SS Fine Motors And Appliances Pvt Ltd,

STATISTICAL PROCESS CONTROL STUDY

Part Name: Instrument Name: Machine No:
Part No.: Specification: Least count:
Sample Size: Operation Name: No. of Decimals:
Data Collection:
Sl.No 1 2 3 4 5 6 7 8 9 10 U.T.L. 39.2000
1 39.17 39.14 39.19 39.17 39.16 39.18 39.14 39.17 39.18 39.16
2 39.19 39.16 39.09 39.14 39.18 39.15 39.17 39.16 39.18 39.14
3 39.14 39.16 39.18 39.17 39.19 39.15 39.14 39.18 39.17 39.16 L.T.L. 38.6000
4 39.14 39.15 39.10 39.17 39.10 39.09 39.17 39.15 39.09 39.14
5 39.18 39.19 39.07 39.15 39.18 39.08 39.14 39.18 39.17 39.10
Calculations for Histogram:
XLARGE 39.1900 39.1900 39.1900 39.1700 39.1900 39.1800 39.1700 39.1800 39.1800 39.1600 Xmax. = 39.1900 NO.OF NON CONFORMING
XSMALL 39.1400 39.1400 39.0700 39.1400 39.1000 39.0800 39.1400 39.1500 39.0900 39.1000 Xmin. = 39.0700
RANGE 0.0500 0.0500 0.1200 0.0300 0.0900 0.1000 0.0300 0.0300 0.0900 0.0600 R - BAR = 0.06500 NO. OF PARTS ABOVE U.T
AVG. 39.1640 39.1600 39.1260 39.1600 39.1620 39.1300 39.1520 39.1680 39.1580 39.1400 X - BAR = 39.1520 NO. OF PARTS BELOW L.
Process Width ( P ) = 0.1200 Specification Width(S) = 0.600100 Index (K)={2 x (D-XBAR)/S} = 0.8399
Design Centre ( D ) = 38.9000 Interval = 0.024000 Selecting no. of classes = 5
Starting Point = 39.0700 No. of readings = 50 Shift Of 'X-BAR' from 'D' = 0.252000
HISTOGRAM 39.2000 X-CHART
25
39.1800

39.1600

A
20 39.1400 V
G
.
39.1200

39.1000

15
39.0800

39.0600
1 2 3 4 5 6 7 8 9 10

10
R- CHART
0.2

0.1

0.1
5 R
A
0.1 N
G
0.1 E

0.1
0
 G
0.1 E

0.1
0

39.2860
39.0220

39.0460

39.0700

39.0940

39.1180

39.1420

39.1660

39.1900

39.2140

39.2380

39.2620
0.0

0.0
38.9980 39.0220 39.0460 39.0700 39.0940 39.1180 39.1420 39.1660 39.1900 39.2140 39.2380 39.2620 0.0
1 2 3 4 5 6 7 8 9 10

Conclusion : Process needs correction ,Cp & Cpk should be >=1.33

 Format No: R-QA-020

M/c Name:
Date:
Prepared by:

SAMPLE D2 A2 D4
1 1.123 2.560 3.270
2 1.128 1.880 3.270
3 1.693 1.020 2.570
4 2.059 0.730 2.230
5 2.326 0.590 2.110

OF NON CONFORMING PART = 0 NOS.

OF PARTS ABOVE U.T.L. = 0 NOS.

OF PARTS BELOW L.T.L. = 0 NOS.
INTERVAL FREQ. CU. FREQ.

38.9980 39.0220 0 0
39.0220 39.0460 0 0
39.0460 39.0700 1 1
39.0700 39.0940 4 5
39.0940 39.1180 3 8
A
V
G 39.1180 39.1420 9 17
.

39.1420 39.1660 11 28
39.1660 39.1900 22 50
39.1900 39.2140 0 50
39.2140 39.2380 0 50
39.2380 39.2620 0 50
39.2620 39.2860 0 50
R
A
U.C.L.XBAR = 39.19035
N
G
E L.C.L.XBAR = 39.113650
G
E

U.C.L.RBAR = ###
L.C.L.RBAR = 0
Std.Dev."s" = 0.03162
Cp=(S/6s) = 3.16290
Cpk={1-K}xCp) = 0.50640
 SS Fine Motors And Appliances Pvt Ltd,
STATISTICAL PROCESS CONTROL STUDY
Part Name: Armature CPL Instrument Name: Digital Height Gauge Machine No: M/c Name:
Part No.: Specification: Core Distance - 39+0.2 Least count: 0.01 Date:
Sample Size: 50 Operation Name: Spindle Driving No. of Decimals: 2 Prepared by:
Data Collection:
Sl.No 1 2 3 4 5 6 7 8 9 10 U.T.L. 39.2000 SAMPLE
1 39.11 39.10 39.09 39.10 39.13 39.10 39.12 39.08 39.09 39.12 1
2 39.07 39.14 39.08 39.12 39.11 39.09 39.10 39.08 39.12 39.09 2
3 39.13 39.11 39.12 39.08 39.09 39.11 39.09 39.12 39.11 39.13 L.T.L. 38.6000 3
4 39.10 39.08 39.07 39.09 39.11 39.08 39.09 39.11 39.08 39.10 4
5 39.11 39.09 39.08 39.11 39.09 39.07 39.11 39.09 39.12 39.09 5
Calculations for Histogram:
XLARGE 39.1300 39.1400 39.1200 39.1200 39.1300 39.1100 39.1200 39.1200 39.1200 39.1300 Xmax. = 39.1400 NO.OF NON CONFORMING
XSMALL 39.0700 39.0800 39.0700 39.0800 39.0900 39.0700 39.0900 39.0800 39.0800 39.0900 Xmin. = 39.0700
RANGE 0.0600 0.0600 0.0500 0.0400 0.0400 0.0400 0.0300 0.0400 0.0400 0.0400 R - BAR = 0.04400 NO. OF PARTS ABOVE U.T
AVG. 39.1040 39.1040 39.0880 39.1000 39.1060 39.0900 39.1020 39.0960 39.1040 39.1060 X - BAR = 39.1000 NO. OF PARTS BELOW L.T
Process Width ( P ) = 0.0701 Specification Width(S) = 0.600100 Index (K)={2 x (D-XBAR)/S} = 0.6666 INTERVA

Design Centre ( D ) = 38.9000 Interval = 0.014100 Selecting no. of classes = 5 39.0277

Starting Point = 39.0700 No. of readings = 50 Shift Of 'X-BAR' from 'D' = 0.200000 39.0418
HISTOGRAM 39.0559
18
16
39.0700
14
12 39.0841
10
8 39.0982
6
39.1123
4
2 39.1264
0
39.0418

39.0559

39.0700

39.0841

39.0982

39.1264

39.1405

39.1546

39.1687

39.1828

39.1969
39.1123

39.1405
39.0277 39.0418 39.0559 39.0700 39.0841 39.0982 39.1123 39.1264 39.1405 39.1546 39.1687 39.1828
39.1546

X-CHART R- CHART 39.1687

39.1400 0.1
39.1300 0.1 39.1828
39.1200 0.1 RAN

39.1100
AVG
GE
U.C.L
U.C.L.XBAR
. 0.1
.
U.C. L.C.L
39.1000 0.1
 . .
U.C.
39.1000 L. 0.1
L.C.L
R- L.C.L.XBAR
L.C. BAR
39.0900 0.1
L.
39.0800 0.0
U.C.L.RBAR
39.0700 0.0
L.C.L.RBAR
39.0600 0.0
39.0500 0.0 Std.Dev."s"
39.0400 0.0
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Cp=(S/6s)
Cpk={1-K}xCp
Conclusion : Process is excellent
 Format No: R-QA-020

Pnumatic Press
25.07.2018
M.Muthusamy

D2 A2 D4
1.123 2.560 3.270
1.128 1.880 3.270
1.693 1.020 2.570
2.059 0.730 2.230
2.326 0.590 2.110

MING PART = 0 NOS.

E U.T.L. = 0 NOS.
W L.T.L. = 0 NOS.
ERVAL FREQ. CU. FREQ.

39.0418 0 0
39.0559 0 0

39.0700 3 3

39.0841 8 11

39.0982 12 23

39.1123 16 39

39.1264 7 46

39.1405 4 50

39.1546 0 50

39.1687 0 50

39.1828 0 50
39.1969 0 50
= 39.12596
 = 39.074040
= ###
= 0
s" = 0.01761
= 5.67870
}xCp) = 1.89330