MT 728
MT 728
MT 728
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Inc. Parts Dept. (800) 425-3727 or (254) 799-0232
Parts Dept. Fax (254) 867-6504 Website: www.manitou-na.com
547973AS (11/10)
THIS OPERATOR'S MANUAL MUST BE KEPT IN THE LIFT TRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS.
- TABLE OF CONTENTS -
- DESCRIPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 - 3
- MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 - 3
- PICKING UP THE ATTACHMENTS - - - - - - - - - - - - - - - - - - - - 4 - 3
R11-04
II
III
IV
The handling of suspended loads by means of a truss boom or other similar device can introduce dynamic
forces affecting the stability of the machine that are not considered in the stability criteria of industry test
standards. Grades and sudden starts, stops and turns can cause the load to swing and create a hazard.
1. DO NOT exceed the rated capacity of the telescopic handler as equipped for handling suspended
loads. The weight of the rigging must be included as part of the load.
2. During transport, DO NOT raise the load more than 12 inches (305 mm) above the ground, or raise
the boom more than 45 degrees.
4. Use multiple pickup points on the load when possible. Use taglines to restrain the load from swinging
and rotating.
5. Start, travel, turn and stop SLOWLY to prevent the load from swinging. DO NOT exceed walking
speed.
6. Inspect rigging before use. Rigging must be in good condition and in the U.S. comply with OSHA
regulation §1910.184, “Slings,” or §1926.251, “Rigging equipment for material handling.”
7. Rigging equipment attached to the forks must be secured such that it cannot move either sideways or
fore and aft. The load center must not exceed 24 inches (610 mm).
8. DO NOT lift the load with anyone on the load, rigging or lift equipment, and NEVER lift the load over
personnel.
9. Beware of the wind, which can cause suspended loads to swing, even with taglines.
WARNING
U.S. OSHA regulations effective November 8, 2010 (29 CFR Part 1926, Subpart CC - Cranes and Derricks in
Construction) include requirements for employers that use powered industrial trucks ("forklifts") configured
to hoist (by means of a winch or hook) and move suspended loads horizontally. In particular, this regulation
applies to any rough-terrain forklift (e.g., "telescopic handler") equipped with a jib or truss boom with a
hook (with or without a winch), or a hook assembly attached to the forks. [Note: This regulation is in
addition to the OSHA regulation that requires specific forklift operator training: §1910.178(l).]
When a forklift / telescopic handler is configured and used for hoisting, the employer must ensure that:
1. Forklift, lift equipment and rigging have been inspected (each shift, month and year) and are in
good, safe condition and properly installed.
3. Work zone ground conditions can support the equipment and load. Any hazardous conditions in the
work area have been identified, and the operator notified.
4. Equipment is being used within its rated capacity and in accordance with the manufacturer's
instructions.
VI
6. During use, no part of the equipment, load line or load will be within the minimum clearance
distance specified by OSHA [10 feet (3.0 m), and more for lines rated over 50 kV] of any energized
power line, and any taglines used are non-conductive.
7. In addition, for lift equipment with a rated capacity greater than 2000 lbs. (907 kg), the employer
must ensure that:
b.) Monthly and annual inspections are performed and documented, and records retained (three
months for monthly, one year for annual);
c.) Before November 10, 2014, operators must have had the additional training and qualification /
certification required by OSHA regulations §1926.1427 and §1926.1430.
Note: Refer to the full text of the OSHA crane regulation (29 CFR Part 1926, Subpart CC) for a detailed
description
VII
CONCLUSION:
TECHNICAL SUPPORT
All data provided in this manual is subject to production changes, addition of new models, and improved prod-
uct designs. If a question arises regarding your forklift, please consult your dealer or K-D Manitou, Inc. for the
latest information. When ordering service parts or requesting technical information, be prepared to quote the
applicable Model/Serial Numbers.
VIII
NOTE or NOTICE
Provides information, special instructions or references about the lift truck.
IMPORTANT
Precautions which must be taken to avoid damage to the lift truck.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. May also alert unsafe practices.
WARNING
Indicates a potentially hazardous situation which, if not avoided, may result in death or
serious injury!
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Diesel Engine Exhaust and some of its constituents are known to the State of California
to cause cancer, birth defects or other reproductive harm.
WARNING: Battery posts, terminals and related accesories and related accessories
contain lead and lead compounds. Wash hands after handling.
IX
The purpose of this chapter is to introduce you to the safety messages, decals, and nameplates found on
your forklift truck. The decals are identified by name, part number, location, and a brief description. (The
forklift model logos, and other misc. decals not shown, can be found in your forklift parts manual.) The
decals illustrated may not be exactly the same as those installed on your forklift; installation of the decals
varies depending on the forklift model, series, decal updates, etc.. The size and location of some decals
limit the amount of information that can be placed upon it. For this reason, additional detailed information
not found on the decals is provided through-out this manual.
Every decal placed on the lift truck is important; they are constant reminders of safety and instructions that
should never be taken for granted. Even experienced operators can be seriously injured or killed by ignor-
ing, refusing to enforce, or forgetting to follow safe operating procedures! Do not assume you know all safe-
ty issues concerning the decals. Before operating the lift truck; learn the meaning(s) of the decals as
described in this manual. If any decal becomes illegible or missing, have it replaced immediately! Always
replace decals using the same decal part no., unless otherwise specified by the manufacturer. For replace-
ment decals not found in your parts manual, contact your nearest dealer. If you have any questions, contact
your supervisor or nearest dealer for advice before operating your forklift!
801011
The backup alarm must sound when the forklift is placed in reverse gear.
No Riders - 420732
Location: on the cab entrance(s), and on or near wheel fenders and engine
cover.
XI
Keep hands and clothing away from rotating fan and belts.
XII
221322
234800
XIII
Anti-Freeze - 234799
Location: on the radiator, near the radiator filler cap.
No Step - 496735
Location: varies, depending on the forklift model.
XIV
Instructs personnel not to travel beneath or upon the lift truck forks.
XV
Important manufacturer information about the attachment. Record this information for use
when contacting the maufacturer for parts and service.
496550 496538
Forklift Data Plate - 496550
(Boom equipped models)
Forklift Data Plate - 496538
(Mast equipped models)
Location: within the operator’s compartment.
XVI
2 - DESCRIPTION
3 - MAINTENANCE
12/10/2007 UP DATING
ADDING : MT 728 Série C-E2
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 928 Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
THE TEXTS AND ILLUSTRATIONS IN THIS DOCUMENT MUST NOT BE REPRODUCED EITHER WHOLLY OR IN PART.
1-1
1-3
THE OPERATOR
- Only qualified, authorized personnel can use the lift truck. This authorization is given in writing by the appropriate person in the
establishment with respect to the use of lift trucks and must be carried permanently by the operator.
On the basis of experience, there are a number of possible situations in which operating the lift truck is contra-indicated.
Such foreseeable abnormal uses, the main ones being listed below, are strictly forbidden.
- The foreseeable abnormal behaviour resulting from ordinary neglect, but does not result from any wish to put the machinery to any
improper use.
- The reflex reactions of a person in the event of a malfunction, incident, fault, etc. during operation of the lift truck.
- Behaviour resulting from application of the "principle of least action" when performing a task.
- For certain machines, the foreseeable behaviour of such persons as: apprentices, teenagers, handicapped persons, trainees
tempted to drive a lift truck, operator tempted to operate a truck to win a bet, in competition or for their own personal experience.
The person in charge of the equipment must take these criteria into account when assessing whether or not a person will make
a suitable driver.
1-4
THE INSTRUCTIONS
- The operator's manual must always be in good condition and kept in the place provided on the lift truck and in the language used
by the operator.
- The operator's manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately.
THE MAINTENANCE
- Maintenance or repairs other than those detailed in part: 3 - MAINTENANCE must be carried out by qualified personnel (consult
your dealer) and under the necessary safety conditions to maintain the health of the operator and any third party.
Your lift truck must be inspected periodically to ensure that it remains in compliance. The frequency of this inspection is defined by current
legislation in the country in which the lift truck is used.
1-5
PREAMBULE
WHENEVER YOU SEE THIS SYMBOL IT MEANS:
WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK.
The risk of accident while using, servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety
measures detailed in these instruction.
- Only the operations and manœuvres described in these operator's manual must be performed. The manufacturer cannot predict
all possible risky situations. Consequently, the safety instructions given in the operator's manual and on the lift truck itself are
not exhaustive.
- At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck itself
when you use it.
Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your lift truck may lead to serious, even
fatal accident.
GENERAL INSTRUCTIONS
A - OPERATOR'S MANUAL
- Read the operator's manual carefully.
- The operator's manual must always be in good condition and in the place provided for it on the lift truck.
- You must report any plates and stickers which are no longer legible or which are damaged.
C - MAINTENANCE
- The operator must immediately advise his superior if his lift truck is not in good working order or does not comply with the safety
notice.
- The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this purpose. He
must keep the lift truck properly cleaned if this is among his responsibilities.
- The operator must carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE).
- The operator must ensure tyres are adapted to the nature of the ground (see area of the contact surface of the tyres in the
chapter: 2 - DESCRIPTION: CHARACTERISTICS). There are optional solutions, consult your dealer.
. SAND tyres.
. LAND tyres.
. Snow chains.
Do not use the lift truck if the tyres are incorrectly inflated, damaged or excessively worn, because this could put your own safety or that
of others at risk, or cause damage to the lift truck itself. The fitting of foam inflated tyres is prohibited and is not guaranteed by the
manufacturer, excepting prior authorisation.
1-6
1-7
Under no circumstances must the seat be adjusted while the lift truck is moving.
- The operator must always be in his normal position in the driver’s cab. It is prohibited to have arms or legs, or generally any part
of the body, protruding from the driver’s cab of the lift truck.
- The safety belt must be worn and adjusted to the operator's size.
- The control units must never in any event be used for any other than their intended purposes (e.g. climbing onto or down from
the lift truck, portmanteau, etc.).
- If the control components are fitted with a forced operation (lever lock) device, it is forbidden to leave the cab without first putting
these controls in neutral.
- It is prohibited to carry passengers either on the lift truck or in the cab.
1-8
In the event of high winds, do not carry out handling work that jeopardizes the stability of the lift truck and its load, particularly if the load
catches the wind badly.
D - VISIBILITY
- The safety of people within the lift truck's working area, as well as that of the lift truck itself and the operator are depend on
good operator visibility of the lift truck's immediate vicinity in all situations and at all times.
- This lift truck has been designed to allow good operator visibility (direct or indirect by means of rear-view mirrors) of the immediate
vicinity of the lift truck while traveling with no load and with the jib in the transport position.
- Special precautions must be taken if the size of the load restricts visibility towards the front:
- moving in reverse,
- site layout,
- assisted by a person directing the maneuver (while standing outside the truck's area of travel), making sure to keep this
person clearly in view at all times.
- in any case, avoid reversing over long distances.
- Certain special accessories may require the truck to travel with the jib in the raised position. In such cases, visibility on the right
hand side is restricted, and special precautions must be taken:
- site layout,
- assisted by a person directing the maneuver (while standing outside the truck's area of travel).
- If visibility of your road is inadequate, ask someone to assist by directing the maneuver (while standing outside the truck's area
of travel), making sure to keep this person clearly in view at all times.
- Keep all components affecting visibility in a clean, properly adjusted state and in good working order (e.g. windscreens, windows,
windscreen wipers, windscreen washers, driving and work lights, rear-view mirrors).
1-9
1 - 10
INSTRUCTIONS
- Always drive the lift truck with the forks or attachment to the transport position, i.e. at 12 in. from the ground, the jib retracted
and the carriage sloping backwards.
- For lift trucks with gearboxes, use the recommended gear (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
- Select the steering mode appropriate for its use and/or working conditions (see: 2 - DESCRIPTION: INSTRUMENTS AND
CONTROLS) (as model of lift truck).
- Release the parking brake.
- Shift the forward/reverse lever to the selected direction of travel and accelerate gradually until the lift truck moves off.
INSTRUCTIONS
- Park the lift truck on flat ground or on an incline of less than 15 %.
- Place the forward/reverse lever in neutral.
- Apply the parking brake.
- For lift trucks with gearboxes, place the gear lever in neutral.
- Retract entirely the jib.
- Lower the forks or attachment to rest on the ground.
- When using an attachment with a grab or jaws, or a bucket with hydraulic opening, close the attachment fully.
- Before stopping the lift truck after a long working period, leave the I.C. engine idling for a few moments, to allow the coolant liquid
and oil to lower the temperature of the I.C. engine and transmission. Do not forget this precaution, in the event of frequent stops
or warm stalling of the I.C. engine, or else the temperature of certain parts will rise significantly due to the stopping of the cooling
system, with the risk of badly damaging such parts.
- Stop the I.C. engine with the ignition switch.
- Remove the ignition key.
- Lock all the accesses to the lift truck (doors, windows, cowls…).
1 - 11
INSTRUCTIONS
- Make sure the revolving light is in place, switch it on and verify its operation.
- Check the good working order and cleanness of lights, indicators and windscreen wiper.
- Switch off the working headlights if the lift truck is fitted with them.
- Select the steering mode "HIGHWAY TRAFFIC" (as model of lift truck) (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
- Retract entirely the jib and put the attachment at 12 in. from the ground.
- Place the slope correctors in the central position, i.e. the transverse shaft of the axles parallel to the chassis (as model of lift
truck).
- Lift up the stabilizers to the maximum and turn the blocks inwards (as model of lift truck).
- For lift trucks with gearboxes:
On the road, set off in 3rd gear and go into 4th (as model of lift truck) when the conditions and state of the road allow. In hilly
areas, set off in 2nd gear and go into 3rd when the conditions and state of the road allow.
Never move in neutral (gear reverser or gear lever in neutral or transmission cut-off button pressed) to preserve the lift truck engine brake.
Failure to respect this instruction on a slope will lead to excessive speed which may make the lift truck uncontrollable (steering, brakes)
and may cause severe mechanical damage.
1 - 12
1 - 13
For loads with a moving centre of gravity (e.g. liquids), take account of the variations in the
centre of gravity in order to determine the load to be handled and be vigilant and take extra
care to limit these variations as far as possible.
B2
C - N/A
1 - 14
The transverse attitude is the transverse slope of the chassis with respect to the
horizontal.
Raising the jib reduces the lift truck's lateral stability. The transverse attitude must be set
with the jib in down position as follows:
Beware of the risks of trapping or squashing limbs when manually adjusting the forks.
- Move the lift truck forward slowly (1) and bring the forks to stop in front of the load (fig.
E3), if necessary, slightly lift the jib (2) while taking up the load.
- Bring the load into the transport position.
- Tilt the load far enough backwards to ensure stability (loss of load on braking or going
downhill).
E3 E4
1
2
2
1
3
1 - 15
F3
2
F4
1
F5
1 - 16
F7
F8
F9
F10
1 - 17
GENERAL INSTRUCTIONS
- Ensure the area is sufficiently ventilated before starting the lift truck.
- Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair,
if necessary.
- Stop the I.C. engine and remove the ignition key, when an intervention is necessary.
- Read the operator's manual carefully.
- Carry out all repairs immediately, even if the repairs concerned are minor.
- Repair all leaks immediately, even if the leak concerned is minor.
- Make sure that the disposal of process materials and of spare parts is carried out in total safety and in a ecological way.
- Be careful of the risk of burning and splashing (exhaust, radiator, I.C. engine, etc.).
MAINTENANCE
- Perform the periodic service (see: 3 - MAINTENANCE) to keep your lift truck in good working conditions. Failure to perform the
periodic service may cancel the contractual guarantee.
HYDRAULIC
- Any work on the load handling hydraulic circuit is forbidden except for the operations described in part: 3 - MAINTENANCE.
- Do not attempt to loosen unions, hoses or any hydraulic component with the circuit under pressure.
BALANCING VALVE: For inspection, see: 3 – MAINTENANCE: D - EVERY 500 HOURS SERVICE. It is dangerous to change the setting and
remove the balancing valves or safety valves which may be fitted to your lift truck cylinders. These operations must only be performed by
approved personnel (consult your dealer).
The HYDRAULIC ACCUMULATORS that may be fitted on your lift truck are pressurised units. Removing these accumulators and their
pipework is a dangerous operation and must only be performed by approved personnel (consult your dealer).
ELECTRICITY
- Do not short-circuit the starter relay to start the IC engine. If the gear reverser is not in neutral and the parking brake is not
engaged, the lift truck may suddenly start to move.
- Do not drop metallic items on the battery.
- Disconnect the battery before working on the electrical circuit.
1 - 18
FOR ANY INTERVENTION OTHER THAN REGULAR MAINTENANCE, CONSULT YOUR DEALER.
1 - 19
INTRODUCTION
The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an
extended period.
For these operations, we recommend the use of approved protective products.
Instructions for using the products are given on the packaging.
Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your
dealership.
1 - 20
Make sure the area is adequately ventilated before starting up the lift truck.
- Start up the lift truck, following the safety instructions and regulations (see: OPERATING INSTRUCTIONS UNLADEN AND LADEN).
- Run all the jib's hydraulic movements, concentrating on the ends of travel for each cylinder.
1 - 21
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TABLE OF CONTENTS
CHARACTERISTICS 2-6
2-3
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A
IDENTIFICATION OF THE LIFT TRUCK
When you order parts, or when you require any technical information, always specify:
NOTE: For the owner's convenience, it is recommended that a note of these numbers is
made in the spaces provided, at the time of the delivery of the lift truck.
B
PLATE MANUFACTURER OF THE LIFT TRUCK (FIG. A)
- Model
- Series
- Serial Nr
- Chassis Nr
- Year of manufacture
For any further technical information regarding your lift truck refer to chapter: 2 -
DESCRIPTION: CHARACTERISTICS.
- I.C. engine Nr
TRANSMISSION (FIG. C)
- Type
- MANITOU reference
- Serial Nr
- Type
- MANITOU reference
- Serial Nr
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FRONT AXLE (FIG. E) E
- Type
- Serial Nr
- MANITOU reference
CAB (FIG. G)
- Type
- Serial Nr
JIB (FIG. H)
- MANITOU reference
- Date of manufacture
H H H
MT 728 ... / MT 732 ... MT 928 ... / MT 932 ... MT 1030 S ...
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CHARACTERISTICS
ENGINE
- Type PERKINS
1104C-44 RE81372 1104C-44T RG81374
- Number of cylinders 4 in line 4 in line
- Number of strokes 4 4
- Suction Natural Turbocharged
- Injection system Direct Direct
- Ignition sequence 1.3.4.2. 1.3.4.2
- Clearance of rocker valve (cold)
. Inlet 0,20 mm 0,20 mm
. Exhaust 0,45 mm 0,45 mm
- Capacity 4400 cm3 4400 cm3
- Bore 105 mm 105 mm
- Stroke 127 mm 127 mm
- Compression ratio 19,3/1 17,5/1
- Nominal rating loaded 2200 rpm 2200 rpm
- Rating slow unladen 930 + 20 rpm 930 + 20 rpm
- Max. rating unladen 2400 rpm 2350 rpm
- Power ISO/TR 14396 84 cv/61,5 kw 101 cv/74,5 kw
- Maximum torque ISO/TR 14396 302 Nm à 1400 rpm 412 Nm à 1400 rpm
- Air cleaner Sec 3 µm Sec 3 µm
COOLING CIRCUIT
- Type By water
- Fan Puller
. Number of blades 10
. Diameter 508 mm
- Thermostat
. Start opening 79 °C/84 °C
. Full opening 93 °C
TRANSMISSION
- Type TURNER POWERTRAIN SYSTEMS
- Torque converter SACHS
- Gear box
. Number of forward gears 4
. Number of reverse gears 4
- Reversing gear Electro-hydraulic
ANGLE GEAR-BOX
- Type TURNER POWERTRAIN SYSTEMS
FRONT AXLE
- Type DANA
- Limited slip differential 45 %
- Hub reducers Epicyclic
REAR AXLE
- Type DANA
- Hub reducers Epicyclic
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BRAKE
MT 728 Série C-E2
MT 928 Série C-E2
- Service brake Foot pedal. Hydraulic brake, applied on the front wheels.
. Type Multidisc brake immersed in oil.
- Parking brake Mechanical hand lever applied on the output shaft of transmission.
. Type Disc brake.
ELECTRIC CIRCUIT
- Earth Negative
- Battery 12 V - 110 Ah - 750 A EN
- Alternator 12 V - 75 A
. Type Denso A115i
. Tension regulator Incorporated into the alternator
- Starter 12 V - 3,0 kW
. Type Denso E95RL
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CHARACTERISTICS MT 732 Série C-E2
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HYDRAULIC CIRCUIT
- Type of pump Gear pump with flow divider
. Capacity 43,8 cm3
. Max. rating capacity unladen 105 L/mn
. Flow rate at 2300 rpm 101 L/mn
. Flow rate at 1600 rpm 70 L/mn
- Pressure
. Lifting, tilting, telescoping, attachment circuit 240 Bar
. Steering circuit 140 Bar
- Filtration
. Return 15 µm
. Suction 125 µm
SPECIFICATIONS
- Level of sound pressure in the driver's cab LpA 81 dB
(according to standard prEN 12053: 1995)
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DIMENSIONS AND LOAD CHART MT 732 Série C-E2
A 1200 mm
B 2560 mm
C 1444 mm
C1 1537 mm
D 4767 mm
MT 732 D1 4860 mm
D2 3908 mm
50° 60° 63° E 5967 mm
8
F 1846 mm
F1 1846 mm
40° 7
6,90 G 455 mm
G1 440 mm
6 G2 440 mm
I 763 mm
30° 5 J 865 mm
K 1040 mm
4 L 45 mm
3200kg
N 1690 mm
2800kg
20°
2500kg
3 O 125 mm
2000kg
P2 47,5 °
1500kg
2 P3 53 °
1250kg
10°
R 3460 mm
1 S 7591 mm
T 3555 mm
N°241089
0°
-3° 0m U1 2300 mm
0.5m
5 4 3 2 1 0m
U2 2550 mm
4,16 3,60 2,90 2,10 1,45 V 4805 mm
2,40 1,75
SUIVANT NORME EN 1459 annexe B.
V1 1250 mm
V2 3668 mm
W 2261 mm
Y 11,9 °
Z 113,8 °
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INSTRUMENTS AND CONTROLS
25
25 24
6 7
5
20
27
19
21 20
20
26
16 20
8 17
9 25
12
25
15 14
20
22
1
2
1
2 10 13
23
18 11
37
5 38
29 36
30
36
28 35
34
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DESCRIPTION
1 - DRIVER'S SEAT
2 - SAFETY BELT
3 - CONTROL AND SIGNAL LIGHTS PANEL
4 - N/A
5 - SWITCH PANELS
6 - LIGHT SWITCH, HORN AND INDICATOR SWITCH
7 - FRONT AND REAR WINDSCREEN WIPER SWITCH
8 - IGNITION SWITCH
9 - BRAKING OIL TANK AND WINDSCREEN WASHER ACCESS PANEL
10 - BRAKING OIL TANK
11 - WINDSCREEN WASHER TANK
12 - FUSE AND RELAY ACCESS PANEL
13 - FUSE AND RELAY
14 - ACCELERATOR PEDAL
15 - SERVICE BRAKE AND TRANSMISSION CUT-OFF PEDAL
16 - GEAR LEVER AND TRANSMISSION CUT-OFF
17 - REVERSING GEAR
18 - PARKING BRAKE LEVER
19 - STEERING SELECTION
20 - HYDRAULIC CONTROLS AND TRANSMISSION CUT-OFF
21 - LOAD CHARTS FILE
22 - HEATER CONTROL
22 - AIR CONDITIONING CONTROLS (OPTION AIR CONDITIONING)
23 - CAB FILTER VENTILATORS
24 - WINDSCREEN DEMIST VENTS
25 - HEATING VENTS
26 - DOOR LOCK
27 - LOCKING HANDLE FOR UPPER HALF DOOR
28 - RELEASING BUTTON FOR UPPER HALF DOOR
29 - HANDLE FOR REAR WINDOW OPENING
30 - TOOL BOX AND DOCUMENT HOLDER
31 - FRONT LIGHTS (NOT ILLUSTRATED)
32 - REAR LIGHTS (NOT ILLUSTRATED)
33 - FLASHING LIGHT (NOT ILLUSTRATED)
34 - DOCUMENT HOLDER NET
35 - SPIRIT LEVEL
36 - SUN VISOR
37 - ROOF LIGHT
38 - HOOK
NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are meant for an observer seated on driver's seat and looking in front of him.
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1 - DRIVER'S SEAT
DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS.
LONGITUDINAL ADJUSTMENT 1
- Pull locking lever 1 towards the right.
- Slide the seat to the required position.
- Release the lever and be sure it returns to the lock position.
A
1 - DRIVER'S SEAT (OPTION)
DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS.
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SEAT DEPTH ADJUSTMENT (FIG. D) D
The depth of the seat may be adjusted to suit the individual.
- Press the right-hand button while raising or lowering the seat to find the desired position.
If you do not support the back-rest when making adjustments, it swings completely forwards.
MAINTENANCE (FIG. I)
Dirt may adversely affect the correct functioning of the seat. For this reason, make sure
your seat is always clean.
- To clean or change the cushions, simply remove them from the seat frame.
H I
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1 - PNEUMATIC DRIVER'S SEAT (OPTION) A
To avoid causing any damage, do not activate the compressor for over 1 minute.
E F
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ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) G
- Support the back-rest, pull the lever and position the back-rest to find the desired
position.
If you do not support the back-rest when making adjustments, it swings completely forwards.
MAINTENANCE (FIG. J)
Dirt may adversely affect the correct functioning of the seat. For this reason, make sure
your seat is always clean.
- To clean or change the cushions, simply remove them from the seat frame.
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1 - PNEUMATIC DRIVER'S SEAT (OPTION) A
To avoid causing any damage, do not operate the compressor for over 1 minute.
E F
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ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) G
- Support the back-rest, pull the lever and tlt the back-rest to the desired position.
If you do not support the back-rest when making adjustments, it will swing fully forward.
DAMPING (FIG. I)
The damping of the seat can be adjusted to suit the nature of the terrain. The comfort of
the seat is thus adjustable to suit your requirements.
- Position 1: Soft damping. H
- Position 2: Hard damping.
MAINTENANCE (FIG. K)
Dirt may adversely affect the correct functioning of the seat. For this reason, make sure
your seat is always clean.
- To clean or replace the cushions, simply remove them from the seat frame.
J K
2 - SAFETY BELT
- Sit correctly on the seat.
- Check that seat belt is not twisted.
- Place the seat belt at hip level.
- Attach the seat belt and check that it locks.
- Adjust the seat belt to your body shape without squeezing your hip and without exc essive
play.
Under no circumstances should the lift truck be used if the seat belt is defective (fixing, locking,
cuts, tears, etc.). Repair or replace the seat belt immediately.
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3 - CONTROL AND SIGNAL LIGHTS PANEL
A
C1 B1 B2 B3 B4
C
D B
HOURS
12
9 3
A - HOURMETER
C - FUEL LEVEL
Red zone C1 indicates that you are using the reserve supply and that time of use is limited.
D - TIME DIAL
SIGNAL LIGHTS
When activating the electrical system of the lift truck, all the red lamps and the panel's buzzer must light to indicate their good
working order. If one of the red lamps or the buzzer does not function, carry out the necessary repairs.
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RED LAMP - AIR FILTER OR HYDRAULIC RETURN FILTER CLOGGED
The lamp and buzzer come on when the air filter cartridge or the hydraulic return oil filter cartridge is clogged up.
Stop the lift truck and carry out the necessary repairs (see cleaning and replacement requirements in chapter:
3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
OPTION
OPTION
STOP
OPTION
OPTION
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4 - N/A
This device warns the operator that the lift truck is approaching the limit of longitudinal stability. However, lateral stability can
reduce the load chart in the upper part, and this reduction is not detected by the longitudinal stability alarm.
The operator must always respect the lift truck load chart.
OPERATION
When the lift truck is switched on a control test is automatically carried out.
- Correct operation: All leds and the sound alarm function continuously for 2 seconds.
- Faulty operation: All leds and sound alarm function intermittently (stop the lift truck and consult your dealer, never attempt a
repair yourself).
5 - SWITCH PANEL
NOTE: The location of the switches may vary depending on the options.
A - OPTION
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2 A B C D
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
- OPTION Electrical jib provision (See: 2 - DESCRIPTION: DESCRIPTION AND USE
OPTIONS).
B - OPTION
2
E F G H
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C - WHEEL ALIGNMENT LAMPS
D - WARNING LIGHTS
F - OPTION
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
- OPTION Self-cleaning fan (See: 2 - DESCRIPTION: DESCRIPTION AND USE OPTIONS).
G - STEERING SELECTION
H - TRANSMISSION CUT-OFF
The switch selects transmission cut-off to the service brake pedal or the hydraulic controls lever.
Position 1: Indicator light on, transmission cut-off to service brake pedal effected.
Position 2: Indicator light off, transmission cut-off to hydraulic control lever effected.
NOTE: In all cases transmission cut-off can be effected using the gear lever.
N° 254041
Transmission cut-off to hydraulic controls lever (position 2).
• When driving.
• For inching and continuous stopping and starting (delicate handling). In order to optimise
hydraulic movements, cut off transmission to the hydraulic controls lever.
• Starting up on a slope.
I - REVOLVING LIGHT
N - OPTION
O - OPTION
P - OPTION
MT 732 Série C-E2 N O P Q
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
- OPTION Attachment hydraulic locking device (See: 2 - DESCRIPTION:
DESCRIPTION AND USE OPTIONS).
Q - OPTION
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6 - LIGHT SWITCH, HORN AND INDICATOR SWITCH
The switch controls the visual and sound alarms. F E G
B
A - All lights are off, the direction indicators do not flash.
B - The right hand direction indicators flash. D G
C - The left hand direction indicators flash.
D - The sidelights and the rear lights are on. C
E - The dipped headlights and the rear lights are on. A G
F - The main beam headlights and the rear lights are on.
G - Headlight signal.
NOTE: These functions will only work when the ignition is switched on.
8 - IGNITION SWITCH
The key switch has five positions:
P - Ignition off, parking position.
O - Ignition switched off and I.C. engine stopped.
I - Ignition on.
II - Heating.
III - The I.C. engine starts, return to position i as soon as the key is released.
10
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12 - FUSE AND RELAY ACCESS PANEL
- Lift up the fuse and relay access panel 12. 12
Never reuse a repaired fuse. F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30
OPT.
OPT. OPT. OPT. OPT.
OPT.
F1 - (10A MAXI) - Safety stabilisers (7,5A). (G H) 10A max. 15A max. 15A 15A max. 10A max. 10A 15A max. 7.5A 7.5A 7.5A 7.5A 15A 15A 15A 25A
- OPTION. (A B C D E F)
F2 - (15A MAXI) - OPTION Working tail light (10A).
F3 - (10A MAXI) - Rear windscreen wiper (7,5A).
- OPTION Roof windscreen wiper (7,5A).
- OPTION Side windshield wiper (7,5A).
F4 - (10A MAXI) - Stop I.C. engine electrovalve (7,5A).
- OPTION.
F5 - (10A MAXI) - Flashing light (7,5A).
F6 - (7,5A MAXI) - Alignment of the wheels (5A).
F7 - (15A MAXI) - OPTION (10A).
- Cutting off "simple" hydraulic movements (10A). (A D)
- OPTION Cutting off "simple" hydraulic movements (10A). (B C E F G H)
- OPTION Cutting off "aggravating" hydraulic movements (10A).
F8 - (15A MAXI) - Reversing gear (15A).
- Transmission cut-off (15A).
- Reverse buzzer alarm (15A).
- Reverse lights (15A).
F9 - (10A MAXI) - Control instruments panel (5A).
F10 - (15A MAXI) - Sound alarm (15A).
- Stop switch (15A).
F11 - (15A MAXI) - OPTION Jib head light (10A). (B C E F G H)
- OPTION Blue front and rear working lights (10A). (B C E F)
- OPTION. (A D)
F12 - (10A MAXI) - Indicator power supply (10A).
F13 - (35A MAXI) - Heating (30A).
F14 - (25A MAXI) - OPTION.
F15 - (25A MAXI) - OPTION.
F16 - (10A MAXI) - OPTION Air conditioning (7,5A).
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F17 - (15A MAXI) - OPTION Electrovalve on jib head (10A). (B C E F G H)
- OPTION Electrovalve on jib head + attachment hydraulic locking
device (10A). (B C E F G H)
- OPTION Electrical jib provision (10A). (B C E F G H)
- OPTION Anti-theft device provision (10A).
- OPTION Anti-theft system (10A). 2
- OPTION Starter fuse (10A).
- OPTION Anti-start system (10A). (B C E F G H)
- OPTION Self-cleaning fan (10A). (B C E F G H)
- OPTION Electrovalve on jib head + self-cleaning fan(15A). (B C E F G H) 1
F18 - (15A MAXI) - OPTION Front working head light (15A).
F19 - (15A MAXI) - OPTION Rear window defrosting (15A).
F20 - (10A MAXI) - OPTION Pneumatic seat (10A).
F21 - (10A MAXI) - Windshield wiper (10A).
F22 - (15A MAXI) - OPTION.
F23 - (10A MAXI) - Right sidelight (7,5A).
- Sidelight indicator light (7,5A). K14
- Control panel lighting (7,5A).
F44
- OPTION Number plate lighting (7,5A). (B C E F G H)
K16
F24 - (10A MAXI) - Left sidelights (7,5A). F42
F40
F25 - (10A MAXI) - Right indicators (7,5A).
F26 - (10A MAXI) - Left indicators (7,5A).
F27 - (15A MAXI) - Low beam (15A). F43 F41
- Low beam indicator light (15A).
- Rear fog light (15A).
F28 - (15A MAXI) - Main beam (15A).
- Main beam lamp (15A).
F29 - (25A MAXI) - Hazard warning lights power supply (15A).
- Roof light (15A).
- OPTION (+)permanent (15A).
F30 - (25A MAXI) - Light switch power supply, horn and indicators (25A).
F31 - (20A MAXI) - Starter (20A).
Remove casing 1 and cover 2 for access to fuses F40 to F44 and to relay K16.
F40 - (40A MAXI) - Lift truck electrical equipment (40A).
F41 - (40A MAXI) - Lift truck electrical equipment (40A).
F42 - (80A MAXI) - Preheating I.C. engine (80A).
F43 - (80A MAXI) - Alternator (80A).
F44 - (15A MAXI) - OPTION Diesel decongealant (15A). (B C E F G H)
14 - ACCELERATOR PEDAL
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
NOTE: There is an OPTIONAL hand-operated accelerator in the cabin.
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16 - GEAR LEVER AND TRANSMISSION CUT-OFF
In order to change speeds, it is necessary to cut the transmission by pressing the button 1
on the lever.
1st gear: To the right, backwards.
4 1 2
2nd gear: To the right, forwards.
3rd gear: To the left, backwards.
4th gear: To the left, forwards.
3 1
USING THE GEARS ON THE GEAR BOX
- On these lift trucks with a torque converter, it is not necessary to automatically start up
in 1st speed and progress up the gears.
The choice of gear ratio should be made carefully according to the nature of the work being
carried out. A poor choice may result in the extremely rapid elevation of the transmission oil
temperature through excessive slipping of the converter, which could lead to serious damage to the transmission (it is essential to stop
and change the working conditions if the transmission oil temperature indicator light comes on). This poor choice may also result in a
reduction in the lift truck's performance in forward speed. When the forward force increases, the forward speed in the g gear (for example
3rd gear) may be lower than the forward speed that could be obtained with the g-1 gear (in 2nd instead of the 3rd).
In general, we would advise you to use the following gears according to the nature of the work being carried out.
• On the road: Set off in 3rd gear and go up to 4th if the conditions and state of the road permit it. In hilly areas, set off in 2nd
gear and go up to 3rd if the conditions and state of the road permit it.
• With a trailer on the road: Set off in 2nd gear and go up to 3rd if the conditions and state of the road permit it.
• Handling: 3rd gear.
2nd gear in restricted spaces.
• Loading (reclaiming with bucket, manure fork, etc.): 2nd gear.
• Earth moving: 1st gear.
17 - REVERSING GEAR
FORWARD: Push the knob forward (position A).
REVERSE: Pull the knob backwards (position B).
NEUTRAL: The knob must be in the intermediate position to start the lift truck (position C).
When operating this control, the lift truck should be travelling at slow speed and not A B
accelerating.
C
NOTE: The reverse lights indicate that the lift truck is running in reverse motion. An
OPTIONAL audible reversing alarm can also be fitted.
NOTE: If the operator leaves the driver's cab with forward or reverse movement, an acoustic alarm sounds continuous, the
operator can sit down again and to continue forward or reverse displacement.
If the acoustic alarm sounds discontinuous, the operator must sit down, set the reversing gear in neutral and engage
forward or reverse movement if he wants to continue the displacement.
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18 - PARKING BRAKE LEVER
To prevent accidental loosening or release, the lever is fitted with safety locking. A
- To apply the parking brake, pull the lever backwards (position A).
- To loosen the parking brake, release and push the lever forwards (position B).
19 - STEERING SELECTOR
A3
Before selecting one of the three possible steering positions, bring the 4 wheels into
A
alignment, i.e., in the straight ahead position.
A1
A - STEERING SELECTION LEVER
A3 - Front and rear wheels steer in the same direction (crab steer).
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20 - HYDRAULIC CONTROLS AND TRANSMISSION CUT-OFF
Do not attempt to alter the hydraulic system pressure. In the event of suspected malfunction, contact your dealer. ANY ALTERATION MAY
RENDER THE WARRANTY NULL AND VOID.
Use the hydraulic controls carefully without jerking, to avoid accidents caused by shaking the lift truck.
N°256456
- The lever A to the left for the retraction.
NOTE : Only for MT 928 Série C-E2
When completely retracting the telescopes,
insistently operate the control so as to allow all the
telescopes to retract fully.
TRANSMISSION CUT-OFF
- Button C (see: 2 - DESCRIPTION: 5 - SWITCHS PANEL).
REVERSING GEAR
- Switch D (see: 2 - DESCRIPTION: 17 - REVERSING GEAR).
TELESCOPING
- Move lever A to the right to extend.
- Move lever A to the left to retract.
NOTE: Only for MT 932 Série C-E2
When completely retracting the telescopes, insistently operate the control so as to allow all the telescopes to retract
fully.
ATTACHMENT
- Raise lever C and turn to the left or right.
TRANSMISSION CUT-OFF
- Switch D (see: 2 - DESCRIPTION: 5 - SWITCH PANEL).
REVERSING GEAR
- Switch E (see: 2 - DESCRIPTION: 17 - REVERSING GEAR).
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MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2 A D
LIFTING THE LOAD B C
- Move lever A or B backwards to lift.
- Move lever A or B forwards to lower. F
TILTING THE CARRIAGE
E
- Move the lever B to the left to excavate. G
- Move the lever B to the right to tip.
TELESCOPING
- Move lever A to the right to extend.
N° 254040
- Move lever A to the left to retract.
NOTE: When completely retracting the telescopes, keep
operating the control until the telescopes are fully
retracted.
LEFT STABILIZER
- Move lever C forwards to lowering.
- Move lever C backwards for lifting.
RIGHT STABILIZER
- Move lever D forwards for lowering.
- Move lever D backwards for lifting.
NOTE: The stabilizers can only be raised after the jib has been retracted.
ATTACHMENT
- Raise lever E and turn to the left or right.
TRANSMISSION CUT-OFF
- Button F (see: 2 - DESCRIPTION: 5 - SWITCH PANEL).
REVERSING GEAR
- Button G (see: 2 - DESCRIPTION: 17 - REVERSING GEAR).
22 - HEATER CONTROL A B
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22 - AIR CONDITIONING CONTROLS (AIR CONDITIONING OPTION)
The air conditioning only comes on when the forklift truck has been started up. When using your air conditioning, you must work with the
doors and windows closed.
In winter: So as to ensure correct operation and complete efficiency of the air conditioning unit, start up the compressor
once a week, if only for a short spell, so as to lubricate the internal seals.
In cold weather: Warm the I.C. engine before switching on the compressor, so as to allow the coolant that has collected in
the liquid state at the lowest point of the compressor circuit to turn into gas under the effect of the heat given off by the I.C. engine, as the
compressor is liable to be damaged by coolant in the liquid state.
If your air conditioning does not seem to be working properly, have it examined by your dealer (see: 3 - MAINTENANCE: H - EVERY
2 YEARS "AIR CONDITIONING OPTION"). Never try to repair any possible problems by yourself.
NOTE: Possible losses of water under the lift truck are due to condensate discharges caused by the drying effect of the
installation, especially with high outside temperatures and high relative humidity.
For the air conditioning to perform properly, the air intakes must not be blocked by frost, snow or leaves.
When the facility is running, at least one of the cab air grilles must be open so as to avoid any risk of freezing to the evaporator.
HEATING MODE
The controls must be adjusted in the following way: C B A
A - Control with signal light off.
B - At the required temperature.
C - To the desired position 1, 2 or 3.
DEMISTING MODE
The controls must be adjusted in the following way:
A - Control with signal light on.
B - At the required temperature.
C - To the desired position 1, 2 or 3.
NOTE: Direct the ventilators onto the cab's windows for increased efficiency.
25 - HEATING VENTS
These heating vents enable the air to be directed to the interior of the cabin and onto the side windows.
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26 - DOOR LOCK
Two keys are provided with the lift truck to enable the cabin to be locked.
31 - FRONT LIGHTS
A - Left front indicator.
B - Left front dipped headlight. F B
C - Left front main beam.
D - Left front sidelight.
E H D A
E - Right front indicator.
F - Right front dipped headlight.
G - Right front main beam.
G C
H - Right front sidelight.
32 - REAR LIGHTS
A - Left rear indicator.
B - Left rear stoplight.
A B C D E F G H I J
C - Left tail light.
D - Left rear reverse light.
E - Left rear fog light.
F - Right rear fog light.
G - Right rear reverse light.
H - Right tail light.
I - Right rear stoplight.
J - Right rear indicator.
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33 - REVOLVING LIGHT
The magnetic revolving light must be clearly visible on the roof of the cab and plugged-in
to socket 1.
35 - SPIRIT LEVEL
Enables the operator to check that the lift truck is in the horizontal position.
36
36 - SUN VISOR (OPTION)
35
36
37 - ROOF LIGHT
38 - HOOK
37
38
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TOWING PIN AND HOOK
Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the authorised
gross vehicle weight, tractive effort and maximum vertical force on the coupling point. This information is given on the manufacturer's
plate fixed to each lift truck (see: 2 - DESCRIPTION: IDENTIFICATION OF THE LIFT TRUCK).
- To use a trailer, see current regulations in your country (maximum running speed, braking, maximum weight of trailer, etc.).
- Verify the trailer's condition before using it (tyre condition and pressures, electrical connection, hydraulic hose, brake system…).
Do not tow a trailer or attachment which is not in perfect working order. Using a trailer in poor condition may effect the lift truck's steering
and braking, and hence safety.
If a third party helps in coupling or uncoupling the trailer, this person must be permanently visible to the driver until the lift truck is parked
and the I.C. engine is turned off.
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
NOTE: There is an OPTIONAL rear-view mirror which allows the lift truck to be approached more closely to the trailer ring.
A - PROJECTING HOOK
STANDARD MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
2
OPTION MT 728 Série C-E2
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 928 Série C-E2
MT 932 Série C-E2
1
MT 932 Turbo Série C-E2
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B - COUPLING LADDER (OPTIONAL)
OPTION MT 732 Série C-E2
MT 732 Turbo Série C-E2 6
MT 932 Série C-E2
MT 932 Turbo Série C-E2 4
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2 5
1
COUPLING AND UNCOUPLING THE TRAILER
3
- To couple the trailer, position the lift truck as close as possible to the trailer ring.
2
- Put the handbrake on and switch off the I.C. engine.
ON THE FIXED PIN
- Remove pin 1, remove rod 2 and raise latch 3.
- Insert or remove the trailer ring, lower latch 3 and refit rod 2.
Be careful not to get your fingers caught or crushed during this operation.
Do not forget to put clip 1 back in place.
When uncoupling, make sure that the trailer is supported independently.
ON THE COUPLING LADDER
- Set the coupling fitting 4 according to the height of the trailer ring.
C - ELECTRICAL CONNECTION
OPTION MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2 1
MT 1030 S Série 3-E2 2
MT 1030 S Turbo Série 3-E2
- Connect the male plug to the female socket 1 on the lift truck and make sure the trailer
lights work properly.
- Connect the brake hose to the provided brake unit 2 on the lift truck.
- Make sure the trailer brakes are working properly and test the effects of braking before taking the trailer onto the public highway.
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DESCRIPTION AND USE OF OPTIONS
2 - BATTERY CUT-OFF
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
2
3 - NUMBER PLATE
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2 4
3
4
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
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5 - PREHEATING ROD
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
Enables the motor unit to be kept warm during prolonged periods of stoppage and thus,
ensures the improved start-up of the I.C. engine.
B
A
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8 - PROVISION FOR ELECTRICAL JIB
Enables an electrical function to be used at the head of the jib.
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11 - HYDRAULIC ATTACHMENT LOCKING
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
Enables attachment locking to be controlled on the carriage and the use of a hydraulic
attachment on the same hydraulic system (see: 4 - OPTION ATTACHMENTS ON THE RANGE:
PICKING UP THE ATTACHMENTS).
The addition of these two options enables of several hydraulic functions to be combined.
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14 - N/A
15 - N/A
Enables the hydraulic connection of a braked trailer (see: 2 - DESCRIPTION: TOWING PIN
AND HOOK).
This system, operated by switch 1, cleans the radiator core and the grille of the engine
cover by reversing the air flow.
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18 - ATTACHMENT CIRCUIT WITH QUICK-RELEASE COUPLER
MT 728 Série C-E2
MT 928 Série C-E2
FUNCTIONING
- Raise lever 1 and turn to the left or right.
N°258969
19 - N/A
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2 TSDL
The single side-shift carriage (TSDL) is only compatible with the following attachments:
• floating fork carriage (TFF)
• tilting fork carriage (PFB)
• loading bucket (CBR)
• concrete bucket (BB, BBG)
• spout bucket (GL)
• crane jib and crane jib with winch (P, PT, PO, PC)
• winch (H)
N°241645
It is prohibited to use any other attachments on the TSDL.
If it is being used with a loading bucket (CBR), the single side-shift carriage MUST be centred and no
side-shift operations performed.
ATTACHMENTS B
- Put the valve in position B, and used hydraulic control of the attachment of the lift truck.
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3 - MAINTENANCE
3-1
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3-2
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TABLE OF CONTENTS
G - OCCASIONAL MAINTENANCE 3 - 38
3-3
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MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT
- Technically - to generate operating failure or shorten the life of the lift truck.
- Operator training.
- Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the
best technical ability to provide maintenance.
3-4
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FILTERS CARTRIDGES AND BELTS
MT 728 Série C-E2
MT 732 Série C-E2
MT 928 Série C-E2
MT 932 Série C-E2
MT 1030 S Série 3-E2
I.C. ENGINE
*: This periodicity is given for information only (see: 3 - MAINTENANCE: SERVICING SCHEDULE) for cleaning and changing.
TRANSMISSION
HYDRAULIC
HYDRAULIC RETURN OIL FILTER CARTRIDGE (15µ) SUCTION STRAINER FOR HYDRAULIC OIL TANK
Part number: 236095 Part number: 224726
Change: 500 H Clean: 1000 H
CAB
CAB VENTILATION FILTER (WITH AIR CONDITIONING)
CAB VENTILATION FILTER (WITHOUT AIR CONDITIONING)
Part number: 225052
Part number: 225052
Clean: 50 H
Clean: 500 H
Change: 250 H
3-5
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LUBRICANTS AND FUEL
I.C. ENGINE
COMPONENTS CAPACITY RECOMMENDATION PACKAGING PART NUMBER
5 L. 661706
Shell: Rotella 15w40 20 L. 582357
I.C. ENGINE 11.6 qt
Citgo: C-600 15w40 55 L. 582358
209 L. 582359
2 L. 473076
Tulco 50/50 Premix
5 L. 470077
Anti-freeze
20 L. 470078
COOLING CIRCUIT 4.9 gal
2 L. 554002
5 L. 554003
20 L. 554004
FUEL TANK 31.7 gal Diesel fuel (*)
TRANSMISSION
COMPONENTS CAPACITY RECOMMENDATION PACKAGING PART NUMBER
1 L. 62148
Shell: Donax TG Dexron III 20 L. 546332
TRANSMISSION 17.5 qt
Citgo: Transgard ATF Dexron III 55 L. 546217
209 L. 546195
2 L. 499237
Shell: Spirax DH80w90
20 L. 546330
ANGLE GEAR BOX 2.3 qt Citgo: Premim Gear MP 80w90
55 L. 546221
209 L. 546220
400 g. 161589
1 Kg. 554973
Shell: Rentinax Am
TRANSMISSION UNIVERSAL JOINT 5 Kg. 554974
Citgo: Lithoplex CM-2
20 Kg. 499233
50 Kg. 489670
JIB
COMPONENTS RECOMMENDATION PACKAGING PART NUMBER
400 g. 545996
Shell: Rentinax Am
JIB PADS 1 Kg. 161590
Citgo: Lithoplex CM-2
50 Kg. 499235
400 g. 161589
1 Kg. 554973
Shell: Rentinax Am
GREASING OF THE JIB 5 Kg. 554974
Citgo: Lithoplex CM-2
20 Kg. 499233
50 Kg. 489670
3-6
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HYDRAULICS
COMPONENTS CAPACITY RECOMMENDATION PACKAGING PART NUMBER
5 L. 545500
Shell: Tellus T46 20 L. 582297
HYDRAULIC OIL TANK 33.8 gal
Citgo: Transgard THF Lo-Temp 55 L. 546108
209 L. 546109
BRAKE
COMPONENTS RECOMMENDATION PACKAGING PART NUMBER
Shell: Donax TG Dexron III
BRAKE CIRCUIT 1 L. 490408
Citgo: Transgard ATF Dexron III
CAB
COMPONENTS RECOMMENDATION PACKAGING PART NUMBER
400 g. 161589
1 Kg. 554973
Shell: Rentinax Am
CAB DOOR 5 Kg. 554974
Citgo: Lithoplex CM-2
20 Kg. 499233
50 Kg. 489670
1 L. 490402
WINDSCREEN WASHER TANK Windscreen washer fluid
5 L. 486424
FRONT AXLE
COMPONENTS CAPACITY RECOMMENDATION PACKAGING PART NUMBER
Shell: Donax TD 5 L. 545976
FRONT AXLE DIFFERENTIAL* 7.7 qt Citgo: Transgard Tractor Hyd 20 L. 582391
Fluid 209 L. 546222
2 L. 499237
Shell: Spirax DH80w90
20 L. 546330
FRONT WHEELS REDUCERS 0.8 qt Citgo: Premium Gear MP
55 L. 546221
80w90
209 L. 546220
400 g. 545996
Shell: Rentinax Am
FRONT WHEELS REDUCERS PIVOTS 1 Kg. 161590
Citgo: Lithoplex CM-2
50 Kg. 499235
REAR AXLE
COMPONENTS CAPACITY RECOMMENDATION PACKAGING PART NUMBER
Shell: Donax TD 5 L. 545976
REAR AXLE DIFFERENTIAL* 7.7 qt Citgo: Transgard Tractor Hyd 20 L. 582391
Fluid 209 L. 546222
2 L. 499237
Shell: Spirax DH80w90
20 L. 546330
REAR WHEELS REDUCERS 0.8 qt Citgo: Premium Gear MP
55 L. 546221
80w90
209 L. 546220
400 g. 545996
Shell: Rentinax Am
REAR WHEELS REDUCERS PIVOTS 1 Kg. 161590
Citgo: Lithoplex CM-2
50 Kg. 499235
400 g. 161589
1 Kg. 554973
Shell: Rentinax Am
REAR AXLE OSCILLATION 5 Kg. 554974
Citgo: Lithoplex CM-2
20 Kg. 499233
50 Kg. 489670
* First 200 hrs: Use Manitou Special Immersed Brakes 549 Lubricant.
(5 gal. drum p/n: 545608)
3-7
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SERVICING SCHEDULE
TRANSMISSION
Transmission oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-13
Transmission universal joint . . . . . . . . . . . . . . . . . . . . . . G G/C** 3-20
Angle gear box oil level . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-23
Transmission oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . R R 3-28
Transmission oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V V 3-33
Transmission housing strainer . . . . . . . . . . . . . . . . . . . . . N 3-33
Angle gear box oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V V 3-34
Transmission silent blocks . . . . . . . . . . . . . . . . . . . . . . . C**
Transmission controls . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Transmission pressures . . . . . . . . . . . . . . . . . . . . . . . . . C**
Converter pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
TYRES
Tyres pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-13
Wheel nuts torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-13
Condition of wheels and tyres . . . . . . . . . . . . . . . . . . . . . C**
Change a wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
JIB
Jib pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G* 3-14
Jib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 3-17
Jib pads wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Condition of jib unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Bearings and articulation rings . . . . . . . . . . . . . . . . . . . . C**
HYDRAULIC
Hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-18
Hydraulic return oil filter cartridge . . . . . . . . . . . . . . . . . . R R 3-29
Balancing valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C C 3-29
Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V 3-34
Suction strainer for hydraulic oil tank . . . . . . . . . . . . . . . . N 3-34
Filter cap for hydraulic oil tank . . . . . . . . . . . . . . . . . . . . R 3-34
Distributor control head filter . . . . . . . . . . . . . . . . . . . . . C**
Speeds of hydraulic movements . . . . . . . . . . . . . . . . . . . N**
Condition of hoses and flexibles pipes . . . . . . . . . . . . . . C**
Condition of cylinders (leakage, shafts) . . . . . . . . . . . . . . C**
Hydraulic circuit pressures . . . . . . . . . . . . . . . . . . . . . . . C**
Hydraulic circuit outputs . . . . . . . . . . . . . . . . . . . . . . . . . C**
Hydraulic oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N**
3-8
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A = AJUST N = CLEAN After Day 1 year 1 year
C = CHECK P = BLEED the first or 50 250 or or 2000 4000
D = DESCALE R = CHANGE 50 10 hours hours 500 1000 hours hours
G = GREASE V = DRAIN/CHANGE hours hours hours hours
BRAKE
Brake oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-18
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C/A 3-23
Parking brake lever mechanism . . . . . . . . . . . . . . . . . . . . G 3-30
Parking brake mechanism on the transmission . . . . . . . . G**
Brake oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V**
Brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P**
Brake system pressure . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A**
STEERING
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Steering swivel joints . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
CAB
Windscreen washer liquid level . . . . . . . . . . . . . . . . . . . . C 3-19
Cab door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 3-19
Cab ventilation filter (OPTION Air conditioning) . . . . . . . . . N R 3-19/3-24
Heating block non-return valve . . . . . . . . . . . . . . . . . . . . N 3-24
Cab ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . N 3-30
Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-35
Condition of the rear view mirrors . . . . . . . . . . . . . . . . . . C**
Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
OPTION Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
ELECTRICITY
...........................................
Condition of wiring harness and cables . . . . . . . . . . . . . . C**
Lights and signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Warning indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Adjust the front headlamps . . . . . . . . . . . . . . . . . . . . . . . 3-45
FRONT AXLE
Front wheels reducers pivots . . . . . . . . . . . . . . . . . . . . . . G G/C** 3-20
Front axle differential oil level . . . . . . . . . . . . . . . . . . . . . C 3-24
Front wheels reducers oil level . . . . . . . . . . . . . . . . . . . . C 3-24
Front axle differential oil . . . . . . . . . . . . . . . . . . . . . . . . . V V 3-30
Front wheels reducers oil . . . . . . . . . . . . . . . . . . . . . . . . V V 3-36
Wearing of front axle brake discs . . . . . . . . . . . . . . . . . . C**
Front wheels reducers universal joint . . . . . . . . . . . . . . . . C**
Front wheels reducers clearance . . . . . . . . . . . . . . . . . . . C**
REAR AXLE
Rear wheels reducers pivots . . . . . . . . . . . . . . . . . . . . . . G G/C** 3-20
Rear axle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . . . . G G/C** 3-20
Rear axle differential oil level . . . . . . . . . . . . . . . . . . . . . C 3-24
Rear wheels reducers oil level . . . . . . . . . . . . . . . . . . . . . C 3-24
Rear axle differential oil MT 732 / MT 932 / MT 1030 . . . . . . . . V V 3-30
Rear axle differential oil MT 728 / MT 928 . . . . . . . . . . . . . . V V 3-35
Rear wheels reducers oil . . . . . . . . . . . . . . . . . . . . . . . . V V 3-36
Wearing of rear axle brake discs . . . . . . . . . . . . . . . . . . . C**
Rear wheels reducers universal joint . . . . . . . . . . . . . . . . C**
Rear wheels reducers clearance . . . . . . . . . . . . . . . . . . . C**
CHASSIS
Stabilisers MT 1030 S / MT 1030 S Turbo . . . . . . . . . . . . . . . . . G 3-21
Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Bearings and articulation rings . . . . . . . . . . . . . . . . . . . . C**
ATTACHMENTS
Forks wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Attachment carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . C**
Condition of attachments . . . . . . . . . . . . . . . . . . . . . . . . C**
LIFT TRUCK
Tow the lift truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Sling the lift truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Transport the lift truck on a platform . . . . . . . . . . . . . . . . 3-43
3-9
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A - DAILY OR EVERY 10 HOURS SERVICE
- Clean the dipstick and check the correct level between the two notches.
- If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by the filler port 2
(fig. A1).
- Check visually that there is no leakage or seepage of oil in the I.C. engine.
Place the lift truck on level ground with the I.C. engine stopped, and allow the I.C. engine 3
to cool.
A3 - FUEL LEVEL A3
CHECK
Keep the fuel tank full, to reduce as much as possible any condensation due to the atmospheric 1
conditions.
The fuel tank is vented via the filler plug. When changing it, always use an original part, with vent hole.
MT 732 Série C-E2 / MT 732 Turbo Série C-E2
MT 932 Série C-E2 / MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2 / MT 1030 S Turbo Série 3-E2
NOTE: A locking tank cap is available as an OPTION.
3 - 10
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A4 - FUEL PRE-FILTER A4
CHECK
- Pull on the handle located inside the cab to open the engine hood.
- Check for the presence of water in the pre-filter bowl 1 (fig. A4) and empty it out if necessary.
- Place a receptacle under the drain plug 2 (fig. A4) and loosen it in two to three thread turns.
- Allow the diesel fuel to flow out until it is free from impurities and water.
- Retighten the drain plug while the diesel fuel is flowing out. 1
A5 - CYCLONIC PREFILTER
CLEAN A5
1
The cleaning interval is given as a guide, however the prefilter must be emptied as soon 2
as impurities reach the MAX. level on the tank.
- Loosen nut 1 (fig. A5), remove cover 2 (fig. A5) and empty the tank.
- Clean the prefilter unit with a clean dry cloth and reassemble the unit.
When cleaning, take care not to let impurities into the dry air filter.
Park the lift truck on level ground with the jib raised, the I.C. engine cold and stopped.
Carry out the control within 5 minutes of the I.C. engine being stopped.
- Check the condition of the tyres, to detect cuts, protuberances, wear, etc.
- Check the torque load of the wheel nuts. Non compliance with this instruction can cause damage and rupture to the wheel bolts
and distortion to the wheels.
Wheel nuts tightening torque
• Front tyres: 465 ft/lb
• Rear tyres: 465 ft/lb
- Check and adjust the tyre pressures if necessary (see: 2 - DESCRIPTION: CHARACTERISTICS).
Check that the air hose is correctly connected to the tyre valve before inflating and keep all persons at a distance during inflation. Respect
the recommended tyre pressures given.
NOTE: There is an OPTIONAL wheel toolkit.
3 - 11
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A8 - JIB PADS A8
CLEAN - GREASE
To be carried out every 10 hours during the first 50 hours service, then once at 250 hours.
3 - 12
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3 - 13
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B - EVERY 50 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges (see: 3 - MAINTENANCE: FILTERS CARTRIDGES
AND BELTS). Also, the checking and cleaning periodicity of the cartridge must be reduced.
If the clogging indicator light comes on, this operation must be carried out as quickly as possible (1 hour maximum). The cartridge must
not be cleaned more than seven times, after which the cartridge must be changed. Never use the lift truck without an air filter or with a
damaged air filter.
- For the disassembly and reassembly of the cartridge, see: 3 - MAINTENANCE: D3 - DRY AIR FILTER CARTRIDGE.
- Clean the filter cartridge using a compressed air jet (max. pressure 3 bar) directed from the top to the bottom and from the inside
towards the outside at a minimum distance of 30 mm from the cartridge wall.
- Cleaning is completed when there is no more dust on the cartridge.
Respect the safety distance of 30 mm between the air jet and the cartridge to avoid tearing or making a hole in the cartridge. The cartridge
must not be blown anywhere near the air filter box. Never clean the cartridge by tapping it against a hard surface. Your eyes must be
protected during this intervention.
- Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant.
- Check visually the outer condition of the air filter and its mounts. Verify the condition of the hoses and their mounts also.
Never clean the dry air filter cartridge by washing it in liquid. Do not clean by any means the safety cartridge located inside the filter
cartridge, change it for a new one if it is clogged or damaged.
B2 - RADIATOR CORE B2
CLEAN
In a polluting atmosphere, clean the radiator core every day. Do not use a water jet or high-
pressure steam as this could damage
the radiator fins.
-Open the I.C. engine bonnet.
-If necessary, clean the suction grid on the engine bonnet.
-Using a soft cloth, clean the radiator in order to remove as much dirt as possible.
-Clean the radiator using a compressed air jet aimed in the same direction as the cooling
air flow (fig. B2).
NOTE: So as to enhance the cleaning, carry out this operation with the fan running.
In a polluting atmosphere, clean the radiator core every day. Do not use a water jet or
high-pressure steam as this could damage the radiator fins.
- Remove the protective grid 1 (fig. B3) and clean it if necessary.
- Visually check whether the condenser 2 (fig. B3) is clean and clean it if necessary. 2
- Clean the condenser using a compressed air jet aimed in the same direction as the air
flow.
NOTE: So as to enhance the cleaning, carry out this operation with the fan running.
3 - 14
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B4 - JIB B4/1
GREASE
To be carried out weekly, if the lift truck has been operated for less than 50 hours during
the week.
In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this
interval to 10 working hours or every day. 1 1
Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS
AND FUEL) and remove the surplus of grease.
3 3
MT 728 ... / MT 732 ... MT 928 ... / MT 932 ... MT 1030 S ...
4
5 7
B4/7
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B5 - HYDRAULIC OIL LEVEL B5/1
CHECK
Place the lift truck on level ground with the I.C. engine stopped, and the jib retracted and
lowered as far as possible. 1
Use a clean funnel and clean the underside of the oil drum before filling.
- Put the cap back.
B5/2
- Check visually that there is no leakage in the tank and pipes.
Always maintain the oil level at maximum as cooling depends on the oil flowing through 2
the tank.
3
- Loosen screw 1 (fig. B6/1) and remove the access panel for braking oil tank and
windscreen washer tank 2 (fig. B6/1).
- The level is correct when it is at the MAX. level on the tank.
- If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by the filler port 3 1
(fig. B6/2).
- Turn the tank to unscrew the filler plug
- Check visually that there is no leakage in the tank and pipes.
3 - 16
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B7 - WINDSCREEN WASHER LIQUID LEVEL B7/1
CHECK
- Loosen screw 1 (fig. B7/1) and remove the access panel for braking oil tank and
windscreen washer tank 2 (fig. B7/1). 2
- Check visually the level.
- If necessary add windscreen washer liquid (see: 3 - MAINTENANCE: LUBRICANTS AND
FUEL) by filler port 3 (fig. B7/2).
1
B7/2
B8
B8 - CAB DOOR
GREASE 1
Clean and lubricate the points 1 (4 lubricators) (fig. B8) with grease (see: 3 -
MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease.
3 - 17
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B10 - FRONT AND REAR WHEELS REDUCERS PIVOTS B10
GREASE
Clean and lubricate the points 1 (8 lubricators) (fig. B10) with grease (see: 3 - 1
MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease.
Clean and lubricate the points 1 (2 lubricators) (fig. B11) with grease (see: 3 -
MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease.
1 1
Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS
AND FUEL) and remove the surplus of grease.
1
1 - Lubricators of the universal joint I.C. engine/Angle gear box (2 lubricators) (fig.
B12/1).
2 - Lubricators of the universal joint Transmission/Front axle (3 lubricators) (fig.
B12/2).
3 - Lubricators of the universal joint Transmission/Rear axle (3 lubricators) (fig.
B12/3).
B12/2
2 2 2
B12/3
3 3
3 - 18
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B13 - STABILISERS B13/1
GREASE
1
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS
AND FUEL) and remove the surplus of grease.
1
B13/2 B13/3
3 - 19
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C - EVERY 250 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
3 - 20
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C3 - COMPRESSOR BELT TENSION (OPTION AIR CONDITIONING) C3/1
CHECK - ADJUST
Park the lift truck on level ground with the jib raised and the I.C. engine stopped. 1
C5 - PARKING BRAKE C5
1
CHECK - ADJUST
A
Place the lift truck on a slope less than 15 % with the rated load in the transport position.
- Check the tightening adjustment by locking the parking brake in position A (fig. C5).
- The adjustment is correct when the lift truck is held stationary on a slope.
- Carry out adjustments if necessary. B
- Press and release the brake pedal, then release the parking brake, putting it in position
B (fig. C5).
- Progressively tighten the end piece of the lever 1 (fig. C5) and recheck braking.
- Repeat the operation until the correct braking adjustment is obtained.
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C6 - CAB VENTILATION FILTER (OPTION AIR CONDITIONING) C6
CHANGE
1
- Since non-return valve 1 (fig. C7) is located under the cab, it is possible for it to become
obstructed with spattered mud for example. Clean if necessary.
1
Place the lift truck on level ground with the I.C. engine stopped.
1
- Remove level plug 1 (fig. C8). The oil should be flush with the edge of the hole.
- If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by the filler port 2
(fig. C8).
- Replace and tighten the level plug 1 (fig. C8) (tightening torque 30 ft/lb).
- Repeat this operation for the rear axle differential.
Place the lift truck on level ground with the I.C. engine stopped.
3 - 22
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3 - 23
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D - EVERY 500 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then
stop the I.C. engine.
Tighten the oil filter by hand pressure only and lock the filter in place by a quarter turn.
D1/4
D1/5 D1/6
6
5
8
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D3 - DRY AIR FILTER CARTRIDGE D3
CHANGE
1
In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see:
3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. Also, the checking and cleaning
periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust
atmosphere and with pre-filtration).
Change the cartridge in a clean location, with the I.C. engine stopped. Never run the I.C. engine
2
with the air filter removed or damaged.
- Open the I.C. engine bonnet.
- Loosen the bolts and remove cover 1 (fig. D3).
- Gently remove the cartridge 2 (fig. D3), taking care to avoid spilling the dust.
- Leave the safety cartridge in place.
- The following parts must be cleaned with a damp, clean lint-free cloth.
• The inside of the filter and cover.
• The inside of the filter inlet hose.
• The gasket surfaces in the filter and in the cover.
- Check pipes and connections between the air filter and the I.C. engine and the connection and state of the clogging indicator
on the filter.
- Before mounting check the state of the new cartridge (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
- Introduce the cartridge into the filter axis and push it in, pressing the edges and not the middle.
- Reassemble the cover, guiding the valve downwards.
Make sure the electrical contact on the lift truck is cut, otherwise fuel will be released
if the lift pump is powered up.
5
- Pull on the handle located inside the cab to open the engine hood.
- Carefully clean the outside of the filter and its holder, to prevent dust from getting into
the system. 4
- Place a container under the pre-filter and drain it using drain plug 1 (fig. D4).
- Remove bleeder screw 2 (fig. D4) in order to ensure that the oil is drained properly.
1
- Unscrew locking screw 3 (fig. D4).
- Remove container 4 (fig. D4) and discard cartridge 5 (fig. D4) as well as its seals.
- Clean the inside of the filter head and the housing, using a brush immersed in clean
diesel oil.
- Refit the assembly with a new cartridge and new seals (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
- If necessary, bleed the fuel circuit (see: 3 - MAINTENANCE: G1 - FUEL SYSTEM).
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D5 - FUEL FILTER CARTRIDGE D5/1
CHANGE
Make sure the electrical contact on the lift truck is cut, otherwise fuel will be released if the
lift pump is on.
- Open the I.C. engine bonnet. 2
- Carefully clean the outside of the filter and its holder, to prevent dust from getting into
the system.
- Place a container under the filter and drain it via drain plug 1 (fig. D5/1).
- Loosen the body of filter 2 (fig. D5/1).
- Remove the filter cartridge by pressing the cartridge 3 (fig. D5/2) down against the 1
pressure of the spring and turn it to the left to extract it.
- Insert a new cartridge (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS), by
pressing the cartridge 3 (fig. D5/2) down against the pressure of the spring and turn it
D5/2
to the right to lock it into the body of the filter.
- Place the new seal 4 (fig. D5/2) onto the body of the filter and lubricate the contact
surface using clean engine oil.
- Remount the body of the filter onto its holder, hand-tighten it only and lock it with a
quarter-turn.
4 3
- Close drain plug 1 (fig. D5/1) and remove the container.
- Before starting the I.C. engine, leave the ignition on for three minutes on the lift truck, to
give the lift pump time to release air from the filter.
- Start up the I.C. engine and make sure there is no leakage.
- If necessary, bleed the fuel circuit (see: 3 - MAINTENANCE: G1 - FUEL SYSTEM).
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D7 - HYDRAULIC RETURN OIL FILTER CARTRIDGE D7
CHANGE
Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic
controls.
Thoroughly clean the outside of the filter and its surroundings before any intervention in order
to prevent any risk of polluting the hydraulic circuit.
1
- Place a container under hydraulic drain filter 1 (fig. D7).
- Unscrew the body of the filter.
- Remove the hydraulic return oil filter cartridge and fit new replacement cartridge (see: 3
- MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
- Make sure that the cartridge is correctly positioned and refit the body of the filter.
Tighten the body of the filter by hand pressure only and lock the body of the filter in place by a
quarter turn.
D8 - BALANCING VALVE
CHECK
To be performed after the first 50 hours of operation and then every 500 hours.
Stop the lift truck on horizontal ground, put the handbrake on and set the reverse gear to neutral.
LIFTING CIRCUIT:
- Start up the lift truck and raise the jib by about 45°.
- With the I.C. engine running at mid- speed, lower the jib. While the jib is being lowered, switch off the I.C. engine; movement
should slow down as the I.C. engine speed falls and stop when the I.C. engine stops.
TELESCOPING CIRCUIT:
- Start up the lift truck and raise the jib as far as it will go, extending the telescope(s) completely.
- With the I.C. engine running at mid- speed, retract the telescope(s). When retracting the jib, switch off the I.C. engine; movement
should slow down as the I.C. engine speed falls and stop when the I.C. engine stops.
TILT CIRCUIT:
- Place the nominal load on the forks, anchor it correctly to prevent it from falling off during the test.
- Start up the lift truck and tilt the carriage backwards, lifting the jib sufficiently to allow the carriage to tilt.
- With the I.C. engine running at mid-speed, tilt the carriage forwards. While it is tilting, switch off the I.C. engine; movement should
slow down as the I.C. engine speed falls and stop when the I.C. engine stops.
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D9 - PARKING BRAKE LEVER MECHANISM D9
GREASE
- Clean and grease articulation axles 1 (fig. D9) with grease (see: 3 - MAINTENANCE:
LUBRICANTS AND FUEL). 1
Place the lift truck on level ground with the I.C. engine stopped and the differential oil still
warm.
1
Dispose the drain oil in an ecological manner.
- Place a container under drain plugs 1 (fig. D12) and unscrew the plugs. 1 1
- Remove level plug 2 (fig. D12) and filler plug 3 (fig. D12) in order to ensure that the oil
is drained properly.
- Refit and tighten drain plugs 1 (fig. D12) (tightening torque 30 ft/lb).
- Fill up with oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by filler port 3 (fig. D12).
- The level is correct when the oil level is flush with the edge of port 2 (fig. D12).
- Check for any possible leaks at the drain plugs.
- Refit and tighten level plug 2 (fig. D12) (tightening torque 30 ft/lb) and filler plug 3 (fig. D12) (tightening torque 30 ft/lb).
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E - EVERY 1000 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
While carrying out these operations, do not smoke or work near a flame.
Place the lift truck on level ground with the I.C. engine stopped.
- Inspect the parts susceptible to leaks in the fuel circuit and in the tank.
- In the event of a leak, contact your dealer. 1
Never try to carry out a weld or any other operation by yourself, this could provoke an explosion
or a fire.
- Place a container under drain plug 1 (fig. E1/1) and unscrew the plug.
- Remove cap 2 (fig. E1/2).
- Let the fuel flow and clean with 10 liters of clean fuel by filler port 3 (fig. E1/2).
- Refit and tighten drain plug 1 (fig. E1/1) (tightening torque 26 ft/lb). E1/2
- Fill the fuel tank with clean fuel (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) filtered
through a strainer or a clean, lint-free cloth and refit the filler plug 2 (fig. E1/2).
- If necessary, bleed the fuel circuit (see: 3 - MAINTENANCE: G1 - FUEL SYSTEM). 2
- For the disassembly and reassembly of the cartridge, see: 3 - MAINTENANCE: D3 - DRY
AIR FILTER CARTRIDGE.
- Gently remove the dry air filter safety cartridge 1 (fig. E2), taking care to avoid spilling the
dust.
- Clean the gasket surface on the filter with a damp, clean lint-free cloth.
- Before mounting check the state of the new safety cartridge (see: 3 - MAINTENANCE: 1
FILTERS CARTRIDGES AND BELTS).
- Introduce the cartridge into the filter axis and push it in, pressing the edges and not the
middle.
NOTE: The periodicity for changing the safety cartridge is given for information only. The
safety cartridge must be changed for every two changes of the air filter cartridge.
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E3 - TRANSMISSION OIL E3/1
DRAIN
E4 - TRANSMISSION HOUSING STRAINER
CLEAN
Place the lift truck on level ground with the I.C. engine stopped, the transmission oil still 1
warm.
E3/4
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E5 - ANGLE GEAR BOX OIL E5/1
DRAIN
Place the lift truck on level ground with the I.C. engine stopped, the angle gear box oil still
warm.
- Place a container under drain plug 1 (fig. E5/1) and unscrew the plug.
- Remove dipstick 2 (fig. E5/2) and unscrew filler cap 3 (fig. E5/2) in order to ensure that 1
the oil is drained properly.
Place the lift truck on level ground with the I.C. engine stopped and telescope jib retracted 1 1
and lowered as far as possible.
Before any intervention, thoroughly clean the area surrounding the drain plugs and the suction
cover on the hydraulic tank.
Use a clean container and funnel and clean the underside of the oil drum before filling.
- Observe the oil level on dipstick 5 (fig. E6/4), the oil level should be at the level of 3
the red point.
- Check for any possible leaks at the drain plugs.
- Replace filler plug 2 (fig. E6/2) with a new filler plug (see: 3 - MAINTENANCE: FILTERS
CARTRIDGES AND BELTS).
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HYDRAULIC CIRCUIT DECONTAMINATION E6/4
- Let the I.C. engine run (accelerator pedal at halfway travel) for 5 minutes without using
anything on the lift truck, then for 5 more minutes while using completely the hydraulic
movements (except the steering system and the service brakes).
- Accelerate the I.C. engine at full speed for 1 minute, then activate the steering system
and the service brakes. 5
- This operation makes a pollution abatement of the circuit possible through the hydraulic
return oil filter.
E9 - SEAT BELT
CHECK
E10 - N/A
E10
- REAR AXLE DIFFERENTIAL OIL 3
DRAIN
MT 728 Série C-E2
2
MT 928 Série C-E2
Place the lift truck on level ground with the I.C. engine stopped and the differential oil still
warm.
- Place a container under drain plugs 1 (fig. E10) and unscrew the plugs. 1 1
- Remove level plug 2 (fig. E10) and filler plug 3 (fig. E10) in order to ensure that the oil is
drained properly.
- Refit and tighten drain plugs 1 (fig. E10) (tightening torque 30 ft/lb).
- Fill up with oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by filler port 3 (fig. E10).
- The level is correct when the oil level is flush with the edge of port 2 (fig. E10).
- Check for any possible leaks at the drain plugs.
- Refit and tighten level plug 2 (fig. E10) (tightening torque 30 ft/lb) and filler plug 3 (fig. E10) (tightening torque 30 ft/lb).
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E11 - FRONT AND REAR WHEELS REDUCERS OIL E11
DRAIN
Place the lift truck on level ground with the I.C. engine stopped and the reducers oil still
warm. 1
B
Dispose the drain oil in an ecological manner.
- Drain and change each front wheel reducer.
- Place drain plug 1 (fig. E11) in position A.
- Place a container under the drain plug and unscrew the plug.
A
- Let the oil drain fully.
- Place the drain port in position B, i.e. in a level port.
- Fill up with oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by level port 1 (fig. E11).
- The level is correct when the oil level is flush with the edge of the hole.
- Refit and tighten the drain plug 1 (fig. E11) (tightening torque 30 ft/lb).
- Repeat this operation on each rear wheel reducer.
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F - EVERY 2000 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
These operations are to be carried out if necessary or every two years at the beginning of
winter. Place the lift truck on level ground with the I.C. engine stopped and cold.
F1/4
4
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G - OCCASIONAL MAINTENANCE
Ensure that the level of fuel in the tank is sufficient and bleed in the following order:
- Tighten the connection while the diesel fuel is flowing out (tightening torque 22 ft/lb).
NOTE: If the I.C. engine functions correctly for a short time then stops or functions irregularly, check for possible leaks in the low
pressure circuit. If in doubt, contact your dealer.
G2 - WHEEL G2/1
CHANGE
In the event of a wheel being changed on the public highway, make sure of the following points:
For this operation, we advise you to use an approved hydraulic jack and safety support.
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G3 - LIFT TRUCK
TOW
G4 - LIFT TRUCK
SLING
MT 732 Série C-E2 G4/1
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
- Take into account the position of the lift truck gravity center for
lifting (fig. G4/1).
- Place the hooks in the fastening points provided (fig. G4/2 and
G4/3). A B
G4/2 G4/3
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G5 - LIFT TRUCK ON A PLATFORM
TRANSPORT
MT 732 Série C-E2
MT 732 Turbo Série C-E2 G5/1
MT 932 Série C-E2
MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
Ensure that the safety instructions connected to the platform are respected before the loading
of the lift truck and that the driver of the means of transport is informed about the dimensions
and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
Ensure that the platform has got dimensions and a load capacity sufficient for transporting the
lift truck. Check also the pressure on the contact surface allowable for the platform in
connection with the lift truck.
For lift trucks equipped with a turbo-charged I.C. engine, block off the exhaust outlet to avoid
rotation of the turbo shaft without lubrication when transporting the vehicle. G5/2
G5/5 G5/4
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G6 - FRONT HEADLAMPS G6
ADJUST
h2 = h1 - (l x 2 / 100)
RECOMMENDED SETTING
(as per standard ECE-76/756 76/761 ECE20)
Set to - 2% of the dipped beam in relation to the horizontal line of the
headlamp. h1
+%
ADJUSTING PROCEDURE -%
-2%
- Place the lift truck unloaded and in the transport position and h1
h2
perpendicular to a white wall on flat, level ground (fig. G6).
- Check the tyre pressures (see: 2 - DESCRIPTION: l
CHARACTERISTICS).
- Put the gear reverser lever in neutral and release the parking brake.
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H - EVERY TWO YEARS (OPTION AIR CONDITIONING)
WARNING: NEVER TRY TO REPAIR ANY ANOMALIES YOURSELF. TO RECHARGE A CIRCUIT, ALWAYS CONTACT YOUR DEALER WHO HAS THE
APPROPRIATE SPARE PARTS, TECHNICAL TRAINING AND NECESSARY TOOLS.
- Do not open the circuit under any circumstances as this would cause the coolant to be lost.
- The cooling circuit contains a gas which can be dangerous under certain conditions. This gas, coolant R 134a, is colourless,
odourless and heavier than air.
• If this gas is inhaled, take the victim into fresh air, give oxygen or artificial respiration if necessary and call a doctor.
• If the gas is in contact with the skin, wash it immediately under running water and remove any contaminated garments.
• If the gas is in contact with the eyes, rinse them in clear water for 15 minutes and call a doctor.
- The charger has an oil level gauge; never unscrew this gauge because it would depressurise the installation. The oil level is only
checked when changing the oil in the circuit.
H4 - RELOADING COOLANT AND CHECKING THE THERMOSTATIC CONTROL AND PRESSURE SWITCHES (*)
NOTE: When opening the evaporator unit, remember to replace the cover seal.
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4 - PICKING UP
THE
ATTACHMENTS
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4-2
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TABLE OF CONTENTS
INTRODUCTION 4-5
4-3
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INTRODUCTION
- Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS.
- A wide range of attachments, specially designed and perfectly suitable for your lift truck is available and guaranteed by MANITOU.
- The attachments are delivered with a load chart concerning your lift truck. The operator's manual and the load chart should be
kept in the places provided in the lift truck. For standard attachments, their use is governed by the instructions contained on this
notice.
We would remind users that the MT 928 Série C-E2, MT 932 Série C-E2, MT 932 Turbo Série C-E2, MT 1030 S Série 3-E2, MT 1030 S
Turbo Série 3-E2, are lift trucks essentially intended for handling. Occasional use with the buckets CBC 800/900 and CBR 900/1000 is
authorised, but under no circumstances is intensive use for difficult applications (quarry, waste, cereals, agriculture, etc) permissible.
In addition, use of the lift truck with the buckets CBC 800/900 and CBR 900/1000 should be with the jib completely retracted, in order
to reduce the constraints on the jib head.
Use of other buckets CBA, CBC, CBM, CBR, CB, CBG and manure forks FFGR is forbidden.
- Some particular uses require the adaptation of the attachment which is not provided in the price-listed options. Optional solutions
exist, consult your dealer.
Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE:
TECHNICAL SPECIFICATIONS OF ATTACHMENTS). The manufacturer's liability will be denied in case of modification or of attachment
adaptation carried out without his knowing it.
Depending on their size, certain attachments may, when the jib is lowered and retracted, come into contact with the front tyres and cause
damage to them, if reverse tilt is activated in the forward tilt direction. TO REMOVE THIS RISK, EXTEND THE TELESCOPE TO A SUFFICIENT
EXTENT FOR THE PARTICULAR LIFT TRUCK AND ATTACHMENT SO THAT THIS CONTACT IS NOT POSSIBLE.
Maximum loads are defined by the capacity of a lift truck taking account of the attachment’s mass and centre of gravity. In the event of
the attachment having less capacity than the lift truck, never exceed this limit.
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PICKING UP THE ATTACHMENTS
TAKING UP AN ATTACHMENT
- Ensure that the attachment is in a position facilitating the locking to the carriage. If it is
not correctly oriented, take the necessary precautions in order to move it safely.
- Check that the locking pin and the clip are in position in the bracket (fig. A).
- Place the lift truck with the jib lowered in front of and parallel to the attachment, tilt the
carriage forwards (fig. B).
- Bring the carriage under the locking tube of the attachment, slightly lift the jib, incline the
carriage backwards in order to position the attachment (fig. C).
- Lift the attachment off the ground to facilitate locking.
HAND LOCKING
- Take the locking pin and the clip on the bracket (fig. A) and lock the attachment (fig. D).
Do not forget to refit the clip. B
HAND RELEASING
- Proceed in the reverse order of paragraph HAND LOCKING while making sure you put back
the locking pin and the clip in the bracket (fig. A).
LAYING AN ATTACHMENT
- Proceed in the reverse order of paragraph TAKING UP AN ATTACHMENT while making sure
you place the attachment flat on the ground and in closed position.
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B - ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE A
(OPTION)
MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
TAKING UP AN ATTACHMENT
- Ensure that the attachment is in a position facilitating the locking to the carriage. If it is
not correctly oriented, take the necessary precautions in order to move it safely.
- Check that the rods on the locking cylinder are retracted (fig. A).
- Place the lift truck with the jib lowered in front of and parallel to the attachment, tilt the
carriage forwards (fig. B).
- Bring the carriage under the locking tube of the attachment, slightly lift the jib, incline the
carriage backwards in order to position the attachment (fig. C). B
- Lift the attachment off the ground to facilitate locking.
HYDRAULIC LOCKING
- Put the valve in position A (fig. D), that is to say, the hydraulic circuit of the attachment
locking open.
- Lift up and push the lever of the distributor 1 (fig. E) to the right in order to completely
lock the attachment on the carriage.
- Close the valve in position B (fig. D), that is to say, the hydraulic circuit of the attachment
locking closed.
Always close the valve in position B (fig. D) after the locking of the attachment, in order to avoid
accidental unlocking and use the attachment safety.
HYDRAULIC RELEASING
C
- Put the valve in position A (fig. D), that is to say, the hydraulic circuit of the attachment
locking open.
- Lift up and push the lever of the distributor 1 (fig. E) to the left in order to unlock the
attachment.
LAYING AN ATTACHMENT
- Proceed in the reverse order of paragraph TAKING UP AN ATTACHMENT while making sure
you place the attachment flat on the ground and in closed position.
TAKING UP AN ATTACHMENT
- Ensure that the attachment is in a position facilitating the locking to the carriage. If it is
not correctly oriented, take the necessary precautions in order to move it safely.
- Check that the locking pin and the clip are in position in the bracket (fig. A).
- Place the lift truck with the jib lowered in front of and parallel to the attachment, tilt the
carriage forwards (fig. B).
- Bring the carriage under the locking tube of the attachment, slightly lift the jib, incline the
carriage backwards in order to position the attachment (fig. C).
- Lift the attachment off the ground to facilitate locking. B
LAYING AN ATTACHMENT
- Proceed in the reverse order of paragraph TAKING UP AN ATTACHMENT while making sure
you place the attachment flat on the ground and in closed position.
TAKING UP AN ATTACHMENT
- Ensure that the attachment is in a position facilitating the locking to the carriage. If it is
not correctly oriented, take the necessary precautions in order to move it safely.
- Check that the rods on the locking cylinder are retracted (fig. A).
- Place the lift truck with the jib lowered in front of and parallel to the attachment, tilt the
carriage forwards (fig. B).
- Bring the carriage under the locking tube of the attachment, slightly lift the jib, incline the
carriage backwards in order to position the attachment (fig. C).
- Lift the attachment off the ground to facilitate locking. B
LAYING AN ATTACHMENT
- Proceed in the reverse order of paragraph TAKING UP AN ATTACHMENT while making sure B
you place the attachment flat on the ground and in closed position.