 1 9 5310-00-595-6612 51 26
5310-00-516-5752 7 9 5310-00-595-7237 56 21
5310-00-576-5152 86 11 53L0-00-595-7237 57 15
6220-00-577-3434 7 1 5310-00-595-7237 61 34
6220-00-577-3434 7 1 5310-00-596-6897 86 7
6220-00-577-3435 7 1 53L0-00-596-7693 67 4
5325-00-577-6134 16 17 5310-00-596-8169 7 5
5325-00-575-6134 16 17 5310-00-596-8169 7 5
5325-00-579-6134 16 17 5310-00-596-8169 7 5
5325-00-579-6134 19 16 5340-00-597-6153 16 20
5320-00-582-3494 6 15 5340-00-591-6153 16 20
5320-00-582-3494 14 4 5340-00-597-6153 19 22
5320-00-582-3494 69 18 5340-00-597-6153 19 22
5320-00-582-3494 70 21 5340-00-591-6153 24 4
5320-00-582-3494 71 7 9320-00-611-6416 54 4
5320-00-582-3494 71 29 9320-00-611-6416 54 4
5325-00-582-3839 64 51 9320-00-611-6416 63 7
5310-00-582-5665 19 18 9320-00-611-6416 64 42
5310-00-582-5665 28 4 5330-00-614-4356 40 5
5310-00-582-5965 28 10 1015-00-614-4454 40 4
5310-00-582-5965 33 21 5930-00-615-6731 5 11
5310-00-582-5965 40 20 5320-00-616-4869 70 13
5310-00-582-5965 52 3 53 5-00-616-5522 4 4
5310-00-582-5965 54 23 5315-00-616-5530 48 13
5310-00-582-5965 54 23 5310-00-616-6857 48 4
5310-00-582-5965 55 8 6240-00-617-0991
5310-00-582-5965 56 14 6240-00-617-0991 11 4
5310-00-582-5965 57 4 5325-00-624-9931 6 13
53L0-00-582-5965 58 24 5325-00-624-9931 69 24
5310-00-582-5965 58 24 5325-00-624-9931 70 15
5310-00-582-5965 59 44 5325-00-624-9931 71 17
5310-00-582-5965 60 17 5325-00-624-9931 71 34
5310-00-582-5965 60 49 5310-00-627-6128 28 16
5310-00-582-5965 61 36 5310-00-627-6128 29 3
5310-00-582-5965 63 25 4820-00-629-2180 35 19
5310-00-582-5965 64 6 2590-00-630-1567 54 21
5310-00-582-5965 65 11 2590-00-630-1567 55 15
5310-00-582-5565 65 11 2590-00-630-1567 63 30
5310-00-582-5965 65 11 2590-00-630-1567 64 11
5310-00-582-5965 65 11 4710-00-630-9928 32 11
5310-00-582-5965 71 40 5305-00-633-0785 8 12
5310-00-582-5965 81 4 5930-00-636-1285 5 10
5310-00-582-5965 81 12 5320-00-637-6072 83 t10
5310-00-582-5965 82 8 5310-00-637-9541 9 14
5310-00-582-5965 84 3 5310-00-637-9541 10 6
5310-00-582-5965 84 16 5310-00-631-9541 15 5
5310-00-582-6714 33 50 5310-00-637-9541 30 7
5325-00-584-1271 69 25 5310-00-637-9541 31 8
5325-00-584-1271 70 14 5310-00-637-9541 33 29
5325-00-584-1211 71 18 5310-00-637-9541 33 38
5325-00-584-1271 71 35 5310-00-637-9541 34 22
5310-00-584-5272 43 2 5310-00-637-9541 35 24
5310-00-584-5272 45 5 5310-00-637-9541 36 10
5310-00-584-5272 48 36 5310-00-637-9541 37 3
E-225
SECTION IV TM 9-2330-271-14&P
CROSS- REFERENCE-INDEXES
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM
5310-00-637-9541 43 12 5315-00-682-2201 64 19
5310-00-637-9541 44 6 5935-00-686-2599 22 12
5310-00-631-9541 48 56 5305-00-688-2111 37 4
5310-00-637-9541 49 4 2530-00-690-2669 25 1
5310-00-637-9541 54 28 5360-00-692-6059 50 13
5310-00-637-9541 54 41 5310-00-693-0622 26 6
5310-00-637-9541 54 41 5310-00-693-0623 26 7
5310-00-637-9541 55 11 5330-00-693-0624 26 8
5310-00-637-9541 55 20 2530-00-693-1007 27 8
5310-00-637-9541 56 9 2530-00-693-1029 40 10
5310-00-637-9541 56 25 2590-00-693-3452 9 3
5310-00-637-9541 57 12 5315-00-699-8465 50 11
5310-00-637-9541 57 27 5360-00-699-9018 28 13
5310-00-637-9541 58 22 3020-00-701-4980 48 5
5310-00-637-9541 58 31 3120-00-701-4995 48 16
5310-00-637-9541 58 31 5360-00-704-4253 42 10
5310-00-637-9541 59 22 5940-00-705-6708 18 5
5310-00-037-9541 59 42 5305-00-716-8179 48 43
5310-00-637-9541 60 15 1440-00-717-5144 50 23
5310-00-637-9541 60 24 5365-00-717-5617 65 8
5310-00-637-9541 61 28 5305-00-719-5184 66 11
5310-00-637-9541 61 49 5305-00-719-5221 45 6
5310-00-637-9541 63 32 5305-00-719-5275 56 38
5310-00-637-9541 64 13 5305-00-719-5215 57 34
5310-00-637-9541 64 33 5305-00-719-5275 61 56
5310-00-637-9541 65 5 5325-00-720-8076 33 10
5310-00-637-9541 65 5 5310-00-720-8208 8 2
5310-00-637-9541 65 5 5310-00-720-8549 69 8
5310-00-637-9541 65 5 5320-00-721-5210 11 13
5310-00-637-9541 66 5 5320-00-721-5210 71 32
5310-00-637-9541 66 9 5320-00-721-5211 68 5
5310-00-631-9541 66 9 5320-00-121-5211 68 24
5310-00-637-9541 66 9 5320-00-721-5211 70 10
5220-00-638-8619 6 5 5320-00-721-5211 71 38
5320-00-638-8619 61 17 5305-00-123-9386 54 45
5320-00-638-8619 62 4 5305-00-723-9386 55 24
5320-00-638-8619 63 5 5305-00-723-9386 56 29
5320-00-638-8619 67 8 5305-00-723-9386 58 36
5320-00-638-8619 67 35 5305-00-123-9386 59 26
5310-00-641-9939 28 9 5305-00-123-9386 60 29
2510-00-647-0907 50 20 5305-00-723-9386 64 37
2510-00-641-0908 50 21 5305-00-725-4138 48 43
2510-00-647-0909 50 22 5305-00-725-4183 48 37
5306-00-647-1029 50 9 5305-00-725-4183 48 44
5930-00-655-1513 2 6 5305-00-725-4187 49 18
5930-00-655-1514 2 18 6220-00-126-1916 7 1
5340-00-664-7442 81 15 6220-00-726-1916 7 1
6220-00-669-5623 9 1 5305-00-726-2559 51 29
2530-00-670-5334 48 22 6220-00-727-3288 7 1
2530-00-678-4089 46 4 5305-00-727-5677 48 44
2530-00-678-4090 46 4 5305-00-727-5677 66 1
1510-00-678-4091 46 10 5305-00-727-5677 66 17
2530-00-678-4092 46 12 5305-00-727-8816 50 49
2530-00-678-4092 47 4 4730-00-729-6437 30 10
2530-00-678-4092 47 12 4730-00-729-6437 32 8
2530-00-678-4092 49 12 2530-00-730-7620 28 1
2530-00-678-4092 65 14 2530-00-730-7621 28 1
2530-00-678-4093 46 2 5310-00-732-0558 33 30
2590-00-678-6124 23 12 5310-00-732-0558 33 1
4120-00-678-6125 33 45 5310-00-732-0558 37 2
4120-00-678-6125 34 32 5310-00-732-0558 48 57
4720-00-678-6125 35 37 53L0-00-732-0558 49 5
5365-00-678-6872 48 32 5310-00-732-0558 50 6
2530-00-678-9029 50 38 5310-00-732-0558 50 32
5330-00-678-9047 8 9 5310-00-732-0558 54 40
5310-00-679-5658 48 9 5310-00-732-0558 54 40
5305-00-680-9197 48 42 5310-00-732-0558 55 19
5975-00-682-0560 5 12 5310-00-732-0558 56 24
5975-00-682-0561 4 2 5310-00-732-0558 57 26
5935-00-682-0569 3 21 5310-00-732-0558 58 32
5340-00-682-1508 5310-00-732-0558 58 32
5340-00-682-1508 5310-00-732-0558 59 21
5340-00-682-1508 5310-00-732-0558 60 25
5315-00-682-2207 54 36 5310-00-732-0558 61 50
5315-00-682-2207 54 36 5310-00-732-0558 64 32
5315-00-682-2207 58 11 5310-00-732-0558 65 4
5315-00-682-2207 58 11 5310-00-732-0558 65 4
5315-00-682-2207 59 33 5310-00-732-0558 65 4
5315-00-682-2207 59 33 5310-00-732-0558 65 4
5315-00-682-2207 60 4 5310-00-732-0558 66 10
E-226
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-227
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-228
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-229
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-230
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-231
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-232
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-233
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-234
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-235
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-236
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-237
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-238
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-239
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-240
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-241
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-242
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-243
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
E-244
SECTION IV TM 9-2330-271-14&P
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
APPENDIX F
EXPENDAB8E SUPPLIES AND MATERIALS LIST
Section I. INTRODUCTION
F-1
TM 9-2330-271-14&P
F-2
TM 9-2330-271-14&P
APPENDIX G
ILLUSTRATED LIST OF MANUFACTURED ITEMS
G-1
TM 9-2330-271-14&P
G-2
TM 9-2330-271-14&P
G-3
TM 9-2330-271-14&P
G-4
TM 9-2330-271-14&P
G-5
TM 9-2330-271-14&P
G-6
TM 9-2330-271-14&P
G-7
TM 9-2330-271-14&P
G-8
TM 9-2330-271-14&P
G-9
TM 9-2330-271-14&P
G-10
TM 9-2330-271-14&P
G-11
TM 9-2330-271-14&P
G-12
TM 9-2330-271-14&P
G-13
TM 9-2330-271-14&P
APPENDIX H
TORQUE LIMITS
H-1
TM 9-2330-271-14&P
ALPHABETICAL INDEX
Paragraph Page
Absorber, shock, air mounted kingpin
Installation and removal................................................................................................................................ 4-59 4-65
Absorber shock, air suspension
Installation and removal................................................................................................................................ 4-57 4-62
Access opening components
Inspection and repair .................................................................................................................................... 4-71 4-69
Installation .................................................................................................................................................... 4-71 4-69
Removal of covers, hinges and cover shields .............................................................................................. 4-71 4-69
Removal of shield assembly ......................................................................................................................... 4-71 4-69
Additional authorization list ..................................................................................................................................Appendix C C-2
Adjustment
Air mounted kingpin ...................................................................................................................................... 4-58 4-64
Air suspension .............................................................................................................................................. 4-56 4-59
Brake ............................................................................................................................................................ 4-32 4-40
Wheel bearing. ............................................................................................................................................. 4-47 4-50
Aircraft loading, XM844, XM845 .......................................................................................................................... 4-4 4-1
Aircraft loading, XM844, XM845 .......................................................................................................................... 4-4 4-1
Aircraft loading, XM847, XM848, XM849, XM912, XM913................................................................................... 4-5 4-4
Air chamber, brake
Description ................................................................................................................................................... 4-39 4-46
Installation .. ................................................................................................................................................ 4-39 4-46
Leakage test ................................................................................................................................................. 4-39 4-46
Push rod travel ............................................................................................................................................. 4-39 4-46
Removal ....................................................................................................................................................... 4-39 4-46
Air conditioner, XM654
Installation .................................................................................................................................................... 9-2 9-1
Operation for cooling .................................................................................................................................... 2-14 2-8
Operation for heating . .................................................................................................................................. 2-14 2-8
Remote control unit installation .................................................................................................................... 9-3 9-2
Remote control unit removal ......................................................................................................................... 9-3 9-2
Removal ....................................................................................................................................................... 9-2 9-1
Air conditioner, XM680, XM580E1
Installation .................................................................................................................................................... 9-4 9-2
Operation for cooling .................................................................................................................................... 2-15 2-8
Operation for heating .... .............................................................................................................................. 2-15 2-8
Remote control unit installation .................................................................................................................... 9-5 9-3
Remote control unit removal ......................................................................................................................... 9-5 9-3
Removal . ..................................................................................................................................................... 9-4 9-2
Air conditioner, XM822
Installation . ................................................................................................................................................. 9-6 9-4
Operation for cooling. ................................................................................................................................... 2-16 2-8
Operation for ventilation. .............................................................................................................................. 2-16 2-8
Remote control unit installation .................................................................................................................... 9-7 9-4
Remote control unit removal ......................................................................................................................... 9-7 9-4
Removal ....................................................................................................................................................... 9-6 9-4
Air filter
Description.................................................................................................................................................... 4-31 4-37
Installation .................................................................................................................................................... 4-40 4-47
Removal . ..................................................................................................................................................... 4-40 4-47
Service.......................................................................................................................................................... 4-40 4-47
Air half coupling
Cleaning. ...................................................................................................................................................... 4-43 4-48
Description .................................................................................................................................................. 4-43 4-48
Inspection and replacement. ........................................................................................................................ 4-43 4-48
Installation . .................................................................................................................................................. 4-43 4-48
Operation . .................................................................................................................................................... 2-7 2-5
Packing removal and replacement ............................................................................................................... 4-43 4-48
Removal and disassembly ............................................................................................................................ 4-43 4-48
I-1
TM 9-2330-271-14&P
Paragraph Page
Air and hydraulic hose, tubing, and fittings
Removal and installation of hydraulic hose .................................................................................................. 4-44 4-49
Removal and installation of tube fittings ....................................................................................................... 4-44 4-49
Serviceability test.......................................................................................................................................... 4-44 4-49
Air line, emergency, brake system ....................................................................................................................... 4-31 4-37
Air line, service, brake system ............................................................................................................................. 4-31 4-37
Air mounted fifth wheel kingpin, XM847, XM848, XM849, XM850, XM912, XM913
Adjustment.................................................................................................................................................... 4-58 4-64
Description.................................................................................................................................................... 4-58 4-64
Installation and removal of air spring ............................................................................................................ 4-59 4-65
Installation and removal of fifth wheel plate and hinge components ............................................................ 4-59 4-65
Installation and removal of adjusting rod ...................................................................................................... 4-59 4-65
Installation and removal of shock absorber .................................................................................................. 4-59 4-65
Theory of operation ...................................................................................................................................... 4-58 4-64
Air reservoir
Description.................................................................................................................................................... 4-31 4-37
Installation .................................................................................................................................................... 4-42 4-48
Leakage test ................................................................................................................................................. 4-42 4-48
Removal ....................................................................................................................................................... 4-42 4-48
Air shipment, XM844, XM845 .............................................................................................................................. 4-4 4-1
Air shipment, XM847, XM848, XM849, XM912, XM913....................................................................................... 4-5 4-4
Air spring, air mounted kingpin
Installation and removal................................................................................................................................ 4-59 4-65
Air spring, suspension system
Installation and removal................................................................................................................................ 4-57 4-62
Air Suspension system
Adjustment.................................................................................................................................................... 4-57 4-62
Description.................................................................................................................................................... 4-57 4-62
Installation and removal of adjusting rod ...................................................................................................... 4-58 4-64
Installation and removal of air spring ............................................................................................................ 4-58 4-64
Installation and removal of axle connection and components ...................................................................... 4-58 4-64
Installation and removal of height control valve ............................................................................................ 4-58 4-64
Installation and removal of rubber bushing ................................................................................................... 4-58 4-64
Installation and removal of shock absorber .................................................................................................. 4-58 4-64
Installation and removal of torsion bar .......................................................................................................... 4-58 4-64
Theory of operation ...................................................................................................................................... 4-57 4-62
Air Vent components
Installation .................................................................................................................................................... 4-70 4-68
Removal of screen........................................................................................................................................ 4-70 4-68
Removal of vent cover and rainshield .......................................................................................................... 4-70 4-68
Axle, XM574, XM574E1, XM654, XM680, XM68OE1, XM738, XM739, XM822, XM823, XM824
Assembly of new axle ................................................................................................................................... 6-2 6-1
Cleaning ....................................................................................................................................................... 6-2 6-1
Inspection ..................................................................................................................................................... 6-2 6-1
Installation .................................................................................................................................................... 6-2 6-1
Removal ....................................................................................................................................................... 6-2 6-1
Repair ........................................................................................................................................................... 6-2 6-1
Axle, XM844, XM845, XM847, XM848, XM849, XM850, XM912, XM913
Assembly of new axle ................................................................................................................................... 6-3 6-4
Cleaning ....................................................................................................................................................... 6-3 6-4
Inspection and repair .................................................................................................................................... 6-3 6-4
Installation .................................................................................................................................................... 6-3 6-4
Removal ....................................................................................................................................................... 6-3 64
Axle and bracket assembly, XM574, XM574E1, XM654, XM680, XM680E1, XM738, XM739,
X4789E1, XM822, XM823, XM824
Installation .................................................................................................................................................... 5-8 5-3
Removal ....................................................................................................................................................... 5-8 5-3
Spring seat ................................................................................................................................................... 6-5 6-6
Axle connections and components, air suspension
Installation and removal................................................................................................................................ 4-57 4-62
Bearing, wheel
Adjustment.................................................................................................................................................... 4-47 4-50
Installation .................................................................................................................................................... 4-47 4-50
Removal............................................................................................................................................................... 4-47 4-50
I-2
TM 9-2330-271-14&P
Paragraph Page
Bleeding hydraulic brake system
Manual bleeding ........................................................................................................................................... 4-33 4-41
Pressure feed filler bleeding ......................................................................................................................... 4-33 4-41
Bows, tarpaulin .................................................................................................................................................... 2-12 2-7
Brake adjustment ................................................................................................................................................. 4-32 4-40
Brake air chamber
Description.................................................................................................................................................... 4-31 4-37
Installation .................................................................................................................................................... 4-39 4-46
Leakage test ................................................................................................................................................. 4-39 4-46
Push rod travel ............................................................................................................................................. 4-39 4-46
Removal ....................................................................................................................................................... 4-39 4-46
Brake backing plate
Inspection and repair .................................................................................................................................... 4-37 4-44
Installation .................................................................................................................................................... 4-37 4-44
Removal ....................................................................................................................................................... 4-37 4-44
Brake drum
Cleaning and inspection ............................................................................................................................... 4-47 4-50
Description.................................................................................................................................................... 4-31 4-37
Inspection ..................................................................................................................................................... 4-47 4-50
Installation .................................................................................................................................................... 4-47 4-50
Removal ....................................................................................................................................................... 4-47 4-50
Repair ........................................................................................................................................................... 6-4 6-6
Brakes, service
Adjustment.................................................................................................................................................... 4-32 4-40
Bleeding........................................................................................................................................................ 4-33 4-41
Brake mechanism ......................................................................................................................................... 4-31 4-37
Brake shoe inspection .................................................................................................................................. 4-35 4-42
Brake shoe installation ................................................................................................................................. 4-35 4.42
Brake shoe removal...................................................................................................................................... 4-35 4-42
Description.................................................................................................................................................... 4-31 4-37
Principles of operation .................................................................................................................................. 4-31 4-37
Wheel cylinder installation ............................................................................................................................ 4-36 4-44
Wheel cylinder removal ................................................................................................................................ 4-36 4-44
Brake system hose, tubing, and fittings
Installation .................................................................................................................................................... 4-44 4-49
Removal ....................................................................................................................................................... 4-44 4-49
Serviceability test.......................................................................................................................................... 4-44 4-49
Breaker, circuit, XM654, XM822
Installation .................................................................................................................................................... 4-20 4-32
Removal ....................................................................................................................................................... 4-20 4-32
Testing.......................................................................................................................................................... 4-20 4-32
Bumper, rear
Installation .................................................................................................................................................... 4-61 4-67
Removal ....................................................................................................................................................... 4-61 4-67
Cable, special, 12-volt ......................................................................................................................................... 4-14 4-14
Carrier, spare wheel
Cleaning ....................................................................................................................................................... 4-48 4-51
Description.................................................................................................................................................... 4-48 4-51
Inspection and repair .................................................................................................................................... 4-48 4-51
Installation .................................................................................................................................................... 4-48 4-51
Removal ....................................................................................................................................................... 4-48 4-51
Replacement of wire rope ............................................................................................................................. 4-48 4-51
Chamber, air brake
Description.................................................................................................................................................... 4-39 4-46
Installation .................................................................................................................................................... 4-39 4-46
Leakage test ................................................................................................................................................. 4-39 446
Push rod travel ............................................................................................................................................. 4-39 4-46
Removal ....................................................................................................................................................... 4-39 4-46
Circuit breakers, XM654, XM822
Installation .................................................................................................................................................... 4-20 4-32
Removal ....................................................................................................................................................... 4-20 4-32
Testing.......................................................................................................................................................... 4-20 4-32
Cleaning............................................................................................................................................................... 3-3 3-5
I-3
TM 9-2330-271-14&P
Paragraph Page
Clearance light
Cleaning, inspection, and replacement ........................................................................................................ 4-22 4-32
Description.................................................................................................................................................... 4-22 4-32
Installation .................................................................................................................................................... 4-22 4-32
Lamp replacement ........................................................................................................................................ 3-9 3-11
Removal ....................................................................................................................................................... 4-22 4-32
Clock, time, XM822
Installation .................................................................................................................................................... 4-17 4-31
Removal ....................................................................................................................................................... 4-17 4-31
Clutch assembly, door
Installation and removal................................................................................................................................ 4-67 4-68
Cock, drain, air reservoir
Description.................................................................................................................................................... 2-8
Installation .................................................................................................................................................... 4-42 4-48
Leakage test ................................................................................................................................................. 4-42 4-48
Removal ....................................................................................................................................................... 4-42 4-48
Components of end item......................................................................................................................................Appendix B
Control unit, remote, air conditioner
Installation, XM654 ....................................................................................................................................... 9-3 9-2
Installation, XM680, XM680E1 ..................................................................................................................... 9-5 9-3
Installation, XM822 ....................................................................................................................................... 9-7 9-4
Removal, XM654 .......................................................................................................................................... 9-3 9-2
Removal, XM680, XM680E1......................................................................................................................... 9-5 9-3
Removal, XM822 .......................................................................................................................................... 9-7 9-4
Control unit, remote, heater, XM822
Installation of thermostatic switch ................................................................................................................. 9-9 9-4
Removal of thermostatic switch .................................................................................................................... 9-9 9-4
Coupling, air half
Cleaning ....................................................................................................................................................... 4-43 4-48
Description.................................................................................................................................................... 4-31 4-37
Inspection and replacement ......................................................................................................................... 4-43 4-48
Installation .................................................................................................................................................... 4-43 4-48
Operation ...................................................................................................................................................... 2-7
Packing removal and replacement ............................................................................................................... 4-43 4-48
Removal and disassembly ............................................................................................................................ 4-43 4-48
Coupling, dummy
Description.................................................................................................................................................... 4-31 4-37
Operation ...................................................................................................................................................... 2-7 2-5
Coupling semitrailer to towing vehicle ................................................................................................................. 2-2 2-1
Crank, landing gear ............................................................................................................................................. 2-5 2-2
Cylinder, master, hydraulic
Description.................................................................................................................................................... 4-31 4-37
Installation .................................................................................................................................................... 4-38 4-46
Removal ....................................................................................................................................................... 4-38 4-46
Service.......................................................................................................................................................... 4-38 4-46
Cylinder, wheel
Description.................................................................................................................................................... 4-31 4-37
Installation .................................................................................................................................................... 4-36 4-44
Removal ....................................................................................................................................................... 4-36 4-44
Data, tabulated .................................................................................................................................................... 1-10 1-39
Decontamination port components
Installation .................................................................................................................................................... 4-69 4-68
Removal of cover gasket .............................................................................................................................. 4-70 4-69
Removal of housing gasket .......................................................................................................................... 4-70 4-69
Removal of screen and gasket ..................................................................................................................... 4-70 4-68
Destruction of army materiel to prevent enemy use
Differences m models .......................................................................................................................................... 1-8 1-37
Dolly assembly
Description.................................................................................................................................................... 4-72 4-69
Installation .................................................................................................................................................... 4-72 4-70
Removal ....................................................................................................................................................... 4-72 4-70
I-4
TM 9-2330-271-14&P
Paragraph Page
Doors
Cleaning ....................................................................................................................................................... 4-64 4-67
Clutch assembly ........................................................................................................................................... 4-67 4-68
Gasket, handle ............................................................................................................................................. 4-68 4-68
Hinges .......................................................................................................................................................... 4-65 4-67
Inspection and repair .................................................................................................................................... 4-64 4-67
Installation .................................................................................................................................................... 4-64 4-67
Lock .............................................................................................................................................................. 4-66 4-68
Removal ....................................................................................................................................................... 4-64 4-67
Seals............................................................................................................................................................. 4-68 4-68
Dram cock, air reservoir
Cleaning and inspection ............................................................................................................................... 4-42 4-48
Description.................................................................................................................................................... 2-8 2-5
Installation .................................................................................................................................................... 4-42 4-48
Leakage test ................................................................................................................................................. 4-42 4-48
Removal ....................................................................................................................................................... 4-42 4-48
Drum, brake
Cleaning ....................................................................................................................................................... 4-47 4-50
Description.................................................................................................................................................... 4-31 4-37
Inspection ..................................................................................................................................................... 6-4 6-6
Inspection and replacement ......................................................................................................................... 4-47 4-50
Installation .................................................................................................................................................... 4-47 4-50
Removal ....................................................................................................................................................... 4-47 4-50
Repair ........................................................................................................................................................... 6-4 6-6
Emergency air line, brake system ........................................................................................................................ 4-31 4-40
Escape lock assembly ......................................................................................................................................... 2-13 2-7
Equipment data.................................................................................................................................................... 1-10 1-39
Expendable supplies and materials .....................................................................................................................Appendix F F-2
External power entry receptacle, XM822
Cleaning and inspection ............................................................................................................................... 4-16 4.31
Installation .................................................................................................................................................... 4-16 4-31
Removal ....................................................................................................................................................... 4-16 4-31
Extinguisher, fire .................................................................................................................................................. 2-18 2-9
Extreme cold weather maintenance .................................................................................................................... 4-75 4-71
Extreme hot weather maintenance ...................................................................................................................... 4-76 4-71
Fifth wheel plate, air mounted kingpin
Installation and removal................................................................................................................................ 4-59 4-66
Fifth wheel plate, resilient kingpin
Installation and removal................................................................................................................................ 4-60 4-66
Fire extinguisher .................................................................................................................................................. 2-18 2-9
Fording operation................................................................................................................................................. 2-26 2-11
Forms, records and reports ................................................................................................................................. 1-2 1-1
Gasket, decontamination port
Installation .................................................................................................................................................... 4-69 4-68
Removal ....................................................................................................................................................... 4-69 4-68
Gasket, door handle ............................................................................................................................................ 4-68 4-68
Gear, landing, rigid
Assembly ...................................................................................................................................................... 7-6 7-2
Cleaning and inspection ............................................................................................................................... 4-51 4-54
Crank ............................................................................................................................................................ 2-5 2-2
Disassembly ................................................................................................................................................. 7-3 7-1
Inspection and repair .................................................................................................................................... 7-5 7-1
Installation .................................................................................................................................................... 4-51 4.54
Installation of wheels .................................................................................................................................... 4-51 4.54
Operation ...................................................................................................................................................... 2-5 2-2
Removal ....................................................................................................................................................... 4-51 4-52
Removal of wheels ....................................................................................................................................... 4-51 4-52
Gear, landing, swing-up
Cleaning and inspection ............................................................................................................................... 4-52 4-54
Description.................................................................................................................................................... 4-52 4-52
Installation .................................................................................................................................................... 4-52 4.54
Operation ...................................................................................................................................................... 2-6 2-4
Removal ....................................................................................................................................................... 4-52 454
Guard, splash
Installation .................................................................................................................................................... 4-62 4-67
Removal ....................................................................................................................................................... 4-62 4-67
I-5
TM 9-2330-271-14&P
Paragraph Page
Harness, wiring
Installation .................................................................................................................................................... 5-4 5-2
Removal ....................................................................................................................................................... 5-4 5-2
Replacement of single wires ......................................................................................................................... 5-6 5-2
Heater thermostatic switch
Installation .................................................................................................................................................... 9-9 9-4
Removal ....................................................................................................................................................... 9-9 9-4
Heating system, XM822
Description.................................................................................................................................................... 2-17 2-9
Installation .................................................................................................................................................... 9-9 9-4
Installation of heating element ...................................................................................................................... 9-9 9-4
Installation of thermostatic switch ................................................................................................................. 9-9 9-4
Operation ...................................................................................................................................................... 2-17 2-9
Removal of heating element ......................................................................................................................... 9-9 9-4
Removal of thermostatic switch .................................................................................................................... 9-9 9-4
Removal ....................................................................................................................................................... 9-9 9-4
Hinge, door
Removal and installation .............................................................................................................................. 4-65 4-67
Hose, tubing and fittings
Removal and installation of hydraulic hose .................................................................................................. 4-44 4-49
Removal and installation of tube fittings ....................................................................................................... 4-44 4-49
Serviceability test.......................................................................................................................................... 4-44 4-49
Hub and brake drum assembly
Installation on axle ........................................................................................................................................ 4-47 4-50
Removal from axle........................................................................................................................................ 4-47 4-50
Hub, wheel
Description.................................................................................................................................................... 4-31 4-37
Inspection ..................................................................................................................................................... 4-47 4-50
Installation .................................................................................................................................................... 4-47 4-50
Removal ....................................................................................................................................................... 4-47 4-50
Hydraulic and air hose, tubing, and fittings
Removal and installation of hydraulic hose .................................................................................................. 4-44 4-49
Removal and installation of tube fittings ....................................................................................................... 4-44 4-49
Serviceability test.......................................................................................................................................... 4-44 4-49
Identification marking ........................................................................................................................................... 3-5 3-5
Identification Plate
Description.................................................................................................................................................... 1-9 1-39
Inspection ..................................................................................................................................................... 4-73 4-73
Installation .................................................................................................................................................... 4-73 4-73
Removal ....................................................................................................................................................... 4-73 4-73
Inspection and servicing equipment .................................................................................................................... 4-2 4-1
Intervehicular cable receptacle
Cleaning and inspection ............................................................................................................................... 4-15 4-30
Installation .................................................................................................................................................... 4-15 4-30
Removal ....................................................................................................................................................... 4-15 4-30
Jack, leveling
Description.................................................................................................................................................... 4-49 4-52
Inspection ..................................................................................................................................................... 4-49 4-52
Installation .................................................................................................................................................... 4-49 4-52
Operation ...................................................................................................................................................... 2-10 2-6
Removal ....................................................................................................................................................... 4-49 4-52
Jack, leveling, center, XM738, XM739, XM739E1
Inspection ..................................................................................................................................................... 4-50 4-52
Installation .................................................................................................................................................... 4-50 4-52
Removal ....................................................................................................................................................... 4-50 4-52
Kingpin, air mounted
Adjustment.................................................................................................................................................... 4-58 4-65
Description.................................................................................................................................................... 4-58 4-64
Installation and removal of air spring ............................................................................................................ 4-59 4-65
Installation and removal of fifth wheel plate and hinge components ............................................................ 4-59 4-66
Installation and removal of shock absorber .................................................................................................. 4-59 4-66
Kingpin, resilient
Description.................................................................................................................................................... 4-60 4-66
Installation .................................................................................................................................................... 4-60 4-66
Removal ....................................................................................................................................................... 4-60 4-66
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Ladders
Description.................................................................................................................................................... 2-11 2-7
Installation .................................................................................................................................................... 2-11 2-7
Landing gear, rigid
Assembly ...................................................................................................................................................... 7-6 7-2
Cleaning ....................................................................................................................................................... 7-4 7-1
Cleaning and inspection ............................................................................................................................... 4-51 4-53
Description.................................................................................................................................................... 4-51 4-52
Disassembly ................................................................................................................................................. 7-3 7-1
Inspection and repair .................................................................................................................................... 7-5 7-1
Installation .................................................................................................................................................... 4-51 4-54
Installation of wheels .................................................................................................................................... 4-51 4-54
Operation ...................................................................................................................................................... 2-5 2-2
Removal ....................................................................................................................................................... 4-51 4-52
Removal of wheels ....................................................................................................................................... 4-51 4-54
Landing gear, swing-up
Cleaning and inspection ............................................................................................................................... 4-52 4-54
Description.................................................................................................................................................... 4-52 4-54
Installation .................................................................................................................................................... 4-52 4-54
Operation ...................................................................................................................................................... 2-6 2-4
Swing-up procedure ..................................................................................................................................... 2-6 2-4
Removal ....................................................................................................................................................... 4-52 4-52
Leakage test
Air reservoir .................................................................................................................................................. 4-42 4-48
Brake air chamber ........................................................................................................................................ 4-39 4-46
Drain cock..................................................................................................................................................... 4-42 4-48
Hose and tubing ........................................................................................................................................... 4-44 4-49
Relay valve ................................................................................................................................................... 4-41 4-47
Level assembly
Description.................................................................................................................................................... 4-74 4-70
Installation .................................................................................................................................................... 4-74 4-70
Removal ....................................................................................................................................................... 4-74 4-70
Leveling jack
Description.................................................................................................................................................... 4-49 4-52
Inspection ..................................................................................................................................................... 4-49 4-52
Installation .................................................................................................................................................... 4-49 4-52
Operation ...................................................................................................................................................... 2-10 2-6
Removal ....................................................................................................................................................... 4-49 4-52
Leveling jack, center
Inspection ..................................................................................................................................................... 4-50 4-52
Installation .................................................................................................................................................... 4-50 4-52
Removal ....................................................................................................................................................... 4-50 4-52
Leveling, van body ............................................................................................................................................... 2-10 2-7
Light, blackout, dome, 110-volt, XM822
Cleaning, inspection and repair .................................................................................................................... 4-29 4-36
Installation .................................................................................................................................................... 4-29 4-36
Lamp installation........................................................................................................................................... 3-16 3-12
Lamp removal ............................................................................................................................................... 3-16 3-12
Removal ....................................................................................................................................................... 4-29 4-36
Light, blackout stop, all models except XM822, XM844, XM845, XM847, XM848, XM849,
XM850, XM912, XM913
Assembly ...................................................................................................................................................... 4-24 4-34
Cleaning ....................................................................................................................................................... 4-24 4-34
Disassembly ................................................................................................................................................. 4-24 4-34
Inspection and replacement ......................................................................................................................... 4-24 4-34
Installation .................................................................................................................................................... 4-24 4-34
Lamp installation........................................................................................................................................... 3-10 3-11
Lamp removal ............................................................................................................................................... 3-10 3-11
Removal ....................................................................................................................................................... 4-24 4-34
Light, composite, stoplight, taillight, XM822, XM844, XM845, XM847, XM848, XM849, XM850,
XM912, XM913
Cleaning ....................................................................................................................................................... 4-25 4-34
Disassembly ................................................................................................................................................. 4-25 4-34
Inspection ..................................................................................................................................................... 4-25 4-35
Installation .................................................................................................................................................... 4-25 4-35
Lamp replacement ........................................................................................................................................ 3-12 3-11
Removal ....................................................................................................................................................... 4-25 4-34
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Light, dome, 24-volt, all models except XM912, XM913
Cleaning ....................................................................................................................................................... 4-27 4-35
Inspection and repair .................................................................................................................................... 4-27 4-35
Installation .................................................................................................................................................... 4-27 4-35
Lamp installation........................................................................................................................................... 3-14 3-12
Lamp removal ............................................................................................................................................... 3-14 3-12
Removal ....................................................................................................................................................... 4-27 4-35
Light, dome, 110-volt, XM654, XM680, XM680E1, XM822
Cleaning, inspection and repair .................................................................................................................... 4-28 4-36
Installation .................................................................................................................................................... 4-28 4-36
Lamp installation........................................................................................................................................... 3-15 3-12
Lamp removal ............................................................................................................................................... 3-15 3-12
Removal ....................................................................................................................................................... 4-28 4-36
Light, marker clearance
Cleaning, Inspection and replacement ......................................................................................................... 4-22 4-32
Description.................................................................................................................................................... 4-22 4-32
Installation .................................................................................................................................................... 4-22 4-32
Lamp replacement ........................................................................................................................................ 3-9 3-11
Removal ......................................................................................................................................................· 4-22 4-32
Light, stoplight, ICC, XM654
Cleaning ....................................................................................................................................................... 4-26 4-35
Inspection and repair .................................................................................................................................... 4-26 4-35
Installation .................................................................................................................................................... 4-26 4-35
Lamp installation........................................................................................................................................... 3-13 3-12
Lamp removal ............................................................................................................................................... 3-13 3-11
Removal ......................................................................................................................................................· 4-26 4-35
Light, stoplight, taillight, all models except XM822, XM844, XM845, XM847, XM848, XM849, XM850,
XM912, XM913
Assembly ...................................................................................................................................................... 4-23 4-33
Cleaning ....................................................................................................................................................... 4-23 4-33
Disassembly ................................................................................................................................................. 4-23 4-33
Inspection ..................................................................................................................................................... 4-23 4-33
Installation .................................................................................................................................................... 4-23 4-33
Lamp installation........................................................................................................................................... 3-11 3-11
Lamp removal ............................................................................................................................................... 3-11 3-11
Removal ....................................................................................................................................................... 4-23 4-33
Lighting fixture, fluorescent
Ballast installation ......................................................................................................................................... 4-30 4-37
Ballast removal ............................................................................................................................................. 4-30 4-36
Cleaning, inspection and repair .................................................................................................................... 4-30 4-36
Installation .................................................................................................................................................... 4-30 4-37
Lamp installation........................................................................................................................................... 3-17 3-12
Lamp removal ............................................................................................................................................... 3-17 3-12
Removal ....................................................................................................................................................... 4-30 4-36
Loading, aircraft, XM844, XM845 ........................................................................................................................ 4-4 4-2
Loading, aircraft, XM847, XM848, XM849, XM912, XM913................................................................................. 4-5 4-4
Lock, door
Inspection and repair .................................................................................................................................... 4-66 4-68
Installation .................................................................................................................................................... 4-66 4-68
Removal ....................................................................................................................................................... 4-66 4-68
Lock, door, escape
Inspection and repair .................................................................................................................................... 4-66 4-68
Installation .................................................................................................................................................... 4-66 4-68
Operation ...................................................................................................................................................... 2-13 2-7
Removal ....................................................................................................................................................... 4-66 4-68
Lubrication ........................................................................................................................................................... 3-2 3-5
Maintenance
After fording .................................................................................................................................................. 4-77 4-71
Cold weather ................................................................................................................................................ 4-75 4-71
Hot weather .................................................................................................................................................. 4-76 4-71
Operation on unusual terrain ........................................................................................................................ 4-78 4-71
Maintenance allocation chart ...............................................................................................................................Appendix D D-2
Maintenance, preventive, checks and services
Operator ....................................................................................................................................................... 3-7 3-7
Organizational .............................................................................................................................................. 4-11 4-7
Marking, identification .......................................................................................................................................... 3-5 3-5
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Master cylinder
Description.................................................................................................................................................... 4-31 4-37
Installation .................................................................................................................................................... 4-38 4-46
Removal ....................................................................................................................................................... 4-38 4-46
Service.......................................................................................................................................................... 4-38 4-46
Movement to new worksite .................................................................................................................................. 4-3 4-1
Operating test
Relay valve ................................................................................................................................................... 4-41 4-47
Operation under unusual conditions
Dusty or sandy areas.................................................................................................................................... 2-22 2-10
Extreme cold................................................................................................................................................. 2-20 2-9
Extreme heat ................................................................................................................................................ 2-21 2-10
Fording ......................................................................................................................................................... 2-26 2-11
Humid or rainy conditions ............................................................................................................................. 2-24 2-10
Mud and snow .............................................................................................................................................. 2-23 2-10
Salt water areas............................................................................................................................................ 2-25 2-11
Painting................................................................................................................................................................ 3-5 3-5
Pintle assembly
Inspection ..................................................................................................................................................... 4-63 4-67
Installation .................................................................................................................................................... 4-63 4-67
Removal ....................................................................................................................................................... 4-63 4-67
Plate, backing, brake
Inspection and repair .................................................................................................................................... 4-37 4-45
Installation .................................................................................................................................................... 4-37 4-45
Removal ....................................................................................................................................................... 4-37 4-44
Plate, Identification
Description.................................................................................................................................................... 1-9 1-39
Inspection ..................................................................................................................................................... 4-73 4-70
Removal and installation .............................................................................................................................. 4-73 4-70
Power receptacle, XM822
Cleaning and inspection ............................................................................................................................... 4-16 4-31
Description.................................................................................................................................................... 4-16 4-30
Installation .................................................................................................................................................... 4-16 4-31
Removal ....................................................................................................................................................... 4-16 4-31
Preparing semitrailer for operation ...................................................................................................................... 2-4 2-1
Preventive maintenance checks and services
Operator ....................................................................................................................................................... 3-7 3-7
(see table 3-1)
Organizational .............................................................................................................................................. 4-11 4-7
(see table 4-1)
Purging ducts, XM822 ......................................................................................................................................... 1-8 1-37
Purging time clock, XM822
Installation .................................................................................................................................................... 4-17 4-31
Removal ....................................................................................................................................................... 4-17 4-31
Quality assurance/quality control ......................................................................................................................... 1-5 1-1
Railroad shipment of semitrailer .......................................................................................................................... 4-6 4-7
Receptacle, 110-volt, XM654, XM680, XM680E1, XM822
Installation and removal................................................................................................................................ 4-19 4-32
Receptacle, intervehicular cable
Cleaning and inspection ............................................................................................................................... 4-15 4-30
Installation .................................................................................................................................................... 4-15 4-30
Removal ....................................................................................................................................................... 4-15 4-30
Records ............................................................................................................................................................... 1-2 1-1
References ..........................................................................................................................................................Appendix A
Reflector
Installation .................................................................................................................................................... 4-21 4-32
Removal ....................................................................................................................................................... 4-21 4-32
Relay valve
Description.................................................................................................................................................... 4-31 4-37
Drainage of moisture .................................................................................................................................... 4-41 4-47
Installation .................................................................................................................................................... 4-41 4-48
Leakage test ................................................................................................................................................. 4-41 4-48
Operating test ............................................................................................................................................... 4-41 4-47
Removal ....................................................................................................................................................... 4-41 4-48
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Remote control unit, air conditioner
Installation, XM654 ....................................................................................................................................... 9-3 9-2
Installation, XM680, XM680E1 ..................................................................................................................... 9-5 9-4
Installation, XM822 ....................................................................................................................................... 9-7 9-4
Removal, XM654 .......................................................................................................................................... 9-3 9-2
Removal, XM680, XM680E1......................................................................................................................... 9-5 9-3
Removal, XM822 .......................................................................................................................................... 9-7 9-4
Remote control unit, heater, XM822
Installation of thermostatic switch ................................................................................................................. 9-9 9-5
Removal of thermostatic switch .................................................................................................................... 9-9 9-5
Repair parts and special tools list ........................................................................................................................Appendix E E-1
Repair standards .................................................................................................................................................table 6-1 6-3
Reservoir, air
Description.................................................................................................................................................... 4-42 4-48
Installation .................................................................................................................................................... 4-42 4-48
Leakage test ................................................................................................................................................. 4-42 4-48
Removal ....................................................................................................................................................... 4-42 4-48
Resilient kingpin
Description.................................................................................................................................................... 4-60 4-66
Installation .................................................................................................................................................... 4-60 4-66
Removal ....................................................................................................................................................... 4-60 4-66
Rod, torque
Cleaning ....................................................................................................................................................... 8-3 8-2
Inspection and repair .................................................................................................................................... 8-3 8-2
Installation .................................................................................................................................................... 4-55 4-58
Removal ....................................................................................................................................................... 4-55 4-58
Rubber bushing, air suspension
Installation and removal................................................................................................................................ 4-57 4-62
Screen, air vent
Installation and removal................................................................................................................................ 4-70 4-69
Screen, decontamination port
Installation and removal................................................................................................................................ 4-69 4-68
Seal, door
Removal and installation .............................................................................................................................. 4-68 4-68
Seat, spring
Installation .................................................................................................................................................... 4-54 4-58
Removal ....................................................................................................................................................... 4-54 4-57
Service air line, brake system .............................................................................................................................. 4-31 4-37
Serviceability test
Air and hydraulic tube and hose .......................................................................................................................... 4-44 4-49
Servicing equipment ............................................................................................................................................ 4-2 4-1
Shield assembly, access opening
Installation and removal................................................................................................................................ 4-71 4-69
Shipment, air........................................................................................................................................................ 4-5 4-4
Shipment, railroad................................................................................................................................................ 4-6 4-7
Shock absorber, air mounted kingpin
Installation and removal................................................................................................................................ 4-59 4-65
Shock absorber, air suspension
Installation and removal................................................................................................................................ 4-57 4-62
Spare wheel carrier
Cleaning ....................................................................................................................................................... 4-48 4-51
Description.................................................................................................................................................... 4-48 4-51
Inspection and repair .................................................................................................................................... 4-48 4-51
Installation .................................................................................................................................................... 4-48 4-52
Removal ....................................................................................................................................................... 4-48 4-51
Replacement of wire rope ............................................................................................................................. 4-48 4-51
Spare wheel and tire
Removal and installation .............................................................................................................................. 2-9 2-6
Splash guard
Installation .................................................................................................................................................... 4-62 4-67
Removal ....................................................................................................................................................... 4-62 4-67
Spring, air, air mounted kingpin
Installation and removal................................................................................................................................ 4-59 4-66
Spring, air, air suspension
Installation and removal................................................................................................................................ 4-57 4-63
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Spring seat, axle and bracket assembly
Cleaning ....................................................................................................................................................... 6-5 6-6
Inspection and repair .................................................................................................................................... 6-5 6-6
Installation .................................................................................................................................................... 6-5 6-7
Removal ....................................................................................................................................................... 6-5 6-6
Springs
Assembly of helper spring ............................................................................................................................ 8-2 8-2
Assembly of main spring .............................................................................................................................. 8-2 8-2
Cleaning ....................................................................................................................................................... 8-2 8-1
Cleaning spring leaves ................................................................................................................................. 8-2 8-2
Disassembly ................................................................................................................................................. 8-2 8-1
Inspection and repair .................................................................................................................................... 8-2 8-1
Installation .................................................................................................................................................... 4-53 4-57
Removal ....................................................................................................................................................... 4-53 4-55
Support and adjuster assembly
Inspection and repair .................................................................................................................................... 4-37 4-45
Installation .................................................................................................................................................... 4-37 4-45
Removal ....................................................................................................................................................... 4-37 4-44
Switches
Blackout override, installation and removal .................................................................................................. 4-18 4-31
Dome light, installation and removal ............................................................................................................. 4-18 4-31
Door operated blackout, installation and removal ........................................................................................ 4-18 4-31
Thermostatic, heater, installation and removal ............................................................................................. 9-9 9-5
Tabulated data ..................................................................................................................................................... 1-10 1-39
Tarpaulin and bows ............................................................................................................................................. 2-12 2-7
Timer, clock, purging, XM822
Installation .................................................................................................................................................... 4-17 4-31
Removal ....................................................................................................................................................... 4-17 4-31
Torque rods
Cleaning ....................................................................................................................................................... 8-3 8-2
Inspection and repair .................................................................................................................................... 8-3 8-2
Installation .................................................................................................................................................... 8-3 8-2
Installation and removal of lower torque rods ............................................................................................... 4-55 4-58
Installation and removal of upper torque rods .............................................................................................. 4-55 4-58
Torsion bar, air suspension
Installation and removal................................................................................................................................ 4-57 4-62
Troubleshooting
Operator ....................................................................................................................................................... 3-8 3-9
Organizational .............................................................................................................................................. 4-13 4-10
Direct and general support ........................................................................................................................... 5-3 5-1
Tube fittings ......................................................................................................................................................... 4-44 4-49
Tubing.................................................................................................................................................................. 4-44 4-49
Uncoupling semitrailer from towing vehicle ......................................................................................................... 2-3 2-1
Valve, relay
Description.................................................................................................................................................... 4-41 4-47
Installation .................................................................................................................................................... 4-41 4-48
Leakage test ................................................................................................................................................. 4-41 4-48
Operating test ............................................................................................................................................... 4-41 4-47
Removal ....................................................................................................................................................... 4-41 4-48
Wheel and tire
Description.................................................................................................................................................... 3-18 3-12
Installation .................................................................................................................................................... 3-18 3-13
Removal ....................................................................................................................................................... 3-18 3-12
Wheel bearing
Adjusting ....................................................................................................................................................... 4-47 4-50
Installation .................................................................................................................................................... 4-47 4-50
Removal ....................................................................................................................................................... 4-47 4-50
Wheel cylinder
Installation .................................................................................................................................................... 4-36 444
Removal ....................................................................................................................................................... 4-36 4-44
Wiring harness
Installation .................................................................................................................................................... 5-4 52
Removal ....................................................................................................................................................... 5-4 52
Replacement of single wires ......................................................................................................................... 5-6 52
l-11
By Order of the Secretary of the Army:
ROBERT M. JOYCE
Major General, United States Army
The Adjutant General
Distribution:
To be distributed in accordance with DA Form 12-39, TM requirements for Vehicle, Semitrailer, Van, Electronic, XM574, XM654,
XM680, XM703, XM738, XM739.