TB 11-5820-890-30-5

TECHNICAL BULLETIN

COMBAT NET RADIO

INSTALLATION OF
EMBEDDED GPS RECEIVER (EGR)
INTO
SINCGARS RECEIVER-TRANSMITTER
RT-1523E(C)/U OR RT-1523F(C)/U
WITH
MANPACK GPS KIT (NSN 5820-01-523-9646) (EIC: N/A)
OR
VEHICULAR GPS KIT (NSN 5820-01-523-9758) (EIC: N/A)

Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

1 MAY 2008
 TB 11-5820-890-30-5

Change HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 1 Washington, DC, 1 December 2008

INSTALLATION OF
EMBEDDED GPS RECEIVER (EGR)
INTO
SINCGARS RECEIVER-TRANSMITTER
RT-1523E(C)/U OR RT-1523F(C)/U
WITH
MANPACK GPS KIT (NSN 5820-01-523-9646) (EIC: N/A)
OR
VEHICULAR GPS KIT (NSN 5820-01-523-9758) (EIC: N/A)
`

TB 11-5820-890-30-5 dated 1 May 2008 is changed as follows:

1. File this sheet in front of the manual for reference.

2. New or updated text is indicated by a vertical bar in the outer margin of the page.

3. Added illustrations are indicated by a vertical bar adjacent to the figure number. Changed illustrations are
indicated by a miniature pointing hand adjacent to the updated area and a vertical bar adjacent to the figure
number.

4. If manually incorporating this change package:

a. Remove and dispose of the last page with the Publication Identification Number (PIN) on it. The PIN format
is six numbers, a dash, and then three numbers. For example, 123456-789. This page should be blank on its
other side.

b. If there is a page that is blank on both sides preceding the page with the PIN on it, remove and dispose
of it also.

5. Remove old pages and insert new pages as indicated below.

Remove Pages Insert Pages

A/(B blank) A/(B blank)

i and ii i and ii
1 through 4 1 through 4

Approved For Public Release; Distribution Is Unlimited.

 TB 11-5820-890-30-5

By Order of the Secretary of the Army:

GEORGE W. CASEY, JR
General, United States Army
Official: Chief of Staff

JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
0831002

DISTRIBUTION:

To be distributed in accordance with the initial distribution number (IDN) 362465 requirements for
TB 11-5820-890-30-5.
 TB 11-5820-890-30-5

INSERT LATEST CHANGED PAGES/WORK PACKAGES. DESTROY SUPERSEDED DATA.

LIST OF EFFECTIVE PAGES

NOTE: The portion of text affected by the changes is indicated by a vertical line in the outer margin of the
page. Changes to illustrations are indicated by a vertical line adjacent to the title.

Date of issue for the original manual and changed pages/work packages are:

Original: 1 May 2008

Change 1: 1 December 2008

TOTAL NUMBER OF PAGES IS 42 CONSISTING OF THE FOLLOWING:

Page *Change

Front Cover/blank 0
Warnings a/(b blank) 0
i 1
ii 0
1 0
2-4 1
5 -18 0
A-1/(A-2 blank) 0
Blank/Rear Cover 0

*Zero in this column indicates an original page.

Change 1 A/(B blank)

b
 TB 11-5820-890-30-5
Technical Bulletin HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 11-5820-890-30-5 Washington, D.C., 1 May 2008

INSTALLATION OF
EMBEDDED GPS RECEIVER (EGR)
INTO
SINCGARS RECEIVER-TRANSMITTER
RT-1523E(C)/U OR RT-1523F(C)/U
WITH
MANPACK GPS KIT (NSN 5820-01-523-9646) (EIC: N/A)
OR
VEHICULAR GPS KIT (NSN 5820-01-523-9758) (EIC: N/A)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures,
please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank
Forms) located in the back of this manual, directly to: Commander, U.S. Army CECOM Life Cycle Management
Command (LCMC) and Fort Monmouth, ATTN: AMSEL-LC-LEO-E-CM, Fort Monmouth, NJ 07703-5006. You
may also send in your recommended changes via electronic mail or by fax.
Our fax number is 732-532-1556, DSN 992-1556
Our e-mail address is [email protected].
Our online web address for submitting DA Form 2028 is http://edm.monmouth.army.mil/pubs/2028.html
A reply will be furnished to you.

APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED

TABLE OF CONTENTS
Subject Para Page

General Information ........................................................................................................................ iii

Introduction ..................................................................................................................................... 1 1
Purpose of installation .................................................................................................................... 2 1
Items to be installed........................................................................................................................ 3 1
Preparation for installation.............................................................................................................. 4 1
RT reprogramming.......................................................................................................................... 5 3
RT BIT .......................................................................................................................................... 5.1 3
Installation procedures ................................................................................................................... 6 4
Post-installation verification ............................................................................................................ 7 9
Detailed BIT .................................................................................................................................. 7.1 9
RF Path Check ............................................................................................................................. 7.2 10
CDU/EGR Check .......................................................................................................................... 7.3 11
EGR Fill Check ............................................................................................................................. 7.4 12
RT-1523E/RT-1523F Operational Check ..................................................................................... 7.5 12
Manpack GPS assembly instructions ............................................................................................. 8 13
Vehicular GPS assembly instructions............................................................................................. 9 15
CDU/EGR operation ....................................................................................................................... 10 16
Appendix......................................................................................................................................... A-1

Change 1 i
TB 11-5820-890-30-5

LIST OF ILLUSTRATIONS
Figure Title Page
1 Manpack GPS Kit................................................................................................................................4
2 Vehicular GPS Kit ...............................................................................................................................5
3 Installation of EGR CCA into RT-1523E(C)/U ....................................................................................7
4 Installation of EGR CCA into RT-1523F(C)/U.....................................................................................8
5 Manpack GPS Assembly ...................................................................................................................16
6 Vehicular GPS Assembly ...................................................................................................................18

ii
 TB 11-5820-890-30-5
GENERAL INFORMATION.

SCOPE.

This Technical Bulletin (TB) provides information and procedures for installing Embedded GPS Receiver (EGR)
CCA into the RT-1523E(C)/U and the RT-1523F(C)/U.

CONSOLIDATED INDEX OF ARMY PUBLICATIONS AND BLANK FORMS.

Refer to the latest issue of DA Pam 25-30 to determine whether there are new editions, changes, or additional
publications pertaining to the equipment.

MAINTENANCE FORMS, RECORDS, AND REPORTS.

Reports of Maintenance and Unsatisfactory Equipment. Department of the Army forms and procedures used
for equipment maintenance will be those prescribed by DA Pam 750-8, as contained in Maintenance
Management Update.

Reporting of Item and Packaging Discrepancies. Fill out and forward SF 364 ( Discrepancy Report) as
prescribed in AR 735-11-2.

DESTRUCTION OF ARMY ELECTRONICS MATERIEL.

Destruction of Army electronics materiel to prevent enemy use shall be in accordance with TM 750-244-2.

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR).

If your equipment needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell
us what you don't like about your equipment. Let us know why you don't like the design or performance. If you
have Internet access, the easiest and fastest way to report problems or suggestions is to go to
https://aeps.ria.army.mil/aepspublic.cfm (scroll down and choose the “Submit Quality Deficiency Report” bar). The
Internet form lets you choose to submit an Equipment Improvement Recommendation (EIR), a Product Quality
Deficiency Report (PQDR or a Warranty Claim Action (WCA). You may also submit your information using an SF
368 (Product Quality Deficiency Report). You can send your SF 368 via e-mail, regular mail, or facsimile using the
addresses/facsimile numbers specified in DA PAM 750-8, The Army Maintenance Management System (TAMMS)
Users Manual. We will send you a reply

1
TB 11-5820-890-30-5

1. INTRODUCTION. This Technical Bulletin provides information and procedures for installing Embedded
GPS Receiver (EGR) CCA into the RT-1523E(C)/U and the RT-1523F(C)/U.
2. PURPOSE OF INSTALLATION. Provide RT-1523E(C)/U and the RT-1523F(C)/U with EGR capability.
3. ITEMS TO BE INSTALLED. Embedded GPS Receiver (EGR) CCA will be installed into the RT-1523E(C)/U
and the RT-1523F(C)/U.

Items affected Changes to be made Reason for changes

RT-1523E(C)/U Install Embedded GPS Receiver Provide RT-1523E(C)/U and RT-1523F(C)/U

RT-1523F(C)/U (EGR) CCA in with EGR capability.
RT-1523E(C)/U and RT-1523F(C)/U.

4. PREPARATION FOR INSTALLATION. Either a Manpack or Vehicular GPS kit will be issued for this
procedure. Upon opening the kit, the contents should be inspected and compared with the appropriate list below
to verify all items are included.

a. Manpack GPS kit (NSN 5820-01-523-9646) contents. See figure 1.

Item NSN Reference Number Quantity
Antenna, VHF, GPS, 5985-01-533-3398 A3271486-1 1
Whip, Manpack
Cable Assembly 5995-01-539-5355 A3316266-24 1
Coaxial Straight SMA
Male to straight SMA
Male RG223/U – DBL
Shield, 24IN,
Cable, RF GPS 6145-01-538-9920 A3272738-2 1
Connector, RCPT, 5935-01-539-8738 A3316777-1 1
Elect – GPS Adapter
Control Display Unit 6610-01-533-2158 A3307716-2 1
Embedded GPS 5998-01-533-3754 A3271388-1 1
Receiver (EGR) CCA
Plate, Self-Adhering N/A A3307344-1 1
Equip Mod Record
Screw, Panhead, 5305-01-550-7821 A3271256-3 5
Phillips, Self Tapping
Shroud, Alignment, 5935-01-563-2312 A3271408-1 2
Connector
SINCGARS ASIP N/A SWTPA3272658-1 1
Radio Software SWTPA3271344-7
(Release 7.0):
Strap, Webbing – 5340-01-562-7203 A3316263-1 3
Hook and Loop, cable
Tie, Black, Wrap
Around 1” Wide x 6”
Long
Strap, Webbing – 5340-01-508-7187 A3316262-1 1
Hook and Loop, cable
Tie, Black, Wrap
Around 1” Wide x 24”
Long
Technical Bulletin N/A TB 11-5820-890-30-5 1

2 Change 1
 TB 11-5820-890-30-5
b. Vehicular GPS kit (NSN 5820-01-523-9758) contents. See figure 2.

m NSN Reference Number Quantity

Cable Assembly, 5995-01-564-1143 A3306914-1 1
Special Purpose,
Electrical-CDU
Cable, RF GPS 6145-01-538-9920 A3272738-2 1
Control Display Unit 6610-01-533-2158 A3307716-2 1
Embedded GPS 5998-01-533-3754 A3271388-1 1
Receiver (EGR) CCA
Plate, Self-Adhering N/A A3307344-1 1
Equip Mod Record
Screw, Panhead, 5305-01-550-7821 A3271256-3 5
Phillips, Self Tapping
Shroud, Alignment, 5935-01-563-2312 A3271408-1 2
Connector
SINCGARS ASIP N/A SWTPA3271344-7 1
Radio Software SWTPA3272658-1
(Release 7.0):
Technical Bulletin N/A TB 11-5820-890-30-5 1

c. Additional Authorization List items. Prior to vehicular installation some of these items need to be
acquired by the unit.

Item NSN Reference Number Quantity

Antenna, RA-1 5985-01-502-6692 013-1981-010 As required
Remote
Cable, DAGR to RA-1 5995-01-504-1762 987-4640-001 As required
(5 Meters)
Cable, DAGR to RA-1 5995-01-521-4244 987-5016-001 As required
(10 Meters)
Antenna, RA-2 5985-01-521-1775 013-1981-020 As required
Remote
Cable, DAGR to RA-2 5995-01-521-2941 987-5015-001 As required
(10 Meters)

Chamge 1 3
TB 11-5820-890-30-5

d. Tools required.

Item NSN Reference Number Quantity

Automated Net Control Device 5810-01-393-1973 AN/CYZ-10(V3) 1
Cable Assembly, Special Purpose 5995-01-542-8966 A3272739-1 1
Electrical-GPS Fill (W20)
Interconnecting Group 5895-01-459-8523 ON-373B/GRC 1
Multimeter 6625-01-265-6000 AN/PSM-45A 1
Silicone Compound 6850-00-177-5094 MIL-S-8660 Clear 1
Test Set, Radio 6625-01-432-8369 AN/GRM-122 1
Tool Kit 5180-00-064-5178 TK-101/G 1
Tool Kit 5180-01-460-9328 TK-105A/G 1

Figure 1. Manpack GPS Kit.

4 Change 1
 TB 11-5820-890-30-5

TECHNICAL EMBEDDED GPS

BULLETIN RECEIVER CCA

PANHEAD SCREW
ELECTRICAL SPECIAL
PURPOSE CABLE
ASSEMBLY - CDU
CONTROL CONNECTOR
DISPLAY ALIGNMENT
UNIT SHROUD

RF GPS CABLE

SOFTWARE EQUIPMENT MOD

UPGRADE RECORD PLATE

Figure 2. Vehicular GPS Kit.

5. RT REPROGRAMMING. Perform RT reprogramming with supplied RT software upgrade. Upon

completion of RT software upgrade, perform RT Built-In-Test (BIT) to verify RT software version has been
updated.

CAUTION

DO NOT perform RT reprogramming with supplied RT software upgrade if RT currently

has version 7.0 or later.

5.1 RT BIT

ACTION RESPONSE

a. Set FCTN switch to TST. RT displays “WAIT”, “SW 7.0 “, “WAIT”, then
“GOOD”.

If not and “SW - - -“ is displayed, reprogram again

and repeat BIT. If RT still will not successfully
pass BIT or reprogram, turn RT in for repair.

5
TB 11-5820-890-30-5

6. INSTALLATION PROCEDURES. The following instructions provide detailed information for installation of
the Embedded GPS Receiver (EGR) CCA and required hardware.

CAUTION

Static electricity can damage the RT modules. Ground the RT and all tools before
installing/removing a module. Use a grounded wrist strap when handling a
module.

CAUTION

Steps marked with HCP must be performed exactly as written. They are critical
in maintaining the nuclear hardness of the RT. Seals must not be damaged. All
screws must be torqued to the limits specified in the installation procedures.

NOTE
Procedures apply to the RT-1523E(C)/U and RT-1523F(C)/U unless otherwise stated.

ITEM ACTION REMARKS

REMOVAL
a. RT Set on work surface with top side
up and make sure powered off
with battery removed and discon-
nected.
b. Top cover (1) Use cross tip screwdriver. Fully See figure 3 for RT-1523E(C)/U
loosen 12 captive screws component locations and figure 4
securing top cover (1) to chassis for RT-1523F(C)/U component
assembly (1A6) (5). Remove top locations.
cover (1).
c. Restraint screw (7) Use flat tip screwdriver. Fully
loosen restraint screw (7) at top
rear of chassis assembly (1A6)
(5).
d. Screw (10) Use cross tip screwdriver. RT-1523F(C)/U only.
Remove screw (10) securing
rear cover flex assembly
(1A5W1P4) (11) to chassis
assembly (1A6) (5).
e. Rear cover flex assembly Disconnect rear cover flex RT-1523F(C)/U only.
(1A5W1P4) (11) assembly (1A5W1P4) (11) from
connector 1A6W2XA3 on
chassis assembly (1A6) (5).

6
 TB 11-5820-890-30-5

1A4
9

3
6 4 1A5
1W3

1A6W2XA4

5
1A6

Figure 3. Installation of EGR CCA into RT-1523E(C)/U.

7
TB 11-5820-890-30-5

1A4
9

8
10
8

11
7

1A6W2XA3

3
4 1A5
1W3

1A6W2XA4
5
1A6

Figure 4. Installation of EGR CCA into RT-1523F(C)/U.

8
 TB 11-5820-890-30-5
ITEM ACTION REMARKS

REMOVAL Continued
f. Six captive screws Use cross tip screwdriver. Fully
loosen six captive screws
securing rear cover assembly
(1A5) (3) to chassis assembly
(1A6) (5).
g. Rear cover assembly (1A5) Pull rear cover assembly (1A5)
(3) (3) straight back from chassis
assembly (1A6) (5).

INSTALLATION
h. Alignment shrouds Obtain alignment shrouds for See figure 3 for RT-1523E(C)/U
installation. component locations and figure 4
for RT-1523F(C)/U component
locations.
i. Alignment shrouds (8) Position alignment shrouds (8) to
chassis flex assembly connector
(1A6W2XA4).
j. RF cable (1W3) Obtain RF cable (1W3) for
installation.
k. RF cable (1W3) (4) Use needle nose pliers. Connect Run other end through rear of
RF cable (4) connector (1W3P1) chassis assembly (1A6) (5).
to EGR CCA (9) connector
(1A4J2).
l. EGR CCA (1A4) (9) Position EGR CCA (1A4) (9) to
connector 1A6W2XA4 on chas-
sis assembly (1A6) (5).
m. Five screws (2) Use cross tip screwdriver. Install
five screws (2) securing EGR
CCA (1A4) (9) to chassis
assembly (1A6) (5).
n. RF cable (1W3) (4) Use needle nose pliers. Connect
RF cable (4) connector (1W3P2)
to GPS connector (1A5J5).
o. Rear cover assembly (1A5) Position rear cover assembly
(3) (1A5) (3) to chassis assembly
(1A6) (5).
p. HCP Six captive screws Use torque screwdriver. Torque
six captive screws securing rear
cover assembly (1A5) (3) to
chassis assembly (1A6) (5) to 8
to 10 in-lb.
q. Restraint screw (7) Use flat tip screwdriver. Tighten
restraint screw (7) at top rear of
chassis assembly (1A6) (5).

9
TB 11-5820-890-30-5

ITEM ACTION REMARKS

INSTALLATION Continued
r. Rear cover flex assembly Connect rear cover flex RT-1523F(C)/U only.
(1A5W1P4) (11) assembly (1A5W1P4) (11) to
connector 1A6W2XA3 on
chassis assembly (1A6) (5).
s. Screw (10) Use cross tip screwdriver. Install RT-1523F(C)/U only.
screw (10) securing rear cover
flex assembly (1A5W1P4) (11) to
chassis assembly (1A6) (5).
t. HCP Top cover (1) Position top cover (1) on chassis
assembly (1A6) (5). Use torque
screwdriver. Torque 12 captive
screws to 8 to 10 in-lb.
u. Mod Record Plate (6) For RT-1523E(C)/U install Self
Adhering Mod Record Plate (6)
to left side of RT just below
existing Identification Plate.
Scratch off revision number 1.
For RT-1523F(C)/U install Self
Adhering Mod Record Plate (6)
to right side of RT just left of
existing Identification Plate.
Scratch off revision number 1.

10
 TB 11-5820-890-30-5

7. POST-INSTALLATION VERIFICATION. Perform in the following order: (a) an RT Detailed BIT to verify the
EGR CCA is installed and good. RT will display “EGR XXXX/XXXX” where XXXX/XXXX indicates the four
digit software serial number and the four digit hardware serial number respectively of the EGR CCA; (b) an
RF path check to verify that the RF path to the EGR CCA is good; (c) a CDU/EGR check to verify that the
CDU and EGR CCA are communicating with each other; (d) an EGR fill check to verify EGR fill lines;
(e) Upon verification of EGR CCA installation, perform the operational check found in TM 11-5820-890-30-6
to verify proper operation of the RT.

7.1 DETAILED BIT

ACTION RESPONSE

a. Apply power or install battery into RT. No response.

b. Set FCTN switch to SQ ON. Check display for other than fail.
c. Press and hold any key while setting FCTN
RT displays “WAIT”, then “GOOD”.
switch to TST. Release key.
If not and “FAIL EGR“ is displayed, replace EGR
CCA with known good EGR CCA. Repeat
Detailed BIT and RT passes, turn bad EGR CCA
in for repair. If RT still fails, turn RT in for repair.

d. Press CHG/7 key. RT displays “MANUAL TEST?”.

e. Press STO key. RT displays “RUN CONFIG”.
f. Press STO key. RT displays “CP SWXXXXHWXX”.
g. “CP SWXXXXHWXX” displayed, press RT displays “EGR XXXX/XXXX”.
CHG/7 key four times.
If not, replace EGR CCA with known good EGR
CCA. Repeat Detailed BIT and RT passes, turn
bad EGR CCA in for repair. If RT still fails, turn
RT in for repair.
h. Set FCTN switch to Z.
RT displays “CV ZERO”, “COMSEC ZERO”, “FH
ZERO”, then “GOOD”.
If not, replace EGR CCA with known good EGR
CCA. Repeat Detailed BIT and RT passes, turn
bad EGR CCA in for repair. If RT still fails, turn
RT in for repair.

i. Set FCTN switch to OFF. No response.

11
TB 11-5820-890-30-5

7.2 RF PATH CHECK

Refer to Figure 5 for steps a and b.

ACTION RESPONSE

a. Connect GPS antenna adapter to RT GPS No response.

connector.

b. Connect RF cable to GPS antenna adapter No response.

and then to GPS antenna.
c. Set RT FCTN switch to LD. RT displays “WAIT”, NOKEY”, then “FILL1”.
d. Press CID/8 key. RT displays “NO ID”.
e. Press MENU/CLR key. RT displays “_ _ _ _ _”.
f. Press RCU/2 key five times. RT displays “22222”.
g. Press STO key. RT displays “CID”.
h. Press SA/6 key. RT displays “OFF”.
i. Press CHG/7 key. RT displays “-ON”.
j. Press GPS/5 key. RT displays “OFF”.
k. Press CHG/7 key. RT displays “-AUTO”.

If not and “NOGPS” is displayed, replace EGR

CCA with known good EGR CCA. Repeat
Detailed BIT, RF Path Check and RT passes,
turn bad EGR CCA in for repair. If RT still fails,
turn RT in for repair.
l. Set RT FCTN switch to SQ ON. RT displays “FILL1”.
m. After 15 minutes, press GPS/5 key. RT displays “AUTO”.

If not and “-AUTO” still displayed, verify that GPS

antenna is located in an area with good GPS
signal.

If “-AUTO” still displayed, use multimeter to check

that RF cable is good. If not, replace RF cable
with known good RF cable. RF cable passes,
turn bad RF cable in for repair.

If “-AUTO” still displayed, use multimeter to check

that antenna adapter connector is good. If not,
replace antenna adapter connector with known
good antenna adapter connector. Antenna
adapter connector passes, turn bad antenna
adapter connector in for repair.

If “-AUTO” still displayed, replace GPS antenna

with known good GPS antenna. GPS antenna
passes, turn bad GPS antenna in for repair.

12
 TB 11-5820-890-30-5

7.3 CDU/EGR CHECK

Refer to Figure 5 for step a.

ACTION RESPONSE

a. Connect CDU to RT AUX connector J6. CDU displays “BUILT IN TEST IN PROGRESS”,
then “BUILT IN TEST PASSED”.

If not, replace CDU with known good CDU. CDU

passes, turn bad CDU in for repair.
b. Verify local position is displayed in the CDU If not, replace CDU with known good CDU. If
Local Position (POS) display. local position is displayed, turn bad CDU in for
repair. If still bad, replace EGR CCA with known
good EGR CCA, If local position is displayed,
turn in bad EGR CCA for repair. If still bad, turn
RT in for repair.
c. Verify the CID “22222” is displayed in the If not, replace CDU with known good CDU. CDU
CDU Situational Awareness (SA) display. passes, turn bad CDU in for repair.
This will take a few minutes to display.
d. Press CDU down arrow to Local Position Local Position (POS) display highlighted and
(POS) display, then ENT. POS highlighted.
e. Press CDU down arrow, then ENT. Waypoint (WP) display highlighted.
f. Press CDU down arrow to MENU display, MENU display highlighted and keypad selected
then ENT. (boxed).
g. Press CDU down arrow, then ENT. Navigation (NAV) display displayed and
WAYPOINT 00 selected (boxed).
h. Press CDU ENT. WAYPOINT 00 is displayed with first 0
highlighted.
WAYPOINT 10 is displayed and selected
i. Press CDU up arrow, then ENT.
(boxed).
j. Press CDU up arrow, right arrow, Local Position stored. Waypoint Edit display
then ENT. highlighted and WAYPOINT 10 selected (boxed).
k. Press CDU down arrow, then ENT. Waypoint Edit display highlighted and
“-” - - - - - - - selected (boxed) with first digit
highlighted.
l. Press CDU up or down arrow to the letter D, Waypoint Edit display highlighted and
then right arrow. D “-” - - - - - - selected (boxed) with second digit
highlighted.
m. Press CDU up or down arrow to the letter O, Waypoint Edit display highlighted and
then right arrow. DO “-” - - - - - selected (boxed) with third digit
highlighted.
n. Press CDU up or down arrow to the letter G, Waypoint named.
then ENT.
o. Press CDU down arrow to E (Easting), E (Easting) selected (boxed) with first digit
then ENT. highlighted.
p. Press CDU right arrow two times. E (Easting) selected (boxed) with third digit
highlighted.

13
TB 11-5820-890-30-5

7.3 CDU/EGR CHECK Continued

ACTION RESPONSE

q. Press CDU up arrow, then ENT. E (Easting) location changed by 100 meters.
r. Press CDU down arrow to DONE, Validate that DIST= 100M ±25M from Local
then ENT. Position.

If not, replace EGR CCA with known good EGR

CCA. Repeat Detailed BIT, RF Path Check,
CDU/EGR Check and RT passes, turn bad EGR
CCA in for repair. If still fails, turn RT in for
repair.

7.4 EGR FILL CHECK

ACTION RESPONSE

Refer to EGR tasks in TM 11-5820-890-10- EGR fills successfully.

8 to load EGR key from ANCD into EGR.
If not, replace EGR CCA with known good EGR
CCA. Repeat Detailed BIT, RF Path Check,
CDU/EGR Check, EGR Fill Check and RT
passes. If successful, turn bad EGR CCA in for
repair. If still fails, turn RT in for repair.

7.5 RT-1523E/RT-1523F OPERATIONAL CHECK

ACTION RESPONSE

Refer to operational check in Verify proper operation of RT.

TM 11-5820-890-30-6. See NOTE for
additional information needed when running
operational check.

NOTE
At this time, GPS Time Load Operational Check (LIT 780) is a PLGR check. It does not
test the EGR CCA and will fail. During Function Switch BIT Check of operational check,
when operator instructions indicate to connect P4 to UUT J4 (PLGR) do not connect P4.
Upon failure of GPS Time Load (LIT 780) the debug mode screen will appear twice. Both
times press F4 (CRT label “Cont F”) to continue operational check after the fault and
finish operational check.

14
 TB 11-5820-890-30-5

8. MANPACK GPS ASSEMBLY INSTRUCTIONS. The following steps explain how to assemble the Manpack
GPS radio set.

ITEM ACTION REMARKS

a. RT Set FCTN switch to OFF. See figure 5 for component

location.
b. Battery (10) Remove cover (9) from RT.
Straighten battery flex (8).
Position battery (10) into battery
cavity of RT. Connect battery flex
(8) to battery connector, so bail
is laying on top of battery flex.
Install cover (9).
c. GPS adapter connector (7) Connect to RT GPS connector
(16).
d. CDU (6) Connect to RT AUX connector
J6 (15).
e. Antenna base (14) Screw onto RT ANT connector
(13). Hand tighten until snug.
f. GPS antenna whip (2) Lubricate threads with silicone If threads do not match, loosen
compound: then install on hex nut on bottom of GPS
antenna base (14). antenna whip (2), and flip top
and bottom threaded inserts.
g. RF cable (3) Connect one end to GPS
adapter connector (7) and other
end to GPS antenna whip (2).
h. Webbing strap (4) Install 3 webbing straps (4)
around antenna base (14) and
RF cable (3).
i. Webbing strap (5) Install one webbing strap (5)
around RT and RF cable (3).
j. Antenna element (1) Lubricate threads with silicone
compound: then install on GPS
antenna whip (2).
k. Handset (11) Lubricate connector o-ring with
silicone compound. Connect to
RT AUD/DATA connector (12).
l. RT Place in backpack sleeve with
antenna on the left.
m. Field pack Tighten straps to secure RT.

15
TB 11-5820-890-30-5

16
2

15
3

4
14

4
13

12

11
6

10 8

7
9

Figure 5. Manpack GPS Assembly.

16
 TB 11-5820-890-30-5

9. GPS VEHICULAR ASSEMBLY INSTRUCTIONS. The following steps explain how to assemble the
Vehicular GPS radio set.

ITEM ACTION REMARKS

a. VAA Set CB1 to OFF. See figure 6 for component

location.
b. RT Set FCTN switch to OFF.
c. HUB insert (9) Remove cover (8) from RT.
Straighten battery flex (10).
Position HUB insert (9) into
battery cavity of RT. Connect
battery flex (10) to HUB insert
connector, so bail is laying on
top of battery flex. Install cover
(8).
d. RT Install in lower shelf (RT-A
position) of VAA.
e. CDU vehicular adapter cable Connect to VAA CONTROL
P1 (4) MONITOR connector J9 (5).
f. CDU vehicular adapter cable Connect to VAA GPS-IN
P2 (7) connector J12 (6).
g. CDU (2) Connect to CDU vehicular
adapter cable connector J1 (3).
h. VAA GPS ANT connector Remove protective dust cap (1).
J16 (11)
i. GPS Antenna Connect GPS Antenna via RF
cable to VAA GPS ANT
connector J16 (11).

17
TB 11-5820-890-30-5

RT

10

11 2
9

VAA
4

RT

Figure 6. Vehicular GPS Assembly.

10. CDU/EGR OPERATION. Refer to TM 11-5820-890-10-8 for CDU and EGR operational procedures.

18
 TB 11-5820-890-30-5

APPENDIX A

REFERENCES
A-1. SCOPE
This appendix lists all forms, field manuals, technical manuals,
and miscellaneous publications referenced in this manual.

A-2. FORMS
DA Form 2028 Recommended Changes to Publications and Blank Forms
SF 364 Discrepancy Report
SF 368 Product Quality Efficiency Report

A-3. FIELD MANUALS

FM 4-25.11 First Aid For Soldiers

A-4. TECHNICAL MANUALS

TM 11-5820-890-10-8 Operator’s Manual SINCGARS Ground ICOM Combat NET
Radios
TM 750-244-2 Procedure for Destruction of Electronics Materiel to Prevent
Enemy Use

A-5. ARMY REGULATIONS

AR 735-11-2 Reporting of Supply Discrepancies

A-6. ARMY PAMPHLETS

DA Pam 25-30 Consolidated Index of Army Publications and Blank Forms
DA Pam 750-8 The Army Maintenance Management System (TAMMS)

A-1/(A-2 blank)
 Use Part II (reverse) for Repair Parts and Spe- DATE
RECOMMENDED CHANGES TO PUBLICATIONS AND cial Tool Lists (RPSTL) and Supply Catalogs/
Supply Manuals (SC/SM)
BLANK FORMS
For use of this form, see AR 25--30; the proponent agency is ODISC4. 8/30/02
TO: (Forward to proponent of publication or form)(Include ZIP Code) FROM: (Activity and location)(Include ZIP Code)
Commander, U.S. Army C-E LCMC Jane Q. Doe, SFC
ATTN: AMSEL-LC-LEO-E-ED-P 1234 Any Street
FORT MONMOUTH, NJ 07703-5000 Nowhere Town, AL 34565
PART 1 -- ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE Organizational, Direct Support, And General
Support Maintenance Manual for Machine Gun, .50
TM 11-4940-355-12 16 Sep 2002 Caliber M3P and M3P Machine Gun Electrical Test Set
Used On Avenger Air Defense Weapon System
ITEM PAGE PARA-- LINE FIGURE TABLE
RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO.

1 WP0005 2 Test or Corrective Action column should identify a different WP number.

PG 3

* Reference to line numbers within the paragraph or subparagraph.

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/ SIGNATURE
AUTOVON, PLUS EXTEN-
SION
Jane Q. Doe, SFC 788--1234
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPA V3.01
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
Commander, U.S. Army C-E LCMC
ATTN: AMSEL-LC-LEO-E-ED-P
Jane Q. Doe, SFC
1234 Any Street
8/30/02
FORT MONMOUTH, NJ 07703-5000 Nowhere Town, AL 34565
PART II -- REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE

TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
RECOMMENDED ACTION
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPORTED

PART III -- REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE

PLUS EXTENSION

Jane Q. Doe, SFC 788--1234

USAPA V3.01
 RECOMMENDED CHANGES TO PUBLICATIONS AND DATE
BLANK FORMS Use Part II (reverse) for Repair Parts and
For use of this form, see AR 310-1; the proponent agency is the US Special Tool Lists (RPSTL) and Supply
Army Adjutant General Center. Catalogs/Supply Manuals (SC/SM).

TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)

PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE

ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO.* NO. NO. (Exact wording of recommended change must be given)

* Reference to line numbers within the paragraph or subparagraph.

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE
PLUS EXTENSION

FORM REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.

DA 1 FEB 74 2028
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code) DATE

PART II- REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION/FORM NUMBER DATE TITLE

TOTAL NO. RECOMMENDED ACTION

PAGE COLM LINE FEDERAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPROTED

PART III - REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE

PLUS EXTENSION

U.S. GOVERNMENT PRINTING OFFICE 1981 341-646/8606

 RECOMMENDED CHANGES TO PUBLICATIONS AND DATE
BLANK FORMS Use Part II (reverse) for Repair Parts and
For use of this form, see AR 310-1; the proponent agency is the US Special Tool Lists (RPSTL) and Supply
Army Adjutant General Center. Catalogs/Supply Manuals (SC/SM).

TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)

PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE

ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO.* NO. NO. (Exact wording of recommended change must be given)

* Reference to line numbers within the paragraph or subparagraph.

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE
PLUS EXTENSION

FORM REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.

DA 1 FEB 74 2028
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code) DATE

PART II- REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION/FORM NUMBER DATE TITLE

TOTAL NO. RECOMMENDED ACTION

PAGE COLM LINE FEDERAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPROTED

PART III - REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE

PLUS EXTENSION

U.S. GOVERNMENT PRINTING OFFICE 1981 341-646/8606

 RECOMMENDED CHANGES TO PUBLICATIONS AND DATE
BLANK FORMS Use Part II (reverse) for Repair Parts and
For use of this form, see AR 310-1; the proponent agency is the US Special Tool Lists (RPSTL) and Supply
Army Adjutant General Center. Catalogs/Supply Manuals (SC/SM).

TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)

PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE

ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO.* NO. NO. (Exact wording of recommended change must be given)

* Reference to line numbers within the paragraph or subparagraph.

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE
PLUS EXTENSION

FORM REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.

DA 1 FEB 74 2028
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code) DATE

PART II- REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION/FORM NUMBER DATE TITLE

TOTAL NO. RECOMMENDED ACTION

PAGE COLM LINE FEDERAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPROTED

PART III - REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE

PLUS EXTENSION

U.S. GOVERNMENT PRINTING OFFICE 1981 341-646/8606

 TB 11-5820-890-30-5

By Order of the Secretary of the Army:

GEORGE W. CASEY, JR
General, United States Army
Official: Chief of Staff

JOYCE E. MORROW
Administrative Assistant to the
Secretar of the Arm
y 0810504
y

DISTRIBUTION:

To be distributed in accordance with the initial distribution number (IDN) 362465 requirements for
TB 11-5820-890-30-5.
PIN: 084823-000