SM779JVC

XR-CA660X
SERVICE MANUAL E Model

Ver 1.1 2003.02
Model Name Using Similar Mechanism NEW

Tape Transport Mechanism Type MG-25L-136
SPECIFICATIONS
Cassette Player section AM (E model) Inputs Telephone ATT control

Tape track 4-track 2-channel stereo Tuning range AM tuning interval: terminal
Wow and flutter 0.08 % (WRMS) 9 kHz/10 kHz switchable BUS control input terminal
Frequency response 30 – 18,000 Hz 531 – 1,602 kHz BUS audio input terminal
Signal-to-noise ratio (at 9 kHz step) Remote controller input
530 – 1,710 kHz terminal
Cassette type Aerial input terminal
(at 10 kHz step)
TYPE II, IV 61 dB Aerial terminal External aerial connector Tone controls Low:
Intermediate frequency 10.7 MHz/450 kHz ±10 dB at 60 Hz (XPLOD)
TYPE I 58 dB
Sensitivity 30 µV Mid:
±10 dB at 1 kHz (XPLOD)
Tuner section High:
MW/SW (Saudi Arabia model) ±10 dB at 10 kHz (XPLOD)
FM
Tuning range MW: 531 – 1,602 kHz Power requirements 12 V DC car battery
Tuning range (E model) FM tuning interval: SW1: 2,940 – 7,735 kHz (negative earth)
50 kHz/200 kHz switchable SW2: 9,500 – 18,135 kHz Dimensions Approx. 178 × 50 × 180
87.5 – 108.0 MHz (except for mm (w/h/d)
(at 50 kHz step) 10,140 – 11,575 kHz) Mounting dimensions Approx. 182 × 53 × 161
87.5 – 107.9 MHz Aerial terminal External aerial connector mm (w/h/d)
(at 200 kHz step) Intermediate frequency 10.7 MHz/450 kHz Mass Approx. 1.2 kg
Tuning range 87.5 – 108.0 MHz Sensitivity 30 µV Supplied accessories Card remote commander
(Saudi Arabia model) RM-X114
Aerial terminal External aerial connector Parts for installation and
Intermediate frequency 10.7 MHz/450 kHz Power amplifier section
connections (1 set)
Usable sensitivity 9 dBf Outputs Speaker outputs Front panel case (1)
Selectivity 75 dB at 400 kHz (sure seal connectors)
Signal-to-noise ratio 67 dB (stereo), Speaker impedance 4 – 8 ohms Note
69 dB (mono) Maximum power output 50 W × 4 (at 4 ohms) This unit cannot be connected to a digital preamplifier
Harmonic distortion at 1 kHz or an equalizer which is Sony BUS system compatible.
0.5 % (stereo),
0.3 % (mono) General
Design and specifications are subject to change
Separation 35 dB at 1 kHz Outputs Audio outputs (rear)
without notice.
Frequency response 30 – 15,000 Hz Power aerial relay control
lead
Power amplifier control lead
E model
FM/AM CASSETTE CAR STEREO
Saudi Arabia model
FM/MW/SW CASSETTE CAR STEREO
9-874-290-02 Sony Corporation
2003B0500-1 e Vehicle Company
C 2003.02 Published by Sony Engineering Corporation
XR-CA660X
Ver 1.1
TABLE OF CONTENTS SERVICING NOTES
SERVICING NOTES ............................................... 2 SERVICE POSITION

In checking the key board and main board, prepare two jigs (con-
1. GENERAL nection cable J-2502-066-2 and
Location of Controls ....................................................... 3 connection cable for F/P to main J-2502-071-1).
Setting the Clock ............................................................. 3
main board
2. DISASSEMBLY sub board
2-1. Disassembly Flow ........................................................... 7 (CN801) main board (CN351)
2-2. Sub Panel Section ............................................................ 7
2-3. Mechanism Deck (MG-25L-136) ................................... 8
2-4. MAIN Board ................................................................... 8
3. ASSEMBLY
3-1. Assembly Flow ................................................................ 9 mechanism deck
3-2. Housing ........................................................................... 10
3-3. Arm (Suction) ................................................................. 10
3-4. Lever (LDG-A)/(LDG-B) ............................................... 11
3-5. Gear (LDG-FT) ............................................................... 11 sub panel
3-6. Guide (C) ......................................................................... 12 assy
3-7. Mounting Position of Capstan/Reel Motor (M901) ....... 12
4. MECHANICAL ADJUSTMENTS ....................... 13

connect jig
5. ELECTRICAL ADJUSTMENTS key board (connection cable J-2502-066-2)
Tape Deck Section .......................................................... 13 (CN901) to the main board (CN351) and
mechanism deck.
Tuner Section .................................................................. 13
6. DIAGRAMS connect jig

6-1. Note for Printed Wiring Boards and (connection cable
Schematic Diagrams ....................................................... 14 for F/P to main J-2502-071-1)
to the key board (CN901) and
6-2. Printed Wiring Board – MAIN Board – ......................... 15
sub board (CN801).
6-3. Schematic Diagram – MAIN Board (1/3) – ................... 16
6-6. Printed Wiring Board – SUB Board – ............................ 19
6-7. Schematic Diagram – SUB Board – ............................... 19
6-8. Printed Wiring Board – DISPLAY Board – ................... 20
6-9. Schematic Diagram – DISPLAY Board – ...................... 21
6-10. IC Pin Function Description ........................................... 23
7. EXPLODED VIEWS
7-1. Chassis Section ............................................................... 26
7-2. Front Panel Section ......................................................... 27
7-3. Mechanism Deck Section (MG-25L-136) ...................... 28
8. ELECTRICAL PARTS LIST ............................... 29
Notes on chip component replacement

• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
2
XR-CA660X
SECTION 1 This section is extracted from
GENERAL instruction manual.
Location of controls Setting the clock

Refer to the pages listed for details. The clock uses a 12-hour digital indication.
Example: To set the clock to 10:08
1 Press (DSPL) for 2 seconds.
CE OP
UR DS E
L P
N
SO
SE
L
DSO SEEK EQ3 The hour indication flashes.
AT BTM/MTL DISC REP SHUF BL SKIP/ ALBM /ATA
1 Press the volume +/– button to set
MO
T
F
the hour.
DE SENS 1 2 3 4 5 6 LIST OF
XR-CA660X to go forward
to go back
a SOURCE (Power on/Tape/Radio/CD/ n Number buttons

MD) button Tape:
Selecting the source (3): REP
b SEL (select) button (5): BL SKIP 2 Press (SEL).
Selecting items. (6): ATA
c Volume +/– button Radio:
d Display window Storing the desired station on each number
e SEEK +/– button button.
Tape: CD (MP3 files)/MD: The minute indication flashes.
Fast-forwarding, reversing a tape Automatic (1): DISC – 3 Press the volume +/– button to set
Music Sensor (2): DISC + the minute.
Radio: (3): REP
Tuning in stations automatically/finding a (4): SHUF
to go forward
station manually. MP3 files:
CD/MD: (5): ALBM –
Skipping tracks/fast-forwarding, reversing a (6): ALBM +
track. o LIST button to go back
f DSPL (display mode change) button p Z (eject) button (located on the front side
g OPEN button of the unit, behind the front panel)
h DSO button q OFF (Stop/Power off) button*
i ATT (attenuate) button r Receptor for the card remote
j MODE (o) button commander
Changing the operation s EQ3 button 2 Press (DSPL).
k Frequency select switch (located on the
bottom of the unit) (E model) * Warning when installing in a car without
See “Frequency select switch” in the an ACC (accessory) position on the
Installation/Connections manual. ignition switch
The clock starts.
l SENS/BTM/MTL button After turning off the ignition, be sure to press
m RESET button (located on the front side of and hold (OFF) on the unit until the display After the clock setting is completed, the
the unit, behind the front panel) disappears. display returns to normal play mode.
Otherwise, the display does not turn off and this
causes battery drain.
The corresponding buttons of the card

remote commander control the same
Card remote commander RM-X114 functions as those on this unit.
a DSPL button
b MENU button*
DSPL MODE
c SOURCE button
d SEEK (+/–) buttons
e SOUND button
PRESET +
f OFF button
MENU DISC + LIST g VOL (+/–) buttons
h MODE button
SEEK–
SOURCE
SEEK+
i LIST button
j DISC/PRESET (+/–) buttons
SOUN
D DISC – ENTE
R k ENTER button
PRESET –
l ATT button
OFF + ATT
* Not available for this unit
VOL
Note
– If the display disappears by pressing (OFF), it cannot
be operated with the card remote commander unless
(SOURCE) on the unit is pressed, or a cassette tape is
inserted to activate the unit first.
Tip
Refer to “Replacing the lithium battery” for details on
how to replace the batteries (page 21).
3
XR-CA660X
Cautions Connection diagram (3)

2 •This unit is designed for negative earth 12 V DC
operation only.
1 To a metal surface of the car
First connect the black earth lead, then connect the
yellow and red power input leads.
•Do not get the wires under a screw, or caught in
A moving parts (e.g. seat railing).
•Before making connections, turn the car ignition
off to avoid short circuits.
2 To the power aerial control lead or power supply
lead of aerial booster amplifier
Notes
• It is not necessary to connect this lead if there is
•Connect the yellow and red power input leads no power aerial or aerial booster, or with a
only after all other leads have been connected. manually-operated telescopic aerial.
•Run all earth wires to a common earth point. • When your car has a built-in FM/AM aerial in the
•Be sure to insulate any loose unconnected wires rear/side glass, see “Notes on the control and
with electrical tape for safety. power supply leads.”
3 To AMP REMOTE IN of an optional power amplifier
Notes on the power supply cord (yellow) This connection is only for amplifiers. Connecting
•When connecting this unit in combination with any other system may damage the unit.
other stereo components, the connected car 4 To the interface cable of a car telephone
circuit’s rating must be higher than the sum of 5 To the +12 V power terminal which is energised in
each component’s fuse. the accessory position of the ignition key switch
•When no car circuits are rated high enough, Notes
B BUS AUDIO IN
connect the unit directly to the battery. • If there is no accessory position, connect to the
+12 V power (battery) terminal which is energised
at all times.
Be sure to connect the black earth lead to a metal
surface of the car first.
Parts Iist (1) • When your car has a built-in FM/AM aerial in the
•The numbers in the list are keyed to those in the rear/side glass, see “Notes on the control and
instructions. power supply leads.”
•The bracket 1 and the protection collar 5 are 6 To the +12 V power terminal which is energised at
all times
attached to the unit before shipping. Before Be sure to connect the black earth lead to a metal
mounting the unit, use the release keys 7 to surface of the car first.
BUS CONTROL IN remove the bracket 1 and the protection collar
AUDIO OUT 5 from the unit. For details, see “Removing the Notes on the control and power supply leads
REAR protection collar and the bracket (4)” on the • The power aerial control lead (blue) supplies +12 V
reverse side of the sheet. DC when you turn on the tuner.
•Keep the release keys 7 for future use as • When your car has built-in FM/AM aerial in the rear/
they are also necessary if you remove the unit side glass, connect the power aerial control lead
from your car. (blue) or the accessory power input lead (red) to the
power terminal of the existing aerial booster. For
details, consult your dealer.
Caution • A power aerial without relay box cannot be used
Handle the bracket 1 carefully to avoid injuring with this unit.
your fingers.
Memory hold connection
When the yellow power input lead is connected,
power will always be supplied to the memory circuit
even when the ignition key is turned off.
BUS AUDIO IN Notes on speaker connection
• Before connecting the speakers, turn the unit off.
Source selector* • Use speakers with an impedance of 4 to 8 ohms, and
Selector de fuente* 1 Catch with adequate power handling capacities to avoid its
damage.
Note • Do not connect the speaker terminals to the car
Before installing, make sure that the catches on both chassis, or connect the terminals of the right speakers
XA-C30
sides of the bracket 1 are bent inwards 2 mm. If the with those of the left speaker.
catches are straight or bent outwards, the unit will not • Do not connect the earth lead of this unit to the
BUS CONTROL IN be installed securely and may spring out. negative (–) terminal of the speaker.
* not supplied • Do not attempt to connect the speakers in parallel.
no suministrado • Connect only passive speakers. Connecting active
speakers (with built-in amplifiers) to the speaker
Connection example (2) terminals may damage the unit.
• To avoid a malfunction, do not use the built-in
Notes (2-B- ) speaker wires installed in your car if the unit shares a
• Be sure to connect the earth cord before connecting common negative (–) lead for the right and left
the amplifier. speakers.
• If you connect an optional power amplifier and do • Do not connect the unit’s speaker cords to each
not use the built-in amplifier, the beep sound will be other.
deactivated.
Note on connection
Tip (2-B- ) If speaker and amplifier are not connected correctly,
For connecting two or more CD/MD changers, the “FAILURE” appears in the display. In this case, make
source selector XA-C30 (optional) is necessary. sure the speaker and amplifier are connected correctly.
3 Supplied with XA-C30

Suministrado con XA-C30
Source selector
Supplied with the CD/MD changer (not supplied )
Suministrado con el cambiador de CD/MD Selector de fuente
(no suministrado )
XA-C30
BUS AUDIO OUT
AUDIO IN REAR
REMOTE IN
from car aerial BUS

AUDIO
IN
AUDIO
OUT
REAR
*
de la antena del automóvil
Fuse (10 A)
* Insert with the cord upwards.
Fusible (10 A) BUS Insertar con el cable hacia arriba.
CONTROL IN
RCA pin cord (not supplied)

Cable con clavijas RCA (no suministrado) 6
Blue/white striped Black

AMP REM Con raya azul/blanca Negro
3 Max. supply current 0.3 A 1
Corriente máx. de alimentación de 0,3 A
White
Blanco Blue
Left Azul ANT REM
Izquierdo Max. supply current 0.1 A 2
White/black striped Corriente máx. de alimentación de 0,1 A
Con raya blanca/negra
Grey
Gris Light blue
Right Azul celeste ATT
Derecho 4
Grey/black striped
Con raya gris/negra
Green
Verde Red
Rojo
Left
Izquierdo 5
Green/black striped
Con raya verde/negra
Purple
Violeta Yellow
Amarillo
Right
Derecho
6
Purple/black striped
Con raya violeta/negra
4
XR-CA660X
4 1 2
7
7
Orient the release key

correctly.
Oriente la llave de
liberación en la dirección
c 1
Face the hook inwards.
El gancho debe
c c
correcta. encontrarse en la parte
interior.
5 1 2 3 Dashboard
Salpicadero
Fire wall
Panel cortafuegos
182
mm 1
5
53 m
m 2
Claws
Uñas
1
3
Precautions Mounting the unit in a Japanese

• Choose the installation location carefully so car (6)
that the unit will not interfere with normal
driving operations. You may not be able to install this unit in some
• Avoid installing the unit in areas subject to makes of Japanese cars. In such a case, consult
dust, dirt, excessive vibration, or high your Sony dealer.
temperatures, such as in direct sunlight or near Note
heater ducts. To prevent malfunction, install only with the supplied
• Use only the supplied mounting hardware for screws 4.
a safe and secure installation.
Mounting angle adjustment

Adjust the mounting angle to less than 20°. How to detach and attach the
front panel (7)
Before installing the unit, detach the front
Removing the protection collar panel.
and the bracket (4) 7-A To detach
Before installing the unit, remove the Before detaching the front panel, be sure to press
protection collar 5 and the bracket 1 from (OFF). Press (OPEN), then slide the front panel to
the unit. the right side, and pull out the left side.
7-B To attach
1 Remove the protection collar 5.
1 Engage the release keys 7 together with Place the hole A in the front panel onto the spindle
the protection collar 5. B on the unit as illustrated, then push the left side
2 Pull out the release keys 7 to remove the in.
protection collar 5.
2 Remove the bracket 1.

1 Insert both release keys 7 together Warning when installing in a car
between the unit and the bracket 1 until
they click. without ACC (accessory) position
2 Pull down the bracket 1, then pull up the on the ignition key switch
unit to separate.
After turning off the ignition, be sure to
press and hold (OFF) on the unit until the
display disappears.
Frequency select switch
Otherwise, the display does not turn off and this
(E model) causes battery drain.
The AM (FM) tuning interval is factory-set to the
9 k (50 k) position. If the frequency allocation
system of your country is based on 10 kHz
(200 kHz) interval, set the switch on the bottom RESET button
of the unit to the 10 k (200 k) position before
When the installation and connections are
making connections.
completed, be sure to press the RESET button with
a ballpoint pen, etc., after detaching the front
panel.
Mounting example (5)

Installation in the dashboard
Notes
• Bend these Claws outwards for a tight fit, if
necessary. (5-2)
• Make sure that the 4 catches on the protection
collar 5 are properly engaged in the slots of the
unit. (5-3)
5
XR-CA660X
6 A TOYOTA B NISSAN
4 4
max. size max. size
5 × 8 mm to dashboard/centre console 5 × 8 mm to dashboard/centre console
Tamaño máx. al salpicadero/consola central Tamaño máx. al salpicadero/consola central
5 × 8 mm 5 × 8 mm
Bracket
4 4
max. size Bracket max. size
Soporte
5 × 8 mm Soporte 5 × 8 mm
Tamaño máx. Tamaño máx.
5 × 8 mm 5 × 8 mm
Bracket Bracket
Soporte Soporte
Existing parts supplied with your car

Existing parts supplied with your car
Piezas existentes suministradas con su automóvil
Piezas existentes suministradas con su automóvil
7 A B
c
A
1 B
6
XR-CA660X
SECTION 2
DISASSEMBLY
• This set can be disassembled in the order shown below.
2-1. DISASSEMBLY FLOW
SET
FRONT PANEL SECTION

Note: Illustration of disassembly is omitted.
2-2. SUB PANEL SECTION

(Page 7)
2-3. MECHANISM DECK (MG-25L-136)

(Page 8)
2-4. MAIN BOARD

(Page 8)
Note: Follow the disassembly procedure in the numerical order given.
2-2. SUB PANEL SECTION

1 screw (PTT2.6 × 6)
2 cover
6 two claws
9 sub panel section
7 5 claw
4 claw
3 two screws 8 flexible flat (14core) cable
(PTT2.6 × 6) (CN701)
7
XR-CA660X
2-3. MECHANISM DECK (MG-25L-136)
4 mechanism deck 3 screw (PTT2.6 × 6)

(MG-25L-136)
2 flexible board
(CN351)
1 flexible board
(CN301)
2-4. MAIN BOARD
2 two screws
(PTT2.6 × 6)
3 three ground point 4 rubber cap (25)

screws
1 two screws
(PTT2.6 × 6)
5 main board
8
XR-CA660X
SECTION 3
ASSEMBLY
• This set can be assembled in the order shown below.
3-1. ASSEMBLY FLOW
3-2. HOUSING
(Page 10)
3-3. ARM (SUCTION)

(Page 10)
3-4. LEVER (LDG-A)/(LDG-B)

(Page 11)
3-5. GEAR (LDG-FT)

(Page 11)
3-6. GUIDE (C)

(Page 12)
3-7. MOUNTING POSITION OF

CAPSTAN/REEL MOTOR (M901)
(Page 12)
9
XR-CA660X
Note: Follow the assembly procedure in the numerical order given.
3-2. HOUSING
7 Hold the hanger by bending the claw.
5 Fit projection on C part.
1 Install the catch to the hanger.
2 Install the hanger onto
two claws of the housing.
hanger
4 Fit claw on B part.
3 Put the housing

6 Fit projection on D part.
under A part.
housing
C part
8 Hold the hanger by
bending the claw.
D part
A part
B part
3-3. ARM (SUCTION)

2 Move the arm (suction) in the arrow
direction and fit on projection.
projection
1 Fit the arm (suction) on the shaft.
10
XR-CA660X
3-4. LEVER (LDG-A) / (LDG-B)
shaft A
shaft A
shaft B
shaft B
shaft C
1 Fit the lever (LDG-A) on

shafts A – C and install it. 3 type-E stop ring 2.0
2 Fit the lever (LDG-B) on

shafts A and B and
install it.
3-5. GEAR (LDG-FT)
gear (LDG-D)
6 polyethylene washer
hole
5 gear (LDG-FT)
hole lever (LDG-A)
gear (LDG-FB)
4 Align hole in the gear (LDG-D)

with hole the lever (LDG-A).
2 tension spring (LD-2)
3 Move the lever (LDG-B)

2 tension spring (LD-1) in the arrow direction.
11
XR-CA660X
3-6. GUIDE (C)
2 guide (C)
1 three claws
3-7. MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901)
two precision screws

(P2 × 2)
capstan/reel motor
(M901)
Note: Mount the motor so that the

angle between of the
motor and the hole for the
screw becomes 30 ° as 30˚
shown in this figure.
12
XR-CA660X
SECTION 4 SECTION 5
MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS
1. Clean the following parts with a denatured-alcohol-moistened
TAPE DECK SECTION 0 dB=0.775 V
swab:
playback head pinch roller
rubber belt capstan TAPE SPEED ADJUSTMENT
idler Setting:
2. Demagnetize the playback head with a head demagnetizer.
test tape
3. Do not use a magnetized screwdriver for the adjustments. WS-48A frequency counter
4. The adjustments should be performed with the power supply (3 kHz, 0 dB)
voltage (14.4 V) unless otherwise noted. 10 k Ω
+
set –
TORQUE MEASUREMENT
Mode Torque Meter Meter Reading AUDIO OUT REAR jack (J331)
2.95 – 6.37 mN•m
Forward CQ-102C (30 – 65 g•cm) Procedure:
(0.42 – 0.90 oz•inch) 1. Put the set into the FWD PB mode.
0.05 – 0.44 mN•m 2. Adjust adjustment resistor for inside capstan motor so that the
Forward
CQ-102C (0.5 – 4.5g•cm) reading on the frequency counter becomes 3,000 Hz.
Back Tension
(0.01 – 0.06 oz•inch)
2.95 – 6.37 mN•m Specification: Constant speed
Reverse CQ-102RC (30 – 65 g•cm)
(0.42 – 0.90 oz•inch) Frequency counter
0.05 – 0.44 mN•m 2,955 to 3,075 Hz
Reverse
CQ-102RC (0.5 – 4.5g•cm)
Back Tension
(0.01 – 0.06 oz•inch)
5.89 – 19.61 mN•m Adjustment Location:
FF, REW CQ-201B (60 – 200 g•cm)
(0.83 – 2.78 oz•inch) – SET UPPER VIEW –
TAPE TENSION MEASUREMENT Tape Speed Adjustment
Mode Tension Meter Meter Reading

more than 60 g
Forward CQ-403A
(more than 2.12 oz)
more than 60 g
Reverse CQ-403R
(more than 2.12 oz)
TUNER SECTION
Tuner section adjustments are done automatically in this set.
13
XR-CA660X
SECTION 6
DIAGRAMS
6-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
Note on Printed Wiring Board: Note on Schematic Diagram:

• X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. pF: µµF
• Y : parts extracted from the conductor side. 50 WV or less are not indicated except for electrolytics
• : Pattern from the side which enables seeing. and tantalums.
(The other layers' patterns are not indicated.) • All resistors are in Ω and 1/4 W or less unless otherwise
specified.
Caution: • C : panel designation.
Pattern face side: Parts on the pattern face side seen from • A : B+ Line.
(Conductor Side) the pattern face are indicated. • Power voltage is dc 14.4V and fed with regulated dc power
Parts face side: Parts on the parts face side seen from supply from ACC and BATT cords.
(Component Side) the parts face are indicated. • Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
no mark : FM
[ ] : TAPE PLAYBACK
∗ : Impossible to measure
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal produc-
tion tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal produc-
tion tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F : FM
f : AM
E : TAPE PLAYBACK
L : BUS AUDIO IN
• Abbreviation
EA : Saudi Arabia model
• Waveforms
– MAIN Board – – DISPLAY Board –
1 IC501 qs (OSC2) 3 IC901 uf (OSC)
2.6 Vp-p 2.6 Vp-p
54.2 ns 22.4 µs
2 IC501 qh (XO)
5.1 Vp-p
30.5 µs
14
XR-CA660X
6-2. PRINTED WIRING BOARD – MAIN Board –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 • Semiconductor
Location
J331
(FRONT VIEW) Ref. No. Location
A BUS AUDIO AUDIO OUT
IN REAR D352 I-14
J10 6 5 4 CN581 J671
FM/AM 8 7 BUS CONTROL IN REMOTE IN
D479 F-10
L R L R
ANTENNA
FU601
3 2 1 (FOR SONY BUS) D581 H-14
D582 H-14
D584 G-14
WHT D585 G-14
B WHT/BLK
FRONT LCH+
MAIN BOARD JC751
TO 1 9 FRONT LCH− D586 G-14
GRN
C765 C764 CN581 CNP601 REAR LCH+ D601 E-14
JW107
R453
R443 C766 C763 GRN/BLK
JW113 CNP601 2 10
VIO
REAR LCH− D609 G-12
JW103
REAR RCH+
C142 C242 C444 C454 8 3 2 1 7 VIO/BLK D612 F-11
3 11 REAR RCH−
GRY D613 F-11
IC751 6 5 4
GRY/BLK
FRONT RCH+
D617 F-12
C 4 12
BLU/WHT
REAR RCH−
AMP REM D618 E-12
Q441 JC402 MAX 0.3A
LIGHT BLU
Q451 5 13 ATT D671 L-9
R141 R242 C609 BLU ANT REM
D701 K-9
JW117
JW116
JW115
JW114
C762 MAX 0.1A
R142 R241 JC404 Q431 JW118 6 14
RED
D710 M-4
ACC
C82 Q461
JW119 D711 M-4
JW201
JW202
C751 7 15
R463 JW120 BLK D712 M-4
D R433
YEL
GND
D713 M-4
JW111
JW109
JW106
JW105
BATT
JW112
JW110
JW108
JW104
8 16
D756
R464 C462 C602
D757
JW121
R444 L500 D714 L-5
R462 C442 JW97
R452 C432 JW122 D715 M-5
R442 R454 C452 C601
JC403 D716 M-5
R432 R434 JW102 D717 M-4
C451
D718 M-4
C401
C441 JW101
E TU1 C87 D719 M-5
D752
D758
D751
D755
D753
D754
(CHASSIS) (TUNER UNIT) JC81 C431 C461 JW100
R404 JW123 D618

D601 D751 E-9
C583
C243
D752 E-10
JW124 C617
JW129 JW99 D753 E-9
D617 TH501
C244 C403
D754 E-9
D479
JW46
C143 C402 R479

Q479
C618 C619 R631 D755 E-10
F JW96
C757
C752
R451
D756 D-10
C756
R401 C755
JW125
JW98
R633
C631
C421 JW126
C479 D757 D-11
C144 C422 IC401 R431
Q478 Q631
D758 E-10
D612
D613
C411 C754
R609
R441
IC581
JW93
JW95
JW94
R752 C758
R461 D585
JW65
JW66
JW67
JW68
R632
R412
C759
IC301 I-5
JW69
D584
C413 R411
JW127 R652
R634 IC351 K-14
JW63
JW64
R651
G D586 IC401 F-5
JW45
R422 D609 R583
L11 R421 C412 Q651 R653

JW91 IC501 J-9
C13 JC401 R503
JW90 C581
IC581 G-13
L12 C423 C753
C15 C86 R584 IC602 L-11
JW47
JW48
C12 R403 R402 R508 R751 JW78 R586

R654
R674 JW89 D581 R581 IC751 C-8
JW52
JW51
JW50
JW49
JW54 JW70 R518 Q581

JW77
JW53
C203 R205 JC503 JW88

JW42 R105 R582
D582
R304
H R554 Q301 I-6

R11 C304 R636
JW61
R203 R103 R520 JW71
R672
C14 C205 JW87
C103 JW76
R12
C302
C310
C204 R104 R521 R516
Q353 I-13
JW86
C19
R301 R204 C104
C105
R522 R530 R529 JW75 Q354 I-14
R302 R526 51 50
R546 JW74
JW85 Q431 D-6
R547
C301 C306 JW73 Q354
Q441 C-5
C303
R303
C305 R523 R524
Q451 C-5
JW72
JW62
JW83 R354
I C202 R550 R553
Q461 D-5
JW35
JW36
JW57
JW58
JW59
JC303 C356
JW56
JW43
C521 R353
C201 JW82 Q478 F-10
D352
R352
JC11 7 Q301
JW41 6 M901
HP901 JC301
R544 JW81 Q353
CN351 M CAPSTAN/ Q479 F-10
PLAYBACK
HEAD
C101 75 IC501 26
1 REEL Q581 H-14
C102 C514 JW80
JW40 2 2
C85
1 JW84
C352
Q631 F-12
R558
C309
C308
JW79
CN301
R527
Q641 M-7
25 JW9 C351
J IC301 76 X502 R506 Q651 G-10
JW37
JC302
JW38
JW39
C357
R673 Q664 K-9
R552 R504
JW31 JW32
JW28
JW29
R505 S501 10
JC502 C503 MECHANISM
JW11 FREQUENCY 11
BLOCK
JW27 C505 SELECT C358
C506 L501 C353
R501 FM AM
R519 JW26 100 1 R502 C504
C511
50k 9k IC351
K Q664
C354
C501 C517 C502 200k 10k
JW25 R551 S501
C516 R509 X501
JW24
R712 D701 R543 C510 C622
JW33
JW34
R702 C515 JW8

R671
R711 JW23 R542 C623
R701 R536
JW15
JW14
C81 R534 R541 R539 R537

R715
R710 D671
JW13
R713 JW22
A R716 JW21 R507 (EA) R532
R533 JW10
L SUB BOARD R717 R718 R531 2 (E) R540 R538

JW18
JW17
JW16
(Page 19) 3
JW203
JW204
14 2 D714 R641 1
JW30
CN701 JW1
Q641 S502
C621 R621
IC602
JW2
(NOSE DETECT) R528
JW5
JW3
JW7
JW6
13 1
JW20
R642
D711 D710 D717 D716
D719 (CHASSIS)
1-687-315- 11
S702
M RESET
D712 D713 D718 D715
(CHASSIS)
15 15
XR-CA660X
6-3. SCHEMATIC DIAGRAM – MAIN Board (1/3) – • See page 22 for IC Block Diagrams.
BUS AUDIO OUT

(1/3) AUDIO IN REAR
L R L R
TU1
TUX-030//Q (E)
J331
TUX-030//Q2 (EA) 4P
(TUNER UNIT)
(CHASSIS)
(CHASSIS)
JC81 C87
0 0.001
J10
FM/AM
C142 C242
ANTENNA JC11 100p 100p
0 C85
0.01
C143 R141 R142
C144
C82 0.0022 10k 1k
1 C444 C454
0.001 50V
100p 100p
C81 C243 R241 R242
0.22 0.0022 10k 1k
C765 C764
0.1 0.1
C244
1
50V
R12 100
C12
POWER AMP
100
2.2µH
L12
(CHASSIS) 10V R11 C19 IC751

CNP601
100 0.01 TDA8588J/N1 16P
EEP-SDA
EEP-SCL
C13 0.1
C766 FL+ FL+ FL+
I2C-SDA
C14 FRONT LCH+

I2C-SCL
0.22
47 D751 FL- FL-
16V FRONT LCH-
1SR139
RL+ RL+
REAR LCH+
RL- RL-
D752 REAR LCH-
1SR139
FL- RR+ RR+
C15
0.1 REAR RCH+
L11 2.2µH RR- RR-
REAR RCH-
RL+ FR+ FR+
FRONT RCH+
FR- FR-
D753
FRONT RCH-
1SR139 +B
AMP-R AMP-R
AMP REM
MAX 0.3A
D754 TEL
ATT
1SR139
RL- ANT-R ANT-R
ILL(NC) FU601 ANT REM
MAX 0.1A
JC401
RR+ 10A
32V
0
C431
I2C-SDA ACC
10 R432 C432 D755
16V 100 0.47 1SR139 +B ACC
I2C-SCL TEST TEST
DIAG GND
R434 D756 R609
GND
1k 1SR139 RR- 1k
+B BATT
R433 AMPON FR+
47k
Q431 D757 +B
DTC314TK 1SR139
MUTING
D609 UDZ-6.8B
D618 1SR139
D617 1SR139
D758
C619 0.001
C618 0.001
C617 0.001
1SR139
FR-
0.1
C609
R453 D612
47k 1SR139
AMP-R
Q451
C451 DTC314TK ANT-R
10 R452 R454 C452
MUTING
16V 100 1k 0.47
D613 C763
1SR139 0.01
R464 C462 L500
250µH
1k 0.47
C461 R462 C762 C601

100 0.01 C602 D601
10 3300
16V 0.1 16V 1N5404TU
R463 Q461
47k DTC314TK
R444 C442
MUTING
1k 0.47
JC751
0
JC404
0
R443
47k (CHASSIS)
C401 C751
10 Q441 22
C441 DTC314TK
16V 16V
10 R442 JC402
16V 100 MUTING 0 C752
2.2
R402 100
R403 100
50V
C421 JC403
0.22 R401 0
30k C402
B1
0.01
D479 R479
B2
MA111 47
C411 R431 100
B3
0.22
R451 100
B4
C403 Q479
TAPE-RCH R461 100 C755 10 16V
47 DTA114EKA
16V
TAPE-LCH R441 100 Q478,479
C754
MUTING 47p
R421 10k C756 10 16V
R422 C412 C413 B5
10k 0.012 0.0015 CONTROL
C757 10 16V
R752
C479 100 C758 10 16V
C423
Q478 47
0.0015 DTC144EKA 16V C759 100 10V
C422 R411 R412 R404
0.012
IC401
10k 10k 10 (Page 18)
BD3802F
I2C-SDA
B6
I2C-SCL
B7
INPUT SELECT,
ELECTRICAL VOLUME
A12
A14
A11
A17
A13
A10
A18
A16
A19
A2
A4
A1
A3
A5
A8
A9
(Page 17)
16 16
XR-CA660X
6-4. SCHEMATIC DIAGRAM – MAIN Board (2/3) – • See page 14 for Waveforms. • See page 22 for IC Block Diagrams.
(Page 16)
A14
A12
A11
A13
A17
A10
A18
A16
A19
A2
A4
A1
A3
A5
A8
A9
(2/3)
R554 R508 R530 R529

22k 100k 10k 10k
R553 C753 R503

100k 0.22 100k R558 C521 R527
HP901 0 0.01 0
C301 C302
DIAG
(PLAYBACK) 22 C303 22
0.01
16V 16V
C203 R204 C1
0.01 15k
UN4
UN3
UN5
ACC
TEL
1
TEST
I2C-SDA
C310 R304 R751
I2C-SCL
C2
AMPON
0.047 10 47k
L 2
R205 R507
CN301 27k C204 47k
FWD 7P C201 R203 0.1 C304 R550 R518 R524
7
7 F-R(CH) 330p 10k 0.1 10k 100k 100k R544 100 SIR
R546
R
0
6 R(CH)-COM R301
330k R547
5 R-R(CH) C205 0 C514
3
1 0.0022
4 GND C202 330p TAPE-RCH
L R526 L501
100k 0.47µH
3 R-L(CH) C102 330p
JC301 C3
REV 0
5 2 L(CH)-COM
R 6 1 F-L(CH)
C306 R303
RESET
12CCKO
BUSSO
BEEP
BUSCKO
BUSSI
12CSIO
TELATT
STB
ACCIN
NIL
NIH(VDD)
NIH(VDD)
TUATTIN
SIRCS
BU_IN
NCO
NCO
NCO
NCO
NCO
TUNON
0.47 4.7k ATT
4 UN2
C101 R520 JC503
NCO BUSON
330p 47k 0 UN1
AMSON SYSRST
R543 R542
Q301 N_ROUT NCO
100k 100k
MS
MSDET
VCC
TAIR
RIP
FINR
EQOR
RINR
GND
OUTR
2SC2412K
MTLON NCO
AUTO
C510
IC301 MUSIC TAPATT NCO 47
DAVN
KEY ACK
HA12231FP R506 2.2k 16V L-CLK
MUTE
OUTL
EQOL
C305 R302 SENSOR

VREF
RINL
NCO LCDCKO C4
FINL
MSG
TAIL
N/M
0.01 15k
F/R
CONTROL R505 2.2k L-CE

AMSIN LCDCE C5
R504 2.2k L-DA
NCO LCDSO
X502
VOLATT MMOD
32.768KHz C505
TAPE EQUALIZER,
NCO XO 18p
AUTO MUSIC SENSOR
C504
NCO XI
22p
R103 R105 C503 15p
NCO VSS
10k 27k
JC502 0 X501 C511
NCO OSC1 0.01
SYSTEM CONTROLLER 18.432MHz
C103 R104 C104 C105 NCO IC501
0.01 0.1 1 OSC2
15k TAPE-LCH MN101C49KSK
R502 C502 C506
FLASH_W VDD 220 10p 0.01
R509 220
TESTIN VREF
JC303 C6
C308 C309 RC_IN1 DSTSEL
10 1 0
R521
16V 50V NCO NIL
22k
NCO QUALITY
R522 22k C515 0.001 RCIN0
NCO RC_IN0
R523 22k C516 0.001 KEY0
DIAG KEYIN0
EE_SIO C517 0.001 KEY1
JC302 TUATT VSM KEYIN1
0
EE_CKO
NCO VREF- NIL R501
22k
R551
0 Q664 (Page 18)
DOORIND
EEP-SDA
NS_MASK
DOORSW
NOSESW
DTA114EKA
TAPEON
CM_ON
AD_ON
DAVDD
LM_LO
DAVSS
REL_T
LM_EJ
EEP-SCL KEY ACTIVE
POS1
POS2
POS3
POS0
NCO
NCO
NCO
NCO
NCO
NCO
NCO
NCO
NCO
SWITCH
C501
CN351 0.047
11P R516
100k
+B(8.5V)
REEL1 TA2
POS3 TA6
GND
MECHANISM POS2 TA5
TA7
TA4
TA2
TA3
TA8
TA5
TA6
TA9
BLOCK
POS0 TA3
POS1 TA4
LM-
LOADING MOTOR DRIVE
LM+
GND
IC351
M901 C-MOTOR C358 LB1930M Q354
2SB1132-R
(CAPSTAN/REEL) 0.01
S502
R354 (NOSE DETECT)
R537 100k
R538 100k
R539 100k
R540 100k
R541 100k
C357 10k
0.1
C7
R352 R353
Q353,354
1.5 4.7k R528
C351 0.1
C352 0.1
CAPSTAN/REEL R552 100k

100k
MOTOR DRIVE R519
C354
C353 10 100k
0.01 16V C8
TA9
RCIN1
FL-W
Q353 C9
DTC114EKA
C10
C356
D352 C11
1SR139 220
TA7
TA8
16V
C12
C13
17 17
XR-CA660X
6-5. SCHEMATIC DIAGRAM – MAIN Board (3/3) – • See page 22 for IC Block Diagram.
(Page 16)
B4
B2
B1
B3
B7
B5
B6
(3/3)
-2
RESET SIGNAL
-1
R621 GENERATOR
100k
IC602 Q641
XC61CN4302MR FMC2A
C1
LED DRIVE
RST V
C2 G
C622 C623
0.1F 100
S702 5.5V 10V
C621
RESET 0.1
D714 D719
R641 R642
UDZ-18B UDZ-18B 1k 1k
C86
TEL 0.001
C3
R636
100k
ACC
R633 R631
D715 UDZ-6.8B
D718 UDZ-6.8B
D713 UDZ-6.8B
D717 UDZ-6.8B
D712 UDZ-6.8B
D716 UDZ-6.8B
47k 4.7k
Q631
2SC2412K R652 R651
CN701
ACCESSORY 47k 1k 14P
CHECK Q651 R715
2SC2412K 100 DOOR-IND
C4
C631 LEVEL DOOR-SW
R634 R632 R654 R653
C5 2.2
4.7k 47k SHIFT 10k 10k
50V +B
L-CLK R716 100
CLK-LCD
IC581 L-CE R717 100
BA8270F CE-LCD
L-DA R718 100
UN3 DATA DATA-LCD
GND
OUT
UN4 DATA D584 UDZ-18B RE-1(NC)
DATA
(E) I/O SIR R713 100
IN D585 MA2ZD14001SO SIRCS
VREF
KEY0 R710 100
UN5 B/U-C D586 UDZ-18B KEY-0
R532 R534 R536 CLK-IN
CLK
KEY1 R711 100 (Page 19)
100k 100k 100k S501 UN2 BATT R583 KEY-1
FREQUENCY BUS-IN 100 R712
UN1 RE-0(NC)
(EA) SELECT RST FL-W 100
RST
FLASH-W
C6 SWITCH BUS-ON
VCC
FM AM GND
R586 R584
50k 9k 0 100
GND
R531 R533 C581
47k 100k 0.1
200k 10k
SONY BUS INTERFACE
(EA)
D711 D710
UDZ-6.8B UDZ-6.8B
(Page 17) R702

10k
D701 R701
MA111 10k
(CHASSIS)
RESET
D581 CN581
R581
UDZ-6.2B 8P
15k
BUS CONTROL IN
(FOR SONY BUS)
D582
R582
UDZ-18B
1k
Q581
BUS ON
DTC114EKA
BATTERY BUS DATA
DETECT
BUS CLK
B+
C583
470
16V
C7 TH501
D671
MA111
R674 220k
R673 10k
C8
RCIN1 R672 100
RCIN0 R671 100 J671

C9
REMOTE IN
C10
C11
C12
C13
18 18
XR-CA660X
6-6. PRINTED WIRING BOARD – SUB Board – 6-7. SCHEMATIC DIAGRAM – SUB Board –
SUB BOARD (COMPONENT SIDE)

K1
S2
CN801
14P
LSW801 SIR
SIRCS
+B
K-0
KEY-0
A1
S1
K-1
KEY-1
NC0
CN801 NC
FLS
FLS
GND
GND
NC1
NC
LDA
LCD-DATA
(Page 21) LCE
B LCD-CE
LCD-CLK
LCK
DISPLAY BOARD +B
CN901
DOOR-SW
(Page 20)
11
1-687-316- (11)
14 GND
GND
SUB BOARD (CONDUCTOR SIDE) FLS
NC
FLS
NC0
LSW801(1/2)
LSW801(2/2)
KEY-1 K-1
KEY-0 K-0
SIRCS SIR
NC NC1
LCD-DATA LDA
LCD-CE LCE
1 14 (Page 18)
LCD-CLK LCK
+B
DOOR-SW
A 1
DOOR-IND
MAIN BOARD
CN701
(Page 15)
11
1-687-316- (11)
19 19
XR-CA660X
6-8. PRINTED WIRING BOARD – DISPLAY Board –
1 2 3 4 5 6 7 8 9 10 11 12 13
DISPLAY BOARD (COMPONENT SIDE)

A
A
LED901
K 2 3 4
1 2 LSW911
LED901, S901 +
S901 LSW904 3 1 36 LSW913
SOURCE
1 + 4 DSPL
LCD901
1 4
LIQUID CRYSTAL DISPLAY
B LSW903
SEL
3
LED911 2 1
4 3 2
(LCD BACK LIGHT)
LED905 LED904 LED902 LED903
(VOLUME) LED906 SEEK
K A K A A K A K
A K S902
LSW906
S903 ATT LED910 LED906 IC951
1 (LCD BACK LIGHT)
SEEK
C LED904, 905,
2 +
−
−
3
S903 LSW905
4 − LED902, 903
DSO 1 S902
72 37 2 3 4
1 EQ3
1 2
LSW902 4 LSW901
3 4 LSW908 LSW909 LSW910 LSW917 LSW916 LSW915 3
MODE 3 LSW907 OFF
4 2 LSW914 2
S1 11
S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 LSW912
LSW902 A2 1
D LED901 − 906
K1 A1 K1 A1 K1 A1 K1 A1 K1 A1 K1 A1 K1 A1 K2 1-687-860- (11)
A K LSW907 LSW908 LSW909 LSW910 LSW917 LSW916 LSW915 LSW914

BTM/MTL DISC − DISC + REP SHUF BL SKIP/ALBM − ALBM +/ATA LIST
SENS 1 2 3 4 5 6
DISPLAY BOARD (CONDUCTOR SIDE)

E R910 R916 R920
R977 R972
R919 R918 R917
R976
R975 R974
R909 R915
R902
R980
R982
R956 R914
R954 R952 R901
R913
F R942
R906
R903
C953 R955
R960 R943 D907 R912
R908
R907
D905
IC901 R951
R957
R904
R905
R953
R961
R967
R966
R978
C952
C955 R959 R979
D951
C956 R940
R968
R969
R962
R941
R958
D901
D904
D903
D902
C951
C954 CN901
G R973
B
R981 SUB BOARD
CN801
R983 11
(Page 19)
1-687-860- (11)
• Semiconductor Location
Ref. No. Location Ref. No. Location Ref. No. Location
D901 G-10 LED904 B-2
D902 G-10 IC901 F-8 LED905 B-1
D903 G-10 IC951 C-13 LED906 C-12
D904 G-10 LED910 C-3
D905 F-10 LED901 A-2 LED911 B-11
D907 F-12 LED902 B-13
D951 G-13 LED903 B-13
20 20
XR-CA660X
6-9. SCHEMATIC DIAGRAM – DISPLAY Board – • See page 14 for Waveform.
S57
S51
S60
S59
S56
S58
S55
S50
S53
S54
S52
S49
S46
S48
S45
S43
S44
S42
S47
S41
R966 R967 R940 R941 R972 R974 R976 R978 R980 R982
330 470 330 470 100 100 100 150 100 100
R951 R952
LED910 LED911 LSW901(2/2) LSW914(2/2) LSW910(2/2) LSW905(2/2) LSW902(2/2) 330 2.2k
REMOTE CONTROL
NSCW505E NSCW505E LS6J3M-1SR LS9J3M-1SR-T LS9J3M-1SR-T LS6J3M-1SR LS6J3M-1SR
CN901 RECEIVER
14P OFF LIST - MODE
REP
SEG51
SEG59
SEG56
SEG58
SEG55
SEG53
SEG50
SEG54
SEG52
SEG49
SEG48
SEG46
SEG45
SEG57
SEG44
SEG47
SEG61
SEG60
IC951 SEG62 SEG43
SIRCS LED910,911 3 KSM-401N
S61 S40
+B (LCD BACK LIGHT) SEG63 SEG42
LSW912 S62 S39
KEY_IN0 D951 SEG64 SEG41
C951 UDZS-TE
- S63 S38
LSW912(2/2) LSW915(2/2) LSW909(2/2) LSW906(2/2) LED904 0.022 -5.1B
KEY_IN1 LS6J3M-1SR LS9J3M-1SR-T LS9J3M-1SR-T LED906 LS6J3M-1SR SML-310VTT86 SEG65 SEG40
S64 S37
SML-310VTT86
NC D907 ALBM+/ATA DISC + ATT SEG66 SEG39
UDZS-TE17- SEEK COM1 S36
NC 6.8B 6 2 COM1 SEG38
+ COM2 S35
LED904,905
GND - COM2 SEG37
SEEK
(VOLUME) DSO COM3 S34
GND COM3 SEG36
LSW911(2/2) LSW916(2/2) LSW908(2/2) LED902 LSW903(2/2) LED905 COM4 S33
(Page 19) NC
DI
LSW911 LS6J3M-1SR LS9J3M-1SR-T LS9J3M-1SR-T SML-310VTT86 LS6J3M-1SR SML-310VTT86
COM4 SEG35
S32
DATA SEL VDD SEG34
+ BL SKIP/ALBM- DISC -
CE R958 100 S31
CE 5 1 LED902,903 VLCD SEG33
CL EQ3 R962 1k S30
CLK VLCD1 LIQUID CRYSTAL DISPLAY SEG32
R959 1k S29
DRIVER
+B VLCD2 SEG31
IC901 S28
LSW913(2/2) LSW917(2/2) LSW907(2/2) LED903 LSW904(2/2) LED901
D_SW C953 R957 VSS LC75874W SEG30
LS6J3M-1SR LS9J3M-1SR-T LS9J3M-1SR-T SML-310VTT86 LS6J3M-1SR SML-310VTT86 C954 C956 C955 R960 100p 270k S27
0.022 0.1 0.1 1k
UDZS-TE17-6.8B
UDZS-TE17-6.8B
UDZS-TE17-6.8B
UDZS-TE17-18A
DSPL + SOURCE OSC SEG29

SHUF BTM/MTL C952 0.47 R953 1k S26
D902
D904
D903
4 SENS INH SEG28

D901
CE R954 1k S25
CE SEG27
CL R955 1k S24
CL SEG26
R968 R969 R942 R943 R973 R975 R977 R979 R981 R983
DI R956 1k S23
330 470 330 470 100 100 100 150 100 100 DI SEG25
S22
R961
1M SEG1 SEG24
S21
SEG13
SEG10
SEG15
SEG18
SEG16
SEG19
SEG11
SEG17
SEG12
SEG14
SEG21
SEG20
SEG2 SEG23
DEG4
SEG8
SEG5
SEG6
SEG9
SEG7
D905
1SS355TE-17 SEG3 SEG22
S902
EQ3
LSW901(1/2) R901 LSW913(1/2) R912

680 680
OFF DSPL
S20
S13
S10
S15
S18
S16
S19
S11
S17
S14
S12
+
S7
S901 R902 LSW911(1/2) R913
S2
S4
S3
S5
S8
S6
S9
S1
680 680
SOURCE
SEEK
S903 LSW912(1/2) R914
-
R903 680
DSO
680
LSW903(1/2) LSW914(1/2) R915

R904 2.7k
S12
S14
COM1
COM1
S17
COM3
S11
COM3
S16
S19
COM2
COM4
S1
S10
S15
S18
S13
COM4
COM2
S6
S9
S5
S8
S3
S26
S20
S25
S28
S23
S2
S4
S22
S24
S27
S7
S21
SEL 1k LIST
LSW904(1/2) R905 LSW915(1/2) R917

+(VOLUME) 1.5k ALBM+/ATA 1.5k
6
LSW905(1/2) R906 LSW916(1/2)

1.5k BL SKIP/ALBM- R918
S6
S9
S5
S8
S3
S25
S26
S20
S23
S28
S2
S4
S22
S24
S7
S27
S124
S1
S12
S21
S17
S11
COM3
COM3
COM2
COM4
COM4
COM2
S10
S15
S16
S18
S19
COM1
S13
COM1
-(VOLUME)
2.2k
5
LSW906(1/2) R907 LSW917(1/2) R919

2.2k SHUF 3.3k
ATT LCD901
4 LIQUID CRYSTAL DISPLAY
LSW902(1/2) LSW910(1/2)
R908 REP R920
MODE
S64
3.3k 4.7k
S62
S63
S60
S57
S52
S45
S40
S61
S59
S41
S47
S44
S42
S37
S43
S34
S32
S48
S54
S49
S46
S29
S33
S38
S53
S35
S30
S58
S55
S50
S39
S36
S56
S31
S51
3
LSW907(1/2) R909 LSW909(1/2) R916

BTM/MTL 12k DISC + 6.8k
SENS 2
LSW908(1/2) R910
DISC - 8.2k
S41
S47
S44
S42
S43
S34
S48
S40
S32
S64
S54
S52
S45
S62
S49
S46
S29
S33
S38
S30
S63
S58
S53
S35
S55
S60
S50
S39
S36
S59
S56
S31
S51
S61
S37
S57
1
21 21
XR-CA660X
• IC Block Diagrams
– MAIN Board –
IC301 HA12231FP IC351 LB1930M-TLM IC581 BA8270F-E2 IC751 TDA8588J/N1

EQOUT (L)
PBOUT (L)
MS DET
RIN (L)
FIN (L)
TAI (L)
VCC 1 10 NC BUS ON 14 VCC TAB 1

BUS ON 1
GND
VCC
RIP
MS
NC 2 BUFFER SWITCH
2 SDA
20 19 18 17 16 15 14 13 12 11 IN1 3 MOTOR 9 OUT1 OUT-FL- 3
CONTROL I2C BUS
DRIVE 8 NC RESET
CIRCUIT RST 2 13 RST 4 SCL
IN2 4 CIRCUIT 7 OUT2 SWITCH
12 BUS ON FL
INPUT MS
BUFFER 11 CLK IN OUT-FL+ 5
AMP BATTERY
S-GND 5 6 P-GND BATT 3 10 BU IN 6 VP2
SWITCH
OUT-RL- 7
RL 8 PGND3
CLK 4
OUT-RL+ 9
LOW PASS VREF 5
MA
FILTER DATA 6 9 DATA IN 10 SVR
RECT IN-RL 11
MUTE
GND 7 8 DATA OUT 12 IN-FL
S-GND 13
PROTECTION/
DIAGNOSTIC 14 IN-FR
MUTE
INPUT IN-RR 15
AMP
16 BEEP
VP
OUT-RR+ 17
1 2 3 4 5 6 7 8 9 10 RR 18 PGND2
OUT-RR- 19
VREF
FIN (R)
RIN (R)
EQOUT (R)
TAI (R)
PBOUT (R)
MS GV
120/70
MUTE
FOR/REV
20 VP1
OUT-FR+ 21
STANDBY/
FR MUTE 22 STB
OUT-FR- 23
CHIP DETECT/
DIAGNOSTIC 24 PGND1
IC401 BD3802F-FE2 BATTERY TEMPERATURE
DIAG 25 DETECTION PROTECTION ENABLE
LOGIC
OUT- OUT- OUT- OUT- 26 RST
D-GND SDA SCL MUTE SEL ADJ VCC FR RR FL RL DS32 DS22 DS12
28 27 26 25 24 23 22 21 20 19 18 17 16 15 ANT-REM 27 SWITCH
VCC
28 CRES
FADER FADER FADER FADER AMP-REM 29 SWITCH
2
I C BUS (0~-58, (0~-58, (0~-58, (0~-58, 30 AUDIO8.3V
VCO -∞dB) -∞dB) -∞dB) -∞dB)
LOGIC
REGULATOR
SERVO5V 31
32 GND
ON OFF ON OFF
MECH6V 33
34 PANEL+B
EFFECT (OFF,6dB, EFFECT (OFF,6dB,
10dB,14dB) 10dB,14dB) VP 35
REFERENCE 36 CBU
VOLTAGE
TONE TONE LOADDUMP BACK-UP
PASS PASS B.UP+B 37 REGULATOR PROTECTION SWITCH
BASS,TREBLE, MIDDLE BASS,TREBLE, MIDDLE

(-15dB~+15dB,1dB STEP) (-15dB~+15dB,1dB STEP)
VOLUME VOLUME
(+23~-79dB,-∞dB (+23~-79dB,-∞dB
1dB STEP) 1dB STEP)
INPUT GAIN INPUT GAIN

(0~15dB,1dB STEP) (0~15dB,1dB STEP)
MUTE MUTE
INPUT SELECTOR
(4 STEREO INCLUDE 1 ISOLATION INPUT)
VCC/2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
A-GND FIL BUS- AN BUS- TU- TU- CD- CD- D1 D2 DS11 DS21 DS31
RCH LCH RCH LCH RCH LCH
22 22
XR-CA660X
6-10. IC PIN FUNCTION DESCRIPTION

• MAIN BOARD IC501 MN101C49KSK (SYSTEM CONTROLLER)
Pin No. Pin Name I/O Description

1 VREF– I Reference voltage (0V) input terminal (for A/D converter)
2 VSM I FM and AM signal meter voltage detection signal input from the tuner unit (A/D input)
3 NIL I Not used
4 KEYIN1 I Key input terminal (A/D input)
5 KEYIN0 I Key input terminal (A/D input)
6 RC_IN0 I Rotary remote commander key input terminal (A/D input)
7 QUALITY I Not used
8 NIL I Not used
Destination setting terminal
9 DSTSEL I
(E model: frequency select switch, Saudi Arabia model: fixed at center voltage in this set)
10 VREF+ I Reference voltage (+5V) input terminal (for A/D converter)
11 VDD — Power supply terminal (+5V)
12 OSC2 O Main system clock output terminal (18.432 MHz)
13 OSC1 I Main system clock input terminal (18.432 MHz)
14 VSS — Ground terminal
15 XI I Sub system clock input terminal (32.768 kHz)
16 XO O Sub system clock output terminal (32.768 kHz)
Selection signal of memory mode input terminal
17 MMOD I
“L”: single chip mode (fixed at “L” in this set)
18 LCDSO O Serial data output to the liquid crystal display driver
19 LCDCE O Chip enable signal output to the liquid crystal display driver “H” active
20 LCDCKO O Serial data transfer clock signal output to the liquid crystal display driver
21 to 23 NCO O Not used
24 SYSRST O System reset signal output to the SONY bus interface “L”: reset
25 BUSON O Bus interface control signal output to the SONY bus interface “L”: bus on
Input of acknowledge signal for the key entry Acknowledge signal is input to accept function
26 KEYACK I
and eject keys in the power off status On at input of “H”
27 DAVN I Not used
28 BU_IN I Battery detection signal input from the SONY bus interface “L” is input at low voltage
29 SIRCS I SIRCS remote control signal input from the remote control receiver
30 TUATT IN I Tuner muting on/off control signal input from the tuner unit “L”: muting on
31 NIL I Not used
32 VDD2 I Power supply terminal (+5V)
System reset signal input from the reset signal generator and reset switch “L”: reset
33 RESET I
“L” is input for several 100 msec after power on, then it changes to “H”
34 TUNON O Tuner system power supply on/off control signal output “H”: tuner power on
35 BEEP O Beep sound drive signal output to the power amplifier
36, 37 NCO O Not used
38 ACCIN I Accessory detection signal input “L”: accessory on
39 NCO O Not used
Telephone attenuate signal input At input of “H”, the signal is attenuated by –20 dB
40 TELATT I
Not used
41 NIH I Not used
42 BUSSO O Serial data output to the SONY bus interface
43 BUSSI I Serial data input from the SONY bus interface
23
XR-CA660X

44 BUSCKO O Serial data transfer clock signal output to the SONY bus interface
45 I2CSIO I/O Two-way data bus with the tuner unit and electrical volume
46 NCO O Not used
47 I2CCKO O Serial data transfer clock signal output to the tuner unit and electrical volume
Standby on/off control signal output to the power amplifier
48 STB O
“L”: standby mode, “H”: amplifier on
49 NCO O Not used
50 ATT O Audio line muting on/off control signal output “H”: muting on
51 NCO O Not used
Tape auto music sensor control signal output
52 AMSON O
“L”: auto music sensor on
Forward/reverse control signal output
53 N_ROUT O
“L”: reverse direction, “H”: forward direction
METAL control in/out terminal
At initial mode: valid/invalid selection input of METAL function (valid at “L” input)
54 MTLON I/O
At normal mode: METAL on/off control signal output
(METAL on at “H” output)
Tape muting on/off control signal output “H”: muting on
55 TAPATT O
Active at ATA, FF/REW mode
56 NCO O Not used
Whether a music is present or not is detected at auto music sensor
57 AMSIN I
“L”: music is present, “H”: music is not present
58 NCO O Not used
59 VOLATT O Pre amplifier muting on/off control signal output to the electrical volume “L”: muting on
65 FLASH_W I Internal flash memory data write mode detection signal input terminal “L”: data write mode
66 TESTIN I Setting terminal for the test mode “L”: test mode, normally fixed at “H”
67 RC_IN1 I Rotary remote commander shift key input terminal “L”: shift key on
71 DIAG I State input from power amplifier
72 TUATT O Tuner muting on/off control signal output to the tuner unit “L”: muting on
73 NCO O Not used
74 EE_SIO I/O Two-way data bus for tuner EEPROM with the tuner unit
75 EE_CKO O Two-way bus clock signal for tuner EEPROM with the tuner unit
78 DOORSW I Front panel open/close detection signal input “L” is input when the front panel is closed
LED drive signal output of the cassete tape slot illumination and Z indicator
79 DOORIND O
“H”: LED on “H” is output to turn on the LED when front panel is opened
A/D converter power control signal output
82 AD ON O When the KEYACK (pin wh) that controls reference voltage power for key A/D conversion input
is active, “L” is output from this terminal to enable the input
83 NCO O Not used
Rotation detection signal input from supply reel sensor and take-up reel sensor on the mechanism
84 REL_T I
deck
24
XR-CA660X

85 POS3 I POS3: “L”: REV and EJECT mode, “H”: others mode
Tape position (EJECT/FF/REW/REV/ POS2: “L”: REW mode, “H”: others mode
86 POS2 I
FWD mode) detect input from the tape POS0: “L”: EJECT mode, “H”: others mode
87 POS0 I operation switch on the deck mechanism POS1: “L”: PLAY and FF in FWD mode, and REW
88 POS1 I in REV mode, “H”: others mode
Motor drive signal output to the loading motor drive “H” active
89 LM_LO O
(For the loading direction and forward side operation)
Motor drive signal output to the loading motor drive “H” active
90 LM_EJ O
(For the eject direction and reverse side operation)
Power on/off control signal output of the loading motor drive and capstan/reel motor
91 TAPEON O
“H”: motor on Not used
92 CM_ON O Capstan/reel motor drive signal output “H”: motor on
Front panel block remove/attach detection signal input from the nose detection switch
93 NOSESW I
“L”: front panel is attached, “H”: front panel is removed
94 NS_MASK O Not used
95 DAVSS — Ground terminal (for D/A converter)
100 DAVDD — Power supply terminal (+5V) (for D/A converter)
25
XR-CA660X
SECTION 7
EXPLODED VIEWS
NOTE:
• -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they
may have some difference from the original are seldom required for routine service. Some
one. delay should be anticipated when ordering
• Color Indication of Appearance Parts these items.
Example: • The mechanical parts with no reference num-
KNOB, BALANCE (WHITE) . . . (RED) ber in the exploded views are not supplied.
↑ ↑ • Accessories are given in the last of the elec-
Parts Color Cabinet's Color trical parts list.
7-1. CHASSIS SECTION
MG-25L-136 #1
#1
20
#1
not FU601
supplied 11
8 13
#1
not 12 15
supplied
14
17
18
TU1
6
7 not
16
3 supplied
1 4
5
22
#1
2
22
9 not supplied
front panel section
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
1 X-3382-790-1 PANEL ASSY, SUB 14 A-3274-653-A MAIN BOARD, COMPLETE (E)
2 1-792-195-11 CABLE, FLEXIBLE FLAT (14CORE) 14 A-3274-654-A MAIN BOARD, COMPLETE (Saudi Arabia)
3 X-3381-381-3 LOCK ASSY 15 3-012-859-21 CAP (25), RUBBER
4 1-687-316-11 SUB BOARD 16 3-246-481-01 PLATE (TU), GROUND
5 3-040-990-01 BUTTON (EJECT) (Z) 17 3-030-909-03 DAMPER, OIL
6 3-935-003-01 SPRING, TORSION 18 3-713-786-51 SCREW (M2X3)

7 3-027-437-12 DOOR, CASSETTE 20 1-776-207-82 CORD (WITH CONNECTOR) (POWER)
8 X-3376-699-6 GEAR ASSY 22 3-042-244-01 SCREW (T)
9 3-243-177-01 CUSHION (SUB PANEL) FU601 1-532-877-11 FUSE (BLADE TYPE) (AUTO FUSE) (10A/32V)
11 3-376-464-11 SCREW (+PTT 2.6X6), GROUND POINT TU1 A-3220-887-A TUNER UNIT (TUX-030//Q) (E)
* 12 3-046-991-01 SPACER (COVER R) TU1 A-3220-913-A TUNER UNIT (TUX-030//Q2) (Saudi Arabia)
* 13 3-046-990-01 SPACER (COVER L) #1 7-685-792-09 SCREW +PTT 2.6X6 (S)
26
XR-CA660X
7-2. FRONT PANEL SECTION
not supplied
54
not
supplied
not supplied
not supplied
(display board)
#2
not
supplied
53
not
52 supplied
not supplied
55
not
not supplied
supplied
56
LCD901
57
51
51 A-3337-456-A PANEL OVERALL ASSY, FRONT 56 1-694-989-11 CONDUCTIVE BOARD, CONNECTION
52 3-246-534-01 SPRING (RELEASE) 57 X-3378-390-3 CASE ASSY
53 X-3383-170-1 PANEL (S) ASSY, FRONT LCD901 1-805-076-11 DISPLAY PANEL, LIQUID CRYSTAL
54 X-3383-169-1 BUTTON ASSY (S) #2 7-685-106-19 SCREW +P 2X10 TYPE2 NON-SLIT
55 X-3382-625-1 PANEL ASSY, FRONT BACK
27
XR-CA660X
7-3. MECHANISM DECK SECTION

(MG-25L-136)
160
159
163
158
HP901
155 161
154
157 162
#6
156 M901
A
164
153 152
not supplied
#7
168
168
166
167
151 165
151 A-3291-667-A CLUTCH (FR) ASSY 162 3-933-344-22 GUIDE (C)
* 152 3-019-130-01 LEVER (LDG-A) 163 3-927-100-21 SCREW (+PS 2X10), SPECIAL
* 153 3-019-131-05 LEVER (LDG-B) 164 3-364-151-01 WASHER
154 3-228-690-01 SPRING (LD-1), TENSION 165 A-3220-811-A MECHANISM DECK ASSY
155 3-020-540-01 SPRING (LD-2), TENSION 166 3-017-302-01 BELT (25)
156 3-020-542-01 GEAR (LOADING FT) 167 3-026-636-01 FLYWHEEL (F)

157 3-341-753-11 WASHER, POLYETHYLENE 168 3-701-437-21 WASHER
158 3-020-533-01 HOUSING HP901 1-500-196-31 HEAD, MAGNETIC (PLAYBACK)
* 159 3-020-532-02 ARM (SUCTION) M901 A-3291-665-A MOTOR ASSY, MAIN (CAPSTAN/REEL)
160 3-020-534-01 HANGER #6 7-624-104-04 STOP RING 2.0, TYPE-E
161 3-933-346-01 CATCHER #7 7-627-553-17 SCREW, PRECISION +P 2X2
28
XR-CA660X
SECTION 8
ELECTRICAL PARTS LIST DISPLAY
NOTE:
• Due to standardization, replacements in the • Items marked “*” are not stocked since they When indicating parts by reference
parts list may be different from the parts speci- are seldom required for routine service. number, please include the board.
fied in the diagrams or the components used Some delay should be anticipated when order-
on the set. ing these items.
• -XX and -X mean standardized parts, so they • SEMICONDUCTORS
may have some difference from the original In each case, u: µ, for example:
one. uA. . : µA. . uPA. . : µPA. .
• RESISTORS uPB. . : µPB. . uPC. . : µPC. .
All resistors are in ohms. uPD. . : µPD. .
METAL: Metal-film resistor. • CAPACITORS
METAL OXIDE: Metal oxide-film resistor. uF: µF
F: nonflammable • COILS
uH: µH
DISPLAY BOARD < SWITCH >
**************
LSW901 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (OFF)
1-694-989-11 CONDUCTIVE BOARD, CONNECTION LSW902 1-771-476-11 SWITCH, KEY BOARD (WITH LED)
(MODE o)
< CAPACITOR > LSW903 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (SEL)
LSW904 1-771-476-11 SWITCH, KEY BOARD (WITH LED)
C951 1-164-227-11 CERAMIC CHIP 0.022uF 10% 25V (+ (VOLUME))
C952 1-125-891-11 CERAMIC CHIP 0.47uF 10% 10V LSW905 1-771-476-11 SWITCH, KEY BOARD (WITH LED)
C953 1-162-927-11 CERAMIC CHIP 100PF 5% 50V (– (VOLUME))
C954 1-164-227-11 CERAMIC CHIP 0.022uF 10% 25V
C955 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V LSW906 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (ATT)
LSW907 1-771-883-31 SWITCH, TACTILE (WITH LED)
C956 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V (BTM/MTL, SENS)
LSW908 1-771-883-31 SWITCH, TACTILE (WITH LED) (1, DISC–)
< CONNECTOR > LSW909 1-771-883-31 SWITCH, TACTILE (WITH LED) (2, DISC+)
LSW910 1-771-883-31 SWITCH, TACTILE (WITH LED) (3, REP)
CN901 1-817-158-11 PLUG, CONNECTOR 14P
< DIODE > (+ > M, SEEK)
D901 8-719-978-33 DIODE UDZSTE-1718B (– . m, SEEK)
D902 8-719-978-33 DIODE DTZ-TT11-6.8B LSW913 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (DSPL)
D903 8-719-978-33 DIODE DTZ-TT11-6.8B LSW914 1-771-883-31 SWITCH, TACTILE (WITH LED) (LIST)
D904 8-719-978-33 DIODE DTZ-TT11-6.8B LSW915 1-771-883-31 SWITCH, TACTILE (WITH LED)
D905 8-719-988-61 DIODE 1SS355TE-17 (6, ALBM+/ATA)
D907 8-719-978-33 DIODE DTZ-TT11-6.8B LSW916 1-771-883-31 SWITCH, TACTILE (WITH LED)
D951 8-719-069-54 DIODE UDZSTE-175.1B (5, BL SKIP/ALBM–)
LSW917 1-771-883-31 SWITCH, TACTILE (WITH LED) (4, SHUF)
< IC >
< RESISTOR >
IC901 8-759-826-21 IC LC75874W
IC951 8-749-017-35 IC KSM-401N R901 1-216-819-11 METAL CHIP 680 5% 1/10W
R902 1-216-819-11 METAL CHIP 680 5% 1/10W
< LIQUID CRYSTAL DISPLAY > R903 1-216-819-11 METAL CHIP 680 5% 1/10W
R904 1-216-821-11 METAL CHIP 1K 5% 1/10W
LCD901 1-805-076-11 DISPLAY PANEL, LIQUID CRYSTAL R905 1-216-823-11 METAL CHIP 1.5K 5% 1/10W
< LED > R906 1-216-823-11 METAL CHIP 1.5K 5% 1/10W

R907 1-216-825-11 METAL CHIP 2.2K 5% 1/10W
LED901 8-719-053-09 LED SML-310VTT86 (SOURCE) R908 1-216-827-11 METAL CHIP 3.3K 5% 1/10W
LED902 8-719-053-09 LED SML-310VTT86 (EQ3) R909 1-216-834-11 METAL CHIP 12K 5% 1/10W
LED903 8-719-053-09 LED SML-310VTT86 (EQ3) R910 1-216-832-11 METAL CHIP 8.2K 5% 1/10W
LED904 8-719-053-09 LED SML-310VTT86 (DSO)
LED905 8-719-053-09 LED SML-310VTT86 (DSO) R912 1-216-819-11 METAL CHIP 680 5% 1/10W
R913 1-216-819-11 METAL CHIP 680 5% 1/10W
LED906 8-719-053-09 LED SML-310VTT86 R914 1-216-819-11 METAL CHIP 680 5% 1/10W
(SEEK + > M – . m) R915 1-216-826-11 METAL CHIP 2.7K 5% 1/10W
LED910 6-500-459-01 LED NSCW505T-ARS (LCD BACK LIGHT) R916 1-218-867-11 METAL CHIP 6.8K 5% 1/10W
LED911 6-500-459-01 LED NSCW505T-ARS (LCD BACK LIGHT)
R917 1-216-823-11 METAL CHIP 1.5K 5% 1/10W
29
XR-CA660X
DISPLAY MAIN
R918 1-216-825-11 METAL CHIP 2.2K 5% 1/10W C86 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V
R919 1-216-827-11 METAL CHIP 3.3K 5% 1/10W C87 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V
R920 1-216-829-11 METAL CHIP 4.7K 5% 1/10W
R940 1-216-815-11 METAL CHIP 330 5% 1/10W C101 1-162-959-11 CERAMIC CHIP 330PF 5% 50V
C102 1-162-959-11 CERAMIC CHIP 330PF 5% 50V
R941 1-216-817-11 METAL CHIP 470 5% 1/10W C103 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V
R943 1-216-817-11 METAL CHIP 470 5% 1/10W C105 1-109-982-11 CERAMIC CHIP 1uF 10% 10V
R951 1-216-815-11 METAL CHIP 330 5% 1/10W
R952 1-216-825-11 METAL CHIP 2.2K 5% 1/10W C142 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
R953 1-216-821-11 METAL CHIP 1K 5% 1/10W C144 1-104-942-11 ELECT 1uF 20% 50V
R954 1-216-821-11 METAL CHIP 1K 5% 1/10W C201 1-162-959-11 CERAMIC CHIP 330PF 5% 50V
R956 1-216-821-11 METAL CHIP 1K 5% 1/10W
R957 1-216-850-11 METAL CHIP 270K 5% 1/10W C203 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V
R958 1-216-809-11 METAL CHIP 100 5% 1/10W C205 1-109-982-11 CERAMIC CHIP 1uF 10% 10V
R960 1-216-821-11 METAL CHIP 1K 5% 1/10W C243 1-162-966-11 CERAMIC CHIP 0.0022uF 10% 50V
R961 1-216-857-11 METAL CHIP 1M 5% 1/10W
R962 1-216-821-11 METAL CHIP 1K 5% 1/10W C244 1-104-942-11 ELECT 1uF 20% 50V
C301 1-124-234-00 ELECT 22uF 20% 16V
R966 1-216-815-11 METAL CHIP 330 5% 1/10W C302 1-124-234-00 ELECT 22uF 20% 16V
R969 1-216-817-11 METAL CHIP 470 5% 1/10W
R976 1-216-809-11 METAL CHIP 100 5% 1/10W
R977 1-216-809-11 METAL CHIP 100 5% 1/10W C351 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C352 1-164-156-11 CERAMIC CHIP 0.1uF 25V
R981 1-216-809-11 METAL CHIP 100 5% 1/10W
C358 1-162-974-11 CERAMIC CHIP 0.01uF 50V
< SWITCH > C403 1-124-589-11 ELECT 47uF 20% 16V
S901 1-771-884-11 SWITCH, TACTILE (SOURCE) C411 1-115-467-11 CERAMIC CHIP 0.22uF 10% 10V
S902 1-771-884-31 SWITCH, TACTILE (EQ3) C412 1-136-154-00 FILM 0.012uF 5% 50V
S903 1-771-884-31 SWITCH, TACTILE (DSO) C413 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V
************************************************************** C421 1-115-467-11 CERAMIC CHIP 0.22uF 10% 10V
C422 1-136-154-00 FILM 0.012uF 5% 50V
A-3274-653-A MAIN BOARD, COMPLETE (E)
A-3274-654-A MAIN BOARD, COMPLETE (Saudi Arabia) C423 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V
********************* C431 1-124-233-11 ELECT 10uF 20% 16V
7-685-134-19 SCREW +P 2.6X8 TYPE2 NON-SLIT C441 1-124-233-11 ELECT 10uF 20% 16V
7-685-793-09 SCREW +PTT 2.6X8 (S) C442 1-125-891-11 CERAMIC CHIP 0.47uF 10% 10V
7-685-795-09 SCREW +PTT 2.6X12 (S)
C444 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
< CAPACITOR > C451 1-124-233-11 ELECT 10uF 20% 16V
C12 1-124-584-00 ELECT 100uF 20% 10V C454 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
C13 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V C461 1-124-233-11 ELECT 10uF 20% 16V
C14 1-124-589-11 ELECT 47uF 20% 16V
C15 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V C462 1-125-891-11 CERAMIC CHIP 0.47uF 10% 10V
C19 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C479 1-124-589-11 ELECT 47uF 20% 16V
C81 1-115-467-11 CERAMIC CHIP 0.22uF 10% 10V C502 1-162-915-11 CERAMIC CHIP 10PF 0.5PF 50V
C82 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V C503 1-162-917-11 CERAMIC CHIP 15PF 5% 50V
30
XR-CA660X
MAIN
C504 1-162-919-11 CERAMIC CHIP 22PF 5% 50V D671 8-719-404-50 DIODE MA111-TX
C505 1-162-918-11 CERAMIC CHIP 18PF 5% 50V D701 8-719-404-50 DIODE MA111-TX
C510 1-124-589-11 ELECT 47uF 20% 16V D710 8-719-977-12 DIODE DTZ6.8B
C511 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V D711 8-719-977-12 DIODE DTZ6.8B
D712 8-719-977-12 DIODE DTZ6.8B
C515 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V D714 8-719-057-80 DIODE MA8180-M-TX
D717 8-719-977-12 DIODE DTZ6.8B
C583 1-126-935-11 ELECT 470uF 20% 16V D719 8-719-057-80 DIODE MA8180-M-TX
C601 1-107-885-31 ELECT 3300uF 20% 16V
C602 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V D751 8-719-970-02 DIODE 1SR139-400
C609 1-165-319-11 CERAMIC CHIP 0.1uF 50V D752 8-719-970-02 DIODE 1SR139-400
D753 8-719-970-02 DIODE 1SR139-400
C622 1-125-710-11 DOUBLE LAYER 0.1F 5.5V D757 8-719-970-02 DIODE 1SR139-400
D758 8-719-970-02 DIODE 1SR139-400
C623 1-124-584-00 ELECT 100uF 20% 10V
C631 1-124-257-00 ELECT 2.2uF 20% 50V < IC >
C751 1-124-234-00 ELECT 22uF 20% 16V
C752 1-124-257-00 ELECT 2.2uF 20% 50V IC301 6-703-669-01 IC HA12231FP
C753 1-115-467-11 CERAMIC CHIP 0.22uF 10% 10V IC351 8-759-527-33 IC LB1930M-TLM
IC401 6-703-304-01 IC BD3802F-FE2
C754 1-162-923-11 CERAMIC CHIP 47PF 5% 50V IC501 6-802-514-01 IC MN101C49KSK
C755 1-124-233-11 ELECT 10uF 20% 16V IC581 8-759-449-89 IC BA8270F-E2
C756 1-124-233-11 ELECT 10uF 20% 16V
C757 1-124-233-11 ELECT 10uF 20% 16V IC602 8-759-682-69 IC XC61CN4302MR
C758 1-124-233-11 ELECT 10uF 20% 16V IC751 6-703-375-01 IC TDA8588J/N1
C759 1-124-584-00 ELECT 100uF 20% 10V < JACK >

C763 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V J10 1-815-185-12 JACK (ANT) (FM/AM ANTENNA)
C764 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V J331 1-774-699-12 JACK, PIN 4P
C765 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V (AUDIO OUT REAR, BUS AUDIO IN)
J671 1-566-822-41 JACK (REMOTE IN)
< SHORT >
< CONNECTOR >
JC11 1-216-864-11 SHORT CHIP 0
CN301 1-785-694-11 CONNECTOR, FFC/FPC 7P JC81 1-216-296-00 SHORT CHIP 0
CN581 1-580-907-31 PLUG, CONNECTOR (BUS CONTROL IN) JC302 1-216-864-11 SHORT CHIP 0
CNP601 1-774-701-21 PIN, CONNECTOR 16P
JC401 1-216-296-00 SHORT CHIP 0
< DIODE > JC402 1-216-296-00 SHORT CHIP 0
JC403 1-216-296-00 SHORT CHIP 0
D352 8-719-970-02 DIODE 1SR139-400 JC404 1-216-864-11 SHORT CHIP 0
D479 8-719-404-50 DIODE MA111-TX JC502 1-216-864-11 SHORT CHIP 0
D581 8-719-422-64 DIODE MA8062-M
D582 8-719-057-80 DIODE MA8180-M-TX JC503 1-216-864-11 SHORT CHIP 0
D584 8-719-057-80 DIODE MA8180-M-TX JC751 1-216-296-00 SHORT CHIP 0
D585 8-719-072-70 DIODE MA2ZD14001S0 < COIL >

D586 8-719-057-80 DIODE MA8180-M-TX
D601 8-719-049-38 DIODE 1N5404TU L11 1-469-844-11 INDUCTOR 2.2uH
D609 8-719-977-12 DIODE DTZ6.8B L12 1-469-844-11 INDUCTOR 2.2uH
D612 8-719-970-02 DIODE 1SR139-400 L500 1-419-476-11 COIL, CHOKE 250uH
L501 1-410-750-41 INDUCTOR 0.47uH
D613 8-719-970-02 DIODE 1SR139-400
D617 8-719-970-02 DIODE 1SR139-400
D618 8-719-970-02 DIODE 1SR139-400
31
XR-CA660X
MAIN
< TRANSISTOR > R462 1-216-809-11 METAL CHIP 100 5% 1/10W
R463 1-216-841-11 METAL CHIP 47K 5% 1/10W
Q301 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R464 1-216-821-11 METAL CHIP 1K 5% 1/10W
Q353 8-729-421-22 TRANSISTOR UN2211 R479 1-216-805-11 METAL CHIP 47 5% 1/10W
Q354 8-729-106-60 TRANSISTOR 2SB1115A R501 1-216-837-11 METAL CHIP 22K 5% 1/10W
Q431 8-729-920-21 TRANSISTOR DTC314TK-T-146
Q441 8-729-920-21 TRANSISTOR DTC314TK-T-146 R502 1-216-813-11 METAL CHIP 220 5% 1/10W
R503 1-216-845-11 METAL CHIP 100K 5% 1/10W
Q451 8-729-920-21 TRANSISTOR DTC314TK-T-146 R504 1-216-825-11 METAL CHIP 2.2K 5% 1/10W
Q461 8-729-920-21 TRANSISTOR DTC314TK-T-146 R505 1-216-825-11 METAL CHIP 2.2K 5% 1/10W
Q478 8-729-424-18 TRANSISTOR UN2113 R506 1-216-825-11 METAL CHIP 2.2K 5% 1/10W
Q479 8-729-424-08 TRANSISTOR UN2111
Q581 8-729-421-22 TRANSISTOR UN2211 R507 1-216-841-11 METAL CHIP 47K 5% 1/10W
R508 1-216-845-11 METAL CHIP 100K 5% 1/10W
Q631 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R509 1-216-813-11 METAL CHIP 220 5% 1/10W
Q641 8-729-047-76 TRANSISTOR FMC2A-T148 R516 1-216-845-11 METAL CHIP 100K 5% 1/10W
Q651 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R518 1-216-845-11 METAL CHIP 100K 5% 1/10W
Q664 8-729-424-08 TRANSISTOR UN2111
R519 1-216-845-11 METAL CHIP 100K 5% 1/10W
< RESISTOR > R520 1-216-841-11 METAL CHIP 47K 5% 1/10W
R521 1-216-837-11 METAL CHIP 22K 5% 1/10W
R11 1-216-809-11 METAL CHIP 100 5% 1/10W R522 1-216-837-11 METAL CHIP 22K 5% 1/10W
R103 1-216-833-11 METAL CHIP 10K 5% 1/10W
R104 1-216-835-11 METAL CHIP 15K 5% 1/10W R524 1-216-845-11 METAL CHIP 100K 5% 1/10W
R527 1-216-864-11 SHORT CHIP 0
R203 1-216-833-11 METAL CHIP 10K 5% 1/10W
(Saudi Arabia)
R242 1-216-821-11 METAL CHIP 1K 5% 1/10W (Saudi Arabia)
R302 1-216-835-11 METAL CHIP 15K 5% 1/10W (E)
R303 1-216-829-11 METAL CHIP 4.7K 5% 1/10W R534 1-216-845-11 METAL CHIP 100K 5% 1/10W
(E)
R304 1-249-393-11 CARBON 10 5% 1/4W
R352 1-249-383-11 CARBON 1.5 5% 1/4W R536 1-216-845-11 METAL CHIP 100K 5% 1/10W
R353 1-216-829-11 METAL CHIP 4.7K 5% 1/10W (E)
R401 1-218-882-11 METAL CHIP 30K 0.5% 1/10W R538 1-216-845-11 METAL CHIP 100K 5% 1/10W
R539 1-216-845-11 METAL CHIP 100K 5% 1/10W
R403 1-216-809-11 METAL CHIP 100 5% 1/10W
R404 1-249-393-11 CARBON 10 5% 1/4W R541 1-216-845-11 METAL CHIP 100K 5% 1/10W
R544 1-216-809-11 METAL CHIP 100 5% 1/10W
R421 1-216-833-11 METAL CHIP 10K 5% 1/10W R546 1-216-864-11 SHORT CHIP 0
R422 1-216-833-11 METAL CHIP 10K 5% 1/10W
R431 1-216-809-11 METAL CHIP 100 5% 1/10W R547 1-216-864-11 SHORT CHIP 0
R552 1-216-845-11 METAL CHIP 100K 5% 1/10W
R441 1-216-809-11 METAL CHIP 100 5% 1/10W
R442 1-216-809-11 METAL CHIP 100 5% 1/10W R554 1-249-433-11 CARBON 22K 5% 1/4W
R444 1-216-821-11 METAL CHIP 1K 5% 1/10W R581 1-249-431-11 CARBON 15K 5% 1/4W
R582 1-249-417-11 CARBON 1K 5% 1/4W
R451 1-216-809-11 METAL CHIP 100 5% 1/10W R583 1-216-809-11 METAL CHIP 100 5% 1/10W
R452 1-216-809-11 METAL CHIP 100 5% 1/10W
R453 1-216-841-11 METAL CHIP 47K 5% 1/10W R584 1-216-809-11 METAL CHIP 100 5% 1/10W
R461 1-216-809-11 METAL CHIP 100 5% 1/10W R609 1-249-417-11 CARBON 1K 5% 1/4W
R621 1-216-845-11 METAL CHIP 100K 5% 1/10W
32
XR-CA660X
MAIN SUB
R631 1-249-425-11 CARBON 4.7K 5% 1/4W MISCELLANEOUS
**************
R632 1-216-841-11 METAL CHIP 47K 5% 1/10W
R633 1-216-841-11 METAL CHIP 47K 5% 1/10W * 2 1-792-195-11 CABLE, FLEXIBLE FLAT (14CORE)
R634 1-216-829-11 METAL CHIP 4.7K 5% 1/10W 20 1-776-207-82 CORD (WITH CONNECTOR) (POWER)
R636 1-216-845-11 METAL CHIP 100K 5% 1/10W 56 1-694-989-11 CONDUCTIVE BOARD, CONNECTION
R641 1-249-417-11 CARBON 1K 5% 1/4W FU601 1-532-877-11 FUSE (BLADE TYPE) (AUTO FUSE) (10A/32V)
HP901 1-500-196-31 HEAD, MAGNETIC (PLAYBACK)
R642 1-249-417-11 CARBON 1K 5% 1/4W
R651 1-249-417-11 CARBON 1K 5% 1/4W M901 A-3291-665-A MOTOR ASSY, MAIN (CAPSTAN/REEL)
R652 1-216-841-11 METAL CHIP 47K 5% 1/10W ***********************************************************
R653 1-216-833-11 METAL CHIP 10K 5% 1/10W ACCESSORIES
R654 1-216-833-11 METAL CHIP 10K 5% 1/10W ************
R671 1-216-809-11 METAL CHIP 100 5% 1/10W 1-476-526-14 REMOTE COMMANDER (RM-X114)
R672 1-247-807-31 CARBON 100 5% 1/4W 3-230-047-01 LID, BATTERY CASE (for RM-X114)
R673 1-218-871-11 METAL CHIP 10K 0.5% 1/10W 3-247-837-11 MANUAL, INSTRUCTION (ENGLISH, SPANISH,
R674 1-216-849-11 METAL CHIP 220K 5% 1/10W TRADITIONAL CHINESE) (E)
R701 1-218-871-11 METAL CHIP 10K 0.5% 1/10W 3-247-837-21 MANUAL, INSTRUCTION (ENGLISH ARABIC)
(Saudi Arabia)
R702 1-218-871-11 METAL CHIP 10K 0.5% 1/10W 3-247-838-11 MANUAL, INSTRUCTION INSTALL (ENGLISH,
R710 1-216-809-11 METAL CHIP 100 5% 1/10W SPANISH, TRADITIONAL CHINESE) (E)
R711 1-216-809-11 METAL CHIP 100 5% 1/10W
R712 1-216-809-11 METAL CHIP 100 5% 1/10W 3-247-838-21 MANUAL, INSTRUCTION INSTALL
R713 1-216-809-11 METAL CHIP 100 5% 1/10W (ENGLISH, ARABIC) (Saudi Arabia)
***********************************************************
R715 1-247-807-31 CARBON 100 5% 1/4W
R716 1-216-809-11 METAL CHIP 100 5% 1/10W PARTS FOR INSTALLATION AND CONNECTIONS
R717 1-216-809-11 METAL CHIP 100 5% 1/10W **************************************
R718 1-216-809-11 METAL CHIP 100 5% 1/10W
R751 1-216-841-11 METAL CHIP 47K 5% 1/10W 501 X-3382-647-1 FRAME ASSY, FITTING
502 3-246-443-01 COLLAR
R752 1-216-809-11 METAL CHIP 100 5% 1/10W 503 3-246-471-01 KEY (FRAME)
504 1-776-207-82 CORD (WITH CONNECTOR) (POWER)
< SWITCH > 505 X-3381-154-1 SCREW ASSY (BS4), FITTING
S501 1-571-478-11 SWITCH, SLIDE (FREQUENCY SELECT) (E)

S502 1-786-458-11 SWITCH, PUSH (1 KEY) (NOSE DETECT) 501 502
S702 1-692-431-21 SWITCH, TACTILE (RESET)
< THERMISTOR >
TH501 1-803-350-21 THERMISTOR, POSITIVE
< TUNER > FRAME ASSY COLLAR

×1 ×1
TU1 A-3220-887-A TUNER UNIT (TUX-030//Q) (E)

TU1 A-3220-913-A TUNER UNIT (TUX-030//Q2) (Saudi Arabia)
503 504
< VIBRATOR >
X501 1-781-294-21 VIBRATOR, CRYSTAL (18.432MHz)

X502 1-567-098-41 VIBRATOR, CRYSTAL (32.768kHz)
**************************************************************
KEY (FRAME) POWER CORD
×2 ×1
1-687-316-11 SUB BOARD
**********
505
< CONNECTOR >
CN801 1-817-159-11 SOCKET, CONNECTOR 14P
< SWITCH > SCREW, FITTING BUSHING +K 5X8

×1 ×1 ×4
LSW801 1-771-883-31 SWITCH, TACTILE (WITH LED) (Z) SCREW ASSY (BS4), FITTING
**************************************************************
33
XR-CA660X
REVISION HISTORY
Clicking the version allows you to jump to the revised page.

Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
page.
Ver. Date Description of Revision

1.0 2003.01 New
1.1 2003.02 Addition of JIG (SPM-03003)

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XR-CA660X

SERVICE MANUAL E Model

Model Name Using Similar Mechanism NEW

Cassette Player section AM (E model) Inputs Telephone ATT control

TABLE OF CONTENTS SERVICING NOTES

SERVICING NOTES ............................................... 2 SERVICE POSITION

4. MECHANICAL ADJUSTMENTS ....................... 13

6. DIAGRAMS connect jig

8. ELECTRICAL PARTS LIST ............................... 29

Notes on chip component replacement

Flexible Circuit Board Repairing

Location of controls Setting the clock

Example: To set the clock to 10:08

1 Press (DSPL) for 2 seconds.

a SOURCE (Power on/Tape/Radio/CD/ n Number buttons

The corresponding buttons of the card

Cautions Connection diagram (3)

3 Supplied with XA-C30

from car aerial BUS

RCA pin cord (not supplied)

Blue/white striped Black

Orient the release key

Precautions Mounting the unit in a Japanese

Mounting angle adjustment

2 Remove the bracket 1.

Mounting example (5)

Existing parts supplied with your car

2-1. DISASSEMBLY FLOW

FRONT PANEL SECTION

2-2. SUB PANEL SECTION

2-3. MECHANISM DECK (MG-25L-136)

2-4. MAIN BOARD

Note: Follow the disassembly procedure in the numerical order given.

2-2. SUB PANEL SECTION

9 sub panel section

2-3. MECHANISM DECK (MG-25L-136)

4 mechanism deck 3 screw (PTT2.6 × 6)

2-4. MAIN BOARD

3 three ground point 4 rubber cap (25)

3-1. ASSEMBLY FLOW

3-3. ARM (SUCTION)

3-4. LEVER (LDG-A)/(LDG-B)

3-5. GEAR (LDG-FT)

3-6. GUIDE (C)

3-7. MOUNTING POSITION OF

Note: Follow the assembly procedure in the numerical order given.

3 Put the housing

3-3. ARM (SUCTION)

3-4. LEVER (LDG-A) / (LDG-B)

1 Fit the lever (LDG-A) on

2 Fit the lever (LDG-B) on

3-5. GEAR (LDG-FT)

hole lever (LDG-A)

4 Align hole in the gear (LDG-D)

2 tension spring (LD-2)

3 Move the lever (LDG-B)

3-6. GUIDE (C)

3-7. MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901)

two precision screws