Vericut v6

191014 ,
., 4
.: (812) 272-1666, 273-3004
(495) 580-6190
: (812) 272-3869
www.bee-pitron.com
 1

Vericut

CAD/CAM, VERICUT,
, , . ,
, ,
.

1. vericut.vcproject
• VERICUT
• File > Open
• Shortcut = Library
• File = vericut.VcProject
• Open
• Project Tree

• Project tree, Project: vericut, , Expand All Children

3 ; , , NC
, . .
2. VERICUT
• Project tree Project: vericut, , Motion

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 • Stop At = End of each Setup

• F1, Help. VERICUT Help .

F1 .
• OK
3.

• Play to End

4.
• Zoom to Box , )
•

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 • Workpiece View, Fit Fit )
.

VERICUT. :
•
• (Rapid) (G00)
•
5.

• Play to End

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 Project Tree .
6.

• Zoom to Box , )
•

7.
• Toolbar,

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8.

• Play to End

9.
• , .
.

10.

• Project tree, Project: vericut, , Motion

• Stop At Max Errors
• OK
11.

• Reset Model

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 • Yes
• Play to End
: Error, SHANK Collided with stock at record 186
• Zoom in Box , )
•
• Toolbar

, .
.
.
12.
• Workpiece, , Accelerated (OpenGL)
• : Dynamic X Rotation

• Workpiece view , , .
• ,
• Dynamic Y Rotation
• Dynamic Y Rotation
• Dynamic XY Rotation

• Workpiece view , ,
.
• Dynamic XY Rotation CTL-Shift + Left mouse
• Shift + Left mouse Dynamic Pan
• CTL + left mouse Dynamic Zoom
•

13. VERICUT
• File > Exit
• Ignore All Changes

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 2

VERICUT

: ,
, . ,
.
1. vericut.vcproject
• File > Open
• Shortcut = Library
• File = vericut.VcProject
• Open
• Project Tree
2. Driven Point Axis
• Display Axes > Driven Point Zero

"driven point" ( ) X, Y, Z.
DrivenPoint .
(Program Zero) .

3. NC

• Info > NC Program or

4. NC Program ,
• Single Step until N140T1M6

#1

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5. VERICUT
• Project tree Project: vericut, Motion
• Stop At = Tool Change, OK

6.

• Reset Model
• Yes
• Play to End

7. N140T1M6

• Play to End

N4500M6

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8. Driven Point axis
• Display Axes > Clear Axes

, .

9.

• Info > Status

Local X Y Z

Tool ID –

Time – .

Feedrate – , .
(Motion Type)
(Rapid (G00)).

10. VERICUT
• Project tree Setup: 3 - Motion
• Stop At = Line Number
• 61, vericut_setup3.mcd
• OK

11.

• Reset Model
• Yes
• Play to End

61 3 .
• Play to End

12. VERICUT
• File > Exit
• Ignore All Changes

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 3

. .

1. vericut.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = Fadal6030_table_setup.VcProject
• Project Tree
2.
• Display Axes > Clear Axes
3.

• Play to End
4.

• Reset Model
5. (OpenGL)
• Machine view Accelerated (OpenGL)
• Play to End

.
OpenGL VERICUT .

Workpiece view
6. Reset the Cut part

• Reset Model

7. Workpiece view
• View > Layout > Standard > 1 view

• Play to End

, , , .

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8.

• Reset Model
• Project tree, Setup: 1, Motion
• No Animation
• OK
• Play to End

, Workpiece view, Machine view.

No Animation Stop At: Tool change

.

,
.
9. 100

• Reset Model
• Project tree, Setup: 1, Motion )
• No Animation
• Skip Cut = 100
• OK
• Play to End
10. VERICUT
• File > Exit
• Ignore All Changes

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 4

– . VERICUT
. ,
.

1. vericut.vcproject
• VERICUT 6.0
• File > Open
• Shortcut = Library
• File = vericut.VcProject
• Open
• Project Tree

2. VERICUT
• Project tree Project: vericut, Motion
• Stop At Max Errors

• OK

3.

• Play to End

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 • :

Error, Holder Holder1 of Tool collided with stock at record 185

• Play to End
Error, Holder Holder1 collided with stock at record 186
• Play to End
Error, Holder Holder1 collided with stock at record 200

, .
.
.

4. Log file

• Info > VERICUT Log

, , .

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 , ,
. ,
. VERICUT. .

• Log file
5. VERICUT
• Project tree Project: vericut, Motion
• Stop At Max Errors
• OK
• Play to End

• Info > Status

54
6.

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 • Analysis > NC Program Review

, , , .

7. ,
•

, :

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8. VERICUT
• File > Exit
• Ignore All Changes

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 5

,
, .
, VERICUT .

1. detect_collision.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = detect_collision.VcProject
• Open

2. ,
• Info > Status Tool bar

3.

• Play to End

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4. ZY
• Select View > ZY

5. VERICUT 38 ,
• Project tree Project: detect_collision, Motion
• Stop At = Line Number = 38
• OK
6. VERICUT
• Project tree Project: detect_collision, Motion
• Stop At Max Errors
• OK
7.

• Reset Model
• Play to End

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 ,

8. ,

• Single Step

9. VERICUT
• Project tree Setup:1, Expand All Children
• Project tree Machine: detect_collision, Machine Settings
• Collision Detect

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 • Collision Detection
• Add
• Component 1 = B , Sub-Components
• Component 2 = Y , Sub-Components
• Near Miss = 0.100

• OK

VERICUT B (Fixture, Stock)

Y, (spindle, tool). .

10.

• Reset Model
• Play to End
• Single Step

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11. VERICUT
• File > Exit
• Ignore All Changes

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 6

X-Caliper™

VERICUT , . ,
, – .
1. x_caliper.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = x_caliper.VcProject
• Open
2.

• Play to End

3.
• Display Axes > Active Coord. Sys.

4. X-Caliper
• Analysis > X-Caliper
• Feature/History

• Color = 1:Red,

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 • ,

5.
• , Set Active Coord. Sys. > inclined
• ,

6.
• X-Caliper Distance/Angle
• From = Plane
• To = Plane

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 • From

• To

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7.
• X-Caliper Air Distance
• ,
•
• : …, :…

• , :…

8.

• X-Caliper Distance/Angle
• From = Edge
• To = Axis
• From
• , .
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 • To
• ,
• ….. …..

9. VERICUT
• File > Exit
• Ignore All Changes

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 7

(AUTODIFF)

, CAD .
VERICUT AUTO-DIFF™.
1. AUTODIFF.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = AUTODIFF.VcProject
• Open
2.
• Play to End

3.
• View > Section
• Add
• Pl Type = NEG Y, Color = 2:Aquamarine
• Section

4. X-Caliper
• Analysis > X-Caliper
• Feature/History
• Display Tool/Stock Collisions

• ,

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 • X-Caliper
5.
• View > Section
• Restore
• Close

6.
• Analysis > AUTO-DIFF
• Compare

7. CAD
• Design Display

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 CAD .
8. 2D
• View Type > Profile
• AUTO-DIFF Comparison Method = Profile
• Compare

9.
• Analysis > X-Caliper
• Stock Thickness
• .

AUTO-DIFF ,
.

10. VERICUT
• File > Exit
• Ignore All Changes

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 8

, AUTO-DIFF™ CAD
. , ,
.
1. AUTODIFF2.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = AUTODIFF2.VcProject
• Open
2. VERICUT
• Analysis > AUTO-DIFF
• Constant Gouge Check
• Tolerance= .010
• On
• Close
• Play to End

3. AUTO-DIFF
• Analysis > AUTO-DIFF
• Constant Gouge Check
• On
• Yes

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4. AUTO-DIFF
• Settings
• Comparison Method = Surface
• Compare

5. VERICUT
• File > Exit
• Ignore All Changes

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 9

- .
. 3- , 5- , ,
. VERICUT ,
.
1. mincut.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = mincut.VcProject
• Open
2. ,

• Play to End

3. VERICUT
• Project Tree
• Project tree Setup: 1, Motion
• Calculate Min. Cutter Extension
• Holder Clearance = 2
• OK
• Reset Model
• Play to End
• No )

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 • : Tool 1 s first holder height has been adjusted by 6.320287

: , .
.

4. VERICUT
• File > Exit
• Ignore All Changes

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 10

, , VERICUT
. .
.
1. blade.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = blade.VcProject
• Open
2. Working Directory
• File > Working Directory
• , .
• , .
• OK

3. OptiPath®
• OptiPath > Control
• OptiPath Mode = On
• Optimize File = blade.opti
, .

: OptiPath ; ,
.

• Material = Aluminum
.

• OK

4. Status window
• Info > Status

5.

• Play to End
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 , .

, OptiPath 50%.
• Yes – VERICUT
• Status
• Play to End

6.
• Edit > Colors
• Cut Colors
• Color Method = Feed Range Color

• OK

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 ( 120 MMPM), – ( 320 MMPM).
7. VERICUT
• File > Exit
• Ignore All Changes

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 12

, ( )
.
1. define_stock_fixture.vcproject
• VERICUT
• Working Directory
• File > Open
• Shortcut = Training
• File = define_stock_fixture.vcproject
• Open
• Project Tree
• Project Tree, Setup 1 Expand All Children

2.
• Project Tree Fixture (0, 0, 0) Model
• Modeling Type = Model File
• Browse
• Open file, Shortcut = Training
• fixture_two_jaws.stl, Open, Add

3.
• Project Tree Stock
• Modeling Model Type = Block, :
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 Length (X) = 3.375
Width (Y) = 2
Height (Z) = 2.5
• Add
• OK Modeling
• Workpiece View Fit
• Project Tree

4. OpenGL
• Machine view Accelerated (OpenGL)

5.
•
• File = my_project
• Save

6.

• Play

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 13

VERICUT .
1.
• VERICUT
• File > New Project > Inch
• Working Directory
• Project Tree
• Project Tree Setup 1 Expand All Children

2.

• Project Tree Fixture Model Tab

• Modeling Type = Block
• Length (X) = 4
• Width (Y) = 1
• Height (Z) = 1
• Add
• Workpiece View Fit

3. Sweep Model
Sweep model ( ) Extruded model ( ) .

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 • Project Tree Stock
• Modeling Model Type = Model File
• Sketcher…
• Profile Type Sweep > OK

Sweep model . Z 3.375.

• , , , Grid Size .125

• Add X0, Y0)

• , X0, Y1 (
)

• X0.125, Y1
• X0.125, Y1.25

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• X2, Y1.25
Pan ).

• X2, Y-1.25
• X0.125, Y-1.25
• X0.125, Y-1
• X0, Y-1
• X0, Y0

• Sweep model: Zmax 3.375in

• File > Save As > profile_stock.swp > Save
• File > Close
• Model File > Browse
• Select profile_stock.swp > Add
• Workpiece View window Fit

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4. Sweep Model
Assemble Tab Position.
• Position Assemble
.

• Constraint Type = Mate

• , Constraint type

.
• , ,

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 , ,
( ).

• Constraint Type = Mate

• Constraint type
• ,
: , .

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 • Constraint Type = Align
• Constraint type
• ,

5.
, .

• Project Tree Fixture

• Modeling Model
• Add Fixture )

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• Modeling Position
• Translate
• From,

• To,

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 • OK Modeling

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 14
NC

, NC (Program Origin).
1. load_nc_program_set_origin.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = load_nc_program_set_origin.vcproject
• Open
• Working Directory
• Project Tree
• Project Tree Setup 1 Expand All Children

2. NC
• Project Tree NC Programs
• Add/Modify NC Programs
• NC Program Add
• Training op1.mcd
• OK
• OK
3. Program Origin
G55
. NC B- . G55
Tool B.

• Project Tree Setup 1

• G-code > Setting
• G-code Settings Tables
• Job Tables
• Table Name = Work Offsets
• Subsystem ID = 1
• Register = 55
• Select From/To Locations
• From = Component > Tool
• To = Component > B
• Add, Close
• OK

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4.
• Reset
• Play

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 15

VERICUT.
1. load_tool_library.vcproject
• VERICUT
• File > Open >
• Shortcut = Training
• File = load_tool_library.vcproject
• Open
• Working Directory
• Project Tree
• Project Tree Setup 1 Expand All Children

2. Tool Library
• Project Tree Tooling
• Open
• matsuura_mam72.tls
• Open

3.

• Reset
• Play

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 16

, (Master Tool Library) NC .

1. Create_cross_reference_tool_library.vcproject
• VERICUT
• File > Open >
• Shortcut = Training
• File = Create_cross_reference_tool_library.vcproject
• Open
• Working Directory
• Project Tree
• Project Tree Setup 1 Expand All Children

2. Tool Library
, Tool ID NC .
• Project Tree Tooling
• Open
• Shortcut = Training
• matsuura_mam72_master.tls
• Open
3. NC Program Tool Tool Library
• Project Tree NC PROGRAMS
• Add/Modify NC Programs
• NC Program Tool Change By > List
• Use Tool List

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 • Tool Change List Build Tool List
** VERICUT , ,
NC .
. .
4. Tool Change
• Tool Change List (Event) ID
.( Event 1 Cutter/Holder ID 149, …)
Event Cutter ID Holder ID
1 149 149
3 213 213
4 152 152
6 168 168
7 59 59
8 169 169

• OK
• OK

5.
• Reset
• Play

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 17
VERICUT

VERICUT.
, . ,
, NC , ,
.
1. Configure_vericut_setup.vcproject
• VERICUT
• Working Directory
• File > Open
• Shortcut = Training
• File = configure_vericut_setup.vcproject
• Open
• Project Tree
• Project Tree Setup 1 Expand All Children

2.
• Project Tree Fixture Model
• Modeling Type = Model File Browse …
• Open Shortcut = Training
• vericut_setup_fixture.stl, Open, Add
3.

• , Project Tree Stock

• Modeling Model Type = Block, :
Length (X) = 3.75
Width (Y) = 1.75
Height (Z) = 2.5
• Add
• Position Assemble, (Mate/Align)
• – Align –

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 • – Mate –

• OK Modeling

4. Tool Library

• Project Tree Tooling

• Tool Manager File > Open
• vericut_setup.tls
• Open
• File, Close, YES

5. NC
• Project Tree NC Programs

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 • Add/Modify NC Programs
• NC Program Add
• Training vericut_setup.mcd
• OK
• OK

6.
(Program Zero) .
. G-code G54.

• Project Tree Setup 1

• Coordinate System > Define
• Coordinate System Name Program Zero
• Attach Coordinate System To : Stock
• Position ),

• OK
7. Program Origin
• Project Tree Setup 1
• G-code > Setting
• G-code Settings Tables
• Job Tables
• Table Name = Work Offsets
• Subsystem ID = 1
• Register = 54
• Select From/To Locations
• From = Component > Tool
• To = CSYS > Program Zero
• Add, Close
• OK

8. OpenGL
• Machine view Accelerated
(OpenGL)
9.
•
• File = my_setup.vcproject
• Save
10.

• Play

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 18

, Vericut , CGTech
. .

1. my_setup.VcProject
vcproject file, .
• VERICUT
• Working Directory
• File > Open
• Shortcut = Training
• File = my_setup.vcproject
• Open

2. ,
• Project > Report > Report Template > Edit , )

:
• File > Open
• , Library
• Vericut_basic.VcTemplate, Open ( )
• File > Save As modified_basic.VcTemplate .
3. ,
• ,
• Add > Picture
• , From File
Browse.
• Shortcut = Training
• File = Sample_logo.jpg
• 0, .
• OK, (
Body)
• Body, .
• Box, Body, , ,
.
• First Page Header.

4.
• VERICUT Report Shop Floor Report ( Enter).

5.
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 • Custom Table.
• Full Date ,
.
• Insert Text > Date > Short

• [Long Time].
• Insert Text > Time > Short
• OK
• Save .
6.

• Play to End

7. HTML
• File > Create Report > HTML
• .
• :

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 19

CAD

, IGES , CAD
.

1. model_export.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = model_export.VcProject
2.
• , Display Axes > Clear Axes
3. VERICUT Model Export Cut

• File >Properties: General tab

• Model Export Cut Mode
• Tolerance Cutting Tolerance: 0.02
• OK

4. NC Program

• Play to End

5. IGES
• File > Save Cut Stock > CAD Model
• Setting:
§ Output File > my_cad_model.igs
§ Method > Features and Patches
• Options:
§ Preview and Combine Patches
2. Output
IGES .
NURBS Only IGES ,
CAD .

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6. Model Export
.
CAD , VERICUT Model Export
, . ,
, ,
IGES .

§ Preview and Combine

§

§
§ , .
, .

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 § OK Preview and Combine
IGES .
7. VERICUT IGES
• File > New Project > Inch

, : Reset cut model? Yes / Save changes? No

• Model Definition: Import
• IGES File= my_cad_model.igs
• Add
• Cancel

8. VERICUT
§ File > Exit
§ Ignore All Changes

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 21

(Machine) .
(Control) .
1. load_machine_control.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = load_machine_control.vcproject, Open
• Project Tree
2. Machine Control

• Project tree Setup: 1, , Expand All Children

• Project tree CNC Machine, , CNC Machine

• Machine, Browse
• Shortcut = Training
• File = sun5hm01.mch, Ok
• Control, Browse
• Shortcut = Library
• File = fan15im.ctl, Ok
• OK

3. Machine/Cut Stock

• Workpiece window , View Type > Machine/Cut Stock

• Reset Model

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4. NC Program Origin
• Project tree Setup: 1, , G-Code > Settings,
Tables
• Add/Modify
• Table Name = Program Zero
• Select From/To Location
• From: Component, A
• To: CSYS, program_zero
• Add
• Close
• OK
5. NC program

• Play to End

6. VERICUT
• File > Exit
• Ignore All Changes

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 22

.
. 2-
, 3- .

1. turning_setup.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = turning_setup.VcProject
• Project Tree
2. ,

• Play to End
3. Milling
• Project tree Project: turning_setup, , Import Setup
• Shortcut = Training
• File = milling_setup.VcProject
Setup 1. ,
.
• Import
• Close
Project Tree

4. ,
• Project tree Project: turning_setup, , Expand All
Children
Stock Cut Stock
• Single Step

Cut Stock Stock .

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 • Play to End

5. VERICUT
• File > Exit
• Ignore All Changes

, .

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 23

Stock
.
.

1. Airframe_mfg.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = Airframe_mfg.VcProject
• Project Tree

2. NC Program
• Play to End

3. Single Step

• Single Step
.

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4.
• Project tree Setup: 2, , Expand All children
• Project tree Cut Stock, , Modify
• Modeling Position
• Assemble
• , Mate
•

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5.
• Modeling Model
• Preserve Stock Transition
• Cancel
.
. ,
.

6.
• Project tree Setup: 2, , Motion
• Stop At = End
• OK
• Reset Model
• Play to End

7. VERICUT
• File > Exit
• Ignore All Changes

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 24

1. csys_transition.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = csys_transition.VcProject
• Project Tree
2. NC Program

• Play to End

3.
• Project Tree Setup:1, , Coordinate Systems >
Define
• Coordinate System Name = transition_axis
• Construct
• Origin (XYZ) 3 Planes

, 3 Planes, 3

• Update

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 • OK
4.

• Reset Model

5.
• Project Tree Setup:2, , Coordinate Systems > Define
• Coordinate System Name = transition_axis
• Construct tab
• Origin (XYZ) 3 Planes
• , 3 Planes, 3

• Update
• Reverse X

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 • Use for Cut Stock Transition
• OK
Cut Stock Stock .
, Use for Stock Transition.

6.
• Project tree Setup : 2, , Motion
• Stop At = End
• OK
• Reset Model
• Play to End

7. VERICUT
• File > Exit
• Ignore All Changes

,
. , .

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 25

VERICUT 6.0 , .
. NC
, , . NC
, .
, , , NC , , .
,
.

:
•
• ,

1.
• VERICUT
• File > New Project > Inch
• Working Directory
• Project Tree
• Project Tree (Setup 1) Expand All Children

2. DMG DMU50e Heidenhain 530 TNC.

• Project tree CNC Machine CNC Machine
• Machine dmg_dmu50v.mch
• Control hei530.ctl

• OK
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 • Reset
• VIEW 1 View Type > Machine/Cut Stock
3.
• ,

• Fixture Component Attributes; Model

• Modeling Type = Model File
• Browse
• Open Shortcut = Training
• vise_body.stl
• Open
• Add
• Translate, Rotate Assemble .

: Workpiece View. .

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 • Project Tree Stock
• Modeling Model Type = Block :
Length (X) = 12.1
Width (Y) = 5
Height(Z) = 3
• Add
• Position Translate, Rotate Assemble,

• Project Tree Fixture

• Modeling Model Type = Model File, Browse
• Shortcut = Training
• vise_jaw.stl, Open, Add
• Translate, Rotate Assemble, ,

• OK Modeling

: VERICUT 6.0 Setup ( , ,

Stock Fixtures) . .
Attach .
4. NC (NC program)
• Project Tree NC Programs
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 • NC Program Add...
• Shortcut = Training
• Filter = *.mcd
• File = setup1.mcd, OK, OK
5. (Tool Library)
• Project Tree Tooling, Open
• Shortcut = Training
• File = setup1.tls
• Open
6. NC program zero
• Project Tree Setup:1, Coordinate System > Define
• Coordinate System Coordinate System Name = program zero
• Attach Coordinate System To = Stock
• Position )
• Apply,

•
• OK Coordinate System

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7. NC program zero
• Project tree Setup:1, G-Code > Settings
• Tables Add/Modify
• Add/Modify G-Code Table Table Name = Program Zero
• Select From/To Locations
• From: Feature = Component : Name = Tool
• To: Feature = CSYS : Name = program zero

• Add > Close

• OK
8. OpenGL
• View 1, Accelerated (OpenGL)
9.

•
• File = my_project
• Save
10.

• Play to End

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 : Cut Stock, View > Attributes
Cut Stock Display , OK.
11. Setup 1

• Project Tree Setup:1, Copy

• , Paste
• , Rename
•
12. Cut Stock Setup:2

• Setup:1 Stock Models, Cut Stock, Cut

• Setup:2 Stock, Paste
• Modeling Position Translate, Rotate Assemble Cut
Stock .

: Workpiece View, ,
Machine View.

• Cut Stock, Preserve Stock Transition Modeling Model

• Cut Stock
• OK Modeling
76
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 : VERICUT Cut Stock Stock
Setup:1 Stock Setup:2. Cut Stock Setup:2
: Setup:1, Setup:2.
Use for Cut Stock Transition.
Preserve Stock Transition ,
Cut Stock .
13. (Tool Library) setup:2
• Project Tree Tooling, Open
• Shortcut = CGTECH_TRAINING
• File = setup2.tls
• Open
14. program zero setup:2
• Project tree Setup:2, Coordinate System > Define
• Coordinate System Name program zero
• Position )
• Cut Stock Apply,
• OK, Coordinate System

: Setup:1,
– VERICUT .

15. NC Setup: 2
• Project tree NC Programs, Add/Modify NC Programs
• NC Program
• Replace
• Shortcut = Training
• Filter = *.mcd
• File = setup2.mcd
• OK
• OK
16.
• Project tree Setup: 2, Motion
• Fast Feed = 250
• OK
17. OpenGL
• View 1, Accelerated (OpenGL)
18.
•
19.

• Reset , Play to End

77
V6
78
V6
 26

, (Tool Manager).

1. milling_tools.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = milling_tools.VcProject
• Working Directory
• Project Tree
2. milling_tools.tls
• Project tree Setup: 1, , Expand All Children
• Project tree Tooling, , Open
• Shortcut = Training
• File = milling_tools.tls
• Project tree Tooling, , Tool Manager
3. 50mm, 3mm , Milling Tool Wizard
• Add > Milling Tool Wizard
• ID = 1
• Description = 50 DIA, 3CR, 20H BULL END MILL
• Cutter > New Revolved Cutter

• Bull Nose End Mill

• Diameter = 50
• Corner Radius (R ) = 3
• Height (H) = 200
• Flute Length = 50
• Shank Diameter = 30
• Spindle Direction = CW
• Add

79
V6
 • Holder > Search Holder

• Search Search
• ref_holder1
• Holder1

• Add
Milling Tool Wizard, L1 = 125
• Gage Point = 0 0 175
• Close

80
V6
4. 13mm
• Tool Manager Add > Tool > New > Mill

• Drill
• Diameter (D) = 13
• Drill Point Angle (A) = 118
• Height (H) = 100
• Flute Length = 25
• Add

81
V6
 • Component Type = Holder
. ,
, .
, .
.

• Reference
• Pick
• Search Search
• Search Drill_extension1
• drill_extension
• OK
• Add
• Assembly
• Position = 0 0 50
• Modify
• Tool Component
• Pick
• Search Search
• Search ref_holder1
• Holder1
• OK, Add
• Assembly
• Position = 0 0 100
• Modify
• Close

• Tool Manager Gage Point

•
• , Z
• Gage Point 0 0 150
• Description
• Description = 13mm Drill, Enter
5. Tool Library
• Tool Manager File > Save as
• Shortcut = Working Directory
• File = new_milling_tools.tls
• Save
6. 12 mm Flat EM
• Tool Manager Add > Tool > New > Mill
82
V6
 • Flat Bottom End Mill
• Diameter = 12
• Height (H) = 100
• Flute Length = 25
• Spindle Direction = CW
• Add
• Component Type = Holder
, .

• Revolve Profile
• , ,

• Add
• Assembly
• Position = 0 0 75
• Modify
• Close
• Tool Manager Gage Point
•
• , Z
• Gage Point 0 0 115
7. 12mm Flat EM

• Tool Manager 3, ,
Copy
• , Paste
• 4
• Cutter1
• Height (H) = 75
• Modify
• Holder1
• Assembly
• Position = 0 0 50
• Modify
• Close
• Tool Manager Gage Point
•
• , Z
• Gage Point 0 0 90
• Tool Manager 4, , ADD Cutter
Compensation
• 1è4
83
V6
 • (Enter the value of 6 Next to the 4)
8. 20mm Flat EM
• Tool Manager 4, , Copy
• , Paste
• 5
• Cutter1
• Diameter (D) = 20
• Modify
• Close
• Cutter Compensation 4è5
• Cutter Compensation 6 è 10
• Tool Manager File > Save
• File > Close

• Yes
9.

• Play to End

10. VERICUT
• File > Exit
• Ignore All Changes

84
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 27

, Tool Manager. :
#1 80 DEG, .8mm Radius Insert, OD tool
#2 80 DEG, .8mm Radius Insert, ID tool
#3 6mm Groove tool

1. turning_tools.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = turning_tools.VcProject
• Working Directory
• Project Tree
2. #1 80 degrees diamond insert tool
• Project tree Tooling:Turning_tools > Tool Manager
• Add > Tool > New > Turn
• Insert Type = C-80 degree diamond
• L-Length = 13
• Thickness = 5
• R-Corner Radius = 8
• A-Lead Angle = 5
• Color = 6:Light Goldenrod
• Add

: Tool Manager , VERICUT.

3. , sweep file
• Tool Component Component Type = Holder

• Model file
• Browse
• Shortcut = Training
• File = turning_tool_holder1.swp
• Open
• Add
• Assembly
• Rotate, Increment = 90, X-, Y-

85
V6
4. Holder Block Block1 assembly
• Tool Component

• Reference
• Pick
• Files
• Search
• block1 turning tool block,RH
• OK
• Add
• Assembly

, .
• Position = 30 0 50
• Modify
• Mate,
• ,

• Close

86
V6
 • Gage Point 1
• , Gage Point

5. Tool Library
• File > Save As
• Shortcut = Working Directory
• File = my_turning_tools.tls
• Save
6. #2 80 degrees diamond insert tool
• Add > Tool > New > Turn
• Insert Type = C-80 degree diamond
• L-Length = 13
• Thickness = 3
• R-Corner Radius = 8
• A-Lead Angle = 95
• Color = 6:Light Goldenrod
• Add

7.
• Tool Component Component Type = Holder

• Sweep Profile
• ,

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 • 10, 10
• Filet Size = 10
• Create Fillet

• 10, -10
• Filet Size = 10
• Create Fillet

• Thickness = 15
• Color = 10:Dim Gray
• Add
• Assembly
• Rotate, Increment = 90, X+, Z+ Z+
• Position = -10 0 0
• Modify

8.
• Tool Component Component Type = Holder

88
V6
 • Cylinder
• Radius = 10
• Height = 200
• Color = 10:Dim Gray
• Add
• Assembly
• Position = -10 0 15
• Modify
9. Holder Block Block2 assembly
• Tool Component

• Reference
• Pick
• Files
• Search
• Block2 turning tool block, Boring Bar
• OK
• Add
• Assembly
• Position = 0 0 100
• Modify
• Close

• Gage Point 2
• , Gage Point

89
V6
10. Tool Library
• File > Save
11. #3 6mm Grooving tool

• Project tree Tooling:Turning_tools > Tool Manager

• Add > Tool > New > Turn

• Groove Insert
• Insert Type = Square, single end
• W-Width = 6
• L-Length = 8
• Thickness = 5
• R-Corner Radius = 1
• C-=4
• D-=4
• Color = 6:Light Goldenrod
• Add
• Assembly
• Position = 1 0 1
• Modify

12. , sweep file

• Tool Component, Component Type = Holder

• Model file
• Browse
• Shortcut = CGTECH_TRAINING
• File = turning_tool_holder3.swp
• Open
• Color = 10:Dim Gray
• Add
• Assembly
• Rotate, Increment = 90, X-, Y-

90
V6
13. Holder Block Block1 assembly
• Tool Component

• Reference
• Pick
• Files
• Search
• block1 turning tool block,RH
• OK
• Add
• Assembly
• Position = 50 0 0
• Modify
• Close
• Gage Point 3
• Gage Point

14. Tool Library

• File > Save
• File > Close > Yes )
15.
• Reset Model

91
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16.

• Play to End
17. VERICUT
• File > Exit
• Ignore All Changes

92
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 28

. ,
.

1. tool_cutting_parameters.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = tool_cutting_parameters.VcProject
• Working Directory
• Project Tree

2. #8 Tool Manager
• Project tree Setup : 1, Expand All Children
• Project tree Tooling : tool_cutting_parameter
• 8 Add > OptiPath > New
• Material = Aluminum
• Settings
• Minimum Cut Feedrate = 10 Default)
• Maximum Cut Feedrate = 120
• Maximum Cut Depth = 1.5
• Maximum Volume Removal Rate = 110
• Maximum Chip Thickness = .01
• Maximum Surface Speed
• Add, Yes
• Close

3. #9 Tool Manager
• 9 Add > OptiPath > New
• Material = Aluminum
• Settings
• Minimum Cut Feedrate = 3 Default)
• Maximum Cut Feedrate = 30
• Maximum Cut Depth = 0.75
• Maximum Volume Removal Rate
• Maximum Chip Thickness = .005
• Maximum Surface Speed
• Add, Yes
• Close

4. Tool Manager parameter.tls VERICUT

• File > Save As
• Shortcut = Working Directory
• File = parameters.tls
• Save
• File > Close, Yes

5. VERICUT
• Project tree Setup: 1, , Motion
• Stop At Max Warning , 1
• Check for Cutting Limits

93
V6
 • OK

6. Material Machine
• OptiPath > OptiPath Control
• Material = Aluminum
• Machine = Fadal 4020
• OK

7.

• Play to End
, #8 121 Inch Per Minute ( 120 IPM)

8. VERICUT
• File > Exit
• Ignore All Changes

94
V6
 29

,
. VERICUT .

vericut.vcproject
• VERICUT
• File > Open
• Shortcut = Library
• File = vericut.VcProject
• Project Tree

VERICUT
• Project Tree Setup 1 Motion
• Stop At = End of each Setup
• OK

• View > Layout > Standard >

• Workpiece Select View > V-ISO

NC Program

• Play to End

• Analysis > Inspection

• Inspection Insert Wall Thickness Row
•

• Inspection Insert Wall Thickness Row

•

95
V6
 .
• Inspection Insert Floor Thickness Row
•

:
• Ultrasonic, , Height Gage

96
V6
 HTML
• Inspection File > Create Report > HTML
• Shortcut = Working Directory
• File = session29.html
• Save

Inspection
• Inspection File > Save as
• Shortcut = Working Directory
• File = session29.VcInspect
• Save
• Inspection File > Exit

VERICUT
• File > Exit
• Ignore All Changes

97
V6
 30

VERICUT

, ,
, .

vericut.vcproject
• VERICUT
• File > Open
• Shortcut = Library
• File = vericut.VcProject
• Project Tree
• Working Directory
VERICUT ,

• File > Autosave; View Capture

• Cutter Change File End
• OK

• View > Layout > Standard > One view

• Fit
• 3

• Play to End

–
.

• Project > Report > Report Template > Edit

• File > Open
• Shortcut = CGTECH_LIBRARY
• File = vericut_full.VcTemplate
• Open
• File > Close
• Yes
• File > Create Report > HTML
• Save

98
V6
 , VERICUT,
, . VERICUT.
.

• Project > Report > Report Template > Edit

• File > Open
• Shortcut = CGTECH_LIBRARY
• File = vericut_basic.VcTemplate
• Open

• VERICUT File > Report > Create Report > HTML

• Save

• HTML File > Close

• First Page Header Text Customized Report

99
V6
 • User-Defined Tags
• Add
• Tag Name = Programmer's name
• Type = Text
• Page Layout
• First Page Header - Custom Table
• , Edit
• No. of Rows = 2 ( Enter )
•
• , Insert Text > Programmer's name
• OK

User-Defined Tag .

customized_report.VcTemplate

• Report Template File > Save as

• Shortcut = Working Directory
• File = customized_report
• Save
• VERICUT File > Report > Create Report > HTML
• Save

User-Defined Tags. ,
.

• Tag Value = "Mr. Programmer"

• OK

100
V6
•

Tool Summary Table

• Body - Tool Summary Table

• , Edit
• Tool Thumbnail
• Add
•
• Column = View Capture
• Header = Operation
• Alignment = Center
• OK
• File > Save

101
V6
 • File > Report > Create Report > HTML
• Save

, Tool Summary Table , .

•
VERICUT
• File > Exit
• Ignore All Changes

102
V6
 32

3-

, VERICUT, 3-
, VERICUT G-code,
NC . 3- Yasnac.
15.2” .

1. Inch

• VERICUT
• File > New Project > Inch
• Working Directory

2. Component axis systems

• VERICUT > Display Axes > Component, Model

4)

3. Yasnac MX-3

• Configuration > Control > Open

• Shortcut=Library
• File Name=yasmx3.ctl, Open

"Base" "Tool"
, :
Base > Z > Spindle > Tool
4. Component Tree

• Configuration > Component Tree ( )

5. "Z" "Base"

• Base Component Tree

• Base (0, 0, 0),
• Append > Z Linear

103
V6
 15.2” , Z 15.2”
.

• Component Tree Z (0, 0, 0)

• Modeling Position
• Position = 0 0 15.2
• OK

6. Spindle

• Z (0, 0, 15.2) Component Tree

• Z (0, 0, 15.2),
• Append > Spindle
7. "Tool" "Spindle"

• Spindle (0, 0, 0) Component Tree

• Spindle (0, 0, 0),
• Append > Tool

"Base" "Stock"
, :
104
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 Base > Y > X > Attach >Fixture > Stock > Design
8. "Y" "Base"

• Base (0, 0, 0) Component Tree

• Base (0, 0, 0),
• Append > Y Linear

9. "X" "Y"

• Y (0, 0, 0) Component Tree

• Y (0, 0, 0),
• Append > X Linear

10. Attach

• Attach (0, 0, 0) Component Tree

• , Cut
• X (0, 0, 0) Component Tree, Paste

. Attach (0, 0, 0) X (0,

0, 0)

11. 3axmill.mch

• Component Tree File > Save As Machine

• Shortcut=Working Directory
• File Name=3axmill.mch, Save
• Reset

12.

• VERICUT Project Tree

• Project Tree Setup 1 Expand all Children
• Stock
• Modeling: Model tab
• Type = Block
• Length (X) = 4.4
• Width (Y) = 3.4
• Height (Z) = 1.2
• Add
• OK, Fit

105
V6
13. Tool Library

• Project Tree Tooling

• Open
• Shortcut= Training
• File Name=3axmill.tls, Open

14. NC

• Project Tree NC Programs

• Add/Modify NC Programs
• NC Program Add
• Shortcut = Training
• File = 3axis_program.mcd, OK
• OK

15.

• Project Tree Setup: 1

• G-code Setting > Settings
• Tables
• Job Tables Add/Modify
• Table Name = Program Zero
• SubSystem ID = 1
• Register = 1
• Select From/To Location
• From > Component = Tool
• To > Component = Stock
• Add
• Close, OK
16.

• Reset
• Play to End

17.

• File > Save As

• Shortcut=Working Directory
• File Name=3axmill.vcproject, Save

106
V6
 33

4-

, VERICUT, 4-
"B" . Cincinnati Acramatic 950
G-Code. 20” Y Z “B” ( .
).
.

1. Inch

• VERICUT
• File > New Project > Inch
• Working Directory

2. Component axis systems

• VERICUT windows > Display Axes > Component, Model

3. Acramatic 950

• Configuration > Control > Open

• Shortcut=Library
• File Name=acr950mc.ctl, Open

"Base" "Tool".
, :
Base > Z > Spindle > Tool

4. Component Tree

• Configuration > Component Tree ( )

107
V6
5. "Z" "Base"

• Base Component Tree

• Base,
• Append > Z Linear

Y Z 20” , 20” .

• Component Tree Z (0,0,0)

• Modeling Position
• Position = 0 0 20
• Apply

6. "Y" "Z"

• Z (0, 0, 20) Component Tree

• Z (0, 0, 20),
• Append > Y Linear
• Modeling Position
• Position = 0 20 0
• OK

7. Spindle

• Y (0, 20, 0) Component Tree

• Y,
• Append > Spindle

8. "Tool" "Spindle"

• Spindle (0, 0, 0) Component Tree

• Spindle (0, 0, 0),
108
V6
 • Append > Tool

"Base" "Stock".
, :
Base > X > B > Stock

9. "X" "Base"

• Base (0, 0, 0) Component Tree

• Base (0, 0, 0),
• Append > X Linear

10. "B" "X"

• X (0, 0, 0) Component Tree

• X (0, 0, 0),
• Append > B Rotary

11. Attach

• Attach (0, 0, 0) Component Tree

• , Cut
• B (0, 0, 0) Component Tree, , Paste

. , Attach (0, 0, 0) B (0, 0, 0).

12. "4axmill.mch"

• Component Tree File > Save As Machine

• Shortcut=Working Directory
• File Name=4axmill.mch, Save
• Reset
109
V6
13.

• VERICUT Project Tree

• Project Tree Setup 1 Expand all Children
• Stock
• Modeling: Model tab
• Type = Block
• Length (X) = 7
• Width (Y) = 5
• Height (Z) = 5
• Add
• OK, Fit

14. Tool Library

• Project Tree Tooling

• Open
• Shortcut=Training
• File Name=4axmill.tls, Open

15. NC

• Project Tree NC Programs

• Add/Modify NC Programs
• NC Program Add
• Shortcut = Training
• File = 4axmill.mcd
• OK

16.

• Project Tree Setup 1

• G-code Setting
• Tables tab
• Add/Modify
• Table Name = Program Zero
• SubSystem ID = 1
• Register = 1
• Select From/To Location
• From > Component = Tool
• To > Component = B
• Add
• Close, OK

17.

• Reset Model
• Play to End

110
V6
 34

5-

, 5- Cincinnati T30,
STL , CAD . – .

NC , .
XwYwZw), . Fanuc 12M CNC NC
.

1.

• VERICUT
• File > New Project > Inch
• Working Directory

2. Machine/Cut Stock

• VERICUT > Display Axes > Component, Model

• VERICUT > View Type= Machine/Cut Stock

3. Fanuc 12M

• Configuration > Control > Open

• Shortcut=Library
• File Name=fan12m.ctl, Open

"Base" "Tool".
:
Base > X > Y > A > Spindle > Tool
, , , .

4. Component Tree

• Configuration > Component Tree

111
V6
5. "Base"

• Base (0,0,0) Component Tree, Component

Attributes
• Color=choose a color
• Apply ( Modeling ,
)

6. "X" "Base"

• Base (0,0,0) Component Tree, Append > X

Linear
• Modeling Color=choose a color
• Apply

7. "Y" "X"

• X (0,0,0) Component Tree, Append > Y Linear

• Modeling Color=choose a color
• Apply

8. "A" "Y"

• Y (0,0,0) Component Tree, Append > A Rotary

• Modeling Color=choose a color
• Apply

9. "Spindle" "A"

• A (0,0,0) Component Tree, Append > Spindle

• Modeling Position
• Position=0 0 -12.5
• Apply
• Component Attributes tab
• Color=choose a color
• Apply

10. "Tool" "Spindle"

• Spindle (0,0,-12.5) Component Tree, Append >

Tool
• Modeling Color=White
• Apply

Tool , . Tool

MDI. .

112
V6
 "Base" "Stock"
:
Base > Z > B >Attach > Fixture > Stock > Design

11. "Z" "Base"

• Base Component Tree, Append > Z Linear

• Modeling Color=choose a color
• Apply

12. "B" "Z"

• Z (0,0,0) Component Tree, Append > B Rotary

• Modeling Color= choose a color
• OK

13. "Attach" "B"

• Attach (0,0,0) Component Tree, Cut

• B (0,0,0) Component Tree, Paste

, Fixture, Stock Design Attach.

Fixture , .
, , ,
.

Stock , .
. Stock Fixture, Stock
. –
MDI.

113
V6
14. "5axcin.mch"

• Component Tree File > Save As Machine

• Shortcut=Working Directory
• File Name=5axcin.mch, Save

: , Attach.
(Machine) Fixture, Stock Design, , ,
Attach.

15. "Base"

• Component Tree Base (0,0,0)

• Component Attributes
• Model
• Type=Model File
• Browse
• Shortcut= Training
• File Name=cint30ba.stl, Open
• Color=Inherit ,
)
• Add

: Fit , , CTL+SHIFT+Left Mouse,

.

, STL "cint30ba.stl" , STL .

16. "X"

• Component Tree X (0,0,0)

• Model Definition: Model tab
• Type=Model File
• Browse
• Shortcut= Training
• File Name=cint30x.stl, Open
• Add

114
V6
17. "Y"

• Component Tree Y (0,0,0)

• Model > Model Definition: Model tab
• Type=Model File
• Browse
• Shortcut= Training
• File Name=cint30y.stl, Open
• Add

18. "A"

• Component Tree A (0,0,0)

• Model Definition: Model tab
• Type=Model File
• Browse
• Shortcut=Training
• File Name=cint30a.stl, Open
• Add

115
V6
19. "Spindle"

• Component Tree Spindle (0,0,-12.5)

• Model > Model Definition: Model tab
• Type=Model File
• Browse
• Shortcut= Training
• File Name=cint30sp.stl, OK
• Add

• Position tab
• Position=0 0 12.5
• Apply

"Stock side"

20. "Z"

• Component Tree Z (0,0,0)

• Model Definition: Model tab
• Type=Model File
• Browse
• Shortcut= Training
• File Name=cint30z.stl, Open
• Add

116
V6
 "Y" "Z" . VERICUT
, ,
. ( "B" ) Initial
Machine Location table .

21. "B"

• Component Tree B (0,0,0)

• Model Definition: Model tab
• Type=Model File
• Browse
• Shortcut= Training
• File Name=cint30b.stl, Open
• Add
• Cancel

22. "Initial Machine Location"

, ,
, .

• Configuration > Machine Settings: Tables tab

• Add/Modify
• Table Name=Initial Machine Location
• Values=0 60 62
• Add
• Close
• OK

117
V6
23.

• Reset Model

: X0 Y60 Z62 A0 B0.

24. "MDI"

• Project > MDI

• Selection=A-45, Apply
• Selection=B-90, Apply .
• Reset Model

25. "5axcin.mch"

• Component Tree File > Save As Machine

• Shortcut=Working Directory
• File Name=5axcin.mch, Save

26.

• Project Tree
• Project Tree Setup 1 Expand All Children
• Project Tree Fixture
• Modeling: Model tab
• Type=Model File
• Browse
• Shortcut=Training
• File Name=cint30fx.stl, Open
• Add

118
V6
27.

• Project Tree Stock (0,0,0)

• Modeling: Model tab
• Type=Model File
• Browse
• Shortcut=Training
• File Name=cint30sk.stl, OK
• Add
• OK

28.

• Project Tree
Tooling Open
• Shortcut = Training
• File = cint30_tools.tls
Open

29. NC

Project Tree NC Programs

Add/Modify NC Programs
NC Program Add
Shortcut = Training
File = cint30.mcd
OK

119
V6
30.

• Reset Model
• Play to End

120
V6
 35

, NC G-Code
. "control.mcd" ,
, :

, NC
, G-Code
G-Code
, Control . ,
User , Control , VERICUT G-
,
. 3- ,
, , .
VERICUT, User ,
, .

1. configure_control.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = configure_control.vcproject
• Open
• Working Directory

2.
• Info > NC Program )

,
.

121
V6
 3. G-code "X", "Y" "Z" 2.3 , 12345= 12.345

• Configuration > Word Format

• , "X", "Y" "Z"
• "X"
• Inch Method=Trailing or Decimal
• Inch Format=2.3
• Y Z
X, Y Z , .

4. "%" G-Code
• Words "%"
• Type = Special
• Sub-type=Begin Data

5. "$$" , Words
• "$$"
• Type = Special
• Sub-type=Begin Comment
• OK

"G1" ( "G" "1")

MotionLinear. NC "configure_control.mcd" "G11".
Word/Address G-Code .

6. G-Code , "linear motion"

, , "MotionLinear".
Word/Address: Find Utility, G-Code ,
"MotionLinear", Word/Address "G 11" .
• Configure > Word/Address
• Word/Address Utilities > Find
• , MotionLinear, Macroname
• Macroname, "linear" –
: , .
• MotionLinear Macroname, First

7. , ,
"G11"
• MotionLinear Add/Modify
• Range= 1 11 ("1"< > "11")
• Modify
• Close

8. G-Code , ; G20
G70

122
V6
 • Word/Address, , Find
• Macroname Macroname "inch"
• UnitsInch Macroname
• First
• Close
• UnitInch, , Add/Modify
• Range=20 70
• Modify
• Close

9. G21 G71 :
Word/Address Word=G Range=21
• + G21,
• UnitsMetric, Add/Modify
• Range=21 71
• Modify
• Close

10. "M5"

, "M5" - Condition=* * ( ActiveSpindleOnOff)

• * *, Add/Modify
• Macroname=CoolantOff
• Process After Motion
• Add
• Close

11. Control ,
Word/Address
• Word/Address File > Save As
• Shortcut=Working Directory
• File Name=my_configured_control.ctl, Save
• File > Close

12.

• Reset Model
• Play to End

, , G-Code
by NC machining center.
, : , Unaccounted for , NC
, , G-Code ,
G-Code . Control .

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 36

,
. , C-axis
, .
:
Coolant On Off
"Cutter compensation on" Z-axis
C. ,
(M03, M04) .

1. "custom_control.vcproject"
• VERICUT
• File > Open
• Shortcut = Training
• File = custom_control.VcProject

2. "Clamp"
• Configuration > Word Format
• Add
• Name=clamp
• Type=Special
• Sub-type=Variable Name
• OK

3. Clamp Unclamp M35 M36

• Configure > Word/Address
• M_Misc
• M 35 36 IgnoreMacro
• IngnoreMacro
• Word=M
• Range=35
• Variable
• Variable Name=clamp
• Variable Description = C-axis Status
• Override Value=1
• Modify
• Change Range = 36
• Variable Name=clamp
• Override Value=0
• Add, Close

4. C-axis M03
• M3 **
• Add/Modify
• Word=M, Range=3
• Under Conditions; Add
• Type=Variable
• Condition=clamp, Conditional Value=1
• Macro "err"
• ErrorMacro

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 • Override Text= ERROR! C-axis is Clamped
• Add, Close
• File > Save As > my_custom_control.ctl

5. VERICUT
•
• Stop At Max Error = 1
• OK

6.
• Reset Model
• Play to End

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 38

, Tool Manager OptiPath,

.
. OptiPath ( ) .

1. optipath_parameters.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = optipath_parameters.VcProject
• Working Directory
• Project Tree
• Project tree Setup: 1, , Expand All Children

2. #1
: .625 dia. 4 flute carbide flat end mill

: planar milling not to exceed .5" depth, 1200 RPM

: assume the cutter is successful cutting full width in .3" depth

passes at 8 IPM feedrate. , ,
, 8 IPM.
• Project tree Tooling : optipath_parameters
• 1, Add > OptiPath > New
• Material = H13 Tool Steel
• Machine = 3 axis mill
• Axial Depth=0.3 ( )
• Radial Width=.625
• Feed Per Minute=8
• Spindle Speed=1200
• Spindle Speed
)

Volume Removal – 1.5

3. "Constant Volume" 150 IPM

• Volume Removal
• Air Cut Feed Rate: "Default"
• Air Cut Feed Rate=150
• Add

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4. Optimization Settings :

• Settings
• Add More Cuts
• Default checkboxes (4 .)
• Minimum Feedrate Change=3 ( )
• Clean-up Feedrate=85
• Circle Feedrate=Optimize
• Minimum Cut Feedrate=1
• Maximum Cut Feedrate=80
5. "Entry Feedrate" 8 IPM
.1 , ,
,

• Entry/Exit
• Entry Feedrate=Feed/Minute: 8
• Clearance Distance= 0.1
• Cut Distance=0.1
• Modify, Yes

6. ,
, , .
,
.

• Feed/Speed
• ,
Feed per Minute Feed per Tooth

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 Axial Depth=.1 Radial Width=.625 => (Feed per Minute= 24)

Axial Depth=.1 Radial Width=.5 => (Feed per Minute= 30)

7. OptiPath
• Close

.750 dia. Ball End Mill:

8. #2
: .75 dia. 4 flute carbide ball end mill

: semi-finish profile milling (kellering/lacing)

The , ,
, .
.
• 2, Add > OptiPath > New
• Material = H13 Tool Steel
• Machine = 3 axis mill
• Axial Depth=1 ( )
• Radial Width=.125
• Feed Per Minute=12
• Spindle Speed=1200
• Check Spindle Speed

9. OptiPath ,
, "Constant Volume" "Constant Chip Thickness

• Volume Removal (1.497 cubic inch/minute)

• Chip Thickness (.0037' chip/tooth load)
• Add
10. Optimization Settings :

• Settings
• Add More Cuts
• Default checkboxes (4 .)
• Minimum Feedrate Change=3 ( )
• Clean-up Feedrate=85
• Circle Feedrate=Optimize
• Minimum Cut Feedrate=1
• Maximum Cut Feedrate=80
• Modify, Yes
• Close
11. Tool Library OptiPath
• File > Save As
• Shortcut = Working Directory
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 • File = optipath1.tls
• Save
• File > Close, Yes
12. NC OptiPath
• OptiPath > Control
• OptiPath Mode = On
• Material = H13 Tool Steel
• Machine = 3 axis mill
• OK

13. Status
• Info > Status
• Play to End

46%

• No
14. VERICUT
• File > Exit
• Ignore All Changes

, OptiPath,
.

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 39

. ,
, . Tool Library OptiPath
. Tool Library
.

1. optimize_h13_steel.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = optimize_h13_steel.vcproject
• Project Tree

2. Tool Manager OptiPath

• Project > Tools
• Edit > Search OptiPath
• Material = H13 Tool Steel
• Search

• Material = Alunimum
• Search

• Close

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Tool Library H13 Tool , ,
:

Tool Manager
• File > Close

3. OptiPath H13 Tool

• OptiPath > Control
• OptiPath Mode = ON
• Material = H13 Tool Steel

• OK

, OptiPath Control, , OptiPath .

4. NC
• Info > Status
• Play to End
• No
OptiPath time is: about 30 minutes

5.
• , Reset Model

6. OptiPath
• OptiPath > Control
• OptiPath Mode = ON
• Material = Aluminum
• OK

7. NC

• Play to End
• No

OptiPath time is: about 6 minutes due the higher federate

8. VERICUT
• File > Exit
• Ignore All Changes

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 40

OptiPath

, OptiPath (Tool List). NC

, , – 1 2.
, NC OptiPath
VERICUT .

1. optimize_h13_steel.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = optimize_h13_steel.vcproject
• Project Tree
2. Tool Library
• Project Tree Tooling: multiple_materials.tls
• Tool Manager, File > Save as
• Shortcut = Working Directory
• File Name = session40.tls
• Save
• File > Close
• Yes
3. OptiPath
, NC
.
,
. OptiPath tool
path. "Prompt for OptiPath settings while building the tool list",
OptiPath , .
• Project Tree NC Programs
• Tool Change By=List
• Use Tool list
• "Prompt for OptiPath settings while building the tool list"
• Build Tool List – NC
Optimization Settings.
4. OptiPath
Optimization Settings .

• OK
OptiPath .
5. OptiPath
• Cutter= .750D 2.0H 1.5FL BEM, Carbide
• # Teeth= 4
• Volume Removal
• Chip Thickness
• Feed Per Minute=25
• Volume Removal
• Chip Thickness
• OK

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 OptiPath , #2.
• Tool Change List: OK
• NC Program: OK
6. OptiPath Control
"opti_list.opti"
• OptiPath >Control
• Optimized File=opti_list.opti
"*" NC
, ".opti".
• OptiPath Mode = On
• OK ( , "OptiPath" VERICUT ,
)
7. Status Tool Use Graph
• Info > Status
• Info > Graph
• Tool Use
• Time Interval = 60
Feedrate , OP Feedrate –
.

8. NC

• Play to End
• No

9. VERICUT
• File > Exit
• Ignore All Changes

, OptiPath
.

41

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 OptiPath

, OptiPath . NC
, , 2 : 1 2.
, NC
OptiPath .

1. optimize_h13_steel.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = optimize_h13_steel.vcproject
• Project Tree
2. Tool Library
• Project Tree Tooling: multiple_materials.tls
• Tool Manager, File > Save as
• Shortcut = Working Directory
• File Name = session41.tls
• Save
• File > Close
• Yes
3. OptiPath Control ,
OptiPath
• OptiPath >Control
• Optimized File=opti_list.opti
"*" NC
, ".opti".
• OptiPath Mode = Prompt While Cutting
• OK ( , "OptiPath" VERICUT ,
)
4. Status Tool Use Graph
• Info > Status
• Info > Graph
• Tool Use
• Time Interval = 60
Feedrate , OP Feedrate –
.
5.

• Play to End
Optimization Settings .
10. OptiPath
Optimization Settings .

• OK
OptiPath , NC
.
11. OptiPath
• Cutter= .750D 1.5FL BEM, Carbide
• # Teeth= 4
• Volume Removal
• Chip Thickness
• Feed Per Minute=25
• Volume Removal
• Chip Thickness

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 • OK
• No

6. VERICUT
• File > Exit
• Ignore All Changes

, OptiPath .

135
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 42

, ,
NC . OptiPath .

learn_mode.vcproject
• VERICUT
• File > Open
• Shortcut = Training
• File = learn_mode.VcProject

• OptiPath > Control

• OptiPath Mode = Learn from NC Program
• OK
• Shortcut = Working Directory
• File = learn_opti.tls
• OK

NC

• Play to End

, OptiPath.

• Yes

OptiPath .

• No

136
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• Info > Status

VERICUT
• File > Exit
• Ignore All Changes

137
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 43

, VERICUT , 2- ,
NC , . 2-
Fanuc 16T.

. , , : X12.0
Z14.0

1. Inch User
• VERICUT
• File > New Project > Inch
• Project Tree

2. Fanuc 16T

• Project tree Setup: 1, Expand All Children

• Project tree Control, Open
• Shortcut = Library
• File = fan16t.ctl, Ok

"Base" "Tool".
, :
Base > Z > X > Tool

3. Component Tree
• Configuration > Component Tree

4. "Z" "Base"
• Base Component Tree
• Base

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V6
 • Append > Z Linear

5. "X" "Z"
• Z Component Tree
• Z
• Append > X Linear

6. "Tool" "X"
• X Component Tree
• X
• Append > Tool

"Base" "Stock".
,
Base > Spindle > Fixture > Stock > Design

7. "Spindle" "Base"
• Base Component Tree
• Base
• Append > Spindle
: Spindle , .

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V6
8. "Attach" "Spindle"
• Attach Component Tree
• Attach Fixture

9. "2axturn.mch"
• Component Tree File > Save As
• Shortcut=Working Directory
• File Name=2axturn.mch, Save

10. , ,

• Project tree Machine: 2axturn, Machine Settings

• Tables
• Add/Modify
• Table Name = Initial Machine Location
• Values= 12 0 14
• Add, Close
• OK

11.
:
• Configuration > Component Tree Fixture (0, 0, 0 ), , Component Attributes,
Model
• Type=Model File
• Browse
• Shortcut=Training
• File Name=mcdmturn.fxt, Open
• Add
• Color = Inherit
• Selected =
• Position Tab
• Position=0 0 4.2
• Apply
:
• Active Component=Stock
• Model
• Type=Cylinder
• Height=2.1, Radius=1.1
• Add
• Color = Inherit
• Position tab
• Position=0 0 4.2
• OK

12.
• Workpiece , Select View > H-ISO

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V6
13. NC "mcdturn.mcd"
• Project tree NC Programs, , Add/Modify NC
Programs
• Add
• Shortcut=Training
• File Name=mcdturn.mcd, OK
• OK

14. "mcdturn.tls" Tool Library

• Project tree Tooling, , Open
• Shortcut=Training
• File Name=mcdturn.tls, Open

15. , , VERICUT

• Reset Model

16.
• Play to End

17.
• File > Save As
• Shortcut=Working Directory
• File Name=2axturn.vcproject, Save

18. VERICUT
• File > Exit
• Ignore All Changes

2- Fanuc.
G-Code, ,
VERICUT .

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V6