BRSM Form 009 Qms MDD at
BRSM Form 009 Qms MDD at
BRSM
Systems:QMS ISO 9001 (2008)‐QMSMDD ISO 13485 (2003)
Assessment Report/Checklist
Form 009
CLIENT‐ORGANIZATION (NAME): Avan Teb
PHYSICAL LOCATION(s): No. 126, Moezzi St. Between Khayam and
Fatholmobin Blvd. Dezfool, Iran
Phase II Audit Date(s): 19‐20, June‐15
Phase I Audit Date(s): 8‐June‐15
Assessment objectives: assessing requirement conformity of ISO 9001 and ISO
13485 systems in production of electrosurgical units
ASSESSMENT TEAM INFORMATION
Assessment Team Leader, ATL M.R.Khoshgoo
Assessor 2 Farhang Mohajer
Assessor 3
Assessor 4
Assessor 5
Assessor 6
Note: Adjusting the language within this form to the type of activity and nature of the organization is acceptable.
REFERENCE, AS
This Clause
APPLICABLE1
Has been
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We pursuit to assure that client‐organization adheres to the protection of communities and consumers. This is to
1 follow the intent to the substitution of the word “identify” to the word “determine” as part of the importance to
the processes being capable of achieving desired outputs (including consumer’s well‐being).
2 Scope of activities Production of Electrosurgical units
BRSM requires that the organization’s legal obligations
and regulatory are met. Who are the main responsible
Legal status
for executing and monitoring of these regulations?
3 Mr. Amin Varshowsaz
Ministry of Health of Iran, Medical Device Section, IEC
Obligatory applicable standard which 60601-1 :2005, IEC 60601-2-2 : 2006, ISO 13485:2003, IEC
organization has to follow 60601-1-4, ISO 14971: 2012, ISO 10993,, EN 1041:2008, IEC
60950-1:2005, ISO 14155:2011,, ISO 15223-1
4 Quality Management System
Avan teb company
GENERAL REQUIREMENTS
Does the organization establish, document, implement, has registration according to their local regulations, registration
maintain and continually improve a Quality certificate was observed and controlled and got manufacturer
Management System (QMS) with due consideration license of medical devices according to MOH (ministry of health of
given to identification of processes needed for the Iran) regulation as the below.
QMS and their application throughout the system;
1.Business License: from industrial ministry
determination of sequence and interaction of these
4.1 processes, determination of criteria and methods - Certificate No. : 06001934
required to ensure effective operation and control of - Issued on 16 dec-2006
these processes; availability of resources and 2.MOH license
information required to support the operation and
monitoring of processes; measurement, monitoring and
‐ Certificate No. 664/173273
analysis of the processes; implementation of action to - renewed on 6-aug-13
achieve planned results and continual improvement Class IIb (Rule 9), Annex IX of the Medical Device Directive
‐If any, are the outsourced processes are defined? 93/42/EEC amended by Directive 2007/47/EC
Company’s production processes are according to OPC in F01-
DOCUMENTATION REQUIREMENTS P04/0
Is there a documented quality policy and documented EN ISO 10993-1:2009
quality objectives and are they appropriate?
Is there a documented quality manual and are there
Category: active device
documented procedures required by the standards?? Contact: skin and tissue via electrodes
Are required records for planning, acting and controlling All required procedures have been established , refer to document
4.2 processes efficiently available? review report form 002
Are the documents are created for every type of
7-5-1-3, 7-5-2-2 sterilizing, 7-5-3-2-2 Implantable devices, 8-2-4-2
medical device including qms requirements and product
specifications? (4.2.3) If these documents are applicable active implantable devices-7-5-4 customer property, as these are
to manufacturing processes, are montage and service not applicable due to nature of the device
defined? interaction of the processes included in process map attached to
QUALITY MANUAL Manual
Does the Quality Manual include, scope of QMS and Products: Smart 3 and 4: Avan Teb has provided technical files for
details of exclusion? these 2 products. ATTFEU4 for both Smart 3 and 4
4.2.2 Are documented procedures reference to mandatory The quality manual addresses the processes and exclusion as
procedures;
Is description of interaction of the processes included in
explained above, the procedure for document and record control
the QMS? was verified against document review phase audit
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RESPONSIBILITY AND AUTHORITY
Has top management identified responsibility and Top management has defined authorities and responsibilities
according to Organization Chart OC/0
5.5.1
authority and been communicated within the
organization? Each staff has job description
Has top management defined responsibilities and Jon descriptions of Mr Amin Varshowsaz observed
authorizations for CE marking?
MANAGEMENT REPRESENTATIVE
Has top management appointed a member as
Management Representative with responsibility and
Mr Amin. Varshowsaz has been assigned duties as MR , his job
5.5.2
authority to ensure that the processes of the QMS are
established, implemented and maintained; report to description as MR observed
top management on the performance of the QMS,
including needs for improvement and promote
awareness of customer requirements?
5.6 Management review
TOP MANAGEMENT REVIEW
Does top management review the QMS to ensure its
continuing suitability, adequacy and effectiveness at
5.6.1
regular and planned intervals?
Do reviews include assessing opportunities for
improvement including the need for changes to the
QMS, quality policy, and quality objectives?
Are management review records kept? Management review is conducted annually, records of the last
REVIEW INPUT management system review observed during assessment, all
Does review input include current performance and
inputs of the management review have been considered within
improvement opportunities related to:
a) results of audits; the session, the following results were output from management
b) customer feedback; review at May 2015: to review training plan and updating it with
5.6.2 c) process performance and product conformance;
d) status of corrective and preventive actions;
the needs of the company- to evaluate the client satisfaction
with more seriously and to increase number of users asked
e) follow‐up action from earlier management reviews;
f) changes that could affect the QMS,
about the quality of the products in hospitals, to revise risk
g) recommendations for improvement analysis program, the production room be separated from other
h) New or revised regulatory rules? areas and ensure its cleanliness
REVIEW OUTPUT
Does output from management review include actions
5.6.3
related to improvement of the QMS and its processes,
improvement of product related to customer
requirements, actions and decisions relate to resource
needs?
6 Resource Management
PROVISION OF RESOURCES
Does the organization have methods to determine and
6.1 provide resources needed to implement and improve
the processes of the QMS and address customer
Refer to 6.2, 7.4 and 7.2.3
satisfaction by meeting requirements?
6.2 Human Resources
Are personnel assigned with responsibilities that affect
product quality competent on the basis of applicable According to Training Procedure W03, training needs are
6.2.1 education, training, skills, and experience?
Are trainings performed for achievement of Required
assessed for staff affecting quality and then trained and the
results effectiveness is assessed
Competence?
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COMPETENCE, AWARENESS, AND TRAINING
Has the organization identified the experience,
qualifications, competencies and skills of the personnel experience, qualifications, competencies and skills of the
performing activities affecting safety and efficiency of personnel performing activities affecting safety and efficiency of
medical devices particularly being manufactured and medical devices have been recorded in Resumes, and personal
provided to customer? profiles, the records of one of the QC staff reviewed,
6.2.2
Is training provided by the organization to satisfy the
competency needs? 2 training programs have been conducted during the year for
Does the organization ensure that its employees are assembling of boards in order to prevent any electromagnetic
aware of the relevance and importance of their interference in electrosurgical units for staff working in
activities and how they contribute to the achievement assembly line. results were provided in percent, acceptance
of quality objectives?
was 75% and the training result was 82% effective
Are records of education, experience, training and
qualifications maintained?
INFRASTRUCTURE
Has manufacturing equipment been designed,
constructed, properly established and placed for proper
operation, maintenance, adjustment and cleaning?
In case of applicability, has the organization ensured
documentation of natural limits or permissible
tolerances in manufacturing process and measuring and
according to W02 work instruction the company has a list of
test equipment and availability of the same for equipment, for each there is an identification paper F02-W02,
data of the name of the equipment, for each there is a form of
6.3
operators?
Are documented processes available for maintenance, w02-f05 which explains the instruction of the working of each
cleaning and control of all equipment used in machine, which prevents the device from malfunction such as
manufacturing process and control of work
environment? the Soldering machines.
Are required adjustments and maintenance intervals
identified?
Is maintenance plan placed normally on or near the
equipment and easily reachable?
Is maintenance realized based on the relevant plan?
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WORK ENVIRONMENT
Does the organization identify and manage required
work environment needed to achieve conformity of
product?
Are the following factors which could affect product
quality in the work environment identified?
‐ Process equipment,
‐ Work environment,
‐ Personnel in this work environment
Are qualified and quantified limit values of the work
environment identified for a desired quality of the work
environment?
Are pollution levels of microbial and solid particles
controlled during product manufacturing where sterile
product or pollution of solid particle which is stipulated
to be sterilized or could live or not live during its
manufacture or utilization is important? As the device is not sterile (sterile electrode pen is purchased)
Has exclusion been applied during all manufacturing
processes for a controlled environment? As valid so the production needs not to be done in clean room. The
ground of exclusion, is pollution reduced to known, environment is appropriate for production of device, the room
consistent and controlled level by an approved cleaning that the boards are produced in a closed area and the staff
method and packaging kept at this level through control enter to the room change their shoes to prevent dust and
process?
foreign particles, The production is carried on in clean room.
Have indicators been identified for a controlled
environment which covers valid cleaning and packaging Before starting the production, raw material is purchased from
processes including the organizations holding a valid outsourced suppliers, the main source of raw material is so
6.4 cleaning process? different, the results of the quality control and the criteria of the
(Temperature, Humidity, Air Current, Filtration of Air, control are recorded in purchase order F01- P06 according to
Ionization of Air, Pressure differences, Lighting (along
with its spectral content and severity), Sound, Vibration,
W01 production instruction, data including; in form of F02-P06
cleaning of Working surfaces and processes, Water regarding items such as criteria of the quality of the product of
quality, number of persons in the work environment) the supplier, price after sale services and CE certificates for
Have dressing conditions, cleaning conditions and accessories such as electrodes bought from foreign companies
health conditions for any person being in contact with through domestic companies were observed.
the product or the work environment including those
persons who enter the area sterilized prior to use or
The product is cleaned generally and packed and delivered to
temporarily or for a short period in terms of importance client
microbiologic cleaning holds been identified?
Are personnel to work in special work conditions or a
controlled environment provided with special training
and/or supervision? In the event that any personnel
including temporary and trained personnel for
performance of special tasks in a controlled
environment are assigned for performance of the works
such as production, maintenance, cleaning or repair, are
such personnel supervised by an appropriately trained
person? Have the procedures for product introduction,
product polluted or being likely to be polluted, manual
working for working surfaces or personnel, cleaning or
removal of contamination in order to prevent cross
pollution of product, work environment or personnel?
Are the records indicating appropriateness for all
conditions kept?
7 Product Realization
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DETERMINATION OF REQUIREMENTS RELATED TO THE
PRODUCT/SERVICE
Has the organization defined the requirements of
customer including the requirements for the activities
on delivery and after delivery?
Do these requirements include the following?:
‐ regulatory and legal requirements related to the
countries and territories where the product is supplied Device is delivered to clients according to clients/hospitals
to the market ordered arrangements, all required tests and certificates are
‐ anticipated utilization,
‐ Performance expectations, passed to provide the device in market of Iran, IFU IFU/01 –
‐ Design factors ESU – SMART-4&3 documents explains the anticipated
7.2.1 ‐ Delivery plans utilization, and the performance and design factors have been
‐Unclear customer expectations
derived from customer expectation and bench marking with
Does the organization record customer’s expectations
related to product/service in order to revise the same? other brands for improvement. As the design is in improvement
In the event of any change in order or offer or both for process any time an improvement happens the design form are
any reason whatsoever, are changes revised and an revised.
agreement is reached on the changes as it is in original
order or offer?
In the event that changes are accepted, are all
personnel being affected by the changes within the
organization informed?
Are relevant documents affected by these changes
amended?
7.2 Customer‐Related Processes
REVIEW OF REQUIREMENTS RELATED TO THE
PRODUCT/SERVICE
Does the organization review the requirements related
to the product?
Are review records kept?
Has this review been realized prior to commitment of As the product is produced based on orders by hospitals there
the organization for provision of the product to
for the customer requirements are kept and recorded, the
7.2.2 customer?
records of orders from Tamin Ejtemayee hospital was seen in
Has the organization ensured settlement of contract or
order requirements which are different from previously form F01-W04
defined?
Does the organization have the ability to meet defined
requirements?
Are the results of review and subsequent follow‐up
actions recorded?
Post Market Surveillance is documented in the customer
complaint form (F01-W04) and Customer satisfaction survey
form (F02-W04). The results are recorded in Customer
complaint are tracked and resolved according to Customer
CUSTOMER COMMUNICATION feedback work instruction (w04), The correction and prevention
Are arrangements for communication identified and measure result is documented in report of the correction and
implemented relating to product information, demands, prevention. The company has also prepared a Clinical
applications, contracts or realization of order including
7.2.3 amendments? Evaluation Report-ATCR/01, which includes clinical experience
Are required arrangements identified and implemented from its clients, adverse events from other manufacturers which
for customer feedback and communication with has been an input to risk analysis.
customers including customer complaints? Records of customer satisfaction evaluated by Company
observed: Records of these evaluations observed for Mehran
Hospital in Ahwaz 80%, chamran hospital of Zabol 86%, Tehran
Rajayee 84%, Tabriz Doostan Clinic 90%. No complaint were
available to audit
7.3 Design and Development
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DESIGN AND DEVELOPMENT PLANNING
Have the stages of design and/or development been
identified? Design has been planned in procedure 07
Have review, verification and validation activities The stages of design were defined
appropriate to each design and/or development stage,
7.3.1 responsibilities and authorities been identified in design Authorities for design was defined
and development planning? Exchange and transfer of data
Are design and development planning updated when Records for Smart 4 was reviewed
planning output is appropriate and in the progress of
design and development?
DESIGN AND DEVELOPMENT INPUTS
Are inputs related to product requirements identified
and relevant records maintained?
inputs are collected from
Do these inputs include functional and performance Clinical evaluation, risk assessment, clinical experience,
7.3.2 requirements, applicable regulatory and legal adverse events, requirements by clients and legal obligations
requirements, applicable information derived from as well as benchmarking with other products
previous and similar designs a any other requirements
essential for design? Input design records were observed in design P07
Have the inputs been reviewed in terms of adequacy?
DESIGN AND DEVELOPMENT OUTPUTS According to input design items the out puts have been
Are design and/or development outputs approved reviewed according to legal and applicable information
before prior to release and in a manner that enables
verification against the design and/or development
derived from previous and similar designs
inputs? According to P07
Do the design and/or development outputs meet the Electronic drawing of circuits
7.3.3 design input requirements and BoM, CP, OPC, Assemble procedure, acceptance test plan,
‐provide appropriate information for purchasing, IFU, Risk Updates, production technology and QC tools
manufacture and service performance,
‐ contain or reference product acceptance criteria needed and trainings, these have been observed for smart 4
‐ define the characteristics of the product that are which were provided by Amin Varshowsaz and approved by
essential to its safe and proper use? Ahmad Varshowsaz
DESIGN AND DEVELOPMENT REVIEW According to P07 Design is reviewed in case of adverse
Does the organization identify suitable stages for event, change in regulations, major change in clients
systematic reviews of design and/or development?
requests, upgrade of technologies and in management
7.3.4 Are the results of review and subsequent follow‐up
reviews
actions recorded in order to evaluate the ability to
fulfill requirements and identify problems and Smart 4 was reviewed in case design outputs by Mr. Amin
propose corrective actions? Varshowsaz in September 2013
DESIGN AND DEVELOPMENT VERIFICATION the company designs the products boards and the orders of
7.3.5 Does the organization in planned arrangements ensure the ICs which are the core fundamental sections of the
that design output meets input criteria
device and these designs are verified by comparing the
results of the output of the device with the norms of the
DESIGN AND DEVELOPMENT VALIDATION applicable standards and the criteria defined in technical file
Is the design and/or development validation performed of the product, where the operator compares the output
in accordance with planned arrangements to confirm power charts with the acceptable criteria and calibrates the
that final product is capable of meeting the device (refer to technical file calibration part), device is also
Recodes of EMC
requirements of intended use or application
7.3.6 requirements defined? validated and controlled by standard organization for its AR
Is verification completed (if applicable) prior to delivery EMC. Recodes of EMC test not seen.
or implementation of product? Ara relevant records EMC tests and safety tests were done by external lab
maintained? Behineh Sadra Organization, dated in October 2013,
Are results of review and required actions recorded?
The clinical evaluations in Heart center hospital (Rajayee)
observed in November 2013
CONTROL OF DESIGN AND DEVELOPMENT CHANGES
Have design and development changes been identified
and recorded?
Have design and development changes been reviewed,
As the initial designed devices could not pass the EMC tests
verified, validated and approved prior to the design has been changed continuously and the
implementation? plots/drawing and previous qc forms have been recorded,
7.3.7 Does the review of design and development changes and the risk assessment has been updated according design
include evaluation of the effect of changes on changes to evaluate changes in design
previously delivered product and the parts constituting
the product? After changes applied it has passed the test
Are the results of review of changes and subsequent
follow‐up actions documented?
7.4 Purchasing
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Purchasing Process; Has the organization prepared
documented process to ensure that purchased product
conforms to purchasing requirements?
Are criteria for selection of suppliers defined?
Are evaluation and reevaluation of suppliers have been Before starting the production, raw material is purchased from
defined?
Has the organization defined tracking frequency of outsourced suppliers, the main source of raw material is so different,
supplier’s performance? the results of the quality control and the criteria of the control are
Does the organization have the proofs indicating that recorded in purchase order F01‐ P06 according to W01 production
supplier monitoring activities, outsourced processes are
controlled and the products or services conform to the
instruction, data including; in form of F02‐P06 regarding issues such
as criteria of the quality of the product of the supplier, price after
7.4.1
rules of the organization containing customer demands
and regulatory rules? sale services and CE certificates for accessories such as electrodes
Have the requirements of purchasing information bought from foreign companies through domestic markets of the
(containing the rules related to supplier records)
including outsourced processes been identified to Medisa Teb company were observed.
ensure product and service quality?
List of suppliers F02‐P06, and checklist for suppliers evaluation F01‐
Does the organization have the methodology to
communicate these requirements to the supplier? P06 observed , Abadan Electronic has gained 88% , Chamran Ahwaz
Are purchasing contracts available? 92%, Laksar 84%
Do the type and content of the control on supplier and
purchased product depend on the next product
realization of purchased product or final product?
Are purchasing records retained?
PURCHASING INFORMATION
Does purchasing information define the product to be
purchased? According to the procedure of procurement and supplier evaluation
Where appropriate, does purchasing information P06, Order for electrosurgical generator parts are limited to the
include product approval, procedures, requirements for purchase of imported electronic components. The other noteworthy
7.4.2
process and equipment, Personnel qualification and the
requirements of Quality Management System? suppliers are that supply frame of the machine. Necessary
How does organization ensure the adequacy of parameters to authenticate buy frames include overall size,
specified requirements in the purchasing information accessories, hole positions, color quality and delivery control system
prior to their release to the supplier?
Are records for the information related to purchased
for smart 4 order by Tamin Ejtemayee Hospital
product available?
VERIFICATION OF PURCHASED PRODUCT
Has the organization identified a method in order to
ensure that the product received conforms to the
specifications, is finished, holds appropriate identity
and is free from any damage?
Do the processes include the provisions in order to Purchase data is compared with QC requirements and the QC staff
verify that incoming product is provided along with accept or reject the purchased item,
7.4.3
support documentation (e.g. conformity certificates,
acceptance test reports)? Records of ESU pen (medical electrode) purchased observed, the CE
Has data been provided related to analysis of previous certificate No. 08 0013 QS/NB a kept as a criteria for purchase
acceptance inspection data, rejection history in the
plant or customer complaints, required inspection
requirements. Date February 2015
quantity and necessity of reevaluation of supplier?
Has the organization identified the authorized person
for conformity approval of incoming material?
Are verification records retained?
7.5 Production and Service Provision
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CONTROL OF PRODUCTION AND SERVICE PROVISION
7.5.1.1 General rules
Has the organization identified control requirements for
production and service process?
Is control quantity and control detail level
proportionate to criticality level of its process? Organization has identified control requirements for production and
Has the characteristic qualities of product been service process, in production w01, non conforming product
identified? When required, have documented
procedures, documented rules, work instructions and
control/qc p04
reference materials reference materials and reference labeling instruction is done according to technical file of each device
measuring processes been made available? qc and traceability are explained further in report
Has appropriate equipment been selected in the production planning is developed for quarterly; the latest order is
manner that enables process and product specifications
to be obtained? received from MOH for 30 SMART 4; according to the production
Have the documents for using appropriate equipment planning they have estimated to deliver this order in 3 months;
been established? production work instructions were available; production is executed
Has it been verified that new and/or significantly
modified equipment meets purchasing/design
in parallel system and from the beginning they have assigned 30
specifications and posses the ability to operate within serial numbers for this order; at the moment this order is on LCD
7.5.1 the limits defined and process operating limits?
Have control devices been identified?
board assembly step;
QC records of assembly of main board with amount of 30 pieces
Has a document been prepared for using control
devices? were observed.
Have implementation and control requirements for Company’s production processes are according to OPC in F01‐P04/0
labeling and packaging been identified? the company follows procedures of P04 to control the quality of the
Are the records obtained during manufacturing process
of any product lot and facilitating traceability and
products for all raw material after being controlled they are kept
review of the manufacture of this lot retained? under the table of the work in production room that is specified for
Do the records include the following information? checked (qc) materials, during the production and at the end of the
‐ When applicable, quantity of raw materials, production each device is tested so a 100% sampling test is being
components and intermediate products and lot
numbers of those materials, done and recorded in F01‐P04, results of the quality control of the
‐ When applicable, start and completion dates of final product is recorded in F03‐P04, as evidence records of the
different stages of manufacture including sterilization controls
records,
‐ Quantity of manufactured product,
‐ Signed results of all inspections and tests,
‐ Representation of production line used,
‐ Any deviation from manufacturing specifications.
7.5.1.2 Control of production and service‐Special rules
Control of product cleanliness and contamination
Has the organization identified product cleanliness rules? The device is produced in general clean
Have the materials and substances used during manufacturing process been adequately
conditions and the forceps and electrodes
7.5.1.2.1 defined and labeled in order to prevent complexity and process faults?
Have certain medical devices been cleaned and/or cleared of contamination so as to that need to be sterile are bought from
prevent employees and other product from being exposed to any contamination suppliers in sterile packages
Have cleaning and implementation requirements been documented?
Assembly activities
Have assembly activities and responsibility for medical device been identified?
In the event that any medical device should be assembled and mounted in the location
where the user is present, have guiding instructions been prepared by the organization
7.5.1.2.2 for accurate assembly, montage, tests and/or calibrations? Excluded n/a
Has the organization provided the instructions which allow assembler to confirm proper
operation of the device?
Are the results of assembly or commissioning tests recorded?
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Service activities
In the event that functionality of products needs service
or maintenance for proper utilization of products, have
documented requirements been established for service Intended For Use document provides comprehensive information on
activity? how to use the device
Has the organization identified service responsibilities
between distributors and users? As the device is sold with after sale services warranty the company
Have service activities carried out by the organization or commits to provide such services to clients
a separate agency been planned? Inputs from problems in repairs are considered in design validation of
Have the design and functionality of equipment or
devices with special purpose related to manual
device
operation and service after assembly been validated? In IFU the description of spare parts have been specified such as
7.5.1.2.3 Are measuring and test equipment used for site service
and tests controlled?
forceps and electrodes,
Using device does not need training but if any hospital asks for such
Have instructions related to the lists of spare parts or
parts and for use in product service been prepared? service, it would be provided, while the company communicates with
Has the infrastructure covering technical consultancy clients the complaints are received and evaluated to act upon them
and technical support, customer training and spare As sample a repair at client site in Reza Hospital in Mashahd
parts or provision of parts been established?
Are service personnel trained?
observed, the generator of the device was replaced, the time frame
Are specialized service personnel available? for providing the repair service was within 72 hours, repair person :
Has the organization formed a system for receiving Gholam Satrapi at December 2014
customer demands so as to determine whether
customer complaints and rules are handled?
Are service records retained?
Special rules for sterile devices
Does the organization record process parameters
related to sterilization process and used for each
7.5.1.3 sterilization lot? Excluded N/A
Are sterilization records tracked for each production lot
related to medical devices?
7.5.2 VALIDATION OF PROCESSES FOR PRODUCTION AND SERVICE PROVISION
General rules
a)defined criteria for review and approval of the
process
b)approval of equipment and qualification of staff
The software validation/verification for programmed ICs have been
involved completed in W06 according to black box method
7.5.2.1 c) use of specific methods and procedures
d)records requirements
The software life cycle and revision period is annual and in case there
is a problem from users,
e)revalidation
documented procedure for validation of Records of software validation /verification is in W06 attachments
software/computer applications, and records of
validation
Special rules for sterile medical devices
Have sterilization processes been validated prior to As the pen is bought in sterile packs from the supplier with CE mark,
use?
periodically the Pack sterile is checked by external lab (3 times per
7.5.2.2 Have the standards used for validation of sterilization
year) the records of November 2014 from Soha Lab, the results of
N/A
process been identified and implemented?
Have the requirements in the Article no. 7.5.2.1 Been sterility were ok such as residual gas.
met?
7.5.3 Identification and Traceability
Identification Traceability procedure has been covered in w01 production
Has the organization identified and documented the instruction
product through appropriate methods during product
Non‐conforming products are labeled according to non conforming
7.5.3.1 realization?
How has the organization identified product situations product control/QC P04,
in accordance with tracing and measuring Throughout the process, at the day of assessment no Non‐
requirements? conforming product was observed
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Traceability procedure has been covered in w01 production
instruction
For tracking individual products, each product has a unique serial
TRACEABILITY number. This number is the number that is listed in the check list and
75.3.2.1 General final product quality control and validation are records in it .The
How is the product traced? number is also recorded in Form F04‐W04 of product sale. In this
7.5.3.2 Has any method been documented for traceability?
Does the organization ensure traceability of the medical
form specifications of customers with all types of products sold and
device during typically production and storage process their serial numbers are recorded.
up to expiration of ownership? As AVE931217‐2 for an electrosurgical device all stages could be
traced back to raw material, measurements and the final client (Atieh
Hospital)
Special rules related to active implantable medical
devices and implantable medical devices
Does the organization ensure traceability in inspection
and stock records for the changes of the personnel
performing a work traceability of which belongs to an
7.5.3.2.2 introductory (e.g. serial number, data code, lot code,
party number) special to operation source, changes in Excluded N/A
raw materials, changes in the works performed through
tools, new or different machine devices, changes of
process methods?
When applicable, are special personnel assigned to act
during processing medical device or each stage of
delivery traced?
Non‐conforming products are labeled according to non conforming
Status Identification
product control/QC P04 as in production room
7.5.3.3 Organization has identified status of product with
respect to measurement and monitoring requirements Throughout the process, at the day of assessment no Non‐
conforming product was observed
CUSTOMER PROPERTY
Does the organization ensure identification, verification,
protection and safety of customer property provided
for product or in the manner that it creates product As observed during assessment, there were 2 devices from SHomare
while it is under the organization’s control or being 2 Hospital, each were labeled for identification, the devices were put
7.5.4 used?
in production room on the table dedicated to customer property
Does the process ensure that occurrence of any
customer property that is lost, damaged or otherwise
repair stack area
found to be unsuitable for use are recorded and
reported to the customer?
PRESERVATION OF PRODUCT
Are methods and controls established to preserve methods and controls established to preserve conformity of product
conformity of product during internal processing and
until delivery to intended destination?
during internal processing and until delivery to intended destination
Has the organization established documented processes P09 the storage condition is explained in form F01‐P09 , the
or documented work instructions for control of the products entering and exiting from storage are recorded in storage
product with limited shelf life or which requires special
software,
7.5.5 storage?
Are such special storage requirements controlled and if any section of company asks for parts from storage they ask via
recorded? request form F02‐P09 as sample requests for Boards in March 2015
Does this preservation include definition, transport, seen in exited product receipt of F03‐P09
packaging, storage and protection of the product and
the parts constituting the product?
as sterile pens/electrodes are kept in storage room the condition
Is there a logo on product? Is it proper to its checked, the temperature was 22 and the humidity was 35%
instructions?
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CONTROL OF MONITORING AND MEASURING DEVICES
Has the organization identified the measurements to be
made and the measuring and monitoring devices the company has a procedure for controlling of measuring devices
required to ensure conformity of product to specified P05, for this reason, all measuring tools are listed in F01‐P05 and
requirement? matters such as environmental conditions of their storage has been
a) Be calibrated or verified at specified intervals, or
prior to use, against measurement standards traceable defined for each or the need for calibration is also mentioned, there
to international or national measurement standards; is also form F02‐P05 which is used as a guide for planning the time
where no such standards exist, the basis used for for calibration of measuring tools, when tools are calibrated results
7.6 calibration or verification s hall be recorded;
are recorded in tags and attached on the device, to be specified that
b) Be adjusted or re‐adjusted as necessary;
c) Be identified to enable the calibration status to be the tool is calibrated, as an instance the results of the calibration of
determined; Multi‐meter, calibrated at internally in 18‐8‐14, observed during
d) Be safeguarded from adjustments that would assessment it should be kept in dry environment and below 25
invalidate the measurement result;
e) Be protected from damage and deterioration during degrees. The certificate of calibration of oscilloscope by Laksar Lab
handling, maintenance and storage. observed code: LK‐64783C6‐B, at 24 of February 2015.
8 Measurement, Analysis and Improvement
General
Does the organization plan to implement the
monitoring, measurement, analysis, and improvement Thru measuring feedbacks from clients, complaints and the feedback
8.1
processes required for conformity of the product and
QMS and improvement of its efficiency?
from authorities the processes are improved according to annual
Are measurement, analysis and improvement analysis of data
processes are carried out through statistical
techniques and applicable methods?
8.2 Monitoring and Measuring
8.2.1 CUSTOMER SATISFACTION
Does the organization monitor the information related
organization monitors the information related to customer
to customer perception in order to understand whether perception in forms F06‐W04
8.2.1 customer requirements are met or not?
Has the organization determined methodologies for
Records of these evaluations observed for Mehran Hospital in Ahwaz
80%, chamran hospital of Zabol 86%, Tehran Rajayee 84%, Tabriz
obtaining and using information on customer
satisfaction and/or dissatisfaction? Doostan Clinic 90%. No complaint were available to audit
INTERNAL AUDIT
Has a documented procedure been established that records of internal audit done trained personnel (Management
includes responsibilities and requirements, Representative and Technical Officer) in accordance to procedure
requirements for planning and conducting the audit, P03, the last internal audit was conducted before management
reporting the results, maintaining the records?
Are audits planned in the form of an audit program? review in April 2015 based on internal audit program F01‐P03, results
recorded in internal audit with form code F02‐P03, several NCs had
8.2.2
Does audit programme take importance and status of
the fields and processes to be audited including the been raised such as no label designed for smart 4, the corrective
results of previous audits?
Do selection of auditors and implementation of audit
action for this reason was to design labels and it was designed and
ensure objectivity and impartiality of the process? observed during this assessment, the internal audit was performed
Do auditors audit their works? by Mr.Amin Varshowsaz/Ehsan Varshowsaz
Do follow‐up actions cover verification of the measures
taken and reporting of verification results?
MONITORING AND MEASUREMENT OF PROCESSES
Does the organization implement appropriate methods The process measurements are under control by process indices
8.2.3
for monitoring QMS processes and where applicable,
for measurement such WMS processes?
where the results of process measures are shown in data analysis
When planned results are not achieved, is corrective table and if the criteria is not met , corrective action is considered
action taken for product conformity?
8.2.4 MONITORING AND MEASUREMENT OF PRODUCT
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the company follows procedures of P04 to control the quality of the
products. for all raw material after being controlled they are kept
under the table of the work in production room that is specified for
checked (qc) materials, during the production and at the end of the
production each device is tested so a 100% sampling test is being
done and recorded in F01‐P04, results of the quality control of the
General rules final product is recorded in F03‐P04, as evidence records of the
Does the organization establish appropriate stages to
measure and monitor product characteristics?
controls for the Device No. 1101351 was observed during the
Have verification methods been documented? assessment as follows: the device was tested against too many
Is this verification process realized in accordance with criteria in different modes such as in pure cut, blend, coagulation
the arrangements planned during appropriate stages of
(bipolar and mono), spray coagulation, and the display and the
8.2.4.1 product realization process?
Are conformity evidences along with acceptance criteria controls were checked, as an example: when in resistance load of
maintained? 400 Ω, the maximum power of the cut mode was around 300 watt,
Are the records approved by the authorized which was acceptable range according to quality plan
person/persons in the process of product release?
Are product release and distribution of service, planned
Instruction for use is documented in technical file annex IV;
regulations (Article 7.1) completed satisfactorily? Instruction for use includes the following lists.
Product description and method applied to work , Intended use,
Indications for use, Factors affecting the quality of performance,
Accessories, Directions for use, Warnings and Prohibitions
Contraindications, functioning modes of the device, Label
The label includes: Product name, Product specification, Serial no,
Date of manufacture, Manufacturer, Symbols, warnings
Special rules related to active implantable medical
devices and implantable medical devices
8.2.4.2 Does the organization record the identity of the
excluded N/A
personnel carrying out any inspection or test?
CONTROL OF NON‐CONFORMING PRODUCT
Does the organization have methodologies to ensure
that product that does not conform to requirements is
identified and controlled to prevent unintended use or
delivery?
Is there a documented procedure related to non‐ No non‐conforming product was detected during past year although
conforming product? the products may be sent back to the company to be repaired. The
Does the organization take measures to remove non‐ company has a procedure for this purpose P04, if any nonconforming
conformity related to product?
When applicable, do the processes identify the methods product is detected the records are recorded in F03‐P04, and
according to corrective and preventive procedure the root reasons of
8.3
authorizing the non‐conformity’s use, release or
acceptance in agreement with customer? the nonconforming product is found to prevent any future
Are required measures taken to preclude the product’s
original intended use or application?
happenings. The manager is responsible to permit for use of non‐
Are records related to the nature of nonconformities conforming products in other initial purposes, and then is the
and the measures taken later maintained? Production manager in void of manager.
Is corrected nonconforming product subject to re‐
verification to demonstrate conformity to the
requirements?
Do the processes ensure that appropriate corrective
action is initiated when non‐conforming product is
detected after delivery or use has started?
DATA ANALYSIS
Does the organization collect, identify and analyze
appropriate data to demonstrate efficiency and the organization collect, identify and analyze data to demonstrate
appropriateness of QMS and the fields where QMS’s efficiency and appropriateness of QMS in form F01‐P14
efficiency can be continuously improved?
Has a documented procedure been prepared for these
As sample in sales department the indicator of the process is on‐time
delivery of products to clients in order‐time, which was considered
8.4
analyses?
Do the characteristics and tendencies of the processes 90% and in reality it was almost 100% of orders were delivered in
and products including data analysis, customer time to be delivered to clients.
satisfaction, conformance to product requirements,
opportunities for corrective actions provide information Before the indication was 87% which proves the soaring trend.
related to suppliers?
Have data types for data analysis been defined?
Are data analyses recorded?
8.5 Improvement
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CONTINUAL IMPROVEMENT
Has organization established documented procedures
for the issue and implementation of advisory notices.
Documented advisory notice has been documented in technical file,
To be implemented at any time.
Records of all customer complaint investigations It is also embedded in Labels, IFU and accompanying documents.
maintained. If investigation determines that the The recall procedure is also documented In procedure P12
activities outside the organization contributed to the
8.5.1
customer complaint, relevant information is exchanged
between the organizations involved
No adverse event associated with products of this company has been
If any customer complaint is not followed by corrective recorded.
and/or preventive action, the reason is authorized and Thru the procedures policies and objectives of the management
recorded
system and corrective and preventive actions the system improves
If national or regional regulations require notification of
adverse events that meet specified reporting criteria, Before the indication was 87% which proves the soaring trend.
the organization shall establish documented procedures
to such notification to regulatory authorities.
8.5.2. CORRECTIVE ACTION documented procedure for corrective action P02
Is there a documented procedure for Corrective and
Preventive Action?
Corrective actions include cause analysis to eliminate root cause of
Are corrective actions taken to eliminate causes of NCs.
nonconformities effective in preventing recurrences? Effectiveness of corrective actions can be evaluated by using form
Does this procedure include the requirements of
P02‐F01.
8.5.2 reviewing non‐conformities (including customer
complaints), determining the causes of non‐conformity, several NCs had been raised such as no label designed for smart 4,
evaluating the actions needed to ensure that the corrective action for this reason was to design labels and it was
nonconformities do not recur, determining and designed and effectively label was designed and observed during this
implementing the corrective action needed, and review
of the results of the action initiated?
assessment,
Is adequacy of corrective‐preventive actions identified?
PREVENTIVE ACTION
Has the organization established a documented
procedure for preventive action with defined
requirements for identifying potential non‐conformities documented procedure for preventive action P02
8.5.3
and their causes; evaluating the need for action to
prevent occurrence; determining and implementing
covers required criteria
preventive action needed; recording results of action Organization has not issued any preventive action yet.
taken; reviewing preventive action taken.
What are the methods for identifying the adequacy of
corrective‐preventive actions?
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 Page 16 of 17
By exception, we indicate the specific Strengths and weakness of the organization in light of the management system, as we perceive and seen through
processes in reference to requirements of the criteria being ascribed as these apply and relate to the assessment plan and planning of the assessment.
This aspect relates to Accreditation Body as it does to the protection of consumers in the client-organization’s role within their respective supply – chain.
Disclaimers: (1) herein, we reiterate that any suggestion or opinion that the assessment team expresses does not construe to be a contractual
requirement. (2) The degree of certainty in conclusions increases by the competence of the assessment team as well as the attestation within the
assessment protocol, values, mission and vision under which we operate for the protection of consumers, still remains a certain level of uncertainty.
Strength Weakness
action Request Type I Form-008 – as we indicate and that each of the RA addresses the basic four (4) questions
as seen in Form-008:
action Request Type II Form-008 – as we indicate and that each of the AR addresses the basic four (4) questions
as seen in Form-008:
No test result for EMC test was available at the day of assessment
END of REPORT