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IF The Result Is Higher That 1.25 The Component Is One The IMPORTANT RED X Contributor

This document outlines steps to analyze parts and assemblies to identify issues. It involves: 1) Measuring attributes of parts called BOBs and WOWs, calculating means and ranges. 2) Assembling parts in different combinations, recording assembly results as ok or not ok. 3) Analyzing the results to determine if issues are due to individual parts or the assembly process, and identifying which parts are main contributors to problems. The goal is to swap parts and test in different orders to trace the source of any issues.

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manuel
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155 views4 pages

IF The Result Is Higher That 1.25 The Component Is One The IMPORTANT RED X Contributor

This document outlines steps to analyze parts and assemblies to identify issues. It involves: 1) Measuring attributes of parts called BOBs and WOWs, calculating means and ranges. 2) Assembling parts in different combinations, recording assembly results as ok or not ok. 3) Analyzing the results to determine if issues are due to individual parts or the assembly process, and identifying which parts are main contributors to problems. The goal is to swap parts and test in different orders to trace the source of any issues.

Uploaded by

manuel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Step 1

Get the BOB and the WOW from the process


Step 2
Define the Green Y which result you want to get
Step 3
Tray again the gage , measure the part or perform an assembly
PERFORM ANY OF THE ACTIVITIES ABOVE AT LEAST TWICE ALWAYS AT THE SAME POSITION AND SAME PLACE
Get the follwong recods from the test performed above
Range from the GOOD PARTS
Range from the BAD part
Range from the AVERAGE
MEAN from the BOB´s
MEAN from the WOW´s
this from at least 3 sets of readings ; this to get at least a center point

BOB WOW
1 3.3 3.42
2 3.29 3.4
3 3.31 3.38 MEAN OF THE MEAN
MEAN 3.3 3.4 3.35
RANGE 0.02 0.04
Range Ave 0.03
RED "x" FINDING RATE -3.3333333333
IF the result is higher that 1.25 the component is one the IMPORTANT RED X contributor
If the rate is minor than 1.25
the problem is not the part the problem should be related with the process
STEP 4
Swap the parts in a defnied order
Step 5
SWAP the componets and takereadings
Record the rsults recording OK for the GOOD assy and NOK for the BAD assy
item component Counter Part , No Go Gage & Go Gage ASSY or Result from the Green Y
status reading status Status
1 ok ok ok
2 ok ok ok
3 ok ok ok
4 nok nok nok
5 nok nok nok
6 nok nok nok
7 ok nok
8 ok nok
9 ok nok
10 nok ok
11 nok ok
12 nok ok
STEP 6 - Taking DESCISIONS
The parts NOK always have to give us NOK parts ; even when it is assembled with a NOK COUNTER part
If the NOK part give us a GOOD Assy Result , then this should not be considered as the RED X

If the OK part gives you a NOK assy with OK counter part , the proble is in the assy process.

STEP 7.- TEST FOR COMPLETE REVERSAL

ULC 3.346011
LLC 3.353989
f
THE SAME POSITION AND SAME PLACE

RED X contributor

ASSY or Result from the Green Y


Reading
embled with a NOK COUNTER part
onsidered as the RED X

s in the assy process.

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