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    528 JED Specification JED-612 008 en B

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    ரஞ்சன் ஞானயோளி
    This document specifies requirements for a thermoplastic elastomer (TPE) used to manufacture parts exposed to outdoor environments. It lists two grades of the material, JED-612-0 and JED-612-1, which differ in hardness. The specification outlines physical property requirements including hardness, tensile strength, elongation at break and compression set. It also describes testing methods and requirements for changes in properties after aging and chemical exposure.

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    528 JED Specification JED-612 008 en B

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    ரஞ்சன் ஞானயோளி
    333 views5 pages
    This document specifies requirements for a thermoplastic elastomer (TPE) used to manufacture parts exposed to outdoor environments. It lists two grades of the material, JED-612-0 and JED-612-1, which differ in hardness. The specification outlines physical property requirements including hardness, tensile strength, elongation at break and compression set. It also describes testing methods and requirements for changes in properties after aging and chemical exposure.

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    528 JED Specification JED-612 008 en B(2)

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    This document specifies requirements for a thermoplastic elastomer (TPE) used to manufacture parts exposed to outdoor environments. It lists two grades of the material, JED-612-0 and JED-612-1, which differ in hardness. The specification outlines physical property requirements including hardness, tensile strength, elongation at break and compression set. It also describes testing methods and requirements for changes in properties after aging and chemical exposure.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    333 views5 pages

    528 JED Specification JED-612 008 en B

    Uploaded by

    ரஞ்சன் ஞானயோளி
    This document specifies requirements for a thermoplastic elastomer (TPE) used to manufacture parts exposed to outdoor environments. It lists two grades of the material, JED-612-0 and JED-612-1, which differ in hardness. The specification outlines physical property requirements including hardness, tensile strength, elongation at break and compression set. It also describes testing methods and requirements for changes in properties after aging and chemical exposure.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 5

    Specification 2011-02

    CLASS: ELASTOMERE CLASS No.: 26

    
    THERMOPLASTIC ELASTOMER (TPE) JED
    ON THE BASIS OF PP/EPDM 612
    PREVIOUS EDITION ABBREVIATED TITLE:
    1992-10 TPE, -400C 852 006 120 4

    1 Scope

    The specification deals with a thermoplastic elastomers for the manufacture of parts which are
    exposed to the outdoor atmosphere.

    JED-612-0 for boots and protective caps; hardness 555 Shore A.

    JED-612-1 for boots and protective caps; hardness 405 Shore D.

    If JED-612 is indicated in the draving, JED-612-0 shall be applied.

    2 General requirements

    The finished parts shall be homogeneous and free from pores, blisters, and other defects. The
    parts must not show any defects such as cracks, voids etc. within their structure.

    The requirements for finished parts can be taken from the drawing, the special part specification
    and the technical conditions of delivery JED-220 established by WABCO.

    All materials, even ingredients in small quantities (e.g. cadmium), which are detrimental to
    health or to the environment are banned from being used.

    3 Thermal range of application of the elastomer parts

    Continuous operational temperature range: -40 °C to +125 °C

    Short-term exposure to heat: 1h at +150 °C

    Storage temperatures according to ISO 2230.

    Continuation Page 2 to 5
    Compiler Approved Product Group: 4961
    Doc. Code Language Rev.
    Katarzyna Śpiewak Hans Voß - en - B
    008
    JED.dot – Template version 03
    JED-612 : 2011-02 Page 2

    4 Physical properties

    The nominal values given on the following sheets are to be determined according to the test
    methods specified.

    5 Marking

    The sheet samples must be provided with a permanent marking (designation of the
    manufacturer and compound as well as the date of manufacture).

    6 Initial sampling

    At new presentation of a material according to this specification, its technical data must be
    indicated (range and mean values according to ISO 2602).

    Moreover,

    4 sheet samples 2  0,2 x 200 x 200 mm


    1 sheet sample 6  0,2 x 60 x 80 mm
    5 vulcanized test pieces large type according to ISO 815

    have to be made available.

    The supplier guarantees the customer the indicated technical data for all deliveries according to
    this specification.

    7 Release of a material

    After positive result of the sheet sample inspection, finished parts are ordered extra for the
    validation tests (life tests). The release – which only refers to the respective parts family – is
    made in case of positive result of these tests.

    Any modification of the compound, of its ingredients or of the manufacturing process para meters
    of material or finished parts – irrespective of the type of modification or its reason – is only
    permissible after previous release by the department which is responsible for the technical
    design.

    8 Conditions of delivery

    The material and the finished parts must correspond to the technical conditions of delivery
    specified in JED-220.

     Specification
    JED-612 : 2011-02 Page 3

    Serial Nominal
    No. Properties Test method Unit
    values
    Colour Black *)
    1 Elastomer classification acc. to –
    ISO 18064 TPV-(EPDM+PP)
    2 Hardness JED-612-0 ISO 868 55 ± 5 Shore A
    JED-612-1 40 ± 5 Shore D
    3 Tensile strength ISO 37 N/mm²
    Dump-bell test piece; type 2
    JED-612-0 > 2,5
    JED-612-1 > 15
    4 Elongation at break ISO 37 %
    Dumb-bell test piece; type 2
    JED-612-0 > 200
    JED-612-1 > 400
    5 Modulus at 100 % elongation ISO 37 N/mm²
    JED-612-0 > 2,.5
    JED-612-1 >8
    6 Tear resistance ISO 34 N/mm
    method B; procedure (b)
    JED-612-0 > 7,5
    JED-612-1 > 35
    7 Rebound resilience ISO 4662 %
    Schob-pendulum –
    8 Density ISO 2781 ± 0,02 g/cm³
    9 Determination of ash ISO 247 – %
    10 Resistance to low temperatures
    10.1**) Glass Transition Temperature T G by ICE 61006
    Thermomechanical analysis (TMA) method B °C
    or < -40
    Differential Scanning Calorimetry
    ISO 11357-2
    (DSC)
    10.2**) Relation of hardness to temperature JED-217 pt. 17, page 5 –
    11 Resistance to ozone
    11.1 50 pphm ozone; 30 °C procedure B h
    20 % elongation –
    11.2 200 pphm ozone; 30 °C procedure B h
    20 % elongation > 48
    12 Compression set; test piece: large ISO 815-1 %
    type
    24h; 100°C
    JED-612-0 < 30
    JED-612-1 < 70
    12.1 Compression set; test piece: small ISO 815-1 %
    type
    24h; 100°C –
    14 Abrasion ISO 4649; – mm³
    method A
    *) If not specified in the drawing
    ** ) Alternatively

     Specification
    JED-612 : 2011-02 Page 4

    D D Tensile D Elon- D Volume


    Hardness strength gation at
    break
    IRHD % % %
    15 Change in physical properties after
    ageing by heating in air
    70 h; 125 °C; ISO 188 5 -15 -30 0 to -3
    16 Change in physical properties after
    immersion in chemicals; ISO 1817,
    gravimetric method
    16.1 Oil No. 1
    70 h; 125 °C
    JED-612-0 -25 to 0 -35 -40 0 to +50
    JED-612-1 -10 to 0 -35 -40 0 to +10
    16.2 Oil IRM 2
    70h; 125 °C

    16.3 Oil IRM 3


    70 h; 125 °C
    JED-612-0 -45 to 0 -60 -80 0 to +110
    JED-612-1 -15 to 0 -50 -60 0 to +40
    16.4 Distilled water
    70 h; 100 °C -10 to 0 -35 -40 0 to +10
    16.5 Denatured ethyl alcohol
    (94 Vol. % ethyl alcohol)
    70 h; 70 °C 5 -35 -40 -30 to 0
    16.6 Brake fluid DOT 4
    70 h; 100 °C
    JED-612-0 0 to +10 -35 -40 -30 to 0
    JED-612-1 0 to +10 -35 -40 -15 to 0
    16.7 Cold cleaner
    Immersion 1h; 23°C and
    after redrying in air for 70h; 23°C 0 to +6 -5 to 0 -5 to 0 -10 to 0

     Specification
    JED-612 : 2011-02 Page 5

    17 Hardness test according to specification JED-217; Requirements for JED-612-0

     Specification

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