What Are The Steps Involved in The Concreting Process

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1. What are the steps involved in the concreting process, explain?

The major steps involved in the process of concreting are as follows:

i. Batching
ii. Mixing
iii. Transporting and placing of concrete
iv. Compacting.

> Batching: The process of measurement of the different materials for the
making of concrete is known as batching. batching is usually done in two ways:
volume batching and weight batching. In case of volume batching the
measurement is done in the form of volume whereas in the case of weight
batching it is done by the weight.
> Mixing: In order to create good concrete the mixing of the materials should be
first done in dry condition and after it wet condition. The two general methods of
mixing are: hand mixing and machine mixing.
> Transportation and placing of concrete: Once the concrete mixture is created it
must be transported to its final location. The concrete is placed on form works
and should always be dropped on its final location as closely as possible.
> Compaction of concrete: When concrete is placed it can have air bubbles
entrapped in it which can lead to the reduction of the strength by 30%. In order
to reduce the air bubbles the process of compaction is performed. Compaction is
generally performed in two ways: by hand or by the use of vibrators.
2. Describe briefly the various methods of concrete curing.

Curing is the process of maintaining the moisture and temperature conditions for freshly
deployed concrete. This is done for small duration of time to allow the hardening of
concrete. The methods that are involved in saving the shrinkage of the concrete includes:
(a) Spraying of water: on walls, and columns can be cured by sprinkling water.
(b) Wet covering of surface: can be cured by using the surface with wet gunny bags or
straw
(c) Ponding: the horizontal surfaces including the slab and floors can be cured by stagnating
the water.
(d) Steam curing: of pre-fabricated concrete units steam can be cured by passing it over
the units that are under closed chambers. It allows faster curing process and results in
faster recovery.
(e) Application of curing compounds: compounds having calcium chloride can be applied on
curing surface. This keeps the surface wet for a very long time.

3. What do you understand by “preset” during the installation process of


bridge bearings?

During the installation of bridge bearings the size of the upper plates is reduced to save the
material costs. This process is known as preset. Generally the upper bearing plate
comprises of the following components:
> Length of bearing
> 2 x irreversible movement.
> 2 x reversible movement.
The bearing initially is placed right in the middle point of the upper bearing plate. No
directional effects of irreversible movement is considered. But since the irreversible
movement usually takes place in one direction only the displaced direction is placed away
from the midpoint. In such cases the length of the upper plate is equal to the length of the
length of the bearing + irreversible movement + 2 x reversible movement.

4. Why are steel plates inserted inside bearings in elastomeric bearings?

In order to make a elastomeric bearing act/ function as a soft spring it should be made to
allow it to bulge laterally and also the stiffness compression can be increased by simply
increasing the limiting amount of the lateral bulging. In many cases in order to increase the
compression stiffness of the bearing the usage of metal plates is made. Once steel plates
are included in the bearings the freedom of the bulge is restricted dramatically, also the
deflection of the bearing is reduced as compared to a bearing without the presence of steel
plates. The tensile stresses of the bearings are induced into the steel plates. But the
presence of the metal plates does not affect the shear stiffness of the bearings.

5. What reinforcements are used in the process of prestressing?

The major types of reinforcements used in prestressing are:


> Spalling Reinforcement: The spalling stresses leads to stress behind the loaded area of
the anchor blocks. This results in the breaking off of the surface concrete. The most likely
causes of such types of stresses are Poisson`s effects strain interoperability or by the stress
trajectory shapes.
> Equilibrium reinforcements: This type of reinforcements are required where several
anchorages exist where the prestressing loads are applied in a sequential manner.
> Bursting Reinforcements: These kinds of stresses occur in cases where the stress
trajectories are concave towards the line of action of load. In order to reduce such stresses
reinforcements in the form of bursting is required.

6. In the design of bridge arguments what considerations should be made to


select the orientation of the wing walls?

Some of the most common arrangements of wing walls in cases of bridge arguments are as
follows:
> Wing walls parallel to abutments: This method is considered to take least amount of time
to build and is simple as well. But on the downside this method is not the most economical.
The advantage of this type of design being that they cause the least amount of disturbance
to the slope embankment.
> Wing walls at an angle to abutments: This design method is considered to be the most
economical in terms of material cost.
> Wing walls perpendicular to abutments: The characteristic of this design is it provides an
alignment continuous with the bridge decks lending a support to the parapets.

7. In case if concrete box girder bridges how is the number of cells


determined?

When the depth of a box girder bridge exceed 1/6th or 1/5th of the bridge width then the
design recommended is that of a single cell box girder bridge. But in case the depth of the
bridge is lower than 1/6th of the bridge width then a twin-cell or in some cases multiple cell
is the preferred choice. One should also note that even in the cases of wider bridges where
there depths are comparatively low the number of cells should be minimized. This is so as
there is noticeably not much improvement in the transverse load distribution when the
number of cells of the box girder is higher than three or more.
8. Under what circumstances should pot bearings be used instead of
elastomeric bearings?

Pot bearings are preferred over elastomeric bearings in situations where there are chances
of high vertical loads in combinations of very large angle of rotations. Elastomeric bearings
always require a large bearing surface so that a compression is maintained between the
contact surfaces in between the piers and the bearings. This is not possible to maintained in
high load and rotation environment. Also the usage of elastomeric bearings leads to the
uneven distribution of stress on the piers. This results in some highly induced stresses to be
targeted at the piers henceforth damaging them. Due to the above reasons pot bearings are
preferred over elastomeric bearings in such cases.

9. Why should pumping be not used in case of concreting works?

During the pumping operation the pump exerted pressure must overcome any friction
between the pumping pipes and the concrete, also the weight of the concrete and the
pressure head when the concrete is placed above the pumps. Since only water is pump
able, all the pressure generated is by the water that is present in the concrete. The major
problem due to pumping are segregation effects and bleeding. In order to rectify and reduce
these effects, generally the proportion of the cement is increased in order to increase the
cohesion , which leads to the reduction of segregation and bleeding. Also if a proper
selection of the aggregate grading can vastly improve the concrete pump ability.

10.Why should curing not be done by ponding and polythene sheets?

The primary purpose of curing is to reduce the heat loss of concrete that is freshly placed to
the atmosphere and in order to reduce the temperature gradient across the cross-section of
the concrete. Ponding is not preferred for curing as this method of thermal curing is greatly
affected by cold winds. In addition to that in ponding large amounts of water is used and
has to be disposed off from the construction sites. Polythene sheets are used on the basis
that it creates an airtight environment around the concrete surface henceforth reducing the
chances of evaporation over fresh concrete surfaces. But the usage of polythene can be a
drawback as it can be easily blown away by winds and also the water lost by self-desiccation
cannot be replenished.

11.What are the different type of slump test indications?

Slump tests are performed to empirically measure the workability of fresh concrete. It is
used to measure the consistency of the concrete. In general there are three different types
of slumps that occur in slump tests. They are as follows:
> True Slump
> Shear Slump
> Collapse Slump

True Slump: This type of slump is characterized by the general drop of the concrete mass
evenly without visible signs of deterioration or disintegration.
Shear Slump: It indicates that the concrete mix is deficient in cohesion. This type of slump
leads to segregation and bleeding. Henceforth in the long run effecting the durability of the
concrete.
Collapse Slump: This type of slump is indicates that the mix of concrete is simply too wet.
The mix is considered to be harsh and lean.
12.Why is propping required for long structures once the formwork is
removed?

Once the process of concreting is performed the striking of the formworks should be done
as soon as possible as delay in this process can lead to the discoloration of the concrete
structures. In case of long structures particularly long span structures once the structures
have attained enough strength to support themselves it is essential to provide them with
propping as creep deflection can take place which can greatly reduce the integrity of the
structure. Due to the above mentioned reasons propping should be done after the removal
of formwork. Also the props should not be made to stand long as it can lead to overstress
for the structures.

13.Explain the mechanism of cavitations in pipes and drains?

The formation of air bubbles in a fluid due to low pressure conditions lower than the
saturation pressure is known as cavitations. This is considered to be a high potential
damage condition where the strength and durability of the pipes can be greatly reduced.
Cavitation works on the principle of Bernoulli's Equation. When fluids are at high velocities
the pressure head of fluids reduce accordingly. But since the fluid pressure is lower than the
saturation pressure the dissolved gases get released from the flowing fluid. These air
bubbles suddenly collapse on entering a region of high pressure. This leads to the damage
of the pipelines as a high level of dynamic pressure is created.

14.For what purpose bedding is used under storm water drains, explain?

Beddings are primarily made up of granular or concrete materials. They are primarily used
for the following purposes:
> They are used to provide a more uniform support for the under pipes so that the bending
moment longitudinally can be reduced greatly.
> In order to enable the pipes to get more load-supporting strength.
> They are also used to act as a platform to achieve a more correct alignment and level pre
and post construction.
> In case of pipes which contain spigot and socket joints, it enables pipes to get supported
along pipe lengths in place of sockets. Otherwise it can lead to uneven stress being induced
on the pipes eventually damaging it.

15.Why are pull-out tests performed for soil nails?

Pull out tests are performed for primarily the following reasons:
> In order to detect and the verification of the bond strength among the soil and the grout
adopted during the design of soil nails. This is considered to be as the primary objective of
performing pull out tests for soil nails.
> For the detection of any slippage or occurrence of creeps.
> To detect the elastic and deformations (plastic) of any of the test nails employed.
Observations are made during the loading and unloading cycles of the soil nails repetitively.
> To achieve the perfect balance the test nails should always be loaded so that the ultimate
soil/grout mixture with an upper limit of 80%.

16.Describe briefly the advantages and disadvantages of using plastic and


timber fenders?
The advantages and disadvantages of using plastic fenders are as follows:
Plastic fenders are low in strength with a relatively high resistance to abrasion. Plastic
fenders are resistant to chemical and biological attacks. Plastic fenders have moderate
energy absorption capacity. The berthing reactions are also comparatively moderate and
depends on the point of contact. Also since they are made from recycled material they are
environmental friendly.
The advantages and disadvantages of using timber fenders are:
timber fenders are low in strength and are very susceptible to marine borer attacks and
rotting. The energy absorption capacity is very low. Also generally the contact pressure
between the vessels and the fender are high.

17.Explain why concrete barriers have curved surface profiles?

The concrete safety fencings are made to contain vehicles in their carriageway being
travelled so as to reduce the chances of rebounding into the roads leading to more hazards.
In the case of normal fencings upon vehicle crashes the fencings give away so as to absorb
as much energy as possible henceforth reducing the impact on the vehicles. But in the case
of concrete barriers their purpose is not to absorb energy of vehicles crashing into the
barrier but to retain them. They have a curved design so as to allow the vehicles that hit
them to slightly go up on the barrier but not overturn. They also prevent the vehicle from
again getting back on the road by rebounds. This helps in vastly reducing the chances of
other vehicle hazards.

18.Why is the use of granular sub-base in concrete carriageways not preferred,


explain?

Some of the reasons why granular sub-base is not preferred in concrete carriageways:
> Sub bases are permeable and hence water can seep through them easily. The soil
particles get pumped out through the joints on the application of traffic loads. This results in
the creation of voids underneath the pavement structure. This leads to the weakening of the
concrete surface and it can crack easily upon intense traffic loads.
> Instead if lean concrete is used for carriageways it greatly increases the strength of the
roads and the load carrying capacity of the roads is increased.
> Sub-bases implementation requires a lot of workmanship which can lead to an un-uniform
distribution of the sub-base. This can lead to the cracking of the carriageway when there is
severe traffic loading.

19.Why are separation membranes used between concrete pavement slab and
sub-base?

The purpose of separation membrane between the concrete pavement slab and the sub-
base are as follows:
> The separation membrane reduces the frictional forces between the concrete slabs and
the sub-base. The membrane aids the movement of the concrete slab in reference to the
sub-base when changes in the level of the moisture and temperature occurs.
> It aids in the segregation of sub-base materials from freshly placed concrete.
> The separation membrane also helps in the reduction of cement and water loss in the
form of immature concrete. Immature concrete greatly affects the strength of the concrete.
It also affects the durability of it.
A good example of a separation membranes is polythene sheeting which is commonly used.
20.In the roof of a pumping station explain briefly the components of a
waterproofing system.

The components of a typical waterproofing system on the roof of a pumping station are as
follows:
> Right above the structural finish level of the roof ( concrete ) a uniform thickness screed
is applied so as to facilitate the application of the waterproofing membrane. The surface
provide for the membrane should always possess good cohesion properties and must be
thin so as to prevent any un-uniformity. This thin layer also acts as a layer of thermal
insulation.
> Right above this layer the waterproofing membrane is deployed to secure the water
tightness of the roof.
> In order to enhance the thermal insulation of the roof an insulation board is sometime
placed right above the waterproof membrane. The insulation board helps in the
maintenance of a stable temperature in both weathers.

21.During reclamation how can the occurrence of mud waves can be rectified?

There are several solution to the rectification of the problem of mud waves:
> Complete removal of all the disturbed mud: This method can be considered to be one of
the fastest methods. As soon as the disturbed mud is removed some filling material is used
to replace the disturbed mud. But economically this method can be expensive as compared
to others.
> Accelerated consolidation of disturbed mud: In this method surcharging loads are placed
on top of the mud waves. Along with this band drains are installed to accelerate the
consolidation process. This method is quite slow compared to the other methods.
> Partial removal of the disturbed mud: This method is the hybrid of the above two
methods where the top layer is removed whereas the lower level is treated with the
surcharging process.

22.In reclamation works what are the importance of geotextiles and sand?

The primary purposes of geotextiles and sand in reclamation works are as follows:
> Geotextiles: They are used to separate the marine mud from the reclamation fill. Also
geotextiles are used as reinforcements in reclamation processes to increase its stability. It is
still debated as to whether the usage of geotextiles is better or are the old processes
followed are better as the performance has not been comparable to the conventional
methods.
> Sand: In reclamation process sand is used to spread the load of any future public dumps
placed on top of it. Sand also acts as a drainage for the excess pore water pressure of band
drain installations.

23.In block work seawalls what is the purpose of slip joints?

Joints which are formed from the cope level to the toe level of seawalls through a complete
vertical plane are known as slip joints. Such joints are designed so as to handle the
differential settlements between the seawalls adjacent panels. In the slip joints the
aggregates inside the half-rounds channels enables some vertical movements. These
vertical movements are induced by differential settlements. This enables in the interlocking
of the adjacent panels of the seawalls to link the panels in one unit against the earth
pressure ( lateral ) which is exerted on the seawalls.
24.For a washout valve why are two gate valves required in normal practice?

The washout valves are primarily used for normal maintenance works such as that of water
main. This can be like to allow water to flow out during the cleaning of the water main. The
junctions at which a pipe branches out to a washout point usually a gate valve is installed so
that the two pipelines are separated. The gate valve installed above usually remains open
during normal operation. Another gate valve is installed further downstream and this
remains closed during normal operation of the washout valve. In case this valve is not
installed then the pipe section of the branched out pipe would remain dry during normal
operation and high chances of damage and leakage can take place. When the downstream
valve is installed the branched out water main contains water under normal operation. With
two gate valves installed a leakage can be detected immediately.

25.What are the different approaches in designing the floors of the service
reservoirs?

In general there are two main approaches of designing the reservoir floors to prevent
leakage of water due to seasonal and shrinkage movements:
> In this approach the movement joints of the reservoir floor panels are such that the free
expansion and contraction of the panels takes place. Every panel is isolated from the other
panels and two panels have a sliding layer between them to help in sliding.
> The second method does not provide any room for free movement. With seasonal and
shrinkage movements, some cracks are designed to voluntarily occur on the floors of the
service reservoirs. These tiny cracks are spread throughout the floor and are simply too
minute to cause any leakage or corrosion of the floors. But the difference also in this
method is that the amount of reinforcement used is much more than the first approach.

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