Protect-RCS-O&M Manual PDF

DC Power Systems
PROTECT RCS Series

SPRe - TPRe
Operation Manual
BN 09 1947/01/03
07.11.08
Data in this document is subject to change without notice and becomes contractual only after written confirmation.
BN 09 1947/01/03 - 2 / 53 -
h AEG Power Solutions is a world specialist in DC and AC power conversion.
h The company designs and manufactures rectifiers, inverters and power electronics systems
associated with all types of batteries.
h The applications range from Oil & Gas, Petrochemicals, Transport, Power, Manufacturing and
Telecommunications Industries through to Military applications.
h AEG Power Solutions makes available to its customers its theoretical and practical training
centre at various locations.
- 3 / 53 - BN 09 1947/01/03
This equipment has been designed to meet the requirements of the European Directives applicable to the product
concerned, i.e. Directive on Electromagnetic compatibility (EMC) N° 89/336/EEC of 03-05-89 amended by
Directives N° 92/31/EEC of 28-04-92 and N° 93/68/EEC of 22-07-93. To comply the units are equipped with the
necessary input filters. Together with the compliance to Directive Low Voltage N° 2006/95/CE of 16-01-2007, the
systems have the CE mark.
The delivered equipment is conform with these Directives as long as the user does not change these electrical
and mechanical characteristics.
This equipment is designed to be used in an industrial environment.
WARNING :
THIS PRODUCT IS FOR RESTRICTED DISTRIBUTION TO INFORMED INSTALLERS OR USERS.
INSTALLATION RESTRICTIONS OR ADDITIONAL MEASURES MAY BE NECESSARY TO AVOID
DISTURBANCES.
The units equipped with an EMI suppression filter have high leakage currents to the chassis. Always
connect the earth connection first before any other connection. Danger to the operator can occur if
the units are not firmly connected to earth.
The units contain DC capacitors on the output of the DC line. Allow 5 minutes for the discharge of the
capacitor bank when the system is completely powered down.
This equipment has been designed to be connected to class II power supplies with over voltages not
exceeding 2500 V peak. All precautions should be taken to stay within these limits.
BN 09 1947/01/03 - 4 / 53 -
CONTENTS
1 INTRODUCTION .................................................................................................................8
2 INSTALLATION...................................................................................................................9
2.1 RECEIVING THE EQUIPMENT .............................................................................................................9
2.2 HANDLING ............................................................................................................................................9
2.3 INSTALLING AND SECURING THE RECTIFIER CHARGER ..............................................................9
2.4 INSTALLING THE BATTERY..............................................................................................................10
2.5 ENVIRONMENTAL REQUIREMENTS (EXCLUDING THE BATTERY)..............................................10
3 CONNECTIONS (refer to the customer drawing package)...........................................11

3.1 MAINS INPUT CONNECTION.............................................................................................................11
3.2 BATTERY CONNECTION ...................................................................................................................11
3.3 CONNECTING THE OPTIONS............................................................................................................12
3.4 CONNECTING THE REMOTE ALARM OUTPUTS.............................................................................12
3.5 CONNECTING THE LOAD..................................................................................................................12
4 START-UP (refer to the customer drawing package) ...................................................13

4.1 PRELIMINARY CHECKS ....................................................................................................................13
4.2 SWITCHING ON ..................................................................................................................................13
4.3 START-UP PROCEDURE OF SPRE/TPRE PARALLELED SYSTEMS .............................................14
4.4 BATTERY COMMISSIONING CHARGE .............................................................................................14
5 OPERATING INSTRUCTIONS..........................................................................................15
5.1 DEFAULT MENU.................................................................................................................................15
5.2 MAIN MENU ........................................................................................................................................15
5.3 HUMAN INTERFACE STRUCTURE ...................................................................................................17
5.4 STATUS INDICATION DISPLAY ........................................................................................................17
5.5 MONITORING FUNCTION ..................................................................................................................18
5.5.1 How to Display the Measurements..............................................................................................18
5.5.2 How to Display the Alarm List......................................................................................................19
5.5.3 How to Read the Alarm and Event Memory List (History List).....................................................20
5.6 COMMAND FUNCTIONS ....................................................................................................................21
5.6.1 How to Activate Manual High rate Charge...................................................................................21
5.6.2 How to Activate Manual Commissioning Charge.........................................................................22
5.6.3 How to activate Manual Floating Charge.....................................................................................23
5.6.4 Manual Voltage and Current adjustment (OPTION) ....................................................................24
5.6.5 Battery capacity test Function (OPTION) ....................................................................................25
5.6.6 How to Clear the Event and Alarm History List............................................................................26
5.6.7 How to reset Ah Meter.................................................................................................................27
5.6.8 How to Adjust the Display Contrast .............................................................................................28
- 5 / 53 - BN 09 1947/01/03
5.7 CONFIGURATION FUNCTIONS .........................................................................................................29
5.7.1 How to Change the Language.....................................................................................................29
5.7.2 How to set Date and Time ...........................................................................................................30
5.7.3 Setup...........................................................................................................................................31
6 FUNCTIONAL DESCRIPTION ..........................................................................................34

6.1 OPERATING SEQUENCES ................................................................................................................34
6.2 CHARGE MODES ...............................................................................................................................35
6.3 PRINCIPLE OF OPERATION..............................................................................................................35
6.4 "GCAU" GENERIC CONTROL AND ALARM UNIT (A1) ...................................................................36
6.5 DISPLAY CARD (A300) AND KEYBOARD ASSEMBLY (A310)........................................................37
6.6 "TPC" THREE-PHASE CONTROL CARD (A2) ..................................................................................37
7 OPTIONS...........................................................................................................................38
7.1 ALARM/SIGNALLING/MEASUREMENT OPTIONS ...........................................................................38
7.1.1 LED box (A6)...............................................................................................................................38
7.1.2 Relay cards (A5).........................................................................................................................38
7.1.3 Temperature alarm......................................................................................................................38
7.1.4 Supplementary meter functions...................................................................................................38
7.1.5 Analog meters .............................................................................................................................39
7.1.6 Spare inputs ................................................................................................................................39
7.1.7 High ripple voltage alarm.............................................................................................................39
7.1.8 Audible alarm ..............................................................................................................................39
7.1.9 Electrolyte level alarm .................................................................................................................39
7.1.10 Ground fault detection .................................................................................................................39
7.1.11 Battery symmetry fault detection circuit (A10) .............................................................................40
7.2 COMMUNICATION OPTIONS.............................................................................................................40
7.2.1 WINSPARC supervision ..............................................................................................................40
7.2.2 MODBUS communication............................................................................................................41
7.3 CONTROL/COMMAND OPTIONS ......................................................................................................41
7.3.1 Manual voltage and/or current adjustments.................................................................................41
7.4 AC INPUT OPTIONS ...........................................................................................................................41
7.4.1 EMI filter ......................................................................................................................................41
7.4.2 Supplementary protective devices...............................................................................................41
7.4.3 Input contactor.............................................................................................................................41
7.5 LOAD OPTIONS..................................................................................................................................42
7.5.2 Additional DC filtering..................................................................................................................42
7.5.3 Load switch .................................................................................................................................42
7.5.4 Blocking diode .............................................................................................................................42
7.5.5 High-voltage trip ..........................................................................................................................42
7.5.6 Diode stabilizer............................................................................................................................42
7.6 BATTERY OPTIONS ...........................................................................................................................43
7.6.1 Battery temperature compensation..............................................................................................43
7.6.2 Battery current limit/display .........................................................................................................43
7.6.3 Low-Voltage Disconnect (end-of-discharge contactor) ................................................................43
7.6.4 VO battery charging (recombination batteries) ............................................................................43
BN 09 1947/01/03 - 6 / 53 -
7.6.5 C15-100 rectifier monitoring board ..............................................................................................44
7.6.7 Battery switch ..............................................................................................................................44
7.6.8 Cable drop compensation............................................................................................................45
7.6.9 High rate charge interlock (Forced float charge)..........................................................................45
7.6.10 Battery capacity test ....................................................................................................................45
7.7 CABINET OPTIONS ............................................................................................................................46
7.7.1 IP ratings .....................................................................................................................................46
7.7.2 Eye bolts......................................................................................................................................46
7.7.3 Cabinet heater.............................................................................................................................47
7.7.4 Interior lighting and AC socket outlet...........................................................................................47
7.8 SYSTEM OPTIONS .............................................................................................................................47
7.8.1 Passive Load sharing (“droop” factor) .........................................................................................47
8 MAINTENANCE ................................................................................................................48
8.1 RECTIFIER MAINTENANCE...............................................................................................................48
8.2 FAN MAINTENANCE ..........................................................................................................................48
8.3 BATTERY MAINTENANCE.................................................................................................................48
9 ELEMENTARY TROUBLESHOOTING.............................................................................49
10 CUSTOMER SERVICE......................................................................................................53
- 7 / 53 - BN 09 1947/01/03
1 INTRODUCTION
This manual is designed to familiarize the user with the operating principles, use and maintenance of the
PROTECT RCS range of rectifiers fitted in floor mounted cabinets. The Protect RCS range comprises the SPRe
and TPRe. SPR means Single Phase Rectifier, TPR means Three Phase Rectifier and "e" means "evolution".
To use the system properly, the user should first read this manual carefully.
We will not be responsible for damage due to improper use, neglect, alterations, or use of other than original
parts without our written consent.
Equipment access areas:

- Operator: door closed.
- Maintenance personnel: door open.
IMPORTANT RECOMMENDATIONS:
ANY OPERATION ON THE EQUIPMENT SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL,

AWARE OF SPECIFIC ELECTRICAL HAZARDS AND PRECAUTIONS TO BE TAKEN.
LETHAL VOLTAGES EXIST PERMANENTLY ACROSS THE BATTERY TERMINALS.
DO NOT MAKE ASSUMPTIONS AS TO THE PRESENCE OR ABSENCE OF A VOLTAGE: CHECK

USING A VOLTMETER.
WEEE INFORMATION
The disposal of this product is covered by a selective processing of some components. For
this provision of services, please contact our Customer Service.
For general information about operating principles of the charger: please refer first to Chapter 6
"Functional description".
CUSTOMER DRAWINGS:
This manual, covering standard equipment, comes with a customer drawing package specific to
your equipment.
These documents will be needed for any on-site action by our Customer Service Department.
BN 09 1947/01/03 - 8 / 53 -
2 INSTALLATION
2.1 RECEIVING THE EQUIPMENT
Upon receipt of the equipment, visually inspect the equipment for shipping damage.
Check the contents of the package against the delivery slip before disposing of the package.
If damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to
protect your rights.
If the equipment is not to be installed immediately, store it in a ventilated, dry room, away from rain, splashes of
water, and chemicals, complying with the environmental requirements defined in
section 2.5.
2.2 HANDLING
The equipment must be handled with care, always in a vertical position. Labels on the outside of the package
show the top and bottom.
The SPRe/TPRe rectifiers and the batteries are delivered on pallets for easy handling using a pallet truck.
For cabinets fitted with lifting eye bolts, check that the eye bolts are screwed fully home. Use them at an angle
smaller than 45°.
The lifting capacity of the handling equipment used must always be greater than the weight of the cabinets
(specified on the packages).
ATTENTION:
Only transport the cabinets in an upright position!
Never tilt or cant, always observe the centre of gravity!
Always keep the battery cells in a vertical position.
Never lift a battery cell by its connections.
Do not put or drop objects on the battery.
2.3 INSTALLING AND SECURING THE RECTIFIER CHARGER
Select an installation site with the following characteristics:

- Ambient temperature and relative humidity as specified in section 2.5.
- Ambient air free from dust and corrosive gases.
- Floor sufficiently flat so that the cabinet will not be distorted when secured to the floor.
- Floor sufficiently strong to carry the weight of the equipment.
Securing the cabinets to the floor is required if the equipment has integral batteries and is recommended
otherwise.
For the distances between hole centres and the location and the diameter of the fixing holes, refer to the
customer drawings.
Provide:
- Sufficient clearance so that the door can be opened.
- 100 mm minimum clearance at the rear of the cabinet.
Note: In some cases, this clearance can be different (refer to the customer drawings).
- 9 / 53 - BN 09 1947/01/03
Installing palletised cabinets
The equipment comes with the front and rear

perforated panels (see figure opposite) not fitted
and stowed inside the cabinet.
Before setting up the cabinet, install the grommet
plate (at the rear).
The cables enter through the bottom.
Install the front perforated panel after making the
connections.
This front panel can be un-perforated.
Grommet plate
Front panel 100 mm
2.4 INSTALLING THE BATTERY
The ground or floor must be strong enough to carry the weight of the batteries and/or stands or cabinets in which
they are mounted.
2.5 ENVIRONMENTAL REQUIREMENTS (EXCLUDING THE BATTERY)
Temperature
Storage : - 25°C to +70°C
Operating : 0°C to +40°C
Above 40°C and up to 55°C, the output current must be de-rated
(1.25% per °C).
Relative humidity
Storage : 15% to 90% in the original package.
Operating : 20% to 95 % (non-condensing).
Altitude
≤ 1000 m
Above 1000 m and up to 4000 m, the output current must be de-rated (7% per 1000 m).
BN 09 1947/01/03 - 10 / 53 -
3 CONNECTIONS (refer to the customer drawing package)
ANY OPERATION ON THE EQUIPMENT SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL

AWARE OF SPECIFIC ELECTRICAL HAZARDS AND PRECAUTIONS TO BE TAKEN.
Always make the connections with power off and the circuit-opening devices in the "open" position:
- Mains and load protective devices open.
- Battery protective device or disconnecting switch open.
- Power switch to "OFF" (option).
3.1 MAINS INPUT CONNECTION
DANGER, IF THE RECTIFIER IS EQUIPPED WITH AN OPTIONAL INPUT FILTER:

MAINS INPUT: HIGH LEAKAGE CURRENT.
EARTH CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY.
If no mains input protection is present inside the unit, it must be installed outside the unit in the main switchbox.
Recommended rating: 2 x input current.

- The input current is specified on the front page of the customer drawing package.
- As standard, the inrush current is less than 20 times the input current.
Connect the mains input to the terminal block located in the connection area.
In case of TPRe, the units are not phase rotation sensitive.
Remember to connect the earth bus to the earth.
3.2 BATTERY CONNECTION
IMPORTANT RECOMMENDATIONS
REFER TO THE BATTERY MANUAL.

Refer to the battery manufacturer's instructions for the storage conditions.
Allow no flame or sparks in the battery room. Never smoke in the battery room.
Never disconnect a battery being charged.
To handle the electrolyte, use gloves and safety goggles.

The electrolyte contained in a battery is dangerous to the skin and clothing.
Before doing work on a battery, make sure that there is an accessible supply of water nearby. If
electrolyte is splashed, wash immediately with water.
Use tools with insulated handles.
Remove the shipping plugs from "open" Ni-Cd batteries. Always use maintenance accessories
(especially electrolyte handling tools) suited to the batteries.
- 11 / 53 - BN 09 1947/01/03
Reminder
Battery cells must be connected in series, i.e. the (+) pole of each cell must be connected to the (-) pole of the
next cell.
+ - + - + - + - + -
BATTERY (+)
BATTERY (-)
- + - + - + - + - +
Series connection of battery cells
Battery on stand
. Position the battery cells and connect them in series.

. Check that no cell is reversed.
. Check that the connections are tight.
. Connect the battery (-) to the (-) BATT terminal (via the fuse box if applicable).
Do not connect the positive cable until start-up time.
Battery in cabinet (see the attached drawings)
Case 1: Battery delivered in a dismantled condition

. Connect the battery cells in series using the connecting cables supplied with the equipment, starting
from the lowest tray.
. Position the battery trays so that:
- the tray with the largest number of cells is lowest in the cabinet,
- the tray with the smallest number of cells is highest in the cabinet.
. After connecting in series all the cells of each tray, connect the trays in series.
Case 2: Battery delivered already installed in the cabinet

In this case, before start-up, perform the following operations:
. Remove the straps (or clamps).
3.3 CONNECTING THE OPTIONS
Refer to the customer drawing package.
3.4 CONNECTING THE REMOTE ALARM OUTPUTS
Refer to the customer drawing package.
3.5 CONNECTING THE LOAD
Connect the load (+) to the load (+) terminal of the equipment.
Connect the load (-) to the load (-) terminal of the equipment.
BN 09 1947/01/03 - 12 / 53 -
4 START-UP (refer to the customer drawing package)
4.1 PRELIMINARY CHECKS
All circuit-opening devices must be in the "open" position.

Check that the mains line protective device rating is correct (see section 3.1).
Check that the mains voltage and frequency are compatible with the equipment (nameplate).
Check that the mains, battery and load connections are tight.
Check the polarities and that the battery cells are correctly connected in series.
4.2 SWITCHING ON
- Leave the positive side of the battery open, either through protective or opening device (e.g. fuse F13:
case 1 below) or through the battery cable not connected to the (+) BATT terminal of the rectifier (case 2
below).
- Close the negative side of the battery (-) (fuse, protective device, etc … if some).
- Close the mains protective devices. Turn on the mains input and the rectifier.
The rectifier starts and the display shows:
v x.y.z V x.y.z = software version of the display controller
After a few seconds, the display shows:
Sps-GCAU Vxx.yy.zz and aa.bb are the software versions of the

Vxx.yy.zz/aa.bb two micro controllers (of the GCAU card)
After a few seconds, the display shows the floating voltage and the rectifier current (at no-load).
DC:28.4V 0.5A
NOTA: The current value is about 0.5 A.
Alarms: 0
To check that the battery polarities are correct, take a voltage reading using a DC voltmeter as shown below:
F13 + BATT
- + BATT
! !
V V
+ - + -
F14
- BATT - BATT
F1 F1
+ +
LOAD LOAD
- -
- Case 1 - - Case 2 -
Configuration with battery fuse F13 Configuration without opening device
The voltage reading must not exceed 30% of the nominal voltage (refer to the customer drawings).
- 13 / 53 - BN 09 1947/01/03
. If the voltage is higher, check the battery cables for correct polarity.
. If the voltage is correct, close fuse F13 or connect the battery (+) cable to the rectifier terminal. The rectifier
will charge the battery. During this operation, arcing may develop across the actuated device.
- Check that the displayed current increases (current to the battery).
DC:28.4V 3.0A
Alarms: 0
Dangerous voltages exist across the battery and/or load terminals. Take the necessary
! safety precautions.
We recommend to change “user” and “supervisor” passwords to prevent bad handlings.

! See paragraph 5.7.3.
4.3 START-UP PROCEDURE OF SPRe/TPRe PARALLELED SYSTEMS
In the case of SPRe/TPRe units with battery (each one) connected in parallel for redundancy, respect the
following instructions :
- Check that the output protective device of each unit is open.
- Start-up the rectifier-battery assembly n°1 according to the previous paragraph 4.2.
- Start-up the rectifier-battery assembly n°2 according to the previous paragraph 4.2.
Then close the output protective device of each unit.
4.4 BATTERY COMMISSIONING CHARGE
For open lead-acid and Nickel-Cadmium batteries, at initial start-up, a commissioning charge can be performed
according to the battery manufacturer's instructions (refer to the battery manual enclosed with the equipment).
Open load circuit.
From the command menu, set the rectifier to the commissioning charge (refer to § 5.6.2).
The initial start-up current and time are factory set. Refer to the "System setup" menu (see paragraph 5.7.3.2) to
see the adjustment value.
NOTE: If the A3 board (C15-100 rectifier monitoring board) is fitted, set switch S1 to the "ON" position ("High
battery voltage protection" detection inhibited) before starting the commissioning charge. At the end of the
commissioning charge, remember to set this switch to its original position.
At the end of the commissioning charge:

- from the "Alarm" menu, reset the "HIGH DC VOLTAGE" alarm. This alarm can be triggered when
returning from commissioning charge to floating charge.
BN 09 1947/01/03 - 14 / 53 -
5 OPERATING INSTRUCTIONS
The following section explains the basic operator menu structure of your system. It allows you to access all
necessary functions in order to operate your system.
The menus, indications and controls available depend on the system configuration.
The keyboard assembly has two LEDs indicators:

green LED: "System OK" (indicates proper operation).
red LED: "Fault" (a fault is present).
The green LED is always on in case no alarms are present.

In case an alarm is present, the red LED comes on and flashes.
If the alarm is acknowledged, the red LED is on permanently provided the alarm is still active.
If no alarms are active after an acknowledgement, the red LED will be switched off and the green LED comes on
again.
5.1 DEFAULT MENU

DC output voltage value
Output informations DC output current value
DC:XX.XV XX.XA
Alarms: X
Alarms information
Number of alarms
Left key menu

Right key menu
Middle key menu
The top line ("DC") will display the charger voltage and the load current with battery shunt or the total charger
current (battery + load) when the battery shunt is not active.
Hit any key to go to main menu
5.2 MAIN MENU
Rectifier status FLOATING CHARGE

More than 1 line can be displayed Monit Confg Cmnd
In this case, end is shown with
“--END OF LIST--” message Menu keys
The different rectifier statuses are:

- FLOATING CHARGE
- HIGHRATE CHARGE
- COMMISSIONING
- CHARGER OFF (see Chapter 8 “ELEMENTARY TROUBLESHOOTING” for more explanations)
- BATTERY TEST.
- 15 / 53 - BN 09 1947/01/03
5 minutes inactivity
- Menu overview -
BN 09 1947/01/03
Default menu
see § 5.1 Left key menu
Monitoring Measurements Output voltage, battery current, load voltage, AC voltage, battery temperature,
ambient temperature, battery charge, charger timer, date and time
see § 5.5 see § 5.5.1
Alarm list Alarm text, “RESET” alarm
Hit any key see § 5.5.2
History list Events and alarms text with date, time, and set point
Middle key menu
see § 5.5.3
Main menu Configure
Set language English or your local language
see § 5.2 see § 5.7 Access usually granted with "Supervisor" password
see § 5.7.1
only (access rights are factory configurable)
Set date and time Enter hour, minutes, month, day and year
see § 5.7.2 “Supervisor”
password
Setup Nominal settings, highrate options,
System setup
“User” battery selection, password setting…
see § 5.7.3 Access granted with "Supervisor"
password
Calibrate setup Calibrate voltage, temperature, password only (access rights are not
- 16 / 53 -
ground fault… configurable)

Right key menu Alarm setup Low/high voltage, current,
spare inputs…
Command Set high rate Access usually granted with "User"
Password *
Activate high rate or floating charge (partly) and "Supervisor" passwords
see § 5.6 /floating (if activated)
(access rights are factory configurable)
see § 5.6.1 Available only in charger mode
Set commissioning Password *
/floating (if activated)
Activate commissioning or floating charge
see § 5.6.2
Manual adjustment Available only in power supply mode
Voltage and current power supply adjustment
see § 5.6.4
Battery test Password *
Activate or deactivate battery test
(if activated)
see § 5.6.5
Clear history Password * Clear history entries
see § 5.6.6
Reset AH meter Password * Reset at 100% battery charge level
see § 5.6.7
Adjust contrast +/- LCD contrast adjust
see § 5.6.8 * “User” or “supervisor” password
Note: According to your equipment configuration, some menus may be inactivated.
5.3 HUMAN INTERFACE STRUCTURE
The human interface is based on consistency in operation. Consistency means that the functions are grouped
logically within the menu structure and will provide ease of use for the operator.
The LCD Display has 2 lines by 16 characters. The top line is always used to indicate information while the
bottom line is used for the menu structure indication.
XXXXXXXXXXXXXXXX Information line

Monit Confg Cmnd Menu Line
There are three major menu groups under which all functions are located.
These groups are defined as:
Monitoring Displaying analog measurements and alarms

Configuration Configuring the system
Commands Manually activated functions (High rate, Battery test etc.)
XXXXXXXXXXXXXXXX
Monit Confg Cmnd
The menu indication uses five basic menu functions with the following functions:
p Next One step forward in the menu
p Back One step back in the menu
p View Display an selection
p Enter Acknowledge an entry
p Exit Always return to default menu
XXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXX

Next Back Exit Next View Exit Next Enter Exit
The following sections will clearly explain how you can access the various functions.
5.4 STATUS INDICATION DISPLAY
As explained in the previous chapter the top line of the display will indicate information about the status of the
system. If more than one message is active, the messages are displayed in sequence. Each message is
displayed for 1 second before the next message is displayed.
The following messages are displayed:

p Alarm texts of the active alarms
p Charge status messages
p Events
FLOATING CHARGE Information line

Monit Confg Cmnd
The messages are dynamic meaning they are updated continuously. If the alarm texts are Latching you must go
into the alarm menu to clear the text from the display. Refer to section 5.5.2 for details.
- 17 / 53 - BN 09 1947/01/03
5.5 MONITORING FUNCTION
5.5.1 How to Display the Measurements
You will find the measurements menus under the Monitoring function. The Monitoring function will display all
relative meter indications on the top line of the LCD.
Follow the instructions below.
From the main menu select ‘Monit’.
FLOATING CHARGE
Monit Confg Cmnd
Select ‘View’.
MEASUREMENTS
Next View Exit
The top line ("Outp") will display the battery voltage and the total charger current (battery + load).
Display resolution is 1 decimal for V and A <100 and no decimal for values > 100.
Outp:28.4V 23.5A
Next Back Exit
The ‘Next’ key can be used to scroll through all available measurements.
In order of appearance the following measurements can be displayed:
p Load voltage and current*

p Battery current (charge and discharge)*
p Battery voltage and total charger current
p AC input voltage*
p Battery temperature*
p Ambient temperature*
p AH Meter*
p Remaining charge time* (if in High rate or Commissioning charge)
p Date and Time
* Menu can be disabled on customer demand.
Note about the ambient temperature in VO battery mode:

The ambient temperature read on the LCD display is particular in case of a VO battery is used. The first value
indicates the instantaneous ambient temperature and the second value, in brackets, indicates the integrated
ambient temperature. The integrated value is an average temperature calculation on several hours. This function
works to absorb fast thermal changes.
BN 09 1947/01/03 - 18 / 53 -
5.5.2 How to Display the Alarm List
You will find the Alarm list indication under the Monitoring function. This Alarm List indication will display all active
alarms on the top line of the LCD.
FLOATING CHARGE
Monit Confg Cmnd
MEASUREMENTS
Next View Exit
Select ‘Next’.
Alarm List: XX
Next View Exit
The display indication XX shows you how many alarms are in the alarm list. The list shows Active alarms and
Non-acknowledged (Reset) alarms based on the alarm configuration. If a “LCD Latch” function is selected for an
alarm, it will remain in the alarm list even when the alarm condition has disappeared. In this case, a manual alarm
reset has to be given to clear it from the alarm list.
Select ‘View’.
LOW DC VOLTAGE
Next Back Reset
The alarm is presented in clear text on the top line. Pressing ‘Next’ will show you the next alarm in the list and
pressing ‘Back’ will show you the previous alarm in the list.
If an alarm has not been acknowledged the text 'Reset' will flash. If the alarm is acknowledged and the alarm
option “LCD latch” was activated (see Alarm Setup for details), the alarm will be removed from the list provided
the condition of the alarm has been cleared.
If an alarm is associated with a signalling relay with latching, the display of this alarm is imperatively "latch" set.
The acknowledgment of the alarm using the display causes the acknowledgment of the associated relay too.
- 19 / 53 - BN 09 1947/01/03
5.5.3 How to Read the Alarm and Event Memory List (History List)
The GCAU in your system is equipped with an Alarm and Event list. The GCAU card stores the alarm and events,
in order of appearance, in a non-volatile memory (permanent storage). Events in this context means indicating if
the system has been switched to High rate, Float or Commissioning, Entering the setup mode, Clearing the
history etc.
The memory is based on a FIFO mechanism (First In First Out), which means that if the memory is full the oldest
event or alarm will be removed from the list.
The alarm and events are time/date stamped using an RTC (Real Time Clock).
FLOATING CHARGE
Monit Confg Cmnd
MEASUREMENTS
Next View Exit
Select ‘Next’ until the top line shows below text.
HISTORY
Select ‘View’LIST :12 SOFTWARE VERSION
Next View Exit V01.01.32 / 01.60
The “history list” screen indicates the quantity of Alarm and Event in the list.
Viewing the “history list” will display first the internal software versions of the GCAU card for reference. This
message is displayed for two seconds. After two seconds the display will show:
‘Event or alarm’ xx/12 : nn_ttt

Next View Exit Next View Exit
Top line shows event or alarm text.

A non permanent screen will indicate during 1 s the place (xx) of the “alarm and event” in the history list, its
internal code (xx) and its internal acronym (ttt).
Select ‘View’
Top line shows set point (alarm level) if valid (analog alarms only)
Data: 24.0
Set point is taken from
Next Back Exit
Pressing ‘Next’ will show the date and time of the Alarm/Event:
Date: 16/12/05 Time: 11:28:38

Next Back Exit Next Back Exit
Date format is dd/mm/yy (if temperatures unit is °C) or mm/dd/yy (if temperatures unit is °F).
BN 09 1947/01/03 - 20 / 53 -
5.6 COMMAND FUNCTIONS
According to the factory set configuration, your system can have several specific command functions. All these
commands are accessible through the Command function ‘Cmnd’.
The different command functions are:

p Manual High rate Charge
p Manual Commissioning Charge
p Manual floating Charge
p Manual Adjustment of Voltage and/or Current
p Battery Test Function
p Clear History List
p Set Display Contrast
p Reset Ah meter.
5.6.1 How to Activate Manual High rate Charge
The Manual High rate charge is a command function and is located under the Command (‘Cmnd’) key. To
prevent accidental activation, this command can be password protected if required. Follow the instructions below.
FLOATING CHARGE
Monit Confg Cmnd
Starting from the main menu, select ‘Cmnd’.
Press ‘Next’ until the following indication is displayed:
SET HIGH RATE WRONG PASSWORD

Next Enter Exit
Press ‘Enter’
Password: 1111
↑ → Enter
With the right pointing arrow '→' the digit position can be selected and with the arrow up '↑' an alphanumeric
character between 0 and 9 or between A and Z can be set. If all four characters are set, press ‘Enter’.
If the password is correct, the display switches to the High rate on/off selection.
Incorrect passwords will cause a jump of two positions back in the menu tree and a message ‘WRONG
PASSWORD’ is displayed.
If no password is activated the High rate selection menu will be shown directly.
Start High rate? Correct password

Yes Cancel
The high rate charge can be switched on by pressing the “Yes” key.
To stop the high rate charge, the user can manually put the rectifier in floating charge mode via the command
menu (see the 5.6.3 paragraph) or wait for the timer times out. In this last case, the rectifier switches
automatically in floating charge mode.
The remaining high rate charge time can be read on the LCD display via the measurements menu. See
paragraph 5.5.1.
- 21 / 53 - BN 09 1947/01/03
5.6.2 How to Activate Manual Commissioning Charge
The Manual Commissioning charge is a command function and is located under the Command (‘Cmnd’) key. To
prevent accidental activation, this command can be password protected if required.
FLOATING CHARGE
Monit Confg Cmnd
SET COMMISSION. WRONG PASSWORD

Next Enter Exit
Press ‘Enter’.
Password: 1111
↑ → Enter
If the password is correct the display switches to the Commissioning on/off selection.
Incorrect passwords will cause a jump of one position back in the menu tree and a message ‘WRONG
PASSWORD’ is displayed.
If no password is activated the Commissioning selection menu will be shown directly.
Set Commission.? Correct password

Yes Cancel
With ‘Yes’, the Commissioning charge can be switched on.
To stop the commissioning charge, the user can manually put the rectifier in floating charge mode via the
command menu (see paragraph 5.6.3) or wait for the timer times out. In this last case, the rectifier switches
automatically in floating charge mode.
The remaining commissioning charge time can be read on the LCD display via the measurements menu. See
paragraph 5.5.1.
BN 09 1947/01/03 - 22 / 53 -
5.6.3 How to activate Manual Floating Charge
When you are in high rate or commissioning charge mode, you can manually switch the rectifier in the
floating charge mode. Follow the instructions below.
HIGHRATE CHARGE COMMISSIONING

Monit Confg Cmnd or Monit Confg Cmnd
SET FLOATING
Next Enter Exit
Press ‘Enter’.
Start Floating?
Yes Cancel
Floating charge can be switched on by hitting the ‘Yes’ key.
- 23 / 53 - BN 09 1947/01/03
5.6.4 Manual Voltage and Current adjustment (OPTION)
If required, your system can be programmed as a power supply. It allows you to adjust the output voltage and
output current over a wide range. Both functions can be activated independently.
When only the output current adjustment is activated, the output voltage is the voltage of the current charge
(floating, highrate, commissioning).
Warning:
Do not activate this option when the charger is used for normal battery charging. Consult the nearest agent of
your system if you want to use this option. Activating this option without the necessary system knowledge can
damage the connected battery.
The rectifier operates as a power supply only. It delivers the adjusted voltage and, if activated, the manually
adjusted current. If the manual current adjustment is not activated the current limit is as specified on the
nameplate of your system.
The voltage adjustment is configured to operate within a window. The upper and lower limits of this window are
configured in the system setup. Refer to the system setup (paragraph 5.7.3) for details.
5.6.4.1 How to Adjust the Voltage and Current (Manual Adjustment)
The procedure below explains how to adjust the voltage and current if the manual Voltage and/or Current option
is activated.
FLOATING CHARGE POWER SUPPLY

Monit Confg Cmnd Monit Confg Cmnd
Current adjustment only activated or Voltage adjustment activated
(current adjustment activated or no).
MAN.ADJUSTMENT
Next Enter Exit
Press ‘Next’ until the text ‘ADJUSTMENT’ is displayed and press ‘Enter’.
ADJUSTMENT SET NOT ALLOWED

Volts Amps Exit
From this menu, the Voltage or Current adjustment can be selected. If one of these options is not active and the
function is selected, a message ‘SET. NOT ALLOWED’ is displayed for two seconds.
If you need to set the voltage, press ‘Volts’. If you need to set the current press ‘Amps’.
28.4 <- 28.2V 75.0 <- 68.2A

↑ ↓ Back ↑ ↓ Back
Left: display of setpoint value (change with up or down arrow key).

Right: display of actual value (measurement).
When you press the arrow up '↑' the voltage or current increases. The arrow down '↓' will decrease the voltage
and current.
The values are saved in the system memory ensuring the values are permanently stored.
Adjustment Resolution is 1 decimal V or A <100 and no decimal for values >100.
BN 09 1947/01/03 - 24 / 53 -
5.6.5 Battery capacity test Function (OPTION)
The Battery Test feature can be used to test the battery performance. The test can be initiated manually or
automatically.
Three programmable parameters define the battery test:
p Discharge Current
p End Voltage
p Tolerance percentage.
Warning:
Contact the nearest agent of your equipment for details of the above settings.
Wrong settings can cause mis-interpreted battery performance or loss of DC power.
5.6.5.1 How to Activate the Battery Test
Before activating this test, make sure you are familiar with the Battery Test Operation as further described in
paragraph 7.6.10 BATTERY CAPACITY TEST.
FLOATING CHARGE
Monit Confg Cmnd
Select ‘Next’ until the following menu is displayed.
BATTERY TEST WRONG PASSWORD

Next Enter Exit
Press ‘Enter’.
Password: 1111
↑ → Enter
If protected by a password enter the password here.
If the password is correct, the display switches to the Battery Test on/off selection. If the password is incorrect, a
message ‘WRONG PASSWORD’ is displayed for two seconds and the menu jumps one position back in the
menu tree.
Battery test Correct password

On Off Exit
Activate or de-activate the Battery Test by selecting 'On' or 'Off'.
The display will show if the battery test is on or off.
- 25 / 53 - BN 09 1947/01/03
5.6.6 How to Clear the Event and Alarm History List
If required, the event and alarm history list of your system can be cleared from the front panel. A password on
Supervisor or User level is mandatory to clear the list.
FLOATING CHARGE
Monit Confg Cmnd
CLEAR HISTORY WRONG PASSWORD

Next Enter Exit
Press ‘Enter’.
Password: 1111
↑ → Enter
A Supervisor or User level password is required to continue.
If the password is correct, the display switches to the Clear History Yes/No selection. If the password is incorrect,
a message ‘WRONG PASSWORD’ is displayed for two seconds and the menu jumps one position back in the
menu tree.
Clear History ? Correct password

Yes No Cancel
Clear the History list by pressing the ‘Yes’ key. Pressing ‘No’ will cause a jump two menus back.
BN 09 1947/01/03 - 26 / 53 -
5.6.7 How to reset Ah Meter
FLOATING CHARGE
Monit Confg Cmnd
AH METER = 100 WRONG PASSWORD

Next Enter Exit
Press ‘Enter’.
Password: 1111
↑ → Enter
A Supervisor or User level password is required to continue.

If the password is correct, the display switches to the ‘Ah Meter = 100’ Yes/No selection. If the password is
incorrect a message ‘WRONG PASSWORD’ is displayed for two seconds and the menu jumps one position back
in the menu tree.
Ah Meter = 100 Correct password

Yes No Cancel
Reset Ah meter by pressing the ‘Yes’ key initiates the battery Ah counter to 100% and causes a jump to the
default menu. Pressing ‘No’ or ‘Cancel’ will cause a jump to ‘AH METER = 100’ menu.
This manipulation must be always done before a manual battery test.
- 27 / 53 - BN 09 1947/01/03
5.6.8 How to Adjust the Display Contrast
The display contrast can be adjusted in two ways:
p From the default menu directly

p Using the Command function.
5.6.8.1 Adjusting the Contrast from the Default Menu
When the contrast is too low to read the display, the contrast can be adjusted directly from the default menu. If
the leftmost button from the default menu is held, the contrast will be decreased. If the rightmost button from the
default menu is held, the contrast will be increased. If you are not sure whether the default menu is displayed, do
not touch any button for 5 minutes. This will automatically activate the default menu.
5.6.8.2 Adjusting the Contrast using the Command Function
To adjust the display contrast using the Command function, follow the instructions below:
FLOATING CHARGE
Monit Confg Cmnd
Starting from the main menu select ‘Cmnd’.
ADJUST CONTRAST
Next Enter Exit
Press ‘Enter’.
SET CONTRAST
↑ ↓ Enter
Use the arrow keys to adjust the contrast.
BN 09 1947/01/03 - 28 / 53 -
5.7 CONFIGURATION FUNCTIONS
5.7.1 How to Change the Language
Two languages are available in your GCAU card: the standard language (English) and a second one: the one
your specified language when you ordered your equipment.
To change the language, follow the instructions below:
FLOATING CHARGE
Monit Confg Cmnd
Starting from the main menu select ‘Confg’.
SET LANGUAGE
Next Enter Exit
Press ‘Enter’.
Language:English
Next Change Exit
Press ‘Next’ until the desired language is shown.

Pressing the ‘Change’ key will update the selected language.
- 29 / 53 - BN 09 1947/01/03
5.7.2 How to set Date and Time
FLOATING CHARGE
Monit Confg Cmnd
Starting from the main menu, select ‘Confg’.
SET DATE & TIME

Next Enter Exit
Select ‘Enter’.
Hours: 10
↑ ↓ Enter
Use the up/down arrows to select your hours. Hit ‘Enter’ key to go to next menu.
Minutes: 12
↑ ↓ Enter
Use the up/down arrows to select your minutes. Hit ‘Enter’ key to go to next menu.
Month: 4
↑ ↓ Enter
Use the up/down arrows to select your month. Hit ‘Enter’ key to go to next menu.
Day: 12
↑ ↓ Enter
Use the up/down arrows to select your day. Hit ‘Enter’ key to go to next menu.
Year: 2006
↑ ↓ Enter
Use the up/down arrows to select your year. Hit ‘Enter’ key to come back to the ‘SET DATE & TIME’ menu.
BN 09 1947/01/03 - 30 / 53 -
5.7.3 Setup
The setup menu is accessible with a “user” or “supervisor” password and it allows the modification
of your system configuration. The default “user” password is 1111 and the default “supervisor”
! password is 1211. Any modification of your system configuration is your responsibility. You risk
damages on your battery or equipment if the modification is done by a non specialized staff.
According to the factory setting configuration, the access to the "alarms" and "system" setup menus can differ.
The following paragraphs describe the menus access usual setup for a standard equipment. When a menu is not
accessible to the user, it is not displayed. When there is no menu accessible to the user, the message "SET NOT
ALLOWED" is displayed.
5.7.3.1 How to change “user” and “supervisor” password
Enter the Password setting as follows:
FLOATING CHARGE
Monit Confg Cmnd
Starting from the main menu, select ‘Confg’.
SETUP
Next Enter Exit
Select ‘Enter’.
Password: 1111
↑ → Enter
With arrow keys, select the “supervisor” password 1211 and hit ‘Enter’ key.
SYSTEM SETUP
Next Enter Exit
Enter the system setup by hitting ‘Enter’ key.
BATT.SELECTION
Next Enter Exit
Select ‘Next’ until the above menu is displayed.
PASSWORD SETTING
Next Change Exit
Select ‘Change’ to enter the password setting menu.
- 31 / 53 - BN 09 1947/01/03
The first menu is to change the “supervisor” password.
SUPERVISOR LEVEL
Next Change Exit
Select ‘Change’.
NEW PASSW: 1111

↑ → Enter
With arrow keys, enter the new “supervisor” password and hit ‘Enter’ key.
VERIFY NEW: 0000

↑ → Enter
With arrow keys, confirm the new password and hit ‘Enter’ key.
We can distinguish 2 scenarios:
PASSWORD CHANGED or NOT THE SAME
In the second case, you must start again.
USER LEVEL
Next Change Exit
For the user level, apply the same procedure.
5.7.3.2 System setup
With the “supervisor” password, you have access to the following setup:
p Battery selection: to select battery type, number of cells etc…
p Nominal settings: to select mains, floating or high rate voltages, limit currents etc…
p Meter selection: to select °C or °F.
p High rate options: to allow manual high rate charge, activate the password protection etc…
p Commissioning options: to allow manual, activate password, select commissioning parameters.
p Manual adjustment: to switch the rectifier in the power supply mode.
p VO application: to specify VO battery parameters.
p Battery test options: to select battery test parameters.
p LVD function: to select Low Voltage Detection parameters.
p Diode regulator: to select output diode regulator parameters (option).
p Regulation compensation: to implement the regulation temperature compensation (option).
p Communication options: to select serial communication parameters.
p Charge protections: to set battery charge limits.
p “User” and “supervisor” passwords setting: to change “user” or “supervisor” passwords.
BN 09 1947/01/03 - 32 / 53 -
5.7.3.3 Alarm setup
The alarms setup menus are available with the “user” password and enable to setup the thresholds and the time-
delay of the accessible alarms.
The "supervisor" password enables to setup all parameters of the accessible alarms.
Alarms list:
p High mains voltage alarm parameters.
p Low mains voltage alarm parameters.
p Charge fault alarm parameters.
p High battery voltage alarm parameters.
p Low battery voltage alarm parameters.
p High DC voltage alarm parameters.
p Low DC voltage alarm parameters.
p Ground fault + alarm parameters.
p Ground fault – alarm parameters.
p Spare 1 digital input alarm parameters.
p Charger current limit alarm parameters.
p Battery current limit alarm parameters.
p High charger current alarm parameters.
p High battery current alarm parameters.
p High temperature alarm parameters.
p Temperature sensor error alarm parameters.
p Internal communication error alarm parameters.
p Battery test failed alarm parameters.
p Battery test abort alarm parameters.
p High battery temperature alarm parameters.
p Long charge time alarm parameters.
p No power supply voltage alarm parameters.
p Battery operation alarm parameters.
5.7.3.4 Calibrate setup
All these setup menus are available with a “supervisor” password.
p Battery voltage.
p Positive battery current.
p Negative battery current.
p Charger current.
p Earth impedance.
p Load voltage.
p Mains voltage.
p Ambient temperature.
p Battery temperature.
- 33 / 53 - BN 09 1947/01/03
6 FUNCTIONAL DESCRIPTION
The SPRe/TPRe rectifiers are thyristor-controlled rectifiers suitable for charging nickel-cadmium or lead-acid
batteries while supplying DC loads. They can also be used as batteryless direct power supplies.
6.1 OPERATING SEQUENCES
Rectifier with associated battery
Mains power on - battery floating

Charger Load
Ild
Ifl
BT
The charger supplies the load (Ild) and delivers a "floating" charge current (Ifl) to battery BT.
Mains power on - battery recharging
Charger Load
Mains Ild
Ihr
Ifl
BT
The charger recharges battery BT at a high rate (Ihr) and supplies the load (Ild). The charger automatically
switches to "floating" charge (Ifl) when the battery is fully charged.
Thereafter the battery is kept floating (Ifl).
Mains power off

Charger Load
Ild
BT
The battery immediately substitutes for the charger in supplying the load (Ild).
BN 09 1947/01/03 - 34 / 53 -
6.2 CHARGE MODES
The following battery charge modes are available (depending on the equipment):
Floating charge
Floating charge compensates for the self-discharge of the battery and, in normal operation, maintains the battery
in a fully charged condition.
High rate charge (or equalizing charge)

High rate charge restores the battery to full capacity.
Depending on the equipment, it can be activated:
- manually from the keyboard,
- automatically by the system which monitors the state of charge of the battery (mains off or rectifier in current-
limiting mode or on Ah drop),
- periodically by the system at fixed intervals (1 month, 6 months, 1 year: factory setting).
The high rate charge time is factory-set to a value in the range from 0 to 99 hours.
During high rate charge, the remaining charge time can be displayed.
Commissioning charge (or boost charge) (option)

This mode can be used for initial battery charging.
6.3 PRINCIPLE OF OPERATION

AC Input Rectifier Ripple Filter Stabilizer (Option)
Line Transformer Bridge
Input Rectifier DC
Fuse Output
Extended
filter as
TPC Board option
(Three phase)
Battery
AC Thyristor OVP Rectifier Rectifier Battery Battery DC Load

Voltage Gate input Current Voltage Temp. Current PS voltage
PS Control sense sense sensor sense sense
(option) (option)
Serial Ambient
Isolated
Serial
RS232
RS485
Communication
board
1 GCAU Temp.
sensor
port (option)
(option)
Out
RJ 4-4
Connector
Remote
8 Multi
Alarm
functional
Contacts
spare
inputs
Led box Alphanumeric Display Relay Board
(option) 2 Leds indicator - Keyboard (option)
- Block diagram -
- 35 / 53 - BN 09 1947/01/03
The mains voltage is applied to the primary winding of the power transformer via the standard mains input switch
or other optional circuit-opening devices. The rectifier is then in service, provided no fault has been detected
and/or stored by the monitoring systems.
The power converter rectifies the transformer secondary voltage.
The single-phase power converter consists of a mixed diode/thyristor bridge; the three-phase power converter
consists of a thyristor bridge.
The rectifier current is smoothed by an inductor and the voltage is filtered by capacitors.
The rectifier current is sensed across a rectifier shunt.
The GCAU control card is supplied either by an auxiliary secondary winding of the transformer or the battery. This
card controls the power converter from internal references (which depend on the battery type and the current
charge mode) to regulate the rectifier output voltage and/or current. There is a protective fuse inserted in the
positive branch of the rectifier.
The battery current is sensed across a battery shunt (option).

A temperature sensor senses the battery ambient temperature and compensates the rectifier voltage according to
the temperature (option).
6.4 "GCAU" GENERIC CONTROL AND ALARM UNIT (A1)
This card has two dedicated microcontrollers, memories for the microcontroller and all necessary analog interface
circuits to measure and control. The card is mounted inside the cabinet.
The card consists of two major functional blocks:
- an analog block providing the following main functions:

. analog signal (current and voltage) matching,
. synchronisation (in case of single phase),
. power converter thyristor gate drive by electrically isolated pulses (for single-phase only),
. electronics power supply ,
. analog control signal 0-10V.
- a digital block with two micro controllers providing the following main functions:
. analog input (voltage, current and temperature) measurement,
. digital input/output monitoring,
. system operating and monitoring sequences controlled by a program stored in memory,
. setpoint (reference) generation for the analog regulators,
. full digital control algorithm (separate micro controller),
. serial communication for remote monitoring/programming,
. serial communication for display unit,
. on- board Flash memory and EEPROM.
The protective fuses of the GCAU and TPC cards are integrated into the power transformer (time delayed fuses
type 5 x 20 2.5 A – code BYA003540000 - quantity: 2 for SPRe and 3 for TPRe).
BN 09 1947/01/03 - 36 / 53 -
6.5 DISPLAY CARD (A300) AND KEYBOARD ASSEMBLY (A310)
The Display card is mounted on the front of the system and is controlled by the GCAU card. It is a plug-in device
and is connected through two RJ 4-4 connectors with a 4-wire cable. All data and necessary power supply
voltages are transferred over this cable. The display is a 9mm character height two line by sixteen-character
alpha numeric LCD with LED backlight.
The Keyboard is connected to the display unit which decodes the three operating buttons and controls the two
indicator LEDs.
The menus, indications and controls available depend on the system configuration.
6.6 "TPC" THREE-PHASE CONTROL CARD (A2)
The TPC card is used in case of a three-phase system and is mounted close to the bridge assembly.
The card is controlled via a link cable connected to the GCAU card.
The TPC has all necessary electronics to synchronise to the secondary transformer voltage and to control the
thyristors.
The card is phase insensitive meaning it will operate with all possible phase rotations.
- 37 / 53 - BN 09 1947/01/03
7 OPTIONS
The equipment has these options fitted only if they have been specified in the initial order. Refer to the
customer drawings.
7.1 ALARM/SIGNALLING/MEASUREMENT OPTIONS
7.1.1 LED box (A6)
The front door of the rectifier can be equipped with 16 electroluminescent diodes and related texts.
The LEDs indicate alarm or events as configured in the GCAU card.
7.1.2 Relay cards (A5)
Relay cards A5 provide remote signalling of individual alarms. Each card has eight relays.
A maximum of 8 relay cards can be connected to the GCAU card. Note that only one card can be powered from
the GCAU. All other relay cards must be powered separately.
7.1.3 Temperature alarm
For natural cooling bridge: a thermo switch is mounted on the rectifier bridge for “high temperature alarm”
signalling.
For bridge equipped with fan: another thermo switch (higher temperature threshold than alarm one) is mounted
on the bridge for switching off the rectifier when too high temperature is reached.
7.1.4 Supplementary meter functions
As standard, load voltage and current, date and time are displayed in the measurements menu.
Your equipment can have supplementary meter functions:

"AC Meter", "Ibatt meter", "Ah meter", "Ambient Temp" and "Battery Temp".
These options can be activated or deactivated on customer demand.
"AC Meter"
This option allows reading the mains input power supply in the measurements menu.
"Ibatt Meter"
If the system is equipped with the battery shunt option and "Ibatt Meter" is activated, the battery charge and
discharge currents can be displayed. The "-" sign preceding the displayed value indicates a discharge condition.
In this case, the load current will correspond to the rectifier current minus the battery current.
"Ah Meter"
The ampere-hour meter measures the battery charge and discharge Ahs. This value is displayed as a percentage
of the initial battery capacity.
The ampere-hour meter reads 100% in the following cases:
- the counting reaches 100%,
- the system has been operating in the floating mode for at least 100 hours.
NOTE:
During battery recharging, only 80% of Ahs are taken into account (battery average efficiency when recharging).
(Note: Efficiency factor is programmable).
BN 09 1947/01/03 - 38 / 53 -
"Ambient Temp" and "Battery Temp"
When these options are activated and temperature sensors are installed, you can read the battery and ambient
temperatures on measurements menu. Temperature unit can be set in °C or °F on customer demand.
7.1.5 Analog meters
The digital measurements can be associated with needle analogical measure dials (on the front panel). These
dials provide a direct reading of voltage and current.
These options are available for:
- Mains input voltage and current (switchable for three-phase system).
- Battery voltage and current.
- Load voltage and current.
7.1.6 Spare inputs
The GCAU card has 8 multifunctional digital inputs, some can be used for option signalling purpose (e.g.: low
electrolyte level, battery symmetry fault detection …). Depending on the option configuration, some spare inputs
remain and they can be used as user alarms centralization. Inputs are not isolated: they are provided to be
exclusively connected to the 0 V (negative polarity) typically via a relay or switch contact. A free displayed text
can be associated to each input.
7.1.7 High ripple voltage alarm
The DC voltage ripple (AC component) is measured via card A28. If the ripple is greater than a preset level, the
card sends a signal to control card A1 via a spare input and the corresponding alarm is displayed.
7.1.8 Audible alarm
To alert the operator to a malfunction, the common alarm, when activated, generates an audible signal.
Associated with the audible alarm is a push-button used to reset the buzzer. When the common alarm is reset,
the audible alarm is automatically reset.
7.1.9 Electrolyte level alarm
The electrolyte level in the cells can be checked using an external probe.
On the outside of a pilot cell, a capacitive probe is positioned between the minimum and maximum electrolyte
level marks on the cell.
If the electrolyte level in the cell drops below the minimum level, the probe sends a signal to control card A1 and
the corresponding alarm is displayed.
The probe comes with a bracket and straps for securing it to the battery cell.
7.1.10 Ground fault detection
1 - Case of a single SPRe/TPRe rectifier

The option is integrated into the GCAU card.
The ground fault detection circuit monitors the impedance of the connection between ground and the positive and
negative of the DC output.
An alarm is delivered on detection of a leakage current ≈ 10 mA between ground and one of the output polarities.
- 39 / 53 - BN 09 1947/01/03
2 - Case of two SPRe/TPRe rectifiers connected in parallel
In this case, the GCAU integrated option is not applicable. A separate card is installed on the DC output common
bus.
This board provides dual insulation fault detection between the positive and negative polarities with reference to
ground.
The alarm (Ground + or Ground -) is delivered either:
- directly on free-voltage loops, or
- to the GCAU card using (on each rectifier) : 1 spare input (Ground fault)
or
2 spare inputs (Ground + fault, Ground – fault).
7.1.11 Battery symmetry fault detection circuit (A10)
This card detects the following fault conditions of a connected battery :

- un-symmetrical cell voltages,
- disconnected or shorted cells.
The detection is independent of the charge state of the battery (float charge, high rate charge or commissioning
charge).
In order to detect one of the above fault conditions, a battery centre tap input is present.
Cell numbers can be odd or even since the adjustment allows compensation for odd cell numbers.
7.2 COMMUNICATION OPTIONS
7.2.1 WINSPARC supervision
PC computer can be used for local or remote supervision using a communication link:
- RS232 link: if only one charger is to be connected to the PC.
- RS485 4 wires bus: if more than one charger is to be connected to the same communication bus (centralized
supervision of chargers). The rectifiers are acting as slaves and the central computer as the master. By giving the
different rectifiers different slave numbers, it is possible to command each individual rectifier.
The GCAU card can be equipped with an isolated RS232/RS485 communication card (A71).
The GCAU has an on-board extension connector where the communication card is piggybacked on.
Both RS232 and RS485 are electrically isolated from the charger.
User connections:
RS 232: 2m long wire equipped with subD9 standard connector.
RS 485: interface board (A72) with connector (bus connection and end of line impedances)
The communication protocol is a AEG Power Solutions Maintenance protocol (ASCII based)
A software tool "WinSparc" is supplied as supervision application for PC.
Use of the public telephone line for connections is possible with modem as option.
BN 09 1947/01/03 - 40 / 53 -
7.2.2 MODBUS communication
The SPRe/TPRe series of chargers supports the Modbus (Jbus) protocol (RTU or ASCII based), an user
SCADA system with MODBUS protocol can be used for supervision.
The connection to the charger(s) can be RS232 (one equipment monitored) or RS485 (more than one
charger or equipments on the bus), the same hardware equipment is supplied than WINSPARC
supervision.
The complete MODBUS mapping of the various parameters is available.
Communication speed is 2400, 4800, 9600, 19200 or 38400 Baud.
7.3 CONTROL/COMMAND OPTIONS
7.3.1 Manual voltage and/or current adjustments
Option reserved for battery-less systems.
When this option is fitted, the rectifier output voltage and current are set by the operator; the charger operates as
an adjustable power supply.
Rectifier output voltage and current adjustment is made through the "Manual adjustment" menu (refer to § 5.6.4).
The voltage can be set between an upper limit (max) and a lower limit (min) set in the system set-up (factory
setting).
The current can be set between 0 and the maximum current of the rectifier.
7.4 AC INPUT OPTIONS
7.4.1 EMI filter
The rectifier is fitted with an input EMI filter. This filter filters out conducted interference in accordance with the
EN 55011 standard. To avoid undesirable radiation, the rectifier cabinet must be properly earthed and the doors
must be closed.
7.4.2 Supplementary protective devices
Protective devices (fuses and circuit breakers) can be provided for the mains input.
For alarm purposes, auxiliary contacts of protective devices are available as additional option.
7.4.3 Input contactor
An input contactor replaces the standard input switch to isolate the AC input from the mains.
An ON/OFF switch is available on the front of the rectifier.
- 41 / 53 - BN 09 1947/01/03
7.5 LOAD OPTIONS
Protective devices (fuses and circuit breakers) can be provided for the load lines.
7.5.2 Additional DC filtering
Additional DC filtering (additional capacitor or/and chokes) provides low voltage ripple on DC output without
battery. When the battery is connected, the ripple current of the battery is minimized by the additional filter.
1 % filter or 0.1% filter are available.
7.5.3 Load switch
A switch isolates the load from the DC bus.
7.5.4 Blocking diode
A blocking diode is connected to the rectifier output. It is used to isolate a faulty unit, especially when rectifiers are
paralleled.
7.5.5 High-voltage trip
The high-voltage trip protects the battery and the load from excessive DC voltages during normal operation. As
standard, the rectifier is electronically shut down by inhibiting the thyristor gate drive signals.
If this option is fitted, the trip signal causes the mains input contactor to drop out via the relay card. The trip level
is set in the system set-up (factory setting).
The alarm is of the latching type, so that the rectifier stays off until the operator has reset the alarm.
7.5.6 Diode stabilizer
A diode stabilizer is used if the DC output voltage is too high for the load.
The GCAU card has a specific function built in which controls the diode stabilizer through the relay card.
The number of diodes depends on the required voltage drop.
For a small load voltage range, the diode stabilizer must be turned on in steps.
The switching in or out of a step is controlled by the contactor energized by the relay card.
The maximum number of diode sections is three.
BN 09 1947/01/03 - 42 / 53 -
7.6 BATTERY OPTIONS
7.6.1 Battery temperature compensation
The SPRe and TPRe rectifiers can sense ambient temperature. The sensor is located in a plastic housing and
can be mounted to the wall by a screw. The connection from sensor to board is a 4 wire telephone cable. The
sensor is used to compensate the floating voltage or the high rate voltage if necessary.
The temperature coefficient with reference to the battery ambient temperature can be defined by software in the
system set-up (factory setting).
Note: The SPRe and TPRe rectifiers can sense both ambient and battery temperature for special applications (as
VO battery charging).
7.6.2 Battery current limit/display
Battery branch is equipped with a shunt. Battery current is displayed and battery charging current can be limited
to a configured value (factory setting).
Note: maximal configurable battery charging current is “battery shunt value / 3.23” (while maximal value of battery
discharging current display is up to “battery shunt value”).
7.6.3 Low-Voltage Disconnect (end-of-discharge contactor)
To protect the battery from over-discharging and the load from too low a DC voltage, the battery is disconnected
from the load at a set voltage level. This level is just below that corresponding to the end of the battery reserve
time. The battery is disconnected by a contactor in the battery line.
When the mains voltage returns, the rectifier supplies the load, the low voltage alarm is automatically reset, and
the battery is reconnected.
7.6.4 VO battery charging (recombination batteries)
This option is reserved to systems equipped with VO (sealed Ni-Cd) batteries, and is used
with:
p C15-100 rectifier monitoring card and input contactor,
p Battery and ambient temperature sensors,
p Battery current limit,
p 1% filter,
p Relay card.
The batteries are charged at constant voltage at two levels and limited current. Voltage levels are depending on
the battery temperature (temperature coefficient is -2,5 mV/°C/cell, factory setting).
The high charge battery is controlled following the difference between the battery temperature and the ambient
temperature.
Battery temperature increase (from ambient) and charging time are monitored.
C15-100 independent card monitors permanently battery parameters (voltage, current and temperature). 1%
filters insure low ripple voltage and current to the battery and DC output.
- 43 / 53 - BN 09 1947/01/03
7.6.5 C15-100 rectifier monitoring board
Option reserved to systems equipped with VO (sealed Ni-Cd) and sealed lead-acid batteries.
This board trips the rectifier when any of the followings fault are detected :
- high battery voltage (temperature-compensated value)
- high battery charging current
- battery temperature higher than +60°C (this fault is inhibited on mains power return if the rectifier
is in the floating mode). The fault can be reset by pressing push-button S2 (only if the fault has
disappeared).
The system must be reset by the operator.
Standard settings
ST3 ST2 ST1 ST4 Slope adjustment
220 V 0 0 0 0 inhibition
110 V 0 0 1
48 V 0 1 1 1 compensation : 0,17% /°C
24 V 1 1 1
NOTE: During commissioning charge, set S1 on the position ON ("high battery voltage" detection inhibited).
Components location C15-100 board
Board supply V1
High battery voltage V2

protection
High battery V3
temperature protection
High battery charging V4

current protection
0 1 0 1 0 1
S2 ST3 ST2 ST1
Reset
S1 0
ON ST4
"High battery ON 1
voltage protection"
inhibit
Protective devices (fuses and circuit breakers) can be provided for the battery lines.
7.6.7 Battery switch
A switch isolates the battery from the DC bus.
BN 09 1947/01/03 - 44 / 53 -
7.6.8 Cable drop compensation
The rectifiers can be programmed (cable drop parameter) to compensate for cable drop between your system
and the battery without the need of remote sensing.
If battery current limit/display option is present:
The output voltage will be increased as a function of the battery current.
If battery current limit/display option is not present:
The output voltage will be increased as a function of the load current.
This option is mainly used when load cables are connected directly to the battery.
Voltage measurements on the display:
“Outp” (measurement menu): compensated voltage (value from calculation).
“DC” (default menu) and Load (measurement menu): actual voltage
Note: the cable drop parameter is the reverse function of “droop” factor used for passive load sharing.
7.6.9 High rate charge interlock (Forced float charge)
This option is used when high rate charge is not allowed if the load is connected. In this case, an auxiliary contact
of the DC load protective device is wired to the spare input configured for forced floating.
7.6.10 Battery capacity test
Battery current display option is necessary for this option.
In order to check the battery performance, a battery test can be activated. The battery test discharges the battery
until a predefined voltage. It will discharge the battery with a constant current. To accomplish this, the charger is
slowly regulated until the discharge current reaches the desired level. Both charger and battery will deliver
current. This ensures you do not loose system performance in case a battery is in a bad condition or has an open
cell.
The battery test can only be performed on a 100% charged battery and should discharge the battery at least
60%.
Vbatt
reference duration
test duration : new reference duration time

test starts test stops
The Battery test can be activated by the operator/serial command or can be initiated periodically.
If initiated periodically but the conditions to start the battery test is not met (see below), the battery test will be
postponed 24 hours and a new try is given. After three retries the test will be terminated until the next periodic
cycle. During the three retries the periodic counter is stopped and started again after the battery test is initiated.
- 45 / 53 - BN 09 1947/01/03
If the battery test is manually initiated and periodic battery test is active as well, the periodic timer is reset upon
selecting manual battery test to prevent sequential battery tests.
The time it takes to reach the End Voltage level is compared to the time of the previous battery test. This previous
time is multiplied with a tolerance factor to compensate for battery performance. If the time is shorter than this
reference time, an alarm “BATT.TEST FAILED” is generated. If the time is longer than the predefined time, or
within the defined percentage, a text “BATT.TEST PASSED” is generated. This is not an alarm situation but only
a message. It will disappear from the screen as soon as another function is selected from the front panel. In both
cases this event is written to the history list. If the time is longer than the predefined time, this new time is updated
and will be used as the reference for the next battery test.
The first time the battery test is performed the reference time is 0. This ensures that the first battery test logs a
time greater than the reference time.
Note:
If required, you can manually set the reference time to 0. Go to the Battery Test Setup in the System Setup and
select the discharge current. If you change this setting, the reference time will be set to 0 once you leave the
setup.
(If you do not want to change the value, just go up and down with the setting until you have the previous setting.
This will have the same effect).
The Battery test is not allowed under the following conditions:

p AC Failure
p Standing load < discharge current
p Battery capacity < 100%
p Battery current is negative (Discharge)
p System in High rate or commissioning charge
If you try to activate the battery test manually from the front panel and any of the above conditions is detected, the
top line will show the message “TEST NOT ALLOWED” for two seconds.
If an AC failure occurs during the battery test, the test will be cancelled and the system will return to normal
operation when the mains return.
Under the following conditions the Battery test is aborted:

p AC Failure
p Manual Stop (From display, serial port or external digital input).
p Discharge current is lower than the required current for 5 minutes.
In any of these cases, the battery test will be aborted and an alarm “BATT.TEST ABORT” is generated. This
alarm can be acknowledged (reset).
7.7 CABINET OPTIONS
7.7.1 IP ratings
Different option IP rating (standard cabinet is IP21) cabinets are available: IP42, IP31, IP54.
A specific option “IP20 open door” ensures IP20 level when cabinet door is opened.
7.7.2 Eye bolts
Eye bolts set for floor mounted cabinet can be supplied, separately or already mounted on the cabinets.
BN 09 1947/01/03 - 46 / 53 -
7.7.3 Cabinet heater
The cabinets are fitted with heating resistors supplied via a circuit breaker.
The heater circuit must be supplied with 110 VAC to 230 VAC during storage and during periods when the
rectifier is not operating.
7.7.4 Interior lighting and AC socket outlet
The cabinet can be fitted with a 230V fluorescent tube turning on automatically when the door is opened.
An AC socket outlet is mounted on the terminal block. It delivers a voltage corresponding to the supply voltage.
7.8 SYSTEM OPTIONS
7.8.1 Passive Load sharing (“droop” factor)
If two rectifiers are connected in parallel and load sharing is required, the rectifiers can be programmed to
perform this function.
The load sharing is passive and is based upon changing the slope (“droop” factor parameter) of the rectifier
output voltage: droop factor reduces the output voltage if the system current rises.
- 47 / 53 - BN 09 1947/01/03
8 MAINTENANCE
AEG Power Solutions can provide a Global Service capability through regional Service Centres.
Electronic boards are sensitive to E.S.D. (electrostatic discharge).

When not installed in the equipment, they are delivered in antistatic bags.
Before handling a board, the operator must take care to be at the same potential as the
equipment to be worked on and take all customary precautions.
8.1 RECTIFIER MAINTENANCE
Remove dust at yearly intervals.
At regular intervals, carry out an inspection including the following:
1 - Disconnect the mains input line and the battery.
2 - Examine the components and the wiring. Pay special attention to signs of overheating and melted insulation.
Check all connections. Check for loose wires.
3 - Check that the cooling air flow is not impeded.
4 - For rectifiers with air inlet filters (on the door), check the filters for cleanliness.
5 - Check the operation of the rectifier and the voltage levels (see customer drawings).
6 - The GCAU card is equipped with a lithium battery for the Real Time Clock (RTC). This component has a life
of about 10 years. Its replacement must be done by specialized personnel.
IMPORTANT
This component, mounted on a support, must be recycled in compliance with the European Directive
n° 91/157/EEC of 18.03.91. You can also apply to AEG Power Solutions by shipping back the used
card (prepaid shipment).
8.2 FAN MAINTENANCE
Rectifier bridge fan(s):

> 50A rectifiers are fitted with a (or several) fan(s) with a life time of about 5 years.
Thermostat (option) on the heatsink of the power converter starts the fan(s) when the temperature
is above 64°C.
Rectifier bridge and cabinet fans:

It is recommended to replace the fans every three years. This operation must be done by specialized
personnel.
8.3 BATTERY MAINTENANCE
For the recommended battery maintenance procedures, refer to the battery manufacturer’s manual.
At the end of their service life, the batteries must be recycled in compliance with the European Directive
n° 91/157/EEC of 18.03.91 and WEEE directive. You can also apply to the battery manufacturer as indicated in
the battery manual.
BN 09 1947/01/03 - 48 / 53 -
9 ELEMENTARY TROUBLESHOOTING
When an alarm is activated, the green light is out and the red light flashes. The "ALARM" message can be
displayed by hitting any key to go to main menu.
Note the descriptions of the alarms present (see Chapter 5 - OPERATING INSTRUCTIONS).
If pressing RESET (in the alarm menu) does not turn off the red light, refer to the following troubleshooting table
for the corrective action to be taken.
NOTE:
This elementary troubleshooting guide assumes that the commonest protective options are fitted.
Your equipment may be different and some of alarms can be deactivated. Refer to the customer drawings.
ALARM or EVENT PROBABLE CAUSE CORRECTIVE ACTION
The display is white Contrast problem Do not touch any button for 5
minutes. This will automatically
activate the default menu. Held the
rightmost button, the contrast will be
increased.
“HIGH MAINS VOLTS” Mains voltage out of limits. . Check the mains voltage.
The voltage must be that specified
on the customer drawing package.
Programmable threshold: default value or
customer demand value.
“LOW MAINS VOLTS” . Rectifier off. . Switch on the rectifier.
. Mains fuse(s) opened. . Check the fuse(s).

Replace if necessary.
“CHARGER FAULT” . Low floating voltage with the rectifier not . Check the F1 fuse
in current-limiting mode. Call the Customer Service
Department.
. Fuse F1 blown. . Check the mains voltage and the

proper operation of the fans.
“HIGH BATT.VOLTS” The rectifier output voltage is higher than . Call the Customer Service
the maximum allowable value. Department.

- 49 / 53 - BN 09 1947/01/03
“LOW BATT.VOLTS” Battery in discharge resulting from:
. rectifier off. . Switch on the rectifier.
. mains absence or low mains voltage. . Check the mains.
. missing phase (TPRe).

"HIGH DC VOLTAGE" The rectifier output voltage is higher than . Call the Customer Service
the maximum allowable value. Department.

"LOW DC VOLTAGE" Low load voltage resulting from:
. missing phase (TPRe).

“GROUND FAULT +” Low resistance between positive output and . Check for the insulation fault.
cabinet ground.

“GROUND FAULT –“ Low resistance between negative output . Check for the insulation fault.
and cabinet ground.

"HIGH TEMPERATURE" High temperature on the bridge (up to . Check the fan(s).
90°C). Detection by thermo switch mounted
on the heat sink. . Check if no obstacles are blocking
the airflow.
. Check the ambient temperature.
. Check the thermo switch.
BN 09 1947/01/03 - 50 / 53 -
“TEMP SENSE ERROR” . Short or open circuit temperature sensor. . Check the sensor connection.
. GCAU card fault (ADC) . Call the Customer Service

Department.
“HIGH BATT. TEMP.” High battery temperature. . Check the battery cabinet
temperature.
“CHARGER CURR.LIM” Charger current limit indicator. . Check that load isn’t higher than
It appears when the rectifier cannot your customer drawings
supply the necessary power for the load. specifications
In this case, the rectifier operates in
current-limiting mode.
“BATTERY CURR.LIM” Battery current limit indicator. . This alarm is a warning. It should not
It appears after battery discharge. stay more than the usual time
When the mains power supply comes charge.
back, the battery is in current-limiting
mode. . Otherwise, call the Customer
Service Department.
“HIGH CHARGR CURR” High charger current. . Call the customer service
department
“HIGH BATT. CURR” High battery current. . If battery current limit option is
activated, this alarm should not
appear.
customer demand value. . Call the customer service
department.
“BATT.TEST FAILED” Appears after a battery test. . Call the customer service
. Battery blackout. department
. Battery in end of life.
“BATT.TEST ABORT” Appears during a battery test. . Stop high rate or commissioning
charge manually
. Discharge battery current is not sufficient
. Battery charge was not initialized before . Initialize battery charge at 100%
the test. (in command menus “reset AH
meter”).
. Battery test appears during high rate or . Restart the battery test manually.
commissioning charge.
- 51 / 53 - BN 09 1947/01/03
“BATT. OPERATION” Battery in discharge resulting from:
“INTERNAL CHECK” Communication error between the Call the customer service department.
microcontrollers or internal system error
(e.g.: DC overvoltage protection, synchro
pulse missed, TPC card error … etc.)
“LONG CHARGE TIME” High rate charge time too long. Call the customer service department.
“NO PS VOLTAGE” No more DC power supply to the board: . Check the fuse F1.
rectifier output voltage out of order . Call the customer service
department.
“CHARGER OFF” . Alarm activation. . Put the rectifier in floating charge

It can be due to a normal . Serial information input. mode.
system operation. . Manual shutdown. . Call the customer service
department to identify bad system
. Initialising delay.
configuration.
BN 09 1947/01/03 - 52 / 53 -
10 CUSTOMER SERVICE
AEG Power Solutions Services offer the following Services to Support all Industrial Power Supply Products:
Product Services: Site Services:

Installation & Commissioning Battery Replacement
Preventative Maintenance Load Bank & Site Capacity Tests
Spare Part Kits Power Quality Services
Refurbishments Standby Generators and other essential equipment
Service Contracts – 24/7 Global Service Cover Hire & Supply
Training E-Service/Remote Monitoring
Battery Monitoring
Facility & Equipment Management
Design & Build - Turnkey Solutions
A list of the AEG Power Solutions Service Centres providing the above services is available on the Web site:
http://www.aegps.com
- 53 / 53 - BN 09 1947/01/03

Protect-RCS-O&M Manual PDF

Uploaded by

Copyright:

Available Formats

Protect-RCS-O&M Manual PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Protect-RCS-O&M Manual PDF

Uploaded by

Copyright:

Available Formats

DC Power Systems

PROTECT RCS Series

This equipment is designed to be used in an industrial environment.

3 CONNECTIONS (refer to the customer drawing package)...........................................11

4 START-UP (refer to the customer drawing package) ...................................................13

6 FUNCTIONAL DESCRIPTION ..........................................................................................34

Equipment access areas:

ANY OPERATION ON THE EQUIPMENT SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL,

LETHAL VOLTAGES EXIST PERMANENTLY ACROSS THE BATTERY TERMINALS.

DO NOT MAKE ASSUMPTIONS AS TO THE PRESENCE OR ABSENCE OF A VOLTAGE: CHECK

2.1 RECEIVING THE EQUIPMENT

2.3 INSTALLING AND SECURING THE RECTIFIER CHARGER

Select an installation site with the following characteristics:

The equipment comes with the front and rear

This front panel can be un-perforated.

Front panel 100 mm

2.4 INSTALLING THE BATTERY

2.5 ENVIRONMENTAL REQUIREMENTS (EXCLUDING THE BATTERY)

ANY OPERATION ON THE EQUIPMENT SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL

3.1 MAINS INPUT CONNECTION

DANGER, IF THE RECTIFIER IS EQUIPPED WITH AN OPTIONAL INPUT FILTER:

Recommended rating: 2 x input current.

Remember to connect the earth bus to the earth.

3.2 BATTERY CONNECTION

REFER TO THE BATTERY MANUAL.

To handle the electrolyte, use gloves and safety goggles.

Use tools with insulated handles.

. Position the battery cells and connect them in series.

Battery in cabinet (see the attached drawings)

Case 1: Battery delivered in a dismantled condition

Case 2: Battery delivered already installed in the cabinet

3.3 CONNECTING THE OPTIONS

Refer to the customer drawing package.

3.4 CONNECTING THE REMOTE ALARM OUTPUTS

Refer to the customer drawing package.

3.5 CONNECTING THE LOAD

4.1 PRELIMINARY CHECKS

All circuit-opening devices must be in the "open" position.

The rectifier starts and the display shows:

v x.y.z V x.y.z = software version of the display controller

After a few seconds, the display shows:

Sps-GCAU Vxx.yy.zz and aa.bb are the software versions of the

- Check that the displayed current increases (current to the battery).

We recommend to change “user” and “supervisor” passwords to prevent bad handlings.

4.3 START-UP PROCEDURE OF SPRe/TPRe PARALLELED SYSTEMS

- Check that the output protective device of each unit is open.

Then close the output protective device of each unit.

4.4 BATTERY COMMISSIONING CHARGE

At the end of the commissioning charge:

The keyboard assembly has two LEDs indicators:

The green LED is always on in case no alarms are present.

5.1 DEFAULT MENU

Left key menu

Hit any key to go to main menu

5.2 MAIN MENU

Rectifier status FLOATING CHARGE

The different rectifier statuses are:

ground fault… configurable)

XXXXXXXXXXXXXXXX Information line

Monitoring Displaying analog measurements and alarms