ME 40400 Finite Element Analysis: College of Engineering and Science Department of Mechanical and Civil Engineering
ME 40400 Finite Element Analysis: College of Engineering and Science Department of Mechanical and Civil Engineering
ME 40400
Finite Element Analysis
Lab 01
Prepared by:
Athira Nair Surendran
1
Introduction
The objective of this lab is to assemble a V8 engine model, identify the parts and their
Procedure
The V8 engine parts were removed from the box. The parts were taken out and
separated, where same parts were categorized together. The piston was assembled and
connected to the crankshaft. The lower crankcase was attached to the sump pan, which was
then attached to the base. The piston-crankshaft model was fitted into the cylinder block, and
the block was attached to the crankcase. Valves were assembled and fitted to the lower
cylinder heads. Then, rocker arms were fitted to the rocker shafts, which were the fitted to the
upper cylinder heads. Gaskets were then fitted, and the lower cylinder heads were fitted to the
cylinder block. Cams were assembled onto the camshafts and the camshafts were fitted to the
lower cylinder heads. The upper and lower cylinder heads were attached. Rocker covers,
crankshaft and camshaft sprockets, timing belt, idler pulleys, timing belt cover and water
pump were fitted onto the model, in the specified order. Then, crankshaft pulley, fan pulley,
fan, belt. batteries, and flywheel were fitted. Piston number 4 was positioned to the top-dead-
center and the distributors were fitted. The ignition timing was adjusted by turning the
distributor until the bulb connected to wire number 4 ignites. The distributor was then secured
in that position. Spark plugs, electric motor, clutch cover, inlet manifold assembly, dipstick
and exhaust manifolds were fitted. The engine was started, and it ran for around 30 seconds.
2
Discussion
The main issue with this lab is that a lot of parts were missing. This may be due to
the previous labs not cleaning up properly. The components of an engine and how an engine
works was shown very clearly while building this model. The 4-stroke cycle of an engine was
seen in demonstration after building the engine and when it was running. The first stroke is
for the intake, where the inlet valve is open, and the exhaust valve is closed, and the cylinder
is filled with fuel/air mixture and the inlet valve closes when the piston reaches its lowest
point. The second stroke happens when the piston rises, and both the valves are closed. The
piston compresses the fuel/air mixture inside the cylinder. The third stroke happens when the
spark plug is ignited. The force of the explosion pushes the piston down and that turns the
crankshaft. Lastly, the fourth stroke happens when the exhaust valve is open, and the piston
moves up to allow burnt gas due to the explosion to escape from the cylinder.
Conclusion
This lab clearly demonstrated the working of a V-8 engine clearly. The parts and functions were
also learned while building the model. The objective was reached.