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Work Precautions: Inspection

This document provides guidance on work precautions for maintenance tasks. It discusses inspecting for defects, carefully removing and sorting parts, installing parts in reverse order of removal, and using the proper tools. Sensor types are described, including photo-electric, magnetic, reflective, and transmittive sensors. Switch types like microswitches that are normally open or normally closed are also covered. Workers are instructed to turn off power before connecting or disconnecting sensors.

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Rheana Domingo
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31 views2 pages

Work Precautions: Inspection

This document provides guidance on work precautions for maintenance tasks. It discusses inspecting for defects, carefully removing and sorting parts, installing parts in reverse order of removal, and using the proper tools. Sensor types are described, including photo-electric, magnetic, reflective, and transmittive sensors. Switch types like microswitches that are normally open or normally closed are also covered. Workers are instructed to turn off power before connecting or disconnecting sensors.

Uploaded by

Rheana Domingo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CHAPTER 1.

MAINTENANCE
WORK PRECAUTIONS

2. Work Precautions
Inspection
If you discover any defects or problems during an inspection, fix the problems or if necessary
take steps such as replacing a part.
Removal
Check the problem area. At the same time, examine the cause of the problem and determine
whether the part needs to be removed or disassembled. Next proceed according to the proce-
dures presented in the Technical Manual. In cases where, for example, it is necessary to
disassemble areas with large numbers of parts, parts which are similar to each other, or parts
which are the same on the left and right, sort the parts so that you do not mix them up during
reassembly.
(1) Carefully sort the removed parts.
(2) Distinguish between parts which are being re-
placed and those which will be reused. Half pierce section
(3) When replacing screws, etc., be sure to use the
specified sizes.
Assembly and Installation
Unless specified otherwise, perform the removal
procedures in reverse during assembly and installation.
In cases where protrusions or holes are provided to
assist in positioning parts, use them for accurate
positioning and securing.
(Protrusions and holes for positioning parts Half
pierce section)
Tools
Using tools other than those specified can lead to injury
or damage screws and parts. Have all the tools necessary for the work available.

<Standard Tool list>


Type Tip size Shaft length, etc. Type Remarks
No. 2 (250 mm) Steel scale 150 mm
No. 2 (100 mm-150 mm)
Phillips screwdriver No. 2 (stubby type) Gap gauge
No. 1 (75 mm-100 mm) Radial cutting pliers
6 mm (100 mm-150 mm) Pliers
Standard screwdriver 3 mm (100 mm-150 mm)
Nipper
1.8 mm (precision type)
Small flashlight
Nut driver 8 mm (100 mm-150 mm)
(box driver) 7 mm (100 mm-150 mm) Multimeter
High frequency driver 2.5 mm Soldering iron 20 W-30 W
5 mm 5.5 mm 7 mm File Flat, round
Spanners 8 mm 10 mm 13 mm
(may be double-ended) Monkey
5.0 mm
4.0 mm
3.0 mm
Hex wrenches 2.5 mm
2.0 mm
1.5 mm
1–4
FR (Version 1.0)
CHAPTER 1. MAINTENANCE
WORK PRECAUTIONS

Electrical system work


• After removing wire bundles, fasten
them with wire bundle bands (bar lock
ties) so that they will not sag. Wire bundle bands
(bar lock ties)
• When installing parts, be careful to avoid
pinching or damaging the wire bundles.
• If a fuse blows, always replace it with
one with the specified capacity. Using a
fuse with a larger capacity can not only
damage parts, but may cause fires.
• Be careful not to drop image scanners,
thermal print heads, and other sensors
as they can be easily damaged.

Sensor types Interrupt type Actuator type


• Photo-electric sensors may be broadly Light emitting unit
divided into the following four types: in-
terrupt types (U-shaped), actuator types,
reflective types, and transmittive types.
• Magnetic sensors use Hall ICs, which
Light receiving unit Light receiving Light emitting
react to the magnetic force in magnets. unit unit
• Always turn off the power before plug- Reflective type Transmittive type
ging or unplugging sensor connectors. Light emitting Light emitting
unit unit

Light receiving unit Light receiving unit

Switch types
• Microswitches may be divided between
N.C. N.C.
normally open (NO) types and normally
N.O. N.O.
closed (NC) types.
With an NO connection, an internal con-
Common terminal Common terminal
tact is connected when the switch actua-
tor is pressed.
With an NC connection, an internal con-
tact is disconnected when the switch ac- OFF state ON state
tuator is pressed.
• Magnetic lead switches are switches in
which an internal contact is connected
in reaction to the magnetic force of a Magnet

magnet.

1–5
FR (Version 1.0)

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