DOOSAN DL300A WHEELED LOADER Service Repair Manual PDF
DOOSAN DL300A WHEELED LOADER Service Repair Manual PDF
DOOSAN DL300A WHEELED LOADER Service Repair Manual PDF
DL300A
Fig. 011 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1A 65.01101-0040Q BLOCK;CYLINDER(T/C) 1 D
1B 65.91606-0037 PLUG;CORE 9
1C 65.91606-0041 PLUG;CORE 2
1H 140202-00123 CAP,BEARING 1 D
1I 65.91710-0035B RING;LOCATING 14
1K 65.91001-0013A PIN;CORE 2
1L 65.91020-0013 PLUG;CORE 1
5 06.56180-0714 RING;SEAL 6
6 65.01201-0050 LINER;CYLINDER 6
8 06.56190-0704 RING;SEAL 1
10 65.91605-0006B COVER;END 1
13 120122-00014 BOLT,SPACER;M8 1
14 06.16731-2107 WASHER 2
15 06.11063-8214 NUT 1
16 65.98130-0194 ADAPTER 1
17 06.56180-0714 RING;SEAL 1
21 65.91701-0148 SPACER 1
DL300A 1
Fig. 012 TIMING GEAR CASE
DL300A
Fig. 012 TIMING GEAR CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
2 65.91010-0018 PIN;DOWEL 2
6 06.16731-2107 WASHER 1
7 06.11063-8214 NUT 1
9 65.90201-0048 BOLT;STUD 1
15 65.01510-0157 SEAL;OIL 1
16 65.01903B0029 GASKET;COVER 1
20 06.15010-2309 WASHER;PLAIN 2
21 06.16731-2105 WASHER 2
22 06.11063-8212 NUT 2
29 65.54903A0013 GASKET 1
31 06.02090-0513 BOLT;SOCKET 2
32 06.16731-2108 WASHER;SPRING 4
34 65.98150-0056 SCREW;HOLLOW 1
35 06.56180-0712 RING;SEAL 2
36 65.54306-0003 ANGLE;BRACKET 1
37 65.91701-0273 RING;SPACER 1
DL300A 1
Fig. 013 FLYWHEEL HOUSING
DL300A
Fig. 013 FLYWHEEL HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
3 65.96002-0003 PLUG;RUBBER 1
4 06.06176-8309 BOLT,STUD 1
8 65.91710-0016 RING;STOPPER 2
12 06.56190-0709 SEAL;RING 1
DL300A 1
Fig. 014 CRANK SHAFT
DL300A
Fig. 014 CRANK SHAFT
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
3 06.22022-0912 PIN;DOWEL 1
5 65.01150-0015 WASHER;THRUST(UPPER) 2
5 65.01150-0019 WASHER;THRUST(0.25) 2
5 65.01150-0020 WASHER;THRUST(0.50) 2
6 65.01150-0016A WASHER;THRUST(LOWER) 2
6 65.01150-0023A WASHER;THRUST(0.25) 2 OS
6 65.01150-0024A WASHER;THRUST(0.50) 2 OS
7 65.02201-7032 DAMPER;VIBRATION 1
9 65.02601-0168 PULLEY;V-BELT 1
10 65.90701-0088 WASHER 1
13 06.22022-1010 PIN;DOWEL 1
15 06.16731-2110 WASHER;SPRING 6
DL300A 1
Fig. 015 PISTON
DL300A
Fig. 015 PISTON
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.02501-0228B PISTON 6
2A - RING;TOP 111X3.5 6 K
2B - RING;SECOND 111X3.5 6 K
2C - RING;OIL 111X4 6 K
7A 65.02401-0005A ROD;CONNECTING 1 D
7D 65.91301-0010 PIN;DOWEL 2
DL300A 1
Fig. 016 CYLINDER HEAD
DL300A
Fig. 016 CYLINDER HEAD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1A 150113-00200 HEAD,CYLINDER 1 D
1B 65.03201-1061 GUIDE,VALVE 4 B
1E 65.90302-0041 PLUG;CORE 7
1F 65.91001-0013A PIN;CORE 2
2 65.91001-0013A PIN;CORE 6
6 120117-00053 BOLT,STUD 6
7 120117-00046 BOLT,STUD 6
18 65.96501-0033B O-RING 1
20 06.67020-0105 CLAMP;HOSE 1
21 65.97401-0188 CLIP;PIPE 1
23 06.11063-8214 NUT 1
24 06.16731-2107 WASHER 1
25 06.15010-2311 WASHER 1
DL300A 1
Fig. 017 CAM SHAFT
DL300A
Fig. 017 CAM SHAFT
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 150103-00054 CAMSHAFT 1
2 65.90720-0099 WASHER;THRUST 1
3 65.98112-0038 FLANGE 1
5 06.22022-1016 PIN;DOWEL 1
12 65.90720-0019 WASHER;THRUST 1
14 65.04301-0005 TAPPET 12
16 65.04101-0041 VALVE;INTAKE 6
17 65.04101-0042 VALVE;EXHAUST 6
18 65.04102-6002 SPRING;VALVE(EXHAUST) 6
19 65.04102-0007 SPRING;VALVE(INTAKE) 6
22 65.04104-0006 COTTER;VALVE 24
DL300A 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
DL300A 2
Fig. 018 INTERMEDIATE GEAR
DL300A
Fig. 018 INTERMEDIATE GEAR
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.05204-0036 GEAR;IDLE 1
2 06.31420-0314 BEARING;BALL 2
24 65.90801-0018 WASHER;LOCK 2
DL300A 1
Fig. 018A INTERMEDIATE GEAR
DL300A
Fig. 018A INTERMEDIATE GEAR
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.05204-0036 GEAR;IDLE 1
2 06.31420-0314 BEARING;BALL 2
24 65.90801-0018 WASHER;LOCK 2
DL300A 1
Fig. 019 OIL FILTER
DL300A
Fig. 019 OIL FILTER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1B 65.05503-5042 HEAD;FILTER 1
1C 65.05518-0003 VALVE;PLUNGER 1
1D 65.97601-0065 SPRING 1
1E 65.90310-0057 SCREW;PLUG 1
1F 06.56190-0716 RING;SEAL 1
1G 65.05518-0006 VALVE 1
1H 65.97601-0075 SPRING 1
1I 65.90310-0065 SCREW;PLUG 1
1J 06.56190-0726 SEAL;RING 1
DL300A 1
Fig. 020 OIL COOLER
DL300A
Fig. 020 OIL COOLER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1B 65.90310-0136A SCREW;PLUG 1
1C 06.56190-0718 RING;SEAL 1
1D 06.31641-0429 BALL;BY-PASS 1
1E 65.97601-0004 SPRING 1
1G 65.05611-0001 PIN 1
1J 06.15030-0513 WASHER;PLAIN 4
1K 06.16110-0106 WASHER 4
1N 65.96601-0029 GASKET;FLANGE 1
1R 06.56190-0728 RING;SEAL 1
5 65.91605-0110 COVER;BLIND 1
DL300A 1
Fig. 021 OIL PIPE-IN OIL PAN
DL300A
Fig. 021 OIL PIPE-IN OIL PAN
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1C 06.15010-2311 WASHER 2
1E 65.90510-0012 NUT 1
17 06.15010-2311 WASHER 2
18 06.16731-2107 WASHER 2
26 06.16731-2107 WASHER 1
27 06.15010-2311 WASHER 5
34 65.90201-0105 STUD;BOLT 1
35 06.56190-0732 SEAL;RING 1
36 65.98130-0203 ADAPTER 1
DL300A 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
44 65.05806-5098A TUBE;GUIDE 1
46 65.05903-0025 GASKET 1
48 65.01840-0003 BRACKET 1
51 06.15010-2311 WASHER 1
52 06.16731-2107 WASHER 1
53 06.11063-8214 NUT 1
DL300A 2
Fig. 022 COOLING WATER PUMP
DL300A
Fig. 022 COOLING WATER PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1A - HOUSING;WATER PUMP 1 D
1B 65.06520-6007 SEAL;MECHANICAL 1
1C 65.06506-0023 IMPELLAR 1
1D 65.93410-0087 BEARING 1
1F 65.06504-0030A HUB 1
16 06.16731-2107 WASHER 1
21 65.06606-0037 PULLEY;V-BELT 1
DL300A 1
Fig. 023 COOLING SYSTEM
DL300A
Fig. 023 COOLING SYSTEM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
3 06.15010-2311 WASHER 12
4 06.16731-2107 WASHER 12
7 120122-00014 BOLT,SPACER;M8 2
8 06.11063-8214 NUT 11
15 06.56190-0728 RING;SEAL 1
16 65.96301-0257 HOSE;RUBBER 1
17 06.67020-0109 CLAMP;HOSE 2
20 06.67020-0109 CLAMP;HOSE 4
21 65.96301-0258 HOSE;RUBBER 1
22 06.67020-0106 CLAMP;HOSE 2
24 66.27435-6008 SWITCH;THERMO 1
DL300A 1
Fig. 024 INTAKE & EXHAUST MANIFOLD
DL300A
Fig. 024 INTAKE & EXHAUST MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1A 65.08101-0193A MANIFOLD;EXHAUST(L.H.) 1
1B 65.08101-0207A MANIFOLD;EXHAUST(M) 1
1C 65.08101-0194A MANIFOLD;EXHAUST(R.H.) 1
1D 65.96501-0007 RING;SEAL 4
1E 65.90201-0073 BOLT;STUD 4
3 65.08120-0017 SCREEN;HEAT 1
4 65.90535-0001 NUT 12
5 65.90710-0019 WASHER 1
6 111002-00001 SCREEN;HEAT 1
7 240203-00051A MANIFOLD,INTAKE 1
11 06.16731-2108 WASHER;SPRING 2
12 06.15030-0514 WASHER;PLAIN 2
17 06.16731-2107 WASHER 4
18 06.15010-2311 WASHER 4
DL300A 1
Fig. 025 TURBO CHARGER & OIL PIPE
DL300A
Fig. 025 TURBO CHARGER & OIL PIPE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
10 65.09901-0018A GASKET 1
11 06.16731-2108 WASHER;SPRING 4
13 65.90201-0181 BOLT;STUD 6
14 65.09901-0012 GASKET 1
15 06.16731-2108 WASHER;SPRING 6
21 06.15010-2311 WASHER 2
22 06.16731-2107 WASHER 2
23 06.11063-8214 NUT 2
26 06.56190-0704 RING;SEAL 4
42 65.90201-0075 BOLT;SPACER 1
43 06.16731-2107 WASHER 1
44 06.15010-2311 WASHER 1
45 65.96301-0327A HOSE;RUBBER 1
46 06.67020-0105 CLAMP;HOSE 2
51 65.96301-0279 HOSE;RUBBER 1
52 06.67020-0109 CLAMP;HOSE 2
53 65.09440-0010 BRACKET 1
DL300A 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
DL300A 2
Fig. 026 NOZZLE & FUEL INJECTION PIPE
DL300A
Fig. 026 NOZZLE & FUEL INJECTION PIPE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1A 65.10102-6058 NOZZLE 1
3 65.96501-0057 RING;SEAL 6
4 420208-00002 PIPE;INJECTION 1
5 65.10301-6052B PIPE;INJECTION 1
7 06.16731-2108 WASHER;SPRING 2
8 06.15010-2312 WASHER;PLAIN 2
9 65.91701-0165 SPACER 2
DL300A 1
Fig. 027 FUEL INJECTION PUMP
DL300A
Fig. 027 FUEL INJECTION PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1A 105207-154A PUMP,FEED 1
1B 134151-2320 PLUNGER 6
1C 134110-1420 VALVE;DELIVERY 6
1D 134424-4120 VALVE;OVERFLOW 1
1E 105663-074B COUPLING 1
2 06.29141-0215 KEY;WOODRUFF 1
4 65.08301-6010A HOSE;AIR 1
5 65.98150-0053B SCREW;HOLLOW 1
6 06.56180-0716 RING;SEAL 2
9 65.98130-0029 ADAPTER 1
10 65.98150-0027 SCREW;HOLLOW 1
11 06.56180-0714 RING;SEAL 3
14 06.56190-0708 RING;SEAL 2
15 65.11401-0046A BRACKET 1
16 06.22022-1112 PIN;DOWEL 2
21 06.16731-2108 WASHER;SPRING 1
DL300A 1
Fig. 028 FUEL INJECTION PUMP DRIVE
DL300A
Fig. 028 FUEL INJECTION PUMP DRIVE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1C 65.01510-0039 SEAL;OIL 1
1E 65.11312-0006A COVER 1 D
1H 06.29141-0215 KEY;WOODRUFF 1
1K 06.16050-0316 WASHER;LOCK 1
1L 65.98112-0027 FLANGE 1
3 06.22220-1110 PIN;SPRING 1
4 06.15010-2312 WASHER;PLAIN 7
5 06.16731-2108 WASHER;SPRING 7
DL300A 1
Fig. 029 FUEL FILTER
DL300A
Fig. 029 FUEL FILTER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.96341-0107 HOSE;FUEL 1
2 65.96341-0080 HOSE;FUEL 1
3 06.78144-2204 SCREW;HOLLOW 2
5 65.97460-0001 BAND;TENSION 1
6 65.12301-5095D PIPE;FUEL 1
7 65.98150-0042A SCREW;HOLLOW 6
8 06.56180-0712 RING;SEAL 12
11 65.97445-0001 CLAMP;SPRING 2
12 65.12301-5022 PIPE;FUEL(RETURN) 1
DL300A 1
Fig. 030 ALTERNATOR & STARTER
DL300A
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