Analytical Modeling of Flux-Switching In-Wheel Motor Using Variable Magnetic Equivalent Circuits
Analytical Modeling of Flux-Switching In-Wheel Motor Using Variable Magnetic Equivalent Circuits
Published in:
ISRN Automotive Engineering
DOI:
10.1155/2014/530260
Published: 01/01/2014
Document Version
Publisher’s PDF, also known as Version of Record (includes final page, issue and volume numbers)
• A submitted manuscript is the author's version of the article upon submission and before peer-review. There can be important differences
between the submitted version and the official published version of record. People interested in the research are advised to contact the
author for the final version of the publication, or visit the DOI to the publisher's website.
• The final author version and the galley proof are versions of the publication after peer review.
• The final published version features the final layout of the paper including the volume, issue and page numbers.
Link to publication
General rights
Copyright and moral rights for the publications made accessible in the public portal are retained by the authors and/or other copyright owners
and it is a condition of accessing publications that users recognise and abide by the legal requirements associated with these rights.
• Users may download and print one copy of any publication from the public portal for the purpose of private study or research.
• You may not further distribute the material or use it for any profit-making activity or commercial gain
• You may freely distribute the URL identifying the publication in the public portal ?
Take down policy
If you believe that this document breaches copyright please contact us providing details, and we will remove access to the work immediately
and investigate your claim.
Research Article
Analytical Modeling of Flux-Switching In-Wheel Motor Using
Variable Magnetic Equivalent Circuits
Copyright © 2014 Y. Tang et al. This is an open access article distributed under the Creative Commons Attribution License, which
permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Flux-switching motors (FSM) are competitive candidates for in-wheel traction systems. However, the analysis of FSMs presents
difficulty due to their complex structure and heavy magnetic saturation. This paper presents a methodology to rapidly construct,
adapt, and solve a variable magnetic equivalent circuit of 12-stator-slot 10-rotor-tooth (12/10) FSMs. Following this methodology,
a global MEC model is constructed and used to investigate correlations between the radial dimensions and the open-circuit phase
flux linkage of the 12/10 FSM. The constructed MEC model is validated with finite element analysis and thus proved to be able to
assist designers with the preliminary design of flux-switching motors for different in-wheel traction systems.
Lateral link
Damper
Spring
(a)
Gearbox In-wheel
motor
(a)
T1
(b)
Required torque
Figure 1: In-wheel traction—(a) an electric truck with large cargo
and (b) an in-wheel motor.
T2
flux-concentrating effect [5–7]. Hence, they are a competitive
candidate for the application of in-wheel traction where high
torque and ruggedness are both concerned.
However, the analysis of FSMs presents great difficulty n1 n2
due to their complex structure and heavy magnetic satu- Required rotor speed
ration. Numerical methods, such as finite element analysis Indirect driving
(FEA), usually require a significant computational time Direct driving
despite of relatively high accuracy. Thus, they are not pre-
(b)
ferred for preliminary motor design, for example, initial
sizing [8, 9]. In contrast, certain analytical methods, such as Figure 2: Light-weight in-wheel module—(a) the module structure
Fourier analysis, are relatively faster in computing. However, and (b) torque-speed requirements for electrical motors in direct-
they are less accurate in solving nonlinear magnetic problems driving and indirect-driving in-wheel modules.
resulting from magnetic saturation [10–13]. Magnetic equiv-
alent circuits (MEC) provide a good compromise between
computational time and accuracy. Hence, they have been circuit topology should be changed. This repetitive adaption
extensively used for analyzing subsystems of electrical motors usually requires a considerable amount of manual effort and
and actuators which are prone to saturation, for example, the makes it especially difficult to implement the MEC method
stator and rotor teeth or back iron [14–21]. for motors with low periodicity, in which an elaborate global
In this paper, 12-stator-slot 10-rotor-tooth (12/10) FSMs MEC is required.
selected for various in-wheel traction systems are modeled In this paper, the global MEC of 12/10 FSM is constructed
using nonlinear variable MEC. The methods for constructing based on a number of MEC modules, including stator MEC
and solving the variable MEC of the 12/10 FSM are introduced modules, rotor MEC modules, and airgap MEC modules.
in Sections 2 and 3. Using the constructed variable MEC, By this means, the requirement of adapting the global MEC
correlations between certain design parameters and the open- is addressed to specific MEC modules. Hence, the involved
circuit phase flux linkage of 12/10 FSM are investigated. The workload is reduced.
results obtained using the MEC method are validated by the
FEA results in Section 4.
2.1. Categorization of MEC Elements. The MEC method is
based on the analogies of the quantity relations in a magnetic
2. Variable Magnetic Equivalent Circuits field and in a resistive electric circuit [22, 23], as
The airgap magnetic flux distribution of an FSM is highly sen- F
sitive to its rotor position due to the double-salient structure Φ= = F ⋅ P, (1)
R
of this motor. Hence, the global MEC of the motor needs to
be frequently updated in synchronism with rotor position. At in which Φ is the flux, F is the magnetomotive force (mmf),
certain positions, not only the permeance values but also the R is the reluctance, and P is the permeance.
ISRN Automotive Engineering 3
𝜃 𝜃
r r
Figure 3: Cross-sections of (a) flux-switching permanent magnet motor (FSPMM) and (b) dc-excited flux-switching motor (DCE-FSM).
x x
6 6%6%6%6%% x
6 6%6%6%%
x
r1 h
r2 h
h
h
r2 r
θ r2
𝜃
r1 r1 w
(a) (b) (c) (d) (e) (f)
Figure 5: Transversal cross-sections of flux tubes and their permeances: (a) P = 𝜇𝐿𝜃/ ln(𝑟2 /𝑟1 ); (b) P = 𝜇𝐿 ln(𝑟2 /𝑟1 )/𝜃; (c) P = 𝜇𝐿𝑥/ℎ; (d)
P = 2𝜇𝐿 ⋅ ln[1 + 𝜋𝑥/(𝜋𝑟 + 2ℎ)]/𝜋; (e) P = 𝜇𝐿 ⋅ ln[1 + 2𝜋𝑥/(𝜋𝑟1 + 𝜋𝑟2 + 2ℎ)]/𝜋; (f) P = 2𝜇𝐿𝑥/(𝜋𝑤 + 2ℎ).
Table 1: Types of flux tubes in the stator and rotor MEC modules.
𝒫si 𝒫si For the 12/10 FSM, the MEC of the stator consists of twelve
stator MEC modules that are similar to Figure 6(b). However,
when connecting the circuits, the polarity of the mmf source
on branch II should be reversed in each neighboring module.
𝒫st ℱms 𝒫ms 𝒫st Furthermore, it is worth noting that the actual magnetic flux
paths in the stator vary with rotor position. However, to
simplify the modeling problem, this variation is neglected as
the permeability of the ferromagnetic material is relatively
(a) large under nonsaturated conditions.
III 𝒫sl
The magnetic source in the stator section is modeled as 2.4. Airgap MEC Modules. An airgap MEC module is defined
an mmf source Fms with a permeance Pms in series, as as the MEC model for the magnetic flux distribution in the
shown in Figure 6(a), in which Fms is calculated using (2), airgap area around a rotor tooth. The airgap magnetic field
and Pms represents the permeance of the permanent magnet is modeled with a certain number of different airgap MEC
or the iron core, accordingly. The flux paths in the stator modules for different rotor positions.
tooth and stator back iron are modeled as different flux tubes To limit the number of module varieties, this paper
with permeances Pst and Psi , respectively. The leakage flux divides a stator section into eight intervals, shown in Figure 8.
outside the stator is also included and modeled as two parallel A different airgap MEC module is used only when the rotor
flux tubes with permeances Psl1 and Psl2 , respectively, as can tooth enters a different interval.
be seen in Figure 6(a). The types of flux tubes selected from It can be seen from Figure 8 that, with respect to the
Figure 5 for the permeance calculation are summarized in central axis of the stator section, the four intervals on the left,
Table 1. numbered from 1 to 4, are symmetric to the four on the right,
ISRN Automotive Engineering 5
𝑗
P𝑖,𝑗
𝒫rt
1 2 3 4 5 6 7 8 9 10 11
P1,𝑗 d e d c d d f d c d —
P2,𝑗 d f e d c d f f d c d
𝒫ri 𝒫ri P3,𝑗 d f e d c e f d — — —
P4,𝑗 d f d d c d e f — — —
Interval 4 3 2 1 −1 −2 −3 −4 4 3
number
r r
𝜃 = 0∘ 𝜃 = 3∘ 𝜃x
(a) (b)
3.2. Incidence Matrix. The MEC modules can be mathemat- 𝒫1,6 𝒫1,7 𝒫1,8
𝒫1,1 𝒫1,2 𝒫1,3 𝒫1,4 𝒫1,5 𝒫1,9 𝒫1,10
ically described using the incidence matrix method [24],
explained as follows.
For a circuit with 𝑚 nodes and 𝑛 branches, its incidence
matrix A is an 𝑚 × 𝑛 matrix in which
𝐸: mmf source in each branch (𝑛 × 1 vector); Figure 10: Airgap MEC module 1: (a) flux tubes in the airgap while
a rotor tooth travels in interval 1; (b) detailed magnetic equivalent
Λ: permeance of each branch (𝑛 × 𝑛 diagonal matrix);
circuit; (c) topology of airgap MEC module 1.
R: reluctance of each branch (𝑛 × 𝑛 diagonal matrix).
According to Kirchhoff Circuit Laws, following equations
can be derived: each node are computed; therefore, the magnetic flux through
𝑡 each flux tube is obtained.
𝑈 = A ⋅ 𝑉, In addition, magnetic saturation is taken into account by
A ⋅ 𝜙 = 0, (5) iteratively solving the global MEC to identify the applicable
relative permeability used for certain flux tube.
𝑈 = R ⋅ 𝜙 + 𝐸 = Λ−1 ⋅ 𝜙 + 𝐸.
4. Validation with Finite Element Analysis
Therefore, with given A, Λ, and 𝐸, the magnetic potentials
can be solved as The nonlinear MEC model of 12/10 FSMs is constructed and
−1
used to investigate the correlation between the open-circuit
𝑉 = (A ⋅ Λ ⋅ A𝑡 ) ⋅ (A ⋅ Λ ⋅ 𝐸) . (6) phase flux linkage resulting and certain design parameters
such as the motor size and the airgap length. To validate
Hence, using the incidence matrix method, the global the accuracy of this model, the results of open-circuit phase
MEC is assembled and solved. The magnetic potentials of flux linkage are compared to corresponding FEA results. To
ISRN Automotive Engineering 7
Interval
4 3 2 1 −1 −2 −3 −4 4 3 Interval number −4 4 3 2 1 −1 −2 −3 −4
number
𝜃x
𝜃x
𝒫3,4
𝒫2,4 𝒫2,5 𝒫2,6 𝒫2,7 𝒫2,8 𝒫3,3 𝒫3,5
𝒫3,7
𝒫2,3 𝒫3,2
𝒫3,6
𝒫2,9 𝒫2,10 𝒫2,11
𝒫2,1 𝒫2,2 𝒫3,1
𝒫3,8
r r
𝜃 𝜃
(a) (a)
𝒫3,7
𝒫2,1 𝒫2,2 𝒫2,3 𝒫2,4 𝒫2,5 𝒫2,6 𝒫2,8 𝒫2,9 𝒫2,10 𝒫2,11
𝒫2,7
𝒫3,1 𝒫3,2 𝒫3,3 𝒫3,4 𝒫3,5
𝒫3,6
𝒫3,8
(b)
6 1 2
III (b)
V 𝒫ag2,I
VI IV 𝒫ag3,III
4 1 2
III
IV 𝒫ag3,I
𝒫ag2,IV IV
𝒫ag2,V 𝒫ag2,V I 𝒫ag2,II
II
3 𝒫ag3,IV I 𝒫ag3,II
II
5 3
4
(c)
(c)
Figure 11: Airgap MEC module 2: (a) flux tubes in the airgap while Figure 12: Airgap MEC module 3: (a) flux tubes in the airgap while
a rotor tooth travels in interval 2; (b) detailed magnetic equivalent a rotor tooth travels in interval 3; (b) detailed magnetic equivalent
circuit; (c) topology of airgap MEC module 2. circuit; (c) topology of airgap MEC module 3.
simplify the comparison, the number of turns is assumed to MEC model for different airgap lengths is researched. In
be 𝑛𝑐 = 1. Properties of steel laminations and permanent this respect, Figure 17 illustrates the open-circuit phase flux-
magnets adopted for the modeling are shown in Table 4. linkage results of the 12/10 FSPMM (Geom1) with different
values of the airgap length 𝛿. It can be seen that the MEC
results are close to the FEA results, although the later presents
4.1. Motor Size. To research the robustness of the method, an improved sensitivity to the airgap length variation. This
three sets of geometric parameters, noted as Geom1, Geom2, difference suggests room for improving the accuracy of the
and Geom3 in Figure 15 and Table 5, are implemented into MEC model, which can be achieved by refining the MEC
the MEC and FEA models of 12/10 FSPMM. In Figure 16, the modules while preserving the structure of the global MEC
MEC results show a good agreement with the FEA results. model.
S6 S5 S4 S3 S2 S1
Interval number −2 −3 −4 4 3 2 1 −1 −2
T5 T4 T3 T2 T1 r
𝜃x
Interval −1 −3 4 3 1 𝜃
number =
𝒫4,3 𝒫4,4
𝒫4,5 (a)
𝒫4,2 𝒫4,6
𝒫4,8 𝒫4,8
𝒫4,1 S6 S5 S4 S3 S2 S1
𝒫4,7 𝒫4,7
A5 A4 A3 A2 A1
r
𝜃 T5 T4 T3 T2 T1
(b)
(a)
𝒫4,7 𝒫4,7 Figure 14: Global MEC of half of 12/10 FSPMM at a certain rotor
position: (a) cross-section in polar coordinate; (b) network topology.
𝒫4,1 𝒫4,2 𝒫4,3 𝒫4,4 𝒫4,5 𝒫4,6
𝒫4,8 𝒫4,8
270 mm
180 mm
(b)
𝒫ag4,IV 𝒫ag4,II 90 mm
5 4 1 2
IV III I II
Figure 13: Airgap MEC module 4: (a) flux tubes in the airgap while ×10−3
a rotor tooth travels in interval 4; (b) detailed magnetic equivalent 10
circuit; (c) topology of airgap MEC module 4. 8
6
Phase flux linkage (Wb)
4
Table 4: Magnetic properties.
2
Description Symbol Value Unit 0
Steel lamination type M400-50A — — −2
PM remanent flux density 𝐵𝑟 1.2 T −4
PM relative permeability 𝜇𝑟 1.05 — −6
−8
−10
0 60 120 180 240 300 360
they are competitive candidates for in-wheel traction systems. Rotor position (elec. deg.)
However, the analysis of FSMs presents difficulty due to their
complex structure and heavy magnetic saturation. MEC (Geom1) FEA (Geom2)
The magnetic equivalent circuit (MEC) method is recom- FEA (Geom1) MEC (Geom3)
MEC (Geom2) FEA (Geom3)
mended as it provides a good compromise between compu-
tational time and accuracy. However, constructing a global Figure 16: Open-circuit phase flux linkages of 12/10 flux-switching
MEC for FSMs that varies in synchronism with the rotor posi- permanent magnet motor (FSPMM) in various sizes, obtained using
tion is an elaborate work due to their double-salient structure magnetic equivalent circuits (MEC) and finite element analysis
and low periodicity. (FEA).
ISRN Automotive Engineering 9
×10−3 ×10−3
3 2.0
1.8
1
1.6
0
−1 1.4
−2
1.2
−3
0 60 120 180 240 300 360 0.5 0.75 1 1.25 1.5
Rotor position (elec. deg.) Airgap length, 𝛿, (mm)
MEC (𝛿 = 0.5 mm) FEA (𝛿 = 1.0 mm) MEC
FEA (𝛿 = 0.5 mm) MEC (𝛿 = 1.5 mm) FEA
MEC (𝛿 = 1.0 mm) FEA (𝛿 = 1.5 mm)
(a) (b)
Figure 17: Open-circuit phase flux linkages of 12/10 flux-switching permanent magnet motor (FSPMM) with the airgap length varying from
0.5 mm to 1.5 mm, obtained using magnetic equivalent circuits (MEC) and finite element analysis (FEA): (a) waveforms of the phase flux
linkage; (b) root-mean-square (rms) values of the phase flux linkage.
[8] V. A. Kuznetsov and P. Brochet, “Numerical modelling of elec- [23] J. Makarovic, Lightweight positioning: design and optimization
tromagnetic process in electromechanical systems,” COMPEL, of an actuator with two-controlled degrees of freedom [Ph.D.
vol. 22, no. 4, pp. 1142–1154, 2003. thesis], Eindhoven University of Technology, Eindhoven, The
[9] W. L. Soong, D. A. Staton, and T. J. Miller, “Validation of Netherlands, 2006.
lumped-circuit and finite-element modeling of axially-laminat- [24] L. O. Chua and P. M. Lin, Computer-Aided Analysis of Electronic
ed brushless machines,” in Proceedings of the 6th International Circuits-Algorithms and Computational Techniques, Prentice
Conference Electrical Machines and Drives, pp. 85–90, 1993. Hall, Englewood Cliffs, NJ, USA, 1975.
[10] B. L. J. Gysen, E. Ilhan, K. J. Meessen, J. J. H. Paulides, and E.
A. Lomonova, “Modeling of flux switching permanent magnet
machines with fourier analysis,” IEEE Transactions on Magnet-
ics, vol. 46, no. 6, pp. 1499–1502, 2010.
[11] E. Ilhan, B. L. J. Gysen, J. J. H. Paulides, and E. A. Lomonova,
“Analytical hybrid model for flux switching permanent magnet
machines,” IEEE Transactions on Magnetics, vol. 46, no. 6, pp.
1762–1765, 2010.
[12] E. Ilhan, J. J. H. Paulides, and E. Lomonova, “Fast torque
estimation of in-wheel parallel flux switching machines for
hybrid trucks,” COMPEL, vol. 31, no. 1, pp. 40–53, 2012.
[13] E. Ilhan, M. Kremers, T. E. Motoasca, J. J. H. Paulides, and E.
A. Lomonova, “Spatial discretization methods for airgap per-
meance calculations in double salient traction motors,” IEEE
Transactions on Industry Applications, vol. 48, no. 6, pp. 2165–
2172, 2012.
[14] E. C. Lovelace, T. M. Jahns, and J. H. Lang, “A saturating
lumped-parameter model for an interior PM synchronous
machine,” IEEE Transactions on Industry Applications, vol. 38,
no. 3, pp. 645–650, 2002.
[15] M. Cheng, K. T. Chau, and C. C. Chan, “Nonlinear varying-
network magnetic circuit analysis for doubly salient perma-
nent-magnet motors,” IEEE Transactions on Magnetics, vol. 36,
no. 1, pp. 339–348, 2000.
[16] T. Raminosoa, J. A. Farooq, A. Djerdir, and A. Miraoui, “Reluc-
tance network modelling of surface permanent magnet motor
considering iron nonlinearities,” Energy Conversion and Man-
agement, vol. 50, no. 5, pp. 1356–1361, 2009.
[17] Z. Q. Zhu, Y. Pang, D. Howe, S. Iwasaki, R. Deodhar, and
A. Pride, “Analysis of electromagnetic performance of flux-
switching permanent-magnet machines by nonlinear adaptive
lumped parameter magnetic circuit model,” IEEE Transactions
on Magnetics, vol. 41, no. 11, pp. 4277–4287, 2005.
[18] A. Chen, R. Nilssen, and A. Nysveen, “Analytical design of a
high-torque flux-switching permanent magnet machine by a
simplified lumped parameter magnetic circuit model,” in Pro-
ceedings of the 19th International Conference on Electrical
Machines (ICEM ’10), pp. 1–6, Rome, Italy, September 2010.
[19] J. L. G. Janssen, J. J. H. Paulides, E. A. Lomonova, and A. J. A.
Vandenput, “Analysis of a variable reluctance permanent mag-
net actuator,” in Proceedings of the IEEE Industry Applications
Conference 42nd Annual Meeting (IAS ’07), pp. 502–509, New
Orleans, La, USA, September 2007.
[20] J. L. G. Janssen, J. J. H. Paulides, E. A. Lomonova, and A. J.
A. Vandenput, “Cogging force reduction in tubular permanent
magnet actuators,” in Proceedings of the IEEE International
Electric Machines and Drives Conference (IEMDC ’07), pp. 266–
271, Antalya, Turkey, May 2007.
[21] A. V. Lebedev, E. A. Lomonova, P. G. van Leuven, J. Steinberg,
and D. A. H. Laro, “Analysis and initial synthesis of a novel linear
actuator with active magnetic suspension,” in Conference Record
of the IEEE Industry Applications Conference, 39th IAS Annual
Meeting, pp. 2111–2118, October 2004.
[22] V. Ostovic, Dynamics of Saturated Electric Machines, Springer,
Berlin, Germany, 1989.
International Journal of
Rotating
Machinery
Engineering
Journal of
International Journal of
Chemical Engineering
Hindawi Publishing Corporation Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014 http://www.hindawi.com Volume 2014
International Journal of
Distributed Advances in
Sensor Networks
Hindawi Publishing Corporation
Civil Engineering
Hindawi Publishing Corporation
http://www.hindawi.com Volume 2014 http://www.hindawi.com Volume 2014
VLSI Design
Advances in
OptoElectronics
Modelling &
International Journal of Simulation
Navigation and in Engineering Advances in
Observation Acoustics and Vibration
Hindawi Publishing Corporation Hindawi Publishing Corporation Hindawi Publishing Corporation
Hindawi Publishing Corporation Volume 2014 http://www.hindawi.com Volume 2014 http://www.hindawi.com Volume 2014 http://www.hindawi.com Volume 2014
Hindawi Publishing Corporation
http://www.hindawi.com
http://www.hindawi.com Volume 2014
Journal of
Control Science
and Engineering