Me 6511 Dynamics Laboratory
Me 6511 Dynamics Laboratory
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LAB MANUAL
Year/Semester : III/V
S.SATHISHKUMAR
ASSISTANT PROFESSOR
CHENNAI-600062
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LIST OF EXPERIMENTS
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INDEX
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Exp.No: Date:
A simple gear train uses two gears, which may be of different sizes. If one of these gears is
attached to a motor or a crank then it is called the driver gear. The gear that is turned by the
driver gear is called the driven gear.
When a simple gear train has three meshed gears, the intermediate gear between the driver gear
and the driven gear is called an idler gear.
An idler gear does not affect the gear ratio (velocity ratio) between the driver gear and the driven
gear.
Compound gear trains involve several pairs of meshing gears. They are used where large speed
changes are required or to get different outputs moving at different speeds.
Gear ratios (or velocity ratios, VR) are calculated using the same principle as for simple gear
trains, i.e. VR = number of teeth on the driver gear divided by the number of teeth on the driven
gear. However, the velocity ratio for each pair of gears must then be multiplied together to
calculate the total velocity ratio of the gear train:
𝐍𝐨 𝐨𝐟 𝐭𝐞𝐞𝐭𝐡 𝐨𝐧 𝐁 𝐍𝐨 𝐨𝐟 𝐭𝐞𝐞𝐭𝐡 𝐨𝐧 𝐃
× = 𝐆𝐞𝐚𝐫 𝐑𝐚𝐭𝐢𝐨
𝐍𝐨 𝐨𝐟 𝐭𝐞𝐞𝐭𝐡 𝐨𝐧 𝐀 𝐍𝐨 𝐨𝐟 𝐭𝐞𝐞𝐭𝐡 𝐨𝐧 𝐂
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Exp.No: Date:
Objective:
1) Calculate and experimentally observe the angular velocity ratios of gear trains,
2) Experimentally obtain the torque ratios of gear trains,
3) Compute the efficiencies of gear trains.
Apparatus Required:
Theory:
Gear trains of the type shown in Figures 1, 3, 4 and 5 are called epicyclic gear trains or
planetary gear trains. In these gear trains, one or more gears are carried on a rotating planet
carrier rather than on a shaft that rotates on a fixed axis. Several types of gear trains may be
shifted manually to obtain greater or lesser values of speed reduction. The shifting process,
however, is difficult to accomplish automatically with gears that rotate about fixed centers.
On the other hand, epicyclic gear trains are readily adapted to automatic control. Some
epicyclic gear trains are designed to change velocity ratios simply by using electrically or
hydraulically operated band brakes to keep one or more of the gears stationary. Other
epicyclic gear trains operating with fixed velocity ratios are selected for their compact design
and high efficiency.
A simple epicyclic gear train consists of a sun gear (S) in the center, a planet gear (P), a
planet carrier or arm (C), and an internal or ring gear (R). The sun gear, ring gear and planet
carrier all rotate about the same axis. The planet gear is mounted on a shaft that turns in the
bearing in the planet carrier and meshes with both the sun gear and the ring gear. (Figure 1)
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The general expressions pertaining to the gear train are given below:
Ti = input torque,
To = output torque,
i
Angular velocity ratio Rv
o
Outputvork To o
Efficiency (h) =
InputWork Ti i
If the input shaft tends to rotate in the direction of Ti, the gear train is balanced if
Ti θi = MFriction + Tox θo
If there is no friction loss, the efficiency should be 1.0 and the output work equals to input work.
The corresponding To is ideal and is equal to Ti / Rv
To =Ti / Rv
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With the existence of MFriction, The actual output torque is smaller. The smallest Toto balance the
gear train will be used to determine the system's efficiency. The efficiency can only be
determined experimentally.
Calculation of velocity ratio can be performed by either the formula method or the tabular
method. This ratio can also be experimentally obtained.
The Sanderson Coupled Epicyclic Unit consists of two standard epicyclic gear trains (Schematic
Figs. 4 and 5) for laboratory demonstration of gear system similar to ones used in automotive
applications. Pulleys fitted with protractors are attached to the input and output shaft so that
torque and velocity ratios may be determined. Torques can be applied to the shaft by adding
weights on ropes wrapped on the pulleys. Bearings are used in the entire unit to minimized
friction losses. The Sanderson Coupled Epicyclic Unit can be operated in one of two modes by
holding one of the ring gears stationary. The actual figure of the unit is shown in Fig. 3.
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Experimental Procedure:
In this experiment the gear ratio is initially calculated using the formula involving the number of
teeth. The angular velocity ratios and the torque ratios of the two gear units are calculated
experimentally. The procedure is described below:
st nd
To calculate the angular velocity of the 1 gear unit, lock the 2 gear unit using the lock
pin.
Rotate the input shaft one full turn clockwise (as viewed from the input shaft end) and
observe the sense and magnitude of rotation of the output shaft (as viewed from in input
nd st i
shaft end). Repeat the procedure for the 2 gear unit with the 1 unit locked. From this
o
is calculated where θi is the rotation of input shaft (360°) and θ o is the rotation read at the
output shaft.
To estimate the torque ratios lock one of the gear units and hang a weight of 250gm at the
input shaft.
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Start adding weights at the output shaft till equilibrium is achieved. Repeat the
procedure for the other gear unit.
Record the weight at the output shaft for calculation purposes.
Results:
1. Theoretical gear ratio (show calculations, using the number of teeth, for both gear trains).
i
2. Angular velocity ratio Rv which is equal to the experimental angular rotation ratio.
o
3. Torque ratio defined by To / Ti .
4. Efficiency.
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KINEMATICS OF MECHANISM
Exp.No: Date:
Four-Bar Linkage
A four-bar linkage or simply a 4-bar or four-bar is the simplest movable linkage. It consists of
four rigid bodies (called bars or links), each attached to two others by single joints or pivots to
form a closed loop.
Four-bars are simple mechanisms common in mechanical engineering machine design and fall
under the study of kinematics.
If each joint has one rotational degree of freedom (i.e., it is a pivot), then the mechanism is
usually planar, and the 4-bar is determinate if the positions of any two bodies are known
(although there may be two solutions). One body typically does not move (called the ground
link, fixed link, or the frame), so the position of only one other body is needed to find all
positions. The two links connected to the ground link are called grounded links. The remaining
link, not directly connected to the ground link, is called the coupler link. In terms of mechanical
action, one of the grounded links is selected to be the input link, i.e., the link to which an external
force is applied to rotate it. The second grounded link is called the follower link, since its motion
is completely determined by the motion of the input link.
Planar four-bar linkages perform a wide variety of motions with a few simple parts. They were
also popular in the past due to the ease of calculations, prior to computers, compared to more
complicated mechanisms.
Grashof's law is applied to pinned linkages and states; The sum of the shortest and longest link
of a planar four-bar linkage cannot be greater than the sum of remaining two links if there is to
be continuous relative motion between the links. Below are the possible types of pinned, four-bar
linkages;
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It has the shortest link of the four bar mechanism configured as the fixed link or the
frame.
If one of the pivoted links is rotated continuously, the other pivoted link will also rotate
continuously.
If double crank mechanism is also called a drag link mechanism
Crank rocker
It has the shortest link of the four bar mechanism configured adjacent to the frame.
If this shortest link is continuously rotated the output link will oscillate between
limits. Thus the shortest link is called the crank; the output link is called the rocker.
Double rocker
The double rocker or rocker-rocker, it has the link opposite the shortest link of the
four bar mechanism configured as frame. In this configuration neither link
connected to the frame will be able to complete a full revolution. Thus, both input
and output links are constrained to oscillate between limits and called rocker.
However, the coupler is able to complete a full revolution.
When one of the pairs of a four bar chain is replaced by a sliding pair, it becomes a single slider
crank chain or simply a slider crank chain. It is also possible to replace two sliding pairs of a four
bar chain to get a double slider crank chain
In a slider may be passing through the fixed pivoted O or may be displaced. The
distance e between the fixed pivot O and the straight line path of the slider is called
the off-set and the chain so formed an off-set slider crank chain.
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Exp.No: Date:
Aim:
To study the kinematics of single and double universal joints.
Theory
A universal joint is used to connect two shafts, which are intersecting at small angle. The end of
each shaft is forked to U type and each fork provided two bearings for the arms of a cross. The
arms of the cross are perpendicular to each other. The motion is transmitted from the driving
shaft to driven shaft through a cross. The inclination of the two shafts may be constant, but in a
actual practice it varies, when the motion is transmitted. The main application of the universal
joint is found in the transmission from the gear box to the differential or back axle of the
automobiles. It is also used for transmission of power to different spindles of multiple drilling
machines. It is also used as a knee joint in milling machines.
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Aim:
Procedure:
Measure the center to center distance of connecting rod, also measure inner diameter of
both side of connecting rod.
Measure the weight of connecting rod and flywheel.
Attach small end of connecting rod of shaft.
Give oscillation of connecting rod.
Measure time taken for 5 oscillations and calculate time period t p1.
Remove the connecting rod from the shaft and again attach the big end of the connecting
rod of shaft.
Again measure time taken for 5 oscillations and calculate time period t p2.
Calculate moment of inertia of connecting rod.
Repeat the procedure and take mean tp.
Attach flywheel to other side of the shaft and repeat the same procedure as above.
N – Number of oscillations
Tabular column:
End position Time taken for n Periodic time tp (sec) Moment of inertia
oscillations t (sec)
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I = mk2
L1 = g(tp1/2π)2
L2 = g(tp2/2π)2
K2 = h(L - h)
L = (L1 + L2)/2
Result:
Thus the moment of inertia by oscillation of flywheel and connecting rod was found.
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a) BIFILAR SUSPENSION
Exp. No: Date:
Aim:
To determine the radius of gyration of given bar by using bifilar suspension and periodic time
experimentally and compare it with the theoretical values.
Apparatus Required:
A uniform rectangular section bar is suspended from the pendulum support frame by two parallel
cords. Top ends of the cords pass through the two small chucks fitted at the top. Other ends are
secured in the bifilar bar. It is possible to adjust the length of the cord by loosing the chucks. The
suspension may also be used to determine the radius of gyration of any body. In this case the
body under investigation is bolted to the centre. Radius of gyration of the combined bar and body
is then determined.
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Procedure:
Suspend the bar from chuck and adjust the length of the cord ‘L’ conveniently. Note the
suspension length of each cord must be the same.
Allow the bar to oscillate about the vertical axis passing through the
centre and measure the periodic time T by knowing the time for say n = 10 oscillations.
Repeat the experiment by mounting the weights at equal distance from the centre ( D / 2
as shown ).
Observation:
Tabulation:
Natural Radius of
Weight added Length of Time taken for
S. NO frequency fn gyration k
m (kg) String L (m) N osc. T sec
(Hz) (mm)
Formulae:
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L- Length of string
N- Number of oscillations
t- Time taken for N oscillations
Experimental periodic time,
T exp = [ (2π K exp ) / a ] [ sqrt ( L / g ) ] , sec
Where,
Kexp = experimental radius of gyration, cm
a = distance from centre to cord, cm
L = suspension length, cm
Theoretical periodic time,
Ttheo = [ (2π K theo ) / a ] [ sqrt ( L / g ) ] , sec
Theoretical radius of gyration,
K theo = l / ( 2 √3 ) , cm
Where,
l = length of the bar , cm
Result:
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b) COMPOUND PENDULUM
Exp.No: Date:
Aim:
To determine moment of inertia by using compound pendulum and period and radius of gyration
of the given steel bar experimentally and compare it with the theoretical values.
Apparatus Required:
1) Steel bar
2) Knife edge support
3) Stop watch and
4) Measuring tape
The compound pendulum consists of 100 cm length and 5 mm thick steel bar. The bar is
supported by the knife edge. It is possible to change the length of suspended pendulum by
supporting the bar in different holes.
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Tabulation
Procedure:
Observation:
Formulae:
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K- Radius of gyration
K=√𝑔𝐿1𝑇(𝑠𝑞𝑢𝑟𝑒)/4π2L12
Theoretical radius of gyration,
Kt = 𝐿/√2
L- Total length of rod
L1- Distance from point of suspension to center of gravity of rod
Natural frequency fn = 1/T Hz
Moment of Inertia =Im =mK2 (kgm2)
Result:
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GYROSCOPIC COUPLE
Exp. No: Date:
Aim:
To determine the active and reactive gyroscopic couples and compare them.
Apparatus required:
Gyroscope, tachometer, or stroboscope, variable voltage transformer, rotating disc with a light
reflecting sticker for stroboscope speed measurement.
Procedure:
The disc as made to rotate at a constant speed at a specific time using variable voltage
transformer.
The speed of the (N) disc is measured using a tachometer or a stroboscope.
A weight/mass is added on the extending platform attached to the disc.
This causes an active gyroscopic couple and the whole assembly ( rotating disc, rotor and
weight platform with weight) is standing to move in a perpendicular plane to that of plane
of rotating of disc. This is called gyroscopic motion.
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The time taken (t) to traverse a specific angular displacement (φ = 45°) is noted.
Formula used:
Tabulation
S.No Speed of disc. Weight added Time taken for 60° Active couple Reactive
N, rpm m, kg precision t, sec Ca = W x L couple Cr = I.
Nm ωp. ω Nm
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S.No Speed of disc. Weight added Time taken for 60° Active couple Reactive
N, rpm m, kg precision t, sec Ca = W x L couple Cr = I.
Nm ωp. ω Nm
Graph:
Result:
Thus the active and reactive gyroscopic couples were determined and compared.
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Aim:
To determine stiffness of the given helical spring, period and frequency of undamped free
vibration (longitudinal vibration) of spring mass system experimentally and compare it with the
theoretical values.
Apparatus Required:
1) Helical spring
2) Platform
3) Weights
4) Measuring tape and
5) Stop watch
Description of the setup:
It consists of an open coil helical spring of which one end is fixed to the screw rod and a
platform to the other end. This platform is used to add weights and a lock nut is also provided to
clamp the weights added.
Procedure:
Fix one end of the helical spring to the upper screw rod.
Measure the free length of the spring.
Attach the other end to the platform and add some weight.
Note down the deflection.
Stretch the spring through some distance and release.
Observe the time taken for n = 10 oscillations.
Repeat the steps from 3 to 6 for other known weights.
Observation:
Length of the spring before loading = ,m
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Formulae:
Tabulation:
Load added, Lengt Deflectio Stiffness, K Time taken for n = 20 Period Frequency
W h of n, X (m ) exp = W / X oscillations ( sec ) of of
the (N/m) vibrati vibration
spring on ( Hz )
after ( sec )
S.NO ( kg ) ( N ) loadin t1 t2 t3 t4 t5 T T T F F theo
g m ex t ex
(m) p h p
e
o
K expm =
Graph:
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Result:
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Aim:
Apparatus Required:
1. Weight
2. Spring
3. Stop watch
Procedure:
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Formulae:
Stiffness of the spring, K exp = Load / deflection = W / X, N/m
Deflection, X = ( Length of the spring after loading – length of the spring before loading ) ,m
Experimental period of vibration , T exp = tm / n , sec
Where,
tm = mean time taken for n oscillations
n = number of oscillations = 10
Experimental Natural Frequency = Fn (exp) = 1/t
Tabulation :
Result
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Aim:
Equipment:
1. Vibration machine,
2. Shaft,
3. Chuck,
4. Stop watch.
Formula Used:
Procedure
Observation:
Observation Table:
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Result:
The natural frequency of the torsional vibration in single rotor system is---Hz
Conclusion:
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Aim:
Equipment:
1. Shaft,
2. Two rotor disc,
3. Chuck,
4. Stop watch.
Formula Used:
Procedure
Fix two disc of the shaft and fit the shaft in the bearing.
Deflect the disc in opposite direction by hand and then release.
Note down the time required for particular number of oscillations.
Fit cross arm to one end of the disc and again note down the time.
Repeat the procedure with different and equal masses attached to the ends of cross arm
and note down the time.
Observation:
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Tabulation:
Result:
The natural frequency of the torsional vibration in two rotor system is -----Hz
Conclusion:
It is necessary to find out the natural frequency, so that during working resonance will be taken
care of.
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Aim:
To study the profile of given cam analysis system and to draw the displacement diagram for the
follower and the cam profile, also study the jump speed characteristics of the cam and follower
mechanism.
Apparatus required:
2. Dial gauge.
Description:
A cam is a machine element such as a cylinder or any other solid with a surface of contact so
designed as to give a predetermined motion to another element called the follower. A cam is a
rotating body importing oscillating motor to the follower. All cam mechanisms are composed of
at least three links viz: 1. Cam 2. Follower and 3. Frame which guides follower and cam.
Specification:
Diameter of base circle = 150mm, lift = 18mm, Diameter of cam shaft = 25mm
Diameter of follower shaft = 20mm, Diameter of roller = 32mm, Dwell period = 180
Procedure:
Cam analysis system consists of cam roller follower, pull rod and guide of pull rod.
Set the cam at 0° and note down the projected length of the pull rod.
Rotate the cam through 10° and note down the projected length length of the pull rod
above the guide.
Calculate the lift by subtracting each reading with the initial reading.
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Jump – Speed:
1. The cam is run at gradually increasing speeds, and the speed at which the follower jumps
off is observed.
2. This jump – speed is observed for different loads on the follower.
Tabulation:
1. Cam profile
2. Jump – speed
Graph:
Displacement diagram and also the cam profile is drawn using a polar graph chart.
Result:
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Aim:
To balance the given rotor system dynamically with the aid of the force polygon and the couple
polygon.
Apparatus required:
1. Rotor system,
2. Weights,
3. Steel rule.
Procedure:
Fix the unbalanced masses as per the given conditions: radius, angular position and plane
of masses.
Find out the balancing masses and angular positions using force polygon and couple
polygon.
Fix the balancing masses (calculated masses) at the respective radius and angular
position.
Run the system at certain speeds and check that the balancing is done effectively.
If the rotor system rotates smoothly, without considerable vibrations, means the system is
dynamically balanced.
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Tabulation
Diagrams:
Result:
Thus the given rotor system has been dynamically balanced with the aid of force polygon and
couple polygon.
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Aim:
To balance the given rotor system dynamically with the aid of the force polygon and the couple
polygon.
Apparatus required:
1. Rotor system,
2. Weights,
Procedure:
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Add some weights on piston top, either eccentric or co axial, start the motor, fix at earlier
tested speed.
If the vibrations are observed, one of the following has to be done to remove the
unbalance
– Either remove some of the weights from piston, run at tested speed and observe.
– Add weights in opposite direction of crank, run and observe vibrations at tested speed.
– Combination of both the above.
Tabulation:
β= m1+ m2 N
ω= 2πN/60 rad/sec
Result:
Thus the given rotor system was dynamically balanced with the aid of the force polygon and the
couple polygon.
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Aim:
Apparatus required:
Description:
Strain gauge is bound on the beam in the form of a bridge. One end of the beam is fixed and the
other end is hanging free for keeping the weights to find the natural frequency while applying the
load on the beam. This displacement causes strain gauge bridge to give the output in mill – volts.
Reading of the digital indicator will be in mm.
Formulae used:
Procedure:
Graph:
Observation:
Length = 30cm,
Breadth = 6.5cm
Height = 0.4cm
Tabulation:
Result:
Thus the natural frequency of transverse vibration of the cantilever beam was determined.
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Aim:
To study the transverse vibration of a simply supported beam subjected to central or offset
concentrated load or uniformly distributed load.
Apparatus Required:
1. Trunnion bearings,
2. Beams,
3. Weights.
Procedure:
1. Fix the beam into the slots of trunnion bearings and tighten.
2. Add the concentrated load centrally or offset, or uniformly distributed.
3. Determine the deflection of the beam for various weights added.
Formulae used:
Where I = bd3/12, b = width of the beam, d = depth of the beam. L = length of the beam.
Observation: b =
d=
I=
E=
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Tabulation
Graphs:
Result:
Thus the transverse vibrations of a simply supported beam subjected to central or offset
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Aim:
To determine the transmissibility of forced vibrations and to analyze all types of vibrations with
its frequency and amplitude.
Specification:
Procedure:
Attach the vibrating recorder at suitable position with the pen hidden slightly pressing
the paper.
Attach the damp unit to the stud.
Start the motor and set required speed and start the recorder motor.
The vibrations are recorded to the vibration recorder.
At the resonance speed, the amplitude of the vibration may be recorded as merged
over one another.
Hold the system and max speed little more than the reasonable speed.
Analyze the recorder frequency and amplitude for both damped and undamped forced
vibrations.
Transmissibility = FTR/F
S = 180 N/m
F = mrω2
Result:
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TRIFILAR SUSPENSION
Aim:
To determine the radius of gyration of the circular plate and hence its mass moment of inertia.
Apparatus required:
Procedure:
1. Hang the plate from chucks with three strings of equal lengths at equal angular intervals
(120° each)
2. Give the plate a small twist about its polar axis.
3. Measure the time taken for 5 or 10 oscillations.
4. Repeat the experiment by changing the length of strings and adding weights.
Formulae used:
Where
Where
R – Radius of the circular plate
Observations:
Tabulation
Graphs:
Result:
Thus the radius of gyration of the plate and moment of inertia of the weights were determined
and tabulated.
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Aim:
To determine the whirling speed for various diameter shafts experimentally and compare it with
the theoretical values
.
Apparatus Required:
1) Shaft – 3 nos.
2) Digital tachometer
3) Chuck key
4) AC voltage regulator
The apparatus is used to study the whirling phenomenon of shafts. This consists of a frame in
which the driving motor and fixing blocks are fixed. A special design is provided to clear out the
effects of bearings of motor spindle from those of testing shafts.
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WWW.VIDYARTHIPLUS.COM
Procedure:
Observation:
Formulae
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WWW.VIDYARTHIPLUS.COM
Tabulation
Mass moment
Diameter of of inertia of the Weight of the Whirling speed ( rpm )
S.No. shaft shaft , I shaft per m, w
(m) ( m4) x 10-12 ( N/m ) Nc exp Ne theo
1.
2.
3.
Result:
The whirling speed for various diameter shafts are determined experimentally and verified with
the theoretical values.
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WWW.VIDYARTHIPLUS.COM
Function of Governors
Thus the governor keeps the speed of the engine within certain limits by regulating the fuel
supply as per load requirements.
Types of Governors
PORTER GOVERNOR
PROELL GOVERNOR
HARTNELL GOVENOR
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WWW.VIDYARTHIPLUS.COM
Aim:
Apparatus Required:
1. Tachometer
2. Governor Arrangement.
Watt Governor
Procedure:
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WWW.VIDYARTHIPLUS.COM
Mount the required governor over the spindle and tighten nut over the top
Switch on the electricity supply the arms slowly rotate. When speed increases the
displacement also increases.
Note down the speed in different sleeve length.
Tabulation
Formula Used:
Result
Thus the range sensitivity and governor effort is successfully calculated for watt governor
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WWW.VIDYARTHIPLUS.COM
Aim:
Apparatus Required:
1. Tachometer
2. Governor Arrangement.
Procedure:
WWW.VIDYARTHIPLUS.COM KARTHIK.M
WWW.VIDYARTHIPLUS.COM
Mount the required governor over the spindle and tighten nut over the top
Switch on the electricity supply the arms slowly rotate. When speed increases the
displacement also increases.
Note down the speed in different sleeve length.
Tabulation
Formula Used:
Result
Thus the range sensitivity and governor effort is successfully calculated for porter governor.
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WWW.VIDYARTHIPLUS.COM
Aim:
Apparatus Required:
1. Tachometer
2. Governor Arrangement.
Proell Governor
Procedure:
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WWW.VIDYARTHIPLUS.COM
Mount the required governor over the spindle and tighten nut over the top
Switch on the electricity supply the arms slowly rotate. When speed increases the
displacement also increases.
Note down the speed in different sleeve length.
Tabulation
Formula Used:
Result
Thus the range sensitivity and governor effort is successfully calculated for proell governor.
WWW.VIDYARTHIPLUS.COM KARTHIK.M
WWW.VIDYARTHIPLUS.COM
Aim:
Apparatus Required:
1. Tachometer
2. Governor Arrangement.
Hartnell Governor
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WWW.VIDYARTHIPLUS.COM
Procedure:
Mount the required governor over the spindle and tighten nut over the top
Switch on the electricity supply the arms slowly rotate. When speed increases the
displacement also increases.
Note down the speed in different sleeve length.
Tabulation
Formula Used:
Result
Thus the range sensitivity and governor effort is successfully calculated for hartnell governor.
WWW.VIDYARTHIPLUS.COM KARTHIK.M