HUCHEZ Catalogue PDF

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www.huchez.

fr
9, Grande rue - 60420 Ferrières (Oise) - France
Tel. +33 (0) 344 511 133 - Fax +33 (0) 344 511 313
Graphic design: - +33 (0) 323 621 530 - Crédits photos : HUCHEZ – CHASTAGNER – HORLOGES HUCHEZ – KLAAS ALL ROAD – TELIP - Cyrille STRUY / Région Picardie- February 2016

huchez - 2016
Winches
2016

www.huchez.fr
Lifting and Pulling
" Welcome
to a world of quality "

By opening this catalogue, you are entering a world of quality:


. Quality of R&D working to design and develop the products and solutions

intended to satisfy market needs and anticipate how they will evolve over time.
. Quality of products incorporating components and production processes that

have been the cornerstone of our brand's reputation for more than 60 years.
. Quality of service founded on the commitment of our employees and partners

who will accompany you throughout our relationship.

A priority for our company, the objective of which is purely our customers'
satisfaction and the safety of our users.
The products that you will discover here satisfy the needs of a wide range of
trades in sectors of activity that are equally as important and in which we are
constantly improving our knowledge.
This catalogue is also a point of access to the field of tailor-made solutions with
HUCHEZ Engineering. Thus it offers winch solutions for specific uses ranging from
the simple to the highly complex around the world.

Welcome to our world.

Antoine Huchez
President

Copyright – All rights reserved; any copying, even partial, is prohibited, law of 11 March 1957. INDUSTRIA, BOXTER, MANIBOX VS, MANIBOX GR, SECURITREUIL,
PALANBOX, KILEV, MANISTOR, TIREX and MOTORBOX are registered trademarks of the company HUCHEZ.
The MANIBOX VS and GR winches, the TRB, TRBoxter, MANISTOR, PRIMO and TIREX winches are registered designs in all countries.
The information concerning the design, layout, materials and dimensions indicated in this catalogue are for information purposes only.
NATO agreement F 7480

95
SUMMARY
EDITO 2

PRESENTATION 4-5

MANY YEARS OF EXPERIENCE IN DIFFERENT SECTORS


SUPPORTING YOUR PROJECTS 6-12

WINCHES 13-60

HOW TO CHOOSE A WINCH? 14-15

HAND WINCHES 16-25

PORTABLE MINI-WINCH 26-27

COMPACT ELECTRIC WINCHES 28-43

LARGE CAPACITY ELECTRIC WINCHES 44-54

OPTIONAL EQUIPMENTS FOR ELECTRIC WINCHES 55-59

PETROL AND DIESEL WINCHES 60

PERSONNEL LIFTING 61-62

OUR SPECIAL ENGINEERED MAKES 63-68

JIB AND GANTRY CRANES 69-72

SITE LIFTING 73-76

ROPES, HOOKS AND ACCESSORIES 77-84

GENERAL 85-95
WINCHES, LIFTING AND PULLING

xxTHE EXPERIENCE
OF A MANUFACTURER
HUCHEZ is above all, a family company that has
maintained, since 1950 a tight control of its technical and
commercial development and has taken a turning toward
modernization under the best possible conditions.
HUCHEZ controls every step of the winch production
in its workshops located in France.

xxDESIGN xxMACHINING xxASSEMBLY xxTESTING

All our products and their notices are shown on our website

www.huchez.fr
4
xxPRODUCT DESIGN
AND DEVELOPMENT
To stay tuned to the requirements, quality and price requests of its
customers, HUCHEZ offers them:
. On-going research for new products
. Product design expertise
Its in-house design office is fitted out with the latest tools (3 D,
ergonomics and quick prototyping).

xxQUALITY AND ENDURANCE - AN


ADDED SERVICE FACTOR
Winches are inspected at every stage of manufacture.
Every electric winch is tested on the test bench to ensure the reliability
of its components and endurance - the keys to the reputation
of the HUCHEZ winches.
Winches are then dispatched along with their test sheet and user manual
enabling their owners to start them up, check and maintain them in
keeping within the applicable regulations.

xxTHE SPECIALIST ADVICE


Our team is at your disposal to bring you the technical advice to guide you
to the best matched appliance for your project.
Our team is trained on a permanent basis to address the requirement
of the new safety regulations in the world of lifting and help you out
in this particularly complex field.
Do not hesitate to contact us; we are here to help you!

+33 (0)3 44 51 11 33 [email protected] www.huchez.fr

5
SHOW-BUSINESS INDUSTRY
Over the years, HUCHEZ has developed
and designed manual and electric winches
adapted to the entertainment world. These
winches are used to manipulate, position
accurately and safely any kind of stage or
theater equipment (sound elements, lighting,
sets, chandeliers...).

6
Many years of experience in different sectors
supporting your projects

MINES AND QUARRIES


Well-known for their manufacturing quality
and solid construction, HUCHEZ winches
are regularly chosen to tension conveyor
belts which are necessary to move mate-
rials over large distances (aggregates, mi-
nerals, etc.), to lift counterweights before
working on them, or even to adjust the
height of the arms of these conveyors.

7
BUILDING
HUCHEZ offers winches for all kinds of
applications: Lifting materials on renovation
sites, hoists, etc.

PUBLIC WORKS
For many years, HUCHEZ has supplied
to well-known companies in public works
(motorway construction, works of art, etc.)
both in France and abroad.
For these construction sites, HUCHEZ is
even able to offer adapted solutions using
standard equipment with capacities up to
several dozen of tons.

8
Many years of experience in different sectors
supporting your projects

INDUSTRY
In order to meet the highest demands of
manufacturers in the aeronautical, auto-
mobile and food industries, HUCHEZ of-
fers winches, jib cranes and gantry cranes
adapted to multiple applications: Lifting or
pulling loads, production lines layout, etc.

9
OFFSHORE, MARITIME AND RIVER
TRANSPORT, PORT SECTOR

HUCHEZ designs, develops not Hydraulic, manual or electric,


only winches but also capstans HUCHEZ winches have a long
which are used in shipyards... for list of options (ATEX certification,
mooring operations and traction specific surface protections...)
of marine barges, boats, rakes... complying with the constraints
of the harsh environment in
which they are used.

10
Many years of experience in different sectors
supporting your projects

ENERGY,
ENVIRONMENT

Electric or nuclear power plants, wind power ener-


gy, hydroelectric dams are all sectors in which you
can find HUCHEZ winches for the opening and clo-
sing of valves or gates, lifting loads during mainte-
nance operations...

11
PERSONNEL LIFTING
Lifting people requires the use of an
appropriate and certified equipment.
SECURITREUIL, mobile well Inspection
crane or solution specially designed by
HUCHEZ Engineering, HUCHEZ has the
required expertise to design and manu-
facture these equipment.

LIFTING
ON GREAT HEIGHTS
With its big capacities electric winches
ranges, HUCHEZ answers to customer
requests in lifting and pulling/towing on
long distances applications.
For these applications, HUCHEZ continues
to innovate with the recent design of an
INDUSTRIA winch equipped with an inte-
grated electric trolley mounted on a bracket
allowing both to translate and lift loads to a
height of 100 m.

2016 INNOVATION

Feel free to share your


projects with us!
12
Winches
1

Winches

1. MANIBOX VS – Separating motorway lanes.


2. TRBoxter – Moving a trolley during maintenance
operations on a production line.
3. TE – Conveyor belt tensioning.

13
HOW TO CHOOSE A WINCH?

xxHand winches
Duty factor : Light Medium High

Lifting Capacity Pulling

TIREX p. 16 TIREX p. 16

MANIBOX GR p. 18 MANIBOX GR p. 18

MANIBOX VS p. 20 MANIBOX VS p. 20
Up to
500 kg

631.AFL/AFLX p. 22 631.N p. 24

MANISTOR p. 23

MANIBOX GR p. 18 MANIBOX GR p. 18

MANIBOX VS p. 20 MANIBOX VS p. 20

631 AFL/AFLX p. 22 631.N p. 24


From 500 kg
to 10 t

THB p. 24

659 p. 25

xxPORTABLE MINI-WINCH
Duty factor : Light Medium High Very high

Lifting Capacity Pulling


PULLEY-MAN p. 26 PULLEY-MAN p. 26
Up to
300 kg

14
HOW TO CHOOSE A WINCH?

xxElectric winches
Duty factor : Light Medium High Very high

Lifting Capacity Pulling


MOTORBOX p. 28 MOTORBOX p. 28

PRIMO p. 30 PRIMO p. 30

TRBoxter p. 32 TRBoxter p. 32
Up to
300 kg

GS 250 /GS 250 p. 76


on trailer

SECURITREUIL p. 62

MOTORBOX p. 28 MOTORBOX p. 28

PRIMO p. 30 PRIMO p. 30

TRBoxter p. 32 TRBoxter p. 32
From 300 kg
to 990 kg

TE p. 44 PL p. 52

PL p. 52

PRIMO p. 30 PRIMO p. 30

TRBoxter p. 32 TRBoxter p. 32

INDUSTRIA p. 40 From INDUSTRIA p. 40


1000 kg
(load limiter
obligatory)
TE p. 44 TT p. 48

PL p. 52 PL p. 52

15
HAND SPURGEAR WINCH – Comply with Machines Directive 2006/42/EC.

TIREX 150 AND 300 KG Developped and manufactured in accordance


with standard NF E N 13157.

..Flat position
..Indoor - Outdoor
..Trailers, masts
..Lifting doors
..Opening of traps…

xxTechnical properties
..A new generation, compact winch taking
advantage of the qualities of composite
materials and aluminium, especially their
anti-corrosion properties.
..Easy to wind. Planetary reducer in a
sealed casing.
..Disengageable drum, no load only,
associated with a failsafe system in the
rope wind direction (patented).
..Zinc-plated steel (standard model) or
stainless steel mounting plate.
..Automatic brake.
..Stainless steel spring and pawls.
..Removable crank.
..Ergonomically and comfortably shaped
crank grip.
..Many possibilities of wire rope exit
(over 250°).
..High force/compact and density ratio.
..Operating temperature between -10°C
and +50°C.
xxTirex

xxStrong points
A . Accessible, very safe
self-tightening rope attachment.

B . Maximum safety: 2 ratchets.

C . Clutch release impossible


when loaded.

D . « Soft touch » ergonomic


crank grip in two materials.

E . Rope guide for correct


A. B. C.
winding.

F . Gear system with satellite


pinions offering excellent
mechanical balance and
reducing the effort required
on the crank.

D. E. F.

16 hand winches
HAND SPURGEAR WINCH
TIREX 150 AND 300 KG

xxDimensions

Dimensions mm.

xxApplications xxTechnical characteristics


References TIREX 150 TIREX 300
Capacity 1st layer kg 250 400

Capacity top layer kg 150 300

Nb of layers 6 3

Wire rope cap. 1st layer m* 2.5 2

Wire rope cap. top layer m* 24 8.5

Wire rope Ø mm 4 5

Lift per crank revolution mm 40 41


1 2
Max. hand force on crank kg 8 14
Weight (without rope) kg 3.7 3.7

The indicated rope diameter corresponds to the capacity on the top layer
with a safety coefficient equal to (about) 5 when lifting with non-rotating
rope. * Rope and hook extra (see p.78-81).

3 4

1 . Moving a boat.
2 . Handling scenery.
3 . Tirex installed on a loading arm.
4 . Installation of a grounding mast
for a SNCF cradle.
5 . Tirex installed on a anchor bracket.
Lifting material.

hand winches 17
HAND SPURGEAR WINCHES
NOM – Comply with Machines Directive 2006/42/EC.

DU PRODUIT
MANIBOX GR 300 TO 2,750 KG Developped and manufactured in accordance
with standard NF E N 13157.

..Position: wall-mounted (GR 300, GR 530 and


GR 500) or flat.
..Industry
..Auditoriums, theatre scenery
..Water treatment, water dams
..Transport: trailers, barges
..Sports rooms
..Hanging chandeliers...

xxTechnical properties
..Mechanical parts machined and protected
by cataphoresis.
..Stainless steel ratchet spring.
..Straight-cut gears.
..Automatic brake made of composite materials.
..Reduction system fully protected by a metal or
plastic cover providing maximum safety.
..Disengageable drum, no load only, associated
with a failsafe system in the rope wind xxGR 500
direction (patented).
..Ergonomic and removable crank handle with
rotating grip. This crank arm can be adjusted
to minimise effort according to the loads.
..Finition: painted frame, galvanized or stainless
steel.

xxStrong points
A . Automatic brake with ratchet
and stainless steel spring
offering optimum proof for this
type of winch.

B . Captive crank adjusting knob.

C . Freespooling, using a release


catch, allows quick rope pay out.
Does not operate under load.

A. B. C. D . Highly reliable rope fastener,


not requiring any special tool.
With rope winding direction
Ma
polarizer.
xi
m
wind E . Adjustable crank handle
um

in
g for fast winding or otherwise,
ca
Fa s t

maximum capacity.
pa
c
it y

F . Stainless steel frame


available.

D. E. F.

18 hand winches
HAND SPURGEAR WINCHES
MANIBOX GR 300 TO 2,750 KG

xxDimensions G

E T S

D
C

K
F
A

Models GR 300 GR 530 GR 500 GR 750 GR 1000 GR 1450 GR 2000 GR 2750


A mm 249 249 249 249 410 410 510 510
B mm 400 400 400 400 485 485 585 585
C mm 190 190 190 190 305 305 360 360
D mm 217 217 217 217 300 300 400 400
E mm 240 240 240 240 340 340 340 340
F mm 200 200 200 200 370 370 440 440
G mm 145 145 145 - - - - -
K mm 144 144 144 144 236 236 325 325
S mm 184 184 184 - - - - -
T mm 76 76 76 - - - - -

xxApplications

1 2 3 4

1 . Installing a reel on a specific trailer. 3 . Positioning rolls of paper on a workstation.


2 . Lifting a sluice gate. 4 . Lifting of the tar loading arm (ATEX area).

xxTechnical characteristics
References GR 300 GR 530 GR 500 GR 750 GR 1000 GR 1450 GR 2000 GR 2750
Capacity 1st layer kg 500 530 750 750 1450 1450 2750 2750
Capacity top layer kg 300 530 500 750 1000 1450 2000 2750
Nb of layers 6 1 4 1 4 1 3 1
Wire rope cap. 1st layer m* 4 4 3 3 5.5 5 6 6
Wire rope cap. top layer m* 38 4 18 3 30 5 25 6
Wire rope Ø mm 5 6 7 7 9 10 13 13
Lift per crank revolution mm 30.5 30.5 31.5 31.5 16 16 9.5 9.5
Max. hand force on crank kg 12.5 12.5 19 19 14.5 14.5 16.5 16.5
Weight (without wire rope) kg 15 15 15 15 44 44 83 83

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating
rope. * Rope and hook extra (see p.78-81).

hand winches 19
HAND WORMGEAR WINCHES – Comply with Machines Directive 2006/42/EC.

MANIBOX VS 250 TO 3,500 KG Developped and manufactured in accordance


with standard NF E N 13157.

..Position: flat or wall-mounted


..Industry
..Shows, sceneries
..Water treatment, water dams
..Sports rooms
..Hanging chandeliers...

xxTechnical properties
..Absolute safety by wormgear reduction +
automatic brake.
..Stainless steel ratchet spring.
..Mechanical parts machined and protected by
cataphoresis.
..Covers over mechanical parts.
..Disengageable drum, no load only, associated xxVS 500
with a failsafe system in the rope wind
direction (except on VS 250/320) (patented).
..Ergonomic and removable crank with rotating
grip. This crank arm can be adjusted to
minimise effort according to the loads.
..Crank positioned on the left (VS 250/320,
500/750 and 3000/3500) or on the right (VS
1000/1450, 1500/2000, 2000/2500).
..Finition: painted frame, galvanized or stainless
steel.

xxStrong points
A . Absolute safety: worm screw
and automatic brake.

B . Disengageable drum (except


on VS 250/320).

C . Captive crank adjusting knob.

D . Highly reliable rope fastener,


not requiring any special tool.

E . Adjustable crank handle


A. B. C.
for fast winding or otherwise,
maximum capacity.
Ma
xi F . Galvanized frame available.
m
wind
um

in
g
ca
Fa s t

pa
c
it y

D. E. F.

20 hand winches
HAND WORMGEAR WINCHES
MANIBOX VS 250 TO 3,500 KG

xxDimensions
E E

D D

L L A A

B B

Models VS 250 VS 320 VS 500 VS 750 VS 1000 VS 1450 VS 1500 VS 2000 VS 2000 VS 2500 VS 3000 VS 3500
A mm 140 140 162 162 302 302 350 350 356 356 480 480
B mm 307 307 325 325 470 470 518 518 520 520 640 640
D mm 142 142 175 175 302 302 330 330 390 390 450 450
E mm 206 206 233 233 322 322 370 370 420 420 530 530
F mm 130 130 112 112 167 167 200 200 260 260 390 390
G mm 95 95 - - - - - - - - - -
K mm 100 100 130 130 250 250 250 250 295 295 380 380
L mm 240 240 240 240 340 340 340 340 340 340 340 340

xxApplications

1 2 3 4

1 . Conveyor belt tensioning. 3 . Lifting a sluicegate.


2 . Lifting molds in the industry. 4 . Special winch for stage equipment.

xxTechnical characteristics
References VS 250 VS 320 VS 500 VS 750 VS 1000 VS 1450 VS 1500 VS 2000 VS 2000 VS 2500 VS 3000 VS 3500
Capacity 1st layer kg 380 380 750 750 1450 1450 2000 2000 2500 2500 3500 3500
Capacity top layer kg 250 320 500 750 1000 1450 1500 2000 2000 2500 3000 3500
Nb of layers 4 2 4 1 4 1 3 1 2 1 2 1
Wire rope cap. 1st layer m* 2.5 2.5 3 3 5.5 5 5.5 5.5 7 7 7.5 7.5
Wire rope cap. top layer m* 15 6 18 3 30 5 23 6 17 6 18.5 7.5
Wire rope Ø mm 5 6 7 7 9 10 11.5 12 13 13 16 16
Lift per crank revolution mm 17 17 11 11 8 8 6 6 5 5 3 3
Max. hand force on crank kg 11 11 14 14 14 14 14 14 14.5 14.5 15 15
Weight (without wire rope) kg 7.5 7.5 12 12 37.5 37.5 52 52 80 80 140 140

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p.78-81).

hand winches 21
Self-braked winches
80 to 490 kg - Comply with standard NF 13157.
Comply with Machines Directive 2006/42/EC.

xxStandard > ref. 631. AFL


xxInox > ref. 631. AFLX
..Occasional use or leisure.
..Light trailer (quad, lawn tractor)
..Small lifting height (small chandeliers…)

xxTechnical properties
..Compact.
..Zinc protection.
..Automatic brake.
..To use with steel ropes.
..Stainless steel model available (ref. “X”, for
chemical industry…).

xxDimensions
xxInox ref. 631. AFLX

Models 4 AFLM 4 AFLMX 4 AFL 4 AFLX 6 AFL 6 AFLX 8 AFL 8 AFLX 12 AFL 12 AFLX
A mm 211 211 250 245 265 265 265 270 294 294
B mm 50 50 90.5 88.5 99 99 100 100 119.5 119.5
C mm 78 78 117 117 132 132 132 130 155 155
E mm 100 100 100 96 100 100 100 100 100 100
F mm 126 126 128 128 161 165 200 200 214 214
G mm 96 96 96 96 128 130 167 167 170 170
H mm 195 195 197 202 240 232 290 290 295 295

xxTechnical characteristics
References 4 AFLM 4 AFLMX 4 AFL 4 AFLX 6 AFL 6 AFLX 8 AFL 8 AFLX 12 AFL 12 AFLX
Capacity 1st layer kg 190 340 500 650 900
Capacity top layer kg 80 190 240 270 490
Wire rope cap. top layer m 8 10 12 19 12
Wire rope Ø mm 3 4 5 6 7
Weight (without wire rope) kg 2.2 2.2 2.7 2.8 3.7 4.4 5.5 5.2 7.4 7.6

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
*Rope and hook extra (see p.78-81).

22 hand winches
MANUAL WALL WINCHES
- Comply with standard NF 13157.
Comply with Machines Directive 2006/42/EC.
MANISTOR 100 AND 200 KG

..Wall-mounted position
..Sports halls
..Shows
..Stage equipment
..Industry

xxTechnical properties
..Ergonomic for user comfort.
..Designed for outdoor work.
xx100 kg
..Light and small, easy to install.
..Aluminium structure.
..Mechanical parts with anti-corrosion treatment.
..Polymer drum.
..Automatic brake.
..Removable handle, two material handle, pleasant to use.
..Back-stop system. xx200 kg
..3 attachment points.

xxDimensions xxStrong points

A. B.

A . Two ratchets for maximum


safety.

B . Very safe rope clamp with two


pressure screws.

Manistor 100 C . Snap-fitting removable


Dimensions mm. handle.

C.

xxTechnical characteristics
References MANISTOR 100 MANISTOR 200
Capacity 1st layer kg 150 300
Capacity top layer kg 100 200
Nb of layers 5 4
Wire rope cap. 1st layer m 1.5 1
Wire rope cap. top layer m 10 6.5
Wire rope Ø mm 3 4
Lift per crank revolution mm 153 50
Max. hand force on crank kg 18 12
Weight (without wire rope) kg 1.9 3

Manistor 200 The indicated rope diameter corresponds to the capacity on the top layer with a
Dimensions mm. safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p.78-81).

hand winches 23
PULLING WINCHES

xx PULLING WINCHES
FROM 470 TO 2,700 KG > ref. 631. N
..Occasional use or leisure (boat trailers…).
..Tensioning of cables or nets.

xxTechnical properties
..Zinc protection.
..Holding and disengaging ratchet.
..Compact.
..To use with steel ropes. xx631.N
..Holding brake for heavy load (ref. « F »).

xxDimensions xxTechnical characteristics


3N1 5N1 7N1 9N1 16N2F 25N3F References 3N1 5N1 7N1 9N1 16N2F 25N3F
A mm 230 240 242 270 290 345 Pulling capacity (slope of 0%) kg 470 596 723 894 1556 2741
B mm 90 99 100 120 120 163
Wire rope cap. maxi. m* 13 10 14 16 10 13
C mm 130 140 142 165 175 230
E mm 38 38 38 38 38 38 Wire rope Ø mm 4 6 7 7 8 9
F mm 125 161 200 214 214 265 Weight (without wire rope) kg 2 3 4.6 6 7.8 13.1
G mm 100 127 166 171 171 190
H mm 200 240 240 253 312 348
The indicated rope diameter corresponds to the capacity on the top layer with a safety
coefficient equal to (about) 3 when pulling with non-rotating rope.
*Rope and hook extra (see p.78-81).

xx PULLING WINCHES FOR 4 T


BARGES (10 T FOR HOLDING)
> ref. THB
..Anchorage of barges together for river sailing
or mooring at dock

xxTechnical properties
..Very rugged mechanical construction. xxTHB
..Steel chassis and drum.
..Straight cut gearing, high tensile steel.
..Drum and shafts mounted on self-lubricated
bearings.
..Operated by right hand or left hand wheel.
..Retaining ratchet.
..Lever-operated locking ratchet.
..Pedal brake acting directly on hand wheel. xxTechnical
characteristics
References THB

xxDimensions Capacity 1st layer kg


Capacity top layer kg
5100
4000
950
Nb of layers 4
Wire rope cap. 1st layer m* 7.5
Wire rope cap. top layer m* 46
Wire rope Ø mm 16
1100

Travel/hand wheel revolution mm 150


Weight (without wire rope) kg 250
324

The indicated rope diameter corresponds to the


capacity on the top layer with a safety coefficient
326 equal to (about) 3 when pulling with non-rotating rope.
660 495 * Rope and hook extra (see p.78-81).
Dimensions mm

24 hand winches
PULLING WINCHES

xxPULLING CRAB WINCHES,


GEAR TYPE 600 KG TO 10 T
> ref. 659
..Anchorage and movement of barges, boats…
..Pulling of vehicles, wagons, vessels…
..Doors manoeuvring
..Pulling work requiring long lengths of rope

xxTechnical properties
..Steel chassis and drum.
..Straight cut gearing, high tensile steel.
..Rugged and tested mechanical construction.
..Manual band brake (lever or wheel).
..2 speeds, disengageable (except on 600 kg model). xx1500 kg
..Large rope capacities.
..Standard crank handle, manoeuvring hand wheel and
marine painting as an option.

xxStrong points xxDimensions


Models 600 1500 2000 3000 5000 7500 10000
A mm 1235 1322 1415 1800 2260 2455 2920
B mm 715 802 895 995 1200 1370 1845
E mm 460 524 580 677 798 990 1565
F mm 310 330 320 380 400 540 600
Ø G mm 133 133 168 168 245 324 355
H mm 360 360 360 480 406 406 406
Ø J mm 15 20,5 20,5 22 24 28 20,5
L mm 605 680 660 707 775 900 882
M mm 515 580 645 745 880 1080 1665
N mm 440 500 520 610 - - -
O mm 50 50 100 100 140 140 250
P mm 645 705 720 780 850 960 1000
A. Lg mm 400 450 500 600 710 900 1100

A . Hand wheel as option.

xxApplications

xxTechnical characteristics
References 600 1500 2000 3000 5000 7500 10000

1 2 Capacity 1st layer kg 900 2000 2900 4100 7500 11000


Capacity top layer kg 600 1500 2000 3000 5000 7500
Nb of layers 8 4 5 4 5 6
1 . Pulling of grids on dam. Wire rope cap. 1st layer m* 32 23 25 27 33 50 On
2 . Setting up a floating Wire rope cap. top layer m* 346 112 169 138 223 403 request

antipollution boom. Wire rope Ø mm 5 8 10 11.5 16 18


3 . Pulling of barges on a Travel/crank revolution mm 88.5 90 78 88 44 40
tourist site. Weight (without wire rope) kg 70 85 110 170 360 550

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient
3 equal to (about) 3 when pulling with non-rotating rope.
* Rope and hook extra (see p.78-81).

hand winches 25
PULLEY MAN PORTABLE MINI-WINCH 300 kg

..Light work: maintenance, upkeep, repairs, fitting,


installations, small sites, agriculture, first aid…
..Mechanized gardening
..Quad
..DIY xxRef. PULLEY MAN
xxTechnical properties Its motor: your screw
driver or drill!
..Can be used with all screwdrivers, cordless or not.
..Easy to set up: suspension hook.
..Small size.
..Light.
..Works in all positions.
..Cable length:
-- unlimited in traction,
-- limited to 50 m in lifting (beyond 12 m, loss of 10%
of lifting force per 10 m section).
..Automatic load maintenance system (patented self-
braking brake reducer).
..Supplied as standard with 12 m of cable (aviation type
ø 4.76 mm galvanized steel cable).
..Pulley block to double the load as option:
- lifting capacity for loads: 600 kg on two falls.
- haulage capacity for loads on wheels: from 900 to
3000 kg on two falls depending on the slope.
..New: Optional wall support.

xxStrong points
NEW A . Complete kit composed by a
case, a winch, a drill, a charger,
a sling and two shackles. Easy
to transport.
B . Wall support optional.

A. B.

xxDimensions
87

44
231.9

231.9

149
197

130
144.9

64.5 46.2 16.5

129 127.2
149.5

Dimensions mm. Wall support optional.

26 PORTABLE MINI-WINCH
PULLEY MAN PORTABLE MINI-WINCH 300 kg

xxFastening methods

1 2 3 4 5 6

1 . Single fall – Winch at the top 3 . Single fall – Winch in the middle 5 . Double fall - Winch at the bottom
2 . Single fall – Winch at the bottom 4 . Double fall - Winch at the top 6 . Double fall – Winch in the middle

xxApplications

1 2 3 4

5 6 7 8

1 . Pulling a vehicle. 4 . Lifting loads in the workshop. 7 . Handling scenery.


2 . Lifting a load above a well. 5 . Towing a vehicle. 8 . Handling of heavy loads.
3 . Tautening wire fencing. 6 . Pulling a trailer.

xxTechnical characteristics
Reference Pulley-man
Lifting capacity kg 300
Haulage capacity for loads on wheels kg (with a slope of 6°/12°/16°/27°/30°) 1500/975/825/585/450
Wire rope Ø mm* 4.76
Weight (with 12 m of wire rope and hook) kg 7.5

* 12 m of cable and hook included.

PORTABLE MINI-WINCH 27
ELECTRIC WINCHES MOTORBOX® - EC REGULATIONS (2006/42/EC): Emergency
stop is obligatory for all electric winches. When
from 150 to 500 KG lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

NEW
..An electric winch designed for simple lifting and pulling
operations, the ideal solution to replace a manual winch.
..Occasional use.
..Maintenance (chandeliers…).
..Moving doors or hatches…

xxTechnical properties
..Direct control (to use only with weather protection).
..Mechanical parts machined and protected by
cataphoresis.
..Mechanical welded steel drum.
..Reducer in oil bath with helical gear.
..Reduction system fully protected by a metal or plastic
cover providing maximum safety.
..Same attachments as the MANIBOX GR 150, 300 and
500 kg. xxMotorbox 500 kg
..Single phase 230 V motor brake with permanent
capacitor – 50 Hz lifting type. Class F. Protection IP 44
(MOTORBOX 150) or IP 54 (MOTORBOX 300 and 500).
..Up-down control unit with emergency stop, cable 2 m
long.
..Limit switches as standard.
..Motor power adapted to all uses, even domestic use.

xxMotorbox 150 kg

xxStrong points
A . The motorised manual winch
helps reduce musculo-skeletal
disorders (MSD). This is the ideal
solution to replace a manual
winch at a reasonable cost!

B . Limit switch very easy to


adjust and extremely reliable,
made especially by HUCHEZ.

C . Same attachments as the


A. B. C. MANIBOX GR 150, 300 and 500
kg winches in order to facilitate
its replacement.

D . MOTORBOX 150 kg. Very


compact.

D.

28 ELECTRIC WINCHES
ELECTRIC WINCHES MOTORBOX®
from 150 to 500 KG

xxDimensions

Models Motorbox 150 Motorbox 300 Motorbox 500


A mm 310 390 390
B mm 185 205 205
C mm 285 340 340
Ø D mm 54 62 62
Ø E mm 9 13 13
F mm 114 144 144
G mm 154 200 200

xxApplications

1 2

1 . Opening a door. 2 . Pulling a plate on a press.

xxTechnical characteristics
References Motorbox 150 CD 6 Motorbox 300 CD 5 Motorbox 500 CD 3
Capacity 1st layer kg 150 300 500
Capacity top layer kg 150 300 500
Nb of layers 3 3 3
Wire rope cap. 1st layer m* 4 4 4
Wire rope cap. top layer m* 15 16 13.5
Wire rope Ø mm 4 5 6
Speed 1st layer m/mn 5.5 4.6 2.6
Speed top layer m/mn 7 5.9 3.6
FEM 1Dm 1Dm 1Dm
Motor kW 0.25 0.37 0.37
Power 1Ph-230 V 1Ph - 230 V 1Ph - 230 V
Weight (without wire rope) kg 14 27 27

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when
lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81).

ELECTRIC WINCHES 29
PRIMO FROM 300 TO 2,000 KG - EC REGULATIONS (2006/42/EC): Emergency

ECONOMICAL RANGE stop is obligatory for all electric winches. When


lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

..A range of electric winches designed for simple lifting


and pulling operations, subject to the same quality
standards as the TRBoxter range.
..Intermediate operating factor
..Boat hauling
..Lifting doors, hatches, etc.
..Freight lifts
..Swimming pool roofs

xxTechnical properties
..2 versions:
-- direct control, used only with weather protection,
-- or low voltage control, assuring user protection
against electric risks.
..Steel rigid structure.
..Up-down pendant control with emergency stop, cable
3 m long.
..Single phase 230 V motor brake with permanent
capacitor - 50 Hz lifting type, P = 0.75 or 1.1 kW
depending on the models. Class F. IP 54 protection.
..Three-phase 230/400 V motor brake - 50 Hz lifting type,
P = 0.75 – 1.1 or 2.2 kW depending on the models. xxPrimo 500 kg CD
Class F. IP 54 protection.
..Reducer in oil bath with helical gears.
..Mechanical welded steel drum with wide flanges
allowing a secure fastening of the wire rope.
..Limit switch as standard (except three-phase CD-
Direct control for which the limit switch will have to be
incorporated to the installation, or the choice will be
given to a low voltage model BT).
..Rope-press roller and grooved drum as option.

xxPrimo 2,000 kg BT

xxStrong points
A . Limit switch as standard
(except three-phase CD). Very
easy to adjust and extremely
reliable, made specially by
HUCHEZ.

B . Optional rope-press roller.

C . Optional grooved drum.

A. B. C.

30 ELECTRIC WINCHES
PRIMO FROM 300 TO 2,000 KG
ECONOMICAL RANGE

xxDimensions

PRIMO CD PRIMO BT PRIMO CD PRIMO BT PRIMO CD-BT PRIMO BT


Models
300 KG 300 KG 500 KG 500 KG 1000 KG 2000 KG
A mm 420 476 420 476 610 610
B mm 422 (2) 422 430 (2) 430 565 565
C mm 216 216 216 216 390 390
Ø D mm 89 89 95 95 152 152
E mm 250 250 250 250 292 292
F mm 214 (3) 214 (3) 214 (3) 214 (3) 350 350
Ø G mm 9 9 9 9 22 22
T mm 257 257 257 257 312 312
(2) On the three-phase version (no limit switch), dimension B is 352 mm. (3) 2 fixation holes are available at half length, i.e. 107mm.

xxApplications

1 2 3 4

1 . Handling scenery. 3 . Lifting hatches.


2 . Pulling concrete formwork on a construction site. 4 . Moving of the covers on a water treatment plant.

xxTechnical characteristics
PRIMO 301 PRIMO 303 PRIMO 501 PRIMO 503 PRIMO 1001 PRIMO 1003 PRIMO 2003
References
CD BT CD BT CD BT CD BT CD BT BT BT
Capacity 1st layer kg 360 360 630 630 990 1300 1300 2500
Capacity top layer kg 300 300 500 500 990 1000 1000 2000
Nb of layers 3 3 3 3 4 4 3
Wire rope cap. 1st layer m* 13 13 10 10 17 17 12
Wire rope cap. top layer m* 48 48 38 38 86 86 45
Wire rope Ø mm 5 5 7 7 8 8 11.5
Speed 1st layer m/mn 7.5 7.5 8.6 8.6 4 4 4
Speed top layer. m/mn 9.1 9.1 11 11 5.2 5.2 5.2
FEM 1Bm 1Bm 1 Cm 1 Cm 1Bm 1Bm 1 Cm
Motor kW 0.75 0.75 1.1 1.1 1.1 1.1 2.2
Power 1 Ph - 3 Ph - 1 Ph - 3 Ph - 1 Ph - 3 Ph - 3 Ph -
230 V 230/400 V 230 V 230/400 V 230 V 230/400 V 230/400 V
Weight (without wire rope) kg 35 35 40 40 150 152 152 160

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81). **Electronic load limiter obligatory from 1000 Kg winch capacity for pulling and lifting.

ELECTRIC WINCHES 31
TRBoxter COMPACT WINCHES - EC REGULATIONS (2006/42/EC): Emergency

FROM 250 TO 1,500 KG stop is obligatory for all electric winches. When
lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

NEW
..Multifunctional electric winch offering many rope
attachments, rope outlets and options.
..Robust and compact, it benefits of a high operating
factor.
..Industry.
..Building and public works.
..Theatre applications.
..Integration into many types of devices, cranes, etc.
..Pulling carriages or wagons with a two-way system.
..Installation and extraction of parts in ovens.
..Hanging chandeliers.
..Boat haulage.
..Doors lifting, traps opening.
..Material lifts.
..Swimming pool roofs…

xxTRBoxter 500 kg,


model with direct control (CD)

xxTechnical properties

xxMODELS WITH DIRECT CONTROL


FROM 250 TO 990 KG (CD)
..Welded steel drum.
..Aluminium casing.
..The direct control is used only with weather protection.
..Asynchronous, single phase motors (230 V – 50 Hz
P=0.75 or 1.1 kW depending on the models) or three-
phase motors (230/400 V – 50 Hz P= 0.75 or 1.1 kW
depending on the models).
..Reducer sealed in oil bath with helical gears.
..Conical brake incorporated into the motor.
..230 V single/380 V three-phase remote control, IP 65
protection.
..The optional limit switch is only available on single
phase models. For three-phase models, it has to be
incorporated into the installation otherwise choice will
go to a low voltage model.
..Fixation points identical to the TRB model allowing old
TRB to be replaced. xxTRBoxter 990 kg,
model with direct control (CD)

32 ELECTRIC WINCHES
TRBoxter COMPACT WINCHES
FROM 250 TO 1,500 KG

xxLOW VOLTAGE CONTROL FROM


250 TO 1,500 KG – MODELS WITH 1
SPEED (BT)
..Welded steel drum.
..Aluminium casing.
..The low voltage control protects the user from electrical
risks. It makes it possible to operate a wide range of
options : from limit switch to radio control, including a
load limiter and a rope slack switch…
..Asynchronous, single phase motors (230 V – 50 Hz
P=0.75 – 1.1 – 1.5 kW depending on the models) or
three-phase motors (230/400 V – 50 Hz P= 0.75 – 1.1 –
1.5 – 2.2 - 3 - 4 – 5.5 kW depending on the models).
..Reducer sealed in oil bath with helical gears.
xxTRBoxter 500 kg,
..24 V or 190 V direct current electromagnetic brake
model with 1 speed (BT)
(depending on the models).
..Electrical equipment under sealed cover.
..Very low voltage, 24 V remote control with socket – IP
65 protection.
..Fixation points identical to the TRB model allowing old
TRB to be replaced.

xxLOW VOLTAGE CONTROL FROM


250 TO 1,500 KG – MODELS WITH
FREQUENCY INVERTER (VV)
..Welded steel drum.
..Aluminium casing.
..The low voltage control protects the user from electrical
risks. It makes it possible to operate a wide range of
options : from limit switch to radio control, including a
load limiter and a rope slack switch…
..In addition to the low voltage advantages, the not
disconnectable pendant control offers a variation of the
winding speed, with gradual starting and stopping.
..Highly advisable for industry, building and public works,
theatre applications…
..Asynchronous three-phase motors (230/400 V – 50 Hz
P= 0.75 – 1.1 – 1.5 – 2.2 - 3 - 4 – 5.5 kW depending on
the models).
..Reducer sealed in oil bath with helical gears.
..190 V direct current electromagnetic brake (depending xxTRBoxter 1,500 kg,
on the models). model with frequency inverter
..Electrical equipment under sealed cover. for speed variation (VV)
..Very low voltage, 24 V remote control with socket – IP
65 protection.
..Fixation points identical to the TRB model allowing old
TRB to be replaced.

ELECTRIC WINCHES 33
TRBoxter COMPACT WINCHES - EC REGULATIONS (2006/42/EC): Emergency

FROM 250 TO 1,500 KG stop is obligatory for all electric winches. When
lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

xxStrong points
A . Electromagnetic no-current
disk brake (VV and BT models).

B . Drum protected by
perforated plate, adjustable
according to the outlet of the
rope. Large flanges for a large
rope capacity.

C . Reliable and very safe cable


clamp. Caged nut for winch
A. B. C. multi-position fixing.

D . Reliable electric components


(VV and BT models).

E . Lengthened drum models:


standard length of drum (T)
and rope capacity x 1.5.
F. Fixation points identical to
the TRB model allowing old
TRB to be replaced.

D. E. F.

xxApplications

1 2 3 4

5 6 7 8

1 . Material lift. 8 . Trolley moving on a conveyor


2 . Fitted for lateral moving use. belt to clean rollers during
maintenance operations.
3 . Ceiling fixation.
9 . Barge loading.
4 . Goods lift.
10 . Printing rollers manipulation.
5 . Theatre sceneries.
6 . Lifting display panels.
7 . Handling chandeliers.

9 10

34 ELECTRIC WINCHES
TRBoxter COMPACT WINCHES
FROM 250 TO 1,500 KG

xxRope outlets

Standard outlet, right hand lay rope.


Non standard outlet, left hand lay rope.

xxDimensions

TRBoxter from 250 to 1,500 kg – All models

TRBoxter from 250 to 990 kg – Direct control TRBoxter from 250 to 1,500 kg – Low voltage control

ELECTRIC WINCHES 35
TRBoxter COMPACT WINCHES - EC REGULATIONS (2006/42/EC): Emergency

FROM 250 TO 1,500 KG stop is obligatory for all electric winches. When
lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

> DIRECT CONTROL


TRBOXTER 250 to 500
TRBOXTER 250 to 500 TRBOXTER 600 to 990
Models Standard Long
Standard Long Standard Long A L (without/with H A L (without/with H
Motor kW
A mm According to motors, see table. mm limit switch) mm mm mm limit switch) mm mm
B mm 243 243 304 304 0.75 451 356 / 421 243 451 468 / 533 243
C mm 79 79 107.5 107.5 1.1 462 356 / 421 243 462 468 / 533 243
Ø D mm 121 121 159 159
E mm 255 370 318 463
TRBOXTER 600 to 990
Ø F mm 10.5 10.5 12.5 12.5
Standard Long
G mm 197 197 246 246
A L (without/with H A L (without/with H
H mm According to motors, see table. Motor kW mm limit switch) mm mm mm limit switch) mm mm
I mm 68 68 62 62 0.75 540 456 / 516 304 540 601 / 661 304
J mm 23 23 29 29
1.1 540 456 / 516 304 540 601 / 661 304
K mm 356 471 387.5 387.5
L mm According to motors, see table.
M mm 121.5 121.5 152 152
N mm 121.5 121.5 152 152
T mm 230 345 290 435

> LOW VOLTAGE CONTROL – MODELS WITH 1 SPEED


TRBOXTER 250 to 500
TRBOXTER 250 to 500 TRBOXTER 600 to 1,500
Models Standard Long
Standard Long Standard Long A L (without/with H A L (without/with H
Motor kW mm limit switch) mm mm mm limit switch) mm mm
A mm According to motors, see table.
0.75 451 356 / 421 284.5 451 468 / 533 284.5
B mm 243 243 304 304
1.1 462 356 / 421 284.5 462 468 / 533 284.5
C mm 79 79 107.5 107.5
2.2 473 487.5 / 487.5 306.5 473 468 / 533 306.5
Ø D mm 121 121 159 159
E mm 255 255 318 463
Ø F mm 10.5 10.5 12.5 12.5 TRBOXTER 600 to 1,500
G mm 197 197 246 246
Standard Long
H mm According to motors, see table.
A L (without/with H A L (without/with H
I mm 68 68 62 62 Motor kW mm limit switch) mm mm mm limit switch) mm mm
J mm 23 23 29 29 0.75 535.5 456 / 516 332.5 535.5 601 / 661 332.5
K mm 356 471 495.5 495.5 1.1 543 456 / 516 332.5 543 601 / 661 332.5
L mm According to motors, see table. 1.5 541 456 / 516 332.5 541 601 / 661 332.5
M mm 121.5 121.5 152 152 2.2 554 507 / 516 332.5 554 601 / 661 332.5
N mm 121.5 121.5 152 152 3 558 511 / 516 332.5 558 601 / 661 332.5
T mm 230 345 290 435 4 558 533 / 533 332.5 558 601 / 661 332.5

> LOW VOLTAGE CONTROL – MODELS WITH FREQUENCY INVERTER


TRBOXTER 250 to 500
TRBOXTER 250 to 500 TRBOXTER 600 to 1,500
Models Standard Long
Standard Long Standard Long A L (without/with H A L (without/with H
Motor kW mm limit switch) mm mm mm limit switch) mm mm
A mm According to motors, see table.
0.75 475 356 / 421 345 475 468 / 533 345
B mm 243 243 304 304
1.1 475 356 / 421 345 475 468 / 533 345
C mm 79 79 107.5 107.5
2.2 475 488 / 487.5 345 475 468 / 533 345
Ø D mm 121 121 159 159
3 477 488 / 488 345 475 468 / 533 345
E mm 255 370 318 463
Ø F mm 10.5 10.5 12.5 12.5 TRBOXTER 600 to 1,500
G mm 197 197 246 246 Standard Long
H mm According to motors, see table. A L (without/with H A L (without/with H
I mm 68 68 62 62 Motor kW mm limit switch) mm mm mm limit switch) mm mm
J mm 23 23 29 29 0.75 574 456 / 516 391 574 601 / 661 391
K mm 356 471 495.5 495.5 1.1 574 456 / 516 391 574 601 / 661 391
L mm According to motors, see table. 1.5 574 456 / 516 391 574 601 / 661 391
M mm 121.5 121.5 152 152 2.2 574 495.5 / 516 391 574 601 / 661 391
N mm 121.5 121.5 152 152 3 574 511 / 516 391 574 601 / 661 391
T mm 230 345 290 435 4 574 533 / 533 449 574 601 / 661 449

36 ELECTRIC WINCHES
TRBoxter COMPACT WINCHES
FROM 250 TO 1,500 KG

xxTechnical characteristics – Direct control


TRBOXTER 251 TRBOXTER 253 TRBOXTER 351 TRBOXTER 353
References
CD9 CD14 CD21 CD9 CD14 CD21 CD9 CD14 CD9 CD14
Capacity 1st layer kg 290 290 400 400
Capacity top layer kg 250 250 350 350
Nb of layers 3 3 3 3
Wire rope cap. 1st layer m* ** 16 16 16 16
Wire rope cap. top layer m* ** 56 56 56 56
Wire rope Ø mm 5 5 5 5
Speed 1st layer m/mn 8.1 13.3 19.8 8.1 13.3 19.8 8.1 13.3 8.1 13.3
Speed top layer m/mn 9.4 15.4 23 9.4 15.4 23 9.4 15.4 9.4 15.4
FEM 1Am 1Am 1Bm 1Bm
Motor kW 0.75 0.75 1.1 0.75 0.75 1.1 0.75 1.1 0.75 1.1
Power 1 Ph-230V 3 Ph-230/400V 1 Ph-230V 3 Ph-230/400V
Weight (without wire rope) kg 44 44 48 44 44 48 44 48 44 48

TRBOXTER 501 TRBOXTER 503 TRBOXTER 601 TRBOXTER 603


References
CD11 CD4 CD11 CD5 CD5
Capacity 1st layer kg 600 600 750 750
Capacity top layer kg 500 500 600 600
Nb of layers 3 3 4 4
Wire rope cap. 1st layer m* ** 12 12 19 19
Wire rope cap. top layer m* ** 42 42 93 93
Wire rope Ø mm 7 7 7 7
Speed 1st layer m/mn 10 4 10 4.8 4.8
Speed top layer m/mn 12.2 4.9 12.2 6 6
FEM 1Bm 1Bm 1Am 1Am
Motor kW 1.1 0.75 1.1 0.75 0.75
Power 1 Ph-230V 3 Ph-230/400V 1Ph-230V 3Ph-230/400V
Weight (without wire rope) kg 48 44 48 88 88

TRBOXTER 801 TRBOXTER 803 TRBOXTER 991 TRBOXTER 993


References
CD5 CD5 CD5 CD5
Capacity 1st layer kg 950 950 1200 1200
Capacity top layer kg 800 800 990 990
Nb of layers 3 3 3 3
Wire rope cap. 1st layer m* ** 16.5 16.5 14.5 14.5
Wire rope cap. top layer m* ** 59 59 53 53
Wire rope Ø mm 8 8 9 9
Speed 1st layer m/mn 4.3 4.3 4.4 4.4
Speed top layer m/mn 5.2 5.2 5.3 5.3
FEM 1Bm 1Bm 1Bm 1Bm
Motor kW 1.1 1.1 1.1 1.1
Power 1 Ph-230V 3 Ph-230/400V 1Ph-230V 3Ph-230/400V
Weight (without wire rope) kg 92 92 92 92

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81).
** Lengthened drum models: standard length of drum (T) and rope capacity x 1.5.

ELECTRIC WINCHES 37
TRBoxter COMPACT WINCHES - EC REGULATIONS (2006/42/EC): Emergency

FROM 250 TO 1,500 KG stop is obligatory for all electric winches. When
lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

xxTechnical characteristics – Low voltage control – Models with 1 speed


TRBOXTER 251 TRBOXTER 253 TRBOXTER 351 TRBOXTER 353 TRBOXTER 501
References
BT9 BT14 BT21 BT9 BT14 BT21 BT43 BT9 BT14 BT9 BT14 BT26 BT11
Capacity 1st layer kg 290 290 400 400 600
Capacity top layer kg 250 250 350 350 500
Nb of layers 3 3 3 3 3
Wire rope cap. 1st layer m* ** 16 16 16 16 12
Wire rope cap. top layer m* ** 56 56 56 56 42
Wire rope Ø mm 5 5 5 5 7
Speed 1st layer m/mn 8.1 13.3 19.8 8.1 13.3 19.8 40.3 8.1 13.3 8.1 13.3 25.7 10
Speed top layer m/mn 9.4 15.4 23 9.4 15.4 23 46.6 9.4 15.4 9.4 15.4 29.8 12.2
FEM 1Am 1Am 1Bm 1Bm 1Bm
Motor kW 0.75 0.75 1.1 0.75 0.75 1.1 2.2 0.75 1.1 0.75 1.1 2.2 1.1
Power 1 Ph-230V 3 Ph-230/400 V 1 Ph-230V 3 Ph-230/400 V 1 Ph-230V
Weight (without wire rope) kg 49 49 51 49 49 51 59 49 51 49 51 59 51

TRBOXTER 503 TRBOXTER 601 TRBOXTER 603 TRBOXTER 801


References
BT4 BT11 BT21 BT5 BT5 BT10 BT15 BT20 BT30 BT5
Capacity 1st layer kg 600 750 750 950
Capacity top layer kg 500 600 600 800
Nb of layers 3 4 4 3
Wire rope cap. 1st layer m* ** 12 19 19 16.5
Wire rope cap. top layer m* ** 42 93 93 59
Wire rope Ø mm 7 7 7 8
Speed 1st layer m/mn 4 10 20 4.8 4.8 8.8 14.9 17.9 25.5 4.3
Speed top layer m/mn 4.9 12.2 24.2 6 6 11 18.6 22.5 31.9 5.2
FEM 1Bm 1Am 1Am 1Bm 1Bm
Motor kW 0.75 1.1 2.2 0.75 0.75 1.5 2.2 3 4 1.1
Power 3 Ph-230/400 V 1 Ph-230V 3 Ph-230/400 V 1 Ph-230 V
Weight (without wire rope) kg 49 51 59 88 88 101 100 104 107 92

TRBOXTER 803 TRBOXTER 991 TRBOXTER 993 TRBOXTER 1503


References
BT5 BT10 BT13 BT17 BT5 BT5 BT10 BT13 BT17 BT4 BT9
Capacity 1st layer kg 950 1200 1200 1100 990 990 1500
Capacity top layer kg 800 990 990 1500
Nb of layers 3 3 3 2 1 1 2
Wire rope cap. 1st layer m* ** 16.5 14.5 14.5 11.5
Wire rope cap. top layer m* ** 59 53 53 34 14.5 14.5 27
Wire rope Ø mm 8 9 9 11.5
Speed 1st layer m/mn 4.3 8.7 12 15 4.4 4.4 8.7 12.1 15.1 4.4 8.8
Speed top layer m/mn 5.2 10.3 14.3 17.8 5.3 5.3 10.6 12.1 15.1 4.4 8.8
FEM 1Bm 1Bm 1Bm 1Cm 1Bm 1Cm
Motor kW 1.1 2.2 3 4 1.1 1.1 2.2 3 4 1.5 3
Power 3 Ph- 230/400 V 1 Ph-230 V 3 Ph- 230/400 V 3 Ph- 230/400 V
Weight (without wire rope) kg 92 100 104 107 92 92 100 104 107 101 104

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81). ** Lengthened drum models: standard length of drum (T) and rope capacity x 1.5.

38 ELECTRIC WINCHES
TRBoxter COMPACT WINCHES
FROM 250 TO 1,500 KG

xxTechnical characteristics – Low voltage control –


Models with frequency inverter
TRBOXTER 251 TRBOXTER 253 TRBOXTER 351 TRBOXTER 353
References
VV9 VV14 VV21 VV43 VV9 VV14 VV21 VV43 VV60 VV9 VV14 VV26 VV9 VV14 VV26 VV42
Capacity 1st layer kg 290 290 400 400
Capacity top layer kg 250 250 350 350
Nb of layers 3 3 3 3
Wire rope cap. 1st layer m* ** 16 16 16 16
Wire rope cap. top layer m* ** 56 56 56 56
Wire rope Ø mm 5 5 5 5
Adjustable speed 1st layer m/mn 0.8-8 1.3-13 2-20 4-40 0.8-8 1.3-13 2-20 4-40 5.1-51 0.8-8 1.3-13 2.6-26 0.8-8 1.3-13 2.6-26 3.9-39
Adjustable speed top layer m/mn 0.9-9 1.4-14 2.1-21 4.3-43 0.9-9 1.4-14 2.1-21 4.3-43 6-60 0.9-9 1.4-14 3-30 0.9-9 1.4-14 3-30 4.2-42
FEM 1Am 1Am 1Bm 1Bm
Motor kW 0.75 0.75 1.1 2.2 0.75 0.75 1.1 2.2 3 0.75 1.1 2.2 0.75 1.1 2.2 3
Power 1 Ph-230 V 3 Ph-230/400 V 1 Ph-230 V 3 Ph-230/400 V
Weight (without wire rope) kg 50 50 54 62 50 50 54 62 66 50 54 62 50 54 62 66

TRBOXTER 501 TRBOXTER 503 TRBOXTER 601 TRBOXTER 603 TRBOXTER 801
References
VV4 VV11 VV21 VV4 VV11 VV21 VV32 VV5 VV10 VV5 VV10 VV15 VV20 VV30 VV5
Capacity 1st layer kg Capacity 600 600 750 750 950
top layer kg 500 500 600 600 800
Nb of layers 3 3 4 4 3
Wire rope cap. 1st layer m* ** 12 12 19 19 16.5
Wire rope cap. top layer m* ** 42 42 93 93 59
Wire rope Ø mm 7 7 7 7 8
Adjustable speed 1st layer m/mn 0.4-4 1-10 2-20 0.4-4 1-10 2-20 2.6-26 0.5-5 0.9-9 0.5-5 0.9-9 1.5-15 1.8-18 2.6-26 0.4-4
Adjustable speed top layer m/mn 0.5-5 1.1-11 2.2-22 0.5-5 1.1-11 2.2-22 3.2-32 0.6-6 1.1-11 0.6-6 1.1-11 1.9-19 2.2-22 3.2-32 0.5-5
FEM 1Bm 1Bm 1Am 1Am 1Bm 1Bm
Motor kW 0.75 1.1 2.2 0.75 1.1 2.2 3 0.75 1.5 0.75 1.5 2.2 3 4 1.1
Power 1 Ph-230 V 3 Ph-230/400 V 1Ph-230V 3Ph-230/400V 1 Ph-230 V
Weight (without wire rope) kg P 50 54 62 50 54 62 66 88 101 88 101 100 104 107 92

TRBOXTER 803 TRBOXTER 991 TRBOXTER 993 TRBOXTER 1501 TRBOXTER 1503
References
VV5 VV10 VV13 VV17 VV5 VV5 VV10 VV13 VV17 VV4 VV4 VV9
Capacity 1st layer kg Capacity 950 1200 1200 1100 990 990 1500 1500
top layer kg 800 990 990 1500 1500
Nb of layers 3 3 3 2 1 1 2 2
Wire rope cap. 1st layer m* ** 16.5 14.5 14.5 11.5 11.5
Wire rope cap. top layer m* ** 59 53 53 34 14.5 14.5 11.5 11.5
Wire rope Ø mm 8 9 9 11.5 11.5
Adjustable speed 1st layer m/mn 0.4-4 0.9-9 1.2-12 1.5-15 0.4-4 0.4-4 0.9-9 1.2-12 1.5-15 0.4-4 0.4-4 0.9-9
Adjustable speed top layer m/mn 0.5-5 1-10 1.4-14 1.8-18 0.5-5 0.5-5 1.1-11 1.2-12 1.5-15 0.4-4 0.4-4 0.9-9
FEM 1Bm 1Bm 1Bm 1Cm 1Bm 1Cm
Motor kW 1.1 2.2 3 4 1.1 1.1 2.2 3 4 1.5 1.5 3
Power 3 Ph- 230/400 V 1 Ph-230 V 3 Ph- 230/400 V 1 Ph-230 V 3 Ph- 230/400 V
Weight (without wire rope) kg 92 100 104 107 92 92 100 104 107 101 101 104

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81). ** Lengthened drum models: standard length of drum (T) and rope capacity x 1.5.

ELECTRIC WINCHES 39
INDUSTRIA-SERIE - EC REGULATIONS (2006/42/EC): Emergency

1 TO 10 T stop is obligatory for all electric winches. When


lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

NEW
..A range of electric winches initially designed to satisfy
the needs of the industrial sector. Robust and highly
compact, they are suitable for all lifting or pulling/hauling
applications from 1 to 10 t as standard.
..Vertical mounting possible.
..Opening hatches
..Lifting sluice gates
..Pulling heavy loads
..Conveyor belt tensioning…

xxTechnical properties
xxlow voltage control -
Models with 1 speed
..230/400 V – 50 Hz three-phase brake motor. Protection
IP 55. Other voltages or frequencies optional. xxIndustria
..Range of motors from 1.1 à 9.2 kW.
..Sealed electrical unit on the winch, consisting of:
>>Contactors,
>>24 V transformers,
>>Thermal circuit breaker,
>>Disconnectable pendant control with 3 m of cable.
..Rope-press roller and rope slack switch incorporated
into the tie-rod as an option.
..Reduced-maintenance planetary reduction gears.
..Motor position: horizontal (possibility of vertical on
request).
..Numerous rope outlet possibilities and options.

xxlow voltage control


– Models with frequency
inverter
..Smooth starting and stopping.
..Variable speed unit consisting of: frequency inverter,
braking resistance, not disconnectable pendant control
with potentiometer (3 m of cable).
..Adjustable speed ajustable from 10 % to 100 % with xxElectronic
potentiometer. frequency inverter
..Acceleration and deceleration programming tables. for speed variation
..According to use, speed programming.

xxStrong points
A . Anti-escape system for the
rope. Reduced space between
the tie-rod and the drum.

B . The tie-rods are mobile


according to the rope outlet.

C . Rope-press roller and cable


slack switch incorporated under
the upper tie-rod.

A. B. C.

40 ELECTRIC WINCHES
INDUSTRIA-SERIE
1 TO 10 T

xxDimensions

> Low voltage control – Models with 1 speed


INDUSTRIA
Models 1T 2T 3T 4T 5T 6T 7T 8T 9T 10 T
05BT/10BT 05BT/09BT 03BT/06BT 02BT/05BT 03BT/07BT 02BT/06BT 02BT/06BT 02BT/05BT 02BT/05BT 03BT/05BT
A mm 911 1050/1045 1065/1090 1169/1194 1194/1220 1224/1250 1241/1267 1241/1267 1288/1087 1288/1314
B mm 290 420 420 520 520 650 700 700 840 840
C mm 375 500 500 665 665 765 870 870 975 975
Ø D mm 125 219.1 219.1 292 292 323.9 355.6 355.6 406.4 406.4
E mm 350 350 350 350 350 350 350 350 350 350
F mm 525 590 590 600 600 600 720 720 720 720
G mm 240 330 330 420 420 420 620 620 750 750
I mm 25 45 45 50 50 115 40 40 45 45
J mm 23 32 32 30 30 30 50 50 47 47
K mm 263 295 295 300 300 300 360 360 360 360
Ø H mm 12 16 16 22 22 22 30 30 32 32
M mm 120 165 165 210 210 210 310 310 375 375
N mm 716/748 823/902 823/902 905/984 954/1190 1013/1181 1103/1271 1133/1271 1176/1314 1176/1314
O mm 548/578 578/657 578/657 578/657 627/795 627/795 662/830 692/830 692/830 692/830

> Low voltage control – Models with frequency INVERTER


INDUSTRIA
Models 1T 2T 3T 4T 5T 6T 7T 8T 9T 10 T
05VV/10VV 05VV/09VV 03VV/06VV 02VV/05VV 03VV/07VV 02VV/06VV 02VV/06VV 02VV/05VV 02VV/05VV 03VV/05VV
A mm 911 1050/1045 1065/1090 1169/1194 1194/1220 1224/1250 1241/1267 1241/1340 1288/1087 1288/1367
B mm 290 420 420 520 520 650 700 700 840 840
C mm 473 579/500 579/500 737/665 665 765 870 870 975 975
Ø D mm 125 219.1 219.1 292 292 323.9 355.6 355.6 406.4 406.4
E mm 350 350 350 350 350 350 350 350 350 350
F mm 525 590 590 600 600 600 720 720 720 720
G mm 240 330 330 420 420 420 620 620 750 750
I mm 25 45 45 50 50 115 40 40 45 45
J mm 23 32 32 30 30 30 50 50 47 47
K mm 263 295 295 300 300 300 360 360 360 360
Ø H mm 12 16 16 22 22 22 30 30 32 32
M mm 120 165 165 210 210 210 310 310 375 375
N mm 716/748 823/902 823/902 905/1052 1022/1122 1067/1220 1103/1271 1133/1271 1176/1314 1176/1314
O mm 548/578 578/657 578/657 578/657 627/795 627/795 662/830 692/830 692/830 692/830

xxApplications

1 2 3 4

1 .  Scaffolding manoeuvre. 3 .  Lifting of a conveyor arm.


2 .  Handling of boxes on a production line. 4 .  Supplying of material on a construction site.

ELECTRIC WINCHES 41
INDUSTRIA-SERIE - EC REGULATIONS (2006/42/EC): Emergency

1 TO 10 T stop is obligatory for all electric winches. When


lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

xxTechnical characteristics – Low voltage control


Models with 1 speed
1T 2T 3T 4T 5T
References
05BT 10BT 05BT 09BT 03BT 06BT 02BT 05BT 03BT 07BT
Capacity 1st layer kg 1255 2420 3765 4985 6230
Capacity top layer kg 1000 2000 3000 4000 5000
Nb of layers 3 3 3 3 3
Wire rope cap. 1st layer m/mn* 17 20 16 16 16
Wire rope cap. top layer m/mn* 60 71 59 60 60
Wire rope Ø mm 8 11.5 14 18 18
Speed 1st layer m/mn 4 8.5 4.5 8 2.5 4.5 2 3.5 2.5 6
Speed top layer m/mn 5 10.5 5.5 9.5 3.5 5.5 2.5 4.5 3 7.5
FEM 1Am 1Am 1Am 1Am 1Am
Motor kW 1.1 2.2 2.2 4 2.2 4 2.2 4 3 9.2
Power 3 Ph-230/400V
Weight (without wire rope) kg 140 150 260 280 260 280 440 470 450 530

6T 7T 8T 9T 10T
References
02BT 06BT 02BT 06BT 02BT 05BT 02BT 05BT 03BT 05BT
Capacity 1st layer kg 7480 8725 9975 11120 12355
Capacity top layer kg 6000 7000 8000 9000 10000
Nb of layers 3 3 3 3 3
Wire rope cap. 1st layer m/mn* 16 15 15 16 16
Wire rope cap. top layer m/mn* 60 60 60 62 62
Wire rope Ø mm 20 22 22 24 24
Speed 1st layer m/mn 1.5 5 1.5 4.5 2 4 1.5 4 2 3.5
Speed top layer m/mn 2 6 2 5.5 2.5 5 2 4.5 2.5 4.5
FEM 1Am 1Am 1Am 1Am 1Am
Motor kW 3 9.2 3 9.2 4 9.2 4 9.2 5.5 9.2
Power 3 Ph-230/400V
Weight (without wire rope) kg 580 660 840 910 850 910 1160 1230 1180 1230

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81).

42 ELECTRIC WINCHES
INDUSTRIA-SERIE
1 TO 10 T

xxTechnical characteristics – Low voltage control


Models with frequency inverter
1T 2T 3T 4T 5T
References
05VV 10VV 05VV 09VV 03VV 06VV 02VV 05VV 03VV 07VV
Capacity 1st layer kg 1255 2420 3765 4985 6230
Capacity top layer kg 1000 2000 3000 4000 5000
Nb of layers 3 3 3 3 3
Wire rope cap. 1st layer m/mn* 17 20 16 16 16
Wire rope cap. top layer m/mn* 60 71 59 60 60
Wire rope Ø mm 8 11.5 14 18 18
Adjustable speed 1st layer m/mn 0.4-4 0.8-8.5 0.4-4.5 0.8-8 0.2-2.5 0.4-4.5 0.2-2 0.3-3.5 0.2-2.5 0.6-6
Adjustable speed top layer m/mn 0.5-5 1-10.5 0.5-5.5 0.9-9.5 0.3-3.5 0.5-5.5 0.3-2.5 0.4-4.5 0.3-3 0.7-7.5
FEM 1Am 1Am 1Am 1Am 1Am
Motor kW 1.1 2.2 2.2 4 2.2 4 2.2 4 3 9.2
Power 3 Ph-230/400V
Weight (without wire rope) kg 150 155 270 300 270 300 450 500 480 540

6T 7T 8T 9T 10T
References
02VV 06VV 02VV 06VV 02VV 05VV 02VV 05VV 03VV 05VV
Capacity 1st layer kg Capacity 7480 8725 9975 11120 12355
top layer kg 6000 7000 8000 9000 10000
Nb of layers 3 3 3 3 3
Wire rope cap. 1st layer m/mn* 16 15 15 16 16
Wire rope cap. top layer m/mn* 60 60 60 62 62
Wire rope Ø mm 20 22 22 24 24
Adjustable speed 1st layer m/mn 0.1-1.5 0.5-5 0.1-1.5 0.4-4.5 0.2-2 0.4-4 0.1-1.5 0.4-4 0.2-2 0.3-3.5
Adjustable speed top layer m/mn 0.2-2 0.6-6 0.2-2 0.5-5.5 0.3-2.5 0.5-5 0.2-2 0.5-4.5 0.3-2.5 0.4-4.5
FEM 1Am 1Am 1Am 1Am 1Am
Motor kW 3 9.2 3 9.2 4 9.2 4 9.2 5.5 9.2
Power 3 Ph-230/400V
Weight (without wire rope) kg 610 670 870 920 880 920 1190 1250 1210 1250

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81).

ELECTRIC WINCHES 43
TE-SERIE - EC REGULATIONS (2006/42/EC): Emergency

600 TO 10,000 KG stop is obligatory for all electric winches. When


lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

..A range of electric winches designed for every lifting


application up to 10 tons as standard. Robustness and
large winding capacity allowing them to address a wide
range of uses.
..Wall mounting possibility.
..Industry
..Building and public works
..High-rise building sites
..Load elevators

xxTechnical properties
xxLOW VOLTAGE CONTROL -
MODELS WITH 1 SPEED
..Motor: three-phase 230/400V-50Hz. IP 54.
..Sealed very low voltage electrical unit consisting of:
xxTE 5 t
>>Contactors,
>>24 V transformers,
>>Thermal circuit breaker,
>>Disconnectable pendant control with 3 m of cable.
..Reducers:
>>Bronze wheel and wormgear in oil bath for models
between 600 and 1,600 kg,
>>Taper couple and straight-cut gears for models
between 2,000 and 10,000 kg,
>>Secondary reducer for gears under cover.
..Various drum lengths to choose from.
..Numerous rope outlet possibilities.

xxLOW VOLTAGE CONTROL


- MODELS WITH FREQUENCY
inverteR
..Smooth starting and stopping.
..Adjustable speed from 10% to 100% with gradual
potentiometer.
..Acceleration and deceleration programming tables. xxElectronic
..According to use, speed programming. frequency inverter
..Not disconnectable pendant control. for speed variation

xxStrong points

A. B. C. D.
A.

A . The modular design of the TE-Serie allows easy and economical C . Safety: mechanical parts are protected.
adaptation to your specific needs: length of drums on request
(option), rope slack switch and rope-press roller easily adjustable. D . Length of drums on request (option).

B . Rugged and reliable parts.

44 ELECTRIC WINCHES
TE-SERIE
600 TO 10,000 KG

xxDimensions

Models 600 à 1600 TE 2000 à 5000 TE 7500 TE 10000 TE


B mm 720 1000 1200 1240
C mm 545 973 1143 1295
G mm 570 750 1000 1000
I mm 75 125 100 120
J mm 50 78 73 50
L mm 235 410 500 662
A = 788 A (On request) - -
E = Drum 300mm F = 365 F = 425 - -
K = 160 K = 153 - -
- - A = 1071 A = 1259
E = Drum 400mm* - - F = 522 F = 816
- - K = 212 K = 355
A = 1088 A (On request) - -
E = Drum 600mm std F = 665 F = 725 - -
K = 310 K = 303 - -
- - A = 1471 A = 1659
E = Drum 800mm* - - F = 922 F = 1216
- - K = 412 K = 555
- A (On request) A = 1571 A = 1759
E = Drum 900mm - F = 1025 F = 1022 F = 1316
- K = 453 K = 462 K = 605
- A (On request) A = 1871 A = 2059
E = Drum 1,200mm - F = 1325 F = 1322 F = 1616
- K = 603 K = 612 K = 755
* The 400 and 800 mm lengths are only dedicated to 7.5 and 10 t models.

Models 600 TE 900-1000 TE 1300-1600 2000 TE 2600 TE 3300 TE 5000 TE 7500 TE 10000 TE
TE
Ø câble mm 7 8 11,5 11,5 13 15,8 18 22 24
Ø D mm 203 203 203 324 324 324 324 394 394
Layers 1rst 5th 1rst 5th 1rst 4th 1rst 4th 1rst 4th 1rst 4th 1rst 4th 1rst 4th 1rst 5th
Wire rope cap. m, E = 300mm 29 160 23 140 16 80 24 115 21 100 17 85 15 80 - - - -
Wire rope cap. m, E = 400 mm * - - - - - - - - - - - - - - 20 106 18 131
Wire rope cap. m, E = 600mm std 56 325 48 280 33 160 52 235 46 215 37 180 33 160 - - - -
Wire rope cap. m, E = 800mm* - - - - - - - - - - - - - - 44 216 40 265
Wire rope cap. m, E = 900mm - - - - - - 79 360 70 320 58 270 50 245 50 244 45 299
Wire rope cap. m, E = 1,200mm - - - - - - 107 480 95 430 78 365 68 325 67 326 62 400
* The 400 and 800 mm lengths are only dedicated to 7.5 and 10 t models.

xxApplications

1 2 3 4

1 . Lifting loads in a cement factory. 3 . Pulling of weights to compress the snow on a ski jump.
2 . Installation of a formwork on a construction site. 4 . Lifting a conveyor belt to load barges.

ELECTRIC WINCHES 45
TE-SERIE - EC REGULATIONS (2006/42/EC): Emergency

600 TO 10,000 KG stop is obligatory for all electric winches. When


lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

xxTechnical characteristics - Low voltage control


Models with 1 speed
TE 600 S TE 900 S TE 1000 S
References
10BT 16BT 22BT 8BT 11BT 22BT 6BT 13BT
Capacity 1st layer kg 755 1165 1300
Capacity top layer kg 600 900 1000
Nb of layers 5 5 5
Wire rope cap. 1st layer m* 56 48 48
Wire rope cap. top layer m* 325 280 280
Wire rope Ø mm 7 8 8
Speed 1st layer m/mn 8.5 13 17.5 6.5 8.5 17.5 5 10.5
Speed top layer m/mn 10 16 22 8 11 22 6 13
FEM 2m 2m 2m
Motor kW 2.2 3 4 2.2 3 5.5 2.2 4
Power 3 Ph-230/400V 3 Ph-230/400V 3 Ph-230/400V
Weight (without wire rope) kg 215 220 220 215 220 220 215 220

TE 1300 S TE 1600 S TE 2000 S TE 2600 S


References
5BT 14BT 5BT 11BT 5BT 11BT 4BT 8BT
Capacity 1st layer kg 1710 2110 2410 3200
Capacity top layer kg 1300 1600 2000 2600
Nb of layers 4 4 4 4
Wire rope cap. 1st layer m* 33 33 52 46
Wire rope cap. top layer m* 160 160 235 215
Wire rope Ø mm 11.5 11.5 11.5 13
Speed 1st layer m/mn 4 10.5 3.5 8.5 4 9.5 3.5 7
Speed top layer m/mn 5 14 5 11 5 11 4 9
FEM 2m 2m 2m 2m
Motor kW 2.2 5.5 2.2 5.5 2.2 4 2.2 4
Power 3 Ph-230/400V 3 Ph-230/400V 3 Ph-230/400V 3 Ph-230/400V
Weight (without wire rope) kg 215 220 215 220 670 700 670 695

TE 3300 S TE 5000 S TE 7500 S TE 10000 S


References
4BT 7BT 2BT 4BT 10BT 4BT 6BT
Capacity 1st layer kg 4220 6575 9875 14230
Capacity top layer kg 3300 5000 7500 10000
Nb of layers 4 4 4 5
Wire rope cap. 1st layer m* 37 33 44 40
Wire rope cap. top layer m* 180 160 215 265
Wire rope Ø mm 15.8 18 22 24
Speed 1st layer m/mn 2.5 5.5 1.5 3 7.5 3 4
Speed top layer m/mn 4 7 2 4 10 4 6
FEM 2m 2m 2m 1Bm
Motor kW 2.2 4 2.2 4 11 5.5 11
Power 3 Ph-230/400V 3 Ph-230/400V 3 Ph-230/400V 3 Ph-230/400V
Weight (without wire rope) kg
680 700 710 730 815 1250 1950

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81).

46 ELECTRIC WINCHES
TE-SERIE
600 TO 10,000 KG

xxTechnical characteristics - Low voltage control


Models with frequency inverter
TE 600 S TE 900 S TE 1000 S
References
10VV 16VV 22VV 8VV 11VV 22VV 6VV 13VV
Capacity 1st layer kg 755 1165 1300
Capacity top layer kg 600 900 1000
Nb of layers 5 5 5
Wire rope cap. 1st layer m* 56 48 48
Wire rope cap. top layer m* 325 280 280
Wire rope Ø mm 7 8 8
Adjustable speed 1st layer m/mn 0.8-8.5 1.3-13 1.7-17.5 0.6-6.5 0.8-8.5 1.7-17.5 0.5-5 1-10.5
Adjustable speed top layer m/mn 1-10 1.6-16 2.2-22 0.8-8 1.1-11 2.2-22 0.6-6 1.4-14
FEM 2m 2m 2m
Motor kW 2.2 3 4 2.2 3 5.5 2.2 4
Power 3 Ph-230/400V 3 Ph-230/400V 3 Ph-230/400V
Weight (without wire rope) kg 215 220 220 215 220 220 215 220

References TE 1300 S TE 1600 S TE 2000 S TE 2600 S


14VV 11VV 11VV 4VV 8VV
Capacity 1st layer kg 1710 2110 2410 3200
Capacity top layer kg 1300 1600 2000 2600
Nb of layers 4 4 4 4
Wire rope cap. 1st layer m* 33 33 52 46
Wire rope cap. top layer m* 160 160 235 215
Wire rope Ø mm 11.5 11.5 11.5 13
Adjustable speed 1st layer m/mn 1-10.5 0.9-9 1-10 0.4-4 0.7-7
Adjustable speed top layer m/mn 1.4-14 1.2-12 1.2-12 0.5-5 0.9-9
FEM 2m 2m 2m 2m
Motor kW 5.5 5.5 4 2.2 4

Power 1 Ph - 230 V /
3 Ph - 400 V 3 Ph - 400 V 3 Ph - 400 V 3 Ph - 400 V
3 Ph - 400 V
Weight (without wire rope) kg 220 220 700 670 700

TE 3300 S TE 5000 S TE 7500 S TE 10000 S


References
4VV 7VV 2VV 4VV 10VV 4VV 6VV
Capacity 1st layer kg 4220 6575 9875 14230
Capacity top layer kg 3300 5000 7500 10000
Nb of layers 4 4 4 5
Wire rope cap. 1st layer m* 37 33 44 40
Wire rope cap. top layer m* 180 160 215 265
Wire rope Ø mm 15.8 18 22 24
Adjustable speed 1st layer m/mn 0.3-3 0.6-6 0.1-1.5 0.3-3 0.7-7.5 0.3-3 0.4-4.2
Adjustable speed top layer m/mn 0.4-4 0.7-7 0.2-2 0.4-4 1-10 0.4-4 0.6-6
FEM 2m 2m 2m 1Bm
Motor kW 2.2 4 2.2 4 11 5.5 11
1 Ph - 230 V / 1 Ph - 230 V /
Power 3 Ph - 400 V 3 Ph - 400 V 3 Ph - 400 V 3 Ph - 400 V 3 Ph - 400 V
3 Ph - 400 V 3 Ph - 400 V

Weight (without wire rope) kg 680 700 710 730 815 1250 1950

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81).

ELECTRIC WINCHES 47
TT-SERIE - EC REGULATIONS (2006/42/EC): Emergency

1.3 TO 15 T stop is obligatory for all electric winches. When


lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

..A range of electric winches designed for every lifting


application up to 10 ton as standard. Robustness and
large winding capacity allowing them to address a wide
range of uses.
..Wall mounting possibility.
..Industry
..Building and public works
..High-rise building sites
..Load elevators

xxTechnical properties
xxLOW VOLTAGE CONTROL -
MODELS WITH 1 SPEED
..Motor: three-phase 230/400V-50Hz. IP 54.
..Sealed very low voltage electrical unit consisting of:
>>Contactors,
>>24 V transformers,
>>Thermal circuit breaker,
>>Disconnectable pendant control with 3 m of cable. xxTT 6 t
..Reducers:
>>Bronze wheel and wormgear in oil bath for models
between 1,300 and 1,800 kg,
>>Taper couple and straight-cut gears for models
between 2,500 and 15,000 kg,
>>Secondary reducer for gears under cover.
..3 drum lengths to choose from.
..Numerous rope outlet possibilities.
..Manually releasable drum when unloaded (except
TT10000).
..Limit switch (optional).

xxLOW VOLTAGE CONTROL


- MODELS WITH FREQUENCY
INVERTER
..Smooth starting and stopping.
..Adjustable speed from 10% to 100% with
potentiometer.
..Acceleration and deceleration programming tables.
..According to use, speed programming. xxElectronic frequency
..Not disconnectable pendant control.
inverter for speed
variation

xxLOW VOLTAGE CONTROL -


MODELS WITH DYNAMIC POWER
OPTIMISATION (D.P.O.)
The dynamic power optimisation (D.P.O.) allows a variable
speed drive to adjust the speed of the winch to the effort
required, constantly and automatically (patented system).

48 ELECTRIC WINCHES
TT-SERIE
1.3 TO 15 T

xxStrong points
A . The modular design of
the TT-Serie allows easy and
economical adaptation to your
specific needs: length of drums
on request (option), rope slack
switch and rope-press roller
easily adjustable.

B . Rugged and reliable parts.

C . Safety: mechanical parts are


A. B. C. protected.

D . Length of drums on request


(option).

D.
A.

xxApplications

1 2 3 4

1 . Moving carriages. 3 . Moving boats.


2 . Barge hauling winches. 4 . Moving boats sideways in a shipyard.

xxDimensions
Models TT 1300 TT 1800 TT 2500 TT 3800 TT 6000 TT 10000 TT 15000
Rope Ø mm 8 11.5 11.5 13 18 22 24
Drum Ø mm 203 203 324 324 324 324 324
Layers 1rst 5th 1rst 5th 1rst 5th 1rst 5th 1rst 5th 1rst 5th 1rst 5th
Wire rope cap. m, drum 300mm 25 143 22 130 27 156 24 109 18 108 - - - -
Wire rope cap. m, drum 600mm std 50 285 35 210 55 310 49 280 36 225 - - - -
Wire rope cap. m, drum 800mm* - - - - - - - - - - 48 288 44 269
Wire rope cap. m, drum 900mm - - - - 82 469 73 423 54 325 - - - -
Wire rope cap. m, drum 1,200mm - - - - 110 665 97 564 71 433 - - - -
*The 800 mm length is only dedicated to 10 and 15 t models.

ELECTRIC WINCHES 49
TT-SERIE - EC REGULATIONS (2006/42/EC): Emergency

1.3 TO 15 T stop is obligatory for all electric winches. When


lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

xxDimensions

Models 1300 TT or 1800 TT 2500 TT to 6000 TT 10000 TT 15000 TT


B mm 720 1000 1200 1240
C mm 545 973 1143 1295
G mm 570 750 1000 1000
I mm 75 125 100 120
J mm 50 78 73 50
L mm 235 410 500 662
M mm 285 375 500 500
A = 788 A (On request) - -
E = Drum 300mm F = 365 F = 425 - -
K = 160 K = 153 - -
A = 1088 A (On request) - -
E = Drum 600mm std F = 665 F = 725 - -
K = 310 K = 303 - -
- - A = 1471 A = 1659
E = Drum 800mm* - - F = 922 F = 1216
- - K = 412 K = 555
- A (On request) - -
E = Drum 900mm - F = 1025 - -
- K = 453 - -
- A (On request) - -
E = Drum 1200mm - F = 1325 - -
- K = 603 - -
*The 800 mm length is only dedicated to 10 and 15 t models.

xxTechnical characteristics – Low voltage control


Models with 1 speed
Standard drum: 600 mm (800 mm for 10 and 15 t).

TT 1300 S TT 1800 S TT 2500 S TT 3800 S TT 6000 S TT 10000 S TT 15000 S


References
08BT 11BT 06BT 12BT 06BT 13BT 04BT 08BT 03BT 11BT 04BT 06BT
Capacity 1st layer kg 1700 2400 3200 5000 9000 14000 22000
Capacity top layer kg 1300 1800 2500 3800 6000 10000 15000
Nb of layers 5 5 5 5 5 5 5
Wire rope cap. 1st layer m* 50 35 55 49 36 48 44
Wire rope cap. top layer m* 285 210 310 280 215 285 265
Wire rope Ø mm 8 11.5 11.5 13 18 22 24
Speed 1st layer m/mn 6 9 4 9 5 10 3 6 2 8 3 4
Speed top layer m/mn 8 11 6 12 6 13 4 8 3 11 4 6
Motor kW 2.2 3 2.2 5.5 2.2 4 2.2 4 2.2 11 5.5 11
Power 3 Ph - 230/400 V 3 Ph - 230/400 V 3 Ph - 230/400 V 3 Ph - 230/400 V 3 Ph - 230/400 V 3 Ph-230/400 V 3 Ph-230/400 V
Weight (without wire rope) kg 215 220 215 220 670 700 680 700 710 815 1250 1950

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 3 when pulling with non-rotating rope.
* Rope and hook extra (see p. 78-81).

50 ELECTRIC WINCHES
TT-SERIE
1.3 TO 15 T

xxTechnical characteristics – Low voltage control


Models with frequency inverter
Standard drum: 600 mm (800 mm for 10 and 15 t).

TT 1300 S TT 1800 S TT 2500 S TT 3800 S


References
8VV1 8VV 11VV 06VV1 06VV 12VV 06VV1 06VV 13VV 04VV1 04VV 08VV
Capacity 1st layer kg 1700 2400 3200 5000
Capacity top layer kg 1300 1800 2500 3800
Nb of layers 5 5 5 5
Wire rope cap. 1st layer m* 50 35 55 49
Wire rope cap. top layer m* 285 210 310 280
Wire rope Ø mm 8 11.5 11.5 13
Adjustable speed 1st layer m/mn 6 6 9 4 4 9 5 5 10 3 3 4
Adjustable speed top layer m/mn 8 8 11 6 6 13 6 6 13 4 4 8
Motor kW 2.2 2.2 3 2.2 2.2 5.5 2.2 2.2 4 2.2 2.2 4
Power 1 Ph - 230 V 3 Ph - 230/400 V 1 Ph - 230 V 3 Ph - 230/400 V 1 Ph - 230 V 3 Ph - 230/400 V 1 Ph - 230 V 3 Ph - 230/400 V
Weight (without wire rope) kg 215 215 220 215 215 220 670 670 700 680 680 700

TT 6000 S TT 10000 S TT 15000 S


References 03VV1 03VV 11VV 04VV 06VV
Capacity 1st layer kg 9000 14000 22000
Capacity top layer kg 6000 10000 15000
Nb of layers 5 5 5
Wire rope cap. 1st layer m* 36 48 44
Wire rope cap. top layer m* 215 285 265
Wire rope Ø mm 18 22 24
Adjustable speed 1st layer m/mn 2 2 8 3 4
Adjustable speed top layer m/mn 3 3 11 4 6
Motor kW 2.2 2.2 11 5.5 11
Power 1 Ph - 230 V 3 Ph - 230/400 V 3 Ph - 230/400 V 3 Ph - 230/400 V
Weight (without wire rope) kg 710 710 815 1250 1950

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 3 when pulling with non-rotating rope.
* Rope and hook extra (see p. 78-81).

xxTechnical characteristics – Low voltage control


Models with D.P.O.
Standard drum: 600 mm (800 mm for 10 and 15 t).
TT 1300 S TT 1800 S TT 2500 S TT 3800 S
References
17VV1 17VV 23VV 12VV1 12VV 24VV 12VV1 12VV 25VV 08VV1 08VV 15VV
Capacity 1st layer kg 1700 2400 3200 5000
Capacity top layer kg 1300 1800 2500 3800
Maxi. speed 1st layer m/mn 13 13 17 9 9 18 9 9 20 6 6 12
Maxi. speed top layer m/mn 17 17 23 12 12 24 12 12 25 8 8 15

TT 6000 S TT 10000 S TT 15000 S


References 05VV1 05VV 22VV 09VV 12VV
Capacity 1st layer kg 9000 14000 22000
Capacity top layer kg 6000 10000 15000
Maxi. speed 1st layer m/mn 4 4 16 6 8
Maxi. speed top layer m/mn 5 5 22 9 12

ELECTRIC WINCHES 51
PL-SERIE 800 KG - EC REGULATIONS (2006/42/EC): Emergency

TO 11 T stop is obligatory for all electric winches. When


lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

..A range of electric winches suitable for intensive use in


severe conditions – FEM/ISO 3m/M6– when lifting or
pulling.
..Their extreme robustness, their high winding capacity
and their high speeds mean that they can be used for
many purposes.
..Industry (production line supply, waste removal,
maintenance, loaders, en-mass conveyors, etc.)
..Building and public works (bridge-laying, freight
elevators, handling, assembly, high-rise sites, etc.)
..Railways (wagon or train haulage, traction of heavy
loads…)
..Other applications: conveyor belt tensioning.

xxTechnical properties xxPL 2 t


..Available in orthogonal or coaxial model. Coaxial model
..Motor: 1 speed three-phase 400V-50Hz. IP 55.
..Other voltages or frequencies optional.
..Fully sealed planetary gear reducer (reduced
maintenance) with optional angle transmission on
motor.
..To give greater freedom to users and to provide the
means for adapting to every situation, the control unit is
proposed separately.
..Up to 4 ton, the choice between two types of unit is
proposed:
..24 V extra-low voltage, comprising of:
>>Contactors,
>>Power line breaker,
>>Thermal circuit breaker,
>>Not disconnectable pendant control, 3 m cable.
..Variable speed extra-low voltage, comprising of:
>>Power line breaker,
>>Variable speed control,
>>Braking resistance,
>>Pendant control with potentiometer, 3 m cable.
..From 5 ton capacity, the extra-low voltage variable xxPL 11 t
speed control is mandatory. Orthogonal model (horizontal
..Numerous rope outlet possibilities. or vertical position possibility)

xxStrong points xxApplications

A. B. 1 2

A . The optimization of their chassis 1 . Winch located in a


allows easy adaptation to your tunnel between France and
specific needs: length of drum on Switzerland to pull a carriage.
request (options), rope slack switch
and easily-adaptable rope-press 2 .  Winch use in a Paris
roller. construction site.

B . Extreme sturdiness and reliable 3 .  Launching catamarans.


parts by HUCHEZ.

C . Integrated control unit (specific


C. realization on request). 3

52 ELECTRIC WINCHES
PL-SERIE 800 KG
TO 11 T

xxDimensions

Coaxial model

Orthogonal model

800 PL 1000 PL 1500 PL 2000 PL 3000 PL 4000 PL 5000 PL


Models
26 45 19 37 28 21 42 36 15 23 19 24
Coaxial 1556 1665 1602 1665 1725 2127 2248 2344 2250 2407 2434 2434
A mm
Orthogonal 1248 1108 1248 1228 1273 1682 1707 1707 1749 1749 1775 1775
B mm 500 500 500 760 760 760 900
Coaxial 560 560 560 830 830 830 950
C mm Vertical orthogonal 888 1103 888 1103 1101 1171 1347 1419 1324 1481 1526
Horizontal orthogonal 560 560 560 830 830 830 950
Ø D mm 229 229 229 324 324 356 394
E mm 600 600 600 900 900 900 900
F mm 785 785 785 1150 1150 1150 1150
G mm 410 410 410 670 670 670 810

7000 PL 8000 PL 9000 PL 10000 PL 11000 PL


Models
8 17 6 12 7 14 12 5 7 11
Coaxial 2389 2478 2358 2546 2419 2576 2509 2576 2504 2419
A mm
Orthogonal 1842 1842 1876 1876 1876 1876 1876 1876 1876 1876
B mm 950 950 1150 1150 1150
Coaxial 1110 1110 1315 1315 1315
C mm Vertical orthogonal 1377 1534 1346 1534 1504 1661 1661 1504 1589 1661
Horizontal orthogonal 1110 1110 1315 1315 1315
Ø D mm 495 495 570 570 570
E mm 900 900 900 900 900
F mm 1220 1220 1255 1255 1255
G mm 850 850 1050 1050 1050

ELECTRIC WINCHES 53
PL-SERIE 800 KG - EC REGULATIONS (2006/42/EC): Emergency

TO 11 T stop is obligatory for all electric winches. When


lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.

xxTechnical characteristics
800 PL 1000 PL 1500 PL 2000 PL 3000 PL 4000 PL 5000 PL
References
26 45 19 37 28 21 42 36 15 23 19 24
Capacity 1st layer kg 980 1220 1930 2460 3830 5150 6430
Capacity top layer kg 800 1000 1500 2000 3000 4000 5000
Nb of layers 4 4 4 4 4 4 4
Wire rope cap. 1st layer m* 48 48 37 70 58 55 55
Wire rope cap. top layer m* 220 220 175 320 270 265 260
Wire rope Ø mm 9 9 11.5 13 15.8 18 20
Speed 1st layer m/mn ** 21 (20) 36 (38) 16 (16) 30 (24) 22 (21) 17 (17) 34 (32) 28 (22) 12 (12) 18 (18) 14 (15) 17 (19)
Speed top layer. m/mn ** 26 (25) 45 (46) 19 (20) 37 (30) 28 (27) 21 (21) 42 (41) 36 (28) 15 (15) 23 (23) 18 (19) 22 (24)
FEM 3m 3m 3m 3m 3m 3m 3m
Motor kW 4 7.5 4 7.5 9.2 7.5 15 18.5 11 18.5 18.5 22
3 Ph - 3 Ph - 400
Power 3 Ph - 400 V 3 Ph - 400 V 400 V 3 Ph - 400 V V 3 Ph - 400 V 3 Ph - 400 V
Weight (without wire rope) kg 270 295 270 295 300 680 700 800 780 850 1040 1060

7000 PL 8000 PL 9000 PL 10000 PL 11000 PL


References
8 17 6 12 7 14 12 5 7 11
Capacity 1st layer kg 8940 10390 11700 13000 14300
Capacity top layer kg 7000 8000 9000 10000 11000
Nb of layers 4 4 4 4 4
Wire rope cap. 1st layer m* 56 52 51 51 51
Wire rope cap. top layer m* 270 255 250 250 250
Wire rope Ø mm 24 26 30 30 30
Speed 1st layer m/mn ** 6 (6) 13 (12) 4 (4) 9 (9) 5 (5) 10 (10) 9 (9) 4 (4) 6 (5) 8 (8)
Speed top layer. m/mn ** 8 (8) 16 (16) 6 (6) 12 (12) 7 (7) 14 (14) 12 (12) 5 (5) 8 (7) 11 (11)
FEM 3m 3m 3m 3m 3m
Motor kW 11 22 9.2 18.5 11 22 22 11 15 22
Power 3 Ph - 400 V 3 Ph - 400 V 3 Ph - 400 V 3 Ph - 400 V 3 Ph - 400 V
Weight (without wire rope) kg 1350 1430 1290 1410 1940 2000 2000 1940 1890 2000

The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 5 when lifting with non-rotating rope.
* Rope and hook extra (see p. 78-81).
** Data concerning the orthogonal model in brackets.

54 ELECTRIC WINCHES
- EC REGULATIONS (2006/42/EC): Emergency OPTIONAL EQUIPMENTS
stop is obligatory for all electric winches. When
lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.
ON ELECTRIC WINCHES

Electronic load limiter


This device stops the winch in the event of
an overload without the breakage of the kine-
matic chain. Compulsory when lifting loads
over 1000 kg (Directive 2006/42/EC) in order
to avoid rope breakage, structure deformation
and accidents due to problems caused by
overloading.

Limit switch Limit switch Grooved drum


Clock-type limit switch: specially designed Cam type: 2, 4, 6 or 8 possible positions. IP Facilitates correct winding of the first rope
by HUCHEZ with 2 positions. Easy to adjust, 65. Coder option also proposed. layer. Essential for a two-way system.
this system guarantees safety by preventing See “Winding the rope on the drum” p.91.
upper and lower overruns.

Secondary brake Brake release Emergency trouble shooting hand


Compulsory in theatre applications (here with This device enables manual emergency wheel
a cam limit switch). operation. The releasable drum is required to Combined with a brake release lever, it
unwind the rope manually. allows the load to be lowered or positioned
with precision manually.

ELECTRIC WINCHES 55
OPTIONAL EQUIPMENTS
ON ELECTRIC WINCHES

Rope-press roller Rope slack switch Rope slack switch


It enables the rope to be neatly wound on the This automatically stops the winch from This automatically stops the winch from
drum. This is the essential complement to unwinding when the rope is not taut, for unwinding when the rope is not taut, for
the grooved drum used for a single winding example during lowering when an obstacle is example during lowering when an obstacle is
layer or if the rope is not constantly taut blocking the load or in tension. blocking the load or in tension.
(empty winding through traction).
Not advisable if the rope is wound on several
layers.
Mandatory with a back and forth system.

Releasable drums Additional rope clamp Multirope grooved drum


Particularly useful for no load paying out of Allows you to lift a load using several ropes, For lifting or pulling a load with different fixing
rope over long distances. lift several loads or make a two-way system. positions. Widely used for theatre applications.
For pulling use only.

Additional flange drum Chassis Lower chassis


Allows several layers to be wound with 2 The use of a tubular frame is specially desig- Fastened to the ground to allow easier instal-
ropes. ned for construction sites and public works. lation and handling.
It has a document holder and a site electric
socket as standard.

56 ELECTRIC WINCHES
- EC REGULATIONS (2006/42/EC): Emergency OPTIONAL EQUIPMENTS
stop is obligatory for all electric winches. When
lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.
ON ELECTRIC WINCHES

NEW NEW

Chassis for telescopic arm loaders Tubular protection Rocking winch


The bottom frame allows easy handling Specially designed for construction sites and Effective system allowing good winding of
thanks to two holes dedicated to the forks of public works. The ideal complement for the the wire rope on the drum.
these loaders. lower chassis.

NEW

Skip Rain cover HAULING radio control


Specially designed for construction sites and Hauling only. Range of 100 m in open areas.
public works. Available as a long distance version (500 m in
Galvanised finish. Fixed to the ground or open areas). Frequency 2.4 GHz. IP 65. Possible
held by stays. Easy handling thanks to the option: protective cover.
locations for the forks.

NEW NEW NEW

ADJUSTABLE SPEED DRIVE HAULING LIFTING radio control PROPORTIONAL ADJUSTABLE


radio control SIL3/PLe safety level. Range of 400 m in SPEED DRIVE LIFTING radio control
Hauling only. Adjustable speed drive version. open areas. SIL3/PLe safety level. Range of 400 m in
Range of 100 m in open areas. Available as a Available in adjustable speed drive version. open areas.
long distance version (500 m in open areas). Frequency 433 MHz. IP 65. Lithium-ion batte- IP 66. Lithium-ion Battery. Proportional but-
Frequency 2.4 GHz. IP 65. Possible option: ry. Possible options : information returned on tons for adjustable speed drive management
protective cover. screen, frequency 2.4 GHz… and a display for information.

ELECTRIC WINCHES 57
OPTIONAL EQUIPMENTS
ON ELECTRIC WINCHES

Tarpauline cover Special paint Drum length on request


Custom made. Consult us. Certified type C5M: for marine/off shore use.
Type C4: for use on rugged environnement.

PHASES
DETECTOR

Phases detector IP65 protection


Avoids reversal between the up and down Engine brake, external electrical unit, cam
directions when connecting the winch. This type limit switch.
option is standard with the work site option.

Ropes, hooks and other lifting accesso-


ries (idler pulley, etc.)
The type of rope must be chosen depending on
a certain number of parameters including the
intended application of your winch. Given the
large number of different ropes, unless otherwise
requested, our winches are supplied without
ropes or hooks. Stainless steel rope, non-twisting
galvanised, textile, standard galvanised steel, high
strength available. Once agreed with our advisers,
the rope may be wound to order or supplied sepa-
rately. You also have a choice between plain rope
ends, one end with just a thimble or a rope with a
thimble and hook.
A selection of hooks and other lifting accessories
(idler pulley, etc.) can be found on p. 78-86.

xxBut in addition:
..Absolute or incremental coder to order.
..Timer.
..Additional rope length for the control box (per metre).
..Additional electrical power cable length (per metre).
..Motors: Other voltages and control frequencies or certification (UR, CSA) on request.
..…

These options are to be defined when ordering: Our sales advisers are there to help
you.

58 ELECTRIC WINCHES
- EC REGULATIONS (2006/42/EC): Emergency OPTIONAL EQUIPMENTS
stop is obligatory for all electric winches. When
lifting, an electric winch or installation, must include:
limit switch and load limiter from 1,000 kg.
ON ELECTRIC WINCHES

Motorbox Primo TRBoxter Industria TE TT PL

 Electronic load limiter p. 55 - - X X X X X

 Limit switch p. 55 - - X X X X X

 Grooved drum p. 55 - X X X X X X

 Secondary brake p. 55 - - X X - - -

 Brake release p. 55 - - X X X X X

 Emergency trouble shooting hand wheel p. 55 - - X X X X X

 Rope-press roller p. 56 - X X X X X X

 Rope slack switch p. 56 - - X X X X X

 Releasable drum p. 56 - - X - - X -

 Additional rope clamp p. 56 - - X X X X X

 Multirope grooved drum p. 56 - - X X X X X

 Additional flange drum p. 56 - - X X X X X

 Chassis p. 56 - - X - - - -

 Lower chassis p. 56 - - - X X X X

 Chassis for telescopic arm loaders NEW p. 57 - - - X X X X

 Tubular protection p.57 - - - - X X X

 Rocking winch NEW p. 57 - - X - - - -

 Skip p. 57 - - - - - X X

 Rain cover p. 57 - - X - - - -

 Tarpauline cover p. 58 X X X X X X X

 Special paint (C4, C5M) p. 58 - - X X X X X

 Phases detector p. 58 - - X X X X X

 IP65 protection p. 58 - - X X X X X

 Drum length on request p. 58 - - X X X X X

 Ropes, hooks and other lifting accessories (idler pulley, etc.) p. 58 X X X X X X X

 HAULING radio control NEW p. 57 - - X X - X X

 ADJUSTABLE SPEED DRIVE HAULING


radio control NEW p. 57 - - X X - X X

 LIFTING radio control NEW p. 57 - - X X X - X

 PROPORTIONAL ADJUSTABLE SPEED


DRIVE LIFTING radio control NEW p. 57 - - X X X - X

 Incremental or absolute encoder p. 58 - - X X X X X

 Timer p. 58 - - X X X X X

 Additional rope length for the control box (per metre) p. 58 - - X X X X X

 Additional electrical power cable length (per metre) p. 58 - - X X X X X

 Motors: Other voltages and control frequencies or


p. 58 - - X X X X X
certification (UR, CSA)

 Ask us if you have any other requirements X X X X X X X

ELECTRIC WINCHES 59
PETROL (TS-SERIE) OR DIESEL (TD-SERIE)
CONSTRUCTION SITE WINCHES 300 TO 5,000 KG

..These winches are independent and much appreciated


for all pulling applications on sites where the electric
power supply is unavailable or difficult to obtain.
..Building and public works.

xxTechnical properties
..Speed of implementation.
..All the controls are obtained using a single control
lever. When the operator releases the lever, the lever
automatically returns to the brake position.
..Reduced maintenance, limited to changing the oil
xxTS-Serie – TD-Serie
and lubricating the reduction gear every 500 hours of
service or once a year.
..Due to conception, it is not possible to equip:
>>Diesel winches with limit switches,
xxDimensions
>>Petrol and diesel winches with load limiters. TS - TD
Models
..Equipments and options, consult us. 300 to 750 kg 1 to 1.5 t 2 to 3 t 5t
B mm 845 845 1170 1170
C mm 645 645 1000 1030
Ø D mm 203 203 324 324
E = drum 300mm A=1021 A=1021 A=1075 A=1180
E = drum 600mm std A=1321 A=1321 A=1375 A=1480
xxStrong points E = drum 900mm - - A=1675 A=1780

A.

A . Reducer/Reverser/brake.

xxTechnical characteristics - Standard drum of 600 mm


300 TS 500 TS 750 TS 1000 TS 1600 TS 2000 TS 2500 TS 3000 TS 5000 TS
References
34 24 16 12 8 6 5 4 3
Capacity 1st layer kg 340 595 920 1300 2110 2410 3070 3830 6575
Capacity top layer kg 300 500 750 1000 1600 2000 2500 3000 5000
Nb of layers 4 4 4 4 4 4 4 4 4
Wire rope cap. 1st layer m* 76 56 48 48 33 52 46 37 33
Wire rope cap. top layer m* 334 253 219 219 161 239 215 182 163
Wire rope Ø mm 5 7 8 8 11.5 11.5 13 15.8 18
Speed 1st layer m/mn 30 20 13 10 6 5 3 3 1
Speed top layer. m/mn 34 24 16 12 8 6 4 4 2
Motor CV 6 6 6 6 6 6 6 6 7
Weight (without wire rope) kg 125 225 225 325 325 810 810 815 1090

300 TD 500 TD 750 TD 1000 TD 1500 TD 2000 TD 2500 TD 3000 TD 5000 TD


References
28 16 13 8 6 4 3 3 3
Capacity 1st layer kg 410 664 1037 1300 1930 2400 3080 3830 6400
Capacity top layer kg 300 500 750 1000 1500 2000 2500 3000 5000
Nb of layers 4 4 4 4 4 4 4 4 4
Wire rope cap. 1st layer m* 76 56 48 56 33 52 46 37 33
Wire rope cap. top layer m* 334 253 219 253 161 239 215 182 163
Wire rope Ø mm 5 7 8 8 11.5 11.5 13 15.8 18
Speed 1st layer m/mn 24 14 10 6 4 3 3 2 2
Speed top layer. m/mn 28 17 13 8 6 4 4 3 3
Motor CV 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 7.6
Weight (without wire rope) kg 130 230 230 330 330 815 815 820 1145

* Rope and hook extra (see p. 78-81).


The indicated rope diameter corresponds to the capacity on the top layer with a safety coefficient equal to (about) 3 when pulling with non-rotating rope.

60 PETROL AND DIESEL WINCHES


2

Personnel
lifting
1
3

Personnel lifting

1. 2. Mobile well inspection crane used to


lower people into wells in geological sam-
pling operations. (HUCHEZ Engineering)
3. Gantry crane and cradle used to lift
people during maintenance operations (HU-
CHEZ Engineering).

Crics & vérins 61


PERSONNEL LIFTING Important recommendations :
CE review certificate type 2006/42/EC.

SECURITREUIL
Equipment approved by APAVE and providing all safety
features necessary for lifting people.

NEW
..Visits, inspections, access to:
-- Silos, treatment plant pits,
-- Bridge piers, underground networks, sewers…

xxTechnical properties
..High-resistance, non-rotating galvanized steel ropes.
..Three-phase 230 V or 400 V – 50 Hz, P = 0.75 kW motor.
Working height: 25, 50 or 70 m.
..Wheels with locking system ease the movement and to
hold it in working position.
..Low voltage electric control :
-- Two 48 volt control boxes provided for. One is
mounted on the frame of the Sécuritreuil and the other
on the operator’s seat.
-- The operator pendant control can be fitted either
with spooler (SCT25E) or radiocontrolled (SCT25RC,
SCT50RC or SCT70RC).

xx Strong points
A . Two independent ropes.
Breaking load: 1,600 kg on
each. Safety factor equal to 10.
B . Trouble-shooting crank
handle.
C . Lower limit switch. No-
current break. In the event of
power failure, the winch stops
automatically with the brakes
applied.
A. B. C. D . Upper limit switch and final
limit switch
E . The operator pendant
control can be radiocontrolled.
F . Two independent winches.
One winch ensures the lifting
function and the other the fall
arrest function. Both winches
are synchronized.

D. E. F.

xxDimensions xxTechnical characteristics


References SCT25E CE* SCT25RC CE* SCT50RC CE* SCT70RC CE*
Capacity kg 125
Speed m/mn 9
Motor kW 0.75
Power 3 Ph - 230/400V
Working height m 25 25 50 70

Weight: 330 kg * Load limiter and rope included.

Dimensions in mm.

62 personnel LIFTING
Our special
engineered
makes

2 1

Our special engineered makes

1. ATEX lifting winch used on an oil platform


(HUCHEZ Engineering).
2. Specific solution for a factory of a french food
industry group for rapidly loading and unloa-
ding railway carriages (HUCHEZ
Engineering).

Crics & vérins 63


PERSONNEL LIFTING:
TWO MORE CUSTOM-MADE SOLUTIONS

Lifting personnel requires specific skills and equipment in order


to guarantee the safety of those performing the work.
Two large manufacturers have therefore called on the expertise
and knowledge of our HUCHEZ Engineering department,
which has specialized in designing and manufacturing
tailored lifting solutions since 2000.

1 2

1. Gantry crane holding a nacelle used during 2. GMIP 140, Well Inspection Mobile Crane,
the maintenance of a rotating laminator in used to lower engineers responsible for
which jet engine crowns are made. geological sampling into exploratory wells for
mining.

Technical features
- Gantry crane with double winch (one for - The assembly consists of a trailer, a main
lifting and one anti-fall), one nacelle, one winch, a safety follow-up winch, an ergonomic
retractable gangway, different options supplied: seat (with harness, fall protection, radio control,
Radio control, maintenance lifting bar for the lamps, tablet support, axe, etc.) and a petrol-
installation, etc. powered generator.
- Lifting speed: 5 m/min. - Average lifting speed: 15 m/min (on adjustable
- Max. working depth: 8 m. speed drive).
- Useful load : Max. 240 kg (2 pers. with their - Max. stroke: 115 m.
tools). - Max. useful load: 140 kg (1 person, tools and
- Equipment approved by certifying agency. samples included).
- Maximum load when moving: 750 kg.

64 OUR SPECIAL ENGINEERED MAKES


ATEX EXPLOSION PROOF WINCHES

The ATEX 94/9/CE directive is applied to apparatuses (electrical,


mechanical, hydraulic, etc.) intended for use in explosive
atmospheres (AT-EX), in other words one that, given the local
and operational conditions, is liable to become explosive due to
the presence of a mixture of inflammable gases, vapours, mists
or powers with air under the atmospheric conditions.

According to requirements, our winches or some of their


components can meet these standards and are tailored to meet
the specific requirements of hazardous environments such as
those found in the chemical and petrochemical sectors, as well
as those in nuclear power stations, etc.

1. Lifting winch with ATEX components 2. ATEX lifting winch used on an oil platform.
(electrical unit, upper and lower limit switch,
motor, reduction gear).

Technical features
- Stainless steel structure and rods - Equipment for zone 2 gas (category 3).
- Capacity on the top layer: 1,500 kg - Capacity on the top layer: 2,000 kg.
- Lifting speed on the top layer: 4.3 m/min. - Lifting speed on the top layer: 5.5 m/min.
- Rope capacity: 120 m, 12 mm dia. - Capacity: 60 m of wire rope, 12 mm dia.

OUR SPECIAL ENGINEERED MAKES 65


INNOVATIVE SOLUTIONS

HUCHEZ Engineering also provides innovative solutions


in all sectors of activity.

1. Specific solution for a factory of a French


food industry group for rapidly loading and
unloading railway carriages to transport
bottles used in the production of natural
mineral water. This task was previously
carried out manually.

Technical features
- Arm system on the platforms between two
loading tracks. Each winch positioned between
two carriages.
- The handlers are controlled by the same radio
control both for winding and unwinding the
rope. Load: 150 daN
- Speed: 25 m/min (45 m/min for rapid
emptying),
- Textile rope – 28 m, 5 mm dia. – with
protection handle, sleeve and hook.
- These winches are also fitted with a deflector
and rope holding pressure rollers.

66 OUR SPECIAL ENGINEERED MAKES


VERY HIGH CAPACITY WINCHES

HUCHEZ designs and develops winches from 100 kg to several


tens of tons with rope capacities of up to several kilometres.

1. 20 ton winch used to launch bridges, which


consists of sliding a bridge element under
construction onto its future piles, in order to
place it in its final position.

Technical features
- Winch with 4 reduction gears.
- Capacity: 20 t
- Capacity: 1400 m of rope with 32 mm dia.
- Speed: 5 m/min

OUR SPECIAL ENGINEERED MAKES 67


CAPSTANS

On request, HUCHEZ designs and manufactures reliable


and high-performance horizontal and vertical capstans.

1 3

4 5 6

Technical features
1. Harbor of Calais. Capacity: 1,000/2,000 daN –
speed: 29 m/min.
2. Le Havre: Roll-on/roll-off vertical capstan. Le Havre
Grand Port Maritime (Capacity: 800/1,600 daN -
speed: 30 m/min).
3. Capstan, capacity: 800 daN – speed: 10 m/mn.
Moving a trolley back and forth.
4. Horizontal capstan to pull waggons.
5. Capstans specially made in the respect of the
historic environment for the old harbor of Honfleur.
6. Capstan. Waggon pulling.

68 OUR SPECIAL ENGINEERED MAKES


Gantry
cranes
1

& jib
cranes
2

Gantry cranes & jib cranes

1. Handling loads in a restoration workshop.


2. Lifting loads in a mechanical workshop.
3. Jib crane installed at an altitude of 2,200 m.

69
Steel workshop gantry cranes
FROM 500 to 5,000 KG

..Maintenance workshops, trucks and automobile


workshops.
..All works – interior/exterior.

xxTechnical properties
..Very solid mechanically welded construction.
..Composed of square pipe columns and one IPE profile
roller rail, this gantry crane can be dismantled into
seven parts.
..Assembly with galvanized fittings.
..Easy to use.
..Fitted with 4 pivoting wheels mounted on thrust ball
bearings, it can only be moved when empty.
..Glycerophtalic lacquer finish (yellow RAL 1028).
..Supplied disassembled (cheaper transport).
xxRef. 915 - Hoist trolley and
..Hoist trolley, manual or electric hoist (only on manual
hoist optional.
trolley) optional.
..Other possible options: Locking wheels, galvanized
finish.

xxDimensions
Consult us.

xxApplications

1 2 3 4

1 .  Load handling in a workshop. 3 .  Exterior works (specific realization).


2 .  Load handling in a clean room. 4 .  Load lifting on a restoration site.

xxTechnical characteristics
References 915
Capacity kg 500 1000 1500 2000 3000 5000
Range m 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5
Height under the iron beam m 3 / 3.5 / 4 / 4.5 / 5
Weight kg On request

70 gantry craneS and jib cranes


STEEL WORKSHOP GANTRY CRANES
MOVABLE UNDER LOAD FROM 500 KG TO 5 T

..Maintenance workshops, trucks and automobile


workshops…
..All works.
..Interior.

xxTechnical properties
..Very solid mechanically welded construction.
..Easy to use.
..Composed of square pipe columns and one IPE profile
roller rail.
..Polyurethane finish (yellow RAL 1028).
..Fitted with white polyamide pivoting wheels or banded
polyurethane wheels, depending on models.
..Movable under load over smooth, clean floors.
..Maximum lifting speed = 16 m/min.
..Push displacement only. xxRef. 919
..Supplied disassembled into 3 parts. Assembly with
galvanized fittings.
..Hoist trolley, manual or electric hoist optional.
..Other possible options: wheels with polyurethane
tires, locking wheels, non-rotating wheels, feeding line,
lockable main switch, galvanized finish, outdoor use…
..Other ranges on request.

xxDimensions
Consult us.

xxApplications

1.

1 .  Lifting loads in a workshop.

xxTechnical characteristics
Reference 919
Capacity kg 500 1000 1600 2000 3200 5000
Range m 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5
Height under the iron beam m 3 / 3.5 /4 / 4.5 / 5
Weight kg 220 239 257 281 303 345 294 316 380 416 461 518 449 492 534 641 698 756

gantry craneS and jib cranes 71


GALVANIZED COLUMN JIB CRANES Recommandation importante :
Le support de la potence (murale ou sur colonne)

FROM 150 TO 500 KG


doit être suffisamment résistant pour supporter
les efforts.

..Purifier stations.
..Water dams.
..Water treatment stations.

xxTechnical properties
..Galvanized finish.
..Weather protective cover for the base.
..Jib crane rotates using an retractable lever.
..Range adjusted by holes on the arm.
..Square, ribbed base plate.
..Possible adaptation of a manual winch (631 AFL –
standard or stainless steel – or MANIBOX GR, see
pages 16-17, 20) or electric (MOTORBOX, see pages
24-25) (optional).
..Idler pulley, wall base and anti rotation kit optional.
..The base and the jib crane may be supplied separately.
..Setup and installation: Consult us.

xxRef. 917 - 150 kg.


xxStrong points
NEW NEW A . Wall base (optional). Allows
the jib crane to be fixed in place.
B . Anti-rotation kit (option).
Allow the blocking of the jib
crane.

A. B

xxApplications

1
xxRef. 917 - 500 kg.
1 .  Load lifting on a hydroelectric
dam.

xxTechnical characteristics
xxDimensions
Consult us. Reference 917
Capacity kg 150 300 500
Overall height m 2.30 2.50 2.50
Max. range m 0.80 1 1
Weight (jib crane/base) kg 22/7 55/30 77/30

72 gantry craneS and jib cranes


1

Site
lifting
3

Site lifting

1. CT3 – Load lifting.


2. GS 250 on trailer – Material lifting on a construction site.
3. GS 250.

73
ALUMINIUM TELESCOPIC TRIPODS
FROM 250 TO 3,000 KG
NEW
xxMODELS FOR HOIST
>Ref. CT3
..Roads.
..Underground networks.

xxTechnical properties
..The aluminium structure makes it lightweight, solid and
highly resistant to corrosion.
..Compact when folded and telescopic, they are easy to
transport. xxRef. CT3 250 kg,
..Useful when working on a site and in particular for flat side (hoist optional)
underground work when there is no upper anchorage
point.
..Articulated feet with two or three positions depending
on the model to adapt to the type of ground: spade tip
(soft ground), flat shoe (hard ground) or notched shoe
(slippery ground)
..Head (steel on 250 kg, high-strength cast aluminium on
500 and 1000 kg) with several anchoring points allowing
different types of reeving or fastening.
.. NEW The legs are held together with 3 independent textile
straps with self-locking buckle (models from 500 kg).

xxStrong points

xxRef. CT3 500 kg,


flat side (hoist optional)

A. B.

A . Articulated feet 2 positions (from 500 kg version) or 3 positions


(250 kg version). Handle on legs.
B . Multiple anchor points for fitting a pulley, a second hook for a
tackle, etc.

xxDimensions
For the 500 kg models (when maxi.
working height is 3 m) and the 1,000 kg H maxi
models: length (L) is 2.30 m.
For the 500 kg models (when maxi. H maxi
working height is 4 m), the 2,000 kg and
the 3,000 kg models: length (L) is 3.30 m.
For the 250 kg models: length (L) is 1.56 m.
H mini
CT3 H mini
xxTechnical characteristics
0
5 to 1

References CT3
4to

Capacity kg 250 500 500 1000 2000 3000


ions

ns 1

Height under tripod head (H mini.-maxi.) m 1.50-2 1.90-3.30 2.80-4.20 1.90-3.30 2.80-4.20 2.80-4.20
posit

io
Posit

Required circle Ø to position the feet (pos.


1.60 2.00-2.30 2.90-3.45 2.00-2.30 2.90-3.45 2.90-3.45
1 to 4 – pos. 5 to 10) m
Weight kg 25 45 55 45 120 120

74 Site liFting
ALUMINIUM TELESCOPIC TRIPODS
FROM 250 TO 1,000 KG

xxMODELS FOR WINCH


>Ref. CT4
xxTechnical properties
..These tripods offer the same general characteristics as
the CT3 models.
..The CT4 also has the advantage of being fitted with a
fixation plate on a double leg providing the means for
fitting manual or electric winches and can thus lift loads
of 250 to 1,000 kg:
>>Manual winches MANIBOX GR 500 / 1,000 kg:
hand spurgear winches, rope length of 18 and 30 m,
depending on the models.
>>Compact electric winches, TRBoxter 250 to 500 kg:
multi-functional electric winches, very robust with rope
capacity of 21 to 56 metres depending on the models.
..Independent straps kits, fixation plate and offset pulley
available for sale for older models.

xxStrong points
xxRef. CT4 (TRBoxter winch optional)

H maxi

H mini
A. B.
A .  NEW fixation plate easy to set up.
B .  NEW offset pulley for no longer dismantling the feet to allow
the passage of the wire rope during each use.
0
5 to 1

xxDimensions
ions

to 4
posit

For the 500 kg models (when maxi. height under tripod


ns 1

beam is 3 m) and the 1000 kg models, length (L) is 2.78 m.


io

For the 500 kg models (when maxi. height under tripod


Posit

beam is 4 m), length (L) is 3.78 m.

xxTechnical characteristics CT4

References CT4 500 3 CT4 500 4 CT4 500 3 CT 4 500 4 CT4 1000 CT4 1000
Capacity kg 250/350/500 500 1000 1000
Lifting height m 56/56/42 18 21 30
Height under tripod head (H mi-
1.90-3.30 2.80-4.20 1.90-3.30 2.80-4.20 1.90-3.30 1.90-3.30
ni.-maxi.) m
Required circle Ø to position the feet
2.00 - 2.30 2.90 - 3.45 2.00 - 2.30 2.90 - 3.45 2.00 - 2.30 2.00 - 2.30
(pos. 1 to 4 – pos. 5 to 10) m
Weight (without winch and fixation
56 69 56 69 56 56
plate) kg
TRBoxter 500 kg mou-
Hand or electric winch TRBoxter 250/350/500 kg. 1Ph-230 V Manibox GR 500 flé. 3Ph-230/400 V Manibox GR 1000

site lifting 75
MULTI CRANE GS250
GS250 ON TRAILER
NEW
..Underground network works, roads … (GS 250 / GS 250
on trailer)
..Terrace works (GS 250).

xxTechnical properties
..Welded construction.
..Protection by paint.
..230 V power supply, single phase – 50 Hz or 400 V
three-phase – 50 Hz.
..TRBoxter electric winch with 1.1 kW frequency inverter
for speed variation (see page 32-39) specifically adapted
to this crane.
..Upper limit switch (on the jib) and lower limit switch (on
the winch).
..GS250 on trailer can be moved without dismantling. It
is fitted with an adjustable rudder with 4 screws and a xxRef. GS 250
spirit level (fixed to the centre of the platform) to ensure Counterweight: 30 weight
that the assembly is level. The weight assembly is built of 25 kg = 750 kg.
into the trailer (four 25 kg counterweights).

xxDimensions

1.50 m

xxRef. GS 250
2.40 m on trailer
2.40 m
1.80 m / 2.40 m

250 kg
2.90 m

42 m

2.30 m
Wheelbase: 2.50 m
1.15 x 1.65 m

xxStrong points
A . TRBoxter winch. Very low
voltage remote control.
B . Dismontable in 6 elements
and articulated.
C . Protection. Handle for 360°
rotation.
D . Handy and comfortable
counterweight handle.

A. B. C.

xxTechnical characteristics
Reference GS 250 GS 250 on trailer
Capacity kg 250 250
Range (hedge of chassis) m 1.30 1.15
Wire rope capacity m* 42 42
Speed m/mn 2.3 to 23 2.3 to 23
Power 1 Ph - 230 V 3 Ph - 400 V 1 Ph - 230 V 3 Ph - 400 V
Weight (without ballast) kg 260 495
D.

* Rope and hook included.

76 site lifting
Ropes,
hooks &
accessories
2

Ropes, hook and accessories

1. Textile rope and hook


2. Idler pulleys
3. Finish with sleeved thimble and eye.

Câbles & accessoires 77


ROPES AND HOOKS

xx DYNEMA® D12 SK75 TEXTILE ROPE


..Ideal for hauling.
..As strong as steel for an equivalent diameter and 7 to 8 times lighter.
..Anti-corrosion.
..Non-twisting.
..It can be handled without gloves.

xxTechnical characteristics
Wire rope Ø mm 4 5 6 7 8 9 10 12 14

Pulling working load kg 467 733 1 067 1533 1 933 2433 3 033 4 333 5667

Mini. breaking load. kg 1 400 2 200 3 200 4600 5 800 7300 9 100 13 000 17000

Theoretical weight kg/100 m 0.9 1.5 2 2.7 3.6 4.7 5.7 8 11

Wire rope Ø mm 16 18 20 22 24 26 28 30

Pulling working load kg 7333 9 333 11333 14 000 16000 19333 22667 26000 superior Ø
on demand
Mini. breaking load. kg 22000 28 000 34000 42 000 48000 58000 68000 78000

Theoretical weight kg/100 m 14 18 22 26 31 36 42 48

xx STANDARD GALVANIZED STEEL ROPE


> METALLIC CENTRAL CORE 1960 N/mm² - RIGHT HAND LAid
..Used for lifting or hauling loads but the load must be guided.
..Single eye hooks are recommended.

xxTechnical characteristics
Wire rope Ø mm Construction 3 4 5 6 7 8 9 10 12

Lifting working load wire rope kg 6x7 6x7 6x7 6 x 19 6 x 19 6 x 19 6 x 19 6 x 19 6 x 19

Pulling working load wire rope kg 129 230 359 512 698 912 1153 1424 2040

Mini. breaking load wire rope kg 215 384 598 853 1163 1520 1921 2373 3400

Theoretical weight kg/m 645 1152 1795 2560 3488 4559 5763 7119 10200

0.034 0.061 0.096 0.144 0.188 0.246 0.311 0.384 0.553

Wire rope Ø mm 13 16 18 20 22 24 26 28 32

Construction 6 x 19 6 x 19 6 x 36 6 x 36 6 x 36 6 x 36 6 x 36 6 x 36 6 x 36
Lifting working load wire rope kg 2407 3652 4610 5692 6895 8201 9629 11159 14586
Pulling working load wire rope kg 4012 6086 7684 9486 11492 13668 16048 18598 24310
Mini. breaking load wire rope kg 12036 18258 23052 28458 34476 41004 48144 55794 72930
Theoretical weight kg/m 0.649 0.983 1.240 1.540 1.860 2.210 2.600 3.010 3.930

78 ROPES AND HOOKS


ROPES AND HOOKS

xx HIGH STRENGTH ROPE > METALLIC CENTRAL CORE 2160 N/mm²


..A rope with 8 outer strands.
..Used for lifting or hauling loads.
..Great resilience.
..High breakage load.
..Do not use to lift on direct strand for an unguided load.
..Single eye hooks are recommended.

xxTechnical characteristics
Wire rope Ø mm 4 5 6.4 7 8 9 10 11
Construction 8 x 12 8 x 12 8 x 12 8 x 12 8 x 12 8 x 12 8 x 17 8 x 17
Lifting working load wire rope kg 264 430 844 1053 1308 1679 2081 2509
Pulling working load wire rope kg 440 717 1407 1754 2179 2798 3468 4182
Mini. breaking load wire rope kg 1320 2150 4222 5263 6538 8394 10404 12546
Theoretical weight kg/m 0.068 0.106 0.157 0.190 0.300 0.380 0.470 0.570

Wire rope Ø mm 12 13 15 16 18 20 22
Construction 8 x 17 8 x 17 8 x 17 8 x 17 8 x 26 8 x 26 8 x 26
Lifting working load wire rope kg 2999 3590 4835 5406 6834 8384 10200
Pulling working load wire rope kg 4998 5984 8058 9010 11390 13974 17000
Mini. breaking load wire rope kg 14994 17952 24174 27030 34170 41922 51000
Theoretical weight kg/m 0.680 0.810 1.090 1.220 1.540 1.900 2.300

Wire rope Ø mm 24 26 28 30 32 34
Construction 8 x 26 8 x 26 8 x 26 8 x 31 8 x 31 8 x 31
Lifting working load wire rope kg 12362 14300 16524 19237 21746 24888
Pulling working load wire rope kg 20604 23834 27540 32062 36244 41480
Mini. breaking load wire rope kg 61812 71502 82620 96186 108732 124440
Theoretical weight kg/m 2.790 3.230 3.730 4.34 4.910 5.610

xx SINGLE EYE HOOKS xxDimensions


> Ref. 870
..EN1677-2.
..Oversized eyes enable easy assembly on ropes
(with tag).

xxTechnical characteristics
Reference 870
CMU t 1.12 2 3.15 5.4 8 12.5
A mm 86 102 121 154 185 235
B mm 24 36 35 41 50 61
C mm 16 19 22 31 34 42
P mm 28 31 30 39 47 64
CR t 4.5 8 12.6 21.2 32 50
Weight kg 0.25 0.53 0.9 1.75 2.83 5.2

ROPES AND HOOKS 79


ROPES AND HOOKS

xx GALVANIZED NON-ROTATING STEEL ROPE


> METALLIC CENTRAL CORE 1960 N/mm² - RIGHT HAND LAID
Available to order.
..Used for unguided load lifting or hauling.
..High breaking load, great resilience.
..Single swivel hooks are recommended.

xxTechnical characteristics
Wire rope Ø mm 3 4 5 7 8 9 10 11.5

Construction 18 x 7 18 x 7 19x7 18x7 24x7 24x7 24x7 24x7

Lifting working load wire rope kg 120 210 363 643 1102 1392 1764 2160

Pulling working load wire rope kg 200 350 605 1071 1837 2320 2940 3600

Mini. breaking load wire rope kg 600 1049 1815 3213 5510 6960 8820 10800

Theoretical weight kg/m 0.036 0.064 0.094 0.197 0.280 0.356 0.464 0.560

Wire rope Ø mm 13 14 16 18 20 22 24 26 30
Construction 24x7 24x7 18 x 7 24x7 24x7 24x17 24x17 18 x 7 24x17
Lifting working load wire rope kg 2980 3480 3357 5880 7080 8660 10520 9720 16160
Pulling working load wire rope kg 4967 5800 5595 9800 11800 14433 17533 16200 26933
Mini. breaking load wire rope kg 14900 17400 16785 29400 35400 43300 52600 48600 80800
Theoretical weight kg/m 0.779 0.907 1.030 1.508 1.883 2.284 2.751 2.710 4.243

> METALLIC CENTRAL CORE 2170 N/mm² – RIGHT HAND LAID (except* LEFT HAND LAID)
Available in stock.
xxTechnical characteristics
Wire rope Ø mm 3 4 5 5* 6 7 7* 8 9 11.5

Construction 18 x 7 18 x 7 18 x 7 18 x 7 18 x 7 18 x 7 18 x 7 18 x 7 18 x 7 18 x 7

Lifting working load wire rope kg 160 220 460 460 610 750 750 1120 1320 2200

Pulling working load wire rope kg 267 367 767 767 1017 1250 1250 1867 2200 3667

Mini. breaking load wire rope kg 800 1100 2300 2300 3050 3750 3750 5600 6600 11000

Theoretical weight kg/m 0.037 0.083 0.111 0.111 0.15 0.185 0.185 0.29 0.328 0.588

xx SINGLE SWIVEL HOOKS xxTechnical characteristics


> Ref. 871 Reference 871
..EN1677-2. CMU t 1.12 2 3.15 5.3 8 12.8
..The large stirrup enables easy assembly on A mm 101 121 147 185 211 265

ropes (with tag). D mm 29 32 37 47 57 66


E mm 33 31 40 46 58 56
..Hooks fitted to a needle or roller stop
P mm 28 29 31 40 47 64
enabling very good rotation when in load. CR t 4.5 8 12.6 21.2 32 50
Weight kg 0.4 0.77 1.41 2.53 3.9 6.81

80 ROPES AND HOOKS


ROPES AND HOOKS

xx STAINLESS STEEL ROPE


> METALLIC CENTRAL CORE – RIGHT HAND LAID - Rope 7x19
..Use by the sea side or outdoor with specific usual requests (highly aggressive environments).

xxTechnical characteristics
Wire rope Ø mm 2.5 3 4 5 6 7 8

Construction 7x19 7x19 7x19 7x19 7x19 7x19 7x19

Lifting working load wire rope kg 68 92 166 260 376 512 666

Pulling working load wire rope kg 113 153 277 433 627 853 1110

Mini. breaking load wire rope kg – Classification MBL kN 1570 340 460 830 1300 1880 2560 3330

Theoretical weight kg/m 0.024 0.034 0.061 0.095 0.138 0.187 0.243

Wire rope Ø mm 9 10 12 14 16 18

Construction 7x19 7x19 7x19 7x19 7x19 7x19

Lifting working load wire rope kg 844 1042 1500 2040 2660 3683

Pulling working load wire rope kg 1407 1737 2500 3400 4433 6138

Mini. breaking load wire rope kg – Classification MBL kN 1570 4220 5210 7500 10200 13300 18414

Theoretical weight kg/m 0.308 0.381 0.548 0.746 0.974 1.23

xxDimensions xx SINGLE STAINLESS EYE HOOKS


> Ref. 872
..EN1677-2-316L
..Oversized eyes enable easy assembly on ropes
(with tag).
xxTechnical characteristics
Reference 872
CMU t 0.7 1.2 1.6 2.7
A mm 86 102 121 154
B mm 24 26 35 41

xxSingle stainless eye hook – Ref.872 P mm 28 29 31 40


C mm 16 19 22 31
CR t 2.8 4.8 6.4 10.8
Weight kg 0.25 0.53 0.9 1.75

xxDimensions

xxSingle swivel hook – Ref.871

ROPES AND HOOKS 81


ACCESSORIES

xx STEEL BEARING SHEAVES FOR WIRE ROPE > Ref. 503


..Forged steel, except the diameter 150 mm which is machined steel.
..Yellow chromated galvanized finish.
..Bore on sealed bearings.

xxDimensions xxTechnical characteristics


Reference 503
External Ø (D) mm 150 200 297 375 425 510 570
Tread sheave Ø (DG) mm 133 172 257 320 355 440 500
Force on rope kg. at 90° 1000 1600 4000 6300 8000 12500 16000
Wire rope Ø mm 6/7 8/9 12/13 15/16 17/18 20/22 22/24
Axis Ø mm 25 35 60 80 90 110 120
Bearing mm 6205 2RS 6207 2RS 6212 2RS 6216 2RS 6218 2RS 6222 2RS 6224 2RS
Weight kg 2.1 4.4 12.5 24.5 35 59 115

xx CAST IRON WIRE ROPE SHEAVES > Ref. 502

xxDimensions xxTechnical characteristics


Reference 502
External Ø (D) mm 85 110 150 240
Tread sheave Ø (DG) mm 66 88 122 200
Capacity kg 250 500 1000 2500
Wire rope Ø mm 5 7 8 14
Rim width (E) mm 15.5 19.5 24 36
Hub width (M) mm 20 24 30 40
Ø Hub (DM) mm 28 33 40 58
Weight kg 0.4 0.7 1.5 4.85

xx STEERING WHEEL FOR 6 x 18 CHAIN > Ref. 540

xxDimensions xxTechnical characteristics


Reference 540
D mm 200 300
Bb. pans mm 15 23
DP mm 172 263
DM mm 50.5 60
E mm 37 40
M mm 41 42
Weight kg 3 7

82 ACCESSORIES
ACCESSORIES

xx FIXED PULLEYS WITH SUPPORT PLATES > Ref. PF

xxDimensions
Rope
Pulley

Screw
xxRef. PF

xxTechnical characteristics PF
PF
Reference
4 5 6/7 8/9 12/13 15/16 17/18 20 22/24
A mm 80 100 150 200 295 375 425 510 570
B mm 87 108 161 215 312.5 394.5 452.5 543 610
C mm 72 90 135 160 200 240 270 330 370
Ø E mm 70 85 133 172 250 320 355 440 500
Screw Ø mm 6.5 8.5 11.5 14 18 20 26 32 32
F mm 51 63 95 115 140 170 190 230 260
G mm 59 73 110 155 235 300 340 410 460
Wire rope Ø mm 4 5 6 to 7 8 to 9 12 to 13 15 to 16 17 to 18 20 22 to 24
Max. capacity (kg)
500 850 1400 2300 5700 7800 10300 13000 16000
at 90°
Max. capacity (kg)
350 600 1000 1600 4000 5500 7300 9200 11500
at 180°
External Ø mm 80 100 150 200 297 375 425 510 570
Weight kg 1 1.5 5 11 29 54.6 88.4 151.7 265

Ø Screw

xx ARTICULATED PULLEYS WITH SUPPORT PLATES > Ref. PA

xxDimensions
Pulley
Rope

xxRef. PA
Screw

xxTechnical characteristics
PA
PA
Référence
6/7 8/9 12/13 15/16
A en mm 198 247 348 434 Ø Screw
B en mm 224 281.5 397.5 492.5
C en mm 125 150 200 240
Ø E mm 133 172 250 320
Screw Ø mm 12 14 18 23
F mm 95 115 140 170
G mm 110 155 235 300
Wire rope Ø mm 6 to 7 8 to 9 12 to 13 15 to 16
Max. capacity (kg)
1400 2300 5700 7800
at 90°
Max. capacity (kg)
1000 1600 4000 5500
at 180°
External Ø mm 150 200 297 375
Weight kg 6.8 13.2 34.1 62.7

ACCESSORIES 83
ACCESSORIES

NEW
xx FITTED PULLEYS > PE
..Pulley with force detection cutting the electricity to the
winch as soon as there is overloading (up to 25 % in
excess of nominal load).
..Various application fields (industry, Building and public
works…).
xxTechnical properties
..Easy to install.
..Factory tare.
..Electro-mechanical operation: the device does not use
any electronic equipment, it acts as a simple switch.

xxRope outlets

90 ° assembly

180 ° assembly

xxDimensions

Dimensions mm.

xxApplications xxTechnical characteristics


Reference PE300 PE500 PE1000
Rope Ø mm 5/6/7 6/7 6/7
Dimensions (Lxlxh) mm 328 x 135 x 161
Capacity on wire (angle between 2 falls) kg at 180° 150 250 500
Capacity on wire (angle between 2 falls) kg at 90° 300 500 1000

1 . Fitted pulley used during lifting


operation.

84 ACCESSORIES
ACCESSORIES

xx FIXED CLEVIS PULLEY > Ref. 504


..Steel pulleys, bichromate finish, forged hook.
..For redirection of wire rope, reeving in order to increase the capacity of a winch.

xxDimensions
xxTechnical characteristics
Reference 504
E mm 160 235 330 425 510
F mm 140 200 280 355 450
K mm 65 75 95 105 160
H mm 420 535 715 890 1180
P mm 43 48 56 71 80
Max. rope Ø mm 6 9 14 16 20
SWL on hook kg 1250 2000 4000 8000 12500
SWL on one fall kg 625 1000 2000 4000 6250
Weight kg 6 11 25 47 90

xx OPENING CLEVIS PULLEY > Ref. 520


..Steel pulleys, bichromate finish, forged hook.
..For redirection of wire rope, reeving in order to increase the capacity of a winch.
..Clevis opening to avoid unrolling the rope completely.

xxDimensions
xxTechnical characteristics
Reference 520
E mm 100 160 235 330 425 510
F mm 80 140 200 280 355 450
K mm 60 65 75 95 105 160
H mm 320 420 535 715 890 1180
P mm 23 43 48 56 71 80
SWL on hook kg 630 1250 2000 4000 8000 12500
SWL on one fall kg 315 625 1000 2000 4000 6250
Max. rope Ø mm 5 6 9 14 16 20
Weight kg 2.5 6 11 25 47 90

xx COUNTERWEIGHT > Ref. CP


xxDimensions

xxTechnical characteristics
Reference CP 3.6
Weight kg 3.6
Max. rope Ø mm 8

Dimensions mm.

ACCESSORIES 85
ACCESSORIES EC REGULATIONS (Directive 2006/42 / EC): This equipment must be checked before and after each use by an
authorized person. Maintenance by the manufacturer or by a center approved by him, must be carried out: at
least once a year (depending on frequency of use) and systematically after a fall or when in doubt about the
safety of the device.

xx LOAD FALL ARRESTERS FROM 200 TO 500 KG > Ref. CHL-L


xx LOAD FALL ARRESTERS FROM 500 TO 5,000 KG > Ref. CHL-BIG
..Ensures safety function in case of failure of the main
loads holding or transporting systems.
..Numerous fields of application (industry, public works, xxRef. CHL-L
theater, gym arena, amusement park...)
xxTechnical Properties
..Anti-corrosion treated steel cover.
..Galvanized steel bolts.
..Integrated energy absorber reducing the effort on the
structure.
..Easy to install.
..Vertical fixation in the axis of the load.
..The fixation points must be tested and the structure
must have a resistance equal to 6 times the static
load.
..Locking system by double steel pawls.
..Standard unwinding speed: 20m/min (setting in
factory on request).
..Short distance braking.
..Different capacities, cable lengths, speeds and
number of cycles greater than 50 per day, please xxRef. CHL-BIG
contact us.
xxRef. CHL-L
..Maximum 50 cycles per day. xxDimensions
xxRef. CHL-BIG
..Upper and lower possibility of anchoring.
..Can be used with diverting pulley.
..Two available versions:
>> Bottom or lateral wire rope exit (version 1),
>> Bottom, top or lateral wire rope exit (version 2).

Dimensions mm.

xxTechnical characteristics
Models CHL-L
Maximum load kg 200 250 300 500
Rope length m 10 20 30 10 20 30 15 25 12 20
Weight kg 6 10 15 6 10 15 13 15 16 17
L mm 189 245 285 189 245 285 245 285 285 285
H mm 340 415 500 340 415 500 415 500 500 500
E mm 128 144 146 128 144 146 144 146 146 156

Models CHL-BIG
Maximum load kg 500 1000 2000 3000 5000
Rope length m 20 30 12 25 10 20 15 10
L mm 330 330 370 455 370 620 620 620
H mm (version 1/version 2) 428/328 -/328 480/370 565/- 480/370 735/640 735/640 735/640
E mm 263 298 353 336 353 390 390 390
Weight kg 37 85 78 145 260 260 260 260

86 ACCESSORIES
NOTES

huchez catalogue > 2016 87


FEM/ISO Classification

xxLIFTING DEVISE MECHANISM CLASSIFICATION


xxTo determine the group for your lifting device, winch or block and tackle, three essential
parameters are to be taken into account:

1 Maximum load to be lifted


>>Including the weight of the cable and any lifting accessories (hook, etc.) except where these are of a total weight of
5 % or less of the load to be lifted.

2 Load condition
>>Details in what proportions the lifting device is used at maximum load or reduced load.
>>For an exact classification, it is preferably to calculate the average cubic value (k) using the formula below:

where:
effective or partial operating time with effective or partial load + dead weight
β= load nominal load
t= total operating time
dead weight operating time with dead weight only
γ= maximum load
t∆= total operating time

>>Thus a distinction is made between four characterised load conditions:


Light Lifting devices subjected exceptionally to the maximum load and normally to very light loads. k ≤ 0.5

Medium Lifting devices subjected fairly often to the maximum load and normally to light loads. 0.5 < k ≤ 0.63

Heavy Lifting devices subjected frequently to the maximum load and normally to medium loads. 0.63 < k ≤ 0.8

Very heavy Lifting devices subjected regularly to loads close to the maximum load. 0.8 < k ≤ 1

3 Operating class
>>This is the average operating time per day, on the basis of 250 working days a year.
>>The lifting device is considered to be in operation when it is moving; conversely, it is not during stoppage times,
between raising and lowering for example.

xxThese three parameters thus provide the means for classifying the devices into groups of
mechanisms in accordance with this table you can use to determine the group for the lifting device
you need:
Operating class
DUTY FACTOR (or average daily operating time in hours, on the basis of 250 working days a year)

Light 30 mn 1h 2h 4h 8h 16 h More than -

Medium 15 mn 30 mn 1h 2h 4h 8h 16 h More than

Heavy 7 mn 15 mn 30 mn 1h 2h 4h 8h 16 h

Very heavy - 7 mn 15 mn 30 mn 1h 2h 4h 8h

Mechanism classification
according to FEM
rules 1Dm 1Cm 1Bm 1Am 2m 3m 4m 5m
according to ISO
standard M1 M2 M3 M4 M5 M6 M7 M8

xxLet us take an example of calculation to determine a mechanism group and the choice of the
winch which matches:
..Data:
>> Maximum load to be lifted 5.000 kg
>> Load condition 50% of time at the nominal load (for the lifting device)
50% of time under no load
>> Operating class 4 hours a day, 250 days a year.
..In view of these elements:
>> The characterised load condition (k) is thus: k = 0.79 =>« heavy »
> The mechanism group determined is: 3m (FEM) / M6 (ISO)
>> The choice of winch in the HUCHEZ range will be: 5000 PL, pages 52-54 of the catalogue
7500 TE, pages 44-47 of the catalogue
Our technical sales staff is at your disposal to help you determine the characterised load condition corresponding to your case.

88 Huchez catalogue > 2016


General

General

généralités 89
ROPES

xxSAFETY COEEFFICIENTS
>>Recommended by Machines Directive 2006/42/EC.
xxLifting: Coef. 5
Core
xxPulling: Coef. 3 (steel or textile)
..HUCHEZ winches are calculated for rope with these
safety ratios.
..The D/d ratio (drum Ø/rope Ø) is a key factor in Strand
guaranteeing the lifespan of the rope. It is determined Wire
according to the classification of the device
mechanisms (FEM/ISO): Central
metal wire
FEM/ISO D/d ratio
M1 - 1Dm 11.2
M2 - 1Cm 12.5
M3 - 1Bm 14
M4 - 1Am 16
M5 - 2m 18
M6 - 3m 20
M7 - 4m 22.4
M8 - 5m 25

xxROPE DIAMETER MEASUREMENT

xxCorrect measurement
with caliper

Correct Incorrect

xxROPE HANDLING

Correct Incorrect

Frein Frein

Correct Incorrect

Brake
Frein Brake
Frein

Brake
Frein

Brake
Frein

90 ROPES
ROPES

xxWINDING THE ROPE ON THE DRUM


..To wind the rope, a right-hand spiral must first be made.
..The first layer must be wound in a compact manner and
Do not do
under tension.
..This method of tensioning the
..The rope wind direction adapted to the drums must be
rope on the drum will destroy
used. This applies both to smooth and grooved drums.
it.
..Certain models have a grooved drum going two ways:
one part of the grooves to the right, the other to the
left. Some ropes are more sensitive to this set-up than
others. CAUTION
ATTENTION
..In all cases, the layers must be wound on the drum with
sufficient pretension (5-10% of the rope's individual
average load). If this is not carried out, the rope will be
subjected to crushing and premature flattening caused
by the loaded upper layers.
..A loss of pretension can be observed when it is started
up. In this case, the winding procedure must be Cette méthode de mise en tension du câble sur le tambour va détruire le câble.

restarted at regular intervals


..The lifting height, the frequency of use and even the
rope diameter will determine what type of rope is most
appropriate.
..In certain cases, it is best to use the roping direction
depending on the drum layers most used (in the event
of multi-layer use). Câblage à gauche Câblage à droite

>> If the first rope layer on the drum is only used as a


"guide" it will be best to use the rope direction of the
second layer on the drum.

Rainurage à droite Rainurage à gauche


utiliser câblage à gauche utiliser câblage à droite

CâblageLeft
à gauche Right
Câblage à droite Right
Câblage à droite Leftà gauche
Câblage Left
Câblage à gauche Right
Câblage à droite

Grooving
Rainurage àright,
droite Grooving
Rainurage left,
à gauche Grooving
Rainurage left,
à gauche Grooving
Rainurage à right,
droite Grooving
Rainurage àright,
droite Grooving
Rainurage left,
à gauche
utiliser câblage à gauche utiliser câblage à droite utiliser câblage à droite utiliser câblage à gauche utiliser câblage à gauche utiliser câblage à droite
use left way. use right way. use right way. use left way. use left way. use right way.
Enroulement supérieur Enroulement supérieur
La façon la plus facile de déterminer la bonne combinaison
The
de droite easiest
à gauche : way toestdetermine
câblage/rainurage
dethe
d’observer l’axe du right
gauche
tambour combination
à droite
et l’axe
:
du câble :
utiliser câblage à gauche utiliser câblage à droite
wiring
la direction/dugrooving
commettage/le israinurage
to observe
du tambour the drum
doivent axis
être en sensand
inverse.

Câblage à droite Câblage à gauche the axis of rope: they must be in reverse.

Upper winding
Enroulement from
supérieur Upper winding
Enroulement from
supérieur
Lower winding
Enroulement from
inférieur Lower winding
Enroulement from
inférieur
de droite à gauche : de gauche à droite : de gauche à droite : de droite à gauche :
rightutiliser
to left, useà gauche
câblage wiring left to right,
utiliser useà droite
câblage wiring left utiliser
to right, use
câblage wiring
à gauche rightutiliser
to left, use
câblage wiring
à droite
left right left right

Rainurage à gauche Rainurage à droite ROPES 91


utiliser câblage à droite utiliser câblage à gauche
ROPES

xxUSE WITH PULLEY OR PULLEY BLOCK


1 brin 1 brin
1 fall 22brins
falls 2 brins

xxPrincipe of reeving: 2t 2t
2t
2t 2t
2t 3t
3t 3t
3t
3t 3

1t 1t 1t
1t 1t
1t 1t 1t 1t1t
1t 1t 1t 1t

treuil 1t 1treuil
t winch
1t 1 t winch
treuil 1t treuil 1t
Tambour lisse Tambour rainuré
Tambour
R lisse TambourR rainuré
R R

1t 1t 2t 2t

x
1° à 1 xDeflection angle
°30 1° à 1°30 Angle à 2° 2°
Smooth
Tambourdrum
lisse Groovedrainuré
Tambour drum

.. = 1.5°1°3max. R R
1° à 1
°30 1° à 0 on smooth drummaximum
Angle à 2° 2°

D .. = 2° max. on grooved drum maximum D
D
2° D
>>In practice, the distance D minimum
must be: D min = 20 x L

Angle
Angleà 1° to
à1°30 à1 °30 Angle à
Angle 2° 2°
1° to
1° tomaximum
1°30 max. maximum
to 2° max.
1° à 1°30 D
2° D

L L
R' R'
L L
R' R'

L L
xxExcessive deflection angle R' R'

>>An excessive deflection angle causes:

1 Dangerous rope
winding,
2 Fast wear of the groove
and the rope,
3 Excessively tight
winding on the drum or
overlapping.

1 2 3

>>Tests made by Stuttgart University indicate the Deflection angle Longevity factor
following shortening of the rope life according to the 0° 1
slant angle: 1° 0.9
2° 0.75
3° 0.70
4° 0.67

92 ROPES
ROPES

xxROPE ENDS xx« Talurit » crimping with tag


..A winch's safety and correct operation largely depends
on the rope end on the winch and the load. It is best
to have an expert check the rope ends and the ropes
themselves. The rope end illustrated on the right is one
of the authorised ends for lifting. However, bear in mind
that crimping also causes 10% loss of breaking load.

Important:
End prohibited when lifting.
..The rope holders may in no case be used
as rope endings in "lifting".

xxROPE RE-GREASING 200

..When it is manufactured, the rope receives considerable


greasing that must be regularly renewed. The ropes may
Number of cycles ~ [ % ]

150
therefore be re-greased in view of their use, particularly Greased and re-greased

along the areas subject to bending. 100


..If the operation should prevent re-greasing, the rope life
Greased
will be shortened and inspections must be made more
50
frequently.
..The influence of greasing and re-greasing on the life No greased
0
span is illustrated on the right:
100 200 300 400 500

Tension constraint [ N / mm ] 2

xxINSPECTIONS Important:
>>Daily visual inspection. Examples of a few possible defects asso-
>>Periodical inspections by qualified persons depending ciated with the ropes (non-exhaustive list):
on the conditions and time of use of the apparatus, its .."Corkscrew" deformation
type and its classification. .."Basket" deformation
>>Special inspections if the lifting apparatus is out of ..Strand extrusion
service for 3 months or more, or after damage to the
..External wear
rope or attachment points.
Source : « Accessoires de levage », INRS

xxCalculation of traction forces

t
igh
We .8
1 ght
h
nc = Wei
Wi rce
Weight

ch
Win ce = 2.6 Weight
fo Winch = 5.6 Winch Weight
for force force = 20
90° 30° 20° 10°

ROPES 93
HUCHEZ,
the strength of a group

xxCHASTAGNER LOCATION 5 agencies at your service


> site lifting xxPARIS EST
102, rue des Frères Lumières
www.chastagner.fr Z.I. des Chanoux
[email protected] 93330 NEUILLY-SUR-MARNE
Tel.: +33 (0) 143 001 403
1 annual catalogue rental xxPARIS NORD

+
1. Advice.
2, rue Edouard Branly
95220 HERBLAY
Tel.: +33 (0) 134 501 331
2. Installation. xxPARIS OUEST
22, rue des Osiers - Z.I. des Marais
3. On-site interventions. 78310 COIGNIÈRES
4. Maintenance. Tel.: +33 (0) 130 053 344
5. Training. xxORLÉANS
334, rue des Moulins - Z.A. de la Nivelle
45750 SAINT-PRYVÉ SAINT-MESMIN
Tel.: +33 (0) 238 690 911
xxROUEN
37, rue Désiré Granet - Zone de l’Etang
76800 SAINT-ÉTIENNE-DU-ROUVRAY
Tel.: +33 (0) 235 732 630
To rent certain lifting equipment presented in this
catalogue, please call your nearest agency.

xxKlaas ALL ROAD


> Aluminium technology used for lifting
www.klaas.fr
[email protected]
Exclusive distributor in France for Klaas (German manufacturer of towed or truck-mounted
aluminium cranes), Klaas ALL ROAD develops new equipment and procedures for
positioning photovoltaic panels, wooden frame houses, windows, etc.
The cranes and their associated equipment allow materials and equipment to be lifted,
avoiding unnecessary handling, in complete safety and optimising productivity gains.
Tel.: +33 (0) 143 005 596 – Fax : +33 (0) 141 541 057

xxTELIP
> Light and ergonomic handling solutions
www.telip.fr
[email protected]
Specialised in designing and manufacturing handling products (forks, stackers, lifting
platforms, etc.), TELIP offers solutions for lifting and moving loads efficiently, safely and
comfortably.
Tel.: +33 (0) 299 961 716 – Fax : +33 (0) 299 961 726

HUCHEZ, is also:

xxHORLOGES HUCHEZ
www.pointeuses.com
Cette impression
Dans tous les

www.horloges-huchez.fr
cas, ce BAT doit
a été réalisée
optimale de vos

Renowned for its large clocks (e.g. Cergy-Pontoise), it also specialises in desk
par l'applicatio

clocks, electronic pilot clocks, time clocks and time controlling systems.
respecter les
DIRECTION

courriers". Il doit

xx Contact
DU MARKETING

n de création
recommandation

Tel.: +33 (0) 344 511 122 (François HUCHEZ or Carole DESMEDT)
aussi faire l'obje
– 44 BOULEVARD

de maquette
s inclues dans

xx Horloges HUCHEZ
t d'une valida
DE VAUGIRARD

POSTREPONSE

4, rue de la Croix 60420 Ferrières


RLO
HO G

18N0S
Z

E
HUCHE

S
les spécificatio

A
12
tion par l'inter

18 2
– CP D 502 –

32 -
de La Poste.
ns 7286, 7522
75757 PARIS

médiaire de votre

C'est une aide


CEDEX 15 –

et le "Guide Pratiq
interlocuteur
WWW.LAPOS

à la réalisation

Huchez catalogue > 2016


TE.FR

commercial.
ue pour une prise

94
d'un Bon-à-Ti
en
PROFESSIONAL GENERAL TERMS AND CONDITIONS

These PROFESSIONAL GENERAL TERMS AND CONDITIONS are available for the supply of CATALOGUED HANDLING EQUIPMENT.

" Welcome For SPECIFIC EQUIPMENTS you have to refer to the corresponding PROFESSIONAL TERMS AND CONDITIONS.
A > equipment and their fittings >>on the one hand, ipso jure and without prior notification, in accordance with article L441-

to a world of quality " 1 > general provisions


1.1 > Contract formation
6 of the Commercial Code, from the very first day overdue:
- the application of late payment interest equal to the most recent refinancing rate
defined by the European Central Bank increased by ten points (modernisation of the
Every order requires the purchaser’s acceptance of these general terms and conditions. economy law - LME - No.2008-776 of 4 August 2008), without prejudice to any damages
Therefore, any provisions that are contrary hereto and, particularly all general conditions and interest which may be claimed;
that were previously transmitted by periodic circulars, shall not be enforceable against the - the application of a flat-rate compensation for cost recovery fees totalling 40 euros
seller unless the latter agrees thereto in writing. (European directive 2011/7 of 16 February 2011, law 2012-387 of 22 March 2012 and
A contract of sale is complete only after the seller’s written acceptance of the purchaser’s decree 2012-1115 of 2 October 2012),
order. An accepted order shall not be cancelled without the seller’s consent. - additional compensation, based on documentary proof, if the cost recovery fees
1.2 > Specifications regarding the supply indicated are greater than this flat-rate compensation rate. Furthermore, any outstanding
Characteristics mentioned in catalogues, prospectuses and all other advertising materials payments would become payable immediately.
and documents are given purely as an indication. The seller reserves the right to make >>on the other hand, if the vendor deems fit:
any changes in its designs that it deems appropriate, even after acceptance of the orders, - the suspension or cancellation of all orders in progress,
without, however, affecting the essential characteristics and performance. - the cancellation, ipso jure, of the sales contract one month after the official demand,
1.3 > Tests and acceptance sent to the purchaser by registered letter with acknowledgement of receipt, to comply
The costs of tests and acceptance requested by the purchaser are borne exclusively with their legal obligations. In this case, and without prejudice to any damages and
thereby. interest which may be claimed, the purchaser must, in addition to their obligation to return
By opening this catalogue, you are entering a world of quality: 1.4 > Estimate (for repair) the goods, pay the vendor a termination fee set at 20% of the price as evaluated at the
date of termination. This fee will be charged to the payments already received.
. Quality of R&D working to design and develop the products and solutions The costs necessary for the issue of a repair estimate, such as the time of assembly or
re-assembly, and travel expenses, are invoiced when the estimate is not followed by an 6 > WARRANTY
order.
intended to satisfy market needs and anticipate how they will evolve over time. 6.1 > Scope of warranty
2 > delivery The seller commits that it will remedy any operating deficiencies due to a defect in the
. Quality of products incorporating components and production processes that The times for delivery commence to run after the sending of the acknowledgement of design, materials or performance (including assembly if it is responsible for this operation),
receipt and receipt of the instalment specified in paragraph 5. They are given purely as an within the limits of the provisions set forth hereinafter.
indication and in total good faith. The warranty does not cover normal wear and tear, breakdowns due to a lack of
have been the cornerstone of our brand's reputation for more than 60 years. Whatever the purpose of the equipment and terms of sale, delivery is deemed to be maintenance or supervision, poor assembly or electrical connection, or, generally, to
. Quality of service founded on the commitment of our employees and partners made in the seller’s plants and stores. any manipulation or use failing to comply with the manufacturer's written instructions
Delivery is advised by a simple notice of availability. Such a notice signifies either the (including the normal requirements of use in the operating instructions) or to an event of
direct remittance of the equipment to the purchaser, delivery of the equipment in the force majeure. It does not apply to paint and surface coatings.
who will accompany you throughout our relationship. seller’s plants or stores to a shipper or carrier designated by the purchaser or, in the The warranty immediately ceases if the validity of the declaration of conformity expires
absence thereof, by the seller. because the purchaser used spare parts other than the original ones, or performed repair
The purchaser must take possession of the equipment within ten days of the notice of or modification work without the seller’s written agreement.
availability. If the purchaser does not take the equipment at the location and on the date In the event of use of the equipment outside of metropolitan France, the seller may
A priority for our company, the objective of which is purely our customers' that are agreed, and provided that its delay is not due to an act or omission of the seller, change the scope and terms of warranty defined in these general terms and conditions.
the purchaser must make the payments as contractually specified, with delivery deemed Unless otherwise stipulated, no warranty applies to used equipment; alienation of the
satisfaction and the safety of our users. to have been made. In such event, the seller handles the storage at the purchaser’s risk equipment by the first user terminates the warranty.
and peril, insofar as the equipment has not been individualized. 6.2 > The purchaser's obligations
In no event shall an exceeding of the specified time result in cancellation of the order,
The products that you will discover here satisfy the needs of a wide range of in the payment of damages and interest or in the application of any penalties, unless
In order to have the benefit of this warranty, the purchaser must immediately advise the
seller in writing of any defects that it observes in the equipment and provide all proofs
expressly confirmed in the acknowledgement of receipt of the order. regarding the reality of said defects; it must facilitate the observation and correction of
trades in sectors of activity that are equally as important and in which we are «The equipment is delivered, along with its instruction manual », which the user shall these defects.
consult before putting the equipment into service. 6.3 > Effective date and duration
constantly improving our knowledge. The standard warranty is for a period of one year unless otherwise specified in the
3 > reservation of ownership and transfer of risks
operating manual for the product concerned. It commences on the date of delivery as
This catalogue is also a point of access to the field of tailor-made solutions with 3.1 > The seller retains full ownership of the subject equipment until full payment of the
specified in paragraph 2, and terminates either at the period of one year or at the end of
principal price and ancillary items.
the specified duration of use, whichever occurs first.
HUCHEZ Engineering. Thus it offers winch solutions for specific uses ranging from 3.2 > As of the date of delivery, the purchaser assumes liability for damage that this
If the conditions for using the equipment specify a labour regime that requires more than
equipment might incur or cause for any reason whatsoever.
one work station of 8 hours, the duration of warranty may be reduced.
the simple to the highly complex around the world. 3.3 > The equipment shall not be resold or transformed until full payment thereof without If the effective date of warranty is deferred, the warranty period may be extended for a
the seller’s prior consent. However, in the case of a resale, the seller may exercise a right period equal to the period of delay. However, if such delay is beyond the seller’s control,
to follow the property and claim the amounts due directly from the end customer. the extenstion shall not exceed 3 months.
4 > TRANSPORT and inSURANCE 6.4 > Modes of exercising the warranty
Any measures that the seller might take in the interest or for the account of the purchaser During the period of warranty, the seller has the duty to replace the parts that are deemed
regarding insurance, transport, etc… do not contravene the principle of delivery in its to be defective after examination by its technical service or, if it so prefers, to repair them
Welcome to our world. plants or stores. free of charge. The warranty excludes any other services or indemnification.
The fact of possibly including the carriage cost in the price is not regarded as departure Repairs under the warranty are generally made in the seller’s workshops, with the
from the principle of delivery in the seller’s plants or stores. purchaser responsible for sending the equipment to be repaired and the defective parts
Any transport handled by the seller itself, whether or not the costs are charged to the thereto at the purchaser’s expense.
purchaser, is deemed to be made under a carriage contract separate from the contract When work on the equipment is performed outside of its workshops, the travel and
of sale. accommodation expenses incurred by the seller for its agents are billed to the purchaser.
In the absence of instructions, the seller undertakes the shipment in the purchaser’s best However, the labour costs related to the disassembly or re-assembly of these parts are
interests. The equipment is insured only at the purchaser’s express request. incurred by the seller when these operations are carried out by its employees or agents.
In all circumstances, it is up to the purchaser to effectuate all verifications, express any The replaced parts become the seller’s property and must be returned thereto at the
reservations upon the arrival of the equipment, and, if necessary, initiate against the purchaser’s expense.
carrier the actions specified by article 103 and those that follow of the Commercial Code, Replacement parts are supplied free of charge ex-factory of the seller. Reshipment of
within the times set by article 105. repaired equipment is at the purchaser’s expense.
Replacement parts and repaired parts are warranted under the same terms and conditions
5 > prices, terms and delay of payment
as those for new parts and for the same length of time. For the other components,
Unless otherwise stipulated, the payments are made at the domicile of the seller’s
servicing under warranty has the effect of extending the warranty by the length of time
business, net and without discount, and are due under the following terms:
Antoine Huchez >>1/3 by cheque upon placement of the order (instalment)
during which the equipment is tied up.
For items of a particular relative importance that are not manufactured by the seller itself
>>1/3 by cheque upon delivery
President >>the balance by accepted draft, payable from the date of delivery within the customary
and which carry the brand of specialized manufacturers, the warranty that may vary
according to the manufacturer is that which is provided thereby.
time of 30 days, whether for products and/or services.
Our prices are : Any provision or request meant to specify or obtain a time of payment that exceeds 30 7 > disputeS
· Ex-works days, which time limit is customary in the mechanical engineering industries, may be In the event of dispute regarding a supply or its payment, the Commercial Court of
· Without rope nor hook (except particular specifications).
deemed to be abusive pursuant to article L. 442 6 7° of the Commercial Code, unless the Beauvais has sole jurisdiction whatever the terms and conditions of sale and the term of
customer provides a sound reason. payment, even in the event of an action against a guarantor or a multiplicity of defendants.
Copyright – All rights reserved; any copying, even partial, is prohibited, law of 11 March 1957. INDUSTRIA, BOXTER, MANIBOX VS, MANIBOX GR, SECURITREUIL, The invoice indicates the date on which the payment must be made. All amounts that are However, prior to or concomitantly with the initiation of any legal, administrative or
PALANBOX, KILEV, MANISTOR, TIREX and MOTORBOX are registered trademarks of the company HUCHEZ. paid prior to delivery are deemed to be installments, and thus do not give the purchaser arbitration proceeding, the parties shall have recourse to an expert’s opinion pursuant to
The MANIBOX VS and GR winches, the TRB, TRBoxter, MANISTOR, PRIMO and TIREX winches are registered designs in all countries. any right to cancel the contract of sale. the regulation of the Codified Amicable Expert’s Opinion (E.A.C.) available at :
The information concerning the design, layout, materials and dimensions indicated in this catalogue are for information purposes only.
Any non-payment of an installment on the agreed date and any refusal to accept a bill of CNIDECA - 15 rue Péclet – F 75015 PARIS - Tel: 01 48 28 75 75 – Fax: 01 48 28 74 34
NATO agreement F 7480 exchange when presented will lead to:

Huchez catalogue > 2016 95


www.huchez.fr
9, Grande rue - 60420 Ferrières (Oise) - France
Tel. +33 (0) 344 511 133 - Fax +33 (0) 344 511 313
Graphic design: - +33 (0) 323 621 530 - Crédits photos : HUCHEZ – CHASTAGNER – HORLOGES HUCHEZ – KLAAS ALL ROAD – TELIP - Cyrille STRUY / Région Picardie- February 2016

huchez - 2016
Winches

www.huchez.fr
PRICE LIST 2016

Lifting and Pulling

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