Hydraulic Report - 23th March

DHU-NOCL PROJECT
Nagarjuna Oil Corporation Cuddalore Refinery, Tamil Nadu CB&I Lummus Crest
Mauritius
Limited, Cuddalore, TamilNadu,
India
Page: 1 of 51
HYDRAULIC REPORT
0 23/03/2011 Issued For Information MG/ANKA/RR PA/KA VKB

Rev Date Reason for Issue Prepared Checked Approved
Samsung Proj. No. : SO-2331
Contractor Doc. No. : CS-140-PR-50-0004

DHU-NOCL Project Doc No. : CS-140-PR-50-0004
Cuddalore Refinery, Tamil Nadu HYDRAULIC REPORT Page 2 of 54
Project No: SO-2331 Rev: 0
TABLE OF CONTENT
1 INTRODUCTION ..............................................................................................................3
2 BASIS OF DESIGN .......................................................................................................... 3
3 METHODOLOGY .............................................................................................................4
4 RESULTS:........................................................................................................................5
4.1 Line sizing summary of pump loops .......................................................................... 5
4.2 Line sizing summary for compressor loops .............................................................37
4.3 Line sizing summary for Utility headers................................................................... 47
4.4 Line Sizing Summary for Miscelleneous lines .........................................................48
5 REFERENCES ...............................................................................................................51
1 Introduction:
This document is intended to provide hydraulic design basis for process and utility lines
and to review the performance of rotating machinery & control valves. It summarizes the
hydraulics and line sizing calculations performed to validate the summary provided in
FEED package [Ref.-1].
This calculation summary presents the results of line sizing calculations for the major
Process & Utility loops in DHU (NOCL). The sizing calculations are based on Samsung
design criteria.
2 Basis of design:
2.1 Liquid line size is designed with Darcy's equation
2.2 Vapor Line size is designed with compressible isothermal flow equation
2.3 For two-phase flow, the line size is designed with Samsung’s inhouse software such
that two phase velocity remains below erosion velocity by avoiding:
-Slug and plug flows (intermittent flows) for horizontal piping
-Churn and plug flows (bubbly slug) for vertical upwards flow
-Oscillary flow for vertical downwards flow
2.4 Line size is kept as per ITB P&IDs, for hydraulic calculations suggesting lower line
sizes than in ITB P&IDs.
2.5 In general, the equivalent length is estimated by multiply a factor to the straight
length. For the critical lines such as compressor loop, big line size, pump suction and
low pressure system, Isometric drawings are used for equivalent length estimation.
2.6 Overdesign margin is considered as per Axens guideline.[Ref.-2]

3 Methodology:
3.1 Pressure drop & velocity calculations have been carried out using in-house software
for major process lines.
3.2 In house line sizing program is used for Simple single phase line sizing.
3.3 Process data sheets are updated as per latest hydraulic calculations.
4 Results:
The results of the line sizing calculations are tabulated below:
4.1 Line sizing summary of pump loops
NODE : (1) From Feed Surge Drum(140-V-001) to Juction of Recycle Gas
Normal Flow (NF) : As per Heat & Material Balance (SOR)

Maximum Flow (MF) : 110 % Normal Flow
Minimum Flow (mF) : 60% Normal Flow
RESULT :
NF MF mF Equivalent Line
bar(g) / bar bar(g) / bar bar(g) / bar Length(m) Size(inch)
140-V-001 PRESSURE 1.5 1.5 1.5
140-V-001 – 140-P-001A/B Frictional
1.459 0.041 1.453 0.047 1.479 0.021
suction
Static 2.078 - 0..619 2.072 -0.619 2.098 0.619 73.5 10
Equip/inst 2.038 0.04 2.032 0.04 2.058 0.04
140-P-001A/B suction – 140-FCV- Frictional
1.908 0.13 1.876 0.156 2.008 0.05
408A/B inlet
Static 106.437 -104.529 104.395 -102.519 109.215 -107.207 30 6
Equip/inst 105.837 0.6 103.795 0.6 108.615 0.6
140-FCV-408A/B inlet – Recycle Frictional
105.46 0.377 103.341 0.454 108.477 0.138
gas junction
Static 105.125 0.335 103.006 0.335 108.142 0.335 90 6
Equip/inst 95.47 9.656 95.47 7.535 95.47 12.674

Recycle gas junction pr. 95.47 95.47 95.47
Note:
(1) Recycle gas junction downstream pressure has been taken from the Node ”Recyle gas from separator 140-V-006 to seperator 140-V-006”,
For the Minimum flow condition is almost same as Normal Flow condition as Recycle Gas Compressor is running on full load.
Process Flow Sketch
Fig. (1) From Feed Surge Drum(140-V-001) to Juction of Recycle Gas

NODE : (2) Minimum Circulation Line of 140-P-001A/B
3
Flow (NF) : 60 m /h
RESULT :
AT 140-P-001A/B SUCTION 2.074
140-P-001A/B - Splitter Frictional 2.061 0.013
Static 109.905 -107.844 15 6
Equip/inst 109.605 0.3
Splitter - 140-FCV-407A/B inlet Frictional 109.393 0.212
30 4
Static 109.428 -0.034
140-FCV-407A/B inlet - Splitter Frictional 109.304 0.124
Static 109.304 0.00 30 4
Equip/inst 2.534 106.77
Splitter – 140-V-001 Frictional 1.538 0.996
30 8
Static 1.5 0.038
140-V-001 1.5
Note:
Process Flow Sketch
Fig.(2) Minimum Circulation Line of 140-P-001A/B

NODE : (3) From Wash Water Drum to Reactor Effluent Air Cooler (140-EA-001)

RESULT :
140-V-004 PRESSURE 3.0 3.0 3.0
2.97 0.03 2.957 0.043 2.985 0.015
suction
Static 3.413 -0.443 3.4 -0.443 3.428 -0.443 24.7 3
Equip/inst 3.373 0.04 3.36 0.04 3.388 0.04
140-P-002A/B suction – 140-FCV- Frictional
3.317 0.056 3.278 0.082 3.369 0.019
419 inlet
Static 92.977 -89.66 89.478 -86.2 94.892 -91.523 42 3
Equip/inst 92.377 0.6 88.878 0.6 94.292 0.6
140-FCV-419 inlet – Splitter Frictional
92.357 0.02 88.849 0.029 94.285 0.007
Static 92.357 0.0 88.849 0.0 94.285 0.0 15 3
Equip/inst 83.484 8.874 84.111 4.738 82.581 11.714
Splitter - Reactor Effluent Frictional 82.051 1.433 82.046 2.065 82.06 0.521
Junction Static 80.395 1.656 80.39 1.656 80.403 1.657 105 2
Equip/inst 80.1 0.3 80.1 0.3 80.1 0.3
Reactor Effluent Junction
Pr. 80.1 80.1 80.1
Note:
(1) Reactor effluent junction downstream pressure has been taken from Recycle compressor (140-K-001) loop.
Process Flow Sketch
Fig.(3) From Wash Water Drum to Reactor Effluent Air Cooler (140-EA-001)
NODE : (4) Minimum Circulation Line of 140-P-002 A/B
3
Flow (NF) : 4.74 m /h
RESULT :
140-P-002 SUCTION 3.399
140-P-002 A/B suction – splitter Frictional
3.397 0.002
Static 95.207 -91.810 6 3
Splitter – 140-FCV-455A/B inlet Frictional
94.883 0.024
Static 94.907 -0.024 9 2
140-FCV-455A/B inlet – Splitter Frictional
94.885 0.022
Static 94.885 0.0 30 2
Equip/inst 3.826 91.059

Splitter – 140-V-004 Frictional 3.821 0.005
Static 3.0 0.822 30 2
Equip/inst 3.0 0.0
Reactor Effluent Junction
Pr. 3.0
Note:
Process Flow Sketch
Fig.(4) Minimum Circulation Line of 140-P-002 A/B

NODE : (5) Lean amine from ARU to 140-C-001

RESULT :
Lean Amine from ARU 9.5 9.5 9.5
OSBL - splitter Frictional
9.409 0.091 9.439 0.061 9.439 0.061
Static 8.959 0.450 8.989 0.45 8.989 0.45 191.42 8
Equip/inst 8.639 0.320 8.669 0.32 8.669 0.32
Splitter – 140-P-003 suction Frictional
8.611 0.028 8.597 0.072 8.642 0.027
Static 8.611 -0.36 8.957 -0.36 9.002 -0.36 31.9 6
Equip/inst 8.971 0.04 8.917 0.04 8.962 0.04
140-P-003 suction - splitter Frictional
8.949 0.022 8.883 0.034 8.954 0.008
Static 88.135 -79.186 86.27 -77.387 92.037 -83.083 24 6
Equip/inst 87.815 0.32 85.95 0.32 91.717 0.32

Splitter – 140-C-001 Frictional 87.739 0.076 85.836 0.114 91.746 0.029
Static 86.01 1.729 84.107 1.729 90.017 1.729 84 6
Equip/inst 78.4 7.571 78.4 5.708 78.4 11.559
HP amine absorber
78.4 78.4 78.4
Note:
Process Flow Sketch
Fig.(5) Lean amine from ARU to 140-C-001

3
Flow (NF) : 26.5 m /h
RESULT :
140-P-003 SUCTION 8.981
8.976 0.005
Static 92.558 -83.582 24 6
Splitter – 140-C-003 Frictional
91.872 0.366
Static 91.282 0.59 60 3
LP Amine absorber
6.2
Note:
Process Flow Sketch

NODE : (7) From Stripper Reflux Drum(140-V-008) to Stripper (140-C-002)

RESULT :
140-V-008 PRESSURE 6.4 6.4 6.4
140-V-008 – 140-P-004 A/B Frictional
6.388 0.012 6.388 0.012 6.396 0.004
suction
Static 6.694 -0.306 6.694 -0.306 6.702 -0.306 31.73 4
Equip/inst 6.654 0.04 6.654 0.04 6.662 0.04
140-P-004A/B suction – 140-C- Frictional
6.597 0.057 6.562 0.092 6.649 0.013
002
Static 9.036 -2.439 8.928 -2.366 9.16 -2.511 104.4 3
Equip/inst 7.0 2.037 7.0 1.928 7.0 2.16
Stripper
7.0 7.0 7.0
Note:
Process Flow Sketch
Fig.(7) From Stripper Reflux Drum(140-V-008) to Stripper (140-C-002)

3
Flow (NF) : 4.8 m /h
RESULT :
140-P-004 SUCTION 6.666
6.665 0.001
Static 11.484 -4.819
Splitter – 140-EE-005 shell side Frictional
11.442 0.042
inlet
Static 10.539 0.903
140-EE-005 SHELL SIDE
INLET 6.2
Note:
Process Flow Sketch

NODE : (9) From Stripper (140-C-002) to Unit 2500 (Gas oil product)

RESULT :
140-C-002 PRESSURE 7.3 7.3 7.3
140-C-002 – 140-P-005 A/B Frictional
7.283 0.017 7.278 0.022 7.292 0.008
suction
Static 7.623 -0.0340 7.618 -0.340 7.632 -0.34 61.1 10
Equip/inst 7.583 0.04 7.578 0.04 7.592 0.04
140-P-005A/B suction – 140-V- Frictional
6.846 0.737 6.7 0.878 7.328 0.264
009 inlet
Static 10.937 -4.091 10.657 -3.947 11.553 -4.225 283.8 6
Equip/inst 9.497 1.44 9.217 1.44 10.113 1.44
140-V-009 inlet - 140-V-019 inlet Frictional
9.415 0.082 9.113 0.094 10.083 0.03
Static 9.673 -0.258 9.358 -0.245 10.368 -0.285 30 6
Equip/inst 8.973 0.7 8.7 0.7 9.668 0.7
140-V-019 inlet - Unit 2500 Frictional 8.531 0.442 8.192 0.508 9.514 0.154
Static 8.653 -0.122 8.314 -0.122 9.636 -0.122 162 6
Equip/inst 5.0 3.683 5.0 3.321 5.0 4.627
Unit 2500 (Gas oil product)
5.0 5.0 5.0
Note:
Process Flow Sketch
Fig.(9) From Stripper (140-C-002) to Unit 2500 (Gas oil product)

3
Flow (NF) : 55 m /h
RESULT :
140-P-005 SUCTION 7.599
7.594 0.005
Static 11.784 -4.2 15 6
Splitter – 140-C-002 Frictional 11.577 0.207
Static 10.835 0.742 81 4
140-C-002
7.3
Note:
Process Flow Sketch

NODE : (11) From Hydrocarbon Drain Drum to Slops
3
Rated Flow (MF) : 11.5 m /h
RESULT :
140-V-021 PRESSURE 0.25
0.249 0.001
suction
Static 0.249 0.0 1 3
140-P-013A/B suction – Slops Frictional
0.176 0.073
Static 5.833 -5.657 210 3
Equip/inst 5.8 0.0
Slops
5.8
Note:
Process Flow Sketch
Fig.(11) From Hydrocarbon Drain Drum to Slops

NODE : (12) minimum Circulation Line of 140-P-013/B
3
RESULT :
140-P-013 Suction 0.249
0.24 0.009
Static 6.309 -6.069 5 3
Static 6.344 -.094 18 1
140-V-021
0.25
Note:
Process Flow Sketch
Fig.(12) minimum Circulation Line of 140-P-013/B

NODE : (13) From Amine Drain Drum to ARU
3
Rated Flow (MF) : 3.5 m /h
RESULT :
140-V-022 PRESSURE 0.25
140-V-022– 140-P-014A/B suction Frictional
0.249 0.001
Static 0.249 0.0 1 2
140-P-014A/B suction – 140-LCV- Frictional
0.204 0.044
532 outlet
Static 4.323 -4.119 105 2
Slops
4.323
Note:
Process Flow Sketch
Fig. (13) From Amine Drain Drum to ARU

3
RESULT :
140-P-014 Suction 0.249
0.249 0.0
Static 4.368 -4.119 5 2
Static 4.502 -0.134 18 2
140-V-021
0.25
Note:
Process Flow Sketch

NODE : (15) From Flare K.O. Drum to Slops header
3
Rated Flow (MF) : 26 m /h
RESULT :
140-V-023 PRESSURE 0.25
140-V-023– 140-P-015A/B suction Frictional
0.215 0.035
Static 0.528 -0.313 16.1 4
140-P-015A/B suction – Slops Frictional
0.4 0.088
header
Static 5.1 -5.06 102 4
Equip/inst 4.9 0.2
Slops header
4.9
Note:
Process Flow Sketch
Fig.(15) From Flare K.O. Drum to Slops header

3
RESULT :
140-P-015 Suction 0.522
0.521 0.001
Static 5.521 -5.0 4 2
Static 4.929 0.564 30 2
140-V-021
0.25
Note:
Process Flow Sketch
Fig.(16) minimum Circulation Line of 140-P-015/B

4.2 Line sizing summary for compressor loops:
NODE : (17.a) Make Up H2 Gas (B/L) to Make up Gas Compressor 140-K-001 Stage-2 inlet
Normal Flow (NF) : As per Heat & Material Balance

RESULT :
SOR EOR Equivalent Line

NF NF MF Length(m) Size(inch)
bar(g) / bar bar(g) / bar bar(g) / bar
Make up H2 fr. Unit-1500 20 20 20
Make up H2 gas from B/L – 140- Frictional

19.73 0.268 19.841 0.159 19.7 0.3
K-001 suction
Static 228 6”
19.73 0.00 19.841 0.00 19.7 0.00
Equip/inst 19.5 0.23 19.611 0.23 19.47 0.23
140-K-001 Stage-1 Discharge 44.29 44.217 44.26
‘140-K-001 stage-1 Discharge to Frictional 44.215 0.075 44.167 0.05 44.17 0.094
140-K-001 stage-2 inlet
Static 120 6”
44.215 0.00 44.167 0.00 44.17 0.00
Equip/inst 43.645 0.57 43.597 0.57 43.6 0.57
43.645 43.597 43.6
Note:
Process Flow Sketch
Fig.(17.a) Make Up H2 Gas (B/L) to Make up Gas Compressor 140-K-001 Stage-2 inlet
NODE : (17.b) Make Up H2 Gas Compressor Discharge to B/L

RESULT :

140-K-001 Discharge
93.586 95.961 94.048
Pressure
140-K-001A/B– ‘T’ Point Frictional
93.55 0.037 95.941 0.02 94.011 0.037
Static 93.549 0.00 95.941 0.00 94.011 0.00 78.2 6’’
Equip/inst
‘T’ Point| – PCV-922 Frictional
93.548 0.001 95.94 0.001 94.01 0.001
Static 93.548 0.00 95.94 0.00 94.01 0.00 30 2”
Equip/inst
PCV-922– 140-EE-009 Frictional
93.545 0.003 95.937 0.003 94.007 0.003
Static 93.545 0.00 95.937 0.00 94.007 0.00 30 2”
Control valve 41.315 52.23 41.314 54.623 41.314 52.693

140-EE-009 – B.L Frictional 41.3 0.014 41.3 0.014 41.3 0.014 180 2”
Static 41.3 0.00 41.3 0.00 41.3 0.00
Equip/inst 41 0.3 41 0.3 41 0.3
41 41 41
Note:
Process Flow Sketch
Fig.(17.b) Make Up H2 Gas Compressor Discharge to B/L

NODE : (17.c) Make Up H2 Gas Kick back Cooler loop..

RESULT :

140-K-001 Discharge
93.586 95.961 94.048
Pressure
140-K-001A/B – ‘T’ Point Frictional
93.535 0.051 95.933 0.028 93.997 0.051
Static 93.535 0.00 95.933 0.00 93.997 0.00 108.2 6”
Equip/inst
‘T’ Point| – FCV-431 Frictional
93.507 0.028 95.917 0.016 93.969 0.028
Static 93.507 0.00 95.917 0.00 93.969 0.00 60 6”
Equip/inst 93.337 0.17 95.747 0.17 93.799 0.17
FCV-431 (c) – 140-EE-004 (d) Frictional 93.29 0.051 95.719 0.028 93.748 0.051
Static 93.29 0.00 95.719 0.00 93.748 0.00 30 6”
Control valve 19.891 73.4 19.871 75.848 19.891 73.857
140-EE-004 (d) – 140-V-002 Frictional 19.85 0.041 19.85 0.022 19.85 0.041 30 6”
Static 19.85 0.00 19.85 0.00 19.85 0.00
Equip/inst 19.65 0.2 19.65 0.2 19.65 0.2
19.65 19.65 19.65
Note:
Process Flow Sketch
Fig. (17.c) Make Up H2 Gas Kick back Cooler loop..

NODE : (17.d) Make Up H2 Gas Compressor Discharge to Recycle gas Compreesor (140-K-002) Discharge.

RESULT :

140-K-001 Discharge
93.586 95.961 94.048
Pressure
140-K-001A/B – ‘T’ Point (in 140- Frictional
93.47 0.116 95.899 0.063 93.933 0.115
K-002 Discharge.)
Static 245.7 6”
93.47 0.00 95.899 0.00 93.933 0.00
Equip/inst 93.3 0.17 95.729 0.17 93.763 0.17
93.3 95.729 93.763
Note:
Process Flow Sketch
Fig.(17.d) Make Up H2 Gas Compressor Discharge to Recycle gas Compreesor (140-K-002) Discharge.
NODE : (18) Recycle Gas from Separator V-006 to separator V-006 (Compressor 140-K-002 loop)
Normal Flow (NF) : As per Heat & Material Balance (EOR)

Maximum Flow (MF) : Based on 120% of quench gas at EOR
RESULT :
NF MF Equivalent Line
bar(g) / bar bar(g) / bar Length(m) Size(inch)
140-V-006 78.8 78.8
V-006 to V-007 Frictional 78.758 0.042 78.748 0.052
Static 78.762 -0.004 78.752 -0.004 69 10
Equip/inst 78.762 0.00 78.752 0.00
‘V-007 to C-001 Frictional 78.742 0.02 78.727 0.025
Static 78.738 0.004 78.723 0.004 33 10
Equip/inst 78.718 0.02 78.703 0.02
C-001 to V-005 Frictional 78.665 0.053 78.635 0.068
Static 78.668 -0.003 78.638 -0.003 99 10
Equip/inst 78.468 0.02 78.438 0.2
V-005 to K-002 Suction Frictional 78.404 0.064 78.356 0.082 90 10
Static 78.405 -0.001 78.357 -0.001
Equip/inst 78.196 0.21 78.147 0.21
140-K-002 discharge to juc. 1 Frictional 78.1 0.096 78.021 0.126 60 8
Static 78.1 0.00 78.021 0.00
Equip/inst 95.54 -17.441 93.736 -15.715
‘junc.1 to junc.2 Frictional 95.538 0.002 93.734 0.002 12 8
Static 95.538 0.00 93.734 0.00
Equip/inst 95.389 0.15 93.584 0.15
junc.2 to junc.3 Frictional 95.383 0.006 93.578 0.006 12 8
Static 95.381 0.002 93.576 0.002
Equip/inst 95.232 0.15 93.426 0.15
Junc.3 to 140-EE-001(shell side) Frictional 95.191 0.041 93.385 0.041 31.6 12
Static 95.221 -0.03 93.415 -0.03
Equip/inst 95.22 0.00 93.415 0.00
‘EE-001 (shell side) to H-001 Frictional 94.836 0.384 93.031 0.384 129.9 12
Static 94.764 0.042 92.989 0.042
Equip/inst 93.594 1.2 91.789 1.2
H-001 to R-001 Frictional 93.462 0.132 91.657 0.132 134.5 16
Static 93.188 0.274 91.383 0.274
Equip/inst 89.188 4.0 87.383 4.0
R-001 to EE-002 Frictional 89.16 0.028 87.353 0.03 30 16
Static 89.262 -0.102 87.453 -0.1
Equip/inst 83.762 5.5 81.953 5.5
EE-002 to EE-001 (tube side) Frictional 83.595 0.167 81.781 0.172 94.3 16
Static 83.582 0.013 81.768 0.013
Equip/inst 82.982 0.6 81.168 0.6
EE-001 (tube side) to junc.4 Frictional
82.716 0.266 80.96 0.208 110.5 14
(wash water injection point)
Static 82.523 0.193 80.786 0.174
Equip/inst 80.123 2.4 80.166 0.62
Junc.4 to EA-001 Frictional 80.08 0.043 80.123 0.043 18.2 8/6
Static 80.098 -0.018 80.141 -0.018
Equip/inst 80.098 0.00 80.141 0.00
EA-001 to EE-003 Frictional 79.881 0.217 79.901 0.24 105.2 6/8/14
Static 79.809 0.072 79.829 0.072
Equip/inst 79.109 0.7 79.129 0.7
EE-003 to V-006 Frictional 79.003 0.106 79.011 0.118 60.2 14
Static 79.1 -0.096 79.1 -0.089
Equip/inst 78.8 0.3 78.8 0.3
78.8 78.8
Process Flow Sketch
Fig.(19) Recycle Gas from Separator V-006 to separator V-006 (Compressor 140-K-002 loop).
4.3 Line sizing summary for Utility headers:
NODE : (20) UTILITY HEADERS
HEADER
FLOW RATES PRESSURE DROP VELOCITY Size(inch)
(bar)/ 100 m
UTILITY HEADER TYPE ( m/ sec)
(For Maximum
Flow) (For Maximum Flow)
MAXIMUM NORMAL
H.P. STEAM HEADER

33090 Kg/Hr 18690 Kg/Hr 0.074 11 10
M.P. STEAM HEADER 33000 Kg/Hr 18600 Kg/Hr 0.015 19 14
L.P. STEAM HEADER 5850 Kg/Hr 2380 Kg/Hr 0.044 19 8
INSTRUMENT AIR HEADER 709.1 Nm3/Hr 709.1 Nm3/Hr 0.053 7 3
PLANT AIR HEADER 480 Nm3/Hr 480 Nm3/ Hr 0.074 12 2
NITROGEN HEADER 517 Nm3/Hr 289 Nm3/Hr 0.006 3 4
POTABLE WATER HEADER 5 m3/Hr 5 m3/Hr 0.114 0.89 2
SERVICE WATER HEADER 10 m3/Hr 10 m3/Hr 0.433 1.28 2
BOILER FEED WATER HEADER 7268 Kg/Hr 8082 Kg/Hr 0.039 .5 3
COOLING WATER HEADER 1017 m3/Hr 905 m3/ Hr 0.062 1.85 18
FUEL OIL HEADER 665 Kg/Hr 665 Kg/ Hr 0.021 0.1 2
FUEL GAS HEADER 488 Kg/Hr 566 Kg/Hr 0.075 15 3
D. M. WATER HEADER 5 m3/Hr 5 m3/Hr 0.114 0.89 2

4.4 Line Sizing Summary for Miscelleneous lines:
NODE : (21) 140-V-006 to 140-V-008 (Stripper Reflux Drum)

RESULT :
MF Equivalent Line
bar(g) / bar Length(m) Size(inch)
140-V-006
78.8
140-V-006 to FCV-416 Frictional
78.765 0.035
Static 78.806 -0.041 46 8
FCV-416 to 140-C-002 Frictional
78.378 0.178
Static 77.601 0.777 216 10
140-C-002 to 140-EA-002 Frictional
6.834 0.166
Static 64.3 8
6.848 -0.014
140-EA-002 to 140-EE-005 Frictional 6.743 0.105
Static 6.835 -0.092 68.8 8
140-EE-005 to 140-V-008 Frictional 6.478 0.007
Static 6.549 -0.071 6 8
Equip/inst 6.4 0.15
6.4
Note:
Process Flow Sketch
Fig.(21) 140-V-006 to 140-V-008 (Stripper Reflux Drum)

Node :(22) Other lines
RESULT :
Pipe LDP
Sr. Flowrate
Fluid FROM TO P&ID NUMBER ND VEL(m/s) (bar/100m)
No.
(kg/h)
140-C-003
1 RICH MAINE + H2S ARU BL CS-140-PR-15-0016 87389.5 8 0.75 0.03
BTM
2 HC+AMINE 140-V-018 ARU BL CS-140-PR-15-0016 3338.5 2 0.49 0.081
UNIT 350
3 H2S+H2 140-V-018 BL/Fuel gas CS-140-PR-15-0016 815.1 3 14.743 0.107
furnace header
CLOSED
4 HC 140-V-10 CS-140-PR-15-0016 2475 2 0.49 0.054
DRAIN
CLOSED
5 HC 140-V-10 CS-140-PR-15-0016 2475 2 0.49 0.054
DRAIN
140-C-002
6 STRIPPER OVHD 140-EA-002 CS-140-PR-15-0017 18014.7 8 15.13 0.103
OVHD
SOUR WATER +
7 140-V-008 140-V-004 CS-140-PR-15-0021 3638.8 2 0.437 0.049
H2S
SOUR WATER +
8 140-V-008 UNIT 550 CS-140-PR-15-0021 3638.8 2 0.437 0.049
H2S
9 SOUR WATER 140-V-009 140-V-004 CS-140-PR-15-0022 377.3 2 0.055 0.001
10 GAS OIL 140-V-019 140-F-001 CS-140-PR-15-0022 79255 4 3.214 0.992
N2
11 NITROGEN DISTRIBUTIO 140-V-011 CS-140-PR-15-0034/23 17.6 4 1.718 0.031
N
N2
12 NITROGEN DISTRIBUTIO FLARE CS-140-PR-15-0023 5.5 1 0.323 0.001
N
FUEL OIL FIRE HEATER

13 FUEL OIL CS-140-PR-15-0026 716.1 2 0.093 0.019
SUPPLY BURNER
5 References:
3.1 FEED Hydraulic Report Rev.-0, Doc. No.-CK-140-PR-50-004 .

3.2 Axens data book Rev.-1 page 31.

Hydraulic Report - 23th March

Uploaded by

Copyright:

Available Formats

Hydraulic Report - 23th March

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Hydraulic Report - 23th March

Uploaded by

Copyright:

Available Formats

DHU-NOCL PROJECT

0 23/03/2011 Issued For Information MG/ANKA/RR PA/KA VKB

Samsung Proj. No. : SO-2331

Contractor Doc. No. : CS-140-PR-50-0004

Project No: SO-2331 Rev: 0

2 BASIS OF DESIGN .......................................................................................................... 3

Project No: SO-2331 Rev: 0

2.1 Liquid line size is designed with Darcy's equation

-Slug and plug flows (intermittent flows) for horizontal piping

-Oscillary flow for vertical downwards flow

2.6 Overdesign margin is considered as per Axens guideline.[Ref.-2]

Project No: SO-2331 Rev: 0

Project No: SO-2331 Rev: 0

The results of the line sizing calculations are tabulated below:

4.1 Line sizing summary of pump loops

NODE : (1) From Feed Surge Drum(140-V-001) to Juction of Recycle Gas

Normal Flow (NF) : As per Heat & Material Balance (SOR)

Equip/inst 95.47 9.656 95.47 7.535 95.47 12.674

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig. (1) From Feed Surge Drum(140-V-001) to Juction of Recycle Gas

Project No: SO-2331 Rev: 0

NODE : (2) Minimum Circulation Line of 140-P-001A/B

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig.(2) Minimum Circulation Line of 140-P-001A/B

Project No: SO-2331 Rev: 0

Normal Flow (NF) : As per Heat & Material Balance (SOR)

Project No: SO-2331 Rev: 0

Process Flow Sketch

Project No: SO-2331 Rev: 0

NODE : (4) Minimum Circulation Line of 140-P-002 A/B

Static 94.885 0.0 30 2

Equip/inst 3.826 91.059

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig.(4) Minimum Circulation Line of 140-P-002 A/B

Project No: SO-2331 Rev: 0

NODE : (5) Lean amine from ARU to 140-C-001

Normal Flow (NF) : As per Heat & Material Balance (SOR)

Static 88.135 -79.186 86.27 -77.387 92.037 -83.083 24 6

Equip/inst 87.815 0.32 85.95 0.32 91.717 0.32

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig.(5) Lean amine from ARU to 140-C-001

Project No: SO-2331 Rev: 0

NODE : (6) Minimum Circulation Line of 140-P-003 A/B

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig.(6) Minimum Circulation Line of 140-P-003 A/B

Project No: SO-2331 Rev: 0

NODE : (7) From Stripper Reflux Drum(140-V-008) to Stripper (140-C-002)

Normal Flow (NF) : As per Heat & Material Balance (SOR)

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig.(7) From Stripper Reflux Drum(140-V-008) to Stripper (140-C-002)

Project No: SO-2331 Rev: 0

NODE : (8) Minimum Circulation Line of 140-P-004 A/B