Sta-Rite Series DS2 Pump Manual
Sta-Rite Series DS2 Pump Manual
Sta-Rite Series DS2 Pump Manual
MODELS
1 HP 1-1/2 HP 2 HP 2-1/2 HP
DS2HE-191PL DS2HF-192PL DS2HG-102L DS2HHG-53L
DS2HE3-191P DS2HF3-192P DS2HG3-102 DS2HHG3-53
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Well Pipe Installation
NOTICE: Use the installation method below which Priming plug
matches your well type.
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LAWN SPRINKLING APPLICATION 2. Support all piping connected to the pump.
This pump is designed for lawn sprinkling. It is
40 60
20
80
100
40 60
20
80
100
From Pump
Well Body
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NOTICE: Install pump as close to well head as poss 7. Connect current carrying conductors to terminals L1
ible. Long piping runs and many fittings create friction and L2 under motor canopy. When replacing motor,
and reduce flow. check wiring diagram on motor nameplate against
NOTICE: For long horizontal pipe runs, install a Figure 8, below. If the motor wiring diagram does not
priming tee between check valve and well head as match either diagram in Figure 8, follow the diagram
shown in Figure 1. For driven point installations, install on the motor.
a check valve as shown in Figure 2. Be sure check IMPORTANT: 115/230 Volt single phase models are
valve flow arrow points toward pump. shipped from factory with motor wired for 230 volts.
Use schedule 80 or iron pipe. See “Well Pipe Installa If power supply is 115 volts, remove motor canopy
tion” for more information. and reconnect motor as shown in Figure 8. Do not
try to run motor as received on 115 volt current.
Electrical Installation 8. Motor has automatic internal thermal overload
protection. If motor has stopped for unknown
Hazardous voltage. Can shock, burn,
reasons, thermal overload may restart it
or cause death. Disconnect power to motor before
unexpectedly, which could cause injury or property
working on pump or motor. Ground motor before
damage. Disconnect power before servicing motor.
connecting to power supply.
9. If this procedure or the wiring diagrams are
WIRING confusing, consult a licensed electrician.
Ground motor before connecting to electrical Connection diagram for dual voltage, single-phase
power supply. Failure to ground motor can motors. Your dual-voltage motor’s terminal board
cause severe or fatal electrical shock hazard. (under the motor end cover) will match one of the
diagrams below. Follow that diagram if necesary to
Do not ground to a gas supply line. convert motor to 115 Volt power.
To avoid dangerous or fatal electrical shock, Connect power supply wires to L1 and L2. For 3-phase
turn OFF power to motor before working on motors, or if motor does not match these pictures,
electrical connections. follow the connection diagram on the motor nameplate.
Supply voltage must be within ±10% of
nameplate voltage. Incorrect voltage can The motor is set for 230 volts
cause fire or damage motor and voids warranty. If when shipped.
in doubt consult a licensed electrician. To change the motor to use 115 volts:
Use wire size specified in Wiring Chart, 1. Turn off power
page 6. If possible, connect pump to a
separate branch circuit with no other appliances. 2. Remove the back motor cover.
Wire motor according to diagram on motor 3. Use a screwdriver or 1/2” wrench and turn the
nameplate. If nameplate diagram differs from voltage selector dial counterclockwise until 115
diagrams above, follow nameplate diagram. shows in the dial opening.
1. Install, ground, wire and maintain this pump 4. Reinstall the motor cover.
in accordance with electrical code requirements.
Consult your local building inspector for information
about codes.
2. Provide a correctly fused disconnect switch for
protection while working on motor. Consult local or
national electrical codes for switch requirements.
3. Disconnect power before servicing motor or pump.
If the disconnect switch is out of sight of pump,
lock it open and tag it to prevent unexpected power
application.
4. Ground the pump permanently using a wire of the
same size as that specified in Wiring Chart,
page 6. Make ground connection to green grounding
terminal under motor canopy marked GRD. or .
5. Connect ground wire to a grounded lead in the
service panel or to a metal underground water pipe
or well casing at least 10 feet long. Do not connect
to plastic pipe or insulated fittings.
6. Protect current carrying and grounding conductors
from cuts, grease, heat, oil, and chemicals.
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NOTICE: NEVER run pump dry. Running pump with
out water in it will damage seals and can melt impeller
and diffuser. To prevent damage, fill pump with water
before starting.
1. Remove priming plug (Figure 10).
40 60
20
80
100
3025 0997
WIRING CHART
Recommended Wire and Fuse Sizes
Branch DISTANCE IN FEET FROM MOTOR TO METER
Max. Fuse*
0’ - 50’ 51’ - 100’ 101’ - 200’ 201’ - 300’
Pump Load Rating*
Model HP Amps Volts/Hz/Ph Amps WIRE SIZE (AWG)
DS2HE-191PL 1 14.8/7.4 115/230/60/1 20/15 12/14 12/14 8/14 6/14
DS2HE3-191P 1 3.6/1.8 230/460/60/3 15/15 14/14 14/14 14/14 14/14
DS2HF-192PL 1-1/2 19.2/9.6 115/230/60/1 25/15 10/14 10/14 8/14 6/12
DS2HF3-192P 1-1/2 4.7/2.35 230/460/60/3 15/15 14/14 14/14 14/14 14/14
DS2HG-102L 2 24.0/12.0 115/230/60/1 30/15 12/14 10/14 6/14 6/12
DS2HG3-102 2 5.8/2.9 230/460/60/3 15/15 14/14 14/14 14/14 14/14
DS2HHG-53L 2-1/2
26.0/12.0 115/230/60/1 30/15 12/14 10/14 6/14 4/12
DS2HGH33-53 2-1/2 6.9/3.45 230/460/60/3 15/15 14/14 14/14 14/14 14/14
(*) Dual element or Fusetron time delay fuses recommended for all motor circuits.
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5. Start pump: water should be produced in 10 mins. Maintenance
or less, the time depending on depth to water (not
more than 20’) and length of horizontal run (10’ of Pump and piping need not be disconnected to repair
horizontal suction pipe = 1’ of vertical lift due to or replace motor or seal (see Figure 14). If motor is
friction losses in the pipe). replaced, replace the shaft seal (Key No. 7, Page 12).
Keep one on hand for future use.
If no water is produced within 10 mins., stop pump,
release all pressure, remove priming plug, refill and Be sure to prime pump before starting.
try again. NOTICE: Check motor label for lubrication instructions.
The mechanical shaft seal in the pump is water
lubricated and self-adjusting.
NOTICE: Drain pump when disconnecting from service
or when it might freeze.
PUMP DISASSEMBLY
1. Disconnect power to motor.
NOTICE: Mark wires for correct assembly.
750 0993
Figure 11 – Run Ten Minutes or Less ON
1060B 0997
Figure 13 – Disconnect Power
60
80
40
20 100
3026 0997
7
3028 0997 3029 0997
To avoid electrical
shock hazard, use
insulated-handle
screwdriver to short
capacitor terminals
as shown.
739 0993
8
To avoid electrical
shock hazard, use
insulated-handle
screwdriver to short
capacitor terminals
as shown.
3031 0997
739 0993
Ceramic
Carbon
Face
Face
1072 0697
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Troubleshooting Chart
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Motor will not run Disconnect switch is off Be sure switch is on
Fuse is blown Replace fuse
Starting switch is defective Replace starting switch
Wires at motor are loose, Refer to instructions on wiring. Check and tighten all wiring.
disconnected, or wired incorrectly
Capacitor voltage may be hazardous. To discharge
capacitor, hold insulated handle screwdriver BY THE HANDLE and
short capacitor terminals together. Do not touch metal screwdriver
blade or capacitor terminals. If in doubt, consult a qualified
electrician.
Motor runs hot and Motor is wired incorrectly Refer to instructions on wiring
overload kicks off Voltage is too low Check with power company. Install heavier wiring if wire size is too small
(See Electrical, Page 5)
Motor runs but no *Pump in new installation did In new installation:
water is delivered not pick up prime through:
1. Improper priming 1. Re-prime according to instructions
2. Air leaks 2. Check all connections on suction line
3. Leaking foot valve 3. Replace foot valve
*(Notice: Check
prime before *Pump has lost prime through: In installation already in use:
looking for other 1. Air leaks 1. Check all connections on suction line and shaft seal
causes. Unscrew 2. Water level below suction of pump 2. Lower suction line into water and re-prime. If receding water level
priming plug and in well exceeds suction lift, a deep well pump is needed
if there is
see Impeller is plugged Clean impeller; see Maintenance
water
in priming Check valve or foot valve is stuck Replace check valve or foot valve
hole.)
in closed position
Pipes are frozen Thaw pipes. Bury pipes below frost line. Heat pit or pump house.
Foot valve and/or strainer are Raise foot valve and/or strainer above well bottom
buried in sand or mud
Pump does not Water level in well is lower than A deep well jet pump may be needed (over 20 ft. to water)
deliver water to full estimated
capacity (Also Steel piping (if used) is corroded or Replace with plastic pipe where possible, otherwise with new steel pipe
check point 3 limed, causing excess friction
immediately above)
Offset piping is too small in size Use larger offset piping
10
1
3
4
2419A 0605
6
5
14
7
13 7A
9
6A
7B
11
10
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MODEL NUMBER
DS2HE-191PL DS2HF-192PL DS2HG-102L DS2HHG-53L
Key Part DS2HE3-191P DS2HF3-192P DS2HG3-102 DS2HHG3-53
No. Description 1 HP 1-1/2 HP 2 HP 2-1/2 HP
1 Motor, 115/230V, 1 Phase A100ELL A100FLL — —
1 Motor, 230V, 1 Phase — — A100GSLL AE100G5LL
1 Motor, 230/460V, 3 Phase AP100EL AP100FL AP100GL AP100G5L
2 Water Slinger 17351-0009 17351-0009 17351-0009 17351-0009
3 Seal Plate C3-155 C3-155 C3-117 C3-117
4 Gasket - Seal Plate C20-86 C20-86 C20-87 C20-87
5 Shaft Seal U109-6A U109-6A U109-6A U109-6A
6 Impeller C105-92PKB C105-92PCB C105-214PDA C105-214PA
6A Impeller Screw (1 Phase) — — C30-14SS C30-14SS
6A Impeller Screw (3 Phase) C30-14SS C30-14SS C30-14SS C30-14SS
7 Diffuser C101-276P C101-276P C101-182 C101-182
7B Screw 1/4-20 x1” Lg.(2) U30-696SS U30-696SS — —
7B Machine screw 8-32x7/8” Lg. (2) — — U30-53SS U30-53SS
8 Diffuser Ring C21-10 C21-10 C21-2 C21-2
9 Pump Body Assembly C176-49B C176-49B C76-50 C76-50
10 Base U4-5 U4-5 U4-5 U4-5
11 Pipe Plug 3/4” NPT - Sq. Hd. U78-60ZPS U78-60ZPS U78-60ZPS U78-60ZPS
12 Plug 1/4” NPT Hex. Hd. U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV
13 Capscrew 3/8-16x3/4” Lg (6) U30-72ZP U30-72ZP — —
13 Capscrew 5/16-18x3/4” Lg.(8) — — U30-60ZP U30-60ZP
14 3/8-16x1” Capscrew (4) U30-74ZP U30-74ZP U30-74ZP U30-74ZP**
• Lockwasher 3/8” (4) U43-12ZP U43-12ZP — —
• Lockwasher - 3/8” (2) U43-12ZP U43-12ZP U43-12ZP U43-12ZP
• Capscrew 3/8-16x5/8” Lg (2) U30-71ZP U30-71ZP U30-71ZP U30-71ZP
• Not illustrated
** Model DSHHG-53L uses U30-99S.
NOTE: Quantity is one unless otherwise noted ( ).
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Limited Warranty
STA-RITE warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be free
from defects in material and workmanship for the Warranty Period shown below.
Product Warranty Period
whichever occurs first:
Water Systems Products — jet pumps, small centrifugal pumps,
12 months from date of original installation,
submersible pumps and related accessories
or 18 months from date of manufacture
Pro-Source™ Composite Tanks 5 years from date of original installation
Pro-Source™ Steel Pressure Tanks 5 years from date of original installation
Pro-Source™ Epoxy-Lined Tanks 3 years from date of original installation
12 months from date of original installation, or
Sump/Sewage/Effluent Products
18 months from date of manufacture
Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication,
improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase
power through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg,
ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void.
Your only remedy, and STA-RITE’s only duty, is that STA-RITE repair or replace defective products (at STA-RITE’s choice). You
must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing
dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty Period has
expired. This warranty is not transferable.
STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. THE FOREGOING WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an
implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and
You may also have other rights which vary from state to state.
This Limited Warranty is effective June 1, 2011 and replaces all undated warranties and warranties dated before June 1, 2011.
STA-RITE INDUSTRIES
293 Wright Street • Delavan, WI U.S.A. 53115
Phone: 1-888-782-7483 • Fax: 1-800-426-9446 • Web Site: sta-rite.com
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