Masterys - Cópia PDF
Masterys - Cópia PDF
Masterys - Cópia PDF
MASTERYS BC
from 15 to 20 kVA
ITALIANO
INDEX MASTERYS BC
from 15 to 20 kVA
2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Description of the symbols used on the labels applied to the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ENGLISH
3.2.2 Models “T” (h 1.400 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Environmental requisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Electrical requisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4.1 Back-feed protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Installation procedure and instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.6 Connection of the generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7 External E.S.D. connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.8 Connecting the UPS to an internal isolation transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.9 UPS Parallel configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.9.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.9.3 Power cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.9.4 Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4. MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 ON LINE operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Operation in high efficiency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Operation with manual bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4 Operation with external manual bypass (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.5 Operation in GE configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6. MIMIC PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1 Basic mimic panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1.1 Meaning of LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1.2 Meaning of the status light bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.1.3 Display menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
INDEX MASTERYS BC
from 15 to 20 kVA
7. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1 Operating procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1.1 Start-up in normal mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1.2 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1.3 Extended out of service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1.4 Switching onto manual bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.1.5 Return to normal mode from internal manual bypass activated . . . . . . . . . . . . . . . . . . . . . . . . 32
7.1.6 Emergency shutdown (E.S.D.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ITALIANO
ENGLISH
8. COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.1 Multi-Level Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.2 Accessories and SW options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9. PROBLEM SOLVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.1 System alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 UPS alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.3 Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3.1 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3.2 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3.3 Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10. OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.1 ADC card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.1.1 ADC card installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.1.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.2 Isolation Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.3 Remote mimic panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.4 Power share . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.4.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.5 Separate auxiliary power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.6 External back-feed protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.6.1 Protection on separate auxiliary mains supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.6.2 Protection on a UPS without auxilary mains supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
1 CERTIFICATE AND CONDITIONS
OF WARRANTY
MASTERYS BC
from 15 to 20 kVA
This SOCOMEC UPS continuous power system is guaranteed against any manufacturing and material defects.
The period of validity of the warranty is 12 (twelve) months from the date of activation, if said activation is car-
ried out by SOCOMEC UPS personnel or personnel from a support centre authorised by SOCOMEC UPS, and not
however more than 15 (fifteen) months from the date of shipment by SOCOMEC UPS.
The warranty is recognized within Italian territory. If the UPS is exported out of Italian territory, the warranty
shall be limited to the cover of the parts used to repair the fault.
The warranty is valid ex-works and covers labour and parts used to repair the fault.
ENGLISH
The warranty shall not apply in the following cases:
• Failures due to fortuitous circumstances or force majeure (lightning, floods, etc.);
• Failures due to negligence or improper use (use out of tolerance: temperature, humidity, ventilation, electric
power supply, applied load, batteries);
• Insufficient or inadequate maintenance;
• Attempted maintenance, repairs or modifications not carried out by SOCOMEC UPS personnel or personnel
from a support centre authorised by SOCOMEC UPS.
• If the battery has not been recharged in accordance with the terms indicated on the packaging and in the
manual, in cases of extended storage or UPS inactivity.
SOCOMEC UPS may, at its own discretion, opt for the repair of the product or for the replacement of the faulty
or defective parts with new parts or with used parts that are equivalent to new parts with regard to functions
and performance.
Defective or faulty parts replaced free of charge are to be put at the disposal of SOCOMEC UPS who becomes
the sole owner.
Replacements or repairs of parts and any modifications to the product during the warranty period cannot
extend the duration of the warranty.
In no case will SOCOMEC UPS be responsible for damages (including, without limitations, damage for loss of
earnings, interruption of activity, loss of information or other economic losses) deriving from the use of the
product.
The present conditions are subject to Italian law. Any dispute falls under the province of the Court of Vicenza.
2 SAFETY MASTERYS BC
from 15 to 20 kVA
2.1 IMPORTANT.
• This document provides important instructions for the safe use, movement and connection of the MASTERYS™
uninterruptible power system (UPS).
• The unit must be installed and activated only by qualified technical personnel and authorised by
SOCOMEC UPS.
It is very dangerous to touch any part of the batteries as there is no isolation between the bat-
teries and the mains power source.
2 SAFETY MASTERYS BC
from 15 to 20 kVA
The product you have chosen is designed for commercial and industrial use only.
In order to be used for particular “critical applications” such as life support systems, medical applications, com-
mercial transportation, nuclear facilities or any other application or systems where product failure is likely to
cause substantial harms to person or property, the products may have to be adapted.
For such uses we would advise you to contact SOCOMEC UPS beforehand to confirm the ability of these prod-
ucts to meet the requested level of safety, performance, reliability and compliance with applicable laws, regula-
tions and specifications.
ENGLISH
2.2 DESCRIPTION OF THE SYMBOLS USED ON THE LABELS APPLIED TO THE UNIT.
Si ricorda di osservare tutte le avvertenze e le indicazioni riportate sulle etichette e targhette applicate all’interno
e all’esterno dell’apparecchiatura.
GROUND TERMINAL
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged
unit as close as possible to the installation site.
When moving the unit on even slightly sloping surfaces, use the blocking equipment and
breaking devices to ensure that the unit does not fall over.
• The unit has wheels that can be used to move it for short distances.
• Ensure that the floor is strong enough to support the weight of the UPS and of the battery cabinet, if used.
The UPS MUST only be moved by two people at least. The people MUST take position at the
sides of the UPS with respect to the direction of movement.
CAUTION IF DAMAGED.
BATTERIES, NON SPILLABLE.
Packages, crushed, punctured, or torn such that contents are revealed
must be set aside in an isolated area and inspected by a qualified per-
son. If the package is deemed to be not shippable, the contents must Battery is NOT connected!
be promptly collected, segregated, and either the consignor or con-
signee contacted.
All packaging material must be recycled in compliance with the laws in force in the country
where the system is installed.
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
1
3
ENGLISH
2
D
D
Secure the UPS with feet D only when it is in position with cables connected.
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
3.2.2 Models “T” (h 1.400 mm).
3.2.2-1 3.2.2-2 3.2.2-3 Remove screws A and screws B.
A
ITALIANO
B
ENGLISH
1 A
2 2
Loosen screws B.
3.2.2-6 Remove screws C. 3.2.2-7 Tighten screws B.
1 B 2 B
1
The UPS can be moved.
1 Place the UPS in the installation
2 C area.
1 B
2
Secure the UPS with feet D
only when it is in position 2
D
D with the cable connected.
10
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
Tighten screws B.
3.2.2-10 Tighten screws C. 3.2.2-11 Tighten screws A.
2 B 2 A
1 C 1
ENGLISH
3.3 ENVIRONMENTAL REQUISITES.
• The recommended operating temperature, humidity and altitude values are listed in the technical specifica-
tions table (see chapter 11). Cooling systems may be required to maintain these values.
• Avoid dusty environments or areas where there is dust from conductive or corrosive materials (e.g. metal dust
or chemical solutions).
• The UPS is not designed for outdoor use.
• Do not expose the UPS to direct sunlight or to sources of excessive heat.
• A space of at least 25 cm must be left at the back for adequate ventilation (see figure 3.3-1).
• The UPS switches are accessed from the front; however, a space of at least 1.5 metres should be left at the
front of the UPS for maintenance purposes. It is also recommended to ensure that the cable connections are
sufficiently long and flexible so that the unit can be extracted during maintenance (see figure 3.3-2).
• If it is not possible to leave sufficient space at the front, adequate access must be ensured from both sides.
3.3-1 3.3-2
25 cm
25 cm
20 cm 20 cm
MASTERYS MASTERYS MASTERYS
UPS OR UPS OR UPS OR MASTERYS MASTERYS
OTHER OTHER OTHER UPS UPS
CABINET CABINET CABINET
1,5 m
1,5 m
11
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
This unit has been designed for connection to an ordinary AC power supply, i.e. with transient vol-
tage in overvoltage II category. Should it be necessary to connect the UPS to a higher overvoltage
category (e.g. at the beginning of the installation, or to primary distribution circuits), or should the
UPS risk being exposed to higher transient overvoltages, adequate external protections must be
installed.
In the event of three-phase distorting loads connected in output, the current on the neutral
conductor may have a value that is 1.5 - 2 times the phase value (also for the input bypass). In
this case, size the neutral cables and the input/output protection adequately.
12
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
ENGLISH
mains and to the auxiliary power supply unit (if these are separate), as described in paragraph 3.5 of this
manual.
• To install an external back-feed protection device, use the optional card (BKF) to be installed on the terminal
board panel, and an external remote switch that should be installed as close as possible to the UPS area.
For further information on the connection and the type of remote switch, please read paragraph 10.6 of this
manual.
ATTENTION.
The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high po-
tential when the mains and/or auxiliary power supplies are disconnected upstream. This is to prevent
transformation of the power source to the UPS every time there is a power failure.
Should the neutral potential be very high due to certain error conditions or due to installations
downstream (e.g. ground fault not detected and protected, high dispersion of a phase, or the
IT system), it will be necessary to install either devices that disconnect the Neutral or alterna-
tively a system that detects, signals and protects against high neutral/ground potential that
could lead to UPS failure.
NOTE.
For equipment with separate Emergency Mains, it must be possible to make the neutral of the Emer-
gency Mains line electrically common with the neutral of the main input feed line.
13
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
3.5-2 Open the terminal boards protection panel at the back of the UPS by removing the four fastening screws A.
The terminal board shown is the most complete version including all options. In the basic mod-
els or in the versions with internal batteries the terminal board has fewer terminals. Refer to
the names of each terminal to identify it during connection. After connection secure the cables
with bands C (figure 3.5-3) to couplings B as shown in the figure 3.5-5.
3.5-3 Connect the ground lead to the terminal with the corresponding symbol. Connect the input cables to
the terminals labelled “MAINS SUPPLY” L1, L2, L3, N (observing the phase cycle direction).
3.5-4 Connect the cables of the separate auxiliary power supply (if present) to the terminals labelled “AUX
ITALIANO
ENGLISH
MAINS SUPPLY” L11, L21, L31, N1 (observing the phase cycle direction).
In the event of a UPS with 15-20 kVA single-phase output, it is
essential to connect the auxiliary mains to the relative dedicat- 3.5-2
ed terminal board. If there is no separate mains for the bypass, it
is advisable to obtain one from the primary mains in one of the A
two ways set out below:
• with distribution external to the UPS (figure 3.5-6).
• with a bridge connection (figure 3.5-7).
+B1
N2 –B2
–B1
L15
L25
L35
L12
L22
L32
L35 L11
L21
L31
N5
N2
N1
L1
L2
L3
N
POWER SHARE OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BATTERY
+B2
+B1
–B2
–B1
L15
L25
L12
L22
L11
L21
L31
N5
N1
L1
L2
L3
N
POWER SHARE OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BATTERY
8 cm max
+B2
+B1
+B2
–B2
–B1
–B2
N1A
L15
L25
L35
L12
L11
L15
L25
L35
L12
L22
L32
L11
L21
L31
N5
N2
N1
N5
N2
N1
L1
L2
L3
L1
L2
L3
N
POWER SHARE OUTPUT MAINS SUPPLY L11A = L11 AUX MAINS EXTERNAL BATTERY POWER SHARE OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BA
N1A = N1 SUPPLY
L2 L3 L1 N
14
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
3.5-9 Connect the external battery cables (if present) to the terminals labelled “EXTERNAL BATTERY” +B2,
-B2, -B1, +B1 (refer to paragraph 3.10); connect the Power Share cables to the terminals labelled “POW-
ER SHARE” L15, L25, L35, N5 (the option is available).
3.5-10 Divert any control cables from the front (RS232, signalling relay contacts, etc.) into the appropriate side
cable run A.
3.5-11 Remove the pre-cut detail C and bend details B to pass the cables. Once the cabling has been com-
pleted, secure the terminal board cover with the four screws.
ENGLISH
Secure the cables to the couplings D located on the rack as shown in Fig. 3.5-121, ensuring that
the air vents are not obstructed in any way.
Once the cabling has been carried out, secure the UPS with the fixing feet E as shown in
Fig. 3.5-13.
3.5-13 NOTE.
If the system is installed on a raised floor (such as in a data processing room):
• leave a space of at least 20 cm between the power and the control cables;
• avoid parallel channelling over long distances, with cables crossing at 90° instead.
B
+B2
+B1
–B2
–B1
L22
L32
L11
L21
L31
N2
N1
L1
L2
L3
N
A A
E A. Power cables
E B. Signal cables
15
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
The UPS must not operate without the neutral connection to the input.
The transformer cannot be connected to the output on single UPS unit connected in parallel
configuration.
For details of the connections, refer to the transformer terminal board diagram.
16
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
3.9.2 Installation.
ENGLISH
UPS units operating in parallel (max. 2) are interconnected using control cables B (fig. 3.9.4-1). A maximum
distance of approx. 3 metres between the UPS modules is possible using these cables.
17
3 UNPACKING AND INSTALLATION
OF THE UNIT
MASTERYS BC
from 15 to 20 kVA
A
25 m max
B
I C
ITALIANO
ENGLISH
H
C
D
E
15 m max F
Only activate circuit breaker D after carrying out the procedure describing the paragraph 7.1.4
“switching onto the manual bypass”.
18
4 MODES OF OPERATION MASTERYS BC
from 15 to 20 kVA
ENGLISH
The inverter is constantly synchronised in frequency with the auxiliary mains to enable load transfer (due to
an overload or inverter shutdown) without any break in the power supply to the load.
The battery charger supplies the energy required to maintain or recharge the battery.
• “Bypass” mode.
In case of inverter failure, the load is automatically transferred onto the auxiliary mains without any interruption
in the power supply. This procedure may occur in the following situations:
- in the event of a temporary overload, the inverter continues to power the load. If the condition persists, the
UPS output is switched onto the auxiliary mains via the automatic bypass. Normal operation, which is from
inverter, returns automatically a few seconds after the overload disappears.
- when the voltage generated by the inverter goes is out of tolerances due to a major overload or a fault on the
inverter.
- wWhen the internal temperature exceeds the maximum value allowed.
• “Battery” mode.
In the event of a mains failure (micro interruptions or extended black-outs), the UPS continues to power the
load using the energy stored in the battery. The Expert Battery System keeps the user constantly informed on
the battery status and on the back-up time available. The disconnection of non mission critical applications
during battery discharge can be programmed (after a certain laps of time) by using the Power Share option,
so that the battery resources can be reserved for the most critical applications.
19
4 MODES OF OPERATION MASTERYS BC
from 15 to 20 kVA
If the UPS has an input for the auxiliary power supply, the Q2 switch must be connected to this input and the
main power supply input must be disconnected on the control panel.
If the maintenance bypass is activated with the appropriate procedure, the load is powered directly from the
maintenance bypass, while the UPS is separated from the power supply and can be switched off.
This operating mode can be selected for maintenance to be carried out on the system so that the necessary
actions can be performed by service personnel without having to disconnect the power supply to the load.
L1 L1
Mains L2 L2
IN
L3 L3
N N
Q2
UPS
Q1
Q3
L1 L1
L2 L2
L3 L3 OUT
Load N N
L1 L1
Mains L2 L2
IN
L3 L3
N N
Q2
UPS
Q1
Q3
Lo Lo
N N OUT Q1 Bypass switch.
Load
Q2 Mains power switch.
Q3 Output switch.
20
4 MODES OF OPERATION MASTERYS BC
from 15 to 20 kVA
ENGLISH
21
5 ACCESS TO CONTROLS
AND COMMUNICATION INTERFACES
MASTERYS BC
from 15 to 20 kVA
Access to the control area is from the front by opening the upper door
using the red handle as shown in figure 5-1. The control area also
contains the communication interface connectors and the slots for
the optional signalling cards. Please refer to the relevant chapter for
more details on the connection and use of the related communication
interfaces/cards.
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ENGLISH
5.1-1
Legend.
S S1 Q1 B Internal batteries
Q2
C1 Serial connector RS232/485
Q6 S Mimic panel
S1 Options slot 1
S2 S2 Options slot 2
Q1 Battery switch (for internal batte-
ries)
Q2 Input circuit breaker
C1 Q6 Output disconnecting switch
(E.S.D.)
AUX MAINS
Q2 2 Q6 Q2 2 Q6
1 1
MAINS 0 OUT MAINS 0 OUT
Q1 Q1
B B
22
5 ACCESS TO CONTROLS
AND COMMUNICATION INTERFACES
MASTERYS BC
from 15 to 20 kVA
ENGLISH
• Position 1 “UPS”: this is the position for normal operation of the UPS for a continuous power supply to the
load;
• Position 2 “MANUAL BY-PASS”: This position should only be selected for ordinary or extraordinary mainte-
nance operations (manual bypass); the load is connected directly to the mains power supply. It may be used
in the event of a UPS failure to power applications from the auxiliary mains while awaiting the intervention of
technical personnel;
• Position 0 “OFF”: This completely isolates the UPS output by removing the voltage from the applications in
any operating condition. It is used for the emergency shutdown of the system (internal E.S.D.).
Battery switch Q1 (UPS batteries).
When closed, this switch connects the batteries of the UPS to the DC/DC converter stage to power the inverter
in the event of a mains failure. The normal operating position is 1 (closed).
23
6 MIMIC PANEL MASTERYS BC
from 15 to 20 kVA
B. Multicoloured light bar that identifies the condition of the power supply to the load;
C. Alphanumeric information that uses a menu layout to provide details on any alarms that may occur and on
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ENGLISH
6.1-1
D
B
24
6 MIMIC PANEL MASTERYS BC
from 15 to 20 kVA
6.1.1-1
L1 L2 L3 L6
ENGLISH
L4 L5 L7
LED L2 - YELLOW:
• On: Operation from battery - LED L6 - GREEN:
battery test • On: Output powered
• Flashing: Battery section alarm • Flashing: By pass general alarm
• Off: Battery charged Inverter failure or fault
• Off: Load not powered
LED L3 - GREEN:
LED L7 - RED:
• On: Inverter on
• On: Activation code alarm -
• Flashing: Inverter failure or fault Maintenance
• Off: Inverter off or power supply • Flashing: General alarm
from automatic bypass
• Off: No alarms
LED L4 - GREEN:
• On: Auxiliary input mains present
and ok
• Flashing: Auxiliary input mains out
of tolerance
• Off: Auxiliary input mains not
present
25
6 MIMIC PANEL MASTERYS BC
from 15 to 20 kVA
YELLOW flashing Alarm indicating request for ordinary maintenance after over 25.000-30.000 hours of operation
according to conditions of use (type of load, temperature), (L7 flashing and alarm A44) UPS in
stand by
YELLOW Load on battery or battery discharging if LED 2 is on steady
YELLOW On automatic bypass if LED 5 is on steady
YELLOW End of First maintenance period (10.000 hours) UPS in maintenance mode
GREEN flashing Battery Test in progress
GREEN Load powered by the inverter or in high efficiency mode
MAIN 1 ALARMS
2 MEASUREMENTS
26
6 MIMIC PANEL MASTERYS BC
from 15 to 20 kVA
ENGLISH
A07 OVER TEMPERATURE Temperature excessive or ventilation problems.
A08 MAINTEN. BY-PASS Active bypass procedure
A17 IMPROPER USE Improper conditions of use verified (load, mains, temperature).
A18 OVERLOAD OFF INV Inverter shutdown due to overload.
A20 WRONG CONFIG Error in the configuration parameters (e.g. different between several UPS units
in parallel).
A22 MAINS OUT OF TOL The voltage or frequency limits accepted by the rectifier have been exceeded
A23 RECTIFIER ALARM Rectifier fault
A25 INVERTER ALARM Inverter fault
A26 BATT CHARGER ALM Battery charger fault
A29 BY-PASS ALARM Bypass fault
A30 OVERLOAD STOP The duration of the overload has inhibited the bypass.
A38 EXTERNAL ALARM 1 Signalling from ADC input
A39 EXTERNAL ALARM 2 Signalling from ADC input
A40 EXTERNAL ALARM 3 Signalling from ADC input
A41 EXTERNAL ALARM 4 Signalling from ADC input
A42 E-SERVICE ALARM Alarm that generates automatic sending of a signal to the support centre
(if the service has been activated)
A43 REDUNDANCY LOST The power required by the load no longer allows the preset redundancy N+x
(signalling for UPS units in parallel) to be maintained.
A44 SERVICE CHECK Notification that the periodic service check is overdue
A49 BATT. DISCHARGED The energy available in the battery has been used up.
A51 OPTIONAL BOARD ALM Fault in the optional cards in the slots.
A58 ESD ACTIVATED The remote emergency shutdown command has been activated.
A59 BATTERY CIRCUIT OPEN The battery switch is open.
A60 FAN FAILURE Fans faulty or blocked
A61 PHASE ROT FAILURE Wrong phase cycle direction
27
6 MIMIC PANEL MASTERYS BC
from 15 to 20 kVA
28
6 MIMIC PANEL MASTERYS BC
from 15 to 20 kVA
ENGLISH
SET OUTPUT FREQUENCY Sets the required output frequency value 50/60 Hz
SET MODE CONVERTER Sets whether the UPS has to operate as a frequency converter YES/NO
WARNING!
Set only on UPS with mains power (MAINS) and auxiliary mains (AUX MAINS) separated
and with the auxiliary mains (AUX MAINS) disconnected!
Do not set on UPS with common mains lines as it could damage the load!
SET MODE AUTORESTART Sets whether the UPS has to restart automatically after shutdown YES/NO
due to minimum battery
SET BATTERY AVAILABLE Set if battery are present YES/NO
if YES:
- SET BATTERY TYPE Selects the type of batteries used Sealed
- SET BATTERY CAPACITY Sets the battery capacity in Ah 9,5 – 1000 Ah
- SET CHARGER TYPE Selects the type of recharge required Auto, Float, int.
- SET BATTERY ELEMENTS Set the number of battery elements 90 - 108
- SET BATT_TEST PERIOD Sets how often to perform the battery test 0, 30, 60, 90, 120,150.180
(zero do not perform the test) in days
SET BACKFEED TYPE Sets the type of backfeed protection Disable , 1.BYPASS ,
2.ByPass-Input alone,
3.ByPass-Input common
SERIAL LINK Inserts the serial communication parameters:
Serial Link Baud Rate 1200/2400/4800/9600/14.4
Serial Link Parity odd/even/none
Serial Link Bit Number 8-9
Serial Link Stop Bits 0-1
When the data is confirmed, the serial connection automatically changes the configuration
without having to switch off the UPS.
JBUS SETTING SLAVE NR. Sets the mimic panel jbus node 1/32
When the data is confirmed, the serial connection automatically changes the configuration
without having to switch off the UPS.
DATE SETUP Sets the date GG/MM/AA
TIME SETUP Sets the time HH:MM
SYN EXT CMDS ENABLED Enables/Disables the mimic panel extended commands YES/NO
REMOTE CMDS ENABLED Enables the transmission of commands from external systems YES/NO
SET BUZZER Enables/Disables the buzzer YES/NO
29
6 MIMIC PANEL MASTERYS BC
from 15 to 20 kVA
1) 0000 2) 0000
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ENGLISH
3) 0000 4) 0000
The activation code is provided directly by the reference Support Centre upon communication of the serial
number of the equipment which is displayed in the next message by pressing ENTER.
WARRANTY CODE
SN: 0000000000
Inserting the code does not limit the availability of the equipment’s functionality.
When contact is made with the Support Centre for the activation code, detailed information can be obtained
on the UPS functions available and on the periodic preventive maintenance programmes.
Once the code is obtained, enter it by pressing ENTER to activate the entry (two asterisks will appear). Select
the first character with the UP and DOWN keys and confirm with ENTER to accept the character. Then
move on to the next character. Pressing the ENTER key after selecting the fourth character activates code.
WARRANTY CODE
ENT CODE - - - -
An error message is displayed if the code is incorrect. Check that the code displayed corresponds to the one
provided by the Support Centre and repeat the procedure.
30
7 OPERATING PROCEDURES MASTERYS BC
from 15 to 20 kVA
This chapter defines the operating procedures to be followed to activate and manage the UPS.
ENGLISH
• Set switch Q1 and/or the external batteries switches to position 1 Q2
Q1
(battery circuit closed). Q6
• Apply voltage to the UPS.
• Set switch Q2 to position 1 (input mains ON).
• Wait for the mimic panel to start up.
• Activate the start procedure from the commands menu on the mimic
panel.
• Set disconnecting switch Q6 to position 1 (continuous output).
• The load is now powered and protected by the UPS.
7.1.2 Shutdown.
Shutdown interrupts the power supply to the load and stops the UPS and the battery charger.
• Activate the stop procedure from the COMMANDS menu on the mimic panel, wait approx. 2 minutes for
shutdown (the controlled shutdown of any servers is managed via the shutdown software).
• Set disconnecting switch Q6 to position 0 (inverter in output OFF).
• Set switch Q1 and/or battery switches to position 0 (battery circuit open).
• Set switch Q2 to position 0 (input mains OFF).
31
7 OPERATING PROCEDURES MASTERYS BC
from 15 to 20 kVA
• From the mimic panel set the NORMAL OPERATION command from the COMMANDS > IMMEDIATE COMMANDS
menu.
32
8 COMMUNICATION MASTERYS BC
from 15 to 20 kVA
ENGLISH
Slot 1 Slot 2 RS 232/485 5 4 3 2 1
ADC card • •
NetVision2 card • •
•
9 8 7 6
UniVision pro
Remote Panel • Legend pin RS232/485 C1
BMS1 • 1 Not connected 6 Data −
2 RX for RS232 7 Reserved
1
Building Management System.
3 TX for RS232 8 Not connected
2
Ethernet adapter with Web/SNMP 10/100Mb functions
(required for E-service via Web) 4 Data + 9 +12 V
5 GND for RS232
As each channel is independent, simultaneous connections can be made to satisfy the different levels of signal-
ling and remote monitoring.
See the options paragraph to access the detailed functions of the cards installed in the slots..
Please note that two Net Vision cards cannot be connected simultaneously.
33
8 COMMUNICATION MASTERYS BC
from 15 to 20 kVA
NET VISION is a solution for managing UPS units connected directly to the
local network. It is normally used on medium/large, complex networks and
in multi-server environments where the IT manager centrally controls all the
network resources. The physical position of the UPS is not significant.
The main functions are:
• 10/100Mb Ethernet connection (RJ45)
• Graphic monitoring of the UPS via web browser
• Remote shutdown of up to 40 computers
• Notification of anomalies via e-mail to a maximum of 8 addresses
• UPS management using SNMP protocol
• Diagnostics via Internet offered by e-Service.
Java & .NET shutdown Client (JNC) is an optional Java application to be in-
stalled on a server for the automatic shutdown of the computers on the network
before the UPS stops due critical operating conditions (imminent battery failure,
overload, etc.). It is supplied as an option and can be associated to the UNI VI-
SION PRO or NET VISION communication solutions.
The main features/functions are:
• Use of the TCP/IP standard network protocol
• Graphics interface for easy configuration
• Minimum use of CPU resources
• Personalisation of shutdown parameters and script
• Continuous monitoring of the efficiency of the connection to the UPS.
34
8 COMMUNICATION MASTERYS BC
from 15 to 20 kVA
ENGLISH
faults and monitors environmental conditions such as temperature, over-
load, etc, avoiding the risk of equipment stoppages. In the event of a failure,
the system immediately sends a diagnostic report via e-mail or modem to
the support centre.
35
9 PROBLEM SOLVING MASTERYS BC
from 15 to 20 kVA
36
9 PROBLEM SOLVING MASTERYS BC
from 15 to 20 kVA
ENGLISH
9.2 UPS alarms.
• A01: battery alarm.
Failure or problem on the battery circuit. Check that the battery switch is closed.
• A18: inverter blocked due to overload.
Reduce the load rate applied to the UPS and reset the alarms.
• A20: wrong configuration.
Error in the configuration parameters; contact the support service.
• A30: block due to overload.
Reduce the load rate applied to the UPS and reset the alarms.
• A42: T.Service general alarm.
MASTERYS™ products can be remotely serviced. This alarm indicates that a procedure for analysing the UPS
failure has been activated by the support centre (if an e-service contract has been concluded).
• A44: programmed control.
The equipment has to undergo periodic checks by the support service in order to ensure optimum perform-
ance and efficiency. If the “Programmed Control” signal appears on the mimic panel, the equipment should
be inspected by a technician trained accordingly.
• A59: battery circuit open.
Battery switch open.
• A60: fan failure.
Fault in the ventilation system; check that the air inlet at the front and the air outlet at the back of the UPS
are not obstructed.
37
9 PROBLEM SOLVING MASTERYS BC
from 15 to 20 kVA
9.3.1 Batteries.
The state of the battery is fundamental to UPS operation.
Thanks to the Expert Battery System, the information relating to the state and the conditions of use of the
battery are processed in real time and the recharging and discharging procedures are selected automatically in
order to optimise battery life expectancy and offer maximum performance.
Furthermore, during the operating life of the battery, MASTERYS™ stores statistics on the conditions of use of
the battery for analysis.
Since the expected life of the batteries is very much dependent on operating conditions (number of charging
and discharging cycles, load rate, temperature), a periodic check by authorised personnel is recommended.
When replacing the batteries, use the same type and configuration by placing them in the ap-
propriate containers so as to avoid the risk of acid leakage.
The replaced batteries must be disposed of at authorised recycling and disposal centres.
Do not open the plastic cover of the batteries as they contain harmful substances.
9.3.2 Fans.
The life of the fans used to cool the power parts is dependent on the using and environmental conditions
(temperature, dust).
Preventive replacement by an authorised technician is recommended within four years (in normal operating
conditions).
38
9 PROBLEM SOLVING MASTERYS BC
from 15 to 20 kVA
9.3.3 Capacitors.
The equipment houses electrolytic capacitors (used in the rectifier and inverter section) and filtering capacitors
(used in the output section), whose life is dependent on using and environmental conditions.
The average expected life of these components is shown below:
• Electrolytic capacitors: 5 years;
• Filtering capacitors: 7 years.
In any case the effective state of the components is verified during preventive maintenance.
ENGLISH
39
10 OPTIONS MASTERYS BC
from 15 to 20 kVA
IN1
ENGLISH
0 1 2 P3
A
IN2
OUT
3
4
Up to four operating modes can be selected using the two DIP switches 1 or 2.
• The filter level indicates:
1 immediate activation (1 second minimum communication time) - 2 10 s delay - 3 30 s delay.
Mode 1 - STANDARD configuration Mode 2 - POWER SAFE configuration
Position IN/OUT Description Filter Position IN/OUT Description Filter
dip1 dip2 level dip1 dip2 level
OFF OFF Out 1 General Alarm 2 ON OFF Out 1 General Alarm 2
OFF OFF Out 2 Battery discharging 3 ON OFF Out 2 Power safe plug 1 2
OFF OFF Out 3 Battery low or 2 ON OFF Out 3 Power safe plug 2 2
imminent stop ON OFF Out 4 Power safe plug 3 2
OFF OFF Out 4 UPS on by-pass 2 ON OFF In 1* E.S.D. 1
OFF OFF In 1* E.S.D. 1 ON OFF In 2 Supply from GenSet 1
OFF OFF In 2 Supply from GenSet 1 ON OFF In 3 Management of 1
OFF OFF In 3 Isolation controller 2 energy consuption
40
10 OPTIONS MASTERYS BC
from 15 to 20 kVA
Description of signals
Message on the mimic panel Description
General Alarm General alarm contact output:
• No Alarm:
- NO contact: closed
- NC contact: open
• Alarm:
- NO contact: open
- NC contact: closed
Battery discharging Battery discharging contact output
ENGLISH
Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output
UPS on bypass UPS on bypass contact output
E.S.D. Contact input for emergency shutdown device
Supply from GenSet. Generator ready signal input
Isolation controller Isolation leakage controller signal input
Power safe plug 1 Non privileged load 1 command output activated by overload or loss of redundancy
Power safe plug 2 Non privileged load 1 command output activated by battery discharging
Power safe plug 3 Non privileged load 1 command output activated by battery low
Management of energy Input for the battery to help providing energy in the event of peak consumption
consumption
E.S.D. activation Shutdown for E.S.D. contact output
Over-heating Internal over-heating contact output
Overload/Loss of redundancy Overload / loss of redundancy contact output
41
10 OPTIONS MASTERYS BC
from 15 to 20 kVA
On return of the nominal mains parameters, the plug operating conditions are restored.
If the UPS is out of service, the power share plug nevertheless powers the load connected to
it by operating in permanent configuration.
THE LOAD CONNECTED TO THE POWER SHARE PLUG IS ALWAYS POWERED, REGARDLESS OF
THE CONFIGURATION SELECTED.
Maximum current that can be drawn from the power share terminals: 16 A 250 Vac Ac3 3-phase.
42
10 OPTIONS MASTERYS BC
from 15 to 20 kVA
ENGLISH
Refer to the following paragraphs for details on the electrical connections and on activating the chosen protec-
tion.
XB1 XB1
XC1
L15
L25
L35
L12
L22
L32
L11
L21
L31
NB
XB3
N5
N2
N1
+B
–B
L1
L2
L3
N
XC1 POWER SHARE OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXT. BATTERY
XB2 XB1
XB2
XB2
43
10 OPTIONS MASTERYS BC
from 15 to 20 kVA
A UPS A UPS
ITALIANO
ENGLISH
Q1 T1 M1 Q1 T1 M1
L1 L1 L1 L1
L2 L2 L2 L2
L3 L3 L3 L3
N N N N
B B
Q2 T2 M2 Q2 T2 M2
L11 L11
L21 L21
L31 L31 L11 L11
N1 N1 N1 N1
B B
XB1 XB1
BKF card BKF card
XB2 XB2
44
10 OPTIONS MASTERYS BC
from 15 to 20 kVA
ENGLISH
Q1 T1 M1
L1 L1 Q1 Input power switch
T1 Remote switch1
L2 L2
XB1 Connector on BKF PCB
L3 L3
N N
B
Remote switches - rated current
1
Model T1
XB1
BKF card 15 3/1 32 A AC1
15 3/3 32 A AC1
20 3/1 45 A AC1
20 3/3 45 A AC1
Note.
The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high potential
when the mains and/or auxiliary power supplies are disconnected upstream. This is to prevent transformation
of the power source to the UPS every time there is a power failure.
Should the Neutral potential be very high due to certain error conditions or due to installations downstream
(e.g. ground fault not detected and protected, high dispersion of a phase, or the IT system), it will be necessary
to install either devices that disconnect the Neutral or alternatively a system that detects, signals and protects
against high neutral/ground potential that could lead to UPS failure.
45
11 TECHNICAL SPECIFICATIONS MASTERYS BC
from 15 to 20 kVA
Models
15 15 20 20
Input/Output phases 3/1 3/3 3/1 3/3
Standards
15 15 20 20
Safety (EN) IEC 62040-1-1, (EN) IEC 60950-1-1*
Type and performance (EN) IEC 62040-3 (VFI-SS-111)
ITALIANO
Product certification
Protection level IP20 (compliant with 60529), IP21 on request
*TÜV tested
Environment
15 15 20 20
Operating temperature 0÷40 °C (15÷25 °C recommended for longer battery life)
Storage temperature -5÷45 °C
Relative humidity 0÷95% condensation-free
Max. altitude 1.000 m (3.300 ft) without derating; 3.000 m (10.000 ft) max
Acoustic noise (dB) < 55
Required cooling capacity (m3/h) 546
Dissipated power max (W) 1.187 1.187 1.738 1.738
Dissipated power (BTU/h) 4.051 4.051 5.933 5.933
46
11 TECHNICAL SPECIFICATIONS MASTERYS BC
from 15 to 20 kVA
ENGLISH
MAS2BC120T+D2 3/1 20 444x795x1.400 390
MAS2BC120T+D3 3/1 20 444x795x1.400 520
MAS2BC315S+C1 3/3 15 444x795x800 195
MAS2BC315M+D1 3/3 15 444x795x1.000 235
MAS2BC315M+C2 3/3 15 444x795x1.000 300
MAS2BC315T+C3 3/3 15 444x795x1.400 415
MAS2BC315T+C4 3/3 15 444x795x1.400 520
MAS2BC320M+D1 3/3 20 444x795x1.000 240
MAS2BC320M+C2 3/3 20 444x795x1.000 310
MAS2BC320T+D2 3/3 20 444x795x1.400 390
MAS2BC320T+D3 3/3 20 444x795x1.400 520
Dimensions
1.400
1.000
800
47
ITALIANO
FRANÇAIS