PDF 44201231009PMSHM-SHVT

INSTRUCTIONS ON
INSTALLATION
OPERATION AND
MAINTENANCE FOR
KIRLOSKAR PUMP
TYPE SHM
KIRLOSKAR BROTHERS LIMITED

UDYOG BHAVAN, TILAK ROAD, PUNE - 411 002
Udyog Bhavan, Tilak Road, Pune 411 002 (India)
WARRANTY
We warrant that the pump supplied by us is free from defective

material and faulty workmanship. This warranty holds good for a
period of 12 months from the date of commissioning of the
equipment or 18 months from the date of despatch from our
factory, whichever is earlier. Our liability in respect of any
complaint is limited to replacing part/parts free of charge ex-works
or repairs of the defective part/parts only to the extent that such
replacement / repairs are attributable to or arise solely from faulty
workmanship or defective material.
The warranty holds good only for the products manufactured by us.
IOM/DB/005/01 Issue Date: 25/09/2000

Page: 1/12 Last revision date:
CONTENTS
1. GENERAL
2. INSTALLATION
3. OPERATION
4. TECHNICAL DATA
5. MAINTENANCE
6. OVERHAULING
7. SPECIFICATION LIST AND CROSS-SECTIONAL DRAWING
PLEASE FURNISH COMPLETE NAMEPLATE DETAILS, NAME OF PARTS, PART NOS. &
MATERIAL CONSTRUCTION WHILE ORDERING SPARE PARTS FOR THE PUMP.
2
1. GENERAL
1.1 The booklet covers instructions for following pump types of CPHM series.
UNIT-7 UNIT-9 UNIT-11 UNIT-13

50/26 80/40 100/40 150/50
65/32 100/26 150/26 200/40
80/26 100/32 150/32
150/26 NB 150/34
150/40
200/32
Note:
A) The complete range of SHM pumps is covered by four driving units, thereby reducing
inventory and achieving interchangeability of parts.
B) The above models can be offered with following impellers.
P- Single vane enclosed impeller

N, NB, NM- 2 Vanes enclosed impeller
Q- 3 Vanes semi open impeller
R- 8 Vanes free-flow impeller
1.2 Pumps when properly installed and given due care in operation and maintenance should
operate satisfactorily for a long period.
1.3 When the pump is received, sometime before the actual use, it should be inspected and
located in a dry place. The coupling should be rotated once in a month to prevent pitting of
bearing surfaces.
2. INSTALLATION
2.1 For location, preparing foundation, installation, alignment, piping, general maintenance,
trouble shooting, etc. the instructions given in our publication ‘GENERAL INSTRUCTIONS
FOR INSTALLATION, OPERATION & MAINTENANCE OF KIRLOSKAR CENTRIFUGAL
PUMPS’ which is also printed alongwith this booklet must be followed carefully. If the pump
is drawing liquid from the vessel under vacuum, ‘Vacuum equalising connection’ piping
must be made as per instructions given in above publication. Pumps on hot service must
have final coupling alignment made with the unit at its operating temperature.
2.2 Mounting and alignment
A flexible coupling is used to connect the pump shaft to the driver. If spacer type coupling is
used the complete rotating unit can be removed from the volute without removing pump
casing or motor and without disconnecting piping connections. This also avoids any re-
alignment of pump and motor after re-assembly of rotating unit.
Alignment:
ALWAYS REMEMBER “A FLEXIBLE COUPLING IS NOT A UNIVERSAL JOINT”.
Correct alignment is essential for the smooth operation of the pump. There are two types of
mis-alignment between the pump shaft and the drive shaft which are:
i) Angular mis-alignment- Shaft with axis concentric but not parallel.
ii) Parallel mis-alignment – Shaft with axis parallel but not concentric.
Mis-alignment is checked by using straight edge as shown in Fig.1
3
SPACER TYPE LOVEJOY COUPLING
STEEL STRAIGHT EDGE

STEEL STRAIGHT EDGE
STEEL STRAIGHT EDGE

3 m m INCORRECT PARALLEL
INCORRECT ANGULAR
M ISALIGNMENT
C O R R E C T M ISALIGNMENT
STD. LOVEJOY COUPLING
STEEL STRAIGHT EDGE STEEL STRAIGHT EDGE
STEEL STRAIGHT EDGE

3 m m INCORRECT PARALLEL INCORRECT ANGULAR
M ISALIGNMENT M ISALIGNMENT
C O R R E C T
Fig. 1
Pumps on hot service must have final coupling alignment made with the unit
at its operating temperature.
2.3 Before Commissioning the pumpset, please ensure:
2.3.1 The pipe connections are flushed and tightened properly.
2.3.2 Alignment is proper.
2.3.3 Please refer to Fig.2 for plugs and piping connections in SHM pumps.
D3 G2
SL2 SL2 CL2
K
G1 F1 SL1 SL1
D2 CL1
D1
D4
ELEVATION VIEW FROM VIEW FROM DRIVING END VIEW FROM DRIVING END
SUC.SIDE (ST. BOX WITHOUT COOLING (ST. BOX COOLING
(SUCTION FLANGE) ARRANGEMENT) ARRANGEMENT)
FIG. 2
4
SHM PUMPS-TAPPING CONNECTIONS CHART
Code Description Location of connection

CL-1 Stuffing box cooling Water-Inlet On stuffing box housing bottom left, viewed from DE
for hot model only
CL-2 Stuffing box cooling water-outlet On stuffing box housing top right, viewed from DE
for hot model only
D1 Delivery casing drain On delivery casing bottom side towards suction
D2* Drip pan (against order only) drain On brg. housing bottom
D3* Circulation line connection from casing On pump discharge nozzle on driving side
D4* Bearing housing oil drain for oil On bearing housing bottom.
lubrication only
F1 Wear ring flushing On suction neck right viewed from suction side
G1* Gauge connection-Suction side On suction neck left viewed from suction side
G2* Gauge connection- Discharge On pump discharge nozzle on suction side
H* Feeding plug for oil lubrication only On bearing housing top
K* Constant level oiler for oil On bearing housing left, viewed from DE
SL-1$ Stuffing box sealing inlet On stuffing box housing bottom right viewed from DE
SL2# Stuffing box sealing outlet On stuffing box housing top left Viewed from DE
* This special provision is on request only (against order)

# Plugged in case of grease stuffing box sealing $ Grease nipple in case of grease stuffing box
sealing.
2.3.4 ‘SHM’ pumps are grease lubricated as standard supply. Grease nipples are provided on
bearing cover and bearing cartridge.
2.3.5 Optional supply of oil lubrication is available. The pump is provided with constant level oiler.
2.3.6 Constant level oiler:
Fix the constant level oiler and fill the oil. Procedure for fitting the constant level oiler and
method of filling oil is given below.
Constant level oiler has plastic container and aluminum body as a standard supply.
Connection stem is ¼” BSP tapped and its capacity is 70ml approx.
If the constant level oiler is properly fitted and oil is filled as per instructions given,
practically no attention is required as far as lubrication of bearings is concerned other than
to replenish the visible reserve supply of the oil in the container (Refer Fig.3.1, 3.2 & 3.3).
Method of fitting:
Screw constant level oiler stem into the tapped hole of the bearing housing reservoir.
Before fitting oiler, check the level of the tapped hole with the help of turned bar with ¼”
BSP tapping at one end and a spirit level (see Fig.3.1). If the level is incorrect and oiler tilts
downward, oil will not flow from oiler into the reservoir. (see Fig.3.2). Hence it is necessary
to check the level before fitting in the constant level oiler.
Method of filling the oil:
Tilt the container (as shown in Fig.3.3) and fill it with oil through stem of the oiler. Replace
the container and allow oil to flow into reservoir. The oil in the container shall flow into the
bearing housing reservoir and shall become empty. Repeat above procedure till the level in
the reservoir is equal to the level for which the oiler is adjusted. When the desired level is
attained the oil in container shall remain steady at a position. Visible level of the oil in the
container indicates that bearing housing reservoir is filled up to the mark.
5
SPIRIT
LEVEL
Fig. 3.1
CORRECT METHOD
Fig. 3.2
INCORRECT METHOD
ALWAYS FILL OIL HERE
NEVER FILL OIL HERE
Fig 3.3
Fig. 3
CAUTION
1. In no case oil should be filled in directly into the bearing housing reservoir, through
breather cap.
2. Replenish the visible reserve supply of oil in the container as oil is used up.
3 OPERATION
3.1 Before starting the pump check the following:
3.1.1 The pump rotates freely by hand.
3.1.2 Fill the grease/oil for the bearings, if not done earlier. The bearings are packed with grease
in the factory for grease lubricated pumps. However if the pump is stored for a longer time it
is necessary to refill the grease in the bearings. Check the level of the oil in constant level
oiler is up to the mark, when oil lubricated.
3.1.3 The sealing liquid and cooling water connections are properly tightened and adjusted.
3.1.4 The direction of rotation of driver. It should correspond to the direction of the rotation of the
pump.
3.1.5 The pump casing and suction pipe is fully primed with the liquid.
6
3.1.6 Valve on delivery side is closed.
3.1.7 The cock for pressure gauge connection is closed.
3.1.8 The stuffing box packing is properly tightened.
3.2 Starting the pump:
3.2.1 Start the pump. Let the prime mover pick up its full speed.
3.2.2 Open the valve on delivery line slowly to reduce the starting load on the motor.
3.2.3 Regulate the required flow by adjusting the delivery valves.
3.2.4 Open the cock for pressure gauge connection.
3.3 During running the pump check the following things and regulate, if necessary.
3.3.1 The pump is running smooth.
3.3.2 The flow of sealing liquid and cooling water is uninterrupted. It necessary provide sight
glass in between the piping.
3.3.3 The bearings are not getting abnormally hot.
3.3.4 The gland is properly tightened to given leakage of approx. 60 drops per minute through
stuffing box.
3.3.5 Head and capacity developed by the pump is as specified.
3.3.6 Power consumption is within the limit.
3.3.7 Ensure that there is no mechanical friction in the pump.
3.3.8 Stop the pump immediately, if any defects are detected. Do not start the pump unless
defects are rectified. Report immediately to the supplier, if it is not possible to rectify the
defects.
3.4 During stopping the pump:
3.4.1 Close the valve on delivery side.
3.4.2 Stop the motor.
3.4.3 Close the cooling water and sealing liquid connections.
3.4.4 If the pump is not required to be operated for a long time, drain the casing completely. If the
pump is required to be stored for a long time, the bearing housing should be dried internally
with hot air and should be flushed with moisture-free protective, such as light oil or
kerosene.
4. TECHNICAL DATA
4.1 Direction of rotation:
The direction of rotation is clockwise when viewed from driving end.
4.2 Specification of bearings, oil seals, bearing lock nuts, ‘O’ rings etc.
7
Part Description UNIT NO.
Code
SHM-7 SHM-9 SHM-11 SHM-13
26001 Ball Bearing DS SKF-6307 SKF-6309 SKF-6411 SKF-6413
26002 Ball Bearing PS SKF-6307 SKF-6309 SKF-6411 SKF-6413
26400 Cylindrical roller bearing PS for heavy duty SKF-NU307 SKF-NU309 SKF-NU411 SKF-NU413
arrangement
50001 Oil seal DS 32x45x7T 42x72x10T 50x78x13T 60x85x13T
50002 Oil seal PS 35x52x10T 45x62x10T 55x80x13T 65x85x13T
33600 Bearing lock nut DS M35x1.5RH M45x1.5RH M55x2 RH M65x 2RH
SKF-KM-7 SKF-KM-9 SKF-KM-11 SKF-KM-13
41500 Bearing lock washer M-35 M-35 M-55 M-65
SKF-MB 7 SKF-MB 9 SKF-MB11 SKF-MB13
52300 ‘O’ ring for Cartridge DS 102IDx3thick 123IDx3thick 160IDx3thick 182IDx3thick
48500 Internal circlip for roller Ball brg. PS B80x2.5thick B100x3thick B140x4thick B160xthick
48501 Internal circlip for Ball brg. DS B80x2.5thick B100x3thick B140x4thick B160x4thick
44300 Constant level oiler ¼” BSP 70mlA1withplasticcontainer
44100 Grease nipple ¼” BSP ¼” BSP ¼” BSP ¼” BSP
47900 Helicoil Screw lock insert SL-C16CNx16 SL-C24CNx24 SL-C24CNx36 -
Note: Bearings, bearing lock nut/washers of SKF make or equivalent are used.
4.3 Lubrication
4.3.1 Grease lubricated bearings are standard supply and can be identified by grease nipples
fixed.
The specifications of grease are given below. It should conform to the following grades or
their equivalents available in the market.
INDIAN OIL - SERVOGEM - 3

HINDUSTAN PETROLEUM - NETRA-3 OR LITHON-3
CALTEX - STAR FAX-3
Grease replenishment quantity- The bearings are grease packed in the factory. At site the
following quantity of fresh grease should be added at regular intervals.
SHM-7 10 Grams approx.

SHM-9 15 Grams approx.
SHM-11 25 grams approx.
SHM-13 32 grams approx.
4.3.2 When oil lubricated, the lubricating oil should conform to following grades of oil available in
the market.
INDIAN OIL SERVOSYSTEM –100

HINDUSTAN PETROLEUM ENCLO-57
4.3.2.1 Quantity of Oil in bearing housing
SHM-7 0.7 Lit approx

The oil used should be a highly refined straight mineral product of high demulsibility, free
from running and acid forming tendencies. Detergent oil may cause foaming and emulsion
difficulties and should not be used. The oil should be filled in with the help of constant level
oiler. For filling and operation instructions, please refer to 2.3.6.
8
4.3.3 Bearing temperature:
a) Maximum allowable bearing temperature is 80° C.
b) In case of new bearings, renew grease/oil after about 200 hrs. and then about once in
a year, if the bearing temperature is always below 50°. If the bearing temperature is
up to 80°C then grease/oil should be renewed after about every 6 months.
4.4 Specification of stuffing box packing, gasket packings etc.

Code SHM-7 SHM-9 SHM-11 SHM-13
Packing ring arrangement with 2 + L +3 2 + L +3 2 + L +3 2 + L +3
lantern ring
43001 Gland packing size for 5 ring 10 x 1080 10 x 1260 mm 12.5 x 1330 12.5x1620
(Champion style 1800) mm mm mm
68200 Gasket for impeller Nut/ 32x50x1 38.5x56x1 52x64x1 58x75x1

Screw (permanite) mm mm mm 38.5x56x1
(ID x OD x Thick) for lock nut
51500 Gasket for shaft sleeve 48x55x1 38x62x1 72.5x80x1 82.5x90x1

(permanite) mm mm mm mm
(ID x OD x Thick)
51100 Gasket for casing cover & 265x285x1 265x285x1 265x285x1 420x440x1
pump casing 330x350x1 330x350x1 330x350x1 515x535x1
(permanite) mm 405x425x1 405x425x1 mm
(ID x OD x Thick) mm mm
52300 ‘O’ ring for cooling chamber 80 x 3 100 x 3 123 x 3 132 x 3

(ID x Thick)
4.5 Cooling of stuffing box
4.5.1 Cool the packed gland stuffing box when pumping liquid temperature is above 90°C.
However with stuffing box cooling, the temperature of pumping liquid should not exceed
140°C.
4.5.2 Quantity of stuffing box cooling water with reference to temperature and nominal impeller
diameter in cms.
Full nominal Cooling Water Quantity At Various

impeller dia. in cms. Pumping Liquid Temperatures
110°C 140°C
26 0.21 0.24
32 0.23 0.28
40 0.26 0.31
3
Cooling quantities mentioned are in m /hr.
Maximum temperature of cooling water at outlet - 50°C
2
Maximum permissible cooling water pressure – 4 kg/cm
9
4.6.1 INTERCHANGEABILITY OF PARTS
Pump 50 / 26 80 / 26 65 / 32 100 / 26 150 / 26NB 100 / 32 80 / 40 80 / 40NM 150 / 26 150 / 32 200 / 32 150 / 34 100 / 40 150 / 40 200 / 40 150 / 50
Type
PART DESCRIPTION Unit No. SHM7 SHM9 SHM11 SHM13

Pump Casing 1 2 3 4 5 6 7 8 5 9 10 11 12 13 14 15
Inspection Hole Cover 1 1 1 2 3 2 1 1 3 3 3 3 2 3 3 3
Impeller 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Casing ring 1 2 3 4 5 4 2 2 5 5 6 5 4 5 7 8
Casing Cover 1 1 2 3 3 4 5 5 6 7 7 8 9 9 10 11
Cooling Chamber 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Gland 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Lantern Ring 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Gland Packing Size 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Shaft 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Shaft Sleeve 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Liquid Deflector P.s. 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Impeller Key 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Coupling Key 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Bearing Cover 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Bearing Cartridge 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Impeller Screw/Nut 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
10
Bearing Housing 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Spacer For Brg.Cartridge 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Drip Pan 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Bearing Housing 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Bearing P.S. 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Bearing D.S. 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Bearing Lock Nut 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Bearing Lock Washer 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Stuffing Box Bush 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Internal Circlip 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Oil Seal D.S. 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Oil Seal P.S. 1 1 1 2 2 2 2 2 3 3 3 3 3 3 4 4
Allen Key For Impeller Screw 1 1 1 - - - - - - - - - - - - -
Wear Plate For Impeller 1 2 3 4 - 5 6 - 7 8 9 10 11 12 13 14
Small ‘O’ring For Wear Plate 1 2 3 4 - 4 2 - 5 5 6 5 4 5 7 8
Large ‘O’ring For Wear Plate 1 1 2 1 - 2 3 - 1 2 2 4 5 5 5 6
Suction Inspection Piece 1 2 3 4 5 4 2 2 5 5 6 5 4 5 6 5
IDENTICAL FIGURES IN LINE INDICATE INDENTICAL PARTS

4.6 Interchangeability:
Parts standardisation is optimised utilising interchangeable components to cover a very

wide performance. This unique feature enable the customer to have very low spare parts
inventory even though he may have many sizes of these pumps. Interchangeability chart is
given in 4.6.1
5. MAINTENANCE
Preventive maintenance schedule is the periodical checks and precautions by which

possibilities of failures and breakdown are minimised.
5.1 Daily Checks:
5.1.1 An hourly record of suction and delivery pressure, discharge quantity, input to the pump
driver should be maintained.
5.1.2 Bearing temperature, oil level, stuffing box leakage, stuffing box temperature, cooling water
inlet and outlet and outlet temperature should be checked. This gives an idea of mechanical
performance of the pump.
5.1.3 Noise and the vibrations are the first signs of impending troubles like cavitaion, air lock,
bearing failure, choking of impeller or casing and such other operation troubles. The pump
performance should therefore, be checked for noise and the vibration.
5.2 Periodical checks:
5.2.1 The temperature of the bearing should be measured by a thermometer. Safe maximum
temperature a bearing can attain is 80°C.
5.2.2 The lubricants of the bearings should be checked. The lubricant might get contaminated
with foreign material or get blackened due to overheating. In such cases, bearings should
be flushed and charged with fresh lubricants.
5.2.3 Check the stuffing box leakage. Normal leakage of approx. 60 drops per minute is
recommended for safe operation. If the leakage is more the stuffing box packing might have
worn out or shaft sleeve might have worn out or lantern ring is displaced. In case the
packings are worn out all the packing rings should be replaced. Replacement of one or two
rings or addition of rings should never be done.
5.2.4 The alignment of pump unit should be checked. Due to operational vibrations, atmospheric
temperature or stress induced by the weight of piping the alignment may get disturbed.
5.2.5 Sufficient quantity of suitable type of lubricant and stuffing box packing should be kept for
daily and emergency use.
5.2.6 Calibrate the measuring instruments.
5.3 Annual checks
5.3.1 The pumps should be overhauled completely to check the clearance and to replace worn-
out parts. Clearance between impeller and casing ring, shaft sleeve andstuffing box bush,
lantern ring and the shaft sleeve etc. are very important. The bearings should be cleaned
thoroughly and lubricated properly. The stuffing box should be repacked by correctly
located the lantern ring.
5.3.2 The effects of liquid handled on pump components should be checked. If abnormal
corrosion/erosion is observed, the component should be replaced with that of suitable
material.
5.3.3 The auxiliary pipe lines and functioning of the auxiliaries should be checked. The main pipe
also should be checked for scaling, leakage etc.
5.3.4 The measuring instruments, gauges etc. should be recalibrated.
5.3.5 Full running test may be carried out to check whether there is any fault in the performance,
in comparison with original performance.
11
5.3.6 Piping supports should be checked so that the pipe do not induce unwanted stresses on the
pump.
6. PROCEDURE FOR DISMANTLING AND RE-ASSEMBLING.
6.1 Overhauling-
With normal daily operation, the pump will be due for overhaul after about one year. This
work is to be done by skilled personnel. Complete pump is to be taken out from bed.
6.2 Dismantling:
6.2.1 Remove the delivery and suction piping holding down bolts and nuts.
6.2.2 Remove all external piping connections such as
a) Sealing
b) Cooling water connections
c) Flushing etc.
6.2.3 In case of pumps with spacer type flexible coupling disconnect pump & motor valves from
coupling spacer and remove coupling spacer. Coupling spacer shall fall down. In case of
ordinary flexible couplings, remove motor from the base.
6.2.4 Remove the bolts from pump feet and base.
6.2.5 Remove the pump from bed and take it on to a table for stripping.
6.2.6 Unscrew and remove the nuts of the studs holding the casing with casing cover and/or with
bearing housing.
6.2.7 Lift the rotating unit sub-assembly by the hook provided on bearing housing and remove it
from delivery casing.
6.2.8 Hold the pump coupling and unscrew the impeller Nut/screw by using box spanner/allen
key.
6.2.9 Remove the impeller from shaft by using a puller.
6.2.10 Remove the casing cover sub-assembly along with gland packed stuffing box, if casing
cover is sand witched type.
If casing cover is held by studs and nuts on to the bearing housing, remove these nuts and
take out casing cover sub-assembly.
6.2.11 Remove the sleeve from pump shaft. If necessary use a puller.
6.2.12 Remove the liquid deflector.
6.2.13 Unscrew the grub screw holding the coupling and take out coupling from shaft. Make use of
puller.
6.2.14 Remove the screws holding the bearing cover and cartridge to the bearing housing.
Remove bearing cover PS.
6.2.15 Remove the shaft along with bearings and DS cartridge from the bearing housing.
6.2.16 Remove the circlip from the cartridge by circlip puller and remove the cartridge by slight
hammering.
6.2.17 Hold the shaft and remove the bearing nut. Take out the lock washer.
6.2.18 Remove the bearings from the shaft by use of bearing puller.
6.2.19 Remove the oil seals from cartridge and bearing cover using the holes provided in the oil
seal cover.
6.2.20 Remove the nuts holding the split gland.
6.2.21 Take out the clamping plate and remove gland halves.
6.2.22 Remove the gland packings/lantern ring.

6.3 Re-assembly
12
Before re-assembly, all the parts should be thoroughly cleaned with Kerosene, petrol or
Benzene to remove the dust, rust etc. After cleaning, the necessary parts should be
replaced with new.
6.3.1 Mount drive side (26001) and pump side (26002) deep groove ball bearings on the shaft
(18000).
CAUTION
a) Use Arbor Press while fitting the bearings. However, it is recommended that bearings
should be heated in oil bath at temperature 70° to 80 °C and then fitted. (Refer Fig.4)
BEARING HOUSING (GREASE LUBRICATED) BEARING HOUSING (OIL LUBRICATED)

(AGAINST ORDER)
Fig.4
b) Slide in ball bearing on shaft by hand to make sure that it is square with shaft. Press
evenly the inner race of the bearing until bearing is seated firmly against the shaft
shoulder.
c) Do not use hammer to fit the bearings. Do not mark the shaft, especially where it
contacts the oil seal.
6.3.2 Tighten lock nut (33600) after inserting the lock washer (41500) in proper position on driver
side ball bearings. Fold one lip of lock washer in the slot of bearing lock nut to lock it.
6.3.3 Put oil seal (50001) in the bearing cartridge DE (24100).Insert DE bearing alongwith shaft in
bearing cartridge.
Put ‘O’ ring on the cartridge in case of oil lubrication only. Insert internal circlip (48500) in
the inner groove of the cartridge. Put a spacer on bearing cartridge, in case of SHMN,
SHMR and SHMP pumps and shims in case of SHM-Q pumps. Insert the bearing cartridge
from DE of the pump shaft.
6.3.4 Insert the alongwith ball bearings at DE and NDE and bearing cartridge at DE into the
bearing housing (24000) from driving end.
6.3.5 Tighten the bearing cartridge on the bearing housing with the help of hexagonal screws.
6.3.6 Replace oil seal (50002) in bearing cover PS (27100). Tighten the bearing cover PS on
bearing housing with the help of hexagonal screws.
6.3.7 Slide the liquid deflector (23600) from NDE of shaft. Tighten the deflector on shaft by using
grub screw.
6.3.8 Slide the clamping plate (22400) from NDE of shaft.

6.3.9 Push the shaft sleeve (31100) into the shaft till it touches the collar on the shaft.
6.3.10 Fit the stuffing box neck bush (35000) into the casing cover (22000).
13
6.3.11 Put the gasket (51500) on the impeller hub in proper position.
6.3.12 Fit the impeller key (32000) on the shaft. It should enter partly in the shaft sleeve.
6.3.13 Put the casing cover (22000) on the bearing housing. Tighten it by studs and nuts to the
bearing housing.
6.3.14 Push the impeller (15100/15300/16600) on the shaft till it touches the shaft sleeve.
6.3.15 Fix the coupling key (32100) on shaft at D.E. Put the spacer coupling half pump side on
the shaft and tighten the grub screw to fix the coupling.
IMPELLER
GASKET
SCREW FOR IMPELLER

HELI COIL INSERT
S H M - 7 U N I T
IMPELLER NUT
HELICOIL INSERT
GASKET
S H M - 9 U N I T
HELICOIL INSERT
IMPELLER NUT
GASKET
S H M - 1 1 U N I T
HELICOIL INSERT
GASKET FOR IMPELLER

GASKET FOR LOCK NUT
IMPELLER NUT
IMPELLER NUT
S H M - 1 3 U N I T
Fig. 5
14
6.3.16 Insert the helicoil lock insert (47900) at NDE of shaft fro 7 unit and tighten impeller screw
(66900) in shaft by holding the coupling.
For 9 & 11- unit insert the helicoil screwlock insert (47900) in impeller nut (33200) and
tighten it on the shaft at NDE.
For 13-unit nut lock nut arrangement is used for impeller locking.
a) Tighten impeller nut (33002) fully.

b) Tighten impeller lock nut (33001) fully.
c) Hold impeller lock nut firmly in position and slightly loosen impeller nut. This will
ensure positive locking of impeller.
FLEXIBLE POLYGONAL
LOCKING HEAD
HELICOIL-SCREW LOCK INSERT

Fig.6
6.3.17 Slide this complete backpullout assembly into pump casing (10500). Insert studs in the
pump casing (10500) and casing cover (22000). Tighten all nuts on the stud firmly and
evenly.
6.3.18 Pump with Gland Packing
6.3.18.1 In case of pumps with gland packings only, insert the gland packing (43001) and lantern
ring in two halves (22700) in the order of 2+L+3.
6.3.18.2 Put the split gland in two halves (22900) with clamping plate (22400) and tighten the
gland stud nuts.
6.3.19 Piping Connection
6.3.19.1 Rotate the shaft by hand and ensure free rotation.
6.3.19.2 Fit all accessories such as sealing water, flushing water, cooling water connections as
per order.
6.3.19.3 Make suction and delivery piping connections properly.
15
PART LIST FOR SHM PUMPS
PART CODE PART DESCRIPTION
10500 Pump casing

13000 Pump casing spacer
*15100 Impeller enclosed
*15300 Impeller semi open
*16600 Impeller free flow
*18000 Pump shaft
*19000 Casing wear ring
20900 Spacer for cartridge
22000 Casing cover
22100 Cooling chamber
22400 Clamping plate
22700 Lantern ring
22900 Split gland
23600 Liquid deflector
24000 Bearing housing
24100 Bearing cartridge
25100 Support foot (7-unit)
*26001 Bearing driving end
*26002 Bearing non driving end
27100 Bearing cover
30000 Lifting eye bolt
*31100 Shaft sleeve
*32000 Key for impeller
*32100 Key for coupling
*33001 Impeller lock nut
*33002 Impeller nut
33600 Round lock nut
33701 Accorn nut for wear plate
33702 Hex. nut for inspection hole cover
*35000 Stuffing box bush
*41500 Lock washer for bearing nut
*43001 Gland packing
44101 Grease nipple for bearing cover
44102 Grease nipple for bearing cartridge
44103 Grease nipple for bearing sealing
44300 Constant level oiler
44400 Oil feeding plug
*46000 Wear plate
47000 Inspection hole cover for pump casing
47101 Protection cover- delivery side
47102 Protection cover suction side
*47900 Hel. Screw lock insert
*48500 Internal circlip for bearing cartridge
*50001 Oil seal driving side
*50002 Oil seal non driving side
*51100 Gasket for casing cover
*51201 Gasket for cooling chamber inside
16
PART CODE PART DESCRIPTION
*51202 Gasket for cooling chamber outside

*51400 Metallic gasket for cartridge
*51401 Gasket for bearing cover
*51500 Gasket for impeller and shaft sleeve
*51600 Gasket for inspection hole cover
*52201 ‘O’ ring for wear plate
*52202 ‘O’ ring for wear plate
*52300 ‘O’ ring for bearing cartridge
*52500 ‘O’ ring for casing cover and cooling chamber
53001 Pipe nipple for casing cover sealing inlet
53002 Pipe nipple for casing cover sealing outlet
53101 Pipe nipple for cooling chamber inlet
53102 Pipe nipple for cooling chamber outlet
54001 Socket for sealing pipe nipple
54002 Socket for sealing pipe nipple
58100 Hex. nut for casing stud
58201 Hex. nut for stud of casing cover/bearing holder
58202 Hex. nut for stud of gland
59000 Stud for casing
59101 Stud for casing cover/bearing holder
59102 Stud for gland
59400 Stud for wear plate
59600 Stud for inspection hole cover
60001 Pipe plug for suction gauge connection
60002 Pipe plug for delivery gauge connection
60100 Pipe plug for casing drain
60200 Pipe plug for sealing pipe nipple outlet
60500 Pipe plug for brg. Housing drain
60900 Pipe plug for flushing
61000 Cylindrical pin for casing cover
62600 Washer for accorn nut of wear plate
63001 Hex. screw for casing cover release
63002 Hex. release screw for bearing cartridge
63100 Hex. screw for bearing cover
63200 Hex. release screw for bearing cartridge
*65000 Hex. socket grub screw for casing wear ring
65400 Hex. socket grub screw for liquid deflector
65900 Hex. screw for bearing cartridge
66600 Cap screw for stuffing box bush
*66900 Screw for impeller (7 unit)
67101 Cooling name plate inlet
67102 Cooling name plate outlet
67601 Sealing name plate inlet
67602 Sealing name plate outlet
*68200 Gasket for impeller screw/ impeller nut
*68201 Gasket for impeller locknut
*68400 Gasket for accorn nut of wear plate
* Recommended spares for two year normal working.
17
18
19
20
GENERAL INFORMATION & SAFETY REQUIREMENTS
1.0 The products supplied by KBL have been designed with safety in mind. Where hazards
cannot be eliminated, the risk has been minimised by the use of guards and other design
features. Some hazards cannot be guarded against and the instructions below MUST BE
COMPLIED WITH for safe operation. These instructions cannot cover all circumstances;
YOU are responsible for using safe working practices at all times.
1.1 KBL products are designed for installation in designated area, which are to be kept clean
and free of obstructions that may restrict safe access to the controls and maintenance
access points.
A Pump Duty Nameplate is fitted to each unit and must not be removed. Loss of this
plate could make identification impossible. This in turn could affect safety and cause
difficulty in obtaining spare parts. If accidental loss or damage occur, contact KBL
immediately.
1.2 Access to the equipment should be restricted to the personnel responsible for
installation, operation and maintenance and they must be trained, adequately qualified
and supplied with appropriate tools for their respective tasks.
1.3 KBL requires that, all personnel that are responsible for installation, operation or
maintenance of the equipment, have access to and study the product instruction manual
BEFORE any work is done and that they will comply with all local and industry based
safety instructions and regulations.
1.4 Ear defenders should be worn where the specified equipment noise level exceeds locally
defined safe levels. Safety glasses or goggles should be worn where working with
pressurised systems and hazardous substances. Other personnel protection equipment
must be worn where local rules apply.
1.5 Do not wear loose clothing or jewellery which could catch on the controls or become
trapped in the equipment.
1.6 Read the instruction manual before installation, operation and maintenance of the
equipment. Check and confirm that the manual is relevant copy by comparing pump type
on the nameplate and with that on the manual.
1.7 Note the ‘Limits of product application – permissible use’ specified in the manual.
Operation of the equipment beyond these limits will increase the risk from hazards noted
below and may lead to premature and hazardous pump failure.
1.8 Clear and easy access to all controls, gauges and dials etc. must be maintained at all
times. Hazardous or flammable materials must not be stored in pump rooms unless safe
areas or racking and suitable containers have been provided.
1.9 IMPROPER INSTALLATION, OPERATION OR MAINTENANCE OF THIS KBL PRODUCT

COULD RESULT IN INJURY OR DEATH.
2.0 SAFETY INSTRUCTIONS WHILE HANDLING AND STORAGE
When lifting the pump, use the lifting points specified on general arrangement drawing.
Use lifting equipment having a safe working load rating suitable for the weight specified.
Use suitable slings for lifting pump which is not provided with lifting points. The use of
fork-lift truck and chain crane sling equipment is recommended but locally approved
equipment of suitable rating may be used.
-i-
Do not place fingers or hands etc. into the suction or discharge pipe outlets and do not
touch the impeller, if rotated this may cause severe injury. To prevent ingress of any
objects, retain the protection covers or packaging in place until removal is necessary for
installation. If the packaging or suction and discharge covers are removed for inspection
purposes, replace afterwards to protect the pump and maintain safety.
3.0 SAFETY INSTRUCTIONS WHILE ASSEMBLY & INSTALLATION
installation.
Do not touch any moving or rotating parts. Guards are provided to prevent access to
these parts, where they have been removed for maintenance they must be replaced
before operating the equipment.
Shaft alignment must be checked again after the final positioning of the pump unit and
connection to pipework as this may have disturbed the pump or motor mounting
positions. If hot liquids (above 80°C) are being pumped, alignment should be checked
and reset with the pump and motor at their normal operating temperature. If this is not
possible, KBL can supply estimated initial offset figures to suit extreme operating
temperatures.
Failure to support suction and delivery pipework may result in distortion of the pump
casing, with the possibility of early pump failure.
4.0 SAFETY INSTRUCTIONS WHILE COMMISSIONING & OPERATION.
Check that the pump is primed. Pump should never be run dry as the pumped liquid acts,
as lubricant for the close running fits surrounding impeller and damage will be incurred.
Failure to supply the stuffing box or mechanical seal with cooling of flush water may
result in damage and premature failure of the pump.
Do not touch surfaces which during normal running will be sufficiently hot to cause
injury. Note that these surfaces will remain hot after the pump has stopped, allow
sufficient time for cooling before maintenance. Be cautious and note that other parts of
the pump may become hot if a fault is developing.
Do not operate water pumps in temperatures below freezing point, without first checking
that the pumped fluid is not frozen and the pump is free to turn. Pumps in these
environments should be drained down during inactivity and re-primed before starting.
In addition to local or site regulations for noise protection, KBL recommend the use of
personal ear protection equipment in all enclosed pump rooms and particularly those
containing diesel engines. Care must be taken to ensure that any audible alarm or
warning signal can be heard with ear defenders worn.
Be aware of the hazards relating to the pumped fluid, especially the danger from
inhalation of noxious and toxic gases, skin and eye contact or penetration. Obtain and
understand the hazardous substance data sheets relating to the pumped fluid and note
the recommended emergency and first aid procedures.
-ii-
5.0 SAFETY INSTRUCTIONS WHILE MAINTENANCE & SERVICING
Before attempting any maintenance on a pump particularly if it has been handling any
form of hazardous liquid, it should be ensured that the unit is safe to work on. The pump
must be flushed thoroughly with suitable cleaner to purge away any of the product left in
the pump components. This should be carried out by the plant operator and a certificate
of cleanliness obtained before starting work. To avoid any risk to health it is also
advisable to wear protective clothing as recommended by the site safety officer
especially when removing old packing which may be contaminated.
Check and ensure that the pump operates at below the maximum working pressure
specified in the manual or on the pump nameplate and before maintenance, ensure that
the pump is drained down.
Wear a suitable mask or respirator when working with packing and gasket components
which contain fibrous material, as these can be hazardous when the fibrous dust is
inhaled. Be cautious, if other supplier’s components have been substituted for genuine
KBL parts, these may then contain hazardous materials.
Isolate the equipment before any maintenance work is done. Switch off the mains
supply, remove fuses, apply lock-outs where applicable and affix suitable isolation
warning signs to prevent inadvertent reconnection. In order to avoid the possibility of
maintenance personnel inhaling dangerous fumes or vapours, it is recommended that the
maintenance work be carried out away from the pump locations by removal of bearing
housing and shaft assembly to a suitable to a suitable maintenance area.
_____________
Ref: Proposed draft standard prEN 800:

Pumps and pump units for liquids;
General safety requirements
-iii-
INCORRECT CORRECT
INCORRECT LAYOUT OF SUCTION PIPE CORRECT LAYOUT OF SUCTION PIPE

FOR RECOMMENDATIONS OF
SUITABLE SUCTION AND
DELIVERY PIPE SIZE PLEASE
CONTACT OUR AUTHORISED
DEALER OR NEAREST
REGIONAL OFFICE
CONCENTRIC TAPER PIECE ECCENTRIC TAPER PIECE GENERAL

INSTRUCTIONS
FOR
INSTALLATION
OPERATION &
MAINTENANCE OF
KIRLOSKAR
CENTRIFUGAL
REDUCED SUCTION PIPE INCREASED SUCTION PIPE
PUMPS
SHORT BEND LONG BEND
INSUFFICIENT D SUFFICIENT
D SPACE AROUND SPACE AROUND
D
FOOT VALVE FOOT VALVE
D
® Registered users – Kirloskar Brothers Ltd.
GENERAL INSTRUCTIONS
FOR INSTALLATION, OPERATION
& MAINTENANCE OF
KIRLOSKAR CENTRIFUGAL PUMPS
WARNING
The equipment supplied is designed for specific capacity, speed, pressure and temperature. Do not use the
equipment beyond the capacities for which it is manufactured. The equipment manufactured is also shop
tested for the satisfactory performance and if it is operated is excess of the conditions for which it is
manufactured, the equipment will be subject to excessive stresses and strains.
LOCATION
The pump should be located as near the liquid source as possible. This will minimise the suction lift and pump
will give better performance.
Ample space should be provided on all sides so that the pump can be inspected while in operation and can be
serviced conveniently whenever required.
FOUNDATION
The foundation should be sufficiently substantial to absorb any vibration and to form a permanent rigid
support for the base plate. This is important in maintaining the alignment of a direct connected unit. A
concrete foundation on a solid base is advisable. Foundation bolts of the proper size should be embedded in
the concrete located by a drawing or template. A pipe sleeve about two and one-half diameter larger that the
bolt should be used to allow movement for the final position of the foundation bolts.
ALIGNMENT
Pumps and drivers that are supplied by the manufacturers, mounted on a common base plate are accurately
aligned before despatch. However as the alignments are likely to be disturbed during transit to some extent
and therefore must not be relied upon to maintain the factory alignment. Re-alignment is necessary after the
complete unit has been levelled on the foundation and again after the grout has been set and foundation bolts
have been tightened. The alignment must be checked after the unit is piped up and re-checked periodically.
FLEXIBLE COUPLING
A flexible coupling will not compensate for misalignment of the pump and driver shafts. The purpose of the
flexible coupling is to compensate for temperature changes and to permit the movement of the shafts without
interference with each other while transmitting power from the driver to the pump.
TYPE OF MISALIGNMENT (SEE FIGURE 1)
There are two types of misalignment between the pump shaft and the driver shaft.
(a) Angular misalignment : Shafts with axis concentric but not parallel.
(b) Parallel misalignment : Shafts with axis Parallel but not concentric.
ANGULAR MISALIGNMENT PARALLEL MISALIGNMENT
Figure 1
LEVELLING THE UNIT

When the unit is received with the pump and driver mounted on the base plate, it should be placed on the
foundation and the coupling halves disconnected. The coupling should not be reconnected until all alignment
operations have been completed. The base plate must be supported evenly on wedges inserted under the four
corners so that it will not be distorted or sprung by the uneven distribution of the weight. Adjust the wedges
until the shafts of the pump and driver are in level. Check the coupling faces, suction and discharge flanges
for the horizontal or vertical position by means of spirit level.
FLEXIBLE COUPLING ALIGNMENT (SEE FIGURE2)
The two halves of the coupling should be at least 4 mm apart so that they cannot touch each other when the
driver shaft is rotated. Necessary tools for approximately checking are straight-edge and on an outside caliper.
MEASURING 1 Tank under Vacuum
WEDGE
2 Vacuum equalizing line
3 Valve 2
4 Line supplying the
seeling liquid
5 Valve
6 Connecting line 1
7 Valve
3
4
5
7
6
STRAIGHT EDGE
Figure 2
A check for parallel alignment is made by placing a straight-edge across both coupling periphery at the top,
bottom and both the sides. The unit will be in parallel alignment when the straight-edge rests evenly on the
coupling periphery at all positions. Care must be taken to have the straight-edge parallel to the axis of the
shafts.
A check for angular alignment is made by using an outside caliper across the width of the coupling faces at
various points.
Coupling alignment can be checked with dial gauge indicator as shown in Fig. 2.
GROUTING
When the alignment is correct, the foundation bolts should be tightened evenly but not too firmly. The unit
can then be grouted by working soft concrete under the edges. Foundation bolts should not be fully tightened
until the grout is hardened, usually 48 hours after poring.
FACTORS THAT MAY DISTURB ALIGNMENT
The unit should be periodically checked for alignment. If the unit does not stay in line after being properly
installed, the following are possible causes:
(a) Setting, seasoning of the foundation
(b) Pipe strains distorting of shifting the machines
(c) Wear of the bearings
PIPING
Both suction and delivery pipes and accessories should be independently supported near the pump so that
when the flanges bolts are tightened no strain will be transmitted to the pump casing. It is usually advisable
to increase the size of both suction and delivery pipes at the pump nozzles in order to decrease the loss of
head from friction and for the same reason piping should be arranged with as minimum bends as possible, as
these should be made with along radius wherever possible. The pipe lines should be free from scales, welding
residuals etc., and have to be mounted in such a way that they can be connected to suction and delivery
flanges without any stress on the pump. Adequate supports should be given to pipe lines to that weight of
the pipe lines does not fall on the pump. The use of minimum number of the bends and other fittings will
minimise the frictional losses.
SUCTION PIPE
The suction pipe should be as short as possible. This can be achieved by placing the pump near the liquid to
be pumped. The suction pipe must be kept free from air leaks. This is particularly important when the suction
lift is high. A horizontal suction line must have a gradual rise to the pump. Any high point in the pipe will be
filled with air and thus prevent proper operation of the pump. A concentric taper piece should not be used in a
horizontal suction line as it forms an air pocket in the top of the reducer and the pipe. Use an eccentric piece
instead.
The end of the suction pipe must be well submerged to avoid whirlpools and ingress of air but must be kept
clear of nay deposits of mud, silt, grit etc. The pipe must be clear from any side of wall by at least 450 mm.
The end of the suction pipe should be provided with a strainer of sufficient open area.
DELIVERY PIPE
A check (non-return) valve and a gate of sluice valve (regulating valve) should be installed in the discharge
line. The check valve placed between the pump and the gate valve is to protect the pump from excessive
pressure and to prevent water running back through the pump in case of failure of the driving machine.
Discharge piping should be provided with a sluice valve adjacent to the delivery flange to control the
discharge, if required.
VACUUM EQUALISING LINE (AND LIQUID LINE) (SEE FIGURE 3)
If the pump draws from a system under vacuum an equalising pipe must be carried from the highest point of
the suction line, however, as close to the suction flange of the pump as possible, to the top of the feed tank
to keep gas bubbles that might have been entrapped in the flow from entering the pump. The line should be
fitted with an isolating valve which should be closed only for maintenance work on the pumpset.
Apply sealing liquid (external sealing) to the shaft seal cage to prevent entry of air in the case of pumps with
packed stuffing box. It is convenient to tap the sealing liquid from the delivery line above the non-return valve.
FOOT VALVE
It is advisable to install a foot valve to facilitate priming. The foot valve should have sufficient clear
passage for water. Care must be taken to prevent foreign matter from being drawn into the pump or
choking the foot valve and for this purpose an efficient strainer should be provided.
STUFFING BOXES AND PACKING
Stuffing boxes should be carefully cleaned and the packing placed in them. Be sure that sufficient
packing is placed at the back of the water seal cage. If the water to be pumped is dirty or gritty,
sealing water should be piped to the stuffing boxes from clean outside source of supply in order to
prevent damage to the packing and shaft. In placing the packing, each packing ring should be cut to
the proper length so that ends come together but do not overlap. The succeeding rings of packing
should not be pressed too tight as it may result in burning the packing and cutting the shaft. If
stuffing box is not properly packed, friction in stuffing box prevents turning the rotor by hand. On
starting the pump it is well to have the packing slightly loose without causing an air leak, and if it
seems to leak, instead of putting too much pressure on the gland, put some heavy oil in the stuffing
box until the pump works properly and then gradually tighten up the gland. The packing should be
occasionally changed.
BALL BEARINGS
Correct maintenance of ball bearings is essential. The bearing manufacturers give the following as a
guide to relubrication periods under normal conditions.
Three monthly when on continuous duty.
Six monthly when on eight-hour per duty.
The bearings and housings should be completely cleaned and recharged with fresh grease after 2500
hours or the nearest pump overhaul time.
PRIMING
No pumping action occurs unless the pump casing is filled with liquid. Pump casing and suction pipe
must therefore be completely filled with the liquid and thus all air removed before the pump is started.
Several different priming methods can be used depending on the kind of installation and service
involved.
(1) Liquid level above pump level
Pump is set below liquid level of source of supply so that liquid always flows to pump under positive
head.
(2) Priming with foot valve
(a) When pump is installed on suction lift with foot valve at the end of suction line, fill pump
with water from some outside source till all air is expelled and water flows through air
vent.
(b) When there is liquid under some pressure in the discharge pipe, priming can be effected
by byepassing the pressure liquid around the check and gate valve. Of course, the initial
priming must be effected from some outside source.
NOTE: in this case, the foot valve must be capable of withstanding pump pressure and
possible surge.
(3) Priming by ejector: An ejector operated by steam, compressed air or water under pressure and
connected to air vent on top of casing can be used to remove air from and prime the pump on
suction lift installations.
(4) Priming by dry vacuum pump : a hand or power pump sucks in all the air from the casing and the
suction pipe, and thus primes the system.
STARTING
The pump must not be started without being primed. Be sure that the driver rotates in the proper
direction as indicated by a direction arrow on the pump casing.
RUNNING
On account of its simple construction, the centrifugal pump requires practically no attention while
running. Lubrication of the bearings and manipulation of the glands are the only things that need
attention from the operator.
STOPPING
Before stopping the pump, close the gate valve. This will prevent water hammer on check valve.
STUFFING BOXES
Do not tighten the glands excessively. A slight dripping of water from the stuffing boxes when pump
is running keeps packing in good condition.
CASING RINGS
Casing rings are fitted in the casing to reduce the quantity of water leaking back from the high
pressure side to the suction side. These casing rings are fitted to maintain a small clearance and
depend on the water in the pump for lubrication. When they are worn out, the clearance becomes
greater and more water passes back into the suction. They must be replaced from time to time to
restore the pump efficiency to its normal value.
SPARE PARTS
A set of ball bearings, a set of casing rings, and a set of gland packing rings must always be kept at hand to
ensure uninterrupted service from the pump. While ordering for spare parts, always give type, size and serial
number of the pumps as stamped on the name plate.
PUMP TROUBLE
When investigating trouble with Kirloskar pumps, always remember that pumps have been tested at the
factory and are mechanically correct when sent out. Discounting the possibility of damage during transit,
most of the trouble in the field is due to faulty installation. Investigation shows that the majority of troubles
with centrifugal pumps result from faulty conditions on the suction side.
BREAK DOWN-CAUSE-CHECK POINTS
In case of breakdown we recommend the location of the fault by using the following table.
BREAKDOWN CHECK POINTS
Pump does not deliver 1 7 8 9 10 11 12 14 15 17

18 19 23 25 26 56 57 58
1 2 3 4 5 6 7 8 9 10
Pump delivers at reduced capacity 11 12 13 14 15 17 18 19 20 21
22 56 57 58
1 3 7 9 10 11 12 13 14 19
Delivery performance deteriorates
20 21 22 23 24 53 57 62
Pump delivers too much 16 56 57 58
1 3 6 7 8 9 10 11 12 13
Delivery is interrupted 14 15 16 19 22 23 25 26 56 57
58 62
After stopping pump runs in reverse
52
direction
1 2 5 6 7 8 11 12 13 15
Very noisy
19 20 22 54 55 56 57 62
19 20 22 31 32 33 35 36 37 38
Unsteady running of pump 39 40 43 44 47 48 49 50 51 54
55 58
Stuffing box leaks excessively 24 27 28 29 30 31 47 48 49 53
22 23 24 25 26 27 28 29 30 41
Fumes from stuffing box
42 43
Pump rotor locked in standstill position 22 45 46 50
23 24 25 26 27 28 29 30 40 41
Pump is heating up and seizing
42 45 47 48 49 50 54
19 20 21 22 31 32 33 34 35 36
Bearing temperature increases 37 38 39 40 41 42 43 44 45 46
47 48 49 51 54 55 58
Motor will not start 14 22 60
14 22 27 28 40 43 50 55 56 57
Motor gets hot or burns out
58 59 60 61
Motor is difficult to start 14 22 27 28 45 46 50 58 59 60
CHECK POINTS
1. Suction pipe, foot valve choked. 29. Packing not suitable for operating conditions.
2. Nominal diameter of suction line too small. 30. Shaft sleeve worn in the region of the packing.
3. Suction pipe not sufficiently submerged. 31. Bearing worn out.
4. Too many bends in the suction line. 32. Specified oil level not maintained.
5. Clearance around suction inlet not sufficient. 33. Insufficient lubrication of bearings.
6. Shut off valve in the suction line in 34. Ball bearings over-lubricated.
unfavourable position. 35. Oil/Grease quality unsuitable.
7. Incorrect layout of suction line (formation of air 36. Ball bearing incorrectly fitted.
pockets). 37. Axial stress on ball bearings (no axial clearance
8. Valve in the suction line not fully open. for rotor).
9. Joints in the suction line not leak-proof. 38. Bearings dirty.
10. Air leaking through the suction line and stuffing 39. Bearings rusty (corroded).
box etc. 40. Axial thrust too great because of worn casing
11. Suction lift too high. rings, relief holes obstructed.
12. Suction head too low (difference between 41. Insufficient cooling water supply to stuffing box
pressure at suction connection and vapour cooling.
pressure too low). 42. Sediment in the cooling water chamber of the
13. Delivery liquid contains too much gas and/or stuffing box cooling.
air. 43. Alignment of coupling faulty or coupling loose.
14. Delivery liquid too viscous. 44. Elastic element of coupling worn.
15. Insufficient venting. 45. Pump casing under stress.
16. Number of revolutions too high. 46. Pipeline under stress.
17. Number of revolutions too low. 47. Shaft runs untrue.
18. Incorrect direction of rotation (electric motor 48. Shaft bent.
incorrectly connected, leads of phases on the 49. Rotor parts insufficiently balanced.
terminal block interchanged). 50. Rotor parts touching the casing.
19. Impeller clogged. 51. Vibration of pipe work.
20. Impeller damaged. 52. Non-return valve gets caught.
21. Casing rings worn out. 53. Contaminated delivery liquid.
22. Separation of crystals from the flow of 54. Obstruction in delivery line.
pumping liquid (falling below the temperature 55. Delivery flow too great.
limit/equilibrium temp). 56. Pump unsuitable for parallel operation.
23. Sealing liquid line obstructed. 57. Type of pump unsuitable.
24. Sealing liquid contaminated. 58. Incorrect choice of pump for existing operating
25. Lantern ring in the stuffing box is not conditions.
positioned below the sealing liquid inlet. 59. Voltage too low/power supply overloaded.
26. Sealing liquid omitted. 60. Short circuit in the motor.
27. Packing incorrectly fitted. 61. Setting of starter of motor too high.
28. Gland tightened too much/slanted. 62. Temperature delivery liquid too high.
INSTRUCTIONS ON
INSTALLATION
OPERATION AND
MAINTENANCE FOR
KIRLOSKAR PUMP
TYPE SHVT

UDYOG BHAVAN, TILAK ROAD, PUNE - 411 002
Udyog Bhavan, Tilak Road, Pune 411 002 (India)
WARRANTY
We warrant that the pump supplied by us is free from defective

material and faulty workmanship. This warranty holds good for a
period of 12 months from the date of commissioning of the
equipment or 18 months from the date of despatch from our
factory, whichever is earlier. Our liability in respect of any
complaint is limited to replacing part/parts free of charge ex-works
or repairs of the defective part/parts only to the extent that such
replacement / repairs are attributable to or arise solely from faulty
workmanship or defective material.
The warranty holds good only for the products manufactured by us.
IOM/DB/005/01 Issue Date: 25/09/2000

Page: 1/12 Last revision date:
CONTENTS
1. INTRODUCTION
2. FOUNDATION
3. PROCEDURE FOR DISMANTLING AND REASSEMBLY
4. MAINTENANCE
5. TRANSMISSION SHAFT UNIT/DRIVING UNIT ASSEMBLY
6. OPERATION
7. TECHNICAL DATA
PLEASE FURNISH COMPLETE NAMEPLATE DETAILS, NAME OF PARTS, PART NOS.

AND MATERIAL OF CONSTRUCTION WHILE ORDERING SPARE PARTS FOR THE
PUMPS.
CAUTION:
THIS INSTRUCTION MANUAL COVERS THE GENERAL REQUIREMENT OF

INSTALLATION, OPERATION AND MAINTENANCE. HOWEVER THE END USER
SHOULD ALSO REFER TO THE DRAWINGS AND DOCUMENTS IF SUPPLIED AGAINST
SPECIFIC ORDERS.
2
1. INTRODUCTION
This booklet covers instructions for following type of SHVT pumps.
SHVT 50/26 SHVT 150/26

SHVT 65/32 7 Unit SHVT 150/32
SHVT 80/26 SHVT 100/40 11 Unit
SHVT 200/32
SHVT 100/26 SHVT 150/40
SHVT 150/32 9 Unit
SHVT 80/40 SHVT 200/40
13 Unit
SHVT 150/50
It is very essential that these instructions be followed in every detail during

installation operation and maintenance. Ensure that these instructions are made
available to all persons responsible for installation, operation and maintenance of
the pumps. Failure to follow these instructions may lead to unsatisfactory working
or damage to the pump. Any special problem arising at site should be referred to
the supplier. Full name plate details should be furnished while exchanging
correspondence in connection with these pumps.
2. FOUNDATION
The following factors should be considered while designing the foundation.
2.1 Dimensional requirements.
2.2 Strength of the foundation.

2.3 Leveling the foundation.
2.4 Rechecking of the levels.
2.1 Dimensional requirements:

The location of the foundation bolts should be as per the general arrangement
drawing supplied in advance.
2.2 Strength of foundation:

The foundation should be suitable to take load of pump, motor etc. to absorb any
vibration and to form permanent rigid support.
The total load is borne by sole plates/base plates. In order to take this load
(including safety factor for vibration) the sole plate should be firmly grouted in the
concrete. If possible, sole plates should be welded to the reinforcement of the
concrete. Sole plates should not get loose or form pockets with the foundation
even with vibration.
For the pumps mounted on girders the sole plates should be properly welded on
girders/ beams. In turn girders should be firmly embedded in the walls of the pump
house.
The foundation and grouting should be done by the experienced civil engineering
personnel.
2.3 Leveling the foundation:
The guidelines for grouting and leveling of the sole plates are as under:
a. It is essential to check the level of the sole plates individually and in
combination.
3
b. The top surfaces of the sole plates be leveled to the accuracy of 0.05 mm/m.
First of all one sole plate should be adjusted for height and leveled by putting
shims below them. Then other sole plate should be leveled with respect to
this sole plate with the help of straight edge and spirit level.
c. Before allowing the concrete to set check the level of sole plates individually
and in combination as there is a possibility of distortion while pouring
concrete.
d. After setting of the concrete, recheck the levels on surfaces of sole plates.
Bring the sole plates in levels to the accuracy of 0.05 mm/m by grinding or
filling if distortion has taken place due to setting.
e. If the sole plates are produced by the client directly at their end, then ensure
that the sole plates are machined to close tolerance and polished.
2.4 Checking of the level:
Check the level of the sole plates frequently whenever the pump is dismantled for
overhauling.
3. PROCEDURE FOR DISMANTLING AND RE-ASSEMBLY
3.1 Overhauling-
With normal daily operation the pump will be due for overhaul after about one year.
This work is to be done by skilled personnel. Complete pump is to be taken out
from support plate.
3.2 Dismantling:
3.2.1 Remove the delivery and suction piping holding down bolts and nuts.
3.2.2 Remove all external piping connections such as:

a. Sealing
b. Cooling water connections (if applicable)
c. Flushing etc.
3.2.3 Remove shafting by adopting procedure given in section 4.1, 4.2 of this booklet.
3.2.4 Remove the nuts from the support plate and pump casing.
3.2.5 Remove the pump from support plate and take it on to a table for stripping.
3.2.6 Unscrew and remove the nuts holding the casing with casing cover and/or with
bearing housing.
3.2.7 Lifting the rotating unit sub-assembly by the hook provided on bearing housing and
remove it from delivery casing (10500).
3.2.8 Hold the pump coupling and unscrew the impeller nut (33001) for SHVT 9 & 11
unit pumps. For SHVT 7 unit pumps remove impeller screw (66900) and for SHVT
13 unit pumps unscrew lock nut (33002) as well as impeller nut.
3.2.9 Remove impeller from shaft by using a puller. The plate of puller is to be fixed to
impeller wearing ring boss and screw to be held in shaft end.
4
3.2.10 Remove the casing cover sub-assembly along with gland packed stuffing box, if
casing cover is sandwiched type.
If casing cover is held by studs and nuts on to the bearing housing, remove these
nuts and take out casing cover sub-assembly.
3.2.11 Remove the sleeve (31100) from pump shaft. If necessary use a puller.
3.2.12 Remove the liquid deflector (23600).
3.2.13 Unscrew the grub screw holding the pump coupling hub and take out coupling from
shaft. Make use of puller.
3.2.14 Remove the screws holding the bearing cover (27100) and cartridge (24100) to the
bearing housing.
3.2.15 Remove the shaft (18000) along with bearings and DS cartridge from the bearing
housing (24000).
3.2.16 Remove the circlip from the cartridge by circlip puller and remove the cartridge by
slight hammering.
3.2.17 Hold the shaft and remove the bearing nut (33600). Take out the lock washer
(41500).
3.2.18 Remove the bearings from the shaft by use of puller.
3.2.19 Remove the oil seals (50001 and 50002) from cartridge and bearing cover using
holes provided in the oil seal cover.
3.2.20 Remove the nuts holding the split gland (22900).
3.2.21 Take out the clamping plate (22400) and remove gland half.
3.2.22 Remove the gland packings/lantern ring (22700).
3.3 Re-assembly
3.3.1 Before re-assembly all the parts should be thoroughly cleaned with Kerosene, petrol
or Benzene to remove the dust, rust etc.
3.3.2 Mount driver side (26001) and pump side (26002) deep groove ball bearings on the
shaft.
CAUTION:
a. Use arbor press while fitting the bearings. However, it is recommended that
bearings should be heated in oil bath at temperature 70° to 80 °C and then
fitted.
b. Slide in ball bearing on shaft by hand and make sure that it is square with
shaft. Press evenly the inner race of the bearing until bearing is seated firmly
against the shaft shoulder.
c. Do not use hammer to fit the bearings. Do not mark the shaft, especially where
it is in contact with the oil seal.
3.3.3 Tighten lock nut after inserting the lock washer (41500) in proper position on driver
ball bearings. Fold one lip of lock washer in the slot of bearing lock nut to lock it.
5
3.3.4 Put oil seal in the bearing cartridge DE. Insert internal circlip (485) in the inner
groove of the cartridge. Put a spacer on bearing cartridge in case of SHM-N, SHM-R
and SHM-P pumps and shims in case of SHM-Q pumps. Insert the bearing
cartridge from DE of the pump shaft.
3.3.5 Insert the shaft alongwith ball bearings at DE and NDE and bearing cartridge at DE
into the bearing housing from driving end.
3.3.6 Tighten the bearing cartridge on the bearing housing with the help of hexagonal
screws.
3.3.7 Fit the oil seal in bearing cover PS. Tighten the bearing cover PS on bearing housing
with the help of hexagonal screws.
3.3.8 Slide the liquid deflector from NDE of shaft. Tighten the deflector on shaft by using
grub screws.
3.3.9 Push the shaft sleeve (31100) into the shaft till it touches the collar on the shaft.
3.3.10 Fit the stuffing box neck bush (35000) into the casing cover if worn out.
3.3.11 Put the gasket (51500) on the impeller hub in proper position.
3.3.12 Fit the impeller key (32000) on the shaft. It should enter partly in the shaft sleeve.
3.3.13 Put the casing cover (22000) on the bearing housing. Tighten it by studs and nuts
to the bearing housing.
3.3.14 Push the impeller (15100) on the shaft till it touches the shaft sleeve.
3.3.15 Fix the coupling key on shaft at D.E. Put the pump side coupling half on the shaft
and tighten the grub screw to fix the coupling.
3.3.16 Insert the helicoil lock insert (47900) in the impeller nut for 9 &11 units and in the
shaft for 7 unit, put gasket (68200) on it and tighten it in the shaft by holding the
pump coupling hub. For unit-13 pumps tighten impeller nut & lock nut to tighten
the impeller without helicoil insert.
3.3.17 Slide this complete backpullout assembly into pump casing duly fitted with studs.
Tighten all nuts on the stud firmly and evenly.
3.3.18 In case of pumps with gland packings only, insert the gland packing (43001) and
lantern ring in two halves (22700) in the order of 2+L+3.
3.3.19 Put the split gland in two halves (22900) with clamping plate (22400) and tighten
the gland stud nuts.
3.3.20 Rotate the shaft by hand and ensure free rotation.
3.3.21 Fit all accessories such as sealing water, flushing water, cooling water connections
as per order.
3.3.22 Make suction and delivery piping connections properly.
4. MAINTENANCE
Preventive maintenance schedule is the periodical checks and precautions by which

possibilities of failure and breakdowns are minimised.
6
4.1 Daily Checks:
4.1.1 An hourly record of suction and discharge pressure, discharge quantity, input to the
pump driver should be maintained.
4.1.2 Bearing temperature, oil level, stuffing box leakage, stuffing box temperature,
cooling water inlet and outlet and outlet temperature should be checked. This gives
an idea of mechanical performance of the pump.
4.1.3 Noise and the vibrations are first signs of impending troubles like cavitation, air
lock, bearing failure, choking of impeller or casing and such other operating
troubles. The pump performance should therefore be checked for noise and
vibration.
4.2 Periodical checks:
4.2.1 The temperature of the bearing should be measured by a thermometer. Safe

maximum temperature a bearing can attain is 80°C.
4.2.2 The lubricants of the bearings should be checked. The lubricant might get
contaminated with foreign material or get blackened due to overheating. In such
cases, bearings should be flushed and charged with fresh lubricants.
4.2.3 Check stuffing box leakage. Normal leakage of approx. 60 drops per minute is
recommended for safe operation. If the leakage is more the stuffing box packing
might have worn out or lantern ring is displaced. In case the packings are worn out
all the packing rings should be replaced. Replacement of one or two rings or
addition of rings should never be done.
4.2.4 The alignment of the pumping unit should be checked. Due to operational
vibrations, atmospheric temperature or stress induced by the weight of the piping
the alignment may get disturbed. Sufficient quantity of suitable type of lubricant
and stuffing box packing should be kept for daily and emergency use.
4.2.5 Calibrate the measuring instruments.
4.3 Annual checks
4.3.1 The pump should be overhauled completely to check the clearance and to replace
worn out parts. Clearances between impeller and casing ring, shaft sleeve and
stuffing box bush, lantern ring and the shaft sleeve etc. are very important.
4.3.2 The bearing should be cleaned thoroughly and lubricated properly. The stuffing box
should be repacked by correctly located the lantern ring.
4.3.3 The effects of liquid handled on pump components should be checked. If abnormal
corrosion/erosion is observed, the component should be replaced with that of
suitable material.
4.3.4 The auxiliary pipe lines and functioning of the auxiliaries should be checked. The
main pipe also should be checked for scaling, leakage etc.
4.3.5 The measuring instruments, gauges etc. should be recalibrated.
4.3.6 Full running test may be carried out to check whether there is any fault in the
performance, in comparison with original performance.
4.3.7 Piping supports should be checked so that the pipe do not induce unwanted
stresses on the pump.
7
5. TRANSMISSION SHAFT UNIT/ DRIVING UNIT ASSEMBLY
5.1 Transmission shaft assembly includes major components like motor stool (29000)
and metaflex flexible drive shaft (18500).
5.1.1 Assemble the motor on motor stool. The motor shaft should align with pump shaft
within 0.05 mm.
5.1.2 Assemble the metaflex flexible drive shaft to motor shaft coupling and pump shaft
coupling with the help of soc. Head bolts.
5.1.3 Make the electrical connections and check for correct direction of rotation.
5.2 Dismantling
5.2.1 Disconnect metaflex flexible drive shaft from motor and pump coupling hubs by
loosening soc. Head bolts.
5.2.2 Switch off the power supply and remove the motor terminal connections.
Disconnect the motor from motor stool (290) and remove the same along with hub.
Lift the metaflex flexible drive shaft and keep the same on motor stool floor in
horizontal position.
5.2.3 Disconnect the motor stool.
5.3 Re-assembly
5.3.1 Place the motor stool on the foundation. Take the metaflex flexible drive shaft and
clean it properly.
For further assembly please refer 5.1.1 to 5.1.3.
6. OPERATION
6.1 Before starting the pump, check the following:
6.1.1 The pump rotates freely by hand.
6.1.2 The sealing liquid and cooling water connections are properly tightened and
adjusted.
6.1.3 The direction of rotation of driver. It should correspond to the direction of the
rotation of the pump.
6.1.4 The pump casing and suction pipe is fully primed with the liquid.
6.1.5 Valve on delivery side is closed.
6.1.6 The cock for pressure gauge connection is closed.
6.1.7 The stuffing box packing is properly tightened.
6.2 Starting the pump:
6.2.1 Start the pump. Let the prime mover pick up its full speed.
6.2.2 Open the valve on delivery line slowly to reduce the starting load on the motor.
8
6.2.3 Regulate the required flow by adjusting the delivery valve.
6.2.4 Open the cock for pressure gauge connection.
6.3 During running the pump, check the following things and regulate, if necessary:
6.3.1 The pump is running smoothly.
6.3.2 The flow of sealing liquid is uninterrupted. If necessary provide a sight glass in
between the piping.
6.3.3 The bearings are not getting abnormally hot.
6.3.4 The gland is properly tightened to given leakage of approx. 60 drops per minute
through stuffing box.
6.3.5 Head and capacity developed by the pump is as specified.
6.3.6 Power consumption is within the limit.
6.3.7 Ensure that there is no mechanical friction in the pump.
6.3.8 Stop the pump immediately, if any defects are detected. Do not start the pump
unless the defects are rectified. Report immediately to the supplier if it is not
possible to rectify the defects.
6.4 During stopping the pump:
6.4.1 Close the valve on delivery side.
6.4.2 Stop the motor.
6.4.3 Close the sealing liquid connections.
6.4.4 If the pump is not required to be operated for a long time, drain the casing
completely. If the pump is required to be stored for a long time, the bearing housing
should be dried internally with hot air and should be flushed with moisture free
protective, such as light oil or kerosene.
7. TECHNICAL DATA
7.1 Direction of rotation:
The direction of rotation is clockwise when viewed from driving end.
7.2 Specification of bearings, oil seal and quantity of oil fill and ‘O’ rings etc.
9
Part Code Description UNIT NO.
SHM-7 SHM-9 SHM-11 SHM-13
26001 Ball Bearing DS SKF-6307 SKF-6309 SKF-6411 SKF-6413
26002 Ball Bearing PS SKF-6307 SKF-6309 SKF-6411 SKF-6413
26400 Cylindrical roller bearing PS for SKF-NU307 SKF-NU309 SKF-NU411 SKF-NU413
heavy duty arrangement
50001 Oil seal DS 32 x 45 x 7 42 x 72 x 10 50 x 78 x 13 60 x 85 x 13T
50002 Oil seal PS 35 x 52 x 10 45 x 62 x 10 55 x 80 x 13 65 x 85 x 13T
33600 Bearing lock nut DS M35x1.5RH M45x1.5RH M55x2 RH M65x 2RH
SKF-KM-7 SKF-KM-9 SKF-KM-11 SKF-KM-13
41500 Bearing lock washer M-35 M-35 M-55 M-65
SKF-MB7 SKF-MB9 SKF-MB11 SKF-MB13
48500 Internal circlip for rolle brg. PS B80 x 2.5 B100 x 3 B 140 x 4 B160 x 4 thick
thick thick thick
48501 Internal circlip for Ball brg. DS B80 x 2.5 B100 x 3 B140 x 4 B160 x 4 thick
thick thick thick
44101 & Grease nipple ¼” BSP ¼” BSP ¼” BSP ¼” BSP
44102
7.3 Lubrication
7.3.1 Grease lubricated bearings are standard supply.
The specifications of grease are given below. It should conform to the following
grades or their equivalents available in the market.
INDIAN OIL - SERVOGEM - 3

HINDUSTAN PETROLEUM - NETRA-3 OR LITHON-3
7.4 Specification of stuffing box packing, gasket packing etc.

Code SHM-7 SHM-9 SHM-11 SHM-13
Packing ring arrangement 2 + L +3 2 + L +3 2 + L +3 2 + L +3
with lantern ring
43000 Gland packing size for 5 10 x 1080 10 x 1260 12.5 x 12.5x1620
ring mm mm 1330 mm mm
68200 Gasket for impeller Nut/ 32x50x1 38.5x56x1 52x64x1 58x75x1mm
Screw mm mm mm & 38.5x56x1
mm (for lock nut)
51500 Gasket for shaft sleeve 48x55x1 62x70x1 72.5x80x1 82.5x90x1.5
(ID x OD x Thick) mm mm mm mm
51100 Gasket for casing cover & 265x285x1 330x350x1 405x425x1 420x440x1
pump casing mm mm mm mm
(permanite)
(ID x OD x Thick)
52300 ‘O’ ring for cooling chamber 80 x 3 100 x 3 123 x 3 132 x 3
(ID x Thick)
10
7.5 Cooling of stuffing box
7.5.1 Cool the packed gland stuffing box when pumping liquid temperature is above 90°C.
7.5.2 Cool the mechanical seal, stuffing box when pumping liquid temperature is above
140°C. this limit is subject to change as per seat manufacturers recommendation.
7.5.3 Quantity of stuffing box cooling water with reference to temperature and nominal
impeller diameter in cms.
Full nominal COOLING WATER QUANTITY AT VARIOUS

impeller dia. PUMPING LIQUID TEMPERATURES
in cms.
110°C 150°C 200°C 250°C 300°C
26 0.21 0.24 0.30 0.40 0.54

32 0.23 0.28 0.37 0.48 0.63
40 0.26 0.31 0.43 0.55 0.71
Cooling quantities mentioned are in m3/hr.

Maximum temperature of cooling water at outlet - 50°C
Maximum permissible cooling water pressure – 6 kg/cm2
11
SPARE PARTS LIST OF SHVT PUMP
SR. PART CODE DESCRIPTION
01 10500 PUMP CASING

02 * 15100 ENCLOSED IMPELLER
03 * 18000 PUMP SHAFT
04 * 19000 CASING WEAR RING
05 20900 SPACER FOR BRG. CARTRIDGE
06 22000 CASING COVER
07 22400 CLAMPING PLATE
08 * 22700 LANTERN RING
09 * 22900 SPLIT GLAND
10 * 23600 LIQUID DEFLECTOR
11 * 31100 SHAFT SLEEVE
12 * 32000 KEY FOR IMPELLER
13 * 35000 STUFFING BOX BUSH
14 * 43000 GLAND PACKING
15 24000 BEARING HOUSING
16 24100 BEARING CARTRIDGE
17 * 26001 BALL BEARING
18 * 26002 BALL BEARING
19 27100 BEARING COVER PS
20 30000 LIFTING EYEBOLT
21 * 32100 KEY FOR COUPLING
22 * 33600 BEARING LOCK NUT
23 * 41500 LOCK WASHER
24 44101 GREASE NIPPLE
25 44102 GREASE NIPPLE
26 48500 INTERNAL CIRCLIP
27 * 50001 OIL SEAL (D.S.)
28 * 50002 OIL SEAL (P.S.)
29 * 51100 GASKET FOR PUMP CASING
30 * 51500 GASKET FOR SHAFT SLEEVE
31 * 68200 GASKET FOR IMPELLER NUT
32 60500 PIPE PLUG FOR BRG. HSG. DRAIN
33 29000 MOTOR STOOL
34 47900 HELICOIL INSERT
35 33001 IMPELLER NUT
36 46700 SUPPORT PLATE
37 38100 SOLE PLATE
38 18500 METAFLEX FLEXIBLE DRIVE SHAFT
* RECOMMENDED SPARES.
12
13
GENERAL INFORMATION & SAFETY REQUIREMENTS
1.0 The products supplied by KBL have been designed with safety in mind. Where hazards
cannot be eliminated, the risk has been minimised by the use of guards and other design
features. Some hazards cannot be guarded against and the instructions below MUST BE
COMPLIED WITH for safe operation. These instructions cannot cover all circumstances;
YOU are responsible for using safe working practices at all times.
1.1 KBL products are designed for installation in designated area, which are to be kept clean
and free of obstructions that may restrict safe access to the controls and maintenance
access points.
A Pump Duty Nameplate is fitted to each unit and must not be removed. Loss of this
plate could make identification impossible. This in turn could affect safety and cause
difficulty in obtaining spare parts. If accidental loss or damage occur, contact KBL
immediately.
1.2 Access to the equipment should be restricted to the personnel responsible for
installation, operation and maintenance and they must be trained, adequately qualified
and supplied with appropriate tools for their respective tasks.
1.3 KBL requires that, all personnel that are responsible for installation, operation or
maintenance of the equipment, have access to and study the product instruction manual
BEFORE any work is done and that they will comply with all local and industry based
safety instructions and regulations.
1.4 Ear defenders should be worn where the specified equipment noise level exceeds locally
defined safe levels. Safety glasses or goggles should be worn where working with
pressurised systems and hazardous substances. Other personnel protection equipment
must be worn where local rules apply.
1.5 Do not wear loose clothing or jewellery which could catch on the controls or become
trapped in the equipment.
1.6 Read the instruction manual before installation, operation and maintenance of the
equipment. Check and confirm that the manual is relevant copy by comparing pump type
on the nameplate and with that on the manual.
1.7 Note the ‘Limits of product application – permissible use’ specified in the manual.
Operation of the equipment beyond these limits will increase the risk from hazards noted
below and may lead to premature and hazardous pump failure.
1.8 Clear and easy access to all controls, gauges and dials etc. must be maintained at all
times. Hazardous or flammable materials must not be stored in pump rooms unless safe
areas or racking and suitable containers have been provided.
1.9 IMPROPER INSTALLATION, OPERATION OR MAINTENANCE OF THIS KBL PRODUCT

COULD RESULT IN INJURY OR DEATH.
2.0 SAFETY INSTRUCTIONS WHILE HANDLING AND STORAGE
When lifting the pump, use the lifting points specified on general arrangement drawing.
Use lifting equipment having a safe working load rating suitable for the weight specified.
Use suitable slings for lifting pump which is not provided with lifting points. The use of
fork-lift truck and chain crane sling equipment is recommended but locally approved
equipment of suitable rating may be used.
-i-
installation. If the packaging or suction and discharge covers are removed for inspection
purposes, replace afterwards to protect the pump and maintain safety.
3.0 SAFETY INSTRUCTIONS WHILE ASSEMBLY & INSTALLATION
installation.
Shaft alignment must be checked again after the final positioning of the pump unit and
connection to pipework as this may have disturbed the pump or motor mounting
positions. If hot liquids (above 80°C) are being pumped, alignment should be checked
and reset with the pump and motor at their normal operating temperature. If this is not
possible, KBL can supply estimated initial offset figures to suit extreme operating
temperatures.
Failure to support suction and delivery pipework may result in distortion of the pump
casing, with the possibility of early pump failure.
4.0 SAFETY INSTRUCTIONS WHILE COMMISSIONING & OPERATION.
Check that the pump is primed. Pump should never be run dry as the pumped liquid acts,
as lubricant for the close running fits surrounding impeller and damage will be incurred.
Failure to supply the stuffing box or mechanical seal with cooling of flush water may
result in damage and premature failure of the pump.
Do not touch surfaces which during normal running will be sufficiently hot to cause
injury. Note that these surfaces will remain hot after the pump has stopped, allow
sufficient time for cooling before maintenance. Be cautious and note that other parts of
the pump may become hot if a fault is developing.
Do not operate water pumps in temperatures below freezing point, without first checking
that the pumped fluid is not frozen and the pump is free to turn. Pumps in these
environments should be drained down during inactivity and re-primed before starting.
In addition to local or site regulations for noise protection, KBL recommend the use of
personal ear protection equipment in all enclosed pump rooms and particularly those
containing diesel engines. Care must be taken to ensure that any audible alarm or
warning signal can be heard with ear defenders worn.
-ii-
5.0 SAFETY INSTRUCTIONS WHILE MAINTENANCE & SERVICING
Before attempting any maintenance on a pump particularly if it has been handling any
form of hazardous liquid, it should be ensured that the unit is safe to work on. The pump
must be flushed thoroughly with suitable cleaner to purge away any of the product left in
the pump components. This should be carried out by the plant operator and a certificate
of cleanliness obtained before starting work. To avoid any risk to health it is also
advisable to wear protective clothing as recommended by the site safety officer
especially when removing old packing which may be contaminated.
Check and ensure that the pump operates at below the maximum working pressure
specified in the manual or on the pump nameplate and before maintenance, ensure that
the pump is drained down.
Wear a suitable mask or respirator when working with packing and gasket components
which contain fibrous material, as these can be hazardous when the fibrous dust is
inhaled. Be cautious, if other supplier’s components have been substituted for genuine
KBL parts, these may then contain hazardous materials.
Isolate the equipment before any maintenance work is done. Switch off the mains
supply, remove fuses, apply lock-outs where applicable and affix suitable isolation
warning signs to prevent inadvertent reconnection. In order to avoid the possibility of
maintenance personnel inhaling dangerous fumes or vapours, it is recommended that the
maintenance work be carried out away from the pump locations by removal of bearing
housing and shaft assembly to a suitable to a suitable maintenance area.
_____________
Ref: Proposed draft standard prEN 800:

Pumps and pump units for liquids;
General safety requirements
-iii-
INCORRECT CORRECT
INCORRECT LAYOUT OF SUCTION PIPE CORRECT LAYOUT OF SUCTION PIPE

FOR RECOMMENDATIONS OF
SUITABLE SUCTION AND
DELIVERY PIPE SIZE PLEASE
CONTACT OUR AUTHORISED
DEALER OR NEAREST
REGIONAL OFFICE
CONCENTRIC TAPER PIECE ECCENTRIC TAPER PIECE GENERAL

INSTRUCTIONS
FOR
INSTALLATION
OPERATION &
MAINTENANCE OF
KIRLOSKAR
CENTRIFUGAL
REDUCED SUCTION PIPE INCREASED SUCTION PIPE
PUMPS
SHORT BEND LONG BEND
INSUFFICIENT D SUFFICIENT
D SPACE AROUND SPACE AROUND
D
FOOT VALVE FOOT VALVE
D
® Registered users – Kirloskar Brothers Ltd.
GENERAL INSTRUCTIONS
FOR INSTALLATION, OPERATION
& MAINTENANCE OF
KIRLOSKAR CENTRIFUGAL PUMPS
WARNING
The equipment supplied is designed for specific capacity, speed, pressure and temperature. Do not use the
equipment beyond the capacities for which it is manufactured. The equipment manufactured is also shop
tested for the satisfactory performance and if it is operated is excess of the conditions for which it is
manufactured, the equipment will be subject to excessive stresses and strains.
LOCATION
The pump should be located as near the liquid source as possible. This will minimise the suction lift and pump
will give better performance.
Ample space should be provided on all sides so that the pump can be inspected while in operation and can be
serviced conveniently whenever required.
FOUNDATION
The foundation should be sufficiently substantial to absorb any vibration and to form a permanent rigid
support for the base plate. This is important in maintaining the alignment of a direct connected unit. A
concrete foundation on a solid base is advisable. Foundation bolts of the proper size should be embedded in
the concrete located by a drawing or template. A pipe sleeve about two and one-half diameter larger that the
bolt should be used to allow movement for the final position of the foundation bolts.
ALIGNMENT
Pumps and drivers that are supplied by the manufacturers, mounted on a common base plate are accurately
aligned before despatch. However as the alignments are likely to be disturbed during transit to some extent
and therefore must not be relied upon to maintain the factory alignment. Re-alignment is necessary after the
complete unit has been levelled on the foundation and again after the grout has been set and foundation bolts
have been tightened. The alignment must be checked after the unit is piped up and re-checked periodically.
FLEXIBLE COUPLING
A flexible coupling will not compensate for misalignment of the pump and driver shafts. The purpose of the
flexible coupling is to compensate for temperature changes and to permit the movement of the shafts without
interference with each other while transmitting power from the driver to the pump.
TYPE OF MISALIGNMENT (SEE FIGURE 1)
There are two types of misalignment between the pump shaft and the driver shaft.
(a) Angular misalignment : Shafts with axis concentric but not parallel.
(b) Parallel misalignment : Shafts with axis Parallel but not concentric.
ANGULAR MISALIGNMENT PARALLEL MISALIGNMENT
Figure 1
LEVELLING THE UNIT

When the unit is received with the pump and driver mounted on the base plate, it should be placed on the
foundation and the coupling halves disconnected. The coupling should not be reconnected until all alignment
operations have been completed. The base plate must be supported evenly on wedges inserted under the four
corners so that it will not be distorted or sprung by the uneven distribution of the weight. Adjust the wedges
until the shafts of the pump and driver are in level. Check the coupling faces, suction and discharge flanges
for the horizontal or vertical position by means of spirit level.
FLEXIBLE COUPLING ALIGNMENT (SEE FIGURE2)
The two halves of the coupling should be at least 4 mm apart so that they cannot touch each other when the
driver shaft is rotated. Necessary tools for approximately checking are straight-edge and on an outside caliper.
MEASURING 1 Tank under Vacuum
WEDGE
2 Vacuum equalizing line
3 Valve 2
4 Line supplying the
seeling liquid
5 Valve
6 Connecting line 1
7 Valve
3
4
5
7
6
STRAIGHT EDGE
Figure 2
A check for parallel alignment is made by placing a straight-edge across both coupling periphery at the top,
bottom and both the sides. The unit will be in parallel alignment when the straight-edge rests evenly on the
coupling periphery at all positions. Care must be taken to have the straight-edge parallel to the axis of the
shafts.
A check for angular alignment is made by using an outside caliper across the width of the coupling faces at
various points.
Coupling alignment can be checked with dial gauge indicator as shown in Fig. 2.
GROUTING
When the alignment is correct, the foundation bolts should be tightened evenly but not too firmly. The unit
can then be grouted by working soft concrete under the edges. Foundation bolts should not be fully tightened
until the grout is hardened, usually 48 hours after poring.
FACTORS THAT MAY DISTURB ALIGNMENT
The unit should be periodically checked for alignment. If the unit does not stay in line after being properly
installed, the following are possible causes:
(a) Setting, seasoning of the foundation
(b) Pipe strains distorting of shifting the machines
(c) Wear of the bearings
PIPING
Both suction and delivery pipes and accessories should be independently supported near the pump so that
when the flanges bolts are tightened no strain will be transmitted to the pump casing. It is usually advisable
to increase the size of both suction and delivery pipes at the pump nozzles in order to decrease the loss of
head from friction and for the same reason piping should be arranged with as minimum bends as possible, as
these should be made with along radius wherever possible. The pipe lines should be free from scales, welding
residuals etc., and have to be mounted in such a way that they can be connected to suction and delivery
flanges without any stress on the pump. Adequate supports should be given to pipe lines to that weight of
the pipe lines does not fall on the pump. The use of minimum number of the bends and other fittings will
minimise the frictional losses.
SUCTION PIPE
The suction pipe should be as short as possible. This can be achieved by placing the pump near the liquid to
be pumped. The suction pipe must be kept free from air leaks. This is particularly important when the suction
lift is high. A horizontal suction line must have a gradual rise to the pump. Any high point in the pipe will be
filled with air and thus prevent proper operation of the pump. A concentric taper piece should not be used in a
horizontal suction line as it forms an air pocket in the top of the reducer and the pipe. Use an eccentric piece
instead.
The end of the suction pipe must be well submerged to avoid whirlpools and ingress of air but must be kept
clear of nay deposits of mud, silt, grit etc. The pipe must be clear from any side of wall by at least 450 mm.
The end of the suction pipe should be provided with a strainer of sufficient open area.
DELIVERY PIPE
A check (non-return) valve and a gate of sluice valve (regulating valve) should be installed in the discharge
line. The check valve placed between the pump and the gate valve is to protect the pump from excessive
pressure and to prevent water running back through the pump in case of failure of the driving machine.
Discharge piping should be provided with a sluice valve adjacent to the delivery flange to control the
discharge, if required.
VACUUM EQUALISING LINE (AND LIQUID LINE) (SEE FIGURE 3)
If the pump draws from a system under vacuum an equalising pipe must be carried from the highest point of
the suction line, however, as close to the suction flange of the pump as possible, to the top of the feed tank
to keep gas bubbles that might have been entrapped in the flow from entering the pump. The line should be
fitted with an isolating valve which should be closed only for maintenance work on the pumpset.
Apply sealing liquid (external sealing) to the shaft seal cage to prevent entry of air in the case of pumps with
packed stuffing box. It is convenient to tap the sealing liquid from the delivery line above the non-return valve.
FOOT VALVE
It is advisable to install a foot valve to facilitate priming. The foot valve should have sufficient clear
passage for water. Care must be taken to prevent foreign matter from being drawn into the pump or
choking the foot valve and for this purpose an efficient strainer should be provided.
STUFFING BOXES AND PACKING
Stuffing boxes should be carefully cleaned and the packing placed in them. Be sure that sufficient
packing is placed at the back of the water seal cage. If the water to be pumped is dirty or gritty,
sealing water should be piped to the stuffing boxes from clean outside source of supply in order to
prevent damage to the packing and shaft. In placing the packing, each packing ring should be cut to
the proper length so that ends come together but do not overlap. The succeeding rings of packing
should not be pressed too tight as it may result in burning the packing and cutting the shaft. If
stuffing box is not properly packed, friction in stuffing box prevents turning the rotor by hand. On
starting the pump it is well to have the packing slightly loose without causing an air leak, and if it
seems to leak, instead of putting too much pressure on the gland, put some heavy oil in the stuffing
box until the pump works properly and then gradually tighten up the gland. The packing should be
occasionally changed.
BALL BEARINGS
Correct maintenance of ball bearings is essential. The bearing manufacturers give the following as a
guide to relubrication periods under normal conditions.
Three monthly when on continuous duty.
Six monthly when on eight-hour per duty.
The bearings and housings should be completely cleaned and recharged with fresh grease after 2500
hours or the nearest pump overhaul time.
PRIMING
No pumping action occurs unless the pump casing is filled with liquid. Pump casing and suction pipe
must therefore be completely filled with the liquid and thus all air removed before the pump is started.
Several different priming methods can be used depending on the kind of installation and service
involved.
(1) Liquid level above pump level
Pump is set below liquid level of source of supply so that liquid always flows to pump under positive
head.
(2) Priming with foot valve
(a) When pump is installed on suction lift with foot valve at the end of suction line, fill pump
with water from some outside source till all air is expelled and water flows through air
vent.
(b) When there is liquid under some pressure in the discharge pipe, priming can be effected
by byepassing the pressure liquid around the check and gate valve. Of course, the initial
priming must be effected from some outside source.
NOTE: in this case, the foot valve must be capable of withstanding pump pressure and
possible surge.
(3) Priming by ejector: An ejector operated by steam, compressed air or water under pressure and
connected to air vent on top of casing can be used to remove air from and prime the pump on
suction lift installations.
(4) Priming by dry vacuum pump : a hand or power pump sucks in all the air from the casing and the
suction pipe, and thus primes the system.
STARTING
The pump must not be started without being primed. Be sure that the driver rotates in the proper
direction as indicated by a direction arrow on the pump casing.
RUNNING
On account of its simple construction, the centrifugal pump requires practically no attention while
running. Lubrication of the bearings and manipulation of the glands are the only things that need
attention from the operator.
STOPPING
Before stopping the pump, close the gate valve. This will prevent water hammer on check valve.
STUFFING BOXES
Do not tighten the glands excessively. A slight dripping of water from the stuffing boxes when pump
is running keeps packing in good condition.
CASING RINGS
Casing rings are fitted in the casing to reduce the quantity of water leaking back from the high
pressure side to the suction side. These casing rings are fitted to maintain a small clearance and
depend on the water in the pump for lubrication. When they are worn out, the clearance becomes
greater and more water passes back into the suction. They must be replaced from time to time to
restore the pump efficiency to its normal value.
SPARE PARTS
A set of ball bearings, a set of casing rings, and a set of gland packing rings must always be kept at hand to
ensure uninterrupted service from the pump. While ordering for spare parts, always give type, size and serial
number of the pumps as stamped on the name plate.
PUMP TROUBLE
When investigating trouble with Kirloskar pumps, always remember that pumps have been tested at the
factory and are mechanically correct when sent out. Discounting the possibility of damage during transit,
most of the trouble in the field is due to faulty installation. Investigation shows that the majority of troubles
with centrifugal pumps result from faulty conditions on the suction side.
BREAK DOWN-CAUSE-CHECK POINTS
In case of breakdown we recommend the location of the fault by using the following table.
BREAKDOWN CHECK POINTS
Pump does not deliver 1 7 8 9 10 11 12 14 15 17

18 19 23 25 26 56 57 58
1 2 3 4 5 6 7 8 9 10
Pump delivers at reduced capacity 11 12 13 14 15 17 18 19 20 21
22 56 57 58
1 3 7 9 10 11 12 13 14 19
Delivery performance deteriorates
20 21 22 23 24 53 57 62
Pump delivers too much 16 56 57 58
1 3 6 7 8 9 10 11 12 13
Delivery is interrupted 14 15 16 19 22 23 25 26 56 57
58 62
After stopping pump runs in reverse
52
direction
1 2 5 6 7 8 11 12 13 15
Very noisy
19 20 22 54 55 56 57 62
19 20 22 31 32 33 35 36 37 38
Unsteady running of pump 39 40 43 44 47 48 49 50 51 54
55 58
Stuffing box leaks excessively 24 27 28 29 30 31 47 48 49 53
22 23 24 25 26 27 28 29 30 41
Fumes from stuffing box
42 43
Pump rotor locked in standstill position 22 45 46 50
23 24 25 26 27 28 29 30 40 41
Pump is heating up and seizing
42 45 47 48 49 50 54
19 20 21 22 31 32 33 34 35 36
Bearing temperature increases 37 38 39 40 41 42 43 44 45 46
47 48 49 51 54 55 58
Motor will not start 14 22 60
14 22 27 28 40 43 50 55 56 57
Motor gets hot or burns out
58 59 60 61
Motor is difficult to start 14 22 27 28 45 46 50 58 59 60
CHECK POINTS
1. Suction pipe, foot valve choked. 29. Packing not suitable for operating conditions.
2. Nominal diameter of suction line too small. 30. Shaft sleeve worn in the region of the packing.
3. Suction pipe not sufficiently submerged. 31. Bearing worn out.
4. Too many bends in the suction line. 32. Specified oil level not maintained.
5. Clearance around suction inlet not sufficient. 33. Insufficient lubrication of bearings.
6. Shut off valve in the suction line in 34. Ball bearings over-lubricated.
unfavourable position. 35. Oil/Grease quality unsuitable.
7. Incorrect layout of suction line (formation of air 36. Ball bearing incorrectly fitted.
pockets). 37. Axial stress on ball bearings (no axial clearance
8. Valve in the suction line not fully open. for rotor).
9. Joints in the suction line not leak-proof. 38. Bearings dirty.
10. Air leaking through the suction line and stuffing 39. Bearings rusty (corroded).
box etc. 40. Axial thrust too great because of worn casing
11. Suction lift too high. rings, relief holes obstructed.
12. Suction head too low (difference between 41. Insufficient cooling water supply to stuffing box
pressure at suction connection and vapour cooling.
pressure too low). 42. Sediment in the cooling water chamber of the
13. Delivery liquid contains too much gas and/or stuffing box cooling.
air. 43. Alignment of coupling faulty or coupling loose.
14. Delivery liquid too viscous. 44. Elastic element of coupling worn.
15. Insufficient venting. 45. Pump casing under stress.
16. Number of revolutions too high. 46. Pipeline under stress.
17. Number of revolutions too low. 47. Shaft runs untrue.
18. Incorrect direction of rotation (electric motor 48. Shaft bent.
incorrectly connected, leads of phases on the 49. Rotor parts insufficiently balanced.
terminal block interchanged). 50. Rotor parts touching the casing.
19. Impeller clogged. 51. Vibration of pipe work.
20. Impeller damaged. 52. Non-return valve gets caught.
21. Casing rings worn out. 53. Contaminated delivery liquid.
22. Separation of crystals from the flow of 54. Obstruction in delivery line.
pumping liquid (falling below the temperature 55. Delivery flow too great.
limit/equilibrium temp). 56. Pump unsuitable for parallel operation.
23. Sealing liquid line obstructed. 57. Type of pump unsuitable.
24. Sealing liquid contaminated. 58. Incorrect choice of pump for existing operating
25. Lantern ring in the stuffing box is not conditions.
positioned below the sealing liquid inlet. 59. Voltage too low/power supply overloaded.
26. Sealing liquid omitted. 60. Short circuit in the motor.
27. Packing incorrectly fitted. 61. Setting of starter of motor too high.
28. Gland tightened too much/slanted. 62. Temperature delivery liquid too high.

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INSTRUCTIONS ON

KIRLOSKAR BROTHERS LIMITED

We warrant that the pump supplied by us is free from defective

KIRLOSKAR BROTHERS LIMITED

IOM/DB/005/01 Issue Date: 25/09/2000

7. SPECIFICATION LIST AND CROSS-SECTIONAL DRAWING

UNIT-7 UNIT-9 UNIT-11 UNIT-13

B) The above models can be offered with following impellers.

P- Single vane enclosed impeller

2.2 Mounting and alignment

ALWAYS REMEMBER “A FLEXIBLE COUPLING IS NOT A UNIVERSAL JOINT”.

i) Angular mis-alignment- Shaft with axis concentric but not parallel.

Mis-alignment is checked by using straight edge as shown in Fig.1

STEEL STRAIGHT EDGE

STEEL STRAIGHT EDGE

STD. LOVEJOY COUPLING

STEEL STRAIGHT EDGE STEEL STRAIGHT EDGE

STEEL STRAIGHT EDGE

2.3 Before Commissioning the pumpset, please ensure:

2.3.1 The pipe connections are flushed and tightened properly.

2.3.2 Alignment is proper.

Code Description Location of connection

* This special provision is on request only (against order)

2.3.6 Constant level oiler:

Method of filling the oil:

ALWAYS FILL OIL HERE

NEVER FILL OIL HERE

3.1 Before starting the pump check the following:

3.1.1 The pump rotates freely by hand.

3.1.7 The cock for pressure gauge connection is closed.

3.1.8 The stuffing box packing is properly tightened.

3.2 Starting the pump:

3.2.3 Regulate the required flow by adjusting the delivery valves.

3.2.4 Open the cock for pressure gauge connection.

3.3.1 The pump is running smooth.

3.3.3 The bearings are not getting abnormally hot.

3.3.5 Head and capacity developed by the pump is as specified.

3.3.6 Power consumption is within the limit.

3.3.7 Ensure that there is no mechanical friction in the pump.

3.4 During stopping the pump:

3.4.1 Close the valve on delivery side.

3.4.2 Stop the motor.

3.4.3 Close the cooling water and sealing liquid connections.

4.1 Direction of rotation:

The direction of rotation is clockwise when viewed from driving end.

INDIAN OIL - SERVOGEM - 3

SHM-7 10 Grams approx.

INDIAN OIL SERVOSYSTEM –100

4.3.2.1 Quantity of Oil in bearing housing

SHM-7 0.7 Lit approx

a) Maximum allowable bearing temperature is 80° C.

4.4 Specification of stuffing box packing, gasket packings etc.

Part Description UNIT NO.

68200 Gasket for impeller Nut/ 32x50x1 38.5x56x1 52x64x1 58x75x1

51500 Gasket for shaft sleeve 48x55x1 38x62x1 72.5x80x1 82.5x90x1

52300 ‘O’ ring for cooling chamber 80 x 3 100 x 3 123 x 3 132 x 3

4.5 Cooling of stuffing box

Full nominal Cooling Water Quantity At Various

PART DESCRIPTION Unit No. SHM7 SHM9 SHM11 SHM13