Minicap FTC260, FTC262: Technical Information
Minicap FTC260, FTC262: Technical Information
Minicap FTC260, FTC262: Technical Information
Applications
Minicap is designed for limit detection of light bulk
solids, with a grain size up to max. 30 mm and a
dielectric constant εr ≥ 1.6, e.g. grain products, flour,
milk powder, animal feed, cement, chalk or gypsum.
Versions:
• Minicap FTC260 (left): with 140 mm rod probe,
with FDA listed material;
for bulk solids and liquids
• Minicap FTC262 (right): with max. 6 m rope probe;
for bulk solids
• Relay output (potential-free change-over contact /
SPDT) with AC or DC power
• PNP output with three-wire DC power
Your Benefits
• Complete unit consisting of the probe and electronic
insert:
– simple mounting
– no calibration on start-up
• Active build-up compensation
– accurate switch point even with heavy build-up
on the probe
– high operational safety
• Mechanically rugged
– no wearing parts
– long operating life
– no maintenance
• The rope probe of the Minicap FTC262 can be
shortened
– optimum matching to the measuring point in the silo
– less stocks required
TI 287F/00/en
Minicap FTC260, FTC262
Table of contents
Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation instructions FTC260 . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation instructions FTC262 . . . . . . . . . . . . . . . . . . . . . . . . . 11
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ambient temperature range T1 . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ambient temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Vibrational resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Process temperature range T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Process temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Process pressure range pe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Temperature diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 13
Design, Dimensions (in mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Material for wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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Minicap FTC260, FTC262
LEDs
MAX
A
FTC262
B
10.8V…45V DC
–
+ –
1 2 3
C
D DC PNP
MIN
I max 200 mA
1
1 2
2 3
3
Switch position
Maximum Sensitivity
fail-safe
L00-FTC26xxx-15-06-xx-en-001
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Minicap FTC260, FTC262
Function Range
There is a loose relationship between the dielectric constant εr and density ρ of the material.
However, this depends on the solid.
The table on the left indicates whether the Minicap can be used or if application limits are exceeded.
Popcorn 30 1,1 no
Plastics
Grey background:
Application limits of Minicap exceeded.
Recommendation:
Soliphant FTM to be used.
In general:
If the dielectric constant of the solid is not known, then the density (apparent weight) of the solid is a deciding
factor.
Under normal conditions the Minicap functions in foodstuffs with a density of 250 g/l and above or in plastic
or mineral materials with a density of 600 g/l and above.
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Minicap FTC260, FTC262
Switch position Level Relay output Transistor output Red LED for Green LED for
SPDT PNP switching status stand-by
1 3
3 4 5 L+
Relay
Probe covered de-energised blocked
Maximum
fail-safe mode
1 3
3 4 5 L+ +
1 3
3 4 5 L+ +
Minimum
fail-safe mode
1 3
3 4 5 L+
Relay
Probe free de-energised blocked
U 0V
1 3
3 4 5 L+
Power failure Relay
de-energised blocked
L00-FTC26xxx-15-06-xx-en-002
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Minicap FTC260, FTC262
Measuring System Minicap is an electronic switch. The complete measuring system consists of:
• the Minicap FTC260 or FTC262
• a power supply and
• controllers, switching devices, signal transmitters (e.g. lamps, horns, PCS, PLC, etc.)
FTC262
FTC260
MAX
FTC260
MIN
L00-FTC26xxx-14-06-xx-xx-001
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Minicap FTC260, FTC262
Input
Measured variable Limit detection
Output
Output signal • DC, PNP transistor output:
Switching: PNP
Imax 200 mA
– overload and short circuit protection
– residual voltage at transistor
at Imax < 2.9 V
• AC / DC, Relay output:
Contact: change-over,
potential-free
U~max 253 V, I~max 4 A (AC)
P~max 1000 VA, cos ϕ = 1
P~max 500 VA, cos ϕ > 0.7
I%max 4 A up to U% 30 V (DC)
I%max 0.2 A up to U% 253 V (DC)
Power supply
Electrical connection To ensure that the Minicap operates safely and without electrical interference, it must be connected to an
earthed silo with metal or reinforced concrete walls.
For silos made of non-conductive materials, the external earth wire of the Minicap must be connected to a
conductive and earthed component which is earthed near to the silo.
The protective earth can be connected to the internal earth terminal of the Minicap.
Connections can be made with standard instrument cabling.
See TI 241F/00/en for information on EMC (testing procedures, installation).
Connect the potential matching lead (PAL) when using in dust explosion hazardous areas.
Note national regulations!
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Minicap FTC260, FTC262
PAL
F1 F2
L1 N PE U~ 20…253 V
or
U~ L+ L– U–
... 20… 55 V
max. 253 V/ 4 A
max. 1000 VA, cos j = 1
U–...
max. 30 V/ 4 A
max. 253 V/ 0,2 A
L00-FTC26xxx-04-06-xx-en-001
No ground lines (PE) or potential matching lines (PAL) are required with Minicap FTC260.
EX
E
PAL
F R
–
max.
200 mA
L+ L– PE
U–
... 10,8…45 V
L00-FTC26xxx-04-06-xx-xx-001
Minicap is protected against reverse polarity. The green LED for standby goes out if the connections are
reversed.
No ground lines (PE) or potential matching lines (PAL) are required with Minicap FTC260.
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Minicap FTC260, FTC262
Performance characteristics
Reference operating (for plastic vessels)
conditions
• Ambient temperature: 23 °C
• Medium temperature: 23 °C
• Medium pressure pe: 0 bar
• Medium: dielectric constant εr = 2.6
• Conductivity: < 1 µS
• Sensitivity setting: C
Operating conditions
Installation Silo Material
The Minicap can be installed in a wide range of silos made of different materials (e.g. metal, plastic, concrete).
Mounting Point
Note the angle of the material mounds and the outlet funnel when determining the mounting point or probe
length of the FTC262.
The Minicap switches when the probe tip is covered by a few centimeters of material or when it is free.
Material flow should not be directed at the probe.
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Minicap FTC260, FTC262
25
Max. d)
a)
min. 200
min. 100
e)
max. 50
200
200 b)
200
f)
max. 1400 N
min. 200
Min.
c)
L00-FTC26xxx-11-06-xx-xx-001
General information and recommendations for installing the Minicap FTC260 limit switch
(Dimensions in mm)
Correct Installation
a. Minimum distance:
To prevent mutual interference with the FTC260, the probes must be at least 200 mm from each other.
b. Mounting point:
The tip of the probes must point slightly downwards so that the material can slide off more easily.
The protective cover protects the probe rod from collapsing mounds or mechanical strain at the outflow
when the Minicap FTC260 is set to minimum detection.
c. Mechanical load:
The maximum lateral load on the probe rod must be taken into account when used for minimum
detection. It should therefore only be used for minimum detection with loose materials that have good
flow characteristics.
Incorrect Installation
d. The probe can be damaged by the inflowing material and cause faulty switching.
Cable gland pointed upwards can allow moisture to enter.
e. Threaded socket too long with material build-up on the silo wall.
(less than the minimum mounting depth of 100 mm).
f. Mounted near build-up in the silo.
The probe tip is too near to a silo wall (less than a minimum distance of 200 mm).
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Minicap FTC260, FTC262
e)
Max. min.
300
f)
b)
FTC260
min. 300
g)
min. 200
max. 3000 N
Min.
L00-FTC26xxx-11-06-xx-xx-002
General information and recommendations for installing the Minicap FTC262 limit switch
(Dimensions in mm)
Correct Installation
a. Minimum distances:
Sufficent distance from the material filling curtain and the other probe.
b. Mounting point:
Do not install in the centre of the outlet cone. Ensure there is sufficient distance from the silo wall and
from material build-up on the wall.
c. Mechanical load:
Note the tensile strain on the probe rope and the strength of the silo roof when used for minimum
detection.
Very high tensile forces may occur at the material outlet especially with heavy, powdery bulk materials
which tend to form build-up. These forces are significantly greater over the outlet than at the silo wall.
For minimum detection Minicap FTC262 should only be used for light, easily flowing solids, and that do
not tend to form build-up.
Incorrect Installation
d. In the centre of the material outflow; the high tensile forces at this point may tear off the probe or damage
the silo roof.
e. The probe may be damaged by inflowing material.
f. Mounted laterally
g. Too near silo wall; when swinging gently the probe can hit the wall or touch any build-up which may
have formed. This can result in error switching
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Minicap FTC260, FTC262
Environment
Ambient temperature range –40…+70 °C (–40…+160 °F) (…+60 °C, Dust-Ex version]
T1 (see the temperature diagrams)
Ambient temperature limits –40…+80 °C (–40…+180 °F) (…+60 °C, Dust-Ex version]
(see the temperature diagrams; grey background)
Process
Process temperature range • FTC260: –40…+120 °C (–40…+250 °F) (…+80 °C, Dust-Ex version)
T2
• FTC262: –40…+70 °C (–40…+160 °F)
(see the temperature diagrams)
Process temperature limits • FTC260: –40…+130 °C (–40…+270 °F) (…+80 °C, Dust-Ex version)
• FTC262: –40…+80 °C (–40…+180 °F)
(see the temperature diagrams; grey background)
T2 T2
–40 80 130 °C –40 80 °C
70 120
–40 –40
L00-FTC26xxx-05-06-xx-xx-001
FTC262
T1 T1
°C EX °C EX
80
70 60
T2 T2
–40 80 °C –40 80 °C
70 70
–40 –40
L00-FTC26xxx-05-06-xx-xx-002
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Minicap FTC260, FTC262
Mechanical construction
Design, Dimensions (in mm) Minicap FTC260 Minicap FTC262
ø94 ø94
max. 100 max. 100
~90
~95
41 AF 50 AF
1 NPT 1 BSPT
~20
1½ NPT 1½ BSPT
~25
(R 1) (R 1½)
78
Wall thickness 5
140
ø8
max. ø42
L00-FTC26xxx-06-06-xx-en-001
~270
Adapter for FTC260
55 AF PPS
40
1½ BSPT / 1½ BSP
(R 1½ / G 1½)
L00-FTC26xxx-06-06-xx-en-003
32
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Minicap FTC260, FTC262
Material for wetted parts • Probe rod FTC260: PPS = Polyphenylene sulphide (glass fibre content approx. 40%), FDA listed
• Probe length:
FTC260: 140 mm,
FTC262: min. 500 mm, max. 6000 mm
• Flexural strength FTC260: 1400 N (at probe tip)
• Probe rope FTC262: Surface in High Density PE over steel coating
• Other probe parts FTC262: PPS = Polyphenylene sulphide (glass fibre content approx. 40 %)
• Tensile strength F of FTC262: Max. 3000 N up to 40 °C, max. 2800 N at 80 °C
F
N
3000
2800
T2
–40 0 40 80 °C
L00-FTC26xxx-05-06-xx-xx-003
Human interface
Display elements • Green LED: stand-by
• Red LED: switch status
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Minicap FTC260, FTC262
Ordering information
Product structure FTC260 10 Approval
A Non-hazardous area
D Non-hazardous area, WHG
B ATEX II 1/3 D
U CSA, General purpose
S CSA, DIP Cl. II Gr. E-G, Cl. III
J FM, DIP Cl. II, III Gr. E-G, T5
Y Special version
20 Process connection
A Thread DIN2999 R 1, PPS
B Thread ANSI NPT 1, PPS
Y Special version
30 Switch output
2 3-wire PNP 10.8...45 V DC
4 Relay 20...253 V AC / 20...55 V DC
9 Special version
50 Additional option
1 Basic version
2 Transparent cover
9 Special version
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Minicap FTC260, FTC262
20 Process connection
A Thread DIN2999 R 1 ½, PPS
B Thread ANSI NPT 1 ½, PPS
Y Special version
40 Switch output
2 3-wire PNP 10.8...45 V DC
4 Relay 20...253 V AC / 20...55 V DC
9 Special version
60 Additional option
1 Basic version
2 Transparent cover
9 Special version
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Minicap FTC260, FTC262
Accessories
Adapter • FTC260, 1 BSPT female (Rc1), ISO 7/1 (see dimensional sketch):
Part No.: 943215-1001, for 1½ BSPT (R 1½ ISO 7/1), PPS
Part No.: 943215-1021, for 1½ BSP (G 1½ DIN ISO228), PPS
• FTC260, 1 NPT female:
Part No.: 943215-0042, for 1¼ NPT, steel
Part No.: 943215-0043, for 1¼ NPT, AISI 316Ti (1.4571)
Supplementary documentation
Operating manual (BA) • Minicap FTC260
KA093F/00/a6
017476-0000
• Minicap FTC262
KA155F/00/a6
52005985
• Rope shortening set for FTC262
KA157F/00/a6
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Minicap FTC260, FTC262
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Minicap FTC260, FTC262
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Minicap FTC260, FTC262
Endress+Hauser
GmbH+Co. KG
Instruments International
Colmarer Str. 6
79576 Weil am Rhein
Deutschland
Tel. +49 76 21 9 75 02
Fax +49 76 21 9 75 34 5
www.endress.com
[email protected]
TI287F/00/en/05.04
SL/FM + SGML6.0 ProMoDo