KUKA.

CNC for maximum

robot performance
in machining processes.
 CNC and robots expertly connected:
KUKA.CNC.
Loading and unloading

KUKA.CNC
With KUKA.CNC, an NC controller kernel has been comple- Robots and systems combine to form
a process-oriented integrated system
tely integrated on a KR C4 for the first time, making it
operated from one terminal.

9 7
possible to run NC programs directly on the KUKA KR C4

8
Cleaning
controller. NC programs, programmed offline using a
CAD/CAM system, can be processed without prior
conversion to KRL programs (KUKA Robot Language)
KUKA.CNC Sinumerik
No 0
and executed with the robot.
Labeling

In addition to the CNC kernel, KUKA.CNC offers a dedicated

CNC-specific user interface. The CNC user interface “CNC-HMI”
(CNC operator control) is thus available on the smartPAD
alongside the KRL user interface “smartHMI” (KRL operator

KUKA.CNC. The machine tool

control). This user interface incorporates typical operator
control elements of a CNC controller, enabling machine
operators with experience of CNC machine tools to start

and robot talk the same language.

operating the CNC robot quickly and easily. The CNC controller
now makes it possible to process even large programs
consisting of a large number of program blocks. Programs
with up to 1 million path points have been successfully
processed. The short distances between the individual CNC
path points, together with advance path planning with a
Ready for immediate use: Working in conjunction with machine
range of 150 path points, result in substantial improvements
familiar interface for fast programming. tools, KUKA robots are true all-rounders.
in the path accuracy and path motion characteristics
They load and unload, clean, mount,
of a “KUKA.CNC robot”. KUKA robots perform machining tasks like machine
change tools, label and deburr. Thanks
tools – and can be programmed like them too in
to KUKA.CNC, taking advantage of this
G-code (DIN 66025) thanks to the KUKA.CNC interface.
diversity is easier than ever before.
Users understand them straight away, can create
The possibility of seamless CNC inte-
programs using a CAD/CAM process chain and, after
gration reduces programming times
simulation, execute them on the robot without having
and speeds up sequences. It has never
to compile them into the robot language. Already
been easier to unite machine tools and
included: tool radius correction, sister tools and
robots for greater profitability.
many other familiar CNC functions.

Deburring

CNC-specific functions

Tool radius correction on the controller Tool change

B spline/Akima spline path interpolation
Oriented tool guidance
Functions for programming a defined velocity profile
Jerk limitation
Process/path interpolation

Sorting
 Milling application
Features and advantages

CNC and robots expertly connected:

module CAD/CAM/KUKA process integration.
With the two solutions KUKA.CNC and KUKA.CNC ROBOT AS A FLEXIBLE MACHINING CENTER. The direct execution
Sinumerik, KUKA robots can directly process CNC code. of all standard G and M commands for tool handling and

KUKA.CNC. This also facilitates the integration of robots into an

offline process chain for robot path programming in
high-speed cutting turns the robot into a highly flexible machining
center – especially for large, complex components that have
CAD/CAM systems. These programming systems have to be machined on all sides.
long been used for the complex programming of CNC-
KUKA.CNC controlled machine tools. A wide range of users in work UTMOST ACCURACY DUE TO CNC PATH PLANNING. Supplemented
preparation departments with extensive previous knowl- with various tool compensation functions, the CNC path planning
With KUKA.CNC, an NC controller kernel has been comple- Robots and systems combine to form
a process-oriented integrated system edge can now apply this expertise to the programming of ensures high surface precision.
tely integrated on a KR C4 for the first time, making it
operated from one terminal. robots in machining processes. More and more frequently,
possible to run NC programs directly on the KUKA KR C4
CAM systems have been integrating special modules into OPERATOR CONTROL OF THE ROBOT FROM A TYPICAL CNC
controller. NC programs, programmed offline using a
KUKA.CNC Sinumerik their software solutions for the simple and verified path ENVIRONMENT. Upstream CAD/CAM software enables the robot
CAD/CAM system, can be processed without prior
programming of industrial robots. These software tools to be used directly for programming and machining workpieces.
conversion to KRL programs (KUKA Robot Language)
often provide a direct connection to higher-level PLM And this can be done in the familiar language of your machine
and executed with the robot.
systems which are used in companies for the complete tool.
process data flow.
In addition to the CNC kernel, KUKA.CNC offers a dedicated
CNC-specific user interface. The CNC user interface “CNC-HMI” FULLY INTEGRATED CNC CONTROLLER. The direct integration
(CNC operator control) is thus available on the smartPAD of CAD/CAM systems and the direct processing of G-code with
alongside the KRL user interface “smartHMI” (KRL operator defined CNC functions guarantee a uniform process chain.
control). This user interface incorporates typical operator Areas of application

control elements of a CNC controller, enabling machine

CRP/GRP
operators with experience of CNC machine tools to start Stone/granite
operating the CNC robot quickly and easily. The CNC controller Wood
CAD/CAM system Plastic/foam Testing facilities and options
now makes it possible to process even large programs
Aluminum/metal at the KUKA TechCenter.
consisting of a large number of program blocks. Programs
with up to 1 million path points have been successfully The KUKA Robotics TechCenter now provides a large
processed. The short distances between the individual CNC range of options for machining and application testing
path points, together with advance path planning with a with KUKA robots. Testing is flexible, uses various robot
Ready for immediate use: The Milling application module for KR C4. KUKA.CNC Sinumerik.
range of 150 path points, result in substantial improvements test systems and is tailored to customer requirements.
familiar interface for fast programming.
in the path accuracy and path motion characteristics The Milling application module for KR C4 includes KUKA.CNC Sinumerik offers the unique means to connect a Feasibility and accuracy studies of KUKA robot systems Free-form surface machining on a wooden model
of a “KUKA.CNC robot”. KUKA robots perform machining tasks like machine components for creating a robotic machining system. KUKA KR C4 robot controller to an upstream Siemens 840D sl can be performed on a broad sepctrum of customer with the capability of processing extremely large
tools – and can be programmed like them too in The components for controlling and operating (air and controller and to perform complete robot operation and components using a variety of milling systems. CNC programs.

G-code (DIN 66025) thanks to the KUKA.CNC interface. water supply) the electrically-driven spindle and the programming with standard Siemens functions. An interface Materials which can be tested range from soft plastic
Users understand them straight away, can create safety equipment are integrated into the milling based on PROFINET IRT allows the Siemens controller to be used materials (flexible foam, rigid foam, PU, PP, wood,
programs using a CAD/CAM process chain and, after controller. All installed modules are preconfigured and to realize path planning for the robot motion to be executed aluminum, CRP, GRP, cast steel …) to special materials
simulation, execute them on the robot without having thus offer an operational, complete process solution and to send motion information to the robot controller at the such as wax, pattern making clay or ice.
to compile them into the robot language. Already which can be implemented quickly and without start-up KR C4 controller’s interpolation cycle rate. This control
included: tool radius correction, sister tools and work at the customer’s location. architecture makes it possible to use advanced functions of
Engineering and programming
many other familiar CNC functions. the 840 D sl and to operate the robot in a common CNC format
for CNC projects.
Components of the milling robot system for machine tools. Operator control and online programming
of the robot machining system can be carried out via a With the Robotic Consulting department, KUKA Roboter Robotic finishing work at a machine tool.
Industrial robot
Robot controller standard Siemens control panel or a mobile HT8 terminal. GmbH offers its customers and system integrators an The robot carries out machining jobs in addition
smartPAD teach pendant The KUKA control system continues to use all control and drive extensive range of services. Individualized programming to the automation task.
Milling technology cabinet
functions which move the industrial robot on its programmed solutions, specially designed for the requirements of the
CNC-specific functions Electrically-driven spindle (8, 12, 16 kW power)
Milling controller (frequency converter, safety module …) path as accurately as possible. To this end, the robot path machining sector, are created here by experts on a project-
Tool radius correction on the controller Recooling system (spindle cooling) interpreter uses a dynamic robot model which allows the specific basis. This provides the customer with a solution
B spline/Akima spline path interpolation Tool rack (option)
robot to be optimally moved in its current pose. KUKA path tailored exactly to the particular needs of his machining
Oriented tool guidance Tool cover (option)
Functions for programming a defined velocity profile Gate lock (option) and safety algorithms enable the safe operation of the robot, project. Robotics knowledge and process expertise are
Jerk limitation EMERGENCY STOP device (option) now in connection with a Siemens 840D sl controller. combined to achieve the best possible machining solutions
Process/path interpolation Positioner, linear axis (option)
featuring cutting-edge technologies and assuring the
customer maximum economic benefit.
Machine hammer peening with a KR QUANTEC
and KUKA.CNC.
weiskind.com

KUK A – YOUR STRONG PARTNER.

Quality made German robots built with the utmost

commitment to our customer’s needs. KUKA has been
the basis for decades of exceptional technology helping
companies to achieve process optimization. We were
the pioneers in the world of robotics, and now are
global leader in innovation. Our passion is finding
future-oriented solutions to make even complex
automation tasks simple. Whatever your application
no matter the difficulty you can implement it with
KUKA. Thanks to experienced KUKA system partners
we are able to provide robotic solutions industry-
wide. We strive to turn your ideas into reality. Use our
experience to drive your success.

www.contact.kuka-robotics.com

www.facebook.com/KUKA.Robotics
www.youtube.com/kukarobotgroup
PF0016/E/1/0514

KUKA Roboter GmbH

Hery-Park 3000, 86368 Gersthofen, Germany, Phone: +49 821 4533-0, www.kuka-robotics.com