Various Aspects and Analysis of Earthing/Grounding System For Protective and Functional Applications
Various Aspects and Analysis of Earthing/Grounding System For Protective and Functional Applications
Various Aspects and Analysis of Earthing/Grounding System For Protective and Functional Applications
org
ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
Vol.6, No.10, 2016
Sapna Aggarwal
M.A.(Mathematics), M.Phil, Gurgaon, India
Abstract
Earthing or grounding means connection of neutral point or body / enclosure of a system with the ground mass to
avoid any accident & smooth functioning of system whether it may be power system, fuel pipelines, telecomm,
lightning protection or data processing centres. It will transfer the undesired charge directly to the ground
because impedance of such path will be very low. Earthing/Grounding is low impedance return path to fault
currents. Earthing should provide at generating station/ESS (Electrical Sub Stations) & consumer’s premises as
required. Presented paper is focussing on earthing essential, systems, design calculations, standard practices &
applications.
Keywords: Types of Systems/Electrodes, Installation, Fault/size calculations, Testing, Applications.
1. Introduction
A well-designed Earthing system is essential for any electrical installation to avoid dangers associated with fault
currents. Good Earthing protects both equipments and people against dangerous step & touch voltage. A low
resistance Earth Termination System aims:
To provide security for people by limiting the step & touch voltage.
To protect installations and equipment by providing a low impedance path for fault currents.
To improve the quality of the signal by minimizing the electromagnetic noise.
To eliminate the explosions and fire hazards in fuel/gas pipelines & storage tanks.
2.2 TN-C
In this system, neutral point is earthed at source. Neutral & PE are on common conductor in distribution lines.
All exposed parts of installation as well as neutral line connected to this PE & N conductor. CNE cable is used
for such installations. Additional earth electrode installed locally for 3 phase consumers.
2.3 TN-C-S
It is also called protective multiple earthing – PME system. In this system supply line is as per TN-C system and
arrangement is as per TN-S system i.e. PE and neutral are combined in common conductor at supply line. This
is earthed at source as well as frequent intervals in supply network also. An independent protective conductor
runs in consumer premises. Local earth pit provided at consumer station which will link with PE and N
conductor. All non-current carrying conductors and exposed parts are connected to PEN through protective
conductor and main earth terminal link.
2.4 T-TN-S
This system not require any earth conductor with HV supply line which is terminated in delta connected
transformer’s primary winding. Neutral (star point) is earthed at secondary side of transformer. Independent
earth electrodes and bus bars are provided for the body earth. Protective conductors are run throughout the LT
distribution network.
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Journal of Energy Technologies and Policy www.iiste.org
ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
Vol.6, No.10, 2016
2.5. TT
Neutral protective earthing provided only at source and no PE conductor run along with supply line. All exposed
parts are connected to earth electrode at consumer premises which is independent of the source earth, electrically.
2.6. IT system
In this system source has either no earth or earthed through high impedance. All the exposed parts of installation
connected to the local earth which is electrically independent to source earth.
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ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
Vol.6, No.10, 2016
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Journal of Energy Technologies and Policy www.iiste.org
ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
Vol.6, No.10, 2016
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ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
Vol.6, No.10, 2016
Galvanising details.
Cu plate – dimensionally correct and surface shall be clean, high conductivity, smooth, free from scratches,
porosity, black oxide layer and other visible defects
For high HP motors- hard drawn bare cu wire or cu strip
4.2. Galvanization-
4.2.1 Process
Wet process, dry process and continuous galvanizing process*
Hot dip Galvanization is an old & well known process for protection against corrosion. Zinc coating firstly
protects the bare metal by acting as an impervious shield between metal & atmosphere and secondary offers
sacrificial protection of the base metal surface. Zinc solution used for coating should contain minimum 98.5 %
(by mass) of pure zinc.
It consists of cleaning base steel surface by first oxidizing and subsequently reducing the surface oxides under
controlled atmosphere. Mild Steel is heat treated in annealing/normalizing furnace followed by continuous
feeding through molten zinc bath & passivation treatment by suitable agent like chromic acid. After galvanizing
the excess molten zinc is wiped off by air or gas jets. There is no flux in this process. Advantages of this process
on dry & wet process are high productivity, control of coating thickness, uniformity, better adherence, less drop
formation, better surface appearance.
4.2.2. TESTING & INSPECTION---
a. Freedom from defects- shall be adherent, smooth, bright, continuous and free from imperfection like flux,
dross inclusions, bare & black spots, pimple, lumpiness, rust, bulky white deposits & blisters.
b. Uniformity in thickness- Preece test for small specimens and for newly coated item only. For quick and
approximate measurement of thickness, magnetic gauges may be used with suitable calibration.
c. Bending test- sample shall free from burrs of size 230 mm long, 75-100 mm wide. Sample shall withstand
bending through 180 degree around a mandrel having dia. 3 times of sheet thickness, without peeling or flaking
of zinc coating. Crack or fracture of base metal is not permitted. For GI tubes bend at 90 degree with a radius 8
times of dia.
d. Water immersion test- partially immerse the test piece in distilled water at room temp. Failure of coating is
indicated by the appearance of iron rust spots in a few hours to 48 hours.
e. Adhersion test-
i. Pivoted hammer test- hammer should be made of 3-4% of carbon steel. Hammer blow shall be controlled by
holding the pivoted base of the handle on horizontal surface of galvanized sample and allowing hammer head to
swing freely through an arc from vertical position to strike the horizontal surface. Two or more standard blows
forming parallel impression with 6mm spacing away from edges ≥ 12mm. Removal or lifting of coating in the
area between impression shall prove failure of coating, an extruded ridge less than 2mm wide immediately
adjacent to the impression shall be disregarded. Test at several places of specimen.
ii. Knife test-when try with pressure only small particles should be removed & shall not possible to peel of any
portion.
iii. Supplementary test- Qualitative test- Apply a drop or several drops of dilute HCL (1:1) to the sample. The
presence of zinc is indicated by immediate vigorous effervescence (evolution of hydrogen) , if no appreciable
zinc is present the effervescence will be mild. By carefully removing the acid a confirmatory test for the zinc
may be made as follows. Neutralize the acid with ammonium hydroxide, acidify with acetic acid and pass
hydrogen sulphide into the solution. A white precipitate confirms the presence of zinc. By cleaning and dipping
in copper sulphate solution if no red point arises, then sample is OK. Store always in ventilated space to avoid
white rust & wet stains
4.2.3 Acceptance
TABLE-1
Defect Description Action
Bare patches/black spot Accept if patches are small & apply zinc rich paint spray
Roughness Reject
Pimples Reject, if pimples are heavy
Lumpiness May be accepted
Flux inclusions Accept
Ash inclusions Accept, if in gross lumps
Dull grey coating Reject
Rust stains Reject
Bulky white deposits Reject
Blisters Accept, if generally spread
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Journal of Energy Technologies and Policy www.iiste.org
ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
Vol.6, No.10, 2016
5. Design Parameters
5.1 Calculation of earth fault current by per unit values-
Consider a system of source impedance 4.8 ohm connected to a 5 MVA transformer (11/0.4 KV) at 6%
impedance. We have to find the fault level at secondary side.
Base current is-
(1)
And base impedance is
Ω (2)
Per unit impedance at source is
(3)
(4)
MVA (5)
The line – neutral voltage on the secondary side of transformer is 0.4/√3=0.230 KV, by putting the values of
above equations, we will find out the earth fault current-
6. Installation standards
6.1 Selection of system
Select the earthing system as per your requirements and permissible by local authorities. In India, TN-S system
is adopted for networks up to 0.4 KV and T-TN-S system for 11 KV and above.
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ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
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6.4 Installation
Refer details in clause 3 for various types of earth pits.
6.6 Testing
Measurement can be done by earth tester (Fig. –D), short C2 & P2 and connect to electrode under test. Connect
C1 with auxiliary electrode (A1) & P1 with middle electrode (A2). It gives direct value of earth resistance. At
the time of test, electrode should be isolate by the system. Auxiliary electrodes shall be of 12.5 mm2 MS @ 1.0
metre depth and 30 metre away from the test electrode. Insert electrode A2 in between
both.
Fig. –D, 4 terminal earth tester (1) and 3 terminal earth tester (2)
Max permissible value for Large power station<= 0.5; Major ESS <=1.0; Small ESS<=2.0; Other cases<=5.0;
Rocky soil<=8.0earth; and continuity from pit to any point in installation 01 ohm. If earth resistance exceed
above mentioned values then process for artificial treatment of soil
6.9 Marking
Earth points shall marked permanent ‘E’ and main earthing terminal shall be marked ‘safety earth- do not
disconnect’
6.11 Maintenance
All earth terminals/joints shall be visible for inspection & testing except in compound filled & encapsulated
joints & drawing must prepare for layout & details with connections. Test link shall provide for periodic testing
and to maintain moisture in soil. Visual inspection of electrode & all connections must carry out once in quarter
Earthing may not give protection against faults which are not essentially earth faults. Electrode shall keep free
from paint, enamel & grease.
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Journal of Energy Technologies and Policy www.iiste.org
ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
Vol.6, No.10, 2016
7.3 Domestic
01 no. earth conductor for single phase & 2 nos. of earth conductor by separate earth pits for 3 phase systems is
essential. Looping allowed only in point wiring, not in socket outlets. Every switch board has to be bond with
earth. Earth link shall provide in DB and earth pin of sockets. Avoid twisted earth connections
7.4 OH lines
Stay wire in OH lines, transmission towers, non current carrying metallic parts to be connect with earth.
7.5 ESS
Body earth the sheath of cable & other non conductor parts of ESS. Terminate neutral point of equipment and /or
earth bus truck as required. Bonding is not required for separate units inside a cubicle. Types of neutral earthing
given in table-
TABLE- (3)
Type Voltage Reason
Solid Up to 660 Volt low earth fault current, easy fault detection,
higher safety
Low resistance /reactance 3.3 kv to 11 kv to limit fault currents, to prevent m/c from
damage
Solid 22 kv and above Fault currents limited by fault resistance. No
rotating m/c connected at this voltage in
distribution systems
Common earth pit can be used for DG body earth & ESS equipments if in same building, but shall be separate
for each lightning arrestors & neutral points. Neutral of generator may be connect to impedance to limit the fault
currents to earth. Points to be earthed in ESS -
Surge arrestor - lower earth point
LA - each pole earth terminal
PT - LV neutral, LV winding phase lead
CT - secondary winding
Transformer tank - all detachable parts
7.6 Telecomm
It is essential to complete the circuit of telegraph/telephone which employing on earth path for signalling
purpose. To earth power supply and to stabilize the potential of equipment w.r.t. earth. For Lightning protection
apparatus and earth screening conductors for reduction of electrical interface with telecom circuits. Separate
earth shall provide for protective, functional, power system & LA.
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Journal of Energy Technologies and Policy www.iiste.org
ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
Vol.6, No.10, 2016
8.2 Avoidable
OH line insulators, wall brackets or other metal out of arm’s reach
Inaccessible steel reinforcement in RCC poles
Fixing screws of non metallic part on line parts
Short length of conduits or similar items which are not accessible
Metal enclosure for mechanical protection of double insulated equipments
9. Protective Devices
9.1 Surge arrestor
It is a device to protect electrical equipment from over-voltage transients caused by external (lightning) or
internal (switching) events. Also called a surge protection device (SPD) or transient voltage surge
suppressor (TVSS)
9.3 RCDs
RCD stands for Residual Current Device and this term can cover a multitude of devices with other acronyms
such as ELCB, RCCB, RCBO and RCD. Earth Leakage Circuit Breaker (ELCB), Residual Current Circuit
Breakers (RCCB) or Residual Current Breaker with Overload (RCBO), are frequently found in the mains
switchboards or consumer units. They protect the consumer supplied sockets and lighting from a specific fault
condition such as a leakage of current to earth. These units will trip when the device detects small amounts of
stray current. The most common trigger value is 30mA as it is also stipulated in many wiring regulations for
domestic applications. An ELCB required a third connection to an associated earth terminal. The earthed
connection was used to detect any voltage difference between the earth and neutral indicating that there was a
current flow into the earth being monitored. The RCCB detects a current difference between the live and neutral
conductors. This current is known as a residual current. Correctly functioning circuits will always have a
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Journal of Energy Technologies and Policy www.iiste.org
ISSN 2224-3232 (Paper) ISSN 2225-0573 (Online)
Vol.6, No.10, 2016
balanced live and neutral current and a residual current only occurs when there is a fault or potential shock
hazard. RCBO is a combination of a residual current device and a miniature circuit breaker combined. In a single
pole device you still need to feed through the Neutral conductors of the circuit but only the live conductor is
actually switched. Technically, all the above are Residual Current Devices (RCD's) but generally the term RCD
tends to refer to the power socket level implementation of RCD. These can either be built into a power socket or
alternatively, they plug between the power socket and the plug of the appliance to be protected
9.6 Instrumentation/relays
Earth fault relays sense the fault current and proceed command to circuit breaker for tripping the line. There are
various types of relays & other instrumentation which depends upon the type/location of fault and grounding
arrangements.
Conclusion
Grounding of any system is most essential part to achieve required safety & smooth functioning of systems. We
can minimize/eliminate fire hazards, electrocution to system/personnel, improve signal & efficiency of system
by means of good practice and suitable system selection of earthing. Major points to be focussed for successful
and effective earthing systems are selection of system, type/size of electrode and conductor, good installation
practice, periodic testing and maintenance.
References
1. S. Rao, Electrical substation engineering and practice, Khanna Publishers, Delhi -06.
2. Bureau of Indian standards IS: 4736-1986 (reaffirmed 1998) Specifications for hot dipped zinc coating on
mild steel tubes.
3. Bureau of Indian standards IS: 7689—1974 (reaffirmed 2005) Guide for control of undesired static electricity
4. Bureau of Indian standards, IS: 3043-1987 (2006) Code of practice for earthing
5. Bureau of Indian standards, IS: 2633-1966(reaffirmed 2006) Method for Testing Uniformity of Coating on
Zinc Coated Articles
6. Bureau of Indian standards, IS: 2629-1985(reaffirmed 1994) Recommended Practice for Hot Dip
Galvanization of Iron and steel
7. Bureau of Indian standards, IS: 277-2003 (amended 2007) Galvanized Steel Sheets - Specifications
8. CPWD general specifications for electrical works part 1, Internal
9. S. Rao, Testing, commissioning, operation and maintenance of electrical equipment, Khanna Publishers,
Delhi-06.
10. J.B. Gupta, Electrical installation estimating and costing, S.K. Kataria and sons, New Delhi-02
11. Bureau of Indian standards, IS: SP 30-2011 (National electrical code)
12. Indian Electricity Rules: 1956 (amended up to 2012)
13. IEEE standard 80-2000, IEEE guide for safety in AC substation grounding
14. IEC code 60364, International Electrotechnical Commission’s standard on Electrical installation on buildings
15. myelectrical.com, fault calculation-per unit system by Steven McFadyen
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