This document provides a checklist for a DMAIC project using Lean Six Sigma methodology. The checklist outlines the key steps in the Define, Measure, Analyze, Improve, and Control (DMAIC) phases. These include gathering data to identify problems, prioritizing issues, observing processes, analyzing causes of problems, brainstorming and testing solutions, implementing improvements, and establishing controls to monitor ongoing results. The goal is to reduce problems through a structured process of defining the problem, measuring its extent, analyzing root causes, improving the situation, and controlling future outcomes.
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DMAIC Checklist
This document provides a checklist for a DMAIC project using Lean Six Sigma methodology. The checklist outlines the key steps in the Define, Measure, Analyze, Improve, and Control (DMAIC) phases. These include gathering data to identify problems, prioritizing issues, observing processes, analyzing causes of problems, brainstorming and testing solutions, implementing improvements, and establishing controls to monitor ongoing results. The goal is to reduce problems through a structured process of defining the problem, measuring its extent, analyzing root causes, improving the situation, and controlling future outcomes.
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DMAIC PROJECT CHECKLIST
DEFINE MEASURE ANALYZE IMPROVE CONTROL
Gather data and identify Prioritize and focus on top Brainstorm potential causes of Brainstorm possible solutions to Determine system and reports largest problem in area drivers from data (Pareto chart) problem (Fishbone Diagram, reduce or eliminate the problem to monitor results over time (SPC, (customer FMEA) (Mistake Proofing) Visual Controls) satisfaction/quality, cost, Observe and document speed/delivery, risks) current state of process (VSM, If problem due to common Identify top actions to improve the Estimate financial benefits and Process Map, Go and See) cause, identify sources of problem (NGT, Multivoting) improvement to metrics for 12 Review timeline and variation: months history of problem (Run Collect additional data to - Multi-Vari Studies Conduct small-scale improvements Chart) understand problem (Check - ANOVA to test out possible solutions Complete Control Phase sheets, Pictogram) - Regression tollgate review Identify stakeholders - Design of Experiments (DOE) Determine statistical validity of (SIPOC) Validate whether data being improvements in data (Hypothesis Schedule and review results for utilized is valid (Gage R&R) If problem due to special Tests) 30-60-90 days Fill out Project Charter cause, identify root cause: draf Determine if problem is due to - 5 Why's Develop full scale implementation Communicate and share common or special cause plan to include documentation, success and lessons learned Review project charter (Capability, SPC) Validate root cause or training, communication, with sponsor and champion source(s) of variation with data risks,assignees and dates (Gantt, Perform final review afer one Complete Measure Phase FMEA) year Obtain signed Project tollgate review Complete Analyze Phase Charter tollgate review Complete Improve Phase tollgate Complete project summary review report
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