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    Gear Shift Lever: A: Removal

    Uploaded by

    miguel
    18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb) 18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb) B3M1823B (A) Stay (B) Transmission bracket 9) Mount console boot. 10) Mount front cover. <Ref. to 5-4 [W1A0].> 11) Mount gear shift knob. 12) Install exhaust pipes and muffler. <Ref. to 2-9 [W2A0].> and

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    © All Rights Reserved
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    Gear Shift Lever: A: Removal

    Uploaded by

    miguel
    44 views6 pages
    18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb) 18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb) B3M1823B (A) Stay (B) Transmission bracket 9) Mount console boot. 10) Mount front cover. <Ref. to 5-4 [W1A0].> 11) Mount gear shift knob. 12) Install exhaust pipes and muffler. <Ref. to 2-9 [W2A0].> and

    Original Description:

    MSA5T0124A27724

    Original Title

    MSA5T0124A27724

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    © © All Rights Reserved

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    18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb) 18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb) B3M1823B (A) Stay (B) Transmission bracket 9) Mount console boot. 10) Mount front cover. <Ref. to 5-4 [W1A0].> 11) Mount gear shift knob. 12) Install exhaust pipes and muffler. <Ref. to 2-9 [W2A0].> and

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    44 views6 pages

    Gear Shift Lever: A: Removal

    Uploaded by

    miguel
    18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb) 18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb) B3M1823B (A) Stay (B) Transmission bracket 9) Mount console boot. 10) Mount front cover. <Ref. to 5-4 [W1A0].> 11) Mount gear shift knob. 12) Install exhaust pipes and muffler. <Ref. to 2-9 [W2A0].> and

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    At a glance
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    The document outlines the removal, disassembly, inspection, assembly and installation procedures for servicing the gear shift lever.

    The steps to remove the gear shift lever include removing the gear shift knob, front cover, console boot, boot plate, exhaust pipes, heat shield cover, stay from transmission bracket, rod from joint, and cushion rubber before extracting the joint and straight pin to remove the lever.

    The parts that need to be inspected when servicing the gear shift lever include the bush A, cushion rubber, spacer, boot, stay and rod. Each part should be checked for deformation, damage and wear.

    3-3 [W1A0] SERVICE PROCEDURE

    1. Gear Shift Lever

    1. Gear Shift Lever 7) Remove stay from transmission bracket.

    A: REMOVAL
    1) Remove gear shift knob.
    2) Remove front cover. <Ref. to 5-4 [W1A0].>
    3) Remove console boot.
    4) Remove boot plate from body.

    B3M1823A

    (A) Stay
    (B) Transmission bracket

    8) Remove rod from joint.

    B3M0615

    5) Remove rear exhaust pipe and muffler.


    <Ref. to 2-9 [W2A0].> and <Ref. to 2-9 [W3A0].>
    CAUTION:
    When removing exhaust pipes, make sure no
    exhaust pipes drop out.

    B3M1824A

    (A) Stay
    (B) Rod

    9) Remove cushion rubber from body.

    B2M0055

    6) Remove heat shield cover.

    B3M1825A

    (A) Rod
    (B) Cushion rubber

    B3M1605

    4
    SERVICE PROCEDURE [W1B0] 3-3
    1. Gear Shift Lever

    10) Remove joint and then extract straight pin. 2) Remove rod from gear shift lever.

    B3M1826A B3M1828A

    (A) Joint (A) Rod


    (B) Straight pin (B) Gear shift lever
    (C) Stay
    11) Remove gear shift lever.
    3) Remove snap ring from bush D, then discon-
    nect stay.

    B3M1827

    B3M0619B
    B: DISASSEMBLY
    (A) Snap ring
    1) Disassemble locking wire. (B) Bush D
    (C) Boot

    4) Remove boot from gear shift lever.


    5) Remove bush and cushion rubber from stay.

    B3M0617C

    (A) Locking wire


    (B) Stay

    B3M0830D

    (A) Bush B
    (B) Stay
    (C) Cushion rubber

    5
    3-3 [W1C0] SERVICE PROCEDURE
    1. Gear Shift Lever

    6) Remove O-ring, then disconnect bush D. C: INSPECTION


    Check each part (bush A, cushion rubber, spacer,
    boot, stay and rod, etc.) for deformation, damage
    and wear. Repair or replace any defective part.
    Determine defective parts by comparing with new
    parts.

    B3M0620B

    (A) O-ring
    (B) Bush D

    7) Draw out straight pin, then remove bush C from


    gear shift lever.

    B3M0621B
    B3M1765A
    (A) Straight pin
    (B) Bush C (A) Bush A
    (B) Cushion rubber
    (C) Spacer
    (D) Boot
    (E) Stay
    (F) Rod

    D: ASSEMBLY
    1) Clean all parts before assembly.
    2) Mount the bush B and cushion rubber on the
    stay.

    B3M0830C

    (A) Bush B
    (B) Cushion rubber

    6
    SERVICE PROCEDURE [W1D0] 3-3
    1. Gear Shift Lever

    3) Mount each part; boot, O-ring, bush A, spacer, 6) Tighten with locking wire to the extent that the
    bush B, bush D and straight pin on the gear shift boot will not come off.
    lever. CAUTION:
    CAUTION: Always use new locking wire.
    I Always use new O-rings.
    I Apply grease [NIGHT LYW No. 2 or equiva-
    lent] to the inner and side surfaces of the bush
    when installing the spacer.

    B3M0617C

    (A) Locking wire


    (B) Stay
    B3M0623B 7) Insert the rod into the boot hole.
    (A) Boot
    8) Connect rod to gear shift lever.
    (B) O-ring Tightening torque:
    (C) Bush A 12±3 N·m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
    (D) Spacer
    (E) Bush C
    (F) Bush D
    (G) Straight pin

    4) Insert the gear shift lever into the boot hole.


    5) Install snap ring and stay to the bush D.

    B3M1828A

    (A) Rod
    (B) Shift lever
    (C) Stay

    B3M0619C

    (A) Snap ring


    (B) Bush D

    7
    3-3 [W1E0] SERVICE PROCEDURE
    1. Gear Shift Lever

    9) Check the swing torque of the rod in relation to E: INSTALLATION


    the gear shift lever.
    1) Install the joint to the transmission and secure
    Rocking torque: with the straight pin.
    0.74±0.25 N·m (0.075±0.025 kg-m, 2) Insert gear shift lever from room side.
    0.54±0.18 ft-lb) or less
    NOTE:
    After inserting rod and stay, temporarily put them
    onto transmission mount.

    B3M1829B

    (A) Center of rotation


    (B) Lever B3M1827
    (C) Rod
    (D) Swing torque 3) Mount cushion rubber on the body.
    10) Check that there is no excessive play and that Tightening torque:
    parts move smoothly. 18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)

    B3M1825A

    (A) Cushion rubber


    (B) Stay

    4) Connect rod to the joint.


    Tightening torque:
    18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)

    B3M1824B

    (A) Joint
    (B) Rod

    8
    SERVICE PROCEDURE [W1E0] 3-3
    1. Gear Shift Lever

    5) Connect stay to transmission bracket. 8) Mount boot plate on body.


    Tightening torque: Tightening torque:
    18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb) 4.5±1.5 N·m (0.46±0.15 kg-m, 3.3±1.1 ft-lb)

    B3M1823A B3M0615

    (A) Stay 9) Install front cover, console boot and gear shift
    (B) Transmission bracket knob. <Ref. to 5-4 [W1B0].>

    6) Install heat shield cover.

    B3M1605

    7) Install rear exhaust pipe to muffler.


    Tightening torque:
    18±5 N·m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)

    B2M0055

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