Solar Training at ONGC, Dehradhun
Solar Training at ONGC, Dehradhun
Solar Training at ONGC, Dehradhun
(WINTER 2017-18)
SOLAR TRAINING
(100kW Grid Connected PV- Array)
At
OIL AND NATURAL GAS
CORPORATION LIMITED, Dehradun
Submitted By:-
Name -- DEVENDRA MEENA
College -- SLBS ENGINEERING COLLEGE,
JODHPUR
University - Rajasthan Technical University.
Contact No - 9166043140.
1
Acknowledgement
The internship Opportunity I had with ONGC (Oil and Natural Gas
Corporation) was a great chance for learning and professional development.
Therefore, I consider myself as a very lucky individual as I was provided with
an opportunity to be a part of it. I am also grateful for having a chance to meet
so many wonderful people and professionals who led me though this training
period.
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Abstract
The training focused on firstly about the various
sources for energy and the advantages over
conventional sources of energy. Basics of photovoltaic
system, design of solar power system.
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TABLE OF CONTENTS
1. ONGC Today
2. Global Ranking
3. Energy
4. Solar Energy
5. Basics of Sun and Earth
6. Shadow Effect
7. Solar power in India
8. Solar Cell Efficiency
9. Maximum Power Point
10. Net Metering
11. Solar Power Plant
12. Visit in HVAC Plant
13. Study of a DG set
14. MNRE Schemes
15. Conclusion
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ONGC TODAY
Introduction
Oil and Natural Gas Corporation limited (ONGC) is an Indian multinational
oil and gas company headquartered in Dehradun, Uttarakhand, India. It is a
public sector undertaking (PSU) of the government of India under
administrative control of petroleum and natural gas. It is India’s largest oil
and gas exploration and production company. It produces around 77% of
India’s crude oil (Equivalent to 30% of country’s demand) and around 62%
of natural gas.
Operations
ONGC’s operations include conventional exploration and production,
refining and progressive development of alternate energy source like coal-
bed methane and shale gas. The company’s domestic operation are around
11- assets, 7- basins, 2-plants and sources (for necessary input’s and
supports such as drilling, geo-physical, logging and well services).
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GLOBAL RANKING
Energy major, Oil and Natural Gas Corporation has been ranked as the top
energy company in India, in the coveted PLATTSTOP 250 global energy
company ranking 2014. ONGC is a global leader in extracting Oil and
Natural gas from both offshore and onshore deposits. It has a market
capitalization of INR 2.6 trillion making it the second biggest PSU in India.
With many great initiatives in the pipeline, the Maharatna Company is poised
to gain bigger milestones in the times to come as it puts its production plans
on fast-lane. This recognition comes on the heel of ONGC’s recent ranking
in BT-500 where it gained two positions to be placed at Number 2 among the
Indian Corporate biggies.
ONGC has been ranked 5 among 82 companies of the APAC region. Asian
companies have once again demonstrated their growing influences and have
moved up in both number and position.
Notwithstanding the hit from low crude oil prices, ONGC has been able to
maintain its position among the top three Indian companies in terms of its
financial parameters. There are 56 Indian companies in the global list. Due to
the low revenue from its main product, ONGC has slipped in its global
ranking slightly this year, from 183 last year.
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ENERGY
SOURCES OF ENERGY
RENEWABLE ENERGY
1. SOLAR ENERGY.
2. WIND ENERGY.
3. HYDRO ENERGY.
4. BIOMASS ENERGY.
5. TIDAL ENERGY.
6. HYDROGEN ENERGY.
7. GEOTHERMAL ENERGY.
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Non- Renewable Energy
1. COAL ENERGY- Energy generated from Coal mined from coal mines
2. OIL ENERGY– Oil also found inside the earth used to generate energy
Solar Energy
percentage,
Renewable , 8%
percentage,
FOSSILE FUEL, 92%
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Solar energy is the energy that is in sunlight. It has been used for
thousands of years in many different ways by people all over the
world. As well as its traditional human uses in heating, cooking, and
drying, it is used today to make electricity where other power supplies
are absent, such as in remote places and in space. It is becoming
cheaper to make electricity from solar energy and in many situations
it is now competitive with energy from coal or oil. Solar energy is
also called "Heat Trapper" as it is the automatic, non-mechanical, sun
ray trapper.
Solar radiation reaches the Earth's upper Earth's atmosphere with the
power of 1366 watts per square meter (W/sq m.). Since the Earth is
round, the surface nearer its poles is angled away from the Sun and
receives much less solar energy than the surface nearer the equator.
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It is an important source of renewable energy and its technologies are
broadly characterized as either passive solar or active solar depending
on how they capture and distribute solar energy or convert it into solar
power. Active solar techniques include the use of photovoltaic
systems, concentrated solar power and solar water heating to harness
the energy. Passive solar techniques include orienting a building to
the Sun, selecting materials with favourable thermal mass or light-
dispersing properties, and designing spaces that naturally circulate air.
The large magnitude of solar energy available makes it a highly
appealing source of electricity. The United Nations Development
Programme in its 2000 World Energy Assessment found that the
annual potential of solar energy was 1,575–49,837 exajoules (EJ).
This is several times larger than the total world energy consumption,
which was 559.8 EJ in 2012.
While a majority of the world's current electricity supply is generated
from fossil fuels such as coal, oil and natural gas, these traditional
energy sources face a number of challenges including rising prices,
security concerns over dependence on imports from a limited number
of countries which have significant fossil fuel supplies, and growing
environmental concerns over the climate change risks associated with
power generation using fossil fuels. As a result of these and other
challenges facing traditional energy sources, governments, businesses
and consumers are increasingly supporting the development of
alternative energy sources and new technologies for electricity
generation. Renewable energy sources such as solar, biomass,
geothermal, hydroelectric and wind power generation have emerged
as potential alternatives which address some of these concerns. As
opposed to fossil fuels, which draw on finite resources that may
eventually become too expensive to retrieve, renewable energy
sources are generally unlimited in availability.
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Solar power generation has emerged as one of the most rapidly
growing renewable sources of electricity. Solar power generation has
several advantages over other forms of electricity generation:
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Government Incentives. A growing number of countries
have established incentive programs for the development of
solar and other renewable energy sources, such as (i) net
metering laws that allow on-grid end users to sell electricity
back to the grid at retail prices, (ii) direct subsidies to end users
to offset costs of photovoltaic equipment and installation
charges, (iii) low interest loans for financing solar power
systems and tax incentives; and (iv) government standards that
mandate minimum usage levels of renewable energy sources.
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Mild Stones In the Field of Solar Energy
Energy(MW)
120000
100000
100000
80000
60000
Energy(MW)
40000
20000
10000
4229.36
6.4 25.1 468.3
0
2005 2010 2011 2015 2017 2022
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SOLAR ENERGY UTILIZATION
(As per 2006 DOE (Department of Energy) Report)
(120,000TW) (15TW)
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Basics OF Solar Energy
The Sun is the star at the centre of the Solar system.
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Rotation & Revolution
Positions of Earth:
1. Vernal-Equinox: 21st March
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EARTH ENERGY BUDGET
Represents balance between incoming energy from sun
and outgoing thermal (longwave) & reflected
(shortwave) energy from the earth.
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Types of Solar Radiations
Solar Radiation is radiant energy from sun particularly
Electromagnetic energy.
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Solar Angles
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Shadow Effect
Most important issue of solar PV-system, happens in early
morning and evening. Conditions need to be taken into
accounts during designing the plants.
Types of Shading:
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Solar Power in India
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In January 2016, Prime Minister Narendra Modi and French President
François Hollande laid the foundation stone for the headquarters of
the International Solar Alliance (ISA) in GwalPahari, Gurugram. The
ISA will focus on promoting and developing solar energy and solar
products for countries lying wholly or partially between the Tropic of
Cancer and the Tropic of Capricorn. The alliance of over 120
countries was announced at the Paris COP21 climate summit. One
hope of the ISA is that wider deployment will reduce production and
development costs, facilitating the increased deployment of solar
technologies to poor and remote regions.
With about 300 clear and sunny days in a year, the calculated solar
energy incidence on India's land area is about 5000 trillion kilowatt-
hours (kWh) per year (or 5 EWh/yr.).The solar energy available in a
year exceeds the possible energy output of all fossil fuel energy
reserves in India. The daily average solar-power-plant generation
capacity in India is 0.20 kWh per sq m of used land area, equivalent
to 1400–1800 peak (rated) capacity operating hours in a year with
available, commercially-proven technology.
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including its reflectance efficiency, thermodynamic efficiency, charge
carrier separation efficiency, and conduction efficiency values.
Because these parameters can be difficult to measure directly, other
parameters are measured instead, including quantum efficiency, VOC
ratio, and fill factor. Reflectance losses are accounted for by the
quantum efficiency value, as they affect "external quantum
efficiency." Recombination losses are accounted for by the quantum
efficiency, VOC ratio, and fill factor values.
Ultimate efficiency
Normal photovoltaic systems however have only one p-n junction and
are therefore subject to a lower efficiency limit, called the "ultimate
efficiency" by Shockley and Queisser. Photons with energy below the
band gap of the absorber material cannot generate an electron-hole
pair, so their energy is not converted to useful output, and only
generates heat if absorbed. For photons with energy above the band
gap energy, only a fraction of the energy above the band gap can be
converted to useful output. When a photon of greater energy is
absorbed, the excess energy above the band gap is converted to
kinetic energy of the carrier combination. The excess kinetic energy is
converted to heat through phonon interactions as the kinetic energy of
the carriers slows to equilibrium velocity. Traditional single-junction
cells have a maximum theoretical efficiency of 33.16%.
Quantum Efficiency
As described above, when a photon is absorbed by a solar cell it can
produce an electron-hole pair. One of the carriers may reach the p-n
junction and contribute to the current produced by the solar cell; such
a carrier is said to be collected. Or, the carriers recombine with no net
contribution to cell current.
Quantum efficiency refers to the percentage of photons that are
converted to electric current (i.e., collected carriers) when the cell is
operated under short circuit conditions. The "external" quantum
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efficiency of a silicon solar cell includes the effect of optical losses
such as transmission and reflection.
In particular, some measures can be taken to reduce these losses. The
reflection losses, which can account for up to 10% of the total
incident energy, can be dramatically decreased using a technique
called texturization, a light trapping method that modifies the average
light path.
Quantum efficiency is most usefully expressed as
a spectral measurement (that is, as a function of photon wavelength or
energy). Since some wavelengths are absorbed more effectively than
others, spectral measurements of quantum efficiency can yield
valuable information about the quality of the semiconductor bulk and
surfaces.
A solar cell may operate over a wide range of voltages (V) and
currents (I). By increasing the resistive load on an irradiated cell
continuously from zero (a short circuit) to a very high value (an open
circuit) one can determine the maximum power point, the point that
maximizes V×I; that is, the load for which the cell can deliver
maximum electrical power at that level of irradiation. (The output
power is zero in both the short circuit and open circuit extremes).
A high quality, monocrystalline silicon solar cell, at 25 °C cell
temperature, may produce 0.60 V open-circuit (VOC). The cell
temperature in full sunlight, even with 25 °C air temperature, will
probably be close to 45 °C, reducing the open-circuit voltage to
0.55 V per cell. The voltage drops modestly, with this type of cell,
until the short-circuit current is approached (ISC). Maximum power
(with 45 °C cell temperature) is typically produced with 75% to 80%
of the open-circuit voltage (0.43 V in this case) and 90% of the short-
circuit current. This output can be up to 70% of the VOC x ISC product.
The short-circuit current (ISC) from a cell is nearly proportional to the
illumination, while the open-circuit voltage (VOC) may drop only 10%
with an 80% drop in illumination. Lower-quality cells have a more
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rapid drop in voltage with increasing current and could produce only
1/2 VOC at 1/2 ISC. The usable power output could thus drop from
70% of the VOC x ISC product to 50% or even as little as 25%.
Vendors who rate their solar cell "power" only as VOC x ISC, without
giving load curves, can be seriously distorting their actual
performance.
The maximum power point of a photovoltaic varies with incident
illumination. For example, accumulation of dust on photovoltaic
panels reduces the maximum power point. For systems large enough
to justify the extra expense, a maximum power point tracker tracks
the instantaneous power by continually measuring the voltage
and current (and hence, power transfer), and uses this information to
dynamically adjust the load so the maximum power
is always transferred, regardless of the variation in lighting.
Net metering
Net metering allows residential and commercial customers who
generate their own electricity from solar power to feed electricity they
do not use back into the grid. Many states have passed net metering
laws. In other states, utilities may offer net metering programs
voluntarily or as a result of regulatory decisions. Differences between
states' legislation and implementation mean that the benefits of net
metering can vary widely for solar customers in different areas of the
country.
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20-40% of a solar energy system’s output ever goes into the grid.
Exported solar electricity serves nearby customers’
loads.
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Energy Generating Systems (SEGS) CSP installation located in the
Mojave Desert, California.
Now the solar power plant installed here at ONGC is a 5kW and it is
used to power a whole building. It consists of the following
components:
1) Solar panels
Solar panels absorb the sunlight as a
source of energy to generate electricity
or heat.
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2) Battery Bank
A solar charger employs solar energy to supply electricity to devices
or charge batteries. They are generally
portable.
Solar chargers can charge lead acid or
Ni-Cd battery banks up to 96 V and
hundreds of ampere-hours (up to 4000
Ah) capacity. Such type of solar
charger setups generally use an
intelligent charge controller. A series of
solar cells are installed in a stationary
location (ie: rooftops of homes, base-
station locations on the ground etc.) Battery Bank for charging at ONGC
and can be connected to a battery bank
to store energy for off-peak usage.
They can also be used in addition to mains-supply chargers for energy
saving during the daytime.
3)Solar Inverter
A solar inverter, or converter or PV inverter,
converts the variable direct current (DC)
output of a photovoltaic (PV) solar panel into
a utility frequency alternating current (AC)
that can be fed into a commercial electrical
grid or used by a local, off-grid electrical
network. It is a critical balance of system
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use with photovoltaic arrays, including maximum power point
tracking and anti-islanding protection.
4. Circuit Breaker
Solar PV panels are connected in series circuits,
and one installation may have one or more circuits
depending on its capacity. All of the circuits are
connected to a PV combiner box, where each is
protected by a DC circuit breaker. Protecting the
solar panel circuits is critical, since they are the
most expensive part of the system. Once the power
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230 V, 1 phase
V,Vphphase
96 V
Charge controller PCU (96/5kVA)
Modules 20
From Mains
AC
AC Loads
96 V/500 Ah Distribution Box
Battery Bank
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TESTING AND COMMISSIONING OF
SOLAR POWER PLANTS
Introduction
To ensure that proper energy outputs and safety levels are achieved
the safe operation of solar PV Installation under both normal and fault
conditions is an essential consideration at the system design stage to
ensure that proper energy output and safety levels are achieved.
KEY POINTS
Verify that the installation is complete.
Verify that the installation is safe.
Verify that the installation is aesthetically acceptable.
Verify that the all components of the installation are in
good condition and permanent.
Ensure that proper documentation has been done.
Verify system performance.
Verify proper system operation.
Train the system owner on BASIC SYSTEM
OPERATION
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COMMISSIONING PROCESS:
Not only must the weather be good, the time of the day, also
must be appropriate.
This strategy is efficient but not effective. Often, the sun is too
low in the sky to provide sufficient irradiance for the proper
performance verification.
Shading is also more likely at the end of the day, and any shade
on the array makes performance verification difficult.
Finally, commissioning demands focus, clear thinking and
sufficient time.
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INTERNATIONAL ELECTROCHEMICAL
COMMISSION (IEC 62446)
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Part 1- System documentation requirements (clause-4)
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TESTING
Testing during maintenance activities should include many of
the tests conducted during system commissioning including
voltage and current testing, installation resistance testing,
continuity testing and performance verification.
Polarity testing is generally not required, unless problems are
suspected.
The frequency of maintenance testing depends on the
installation requirements.
Maintenance testing is primarily intended to evaluate trends in
certain measurements and to assess degradation over time.
Soiling or shading on PV array, will also decrease expected
current and power output accordingly.
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VOC & ISC Measurements On PV-System
Every solar panel has a rated output that includes its VOC, VMP, ISC, IMP.
TO MEASURE THE OUTPUT OF THE SOLAR PANEL, WE NEED….
MULTIMETER
SOLAR PANEL
SUNLIGHT
1) The BLACK lead should be connected to COM port and the RED lead
should be connected to V or VDC port.
2) Touch and hold the black lead to the “sleeve” of the solar panel connector
or the black wire.
3) Now touch and hold the red lead to the red wire or insert it into the “TIP”
of the solar panel connector.
1) The BLACK lead should be connected to the COM port and the RED
lead should be connected to the “mili ampere” port.
2) Set the dial to the number greater than what you expect the current to be.
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AUTO DISCONNECT TIMIMG TEST
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OPERATION AND MAINTENANCE
Module maintenance.
Washing the PV array.
Junction box inspection.
Disconnected device inspection.
Inspection of cables.
Checking operation of inverter,
Checking output of string voltages and current.
Spare parts stock management.
Documenting any deficiencies.
TYPES OF MAINTENANCE
1. PREDICTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE
3. CORRECTIVE MAINTENANCE
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1. PREDICTIVE MAINTENANCE
2.PREVENTIVE MAINTENANCE
For example, the sun tracker oil should be regularly replaced for
the efficient operation.
3.CORRECTIVE MAINTENANCE
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EQUALIZING THE BATTERY
Equalization is the process where the batteries are given an extra high voltage
charge for couple of hours. This is generally done once a month.
During normal use, chemicals build up on the plates and high charge “boils”
the batteries, knocking the chemicals down to bottom of the battery. So,
generally through this procedure an equalisation of the battery occurs.
GENERAL MAINTENANCE
Turn OFF the breaker switches in the main utility service panel
and the DC/AC disconnect switch on the inverter. Disable the
output of the PV array by covering them with an OPAQUE
(dark) material.
Cleaning heat sink regularly.
Check the inverter operation.
Please make sure your inverter is not too hot, dusty or moist.
If your inverter needs repairing, you must switch OFF the
electrical connections between the inverter and the national grid,
and then switch OFF the DC side electricity connection.
Do not spoil water on the inverter.
CHARGE CONTROLLER
The charge controller has three lights which shows the state
of the batteries.
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PERSONAL PROTECTIVE EQUIPMENT (PPE)
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1. EYE AND FACE PROTECTION : Potential incidences of eye
hazards could be due to objects shrinking the eyes. Eye can get
injured, when struck by objects like dusts, powders, fumes, and moist.
Small particles of matter can enter your eyes and damage them,
operation such as grinding, chiselling, sanding, hammering and
spraying can create small airborne particles that can enter your eyes
and prove harmful on eyes.
Large swinging object such as swinging cables and ropes can also
cause severe eye and face injuries.
PPE FOR FOOT: Select and use right kind of footwear for the job
you are going to be performing. Footwear should meet or exceed the
standards set by ANSI (ANSI Z41-1991).
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PPE FOR HEAD: METAL HAT OR HELMET
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SAFETY PRECAUTIONS ON SITE
So, these are some important safety precautions which should be kept
in mind while working on solar power plants.
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Visit in the HVAC (Heating Ventilation and Air
Conditioning) Plant
1. Reciprocating type
2. Screw type
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refrigerant by the compressor. The high pressure and high
temperature state of the vapor refrigerant is then converted to liquid at
the cond. It is designed to condense effectively the compressed
refrigerant vapor.
4. Expansion Valve:
A thermal expansion valve (often
abbreviated as TEV, TXV, or TX valve) is a
component in refrigeration and air
conditioning systems that controls the
amount of refrigerant flow into the
evaporator thereby controlling the
superheat at the outlet of the evaporator. Expansion Valve
Thermal expansion valves are often referred
to generically as "metering devices".
Thermostatic expansion valve or TEV is one of the most
commonly used throttling devices in the refrigerator and
air conditioning systems. The thermostatic expansion
valve is the automatic valve that maintains proper flow of
the refrigerant in the evaporator as per the load inside the
evaporator. If the load inside the evaporator is higher it
allows the increase in flow of the refrigerant and when the
load reduces it allows the reduction in the flow of the
refrigerant. This leads to highly efficient working of the
compressor and the whole refrigeration and the air
conditioning plant.
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5. Cooling Tower: A cooling tower is a heat
rejection device that rejects waste heat to the
atmosphere through the cooling of a water
stream to a lower temperature. Cooling towers
may either use the evaporation of water to
remove process heat and cool the working
fluid to near the wet-bulb air temperature or, in
the case of closed circuit dry cooling towers,
rely solely on air to cool the working fluid to Cooling Tower
near the dry-bulb air temperature.
Water, which has been heated by an industrial process or in an
air-conditioning condenser, is pumped to the cooling tower
through pipes. The water sprays through nozzles onto banks of
material called "fill," which slows the flow of water through the
cooling tower, and exposes as much water surface area as
possible for maximum air-water contact. As the water flows
through the cooling tower, it is exposed to air, which is being
pulled through the tower by the electric motor-driven fan.
7. The above units were used to cool the water and this water was
sent to various buildings and this water was used to cool the rooms
of the buildings. The Ventilation system inside the rooms was
made from dampers and ducts, so as to maintain the pressure inside
of the room.
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MNRE SCHEMES
The role of new and renewable energy has been assuming increasing
significance in recent times with the growing concern for the country's
energy security. Energy self-sufficiency was identified as the major driver
for new and renewable energy in the country in the wake of the two oil
shocks of the 1970s. The sudden increase in the price of oil, uncertainties
associated with its supply and the adverse impact on the balance of
payments position led to the establishment of the Commission for
Additional Sources of Energy in the Department of Science &
Technology in March 1981. The Commission was charged with the
responsibility of formulating policies and their implementation,
programmes for development of new and renewable energy apart from
coordinating and intensifying R&D in the sector. In 1982, a new
department, i.e., Department of Non-conventional Energy Sources
(DNES), that incorporated CASE, was created in the then Ministry of
Energy. In 1992, DNES became the Ministry of Non-conventional
Energy Sources. In October 2006, the Ministry was re-christened as the
Ministry of New and Renewable Energy.
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Conclusion
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