DOOSAN DL300A WHEELED LOADER Service Repair Manual PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 45

Fig.

011 CYLINDER BLOCK

DL300A
Fig. 011 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150102-00405 CYLINDER BLOCK ASS'Y 1

1A 65.01101-0040Q BLOCK;CYLINDER(T/C) 1 D

1B 65.91606-0037 PLUG;CORE 9

1C 65.91606-0041 PLUG;CORE 2

1D 65.04410-0017 BUSH;CAM SHAFT 4 B

1E 65.01105-1172B BEARING;CAP NO.1.2.6 3 D

1F 65.01105-1160F BEARING;CAP NO.3.5 2 D

1G 65.01105-1156D CAP BEARING;THRUST 1 D

1H 140202-00123 CAP,BEARING 1 D

1I 65.91710-0035B RING;LOCATING 14

1J 65.90020-0035B BOLT;BEARING CAP 14

1K 65.91001-0013A PIN;CORE 2

1L 65.91020-0013 PLUG;CORE 1

4 65.90310-0048 SCREW;PLUG M10X1.5 6

5 06.56180-0714 RING;SEAL 6

6 65.01201-0050 LINER;CYLINDER 6

7 65.90310-0091 SCREW;PLUG M12X1.5X20 1

8 06.56190-0704 RING;SEAL 1

9 65.96601A0042 GASKET;END COVER 1

10 65.91605-0006B COVER;END 1

11 06.01913-3114 BOLT ASS'Y M8X22 1

12 06.06225-0704 BOLT;STUD M8X20 1

13 120122-00014 BOLT,SPACER;M8 1

14 06.16731-2107 WASHER 2

15 06.11063-8214 NUT 1

16 65.98130-0194 ADAPTER 1

17 06.56180-0714 RING;SEAL 1

18 65.27441-7007 SWITCH;OIL PRESSURE 1

19 65.01601-6003C OIL SPRAY NOZZLE ASS`Y 6

20 65.05405-6001 RELIEF VALVE ASS`Y 6

21 65.91701-0148 SPACER 1

22 06.01283-7524 BOLT;HEX. M16X65 1

DL300A 1
Fig. 012 TIMING GEAR CASE

DL300A
Fig. 012 TIMING GEAR CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 130405-00007 CASE;TIMING GEAR 1

2 65.91010-0018 PIN;DOWEL 2

3 65.01903C0021 GASKET;TIMING GEAR CASE 1

4 06.01913-3113 BOLT ASS'Y M8X20 5

5 06.06225-0704 BOLT;STUD M8X20 1

6 06.16731-2107 WASHER 1

7 06.11063-8214 NUT 1

8 06.01943-3317 BOLT ASS`Y M12X1.5X30 4

9 65.90201-0048 BOLT;STUD 1

10 06.06225-0809 BOLT;STUD M10X35 6

11 65.01903B0113 GASKET;T.G.C COVER 1

12 06.22022-0907 PIN;DOWEL 6M6X10 2

13 65.01305-5028C COVER;TIMING GEAR CASE 1

14 06.01923-2914 BOLT ASS`Y M6X22 13

15 65.01510-0157 SEAL;OIL 1

16 65.01903B0029 GASKET;COVER 1

17 65.01307-5002 COVER;TIMING GEAR CASE 1

18 06.01923-2918 BOLT ASS`Y M6X35 9

19 65.90201-0146 BOLT;STUD M6X16 2

20 06.15010-2309 WASHER;PLAIN 2

21 06.16731-2105 WASHER 2

22 06.11063-8212 NUT 2

26 65.54302-0021A PLATE;AIR COMPRESSOR 1

27 65.95840-0033 BRACKET;IDLE PULLEY 1

28 06.01913-3215 BOLT ASS'Y M10X25 3

29 65.54903A0013 GASKET 1

30 06.02090-0511 BOLT;SOCKET M10X22 2

31 06.02090-0513 BOLT;SOCKET 2

32 06.16731-2108 WASHER;SPRING 4

33 65.05701-5456 OIL PIPE ASS'Y 1

34 65.98150-0056 SCREW;HOLLOW 1

35 06.56180-0712 RING;SEAL 2

36 65.54306-0003 ANGLE;BRACKET 1

37 65.91701-0273 RING;SPACER 1

38 06.01013-9517 BOLT;HEX M16X60 1

39 06.01913-3215 BOLT ASS'Y M10X25 2

DL300A 1
Fig. 013 FLYWHEEL HOUSING

DL300A
Fig. 013 FLYWHEEL HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.01401-0295B HOUSING;FLY WHEEL 1

2 65.01903A0178 GASKET;FLYWHEEL HOUSING 1

3 65.96002-0003 PLUG;RUBBER 1

4 06.06176-8309 BOLT,STUD 1

5 06.16731-2109 WASHER;SPRING A12 1

6 06.11063-9216 NUT;HEX. M12X1.5 1

7 06.01943-3319 BOLT ASS'Y M12X1.5X40 7

8 65.91710-0016 RING;STOPPER 2

9 06.01943-3320 BOLT ASS`Y M12X1.5X45 2

10 65.01510-0037 SEAL;OIL REAR 1

11 06.08092-2405 PLUG SCREW M16 X 1.5 1

12 06.56190-0709 SEAL;RING 1

DL300A 1
Fig. 014 CRANK SHAFT

DL300A
Fig. 014 CRANK SHAFT
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150107-00183 CRANK SHAFT 1

2 65.02115-0040K GEAR;CRANK SHAFT 1 ~130307

2 130410-00044A GEAR,CRANKSHAFT 1 130308~

3 06.22022-0912 PIN;DOWEL 1

4 65.01110-6351 METAL;MAIN STD 7

4 65.01110-6352 METAL;MAIN 0.25 7 US

4 65.01110-6353 METAL;MAIN 0.50 7 US

5 65.01150-0015 WASHER;THRUST(UPPER) 2

5 65.01150-0019 WASHER;THRUST(0.25) 2

5 65.01150-0020 WASHER;THRUST(0.50) 2

6 65.01150-0016A WASHER;THRUST(LOWER) 2

6 65.01150-0023A WASHER;THRUST(0.25) 2 OS

6 65.01150-0024A WASHER;THRUST(0.50) 2 OS

7 65.02201-7032 DAMPER;VIBRATION 1

8 65.90020-0062B BOLT;HEX M10X20 6

9 65.02601-0168 PULLEY;V-BELT 1

10 65.90701-0088 WASHER 1

11 06.02106-0619 BOLT;SOCKET HEAD 8

12 150111-00084 FLYWHEEL ASSY 1

12A 65.02301-0264A FLYWHEEL 1

12B 130422-00034 GEAR,RING 1

13 06.22022-1010 PIN;DOWEL 1

14 65.90001-0084 BOLT;HEX. M14X1.5X40 6

15 06.16731-2110 WASHER;SPRING 6

DL300A 1
Fig. 015 PISTON

DL300A
Fig. 015 PISTON
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.02501-0228B PISTON 6

2 65.02503-8146 PISTON RING KIT 1

2A - RING;TOP 111X3.5 6 K

2B - RING;SECOND 111X3.5 6 K

2C - RING;OIL 111X4 6 K

5 65.02502-0010 PIN;PISTON 42X20X95 6

6 06.29020-0126 RING;SNAP 42X1.75 12

7 65.02401-6018C CONNECTING ROD ASS`Y 6

7A 65.02401-0005A ROD;CONNECTING 1 D

7B 65.90020-0009D BOLT;CONNECTING ROD 2

7C 65.02405-0010 BUSH;CONNECTING ROD 1 B

7D 65.91301-0010 PIN;DOWEL 2

8 65.02410-0010 METAL;CONNECTING ROD(STD) 6

8 65.02410-0011 METAL;CONNECTING ROD 0.25 6

8 65.02410-0012 METAL;CONNECTING ROD 0.5 6

DL300A 1
Fig. 016 CYLINDER HEAD

DL300A
Fig. 016 CYLINDER HEAD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150113-00036A CYLINDER HEAD ASS'Y 3

1A 150113-00200 HEAD,CYLINDER 1 D

1B 65.03201-1061 GUIDE,VALVE 4 B

1C 65.03203-1028D RING;VALVE SEAT EXHAUST 2 B

1D 65.03203-1029G RING;VALVE SEAT INTAKE 2 B

1E 65.90302-0041 PLUG;CORE 7

1F 65.91001-0013A PIN;CORE 2

2 65.91001-0013A PIN;CORE 6

3 06.22022-0909 PIN;DOWEL 6M6X14 6

4 65.03901-0070A GASKET;CYLINDER HEAD 3

5 65.90021-0007 BOLT;CYLINDER HEAD 24

6 120117-00053 BOLT,STUD 6

7 120117-00046 BOLT,STUD 6

8 06.06225-0809 BOLT;STUD M10X35 2

9 65.03401-0021I COVER;CYLINDER HEAD 1

11 65.03401-6044B COVER;CYLINDER HEAD 1

12 65.03905-0022 GASKET;CYLINDER HEAD 3

13 65.90020-0073 BOLT;COLLARED HEX. 6

15 400603-00049 GASKET;CYL. HEAD COVER 6

17 65.01801-5099C BREATHER HOUSING ASS'Y 1

18 65.96501-0033B O-RING 1

19 06.01923-3113 BOLT ASS'Y M8X20 3

20 06.67020-0105 CLAMP;HOSE 1

21 65.97401-0188 CLIP;PIPE 1

22 65.96301-0294 HOSE;RUBBER 1 120828~120828

22 420108-00763 HOSE,RUBBER 1 120829~

23 06.11063-8214 NUT 1

24 06.16731-2107 WASHER 1

25 06.15010-2311 WASHER 1

26 65.97460-0002 CABLE TIA 1

DL300A 1
Fig. 017 CAM SHAFT

DL300A
Fig. 017 CAM SHAFT
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150103-00054 CAMSHAFT 1

2 65.90720-0099 WASHER;THRUST 1

3 65.98112-0038 FLANGE 1

4 65.90001-6003 BOLT ASS`Y M6X14 2

5 06.22022-1016 PIN;DOWEL 1

6 65.04501-0057 GEAR;CAM SHAFT 1

7 65.90020-0086 BOLT;COLLARED HEX. 4

8 65.04505-5008A IDLE GEAR ASS`Y 1 ~130307

8 130428-00081A GEAR ASSY,IDLE 1 130308~

11 65.04506-0008 PIN;IDLE GEAR 1

12 65.90720-0019 WASHER;THRUST 1

13 06.01914-3126 BOLT;HEX. M8X75 2

14 65.04301-0005 TAPPET 12

15 65.04302-5010 PUSH ROD 12

16 65.04101-0041 VALVE;INTAKE 6

17 65.04101-0042 VALVE;EXHAUST 6

18 65.04102-6002 SPRING;VALVE(EXHAUST) 6

18A 65.04102-0003 SPRING;VALVE(EXHAUST 1

18B 65.04102-0004 SPRING;VALVE(EXHAUST INNER) 1

19 65.04102-0007 SPRING;VALVE(INTAKE) 6

20 65.04103-0013 RETAINER;VALVE SPRING 12

21 65.04103-0009 SEAT;VALVE SPRING 12

22 65.04104-0006 COTTER;VALVE 24

23 65.04902-0013 SEAL;VALVE STEAM 12

24 65.04200-6025E ROCKER ARM ASS'Y 3

24A 65.04201-5013E ROCKER ARM 4

24B 65.04205-0003A BOLT;ADJUSTING 4

24C 65.90501-0003 NUT 4

24D 65.04203-5009 ROCKER ARM SHAFT ASS`Y 1

24E 65.04202-0017A BRACKET;ROCKER ARM 2

24F 65.97601-0055 SPRING;ROCKER ARM SHAFT 1

24G 65.90710-0039 WASHER;ROCKER ARM 2

24H 06.29010-0120 RING;SNAP 2

24I 65.90020-0056 BOLT;HEX. M12X1.5X80 2

24J 06.01013-9221 BOLT;HEX. M10X80 2

24K 06.16731-2108 WASHER;SPRING 2

DL300A 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

24L 06.15030-0514 WASHER;PLAIN 2

DL300A 2
Fig. 018 INTERMEDIATE GEAR

DL300A
Fig. 018 INTERMEDIATE GEAR
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

A 65.05200-6034 IDLE GEAR ASS`Y 1 D

1 65.05204-0036 GEAR;IDLE 1

2 06.31420-0314 BEARING;BALL 2

3 06.29020-0132 SNAP RING 55X2 2

4 65.05205-0018 PIN;IDLE GEAR 1

5 06.29010-0125 RING;SNAP 30X2 1

6 65.90030-0009 BOLT;SOCKET HEAD M10X60 1

10 65.05100-6022 OIL PUMP ASS'Y 1

10A 65.05102-0014 HOUSING;OIL PUMP 1

10B 65.05103-5015 OIL PUMP COVER(FRONT) 1

10C 65.05103-5012 OIL PUMP COVER(REAR) 1

10D 65.05410-0025 PLUNGER;VALVE 1

10E 65.97601-0110 SPRING;COMPRESSION 1

10F 65.90310-0104 SCREW;PLUG 1

10G 65.05104-5004 GEAR;PUMP 1

10H 65.05104-5003 GEAR 1

10I 06.01013-9118 BOLT;HEX. M8X65 4

10J 65.90510-0012 NUT 4

10K 65.05201-0037 GEAR;OIL PUMP DRIVE 1

10L 06.29141-0207 KEY;WOODRUFF 1

10M 06.22022-0909 PIN;DOWEL 6M6X14 4

10N 06.11053-9217 NUT;HEX. 1

10O 06.16050-0311 WASHER;LOCK 1

22 06.22022-0907 PIN;DOWEL 6M6X10 2

23 06.01013-9215 BOLT;HEX. M10X50 2

24 65.90801-0018 WASHER;LOCK 2

DL300A 1
Fig. 018A INTERMEDIATE GEAR

DL300A
Fig. 018A INTERMEDIATE GEAR
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.05204-0036 GEAR;IDLE 1

2 06.31420-0314 BEARING;BALL 2

3 06.29020-0132 SNAP RING 55X2 2

4 65.05205-0018 PIN;IDLE GEAR 1

5 06.29010-0125 RING;SNAP 30X2 1

6 65.90030-0009 BOLT;SOCKET HEAD M10X60 1

10 400915-00022A PUMP ASSY,OIL 1

10A 400923-00016A HOUSING,OIL PUMP 1 D

10B 110508-00293 OIL PUMP COVER(REAR) 1

10C 65.05104-5004 GEAR;PUMP 1

10D 65.05104-5005 GEAR;PUMP 1

10E 06.29141-0207 KEY;WOODRUFF 1

10F 06.22022-0909 PIN;DOWEL 6M6X14 2

10G 65.05201-0037 GEAR;OIL PUMP DRIVE 1

10H 06.16050-0311 WASHER;LOCK 1

10I 06.11053-9217 NUT;HEX. 1

10J 65.90310-0104 SCREW;PLUG 1

10K 65.05410-0007 PLUNGER;VALVE 1

10L 65.97601-0105 SPRING;COMP. 1

10M 06.01923-3115 BOLT ASS'Y M8X25 4

22 06.22022-0907 PIN;DOWEL 6M6X10 2

23 06.01013-9218 BOLT;HEX. M10X65 2

24 65.90801-0018 WASHER;LOCK 2

DL300A 1
Fig. 019 OIL FILTER

DL300A
Fig. 019 OIL FILTER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.05501-7064B OIL FILTER ASS'Y 1

1A 65.05510-5022B CARTRIDGE;OIL FILTER 1

1B 65.05503-5042 HEAD;FILTER 1

1C 65.05518-0003 VALVE;PLUNGER 1

1D 65.97601-0065 SPRING 1

1E 65.90310-0057 SCREW;PLUG 1

1F 06.56190-0716 RING;SEAL 1

1G 65.05518-0006 VALVE 1

1H 65.97601-0075 SPRING 1

1I 65.90310-0065 SCREW;PLUG 1

1J 06.56190-0726 SEAL;RING 1

2 65.05901A0052 GASKET;OIL FILTER 1

3 06.01913-3122 BOLT ASS'Y M8X55 2

4 06.01913-3118 BOLT ASS'Y M8X35 2

DL300A 1
Fig. 020 OIL COOLER

DL300A
Fig. 020 OIL COOLER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.05601-7137B OIL COOLER ASS'Y 1

1A 65.05604-5030 HOUSING;OIL COOLER 1

1B 65.90310-0136A SCREW;PLUG 1

1C 06.56190-0718 RING;SEAL 1

1D 06.31641-0429 BALL;BY-PASS 1

1E 65.97601-0004 SPRING 1

1F 65.90310-0003 SCREW;PLUG M26X1.5 1

1G 65.05611-0001 PIN 1

1H 65.05606-5020 ELEMENT;OIL COOLER 1

1I 65.96601-0018A GASKET;OIL COOLER 2

1J 06.15030-0513 WASHER;PLAIN 4

1K 06.16110-0106 WASHER 4

1L 65.05605-0028A COVER;OIL COOLER 1

1M 65.06301-0160 PIPE;COOLING WATER 1

1N 65.96601-0029 GASKET;FLANGE 1

1O 06.01923-3112 BOLT ASS'Y M8X18 4

1P 65.05902-0008A GASKET;OIL COOLER COVER 1

1Q 06.01923-3126 BOLT;HEX. M8X75 8

1R 06.56190-0728 RING;SEAL 1

1S 06.02090-0418 BOLT;SOCKET HEAD M8X45 4

2 65.90001-6011 BOLT ASS'Y M10X70 2

3 06.01924-3225 BOLT ASS'Y M10X70 2

4 65.05902A0011 GASKET;OIL COOLER COVER 1

5 65.91605-0110 COVER;BLIND 1

6 65.96601-0347 GASKET;OIL COOLER ASS`Y 1

7 06.01913-3112 BOLT ASS'Y M8X18 4

DL300A 1
Fig. 021 OIL PIPE-IN OIL PAN

DL300A
Fig. 021 OIL PIPE-IN OIL PAN
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.05701-6075A OIL SUCTION PIPE ASS'Y 1

1A 65.05701-5635 OIL SUCTION PIPE ASS'Y 1

1B 65.05740-0096 HOLDER;OIL SUCTION PIPE 1

1C 06.15010-2311 WASHER 2

1D 06.01283-7114 BOLT;HEX. M8X22 1

1E 65.90510-0012 NUT 1

2 06.01923-3111 BOLT, M8X16 1

3 06.01923-3113 BOLT ASS'Y M8X20 2

4 65.96601B0019 GASKET;OIL SUCTION PIPE 1

11 65.05701-0030A OIL PIPE ASS`Y(O/P->C/F) 1

12 65.96601-0050 GASKET;OIL PIPE 4

14 06.01923-3121 BOLT;HEX. M8X50 2

15 65.05903B0003 GASKET;CONNECTING FLANGE 1

16 65.05715-5001 CONNECTING FLANGE ASS`Y 1

17 06.15010-2311 WASHER 2

18 06.16731-2107 WASHER 2

19 06.02090-0422 BOLT;SOCKET HEAD 2

20 65.05701-5230 OIL PIPE ASS'Y 1

22 65.90001-6006 BOLT;SOCKET HEAD M8X25 2

23 06.01923-3113 BOLT ASS'Y M8X20 2

24 150119-00007 OIL PAN 1

25 65.05904A0016 GASKET;OIL PAN 1

26 06.16731-2107 WASHER 1

27 06.15010-2311 WASHER 5

30 06.01923-3129 BOLT ASS'Y M8X90 3

31 06.01913-7127 BOLT ASS'Y M8X80 4

32 06.01923-3126 BOLT;HEX. M8X75 6

33 06.01913-3121 BOLT ASS'Y M8X50 23

34 65.90201-0105 STUD;BOLT 1

35 06.56190-0732 SEAL;RING 1

36 65.98130-0203 ADAPTER 1

37 06.01923-3118 BOLT ASS'Y M8X35 1

38 06.01923-3124 BOLT ASS'Y M8X65 1

40 460102-00012 DRAIN ASSY 1 ~130415

40 460102-00035 DRAIN ASSY 1 130416~

40A 65.96340-5013A HOSE;DRAIN 1 ~130415

DL300A 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

40A 65.96340-5039 HOSE;DRAIN 1 130416~

40B 65.98125-5004A COCK;DRAIN 1

43 65.05805-5189A GAUGE;OIL LEVEL 1

44 65.05806-5098A TUBE;GUIDE 1

45 65.01813-5018 PIPE;OIL FILLER 1

46 65.05903-0025 GASKET 1

47 06.01913-3114 BOLT ASS'Y M8X22 4

48 65.01840-0003 BRACKET 1

49 06.01913-3211 BOLT ASS'Y M10X1.5X16 2

50 06.01283-7115 BOLT M8X25 1

51 06.15010-2311 WASHER 1

52 06.16731-2107 WASHER 1

53 06.11063-8214 NUT 1

54 65.01810-5011 CAP;OIL FILLER 1

DL300A 2
Fig. 022 COOLING WATER PUMP

DL300A
Fig. 022 COOLING WATER PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.06500-6145D WATER PUMP ASS`Y 1

1A - HOUSING;WATER PUMP 1 D

1B 65.06520-6007 SEAL;MECHANICAL 1

1C 65.06506-0023 IMPELLAR 1

1D 65.93410-0087 BEARING 1

1E 06.29020-0132 SNAP RING 55X2 1

1F 65.06504-0030A HUB 1

1G 65.06901A0019 GASKET;WATER PUMP INNER 1

1H 65.06512-0010 COVER;WATER PUMP 1

1I 06.04201-8907 BOLT;SLOTTED HEAD M6X14 3

11 65.06901A0020 GASKET;WATER PUMP 1

12 06.01913-3121 BOLT ASS'Y M8X50 3

13 06.01913-3125 BOLT ASS`Y M8X70 1

14 06.01013-9121 BOLT ASS`Y M8X80 1

15 06.01914-3225 BOLT;HEX. M10X70 1

16 06.16731-2107 WASHER 1

21 65.06606-0037 PULLEY;V-BELT 1

23 06.01913-3113 BOLT ASS'Y M8X20 6

DL300A 1
Fig. 023 COOLING SYSTEM

DL300A
Fig. 023 COOLING SYSTEM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.01705-0002B COVER;WATER CHAMBER 1

2 65.01907A0002 GASKET;WATER CHAMBER 1

3 06.15010-2311 WASHER 12

4 06.16731-2107 WASHER 12

5 06.01923-3115 BOLT ASS'Y M8X25 14

6 65.90201-0149 BOLT;STUD M8X25 10

7 120122-00014 BOLT,SPACER;M8 2

8 06.11063-8214 NUT 11

9 65.06301-0134C PIPE;COOLING WATER 1

10 65.06903A0011 GASKET;COOLING WATER PIPE 3

11 06.01923-3122 BOLT ASS`Y M8X55 3

12 06.01923-3124 BOLT ASS'Y M8X65 3

13 65.27435-6003 SWITCH;WATER TEMP 1

14 65.90310-0168 SCREW;PLUG M26X1.5 1

15 06.56190-0728 RING;SEAL 1

16 65.96301-0257 HOSE;RUBBER 1

17 06.67020-0109 CLAMP;HOSE 2

18 65.06301-0083 PIPE;COOLING WATER 1

19 04.27405-1908A HOSE;RUBBER M50X62X80 2

20 06.67020-0109 CLAMP;HOSE 4

21 65.96301-0258 HOSE;RUBBER 1

22 06.67020-0106 CLAMP;HOSE 2

23 300738-00085 THERMOSTAT ASSY 1

24 66.27435-6008 SWITCH;THERMO 1

DL300A 1
Fig. 024 INTAKE & EXHAUST MANIFOLD

DL300A
Fig. 024 INTAKE & EXHAUST MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.08100-6073A EXHAUST MANIFOLD ASS'Y 1

1A 65.08101-0193A MANIFOLD;EXHAUST(L.H.) 1

1B 65.08101-0207A MANIFOLD;EXHAUST(M) 1

1C 65.08101-0194A MANIFOLD;EXHAUST(R.H.) 1

1D 65.96501-0007 RING;SEAL 4

1E 65.90201-0073 BOLT;STUD 4

2 65.08901A0013 GASKET;EXHAUST MANIFOLD 6

3 65.08120-0017 SCREEN;HEAT 1

4 65.90535-0001 NUT 12

5 65.90710-0019 WASHER 1

6 111002-00001 SCREEN;HEAT 1

7 240203-00051A MANIFOLD,INTAKE 1

8 65.08902A0024 GASKET;INTAKE MANIFOLD 1

9 06.01923-3218 BOLT ASS'Y M10X35 8

10 06.11063-8215 NUT;HEX. M10 2

11 06.16731-2108 WASHER;SPRING 2

12 06.15030-0514 WASHER;PLAIN 2

13 240401-00115 PIPE,AIR INLET 1 120828~120828

13 240401-00114A PIPE,AIR INLET 1 120829~

14 65.26803-7028B AIR HEATER 1

15 65.09904-0008 GASKET;AIR HEATER 2

16 06.01013-9128 BOLT;HEX. M8X130 4 120828~120828

16 06.01013-9126 BOLT;HEX. M8X110 4 120829~

17 06.16731-2107 WASHER 4

18 06.15010-2311 WASHER 4

DL300A 1
Fig. 025 TURBO CHARGER & OIL PIPE

DL300A
Fig. 025 TURBO CHARGER & OIL PIPE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.09100-7083 TURBOCHARGER ASS'Y 1

2 65.98131-5003 ADAPTER FLANGE ASS`Y 1

3 65.96601-0046B GASKET;OIL PIPE ADAPTER 1

4 06.01913-3114 BOLT ASS'Y M8X22 2

5 65.05701-5481 OIL PIPE ASS'Y(T/C-C/B) 1

6 65.96601-0067 GASKET;T/C OIL RETURN 1

7 06.01913-3114 BOLT ASS'Y M8X22 2

10 65.09901-0018A GASKET 1

11 06.16731-2108 WASHER;SPRING 4

12 06.11024-9202 NUT M10X1.25 4

13 65.90201-0181 BOLT;STUD 6

14 65.09901-0012 GASKET 1

15 06.16731-2108 WASHER;SPRING 6

16 06.11063-8215 NUT;HEX. M10 6

20 65.05701-5480A OIL PIPE ASS'Y(C/B-T/C) 1

21 06.15010-2311 WASHER 2

22 06.16731-2107 WASHER 2

23 06.11063-8214 NUT 2

25 06.78144-2403 HOLLOW SCREW M12X1.5 2

26 06.56190-0704 RING;SEAL 4

27 65.96601-0067 GASKET;T/C OIL RETURN 1

28 65.05740-5005 BRACKET;OIL PIPE 1

29 65.90020-0068 BOLT ASS'Y M8X16 1

30 06.01923-3217 BOLT ASS'Y M10X30 1

40 65.05701-5336A OIL PIPE ASS`Y(T/C-C/B) 1

41 06.01913-3113 BOLT ASS'Y M8X20 1

42 65.90201-0075 BOLT;SPACER 1

43 06.16731-2107 WASHER 1

44 06.15010-2311 WASHER 1

45 65.96301-0327A HOSE;RUBBER 1

46 06.67020-0105 CLAMP;HOSE 2

50 420203-00246 PIPE,EXHAUST 1 120828~120828

50 420202-00233A PIPE,EXHAUST 1 120829~

51 65.96301-0279 HOSE;RUBBER 1

52 06.67020-0109 CLAMP;HOSE 2

53 65.09440-0010 BRACKET 1

DL300A 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

54 06.01923-3215 BOLT ASS'Y M10X25 2

DL300A 2
Fig. 026 NOZZLE & FUEL INJECTION PIPE

DL300A
Fig. 026 NOZZLE & FUEL INJECTION PIPE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.10101-7088 NOZZLE & HOLDER ASS`Y 6

1A 65.10102-6058 NOZZLE 1

3 65.96501-0057 RING;SEAL 6

4 420208-00002 PIPE;INJECTION 1

5 65.10301-6052B PIPE;INJECTION 1

6 06.01013-9221 BOLT;HEX. M10X80 2

7 06.16731-2108 WASHER;SPRING 2

8 06.15010-2312 WASHER;PLAIN 2

9 65.91701-0165 SPACER 2

DL300A 1
Fig. 027 FUEL INJECTION PUMP

DL300A
Fig. 027 FUEL INJECTION PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 400912-00062 PUMP ASSY,INJECTION 1

1A 105207-154A PUMP,FEED 1

1AA 400908-00004 HAND PRIMING PUMP 1

1B 134151-2320 PLUNGER 6

1C 134110-1420 VALVE;DELIVERY 6

1D 134424-4120 VALVE;OVERFLOW 1

1E 105663-074B COUPLING 1

2 06.29141-0215 KEY;WOODRUFF 1

3 06.01923-3228 BOLT ASS'Y M10X85 4

4 65.08301-6010A HOSE;AIR 1

5 65.98150-0053B SCREW;HOLLOW 1

6 06.56180-0716 RING;SEAL 2

7 65.05701-5356 PIPE;OIL DELIVERY(I/P) 1

8 06.01913-2910 BOLT;HEX. M6X12 1

9 65.98130-0029 ADAPTER 1

10 65.98150-0027 SCREW;HOLLOW 1

11 06.56180-0714 RING;SEAL 3

12 65.05701-5358 OIL RETURN PIPE ASS`Y(I/P) 1

13 65.90420-0012A SCREW;HOLLOW M16X2 1

14 06.56190-0708 RING;SEAL 2

15 65.11401-0046A BRACKET 1

16 06.22022-1112 PIN;DOWEL 2

17 65.11405-0001 SHIM T=0.10 1

17 65.11405-0002 SHIM T=0.15 1

17 65.11405-0003 SHIM T=0.20 1

17 65.11405-0004 SHIM T=0.50 1

18 65.11405-0009 SHIM 0.10mm 4

18 65.11405-0010 SHIM 0.30mm 4

19 06.01913-3234 BOLT ASS`Y M10X130 3

20 06.01013-9226 BOLT;HEX. M10X1.5X110 1

21 06.16731-2108 WASHER;SPRING 1

22 06.01913-3229 BOLT ASS`Y M10X90 1

DL300A 1
Fig. 028 FUEL INJECTION PUMP DRIVE

DL300A
Fig. 028 FUEL INJECTION PUMP DRIVE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.11301-7008D INJECTION PUMP DRIVE ASSY 1 ~130331 I 130412-00119 1

1 130412-00119 INJECTION PUMP DRIVE ASS'Y 1 130401~

1A 65.11309-0005C HOUSING;INJ PUMP DRIVE 1 D

1B 06.32092-0307 BEARING;TAPER ROLLER 2

1C 65.01510-0039 SEAL;OIL 1

1D 65.11308-0001 SHIM 0.50mm 1 R

1D 65.11308-0002 SHIM 0.20mm 1 R

1D 65.11308-0003 SHIM 0.15mm 1 R

1D 65.11308-0004 SHIM 0.10mm 1 R

1E 65.11312-0006A COVER 1 D

1F 06.01913-3114 BOLT ASS'Y M8X22 3

1G 65.11302-0010A SHAFT;INJECTION PUMP DRIVE 1

1H 06.29141-0215 KEY;WOODRUFF 1

1I 65.11301-0009 GEAR;INJECTION PUMP DRIVE 1

1J 06.11250-4329 NUT;HEX M24X1.5 1 ~130331 I 120307-00133 1

1J 120307-00133 NUT,HEX 1 130401~

1K 06.16050-0316 WASHER;LOCK 1

1L 65.98112-0027 FLANGE 1

1M 06.01913-2910 BOLT;HEX. M6X12 2

2 65.11902-0018A GASKET;MOUNTING FLANGE 1

3 06.22220-1110 PIN;SPRING 1

4 06.15010-2312 WASHER;PLAIN 7

5 06.16731-2108 WASHER;SPRING 7

6 06.11063-8215 NUT;HEX. M10 7

DL300A 1
Fig. 029 FUEL FILTER

DL300A
Fig. 029 FUEL FILTER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.96341-0107 HOSE;FUEL 1

2 65.96341-0080 HOSE;FUEL 1

3 06.78144-2204 SCREW;HOLLOW 2

4 65.96507-0043 RING;SEAL A14X20 4

5 65.97460-0001 BAND;TENSION 1

6 65.12301-5095D PIPE;FUEL 1

7 65.98150-0042A SCREW;HOLLOW 6

8 06.56180-0712 RING;SEAL 12

9 65.96330-0129 TUBE;FUEL OVER FLOW 1

10 65.98101-0008 DOUBLE BANJO UNION 1

11 65.97445-0001 CLAMP;SPRING 2

12 65.12301-5022 PIPE;FUEL(RETURN) 1

13 65.12501-7023B FUEL FILTER ASS`Y 1

13A 65.12504-5013B HEAD;FUEL FILTER 1

13B 65.12503-5016B ELEMENT;E/G FUEL FILTER 1

13C 65.90310-0143 SCREW;PLUG 1

13D 06.56180-0716 RING;SEAL 1

14 06.01953-3217 BOLT ASS'Y M10X1.25X30 2

DL300A 1
Fig. 030 ALTERNATOR & STARTER

DL300A
Thank you very much
for your reading.
Please Click Here
Then Get More
Information.

You might also like