Project
Project
Lecture Notes
Course Instructor
Assistant Professor
Department of Mechanical Engineering
National Institute of Technology Silchar
Silchar – 788010, Assam, India
ME 1472 PROJECT MANAGEMENT L T P C
(Open Elective – I) 3 0 0 6
Seventh Semester
(Mechanical Engineering Branch)
Pre-requisite – HS 1201, HS 1301
Module 1: Project Planning: Project Management scenario, Project Asset – issues &
problems, Gantt Chart & LOB, Network Analysis, PERT / CPM, Resource Monitoring &
Control.
Module 3: Project Buying: Projects Procurement Process, Life – cycle Costing, Project Cost
Reduction methods, Project Stores, organization & HRD issues, Computerization.
Module 5: Issues in Project Management: Project Audit, Project Monitoring & MIS, Cost
Control, Real Time Planning, Intangibles.
Tests/Reference:
2. Chitkara: Construction Project Management: Planning, Scheduling and Control (With CD):
McGraw-Hill, 2/e
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ME 1472 PROJECT MANAGEMENT L T P C
(Open Elective – I) 3 0 0 6
Seventh Semester
(Mechanical Engineering Branch)
Pre-requisite – HS 1201, HS 1301
Day Topic CO
1–7 Project Planning: Project Management scenario, Project Asset – issues a, b
& problems, Gantt Chart & LOB, Network Analysis, PERT / CPM,
Resource Monitoring & Control.
8 – 15 Contract Management: principles of Project Contracts, compilation of b, c,
Project Contracts, practical aspects of Contract, legal aspects of Project e
Management, global tender, negotiations for Projects, insurance for
Projects.
16 – 23 Project Buying: Projects Procurement Process, Life – cycle Costing, a–e
Project Cost Reduction methods, Project Stores, organization & HRD
issues, Computerization.
24 – 31 Investment Feasibility Studies: managing Project Resources Flow, c, e
Project Feasibility studies, Project Cost – Capital & Operating,
Forecasting Income, Estimation of Investment & ROI, Project Evaluation,
Financial Sources, Appraisal Process.
31 – 35 Issues in Project Management: Project Audit, Project Monitoring & c, d,
MIS, Cost Control, Real Time Planning, Intangibles. e
35 – 39 Project Management: Case Studies. a–e
40 – 42 Revision/Discussion/Software demonstration (if available) e
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Module 1
Project Planning
1. Introduction
2. What is project?
At the most basic level, a project is actually the response to a need, the solution to a
problem. Further, it’s a solution that promises a benefit—typically a financial benefit. The
fundamental purpose for most projects is to either make money or save money.
By definition, a project is temporary in nature; that means that it has a specific start
and finish. A project consists of a well-defined collection of small jobs (tasks) and ordinarily
culminates in the creation of an end product or products (deliverables). There will be a
preferred sequence of execution for the project’s tasks (the schedule).
Newman define that “a project typically has a distinct mission that it is designed to
achieve and a clear termination point the achievement of the mission”.
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3. Characteristics of project
(1) Objectives: A project has a set of objectives or a mission. Once the objectives are
achieved the project is treated as completed.
(2) Life cycle: A project has a life cycle. The life cycle consists of five stages i.e. conception
stage, definition stage, planning & organising stage, implementation stage and
commissioning stage.
(3) Uniqueness: Every project is unique and no two projects are similar. Setting up a cement
plant and construction of a highway are two different projects having unique features.
(4) Team Work: Project is a team work and it normally consists of diverse areas. There will
be personnel specialized in their respective areas and co-ordination among the diverse areas
calls for team work.
(6) Risk and uncertainty: Risk and uncertainty go hand in hand with project. A risk-free, it
only means that the element is not apparently visible on the surface and it will be hidden
underneath.
(7) Customer specific nature: A project is always customer specific. It is the customer who
decides upon the product to be produced or services to be offered and hence it is the
responsibility of any organization to go for projects/services that are suited to customer
needs.
(8) Change: Changes occur throughout the life span of a project as a natural outcome of
many environmental factors. The changes may vary from minor changes, which may have
very little impact on the project, to major changes which may have a big impact or even may
change the very nature of the project.
(9) Optimality: A project is always aimed at optimum utilization of resources for the overall
development of the economy.
(10) Sub-contracting: A high level of work in a project is done through contractors. The
more the complexity of the project, the more will be the extent of contracting.
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(11) Unity in diversity: A project is a complex set of thousands of varieties. The varieties are
in terms of technology, equipment and materials, machinery and people, work, culture and
others.
Idea Generation: Project selection process starts with the generation of a project idea. Ideas
are based on technological breakthroughs and most of the project ideas are variants of present
products or services. To stimulate the flow of ideas, the following are helpful:
SWOT Analysis: SWOT is an acronym for strengths, weaknesses, opportunities and threats.
SWOT analysis represents conscious, deliberate and systematic effort by an organisation to
identify opportunities that can be profitably exploited by it. Periodic SWOT analysis
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facilitates the generation of ideas. Operational objectives of a firm may be one or more of the
following.
Cost reduction.
Productivity improvement.
Increase in capacity utilisation.
Improvement in contribution margin
Fostering a conducive climate: To tap the creativity of people and to harness their
entrepreneurial skills, a conducive organisation climate has to be fostered. Two conspicuous
examples of organisation which have been exceptionally successful in tapping the creativity
of employees are the Bell Telephone Laboratory and the 3M Corporation. While the former
has succeeded in harnessing creativity by providing an unconstrained environment, the latter
has effectively nurtured the entrepreneurial skills of its employees as sources of idea
generation. The project ideas can be generated from various internal and external sources.
These are highlighted as follows.
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Fig. 1.2 Various business environments
Economic Sector
Government Sector
Industrial policy
Government programmes and projects
Tax structure
EXIM policy
Financing norms
Subsidies incentives and concessions
Monetary policy
Technological Sector
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Socio-demographic Sector
Population trends
Age shifts in population
Income distribution
Educational profile
Employment of women
Attitudes toward consumption and investment
Competition Sector
Number of firms in the industry and the market share of the top few establishments
Degree of homogeneity and differentiation among the products
Entry barrier
Comparison with substitutes in term of quality and price
Marketing policies and practices
Supplier Sector
Market Image
Product Line
Product Mix
Distribution Channels
Customer loyalty
Marketing & distribution costs
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Production and Operations
A project starting from the initiation goes through different stages and these stages
collectively referred as life of a project and the cycle of flow of various activities leads to the
project life cycle. It is essential for a project manager to effectively formulate and understand
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the life cycle of a project for its efficient execution. In Fig. 1.3 a schematic representation of
a typical project life cycle is shown with different project activities.
Fig. 1.3 Schematic of project life cycle with various possible activities
In any project there are distinct stages and all these stages have salient contribution
towards the successful completion of the project. Although, the activities can differ from
project to project and sequence of execution of the activities depends on the project
environment and the experience of project manager. The stages are listed in the following
with its various characteristics.
Definition: This is the initial stage of any project. The project is originated from an idea of an
individual or may be a group. With the idea being realized, the team with a leader usually the
project manager evaluates the different aspects of the project for its execution. This stage
includes various tasks like goal setting, project specifications, realizing the various tasks to be
completed and distribution of different responsibilities of the team members and the team as a
whole. As shown in the figure the time taken for the completion of this phase is less
compared to other activities. However, the effort required for this phase is considerable as
this decides the overall project implementation.
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Planning: This is one of the most crucial phases in a project life. This decides the paradigm
of the project for its successful completion. The effort required for this phase is relatively
high with a wide spread time consumption. The origination of this phase started with the
definition phase and continues till the project schedule. This phase includes activities like
scheduling, budget determination, resource planning, risk estimation and staffing.
Execution: The completion of a project depends on the activities performed during this
phase. This phase have activities like forecasting, quality assessment, status monitoring,
change identification and implementation, quality monitoring etc. Out of these activities,
forecasting is crucial in project management as it indicates the growth of the project as well
as the future functioning and possible challenges to be faced by the project during its
execution. Forecasting can be achieved with both qualitative and qualitative techniques.
Delivery/Completion: This is the final stage on any project. In this phase the effort and time
required is comparatively less than planning and execution phases. This include customer
orientation and training, documentation and project report writing, resource release and staff
relocation and release, and identification of future scopes with sharing of experiences
gathered during the execution of the project execution.
4. Project management
There are several tools and techniques which would contribute significantly towards
effective project management these can be broadly grouped under the following heads:
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c. Project responsibility matrix and
d. Project management manual
iii. Project scheduling and coordinating techniques
a. Bar charts
b. Life cycle curves
c. Line of balance (LOB) and
d. Networking techniques (PERT/CPM)
iv. Project monitoring and progress review techniques
a. Progress measurement technique (PROMPT)
b. Performance monitoring technique (PERMIT) and
c. Updating, reviewing and reporting technique (URT)
v. Project cost and productivity control techniques
a. Productivity budgeting techniques
b. Value engineering (VE) and
c. COST/WBS
The basic roles and responsibilities of a project manager could be grouped under
following twelve heads:
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A project is an organized programme of pre-determined group of activities that are
non-routine in nature and that must be completed using the available resources within the
given time limit. Project management is an organized venture for managing projects. The
location, type, technology, size, scope and speed are normally the factors which determine
the effort needed in executing a project. Project can be classified under different heads. The
project ideas as a process of identification of a project begin with an analytical survey of the
economy. Project life cycle is spread over a period of time. Project report is a kind of course
of action what the entrepreneur hopes to achieve in his business and how he is going to
achieve it. Project appraisal is made for both proposed and executed projects. For appraising
a project, its economic, financial, technical, market and social aspect are analysed. There are
several tools and techniques which contribute significantly towards effective project
management.
In the project execution phase it has be constantly monitored for its effective
completion. In project management this is a crucial responsibility of the project team
members and mostly the project manager to analyze the project execution with various
available techniques. These techniques are broadly classified into quantitative and qualitative
groups. Quantitative techniques are useful for finding effective parameters of project
characteristics and qualitative methods are useful for decision making and evaluation. Among
these techniques Gantt chart, line of balance (LOB), network analysis, critical path method
(CPM), program evaluation and review technique (PERT), resource monitoring and control
are notable ones.
Gantt chart is one of the most popular visualization tools for project monitoring. Gantt
chart is initially developed by Henry Laurence Gantt during the period 1910 – 1915. This is a
visualization tool for various activities or task to be performed as a part of any project
scheduled over time. This is a graphical representation between the horizontal axis
representing time domain and the vertical axis representing the various activities or task of a
project. Usually hard thick colour lines are used for showing progress of a task or activity in
the Gantt chart. This tool is an old but effective tool for reviewing progress of project
activities and creating comments during the progress of the project. The procedure for
developing Gantt chart includes the following few steps.
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i) Identification of various tasks: In this phase, different activities related to a project are
identified.
ii) Scheduling of the identified tasks: Once the tasks are identified, those are scheduled to
prepare an order over time for its execution. This phase is crucial during project management
as this decides the precedence relationship of one activity with another. Further, these
relations are used during network analysis.
iii) Time unit: Although the horizontal axis represents time unit in a Gantt chart, usually time
is represented in blocks of month, quarter or year. Some special activity may not be suitable
to represent over the same scale of unit in time, then special measure has to be taken to
represent the activity in the Gantt chart.
iv) Update information: Once the Gantt chart is prepared, it should be updated on a regular
basis for monitoring the project or to control the project or both. The Gantt chart is a tool to
be used by each member of the team of a project during the project duration.
1. Float: float or slack is the amount of time that a task in a project network can be delayed
without causing a delay to: subsequent tasks.
2. Buffer: Buffer is additional time allowed over some activities for its start and completion.
3. Parallel activities: Any activities which have the same start point or can be started without
any precedence relation are referred as parallel activities.
4. Leading activity: Any activity which is leading over other activity in terms of time
consumption is referred as leading activity.
5. Lagging activity: Any activity which is lagging over other activity in terms of time
consumption is referred as leading activity.
7. Progress: Flow of project with respect to the formulated schedule with respect to time is
referred as progress of the project or activities.
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7.1.2 Example 1: A businessman wants to repaint his house and he has decided to allot the
contract to FineTune Art Work for the job. After receiving the order, manager at the
FineTune Art Work visits the site and has formulated few major activities that need to be
performed as a part of the contract during the project. The major tasks are being given to his
subordinate and asked to schedule and plan the overall project and to develop a Gantt chart
for the same.
The manager has formulated the following tasks with estimated time in hour:
A. Removing of items inside the household and packing of items to keep it safe during
painting (2)
B. Removing existing paint (2)
C. Plastering repair (3)
D. Purchasing of paints and allied equipments (1)
E. Hire specialized painter (1)
F. Painting main frame house (4)
G. Painting additional house components (3)
H. Cleaning (1)
I. Delivering (1)
Solution:
Step 1: First step in the formation of Gantt chart is the identification of various tasks. In the
aforementioned problem statement the task has already been identified.
Step 2: After finalizing all the possible tasks, next the manager has to schedule the identified
tasks along with the precedence relationship among the various tasks. For the given problem
statement time taken for each activity has been identified. But the relationship among
different activities has not been designated. For this purpose let us create a sequence of
activities that need to be performed as a part of the project exactly in the order of its
occurrence in the actual work schedule. During the process we need to select the relationship
among different activities before putting it in the graphical form as Gantt chart.
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C B 3
D 1
E 1
F 4
G 3
H F,G 1
I H 1
Step 3: Once the scheduling is over along with the estimation of prior relationship, next task
is to represent the available data in a graphical form known as Gantt chart. To draw the Gantt
chart, two axes needs to be selected. Horizontal axis should represent time and vertical axis
should represent various activities as per the order formed in step 2. During the graphical
representation one needs to be careful in identifying parallel activity and prior relationship of
various tasks as per the earlier formulation. In general planned and ongoing activities or tasks
are represented in blue colour and completed activities are represented in green colour in the
Gantt chart. In representing the Gantt chart sometimes it is advisable to select a suitable time
index. Time index is a factor obtained as the ratio between the actual time and the time used
for representation in the chart. In Gantt chart one headed arrow are indicated to show the
prior relationship among the activities.
Step 4: After the completion of the Gantt chart, the project manager now can keep track of
the activities for its successful completion on time. The completed tasks are usually shown in
green colour. Timely update of the chart is required for effective monitoring of the project.
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7.1.3 Advantages and limitations of Gantt chart
Gantt chart is useful tool in project management during planning, scheduling and
execution stage. It provides an effective graphical method for project management through
proper monitoring. It is relatively easier to construct and follow. Parallel activities can be
identified and monitored in the same chart. Correlation among activities is possible to
observe through Gantt chart.
On the other hand Gantt chart has few limitations. It is time relatively time consuming
than other project management techniques. It does not accommodate change in planned
activities effectively. Crashing of activities demands high time than other methods. It requires
time dependent axis which sometimes difficult to manage for some projects.
The limitations of the Gantt chart led the project managers to develop more flexible
and useful at the same time more effective methods for project monitoring and control.
During this endeavour, management scientists came with the concept of network techniques
which are found to be more versatile compared to Gantt chart.
Tail event: A tail event is the one which marks the beginning of an activity.
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Head event: A head event is the termination point in time for an activity.
Dual role event: In actual practice, most of the event represents either beginning to some
event(s) and termination or completion to some event(s). Those are referred as dual role
event. All events except the initial and final event are dual role event.
Node: It represents the start and end point of an activity on the network diagram. Usually,
nodes are denoted in numbers to show the start and end points.
Bursting node: This is a node from which more than one activity originates.
Merging node: This is a node where more than one activity merges.
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7.2.2 Graphical guidelines for network
1. Arrows are not vectors. They are never used to indicate time duration through its
length.
2. Curved arrows are not preferred and straight arrows should be used to represent any
activity.
3. Crossing of arrows are not permitted in network diagram. For any crossing instances,
bridging of arrows should be used.
4. No node should be repeated in the network. Each node each has activities to precede
and to follow except the initial and final nodes.
Example 2: Draw a suitable network diagram for the following project activities.
Predecessor Predecessor
Activity Duration Activity Duration
relation relation
A --- 2 H C,D 6
B --- 5 I C,D 2
C --- 4 J E 5
D B 5 K F,G,H 4
E A 7 L F,G,H 3
F A 3 M I 12
G B 3 N J,K 8
Solution:
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7.2.3 Critical path in a network
A network can have more than one path that leads to the project completion in some
aspects. These paths may or may not consider all the activities at the same time. The critical
path in a network is the itinerary to the project completion with the following conditions.
These conditions need to be satisfied at the same time for a path to be critical in a network.
To find the critical path parameters need to be computed are earliest start time of the node,
latest completion time of a node.
Earliest start time of a head node is computed from the following mathematical relation.
where, represents earliest start time of head event or node ( ), is the earliest start time
of tail node , and is the activity duration between node . The computation of earliest
start time is referred as forward pass calculation.
Latest completion time of tail node is computed from the following mathematical relation.
where, represents earliest start time of tail event or node ( ), is the earliest start time
of head node , and is the activity duration between node . The computation of latest
completion time is referred as backward pass.
Graphically, this is represented in the network diagram as rectangular box near each node as
shown in the following figure.
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The complete diagram will be as follows with all the computation for forward and
backward pass.
From the above network diagram and conditions, it can be observed that the path 1 – 3 – 4 –
6 – 8 – 9 is the critical path with project completion time of 28 unit. In graphical
representation, the critical path is shown as a thickened arrow or double line arrow.
7.2.4 Calculation of total float and free float for the project activities
In the project management scenario, float is the time by which an activity can be
delayed without compromising the occurrence and completion of the subsequent activities. In
critical path method, total float is computed using the following mathematical relationship.
where, is the total float for an activity with initial (tail) node and end (head) node ,
is the latest completion time of node and is the earliest start time of node and is the
duration of the activity with nodes and .
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where, is the free float, is the earliest start time for node and is the earliest start
time of node .
With the above relationship it can be found that the critical path has zero total float and free
float.
The table below summarizes the total float and free float for the above network.
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probabilistic approach in network it becomes more flexible to accommodate delays in
activities without effecting the project completion.
In PERT method, there are three time estimates for a single activity. These estimates
are determined from past project record of similar projects, experience of project managers,
brainstorming sessions with project members or following some regular patterns in
probability theory. Inclusion of probability theory brings the flexibility in the network to
handle the uncertain behaviour of time. The three time estimates are as follows.
Optimistic time estimate ( ): This is the shortest time needed to carry out the activity
on the assumptions that everything goes better than planned.
Pessimistic time estimate ( ): This is the maximum time in which the activity can be
completed assuming everything goes badly.
Most likely time estimate ( ): This is the most likely time for the completion of an
activity. It is the time which would be given in any event if the executants had been
asked to give a single estimate instead of three.
In spite of the subjective nature of the time estimates, these can be used for the basis
for calculating the magnitude – the standard time – which obeys a law of probability; it is
therefore possible to analyze the chances of completing a project within the available time.
The standard time is computed using the following mathematical expression. The expression
is somewhat similar to weighted average between the three time estimates. In other words,
the standard time represents a statistical mean between the three time estimates with more
weight given to the most likely time estimate. Sometime standard time is also referred as
expected competition time.
Example 3: Represent the following project information into a network diagram and compute
the following.
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Activity Predecessor relation Time estimates (week)
Optimistic time Most likely time Pessimistic time
( ) ( ) ( )
A --- 5 6 7
B --- 1 3 5
C --- 1 4 7
D A 1 2 3
E B 1 2 9
F C 1 5 9
G C 2 2 8
H E,F 4 4 10
I D 2 5 8
J H,J 2 2 8
Solution: From the given project estimate compute the standard time using the mathematical
relation for the same.
Now with the standard time, graphically represent the network diagram to represent the
project activities. The network diagram will appear to be as follows.
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Now, from the earlier discussion on finding the critical path, the present network has the
critical path as 1 – 4 – 6 – 7 – 8 with expected project completion time of 17 weeks.
Now, to find the probability of completing the project within 20 weeks can be formulated as
follows.
Now the variance of each activity can be computed using the following mathematical
relation.
where, is the variance and are pessimistic and optimistic time estimates,
respectively.
From the above relation, the variance of each activity is computed and presented in the
following table.
To compute the probability of completion of the project latest by 20 weeks the following
probability theory needs to be incorporated.
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Now, x = expected time duration = 20 weeks
μ = Time taken for completion of the project = total time taken by critical activities = 17
weeks
P( ) = P(3.25)
From the standard normal probability distribution chart, P(3.25) = 0.9994 or 99.4%
***
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