Contents

List of Figures III

List of Tables IV

Abstract V

1 Introduction 1
1.1 ZigBee........................................................................................................ 2

1.2 Primary Features........................................................................................ 3

1.3 ZigBee and IEEE 802.15.4Overview........................................................ 3

1.4 ZigBee Frequencies................................................................................... 4

1.5 Digi ZigBee & ZigBee-PRO Modules...................................................... 5

1.6 ZigBee for Industrial Plant Monitoring…………………………………. 6

1.7 The ZigBee Advantage………………………………………………….. 6

2 Literature Survey 8
2.1 Essential Wireless Requirements of Industrial Environments……….….. 8

2.1.1 Reliability..................................................................................... 8

2.1.2 Adaptability………………………………………………….…. 8

2.1.3 Scalability………………………………………………………. 9

2.2 Comparison Between Different Wireless Technologies…………….…... 9

2.3 Different ZigBee Network Topologies………………………………….. 10

2.3.1 Point-to-Point Links………………………………………….. 10

2.3.2 Point-to-Multipoint Links.…………………………………….. 10

2.3.3 Mesh Networks……………………………………………….. 11

2.4 Review of Literature……………………………………………………. 13

3 Design Of Secured Gas Pipeline Monitoring System 15

3.1 Block Diagram…………………………………………………………... 15
 3.2 Block Diagram Description……………………………………………... 17

3.2.1 Sensors………………………………………………………… 17

3.2.2 Integrated Circuit Chip………………………………………... 21

3.2.3 Microcontroller………………………………………………... 23

3.2.4 Display………………………………………………………… 24

3.2.5 Power Supply………………………………………………….. 25

3.2.6 Relay…………………………………………………………... 28

3.3 Circuit Diagram and Its Working…......................................................... 30

3.4 Software Development………………………………………………….. 35

3.5 PCB Fabrication…………………………………………………………. 37

3.5.1 PCB Making............................................................................... 37

3.5.2 Designing The Layout................................................................ 37

3.5.3 Soldering..................................................................................... 39

4 Result and Conclusion 40

4.1 Project Output.………............................................................................... 40

4.2 Conclusion…............................................................................................. 42

5 Application and Future Scope 43

5.1 ZigBee for Industry.................................................................................... 43

5.2 ZigBee for Business…............................................................................... 43

5.3 ZigBee at Home......................................................................................... 43

References 46

List of Publication 48

Appendix Data Sheets 49

 List of Figures

Figure No. Description Page No.

1.1 Uses of ZigBee 1

1.2 ZigBee Transmitter Receiver Module 3

1.3 802 Wireless Space 4

1.4 ZigBee Frequency Range 5

1.5 Digi ZigBee & ZigBee Pro Module 5

1.6 ZigBee for Industrial Plant Monitoring 6

2.1 Point to Point Network 10

2.2 Star Network 11

2.3 ZigBee Wire Mesh Network 12

3.1 Block Diagram Plant Side Setup 15

3.2 Hardware at Plant Side 16

3.3 Block Diagram of Monitor Side Setup 16

3.4 Hardware at Monitor Side 17

3.5 NTC Thermistor 18

3.6 Thermistor Symbol 18

3.7 Fluid Level Sensor 18

3.8 A Typical Single-Turn Potentiometer 19

3.9 Circular Potentiometer 19

3.10 LPF Gas Sensor MQ-6 20

3.11 DC Techogenerator 21

3.12 Pin Diagram of ADC0808 22

3.13 Pin Diagram of 89s51 23

3.14 2x16 Serial LCD Display 24

3.15 Power Supply 25

3.16 Simple Relay Circuit 28

3.17 Circuit Diagram - ADC, Microcontroller, Relay, ZigBee , 30

Power Supply & LCD Display
3.18 Circuit Diagram-ADC & Sensors 31

3.19 Circuit Diagram-ZigBee PC RX USB 32

3.20 PCB Layout ADC+89s51 38

3.21 PCB Layout Relay 38

3.22 PCB Layout ZigBee USB 39

4.1 Main Screen 40

4.2 Parameters within Range Limit 41

4.3 Parameters Out of Max Value 41

5.1 ZigBee for Industry 43

5.2 ZigBee at Home 44

List of Tables

Table Description Page

No. No.

2.1 Comparison of ZigBee, Wi-Fi and Bluetooth 9

2.2 ZigBee Network Topology Suitability 13

 Abstract

ZigBee is a wireless technology developed as an open global standard to

address the unique needs of low-cost, low-power wireless sensor networks. This
standard takes full advantages of the IEEE 802.15.4 physical radio specification and
operates in unlicensed bands worldwide at different frequencies. ZigBee-Wireless
Mesh Networks (ZigBee-WMNs) are recognized as a cost-effective, secured data
transmission and flexible solution for building automation and control. They have the
potential to unify the methods of data communication for sensors, actuators,
appliances, and asset-tracking devices. They offer a means to build a reliable but
affordable network backbone that supports battery-operated devices with a low data
rate and a low duty cycle to facilitate building automation and control system.

Wireless based industrial automation is a prime concern in our day-to-day life.

The approach to ZigBee Based Wireless Network for Industrial Applications
standardized nowadays. In this project, we have tried to increase these standards by
combining new design techniques to wireless industrial automation. The personal
computer based wireless network for industrial application using ZigBee can be
adopted at micro and macro Industries, it has various types of Processors and
Microcontrollers. Here Microcontrollers, Sensors, Voltage regulators are used. The
system is fully controlled by the Personal Computer through Visual Basics GUI
(Graphical User Interface).The GUI is developed based on application by the user. All
the processor and controllers are interconnected to personal computer through
ZigBee. The Personal Computer will continuously monitor all the Data from remote
processing unit and compare with value preloaded process structure. If any error is
found the personal computer takes necessary action.

Keywords: Wireless Communication; ZigBee Network; Secured data

transmission.