केंद्रीय मुहर विभाग – III

हमारा संदभभ- केन्‍द्रीय मुह् ि

व भ्ग -3/16: IS 7285(Part 2) 02 11 2017

ग षय मुह: IS 7285(Part 2) : 2017 के अनवप लन् िे तव्एस्टी्आई

1. इस उपरोक्त विषय का संदभभ प्राप्त है ।

2. सक्षम प्राधिकारी ने उपरोक्त एस्टी्आई को अनुमोददत कर ददया है ।
3. सभी शाखा कायाभलय से आग्रह है कक उपरोक्त एस्टी्आई का अनुपालन सुननश्चित करें ।

(अममत कुमार)
िैज्ञाननक ‘सी’ (सी एम डी-III)
प्र ख
व (सी ए डी-III)
सभी क्षेत्रीय/शाखा कायाभलय
आई टी एस विभाग — बीआईएस इंट्रानेट पर अपलोड करने हे तू

CENTRAL MARKS DEPARTMENT-III

Our Ref: CMD-3/16: IS 7285 (Part 2) 02 11 2017

Subject: STI for implementation of Revised IS 7285 (Part 2): 2017

1. This has reference to the subject stated above.

2. The above STI have been approved by the Competent Authority.

3. All ROs/BOs are requested to ensure the implementation of the above STI .

Amit Kumar
Sc. C (CMD III)
Head (CMD III)

Circulated to: All ROs/BOs

Copy to: ITS for hosting on Intranet

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SCHEME OF TESTING AND INSPECTION

FOR CERTIFICATION OF
REFILLABLE SEAMLESS STEEL GAS CYLINDERS - Part 2 –
QUENCHED AND TEMPERED STEEL CYLINDERS WITH TENSILE STRENGTH LESS
THAN 1100 MPa (112kg/cm2) ACCORDING TO IS 7285 (Part 2) (Fourth Revision)

1. LABORATORY

1.0 LABORATORY– A laboratory shall be maintained which shall be suitably equipped and staffed,
where different tests given in the Specification shall be carried out in accordance with the methods
given in the Indian Standard.

1.1 All testing instruments/equipments shall be periodically checked and calibrated. Records of such
checks/calibration shall be maintained.

1.1.1 Tensile testing machines shall be calibrated once in a year.

1.1.2 Various pressure gauges used shall be calibrated at least once in a month.

1.1.3 The pyrometer used for heat treatment furnace shall be calibrated once in every six months.

1.1.4 Testing instruments/equipments shall be carried out periodically from NABL accredited
calibration laboratories wherever they are available in the same city. In case where such laboratories
are not available, traceability to a National Measurement System (NPL) to be ensured. All records of
such calibrations to be kept.

2. TEST RECORDS

2.1 All records of tests as per this Scheme of Testing and Inspection shall be kept in suitable forms.

2.2 Copies of any such records that may be required by BIS shall be made available at any time on
request.

2.3 Records of all the tests made at the cylinder manufacturer’s work shall be kept for the life time
of the cylinder and copies of test certificates shall be forwarded to the purchaser of the cylinder and
the inspecting authority.

3. QUALITY CONTROL

3.1 The manufacturer shall maintain a Quality Control Department and shall enforce proper
inspection at all stages of manufacturing, to ensure that each cylinder is free from any manufacturing
defects and comply in all respects to Indian Standard Specification.

3.2 It is recommended that, as far as possible, Statistical Quality Control (SQC) methods may be used
for controlling the quality of the product during production as envisaged in this Scheme.
[See IS 397(various parts). In addition, effort should be made to gradually introduce a Quality
Management System in accordance with IS/ISO 9001.

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4. STANDARD MARK

4.1 The Standard Mark, as given in Column (1) of the First Schedule of the licence shall be
marked on each cylinder provided always that the cylinder to which the Standard Mark is applied
conforms to every requirement of the specification.

5. CYLINDER MARKING

5.1 In addition to the Standard Mark, information as per clause 14 of IS 7285 (Part 2): 2017 shall be
permanently stamped on each cylinder.

6. LEVEL OF CONTROL

6.1 CONTROL UNIT: For the purpose of this scheme, Batch shall be as under:

Batch – A quantity of up to 200 cylinders plus cylinders for destructive testing of the same nominal
diameter, thickness and design, made successively from the same steel and same heat and subjected
to the same heat treatment for the same duration of time.

6.2 The identity of each batch shall be maintained.

6.3 The tests as indicated in Table 1 and at the levels of control specified therein shall be carried out
on the whole production of the factory covered by this Scheme and appropriate records maintained
in accordance with clause 2 above and charts may be maintained as per clause 3 above. All the
production which conforms to the Indian Standard and covered by this licence shall be marked with
Standard Mark.

6.4 Each Batch of gas cylinders conforming to all the requirements of IS 7285 (Part 2): 2017 shall be
covered by a certificate in accordance with clause 13 of IS 7285 (Part 2): 2017.

6.5 Preparation for Despatch: The requirements as per clause 17 of IS 7285 (Part 2): 2017 shall
be complied with for each cylinder.

6.6 In respect of all other clauses of the Specification and at all stages of manufacture, the factory
shall maintain appropriate control and checks to ensure that the product conforms to various
requirements of the Specification.

7. MATERIAL

7.1 The material used shall be as per clause 5 of IS 7285 (Part 2): 2017.

7.2 The material of the finished cylinder shall satisfy the requirements given in clause 7.10 of
IS 7285 (Part 2): 2017.

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8. DESIGN & MANUFACTURE

8.1 In respect of design and manufacture, requirements of clause 6 and 7 of IS 7285 (Part 2): 2017
shall be complied with.

9. HEAT TREATMENT

9.1 The cylinders shall be punched with serial number before heat treatment.

9.2 The heat treatment of the cylinders shall be done as per clause 5.5 of IS 7285 (Part 2): 2017.

(NOTE: Care shall be taken to ensure the consistency of heat treatment cycle and the deviation of
temperature shall be within the specified temperature range. In case the temperature falls below the
lower limit, the furnace shall be stopped and restarted only after attaining the requisite temperature.
The complete records of heat treatment cycle and interruptions of cycle shall be maintained.)

10. INSPECTION AND TESTING

10.1 In order to ensure that the cylinders are in compliance with IS 7285 (Part 2): 2017, they shall be
subjected to Inspection & Testing in accordance with clause 8 of IS 7285 (Part 2): 2017.

11. RE-TESTS

11.1 In the event of failure of cylinders in meeting the requirements, procedure in accordance with
clause 7.10.1 of IS 7285 (Part 2): 2017 shall be followed for retesting/re-heat treatment.

12. REJECTIONS

12.1 A separate record shall be maintained giving information relating to the rejection of the
production not conforming to the requirements of the Specification and the method of disposal. Such
material shall in no case be stored together with that conforming to the Specification.

13. SAMPLES

13.1 The licensee shall supply, free of charge, the samples required in accordance with the Bureau of
Indian Standards (Certification) Regulations, 1988, as amended from time to time, from the factory
or godown. BIS may draw samples from the open market, if available.

14. REPLACEMENT

14.1 Whenever a complaint is received soon after the goods with Standard Mark have been purchased
and used, and if there is adequate evidence that the goods have not been misused, defective goods
shall be replaced free of cost by the licensee in case the complaint is found to be genuine and the
warranty period (where applicable) has not expired. The final authority to judge the conformity of
the product to the Indian Standard shall be with BIS.

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14.2 In the event of any damage caused by the goods bearing the Standard Mark, or any claim being
filed by the consumers against BIS Standard Mark and not “conforming to” the relevant Indian
Standard, entire liability arising out of such non-conforming product shall be of the licensee and BIS
shall not in any way be responsible in such cases.

15. STOP MARKING

15.1 The marking of the product shall be stopped under intimation to BIS if, at any time, there is
some difficulty in maintaining the conformity of their product to the Specification, or the testing
equipment goes out of order or due to any other reason. The marking may be resumed as soon as the
defects are removed under intimation to BIS.

15.2 The marking of the product shall be stopped immediately if directed to do so by BIS for any
reason. The marking may then be resumed only after permission by BIS. The information regarding
resumption of marking shall also be sent to BIS.

16. PRODUCTION DATA

The licensee shall send to BIS a statement of quantity produced, marked and exported by him and
the value thereof at the end of each operative year of the licence as per the enclosed proforma which
has to be authenticated by a Chartered Accountant.

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TABLE 1 LEVELS OF CONTROL

(Para 6 of the Scheme of Testing and Inspection)

TEST DETAILS LEVELS OF CONTROL

Cl. Requirement Test Methods No. of Lot Size Frequency Remarks

Clause Reference samples

5. MATERIAL
5.1 Steel 5 IS 7285 (Part 2) - - - The cylinder
5.2 manufacturer shall
5.3 obtain and provide
5.4
certificates of cast
5.5
(heat) analysis of the
steel supplied for the
construction of gas
cylinder.
6.7 Material for 6.7 IS 7285 (Part 2) Two Each - In case the
6.8.2 neck ring and 6.8.2 consignment
consignment is
foot rings received with a Test
(As per design/
Certificate showing
drawing)
compliance to the
specification no further
testing is necessary.
6 DESIGN

6.6 Neck Design 6.6.1, IS 7285 (Part 2) - Each cylinder -

6.6.2

Valve Fittings 6.6.3 IS 7285 (Part 2) - Each cylinder -

6.7 Foot Ring 6.7 IS 7285 (Part 2) - Each cylinder If provided in the
Cylinder
6.8 Neck Ring 6.8 IS 7285 (Part 2) - Each cylinder If provided in the
Cylinder

7 MANUFACTURE

7.2 Wall thickness 7.2 IS 7285 (Part 2) - Each cylinder -

7.3 Surface defects 7.3, IS 7285 (Part 2) - Each cylinder

Annex-A

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7.4 Ultrasonic 7.4, IS 7285 (Part 2) - Each cylinder The ultrasonic testing
Examination Annex-B shall be certified by the
cylinder manufacturer.
Every cylinder which
has passed the
ultrasonic testing shall
be stamp marked with
the symbol “UT”
7.5 Out - of - 7.5 IS 7285 (Part 2) - Each cylinder -
roundness
7.6 Mean Diameter 7.6 IS 7285 (Part 2) - Each cylinder -
7.7 Straightness 7.7 IS 7285 (Part 2) - Each cylinder -
7.8 Verticality 7.8 IS 7285 (Part 2) - Each cylinder -
7.9 Stability 7.9 IS 7285 (Part 2) - Each cylinder -
7.11 Water Capacity 7.11 IS 7285 (Part 2) - Each cylinder -
9, TYPE APPROVAL PROCEDURE
9.1,
9.2
9.2.3 Pressure 9.2.3 IS 7285 (Part 2) One cylinder Each new design of
Cycling Test cylinder as well as any
9.2.4 Base Check 9.2.4 IS 7285 (Part 2) One cylinder change in design as per
(for Cylinder
the details given in
made from
Tube only) clause 9.1 of IS 7285
(Part 2): 2017 shall be
subjected to prototype
testing. If the results
are satisfactory type
approval certificate
shall be issued as per
clause 9.3 of
IS 7285 (Part 2): 2017.
9.2.5 Sulphide Stress 9.2.5 IS 7285 (Part 2) Three specimens
Cracking Sulphide Stress
Resistance Test Cracking Resistance
Test shall be conducted
only if the upper limit
of the specified tensile
strength of steel
exceeds 950 MPa.

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10 MATERIAL TEST/ BATCH TEST

10.2 Tensile Test IS 7285 (Part 2) One cylinder from each Each new design of
Batch. Number of test cylinder as per details
10.3 Impact Test IS 7285 (Part 2) specimen shall be as given given in clause 9.1 of
10.4 Bend Test IS 7285 (Part 2)
below: IS 7285 (Part 2): 2017
(i)Tensile Test: One in as well as cylinders
longitudinal direction with any change of
(ii) Impact Test: design shall also be
Three each in longitudinal or subjected to these tests
transverse direction for prototype testing.
(iii) Bend Test: Two in
circumferential direction
10.5 Hydraulic 10.6 IS 7285 (Part 2) One Each batch -
Bursting Test cylinder

10.6 Pressure 10.6 IS 7285 (Part 2) One Each batch -

Cycling Test cylinder

11 TEST ON EVERY CYLINDER

11.2 Hydrostatic 11.2 IS 7285 (Part 2) - Each cylinder -

Stretch Test
11.3 Hardness Test 11.3 IS 7285 (Part 2) - Each cylinder -
11.4 Leakage Test 11.4 IS 7285 (Part 2) - Each cylinder -
12 Colour 12 IS 7285 (Part 2) - Each cylinder -
Identification

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PROFORMA - 1
PROFORMA FOR OBTAINING PRODUCTION DETAILS

Period covered

Name of Licensee CM/L

No.

Name of Articles (s)

Grade/Type/Size/Variety/Class/Rating IS No.
1.1 Brand/Trade/Name(s) of BIS Certification Marked Products

2.0 Total production of the articles(s) Licensed for certification marking

2.1 Total production of the article(s) Conforming to Indian Standard

3.0 Production covered with BIS Certification Mark and its

Value : a) Quantity
b) Value (Rs.)
3.1 Brand Name used on production covered under BIS Certification Mark

3.2 Calculation of marking fee on unit-rate basis; Marking Fee per unit
a) Unit

(b)Quantity covered with BIS Certification Mark

(c )Marking fee rounded off in whole rupees as obtained by applying unit rates given in (a)
on quantity given in (b)

NOTE: In case a clause is not applicable, suitable remarks ma y be given against it

4.0 Quantity not covered with BIS Certification Mark. If any,

reasons for such non-coverage

4.1 Brand Name under with non-certified goods were sold

5.0 Quantity Exported with BIS Standard Mark and its value

5.1 Brand Name under which BIS Certified goods are exported

6.0 Authentication by Chartered Accountant