Dana-Off-highway-condensed-specs Cajas Automaticas Generales PDF
Dana-Off-highway-condensed-specs Cajas Automaticas Generales PDF
Dana-Off-highway-condensed-specs Cajas Automaticas Generales PDF
Construction Agriculture Mining Forestry Material Handling Outdoor Power Equipment and Leisure/Utility Vehicles
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Outdoor Power Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Leisure/Utility Vehicle Transaxles . . . . . . . . . . . . . . . . . . . . 4
Leisure/Utility Vehicle Transaxles – Independent Suspension . . . . . . . . . . . 4
Driveshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Single Reduction and Non-Drive Axles . . . . . . . . . . . . . . . . . . . . . . 5
Rigid Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Steering Non-Drive . . . . . . . . . . . . . . . . . . . . . . . . 5
Steering Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Independent Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Generic Planetary Axle Model Number Nomenclature . . . . . . . . . . . . . . . . . . 7
Agricultural Planetary Axles . . . . . . . . . . . . . . . . . . . . . . . . . 7
Agricultural Planetary Suspended Axles . . . . . . . . . . . . . . . . . . . . . . 9
Industrial Planetary Axles – Compact . . . . . . . . . . . . . . . . . . . . . . 10
Planetary Steer . . . . . . . . . . . . . . . . . . . . . . . . 10
Planetary Rigid . . . . . . . . . . . . . . . . . . . . . . . . 11
Industrial Planetary Axles – Heavy. . . . . . . . . . . . . . . . . . . . . . . 12
Planetary Rigid . . . . . . . . . . . . . . . . . . . . . . . . 12
Portal Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2WD Adjustable Axles . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Planetary Rigid Axles . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Bogie Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Off-Highway Transfer Cases . . . . . . . . . . . . . . . . . . . . . . . . 15
Shift-on-Fly Hydrostatic Transmission. . . . . . . . . . . . . . . . . . . . . . 16
Summation Hydrostatic Transmissions . . . . . . . . . . . . . . . . . . . . . 16
Powershift Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . 17
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . 17
T08 Series . . . . . . . . . . . . . . . . . . . . . . . . . . 18
T12000 Series . . . . . . . . . . . . . . . . . . . . . . . . . 18
T20000 Series and 24000 Series . . . . . . . . . . . . . . . . . . . 19
32000 Series and TZL 16 Series . . . . . . . . . . . . . . . . . . . 20
36000 Series and T40000 Series . . . . . . . . . . . . . . . . . . . 21
1000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Powershift Transmissions with Valve-Proportional Control . . . . . . . . . . . . . . . . 22
Configurations . . . . . . . . . . . . . . . . . . . . . . . . 22
TE08 Series and TE10 Series . . . . . . . . . . . . . . . . . . . . 23
TE15 Series and TE13/TE17 Series . . . . . . . . . . . . . . . . . . 24
TE27 Series and TE32 Series . . . . . . . . . . . . . . . . . . . . 25
Torque Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electronic Shift Controls . . . . . . . . . . . . . . . . . . . . . . . . . 27
ECON – Essential, PCON – Powertrain . . . . . . . . . . . . . . . . . 28
TCON – Transmission, ICON – Intelligent, ACON – Advanced . . . . . . . . . . 28
Controller Hardware Overview . . . . . . . . . . . . . . . . . . . . 29
RD.120 – Remote Display for APC120 . . . . . . . . . . . . . . . . . 29
Driveshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Spicer Life Series® . . . . . . . . . . . . . . . . . . . . . . . 30
Spicer ® Compact™ Series . . . . . . . . . . . . . . . . . . . . . 30
Spicer ® Wing™ Series . . . . . . . . . . . . . . . . . . . . . . 31
Spicer 10™ Series . . . . . . . . . . . . . . . . . . . . . . . . 31
1
Innovative People Who Give You the World Dana is a global leader in providing
drivetrain solutions for the automotive, commercial vehicle, and off-highway markets.
Dana offers Spicer ® axles and transaxles, driveshafts and end-fittings, transmissions,
torque convertors, electronic controls, and brake assemblies for off-highway vehicles
that come with the flexibility, quality, and value Dana is known for around the world.
Dana Holding Corporation’s customer base includes The Dana Off-Highway Products Group serves more
virtually every major vehicle manufacturer in the than 1,000 vehicle assembly and manufacturing
world. Based in Maumee, Ohio, USA, the company facilities in 30 countries. Dana also supports
operates nearly 100 manufacturing, technology, off-highway customers in more than 100 countries
and customer service facilities around the globe. by supplying genuine Spicer service parts, operating
two global service parts distribution centers, and
The Dana Off-Highway Products Group includes
certifying 66 Authorized Spicer Service Centers.
research and development and manufacturing
Construction, agriculture, forestry, underground mining,
operations in Belgium, Brazil, China, Hungary, India,
material handling, outdoor power, leisure/utility vehicles,
Italy, Mexico, the United Kingdom, and the United
and industrial equipment are just some of the markets
States. It designs, manufactures, assembles, and
that demand the quality found in Spicer products and
markets Spicer ® axles and transaxles, driveshafts
genuine service parts.
and end-fittings, transmissions, torque converters,
electronic controls, and brake assemblies.
Driveshafts
We offer the most extensive line
of products available, including a
wide variety of driveshafts and
end-fittings, with both round
and wing bearing-style joints.
Axles/Transaxles
Our comprehensive line of off-highway
axles includes single-reduction and
planetary drive axles in both rigid and
steer versions, as well as non-drive
steer axles and transaxles with load
ratings from 544 Kg to 65,503 Kg.
3
Outdoor Power Equipment
Leisure/Utility Vehicle Transaxles
Manufacturers of outdoor power Model H-12 Electric
equipment and leisure/utility UÊÊ >Ê>`Ê,>Ì}ÊÃÊÈnäÊ}É£]xääÊLðÊ
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Riding Mowers UÊÊiV
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Model 18 Axles
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Driveshafts
The Spicer S103, S1125, and S1300 Series allow
us to offer a complete driveline solution for smaller
applications, such as ATVs and leisure/utility vehicles.
4
Single Reduction and Non-Drive Axles
Rigid Drive
RIGID DRIVE
Brake
Differentials
Type
Nominal Available Standard Differential
Drum Hyd.
Air Locker
Product Minimum
Disc Hyd.
H/S Input
W/Brake
No Spin
G.A.W. Ratio Range Wheel Bolt Ring Gear
Open
Model Fl – Fl
L/S
Rating (Overall) Mounting Circle Diameter
Steering Non-Drive
STEERING NON-DRIVE
Product Nominal Typical Standard Wheel Brake Type
Model G.A.W. Rating Track Width Mounting Bolt Circle and Size
Disc 297.69 mm/11.720 in
1,500 Kg/ 5 on 139.70 mm/5.500 in or Diameter (5-Bolt)
44-DF Variable
3,300 lbs 8 on 165.10 mm/6.500 in Disc 317.5 mm/12.500 in
Diameter (8-Bolt)
2,600 Kg/ Disc 327.15 mm/12.880 in
70-DF Variable 8 on 165.10 mm/6.500 in
5,700 lbs Diameter (8-Bolt)
5
Single Reduction and Non-Drive Axles (cont.)
Steering Drive
STEERING DRIVE
Brake
Differentials
Type
Nominal Available Standard Wheel Differential
Drum Hyd.
Air Locker
Product Minimum
Disc Hyd.
H/S Input
W/Brake
No Spin
G.A.W. Ratio Range Bolt Mounting Ring Gear
Open
Model Fl – Fl
L/S
Rating (Overall) Circle Diameter
Independent Carriers
Model 44 shown
INDEPENDENT CARRIERS
Product Available Ratio Range Differential Ring Gear
Model (Overall) Diameter
44-IC 2.730 to 5.890 216 mm/8.500 in
70-IC 3.540 to 7.170 267 mm/10.500 in
6
Agricultural Planetary Axle Model Number Nomenclature
019 R 12
AGRICULTURE
Bogie Drive B = Bogie Drive M = Non-Planetary Steer R = Drive Rigid
(single reduction)
Engine Power D = Side Drive S = Drive Steer
in HP N = Non-Planetary Rigid
F = Front Truck Drive Steer T = Tandem
(single reduction)
3 DIGIT
K = Suspended Axle
7
Agricultural Planetary Axles (cont.)
A
8
Agricultural Planetary Suspended Axles
A
Industrial Planetary Axle Model Number Nomenclature
019 R 12
CONSTRUCTION
2 DIGIT B = Bogie Drive M = Non-Planetary Steer R = Drive Rigid
(single reduction)
Bevel Set D = Side Drive S = Drive Steer
Diameter (cm) N = Non-Planetary Rigid
F = Front Truck Drive Steer T = Tandem
(single reduction)
K = Suspended Axle
Nominal Nominal A B
Product/ Max Max Ratio
G.A.W. G.A.W. Planetary Input
Generic Output Output Range
Rating Rating Ratio RPM
Model Nm ft-lb (Overall) mm in mm in
Kg lb
209 1010 39.760
3,500 7,700 12,000 8,850 4.235 10.400 to 15.400 4000 205 8.070
17S12 1530 60.230
211 1400 55.120
5,000 11,250 13,990 10,318 4.250 11.900 to 15.400 4000 205 8.070
19S14 1920 75.590
211HD 1400 55.120
6,000 13,500 19,990 14,740 6.000 14.800 to 21.800 4000 275 10.830
19S20 1920 75.590
262LD 1660 65.350
8,000 18,000 26,980 19,899 6.000 12.800 to 23.300 4000 275 10.830
23S27 2180 85.830
262UP 1660 65.350 275 10.830
8,000 18,000 33,970 25,058 6.000 12.800 to 23.300 4000
23S34 2180 85.830 335 13.190
262
8,000 18,000 26,980 19,899 6.000 14.800 to 22.000 4000 1920 75.590 275 10.830
23S27
262HD 275 10.830
10,000 22,500 33,970 25,058 6.000 14.800 to 22.000 4000 1920 75.590
23S34 335 13.190
212HD 1920 75.590
11,000 24,750 33,970 25,058 6.000 12.800 to 23.300 4000 335 13.190
23S34 2180 85.830
263
11,500 25,875 52,960 39,061 6.000 14.800 to 22.000 4000 1850 72.830 335 13.190
26S53
223 1920 75.590
13,000 29,250 52,960 39,061 6.000 14.800 to 22.000 4000 335 13.190
26S53 2180 85.830
213 2050 80.710
15,000 33,750 64,950 47,905 6.000 14.800 to 22.000 4000 335 13.190
29S65 2180 85.830
263UP
15,000 33,750 64,950 47,905 6.000 14.800 to 22.000 4000 1850 72.830 335 13.190
26S65
10
Industrial Planetary Axles – Compact (cont.)
Planetary Rigid
Nominal Nominal A B
Product/ Max Max Ratio
G.A.W. G.A.W. Planetary Input
Generic Output Output Range
Rating Rating Ratio RPM
Model Nm ft-lb (Overall) mm in mm in
Kg lb
110 1010 39.760
3,500 7,700 12,000 8,850 4.235 10.400 to 15.400 4000 205 8.070
17R12 1530 60.230
111 1010 39.760
5,500 12,375 14,000 10,318 4.235 10.400 to 15.400 4000 205 8.070
19R14 1920 75.590
111HD 1010 39.760
5,500 12,375 19,990 14,740 6.000 14.800 to 20.600 4000 275 10.830
19R20 1920 75.590
112 1400 55.120
8,000 18,000 33,970 19,899 6.000 12.800 to 23.300 4000 275 10.830
23R27 2050 80.710
162UP 1400 55.120 275 10.830
8,000 18,000 33,970 20,058 6.000 12.800 to 23.300 4000
23R34 2050 80.710 335 13.190
162LD
8,000 18,000 33,970 19,899 6.000 14.800 to 22.000 4000 1920 75.590 275 10.830
23R27
192
8,000 18,000 33,970 20,058 6.000 43.714 3000 1270 50.000 275 10.830
24R34
192LD
8,000 18,000 27,980 20,636 6.000 43.714 3000 1270 50.000 275 10.830
24R28
192HD
9,000 20,250 53,000 39,061 6.000 43.714 3000 1660 65.350 335 13.190
26R53
193
10,000 22,500 52,960 39,061 6.000 65.500 to 108.900 3000 1660 65.350 335 13.190
30R53
194
10,000 22,500 64,950 39,061 6.000 43.714 3000 1660 65.350 335 13.190
29R53
163
11,500 25,875 64,950 39,061 6.000 14.800 to 22.000 4000 1850 72.830 335 13.190
26R53
123 1790 70.470
12,000 27,000 52,960 39,061 6.000 14.800 to 22.000 4000 335 13.190
26R53 2050 80.710
193HD
12,000 27,000 91,930 67,804 6.000 65.500 to 108.900 3000 1740 68.500 425 16.730
30R92
113 1920 75.590 335 13.190
15,000 33,750 64,950 51,590 6.000 14.800 to 22.000 4000
30R70 2050 80.710 425 16.730
114 1920 75.590
20,000 44,090 110,000 67,850 6.000 18.600 to 24.700 4000 425 16.730
35R92 2180 85.830
NOTE: Different service parking brake options are available for all models except 110/17R12.
11
Industrial Planetary Axles – Heavy
Planetary Rigid
A A
B B
Type I Type II
A A
B B
1953 76.900
37RF116 III 16,200 36,000 116,000 85,492 6.000 22.36 to 30.75 No 305 12.000
2311 91.000
35R68
I 18,140 40,000 67,000 50,000 4.940 19.22 to 31.05 Yes 1155 45.460 511 20.130
14D2149
1236 48.660
37RM116 II 18,500 41,000 116,000 85,492 6.000 22.36 to 30.75 PosiStop® 511 20.130
1472 57.950
42R112
I 19,050 42,000 112,000 80,976 4.941 22.51 to 31.06 PosiStop® 1764 69.460 511 20.130
16D2149
2050 80.710
37R116 IV 19,800 44,000 116,000 85,492 6.000 22.36 to 30.75 No 2134 84.000 500 19.690
2515 99.000
37R118 IV 19,800 44,000 118,000 86,966 6.000 22.36 to 30.75 No 2134 84.000 500 19.690
43RF175 III 20,400 45,000 175,000 128,975 6.000 24.60 to 33.75 No 2311 91.000 305 12.000
43RM175 II 26,500 59,000 175,000 128,975 6.000 24.60 to 32.75 PosiStop® 1997 78.620 511 20.130
43R183 IV 27,000 60,000 183,000 134,871 6.250 25.63 to 35.15 No 2852 112.280 508 20.000
53R305 I 54,000 120,000 305,000 224,785 6.474 26.54 to 42.54 PosiStop® 2721 126.740 695 27.380
58R397 I 54,000 120,000 397,000 292,589 6.474 29.49 to 35.14 PosiStop® 2721 107.130 695 27.380
63R492
I 67,500 150,000 492,000 362,604 6.000 22.36 to 37.72 No 2543 100.120 838 33.000
25D8860
12
Portal Axles
A
PORTAL AXLES
020* 025S03 25 3,000 2,220 98.00 mm/3.86 in 14.630 55º 1160 45.670 152 6.000
025* 025S05 25 5,220 3,850 113.10 mm/4.46 in 21.380 62º 1241 48.840 152 6.000
035* 035S08 35 8,140 6,000 113.10 mm/4.46 in 15.950 62º 1384 54.480 152 6.000
050* 050S10 50 10,010 7,400 113.10 mm/4.46 in 15.900 62º 1384 54.480 152 6.000
*NOTES: The portal axles are double reduction with bevel gear wheel-ends, not planetaries.
HP rating is maximum engine HP offering in current tractor.
* Not adjustable
13
Planetary Rigid Axles
A A
B B
Model 139
Nominal Nominal A B
Generic Max Max Ratio
Product G.A.W. G.A.W. Planetary Input
Desig- Output Output Range
Model Rating Rating Ratio RPM
nation Nm ft-lb (Overall) mm in mm in
Kg lb
108 27 10,826
137 C4 9,000 19,841.60 10,000 7,375.50 6 12.24 to 26.25 2350 42,5196
0 5 75
110 27 10,826
137 C5 12,000 26,455.47 11,000 8,113.00 6 12.24 to 26.25 2350 43,307
0 5 75
130 27 10,826
137 P 12,000 26,455.47 16,000 11,801.00 6 12.24 to 26.25 2350 51,181
0 5 75
111 44,015 33 13,188
138 C 16,700 36,817.20 16,500 12,170.00 6 12.86 to 16.91 2350
8 66 5 95
155 61,141 27 10,826
138 P 18,400 40,565.06 18,000 13,276.00 6 12.86 to 16.91 2350
3 dual 61 5 75
111 44,015 33 12,992
139 CS 20,500 45,194.76 16,500 12,170.00 6 12.86 to 16.91 2350
8 66 0 1
121 47,952 33 13,188
139 CW 20,500 45,194.76 16,500 12,170.00 6 12.86 to 16.91 2350
8 66 5 95
171 67,322 27 10,826
139 P 21,500 47,399.39 22,000 16,226.50 6 12.86 to 16.91 2350
0 dual 27 5 75
Bogie Axles
A
C
B
D
Model 151 shown
BOGIE AXLES
Nominal
G.A.W. Max Output A B C D E
Product Planetary Total Ratio
Rating
Model Ratio Range
Kg lb Nm ft-lb mm in mm in mm in mm in in mm
150R 15,000 33,000 42,000 30,900 6.000 14.640 to 25.070 1940 76.400 1300 51.200 280 11.000 335 13.200 200 7.870
151R 18,900 41,600 65,000 48,000 6.000 16.840 to 30.400 2140 84.250 1500 59.100 370 14.600 425 16.700 150 5.910
14
Off-Highway Transfer Cases
Continuous
Ratio
Input Max. A Weight
Product Shift Range
Torque Speeds Input
Model Type
RPM
Nm ft-lb 1st 2nd mm in Kg lb
Mechanical
357 599 442 2 4500 1.930 to 3.250 1.120 to 1.600 160 6.300 60 132
or Hydraulic
360 1020 752 Hydraulic 2 4500 3.280 to 7.075 0.92 to 3.13 293 11.540 120 265
15
Shift-on-Fly Hydrostatic Transmission
Model 367 – 2-Speed Shift-on-Fly Hydrostatic Transmission – 80 kW (107 HP)
Mobility for compact construction, mining, and material-handling vehicles.
The 2-speed Shift-on-Fly hydrostatic transmission Model 367 is
extremely compact and versatile, thanks to its wide range of ratios
available and to its gear shifting technology. It has been designed for
compact industrial vehicles with the need of a slow working speed
and a fast speed for traveling, such as compact front-end loader,
wheeled excavator, telescopic boom handler, and site dumper.
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16
Summation Hydrostatic Transmissions (cont.)
Model HSE 2+3 – 200 kW (268 HP)
The HSE transmission offers complete flexibility in mounting and design.
A new concept in transmissions, the HSE 2+3 is designed for front-end
loaders and other high duty cycle applications. New shift strategies
from the use of recently developed hydrostatic component technology
result in shock-free shifting during the total speed range of the vehicle.
The HSE 2+3 features a 304 mm drop with 3 speeds forward and
3 speeds reverse with ratios of 6.103 – 1st, 3.033 – 2nd, and 1.342 – 3rd.
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Requirements
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Options Available
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Powershift Transmissions
Configurations
For powershift transmission applications that demand the or in combination with Dana’s ECON or PCON controllers,
highest level of simplicity and serviceability, Dana offers a full providing advanced control (e.g., diagnostic monitoring and
range of models with on-off electric solenoid control. These automatic shifting, CAN-BUS).
transmissions can be used with a simple switched cab control
17
Powershift Transmissions (cont.)
T08 Series – 60 to 100 kW (80 to 135 HP)
Increased power transfer and simplified vehicle control for
compact forklift truck applications.
The T08 Series is a further addition to the family of powershift
transmissions and is targeted at the material-handling
market. It is available in a 2-speed configuration.
Lateral Offset 32 mm
Configurations T
18
T20000 Series – 87 to 97 kW (90 to 130 HP)
Proven long-life components engineered to your application.
The T20000 Series is ideally suited for applications such as rough terrain
lift trucks, wheel loaders, small scrapers, and other mining, industrial,
and construction machinery.
UÊÊ-
Ê
Ê*Õ«ÊÀÛi Intermediate 311 mm
UÊÊ-«ii`iÌiÀÊÀÛi Long 508 mm
UÊÊ6i
ViÊ/Ü}Ê Inline 0 mm
Disconnect (Internal)
Configurations T, MT, RT
Configurations T, MT, RT
£
Powershift Transmissions (cont.)
32000 Series – 112 to 168 kW (150 to 225 HP)
Proven, dependable full powershift transmissions.
The 32000 Series is designed for vehicles used in the construction,
logging, underground mining, material-handling, and other
industrial applications.
Configurations T, MT
20
36000 Series – 149 to 239 kW (200 to 320 HP)
Heavy-duty full powershift transmissions.
The 36000 Series has been designed for heavy-duty applications,
including rough terrain lift trucks, wheel loaders, rough terrain cranes, all
terrain cranes, and other mining, construction, and industrial machinery.
Configurations T, MT
Configurations T, MT
21
Powershift Transmissions (cont.)
1000 Series – 224 to 746 kW (300 to 1000 HP)
Heavy-duty full powershifts for off-highway vehicles.
The 1000 Series is designed for heavy-duty applications, such as
wheel loaders, mining loaders, and other mining, industrial, and
construction machinery.
Dana offers a full line of state-of-the-art powershift transmissions simulation capability. Dana is the market leader in providing
with electronically modulated clutches. Proportional management basic to advanced functions that offer five levels of control
of clutches enables complete control of the transmission, sophistication.
providing enhanced shift quality, precise inching, and hydrostatic
22
Powershift Transmissions with Valve-Proportional Control (cont.)
TE08 Series – 60 to 100 kW (80 to 135 HP)
Compact design and simplified vehicle control for industrial lift trucks.
The TE08 is a further addition to the family of electronically controlled
transmissions and is targeted at the material-handling market.
It is available in both 2- and 3-speed options and, in addition to
the full electronically controlled version, can also be supplied
with standard electric controls.
Lateral Offset 32 mm
Configurations T
Configurations T
23
Powershift Transmissions with Valve-Proportional Control (cont.)
TE15 Series – 120 to 190 kW (160 to 250 HP)
Proven, dependable full powershift transmissions with
state-of-the-art electronic controls.
The TE15 incorporates high contact ratio spur gears and helical gearing
for noise reduction. The TE15 offers the next generation electronic
controls with clutch modulation. Features such as electronic inching
and automatic shifting are optional.
Configurations T, MT, RT
Configurations T T
24
TE27 Series – 215 to 270 kW (290 to 360 HP)
TE32 Series – 270 to 320 kW (360 to 430 HP)
Powerful, efficient transmissions for large construction, mining,
and material-handling vehicles.
The TE27 and TE32 Series are designed to serve material-handling,
wheel loader, mining, and construction market segments. These are
4-speed full powershift transmissions with helical gearing and the next
generation electronic controlled technology, featuring electronically
controlled modulation with overlap control.
Configurations T, MT T, MT
25
Torque Converters
Spicer® torque converters teamed with Spicer powershift
transmissions provide high operating efficiency for virtually any
application. Spicer torque converters are engineered specifically for
off-highway equipment using optimized cast blading, resulting in high
efficiencies. Spicer has 36 torque converter wheel configurations
with stall torque ratios to match most engine requirements.
All Spicer torque converters are built with at least 3 pump drives.
One is used for charging and 2 for mounting accessory drive
pumps. The C330 has 4 pump drives with inline output only.
SAE
Straight Turbine Engine Turbine Flex Variable SAE
Product Offset A, B & C Free
Through Tachometer Lock-Up Inductive Inductive Plate Displacement Flywheel
Model Drive Pump Wheel
Drive Drive Sensor Sensor Drive Pump Drive Housing
Mounting
C270 s s s s s s s s 3
C320 s s s s s s s s 3
C330 s s s s s 3
C5000 s s s s s s s s s 1
C8000 s s s s s s s 1
C9000 s s s s s s s 1
C16000 s s s s s s s 0
26
Electronic Shift Controls
New Transmission Control Systems for All Off-Highway Vehicle Applications
Dana Off-Highway Products Group Customized CAN-BUS implementations A remote display, the RD.120, is
offers 5 new control system solutions allow seamless integration with the available for the APC120, which
for application to the mobile off- central vehicle display, providing a provides basic operating information
highway industry incorporating the common user interface to all vehicle and diagnostic codes.
latest technologies. All Spicer® control functions including the transmission
Dana Off-Highway Products Group is
products utilize state-of-the-art design controller. Thanks to the CAN2.0B, the
also introducing a second generation,
and manufacturing technology, assuring controllers can be further put to work
user-friendly, PC-based software
the highest reliability in the rugged, in applications requiring integrated use
interface which is compatible with these
abusive off-highway environment. of transmission and engine for vehicle
new hardware products. The software
control under the most demanding
All of the Spicer controllers support editor allows the customer to optimize
conditions. Further, an advanced PC
-
Ê£ÎÊ>`ÊVÕÃÌiÀÊëiVwVÊ and edit controller parameters, as
tool (Dashboard tool) is available for
CAN2.0B protocols facilitating vehicle well as perform diagnostics.
system optimization and troubleshooting,
networking. Integration with other
as well as tools to support end-of-line
compatible on-board systems keeps
programming. This tool also supports a
the total system cost low through
user-friendly parameter and configuration
elimination of redundancy and by
editor, allowing the OEM to optimize
reducing the amount of copper
controller parameters. All controllers are
required to implement the system.
available in 12V or 24V configuration.
27
Electronic Shift Controls (cont.)
ECON – Essential, PCON – Powertrain
The ECON and PCON advanced programmable control systems They both provide drivetrain protection and speed- or
bring new levels of technology to serve synchro shuttle and the load-sensed automatic shifting, where PCON adds single
standard powershift (with on/off technology) transmission families. pedal drive technology.
Single Hardware
Transmission
Transmissions Valve Firmware Pedal
Type
Drive 121 122 210 211 212 213 214 215 216
TCON.I No No
TE08 Powershift
Proportional
ICON.C Yes No s s
Control 2
ACON.A Yes Yes s
Proportional TCON.F No No
TE10 Powershift
Control 2 ICON.A Yes No s s s s s s s s
Proportional TCON.F No No
s s s s s
s s s
TE13/17 Powershift
Control 1 ICON.A Yes No
Proportional TCON.H No No
TE15 Powershift
Control 2 ICON.B Yes No s s s s
Proportional TCON.F No No
TE27/32 Powershift
Control 2 ICON.A Yes No s s s s s s s s
28
Controller Hardware Overview
CONTROLLER HARDWARE OVERVIEW
Power Supply 12 and 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 12 Volt 24 Volt
Digital Inputs 8 10 8 10
Digital Outputs 0 4 3 4
2 Voltage +
2 Resistive 4 Voltage + 5 Voltage + 5 Voltage +
Analog Inputs
or 4 Voltage 2 Resistive 2 Resistive 1 Resistive
or 4 Resistive
9 7 5 7
Analog Outputs (PWM) of which 2 are of which 4 are of which 4 are of which 5 are
closed loop closed loop closed loop closed loop
2 inductive/ 2 inductive/
Speed Circuits current/ current/
hall-effect hall-effect
APC120 Controller
Ó
Driveshafts
Spicer Life Series®
Leading-edge features and substantial
operating benefits.
As with the Spicer 10™ Series, Spicer Life Series®
driveshafts offer features such as longer life,
Ài`ÕVi`Ê>Ìi>Vi]Ê>`Ê+ÕVÊÃViVÌ™ end
yokes that can provide operating benefits to our
customers. With torque capacities ranging from
5,500 to more than 25,000 Nm, Dana has the right
driveshaft to fit all your on- and off-highway needs.
SPICER LIFE SERIES® DRIVESHAFTS
Design Features Available on Request
UÊÊ
iÌÀ>ÞÊV>Ìi`Ê UÊ Ê>}ià Functional Swing
Grease Fitting UÊ
ÝÌi`i`ÊÕLÀV>Ì Torque Limit Diameter
Driveshaft
UÊÊVÀi>Ãi`Ê/ÀµÕiÊ UÊÊ*>ÌÊ
Nm ft-lb mm in
Capacity UÊ*iÀ>iÌÊÕLÀV>Ì
UÊÊ>À}iÀÊ>iÌiÀÊ SPL®55 5,500 4,057 134.9 5.300
UÊ-
Ê>}iÃ
Slip Member with UÊ-«iV>Ê/Þ«iÃÊ SPL®70 7,000 5,163 152.4 6.000
Longer Splines
SPL®100 10,000 7,376 154.0 6.630
UÊÊ*iÀ>iÌÞÊÕLÀV>Ìi`Ê
For additional ®
Slip Spline SPL140 12,000 8,851 194.0 7.640
configurations, contact
UÊÊ->iÀÊ-Ü}Ê>iÌiÀ Spicer Driveshaft
®
SPL140 HD 14,000 10,326 194.0 7.640
UÊÊ/ÜÊ ÌÊ"«ÌÃ\Ê Engineering for specific ®
SPL170 17,000 12,537 193.0 7.600
Thermoplastic Hytrel®* application information.
®
or Seal Can Style SPL250 22,000 16,226 193.0 7.600
®
*Hytrel is a registered trademark of DuPont. SPL250 HD 25,500 18,808 193.0 7.600
30
Spicer ® Wing™ Series
Optimized efficiency in a wing-style driveshaft.
Spicer ® Wing™ bearing style driveshafts are designed
for longer life, minimal maintenance, and lower
operating cost. Dana is capable of offering the most
comprehensive range of wing style driveshafts today.
With torque capacities ranging from 1,500 to more
than 120,000 Nm and lubrication packages ranging
from extended to permanently lubricated, Dana has
SPICER® WING™ SERIES DRIVESHAFTS
the right driveshaft to fit all your off-highway needs.
Functional Swing
Design Features Available on Request Driveshaft Torque Limit Diameter
UÊÊVÀi>Ãi`Ê/ÀµÕiÊ UÊÊ*>ÌÊ
Capacity Nm ft-lb mm in
UÊÊ*iÀ>iÌÊÕLÀV>ÌÊ
UÊÊ,i`ÕVi`Ê>Ìi>Vi for High and Low 2C 1,500 1,106.0 87.0 3.430
UÊÊ-i>i`Ê-«Ê Temperatures 4C 3,300 2,434.1 116.0 4.570
Spline System UÊ-«iV>Ê/Þ«ià 5C 5,600 4,180.3 123.0 4.840
UÊÊ/À«i«Ê-i>]Ê/
ÀÕÃÌÊ 6C 7,200 5,310.0 150.0 5.910
Washer, and Seal For additional
configurations, contact 7C 10,700 7,892.0 158.0 6.220
Guard Package
Spicer Driveshaft 8C 15,500 11,432.0 216.0 8.500
Engineering for specific 8.5C 20,300 14,972.0 175.0 6.890
application information.
9C 27,400 20,206.0 223.0 8.730
10C 39,700 29,284.0 225.0 8.860
11C 41,600 30,668.0 235.0 8.860
12C 62,200 45,876.0 301.0 11.850
12.5C 63,000 46,466.0 295.0 11.620
14.5C 108,000 79,657.0 326.0 12.840
15C 75,400 55,612.0 273.0 10.750
14C 120,600 88.950.0 360.0 14.170
31
Notes
Construction Agriculture Mining Forestry Material Handling Outdoor Power Equipment and Leisure/Utility Vehicles
APPLICATION POLICY
Capacity ratings, features, and specifications vary depending upon the model and type of service. Application approvals must be obtained from the Dana Off-Highway Products
Group. We reserve the right to change or modify our product specifications, configurations, or dimensions at any time without notice.
Printed on recycled paper – 10% Mixed Source © 2012 Dana Limited. CS-102012